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    Unit59 Millling Machines

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    Unit59 Millling Machines

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    milling maching types basddq gghtut jkioyn kfkf dhhfudfggghyv ghhgj b hj yujkbbn hjukvb fghhhjg bnuyi9opn mjkg fdgyh

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    Unit59 Millling Machines

    Uploaded by

    gsudhanta1604
    milling maching types basddq gghtut jkioyn kfkf dhhfudfggghyv ghhgj b hj yujkbbn hjukvb fghhhjg bnuyi9opn mjkg fdgyh

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    PowerPoint to accompany

    Technology of Machine Tools


    6th Edition

    Krar Gill Smid

    Milling Machines
    Section 12

    Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

    59-2

    Milling Machines
    Used to produce one or more machined surfaces accurately on workpiece
    One or more rotary milling cutters

    Workpiece held on work table or holding device and brought into contact with cutter Vertical milling machine most common Horizontal milling machine handles operations normally performed by other tools

    PowerPoint to accompany

    Technology of Machine Tools


    6th Edition

    Krar Gill Smid

    The Vertical Milling Machine


    Unit 59
    Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

    59-4

    Objectives
    List four main uses of a vertical milling machine
    Describe how angular surfaces can be machined List three types of vertical milling machines State the purposes of the main parts of a knee and column machine

    59-5

    Vertical Milling Machine


    Developed in 1860's Combines vertical spindle of drill press with longitudinal and traverse movements of milling machine Milling process may be vertical, horizontal, angular, or helical Can be used for milling, drilling, boring, and reaming Can machine in one, two, or three planes
    X, Y, Z

    59-6

    Vertical Milling Machines


    Equipped with variable speed spindle drives
    Permit wide range of speeds

    Spindle head housing swiveled as much as 90 degrees right and left, as well as limited backward and forward for angular operations Longitudinal and crossfeed movements of table operated by hand or automatic feeds

    59-7

    Variety of Operations
    Face milling Gear cutting End milling Drilling Keyway cutting Boring Dovetail cutting Jig boring T-slot and circular Many facing operations slot cutting
    done with fly cutter (cost reduction).

    59-8

    Types of Vertical Milling Machines


    Ram-type
    Most common because of simplicity and setup All features of plain horizontal milling machine Cutter spindle mounted in vertical position Spindle head may be swiveled allowing machining of angular surfaces

    2-axis control
    Step between standard milling machine and CNC machining center (PC control)

    59-9

    Heavy-Duty Vertical Milling Machine


    Used for machining operations that require larger cutters and good rigidity Adapted to operations with end mills and face mills
    Profiling interior and exterior surfaces Milling dies and metal molds Locating and boring holes in jigs and fixtures

    59-10

    Ram-Type Vertical Milling Machine

    59-11

    Parts of Ram-Type Vertical Mill


    Base made of ribbed cast iron
    May contain coolant reservoir

    Column often cast with base


    Machined face provides ways for vertical movement of knee

    Upper part machines to receive turret where overarm mounted

    59-12

    Parts of Ram-Type Vertical Mill


    Overarm round and may be adjusted toward or away from column Head attached to end of ram
    Made to swivel head in one plane Universal-type machines allow swivel in 2 planes

    Motor mounted on top of head


    provides drive to spindle through V-belts

    59-13

    Parts of Ram-Type Vertical Mill


    Spindle speed changed by variable-speed pulley/crank or by belt changes and reduction gear Knee moves up and down on face of column
    Supports saddle and table Does not contain gears for automatic feed
    Automatic feed is external device and controls longitudinal and crossfeeds of table

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