Clipsal Conduit
Clipsal Conduit
Clipsal Conduit
clipsal.com
technical data
NON metallic
cable enclosures & fittings
page
2 4 5 6 7 8 9 10 23 27 32 33 34 37 41 43 44 47 49 51 53 55 62 64
CONTENTS
Introduction General Specifications Rigid Non Metallic Conduit Corflo Heavy Duty Conduit Telecommunications and Security Conduit Jointing Cement Cutters and Bending Springs Non Metallic Conduit Fittings Elbows and Bends Junction Boxes 16 to 25mm Junction Boxes 32 to 50mm Junction Boxes 63mm Accessories for Round Junction Boxes Fixing Accessories 265 Series Adaptable Boxes Flexible Conduit Terminators Telecommunications Fittings Security Fittings Non Metallic Corrugated Conduit Glands for Corrugated Conduit Duct and Fittings Range Duct Fittings Mounting Accessories Polymeric Cable Cover
Clipsal pioneered the use of adjustable conduit fittings back in 1920 when Alfred Gerard developed a range of fittings manufactured from sheet metal which could be expanded or contracted. At that time all electrical conduit used in Australia was imported from overseas, and made to various standards and unacceptable size variations. This meant that for years Australias electrical contractors experienced difficulties in joining lengths of conduit in situations where the diameter of the fittings, which were also imported, was different to those of the conduit itself. With Alfred Gerards cleverly designed conduit fittings that clipped all sizes of imported conduit, it was natural that he should call his new brand Clipsal. Since those early days, Clipsal has continued to lead the conduit and conduit fittings market with innovative products that are at the forefront of design and reliability to completely meet the needs of the electrical industry.
While we continue to manufacture a wide range of metal conduit fittings, the use of plastics means that we can offer even greater flexibility with our non metallic conduit and fittings. Today, our range of conduit fittings is one of the most comprehensive available and includes everything to make your job easier, including conduit boxes, tangential boxes, bends, elbows, adaptors, saddles, large bends and underground bends, to name just a few. From everyday installations to one off jobs, Clipsal conduit and conduit fittings have you covered. Note: Also available are non metallic HFT rigid and corrugated conduit, and flexible electrical hose. For details on these products, please refer to the Clipsal Halogen Free Conduit and Hose Technical Data Catalogue.
All Clipsal Rigid Non Metallic Conduit and Fittings are manufactured in strict accordance with relevant sections of AS/NZS 2053 Conduit and Fittings for Electrical Installations. Operative temperature range -15C to +65C. Most Clipsal Conduit Fittings are suitable for use underground and are marked HD (Heavy Duty). Note: Screw threads of nominal sizes of conduit 16 to 63mm are metric conduit threads with a 1.5mm pitch, complying with AS 1721. Sizes 80 to 150 are BSP threads complying with AS 1722. Unless specified otherwise all dimensions are nominal.
Bending Conduit
Circular conduit not exceeding 25mm in diameter can be bent cold using the appropriate Clipsal Bending Spring (Cat. No. 266 Series). Please refer to page 9. Where heat is required on small conduit, the area to be bent may be heated by brisk rubbing. On larger conduit, heat can be supplied by careful application of an L.P.G. gas flame. When bending Non Metallic conduit, a minimum radius six times the conduit diameter is recommended. To maintain a good bend and to reduce creep, it is necessary to over bend, then allow the tube to ease to the desired position. Fix conduit with saddles, or other supports, as soon as possible after bending.
Chemical Resistance
Resistance to most common corroding agents, including the majority of oils and fats, inorganic acids, alkalis and salts, is a feature of Clipsal Rigid Non Metallic Conduit and Fittings. However, they are not recommended for use with Ketones, Esters or Aromatic or Chlorinated Hydrocarbons.
Effects of Temperature
Rigid Non Metallic Conduit has a relatively high co-efficient of expansion (approximately 0.1 metre per 100 metres per 10C). In long runs likely to be subjected to wide temperature variations, expansion couplings should be provided in each standard length.
Rigid Non Metallic Conduit - Light Duty Oval Catalogue Number 9016LOV 9020LOV Width (A) 20mm 24mm Height (B) 12mm 14mm Wall Thickness (C) 1.2mm 1.2mm
Medium Duty
Medium Duty Conduit is used widely for an extensive range of cable protection applications. It is used for surface wiring as well as for inclusion in concrete slabs. Available in Grey (GY) only. Standard length - 4 metres.
Heavy Duty
Heavy Duty Conduit is primarily used for underground applications. If installed in accordance with the specific clauses of AS/NZS 3000, it can be used for this application without further protection. Available in Orange (EO) only. Standard length - 4 metres.
Rigid Non Metallic Conduit - Heavy Duty Catalogue Number 9020HD 9025HD 9032HD 9040HD 9050HD 9063HD 9080HD 9100HD 9125HD 9150HD Outside Diameter 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114mm 140mm 160mm Wall Thickness 2.3mm 2.5mm 2.7mm 3.1mm 3.4mm 3.9mm 4.6mm 5.9mm 7.2mm 8.3mm Socket Length 16mm 20mm 25mm 32mm 40mm 50mm 73mm 99mm 115mm 124mm
Note: Nominal sizes of conduit 16 to 63mm refer to outside diameter, whereas sizes 80 to 150mm refer to the approximate internal diameter.
Oval Conduit
MD & HD Conduit
Corflo Conduit
Changes to regulations now require the Telecommunications industry to protect communications cabling in white conduit to AS 2053ACA TS009. Clipsal meets these requirements with a comprehensive range of white conduit and fittings that suits every application and enables telecommunications cabling to be instantly identified. Clipsal Telecommunications Conduit and Fittings are manufactured from the same high quality, high impact material as our standard electrical fittings, and are UV and chemical resistant.
Telecommunications Conduit Cat. No. C9020 C9020/3 C9025 C9025/3 C9032 C9032/3 C9050 C9080 C9100 Outside Diameter 20mm 20mm 25mm 25mm 32mm 32mm 50mm 80mm 100mm Wall Thickness 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm 2.8mm 3.7mm 4.5mm Length 4m 3m 4m 3m 4m 3m 4m 6m 6m
Corflo in white for telecommunications use is also available. Please refer to Cat. No. C9100CF on page 6 for product dimensions.
C9020
SECURITY CONDUIT
With the increasing need for certainty of integrity of data and security cabling systems, Clipsal now offers a range of transparent conduit and fittings. Clipsal's Security Conduit and Fittings are specially designed for cabling systems used in high security areas for carrying highly sensitive or confidential data. Being transparent, they enable the integrity of the cable to be inspected at all points along the route, ensuring that any damage or tampering is immediately identified. Transparent conduit also ensures that a security conduit run isn't mistaken for electrical or other data and communications circuitry, and opened in error. It also allows easy identification of entry of pests, vermin, moisture or other contaminants which may affect the performance of the system. Normal clear Conduit Cement is ideal for bonding of the joints.
SC9016 Security Conduit Cat. No. SC9016 SC9020 SC9025 SC9032 SC9040 SC9050 Outside Diameter 16mm 20mm 25mm 32mm 40mm 50mm Wall Thickness 1.6mm 1.8mm 1.8mm 2.1mm 2.4mm 2.8mm Length 4m 4m 4m 4m 4m 4m
JOINTING CEMENT
JOINTING CEMENT
Medium Gap Filling Safety Jointing Cement Cat. No. 240/125GR 240/250GR Volume 125ml squeeze bottle. 250ml squeeze bottle.
Medium Gap Filling Clear PVC Jointing Cement Cat. No. 240A 240/125CL 240/250CL 240/500CL 240/1000CL Volume 250ml squeeze bottle. 125ml bottle with brush. 250ml bottle with brush. 500ml bottle with brush. 1000ml bottle with brush.
Medium Gap Filling Blue PVC Jointing Cement Cat. No. 240/125BU 240/250BU 240/500BU 240/1000BU Volume 125ml bottle with brush. 250ml bottle with brush. 500ml bottle with brush. 1000ml bottle with brush.
Please refer to Halogen Free Technical Data Catalogue for information on HFT Jointing Cement.
240A
240/500CL
240/500BU
ACCESSORIES
Duct and Conduit Cutter and Accessories Cat. No. 900TC Description Duct and Conduit Cutter suitable for cutting rigid PVC conduit up to 32mm HD or 40mm MD; light duty corrugated conduit mini trunking and HFT conduit. Replacement Snap on Anvil Replacement Blade
900TCA 900TCB
900TC
3. Squeeze handles together firmly. Relax the handles enough to allow the pawl to engage the next ratchet tooth and squeeze the handles together again. Continue ratcheting until the blade cuts through the material. Conduit Bending Springs Cat. No. 266MD16 266MD20 266MD25 266HD20 266HD25 Description For For For For For 16mm 20mm 25mm 20mm 25mm
4. To chamfer the ID of material, leave the blade in the closed position, insert the heel of the blade into the cut end of the material and rotate the cutter.
medium duty conduit. medium duty conduit. medium duty conduit. heavy duty conduit. heavy duty conduit.
