Comisioning Forklift
Comisioning Forklift
Comisioning Forklift
Heavy Equipment
( FORKLIFT )
Kondisi
NO. DESCRIPTION / DESKRIPSI Komentar
Diterima Ditolak T / Tersedia
2. Dalam Kabin
2.1 Sabuk Pengaman v
2.2 Kondisi tempat duduk sesuai standar v
2.3 ROPS Manufactures v ROPS bocor
2.4 FOPS Manufactures v
2.5 Pemadam Api Ringan ( APAR ) v Apar tidak ada
2.6 Rem Tangan berfungsi v
2.8 Semua sistem electrical bekerja / berfungsi v
2.9 Klakson berfungsi v
Ref Item
B ITEM TAMBAHAN YANG DIPERIKSA
1.1 Noist test < 85 db dalam kabin. Bila noist test > 85 db , noise sticker v
1.2
HSE SPV
General Manager
Pre Commissioning Inspection Record
Unit Sarana
(LV, Minibus, Bus, ManHaul)
PIK-FRM-SAF-029 (Rev.00)
Kondisi
NO. DESCRIPTION / DESKRIPSI Komentar
Diterima Ditolak T / Tersedia
1 TYRES CONDITION / KEADAAN BAN
1.1 Front Tyres / Ban Depan
1.2 Rear Tyres / Ban Belakang
1.3 Spare Tyres / Ban Cadangan
2 MIRROR / WINDSHIELD / KACA
2.1 Wings Mirror (L/R) / Kaca Spion (KR/KN)
2.2 Rear View Mirror / Kaca Spion Dalam
2.3 Windshield / Kaca Depan
3 TOOLS / PERALATAN
3.1 Jack + Handel / Dongkrak + Handel
3.2 Wheel Wrench / Kunci Ban
4 LIGHTING SYSTEM / SYSTEM PENERANGAN
4.1 Dim Lights / Lampu Kecil
4.2 Head Lights / Lampu Besar
4.3 Tail Lights / Lampu Belakang
4.4 Interior Lights / Lampu Ruangan
4.5 Reversing Lights / Lampu Mundur
4.6 Brake Lights / lampu Rem
4.7 Signal Lights (L/R) / Lampu Rething (KR/KN)
5 CAR REGISTRATION / STNK
6 SPARK ARRESTOR / PENANGKAP BARA
7 SEATS / TEMPAT DUDUK
8 SAFETY BELT / SABUK PENGAMAN
9 FRIST AID KIT / KOTAK OBAT
10 FIRE EXTINGUISHER / PEMADAM API
11 HORN / KLAKSON
12 DOOR LOCKING SYSTEM / KUNCI PINTU SYSTEM
13 WIPERS / PENGHAPUS KACA
14 WATER PUMP FOR CLEANING WINDSHIELD / POMPA WIPER
15 BATTERY / ACCU
15.1 Battery Terminal / Kepala Accu
15.2 Battery Liquid Level / Air Accu
16 ENGINE / MESIN
16.1 Lube Oil Level / Oli Mesin
16.2 Break Fluid / Minyak Rem
16.3 Cluth Fluid / Minyak Kopling
16.4 Power Steering Oil Level / Oli Power Steering
16.5 Cooling Water Reserve Tank / Tangki Air Radiator
16.6 Cleaning Water Tank for Windshield / Tangki Air Wiper
16.7 Any Oil or Fluid Leakage / Kebocoran Oli atau Minyak
17 INDICATION SYSTEM / SYSTEM INDIKASI
17.1 Fuel Tank Level / Level Bahan Bakar
17.2 Battery Volt Meter / Pengisian Battery
17.3 Engine Temperature / Panas Mesin
17.4 Tachometer / Spedometer
18 AIR CONDITIONER / AC
19 4 WD SYSTEM / DOUBEL GARDAN
20 BRAKE CONDITION / KEADAAN REM
20.1 Hand Break / Rem Tangan
20.2 Service Break / Rem Kaki
21 Others / Lain-Lain
HSE Dept.rep
Site Manager
PT.Perkasa Inakakerta
Bengalon Site - East Kalimantan
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Prepared By,
P&M Spv :
HSE Spv :
Remarks
Pre Commissioning Inspection Record
Mobile Lighting Plants, Welding Machines, & Gensets
Equipment Supplier Equipment Type
PIK-FRM-SAF-029 (Rev.00)
Welding Machine √
HASIL
Genset X
--
Lighting Plant
●
Ref Item Kriteria
1. Physical & Mechanical
1.1 Penyetelan Lampu ● Handle is 1 - 1.5 m from ground (within easy reach) ● -- --
● Sistem Check Valve Hydraulic
● Hydraulic boom pengangkat
1.2* Sistem Hydraulic ● Sambungan Hose ● -- --
● Kondisi Boom
