Simoreg DC Master PDF

simoreg
Digital Chassis Converters
Catalog DA 21.1 2002
Catalogs Large Drives

DC Motors Order No.: German: E20002-K4012-A101-A2 English: E20002-K4012-A101-A2-7600 DC Motors 1GG7, 1GH7, 1HS7 and 1HQ7 Order No.: German: E86060-K5112-E101-A1 English: E86060-K5112-E101-A1-7600 DA 12 Supplement May 2001 DA 12
DA 12.1 DC Drives Preferred Series up to 500 kW Order No.: German: E20002-K4012-A111-A2 English: E20002-K4012-A111-A2-7600 DC Drives DA 12.2 Preferred Series 215 kW to 1500 kW Order No.: German: E20002-K4012-A121-A1 English: E20002-K4012-A121-A1-7600 SIMOREG DC MASTER 6RA70 DA 21.1 Digital Chassis Converters Order No.: German: E86060-K5321-A111-A1 English: E86060-K5321-A111-A1-7600 French: E86060-F5321-A111-A1-7700 SIMOREG K 6RA22 DA 21.2 Analog Chassis Converters Order No.: German: E86060-K5121-A121-A1 English: E86060-K5121-A121-A1-7600 Spare Parts for SIMOREG Converters (Chassis Units) www.siemens.de/simoreg www.siemens.com/simoreg SIMOREG DC MASTER 6RM70 DA 22 Digital Converter Cabinet Units Order No.: German: E86060-K5122-A101-A1 English: E86060-K5122-A101-A1-7600 DA 62 SIMOVERT A 6SC24 Large Variable-Speed Drives up to 4 MW Order No.: German: E20002-K4062-A101-A4 English: E20002-K4062-A101-A4-7600 SIMOVERT MV Medium-Voltage DA 63 Drives 660 kVA to 7200 kVA Order No.: German: E86060-K5363-A101-A1 English: E86060-K5363-A101-A1-7600 Automation CA 01 and Drives Order No.: German: E86060-D4001-A100-B7 English: E86060-D4001-A110-B4-7600 DA 21 E
Internet Visit Siemens Automation and Drives Group on the Internet! at http://www.siemens.de/automation
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SIMOREG DC MASTER 6RA70
Digital Chassis Converters
Catalog DA 21.1 2002
Supersedes: Catalog DA 21.1 2001
Overview
System Overview
Technical Data
Options
Planning Guide
SIMOREG CM
Selection and Ordering Data
Dimension Drawings
The products and systems described in this catalog are sold under application of a management system certified by DQS. The DQS Certificate is recognized in all IQ Net countries. Management system
Documentation and Training
Appendix
DQS-certified in accordance with DIN EN ISO 9001 DIN EN ISO 14001
1 2 3 4 5 6 7 8 9 A
Note! The technical data are intended for general information. Please observe the Operating Instructions and the references indicated on the products for installation, operation and maintenance. BERO, MICROMASTER, SIMADYN, SIMATIC, SIMATIC HMI, SIMODRIVE, SIMOLINK, SIMOREG, SIMOVERT, SITOR, STEP, STRUC, USS are Siemens registered trademarks. All other products and systems named in this catalog are (registered) trademarks of their respective owners and must be treated accordingly. The technical data, selection and ordering data (Order Nos.), accessories and availability are subject to alteration. All dimensions in this catalog are stated in mm.
Siemens AG 2001, 2002
SIMOREG 6RA70 DC MASTER Overview

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Application Overview of types Guide
Siemens DA 21.1 2002
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Overview
Application
SIMOREG 6RA70 DC MASTER

6RA70 DC MASTER
Perfect for all requirements In DC technology, anyone who is looking for optimal economy should start with the SIMOREG DC MASTER family converters with top performance as well as integrated intelligence. They are known for maximum operational reliability and availability world wide in a wide range of different fields: Main drives for printing machines Rubber and plastics industry Traversing and lifting drives in the lifting gear industry Elevator and cable car drives Applications in paper manufacturing Cross-cutter drives in the steel industry Rolling mill drives Winding drives Loading machines for motor, turbine and gearbox test beds. One complete family: SIMOREG DC MASTER The SIMOREG DC MASTER family is available in every possible variation for a power range from 6.3 kW to 1900 kW, for armature and field supply and for single/two or fourquadrant operation. And the SIMOREG DC MASTERs feature a highly dynamic response: Their current or torque rise time is significantly below 10 ms. You will always find the right variant for your application. And these are their most important characteristics: For total integration into every automation environment Modular expansion capability throughout From standard applications to high-performance solutions Redundant drive configurations up to 12,000 A thanks to intelligent parallel connection Rated input voltage from 400 V to 830 V Quick and easy start-up thanks to the fully electronic parameterization of all settings Uniform operating philosophy SIMOREG DC MASTERs naturally also feature the unique characteristic of Siemens products: TIA Totally Integrated Automation. You profit from the totally integrated Siemens world during project engineering and programming as well as with the common database and systemwide communication.
Well-proven drive technology: Rugged, dynamic and low-priced Depending on the application, DC drives are often the most economical drive solution. They also have many advantages in terms of reliability, user-friendliness and operational response. A number of technical and commercial factors are as important now as they have been in the past for deployment of DC drives in many sectors of industry: Low-cost 4-quadrant operation Continuous duty at low speed Full torque even at low speeds High starting torque Wide speed range for constant power Minimal space requirements Reliability
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Overview
Application
Retrofit to make your existing systems fit again You can also benefit from these advantages in existing systems. With the SIMOREG CM converter, you can inject new life into an old system. The Control Module provides you with a low-cost and efficient retrofit solution whether for reequipping or upgrading.
International standards from Siemens Internationally approved products are taken for granted at Siemens. SIMOREG products comply with all the most important standards ranging from the EN European standard to IEC/VDE. CE marking, UL, cUL and CSA approvals make the SIMOREG DC MASTER a genuinely global player.
At your side worldwide SIMOREG DC MASTER converters are not only global players in terms of their compliance with international standards. Within the context of the worldwide Siemens service network, service does not end with the finely-tuned logistics concept for short delivery times, fast order pro-cessing and prompt service. With over 180 service centers in more than 110 countries, we are accessible round the clock to overcome breakdowns and to offer individually tailored business services for all aspects of products and systems. As a professional service provider, our OnCall service provides technical expertise and logistics as well as all the other components necessary to ensure an efficient service visit.
Motors, the muscles of the DC system SIMOREG DC MASTER converters in combination with the DC motor range are the winning team. The compact DC motors from Siemens have proved themselves worldwide wherever low-cost drive technology and maximum availability are required. They are rugged and have a long service life over a power range from 0.7 kW to 1550 kW. Whether selfcooled or externally-cooled, with or without a fan, to the IP 23, IP 54 or IP 55 degree of protection: The modular design permits any combination. And what is more: Our DC motors can be integrated into the world of automation via the motor interface designed for the SIMOREG DC MASTER for continuous monitoring, accurate diagnosis and effective maintenance.
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Overview

6RA70 DC MASTER
Type overview Guide
s Overview of types
DA21-5226 DA21-5225 DA21-5224 DA21-5223
1
DA21-5222
X300
X300
X300
X300
X300
Rated supply voltage Rated DC current armature Rated DC current field
3-ph. AC 400/460/575 V
3-ph. AC 400/460/575 V
3-ph. AC 400/460/575 V
3-ph. AC 400/460/575/690 V 3-ph. AC 400/460/575/690/ 830 V 900 A 1200 A 1500 A 2000 A/2200 A
15 A 280 A
400 A 600 A
720 A 850 A
5 A 15 A
25 A
30 A
30 A
40 A/85 A
Dimensions 385 x 265 x 239-313 (H x W x D mm x mm x mm)
625 x 268 x 318
700 x 268 x 362
780 x 410 x 362
880 x 450 x 500
s Guide
Section 2 You will find an overview of the performance and characteristics of the SIMOREG DC MASTER converters in Section 2 of the system description. Everything that you always wanted to know about the market leader in DC drive technology or perhaps have forgotten again is presented here. Section 3
Selecting a DC converter is easy. Make a note of the following data: Rated supply voltage or Rated DC voltage (armature voltage) Rated armature current Operating mode (1Q or 4Q) Then select the appropriate converter from the tables in Section 3, Technical Data. For voltages that differ from the standard ratings simply select the next higher voltage class. The converters can be adjusted within the range 85 V to 830 V to any supply voltage by setting the appropriate parameters. The reduction factors that apply in the case of climatic conditions that differ from the standard (installation altitude above 1000 m and/or ambient temperature higher than 45 C/ 40 C) are also specified there. These tables also contain the complete set of technical data for the individual converter types.
Section 5 If you want to utilize the dynamic overload characteristics of the converters, you will find all the necessary information in Section 5, Planning Guide. There are also notes and selection guidelines concerning the commutating reactors required as well as filters and other EMC topics. Whether you want parallel connection, 12-pulse operation or redundant drive configurations it is easy with the SIMOREG DC MASTER. Section 6 Retrofitting existing systems is becoming more and more interesting in the field of DC drives. For high power ratings in particular, it can prove sensible not to replace the power section in the system. But the customer still wants all the advantages of a modern DC drive. Our solution to this dilemma is described in Section 6, SIMOREG CM.
Section 7 The data provided in Section 7, Selection and Ordering Data is probably sufficient to enable an experienced DC engineer to plan a complete converter solution. All the necessary data is summarized in this section. Section 8
When you have found the right converter, you will certainly want to install it in a system. You will find the necessary instructions in Section 8, Dimension Drawings.
Section 4
Everything that is necessary for expanding the functional scope or for integration in a drive system is described in Section 4, Options. From a simple operator panel through communications and technology modules as far as rectifier modules for series connection, the expansion possibilities are almost endless.
Section 9
For all those who want to refresh their knowledge or who do not yet have any experience with DC drives, help is of course available. Whether at home with a training briefcase or in one of our training centers: The appropriate training aids or course structures are described in Section 9, Documentation and Training.
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SIMOREG 6RA70 DC MASTER System Overview

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Overview Power section and cooling Parameterization devices Design and mode of operation Software structure Closed-loop functions in armature circuit Closed-loop functions in field circuit Optimization run Monitoring and diagnosis Functions of inputs and outputs Safety shutdown (E-STOP) Serial interfaces Control terminal block Interface to motor Terminal assignments Terminal assignments for basic units Open-loop and closed-loop control section Block diagram of CUD1 Terminal assignments for CUD1 Block diagram SIMOREG DC Master without fan SIMOREG DC Master with fan
SI
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System Overview
Overview
s Power section and cooling

SIMOREG 6RA70 converters are fully digital, compact units for connection to a three-phase AC supply. They in turn supply the armature and field of variable-speed DC drives. The range of rated DC currents extends from 15 A to 2000 A, but can be expanded by connecting SIMOREG converters in parallel. Converters for single-quadrant or four quadrant operation are available to suit individual applications. As the converters feature an integrated parameterization panel, they are autonomous and do not require any additional parameterization equipment. All open-loop and closed-loop control tasks as well as monitoring and auxiliary functions are performed by a microprocessor system. Setpoints and actual values can be applied in either analog or digital form. SIMOREG 6RA70 converters are characterized by their compact, space-saving design. An electronics box containing the closed-loop control board is mounted in the converter door. This box also has space to hold additional boards for processrelated expansion functions and serial interfaces. This design makes them especially easy to service since individual components are easily accessible. External signals (binary inputs/ output), analog inputs/outputs, pulse encoders, etc.) are connected by way of plug-in terminals. The converter software is stored in a flash EPROM. Software upgrades can easily be loaded via the serial interface of the basic unit.
Power section: Armature and field circuit

The armature circuit is a threephase bridge connection: As a fully controlled B6C three-phase connection in converters for single-quadrant drives As two fully controlled (B6) A (B6) C three-phase connections in converters for fourquadrant drives. The field circuit is a half-controlled B2HZ single-phase bridge connection. For converters with 15 to 1200 A rated DC current, the power section for armature and field is constructed with isolated thyristor modules. The heat sink is therefore at floating potential. For converters with rated currents 1500 A, the power section for armature and field is constructed with disc-type thyristors and heat sinks at voltage potential. All connecting terminals for the power section are accessible from the front.
Fig. 2/1 Basic electronics board
Cooling
Converters with rated DC currents up to 125 A are selfcooled, while converters with rated DC currents of 210 A and higher have forced-air cooling (fan assembly).
Fig. 2/2 SIMOREG 6RA70, 15 A/30 A
Fig. 2/3 SIMOREG 6RA70, 2000 A
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System Overview
Overview
s Parameterization devices
PMU simple operator panel
All units feature a PMU panel mounted in the converter door. The PMU consists of a five-digit, seven-segment display, three LEDs as status indicators and three parameterization keys. The PMU is also equipped with connector X300 with a USS interface in compliance with the RS232 or RS485 standard. The panel provides all the facilities required during start-up for making adjustments or settings and displaying measured values. The following functions are assigned to the three panel keys: P (select) key Switches over between parameter number and parameter value and vice versa, acknowledges fault messages. UP key Selects a higher parameter number in parameter mode or raises the set and displayed parameter value in value mode. Also selects a higher index on indexed parameters. DOWN key Selects a lower parameter number in parameter mode or reduces the set and displayed parameter value in value mode. Also selects a lower index on indexed parameters. LED functions Ready: Ready to operate, lights up in the Wait for operation enable state. Run: In operation, lights up when operation is enabled. Fault: Disturbance, lights up in Active fault status, flashes when alarm is active. The quantities output on the five-digit, seven-segment display are easy to understand, e.g.. Percentage of rated value Servo gain factor Seconds Amperes or Volts
OP1S converter operator panel

The OP1S optional converter operator panel can be mounted either in the converter door or externally, e.g. in the cubicle door. For this purpose, it can be connected up by means of a 5 m long cable. Cables of up to 200 m in length can be used if a separate 5 V supply is available. The OP1S is connected to the SIMOREG via connector X300. The OP1S can be installed as an economic alternative to control cubicle measuring instruments which display physical measured quantities. The OP1S features an LCD with 4 x 16 characters for displaying parameter names in plain text. English, German, French, Spanish and Italian can be selected as the display languages. The OP1S can store parameter sets for easy downloading to other devices. Keys on OP1S: Select key (P) UP key 1) DOWN key Reversing key 1) ON key 1) OFF key 1) Inching key (Jog) 1) Numeric keys (0 to 9) LEDs on OP1S: Green: Lights up in Run, flashes in Ready Red: Lights up with Fault, flashes with Alarm RESET key 1)
Fig. 2/5 OP1S user-friendly operator control panel
2
Fig. 2/4 PMU operation and parameterization unit
1) This function must be activated with parameters and is freely selectable. Siemens DA 21.1 2002
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System Overview
Overview
s Parameterization devices
Parameterization via PC
To allow start-up and troubleshooting using a PC, the DriveMonitor software is supplied with the converters. The PC is linked to the SIMOREG via the USS interface on the basic unit. The software provides the following functions: Operation via control words (binary commands such as ON/OFF instructions, etc.) and specification of setpoints. Monitoring via status words (checkback information about converter status) and readout of actual values. Reading of fault messages and alarms. Readout of trace buffer contents (oscilloscope function integrated in SIMOREG).
Menu-assisted access to parameters. Reading and writing of parameter sets. Copying of existing parameter sets to other converters of the same type. Output of parameter sets to a printer.
Fig. 2/6
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System Overview
Design and mode of operation
s Software structure
Software structure
Two powerful microprocessors (C163 and C167) perform all closed-loop and drive control functions for the armature and field circuits. Closed-loop control functions are implemented in the software as program modules that are wired up via parameters.
Binectors
Binectors are digital control signals which can assume a value of 0 or 1. They are employed, for example, to inject a setpoint or execute a control function. Binectors can also be output via the operator panel, binary outputs or via serial interfaces. The following states can be accessed via binectors: Status of binary inputs Fixed control bits Status of controllers, limitations, faults, ramp-function generator, control words, status words.
Switchover of parameter sets

Four copies of parameters with numbers ranging from P100 to P599 as well as some others are stored in the memory. Binectors can be used to select the active parameter set. This function allows, for example, up to four different motors to be operated alternately or four different gear changes to be implemented on one converter. The setting values for the following functions can be switched over: Definition of motor and pulse encoder Optimization of closed-loop control Current and torque limitation Conditioning of speed controller actual value Speed controller Closed-loop field current control Closed-loop e.m.f. control Ramp-function generator Speed limitation Monitors and limit values Digital setpoints Technology controller Motorized potentiometer Friction compensation Flywheel effect compensation Speed controller adaptation.
Switchover of BICO data sets

The BICO data set can be switched over by the control word (binector input). It is possible to select which connector or binector quantity must be applied at the intervention point. The control structure or control quantities can therefore be flexibly adapted.
Connectors
All important quantities in the closed-loop control system can be accessed via connectors. They correspond to measuring points and can be accessed as digital values. 14 bits (16,384 steps) correspond to 100% in the standard normalization. These values can be used for other purposes in the converters, e.g. to control a setpoint or change a limit. They can also be output via the operator panel, analog outputs and serial interfaces. The following quantities are available via connectors: Analog inputs and outputs Inputs of actual-value sensing circuit Inputs and outputs of rampfunction generator, limitations, gating unit, controllers, freely available software modules Digital fixed setpoints General quantities such as operating status, motor temperature, thyristor temperature, alarm memory, fault memory, operating hours meter, processor capacity utilization.
Motorized potentiometer
The motorized potentiometer features control functions Raise, Lower, Clockwise/ Counterclockwise and Manual/Auto and has its own rampfunction generator with mutually independent ramp time settings and a selectable rounding factor. The setting range (minimum and maximum output quantities) can be set by means of parameters. Control functions are specified via binectors. In Automatic mode (Auto setting), the motorized potentiometer input is determined by a freely selectable quantity (connector number). It is possible to select whether the ramping times are effective or whether the output is switched directly through to the output. In the Manual setting, the setpoint is adjusted with the Raise setpoint and Lower setpoint functions. It is also possible to define whether the output must be set to zero or the last value stored in the event of a power failure. The output quantity is freely available at a connector, e.g. for use at a main setpoint, additional setpoint or limitation.
Intervention points
The inputs of software modules are defined at intervention points using the associated parameters. At the intervention point for connector signals, the connector number of the desired signal is entered in the relevant parameter so as to define which signal must act as the input quantity. It is therefore possible to use both analog inputs and signals from interfaces as well as internal variables to specify setpoints, additional setpoints, limitations, etc. The number of the binector to act as the input quantity is entered at the intervention point for binector signals. A control function can therefore be executed or a control bit output by means of either binary inputs, control bits of the serial interfaces or control bits generated in the closed-loop control.
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System Overview
s Closed-loop functions in armature circuit

Speed setpoint
The source for the speed setpoint and additional setpoints can be freely selected through parameter settings, i.e. the setpoint source can be programmed as: Analog values 0 to 10 V, 0 to 20 mA, 4 to 20 mA Pulse encoder The type of pulse encoder, the number of marks per revolution and the maximum speed are set via parameters. The evaluation electronics are capable of processing encoder signals (symmetrical: With additional inverted track or asymmetrical: Referred to ground) up to a maximum differential voltage of 27 V. The rated voltage range (5 V or 15 V) for the encoder is set in a parameter. With a rated voltage of 15 V, the SIMOREG converter can supply the voltage for the pulse encoder. 5 V encoders require an external supply. The pulse encoder is evaluated on the basis of three tracks: track 1, track 2 and zero marker. Pulse encoders without a zero marker may also be installed. The zero marker allows an actual position to be acquired. The maximum frequency of the encoder signals must not exceed 300 kHz. Pulse encoders with at least 1024 pulses per revolution are recommended (to ensure smooth running at low speeds). Operation without tachometer and with closed-loop e.m.f. control No actual value sensor is needed if the closed-loop e.m.f. control function is employed. Instead, the converter output voltage is measured in the SIMOREG. The measured armature voltage is compensated by the internal voltage drop in the motor (I*R compensation). The degree of compensation is automatically determined during the current controller optimization run. The accuracy of this control method is determined by the temperature-dependent change in resistance in the motor armature circuit and equals approximately 5%. In order to achieve greater accuracy, it is advisable to repeat the current controller optimization run when the motor is warm. Closed-loop e.m.f. control can be employed if the accuracy requirements are not particularly high, if there is no possibility of installing an encoder and if the motor is operated in the armature voltage control range. Important: The drive cannot be operated in e.m.f.-dependent field-weakening mode when this control method is employed. Freely selectable actual speed signal Any connector number can be selected as the actual speed signal for this operating mode. This setting is selected in most cases if the actual speed sensor is implemented on a technological supplementary board. Before the actual speed value is transferred to the speed controller, it can be smoothed by means of a parameterizable smoothing (PT1 element) and two adjustable band filters. The band filters are used mainly to filter out resonant frequencies caused by mechanical resonance. The resonant frequency and the filter quality can be selected.
Ramp-function generator
The ramp-function generator converts the specified setpoint after a step change into a setpoint signal that changes constantly over time. Ramp-up and ramp-down times can be set independently of one another. The ramp-function generator also features a lower and upper transition rounding (jerk limitation) which take effect at the beginning and end of the ramp time respectively. All time settings for the rampfunction generator are mutually independent. Three parameter sets are provided for the ramp-function generator times. These can be selected via binary selectable inputs or a serial interface (via binectors). The generator parameters can be switched over while the drive is in operation. The value of parameter set 1 can also be weighted multiplicatively via a connector (to change generator data by means of a connector). When ramp-function generator time settings of zero are entered, the speed setpoint is applied directly to the speed controller.
Integrated motorized potentiometer Binectors with functions: Fixed setpoint, inch, crawl Serial interfaces on basic unit Supplementary boards The normalization is such that 100 % setpoint (product of main setpoint and additional setpoints) corresponds to the maximum motor speed. The speed setpoint can be limited to a minimum or maximum value by means of a parameter setting or connector. Furthermore, adding points are included in the software to allow, for example, additional setpoints to be injected before or after the ramp-function generator. The setpoint enable function can be selected with a binector. After smoothing by a parameterizable filter (PT1 element), the total setpoint is transferred to the setpoint input of the speed controller. The rampfunction generator is effective at the same time.
Speed controller
The speed controller compares the speed setpoint and actual value and if these two quantities deviate, it applies a corresponding current setpoint to the current controller (operating principle: Closed-loop speed control with subordinate current controller). The speed controller is a PI controller with an additional selectable D component. A switchable speed droop can also be parameterized. All controller characteristics can be set independently of one another. The value of Kp (gain) can be adapted as the function of a connector signal (external or internal).
Actual speed value

One of four sources can be selected as the actual speed signal. Analog tachometer The voltage of the tacho-generator at maximum speed can be between 8 and 250 V. The voltage/maximum speed normalization is set in a parameter.
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System Overview
s Closed-loop functions in armature circuit

The P gain of the speed controller can be adapted as a function of actual speed, actual current, setpoint/actual value deviation or winding diameter. To achieve a better dynamic response in the speed control loop, a feedforward control function can be applied. For this purpose, a torque setpoint quantity can be added after the speed controller as a function of friction or drive moment of inertia. The friction and moment of inertia compensation values can be calculated in an automatic optimization run. The output quantity of the speed controller directly after enabling can be set via a parameter. Depending on how parameters are set, the speed controller can be bypassed and the converter can be operated under torque or current control. Furthermore, it is possible to switch between closed-loop speed control and closed-loop torque control in operation by means of the selection function Master/slave switchover. The function can be selected as a binector via a binary assignable-function terminal or a serial interface. The torque setpoint is applied by means of a selectable connector and can thus be supplied by an analog assignable-function terminal or a serial interface. In slave drive operation (under torque or current control), a limiting controller is operating. It can intervene on the basis of an adjustable, parameterized speed limit in order to prevent the drive from accelerating too far. In this case, the drive is limited to an adjustable speed deviation.
Torque limitation
Depending on parameterization, the speed controller output acts as either the torque setpoint or current setpoint. In closed-loop torque control mode, the speed controller output is weighted with machine flux F and then transferred as a current setpoint to the current limitation. Torque-control mode is usually used in conjunction with field weakening so that the maximum motor torque can be limited independently of speed. The following functions are available: Independent setting of positive and negative torque limits via parameters. Switchover of torque limit via a binector as a function of a parameterizable changeover speed. Free input of torque limit by means of a connector, e.g. via an analog input or serial interface. The lowest input quantity is always applied as the current torque limit. Additional torque setpoints can be added after the torque limit.
Free input of current limit by means of a connector, e.g. via an analog input or serial interface. Separate setting of current limit via parameters for shutdown and fast stop. Speed-dependent current limitation: Parameters can be set to implement an automatically triggered speed-dependent reduction in the current limitation at high speeds (commutation limit curve of motor). I2t monitoring of the power section: The temperature of the thyristors is calculated for all current values. When the thyristor limit temperature is reached, the converter current is either reduced to rated DC current or the converter is shut down with a fault message, depending on how the appropriate response parameter is set. This function is provided to protect the thyristors.
Feedforward control
The feedforward control function in the current control loop improves the dynamic response of the control. This allows rise times of between 6 and 9 ms to be achieved in the current control loop. The feedforward control operates as a function of the current setpoint and motor e.m.f. and ensures that the necessary firing angle is transferred speedily to the gating unit in both intermittent and continuous DC operation or when the torque direction is reversed.
Auto-reversing module
The auto-reversing module (only on converters for fourquadrant drives) acts in conjunction with the current control loop to define the logical sequence of all processes required to reverse the torque direction. One torque direction can be disabled by a parameter setting if necessary.
Current controller
The current controller is a PI controller with mutually independent P gain and reset time settings. The P or I component can also be deactivated (to obtain a pure P controller or a pure I controller). The actual current is acquired on the three-phase AC side by means of current transformers and applied to the current controller after A/D conversion via a resistive load and a rectifying circuit. The resolution is 10 bits for converter rated current. The current limiting output is applied as the current setpoint. The current controller output transfers the firing angle to the gating unit, the feedforward control function acts in parallel.
Gating unit
The gating unit generates the gate pulses for the power section thyristors in synchronism with the line voltage. Synchronization is implemented independently of the rotating field and electronics supply and is measured on the power section. The gating pulse position timing is determined by the output values of the current controller and feedforward control. The firing angle setting limit can be set in a parameter. The gating unit is automatically adjusted to the connected line frequency within a frequency range of 45 Hz to 65 Hz. Adaptation to the line frequency within a frequency range of 23 Hz to 110 Hz via separate parameterization is available on request.
Current limitation
The purpose of the current limitation set after the torque limit is to protect the converter and motor. The lowest input quantity is always applied as the current limit. The following current limit values can be set: Independent setting of positive and negative current limits via parameters (setting of maximum motor current).
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System Overview
s Closed-loop functions in field circuit