266 Series
ACCESSORIES
Plain Conduit Entry Plugs Catalogue Number 220/10 220/16 220/20 220/25 Outside Diameter (O.D.) 10mm 16mm 20mm 25mm Length (L) 7mm 12mm 13mm 15.5mm
220 Series
220 Series
Screwed Conduit Entry Plugs Catalogue Number 220S20 220S25 220S32 220S40 220S50 Nominal Dimensions. Thread Size 20mm 25mm 32mm 40mm 50mm conduit conduit conduit conduit conduit Length (L) 14mm 17mm 20mm 23.5mm 27mm
220S Series
220S Series
10
Conduit Caps
Conduit Caps are used to neatly blank off unused conduits. They ensure that no water, vermin or other debris can enter the conduit and make wiring difficult or the installation otherwise unsatisfactory. This is particularly important where the conduit is installed in a concrete pour, or underground applications. Conduit Caps can be made more secure and watertight by being glued with conduit jointing cement. Standard colour is Grey (GY), except for larger sizes which come as standard in Orange (EO). Orange also available in other sizes at extra cost.
Conduit Caps Catalogue Number 262/16 262/20 262/25 262/32 262/40 262/50 262/63 *262P80 *262P100 *262P150 Size Inside Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114.5mm 160.5mm Outside Diameter (O.D.) 20mm 24mm 30mm 37mm 45mm 57mm 70mm 96mm 122mm 168mm Length (L) 20mm 23mm 29mm 27mm 31mm 48mm 54mm 43mm 48mm 53mm
16mm 20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm 150mm
262 Series
262 Series
Imperial to Metric Plain Converters Catalogue Number 235//20 235/1/25 235/20/ 235/25/1 235/1/40 235/2/50 235/40/1 235/50/2 Spigot Size (A) 1 20mm 25mm 1 2 40mm 50mm Socket Size (I.D.) 20mm 25mm 1 40mm 50mm 1 2 Outside Diameter (O.D.) 25mm 30mm 25mm 30mm 45mm 56mm 45mm 56mm Overall Length (L) 47mm 50mm 47mm 50mm 60mm 80mm 60mm 80mm
11
235 Series 235 Series
Imperial to Metric Screwed Converters Catalogue Number 235S5/8/16 235S/16 235S/20 235S1/25 235S20/5/8 235S20/ 235S25/1 Male Thread /8 1 20mm 20mm 25mm
5
Imperial to Metric Screwed Converters allow interconnection of imperial threaded accessories with the metric equivalents. Sizes available range from 5/8 inch to 1 inch, in both socket and spigot configurations. Standard colour is Grey (GY). Orange (EO) also available at extra cost.
Outside Diameter (O.D.) 21mm 24mm 25mm 31mm 24mm 25mm 31mm
235S Series
235S Series
Converting Adaptors
Imperial to Metric Converting Adaptors allow interconnection between threaded and plain components of imperial conduit and accessories with the metric products now in use. Sizes available range from 5/8 inch to 1 inch, in both socket and spigot configurations. Standard colour is Grey (GY). Orange (EO) available at extra cost.
236 Series Converting Adaptors Catalogue Number 236/S16 236/S20 236/1S25 236/20S5/8 236/20S 236/25S1 Male Thread 1 20mm 20mm 25mm
236 Series
Inside Outside Diameter (I.D.) Diameter (O.D.) 16mm 20mm 25mm 5 /8 1 24mm 25mm 31mm 24mm 24mm 31mm
12
PG/Metric Screwed Converters Catalogue Number 235SP13/20 235SP16/20 235SP21/20 235SP29/32 235S20P13 235S20P16 235S25P21 235S40P36 235S50P42 Male Thread PG 13.5 PG 16 PG 21 PG 29 20mm 20mm 25mm 40mm 50mm Female Thread 20mm 20mm 20mm 32mm PG 13.5 PG 16 PG 21 PG 36 PG 42 Outside Diameter (O.D.) 26mm 28mm 28mm 48mm 28mm 28mm 37mm 61mm 68mm Length (L) 35mm 35mm 35mm 42mm 30mm 30mm 37mm 52mm 54mm
235SP Series
235SP Series
BSP/Metric Screwed Converters Catalogue Number 235S32BSP25 235S32BSP40 Male Thread 32BSP 32BSP Female Thread 25mm 20mm Outside Diameter (O.D.) 47mm 47mm Length (L) 40mm 49mm
235BSP Series
235S32BSP25
13
Plain to Screwed Adaptors Catalogue Number 263/16 263/20 263/25 263/32 263/40 263/50 *263/63 *263P80 *263P100 Male Thread 16mm 20mm 25mm 32mm 40mm 50mm 63mm 80mm BSP 100mm BSP Inside Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114.5mm Outside Diameter (O.D.) 21mm 25mm 32mm 38mm 47mm 59mm 71mm 105mm 134mm Length (L) 30mm 36mm 42mm 48mm 58mm 68mm 79mm 100mm 120mm
263 Series
263 Series
Plain Couplings
Plain Couplings allow joining of two lengths of conduit of the same size. Standard colour is Grey (GY), except for larger sizes which come as standard in Orange (EO). Orange also available in other sizes at extra cost.
Plain Couplings Catalogue Number 242/16 242/20 242/25 242/32 242/40 242/50 *242/63 *242P80 *242P100 *242P125 *242P150 Size Inside Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114.5mm 140mm 160.5mm Outside Diameter (O.D.) 20mm 25mm 30mm 37mm 45mm 57mm 71mm 98mm 127mm 154mm 177mm Length (L) 38mm 42mm 42mm 52mm 58mm 80mm 150mm 172mm 228mm 230mm 367mm
16mm 20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm 125mm 150mm
14
242 Series
242 Series
Round to Oval Couplings Catalogue Number 250/16/16 250/20/16L 250/20/20L Inside Outside Diameter Diameter (I.D.) (O.D.) 16mm 20mm 20mm 21mm 24mm 25mm Interior Exterior Dimensions Dimensions 20 x 9mm 20 x 12mm 24 x 14mm 25 x 14mm 24 x 16mm 29 x 19mm Length (L) 43mm 51mm 51mm
250 Series
250 Series
Slip Type Expansion Couplings Catalogue Number 251/16 251/20 251/25 251/32 251/40 251/50 Spigot Diameter (A) 16mm 20mm 25mm 32mm 40mm 50mm Socket Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter (O.D.) 20mm 25mm 30mm 37mm 45mm 57mm Length (max.) (L) 70mm 76mm 88mm 95mm 104mm 144mm Length (min.) (L) 57mm 63mm 71mm 79mm 87mm 118mm
251 Series
251 Series
15
Flexible Expansion Couplings Catalogue Number F251/16 F251/20 F251/25 F251/32 F251/40 F251/50 Inside Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter (O.D.) 20mm 24mm 31mm 37mm 45mm 56mm Length (L) 64mm 71mm 81mm 98mm 112mm 128mm
F251 Series
F251 Series
Plain to Screwed Couplings Catalogue Number 258/16 258/20 258/25 258/32 258/40 258/50 Female Thread (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter (O.D.) 20mm 26mm 30mm 37mm 45mm 56mm Length (L) 28mm 34mm 34mm 37mm 46mm 59mm
258 Series
258 Series
16
Plain to Flexible Coupling Adaptors Cat. No. 263F16 263F20 263F25 Description
263F Series
17
Interconnects 16mm rigid pipe with 16mm flexible hose. Interconnects 20mm rigid pipe with 20mm flexible hose. Interconnects 25mm rigid pipe with 25mm flexible hose.
Coupling Adaptor Sets - Reducing Type Cat. No. 263F20R 263F25R Description Barbed end fits 16mm flexible conduit. Plain end suits 20 16mm reducer to accept 20mm conduit entry. Barbed end fits 20mm flexible conduit. Plain end suits 25 20mm reducer to accept 25mm conduit entry.
263F20R
Duplex Junction Box Entries Catalogue Number 263Y20 263YR20 263YR25 Spigot Diameter (A) 20mm 20mm 25mm Inside Diameter (I.D.) 20mm 16mm 20mm Outside Diameter (O.D.) 24mm 23mm 24mm Length (L) 61mm 67mm 67mm
263Y Series
263Y Series
18
Threaded Nipples
243 Series Threaded Plastic Nipples are available in sizes 16mm through to 50mm. They are compatible with all other threaded metric accessories including products in the Metal Conduit Accessories Range. Clipsal also offers threaded nipples in brass and plated steel. Please refer to the Metal Conduit Fittings Technical Data Catalogue for more information. Standard colour is Grey (GY). Orange (EO) available at extra cost.
