AL840

CIRCUIT DIAGRAM
CODE : 00ZAL840//C1/

MODEL

AL-800 / 840

[1] BLOCK DIAGRAM A. GENERAL BLOCK DIAGRAM B. DIAGRAM OF MAJOR SECTION (1) MCU (PCU) PWB SECTION (2) OPERATION PWB SECTION (3) ICU PWB SECTION [2] PWB LOCATION [3] FUSE LOCATION [4] WIRING CHART A. POWER LINE WIRING CHART B. WIRING CHART [5] CIRCUIT DAIGRAM AND PARTS LOCATION CHART A. MCU (PCU) PWB CIRCUIT B. OPERATION PWB CIRCUIT C. ICU PWB CIRCUIT D. DC POWER PWB CIRCUIT E. HIGH VOLTAGE CIRCUIT MOTOR DRIVE PWB CIRCUIT [1] A. B. (1) MCU (PCU) PWP (2) PWB (3) ICU PWB [2] PWB [3] [4] A. B. [5] A. MCU (PCU) PWB B. PWB C. ICU PWB D. DCPWB E. / PWB

SHARP CORPORATION

[1] BLOCK DIAGRAM A. GENERAL BLOCK DIAGRAM [1] A.

ICU PWB PLUTO ASIC I/F MCU (PCU) PWB
Image process ASIC CCD control

CCD PWB DRAM

CCD

LSU unit A/D High voltage PWB Paper exit sensor Driver Motor driver Pickup solenoid Image process Paper in sensor SRAM 32kX8 SRAM 32kX8 CPU H8S Motor driver
DRAM DRAM DRAM 16Mbit 16Mbit 16Mbit (SConly) (SConly) (SConly)

Amplifier

Data select

Laser Laser beam sensor Polygon motor

Scanner motor

FAN motor

Main motor

Home position sensor ROM EEPROM RAM

Operation panel PWB

Key switch

High voltage unit

Display lamp

Paper size sensor

Toner sensor Heat roller Thermistor Heater lamp

Developer cartridge Doctor Developing roller Earth sheet Main charger roller

Transfer roller

Scanner lamp

Invertor

Power PWB unit Temperature fuse

Drum OPC cartridge

AL840

Temperature fuse

Power SW

Control electrode

AL840

B. DIAGRAM OF MAJOR SECTION (1) MCU (PCU) PWB SECTION B. (1) MCU(PCU)PWB
CCD PWB INVERTOR PWB SCANNER MOTOR HOME POSITION SENSOR MHPS_IN CLCNT f1,f2, SH-,RS, CCDOUT SP,CP CN14 CN10

MRMT0~3

CN11

CN12

CN13

IC13 IC112

PSIZE_IN

PAPER SIZE SENSOR

VDATA

LASER

CN9

IC5 CPU H8S/2350

IC8 ASIC HG73C025FD

LSU PWB

PMCLK PMD-

POLYGON MOTOR

PEMP_IN

PAPER EMPTY SENSOR DSRDY-,RESERRDPAGE-,VIDEO CN8 VSYNC-,PRSTT RESET,DREADYDCRDY-,ERROR SCLK,SYNC ICU PWB

PAPER EXIT SENSOR

CN2

THERMISTOR

RTH_IN

CN7

PSIZE_IN

CN1

CN4

CN5

CN6

OPCLK,OPLATCH OPPSW OPDATA,SELIN1,2,3OPKIN1,2 OPERATION PANEL

VFMOUT

MEN-,MMT0,1 MCON,HL,TC/BIASON PUS,PR,PWMSIN FAN MOTOR

PIN_INFW HIGH VOLTAGE PWB

TS_IN

TONER SENSOR

AL840

(2) OPERATION PWB SECTION

(2) PWB

LAMP, VALUE DISPLAY LED

DISPLAY CONTROLLER (DRIVER) IC901

MCU PWB

CN-901 DECODER IC902

KEY SWITCH

(3) ICU PWB SECTION (3) ICU PWB

CN202

TO PC

MCU PWB

CN203

IC202 GATE ARRAY

IC201 DRAM CN201 TO PC

AL840
2)

[2] PWB LOCATION [2] PWB

1)

3)

4) 6)

5)

No. 1 2

Parts Name Power PWB ICU PWB Function/operation Outputs DC power. Drives the heater lamp.