● Operator segregated from boom and lighting frame
by 0.5 m during boom stowing and opening
1.3 Hydraulic Control Levers ● Control levers respond correctly ● -- --
● Control levers clear labeled
1.4 Nomor Equipment ● Terlihat Jelas ● ● ●
2. Physical & Mechanical
● Weatherproof and locked
● Securely mounted
● Cleary labelled
2.1* Electrical Switch Board ● Wiring diagram or legend attached ● ● --
● Isolatioan point
● Emergency stop
2.2 Electrical Labeling / Tagging ● Valid inspection tag ● ● ●
● Bonding and earthing system are good condition ● ● --
● Correct cable size
● Tight connection
● Cables properly installed (Flexible conduit, cable lugs ● ● ●
2.3* Cable installation fitted correctly, cable is tidy)
● Welding cables
● Grounding Clamp Insulation in good
● Electrode holder condition -- -- ●
● Gouging torch
● Battery isolator switch
2.4* Battery (if fitted) ● Battery cover ● ● ●
● IP 55 (Weatherproof)
2.5* Lighting ● Good Condition ● -- --
● IP 55 (Weatherproof)
● Good Condition
2.6 GPO (General Power Outlet) ● Easily to be accessed ● ● --
● Earth Leakage Circuit Braker (ELCB)
3. Engine
● Chain length 75 m
● -- --
● Chain fitted to skid (for towing by mobile equipment)
3.1 General
● Apropriate machine guarding
● Structure (steel, wheel, hook, skid, wheel choke, towing) ● ● ●
Diesel engine (not required ● Electrical start
3.2 for Gensets of less than 5 ● Ignition key on outside of control box ● ● ●
KVA) ● Shutdown for high temperature and low oil pressure
● Fast fill & valve
3.3 Fuel Tank ● Fuel fill and thank vent ● -- --
● Engine oil fill / extraction
4. Tyres (if fitted) and others
Welding Machine √
HASIL
Genset X
--
Lighting Plant
●
Ref Item Kriteria
4.1 Tyre thread & side walls All tires in good condition ● ● ●
4.2 Tyre dimension All tires within specification ● ● ●
4.3 Tyre inflation Properly inflated ● ● ●
4.4 Wheel nuts In place and tight ● ● ●
4.5 Park break system Working ● ● ●
No loose worn and damaged rungs or side rils
Access handrails & grab No damaged or corroded cage
4.6 No corroded guard, bolts and rivet heads ● -- --
handles for lighting tower
No slippery surfaces from oil
4.7 Noisi Level If noise level > 85 dB, then noise sticker needed ● ● ●
4.8 Body condition Bright color ● ● ●
HSE Dept.rep
PIK-FRM-SAF-029 (Rev.00)
Pass
Fail
Not Necessary
Necessary
Pass
Fail
Not Necessary
Necessary
TERIMA / DITOLAK
Monthly Inspection Record
VEHICLE, TRUCK, TRAILER, DOZER, GRADER, LOADER, COMPACTOR, EXCAVATOR
Date of Inspection :
Type of Equipment :
SL No. :
Contractor / Sub Contractor :
Operator Name :
Signatures
Name / BN
Date
Monthly Inspection Record
POWER GENERATOR
Date of Inspection :
Type of Equipment :
SL No. :
Contractor / Sub Contractor :
Operator Name :
1 Appearance / cleanliness
2 Engine Smooth Start Up
3 Engine Oil Level Indicator
4 Indicators ( Voltage, Fuel, Temp)
5 Earth Terminal / Ground
6 Cable Terminal
7 Earth Leakage Circuit Braker ( ELCB)
8 Switch ( On / Off )
9 Emergency Shut Down (ESD)
10 Safety Guards for Moving Parts
11 Fuse
12 Suply Cable Quality - Rating
13 Earth Cable / Pole
14 Industrial Plug
15 Flash Back Aresstor
16 Battery
17 Cable Hanged Properly
18 Socket Connection
19 Fuel Tank Cap