Threaded Nipples Cat. No. 243/16 243/20 243/25 243/32 243/40 243/50 Thread Size 16mm 20mm 25mm 32mm 40mm 50mm Inside Diameter (I.D.) 11mm 14mm 18mm 26mm 33mm 42mm Length (L)
243 Series
243 Series
Plain Reducers
Plain Reducers allow joining of two lengths of conduit of adjacent sizes. As there is a stop lip in the socket, ensure that the reducer is inserted in the correct orientation prior to gluing. Standard colour is Grey (GY). Orange (EO) available at extra cost.
Plain Reducers Cat. No. Size Outside Diameter (O.D.) 20mm 25mm 32mm 40mm 50mm Inside Diameter (I.D.) 16mm 20mm 25mm 32mm 40mm Through Diameter (A) 13mm 17mm 22mm 30mm 36mm Length (L) 22mm 25mm 26mm 32mm 35mm
20 25 32 40 50
264 Series
264 Series
19
Threaded Reducers
Threaded Reducers allow joining of two threaded accessories of adjacent sizes. Standard colour is Grey (GY). Orange (EO) available at extra cost.
Threaded Reducers Catalogue Number 264/1SM 264/2SM 264/3SM 264/4SM 264/5SM 20 25 32 40 50 Size 16mm 20mm 25mm 32mm 40mm External Thread 20mm 25mm 32mm 40mm 50mm Internal Thread 16mm 20mm 25mm 32mm 40mm Length (L) 19mm 22mm 25mm 29mm 32mm
264S Series
264S Series
Hexagonal Lock Nuts Catalogue Number 259/16 259/20 259/25 259/32 259/40 259/50 Internal Thread 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter (O.D.) 27mm 33mm 40mm 46mm 57mm 69mm Grip Size (A.F.) 24mm 28mm 33mm 40mm 49mm 60mm Depth (H) 6mm 6.5mm 7mm 8mm 10mm 12mm
259 Series
259 Series
20
Screwed Lock Rings Cat. No. 260/16 260/20 260/25 260/32 260/40 260/50 *260/63 *260P80 *260P100 Internal Thread 16mm 20mm 25mm 32mm 40mm 50mm 63mm 80mm BSP 100mm BSP Outside Diameter (O.D.) 25mm 29mm 34mm 40mm 50mm 60mm 75mm 112mm 140mm Depth (H) 4.6mm 6.2mm 5.0mm 9.5mm 11mm 12.5mm 10mm 20mm 24mm
260 Series
260 Series
Male Conduit Bushes Cat. No. Thread Through Size (I.D.) 11mm 14mm 20mm 26.5mm 34mm 43mm Outside Diameter (O.D.) 23mm 26.5mm 32mm 39.5mm 48mm 57mm Grip Size (A.F.) 20mm 23mm 28mm 34mm 42mm 50mm Length (L) 14mm 14mm 14mm 14mm 21mm 21mm
281 Series
281 Series
21
Female Conduit Bushes Cat. No. 281F16 281F20 281F25 281F32 281F40 281F50 Thread 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter Grip Size (O.D.) (A.F.) 23mm 26.5mm 32mm 39.5mm 48mm 57mm 20mm 23mm 28mm 34mm 42mm 50mm Length (L) 14mm 14mm 14mm 14mm 20mm 20mm
281F Series
281F Series
Conduit Locating Flanges Cat. No. 221/20 221/25 221/32 Conduit Size 20mm 25mm 32mm Outside Diameter (O.D.) 90mm 90mm 90mm Height (H) 40mm 40mm 40mm Fixing Diameter (P.C.D) 80mm 80mm 80mm
221 Series
221 Series
Conduit Bell Mouth Catalogue Number 288/50 288/63 288/80 288/100 288/150 Outside Diameter 50mm 63mm 80mm 100mm 150mm
Bell Mouth Coupling Catalogue Number 288/50C 288/63C 288/80C 288/100C 288/150C Outside Diameter 50mm 63mm 80mm 100mm 150mm
22
288 Series
90 Inspection Elbows
The 244 Series is a range of 90 degree Inspection Elbows from 16mm through to 63mm. The design allows the elbow to fit into corners neatly, and the inspection cover removes to allow easy wiring and rewiring. Standard colour is Grey (GY) for sizes up to 50mm with Orange (EO) also available at extra cost. The 244/63 is fabricated from an adaptable box and adaptors, and is standard in Orange (EO). A limited range of Inspection Elbows is also available for Communication Conduit and Security Conduit. Please refer to page 45.
90 Inspection Elbows Catalogue Number 244/16 244/20 244/25 244/32 244/40 244/50 244/63 Size (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm 63mm Overall Length (A) 59mm 59mm 66mm 80mm 95mm 119mm 265mm Overall Length (B) 59mm 59mm 66mm 80mm 95mm 119mm 162mm Height (H) (incl. Lid) 28mm 28mm 35mm 41mm 50mm 62mm 107mm
244 Series
244 Series
90 Solid Elbows
The 245 Series is a range of 90 degree Solid Elbows from 16mm through to 25mm. The design allows the elbow to fit into corners neatly. Standard colour is Grey (GY) with Orange (EO) also available at extra cost. An 80mm elbow is also available, standard colour Orange (EO). A limited range of Solid Elbows is available for Communication Conduit and Security Conduit. Please refer to pages 44 and 48 respectively.
90 Solid Elbows Catalogue Number 245/16 245/20 245/25 *245P80 Size (I.D.) 16mm 20mm 25mm 80mm Overall Length (A) 50mm 54mm 66mm 390mm Radius (R) 18mm 22mm 28mm 230mm
245 Series
245 Series
23
Inspection Tees
The 246 Series is a range of Inspection Tees from 16mm through to 63mm. The screw fixed inspection cover removes to allow easy wiring and rewiring. The 246C20 is a clipon lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm with Orange (EO) also available at extra cost. The 246/63 is fabricated from an adaptable box and adaptors, is standard in Orange (EO). A limited range of Inspection Elbows is also available for Communication Conduit and Security Conduit.
Inspection Tees Catalogue Number 246/16 246/20 246C20 246/25 246/32 246/40 246/50 246/63 Size (I.D.) 16mm 20mm 20mm 25mm 32mm 40mm 50mm 63mm Tee Off Length (A) 55mm 55mm 55mm 69mm 82mm 94mm 120mm 162mm In Line Length (B) 92mm 92mm 92mm 108mm 127mm 145mm 180mm 319mm Height (incl. Lid) (H) 29mm 29mm 29mm 37mm 44mm 50mm 62mm 107mm
Certificate of Suitability No. CS/190/S. *246C20 includes clip-on lid. **Standard colour - Orange. Note: Cat. No. 246/63 fabricated from a non metallic box and three 263/63 Adaptors with lock nuts.
246 Series
246C20
246 Series
24
BENDS
The 247 Series Conduit Bends Range is available in short radius standard bends and large radius sweep bends. The Sweep Bends are available in both 45 degree and 90 degree forms. All are suitable for underground use. 90 Bends Catalogue Number 247/16 247/20 247C20 247/25 247/32 247/40 247/50 247/63 Size (I.D.) 16mm 20mm 20mm 25mm 32mm 40mm 50mm 63mm Length (A) 68mm 83mm 83mm 106mm 134mm 155mm 205mm 258mm Radius (R) 41mm 47mm 47mm 64mm 83mm 100mm 120mm 166mm
90 Bends
The range of Standard Bends is from 16mm through to 63mm. The 247C20 is a clip-on lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm with Orange (EO) also available at extra cost. The 246/ 63 is standard in Orange (EO). A limited range of Standard Bends is also available for Communication Conduit and Security Conduit. Please refer to pages 46 and 48.
247 Series
247 Series
45 Large Sweep Bends Catalogue Number 247LH20 247LH25 247LH32 247LH40 247LH50 247LH63 247PH80 247PH100 247PH125 247PH150 Size Inside Diameter (I.D.) 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114.5mm 140.4mm 160.5mm Radius (R) 150mm 150mm 312mm 312mm 320mm 325mm 580mm 715mm 600mm 870mm Overall Height (A) 76mm 78mm 135mm 145mm 170mm 190mm 330mm 410mm 420mm 538mm Overall Length (B) 145mm 157mm 270mm 280mm 310mm 357mm 610mm 750mm 850mm 1040mm
20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm 125mm 150mm
25
BENDS
90 Large Sweep Bends Catalogue Number 247L20 247L25 247L32 247L40 247L50 247L63 247P80 247P100 247P125 247P150 Size 20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm 125mm 150mm Inside Diameter (I.D.) 20mm 25mm 32mm 40mm 50mm 63mm 89mm 114.5mm 140.4mm 160.5mm Radius (R) 150mm 150mm 312mm 312mm 320mm 325mm 550mm 600mm 600mm 760mm Overall Length (A) 185mm 192mm 350mm 355mm 360mm 400mm 660mm 900mm 960mm 1050mm
BENDS
26
240/20/1 Standard type with 1 way entry. 240/20/2 Standard type with 2 way through entries. 240/20/2S1 Standard type with 2 way through entries 1 x 20mm plain entry, 1 x 20mm screwed entry. 240/20/2A Standard type with 2 way angle entries. 240/20/3 Standard type with 3 way entries. 240/20/4 Standard type with 4 way entries. With 25mm Entries Cat. No. 240/25/1 240/25/2 240/25/2A 240/25/3 240/25/4 Description Standard type with 1 way entry. Standard type with 2 way through entries. Standard type with 2 way angle entries. Standard type with 3 way entries. Standard type with 4 way entries.