MODEL

Note The voltage specification differs depending on the destination. Allows connection with one (two) host computer(s). Printer models only

Converts print data set from the host and converts AL-840 it into bit image data and send to the MCU. Controls light quantity of the scanner lamp. Common Common Common

3 4 5 6

Scanner lamp drive PWB MCU (PCU) PWB

Controls the image process section and the engine section. High voltage power Outputs the high voltage for the image process PWB section. Controls the main motor. Operation control PWB Displays the value information. Outputs the key operation signal.

Differs between models with the printer function and models without the printer function.

[3] FUSE LOCATION [3]

1) F603

2) F601

4)

3)

No. 1

Parts Code F603 Name Power unit fuse Form Mini Form Normal Specification 5A 125V Function/operation Protects the power unit primary side circuit against an overcurrent. Protects the power unit primary side circuit against an over. Assures safety in overheating. Assures safety in overheating.

MODEL 100V series

Note

3.15A 250V 2 F601 Power unit fuse Mini Normal 10A 125V

200V series 100V series

5A 250V 3 4 Temperature fuse 1 Mold (Fusing section) Temperature fuse 2 Mold (Fusing section) Temperature fuse Temperature fuse

200V series

[4] WIRING CHART [4] A. POWER LINE WIRING CHART A.

LASER SCANING MOTOR

AL840

LSU UNIT
LSU-PWB
LASER
CN601
1 24V(DSW)

24V

PUS

MAIN MOTOR

SCANER MOTOR

1 2 3

1 2 3 4

24V(DSW) 1

AC GND AC

MA MAMB MB-

CN602 F601 CN601 CN802

24V

CN804 DRIVER

CN805 CN803
24V(DSW) 1

CN9 CN5
1 24V(DSW)

CN11 CN1
5V 2

24V

1 2 3 4 5

1 2 3 4 5

CN602

CN901
2 5V1

PR CN603

PR

PR

3 PR

HIGH VOLTAGE - PWB

5V

4 5V

POWER - PWB

HEATER

1 2 3 4

HLL(100V) HLN(200V) HLL(200V) HLN(100V)

5V 5V 3.3V 12V 24VH 24VH

6 7 8 9 11 12

6 7 8 9

5V 5V 3.3V 12V

3.3V 12V
24VH

9 10 12

9 3.3V 10 12V 12 24VH

3.3V

OPERATION PWB

11 24VH 12 24VH

POWER-SW

1 2 3 4

L-IN L-OUT N-IN N-OUT

24V(DSW) 17 24V(DSW) 18 24V(DSW) 19

17 24V(DSW) 18 24V(DSW) 19 24V(DSW)

