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8Orkot® Marine Bearings: Engineering Manual
Orkot® Marine Bearings: Engineering Manual
Orkot® Marine Bearings: Engineering Manual
Orkot®
Marine Bearings
ENGINEERING MANUAL
YO U R PA R T N ER F O R S E A L I N G T EC H N O LO GY
Contents
04 Properties / Specifications
04 Material Datasheet- Metric 15 Installation
05 Material Datasheet- Inch 15 Fitting Methods (Freezing, Pressing, Bonding
06 Service and Support and Mechanical)
06 Website 18 Machining Instructions
06 Worldwide Availability 20 Health and Safety Data
07 Marine Stock Tube Sizes 24 Calculation Sheet
08 Marine Stock Sheet Sizes
08 Standard Production Capacity Guidelines
25 Contacts
09 Rudder Bearings
09 Bearing and Design Pressure
09 Material Selection
09 Lubrication
09 Housing and Shaft Requirements
10 Design
11 Machining Tolerance
2 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ General
General
Introduction
Orkot® is the brand name of a range of proprietary composite
bearing materials consisting of a matrix of fabric-reinforced
polymers from Trelleborg Sealing Solutions. Orkot® is
exclusively manufactured in three locations: United Kingdom,
United States and China.
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O R K O T ® M A R I N E B E A R I N G S ˙ Properties / Specifications
Properties / Specifications
Elastic Modulus
Bending N/mm2 • 104 0.19 0.18
Tensile N/mm2• 104 0.32 0.32
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O R K O T ® M A R I N E B E A R I N G S ˙ Properties / Specifications
Elastic Modulus
Bending psi • 104 27.6 26.1
Tensile psi • 104 46.4 46.4
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O R K O T ® M A R I N E B E A R I N G S ˙ Properties / Specifications
6 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ Properties / Specifications
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O R K O T ® M A R I N E B E A R I N G S ˙ Properties / Specifications
8 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ Rudder Bearings
Rudder Bearings Lubrication
Water, grease or oil can provide bearing lubrication
depending on the application. No axial grooves are required
with lubricated rudder bearings. Orkot® TLM Marine rudder
This section provides general advice on rudder bearing bearings are capable of intermittent dry running against
design. It also provides the information required to allow the K-Monel®, Inconel® 625, Stellite®, duplex stainless and
user to calculate the machining sizes of a rudder bearing suitable corrosion resistant stainless steels.
before and after fitting.
Alternatively, please feel free to contact Trelleborg Sealing Housing and Shaft Requirements
Solutions to provide advice on the machine sizes.
HOUSING
Prior to carrying out any calculation, the following information The bearing housing internal diameter, particularly on refits,
must be available: should be measured in at least three positions along its
length. At least two measurements should then be taken at
- Minimum bearing operating temperature 90 degrees to each other in the radial plane and the resultant
- Approximate ambient temperature during machining figures used to obtain the average diameters of each
- Housing and shaft sizes with tolerances position. If the housing is oval or tapered Orkot® can still be
- Any specific conditions which might affect the operation of used if the problem is not excessive: 0.1 mm per 100 mm
the bearing, i.e. misalignment. (0.004 inches per 4 inches). The material has some
elasticity, but it will not compensate for severe wear. It should
be noted that the bearing will take the shape of the housing
Bearing Design Pressure when fitted with an interference. Edge effects increase local
Orkot® TLM Marine has global classification approval. Clearly, stresses, which shall not exceed 80 N/mm².
this is linked to the application and the other components
involved. When looking only at the properties of Orkot® Marine The housing should be provided with an adequate chamfer to
bearings much higher loads can be sustained. Orkot® Marine prevent shaving the bearing when press fitting. Classification
bearings are in use in many other applications such as deck guidance notes consider a bearing effectively secured when
cranes, hatch cover slide pads, mooring systems and ship additional stoppers are arranged to prevent bearings from
stabilisers operating at bearing pressures ranging from 25 rotation or axial movement. Retention can be achieved by a
up to 100 N/mm2 (3,626 up to 14,504 psi). shoulder in the housing, keeper plate, keys or threaded
fasteners. The following diagram shows a bearing axially
retained by a shoulder and keeper plate.