E.m.f. controller
The e.m.f. controller compares the e.m.f. (induced motor voltage) setpoint and the actual value and specifies the setpoint for the field current controller. This provides e.m.f.-dependent closed-loop field-weakening control. The e.m.f. controller operates as a PI controller, the P and I components can be set independently of one another. The controller can also be operated as a pure P or pure I controller. A feedforward control also operates in parallel with the e.m.f. controller. This applies feedforward control as a function of speed to the field current setpoint by means of an automatically recorded field characteristic (see optimization runs. An adding point is located after the e.m.f. controller at which additional field current setpoints can be entered via a connector, e.g. analog input or serial interface. The limitation for the field current setpoint is then applied. The maximum and minimum setpoint limits can be set independently of one another. The limitation is implemented via a parameter or connector. The minimum is applied as the upper limit and the maximum is applied for the lower limit.
s Optimization run
6RA70 converters are supplied with parameters set to the factory settings. Automatic optimization runs can be selected by means of special key numbers to support setting of the controllers. The following controller functions can be set in an automatic optimization run: Current controller optimization run for setting current controllers and feedforward controls (armature and field circuit). Speed controller optimization run for setting characteristic data for the speed controller. Automatic recording of friction and moment of inertia compensation for feedforward control of speed controller. Automatic recording of the field characteristic for an e.m.f.-dependent closed-loop field-weakening control and automatic optimization of the e.m.f. controller in field-weakening operation. Furthermore, all parameters set automatically during optimization runs can be altered afterwards on the operator panel.
s Monitoring and diagnosis

Display of operational data
The operating status of the converter is displayed via parameter r000. Approximately 50 parameters are provided for displaying measured values. An additional 300 signals from the closed-loop control can be selected in the software (connectors) for output on the display unit. Examples of displayable measured values: Setpoints, actual values, status of binary inputs/outputs, line voltage, line frequency, firing angle, inputs/ outputs of analog terminals, input/output of controllers, display of limitations.
Field current controller

The current controller for the field is a PI controller with independent settings for Kp and Tn. It can also be operated as a pure P or pure I controller. A feedforward control operates in parallel with the field current controller. This calculates and sets the firing angle for the field circuit as a function of current setpoint and line voltage. The feedforward control supports the current controller and ensures a dynamic response in the field circuit.
Gating unit
The gating unit generates the gate pulses for the power section thyristors in synchronism with the line voltage in the field circuit. Synchronization is measured on the power section and is not therefore dependent on the electronics supply. The gating pulse position timing is determined by the output values of the current controller and feedforward control. The firing angle setting limit can be set in a parameter. The gating unit is automatically adjusted to the connected line frequency within a frequency range of 45 Hz to 65 Hz.
Trace function
The trace function can be selected to store up to 8 measured quantities with 128 measuring points each. A measured quantity or the activation of a fault message can be parameterized as a trigger condition. It is possible to record the pre-event and post-event history by programming a trigger delay. The sampling time for the measured value memory can be parameterized to between 3 and 300 ms. Measured values can be output via the operator panels or serial interfaces.
Fig. 2/7 SIMOREG converter family
2/8
System Overview
s Monitoring and diagnosis

Fault messages
A number is allocated to each fault message. The time at which the event occurred is also stored with the fault message. This allows the cause of the fault to be pinpointed promptly. The most recent eight fault messages are stored with fault number, fault value and hours count for diagnostic purposes. When a fault occurs The binary output function Fault is set to LOW (selectable function), The drive is switched off (controller disable and current I = 0, pulse disable, relay Line contactor CLOSED drops out) and An F with a fault number appears on the display, the Fault LED lights up. Fault messages can be acknowledged on the operator panel, via a binary assignablefunction terminal or a serial interface. When a fault has been acknowledged, the system switches to the Starting lockout status. Starting lockout is cancelled by OFF (L signal at terminal 37). Automatic restart: The system can be restarted automatically within a parameterizable time period of 0 to 2 s. If this time is set to zero, a fault message is activated immediately (on power failure) without a restart. Automatic restart can be parameterized in connection with the following fault messages: Phase failure (field or armature), undervoltage, overvoltage, failure of electronics power supply, undervoltage on parallel SIMOREG unit. Fault/error messages are divided into the following categories: Line fault: Phase failure, fault in field circuit, undervoltage, overvoltage, line frequency < 45 or > 65 Hz Interface fault: Basic unit interfaces to supplementary boards are malfunctioning Drive fault: Monitor for speed controller, current controller, e.m.f. controller, field current controller has responded, drive blocked, no armature current Electronic motor overload protection (I2t monitor for motor) has responded) Tacho-generator monitor and overspeed signal Start-up error Fault on electronics board Fault message from thyristor check: This fault message will only occur if the thyristor check is activated via the appropriate parameter. The check function ascertains whether the thyristors are capable of blocking and firing Fault messages from motor sensors (with terminal expansion option): Monitoring of brush length, bearing condition, air flow, motor temperature has responded External faults via binary assignable-function terminals. Fault messages can be deactivated individually. The default setting for some fault messages is deactivated so they need to be activated in the appropriate parameter.
s Functions of inputs and

Alarms
Special states that do not lead to drive shutdown are indicated by alarms. Alarms do not need to be acknowledged, but are automatically reset when the cause of the problem has been eliminated. When one or several alarms occur The binary output function Alarm is set to LOW (selectable function) and The alarm is indicated by a flashing Fault LED. Alarms are divided into the following categories: Motor overtemperature: The calculated I2t value of the motor has reached 100 % Alarms from motor sensors (with terminal expansion option only): Monitoring of bearing condition, motor fan, motor temperature has responded Drive alarms: Drive blocked, no armature current External alarms via binary assignable-function terminals Alarms from supplementary boards. outputs
Analog selectable inputs

After conversion to a digital value, the quantity at the analog inputs can be flexibly adjusted in terms of normalization, filtering, sign selection and offset via parameters. Since these values are available as connectors, the analog inputs can also act as a main setpoint or an additional setpoint or limitation.
Analog outputs
The actual current is output as a real-time quantity at terminal 12. The output can be parameterized as a bipolar quantity or absolute value, with selectable polarity. Selectable analog outputs are provided for the output of other analog signals. They can be output in the form of a bipolar signal or absolute value. The normalization, offset, polarity and a filtering time can also be parameterized. The required output quantities are selected by means of connector numbers specified at intervention points. Possible outputs are, for example, actual speed, rampfunction generator output, current setpoint, line voltage, etc.
2/9
System Overview
s Functions of inputs and outputs

Binary inputs
Switch-on/Shutdown (OFF1) via terminal 37. This terminal function is ANDed with the control bit of the serial interface. With an H signal applied to terminal 37, the main contactor (terminal 109/ 110) is energized via an internal sequence control. If an H signal is applied to terminal 38 (enable operation), then the controllers are enabled. The drive accelerates at the speed setpoint up to operating speed. With an L signal at terminal 37, the drive is decelerated along the deceleration ramp down to speed n < nmin and when the brake control delay has expired, the controllers are disabled and the main contactor is de-energized when I = 0. The field current is then reduced to its standstill value (parameterizable) after a parameterizable delay following main contactor dropout has expired. Enable operation via terminal 38 This function is ANDed with the control bit of the serial interface. The controllers are enabled with an H signal applied to terminal 38. With an L signal at terminal 38, the controllers are disabled and, at I = 0, the pulses are disabled too. The Enable operation signal has high priority, i.e. if it changes to L during operation, the effect is always I = 0, causing the drive to coast to a standstill. Binary selectable inputs: Further binary input terminals are provided for optional function selections. A binector number is assigned to each assignable-function terminal for use for control functions. Examples of binary input functions: Voltage disconnect (OFF 2): With an OFF 2 (L signal), the controllers are disabled instantaneously, the armature circuit current is reduced and when I = 0, the main contactor is de-energized. The drive coasts down in an uncontrolled manner. Fast stop (OFF 3): With a fast stop (low) signal, the speed setpoint at the speed controller input is set to zero and the drive is braked along the current limit (separate current limit can be parameterized for fast stop). When n < nmin is input, on expiry of the brake control delay time, I = 0 is input and the main contactor is deactivated. INCH: The inching function is available with an L signal at terminal 37, an H signal at terminal 38 and activation of inching mode. In active inching mode, the main contactor is energized and the drive is accelerated to a parameterized inching setpoint. When the inching signal is cancelled, the drive is braked down to n < nmin; the controllers are then disabled and the main contactor is de-energized after a parameterizable delay (0 to 60 s) has elapsed. It is also possible to select whether the ramp function generator must be active in inching mode or whether a ramp-up time = ramp-down time = 0 should be applied.
Binary outputs
Selectable signaling functions are available at binary output terminals (open emitter output). Any binector quantity, chosen by the appropriate selection parameter, can be output at each terminal. The polarity of the output signal and a settable delay (0 to 15 s) can also be parameterized. Examples of binary output functions: Fault: An L signal is output when a fault message is active. Alarm: An L signal is output when an alarm is active. n < nmin: An H signal is output at speeds of less than nmin. This signal is used, for example, to activate a zero speed message. Switch-on command for a mechanical brake: A motor brake can be activated via this signal.
When the drive is switched on with the Drive ON function and Enable operation signal, an H signal is output to release the brake; output of the internal controller enable signal is delayed for a parameterizable period (corresponding to mechanical release time). When the drive is stopped via the Shutdown or fast stop function, an L signal to close the brake is output when a speed of n < nmin is reached. At the same time, the internal controller enable signal remains active for a parameterizable time period (corresponding to mechanical brake closing time). I = 0 is then input, the pulses are disabled and the main contactor is deenergized. A further operating mode can be selected for the Close brake signal (L signal at binary selectable output). With this option, there is no delay until n < nmin is reached when Internal controller disable is applied (drive is at zero current), but instead, the (operating) brake is activated at speeds greater than nmin. An internal controller disable signal is output in response to fault messages, voltage disconnection or cancellation of the Enable operation signal at terminal 38 during operation.
2/10
System Overview
s Safety shutdown
(E-STOP) The task of the E-STOP function is to open the relay contacts (terminals 109/110) for energizing the main contactor within about 15 ms, independently of semiconductor components and the functional status of the microprocessor board (basic electronics). If the basic electronics are operating correctly, the closed-loop control outputs an I = 0 command to de-energize the main contactor. When an E-STOP command is given, the drive coasts to a standstill. The E-STOP function can be triggered by one of the following methods: Switch operation: E-STOP is activated when the switch between terminals 105 and 106 opens. Pushbutton operation: Opening an NC contact between terminals 106 and 107 triggers the E-STOP function and stores the shutdown operation. Closing an NO contact between terminals 106 and 108 resets the function. When the E-STOP function is reset, the drive switches to the Starting lockout state. This status needs to be acknowledged through activation of the Shutdown function, e.g. by opening terminal 37. Note: The E-STOP function is not an EMERGENCY STOP function according to EN 60204-1.
s Serial interfaces
The following serial interfaces are available: One serial interface on connector X300 on the PMU for a USS protocol to the RS 232 or RS 485 standard. For connection of optional OP1S operator panel or for PC-based DriveMonitor. One serial interface at terminals of the basic electronics board, two-wire or four-wire RS485 for USS protocol or peer-to-peer connection. One serial interface at terminals of the terminal expansion board (option), two-wire or four-wire RS485 for USS protocol or peer-to-peer connection. PROFIBUS-DP on a supplementary card (option). SIMOLINK on a supplementary card (optional) with fiberoptic connection.
USS protocol
Disclosed SIEMENS protocol, easy to program on external systems, e.g. on a PC, any master interfaces can be used. The drives operate as slaves on a master. The drives are selected via a slave number. The following data can be exchanged via the USS protocol: PKW data for writing and reading parameters. PZD data (process data) such as control words, setpoints, status words, actual values. Connector numbers are entered in parameters to select the transmit data (actual values), the receive data (setpoints) represent connector numbers that can be programmed to act at any intervention points.
Peer-to-peer protocol
The peer-to-peer protocol is used to link one converter to another. With this mode, data are exchanged between converters, e.g. to build a setpoint cascade, via a serial interface. Since a serial interface is employed as a four-wire line, it is possible to receive data from the upstream converter, condition them (e.g. through multiplicative weighting) and then send them to the downstream converter. Only one serial interface is used for the whole operation. The following data can be exchanged between converters: Transmission of control words and actual values. Receipt of status words and setpoints. Up to five data words are transmitted in each direction. Data are exchanged on the basis of connector numbers and intervention points. The serial interfaces can be operated simultaneously. For example, the first interface can be used as an automation link (USS protocol) for open-loop control, diagnostics and specification of the master setpoint. A second interface operates in conjunction with the peer-to-peer protocol to act as a setpoint cascade.
Physical characteristics of interfaces

RS 232: 12 V interface for point-to-point operation. RS 485: 5 V normal mode interface, noise-proof, for an additional bus connection with a maximum of 31 bus nodes.
2/11
System Overview
s Control terminal block
Terminals on microprocessor board (basic electronics) P10 reference voltage, 10 mA load rating N10 reference voltage, 10 mA load rating 2 analog inputs via differential amplifiers, resolution can be set between 10 and 14 bits, 0 to 10 V, 0 to 20 mA, 4 to 20 mA 1 analog input for motor temperature sensor using PTC or KTY84 Realtime analog output to ground for actual current value, 5 V for rated converter current, max. 2 mA 2 analog outputs to ground, 0 to 10 V, 11 bit resolution, max. 2 mA
Connectors on PMU simple operator panel Connector X300 for connection of OP1S, two-wire RS 232 or RS 485, max.187.5 kbd USS interface Terminals on gating board Analog tachometer 8 to 250 V for maximum speed E-STOP Terminals on optional terminal expansion board 4 binary selectable inputs via optocouplers, can also be used as interface to motor 4 binary selectable inputs to ground 2 analog inputs to ground, 10 bit resolution 1 analog input for evaluation of motor temperature via PTC or KTY84 2 P24 binary inputs to ground, open emitter, 100 mA load rating 2 analog outputs to ground, 10 V, 2 mA load rating, 11-bit resolution 1 serial interface, two-wire and four-wire RS 485, max. 187.5 kbd 1 parallel interface (2 connectors) for parallel connection of SIMOREG P24 power supply for driving binary inputs 8 terminals for converter ground
Pulse encoder evaluation for 5 or 24 V encoder, 2 tracks and zero mark, maximum frequency 300 kHz P15 power supply, 200 mA for pulse encoder 4 binary inputs to ground, 2 with selectable function 2 binary inputs to ground, open emitter P24, 100 mA load rating One serial interface, two-wire or four-wire RS 485, max. 187.5 kbd P24 power supply for driving binary inputs 9 terminals for converter ground
s Interface to motor
Monitoring of motor temperature
The motor temperature can be monitored by either PTC thermistors or linear temperature sensors (KTY84-130). These can be connected via an input on the basic converter electronics board and an input on the optional terminal expansion board. An alarm or fault message can be parameterized for PTC thermistors. Two thresholds, one for alarm and one for shutdown, can be entered for a KTY84-130. Limit values are input and displayed in C. A temperature switch can also be evaluated via the optional terminal expansion board. A parameterizable alarm or fault message is output when the monitor responds (binary switching signal. Signals are evaluated via the binary selectable input (Terminal 214) on the optional terminal expansion board.
Monitoring of brush length

The brush length is monitored via floating microswitches; the shortest brush in each case is evaluated. If the brush has worn out, the microswitch opens, causing an alarm or fault message (parameterizable) to be output. Signals are evaluated via the binary selectable input (Terminal 211) on the optional terminal expansion board.
Monitoring of air flow in motor fan

A ventcaptor (type 3201.03) is installed in the ventilation circuit of the motor fan for this purpose. An alarm or fault message is output when the monitor responds. Signals are evaluated via the binary selectable input (Terminal 213) on the optional terminal expansion board.
2/12
System Overview
Terminal assignments
s Terminal assignments for basic units

Type Power section: Terminal design Converters with 15 and 30 A: KDS10 PCB feed-through (screw-type terminal max. crosssection 10 mm2, stranded) 60 to 280 A: 1U1, 1V1, 1W1: Through-hole for M8 (3 x 20 copper bus) 1C1, 1D1: Through-hole for M8 (5 x 20 copper bus) 400 to 600 A: 1U1, 1V1, 1W1: Through-hole for M10 (5 x 30 copper bus) 1C1, 1D1: Through-hole for M10 (5 x 35 copper bus) 720 to 850 A: Through-hole for M12 (5 x 60 copper bus) 900 to 1200 A: Through-hole for M12 (10 x 60 copper bus) 1500 to 2000 A: 1U1, 1V1, 1W1: Through-hole for M12 (10 x 80 copper bus) 1C1, 1D1: Through-hole for M12 (10 x 50 copper bus) The converters are designed for a permanent power supply connection according to DIN VDE 0160 Section 6.5.2.1. PE conductor connection: Minimum cross-section 10 mm2 The conductor cross-sections must be determined according to the applicable regulations, e.g. DIN VDE 100 Part 523, DIN VDE 0276 Part 1000). Field circuit 15 to 850 A: Mains connection MKDS PCB terminal block (screw-type terminal) max. cross- Field winding connection section 4 mm2 stranded 900 to 2000 A: G10/4 converter terminal (screw-type terminal) max. crosssection 10 mm2 stranded 2200 A: UK16N converter terminal (screw-type terminal) max. crosssection 16 mm2 stranded Electronics power supply 1) Fan 2) Plug-in terminal max. cross-section 1.5 mm2 stranded Plug-in terminal (screw-type terminal) Max. cross-section 4 mm2 stranded Plug-in terminal Max. cross-section 2.5 mm2 Incoming supply XP/5W1 XP/5N1 Incoming supply XP/5U1 2-ph. AC 380 to 460 V (+15%/25%); ,n = 1A (35% for 1 min) or 1-ph. AC 190 to 230 V (+15%/25%; ,n = 2A 3-ph. AC 400 V (15%) For further information, see technical data XF1-2/3U1 XF1-1/3W1 XF2-2/3C XF2-1/3D 2-ph. AC 400 to 460 V (+15%/20%) 325 V rated DC voltage with 2-ph. AC 400 V mains connection Function Armature line input Terminal 1U1 1V1 1W1 U 1C1 (1D1) 1D1 (1C1) Connection values/comments See technical data
Protective conductor PE Armature circuit/ motor connection
Protective conductor PE Tacho connection 8 to 270 V Analog ground M Supply for safety shutdown Safety shutdown Switch Pushbutton Reset
4U1 4V1 4W U XT/103 XT/104 XS/106 XS/105 3) XS/107 3) XS/108 3)
Analog inputs, tacho inputs
270 V; > 143 kW Signs can be reversed and signals switched through by means of binary input functions. 24 V DC, max. load 50 mA, short-circuit-proof, evaluation via fault message F018
,e = 20 mA NC contact ,e = 30 mA NO contact ,e = 10 mA
Safety shutdown (E-STOP)
MSTB2.5 plug-in terminal Max. cross-section 2.5 mm2
1) Note: For converters with a power section supply voltage that lies outside the tolerance range (note max. permissible power section supply voltage), the electronics power supply, field circuit mains connection and fan connection
must be adapted to AC 400 V via a transformer. An autotransformer is recommended for power section supply voltages up to 500 V. An isolating transformer must be used for power section supply voltages over 500 V. This isolating
transformer must have a center tap that is connected to protective earth PE. 2) On forced-ventilated converters 400 A
3) Note: Either terminal 105 or terminals 107 and 108 may be used. Terminal 105 is connected to terminal 106 in the delivery state.
2/13
System Overview
s Block diagram of CUD1
Open-loop and closed-loop control section
Inputs
X171 Binary inputs 34 35 36 37 38 39 +24 V DC Power supply 100 mA Reference potential M Selection input binary 6 Switch on / Shutdown Start operation Selection input binary 1 8.5 mA at 24 V M Ground X173 Pulse encoder inputs 26 27 ENCODER A A B B Zero marker (optional) 28 29 +15 V DC Power supply 200 mA Reference potential M Positive Negative
CUD 1
Outputs
2 serial RS485 interface X172 TX+ RS485 TX- RS485 RX+/TX+ RS485 RS485 RX-/TX- RS485 BA BA M + M 56 57 58 59 60
START
Binary outputs X171 Selection output 1 46 47 48 54 M Relay 1
30 Positive Negative 31 32 Positive 33 Negative
CPU
+24 V DC
Selection output 2 Output 24 V DC, 100 mA max.
Relay 2
Speed POT 10K CW
X174 Reference, analog inputs, motor temperature Ground 1 2 3 Reference potential M P10 N10 Main setpoint + Main setpoint Analog 1 + Analog 1 Motor temperature + 515 K ohms D 150 K ohms Adjustable resolution +/- 11 bits to +/- 14 bits D A Analog 2 Analog Outputs: Resolution +/- 11 bits 0 to +/- 10 V, max. 2 mA M Analog outputs X175 (10 V = 200% converter current) Iact A Analog 1 M 12 13 14 M 15 16 17 V V V
4 5 6 7 22
23 Motor temperature Reference potential 24 M X107

ADA21-5214a
X110
X111
Control panel X300
Optional communication and technology add-on boards
Optional terminal expansion board CUD2
Optional OP1S operator panel
Fig. 2/8 Block diagram of CUD1 with customized connections
2/14
System Overview
s Terminal assignments for CUD1

Type Terminal design Function Reference M P10 N10 Selectable input: Main setpoint + Main setpoint Terminal Connection values/comments Analog inputs, reference Plug-in (screw-type) terminal voltage Max. cross-section 1.5 mm2
X174/1 X174/2 X174/3 X174/4 X174/5
1% at 25 C (stability 0.1% per 10 K); 10 mA short-circuit-proof Differential input Parameter settings: 10 V; 150 kW 1) Resolution can be parameterized up to approx. 555 V (14 bits) 0 to 20 mA; 300 W 4 to 20 mA; 300 W Differential input Parameter settings: 10 V; 150 kW 1) Resolution can be parameterized up to approx. 555 V (14 bits) 0 to 20 mA; 300 W 4 to 20 mA; 300 W Signs can be reversed and signals switched through by means of binary input functions. Common mode suppression: 15 V 200 mA; short-circuit-proof (electronic protection)
Selectable input: Analog 1+ Analog 1-
X174/6 X174/7
Pulse encoder input
Plug-in (screw-type) terminal Max. cross-section 1.5 mm2
Supply (+13.7 V to +15.2 V) Pulse encoder ground M Track 1: Positive terminal Negative terminal Track 2: Positive terminal Negative terminal Zero marker: Positive terminal Negative terminal
X173/26 X173/27 X173/28 X173/29 X173/30 X173/31 X173/32 X173/33
Load: 5.25 mA at 15 V (w/o switching losses, see Cable, cable length, shield connection) 2) Switching hysteresis: 3) Pulse/pause ratio: 1:1 Level of input pulses: 2) Track offset: See Page 5/19, Table 5 2) Pulse frequency: See Page 5/19, Table 6 2) Cable length: 3) Sensor acc. to P146, index 1 Sensor acc. to P146, index 1 PTC or KTY84-130
Other analog inputs
Motor temperature: Positive terminal Negative terminal Analog ground M
X174/22 X174/23 X174/24
1) Resolution can be parameterized up to approx. 555 V (14 bits)
2) See Section Characteristic data of pulse tacho evaluation electronics
3) See page 5/19.
2/15
System Overview

Type Analog outputs Terminal design Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Function Actual current Analog ground M Analog selectable output 1 Analog mass M Analog selectable output 2 Analog mass M Binary control inputs Plug-in (screw-type) terminal Max. cross-section 1,5 mm2 Supply Digital ground M Switch-on/shutdown Terminal X175/12 X175/13 X175/14 X175/15 X175/16 X175/17 X171/34 X171/35 X171/37 H signal: Switch-on 1) Line contactor CLOSED + (with H signal at terminal 38) acceleration along ramp-function generator ramp to operating speed L signal: Shutdown 1) Deceleration along ramp-function generator ramp to n < nmin (P370) + controller disable + line contactor OPEN. H signal: Controller enabled 1) L signal: Controller disabled 1) The L signal also acts at a higher level on Inch and Crawl.
1
Connection values/comments 0 10 V corresponds to 0 200% converter rated DC current Max. load 2 mA, short-circuit-proof 0 10 V, max. 2 mA, short-circuit-proof Resolution 11 bits 0 10 V, max. 2 mA, short-circuit-proof Resolution 11 bits 24 V DC, max. load 100 mA, internal supply referred to internal ground
Enable operation
X171/38
Binary selectable input 1 Binary selectable input 6 (fault acknowledgement)
X171/39 X171/36
The group message is acknowledged on a positive edge. The converter remains in the fault state until the fault has been eliminated and acknowledged and then switches to the Starting lockout state. The Starting lockout state can be reset by applying an L signal to terminal 37. 1)
1) H signal: +13 to +33 V * L signal: -33 to +3 V or terminal open * * for binary control inputs 8.5 mA at 24 V
2/16
System Overview

Type Binary control outputs Terminal design Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Function Terminal Connection values/comments Ground M: Binary selectable outputs X171/47 Binary selectable outputs X171/54 Selectable output Fault X171/46 H signal: No fault 1) L signal: Fault 1) Short-circuit-proof 100 mA 1) Short-circuit-proof 100 mA 1) Load rating: 250 V AC, 4 A; cos j = 1 250 V AC, 2 A; cos j = 0.4 30 V DC, 2 A
Binary selectable output 2 Relay for line contactor: Common potential NO contact
X171/48 XR/109 XR/110
Serial interface 1 RS 232/X300 2) 3) 4)
Housing earth Receive cable RS 232 standard (V.24) Send and receive cable two-wire RS 485, pos. diff. input/output BOOT, control signal for software update Ground 5 V voltage supply for OP1S Send cable RS 232 standard (V.24) Send and receive cable two-wire RS 485, neg. diff. input/output Ground
X300/1 5) X300/2 ) X300/4 5)