20 Electrode Holder
21 Inspection Tag Displayed
22 Machhine Placed at Safe Location
23 Fire Extinguisher
23 Dip Tray Pab
Signatures
Name / BN
Date
Monthly Inspection Record
WELDING MACHINE / ELECTRICAL EQUIPMENT
Date of Inspection :
Type of Equipment :
SL No. :
Contractor / Sub Contractor :
Operator Name :
Signatures
Name / BN
Date
Monthly Inspection Record
COMPRESSOR
Date of Inspection :
Type of Equipment :
SL No. :
Contractor / Sub Contractor :
Operator Name :
1 Operator Trained
2 Certificate
3 Hydraulic Hose
4 Hydraulic Conection
5 General Condition / Cleanliness
6 Emergency Shut Down (ESD)
7 Fuel Line
8 Injector
9 Nozzel Injection
10 Battery Conection
11 Spark Aresstor
12 Exhaust Tail / Manifold
13 Condition of Pad Eyes
14 Tyre / Track
15 Condition of Air Tank
16 Condition of Air Pressure Gauge
17 Safety Relief Valve
18 Condition of Hose / Clamps
19 Condition of Belt Drives
20 Guarding of Revolving Parts
21 First Aid Kit
22 Fire Extinguisher
Signatures
Name / BN
Date
AIR COMPRESSOR INSPECTION REPORT
I ENGINE
1 Radiator Condition
2 Fan Condition
3 Cooling Water Hoses & Pipes Condition
4 Air Filter Element Condition
5 Alternator & Wiring Condition
6 Engine Oil Condition
7 Fuel Tank Free of Water & Dirty
8 Loose Fitting, Wire, Bolts
9 Battery Condition
10 Unload & Safety Valve Function
11 Instrument & Gauges Correct
12 Air Filter Element Condition
13 Oil Level in Hydraulic Tank
14 Muffler & Skid Mounted Condition
15 Tyre Pressure & Condition
16 Air System
17 Build Up of Pressure / Pressure Condition
18 Paint Work Condition
19 Machine Kept Clean
20 Any Crack Lost Bolt atc.
II RUNNING CHECKS
1 Correct Operation of Starter
2 All Gauges & Indicator Correct
3 Engine Fuel Leaks
4 Engine Water Leaks
5 Any Bad Noise on Machine
6 Exhaust Gases Clear
III CONSUMPTION ( liters/day)
1 Engine Oil
2 Water
3 Oil Filter 2 EA for Camp
4 Oil Filter 2 EA for Engine
Comments :
Signatures
Name / BN
Date
Monthly Inspection Record
Excavator
Date of Inspection :
Type of Equipment :
SL No. :
Contractor / Sub Contractor :
Operator Name :
1 Crawler Condition
2 Driver Lisence ( SIO )
3 Linkages / Pins
4 Driver Chain
5 Bucket
6 Hydraulic Arms
7 Hydraulic Hose
8 Operator Access
9 Control Identified
10 Engine Condition
11 Engine Exhaust Noise
12 Reversing Alarm
13 Battery Cover
14 Lighting
15 Fire Extinguisher
16 Horn
17 First Aid Kit
18 Other
Signatures
Name / BN
Date
DAILY OPERATOR CHECKLIST
Buldozer
ITEMS PPE Day Night Total Condition SAFETY EQPT. Total Unit Condition Remarks
No N0
NAMA APD Siang Malam Jumlah Good Bad Alat Keselamatan Jumlah Satuan Good Bad Keterangan
5 Badge 5 Stretcher Ea
9 Afron 9
10 Masker 10
11 11
12 12
Unsafe Action & Unsafe Condition : HSE Awarness / Kepedulian HSE Siang Malam Jumlah
3 Safety Talks
4 Others
MAN HOURS & CREW STATUS (JAM KERJA STATUS KRU): Note / Catatan / Usulan :
1 Day / Siang
2 Night / Malam
Tanggal
Waktu
Pelakasana : Lokasi
Yes / No/
A SANITASI UMUM
Belum Tersedia
Di luar :
B KEBERSIHAN PERORANGAN
:
:
:
Comment
Acknowledged by,
( ____________________ )
ENVIRONMENT AUDIT
Attendance :
Location :
( ____________________ ) ( ____________________ )
MONTHLY SAFETY TALK EXECUTION REPORT