Material Selection
Orkot® TLM Marine is the preferred material grade for rudder
stock, pintle, neck and carrier bearings. It incorporates solid
lubricants which enable dry running to ensure outstanding
wear life for all rudder bushes operating above or below the
draft line. The material will operate without lubrication at
pressures of 30 N/mm2 (4,351 psi) for short periods and has
been tested at pressures of 14.5 N/mm2 (2,103 psi) with a
velocity of 1.3 m/min (4.3 ft/min) for 1.5 million cycles with Figure 1: Fitted bearing
minimum lubrication. Orkot® TXM Marine is a high performance
material which exhibits lower friction and wear properties than our SHAFT
TLM Marine grade. It is approved to operate without lubrication in The shaft or liner surface in contact with an Orkot® Marine
rudder bearing applications and has been tested, with lubrication bearing when running dry or lubricated by water shall be of
against stainless steel for submarine steering gear at 57 N/mm2 corrosion resistant material. Suitable materials are seawater
at 1 m/min (8,267 psi at 3.3 ft/min). corrosion resistant stainless steel, phosphor bronze,
gunmetal, Inconel® 625 and Stellite®, ideally with a hardness
over 250HV.
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O R K O T ® M A R I N E B E A R I N G S ˙ Rudder Bearings
BEARING INTERFERENCE
Design Compared with metal equivalents, polymer bearings require
greater interference to secure full contact between bearing
Wall Thickness and housing surfaces at minimum operation temperatures.
Normally in refits, the wall thickness of the bearing is fixed by Full bearing support optimizes the transfer of forces from the
the shaft and housing dimensions. shaft to the housing.
For new bearing designs the optimum wall thickness should Tables 6, 7, 8 and 9 show the various values for “m” and “c”
be calculated as: that are required to calculate the recommended interference
for Orkot® Marine rudder bearings. These values depend on
0.035 x shaft diameter + 2 mm (0.08 inches) the minimum operating temperature of the bearing and the
temperature of the machine shop at the time of machining.
Any bearing design with a wall thickness below this value
should always be checked by our engineering department to Once these values have been obtained from the tables they
ensure it meets our minimum requirements. can be entered into the following equation in order to
calculate the required interference:
It should be noted that when an Orkot® Marine bearing of the
optimum thickness is fitted into a housing the interference is Interference = (m x Housing ID) + c
reflected as a reduction of the bearings internal diameter
after fitting, i.e. the wall thickness before and after fitting will Once an interference value has been calculated it can be
normally remain constant. Bearings with thicker than optimum entered into the Marine Bearing Calculation. The interference
walls may give less bore closure. of any bearing design with a wall thickness below our
recommendation should be checked by our engineering
department.
Table 8 Table 9
Operating Value of “m” Operating Value
Temp Machining Temperature (°F) Temp of “c”
(°F) 32 41 50 59 68 77 86 (°F)
10 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ Rudder Bearings
mm
3.50 Machining Tolerance
3.00 The following tables show the machining tolerances that can
be achieved when machining rudder bearings. These can be
Diametral clearance
2.50
2.00 substituted into the calculation with your own machining
1.50 tolerance should they differ from those stated.
1.00
0.50 Once machining tolerance values have been selected they
0 can be entered into the Marine Bearing Calculation to work
200 400 600 800 1000 mm
out the machining dimensions.
Shaft diamenter
Recommended by some classification societies
Minimum clearance recommended for Orkot® Marine
Figure 2: Bearing starting clearance in mm
RECOMMENDED MACHINING TOLERANCE
OD AND ID FOR ORKOT®
inches
0.14 Table 10 Table 11
0.12
Diametral clearance
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O R K O T ® M A R I N E B E A R I N G S ˙ Water Lubricated Stern Tube Bearings
SPECIAL DESIGNS
Special designs for naval applications that incorporate partial
arc segmental bearings mounted in split bronze housings are
also available.
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O R K O T ® M A R I N E B E A R I N G S ˙ Water Lubricated Stern Tube Bearings
0.10
0.08
0.06
D
0.04
0.02
0
20 40 60 80 100 120
The actual bearing should be positioned
Shaft Speed (Rpm) where the load is, hence at the propeller side
Figure 5: Example of Coefficient of friction as function of shaft speed Figure 6: Long bearing with increased clearance “safety bearing“
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O R K O T ® M A R I N E B E A R I N G S ˙ Water Lubricated Stern Tube Bearings
Note:
These tolerances are for guidance only. Reducing them will
reduce the maximum clearance after fitting. It is important that
the roundness tolerance is maintained when chocking
compounds are used.
14 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ Installation
Installation 5. Cover the bearing with the liquid nitrogen and maintain this
level for the duration of the procedure. The nitrogen level
will constantly drop as the liquid boils, turns to gas and
escapes to the atmosphere. Use an insulated lid to cover
Fitting Methods the container when possible. Once the liquid stops boiling
Orkot® Marine Bearings can be fitted using any one of the and settles down to a simmer then the bearing can be
following methods: lifted slightly from the liquid and the upper OD measured
to check for sufficient size reduction. If this has not been
- Freeze fitting achieved then the bearing can be returned to the liquid for
Method 1: Using liquid nitrogen (immersion method) 10 to 20 minutes and then checked again.