5
X300/4 5) 8) X300/5 5) X300/6 5) X300/7 5) X300/8 5)
X300/9 5) X172/56 X172/57 X172/58 RS 485, 4-wire send cable, positive differential input RS 485, 4-wire send cable, negative differential input RS 485, 4-wire receive cable, positive differential input, 2-wire send/receive cable, positive differential input RS 485, 4-wire receive cable, negative differential input, 2-wire send/receive cable, negative differential input Ground
Serial interface 2 RS 485 6) 7)
TX+ TXRX+/TX+
RX-/TX-
X172/59
M X172/60
1) H signal: +16 to +30 V L signal: 0 to +2 V 2) 9-pin SUBMIN D socket 3) Cable length: Up to 15 m acc. to EIA RS 232-C standard Up to 30 m capacitive load max. 2.5 nF (cable and receiver)
4) A serial connection to a PLC or PC can be made using connector X300 on the PMU. This allows the converter to be controlled and operated from a central control center or room. 5) Connector pin
6) Cable length: For baud rate of = 187.5 kbd: 600 m For baud rate of 93.75 kbd: 1200 m 7) Please observe DIN 19245 Part1. In particular, the potential difference between the data reference potentials M of all interfaces must
not exceed -7 V/+12 V. If this cannot be guaranteed, then equipotential bonding must be provided. 8) For SIMOREG 6RA70, no function.
2/17
Fig. 2/9
3-ph. AC 50-60 Hz, 400 to 460 V Rx+/Tx+
BA
Block diagram
System Overview
s SIMOREG 6RA70, 15 A to 125 A without fan
28
&
Track 1 >
X109
29
COMP X>Y
Armature current RS232 / RS485 to X300

X108
30
Track 2 >
31
COMP X>Y
32
Zero m. >
C98043-A7001
33
COMP X>Y
X173
X107
TB and CB boards
Supply
27
P15 M 200mA max.
2/18
3-ph. AC 50-60 Hz, 400 to 575 V 1-ph. AC 50-60 Hz, 230 V X165 K1 1 NC Rx-/TxRx+/Tx+
BA
210 211 Rx-/TxRx+/Tx+

BA
P24_S
1)
S_IMP
Binary selection inputs

Rx-/TxRx+/Tx+ Rx-/TxX166 1V1 1W1 1U1 5W1 5W1 Tx+ Tx62
M 8-270 V
BA
212 213
T/R
214
215 216 217

BA
R/T
M X161 61 63 64 65 E-Stop XT ES/ P24 XS XP XP
Clk
Parallel connection interface (2x)
or
5N1 5U1
5N1
5U1
103 105 107 108 106
104

+ Rx+/Tx+
M
204
X164
Motor temperature
Rx-/TxM X162 18 109 110 K1 X6 X7 X3.4 19 20 21 XR M
205
KTY84 / PTC
BA
X164
10 11
D A A D
RS485
44
45 M X164
P24_S
1)
Analog tacho E-Stop Power ON Electronics supply Temperature monitoring
40 50 51 52 53 M
Binary selection inputs

M X163 X3.2 X3.3 X11-X16 X21-X26 P24 C98043-A7006
41 42
43
CUD2 (optional)
X163
X110 / X111
Armature current
X3.1
1 Tx+ 56 57 58 59 60 12 13 14 15 16 17 46 47 48 54 X101 C98043-A7002 / A7003 C98043-A7005 X101

BA
10k Tx+ Rx+/Tx+
CUD1
Armature voltage
= =
Resistive loads
3U1 3W1
X110 / X111
Mains voltage, armature
Main setpoint
RS485 M X172
BA
3
M
P10 1% / 10 mA Rx-/Tx-
N10 1% / 10 mA
U/ I
Firing pulses armature Mains voltage, field Firing pulses, field Actual value field current Fan control and monitoring
C98043-A7010 / XF1 C98043-A7014+15 X102
KTY84 / PTC D A M A M X175 M P24 # D M
U/ I
I act
22
23
24
34
M X174
Shunt
35
P24_S
1)
36 37
Open-loop, closed-loop control for armature and field
X102
Switch-on/ Shutdown Op. enable

M X171
38
Fan control and monitoring or air-flow monitoring
XF2
3D
+
3C ADA21-5177a 1C1 (1D1) 2) 1D1 (1C1)
39
X171
c/over
Analog tacho
26
5/15 V
PMU
RS485
BA
M
1) P24_S total max. 200 mA
+
RS232
BA
EEPROM C98043-A7009
BA = Electronically connectable bus termination U/I = Electronically connectable voltage/current input Backplane wiring
X300
2) GS fuse for 4Q converters
to OP1S
3-ph. AC 50-60 Hz, 460 V 3-ph. AC 50-60 Hz, 460 V 1-ph. AC 50-60 Hz, 230 V 3-ph. AC 50-60 Hz, 400 to 830 V 3-ph. AC 50-60 Hz, 400 to 460 V
3-ph. AC 50-60 Hz, 400 to 460 V
3-ph. AC 50-60 Hz, 400 to 575 V
K1 K1
K1
4N1
1V1
1W1 4U1
1U1
1V1 4V1 1V1 1U1 4U1 M 1~ M 3~ M M 2) 3U1 3W1 C98043-A7014+15 XF1 X102 3U1 C98043-A7004 / C98043-A7014+15 XF1 X102 3W1
s SIMOREG 6RA70 with fan
1W1 4W1 1W1
1U1
3U1
3W1
C98043-A7014+15
XF1
X102

Shunt
f U X75
f Shunt U
Shunt
Fan control and monitoring or air-flow monitoring
X75
X75
XF2
A DA21-5175a
+
3C 1C1 (1D1) 1D1 (1C1) 3D
Fan control and monitoring or air-flow monitoring XF2
Fan control and monitoring or air-flow monitoring XF2

A DA21-5176a
3D
+
3C 1C1 (1D1) 1) 1D1 (1C1)
A DA21-5174b
3D
3C
1C1 (1D1)
1D1 (1C1)
1)
1)
M
1
M
G
1
M
G
1

2
Fig. 2/10 210 to 280 A converters
Fig. 2/11 450 to 1200 A converters with single-phase fan 2) For converters with
Fig. 2/12 400 to 2000 A converters with three-phase fan 900 A integrated branch fuses, no external semiconductor protection devices are necessary.
System Overview
Block diagram
2/19
1) GS fuse for 4-quadrant converters.
System Overview
Notes
2/20
SIMOREG 6RA70 DC MASTER Technical Data

3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21 3/22
General technical data Converters for single-quadrant operation 3-ph. AC 400 V, 30 A to 125 A 3-ph. AC 400 V, 210 A to 600 A 3-ph. AC 400 V, 850 A to 2000 A 3-ph. AC 460 V, 30 A to 125 A 3-ph. AC 460 V, 210 A to 600 A 3-ph. AC 460 V, 850 A to 1200 A 3-ph. AC 575 V, 60 A to 600 A 3-ph. AC 575 V, 800 A to 2200 A 3-ph. AC 690 V, 720 A to 2000 A 3-ph. AC 830 V, 900 A to 1900 A Converters for four-quadrant operation 3-ph. AC 400 V, 15 A to 125 A 3-ph. AC 400 V, 210 A to 600 A 3-ph. AC 400 V, 850 A to 2000 A 3-ph. AC 460 V, 30 A to 125 A 3-ph. AC 460 V, 210 A to 600 A 3-ph. AC 460 V, 850 A to 1200 A 3-ph. AC 575 V, 60 A to 600 A 3-ph. AC 575 V, 850 A to 2200 A 3-ph. AC 690 V, 760 A to 2000 A 3-ph. AC 830 V, 950 A to 1900 A
3/1
Technical Data
Converters
s General technical data

Type of cooling Converters 125 A rated armature current: Permissible ambient air temperature during operation Converters 210 A rated armature current: Permissible ambient air temperature during operation Permissible ambient air temperature during storage and transport Installation altitude Control stability Humidity class Climate class Insulation Self-ventilated 0 C to 45 C (reduction curves apply for +45 C < T < +60 C, Page 3/3 onwards) Enhanced air cooling with installed fan 0 C to 40 C (reduction curves apply for +40 C < T < +50 C, Page 3/3 onwards) 25 C to +70 C
1000 m above sea level (100 % load rating) > 1000 m to 5000 m above sea level (reduction curves: see detailed data for converters) Dn = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint Dn = 0.1 % of the rated motor speed, valid for analog tacho and analog setpoint 2) Relative air humidity 95 %, dewing not permissible 1)
Class 3K3 acc. to DIN IEC 60 721-3-3 Pollution severity 2 acc. to DIN VDE 0110-1 (HD 625.1 S: 1996) Dewing not permissible Category III acc. to DIN VDE 0110-1 for power section and power supply Category II acc. to DIN VDE 0110-1 for electronics Class 1 acc. to DIN VDE 0160 IP 00 acc. to EN 60 529 Class I acc. to DIN VDE 0106, Part 1 Acc. to DIN VDE 0106 Part 100 (VBG4) and DIN VDE 0113 Part 5 No RI suppression acc. to EN 61 800-3 > 200,000 h acc. to SN 29500 Acc. to DIN IEC 60 068-2-6
Overvoltage category Overvoltage resistance Degree of protection Safety class Shock-hazard protection RI suppression MTBF Mechanical rigidity For stationary use constant amplitude: of acceleration of displacement For transport constant amplitude: of displacement of acceleration Approvals UL/CUL 3) CSA 3) Applicable standards DIN VDE 0106 Part 100 DIN VDE 0110 Part 1 EN 60146-1-1 / DIN VDE 0558 T11 EN 50178 / DIN VDE 0160 EN 61800-3 EN 60068-2-6 acc. to degree of severity 12 (SN29010 Part 1)
0.075 mm in frequency range 10 Hz to 58 Hz 9.8 ms 2 (1 x g) in frequency range > 58 Hz to 500 Hz
3.5 mm in frequency range 5 Hz to 9 Hz 9.8 ms 2 (1 x g) in frequency range > 9 Hz to 500 Hz UL File No.: E203250 Archive File Number: LR 21927, Project Number: 158535-1218407 4) Protection against electric shock; location of actuators near live parts. Insulation coordination for electrical equipment in low-voltage installations. Semiconductor converters General requirements and line-commutated converters Regulations for the equipment of electrical power installations with electronic equipment. Variable-speed drives, Part 3, EMC product standard including special test procedures Mechanical stress
1) 75 % at 17 C annual mean 95 % at 24 C max.
2) Conditions: The control stability (PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: Temperature changes of 10 K Line voltage changes corresponding to +10% / 5% of the rated input voltage Temperature coefficient of temperature-compensated tacho-generators 0.15 per 10 K (applies only to analog tacho-generator) Constant setpoint (14-bit resolution)
3) Not for converters with 690 V and 830 V rated voltage. 4) Available soon.
3/2
Technical Data
Converters for single-quadrant operation
s 3-ph. AC 400 V, 30 A to 125 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage field 1) Rated frequency Rated DC voltage Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C
1)
V A V
6RA70@@-6DS22-0 18 25 3-ph. AC 400 (+15 % / 20 %) 25 50
28
31
75
104
2-ph. AC 380 (25 %) to 460 (+15 %); Dn = 1 A or 1-ph. AC 190 (25 %) to 230 (+15 %); Dn = 2 A (35 % for 1 min) 2-ph. AC 400 (+15 % / 0%) 6) 45 to 65 7) 485 30 60 90 125
V Hz V A
Max. 1.8 times rated DC current 14.5 163 Max. 325 5 0 to 45 at Drated 3) self-cooled 25 to +70 10 29 240 44 347 61 400
3
16 16
1000 m at rated DC current 4)

385 x 265 x 239 8/2 11 14 385 x 265 x 283
1) The armature/field supply voltage can be less than the rated supply voltage armature/field (set with Parameter P078; for converters with 400 V rated voltage, input voltages of up to 85 V are permissible). The output voltage is reduced accordingly. The specified output DC voltage can be guaranteed up to undervoltages 5 % below the supply voltage (rated supply voltage armature/field). 2) Values apply to output rated DC current. 3) Load factor K1 (DC current) as a function of the coolant temperature (see P077 Operating Instructions, Section 11). K1 > 1 only permissible where K1 * K2 1st. overall reduction factor K = K1 * K2 (for K2 see Footnote 4). Ambient or Load factor K1 coolant tem- In devices In devices perature with self-cool- with enhanced ing cooling
a) In spite of derating, converters of 400 A with enhanced cooling may be operated at an ambient or coolant temperature of 50 C only if the rated supply voltage of the converter fan is safely within the limited tolerance range of 400 V +10% 15%. b) Not permissible when T400 or OP1S are used. 4) Load values K2 as a function of installation altitude (see P077 Operating Instructions, Section 11); overall reduction factor K = K1 * K2 (for K1 see Footnote 3).
Installa1000 2000 3000 4000 5000 tion altitude m Reduc1.0 tion factor K2 0.835 0.74 0.71 0.67
The supply voltages for all electric circuits apply for site altitudes up to 5000 m for basic insulation, with the exception of converters for 830 V rated supply voltage: up to 4000 m 830 V up to 4500 m 795 V up to 5000 m 727 V 5) See Section 5. 6) 2-ph. AC 460 (+15% / 20%) is also permissible. 7) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3000
4000 m 5000
Installation altitude
Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1000 m.
3/3
Technical Data
s 3-ph. AC 400 V, 210 A to 600 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C
3
V A V
6RA70@@-6DS22-0 75 78 3-ph. AC 400 (+15 % / 20 %) 175 233
81
85
332
498
2-ph. AC 380 (25%) to 460 (+15%); Dn=1 A or 1-ph. AC 190 (5%) to 230 (+15%); Dn=2 A (35% for 1 min) 24 V DC internal 3-ph. AC 400 (15%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 0.3 7) 100 40 2-ph. AC 400 (+15 % / 20%) 6) 45 to 65 9) 485 210 280 400 600 570 73
V A m /h dBA V Hz V A
Max. 1.8 times rated DC current 102 676 Max. 325 15 0 to 40 at Drated 3) separately cooled 25 to +70 25 136 800 194 1328 291 1798

385 x 265 x 283 8/2 16 17 625 x 268 x 318 8/3 30
1) The armature/field supply voltage can be less than the rated supply voltage armature/field (set with Parameter P078; for converters with 400 V rated voltage, input voltages of up to 85 V are permissible). The output voltage is reduced accordingly. The specified output DC voltage can be guaranteed up to undervoltages 5 % below the supply voltage (rated supply voltage armature/field). 2) Values apply to output rated DC current.
3) Load factor K1 (DC current) as a function of the coolant temperature (see P077 Operating Instructions, Section 11). K1 > 1 only permissible where K1 * K2 1st. overall reduction factor K = K1 * K2 (for K2 see Footnote 4). Ambient or Load factor K1 coolant tem- In devices In devices perature with self-cool- with enhanced ing cooling
a) In spite of derating, converters of 400 A with enhanced cooling may be operated at an ambient or coolant temperature of 50 C only if the rated supply voltage of the converter fan is safely within the limited tolerance range of 400 V +10% 15%. b) Not permissible when T400 or OP1S are used.
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/4
Technical Data
s 3-ph. AC 400 V, 850 A to 2000 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6DS22-0 87 91 3-ph. AC 400 (+15% / 20%) 705 995 =1 A or D n=2 A
Dn
6RA70@@-4DS22-0 93
95
1326
1658
2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min)
3-ph. AC 400 (15%) 50 Hz 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 3-ph. AC 460 (10%) 60 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz 60 Hz 1.25 8) 1300 87 50 Hz 1.0 8) 2400 83 60 Hz 1.25 8) 2400 87 0.3 7) 570 73 45 to 65 9) 485 850 1200 1600 2000 1.0 8) 1300 83
A m3/h dBA V Hz V A
2-ph. AC 400 (+15 % / 20%) 6)

700 x 268 x 362 8/4 40 80 780 x 410 x 362 880 x 450 x 500 8/5 125
4) Load values K2 as a function of installation altitude (see P077 Operating Instructions, Section 11); Overall reduction factor K = K1 * K2 (for K1 see Footnote 3).
5) See Section 5. 6) 2-ph. AC 460 (+15% / 20%) is also permissible. 7) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0DA1 or 3RV1011-0EA1, adjusted to 0.3 A for the fan motor Type R2D220-AB02-19 must be installed in 6RA7081, 6RA7085 and 6RA7087 converters with a rated voltage of 400 V or 575 V. 8) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0KA1 or 3RV1011-1AA1, adjusted to 1.25 A for the fan motor Type RH28M-2DK.3F.1R must be installed in 6RA7090, 6RA7091, 6RA7093 and 6RA7095 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
The supply voltages for all electric circuits are possible for site altitudes up to 5000 m with basic insulation, with the exception of converters for 830 V rated supply voltage: up to 4000 m 830 V up to 4500 m 795 V up to 5000 m 727 V
3000
4000 m 5000
Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1000 m. Siemens DA 21.1 2002
3/5
Technical Data
s 3-ph. AC 460 V, 30 A to 125 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage field 1) Rated frequency Rated DC voltage Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) kW W V A C C mm kg
1)
V A V
6RA70@@-6FS22-0 18 25 3-ph. AC 460 (+15 % / 20 %) 25 50 =1 A or D n=2 A

Dn
28
31
75
104
2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); ( 35% for 1 min) 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 550 30 60
V Hz V A
90
125
Max. 1.8 times rated DC current 16.5 172 Max. 375 5 0 to 45 at D rated 3) self-cooled 25 to +70 10 33 248 49.5 363 68.7 417
Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.)

385 x 265 x 239 8/2 11 385 x 265 x 313 8/9 15 17 17
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/6
Technical Data
s 3-ph. AC 460 V, 210 A to 600 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6FS22-0 75 78 3-ph. AC 460 (+15 % / 20 %) 175 233 =1 A or D n=2 A
Dn
82
85
374
498
2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min) 24 V DC internal
V A m3/h dBA V Hz V A
1-ph. AC 230 (10%) 50 Hz 0.55 60 Hz 0.55 570 76
100 40 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 550 210 280
570 73
450
600

385 x 265 x 313 8/9 17 18 625 x 268 x 318 8/10 32
5) See Section 5. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/7
Technical Data
s 3-ph. AC 460 V, 850 A to 1200 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current V A V 6RA70@@-6FS22-0 87 3-ph. AC 460 (+15 % / 20 %) 705 2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min) 1-ph. AC 230 (10%) 50 Hz A m3/h dBA V Hz V A 0.55 570 73 45 to 65 9) 550 850 Max. 1.8 times rated DC current kW W V A C C mm kg 467 2514 Max. 375 30 0 to 40 at Drated 3) 25 to +70 660 4620 1200 60 Hz 0.55 570 76 =1 A or D n=2 A
Dn
91
995
1-ph. AC 230 (10%) 50 Hz 2.6 1300 82 60 Hz 3.3 1300 85
2-ph. AC 460 (+15 % / 20 %)
Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.)

700 x 268 x 362 8/10 42 780 x 410 x 362 8/4 80
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/8
Technical Data
s 3-ph. AC 575 V, 60 A to 600 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6GS22-0 25 31 3-ph. AC 575 (+10% / 20%) 50 104
Dn
75
81
85
175 =1 A or D n=2 A 24 V DC internal
332
498
V A m3/h dBA V Hz V A 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 690 60 125
3-ph. AC 400 (15%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 0.3 8)
100 40
570 73
210
400
600
Max. 1.8 times rated DC current 41 265 Max. 375 10 0 to 45 at Drated 3) self-cooled 25 to +70 15 0 to 40 at Drated 3) separately cooled 25 86 454 145 730 276 1550 414 1955

385 x 265 x 283 8/2 14 16 625 x 268 x 318 8/3 30
4) Load values K2 as a function of the installation altitude (see P077 Operating Instructions, Section 11); Overall reduction factor K = K1 * K2 (for K1 see Footnote 3)
5) See Section 5. 8) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0DA1 or 3RV1011-0EA1, adjusted to 0.3 A for the fan motor Type R2D220-AB02-19 must be installed in 6RA7081, 6RA7085 and 6RA7087 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/9
Technical Data
s 3-ph. AC 575 V, 800 A to 2200 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6GS22-0 87 90 3-ph. AC 575 (+10% / 20%) 663 829 =1 A or D n=2 A
Dn
6RA70@@-4GS22-0 93 95
96
1326
1658
1823
3-ph. AC 400 (15%) 50 Hz 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 3-ph. AC 460 (10%) 60 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz 60 Hz 1.25 8) 1300 87 50 Hz 1.0 8) 2400 83 60 Hz 1.25 8) 2400 87 0.3 7) 570 73 1.0 8) 1300 83
A m3/h dBA V Hz V A
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 690 800 1000 1600 2000 2200
Max. 1.8 times rated DC current 552 2638 Max. 375 30 0 to 40 at Drated 3) separately cooled 25 to +70 40 85 690 4130 1104 5942 1380 7349 1518 7400

700 x 268 x 362 8/4 40 80 780 x 410 x 362 880 x 450 x 500 8/5 125
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/10
Technical Data
s 3-ph. AC 690 V, 720 A to 2000 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6KS22-0 86 88 3-ph. AC 690 (+10% / 20%) 597 788 =1 A or D n=2 A
Dn
6RA70@@-4KS22-0 93
95
1244
1658
A m3/h dBA V Hz V A
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 830 720 950 1500 2000

700 x 268 x 362 8/4 40 80 780 x 410 x 362 880 x 450 x 500 8/5 125
4) Load values K2 as a function of the installation altitude (see P077 Operating Instructions, Section 11); Overall reduction factor K = K1 * K2 (for K1 see Footnote 3).
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
The supply voltages for all electric circuits are possible for site altitudes up to 5000 m with basic insulation, With the exception of converters for 830 V rated supply voltage: up to 4000 m 830 V up to 4500 m 795 V up to 5000 m 727 V
3000
4000 m 5000
3/11
Technical Data
s 3-ph. AC 830 V, 900 A to 1900 A, 1Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6LS22-0 88 3-ph. AC 830 (+10% / 20%) 746 2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min) 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz A m3/h dBA V Hz V A 1.0 8) 1300 83 60 Hz 1.25 8) 1300 87 =1 A or D n=2 A
Dn
6RA70@@-4LS22-0 93
95
1244
1575
3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz 1.0 8) 2400 83 60 Hz 1.25 8) 2400 87
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 1000 900 Max. 1.8 times rated DC current 900 4638 Max. 375 30 0 to 40 at Drated 3) separately cooled 25 to +70 40 1500 6778 1900 8700 1500 1900

780 x 410 x 362 8/4 80 880 x 450 x 500 8/5 125
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/12
Technical Data
Converters for four-quadrant operation
s 3-ph. AC 400 V, 15 A to 125 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage field 1) Rated frequency Rated DC voltage ) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C
1
V A V
6RA70@@-6DV62-0 13 18 3-ph. AC 400 (+15 % / 20 %) 13 25
25
28
31
50
75
104
2-ph. AC 380 (25 %) to 460 (+15 %); Dn = 1 A or 1-ph. AC 190 (25 %) to 230 (+15 %); Dn = 2 A (35 % for 1 min) 2-ph. AC 400 (+15 % / 20%) 6) 45 to 65 9) 420 15 30 60 90 125
V Hz V A
Max. 1.8 times rated DC current 6.3 117 Max. 325 3 0 to 45 at Drated 3) self-cooled 25 to +70 5 10 12.6 163 25 240 38 312 52.5 400
3
14 16

385 x 265 x 239 8/6 11 11 14 385 x 265 x 283
5) See Section 5. 6) 2-ph. AC 460 (+15% / 20%) is also permissible. 8) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0KA1 or 3RV1011-1AA1, adjusted to 1.25 A for the fan motor Type RH28M-2DK.3F.1R must be installed in 6RA7090, 6RA7091, 6RA7093 and 6RA7095 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/13
Technical Data
s 3-ph. AC 400 V, 210 A to 600 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C
3
V A V
6RA70@@-6DV62-0 75 78 3-ph. AC 400 (+15 % / 20 %) 175 233 =1 A or D n=2 A

Dn
81
85
332
498
V A m /h dBA V Hz V A
3-ph. AC 400 (15%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 0.3 7) 570 73
100 40 2-ph. AC 400 (+15 % / 20%) 6) 45 to 65 9) 420 210 280
400
600

385 x 265 x 283 8/6 16 17 625 x 268 x 318 8/7 30
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/14
Technical Data
s 3-ph. AC 400 V, 850 A to 2000 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6DV62-0 87 91 3-ph. AC 400 (+15 % / 20 %) 705 995 =1 A or D n=2 A
Dn
6RA70@@-4DV62-0 93
95
1326
1658
A m3/h dBA V Hz V A
2-ph. AC 400 (+15 % / 0%) 6) 45 to 65 9) 420 850 1200 1600 2000

700 x 268 x 362 8/7 45 780 x 410 x 362 8/8 85 145 880 x 450 x 500
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/15
Technical Data
s 3-ph. AC 460 V, 30 A to 125 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage field 1) Rated frequency Rated DC voltage ) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) kW W V A C C mm kg
1
V A V
6RA70@@-6FV62-0 18 25 3-ph. AC 460 (+15 % / 20 %) 25 50
28
31
75
104
2-ph. AC 380 (25 %) to 460 (+15 %); Dn = 1 A or 1-ph. AC 190 (25 %) to 230 (+15 %); Dn = 2 A (35 % for 1 min) 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 480 30 60 90 125
V Hz V A
Max. 1.8 times rated DC current 14.4 172 Max. 375 5 0 to 45 at Drated 3) self-cooled 25 to +70 10 28.8 248 43 328 60 417
Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.)