CN4

F603
DSW

DRIVER

VPMOUT

1 24V

POWER REGULATOR
TONER CARTRIDGE

DRIVER

FAN MOTOR

MCU-PWB
LAMP UNIT
DCBIASS

TONER MIXING ROLLER

EARTH SHEET FU EARTH

HIGH VOLTAGE CIRCUIT

DEVELOPING ROLLER

CN2
1 CFL-H 2 3

FUSING ROLLER DRUM CARTRIDGE MAIN CHAGER BURUSH

7 CFL-L

INVERTER UNIT

MC

CN10
24V 1

CN1
1 24V

DRUM

DRUM EARTH
ONLY JAPAN

CN801 CN8 CN14

DISCHARGE BURUSH

CB

TRANSFER ROLLER

16 17

16 5V 17 5V

THERMAL FUSE

CN203

5V 5V 12V

5V 5V

5 6 7

5 5V 6 5V 7 12V

SEPARATION ELECTRODE

TC

1 24V 2 NC 3 24VS

CN301

ICU-PWB

bbc CCD-PWB

AL840

B. WIRING CHART B.
LASER BEAM DITECTOR (START POSITION DETECTOR BOARD) CN604
5VL SYNC GND 1 2 3

LSU UNIT
LSU-PWB
CN603
1 5VL 2 SYNC 3 GND

LASER SCANING MOTOR

LASER
PE SENSOR

CN601
24V(DSW) D-GND VDATA SAMP SYNC-IN APCSTT PMCLK PMD9 PEMP-IN

PUS

MAIN MOTOR

PAPER SIZE SW

1 2 3 4 5 6 7 8

SCANER MOTOR

1 2 3

1 2 3 4

1 2

1 2

1 2 3 4 5 6 7 8 9

24V(DSW) D-GND VDATA SAMP SYNC-IN APCSTT PMCLK PMDPEMP-IN

AN-GND PSIZE-IN

CN602 CN601
NC HL PR D-GND D-GND 5V 5V 3.3V 12V FW 24VH 24VH P-GND P-GND P-GND P-GND 24V(DSW) 24V(DSW) 24V(DSW) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CN804 CN802
1 NC 2 HL 3 PR 4 D-GND 5 D-GND 6 5V 7 5V 8 3.3V 9 12V 10 FW 11 24VH 12 24VH 13 P-GND 14 P-GND 15 P-GND 16 P-GND 17 24V(DSW) 18 24V(DSW) 19 24V(DSW)

CN805 CN803
24V(DSW) DGND DGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN13 CN5
1 24V(DSW) 2 DGND 3 DGND 4 5V 5 MEN6 MMT1 7 MMTO 8 PIN 9 3.3V 10 12V 11 FW 12 24VH 13 PGND 14 PGND 15 MCON 16 HLON 17 TC/BIAS 18 PUS 19 PR 20 PWNSIN

CN9

MRMT0 MRMT1 MRMT2 MRMT3 24V-mir

AC GND AC

24V PUS

MA MAMB MB-

1 2 3 4 5

GND PMD 24V PMCLK GND

1 2 3 4 5

CN602

CN11 CN1
D-GND 5V1 PSW KIN2 KIN1 OP-CLK OP-LATCH
OP-DATA

CN901
1 2 3 4 5 6 7 8 9 10 11 12 1 D-GND 2 5V1 3 PSW 4 KIN2 5 KIN1 6 OP-CLK 7 OP-LATCH 8 OP-DATA 9 SELIN10 10 SELIN20 11 SELIN30 12 D-GND

HIGH VOLTAGE - PWB

POWER - PWB

5V

CN603

HEATER

1 2 3 4

HLL(100V) HLN(200V) HLL(200V) HLN(100V)

MENMMT1 MMTO PIN 3.3V 12V FW

24VH

OPERATION -PWB

POWER-SW

1 2 3 4

L-IN L-OUT N-IN N-OUT

PGND PGND MCON HLON TC/BIAS PUS PR PWNSIN

SELIN10 SELIN20 SELIN30 D-GND

CN4
24V NC NC P-GND NC 1 2 3 4 5 1 2 3 4 5 24V NC NC P-GND NC

FAN MOTOR

TONER CARTRIDGE PIN SENSOR TONER MIXING ROLLER

MCU-PWB
LAMP UNIT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

nStrobe Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 nAck Busy PError Select nAutoFd NC SG FG PLH GND GND GND GND GND GND GND GND GND GND GND GND nInit nFault NC NC VCC nSelectIn

DEVELOPING ROLLER EARTH SHEET

DCBIASS CN2 FU EARTH

1 2 3 4 5 6 7 CFL-H

FUSING ROLLER DRUM CARTRIDGE MAIN CHAGER BURUSH

FGND PDA PDK CFL-L

INVERTER UNIT

MC

CN10
24V P-GND CL-CNT CL-IN 1 2 3 4 1 2 3 4

CN1
24V P-GND ON/OFF PD

DRUM

DRUM EARTH
ONLY JAPAN

DISCHARGE BURUSH

CB

CN801

CN2
1 AN-GND 2 RTHIN

CN6

CN12

CN7
1 5V 2 POUT IN 3 GND

CN8
D-GND VSYNCPRSIT RESET-ICU DREADYDCRDYERROR DSRDYRESERRDPAGESCLKSDATADPRIMLENDSYNC5V 5V D-GND VIDEO D-GND

CN14
D-GND A-GND CCDOUT A-GND A5V 5V 12V D-GND f1 D-GND f2 D-GND SHD-GND RS D-GND SP D-GND CP D-GND NC D-GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