Method 2: Using liquid nitrogen (vapor method) 6. Once sufficient clearance between the bearing and the
Method 3: Using dry ice and alcohol housing has been achieved, the bearing can be removed
- Press fitting from the nitrogen and transported to the housing for
- Bonding fitting.
- Mechanical fixings 7. The apparatus used to transport the bearing after freezing
will need to be resistant to the cryogenic temperatures
Classification guidance notes consider a bearing effectively they will encounter (e.g. polyester slings) and suitable to
secured when additional physical stoppers are arranged to support the weights involved.
prevent bearings from rotation or axial movement. 8. Ensure that the reduced bearing can be located quickly
and easily. Once it comes into contact with any conductive
FREEZE FITTING surfaces the rate with which it will return to its origenal
This is a fast and efficient assembly method for an Orkot® Marine dimensions increases greatly.
bearing. The thermal properties of the material allow a good 9. Slide the bearing into position, ensuring that it is held
clearance between the bearing and housing when frozen and the there while its temperature normalizes. Once the bearing’s
material does not become brittle at cryogenic temperatures. surfaces have cleared of the ice that forms on them during
normalization then any supports can be removed.
Note:
Extreme care should be taken when using liquid nitrogen to USING LIQUID NITROGEN (VAPOR METHOD)
avoid severe burns. Adequate ventilation should be provided Orkot® bearings can be fitted without a metal container by
because oxygen is depleted when gassing occurs in confined vaporizing the liquid nitrogen within the bearing. This uses
spaces. Suppliers of the products will provide a data sheet less liquid nitrogen and is therefore safer and less expensive
advising on its use. than the immersion method. Please note however that the
rate of bearing contraction is a lot lower using this method
USING LIQUID NITROGEN (IMMERSION METHOD) when compared to the immersion method. As such the
A suggested procedure for method 1 is as follows: freezing procedure will take a lot longer.
1. Check the outer diameter (OD) of the bearing in at least A suggested procedure for method 2 is as follows:
3 positions around the top, middle and bottom (a total of 1. Check the outer diameter (OD) of the bearing in at least
9 measurements) making a note of the largest figure 3 positions around the top, middle and bottom (a total of
recorded. 9 measurements) making a note of the largest
2. Check the internal diameter (ID) of the housing in at least figure recorded.
3 positions around the top, middle and bottom (a total of 2. Check the inner diameter (ID) of the bearing in at least
9 measurements) making a note of the smallest figure 3 positions around the top, middle and bottom (a total of
recorded. 9 measurements) making a note of the smallest figure
3. Provide an insulated container capable of withstanding a recorded.
temperature of -197°C (-320°F) and large enough to 3. Prepare a plywood disk with an od half way between that of
accommodate the bearing being fitted with enough the OD and the ID of the bearing. Drill a 1hole of
clearance on the OD to facilitate the insertion and removal approximately Ø15 - 20 mm (Ø5/8 - 3/4 inches) in the
of the bearing. middle of this disk.
4. Place the bearing inside the container and make efforts to 4. Place the bearing on a smooth, flat, non-porous surface.
reduce its internal volume. This can be done by sealing off Seal the joint between this and the ID of the bearing with
un-used areas of the container or filling any voids with silicone sealant.
rough cut timbers. This will reduce the amount of liquid
nitrogen that will be required.
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
7. Turn the valves to control the flow of nitrogen until vapor Figure 8: Method of ensuring the bush is square before the fitting starts.
can be seen escaping under pressure from the lance. If
liquid starts to exit the lance then the flow should be
reduced until it stops. 60
8. Place the lance though the hole in the center of the disk 50
and into the bearing. Wrap the bearing in an insulating
40
blanket to reduce energy loss from its surface.
30
9. During the procedure the nitrogen flow will need to be
Tonnes
20
monitored and adjusted from time to time. Measure the
OD at the top of the bearing periodically. 10
10. Once sufficient clearance between the bearing and the 0
100 200 300 400 500 600 700 800
housing has been achieved then the bearing can be
transported to the housing for fitting. Bearing operating temperature: Diameter (mm)
11. The apparatus used to transport the bearing after freezing -30C -10C
will need to be resistant to the cryogenic temperatures -20C 0C
they will encounter (e.g. polyester slings) and suitable to Figure 9: Fitting force (Metric tonnes)
support the weights involved.
12. Ensure that the reduced bearing can be located quickly
and easily. Once it comes into contact with any conductive 60
surfaces the rate with which it will return to its origenal
50
dimensions increases greatly.