385 x 265 x 239 8/6 11 385 x 265 x 313 8/11 15 15 17
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/16
Technical Data
s 3-ph. AC 460 V, 210 A to 600 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6FV62-0 75 78 3-ph. AC 460 (+15 % / 20 %) 175 233 =1 A or D n=2 A
Dn
82
85
374
498
V A m3/h dBA V Hz V A
1-ph. AC 230 (10%) 50 Hz 0.55 60 Hz 0.55 570 76
100 40 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 480 210 280
570 73
450
600

385 x 265 x 313 8/11 17 18 625 x 268 x 318 8/12 32
5) See Section 5. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/17
Technical Data
s 3-ph. AC 460 V, 850 A to 1200 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) V A V 6RA70@@-6FV62-0 87 3-ph. AC 460 (+15 % / 20 %) 705 2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min) 1-ph. AC 230 (10%) 50 Hz A m3/h dBA V Hz V A 0.55 570 73 60 Hz 0.55 570 76 =1 A or D n=2 A
Dn
91
995
1-ph. AC 230 (10%) 50 Hz 2.6 1300 82 60 Hz 3.3 1300 85
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 480 850 Max. 1.8 times rated DC current 1200
Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.)
kW W V A C C mm kg
408 2514 Max. 375 30 0 to 40 at D rated 3) separately cooled 25 to +70
576 4620

700 x 268 x 362 8/12 47 780 x 410 x 362 8/8 85
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/18
Technical Data
s 3-ph. AC 575 V, 60 A to 600 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6GV62-0 25 31 3-ph. AC 575 (+10% / 20%) 50 104
Dn
75
81
85
175 =1 A or D n=2 A 24 V DC internal
332
498
V A m3/h dBA V Hz V A 2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 600 60 125
3-ph. AC 400 (15%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 0.3 7)
100 40
570 73
210
400
600
Max. 1.8 times rated DC current 36 265 Max. 375 10 0 to 45 at Drated 3) self-cooled 25 to +70 15 0 to 40 at Drated 3) separately cooled 25 75 455 126 730 240 1550 360 1955

385 x 265 x 283 8/6 14 16 625 x 268 x 318 8/7 30
5) See Section 5. 7) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0DA1 or 3RV1011-0EA1, adjusted to 0.3 A for the fan motor Type R2D220-AB02-19 must be installed in 6RA7081, 6RA7085 and 6RA7087 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/19
Technical Data
s 3-ph. AC 575 V, 850 A to 2200 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6GV62-0 87 90 3-ph. AC 575 (+10% / 20%) 705 912 =1 A or D n=2 A
Dn
6RA70@@-4GV62-0 93 95
96
1326
1658
1823
A m3/h dBA V Hz V A
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 600 850 1100 1600 2000 2200
Max. 1.8 times rated DC current 510 2780 Max. 375 30 0 to 40 at Drated 3) separately cooled 25 to +70 40 85 660 4515 960 5942 1200 7349 1320 7400

700 x 268 x 362 8/7 45 780 x 410 x 362 8/8 85 145 880 x 450 x 500
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3/20
Technical Data
s 3-ph. AC 690 V, 760 A to 2000 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6KV62-0 86 90 3-ph. AC 690 (+10% / 20%) 630 829 =1 A or D n=2 A
Dn
6RA70@@-4KV62-0 93
95
1244
1658
A m3/h dBA V Hz V A
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 725 760 1000 1500 2000

700 x 268 x 362 8/7 45 780 x 410 x 362 8/8 85 145 880 x 450 x 500
5) See Section 5. 7) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0DA1 or 3RV1011-0EA1, adjusted to 0.3 A for the fan motor Type R2D220-AB02-19 must be installed in 6RA7081, 6RA7085 and 6RA7087 converters with a rated voltage of 400 V or 575 V. 8) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0KA1 or 3RV1011-1AA1, adjusted to 1.25 A for the fan motor Type RH28M-2DK.3F.1R must be installed in 6RA7090, 6RA7091, 6RA7093 and 6RA7095 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
3000
4000 m 5000
3/21
Technical Data
s 3-ph. AC 830 V, 950 A to 1900 A, 4Q

Type Rated supply voltage armature 1) Rated input current armature 2) Rated supply voltage electronics supply Rated supply voltage fan Nominal fan current Air flow rate Fan noise level Rated supply voltage field 1) Rated frequency Rated DC voltage 1) Rated DC current Overload capability 5) Rated output Power loss at rated DC current (approx.) Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Installation altitude above sea level Dimensions (H x W x D) See dimension drawing on Page Weight (approx.) kg mm kW W V A C C V A V 6RA70@@-6LV62-0 88 3-ph. AC 830 (+10% / 20%) 788 2-ph. AC 380 (25%) to 460 (+15%); 1-ph. AC 190 (25%) to 230 (+15%); (35% for 1 min) 3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz A m3/h dBA V Hz V A 1.0 8) 1300 83 60 Hz 1.25 8) 1300 87 =1 A or D n=2 A
Dn
6RA70@@-4LV62-0 93
95
1244
1575
3-ph. AC 400 (10%) 50 Hz 3-ph. AC 460 (10%) 60 Hz 50 Hz 1.0 8) 2400 83 60 Hz 1.25 8) 2400 87
2-ph. AC 460 (+15 % / 20 %) 45 to 65 9) 875 950 Max. 1.8 times rated DC current 831 4870 Max. 375 30 0 to 40 at Drated 3) separately cooled 25 to +70 40 1313 7153 1663 8700 1500 1900

780 x 410 x 362 8/8 85 145 880 x 450 x 500
1) The armature/field supply voltage can be less than the rated supply voltage armature/field (set with Parameter P078; for converters with 400 V rated voltage, input voltages of up to 85 V are permissible). The output voltage is reduced accordingly. The specified output DC voltage can be guaranteed up to undervoltages 5 % below the supply voltage (rated supply voltage armature/field). 2) Values apply to output rated DC current. 3) Load factor K1 (DC current) as a function of the coolant temperature (see P077 Operating Instructions, Section 11). K1 > 1 only permissible where K1 * K2 1st. overall reduction factor K = K1 * K2 (for K2 see Footnote 4). Ambient or Load factor K1 coolant tem- In devices In devices perature with self-cool- with enhanced ing cooling
a) In spite of derating, converters of 400 A with enhanced cooling may be operated at an ambient or coolant temperature of 50 C only if the rated supply voltage of the converter fan is safely within the limited tolerance range of 400 V +10% 15%. b) Not permissible when T400 or OP1S are used. 4) Load values K2 as a function of the installation altitude (see P077 Operating Instructions, Section 11). Overall reduction factor K = K1 * K2 (for K1 see Footnote 3).
The supply voltages for all electric circuits are possible for site altitudes up to 5000 m with basic insulation, with the exception of converters for 830 V rated supply voltage: up to 4000 m 830 V up to 4500 m 795 V up to 5000 m 727 V 5) See Section 5. 8) For UL systems, a Siemens motor protection circuit-breaker Type 3RV1011-0KA1 or 3RV1011-1AA1, adjusted to 1.25 A for the fan motor Type RH28M-2DK.3F.1R must be installed in 6RA7090, 6RA7091, 6RA7093 and 6RA7095 converters with a rated voltage of 400 V or 575 V. 9) Operation in the extended frequency range of 23 Hz to 110 Hz is possible on request.
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
+30 C
+35 C +40 C +45 C +50 C +55 C +60 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82 b)
1.10 1.05 1.00 0.95 0.90 a)
3000
4000 m 5000
Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1000 m.
3/22
SIMOREG 6RA70 DC MASTER Options

4/2 4/3 4/6 4/7 4/8 4/8 4/9 4/11 4/13 4/15 4/19 4/24 4/26 4/27 4/28 4/30 4/32 4/34 4/35 4/36 4/38 4/39 4/42
Options in the basic unit Technology software in the basic unit Terminal expansion board CUD2 Integration of the electronics options Overview Installation of the electronics options Backplane bus adapter LBA Adapter board ADB Terminal expansions Optional board SBP for pulse encoder Terminal expansion board EB1 Terminal expansion board EB2 Interface boards SCI1 and SCI2 Technology boards Technology board T400 Technology board T100 T300 technology board Communication Overview SIMOLINK communication board SLB PROFIBUS-DP communication board CBP2 CAN communication board CBC Communication board CBD DeviceNet SCB1 interface board Operating and monitoring OP1S operator panel DriveMonitor Drive ES engineering package Performance options SIMOREG 6RL70 rectifier module
4/1
Options
Options in the basic unit
s Technology software in the basic unit

The software option Technology software in the basic unit is released for use by means of a PIN number. If the converter is ordered with the appropriate short code, it will be supplied with the software option enabled. The PIN number is supplied with the unit. If this option is ordered subsequently, the PIN number will be sent to the customer who must enable the option as described in the operating instructions.
Software modules
The following software modules are available: Fixed values 32 fault message trigger signals 8 warning message trigger signals 3 connector/binector converters 3 binector/connector converters 15 adders/subtractors 4 sign inverters 2 switchable sign inverters 12 multipliers 6 dividers 3 high-resolution multipliers/ dividers
3 DT1 elements 10 derivative action/ delay elements 9 characteristic blocks 3 dead zones 1 setpoint shift 1 simple ramp-function generator 1 technology controller 10 PI controllers 1 velocity/speed/ calculator 1 speed/velocity calculator 1 calculation of variable torque 3 multiplexers 1 software counter, 16-bit 2 decoders/demultiplexers binary, 1 from 8 28 AND elements 20 OR elements 4 EXCLUSIVE OR elements 16 inverters 12 NAND elements 14 RS flipflops 4 D flipflops 6 timers (0,000 to 60,000 s) 4 timers (0,00 to 600,00 s) 5 binary signal selector switches
Technology controller
The technology controller can be used for higher-level closedloop controls, such as,tension, position or pressure controllers. The output can be wired as required and can act, for example,as a main setpoint, additional setpoint or current limit. The technology controller is a PID controller with separate settings for the closed-loop control characteristics. A droop setting is also available. Connector numbers can be entered freely to select the source for setpoint and actual value. A filter (PT1 element) can be parameterized at the setpoint and actual value inputs. The technology controller output can be limited by mutually independent, positive and negative values, which can be parameterized or input via freely selectable connectors. The output signal can be weighted multiplicatively (parameterized or via connector signal) after the limiting stage.
4 absolute-value generators with filter 3 limiters 3 limit-value monitors with filter 7 limit-value monitors without filter 4 mean-value generators 4 maximum selections 4 minimum selections 2 tracking/storage elements 2 connector memories 10 connector selector switches 2 limit-value monitors (for dual connectors) 2 connector-type converters 2 adders/subtractors (for dual connectors) 3 integrators
s Selection and ordering data

Description Technology software in the basic unit Code S00 Order No.: 6RX1700-0AS00
4/2
Options
s Terminal expansion board CUD2

The terminal expansion board CUD2 is mounted on the basic electronics assembly CUD1 and does not require any additional built-in components. This board provides a range of additional inputs and outputs. Apart from these additional inputs and outputs, terminal expansion board CUD2 provides an additional RS 485 serial interface as well as a parallel interface for connecting up to 5 power supply modules in parallel.
Terminals on terminal expansion board CUD2

4 binary selectable inputs via optocouplers, can also be used as interface to motor 4 binary selectable inputs to ground 2 analog inputs to ground, 10 bit resolution 1 analog input for evaluation of motor temperature via PTC or KTY84 2 P24 binary inputs to ground, open emitter, 100 mA load rating 2 analog outputs to ground, 10 V, 2 mA load rating, 11 bit resolution 1 serial interface, two-wire and four-wire RS 485, max. 187.5 kbd 1 parallel interface (2 connectors) for parallel connection of SIMOREG P24 power supply for driving binary inputs 8 terminals for converter ground
Fig. 4/1 Terminal expansion board CUD2
Fig. 4/2 Terminal expansion board CUD2 plugged into the basic board CUD1

Description CUD2 Terminal expansion board Code K00 Order No.: 6RX1700-0AK00
4/3
Options
s Terminal expansion board CUD2 Terminal assignments
Inputs CUD 2
RX+/TX+ RX-/TXX161 Binary inputs RX+/TX+ 210 +24 V DC Power supply 100 mA RX-/TXRX+/TX+ RX-/TXRX+/TX+ RX-/TXX165
Outputs
211 212 213 214 215 216 217
Selection input binary Selection input binary Selection input binary Selection input binary Return Optically isolated
Parallel converter interface X166
M 8.5 mA at 24 V
2 serial interface RS485 X162 TX+ RS485 TX- RS485 RX+/TX+ RS485 61 62 63 64 65 M + M
RS485
RX-/TX- RS485
X163 Binary inputs 44 45 40 41 42 43 +24 V DC Power supply 100 mA M Selection input binary 2 Selection input binary 3 Selection input binary 4 Selection input binary 5 8.5 mA at 24 V M
BA
BA
Binary outputs X163 Selection output 3 50 51 52 53 M Relay 4 Relay 3
Selection output 4 Output typ. 24 V DC, 100 mA max. +24VDC
Analog outputs X164 X164 Analog inputs Analog 2 + M 52 K ohms M Analog 3 + 52 K ohms M D Resolution +/- 10 bits A 8 9 10 11 204 205 M D A Analog 4 20 Analog Outputs: Resolution +/- 11 bits 0 to +/- 10 V, max. 2 mA M 21 V Analog 3 18 M 19 V
Motor temperature + Motor temperature -
X110
ADA21-5215c
X111
Connection to CUD1
Fig. 4/3 Block diagram of the terminal expansion board CUD2
4/4
Options
s Terminal expansion board CUD2 Terminal assignments

Type Motors interface Terminal design Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2 Function Motor temperature: Positive terminal Negative terminal Supply for binary inputs Terminal Connection values/comments
X164/204 X164/205 X164/210
Sensor according to P146 Index 2 Sensor according to P146 Index 2 24 V DC, max. load Internal supply referred to internal ground, effective when ground M_GT is connected to internal ground (i.e. jumper is connected between Terminal 216 and 217)
Binary input Binary input Binary input Binary input Ground M_GT: Binary inputs Binary inputs M Analog inputs Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2 Selectable input analog 2 Analog ground Selectable input analog 3 Analog ground Analog outputs Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2 Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2 Selectable output analog 3 Analog ground Selectable output analog 4 Analog ground M Binary control inputs Supply Digital ground M Selectable input: Binary 2 Binary 3 Binary 4 Binary 5 Binary control outputs Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2 Ground M: Binary selectable outputs Binary selectable outputs Selectable output: Binary 3 Binary 4 TX+ TX RX+/TX+
X164/211 X164/212 X164/213 X164/214 X164/215 X164/216 X164/217 X164/8 X164/9 X164/10 X164/11 X164/18 X164/19 X164/20 X164/21 X163/44 X163/45 X163/40 X163/41 X163/42 X163/43 X163/51 X163/53 X163/50 X163/52 X172/61 X172/61 X172/63
2 ) Short-circuit-proof 100 mA
Evaluation of motor data
Can be isolated from internal ground Remove jumper between terminals 216 and 217. Remove jumper between terminals 216 and 217. 10 V, 52 kW Resolution: 10 bit Signs can be reversed and signals switched through by means of binary input functions.
0 to 10 V, max. 2 mA short-circuit-proof, resolution 11 bits 24 V DC, max. load 100 mA, internal supply referred to internal ground
1) 1) 1 ) 1) 1
Serial interface 3 RS 485 3) 4)
Plug-in terminal (screw terminal) Max. cross-section 1.5 mm2
RS 485, 4-wire send cable, positive differential input RS 485, 4-wire send cable, negative differential input RS 485, 4-wire receive cable, positive differential input, 2-wire send/receive cable, positive differential input RS 485, 4-wire receive cable, negative differential input, 2-wire send/receive cable, negative differential input Ground
RX/TX
X172/64
M X172/65
1) H signal: +13 to +33 V* L signal: 33 to +3 V or unconnected terminals* * For binary control inputs 8.5 mA at 24 V
2) H signal: +13 to +30 V L signal: 0 to +2 V 3) Cable length: For baud rate of 187.5 kbd: 600 m For transmission rate of 93.75 kbd: 1200 m
4) Please observe DIN 19 245 Part 1. In particular, the potential difference between the data reference potentials M of all interfaces must not exceed - 7 V / +12 V. If this cannot be guaranteed, then equipotential bonding must be provided.
4/5
Options
s Overview
Integration of the electronics options
Electronics box
T400
Backplane bus adapter LBA

DC-5011a
6RA70
4
t Slo D
F lot
Optional board Location 2
Location 3
Sl
ot
G
Location 1 for CUD1 and CUD2 Adapter board ADB complete with installed optional boards
tE Slo Adapter board ADB
Optional board
Fig. 4/4 Integration/fitting of the optional boards
In the electronics box of the SIMOREG 6RA70 converter, up to four slots are available for fitting optional boards. The slots are identified by characters D to G.
If slots D to G are required, the LBA (Local Bus Adapter) must be installed first.
One adapter board is required for slot D and slot E and one for slots F and G when half-size optional boards are used.
4/6
Options
s Installation of the electronics options

The optional boards are installed in the slots of the electronics box. The LBA (Local Bus Adapter, backplane wiring) must be installed before additional optional boards can be fitted. The designations of the mounting locations and the slots are shown in the adjacent Figure. Optional boards can be inserted into any slots; the only rule is that location 2 must be occupied before location 3. Note A technology board must always be inserted in location 2 of the electronics box. If a technology board is used in conjunction with a communication board, the communication board must be installed in slot G. In this configuration, the communication data is exchanged directly between the communication board and technology board T400. Boards EB1, EB2, SLB and SBP cannot be used in conjunction with a technology board. Data from large-format boards are always output from slot E or slot G. The software version of a technology board is indicated, for example, in r060.003. In addition to the Local Bus Adapter, an adapter board (ADB) is required for the mini boards (CBP2, SLB, EB1 etc.) because the mini boards have to be inserted in the adapter board before they can be installed in the electronics box due to their extremely small size. It is not possible to install two optional boards of the same type in a converter (e.g. 2 x EB1).
1 3 2
Use TB? Yes
No
TB = T100, T300 or T400
Use SCB1? TB only? Yes SCB1 only? Yes No Yes
No
No
TB in Slot 2 Required: LBA
In addition to the TB, only one of the following boards are used: CBC, CBD, CBP2, SCB1 TB in Slot 2 and CBC, CBD, CBP2 in Slot G with ADB in Slot 3 or SCB1 in Slot 3 Exception: T400 can be operated with two communication boards in Slot 3.
SCB1 in Slot 2 Required: LBA
In addition to SCB1, up to two of the small-format boards CBC, CBD, CBP2, EB1 and EB2 or one of the small-format boards SLB or SBP can be used. SCB1 can be used in Slots 2 and 3. The ADB that is then necessary for the other board(s) is plugged into the other slot. Required: LBA and ADB (only for small-format boards)
Up to 4 boards can be used, whereby up to two small-format boards CBC, CBD, CBP2, EB1 and EB2 or one of the small-format SLB or SBP boards are permissible. In the ADB, up to two small-format boards can be used. Slot 3 can only be used after Slot 2 has been used. Required: LBA and ADBs (depending on the number of smallformat boards)
Required: LBA and ADB (only for CBx)
Fig. 4/6 Possible locations and slots for supplementary boards as well as their possible combinations
F CUDX
Installation possibilities in the electronics box

Board
G E
DC-5015a
LBA required No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
ADB required No No Yes Yes Yes Yes Yes No No No No Yes Yes
Location 1 Yes Yes No No No No No No No No No No No
Location 2 D E No No Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Location 3 F G No No Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes No No No Yes Yes Yes Yes
CUD1 CUD2 CBP2 CBC CBD SLB SBP SCB1 T100 T300 T400 EB1 EB2
Fig. 4/5 Position of mounting locations 1 to 3 and slots D to G in the electronics
4/7
Options
s Backplane bus adapter LBA

The electronics box can be equipped with the backplane bus adapter LBA (Local Bus Adapter) in order to utilize locations 2 and 3. Two supplementary boards or the optional boards plugged into the adapter boards can be combined with the CUD1 in the electronics box. The CUD1 must be moved if the backplane bus adapter is used.
Electronics box
DC-5012 DC-5012
LBA Backplane bus adapter
Location 2 (option) Location 3 (option) Location 1 (CUD1) Fig. 4/7 Backplane bus adapter
4
s Adapter board ADB
The ADB (Adapter Board) is used to install the supplementary boards CBD, CBC, CBP, EB1, EB2, SBP and SLB in locations 2 and 3 of the electronics box. Two supplementary boards can be installed on the adapter board. The backplane bus adapter is required if the adapter board is used.

Description LBA Backplane bus adapter K11 Short code Supplied unassembled Order No. 6SE7090-0XX84-4HA0
LBA installed in the electronics box (prerequisite for the installation of optional boards)
Electronics box
Backplane bus adapter
Slot E Adapter board ADB Supplementary boards Fig. 4/8 Adapter board ADB

Description Short code Installation kit and spare part, supplied unassembled Order No. 6SE7090-0XX84-0KA0 K01 K02
ADB
Adapter board 2 (Slot D and E) 3 (Slot F and G)
Board installed in location
4/8
DC-5014
Options
Terminal expansions
s Optional board SBP for pulse encoder

The optional board SBP (Sensor Board Pulse) allows a second pulse encoder to be connected to the converter.
Suitable pulse encoders

All commercially available pulse encoders can be connected to this optional board. Their pulses can be processed as either bipolar or unipolar TTL or HTL level signals. Encoder signals up to a pulse frequency of 410 kHz are possible (4096 pulses per rev. at 6 000 rpm). Encoder monitoring can also be implemented through evaluation of the check track. The supply voltage for the connected encoder can be set to 5 V or 15 V.
Switch for bus termination resistances for Tracks A, B, null
DA65-5105a
64-pole system connector Switch for encoder supply
60 61 62 63 64 65 66 67
X400
Fixing screws
68 69 70 71 72 73 74 75
X401
Temperature sensor
The temperature sensor connection on the board is not evaluated in the SIMOREG system.
Fig. 4/9 Optional module SBP
Connections
Signal cables are connected to terminal strips X400 and X401. Connectable cross-section: 2.5 mm2 (AWG12)
Terminal assignments on terminal strip X400

Terminal 60 61 62 63 64 65 66 67 Designation +VSS VSS Temp +Temp Coarse/fine ground Coarse pulse 1 Coarse pulse 2 Fine pulse 2 Meaning Power supply for pulse encoder Power supply ground Negative () terminal KTY84/PTC100 Positive (+) terminal KTY84/PTC100 Ground Digital input coarse pulse 1 Digital input coarse pulse 2 Digital input fine pulse 2 Range 5/15 V = 250 mA
4
,max
Connectable cross-section: 0.14 mm2 to 1.5 mm2 (AWG 16) Terminal 60 is on the top in the installed state.
Terminal assignments on terminal strip X401

Terminal Designation Track A+ Track A Track B+ Track B Zero pulse+ Zero pulse CTRL+ CTRL = M Meaning Positive (+) terminal Track A Negative () terminal Track A Positive (+) terminal Track B Negative () terminal Track B Positive (+) terminal Zero track Negative () terminal Zero track Positive (+) terminal Check track Negative () terminal Check track = ground Range TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar TTL/HTL/HTL unipolar
Maximum connectable encoder cable length with shielding as specified 1): 100 m (TTL signals) 150 m with Tracks A and B (HTL signals) 300 m with Track A+/A and B+/B (HTL signals).
68 69 70 71 72 73 74 75
1) See electromagnetically compatible installation on page 5/20.
Connectable cross-section: 0.14 mm2 to 1.5 mm2 (AWG 16) Terminal 68 is on the top in the installed state.
4/9
Options
Terminal expansions
s Optional board SBP for pulse encoder

Voltage range of encoder inputs
See adjacent tables. Note When unipolar signals are connected, one ground connection for all signals on the CTRL terminal is sufficient. Due to the possibility of interference, it is recommended in the case of cables longer than 50 m that the four terminals A, B, zero pulse and CTRL are bridged and connected with the encoder ground.
Voltage range Input Voltage range + Input Switching level Differential voltage LOW Switching level Differential voltage HIGH RS 422 (TTL) Max. 33 V; min. 33 V Max. 33 V; min. 33 V Min. 150 mV Max. 150 mV Min. 2 V Max. 2 V Min. 4 V Max. 8 V HTL bipolar HTL unipolar
Voltage range of digital inputs

Note The inputs are not floating. Coarse pulses are smoothed with 0.7 ms and fine pulses are smoothed with approximately 200 ns.
Voltage range LOW Voltage range HIGH Input current LOW Input current HIGH
Rated value 0V 24 V
Min. 0.6 V 24 V 8 mA
Max. 3V 33 V 12 mA
2 mA
10 mA

Description Short code Installation kit for retrofitting, supplied unassembled Order No. SBP Board installed in slot Pulse encoder evaluation board 1)2) D E F G C14 C15 C16 C17 6SX7010-0FA00 Spare part
Order No. 6SE7090-0XX84-0FA0
1) For the installation of the SBP board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately.
2) The SBP board is only necessary if a second pulse encoder is to be evaluated as the SIMOREG unit is already equipped with a pulse encoder evaluation in the basic unit.
4/10
Options
Terminal expansions
s Terminal expansion board EB1

The number of digital and analog inputs and outputs can be expanded with terminal expansion board EB1 (ExpansionBoard 1). On terminal expansion board EB1, there are: 3 digital inputs 4 bidirectional digital inputs/ outputs 1 analog input with differential signal, for use as current or voltage input 2 analog inputs (single ended), that can also be used as digital inputs 2 analog outputs 1 input for the external 24 V supply for the digital outputs. Terminal expansion board EB1 is installed in a slot in the electronics box. Boards LBA and ADB must be moved to allow installation.
Fig. 4/10 Terminal expansion board EB1 Jumpers X486, X487, X488 64-pole system connector
DA65-5169 38 39 40 41 42 43 44 45 46
Fixing screw
X4
88
X4
87
X480
X4 86
Fixing screw
47 48 49 50 51 52 53 54
X481
4
24 V ext. +
38 39 43 44 45 46
X480
Out/In 5V 24 V
24 V supply (external) The supply must be designed for the output currents of the digital outputs. 4 bidirectional digital inputs/outputs 24 V/4 kW (input) 24 V/100 mA (output)
Out
40 41 42
In
4 bidirectional digital inputs/outputs

24 V TTL
3 digital inputs 24 V/4 kW
X481
47
A D
48
A
2 analog outputs 11 bits + sign bit 10 V/5 mA 1 analog input (differential) 13 bits + sign 10 V/40 kW (voltage) 20 mA/250 W (current) 2 analog inputs (single ended) 13 bits + sign 10 V/40 kW Also for use as digital input switching threshold 8 V
49 50 51 52
A X488 1 2 + A D
+10 V -
+20 mA -
3 1
X486 2
53
3 1
2 X487
54
Fig. 4/11 Circuit diagram of the terminal expansion board EB1
DA65-5427
4/11
Options
Terminal expansions

Terminal X480
The terminal strip has the following terminals: 3 digital inputs 4 bidirectional digital inputs/ outputs The ground cables are protected with a reactor. In the installed state, Terminal 46 is on the top. Note The external 24 V supply is necessary and must be designed for the currents of the digital outputs.
Range 0V 20 V to 33 V 24 V, Ri = 4 kW 24 V, Ri = 4 kW 24 V, Ri = 4 kW As input: 24 V, 4 kW As output: Output voltage P24 ext. 100 mA
Technical Data
Designation Digital inputs Voltage range LOW Voltage range HIGH Input resistance Smoothing Isolation Bidirectional digital inputs/outputs As input Voltage range LOW Voltage range HIGH Input resistance As output Voltage range LOW Voltage range HIGH Analog input (differential input) Input range Voltage Current Input resistance Voltage Current Hardware smoothing Resolution Analog input (single ended) Input range Input resistance Hardware smoothing Resolution Value DI1, DI2, DI3 0 V (33 V to +5 V) +24 V (13 V to 33 V) 4 kW 250 ms None DIO1, DIO2, DIO3, DIO4 0 V (33 V to +5 V) +24 V (13 V to 33 V) 4 kW <2V > P24 ext. 2.5 V AI1P, AI1N 11 V 20 mA 40 kW relative to frame 250 W relative to frame 220 ms 13 bits + sign bit AI2, AI3, AIM 11 V 40 kW relative to frame 220 ms 13 bits + sign bit AO1, AO2, AOM 10 V 40 kW relative to frame 10 ms 11 bits + sign bit
Terminal 38 39 40 41 42 43 44 45 46
Designation M P24 ext. DI1 DI2 DI3 DIO1 DIO2 DIO3 DIO4
Meaning Digital ground Ext. 24 V supply Digital input 1 Digital input 2 Digital input 3 Digital input/output 1 Digital input/output 2 Digital input/output 3 Digital input/output 4
Connectable cross-section: 0.14 - 1.5 mm2 (AWG 16)
Terminal X481
The terminal strip has the following terminals: 1 analog input with differential signal, for use as current or voltage input 2 analog inputs (single ended), that can also be used as digital inputs 2 analog outputs
Terminal 47 48 49 50 51 52 53 54 Designation AO1 AO2 AOM AI1P AI1N AI2 AI3 AIM Meaning Analog output 1 Analog output 2 Analog output ground Analog input 1 + Analog input 1 Analog input 2 Analog input 3 Analog input ground Range 10 V, 5 mA 10 V, 5 mA 0V
The ground cables are protected with a reactor. In the installed state, Terminal 47 is on the top.
Analog output Voltage range Input resistance Hardware smoothing Resolution

