320D FAL Valvula de Alivio de Linea PDF

19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.
4 Engine(SEBP4874 - 45) - Documentation
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Bienvenido: r451kjm
Producto: EXCAVADORA
Modelo: EXCAVADORA 320D FAL
Configuración: Excavadoras 320D y 320D L FAL00001-UP (MÁQUINA)
IMPULSADAS POR EL MOTOR C6.4
Prueba y ajuste del

sistema hidráulico de las excavadoras 320D y 323D
Número de medio -RENR7295-17 Fecha de publicación -01/05/2014 Fecha Actualización -01/05/2014
i04630429
Válvula de alivio (línea): prueba y ajuste

SMCS - 5117-025-L9; 5117-081-L9
Número de pieza -
S/N-
Número de pieza JLG1-UP -

S/N-
Número de pieza FAL1-UP -

S/N-
Número de pieza KLM1-UP -

S/N-
Número de pieza PBE1-UP -

S/N-
Número de pieza DKW1-UP -

S/N-
Número de pieza SDC1-UP -

S/N-
Número de pieza WGC1-UP -

S/N-
Número de pieza GDP1-UP -

S/N-
Número de pieza YSD1-UP -

S/N-
Número de pieza NDE1-UP -

S/N-
Número de pieza GTF1-UP -

S / N - ZMF1-UP
Número de pieza -
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=… 1/18
19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation
S / N - CWG1-UP
Número de pieza -
S / N - LFL1-UP
Número de pieza -
S / N - NES1-UP
Número de pieza -
S / N - PCX1-UP
Número de pieza -
S / N - KGF1-UP
Número de pieza -
S / N - DHK1-UP
Número de pieza -
S / N - PHX1-UP
Número de pieza -
S / N - JPD1-UP
Número de pieza -
S / N - SED1-UP
Número de pieza -
S / N - WNE1-UP
Número de pieza -
S / N - PBM1-UP
Número de pieza -
S / N - SPN1-UP
Número de pieza -
S / N - RAC1-UP
Número de pieza -
S / N - MCH1-UP
Número de pieza -
S / N - TDH1-UP
Número de pieza -
S / N - BYM1-UP
Número de pieza -
S / N - CYD1-UP
Especificación
tabla 1
"Válvula de alivio (línea) - Probar y ajustar"
Fecha Número de serie de la máquina

(1)
Presión de alivio principal
Configuraciones de la máquina
35000 + 500 - 1000 kPa (5076 + 73 -
145 psi)
Cilindro Posición del Presión de cambio La velocidad del Real