5V TS IN D-GND P-GND P-GND

SEPARATION ELECTRODE

TC

1 GND 2 MHPS 3 5V

1 24V 2 NC 3 24VS

TRANSFER ROLLER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5

DATA SIGNAL LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

GND VSYNCPRSIT RESET-ICU DREADYDCRDYERROR DSRDYRESERRDPAGESCLKSDATADPRIMLENDSYNC5V 5V GND VIDEO GND

THERMAL FUZU

THERMISTER

POUT SENSOR

TONER SENSOR

CN203

SCANER H.P SENSOR

ICU-PWB

CN201 CN202

CN201 / 202

GND A-GND CCDOUT A-GND A5V 5V 12V GND f1 GND f2 GND SHGND RS GND SP GND CP GND NC GND

5V TS IN D-GND P-GND P-GND

GND MHPS 5V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 3 4 5

1 2 3

CN301

CCD-PWB

[5] CIRCUIT DAIGRAM AND PARTS LOCATION CHART [5] A. MCU (PCU) PWB CIRCUIT1 / 6 A. MCU (PCU) PWB1 / 6

AL840

CPU

AL840

MCU (PCU) PWB CIRCUIT2 / 6 MCU (PCU) PWB2 / 6

AL840

MCU (PCU) PWB CIRCUIT3 / 6 MCU (PCU) PWB3 / 6

MOTOR DRIVER

AL840

MCU (PCU) PWB CIRCUIT4 / 6 MCU (PCU) PWB4 / 6

DRAM

DRAM

ASIC

SRAM

DRAM

SRAM

AL840

MCU (PCU) PWB CIRCUIT5 / 6 MCU (PCU) PWB5 / 6

HOME POSITION SENSOR CONNECTOR LSU CONNECTOR

SCANNER MOTOR CONNECTOR THERMISTOR CONNECTOR I/F CONNECTOR

CCD CONNECTOR POWER HIGH VOLTAGE CONNECTOR

TONER SENSOR CONNECTOR

OPERATION PANEL CONNECTOR

POUT CONNECTOR

INVERTOR CONNECTOR PSIZE CONNECTOR

CHECKER FAN MOTOR CONNECTOR

AL840

MCU (PCU) PWB CIRCUIT6 / 6 MCU (PCU) PWB6 / 6

AL840

CN14

MCU (PCU) PWB (PARTS LAYOUT) MCU (PCU) PWB

CN11
MRMT0 MRMT1 MRMT2 MRMT3 24V-mir 1 2 3 4 5

CN12
1 GND 2 MHPS 3 5V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

D-GND A-GND CCDOUT A-GND A5V 5V 12V D-GND f1 D-GND f2 D-GND SHD-GND RS D-GND SP D-GND CP D-GND NC D-GND

CN10
1 2 3 4 24V P-GND CL-CNT CL-IN

CN13
1 AN-GND 2 PSIZE-IN

CN9
1 2 3 4 5 6 7 8 9 24V(DSW) D-GND VDATA SAMP SYNC-IN APCSTT PMCLK PMDPEMP-IN

CN8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 D-GND VSYNCPRSIT RESET-ICU DREADYDCRDYERROR DSRDYRESERRDPAGESCLKSDATADPRIMLENDSYNC5V 5V D-GND VIDEO D-GND