Description Short code Installation kit, supplied unassembled Order No. EB1 Module, installed in slot Terminal expansion board 1) D E F G G64 G65 G66 G67 Spare part
Order No.
6SX7010-0KB00 6SE7090-0XX84-0KB0
Voltage: 10 V, 40 kW Current: 20 mA, 250 W 10 V, 40 kW 10 V, 40 kW 0V
1) For the installation of the EB1 board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately.
4/12
Options
Terminal expansions

The number of digital and analog inputs and outputs can be expanded with terminal expansion board EB2 (ExpansionBoard 2). On terminal expansion board EB2, there are: 2 digital inputs 1 relay output with changeover contacts 3 relay outputs with NO contacts 1 analog input with differential signal, for use as current or voltage input 1 analog output 24 V supply for the digital outputs. Terminal expansion board EB2 is installed in a slot in the electronics box. Boards LBA and ADB must be moved to allow installation.
Jumper X498, X499 Fixing screw 64-pole system connector
DA65-5170 38 39 40 41 42 43 44 45 46
Fixing screw
X4
99
X490
X4
98
47 48 49 50 51 52 53 54
X491
Fig. 4/12 Terminal expansion board EB2
4
X490
38 39 40 41
1 relay output with changeover contact AC: 60 V, 60 VA cos j = 1 16 VA cos j = 0.4 DC: 60 V, 24 W
42 43
44 45
3 relay outputs with NO contact AC: 60 V, 60 VA cos j = 1 16 VA cos j = 0.4 DC: 60 V, 24 W
46 47 48 49
X498 1 + A D
X491
A D
X499 2
1 0...+20 mA 9 3 0...+10 V -
1 analog output bits + sign 10 V/5 mA (voltage) 20 mA/500 W (current)
+10 V +20 mA 50 -
51
24 V ext. +
1 analog input (differential) 11 bits + sign 10 V/40 kW (voltage) 20 mA/250 W (current)
52 53 54
24 V AUX (SC-proof)
24 V TTL
2 digital inputs 24 V/4 kW
Fig. 4/13 Circuit diagram of the terminal expansion board EB2
DA65-5428a
4/13
Options
Terminal expansions

Terminal X490
Load rating on the relay contacts Contact type Changeover Max. operational voltage 60 V AC, 60 V DC Max. switching power 16 VA at 60 V AC (cos j = 0.4) 60 VA at 60 V AC (cos j = 1.0) 3 W at 60 V DC 24 W at 60 V DC
Technical Data
Designation Digital inputs Voltage range LOW Voltage range HIGH Input resistance Smoothing Isolation Digital outputs (relay) Contact type Max. operational voltage Max. switching power at 60 V AC: at 60 V DC: Permissible minimum capacity Analog input (differential input) Input range Voltage Current Input resistance Voltage Current Hardware smoothing Resolution Analog output Voltage range Input resistance Hardware smoothing Resolution Value DI1, DI2, DIM 0 V (33 V to +5 V) +24 V (13 V to 33 V) 4 kW 250 ms None DO1., DO2., DO3., DO4. Changeover 60 V AC, 60 V DC 16 VA (cos j = 0.4) 60 VA (cos j = 1.0) 3W 24 W 1 mA, 1 V AI1P, AI1N 11 V 20 mA 40 kW relative to frame 250 W relative to frame 220 ms 11 bits + sign bit AO, AOM 10 V, 0 20 mA 40 kW relative to frame 10 ms 9 bits + sign bit
Terminal 38 39 40 41 42 43 44 45 46
Designation DO13 DO12 DO11 DO22 DO21 DO32 DO31 DO42 DO41
Meaning Relay output 1, NC Relay output 1, NO Relay output 1, reference contact Relay output 2, NO Relay output 2, reference contact Relay output 3, NO Relay output 3, reference contact Relay output 4, NO Relay output 4, reference contact
2
Connectable cross-section: 0.14 - 1.5 mm (AWG 16)
Terminal X491
The ground cables are protected with a reactor. Note The analog input can be used as a voltage or current input. This is set using a jumper.
Range 10 V, 5 mA 20 mA, 500 W 10 V, 40 kW 20 mA, 250 W 0V 24 V 24 V, Ri = 4 kW 24 V, Ri = 4 kW

Description Short code Installation kit, supplied unassembled Order No. EB2 Module, installed in slot Terminal expansion board 1) D E F G G74 G75 G76 G77 Spare part
Terminal 47 48 49 50 51 52 53 54
Designation AO AOM AI1P AI1N DIM P24AUX DI1 DI2
Meaning Analog output Analog output ground Analog input + Analog input Digital input ground 24 V supply Digital input 1 Digital input 2
Order No.
6SX7010-0KC00 6SE7090-0XX84-0KC0
1) For the installation of the EB2 board into the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately.
4/14
Options
Terminal expansions
s Interface boards SCI1 and SCI2

Interface boards SCI1 or SCI2 (Serial Communication Interface 1 or 2) and interface board SCB1 can be used to assemble a serial I/O system with a fiberoptic conductor that can expand the binary and analog inputs and outputs considerably. In addition, the fiber-optic conductor reliably decouples the devices according to DIN VDE 0100 and DIN VDE 0160 (PELV function, e.g. for NAMUR). The fiber-optic conductor of between 0.3 m and 10 m in length connects the modules in a ring. Both the SCI1 and the SCI2 require an external 24 V supply (1 A each). All inputs and outputs of the interface boards can be parameterized. Interface boards SCI1 and SCI2 can be snapped onto a mounting rail at a suitable location in the switchgear cabinet.
Fig. 4/14 Interface board SCI1 Fig. 4/15 Interface board SCI2
Inputs and outputs

Functions Binary inputs Binary outputs of which Relay changeover Relay NO Transistor outputs Analog inputs SCI1 10 8 4 3 1 3 SCI2 16 12 4 3 5 Load rating: 250 V AC, 2000 VA (cosj =1) 100 V DC, 240 W 240 V DC, max. 100 mA, short-circuit-proof, open emitter for controlling optocouplers or relay Voltage signals: 0 to 10 V Current signals: 0 to 20 mA; 4 to 20 mA; 250 W resistive load Non-floating inputs Output signals: 0 to 10 V, 0 to 20 mA, 4 to 20 mA Non-floating Max. cable length 100 m with shielded cable Max. resistive load 500 W Description Isolated optocoupler inputs in 2 circuits 24 V DC, 10 mA
Analog outputs
Supply voltage: Reference voltage +10 V -10 V 24 V DC
1 1 2
Load rating 5 mA short-circuit proof Load rating 5 mA short-circuit proof Short-circuit proof output for binary inputs or outputs, load rating 280 mA
Technical Data
Fixing Rated input voltage, external Degree of protection Dimensions H x W x D Standard mounting rail 24 V DC (-17 %, +25 %), 1 A IP 00 SCI1: 95 mm x 300 mm x 80 mm SCI2: 95 mm x 250 mm x 80 mm
4/15
Options
Terminal expansions
s Control terminal strip on interface board SCI1

Terminal X427 No.: A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 B1 B2 B3 B4 B5 B6 Internal Circuit Function, Notes Auxiliary voltage P 24 V DC, 200 mA for binary inputs Auxiliary voltage M for binary inputs Binary input 6 Binary input 7 Binary input 8 Binary input 9 Binary input 10 Reference point for binary inputs 6 to 10 Auxiliary voltage M for binary inputs Power supply M (connection of external supply) Power supply M (connection of external supply) Binary output 8, driver P 24 V DC Binary output 8, driver 100 mA external, short-circuit proof Binary input 1 Binary input 2 Binary input 3 Binary input 4 Binary input 5 Reference point for binary inputs 1 to 5
DA21-5216
4
X428
B7 B8 B9 B10 B11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DA21-5217
Auxiliary voltage P 24 V DC for binary inputs Power supply P 24 V DC (connection of external supply) Power supply P 24 V DC (connection of external supply) +10 V / 5 mA for potentiometer; short-circuit proof 10 V / 5 mA for potentiometer; short-circuit proof Analog input 1: Voltage (0 to +/10 V) Ground Current (0/4 to 20 mA, resistive load 250 W) Analog input 2: Voltage (0 to +/10 V) Ground Current (0/4 to 20 mA, resistive load 250 W) Analog input 3: Voltage (0 to +/10 V) Ground Current (0/4 to 20 mA, resistive load 250 Analog output 1: Ground Voltage (0 to +/10 V, max. 5 mA) Current (0/4 to +/20 mA, max. 500 W) Analog output 2: Ground Voltage (0 to +/10 V, max. 5 mA) (0/4 to +/20 mA, max. 500 W) Analog output 3: Ground Voltage (0 to +/10 V, max. 5 mA) Current (0/4 to +/20 mA, max. 500 W)
W)
18 19 20
4/16
Options
Terminal expansions

Terminal X429 No.: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DA21-5218
Internal Circuit
Function, Notes Binary output 1: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 2: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 3: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 4: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA Binary output 5: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA Binary output 6: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA Binary output 7: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA
16 17 18

Terminal X437 No.: A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
DA21-5219
Internal Circuit
Function, Notes Binary input 9 Binary input 10 Binary input 11 Binary input 12 Binary input 13 Binary input 14 Binary input 15 Binary input 16 Reference point for binary inputs 9 to 16 Auxiliary voltage M for binary inputs Power supply M (connection of external supply) Power supply M (connection of external supply) Binary input 1 Binary input 2 Binary input 3 Binary input 4 Binary input 5 Binary input 6 Binary input 7 Binary input 8 Reference point for binary inputs 1 to 8 Aux. volt. P 24 V DC, 280 mA/0 to 40 C, 400 mA/20 C, 200 mA/55 C in combination with X438/A5 for binary inputs Power supply P 24 V DC (connection of external supply) Power supply P 24 V DC (connection of external supply)
4/17
Options
Terminal expansions

Terminal X438 No.: A1 A2 A3 A4 A5 A6 B1 B2 B3
DA21-5220
Internal Circuit
Function, Notes Binary output 11, driver 24 V DC Binary output 11, driver 100 mA external, short-circuit proof Binary output 12, driver 24 V DC Binary output 13, driver 100 mA external, short-circuit proof Aux. volt. P 24 V DC, 280 mA/0 to 40 C, 400 mA/20 C, 200 mA/55 C in combination with X437/B10 for binary outputs Auxiliary voltage M for binary outputs Binary output 8, driver 24 V DC Binary output 8, driver 100 mA external, short-circuit proof Binary output 9, driver 24 V DC Binary output 9, driver 100 mA external, short-circuit proof Binary output 10, driver 24 V DC Binary output 10, driver 100 mA external, short-circuit proof Binary output 1: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 2: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 3: NO 100 V DC / 250 V AC; 240 W / 2000 VA; min.: 24 V, 10 mA Binary output 4: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA Binary output 5: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA Binary output 6: changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA
DA21-5218
B4 B5 B6 X439 1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 Binary output 7:
changeover 100 V DC / 250 V AC; 240 W / 2000 VA; Minimum load: 24 V, 10 mA

Description Order No.:
SCI1
Interface board Binary and analog inputs/outputs Supplied unassembled incl. 10 m fiber-optic cable Interface board Binary inputs and outputs Supplied unassembled incl. 10 m fiber-optic cable
6SE7090-0XX84-3EA0
SCI2
6SE7090-0XX84-3EF0
4/18
Options
Technology boards
s Technology board T400

The T400 is used to implement supplementary process-specific functions (e.g.for tension and position controls, winders, reels, synchronous and positioning controls, hoisting gear and drive-related open-loop control functions. Frequently used supplementary processspecific functions are available as pre-programmed standard configurations. End users who wish to implement specialist applications or who want to market their own technological know-how can create their own process solution on the T400 using CFC configuring language that is familiar from SIMATIC STEP 7. Process-specific functions are configured with CFC. The processor then executes these functions cyclically. The closedloop control sampling time is about 1 ms. A virtually instantaneous parallel interface (dual-port RAM) allows data to be exchanged between the basic unit and T400. All signals can be directly connected to terminals on the T400. A 15 V/100 mA pulse power supply is available. An external 24 V DC supply must be available to drive the binary inputs and outputs. This voltage can be supplied by the basic unit provided the total current at the terminals does not exceed 150 mA. The configuration is parameterized by means of: The PMU operation and parameterization unit The OP1S operator control panel A PC with DriveMonitor1) on the basic unit An interface board Altered parameter settings can be stored permanently in the EEPROM. The T400 board can be installed in the electronics box of SIMOREG converters. The LBA bus adapter is needed for this purpose.
Fig. 4/16 Technology board T400
1) The DriveMonitor service program enables the entire parameter set of a standard configuration to be read or written via a PC or programming device. Siemens DA 21.1 2002
4/19
Options
Technology boards

Features (inputs/outputs)
2 analog outputs 5 analog inputs 2 binary outputs 8 binary inputs 4 bidirectional binary inputs or outputs 2 incremental encoder inputs with zero pulse Encoder 1 for HTL (15 V) encoder. Encoder 2 for HTL (15V) or TTL/RS 422 encoder (5 V) For each incremental encoder: One coarse pulse input for suppression of zero pulse, coarse pulse inputs (simultaneous) also available as binary inputs No isolation of inputs/outputs. Serial interface 1 with RS 232 and RS 485 transmission format; protocol can be selected via switch on board: Service protocol DUST1 with 19.2 Kbits/s and RS 232 transmission format USS protocol, 2-wire with selectable RS 232 or RS 485 transmission format, max. 38.4 Kbits/s, configurable as slave for parameterization with OP1S, Drive ES Basic or SIMOVIS or as master for OP2 operator panel connection Serial interface 2 with RS 485 transmission format and protocol that is selectable through configuring of the appropriate function block: Peer-to-peer for high-speed process link, 4-wire. USS protocol configurable as slave for parameterization with OP1S, Drive ES Basic or DriveMonitor (2-wire or 4-wire) baudrates [Kbits/s]: 9.6/19.2/38.4/93.75/187.5. Note If serial interface 2 (peer-topeer, USS) is used, the second absolute encoder cannot be operated since both applications utilize the same terminals. Absolute encoder 1 with SSI or EnDat protocol (RS 485) for positioning applications. Absolute encoder 2 with SSI or EnDat protocol (RS 485) for positioning applications. Note If the second absolute encoder is used, serial interface 2 (peerto-peer, USS) cannot be used since both applications utilize the same terminals. Wide variety of synchronizing options: Synchronization of T400 with MASTERDRIVES (CUx, CBx) or second T400 T400 supplies synchronizing signals for MASTERDRIVES (CUx, CBx) or second T400. Operation without a fan 3 LEDs for operational status displays. Hardlock PAL: Plug-in base for 28-pin EPLD submodule as copy protection for user program (as on 32-bit CPU boards). Soldered-in flash memory (2 MB) for downloadable program code (no MS5x memory module needed). 4 MB DRAM as main memory for program and data. 32 KB permanent modification memory. 128 byte NOVRAM for data storage during power off. Cache: 4 KB program, 4 KB data. Clock cycle (external/internal): 32/32 MHz.
Fig. 4/17 Technology board T400
11-pin
11-pin
T400
11-pin
X5
X137
11-pin
X6
X7
H2 H1 H3
11-pin
X8 X135
X9
A DA21-5163
4/20
Options
Technology boards

Type General Features Isolation of inputs/outputs. Space required Dimensions (W x H x D) in mm Weight Voltage supply/typ. power consumption Number Output range Short-circuit protection Short-circuit current Resolution Accuracy, absolute Linearity error Voltage rise time Delay time Number Input range Measuring principle Conversion time Input impedance Input filter (-3 dB limit frequency) Resolution Accuracy, absolute Linearity error Number Ext. Supply voltage: Rated value Permissible range For 0 signal For 1 signal Output current Output current, ext. Supply voltage Switching frequency/ohmic load Overload protection Max. switching delay Number Input voltage: Rated value For 0 signal For 1 signal Input current Input current: For 0 signal For 1 signal Input smoothing (time constant) Number Signal voltage (rated value): Encoder 1 Encoder 2 Max. pulse frequency Input filter Signal voltage for differential inputs (RS 422 encoder): For 0 signal For 1 signal Signal voltage for unipolar inputs (TTL encoder): For 0 signal For 1 signal Input current Signal voltage for differential inputs For 0 signal For 1 signal Signal voltage for unipolar inputs: For 0 signal For 1 signal Input current Number of connectable encoders Signal voltage Data transfer rate Data display No 1 slot 267 x 140 x 14 0.4 kg + 5 V 5 %: 1.1 A +15 V 4 %: 140 mA + max. 100 mA encoder supply 15 V 3 %: 140 mA 2 10 V Yes 10 mA 12 bits (4.88 mV) 3 bits < 1 bit 4.2 V/ms 3.5 ms 2 differential inputs, 3 unipolar 10 V Sampling 12 ms 20 kW 1.5 kHz 12 bits (4.88 mV) 3 bits < 1 bit 2 + max. 4 (bidirect.) 24 V DC 15 to 33 V DC Max. 0.1 V Ext. supply voltage 0.3 V Max. 50 mA/output 50 mA + output currents 5 kHz Yes (limited to 100 mA) 70 ms 8 + max. 4 (bidirect.) + max. 2 (coarse pulse) 24 V DC 1 to +6 V or input open +13 to +33 V 8 mA typ. 0.1 ms 2 15 V (HTL only) unipolar 5 V or 15 V unipolar or differential 1.5 MHz Configurable on function block (NAV)
Power supply
Analog outputs
Analog inputs
Binary outputs
Binary inputs and coarse signals
5 V, 15 V incremental encoder
5 V incremental encoder
>0.2 V >0.2 V < 0.8 V > 2.3 V 15 mA (limited) 30 V to 4 V 8 V to 30 V <5V >8V 15 mA (limited) Max. 2 Single-turn or multi-turn encoder With SSI (synchronous-serial) or EnDat interface 5 V to RS 422 100 kHz to 2 MHz Dual, Gray, Gray Excess Code
15 V incremental encoder
Absolute encoder
4/21
Options
Technology boards

Standard configurations
Standard configurations for commonly used application types are available as pre-installed configurations. The standard configuration can be adapted to suit a specific plant by means of parameterization.
Standard configuration for axis winder with T400

Scope of applications: Foil plants Paper machines Paper finishing machines Coating machines Printing presses of all types (foil, paper) Wire-drawing machines Reels in metalworking (e.g. straightening machines, treatment plants, etc.) Features Suitable for wind-on and windoff coils, with and without onthe-fly roller change Suitable for direct and indirect tension control Compensating roller or tension capsule-type dynamometer can be connected Diameter calculation with Set diameter and Stop plus non-volatile storage of diameter measurement Adaptation of tension and speed controllers as a function of diameter Polygon-based friction compensation, speed-dependent Acceleration as a function of diameter, material width and gear stage Ramp-function generator for acceleration on on-the-fly roller change followed by shutdown Pulse encoder for path velocity measurement can be connected Initial diameter can be measured via contact pulse encoder Tension controller can be applied either to the speed controller or directly to the torque control V = constant control can be implemented Winder-specific open-loop control with alarm and fault evaluation Inching and crawling operation Two motorized potentiometers for optional use Smooth, overshoot-free shutdown via braking characteristic
Standard configuration for angular synchronism control with T400

Scope of applications: Substitute for mechanical and electrical shafts, e.g. on gantry traversing mechanisms, feed and discharge machines on furnaces or looms Substitute for gear units with fixed or variable gear ratio, e.g. change-gear units, installed at transition points on conveyor belts or at transition point between one machine section and the next, such as on packaging machines or book spine gluing machines Phase-locked synchronism, also applicable for mutual engagement of two machine parts. Also suitable for printing or folding of bags, round stock, etc. Features Angular synchronism with gear ratio adjustable within wide limits Offset angle setting between drives as a function of coarse and fine pulse markers for angle sensing (synchronization) Synchronization signals can be supplied by proximity-type switches (e.g. BEROs) or pulse encoders (zero pulse) Modification of angle setting by setpoint input Different offset angles can be specified for both directions of rotation (automatic switchover on direction reversal). This option must be applied for synchronization if the switching positions of the fine pulse marker are different for clockwise and anti-clockwise rotation of the drive (or machine part acting as the synchronization partner) and need to be compensated. Another example is a crane runway on which the fine pulse marker is two-dimensional. Backstop function Overspeed and blocking protection Inching operation Adaptation of position controller based on gear ratio
Setpoint (speed setpoint) can be supplied by pulse encoder, for example, in cases where the speed setpoint is not available via a terminal or interface A maximum of ten slave drives can be connected if pulse encoder cable length < 100 m, n < 3 000 min-1
Components and features of standard configuration

Peer-to-peer communication (digital setpoint cascade) The T400 with standard configuration can be operated with and without a communication board (e.g. CBP) A communication board can be used to 1. Specify T400 control commands and set points via a bus system (e.g.PROFIBUSDP) or a point-to-point connection
Closed-loop cross-cutter/ shears control

Scope of applications: Flying saw/knife Rotating cross-cutter (drum shears) Features Local control modes Inch 1/2 Calibrate Approach start position Parameterizable angular ranges for synchronism Cutter control modes Single cut to separate the material Head cut to separate defective length at start of material End cut to separate defective length at end of material Continuous lengthwise cuts for chopping or panel cutting Trial cut for cutting a panel Cutting program with entry of number and length of cuts Referencing Error monitoring Overspeed for setting the lead Format changeover from one cut to the next Gentle traversing curves (sin/ cos) to enhance the cutting accuracy and protect the mechanical components Closed-loop format control to optimize the cutting precision Cutting curve to optimize the cutting accuracy KP-adaption speed control for enhancing the cutting accuracy Compensation of variable inertia (pendulum torque), e.g. for pendulum shears Friction compensation Torque precontrol for acceleration Cutting torque application
2. Read actual values and status words and to read and write technology parameters Inputs, outputs and process data can be wired up to the DRAM to provide access to all important SIMOREG data, thereby ensuring highly flexible configuring Non-volatile storage of all important operating data All parameters can be reset to IPL status Parameters can be set via PC with DriveMonitor linked to the basic unit interface
Available standard configurations

Standard configuration for axial winders Standard configuration for angular synchronism controls
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Technology boards

T400 terminal assignments +24 V external (for binary inputs and outputs) Bidirectional binary input and output 1 Bidirectional binary input and output 2 Bidirectional binary input and output 3 Bidirectional binary input and output 4 Ground for binary inputs and outputs Binary output 1 Binary output 2 Binary input 1 (alarm-capable) Binary input 2 (alarm-capable) Binary input 3 (alarm-capable) Binary input 4 (alarm-capable) Binary input 5 Binary input 6 Binary input 7 Binary input 8 Ground for binary inputs and outputs Increm. encoder 2: Track A (HTL) Increm. encoder 2: Track B (HTL) Increm. encoder 2: Zero pulse (HTL) Increm. encoder 2: Coarse pulse Ground for increm. encoder 2 Ser. interface 1: Rx-RS 232 Ser. interface 1: Tx-RS 232 Ground for ser. interface Ser. interface 1: Tx/Rx-RS 485+ Ser. interface 1: Tx/Rx-RS 485Ser. interface 2: Rx-RS 485+ Ser. interface 2: Rx-RS 485Ser. interface 2: Tx (Rx)-RS 485+ Ser. interface 2: Tx (Rx)-RS 485Absolute encoder 1: Data+ Absolute encoder 1: DataAbsolute encoder 1: Clock+ Absolute encoder 1: Clock+15 V encoder supply (max. 100 mA) Increm. encoder 1: Track A Increm. encoder 1: Track B Increm. encoder 1: Zero pulse Increm. encoder 1: Coarse pulse Ground for increm. encoder 1 Increm. encoder 2: Track A- (with RS 422) Increm. encoder 2: Track B- (with RS 422) Increm. encoder 2: Zero pulse- (with RS 422) Ground for analog inputs and outputs Analog input 1 Analog input 2 Analog input 3 Analog input 4 Analog input 5 Analog output 1 Analog output 2 Ground for analog inputs and outputs Analog input 1+ Analog input 1Analog input 2+ Analog input 2Connector X5 Connector pin 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 Terminal 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
X6
Increm. encoder 2: Track A+ (RS 422) Increm. encoder 2: Track B+ (RS 422) Increm. encoder 2: Zero pulse+ (RS 422)
X7
Absolute encoder 2: Data+ Absolute encoder 2: DataAbsolute encoder 2: Clock+ Absolute encoder 2: Clock-
X8
X9

Description T400 with axle winder without Users Guide Axle winder software including Users Guide Users Guide for axle winder T400 with angular synchronism without Users Guide Angular synchronism software including Users Guide Users Guide for angular synchronism T400 technology board including brief description Users Guide T400 with closed-loop cross-cutter/shears control Software for closed-loop cross-cutter/shears control including Users Guide Users Guide Order No.: 6DD1842-0AA0 6DD1843-0AA0 6DD1842-0AB0 6DD1843-0AB0 6DD1606-0AD0 6DD1842-0AD0 6DD1843-0AC1 Order No.: German 6DD1903-0AA0 6DD1903-0BA0 6DD1903-0DA0 Order No.: German/English 6DD1903-0EA0 Order No.: English 6DD1903-0AB0 6DD1903-0BB0 6DD1903-0DB0
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Options
Technology boards