Ajuste de presión de alivio
cilindro de potencia motor
Marcación
rápida "10"
Extendido 2850 ± 50 kPa (413 38000 + 1000 - 1500 kPa (5511
interruptor AEC
± 7 psi) + 145 - 218 psi)
apagado
Auge
Marcación
rápida "10"
Retraído 2850 ± 50 kPa (413 37000 + 1500 - 1000 kPa (5366
interruptor AEC
± 7 psi) + 218 - 145 psi)
apagado
Marcación rápida
"10"
interruptor AEC
± 7 psi) + 218 - 290 psi)
apagado
Palo
Marcación rápida
"10"
Retraído 2850 ± 50 kPa (413 38000 + 1000 - 1500 kPa (5511
interruptor AEC
± 7 psi) + 145 - 218 psi)
apagado
Marcación rápida
"10"
interruptor AEC
± 7 psi) + 218 - 290 psi)
Cubeta apagado
Marcación rápida
"10"
Retraído 2850 ± 50 kPa (413 37000 + 1500 - 1000 kPa (5366
interruptor AEC
± 7 psi) + 218 - 290 psi)
apagado
(1) Ajuste de presión del sistema antes del ajuste de ajuste temporal
Herramientas requeridas
Ilustración 1 g02571852
Herramientas (A) 198-4240 Indicador digital de presión Gp
Tabla 2
Herramienta Articulo Cantidad Numero de parte Descripción
UNA 198-4240 Indicador digital de presión Gp
A1 1 198-4234 Indicador
Sensor de presión
A2 1 198-4237
3445 kPa (500 psi)
Sensor de presión
A3 2 198-4239
41,368 kPa (6,000 psi)
A4 3 198-4236 Cable de extensión
Preparación de la máquina
Nota: Se requiere un ajuste temporal de la presión de la válvula de alivio principal antes de ajustar cualquier ajuste
de presión de la válvula de alivio de la línea. Consulte los procedimientos de ajuste en Pruebas y ajustes, "Válvula
de alivio (principal) - Prueba y ajuste".
1. Coloque la máquina en un terreno nivelado.
2. Parar el motor.
3. Libere la presión en el sistema hidráulico. Consulte Pruebas y ajustes, "Liberación de presión del sistema
hidráulico".
Ilustración 2 g01217778
Compartimento de la bomba
(1) Grifo de presión (presión de suministro para bomba de accionamiento)
(2) Grifo de presión (presión de suministro para la bomba loca)
(3) Grifo de presión (presión de cambio de potencia)
4. Conecte un sensor de presión de 41,368 kPa (6,000 psi) al grifo de presión (1).
5. Conecte un sensor de presión de 41,368 kPa (6,000 psi) al grifo de presión (2).
6. Connect a 3445 kPa (500 psi) pressure sensor to pressure tap (3) to monitor power shift pressure.
Test Procedure
1. Start the engine.
2. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
Illustration 3 g01186552
Monitor
(A) Display
(B) Keypad
(C) Up key
(D) Left key
(E) Down key
(F) Right key
(G) Cancel key
(H) Home key
(I) OK key
(J) Menu key
3. Start Service Mode and input a fixed power shift pressure of 2850 ± 50 kPa (413 ± 7 psi).
a. Press menu key (J) .
Note: If more than 30 seconds pass between pushing the keys on the keypad, the menu mode will be
canceled and the previous display will be restored to message display (A) .
b. Press right key (F) in order to highlight "SERVICE" menu option.
c. After the "SERVICE" option is highlighted, press OK key (I) .
d. After OK key (I) is pressed, the screen in Illustration 4 will be displayed. The password for the service
menu is "FFF2". The keys for direction are used to input the password. Press left key (D) or right key
(F) in order to change the position of the flashing character. Press OK key (I) in order to enter the
highlighted character.
e. After entering the last letter of the password, the monitor will continue with the "SERVICE" screen.
f. Repeatedly press down key (E) in order to highlight the "DEVICE TEST" line on the display.
g. After the "DEVICE TEST" line is highlighted, press OK key (I) .
h. Once the "DEVICE TEST" screen is displayed, press down key (E) until "POWER SHIFT PRES"
appears on the display.
i. When "POWER SHIFT PRES" is highlighted, press OK key (I) .
j. Place the machine controls at the following settings: engine speed dial 10 and AEC switch OFF. Refer
to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine rpm settings.
Note: Press OK key (I) within 5 seconds after completion of Step 3.j in order to ensure high idle.
k. The "POWER SHIFT PRES" will now be displayed. Line 4 of the display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
l. Press left key (D) or right key (F) in order to increase or decrease the numeric value that is displayed
on line 4 of the display. Pressing left key (D) decreases the power shift pressure. Pressing right key (F)
increases the power shift pressure.
Note: The value for power shift pressure on the monitor may not always match the pressure reading
on the pressure gauge. Adjust the value on the monitor until the desired power shift pressure is
attained on the pressure gauge that is connected to the pressure tap for power shift pressure. The actual
power shift pressure must be 2850 ± 50 kPa (413 ± 7 psi) on the pressure gauge.
Note: To prevent a change in power shift pressure during the relief valve adjustment, do not exit the
"DEVICE TEST" screen and do not turn the engine start switch to the OFF position.
Note: Refer to Systems Operation, "Monitoring System" for additional information on Service Mode.
Main control valves (front view)
( )
(7) Line relief valve (boom cylinder rod end)
(8) Line relief valve (bucket cylinder head end)
(9) Line relief valve (stick cylinder head end)
The following line relief valves are located on top of the main control valves: boom cylinder rod end, bucket
cylinder head end and stick cylinder head end. The line relief valve for the bucket cylinder rod end is located under
the main control valves and opposite the line relief valve for bucket cylinder head end (8) .
Line relief valves (16) and (17) (boom cylinder head end) are located on the boom lowering control valves.
(12) Line relief valve (stick cylinder rod end)
(13) Stick lowering control valve
Line relief valve (12) (stick cylinder head end) is located on stick lowering control valve (13) .
Line relief valve (typical example)
(14) Locknut
(15) Adjustment screw
Note: Turn adjustment screw (15) clockwise in order to increase the pressure. Turn adjustment screw (15)
counterclockwise in order to decrease the pressure.
Note: After relief valve adjustments, cancel Service Mode.
Note: Return the main relief valve pressure to the specified setting after Testing and Adjusting any line relief
valve. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the main relief valve pressure
setting.
Boom Cylinder
Adjustment (Boom Cylinder Head End)
Table 3
Boom Cylinder Head End
Power shift pressure