CN7
1 5V 2 POUT IN 3 GND

CN2

1 AN-GND 2 RTHIN

CN1
1 2 3 4 5 6 7 8 9 10 11 12 D-GND 5V1 PSW KIN2 KIN1 OP-CLK OP-LATCH
OP-DATA

CN3

CN4
1 2 3 4 5 24V NC NC P-GND NC

CN5
1 24V(DSW) 2 DGND 3 DGND 4 5V 5 MEN6 MMT1 7 MMTO 8 PIN 9 3.3V 10 12V 11 FW 12 24VH 13 PGND 14 PGND 15 MCON 16 HLON 17 TC/BIAS 18 PUS 19 PR 20 PWNSIN

CN6
1 2 3 4 5 5V TS IN D-GND P-GND P-GND

SELIN10 SELIN20 SELIN30 D-GND

AL840

B. OPERATION PWB CIRCUIT B. PWB

AL840

OPERATION PWB (PARTS LAYOUT) PWB

CN901
1 2 3 4 5 6 7 8 9 10 11 12 D-GND 5V1 PSW KIN2 KIN1 OP-CLK OP-LATCH
OP-DATA

SELIN10 SELIN20 SELIN30 D-GND

AL840

C. ICU PWB CIRCUIT C. ICU PWB

DRAM

AL840

ICU PWB (PARTS LAYOUT) ICU PWB

CN201
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 nStrobe Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 nAck Busy PError Select nAutoFd NC SG FG PLH GND GND GND GND GND GND GND GND GND GND GND GND nInit nFault NC NC VCC nSelectIn

CN202
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 nStrobe Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 nAck Busy PError Select nAutoFd NC SG FG PLH GND GND GND GND GND GND GND GND GND GND GND GND nInit nFault NC NC VCC nSelectIn

CN203
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 GND VSYNCPRSTT RESETDREADYDCRDYERROR DSRDYRESERRDPAGESCLKSDATADPRIMLENDSYNC+5V +5V GND VIDEO GND

AL840

D. DC POWER PWB CIRCUIT (100V) D. DCPWB (100V)

AL840

DC POWER PWB CIRCUIT (120V) DCPWB (120V)

AL840

DC POWER PWB CIRCUIT (230V) DCPWB (230V)

AL840

DC POWER PWB (PARTS LAYOUT) DCPWB

(100V)

(120V)

CN603
1 HLL(100V) 2 HLN(200V) 3 HLL(200V) 4 HLN(100V)

CN601
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NC HL PR D-GND D-GND 5V 5V 3.3V 12V FW 24VH 24VH P-GND P-GND P-GND P-GND 24V(DSW) 24V(DSW) 24V(DSW)

CN603
1 HLL(100V) 2 HLN(200V) 3 HLL(200V) 4 HLN(100V)

CN601
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NC HL PR D-GND D-GND 5V 5V 3.3V 12V FW 24VH 24VH P-GND P-GND P-GND P-GND 24V(DSW) 24V(DSW) 24V(DSW)

AL840

DC POWER PWB (PARTS LAYOUT) DCPWB

(230V)

CN603
1 HLL(100V) 2 HLN(200V) 3 HLL(200V) 4 HLN(100V)

CN601
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NC HL PR D-GND D-GND 5V 5V 3.3V 12V FW 24VH 24VH P-GND P-GND P-GND P-GND 24V(DSW) 24V(DSW) 24V(DSW)

AL840

E. HIGH VOLTAGE CIRCUITMOTOR DRIVE PWB CIRCUIT E. /PWB

AL840

HIGH VOLTAGE PWB (PARTS LAYOUT) PWB

CN804
1 2 3 4 MA MAMB MB-

CN805
1 24V 2 PUS

CN803
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24V(DSW) DGND DGND
5V

MENMMT1 MMTO PIN 3.3V 12V FW

24VH

PGND PGND MCON HLON TC/BIAS PUS PR PWNSIN

CN802
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NC HL PR D-GND D-GND 5V 5V 3.3V 12V FW 24VH 24VH P-GND P-GND P-GND P-GND 24V(DSW) 24V(DSW) 24V(DSW)

CN801
1 24V 2 NC 3 24VS

AL840

COPYRIGHT1998 BY SHARP CORPORATION

All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

SHARP CORPORATION Printing & Reprographic Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan
1998 November Printed in Japan N