65 20 mA 50 10 V X130: 20 mA 51 52 10 V 20 mA 53 54 10 V 20 mA 55 56 10 V 20 mA 57 58 10 V 20 mA 59 10 V + + + + + Microcontroller CPU: SIEMENS 10 bits + sign SAB 80C166 A D A D A D A D A D
RS485, 4-wire
66
RS485, 2-wire
X132:
67 T/Rx+ 68 T/Rx69
Serial interface 1
(USS protocol)
5 analog inputs
10 V / 0.4 mA or 0 to 20 mA / 250 or 4 to 20 mA / 250
2 differential inputs (terminals 50 to 53) 3 inputs to ground (terminals 54 to 59)
Tx+ 70 Tx- 71 Rx+ 72 Rx73 74 X133:
Serial interface 2
(peer-to-peer)
9 bits + sign
60 u 61 i 62 63 i 64 85 86 87 88 89 90 91 92 +24 V + X136: X131:
+24 V +
75 76 P24INT P24AUX
2 analog outputs
10 V / 5 mA max or 0-20 mA / 500 max or 4-20 mA / 500 max
max 90 mA X134: D 77 78 79 80 81 82 83 84
Slot for software module, e.g. MS100
8 binary inputs
24 V DC (input resistance: 4.4 K typ)
P24INT
5 binary outputs
24 V DC / 90 mA max
1/2 LBA
P24AUX
Dualport RAM
1/2 LBA
Communications board
Dualport RAM
SIMOREG
basic unit
X135
ADA21-5161a
X137
Fig. 4/18 Connection diagram for T100
T100 technology board

The T100 board can be installed in the electronics box of SIMOREG converters. The LBA bus adapter is needed for this purpose. The T100 board extends the basic converter functionality by many drive-related technological functions such as: Higher-level PID controller for use, for example, as a tension, compensating roller position, flow or pressure controller.
Comfort ramp-function generator with rounding, parameter set selection via control command, dv/dt output and cutout function. Comfort motorized potentiometer with non-volatile storage of output value. Wobble generator with triangular wobble pattern, adjustable P steps and synchronizing input or output for reciprocating drives.
Drive-specific control functions, e.g. starting/shutdown controller. Terminals with 8 binary inputs, 5 binary outputs, 5 analog inputs and 2 analog outputs. All external signals are connected directly to screw-type plugin terminals 50 to 92 on the T100 board.
2 serial interfaces that can operate in mutual independence: High-speed peer-to-peer link with a transfer rate of up to 187.5 kbd, with which a digital setpoint cascade can be created. USS interface with a transfer rate of up to 187.5 kbd, for implementing a simple fieldbus connection to the SIMATIC PLC or an external system.
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Technology boards

Technical data
In addition to the functions listed above, the T100 contains a series of freely interconnectable closed-loop control, arithmetic and logic blocks: 5 adders with 3 inputs each 3 subtractors 4 sign inverters 3 dividers 4 multipliers 3 high-resolution multipliers/ dividers with 3 inputs 4 absolute-value generators with filter 2 limiters 2 limit-value monitors with filter 1 minimum selection with 3 inputs 1 maximum selection with 3 inputs 2 analog signal tracking/storage elements with non-volatile storage on power failure 2 analog signal storage elements 10 analog signal selector switches 1 simple ramp-function generator 1 dead band 3 characteristic blocks 16 AND elements with 3 inputs each 8 OR elements with 3 inputs each 8 inverters 3 EXCLUSIVE OR elements 6 NAND elements with 3 inputs each 7 RS flipflops 2 D storage elements 5 timers 4 binary signal selector switches 1 parameter set switchover
1 serial USS interface 24 V DC load power supply for binary inputs and outputs 5 binary outputs 8 binary inputs Non-floating Resolution 9 bits + sign Input level 24 V DC, compatible with SIMATIC: LOW = -33 V to +5 V, HIGH = +13 V to +33 V Non-floating Input resistance: 4.4 kW typ Signal status display on PMU and OP1S Transistor switch, switched in relation to 24 V DC, open emitter Output level compatible with SIMATIC: LOW < +2 V, HIGH +17.5 to +33 V Switching capacity: 90 mA max. (resistant to sustained short circuits) Signal status display on PMU and OP1S From SIMOREG converter: A short-circuit-proof 24 V DC supply is available at terminals 76 and 85 which has a total load rating of 90 mA. External 24 V DC supply: Permissible voltage range +20 to +30 V RS 485 transmission method, 4-wire full duplex Non-floating Terminating resistances can be activated by jumpers Settable baud rate up to 187.5 Kbd Receive and send signals can be freely interconnected by parameters Max. cable length for 187.5 kbd: 500 m, For other baud rates 1000 m RS 485 transmission method, 2-wire half duplex Non-floating Terminating resistances can be activated by jumpers Settable baud rate up to 187.5 Kbd Max. cable length for 187.5 kbd: 500 m, For other baud rates 1000 m 2 analog outputs Terminal 5 analog inputs Features Possible input level/input impedance -10 V ... + 10 V/24 kW typ 0 ... 20 mA/250 W typ 4 ... 20 mA/250 W typ 2 differential inputs 3 inputs to ground Non-floating Resolution 10 bits + sign Possible output level/driver capability -10 V to + 10 V/5 mA max. 0 to 20 mA/500 W max. 4 to 20 mA/500 W max.
1 peer-to-peer interface
Communications functions
It is possible to access important internal signals and parameters of both the basic converter and T100 via the USS interface on the basic unit or the T100 board. The access method and reactions of the T100 are identical to those of the SIMOREG basic unit. The T100 has its own parameter memory and can be parameterized via the PMU operator control and parameterization panel, the OP1S operator panel or a PC with SIMOVIS installed.
The PC with SIMOVIS is connected to the USS interface on the SIMOREG unit. All important internal signals of the T100 can be monitored by means of display parameters (multimeter function). The T100 features three diagnostic LEDs which indicate the following operating states: 1. T100 is operating correctly in cyclical mode. 2. Data exchange between T100 and SIMOREG is OK. 3. Data exchange between T100 and the communication board is OK.
Note All the software functions described here are contained in the MS100 Universal Drive software module. The module is a 40-pin EPROM submodule that must be ordered separately and inserted in the specially provided receptacle on the T100 board.

Description T100 Technology board T100 for drive-based technological functions. For further details, integration of the T100 board and accessories, see Catalog DA 65.10 SIMOVERT MASTERDRIVES Vector Control. Supplied unassembled without software modules. Order No.: 6SE7090-0XX87-0BB0 Weight (approx.) kg 0.5 Dimensions W x H x D mm 25 x 235 x 125
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Technology boards
s T300 technology board

This board allows additional technological functions to be implemented. For a comprehensive description of the functional scope of this board, see Catalog DA 65.10 SIMOVERT MASTERDRIVES Vector Control. 16 binary inputs and 8 binary outputs 7 analog inputs and 4 analog outputs 2 serial interfaces Customized configuration using STRUC.
4
Description
Fig. 4/19 T300 board with memory submodule
Order No.:
Weight (approx.) kg 2
Dimensions W x H x D mm 300 x 400 x 300
T300 Technology board T300, as a hardware package (T300 with 2 con- 6SE7090-0XX87-4AH0 necting cables SC58 and SC60, terminal strip SE300 and hardware operating instructions in English/German). For further details, integration of the T300 board and accessories, see Catalog DA 65.10 SIMOVERT MASTERDRIVES Vector Control. Supplied unassembled and not configured. T300 technology board as spare part 6SE7090-0XX84-0AH2
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Communication
s Overview
One of the most important advantages of the SIMOREG 6RA70 is that is is equipped with serial interfaces and another is that the SIMOREG converters can be easily integrated into the world of automation. This also applies to the AC drive product range from Siemens that utilizes many identical communication boards, simplifying implementation and reducing your spare parts inventories on site.
Optimized integration of the drives in the world of automation

Generic PLC with Profibus features
PC/PG
SIMATIC HMI
SIMATIC S7
PROFIBUS-DP
SIMOLINK
MICROMASTER
MICROMASTER
SIMOREG 6RA70
MASTERDRIVES VC
MASTERDRIVES MC
SIMODRIVE
Standard AC drives
DC drives
AC drives with vector control
Servo drives with motion control
CNC drives
Fig. 4/20
The addition of easily installed communication boards allows a wide range of communications possibilities to be configured. The SIMOREG 6RA70 is therefore able to communicate using many different protocols. SIMOLINK fiber-optic network with peer-to-peer functionality for extremely high-speed data exchange (11 Mbaud) PROFIBUS-DP communication Communication by means of CAN protocol DeviceNet communication
All SIMOREG 6RA70 converters are equipped with two serial interfaces as standard that are not only USS-capable but which also feature peer-to-peer functionality for baudrates of up to 187.5 Kbaud. There is a choice of RS 232 and RS 485 transfer format for the first serial interface.
The interface is located on the front of the unit and an OP1S or PC (with DriveMonitor or Drive ES) can be easily connected to it. The second interface is a dedicated RS 485 interface that is located on the terminal strip of the CUD1. An additional RS 485 interface is available on the optional terminal expansion board CUD2.
The USS protocol is a proprietary Siemens protocol for drive systems. It enables up to 31 stations to be connected via the bus on the basis of RS 485 transmission. The data are exchanged in accordance with the host/slave access mechanism. The host can be a higher-level system such as a SIMATIC S5 or S7, a PC or a non-Siemens automation system.
ADC-5013b
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Options
Communication
s SIMOLINK communication board SLB

The SLB optional board (SIMOLINK Board) acts as the interface between SIMOREG drives and the SIMOLINK system. The SLB is mounted on the ADB adapter board. An LBA bus adapter is needed for this purpose. Every SLB optional board is a node in the SIMOLINK system. The maximum number of nodes is restricted to 201. The SIMOLINK drive interface is used to exchange data rapidly between different drives and to synchronize them with a common system clock cycle. SIMOLINK is a closed circuit into which all nodes are connected. Data are exchanged between the individual nodes by way of fiber-optic cables. Optical fibers made of glass or plastic can be used as transmission lines. The SLB optional board has a 24 V voltage input for connecting an external voltage supply. This ensures that data can still be exchanged within the SIMOLINK circuit when the converter is switched off. The board features three LEDs for displaying the current operational status.
Fixing screw System connector

DA65-5101
Green LED: SIMOLINK in operation Red LED: Board in operation Yellow LED: Exchanging data with basic unit X470 external 24 V supply SIMOLINK output
Fixing screw SIMOLINK input
Fig. 4/21 SIMOLINK communication board SLB
Designation Size (length x width) External voltage supply Power consumption from external voltage supply Voltage supply from basic unit Power consumption from basic unit voltage supply Switchover of voltage source Station address
Value 90 mm x 83 mm 24 V DC Max. 200 mA 5 V DC Max. 600 mA Automatic, external has priority Parameter Pxxx Pxxx = 0: Dispatcher function Pxxx 0: Transceiver function 11 Mbaud Max. 3 clock cycles Plastic or glass fibers Max. 40 m between 2 stations (plastic) 300 m between 2 stations (glass) Parameter Pxxx Pxxx = y: 40 m Pxxx = y: 25 m Pxxx = y: 10 m 3 LEDs Green: SIMOLINK Red: Optional board Yellow: Interface to basic unit
Operating principle
The SLB optional board acts as the interface between the SIMOLINK system and converters and/or inverters. It can operate as either a SIMOLINK Dispatcher or a SIMOLINK Transceiver. Its functionality is selected by means of parameter settings.
Data transfer rate Propagation delay Fiber optic cable Cable length Reduction of transmitter power (values for plastic fiber optic cables)
Display
Voltage supply
The optional board can be supplied with the necessary operating voltage, both internally from the SIMOREG converter and from an external source. The external power source has priority. Switchover between the sources takes place automatically on the board.
Note The external voltage supply must not be switched over while the bus is operating. When the supply is switched over automatically, a reset signal is generated on the board which would otherwise cause some message frames to be lost.
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Options
Communication
s SIMOLINK communication board SLB

Features
The transfer medium is a fiberoptic conductor. Either glass or plastic optical fibers can be used. The structure of the SIMOLINK is an optical fiber ring, whereby every station in the ring acts as a signal amplifier. The following distances are possible depending on the selected medium: Max. 40 m between each station with plastic optical fibers or Max. 300 m between each station with glass optical fibers. Up to 201 stations can be interconnected on SIMOLINK. Extremely fast (11 Mbits/s; 100 32-bit data elements in 0.63 ms). No dial, i.e. every SIMOREG 6RA70 unit can send or receive process data to or from every other SIMOREG 6RA70 unit.
Fig. 4/22 Peer-to-peer functionality with SIMOLINK
24 V 5V
SLB SIMOREG 6RA70
Parameterized as transceiver
SLB SIMOREG 6RA70
Parameterized as dispatcher
SLB SIMOREG 6RA70
Parameterized as transceiver
ADC-5016

Description Short code Installation kit for retrofitting, supplied unassembled Order No. SIMOLINK SLB communication board1) Board, installed in slot D E F G Plastic fiber-optic cable, 100 m, 20 X470 connectors, 40 FOC connectors Plastic fiber-optic cable, 1 X470 connector, 2 FOC connectors G44 G45 G46 G47 6SX7010-0FJ50 6SY7000-0AD15 6SX7010-0FJ00
2)
Spare Part
Order No. 6SE7090-0XX84-0FJ0
1) For the installation of the SLB board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately. 2) Including 5 m plastic fiber-optic cable and connector Siemens DA 21.1 2002
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Options
Communication
s PROFIBUS-DP communication board CBP2

The optional CBP2 (Communication Board PROFIBUS) is used to link drives to higherlevel automation systems via PROFIBUS-DP. The CBP2 is mounted in the ADB adapter board for installation in the converter. An LBA bus adapter is needed for this purpose. The optional board features three LEDs (green, yellow, red) for displaying the current operational status. The board is supplied with power via the basic unit. Baudrates of 9.6 Kbits/s to 12 Mbits/s are possible.
Fixing screw
System connector
DA65-5102
Fixing screw
LED (green): Useful data transfer with PROFIBUS-DP LED (yellow): Data exchange with basic unit LED (red): CBP On
9-pin Sub-D connection X448
Data exchange via PROFIBUS-DP

The bus system allows data to be exchanged very rapidly between the drives and higher-level systems (e.g. SIMATIC). The drives are accessed in the bus system according to the master/ slave principle. The drives are always slaves. Each slave is uniquely identified by a slave address.
Fig. 4/23 Communication board CBP2
Higher-level "Master" computer
SIMOREG "Slave" CBP
Other "Slave"
Up to 32 "Slave" stations
ADA65-5103
Fig. 4/24 PROFIBUS-DP connections
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Communication
s PROFIBUS-DP communication board CBP2

PROFIBUS-DP message frame
Data are exchanged in message frames. Each message frame contains useful data which are divided into two groups: 1. Parameters (parameter ID value, PKW) 2. Process data (PZD) The PKW area contains all transfer data which are needed to read or write parameter values or read parameter properties. The PZD area contains all the information needed to control a variable-speed drive. Control information (control words) and setpoints are passed to the slaves by the PROFIBUS-DP master. Information about the status of slaves (status words) as well as actual values are transferred in the opposite direction. The length of the PKW and PZD components in the message frame as well as the baudrate, are determined by the master. Only the bus address and, if necessary, the message frame failure time are set on the slaves.
PPO1 PPO2 PPO3 PPO4 PPO5
PKW: PZD: PKE: IND: PWE: Parameter ID value Process data Parameter ID Index Parameter value STW: ZSW: HSW: HIW: Control word 1 Status word 1 Main setpoint Main actual value
PKW
PZD PZD1 PZD2 STW1 HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 ZSW1 HIW
1. word 2. word 3. word 4. word 5. word 6. word 7. word 8. word 9. word 10. word
PKE
1. word
IND
2. word
PWE
3. word 4. word
DA65-5335
Fig. 4/25 Useful data transfer according to PROFIBUS profile for variable-speed drives PROFIDRIVE
Pin assignments on X488 connector

Pin 1 2 3 4 5 6 7 8 9 Designation SHIELD RxD/TxD-P CNTR-P DGND VP RxD/TxD-N Meaning Ground connection Not assigned Receive/Send data P (B/B) Control signal PROFIBUS-DP data reference potential (C/C) Supply voltage + Not assigned Receive/Send data N (A/A) Not assigned
Connections
The optional CBP2 board features a 9-pin Sub D connector (X448) for connection to the PROFIBUS-DP system. The connections are short-circuit proof and floating.

Description Short code Installation kit for retrofitting, supplied unassembled Order No. CBP2 Communication board (PROFIBUS-DP/12 m baud) Board, installed in slot D E F G G94 G95 G96 G97 6XV1830-0AH10 6ES7972-0BB40-0XA0
1)
Spare Part
Order No. 6SE7090-0XX84-0FF5
6SX7010-0FF05
PROFIBUS-DP cable (per meter; min. 20 m/max. 100 m) PROFIBUS-DP connector plug
1) For the installation of the CBP2 board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately. Siemens DA 21.1 2002
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Options
Communication
s CAN communication board CBC

The CAN protocol (Controller Area Network) is specified in the proposed international standard ISO DIS 11 898 whereby only the electrical parts of the Physical Layer and the Data Link Layer (Layers 1 and 2 in the ISO/OSI Layer reference model). The CiA (CAN in Automation, an international users and manufacturers association) has defined implementation as an industrial fieldbus with the DS 102-1 recommendations for bus coupling and the bus medium. The CBC board complied with the definitions in ISODIS 11 898 and in DS 102-1. The CBC board only supports CAN Layers 1 and 2. Higherlevel additional communication definitions of the various user organizations, such as CAN open of the CiA are not currently supported (CAN open on request).
Functional scope Process data Data transfer rate Max. 16 words 10, 20, 50 Kbits/s 100 Kbits/s 125 Kbits/s 250 Kbits/s 500 Kbits/s 1 Mbits/s Max. number of bus nodes
Cable length up to 1000 m Cable length up to 750 m Cable length Cable length Cable length Cable length 530 m 270 m 100 m 9m
124
Data exchange with CAN

Higher-level com- -A12 puter (master) with activated bus termi- CBC nation
CAN_GND CAN_H CAN_L
6RA70... Slave 1
Slave 2
-A12
CBC
124) 6RA70... Slave n (n
-S1.1 X458
2 7 3,6
-S1.1 X458
2 7 3,6 2 7 3,6
-S1.1 X459
DC-5049a DC-5048
X459
3,6 7 2
The CBC (Communication Board CAN) facilitates communication between SIMOREG converters and a higher-level automation system, between SIMOREG converters and between SIMOREG converters and other field devices by means of the CAN protocol. The board is supplied with power via the basic unit. The CBC board is limited to the main specifications of CAN and is therefore free of the dependent specifications of the user organizations. Data is exchanged with SIMOREG in accordance with the useful data definition for drive technology with PROFIBUS-DP: The useful data structure is subdivided into two areas Process data (control words, setpoints, status words and actual values) Parameter area (mechanism for reading and writing parameter values, e.g. setting values, warnings, fault numbers or fault values The useful data are transferred in the form of communication objects (identifiers). Individual communication objects are defined for the process data to and from the drive as well as for the write and read parameter tasks.
Last slave: Bus termination activated S1.1 closed
Attach shield!
Attach shield to converter housing or connector housing Fig. 4/26 Data exchange between CBC boards with bus interruption
Attach shield to converter housing or connector housing
Attach shield to converter housing or connector housing
Higher-level -A12 computer (master) with activated CBC bus termination

CAN_GND CAN_H CAN_L
6RA70... Slave 1
Slave 2
-A12
CBC
6RA70... Slave n (n < 124)
-S1.1 X458
2 7 3,6
-S1.1 X458
2 7 3,6
-S1.1 X459
3,6
X459
Attach shield to converter housing or connector housing Attach shield to converter housing or connector housing
Last slave: Bus termination activated -S1.1 closed
Attach shield! T connector T connector Attach shield to converter housing or connector housing Fig. 4/27 Data exchange between CBC boards without bus interruption
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Communication
s CAN communication board CBC

The CAN protocol supports high-speed data transfer between bus stations. In the case of useful data transfer, a distinction is made between the parameter ID value (PKW) and the process data (PZD). A CAN data message frame comprises the protocol header, the CAN identifier (up to 8 bytes of useful data) and the protocol trailer. The CAN identifier serves to uniquely identify the data message frame. In Standard Message Format, up to 2048 different CAN identifiers are possible; in Extended Message Format, 229 CAN identifiers are possible. Extended Message Format is tolerated by the CBC board but not evaluated. The CAN identifier specifies the priority of the data message frame. The lower the number of the CAN identifier, the higher the priority of the message frame. Up to 8 bytes of useful data can be transferred in a CAN data message frame. The PKW area always comprises 4 words or 8 bytes
Protocol frame (header) CAN identifier
i.e. the data can be transferred in a single data message frame. In the case of SIMOREG 6RA70, for example, the
process data area comprises 16 words, so 4 data message frames are required in total to transfer all the process data.
Useful data (8 bytes) Parameters (PKW)
Protocol frame (trailer)
Protocol frame (header) Protocol frame (header) Protocol frame (header) Protocol frame (header)
CAN identifier CAN identifier CAN identifier CAN identifier
Useful data (8 bytes) Process data (PZD) Words 1 to 4 Useful data (8 bytes) Process data (PZD) Words 5 to 8 Useful data (8 bytes) Process data (PZD) Words 9 to 12 Useful data (8 bytes) Process data (PZD) Words 13 to 16
Protocol frame (trailer) Protocol frame (trailer) Protocol frame (trailer) Protocol frame (trailer)
DA65-5338
Fig. 4/28 Structure of the useful data in the message frame
X458 and X459 connectors on the CBC board

The CBC communication board has one 9-pin Sub-D plug (X458) and one 9-pin Sub-D socket (X459) for connection to CAN. The pin assignments and internal connections of the connectors are identical. The connector interface is short-circuit proof and floating.
Pin 1 2 3 4 5 6 7
Designation CAN_L CAN_GND CAN_GND CAN_H
Meaning Not assigned CAN_L bus line CAN ground (M5 ground) Not assigned Not assigned CAN ground (M5 ground) CAN_H bus line Not assigned Not assigned Fig. 4/29 X458 (plug) and X459 (socket) connections
X458 X459 9 5
DA65-5429
4
1 6 9 5 6 1
Fitting the CBC board

One LBA and one ADB are needed for installing the board.
8 9

Description Short code Installation kit for retrofitting, supplied unassembled Order No. CBC communication board (CAN bus) Board, installed in slot D E F G G24 G25 G26 G27
1)
Spare Part
Order No. 6SE7090-0XX84-0FG0
6SX7010-0FG00
1) For the installation of the CBC board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately. Siemens DA 21.1 2002
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Options
Communication
s Communication board CBD DeviceNet

The CBD (Communication Board DeviceNet) facilitates communication between SIMOREG converters and higher-level programmable controllers or other field devices by means of the DeviceNet protocol. The CBD board is inserted in the electronics box of the SIMOREG 6RA70 unit using the LBA and ADB adapter boards. The CBD board supports the transfer of process data and parameter data using DeviceNet Explicit Messages and DeviceNet I/O Messages. With DeviceNet, Explicit Message Connections provide generic, multi-use communication paths between two units. This allows typical requirements-oriented or response-oriented functions (e.g. board configuration) to be implemented. In contrast, DeviceNet I/O Message Connections provide communication paths for special purposes between the transmitting and receiving units. Application-specific I/O data are transferred via an I/O connection. The significance of the data within an I/O message is determined by the associated Connection ID. The DeviceNet alarms can be subdivided into three main groups: DeviceNet configuration data, e.g. channel assignment, timeouts and I/O configurations, whereby Explicit messages are used Process data, e.g. control words, setpoint/reference values, status information and actual values, whereby I/O messages are used Parameter data for reading/ writing drive parameter data, whereby manufacturer-specific PKW objects and Explicit messages are used. The drive is controlled by process data (e.g. activation/deactivation and setpoint input). The number of process data words (4, 8 or 16) is either determined on switch-on by the value of certain CB parameters or dynamically by DeviceNet. The purpose for which the individual process data words are used is determined in the drive and differs in accordance with the actual function of each individual drive. The process data are processed with the highest priority and shortest time segments. The master uses the manufacturer-specific PKW object for the purpose of reading drive parameters with DeviceNet or modifying them, whereby the Explicit Messaging Channel is used. The user therefore has access to all parameters in the basic unit (CU) and any existing technology board (TB) via DeviceNet. Examples for this include read-out of detailed diagnostic information, error messages, etc. In this manner, additional information for drive monitoring could be requested from a higher-level system (e.g. a PC) without affecting the transmission of process data. The CBD communication board saves the received process data in the Dual-Port RAM in the order in which they were transferred in the message frame. An address is assigned to each word in the Dual-Port RAM. The content of the Dual-Port RAM in the drive (CU and, if necessary, TB) can be freely assigned by setting parameters. It can, for example, be specified that the second word in the process data area of the message frame should be used as a speed setpoint for the ramp-function generator follow-up. The same mechanism also applies for other setpoints and for each individual control word bit. This mechanism also applies for data exchange in the opposite direction when actual values and status words are transferred to the master. Diagnostic LEDs provide the user with information quickly about the current status of the CBD. More detailed diagnostic information can be read directly out of the diagnostics memory of the CBD with the help of a diagnostic parameter. The CBD board operates with the Predefined master/slave connection set, that is defined in the DeviceNet specification. Both Poll and Bit strobe I/O messages are supported. The CBD complies with the DeviceNet Device Profile for Communication Adapters (Device Type 12). This profile was selected to ensure that all features and extended functions of the SIMOREG 6RA70 converter can be used be the DeviceNet master. For the same reason, the CBD board has not implemented the DeviceNet DC Drives profile.
Control and operation of SIMOREG 6RA70 converters over DeviceNet

In the process data area, all the information is transferred that is necessary for controlling a drive within a specific technical process. The control information (control words) and setpoints are sent to the drive from the DeviceNet master. Information about the status of the drive (status words) as well as actual values are transferred in the opposite direction.
Data rate 125 KB 250 KB 500 KB
Cable length 500 m 250 m 100 m
Dropcable length max. 6m 6m 6m
Cumulative 156 m 78 m 39 m

Description CBD DeviceNet communication board1) Board, installed in slot D E F G Operating instructions G54 G55 G56 G57 Supplied with the board Short code Supplied unassembled Order No. 6SX7010-0FK00
1) For the installation of the CBD board in the SIMOREG unit, the Local Bus Adapter ADB and the adapter board ADB are additionally required. These must be ordered separately.
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Options
Communication
s SCB1 interface board