240 Series Shallow Junction Boxes Cat. No. 240 Series Shallow Junction Boxes Diameter (O.D.) 66mm Height (H) 42mm Screw Centres (Crs.) 50mm
240 Series
240/20/2
27
240/20/3
The 240 Series Junction Boxes are available in standard and tangential formats (20 and 25mm only), as well as in shallow and deep configurations. There are also some with lids, top and bottom, some top entry models, and a two piece tee off box which is ideal for additions to an existing installation. All cover fixing screws are 3/16" B.S.W. Certificate of Suitability No. CS/187/S.
With 16mm Entries Cat. No. 240/16/1 240/16/2 240/16/2A 240/16/3 240/16/4 Description Standard type with 1 way entry. Standard type with 2 way through entries. Standard type with 2 way angle entries. Standard type with 3 way entries. Standard type with 4 way entries.
CT240 Clip Together Junction Box Cat. No. CT240/20/3 Description 2 piece, 3 way T-Type Junction Box.
With 20mm Entries Cat. No. T240/1R/20 T240/1L/20 T240/2U/20 T240/2A/20 T240/2/20 T240/3Y/20 T240/3T/20 T240/4H/20 Description Tangential Tangential Tangential Tangential Tangential Tangential Tangential Tangential Box with 1 way right hand entry. Box with 1 way left hand entry. Box with 2 way U entries. Box with 2 way angle entries. Box with 2 way through entries. Box with 3 way Y entries. Box with 3 way T entries. Box with 4 way H entries.
With 25mm Entries Cat. No. T240/1R/25 T240/1L/25 T240/2U/25 T240/2A/25 T240/2/25 T240/3Y/25 T240/3T/25 T240/4H/25 Description Tangential Tangential Tangential Tangential Tangential Tangential Tangential Tangential Box with 1 way right hand entry. Box with 1 way left hand entry. Box with 2 way U entries. Box with 2 way angle entries. Box with 2 way through entries. Box with 3 way Y entries. Box with 3 way T entries. Box with 4 way H entries.
T240 Series
28
With 16mm Entries Cat. No. 240/16/1D 240/16/2D 240/16/2AD 240/16/3D 240/16/4D Description Deep Deep Deep Deep Deep type with 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
With 20mm Entries Cat. No. 240/20/1D 240/20/2D 240/20/2AD 240/20/3D 240/20/4D Description Deep Deep Deep Deep Deep type with 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
With 25mm Entries Cat. No. 240/25/1D 240/25/2D 240/25/2AD 240/25/3D 240/25/4D 240D Series Description Deep Deep Deep Deep Deep type with 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
240 Series Deep Junction Boxes Cat. No. 240 Series Deep Junction Boxes Diameter (O.D.) 66mm Height (H) 72mm Screw Centres 50mm
240D Series
With 16mm Entries Cat. No. 240/16/1DE 240/16/2DE 240/16/2ADE 240/16/3DE 240/16/4DE Description Deep Deep Deep Deep Deep type with two lids and 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
With 20mm Entries Cat. No. 240/20/1DE 240/20/2DE 240/20/2ADE 240/20/3DE 240/20/4DE Description Deep Deep Deep Deep Deep type with two lids and 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
29
With 25mm Entries Cat. No. Description Deep Deep Deep Deep Deep type with two lids and 1 way entry. type with 2 way through entries. type with 2 way angle entries. type with 3 way entries. type with 4 way entries.
240DE Series Junction Boxes Cat. No. 240DE Series Junction Boxes Diameter (O.D.) 66mm Height (H) 76mm Screw Centres 50mm
With 20mm Entries Cat. No. TD240/2/20 TD240/2A/20 TD240/3T/20 TD240/3Y/20 TD240/4H/20 TD240/6R/20 Description Deep type with 2 way through entries. Deep type with 2 way angle entries. Deep type with 3 way T entries. Deep type with 3 way Y entries. Deep type with 4 way H entries. Deep type with 4 way H entries and 2 x 25mm central through entries.
With 25mm Entries Cat. No. TD240/2/25 TD240/2A/25 TD240/3T/25 TD240/3Y/25 TD240/4H/25 Description Deep type with 2 way through entries. Deep type with 2 way angle entries. Deep type with 3 way T entries. Deep type with 3 way Y entries. Deep type with 4 way H entries.
TD240 Series Junction Boxes Cat. No. TD240 Series Junction Boxes Diameter (O.D.) 66mm Height (H) 72mm Screw Centres 50mm
TD240 Series
30
TD240 Series
240TF2/20
240TF4/20
Top Entry Deep Junction Boxes - Dimensional Details Please refer to pages 34 - 36 for accessories for Round Junction Boxes. Cat. No. 240TF Series Diameter (O.D.) 100mm Height (H) 73mm Fascia Height 52mm
240TF2/20
253 Series Slimline Junction Boxes Catalogue Number 253/20/2 253/20/2D 253/25/2 253/25/2D Overall Width 30mm 30mm 30mm 30mm Dimensions Length 150mm 150mm 150mm 150mm Depth 42mm 72mm 42mm 72mm Conduit Entries 20mm 20mm 25mm 25mm
253/20/2
253/20/2D
31
240TF4/20 Deep Junction Box with 4 x 20mm top entries. 240TF2/20 Deep Junction Box with 2 x 20mm top entries.
With 40mm Entries Cat. No. 252/40/1 252/40/2 252/40/2A 252/40/3 252/40/4 252/40DRB Description 1 way entry. 2 way through entries. 2 way angle entries. 3 way entries. 4 way entries. Square Draw in Junction Box with 1 way entry.
Junction Boxes 32mm to 50mm Cat. No. 252/32 252/40 252/50 A particular feature of this range is the 252/40DRB. This product has been especially designed to facilitate termination of underground service conduits. Features include an open rear section of the box to allow easy installation of cable in the cavity, pre-drilled fixing holes, and a pre-drilled weep hole to prevent any condensation being carried into the wall. Certificate of Suitability No CS/187/S. Length (L) 77mm 77mm 108mm Width (W) 77mm 77mm 108mm Height (H) 54mm 54mm 76mm Screw Centres (C&D) 63.5mm 63.5mm 89mm
252/40
252 Series
32
With 50mm Entries Cat. No. 252/50/1 252/50/2 252/50/2A 252/50/3 252/50/4 Description 1 way entry. 2 way through entries. 2 way angle entries. 3 way entries. 4 way entries.
252/50 Series
252/50 Series
252/63 Series
33
ACCESSORIES FOR ROUND JUNCTION BOXES ACCESSORIES FOR ROUND JUNCTION BOXES
T240AR Adaptable Ring
Adaptable Ring for round tangential junction boxes. Allows Cat. Nos. 31VR and WSR226 Switches to be mounted perpendicularly. Fixing screw threads - 3/16 BSW. Standard colour - Grey, with Orange (EO) available at extra cost.
T240AR
T240AR
T240/4H/20D
240 Spare Lids Cat. No. 240L Outside Diameter (O.D.) 65mm Thickness (T) 6mm Centres (Crs.) 50mm
240L Series
240L
34
240H
240H
240BL Series Back Entry Lids Cat. No. 240/16BL 240/20BL 240/25BL Description 16mm Back Entry Lid 20mm Back Entry Lid. 25mm Back Entry Lid.
240BL Series
240CF Series Cover Flanges Cat. No. 240CF Description Cover Flange for round junction boxes. Tidies junction box installation in poured concrete. Can also be used to mount smoke detectors. Standard colour - Grey. Cover Flange for round junction boxes. Standard colour White Electric.
240CFJ
240CF Series Cover Flanges - Dimensional Details Cat. No. 240CF 240CFJ Outside Diameter (O.D.) 85mm 100mm Thickness (T) 4mm 4.5mm Centres (Crs.) 50mm 50mm
35
240CFJ
240CF Series
Disposable Covers
Disposable Covers are an ideal way of securing conduit boxes to formwork. They hold the conduit box in place during the concrete pour and allow easy identification and retrieval afterwards. The 240TL has lugs to allow for fixing by clouts or similar, and the 240TLL has the lugs removed to allow for alternative fixing. Standard colour is Orange (EO).
