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    Test 1 Mekanik Mesin

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    Apek Suasana
    1. The document is a test question from a Mechanics of Machines course that contains two questions. Question 1 involves calculating the mass of a load being lifted by a hoist system that uses multiple gear sets and takes into account inertia, friction, and acceleration. Question 2 involves calculating the maximum tension difference and speed of a driven pulley for a belt drive system. 2. By summing the torques required at the motor, accounting for equivalent inertia through the gear sets, friction, and load acceleration, the mass of the load is calculated to be 5401kg. 3. Question 2 asks the student to calculate the maximum tension difference and speed of a driven pulley given specifications of the drive and driven

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    Test 1 Mekanik Mesin

    Uploaded by

    Apek Suasana
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    1. The document is a test question from a Mechanics of Machines course that contains two questions. Question 1 involves calculating the mass of a load being lifted by a hoist system that uses multiple gear sets and takes into account inertia, friction, and acceleration. Question 2 involves calculating the maximum tension difference and speed of a driven pulley for a belt drive system. 2. By summing the torques required at the motor, accounting for equivalent inertia through the gear sets, friction, and load acceleration, the mass of the load is calculated to be 5401kg. 3. Question 2 asks the student to calculate the maximum tension difference and speed of a driven pulley given specifications of the drive and driven

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    1. The document is a test question from a Mechanics of Machines course that contains two questions. Question 1 involves calculating the mass of a load being lifted by a hoist system that uses multiple gear sets and takes into account inertia, friction, and acceleration. Question 2 involves calculating the maximum tension difference and speed of a driven pulley for a belt drive system. 2. By summing the torques required at the motor, accounting for equivalent inertia through the gear sets, friction, and load acceleration, the mass of the load is calculated to be 5401kg. 3. Question 2 asks the student to calculate the maximum tension difference and speed of a driven pulley given specifications of the drive and driven

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    2K views8 pages

    Test 1 Mekanik Mesin

    Uploaded by

    Apek Suasana
    1. The document is a test question from a Mechanics of Machines course that contains two questions. Question 1 involves calculating the mass of a load being lifted by a hoist system that uses multiple gear sets and takes into account inertia, friction, and acceleration. Question 2 involves calculating the maximum tension difference and speed of a driven pulley for a belt drive system. 2. By summing the torques required at the motor, accounting for equivalent inertia through the gear sets, friction, and load acceleration, the mass of the load is calculated to be 5401kg. 3. Question 2 asks the student to calculate the maximum tension difference and speed of a driven pulley given specifications of the drive and driven

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    The document presents a problem involving calculating the mass of a load being lifted by a hoisting system. It provides details of the system such as gear ratios and inertias to determine the torque required. Friction effects and acceleration are also considered.

    To solve Question 2, the document would calculate the maximum tension difference based on the inertia of the belt. It would also use the belt properties and speed to determine the power transmitted to the driven pulley.

    Question 2 in the document asks to estimate the maximum tension difference in a belt drive system and the power transmitted given parameters such as pulley diameters, belt properties, and speed.

    FAKULTI KEJURUTERAAN MEKANIKAL DAN PEMBUATAN UNIVERSITI TUN HUSSEIN ONN MALAYSIA

    BDA20303 MECHANIC OF MACHINE TEST 1 ( 2 Hour)


    Q1 Figure Q1 shows a motor accelerating a hoist with diameter 0.9 m, through two sets of gear reducing system. The number of teeth on gear 1, gear 2, gear 3 and gear 4 are 100, 350, 100 and 450 respectively. Moment of inertia for the motor shaft is 5 kgm2, middle shaft is 20 kgm2 and hoist shaft is 100 kgm2. The rope that is encircled on the hoist must capable to accelerate up a load of M kg that is sliding on a 1 in 50 slope at acceleration of 3 m/s2. Friction on the slope is 1000N and the total torque at motor required to raise the load is 1500Nm. Gear efficiency of gear set 1-2 is 90% and gear efficiency for gear set 3-4 is 95% gear. The friction torque effect at the middle shaft is T X = 150 Nm and at the hoist shaft is T y = 800 Nm. Investigate the mass of the load at the above conditions.

    Hoist

    Gear 3 Gear 1 Mot or Gear 2 Gear 4

    Load

    Figure Q1

    Q2 A pulley of 150 mm effective diameter running at 1500 rev/min drives a followers of 750 mm diameter, the two shafts being parallel, 1 m apart and the free parts of the belt considered straight. The belt has a mass of 0.4 kg/m and the maximum tension is to be 72 N. Estimate, 1. Maximum tension difference allowing for the inertia of the belt if = 0.4. 2. The speed of the driven pulley at the maximum condition and the power transmitted to it if the belt has a cross-section area of 320 mm and E for the material is 300 MN/m.

    Skema Jawapan SOLUTION TO Q1

    Total torque required by motor to raise load


    1

    Ttotal = TM 1 + TM 2 + TM 3

    where TM 1 = Torque to overcome equivalent inertia (refer to motor side). TM 2 =Torque to accelerate the load through gear system

    TM 3 = Total torque to overcome friction effect.

    a) Consider for TM 1
    1

    TM 1 = I equiv m

    For double set of gear reducing system,

    I equiv = I m +

    I T (n1 / 2 ) 2 I G (n1 / 2 ) 2 (n3 / 4 ) 2 + G ,1 / 2 ( G ,1 / 2 )( G ,3 / 4 )

    n1 / 2 =

    N 1 100 1 = = N 2 350 3.5

    n3 / 4 =

    N 3 100 1 = = N 4 450 4.5

    I equiv = 5 +

    20( 1

    ) 2 100( 1 ) 2 ( 1 ) 2 3 .5 + 3 .5 4.5 = 7.29 kgm2 0 .9 (0.9)(0.95)

    For the overall gear ratio,

    n0 = n1 / 2 n3 / 4 =

    1 1 1 = 3.5 4.5 15.75

    From a = G rG , thus, G =

    a 3 = = 6.67 rad/s21 rG 0.45

    Also from gear ratio,

    G 1 = 1 , thus, m = 15.75 G = 15.75( 6.67) = 105 rad/s2 m 15.75


    1

    Thus TM 1 = 7.29(105) = 765.45 Nm

    b) Consider for TM 2 as in Figure 15; From

    F = ma,
    F1 FR Mg sin = Ma
    1

    Mg

    F1
    r

    Mg sin 1

    F1 = 3M + 1000 + M ( 9.81) 1

    ( 50)
    1

    FR
    hoist

    F1 = ( 3.20M + 1000 ) N

    1 F1

    Thus, torque to accelerate hoist


    1

    TG = F1 r = ( 3.20M + 1000)( 0.45)


    1

    TG = 1.44M + 450 Nm
    1

    Figure 18: inclined loading

    Use gear efficiency to relate TG with TM 2 TM 2 = TG n1 / 2 n3 / 4 G ,1 / 2 G ,3 / 4

    TM 2 = ( 0.11M + 33.42) Nm

    c)

    Consider for TM 3 Friction effect can be grouped together to form TM 3 where; TM 3 = T X n1 / 2 TY n1 / 2 n3 / 4 + G ,1 / 2 G ,1 / 2 G ,3 / 4


    1

    TM 3

    1 1 1 150 800 3.5 + 3.5 4.5 = 107.03 Nm = ( 0.9)( 0.95) 0.9

    From Ttotal = TM 1 + TM 2 + TM 3 1500 = 765.45 + ( 0.11M + 33.42 ) + 107.03 Thus M = 5401kg 1


    1

    25

    Solution Question 2

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