The SCB1 (Serial Communication Board 1) has one fiber-optic connection and can be used to establish: A peer-to-peer connection between several devices with a max. transfer rate of 38.4 Kbits/s A serial I/O system (see Figure 4/30) in conjunction with the serial interface boards SCI1 and SCI2 (see Page 4/15). This can be implemented to 1. Expand the binary and analog inputs and outputs of the basic units 2. Assign the terminals of the inputs and outputs customerspecifically (e. g. NAMUR). The following board combinations are possible: SCB1 with one SCI1 or SCI2 each SCB1 with two SCI1s or SCI2s each SCB1 with one SCI1 and SCI2 each
10 binary inputs 1 transistor output 3 analog inputs 3 analog outputs 5 transistor outputs 7 relay outputs 7 relay outputs
SIMOREG SCB1
U 121 U 125
Fiber-optic cable max. 10 m, min. 0.3 m
SCI1
U 425 U 421
SCI2
X80
U 435 U 431
X80 X439 X438 X437

DA21-5221
X429
X428
X427
DC 24 V
The SCB1 interface board is plugged into location 2 or 3 of the electronics box (see the description on Page 4/6).
Fig. 4/30 Example to show connection of a serial I/O system comprising an SCB1, SCI1

Description Order No.: Weight (approx.) kg 0.5 Dimensions WxHxD mm x mm x mm 25 x 235 x 125
SCB1
Interface board with fiber-optic cable connection supplied unassembled incl. 10 m FO cable
6SE7090-0XX84-0BC0
16 binary inputs
4/35
Options
Operating and monitoring
s OP1S operator panel

The OP1S (Operator Panel) is an optional input/output unit that can be used to parameterize the converters. Parameterization is menu driven; the parameter number is selected and the parameter value is entered. The displays are in plain text. The descriptions of the parameters and parameter values as well as the text displays are included in English, German, French, Spanish and Italian as standard. The OP1S is equipped with nonvolatile memory and is able to save complete parameter sets permanently. It can therefore be used to archive parameter settings and to transfer parameter sets from one unit to another. The memory capacity is sufficient to store, for example, 5 data sets from CUMC boards. It is not possible to save data sets from technology boards (e.g. T100, T300).
6.0%
100.0V 00 25.00% 25.00% Torque direc.1
LCD (4 lines x 16 characters) 9-pin Sub-D plug connector on the rear Reversing key
Red LED Green LED
Fault Run
ON key OFF key

Jog
UP key
P 7 4 1
DC-5009a
DOWN key
Inching key
8 5 2 +/-
9 6 3
Reset
Key for operator interface changeover Numeric keys: 0 to 9
There is a 9-pin Sub-D connector on the rear of the OP1S. This is used for connection of the power supply as well as for communication with the connected units. The OP1S operator panel is directly plugged into the Sub-D socket of the PMU operator control and parameterization panel and screwed into the front cover. The OP1S operator panel can also be used as a remote operation device. The cable between the PMU and the OP1S can be up to 200 m in length. In the case of distances greater than 5 m, a generally available 5 V power supply unit with a current of at least 400 mA (Fig. 4/33) must be connected at the OP1S end.
Reset key Plus/minus key
Fig. 4/31 View of the OP1S
OP1S connections with RS 485

Pin 1 2 3 4 5 6 7 8 9 Designation RS 485 P N5V P5V PS485 N Meaning Data via RS 485 interface Ground 5 V auxiliary voltage supply Data via RS 485 interface Reference potential
6.0%
100.0V 00 25.00% 25.00% Torque direc.1
Fault Run
P
Jog
USS via RS 485

9 6 3
Reset
7 4 1 0
8 5 2 +/-
OP1S 9 8 7 6 5 4 3 2 1
Interconnecting cable
5 4 3 2 1 9 8 7 6
DC-5010a
OP1S end: 9-pin Sub-D socket Fig. 4/32 OP1S with point-to-point link
Converter end: 9-pin Sub-D plug
4/36
Options
s OP1S operator panel

The communication between the OP1S and the converter to be operated takes place via a serial interface (RS 485) with USS protocol (see Figure 4/31). In this communication, the OP1S assumes the role of the master. The connected converters operate as slaves. The OP1S can be operated at transmission rates of 9.6 kbits/s and 19.2 kbits/s. It can communicate with up to 31 slaves (addresses 1 to 31). It can therefore be used either with a point-to-point connection (for operating one converter) or in a bus configuration (for operating several converters).
Interconnecting cable for 5 m < , 200 m
9 8 7 6
5 4 3 2 1
5 4 3 2 1
9 8 7 6
> M
DA65-5295
5 V DC
2
8supply
P5V
8supply
OP1S end 9-pin Sub-D socket
Converter end X300 9-pin Sub-D socket
Fig. 4/33 OP1S with point-to-point connection, up to 200 m cable length
4
Order No.: 6SE7090-0XX84-2FK0 6SX7010-0AA00 6SX7010-0AB03 6SX7010-0AB05

Description
OP1S operator panel Adapter AOP1S for cabinet door mounting including 5 m connecting cable Connecting cable PMU OP1S, 3 m Connecting cable PMU OP1S, 5 m
4/37
Options
s DriveMonitor 1)
Features
The current version of the DriveMonitor is part of the standard scope of supply on CD-ROM. All basic unit parameters can be set and monitored by means of tables that can be created as required Reading, writing, printing and comparison of parameter sets Process data operation (control signals, setpoints) Diagnosis (fault, warning, fault memory) Offline and online operation. Parameterization of technology boards T100, T300 and T400 Graphical presentation of the trace memory function for analysis
Guided graphical parameterization during start-up.
System requirements
Win 95/98/Me/NT/2000 64 MB RAM Spare hard-disk storage 10 Mbytes Screen resolution 800 x 600 or higher. Interfacing via USS Serial interface RS 232 (for one converter, point-to-point) RS 485 serial interface (for several converters and bus operation), e.g. with RS 232/ RS 485 interface converter SU1.
Fig. 4/34 DriveMonitor: Trace function for converter diagnosis
Fig. 4/35 DriveMonitor: Guided start-up
1) The DriveMonitor supersedes SIMOVIS
4/38
Options
s Drive ES engineering package

With Drive ES (Drive Engineering System), drives from the SIMOREG range can be totally integrated into the SIMATIC automation world with regard to communication, configuration and data management. Drive ES comprises four software packages that can be ordered separately: Drive ES Basic, Drive ES Graphic, Drive ES SIMATIC and Drive ES PCS7. Drive ES Basic is the basic software that is used to parameterize all drives online and offline as well being the prerequisite for the Drive ES Graphic software. Drive ES Graphic is the software that is used for graphical online and offline configuration of the BICO function blocks. The prerequisites are an installed version of Drive ES Basic and an installed version of SIMATIC CFC V 5.1 (graphical programming tool, see Catalog ST 70, Industrial Software). Drive ES SIMATIC requires an installed version of STEP 7. It contains a SIMATIC function block library and therefore supports easy and reliable programming of the PROFIBUS-DP interface in the SIMATIC CPU for the drives. Drive ES PCS7 requires prior installation of SIMATIC PCS7, Version V 5.0 upwards. Drive ES PCS7 provides a function block library complete with function blocks for the drives and the associated faceplates for the operator station. This enables operation of the drives from the PCS7 process control system.
Communication Drive ES PCS7 Drive ES SIMATIC Drive ES Basic
Configuration
Drive ES Graphic
Prerequisite: Drive ES Basic Engineering Tool CFC V 5.1

Fig. 4/36 Structure of the Drive ES product
4
SIMATIC S7 CPUs Drive ES SIMATIC Drive ES PCS7 Standard function blocks for drives Easy configuration of data transfer between the CPU and the drive, with PCS7 incl. faceplate
STEP 7 CFC Drive ES Basic Commissioning, diagnosis and parameterization of all Siemens drives Drive ES Graphic Graphical configuration of drive functions and the PLC functions integrated in the drives for SIMOREG DC MASTER & SIMOVERT MASTERDRIVES Siemens Drives
Fig. 4/37 Task distribution for the Drive ES packages
ADA21-5178a
4/39
Options
s Drive ES Basic
Drive ES is based on the SIMATIC Manager user interface. The parameters and diagrams of drives are available in SIMATIC Manager (integrated data management). Drive ES ensures that parameters and diagrams are uniquely assigned to a drive. A SIMATIC project complete with drive data can be archived. SIMATIC Teleservice (V5) can be used. It communicates with the drive over PROFIBUS-DP or USS. Upread and download of parameter sets (as a complete file or as a delta file compared to the factory settings). Parameter sets can be freely combined and processed. Script files can be used. Guided start-up for SIMOREG DC MASTER.
Installation with STEP 7

Drive ES Basic can be installed as an option for STEP 7 (V 5.0) and integrates itself homogeneously in the SIMATIC environment.
Functions
Trace evaluation for SIMOREG DC MASTER. Read out fault memory for SIMOREG DC MASTER.
Installation without STEP 7

Drive ES Basic can also be installed without STEP 7 and uses its own Drive Manager (similar to the SIMATIC Manager).
s Drive ES Graphic
Function diagrams are stored in SIMATIC CFC format driveoriented. The drive functions are configured in BICO technology with SIMATIC CFC. Read out and feedback documentation.
Offline functionality. Test mode (online functionality) complete with Modify connection, Modify value and Activate function block.
Fig. 4/38 Graphical programming with Drive ES Graphic and CFC
s Drive ES SIMATIC
This provides SIMATIC CPU function blocks and sample projects that process the communication with Siemens drives over PROFIBUS-DP or USS. The communication functions are parameterized and not programmed. New function block structure: Individual modular functions for runtime-optimized program generation.
Function block types

Read and write process data of freely configurable length and consistency. Exchange parameters cyclically and non-cyclically, monitor communication, read out fault memory from SIMOREG DC MASTER. Download parameters into the drive via the CPU.
Features
Function blocks in STEP 7 design; symbolic addressing; function blocks with instance data; online help. For use in all SIMATIC programming and configuration environments, such as LAD, FDB, STL, SCL and CFC.
Fig. 4/39 Integrating drives into the STEP 7 Manager
s Drive ES PCS7
Integrates drives with a PROFIBUS-DP interface into PCS7. Can be used with STEP 7 or PCS7 V 5 upwards.
Function block types

Display blocks and control blocks for the integration of drives into PCS7.
4/40
Options
s Integration of drives into SIMATIC S7 with Drive ES

Drive ES Basic supports the user with commissioning, servicing and diagnosing all Siemens drives. It can be integrated as an option into STEP 7 or it can be installed without STEP 7 as a stand-alone tool on a PC or programming device. In the case of stand-alone installation, the Drive Manager of Drive ES Basic will be installed instead of the SIMATIC Managers with the same Look & Feel. When it is integrated as an option for STEP 7, the Version of STEP 7 must correspond to that listed in the ordering data. Drive ES Graphic is an option for Drive ES Basic and is used in conjunction with the SIMATIC tool CFC (Continuous Function Chart) for graphical configuration of the functions available with the SIMOREG DC MASTER (basic unit functions, processspecific functions and freelydefinable function blocks). Precondition: Drive ES Basic V 5 and CFC V 5.1 upwards must have been installed on the computer beforehand. Drive ES SIMATIC provides function block libraries complete with SIMATIC function blocks which reduces the configuration of the communication functions between SIMATIC S7 CPUs and Siemens drives (e.g. SIMOREG DC MASTER) to simple parameter settings. Drive ES SIMATIC supersedes the DVA_S7 software package for all versions of STEP 7 V 5.0 and can also be installed and implemented stand-alone, i.e. without Drive ES Basic. Drive ES PCS7 provides a function block library complete with display and control function blocks that can be used to integrate Siemens drives (e.g. SIMOREG DC-MASTER) on the
Scope of supply
basis of a speed interface into the SIMATIC PCS7 process control system. Operation and monitoring of the drive is then possible from the Operator Station (OS).
Order No.:
The PCS7 library can be used stand-alone, i.e. even without Drive ES Basic, with PCS7 versions V 5.0 and V 5.1.
Type of delivery
Documentation
Drive ES software packages For installation as an integral option of STEP 7 Versions V 5.0 Drive ES Basic V 5.0 1) single-user license 6SW1700-0JA00-0AA0 Drive ES Graphic V 5.0 single-user license 6SW1700-0JB00-0AA0 Drive ES SIMATIC V 5.0 single-user license 6SW1700-0JC00-0AA0 Drive ES PCS7 V 5.1 single-user license 6SW1700-5JD00-1AA0 CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit 5 standard languages 5 standard languages 5 standard languages 5 standard languages
Drive ES software packages For installation as an integral option of STEP 7 Versions V 5.1 Drive ES Basic V 5.1 1) single-user license 6SW1700-5JA00-1AA0 Drive ES Basic Upgrade V 5.0 V 5.1 single-user license Drive ES Basic V 5.1 copy/company license Drive ES Graphic Upgrade V 5.0 V 5.1 single-user license Drive ES SIMATIC Upgrade V 5.0 V 5.1 single-user license Drive ES SIMATIC V 5.1 copy/runtime license 6SW1700-5JA00-1AA4 6SW1700-5JA00-1AA1 CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit CD-ROM, 1 unit 5 standard languages 5 standard languages 5 standard languages 5 standard languages 5 standard languages 5 standard languages 5 standard languages
Drive ES Graphic V 5.1 single-user license 6SW1700-5JB00-1AA0 6SW1700-5JB00-1AA4
Drive ES SIMATIC V 5.1 single-user license 6SW1700-5JC00-1AA0 6SW1700-5JC00-1AA4 6SW1700-5JC00-1AC0
Only product certifi- 5 standard languages cate (without software and documentation) CD-ROM, 1 unit 5 standard languages Only product certifi- 5 standard languages cate (without software and documentation)
Drive ES PCS7 V 5.1 single-user license Drive ES PCS7 V 5.1 copy/runtime license
6SW1700-5JD00-1AA0 6SW1700-5JD00-1AC0
Contents of the Drive ES SIMATIC package Communication software PROFIBUS-DP for S7-300 with CPUs with integrated DP interface (function block libraries DRVDPS7, POSMO) S7-400 with CPUs with integrated DP interface or with CP443-5 (function block library DRVDPS7, POSMO) S7-300 with CP342-5 (function block library DRVDPS7C) Communication software USS protocol for S7-200 with CPU 214/CPU 215/CPU 216 (DRVUSS2 driver program for STEP 7 Micro programming tool) S7-300 with CP 340/341 and S7-400 with CP 441 (function block library DRVUSSS7) STEP 7 slave object manager supports easy configuration of drives and non-cyclic PROFIBUS-DP communication with the drives, support for DVA_S7 conversion to Drive ES (only V 5.1 upwards) SETUP program for installing the software in the STEP 7 environment Contents of the Drive ES PCS7 package (the PCS7 package can be used with PCS7 versions V 5.0 and V 5.1) Function block library for SIMATIC PCS7 Display and control function blocks for SIMOREG DC-MASTER STEP 7 slave object manager supports easy configuration of drives and non-cyclic PROFIBUS-DP communication with the drives SETUP program for installing the software in the PCS7 environment
s Software update service for Drive ES

A software update service can be ordered for the Drive ES software. For one year following the initial order, the customer automatically receives all the latest software, Service Packs and full versions without the need for any action. Duration of the update service: 1 year 6 weeks before this period elapses, the customer and the relevant Siemens contact partner will be informed about the impending expiry in writing. It is then possible to reorder the update service for another year. The update service can only be ordered for an existing full version.
Scope of supply Order No.:
Software update service Drive ES Basic Drive ES Graphic Drive ES SIMATIC Drive ES PCS7 6SW1700-0JA00-0AB2 6SW1700-0JB00-0AB2 6SW1700-0JC00-0AB2 6SW1700-0JD00-0AB2
1) Drive ES Basic can also be installed stand-alone w/o STEP 7 (for further information, see adjacent text). Siemens DA 21.1 2002
4/41
Options
Performance options
s SIMOREG 6RL70 rectifier module

Design
The SIMOREG uncontrolled rectifiers of Series 6RL70 were developed from the 6RA70 single-quadrant converters. Diodes are installed instead of thyristors and the units do not contain any electronic modules. The fan voltage is 230 V (singlephase). A KTY 84 temperature sensor for sensing the heat-sink temperature is wired to terminals to allow external evaluation of the signal. Semiconductor cell fuses are integrated into the unit. The units feature overload capability (60 s overload 1.36 % 240 s previous load 0.91 %).
Application
In older installations, 12-pulse series circuits with rectifiers and thyristor converters are used. For retrofit projects, therefore, diode bridges can be required as partial converters in conjunction with standard converter units for supplying DC motors. Another (retrofit) application is for subsynchronous converter cascades. The SIMOREG 6RL70 rectifier module is also suitable for supplying general DC loads that tolerate the use of an uncontrolled rectifier, e.g. DC links for converters in combination with a preloading unit, field supplies and galvanic applications.
Standards
DIN VDE 0106 Part 10 DIN VDE 0110 Part 1 Protection against electric shock; location of actuators near live parts. Insulation coordination for electrical equipment in low-voltage installations. Requirements for safe isolation Pollution severity 2 for boards and the power section. Only non-conductive pollution is permissible. Temporary conductivity must however be accepted due to condensation. Dewing is not permitted because the components are only approved for Humidity Class F. Electrical equipment of industrial machines (where applicable). Regulations for the equipment of electrical power installations with electronic equipment. Interference immunity Mechanical stress
DIN VDE 0113 Part 1 DIN EN 50 178/DIN VDE 0160
EN 61 000-4-2 and EN 61 000-4-4 DIN IEC 60 068-2-6 acc. to degree of severity 12 (SN29 010 Part 1)
4/42
Options
Performance options
s SIMOREG 6RL70 rectifier module 3-ph. AC 690 V, 1000 A and 2000 A

Type Rated supply voltage 3) Rated input current Rated supply voltage fan Nominal fan current Fan noise level Air flow rate Rated DC voltage Rated DC current Rating Class II acc. to EN 60 146-1-1 1) Rated output current mean value Base-load duty period Output overcurrent mean value Overcurrent duration Rated output Power loss at rated DC current (approx.) Operational ambient temperature Storage and transport temperature Installation altitude above sea level Environment class Degree of protection See dimension drawing on Page Weight (approx.) DIN IEC 721-3-3 DIN 40 050 IEC 60 144 mm kg A s A s kW W C C 910 240 1365 60 930 3.12 0 to 40 at , rated separately cooled ) 25 to +70
V A V A dBA m3/h V A
6RL70@@-@KS00-0 91-6 3-ph. AC 690 (+10% / 20%) 865 1-ph. AC 230 (10%) 50 Hz / 60 Hz 2.6 / 3.3 85 / 87 1400 930 1000
95-4 1730
2400 2000
1820
2720
1860 4.94
2
3K3 IP 00 8/13 82 142
1) Duty cycle
Rating class II % I 136 Rating class I 100 91

A DA21-5179
IB
60
240
s t
2) Load factor K1 (DC current) as a function of the coolant temperature. K1 > 1 only permissible where K1 * K2 1st. overall reduction factor K = K1 * K2 (for K2 see Footnote 4). Ambient or Load factor K1 coolant tem- In devices In devices perature with self-cool- with enhanced ing cooling
3) The rectifier can be operated with voltages up to the rated supply voltage (with a corresponding output voltage). 4) Load values K2 as a function of the installation altitude. Overall reduction factor K = K1 * K2 (for K1 see Footnote 2) Installa1000 2000 tion altitude m Reduc1.0 tion factor K2 3000 4000 5000
Load
100 % 80 60 40 20 0 0 1000 2000
b1
A DA21-5213
67 %
+30 C
1.18 1.12 1.06 1.00 0.94 0.88 0.82
1.10 1.05 1.00 0.95 0.90
+35 C +40 C +45 C +50 C +55 C +60 C
0.835 0.74
0.71
0.67
3000
4000 m 5000
The supply voltages for all electric circuits are possible for site altitudes up to 5000 m with basic insulation.
4/43
Options
Notes
4/44
SIMOREG 6RA70 DC MASTER Planning guide

5/2 5/14 5/15 5/16 5/17 5/17 5/17 5/18 5/18 5/18
Dynamic overload capability Calculation of dynamic overload capability Rating classes Load cycles for single-quadrant applications Load cycles for four-quadrant applications Parallel connection Parallel connection of SIMOREG DC MASTER converters Redundancy mode Terminal connections for parallel connection 12-pulse operation Supplying high inductances Condensation protection Characteristic data of pulse evaluation electronics Level of input pulses Switching frequency Cable, cable length, shield connection Instructions for the electromagnetically compatible installation of drives Fundamentals of EMC Electromagnetically compatible installation Cabinet arrangement and shielding Components Components for converters Single-phase commutating reactors Three-phase commutating reactors Radio interference suppression filters Harmonics
5/19 5/19 5/19
5/20 5/21 5/22 5/23 5/24 5/24 5/25 5/26
5/1
Planning Guide
Dynamic overload capability
s Calculation of dynamic overload capability

Overview of function
The rated DC current (= maximum permissible continuous DC current) specified on the converter rating plate may be exceeded in operation. The amount by which the rated value may be exceeded and for what period are explained in more detail below. The absolute upper limit for the absolute overload current corresponds to 1.8 times the DC current rating. The maximum overload period depends both on the time characteristic of the overload current and on the load history of the converter and is specific to individual units. Every overload must be preceded by an underload (load phase with load current < rated DC current). After the maximum permissible overload period has expired, the load current must be reduced to a value at least rated DC current. The dynamic overload period is made possible by a thermal monitoring function (I2t monitor) in the power section. This I2t monitor uses the time characteristic of the actual load current to calculate the time characteristic of an equivalent value for the thyristor junction temperature over ambient temperature. Converter-specific characteristics (e.g. thermal resistance and time constants) are included in the calculation. When the converter is switched on, the calculation commences with the initial values that were calculated before the converter power supply was last switched off or last failed. Allowance for ambient conditions (ambient temperature and installation altitude) can be made via a parameter setting. The I2t monitor responds if the calculated equivalent junction temperature exceeds the permitted vale. Two alternative reactions can be parameterized: Alarm with reduction of armature current setpoint to rated DC current or Fault with shutdown of converter. The I2t monitor can be switched off. In this case, the armature current is limited to the rated DC current.
Planning of dynamic overload capability

The planning sheets contain the following information: The maximum overload period tan for starting with cold power section and specified constant overload The maximum current interval tab (maximum cooling time) until the power section reaches the cold state Limit characteristic fields for calculating overload capability in thermally settled, intermittent overload operation (periodic load cycles). Note: The power section is in the cold state when the calculated equivalent junction temperature corresponds to less than 5% of its maximum permissible value. This state can be scanned via a binary selectable output.
Structure of limit characteristic fields for intermittent overload operation Each characteristic field refers to a load cycle of intermittent overload operation with a total period of 300 s. This type of load cycle consists of two periods, i.e. the base-load duty period (actual armature current rated DC current) and the overload duty period (actual armature current rated DC current). Each limit characteristic represents the maximum base-load current specified as a percentage of rated DC current) for a certain overload factor over the minimum base-load duty period (limit base-load duty period) for a specific unit. For the remainder of the load cycle, the maximum permissible current then corresponds to the overload current determined by the overload factor. If no limit characteristic is specified for the desired overload factor, then the characteristic for the next higher overload factor is applicable. The families of limit characteristics are valid for a load cycle period of 300 s. However, simple rules of calculation can be applied to configure load cycles that are longer or shorter than 300 s. These are illustrated below by two basic planning tasks.
5/2
Planning Guide

260 s 200 x=1.1
ADA21-5130a
Overload period in s for cycle time of 300 s
x=1.2
160
x=1.3
Example for basic task 2
120
x=1.4 x=1.5
Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 2169
t an (s) 1439 906 631 456 333 123
80
Example for basic task 1
40 x=1.8 0
10
20
Fig. 5/1 Characteristics for example calculations for basic tasks 1 and 2
Basic task 1 Known quantities: Converter, cycle time, overload factor, overload period Quantities to be found: (min.) base-load duty period and max. base-load current Solution: See Table 2 Example for basic task 1 Known quantities: 30 A converter Cycle time 113.2 s Overload factor 1.45 Overload period 20 s Quantities to be found: (min.) base-load duty period max. base-load current Solution: Limit characteristic for 30 A converter Overload factor 1.5 Overload period300 = 300 s/113.2 s) x 20 s = 53 s -> Max. base-load current = 44% Irated = 13.2 A Basic task 2 Known quantities: Converter, cycle time, overload factor, base-load current Quantities to be found: Maximum overload period, minimum base-load period Solution: See Table 3
1. Determine curve 2. Overload period300 = 3. Base-load duty period300 = 4. Base-load duty period300 < base-load duty period300 for max. base-load current = 0 5. Determine percentage for baseload current Table 2 Steps to solve basic task 1 Definition Base-load duty period300 Overload period300 Table 1 Explanation of terms Min. base-load duty period for 300 s cycle time (300 s overload period) Max. overload period for 300 s cycle time
5
Overload period300 300 s overload period300
Cycle time < 300 s 300 s Selection of limit characteristic for specific converter and overload factor (see Fig. 5/1) 300 s/cycle time x overload period 300 s overload period300
Yes: Required cycle time not configurable No: Read off max. baseload current for overload period 300 from limit characteristic Read of percentage for base-load current from diagram
Cycle time 1. Determine curve 2. Max. overload period = 3. Min. base-load period = Table 3 Steps to solve basic task 2 < 300 s 300 s Selection of limit characteristic for specific converter and overload factor (see Fig. 5/1) (cycle time/300 s) x overload period300 Cycle time - max. overload period 300 s base-load duty period300 Cycle time - max. overload period
Example for basic task 2 Known quantities: 30 A converter Cycle time 140 s Overload factor 1.15 Base-load current = 0.6 Irated = 18 A
Quantities to be found: Max. overload period Min. base-load period Solution: Limit characteristic for 30 A converter Overload factor 1.2
Base-load current = 60% Irated -> Overload period300 = 127 s Max. overload period = (140 s/300 s) x 127 s = 59 s Min. base-load duty period = 140 s 59 s = 81 s
5/3
Planning Guide

320 s 280 x=1.2 240 200 160 120 80 40 0 x=1.2 x=1.3 x=1.4 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 2281 t an (s) x=1.1
A DA21-5131b
1633 1112 833 651 382
10
Fig. 5/2 6RA7013-6DV62 15 A/400 V

260 s 200 x=1.1
A DA21-5132a
x=1.2
160
x=1.3 x=1.4 x=1.5
120
Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 2169
t an (s) 1439 906 631 456 333 123
80 x=1.8
40
10
Fig. 5/3 6RA7018-6DS22 30 A/1Q/400 V, 6RA7018-6FS22 30 A/1Q/460 V, 6RA7018-6DV62 30 A/4Q/400 V, 6RA7018-6FV62 30 A/4Q/460 V
260 s 200 x=1.1 x=1.2 x=1.3 160 x=1.4 120 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 2169 t an (s) 2071 1352 988 756 592 296
A DA21-5133a
80
x=1.8
40
10
Fig. 5/4 6RA7025-6DS22 60 A/1Q/400 V, 6RA7025-6FS22 60 A/1Q/460 V, 6RA7025-6GS22 60 A/1Q/575 V
5/4
Planning Guide