240TL, 240TLL
240TL
240TLL
Clip Adaptor
The Conduit Box Clip Adaptor has been designed to locate conduit boxes in metal formwork such as the Spandek system. The Adaptor locates in a 63mm diameter hole drilled in the formwork, holding the box firm during the pour. Available only in Transparent (TR).
240CA Series
240CA Series
249 Series Extension Rings Catalogue Number 249/12 249/25 Outside Diameter 65mm 65mm Height (H) 12mm 25mm Centres (Crs.) 50mm 50mm
249 Series
249 Series
36
FIXING ACCESSORIES
Clipsal offers a range of fixing accessories for conduit products: metal full saddles (plated and stainless steel) metal half saddles with and without nails fitted full moulded saddles spacers moulded clips for direct mounting or use with a mounting channel. Metal Saddles
170GM 170M 171GM 171M 172GM 172M 173GM 173M 174GM 174M 175GM 175M 176GM 176M 178/63 178/80PP 178/100PP
12.7mm 12.7mm 16mm 16mm 20mm 20mm 25mm 25mm 32mm 32mm 40mm 40mm 50mm 50mm 63mm 80mm 100mm
Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Black Zinc Zinc Plate Zinc Plate Zinc Plate
.7mm .7mm .7mm .7mm .7mm .7mm .9mm .9mm 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm 1.6mm 1.6mm 1.6mm
5mm 5mm 5mm 5mm 5mm 5mm 5mm 5mm 6mm 6mm 6mm 6mm 6mm 6mm 7mm 9mm 9mm
28mm 28mm 32mm 32mm 39mm 39mm 48mm 48mm 63mm 63mm 71mm 71mm 92mm 92mm 107mm 136mm 160mm
40mm 40mm 45mm 45mm 50mm 50mm 62mm 62mm 79mm 79mm 87mm 87mm 108mm 108mm 130mm 166mm 190mm
13mm 13mm 13mm 13mm 16mm 16mm 19mm 19mm 25mm 25mm 25mm 25mm 25mm 25mm 39mm 40mm 40mm
14mm 14mm 18mm 18mm 23mm 23mm 28mm 28mm 35mm 35mm 44mm 44mm 53mm 53mm 66mm 92mm 118mm
Stainless Steel Saddles Cat. Number 172SS 173SS 174SS 175SS 176SS Size 20mm 25mm 32mm 40mm 50mm Gauge .9mm .9mm .9mm 1.2mm 1.2mm Max. Slot Width 135mm 135mm 135mm 135mm 135mm Hole Diameter 5mm 5mm 5mm 5mm 5mm Centres 39mm 48mm 63mm 71mm 92mm Length 50mm 62mm 79mm 87mm 108mm Width 20mm 20mm 25mm 25mm 25mm Height 24mm 28mm 35mm 44mm 55mm
170SS Series
37
170M Series
FIXING ACCESSORIES
Cat. Number
Size
Finish
Gauge
Length
Width
Height
Zinc Plated Half Saddles Cat. Number 180/12 180/16 180/20 180/32 180/40 180/50 180A16 180A20 180A25 Size 12.7mm 16mm 20mm 32mm 40mm 50mm 16mm 20mm 25mm Finish Zinc Zinc Zinc Zinc Zinc Zinc Zinc Zinc Zinc Plate Plate Plate Plate Plate Plate Plate Plate Plate Gauge .7mm 1.4mm 1.4mm 1.2mm 1.2mm 1.6mm 1.4mm 1.4mm 1.2mm Hole Diameter 5mm 5mm 5mm 7mm 7mm 7mm 6.5mm 6.5mm 6.5mm Length 36mm 46mm 50mm 67mm 74mm 85mm 46mm 50mm 60mm Width 16mm 19mm 19mm 24mm 32mm 39mm 19mm 19mm 25mm Height 15mm 18mm 22mm 33mm 41mm 54mm 18mm 22mm 66mm
FIXING ACCESSORIES
Zinc Plated Half Saddles with Fixing Nails Cat. Number 180N16 180N20 180N25 Size 16mm 20mm 25mm Finish Zinc Plate Zinc Plate Zinc Plate Gauge 1.4mm 1.4mm 1.2mm Nail Size 25 x 2.8mm 25 x 2.8mm 25 x 2.8mm Length 46mm 50mm 57.3mm Width 19mm 19mm 26mm Height 18mm 22mm 26mm
180 Series
180N Series
38
Moulded Full Saddles Cat. No. 261/16 261/20 261/25 261/32 261/40 261/50 *261/63 Saddles Diameter 16mm 20mm 25mm 32mm 40mm 50mm 63mm Length (L) 46mm 57mm 63mm 82mm 84mm 105mm 120mm Width (W) 15mm 16mm 20mm 22mm 24mm 27mm 33mm Overall Height 18mm 23mm 29mm 35mm 45mm 56mm 69mm Mounting Centres 32mm 40mm 48mm 60mm 65mm 78mm 91mm
261 Series
261 Series
Saddle Spacers
Saddles Spacers set a conduit run off the wall 8mm to allow easier cleaning and repainting and to facilitate entry into equipment. They are available in sizes 16mm through 25mm. Standard colour is Grey (GY), with Orange (EO) also available at extra cost.
Saddle Spacers Catalogue Number 261S16 261S20 261S25 Size 16mm 20mm 25mm Length (L) 55mm 61mm 74mm Width (W) 21mm 22mm 26mm Centres (Crs.) 32mm 40mm 48mm Standoff Height (T) (H) 8mm 8mm 8mm 14mm 14mm 14mm
39
261S Series
261S Series
FIXING ACCESSORIES
Saddle Extension Spacers Cat. No. 261E20 261E25 To Suit Cat. No. 261S20 261S25 Length (L) 61mm 74mm Width (W) 22mm 26mm Height (H) 18mm 18mm
FIXING ACCESSORIES
261E Series
261E Series
280 Series Conduit Clips Cat. No. 280/16 280/20 280/25 280/32 280/40 280/50 Conduit Accommodated 16mm 20mm 25mm 32mm 40mm 50mm Standoff (S) 9mm 11mm 13mm 9mm 12mm 13mm Length (L) 22mm 27mm 34mm 41mm 49mm 62mm Height (H) 23mm 29mm 36mm 38mm 46mm 54mm Width (W) 12mm 12mm 12mm 12mm 12mm 12mm
280 Series
280 Series
40
280MC
280MC
Nominal Dimensions.
265/1, 265/3
265/1
265/4
265/4
265/5, 265/7
265/5
265/7
41
265 Series Spacer Nut Cat. No. 265/7N Description PVC Spacer Nut to fix panels to bottom of adaptable boxes for attachment of components. Fix to box with rigid PVC cement (Cat. No. 240U). Fitted with 3/16 BSW thread. Overall length 25mm. Dimensions across flats - 25mm. Dimensions across corners - 28mm. Standard colour - Grey.
760 Series Adaptable Enclosures Cat. No. Length (L) Width (W) 763 764 765 108mm 163mm 211mm 108mm 108mm 108mm Height (H) 139mm 142mm 139mm C 89mm 143.7mm 96mm D 89mm 89mm 89mm
42
763
764
765
Straight Type
The 269 straight Type Terminators are available in sizes from 16mm to 50mm. In all cases the thread size is nominally the same size as the flexible conduit spigot. The 268M has a 20mm thread but accepts 16mm flexible conduit.
269 Series
269 Series
Angled Type
The 269A Angled Type Terminators are available in sizes from 16mm to 40mm. In all cases the thread size is nominally the same size as the flexible conduit spigot. The 268AM has a 20mm thread but accepts 16mm flexible conduit.
Flexible Conduit Terminators - Angled Type Cat. No. 268AM 269A16 269A20 269A25 269A32 269A40 Male Thread 20mm 16mm 20mm 25mm 32mm 40mm Plain Male End 16mm 16mm 20mm 25mm 32mm 40mm Length (L) 77mm 75mm 80mm 95mm 106mm 124mm
269A Series
269A Series
Flexible Conduit Terminators - Two Piece Angled Type Cat. No. 268AA 269AA20 269AA25 Male Thread 20mm 20mm 25mm Plain Male End 16mm 20mm 25mm Length (L) 53mm 55mm 66mm
43
269AA Series
269AA Series
Flexible Conduit Clamp Bands Cat. No. 267/16 267/20 267/25 267/32 267/40 267/50 Description Clamp Clamp Clamp Clamp Clamp Clamp Band Band Band Band Band Band for for for for for for 16mm 20mm 25mm 32mm 40mm 50mm flexible flexible flexible flexible flexible flexible conduit. conduit. conduit. conduit. conduit. conduit.
TELECOMMUNICATIONS FITTINGS
267 Series
269CF
269CF
TELECOMMUNICATIONS FITTINGS
Telecommunications Fittings conform to the same specifications as standard conduit fittings, are White (WE) in colour, and are UV stabilised in line with the requirements of AS/NZS 2053.