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF
Relief pressure setting

38000 + 1000 - 1500 kPa (5511 + 145 - 218 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage… 10/18
Boom lowering control valve
(16) Line relief valve (left boom cylinder head end)
(17) Line relief valve (right boom cylinder head end)
(19) Locknut
Note: In order to adjust relief valve (17) on the right boom lowering control valve, relief valve (16) on the
left boom lowering control valve must be temporarily adjusted.
1. Mark the location of adjustment screw (18) on relief valve (16) .
2. Loosen locknut (19) on relief valve (16) on the left boom lowering control valve. Turn adjustment screw
(18) clockwise by one quarter turn. Tighten locknut (19) .
3. Move the joystick for the boom until the boom is at the full BOOM RAISE position (full extension of boom
cylinders). Hold the joystick for the boom in this position.
4. Check the pressure in the boom cylinder head end on the pressure gauge at pressure tap (1) .
5. Return the joystick for the boom to the NEUTRAL position.
6. The pressure gauge reading should be 38000 + 1000 - 1500 kPa (5511 + 145 - 218 psi). If the pressure gauge
reading at pressure tap (1) is not within the specification, adjust line relief valve (17) .
7. In order to adjust line relief valve (17) , loosen locknut (19) and turn adjustment screw (18) until the
pressure gauge reading at pressure tap (1) is 38000 + 1000 - 1500 kPa (5511 + 145 - 218 psi).
Note: Always make final pressure adjustment on pressure rise.
8. Loosen locknut (19) on relief valve (16) on the left boom lowering control valve. Turn adjustment screw
(18) counterclockwise by one half turn past the marked position. Tighten locknut (19) .
Note: In order to adjust relief valve (16) on the left boom lowering control valve, relief valve (17) on the
right boom lowering control valve must be temporarily adjusted.
10. Turn adjustment screw (18) on relief valve (17) clockwise by one quarter turn. Tighten locknut (19) .
11. Move the joystick for the boom to the full BOOM RAISE position. Hold the joystick for the boom in this
position and check the pressure gauge reading at pressure tap (1) .
12. Return the joystick for the boom to the NEUTRAL position.
reading at pressure tap (1) is not within the specification, adjust line relief valve (16) that is on the left boom
lowering control valve.
15. Tighten locknut (19) on relief valve (16) .
16. Loosen locknut (19) on relief valve (17) on the right boom lowering control valve. Turn adjustment screw
(18) counterclockwise by one quarter turn to the marked position. Tighten locknut (19) .
Adjustment (Boom Cylinder Rod End)