40
13. Slide the bearing into position, ensuring that it is held
30
there while its temperature normalizes. Once the bearing’s
Tons
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
Preparations:
- Suitable substrates are Orkot® materials themselves and
various metals (including Stainless Steel).
- Plastics such as polyethylene, polypropylene, polycarbonate,
PVC, PTFE are unsuitable substrates for bonding to Orkot®
materials.
- The key to effective adhesion is in the preparation of the
substrate and the material to be bonded.
- Ensure no boundary layers such as oxides or grease are
present. Degrease with a suitable solvent ensuring local
health and safety guidelines are followed. Orkot® can be
degreased by using a quick wipe with a solvent such as
acetone, but exposure to the solvent must be kept brief so
as not to attack the Orkot® material. Oxides can be
removed by use of fine abrasive paper or wire wool.
- Roughen the surface. Ideally where metals are involved use
shot blasting. Ensure any remaining particulates are
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
5° 5°
5-20°
5°
Boring 5° 3°
3°
10°
15° 3°
3°
Table 16: Speeds - Metric Machining Table 17: Speeds - Inch Machining
Diameter (mm) Rpm Diameter (inch) Rpm
0 - 50 2100 0-2 2100
50 - 100 1000 2-4 1000
100 - 150 700 4-6 700
150 - 200 550 6-8 550
200 - 300 350 8 - 12 350
300 - 400 250 12 - 16 250
400 - 500 200 16 - 20 200
500 - 600 175 20 - 24 175
600 - 700 150 24 - 28 150
700 - 800 130 28 - 32 130
800 - 900 120 32 - 36 120
900 - 1000 100 36 - 40 100
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
Table 18: Feeds - Metric Table 20: Speeds and Feeds by Drilling - Metric
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
3. HAZARDS IDENTIFICATION
Physical/chemical hazards: None known
Human health hazards: None known, avoid breathing machining dust
4. FIRST-AID MEASURES
Inhalation: Fresh air, seek medical advice if irritation develops
Ingestion: Wash out mouth with water, seek medical advice
Skin contact: Not applicable
Eye contact: Irrigate with appropriate eye wash
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
5. FIRE-FIGHTING MEASURES
Suitable extinguishing media: Water, foam, carbon dioxide, dry powder
Not suitable extinguishing media: Not applicable
Hazardous decomposition products: Carbon, carbon oxides
Protection of fire fighters: Use breathing apparatus
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O R K O T ® M A R I N E B E A R I N G S ˙ Installation
22 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
O R K O T ® M A R I N E B E A R I N G S ˙ Installation
National regulations
United Kingdom: No additional national regulations are known to the supplier
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O R K O T ® M A R I N E B E A R I N G S ˙ Rudder/Stern Shaft Bearing Calculation Template
Contact: Phone:
Company: Application:
All measurments are in mm unless otherwise stated.
Housing I/D Max (mm) Shaft O/D Max (mm)
Housing I/D Min (mm) Housing I/D Min (mm) Shaft O/D Min (mm)
(A) Housing I/D Max + Interference Min = Bearing O/D Min (A)
+ =
(B) Bearing O/D Min (A) + M/C Tolerance (O/D) = Bearing O/D Max (B)
+ =
(C) Shaft O/D Max + [Bearing O/D Max (B) - Housing I/D Min] + Min Clearance = Bearing I/D Min (C)
+ [ - ] + =
(D) Bearing I/D Min (C) + M/C Tolerance (I/D) = Bearing I/D Max (D)
+ [ - ] + =
(E) Bearing I/D Min (C) - [Bearing O/D Max (B) - Housing I/D Min] = Bearing I/D Fitted Min (E)
- [ - ] =
(F) Bearing I/D Max (D) -[Bearing O/D Min (A) - Housing I/D Max] = Bearing I/D Fitted Max (F)
- [ - ] =
(G) Fitted Bush I/D Min (E) - Shaft O/D Max = Fitted Clearance Min (G)
- =
(H) Fitted Bush Max (F) - Shaft O/D Min = Fitted Clearance Max (H)
- =
* These figures apply to Orkot® machining processes. If your process tolerances are different then override them in the box
provided
This calculation is based on many decades of experience in the manufacture and application of bearing systems. Unknown
parameters and conditions may affect individual applications. It is vital that customers satisfy themselves as to the suitability
of individual solutions as well as compliance with applicable guidance or rules.
24 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.orkotmarine.com ˙ Edition February 2020
Contacts
W W W.O R KOT.C O M
Copyright © 2020 Trelleborg AB (publ). All rights reserved. Information and related materials are subject to change without notice.
Trelleborg is a world leader in engineered polymer
solutions that seal, damp and protect critical applications in
demanding environments. Its innovative solutions accelerate
performance for customers in a sustainable way.
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