C242 Series
C242 Series
Couplings
Couplings allow joining of two lengths of conduit of the same size. Standard colour is Grey (GY), except for larger sizes which come as standard in Orange (EO). Orange also available in other sizes at extra cost.
Couplings Cat. No. Size Inside Diameter (I.D.) 20mm 25mm 32mm 89mm 114.5mm Outside Diameter (O.D.) 25mm 30mm 37mm 98mm 127mm Length (L) 42mm 42mm 52mm 172mm 228mm
44
90 Inspection Elbows
The 244 Series is a range of 90 degree Inspection Elbows from 16mm through to 63mm. The design allows the elbow to fit into corners neatly and the inspection cover removes to allow easy wiring and rewiring. Standard colour is Grey (GY) for sizes up to 50mm with Orange (EO) also available at extra cost. The 244/63 is fabricated from an adaptable box and adaptors, and is standard in Orange (EO). A limited range of Inspection Elbows is also available for Communication Conduit and Security Conduit.
90 Inspection Elbows Cat. No. C244/20 C244/25 C244/32 Size (I.D.) 20mm 25mm 32mm Overall Length (A) 59mm 66mm 80mm Overall Length (B) 59mm 66mm 80mm Height (H) 28mm 35mm 41mm
C244 Series
C244 Series
90 Solid Elbows
The 245 Series is a range of 90 degree Solid Elbows from 16mm through to 25mm. The design allows the elbow to fit into corners neatly. Standard colour is Grey (GY), with Orange (EO) also available at extra cost. An 80mm elbow is also available, standard colour Orange (EO). A limited range of Solid Elbows is available for Communication Conduit and Security Conduit.
90 Solid Elbows Cat. No. C245/20 C245/25 Size (I.D.) 20mm 25mm Overall Length (A) 54mm 66mm Radius (R) 22mm 28mm
C245 Series
C245/20
Inspection Tees
The 246 Series is a range of Inspection Tees from 16mm through to 63mm. The screw fixed inspection cover removes to allow easy wiring and rewiring. The 246C20 is a clipon lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm, with Orange (EO) also available at extra cost. The 246/63 is fabricated from an adaptable box and adaptors, and is standard in Orange (EO). A limited range of Inspection Elbows is also available for Communication Conduit and Security Conduit.
Inspection Tees Cat. No. C246/20 C246/25 C246/32 Size (I.D.) 20mm 25mm 32mm Tee Off Length (A) 55mm 69mm 82mm In Line Length (B) 92mm 108mm 127mm Height (incl. lid) (H) 29mm 37mm 44mm
45
C246 Series C246 Series
TELECOMMUNICATIONS FITTINGS
90 Bends
The range of Standard Bends is from 16mm through to 63mm. The 247C20 is a clip-on lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm, with Orange (EO) also available at extra cost. The 246/ 63 is standard in Orange (EO). A limited range of Standard Bends is also available for Communication Conduit and Security Conduit.
90 Bends Cat. No. C247/20 C247/25 Size (I.D.) 20mm 25mm Overall Length (A) 83mm 106mm Radius (R) 47mm 64mm
TELECOMMUNICATIONS FITTINGS
C247 Series
C247 Series
45 Large Sweep Bends Cat. No. C247PH80 C247P100 Size 80mm 100mm Inside Overall Overall Diameter(I.D.) Length (A) Height (B) 89mm 114.5mm 330mm 410mm 610mm 750mm Radius (R) 580mm 715mm
C247P Series
C247P
90 Large Sweep Bends Cat. No. C247L20 C247L25 C247L32 C247L50 C247P80 C247P100 Size 20mm 25mm 32mm 50mm 80mm 100mm Inside Overall Diameter (I.D.) Length (A) 20mm 25mm 32mm 50mm 89mm 114.5mm 185mm 192mm 350mm 360mm 660mm 900mm Radius (R) 150mm 150mm 312mm 320mm 550mm 600mm
46
C247L Series
C247L Series
SECURITY FITTINGS
Security Fittings conform to the same specifications as standard conduit fittings and are Transparent (TR) in colour. Note: They are not UV stabilised and exposure to direct sunlight will result in loss of transparent properties.
Security Fittings Cat. No. SC242/16 SC242/20 SC242/25 SC242/32 SC242/40 SC242/50 Size (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm Outside Diameter (O.D.) 20mm 25mm 30mm 37mm 45mm 57mm Length (L) 38mm 42mm 42mm 52mm 58mm 80mm
Couplings
Plain Couplings allow joining of two lengths of conduit of the same size. Standard colour is Grey (GY), except for larger sizes which come as standard in Orange (EO). Orange also available in other sizes at extra cost. SC242 Series SC242/16
90 Solid Elbows
The 245 Series is a range of 90 degree Solid Elbows from 16mm through to 25mm. The design allows the elbow to fit into corners neatly. Standard colour is Grey (GY), with Orange (EO) also available at extra cost. An 80mm elbow is also available, standard colour Orange (EO). A limited range of Solid Elbows is available for Communication Conduit. Please refer to page 45.
90 Solid Elbows Cat. No. SC245/16 SC245/20 SC245/25 Size 16mm 20mm 25mm Outside Diameter (O.D.) 20mm 25mm 30mm Overall Length (A) 50mm 54mm 66mm Radius (R) 18mm 22mm 28mm
SC245 Series
SC245/20
Inspection Tees
The 246 Series is a range of Inspection Tees from 16mm through to 63mm. The screw fixed inspection cover removes to allow easy wiring and rewiring. The 246C20 is a clipon lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm, with Orange (EO) also available at extra cost. The 246/63 is fabricated from an adaptable box and adaptors, and standard in Orange (EO). A limited range of Inspection Elbows is also available for Communication Conduit and Security Conduit.
Inspection Tees Cat. No. SC246/16 SC246/20 SC246/25 SC246/32 Size 16mm 20mm 25mm 32mm Tee Off Length (A) 55mm 55mm 69mm 82mm In Line Length (B) 92mm 92mm 108mm 127mm Height (H) 29mm 29mm 37mm 44mm
47
SC246 Series
SC246/16 Series
SECURITY FITTINGS
90 Bends
The range of Standard Bends is from 16mm through to 63mm. The 247C20 is a clip-on lid version. The lid is removed by inserting a screwdriver in the tab slots and levering. Standard colour is Grey (GY) for sizes up to 50mm, with Orange (EO) also available at extra cost. The 246/ 63 is standard in Orange (EO). A limited range of Standard Bends is also available for Communication Conduit and Security Conduit.
90 Bends Cat. No. SC247/16 SC247/20 SC247/25 SC247/32 SC247/40 SC247/50 Size (I.D.) 16mm 20mm 25mm 32mm 40mm 50mm Length (A) 68mm 83mm 106mm 134mm 155mm 205mm Radius (R) 41mm 47mm 64mm 83mm 100mm 120mm
SECURITY FITTINGS
SC247 Series
SC247/20
SC236 Series
SC263/32
48
SC240L TR
9016CM 9020CM 9020CM10 9020CM20 9025CM 9025CM10 9025CM20 9032CM 9032CM10 9040CM 9040CM10 9050CM 9050CM10 Colour - Grey
16mm 20mm 20mm 20mm 25mm 25mm 25mm 32mm 32mm 40mm 40mm 50mm 50mm
10.7mm 14.1mm 14.1mm 14.1mm 18.3mm 18.3mm 18.3mm 24.3mm 24.3mm 31.2mm 31.2mm 39.6mm 39.6mm
50m 50m 10m 20m 50m 10m 20m 25m 10m 25m 10m 25m 10m
Medium Duty - Communications Cat. No. C9020CM C9025CM Outside Diameter 20mm 25mm Inside Diameter 14.1mm 18.3mm Coil Length 50m 50m
9016CM
49
Catalogue Number
Outside Diameter
Inside Diameter
Coil Length
Medium Duty with Draw Wire Electrical Catalogue Number 9016CMD 9020CMD 9020CMD20 9025CMD 9025CMD20 9032CMD 9040CMD Outside Diameter 16mm 20mm 20mm 25mm 25mm 32mm 40mm Inside Diameter 10.7mm 14.1mm 14.1mm 18.3mm 18.3mm 24.3mm 31.2mm Coil Length 50m 50m 20m 50m 20m 25m 25m
Medium Duty with Draw Wire - Communication Catalogue Number C9020CMD C9025CMD Outside Diameter 20mm 25mm Inside Diameter 14.1mm 18.3mm Coil Length 50m 50m
Medium Duty Sheathed - Electrical Catalogue Number 9020CMS 9020CMS10 9020CMS20 9025CMS 9025CMS10 9025CMS20 9032CMS Outside Diameter 20mm 20mm 20mm 25mm 25mm 25mm 32mm Inside Diameter 14.1mm 14.1mm 14.1mm 18.3mm 18.3mm 18.3mm 24.3mm Coil Length 50m 10m 20m 50m 10m 20m 25m
Medium Duty Sheathed with Draw Wire Electrical Catalogue Number 9020CMSD 9020CMSD20 9025CMSD 9025CMSD20 Outside Diameter 20mm 20mm 25mm 25mm Inside Diameter 14.1mm 14.1mm 18.3mm 18.3mm Coil Length 50m 20m 50m 20m
9020CMS
9020CM10
50
C9020CMD
Heavy Duty with Draw Wire Catalogue Number 9020CHD 9020CHD10 9020CHD20 9025CHD 9025CHD10 9025CHD20 9032CHD 9032CHD10 9040CHD Outside Diameter 20mm 20mm 20mm 25mm 25mm 25mm 32mm 32mm 40mm Inside Diameter 14.1mm 14.1mm 14.1mm 18.3mm 18.3mm 18.3mm 24.3mm 24.3mm 32.9mm Coil Length 50m 10m 20m 50m 10m 20m 25m 10m 25m
9032CHD
263/20C
279AC Series
51
263/20C Clip Adaptor Cat. No. 263/20C Description 20mm Clip Adaptor.