Table 4
Boom Cylinder Rod End

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF

37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
Note: In order to adjust the line relief valve pressure setting for the boom cylinder rod end, a temporary
adjustment of the line relief valve for the bucket circuit must be performed. Line relief valve (8) for the
bucket is located on top of the main control valve.
(14) Locknut
1. Loosen locknut (14) on the line relief valve for the BUCKET OPEN function. Turn adjustment screw (15)
by one half turn in a clockwise direction. Tighten locknut (14) on the line relief valve for the work tool
cylinder.
2. Move the joystick for the work tool to the full BUCKET OPEN position. Hold the joystick for the work tool
in this position. At the same time, move the joystick for the boom until the boom is at the full BOOM
DOWN position (full retraction of boom cylinders). Hold the joystick for the boom in this position.
3. Check the pressure in the boom cylinder rod end on the pressure gauge at pressure tap (1) .
4. Return the joystick to the NEUTRAL position.
reading at pressure tap (1) is not within the specification, adjust line relief valve (7) that is on the main
control valve.
6. Loosen locknut (14) on the boom line relief valve. Turn adjustment screw (15) until the pressure gauge
reading at pressure tap (1) is 37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi).
7. Tighten locknut (14) on the boom line relief valve.
8. After completion of line relief valve adjustment for the boom cylinders, return the line relief valve pressure
setting of the bucket to the specified pressure setting.
Note: If an appropriate location is not available to fully extend the boom cylinders, exchange the functions of the
boom line relief valves. Remove the line relief valve for the boom cylinder head end and the line relief valve for
the boom cylinder rod end from the main control valve. Exchange the location of the line relief valves. Adjust the
pressure of the boom line relief valve that is now attached in the head end. After completion of line relief valve
adjustment, return the respective line relief valves to the original locations.
Stick Cylinder
Adjustment (Stick Cylinder Rod End)
Table 5
Stick Cylinder Rod End

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF

38000 + 1000 - 1500 kPa (5511 + 145 - 218 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
Stick lowering control valve
(12) Line relief valve (stick cylinder rod end)
(13) Stick lowering control valve
(22) Locknut
2. To adjust the line relief valve pressure setting of the stick cylinder rod end, move the joystick for the stick
until the stick is at the full STICK OUT position (full retraction of stick cylinder). Hold the joystick for the
stick in this position.
3. Check the pressure in the stick cylinder rod end on the pressure gauge at pressure tap (2) .
4. Return the joystick for the stick to the NEUTRAL position.
reading at pressure tap (2) is not within the specification, adjust line relief valve (12) that is on the stick
lowering control valve.
7. Tighten locknut (22) on the stick line relief valve.
Adjustment (Stick Cylinder Head End)
Table 6
Stick Cylinder Head End

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF

37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
1. To adjust the line relief valve pressure setting of the stick cylinder head end, move the joystick for the stick
until the stick is at the full STICK IN position (full extension of stick cylinder). Hold the joystick for the
stick in this position.
2. Check the pressure in the stick cylinder head end on the pressure gauge at pressure tap (2) .
3. Return the joystick for the stick to the NEUTRAL position.
reading at pressure tap (2) is not within the specification, adjust line relief valve (9) that is on the main
control valve.
(14) Locknut
5. In order to adjust line relief valve (9) , loosen locknut (14) and turn adjustment screw (15) until the pressure
gauge reading at pressure tap (2) is 37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi).
6. Tighten locknut (14) to 20 ± 2 N·m (15 ± 1 lb ft) on the stick line relief valve.
Bucket Cylinder
Adjustment (Bucket Cylinder Head End)
Table 7
Bucket Cylinder Head End

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF

37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
1. To adjust the line relief valve pressure setting of the bucket cylinder head end, move the joystick for the
bucket until the bucket is at the full BUCKET CLOSE position (full extension of bucket cylinder). Hold the
joystick for the bucket in this position.
2. Check the pressure in the bucket cylinder head end on the pressure gauge at pressure tap (1) .
3. Return the joystick for the bucket to the NEUTRAL position.
reading at pressure tap (2) is not within the specification, adjust line relief valve (8) .
(14) Locknut
5. In order to adjust line relief valve (8) , loosen locknut (14) on the bucket line relief valve. Turn adjustment
screw (15) until the pressure gauge reading at pressure tap (2) is 37000 + 1500 - 1000 kPa (5366 + 218 - 145
psi).
6. Tighten locknut (14) to 20 ± 2 N·m (15 ± 1 lb ft) on line relief valve (8) .
Adjustment (Bucket Cylinder Rod End)
Table 8
Bucket Cylinder Rod End