Laporan Bulanan Pelaksanaan Wicara Keselamatan Kerja
Date Ref
Tgl Ref
07 Januari 2008 6.3 31 Blok Beruang Disiplin Sudirman Calangga Site Management
KTT
/AM
Remarks
Keterangan
SAFETY INSPECTION CHECK LIST
(YARD AND WORKSHOP)
Site / Location :
Supervisor :
II HOUSE KEEPING
. Lokasi Kerja Nampak Rapi
. Bahan mentah tersimpan dengan baik
. Tempat berjalan rapi dan bersih
. Rute darurat bersih dan tanpa halangan
. Sampah-sampah dibuang secara teratur
. Tumpahan minyak dan greas segera dibersihkan
. Tempat sampah tersedia dan digunakan
. Tidak ada bahaya material jatuh
. "Dilarang Merokok" terpasang di tempatnya
. Tersedia air minum layak minum
. Cukup Penerangan
. Tempat kerja serta lingkungan yang sehat
. Tidak ada benda tajam berserakan
IV TOILET
V KEAMANAN LISTRIK
. Instalasi dan kabel-kabel yang sesuai
. Tersedia Fuse
. Kabel-kabel listrik tidak ada yang luka
. Tanda-tanda untuk peringatan bahaya listrik
. Tersedia alat pemadam yang sesuai
. Penyimpanan dan perawatan yang sesuai
. Dilaksanakan prosedur Lock/Tagout
. Gudang penyimpanan material mudah terbakar terisolir
VII WALKWAYS
SAFETY INSPECTION CHECK LIST
(YARD AND WORKSHOP)
VIII PENERANGAN
. Lampu Emergency tersedia
XI GAS BERTEKANAN
. Semua slinder gas terikat dengan rapih
. Selinder oksigen dan selinder gas terpisah
. Isi selinder ditandai dengan baik
. Penutup valve selinder terpasang selama transportasi
atau tidak dipakai
. Torches dilengkapi dengan Flashback arrestor
XII TANGGA
. Sesuai untuk digunakan
. Terpasang tempat pijakan (non-slip)
. Tangga terikat dengan baik
. Tangga cukup panjang untuk digunakan
. Parbandingan pitch kurang dari 1:4
. Pemeriksaan terhadap kondisi tangga
XIII SCAFFOLDING
. Rail pelindung dan toeboards terpasang
. Terpasang dengan baik
. Lantai rata dan kuat
. Lantai cukup kuat menyanggah perancah
. Penghalang dipasang di sekitar perancah
Comments / Action :
Inspected By : Verified :
Date : Date :
Signature : Signature :
CHAIN BLOCK MACHINE INSPECTION CHECK LIST
Date : Location :
Inspected By : Verified :
Date : Date :
Signature : Signature :
GRINDING MACHINE INSPECTION CHECK LIST
Date : Location :
CONDITION
NO. TYPE NO. CODE REMARKS
GOOD FAIR BAD
NOTE
To be checked Inspected By : Verified :
Cable & Connection Date : Date :
Spark Protection Cover Signature : Signature :
Max. Speed
Max. RPM
Grinding Disc RPM
ELECTRICAL EQUIPMENT INSPECTION CHECK LIST
Date : Location :
SERIAL CONDITION
NO. TYPE OF EQUIPMENT REMARKS
NUMBER GOOD FAIR BAD
Inspected By : Verified :
Date : Date :
Signature : Signature :
WELDING MACHINE INSPECTION CHECK LIST
Date : Location :
CONDITION
NO. TYPE NO. CODE REMARKS
GOOD FAIR BAD
NOTE
To be checked Inspected By : Verified :
ESD System Date : Date :
Exhaust heat protection & spark Aresstor Signature : Signature :
Welding Cable Connection
Ground Cable Clamp
Battery Connection
General Condition of Machine
Placement of Welding Machine
GAS CYLINDER INSPECTION CHECK LIST
Date : Location :
CONDITION
NO. DESCRIPTION / DESKRIPSI REMARKS
GOOD FAIR BAD
1 Oxygen
1.1 Bottle
1.5 Hoses
2 LPG / ACETYLINE
2.1 Bottle
2.5 Hoses
Comment :
Inspected By : Verified :
Date : Date :
Signature : Signature :