Glands with Bulkhead Flange Cat. No. 279B25 279B32 279B40 279B50 Description Accepts Accepts Accepts Accepts 25mm 32mm 40mm 50mm corrugated corrugated corrugated corrugated conduit. conduit. conduit. conduit. IP54 IP54 IP54 IP54 rating. rating. rating. rating.
The 279B Series is ideal for terminating corrugated conduit to matching switchboard terminating boxes and bulkheads. The large bore flange allows plenty of room for cable access. The inbuilt seal ensures IP54 rating when mounted on a flat surface.
Bulkhead Glands - Dimensional Details Cat. No. 279B25 279B32 279B40 279B50 D 37mm 45mm 56mm 68mm L 75mm 90mm 110mm 129mm B 45mm 56mm 70mm 84mm M 37mm 46mm 58mm 72mm N 30mm 37mm 45mm 55mm d 4.2mm 5.2mm 6.2mm 6.2mm
279B Series 279B Series The 279C Series is designed for use with corrugated conduit. These glands allow corrugated conduit to be connected directly to equipment and machinery, making maintenance and upgrading simple.
Straight Glands - Dimensional Details Catalogue Number 279C16 279C20 279C25 279C32 279C40 279C50 Male Thread 16mm 20mm 25mm 32mm 40mm 50mm Length (L) 30mm 35mm 39mm 41mm 53mm 57mm Across Flats 24mm 27mm 35mm 46mm 55mm 66mm Across Centres 26mm 30mm 40mm 52mm 60mm 71mm
279C Series
279C16 Series
52
900 Series Mini Duct Cat. No. 900/12/7PT 900/16/10 900/16/10PT 900/16/16 900/16/16PT 900/19/7 900/19/7PT 900/25/16 900/25/16PT 900/25/25 900/25/25PT 900/40/16 900/40/16PT 900/40/25 900/40/25PT 900/40/25/2 900/40/25/2PT 900/60/25 900/60/25PT 900/60/40 900/60/40PT Description 12 x 7mm Pre-Taped Mini Duct With Hinged Lid. 16 x 10mm Mini Duct. 16 x 10mm Pre-Taped Mini Duct. 16 x 16mm Mini Duct. 16 x 16mm Pre-Taped Mini Duct. 19 x 7mm Bevel Edged Duct. 19 x 7mm Pre-Taped Bevel Edged Duct. 25 x 16mm Mini Duct. 25 x 16mm Pre-Taped Mini Duct. 25 x 25mm Mini Duct. 25 x 25mm Pre-Taped Mini Duct. 40 x 16mm Mini Duct. 40 x 16mm Pre-Taped Mini Duct. 40 x 25mm Mini Duct. 40 x 25mm Pre-Taped Mini Duct. 40 x 25mm Twin Compartment Rectangular Mini Duct. 40 x 25mm Twin Compartment Rectangular Pre-Taped Mini Duct. 60 x 25mm Mini Duct. 60 x 25mm Pre-Taped Mini Duct. 60 x 40mm Mini Duct. 60 x 40mm Pre-Taped Mini Duct.
900 Series Mini Duct - 3 Metre Pre-Taped Cat. No. 900/12/7PT3 900/16/16PT3 900/25/25PT3 Description 12 x 7mm Pre-Taped Duct with hinged lid. 3.1 metres. 16 x 16mm Pre-Taped Duct. 3.1 metres. 25 x 25 Pre-Taped Duct. 3.1 metres.
900 Series
900/40/16
53
900 Series Maxi Duct Cat. No. *900/50/50 *900/50/50PT 900/50/75 900/50/100 900/75/75 *900/75/100 *900/100/100 900/150/50 900/150/75 Description 50 x 50mm Maxi Duct. 50 x 50mm Pre-Taped Maxi Duct. 50 x 75mm Maxi Duct. 50 x 100mm Maxi Duct. 75 x 75mm Maxi Duct. 75 x 100mm Maxi Duct. 100 x 100mm Maxi Duct. 150 x 50mm Maxi Duct. 150 x 75mm Maxi Duct.
900/50/50
900/100/100
Maxi Duct
900/150/50
54
DUCT FITTINGS
A broad range of Clip Fit Fittings are available for the various duct sizes. The range varies between sizes. Not all fittings are available in all colours. Standard colour Grey (GY).
End Plugs
End Plugs are used to blank off a duct end.
Mini Duct End Plugs Cat. No. 900/16/16P 900/25/16P 900/40/25P Description Plug for 16 x 16mm duct Plug for 25 x 16mm duct Plug for 40 x 25mm duct Length (L) Width (W) Height (H)
900P Series
900/16/16P
End Plugs
End Plugs are used to blank off a duct end.
Maxi Duct End Plugs Cat. No. 900/50/50P 900/50/75P 900/50/100P 900/75/75P 900/75/100P 900/100/100P Description 50 x 50mm End Plug. 50 x 75mm End Plug. 50 x 100mm End Plug. 75 x 75mm End Plug. 75 x 100mm End Plug. 100 x 100mm End Plug.
900/50/50P
End Plug
55
Adaptors
Adaptors allow conversion of various duct sizes to 16mm x 25mm duct and accessories.
Adaptors Cat. No. 900/40TA25 900/16A10 900/16A16 900/25A25 900/40A16 900/40A25 Description Allows 25 x 16mm duct to Tee off a 40 x 25mm duct. Converts 16 x 10mm duct to 25 x 16mm duct and accessories with 25 x 16mm entries. Converts 16 x 16mm duct to 25 x 16mm duct and accessories with 25 x 16mm entries. Converts 25 x 25mm duct to 25 x 16mm duct and accessories with 25 x 16mm entries. Converts 40 x 16mm duct to 25 x 16mm duct and accessories with 25 x 16mm entries. Converts 40 x 25mm duct to 25 x 16mm duct and accessories with 25 x 16mm entries.
DUCT FITTINGS
900/40A25
900/40A25
Mini Duct Couplings Cat. No. 90/16/16C 900/25/16C 900/40/25C Description Coupling for 16 x 16mm duct. Coupling for 25 x 16mm duct. Coupling for 40 x 25mm duct.
Mini Duct Couplings - Dimensional Details Cat. No. 900/16/16C 900/25/16C 900/40/25C Length (L) 50mm 50mm 44mm Width (W) 20mm 29mm 37mm Height (H) 18mm 18mm 21mm
56
900/25/16C
900/25/16C
Maxi Duct Couplings Cat. No. 900/50C 900/75C 900/100C Description 50mm Coupling. 75mm Coupling. 100mm Coupling.
Coupling
900/75C
Mini Duct Internal Elbows Cat. No. 900/16/16EI 900/25/16EI 900/40/25EI Description Internal Elbow for 16 x 16mm duct. Internal Elbow for 25 x 16mm duct. Internal Elbow for 40 x 25mm duct.
Mini Duct Internal Elbows - Dimensional Details Cat. No. 900/16/16EI 900/25/16EI 900/40/25EI Length (L) 43mm 41mm 57mm Width (W) 20mm 29mm 39mm Height (H) 43mm 41mm 57mm
900EI Series
900/25/16EI
57
DUCT FITTINGS
Maxi Duct Internal Elbows Cat. No. 900/50/50EI 900/50/75EI 900/50/100EI 900/75/75EI 900/75/100EI 900/100/100EI Description 50 x 50mm Internal Elbow. 50 x 75mm Internal Elbow. 50 x 100mm Internal Elbow. 75 x 75mm Internal Elbow. 75 x 100mm Internal Elbow. 100 x 100mm Internal Elbow.