2850 ± 50 kPa (413 ± 7 psi)
Speed Dial "10"

Engine speed
AEC switch OFF

37000 + 1500 - 1000 kPa (5366 + 218 - 145 psi)
Torque for locknut

20 ± 2 N·m (15 ± 1 lb ft)
1. To adjust the line relief valve pressure setting of the bucket cylinder rod end, move the joystick for the
bucket until the bucket is at the full BUCKET OPEN position (full retraction of bucket cylinder). Hold the
joystick for the bucket in this position.
2. Check the pressure in the bucket cylinder rod end on the pressure gauge at pressure tap (1) .
3. Return the joystick for the bucket to the NEUTRAL position.
reading at pressure tap (2) is not within the specification, adjust the line relief valve.
(14) Locknut
5. In order to adjust the line relief valve, loosen locknut (14) on the bucket line relief valve. Turn adjustment
screw (15) until the pressure gauge reading at pressure tap (2) is 37000 + 1500 - 1000 kPa (5366 + 218 - 145
psi).
6. Tighten locknut (14) to 20 ± 2 N·m (15 ± 1 lb ft) on the line relief valve.
Copyright 1993 - 2020 Caterpillar Inc. Tue May 19 2020 11:09:24 GMT-0500 (hora estándar de Colombia)
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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.

4 Engine(SEBP4874 - 45) - Documentation

Prueba y ajuste del

Válvula de alivio (línea): prueba y ajuste

Número de pieza JLG1-UP -

Número de pieza FAL1-UP -

Número de pieza KLM1-UP -

Número de pieza PBE1-UP -

Número de pieza DKW1-UP -

Número de pieza SDC1-UP -

Número de pieza WGC1-UP -

Número de pieza GDP1-UP -

Número de pieza YSD1-UP -

Número de pieza NDE1-UP -

Número de pieza GTF1-UP -

Fecha Número de serie de la máquina

Cilindro Posición del Presión de cambio La velocidad del Real

UNA 198-4240 Indicador digital de presión Gp

A4 3 198-4236 Cable de extensión

1. Coloque la máquina en un terreno nivelado.

(1) Grifo de presión (presión de suministro para bomba de accionamiento)

(2) Grifo de presión (presión de suministro para la bomba loca)

(3) Grifo de presión (presión de cambio de potencia)

2. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

(D) Left key

(E) Down key

(F) Right key

(G) Cancel key

(H) Home key

(J) Menu key

a. Press menu key (J) .

b. Press right key (F) in order to highlight "SERVICE" menu option.

c. After the "SERVICE" option is highlighted, press OK key (I) .

g. After the "DEVICE TEST" line is highlighted, press OK key (I) .

i. When "POWER SHIFT PRES" is highlighted, press OK key (I) .

(7) Line relief valve (boom cylinder rod end)

(8) Line relief valve (bucket cylinder head end)

(9) Line relief valve (stick cylinder head end)

(13) Stick lowering control valve

(15) Adjustment screw

Note: After relief valve adjustments, cancel Service Mode.

Power shift pressure

Speed Dial "10"

Relief pressure setting

Torque for locknut

(16) Line relief valve (left boom cylinder head end)

(17) Line relief valve (right boom cylinder head end)

(18) Adjustment screw

1. Mark the location of adjustment screw (18) on relief valve (16) .

5. Return the joystick for the boom to the NEUTRAL position.

Note: Always make final pressure adjustment on pressure rise.

9. Mark the location of adjustment screw (18) on relief valve (17) .

Note: Always make final pressure adjustment on pressure rise.

15. Tighten locknut (19) on relief valve (16) .

Adjustment (Boom Cylinder Rod End)

Power shift pressure

Speed Dial "10"

Relief pressure setting

Torque for locknut