DUCT FITTINGS
Internal Elbow
900/50/100EI
Mini Duct External Elbows Cat. No. 900/16/16EE 900/25/16EE 900/40/25EE Description External Elbow for 16 x 16mm duct. External Elbow for 25 x 16mm duct. External Elbow for 40 x 25mm duct.
Mini Duct External Elbows - Dimensional Details Cat. No. 900/16/16EE 900/25/16EE 900/40/25EE Length (L) 43mm 43mm 59mm Width (W) 20mm 29mm 44mm Height (H) 43mm 43mm 59mm
900EE Series
900EE Series
58
Maxi Duct External Elbows Cat. No. 900/50/50EE 900/50/75EE 900/50/100EE 900/75/75EE 900/75/100EE 900/100/100EE Description 50 x 50mm External Elbow. 50 x 75mm External Elbow. 50 x 100mm External Elbow. 75 x 75mm External Elbow. 75 x 100mm External Elbow. 100 x 100mm External Elbow.
External Elbow
900/75/75EE
Mini Duct Flat Elbows Cat. No. 900/16/16E 900/25/16E 900/40/25E Description Flat Elbow for 16 x 16mm duct. Flat Elbow for 25 x 16mm duct. Flat Elbow for 40 x 25mm duct.
Mini Duct Flat Elbows - Dimensional Details Cat. No. 900/16/16E 900/25/16E 900/40/25E Length (L) 43mm 52mm 74mm Width (W) 18mm 18mm 27mm Height (H) 43mm 52mm 74mm
900E Series
900E Series
59
DUCT FITTINGS
Maxi Duct Flat Elbows Cat. No. 900/50/50E 900/50/75E 900/50/100E 900/75/75E 900/75/100E 900/100/100E Description 50 x 50mm Flat Elbow. 50 x 75mm Flat Elbow. 50 x 100mm Flat Elbow. 75 x 75mm Flat Elbow. 75 x 100mm Flat Elbow. 100 x 100mm Flat Elbow.
DUCT FITTINGS
Flat Elbow
900/75/75E
Mini Duct Flat Tees Cat. No. 900/16/16T 900/25/16T 900/40/25T Description Flat Tee for 16 x 16mm duct. Flat Tee for 25 x 16mm duct. Flat Tee for 40 x 25mm duct.
Mini Duct Flat Tees - Dimensional Details Cat. No. 900/16/16T 900/25/16T 900/40/25T Length (L) 66mm 75mm 104mm Width (W) 43mm 52mm 74mm Height (H) 18mm 18mm 27mm
900T Series
900T Series
Maxi Duct Tees Cat. No. 900/50/50T 900/50/75T 900/50/100T 900/75/75T 900/75/100T 900/100/100T Description 50 x 50mm Tee. 50 x 75mm Tee. 50 x 100mm Tee. 75 x 75mm Tee. 75 x 100mm Tee. 100 x 100mm Tee.
Tees
900/75/75T
Side Tee
Clip on covers to tee off at right angles with the same size mini duct.
Side Tee Cat. No. 900/25/16TS Description Side Tee for 25 x 16mm duct.
900/25/16TS
75mm
40mm
29mm
900/25TR
900/25/16TS
Intersection Tees
Clip on covers to tee off a flat elbow at right angles. Left and right hand versions are available. Only available in some Mini Duct sizes.
Intersection Tees Cat. No. 900/25/16TR 900/25/16TL Description Right Tee (Intersection) for 25 x 16mm duct. Left Tee (Intersection) for 25 x 16mm duct.
Intersection Tees - Dimensional Details Cat. No. 900/25/16TR 900/25/16TL Length (L) 52mm 52mm Width (W) 40mm 40mm Height (H) 52mm 52mm
Clip In Separators
Clip in dividers to provide segregation in 50mm, 75mm and 100mm maxi duct. Standard Length - 4 metres. Colour - White Electric.
Clip in Separators Cat. No. 900D50S 900D75S 900D100S Description Suits 50 x 100mm Maxi Duct. Suits 75 x 100mm Maxi Duct. Suits 100 x 100mm Maxi Duct.
61
900D100S
DUCT FITTINGS
Cat. No.
Length (L)
Width (W)
Height (H)
Connector Clip
Connector Clip to join maxi duct sections independent of the lid. Lid must be trimmed to accommodate. Not suitable for 50mm x 50mm. Colour - White Electric.
Connector Clip Cat. No. 900CC Description Connector Clip to join all sizes of maxi duct (50 x 50mm size excepted).
MOUNTING ACCESSORIES
Connector Clip
900CC
Clip in Cable Retainers Cat. No. 900C50 900C75 900C100 Description 50 x 100mm Maxi Duct. 75 x 100mm Maxi Duct. 100 x 100mm Maxi Duct.
MOUNTING ACCESSORIES
Architrave Mounting Block
The 900MMB is a Miniature Surface Mounting Block for architrave mounting accessories. Internal depth - 24mm. Features 2 - 25 x 16mm trunking entries - one each end. Supplied with 1 Cat. No. 900MBC Clip-in/push out Cap 2 Cat. No. 9 Insulating Caps and 2 M3.5 x 0.8 x 12mm long pan head screws. Screws thread into brass inserts. Available in White Electric (WE) and Brown (BR). Architrave Mounting Block Cat. No. 900MMB Length (L) 76mm Width (W) 33mm Height (H) 28mm
900MMB Standard Pattern Mounting Box Cat. No. 900SPMB Length (L) 116mm
900MMB
62
900SPMB
900SPMB
900RMB
900RMB
Skirting Mounting Block Cat. No. 900SKMB Length (L) 10mm Width (W) 49mm Height Centres 38mm Mounting 78mm
900SKMB
Mounting Block/Box Entry Cap Cat. No. 900MBC Description Mounting Block Entry Cap suitable for 25 x 16mm trunking entries. Available in White Electric and Brown.
900MBC
900MBC
Standard Pattern Mounting Block Cat. No. 900SPBP Length (L) 120mm Width (W) 76mm Height Centres 20mm Mounting 84mm
63
900SPBP
MOUNTING ACCESSORIES
Double Sided Adhesive Tape Cat. No. 900AT12 900AT18 900AT24 Description 12mm wide Double Sided Impact Adhesive Tape. 50 metre roll. 18mm wide Double Sided Impact Adhesive Tape. 50 metre roll. 24mm wide Double Sided Impact Adhesive Tape. 50 metre roll.
900AT Series
64
287 Series 287R Series
Head Office 12 Park Terrace, Bowden South Australia 5007 Telephone (08) 8269 0511 Facsimile (08) 8340 1724 E-Mail plugin@clipsal.com.au Internet clipsal.com
Offices in all States NSW Sydney Albury VIC Melbourne Country Areas QLD Brisbane Townsville SA Adelaide WA Perth TAS Hobart Launceston NT Darwin Area Representatives NSW Albury Central Coast Coffs Harbour Dubbo Newcastle
(02) 9794 9200 (02) 6041 2377 (03) 9207 3200 1800 653 893 (07) 3244 7444 (07) 4729 3333 (08) 8269 0555 (08) 9442 4444 (03) 6272 3177 (03) 6331 6951 (08) 8947 0278
(02) 6041 2377 0418 430 361 0418 653 183 0418 822 564 015 298 792 0418 434 169 0418 686 040 South West Sydney 0419 868 353 Tamworth 0417 714 339 Wagga Wagga 0418 578 903 Wollongong 0418 423 581 ACT Canberra 0419 238 824 Canberra/Goulburn 0418 164 070 Canberra/Yass 0419 847 732 VIC Bendigo 0418 570 213 Geelong & Sth West 0418 527 233 Gippsland 0418 512 680 Western Victoria 0419 380 444 QLD Cairns 0418 773 254 Gold Coast 0418 765 459 Mackay 0418 752 134 Maryborough 0418 664 338 Northern Rivers 0418 768 902 Rockhampton 0418 794 711 Sunshine Coast 0418 711 786 Toowoomba 0418 746 311 Townsville 0418 180 372 WA Bunbury 0418 931 684 Kalgoorlie & Eastern Gold Fields 0417 928 981 Karratha 0418 937 249 SA Riverland/Mildura/ Broken Hill 0418 596 145 International Enquiries Head Office Export Department Telephone +61 8 8269 0587 Facsimile +61 8 8340 7350 E-Mail export@clipsal.com.au New Zealand Clipsal Industries (NZ) Ltd Telephone (09) 576 3403 Facsimile (09) 576 1015 E-Mail headoffice@clipsal.co.nz Customer Service - North Island Telephone (09) 572 0014 Free Fax 0800 733 567 Customer Service - South Island Telephone (03) 379 5368 Free Fax 0800 250 305
Gerard Industries Pty Ltd reserves the right to change specifications, modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure that descriptions, specifications and other information in this catalogue are correct, no warranty is given in respect thereof and the company shall not be liable for any error therein.