280 s
x=1.1 x=1.2
A DA21-5134a
240 200 160 120 80 40 0
x=1.3 x=1.4 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 2522 t an (s) 2535 1446 1016 761 587 283
x=1.5
10
Fig. 5/5 6RA7025-6DV62 60 A/4Q/400 V, 6RA7025-6FV62 60 A/4Q/460 V, 6RA7025-6GV62 60 A/4Q/575 V

260 s 200 x=1.2
x=1.1
ADA21-5135a
160
x=1.3 x=1.4 x=1.5
120
t an (s) 1879 1186 831 604 443 151
80 x=1.8
40
10
Fig. 5/6 6RA7028-6DS22 90 A/1Q/400 V, 6RA7028-6FS22 90 A/1Q/460 V

260 s 200 x=1.1
A DA21-5136a
x=1.2 x=1.3 x=1.4
160
120
x=1.5 x=1.8
t an (s) 1911 1320 1007 804 659 391
80
40
10
Fig. 5/7 6RA7028-6DV62 90 A/4Q/400 V, 6RA7028-6FV62 90 A/4Q/460 V Siemens DA 21.1 2002
5/5
Planning Guide

260 s 200 x=1.2 x=1.3 160 x=1.4 120 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 3110 t an (s) 1994 1318 968 743 582 289 x=1.1
A DA21-5137a
80
x=1.8
40
10
260 s 200 x=1.2 x=1.3 160 x=1.4 120 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 3112 t an (s) 2160 1453 1079 836 662 344
x=1.1
ADA21-5138a
80
x=1.8
40
10
240 s
ADA21-5139a
x=1.1
200
160
x=1.2
120 x=1.3 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 766 t an (s) 680.00 318.00 167.00 78.00 25.00 0.96
80
40 x=1.8 0 10
x=1.4 x=1.5
Fig. 5/10 6RA7075-6DS22 210 A/1Q/400 V, 6RA7075-6FS22 210 A/1Q/460 V, 6RA7075-6GS22 210 A/1Q/575 V, 6RA7075-6DV62 210 A/4Q/400 V, 6RA7075-6FV62 210 A/4Q/460 V, 6RA7075-6GV62 210 A/4Q/575 V
5/6
Planning Guide

240 s Overload period in s for cycle time of 300 s 200 x=1.2 x=1.1
ADA21-5140a
160
120
x=1.3 x=1.4 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 840 t an (s) 729 381 237 155 103 24
80
40 x=1.8 0
Fig. 5/11 6RA7078-6DS22 280 A/1Q/400 V, 6RA7078-6FS22 280 A/1Q/460 V, 6RA7078-6DV62 280 A/4Q/400 V, 6RA7078-6FV62 280 A/4Q/460 V
130 s Overload period in s for cycle time of 300 s 100 x=1.1
ADA21-5141b
80
60 x=1.2 40 x=1.3 x=1.8 x=1.4 10 20 x=1.5 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current
Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 198
t an (s) 130.40 53.90 21.70 8.90 3.80 0.72
20
Fig. 5/12 6RA7081-6DS22 400 A/1Q/400 V, 6RA7081-6GS22 400 A/1Q/575 V

180 s
ADA21-5142a
160 140 120 100 80 60 40 20 0 x=1.8
x=1.1
x=1.2 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 338 t an (s) 282.0 112.0 47.0 13.0 4.9 1.5
x=1.3 x=1.4 10 20 x=1.5 30
Fig. 5/13 6RA7081-6DV62 400 A/4Q/400 V, 6RA7081-6GV62 400 A/4Q/575 V Siemens DA 21.1 2002
5/7
Planning Guide

A DA21-5172
80
60 x=1.2
Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 206
t an (s) 109.8 49.0 22.4 11.1 5.7 1.3
40
20
x=1.3 x=1.8 x=1.4 10 20 x=1.5
Fig. 5/14 6RA7082-6FS22 450 A/1Q/460 V, 6RA7082-6FV62 450 A/4Q/460 V

240 s
ADA21-5143a
200 x=1.1 160
120
x=1.2
80 x=1.3 40 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current
t an (s) 331.0 137.0 74.0 44.0 28.0 6.9
220 x=1.1 Overload period in s for cycle time of 300 s s 160 x=1.2 120 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 t ab (s) = 452 Base-load current in % of rated DC current t an (s) 423.0 183.0 105.0 63.0 36.0 5.2
ADA21-5144b
80
x=1.3 x=1.4
40
x=1.5 x=1.8 0 10
5/8
Planning Guide

180 s Overload period in s for cycle time of 300 s 160 140 120 100 80 60 40 20 0 x=1.3 x=1.4 x=1.5 x=1.8 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 516 t an (s) 296 161 102 70 50 19 x=1.2 x=1.1
ADA21-5145a
10
Fig. 5/17 6RA7087-6DS22 850 A/1Q/400 V, 6RA7087-6FS22 850 A/1Q/460 V, 6RA7087-6GS22 800 A/1Q/575 V, 6RA7086-6KS22 720 A/1Q/690 V
220 x=1.1 Overload period in s for cycle time of 300 s s 160 x=1.2 120 x=1.3 80 x=1.4 x=1.5 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 582 t an (s) 382.0 228.0 150.0 102.0 68.0 13.5
ADA21-5146b
40
x=1.8 0 0 10
Fig. 5/18 6RA7087-6DV62 850 A/4Q/400 V, 6RA7087-6FV62 850 A/4Q/460 V, 6RA7087-6GV62 850 A/4Q/575 V, 6RA7086-6KV62 760 A/4Q/690 V
160 s Overload period in s for cycle time of 300 s 140 120 100 80 60 40 20 x=1.8 0 0 10 x=1.3 x=1.4 x=1.5 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current
A DA21-5147a
x=1.1
x=1.2
t an (s) 185.0 86.0 46.0 26.0 16.0 4.6
Fig. 5/19 6RA7090-6GS22 1000 A/1Q/575 V, 6RA7088-6KS22 950 A/1Q/690 V, 6RA7088-6LS22 900 A/1Q/830 V Siemens DA 21.1 2002
5/9
Planning Guide

160 s
A DA21-5148a
x=1.1
140 120 100 80 60 40 20 x=1.8 0 0 10 x=1.3 x=1.4 x=1.5 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current x=1.2 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 373 t an (s) 218.0 99.0 50.0 25.0 13.0 3.6
Fig. 5/20 6RA7090-6KV62 1000 A/4Q/690 V, 6RA7088-6LV62 950 A/4Q/830 V

160 s Overload period in s for cycle time of 300 s 140 120 100 80 60 40 20 0 x=1.8 0 10 x=1.3 x=1.4 x=1.5 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current
A DA21-5149a
x=1.1
x=1.2
Overloading with x times rated DC current x=1.1 x=1.2 x=1,3 x=1.4 x=1.5 x=1.8 t ab (s) = 366
t an (s) 208.0 91.0 43.6 20.5 10.5 2.9
Fig. 5/21 6RA7090-6GV62 1100 A/4Q/575 V

160 s
ADA21-5150a
140 120 100 80 60 40 20 x=1.8 0 0 10
x=1.1
x=1.2
t an (s) 180 88 49 30 19 6
x=1.3 x=1.4 x=1.5
Fig. 5/22 6RA7091-6DS22 1200 A/1Q/400 V, 6RA7091-6FS22 1200 A/1Q/460 V
5/10
Planning Guide

160 s
x=1.1
A DA21-5151a
140 120 100 80 x=1.2 60 40 20 0 x=1.3 x=1.4 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 383 t an (s) 223 104 54 28 15 4
Fig. 5/23 6RA7091-6DV62 1200 A/4Q/400 V, 6RA7091-6FV62 1200 A/4Q/460 V

220 x=1.1 Overload period in s for cycle time of 300 s s 160
A DA21-5152a
120
x=1.2 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 565 t an (s) 407 183 100 59 35 11
80
x=1.3 x=1.4 x=1.5 x=1.8
40
10
Fig. 5/24 6RA7093-4KS22 1500 A/1Q/690 V, 6RA7093-4LS22 1500 A/1Q/830 V

ADA21-5153a
160 x=1.2 Overloading with x times rated DC current x=1.3 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 480 t an (s) 546.0 195.0 92.0 47.0 27.0 7.8
120
80
40
Fig. 5/25 6RA7093-4KV62 1500 A/4Q/690 V, 6RA7093-4LV62 1500 A/4Q/830 V Siemens DA 21.1 2002
5/11
Planning Guide

ADA21-5154b
160 x=1.2 120 x=1.3 x=1.4 40 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 548 t an (s) 518.0 219.0 122.0 73.0 45.0 14.5
80
Fig. 5/26 6RA7093-4DS22 1600 A/1Q/400 V, 6RA7093-4GS22 1600 A/1Q/575 V, 6RA7093-4DV62 1600 A/4Q/400 V, 6RA7093-4GV62 1600 A/4Q/575 V
220 s 160 x=1.2 120 x=1.3 80 x=1.4 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 1056 t an (s) 513.0 259.0 160.0 108.0 76.0 30.8 x=1.1
ADA21-5155b
40
x=1.5 x=1.8
10
Fig. 5/27 6RA7095-4LS22 1900 A/1Q/830 V, 6RA7095-4LV62 1900 A/4Q/830 V

180 s Overload period in s for cycle time of 300 s 160 140 120 x=1.2 100 80 60 x=1.4 40 20 0 x=1.5 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 600 t an (s) 321.0 164.0 96.0 59.0 38.0 13.7
A DA21-5156c
x=1.1
x=1.3
Fig. 5/28 6RA7095-4DS22 2000 A/1Q/400 V, 6RA7095-4GS22 2000 A/1Q/575 V
5/12
Planning Guide

240 s
A DA21-5157a
x=1.1
200
160
x=1.2
120 x=1.3 80 x=1.4 x=1.5 40 x=1.8 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 663 t an (s) 479.7 248.5 155.7 104.8 73.4 28.7
10
Fig. 5/29 6RA7095-4KS22 2000 A/1Q/690 V

280 s
x=1.1
A DA21-5173
240 200 x=1.2 160 x=1.3 120 x=1.4 80 40 0 x=1.5 x=1.8 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 1064 t an (s) 1247.5 421.2 241.9 159.2 111.9 46.6
10
Fig. 5/30 6RA7095-4GS22 2000 A/1Q/575 V, 6RA7095-4GV62 2000 A/4Q/575 V

180 s
ADA21-5158a
160 140 120 100
x=1.1
x=1.2 80 60 40 20 0 x=1.3 x=1.4 x=1.5 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 t ab (s) = 493 t an (s) 274 128 65 37 23 8
Fig. 5/31 6RA7095-4DV62 2000 A/4Q/400 V, 6RA7095-4GV62 2000 A/4Q/575 V, 6RA7095-4KV62 2000 A/4Q/690 V Siemens DA 21.1 2002
5/13
Planning Guide

240 s Overload period in s for cycle time of 300 s 200 x=1.2 x=1.1
ADA21-5230
160
120
x=1.3 x=1.4 Overloading with x times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current in % of rated DC current t ab (s) = 985 t an (s) 753 340 209 142 102 45
80
x=1.5 x=1.8
40
Fig. 5/32 6RA7096-4GS22 2200 A/1Q/575 V, 6RA7096-4GV62 2200 A/4Q/575 V
s Rating classes
To enable the SIMOREG DC MASTER converters to be adapted to the loading profile of the machine as easily as possible, they can in addition to individual dimensioning on the basis of the limit curves for dynamic overload capability also be dimensioned using preset and easily parameterized load cycles. The adjustment is made on the SIMOREG DC MASTER using Parameter P067. Note The SIMOREG DC MASTER does not monitor compliance with the rating class set using parameter P067. If the power section permits it, longer overload periods than specified by the rating class can also be used. In this case, however, there is no protection for the driven maschine or the mechanical system against overloading! The overload duration actually permitted for the specific power section is always larger than the overload duration corresponding to the rating class. Compliance with the overload duration actually permitted for the power section is monitored by the SIMOREG DC MASTER.
15 min
Rating class (Parameter)
Load for converter
Load cycle
IDC I continuous (IdN)
DA21-5180
DC I (P067=1)
100 %
15 min
IDC II for 15 min and 1.5 x IDC II for 60 s
DA21-5181
DC II (P067=2)
100 %
150 %
IDC III for 15 min and 1.5 x IDC III for 120 s
DA21-5182
DC III (P067=3)
100 %
150 %
15 min
DA21-5183
DC IV (P067=4)
IDC IV for 15 min and 2 x IDC IV for 10 s
200 % 100 %
IUS for 15 min and 1.5 x IUS for 60 s

DA21-5181
US Rating (P067=5)
Note With this setting, an ambient temperature or coolant temperature of 45 C is permitted for all converter types.
15 min 100 % 150 %
5/14

.
Planning Guide
s Load cycles for single-quadrant applications

Recommended SIMOREG DC Master Load cycles
Tu
DC I Continuous
DC II 15 min 100% A 60 s 150% A 24.9 51.4 74.4 106.1 164.9 226.8 290.6 462.6 652.3 879.9 1255.5 1510.2 24.9 51.4 74.4 106.1 164.9 226.8 320.6 462.6 652.3 879.9 51.4 106.1 164.9 290.6 462.6 607.7 735.8 1255.5 1663.0 1779.6 553.1 700.1 1156.9 1589.3 663.8 1156.9 1485.4 37.4 77.1 111.6 159.2 247.4 340.2 435.9 693.9 978.5 1319.9 1883.3 2265.3 37.4 77.1 111.6 159.2 247.4 340.2 480.9 693.9 978.5 1319.9 77.1 159.2 247.4 435.9 693.9 911.6 1103.7 1883.3 2494.5 2669.4 829.7 1050.2 1735.4 2384.0 995.7 1735.4 2228.1
DC III 15 min 100% A 24.2 50.2 72.8 103.4 161.4 219.3 282.6 446.3 622.4 850.8 1213.1 1456.3 24.2 50.2 72.8 103.4 161.4 219.3 311.2 446.3 622.4 850.8 50.2 103.4 161.4 282.6 446.3 581.5 713.4 1213.1 1591.2 1699.9 527.9 677.1 1118.2 1522.2 642.0 1118.2 1421.6 120 s 150% A 36.3 75.3 109.2 155.1 242.1 329.0 423.9 669.5 933.6 1276.2 1819.7 2184.5 36.3 75.3 109.2 155.1 242.1 329.0 466.8 669.5 933.6 1276.2 75.3 155.1 242.1 423.9 669.5 872.3 1070.1 1819.7 2386.8 2549.9 791.9 1015.7 1677.3 2283.3 963.0 1677.3 2132.4
DC IV 15 min 100% A 22.4 46.4 65.4 96.3 136.5 201.0 244.4 413.2 610.1 786.6 1139.9 1388.8 22.4 46.4 65.4 96.3 136.5 201.0 274.3 413.2 610.1 786.6 46.4 96.3 136.5 244.4 413.2 559.3 648.0 1139.9 1568.4 1697.2 515.8 624.4 1047.0 1505.5 592.1 1047.0 1396.9 10 s 200% A 44.8 92.8 130.8 192.6 273.0 402.0 488.8 826.4 1220.2 1573.2 2279.8 2777.6 44.8 92.8 130.8 192.6 273.0 402.0 548.6 826.4 1220.2 1573.2 92.8 192.6 273.0 488.8 826.4 1118.6 1296.0 2279.8 3136.8 3394.4 1031.6 1248.8 2094.0 3011.0 1184.2 2094.0 2793.8
US Rating Tu = 45 C 15 min 100% A 24.9 51.4 74.4 106.1 157.5 215.8 278.4 443.4 620.2 842.6 1190.1 1438.7 15.0 30.0 60.0 100.0 140.0 210.0 255.0 430.0 510.0 850.0 51.4 106.1 157.5 278.4 443.4 578.0 700.4 1190.1 1569.5 1678.0 525.9 668.1 1101.9 1503.9 633.5 1101.9 1414.2 60 s 150% A 37.4 77.1 111.6 159.2 236.3 323.7 417.6 665.1 930.3 1263.9 1785.2 2158.1 22.5 45.0 90.0 150.0 210.0 315.0 382.5 645.0 765.0 1275.0 77.1 159.2 236.3 417.6 665.1 867.0 1050.6 1785.2 2354.3 2517.0 788.9 1002.2 1652.9 2255.9 950.3 1652.9 2121.3
Type
C 45 45 45 45 40 40 40 40 40 40 40 40 45 45 45 45 40 40 40 40 40 40 45 45 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
A 30 60 90 125 210 280 400 600 850 1200 1600 2000 30 60 90 125 210 280 450 600 850 1200 60 125 210 400 600 800 1000 1600 2000 2200 720 950 1500 2000 900 1500 1900
400 V, 1Q
6RA7018-6DS22 6RA7025-6DS22 6RA7028-6DS22 6RA7031-6DS22 6RA7075-6DS22 6RA7078-6DS22 6RA7081-6DS22 6RA7085-6DS22 6RA7087-6DS22 6RA7091-6DS22 6RA7093-4DS22 6RA7095-4DS22
460 V, 1Q
6RA7018-6FS22 6RA7025-6FS22 6RA7028-6FS22 6RA7031-6FS22 6RA7075-6FS22 6RA7078-6FS22 6RA7082-6FS22 6RA7085-6FS22 6RA7087-6FS22 6RA7091-6FS22
575 V, 1Q
6RA7025-6GS22 6RA7031-6GS22 6RA7075-6GS22 6RA7081-6GS22 6RA7085-6GS22 6RA7087-6GS22 6RA7090-6GS22 6RA7093-4GS22 6RA7095-4GS22 6RA7096-4GS22
690 V, 1Q
6RA7086-6KS22 6RA7088-6KS22 6RA7093-4KS22 6RA7095-4KS22
830 V, 1Q
6RA7088-6LS22 6RA7093-4LS22 6RA7095-4LS22
5/15
Planning Guide
s Load cycles for four-quadrant applications

Recommended SIMOREG DC Master Load cycles
Tu
DC I Continuous
DC II 15 min 100% A 60 s 150% A 13.9 24.9 53.1 78.2 106.1 164.9 226.8 300.1 470.8 658.3 884.1 1255.5 1477.7 24.9 53.1 78.2 106.1 164.9 226.8 320.6 470.8 658.3 884.1 53.1 106.1 164.9 300.1 470.8 658.3 804.7 1255.5 1663.0 1779.6 598.7 737.3 1171.6 1477.7 700.8 1171.6 1485.4 20.9 37.4 79.7 117.3 159.2 247.4 340.2 450.2 706.2 987.5 1326.2 1883.3 2216.6 37.4 79.7 117.3 159.2 247.4 340.2 480.9 706.2 987.5 1326.2 79.7 159.2 247.4 450.2 706.2 987.5 1207.1 1883.3 2494.5 2669.4 898.1 1106.0 1757.4 2216.6 1051.2 1757.4 2228.1
DC III 15 min 100% A 13.5 24.2 51.8 76.0 103.6 161.4 219.3 292.4 453.9 634.2 857.5 1213.1 1435.3 24.2 51.8 76.0 103.6 161.4 219.3 311.2 453.9 634.2 857.5 51.8 103.6 161.4 292.4 453.9 634.2 782.6 1213.1 1591.2 1699.9 575.4 715.2 1140.1 1435.3 679.8 1140.1 1421.6 120 s 150% A 20.3 36.3 77.7 114.0 155.4 242.1 329.0 438.6 680.9 951.3 1286.3 1819.7 2153.0 36.3 77.7 114.0 155.4 242.1 329.0 466.8 680.9 951.3 1286.3 77.7 155.4 242.1 438.6 680.9 951.3 1173.9 1819.7 2386.8 2549.9 863.1 1072.8 1710.2 2153.0 1019.7 1710.2 2132.4
DC IV 15 min 100% A 12.6 22.4 47.2 72.2 95.4 136.5 201.0 247.4 410.4 579.6 768.8 1139.9 1326.7 22.4 47.2 72.2 95.4 136.5 201.0 274.3 410.4 579.6 768.8 47.2 95.4 136.5 247.4 410.4 579.6 689.6 1139.9 1568.4 1697.2 532.9 639.5 1036.6 1326.7 607.8 1036.6 1396.9 10 s 200% A 25.2 44.8 94.4 144.4 190.8 273.0 402.0 494.8 820.8 1159.2 1537.6 2279.8 2653.4 44.8 94.4 144.4 190.8 273.0 402.0 548.6 820.8 1159.2 1537.6 94.4 190.8 273.0 494.8 820.8 1159.2 1379.2 2279.8 3136.8 3394.4 1065.8 1279.0 2073.2 2653.4 1215.6 2073.2 2793.8
US Rating Tu = 45 C 15 min 100% A 13.9 24.9 53.1 78.2 106.1 157.5 215.8 285.5 450.1 626.4 842.3 1190.1 1404.6 15.0 30.0 60.0 100.0 140.0 210.0 255.0 430.0 510.0 850.0 53.1 106.1 157.5 285.5 450.1 626.4 766.8 1190.1 1569.5 1678.0 569.3 702.3 1116.2 1404.6 667.6 1116.2 1414.2 60 s 150% A 20.9 37.4 79.7 117.3 159.2 236.3 323.7 428.3 675.2 939.6 1263.5 1785.2 2106.9 22.5 45.0 90.0 150.0 210.0 315.0 382.5 645.0 765.0 1275.0 79.7 159.2 236.3 428.3 675.2 939.6 1150.2 1785.2 2354.3 2517.0 854.0 1053.5 1674.3 2106.9 1001.4 1674.3 2121.3
Type
C 45 45 45 45 45 40 40 40 40 40 40 40 40 45 45 45 45 40 40 40 40 40 40 45 45 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
A 15 30 60 90 125 210 280 400 600 850 1200 1600 2000 30 60 90 125 210 280 450 600 850 1200 60 125 210 400 600 850 1100 1600 2000 2200 760 1000 1500 2000 950 1500 1900
400 V, 4Q
6RA7013-6DV62 6RA7018-6DV62 6RA7025-6DV62 6RA7028-6DV62 6RA7031-6DV62 6RA7075-6DV62 6RA7078-6DV62 6RA7081-6DV62 6RA7085-6DV62 6RA7087-6DV62 6RA7091-6DV62 6RA7093-4DV62 6RA7095-4DV62
460 V, 4Q
6RA7018-6FV62 6RA7025-6FV62 6RA7028-6FV62 6RA7031-6FV62
5
575 V, 4Q
6RA7075-6FV62 6RA7078-6FV62 6RA7082-6FV62 6RA7085-6FV62 6RA7087-6FV62 6RA7091-6FV62 6RA7025-6GV62 6RA7031-6GV62 6RA7075-6GV62 6RA7081-6GV62 6RA7085-6GV62 6RA7087-6GV62 6RA7090-6GV62 6RA7093-4GV62 6RA7095-4GV62 6RA7096-4GV62
690 V, 4Q
6RA7086-6KV62 6RA7090-6KV62 6RA7093-4KV62 6RA7095-4KV62
830 V, 4Q
6RA7088-6LV62 6RA7093-4LV62 6RA7095-4LV62
5/16
Planning Guide
Parallel connection
s Parallel connection of SIMOREG DC MASTER converters

SIMOREG DC MASTER converters can be connected in parallel to increase their power output. The following boundary conditions must be met: The terminal expansion option (CUD2) is required for each converter in the case of parallel connection. The terminal expansion contains the hardware and plug-in connectors required for transferring the firing pulses and the higher-level communication. Up to 6 converters can be connected in parallel. When several converters are connected in parallel, the master unit must be located in the middle to reduce signal runtime. The maximum cable length for the parallel interface cable between the master and slave units at one end of the bus is 15 m. Separate commutating reactors (uk min. 2%) for the SIMOREG converters are needed for correct current distribution. The difference in tolerance between the reactors determines the current distribution. To avoid derating, a tolerance of 5% or more is recommended. Important Only converters with the same DC current rating may be connected in parallel! Permissible output current for parallel connection on compliance with the boundary conditions:
Imax = n x IN(SIMOREG) n = number of SIMOREG units
s Redundancy mode
(n+1 duty) The fully functional SIMOREG units continue to operate without interruption when one unit has failed. At the planning stage, it must be ensured that the power output from only n units (instead of n+1 units) must be sufficient for the application. This mode is possible in the event of slave unit failure as well as master unit failure.
Redundancy mode can be implemented as a special duty type for parallel connection of the SIMOREG DC MASTER converters. In this mode, if one converter fails (e.g. due to fuse rupture in the power section), operation can be maintained by means of the remaining SIMOREG units.
s Diagram showing the terminal connections for the parallel connection of SIMOREG units
3-ph. AC 50-60 Hz, 400 V 3-ph. AC 50-60 Hz, 575 V 3-ph. AC 50-60 Hz, 690 V 3-ph. AC 50-60 Hz, 830 V
4
3-ph. AC 50-60 Hz, 400 V
NC
1
3U13W1 1U1 1V1 1W1
NC
1
3U13W1 1U1 1V1 1W1
NC
1
3U13W1 1U1 1V1 1W1
L1 L2 L3 5N1 5W15U1
Fan
Power supply
Field
Armature
L1 L2 L3 5N1 5W15U1
Fan
Power supply
Field
Armature
L1 L2 L3 5N1 5W15U1
Fan
Power supply
Field
Armature
SIMOREG unit (slave)

ADA21-5185a
SIMOREG unit (master)

CUD1 CUD2 X165 X166 3C 3D 1C1 1D1 (1D1) (1C1) 34 37 38
SIMOREG unit (slave)

CUD1 34 37 38 CUD2 X165 X166 3C 3D 1C1 1D1 (1D1) (1C1)
CUD1 34 37 38
CUD2 X165 X166 3C 3D 1C1 1D1 (1D1) (1C1)
2 5
2 5
2 5
Up to 5 slaves are possible

M
Fig. 5/33 Terminal connections for parallel connection
$ It is essential that 1U1, 1V1 and 1W1 are in-phase. % It is essential that 1C1 and 1D1 are in-phase. & The units are interconnected using (8-core) shielded patch cable UTP CAT5 acc. to ANSI/ EIA/TIA 568 as used in PC network technology. A standard cable of 5 m in length can be ordered directly from Siemens
(Order No.: 6RY1707-0AA08). To connect n units in parallel, (n-1) cables will be required. When a unit is connected to the start or end of the bus, the bus termination must be activated (U805=1). ( These fuses are only to be inserted for units up to 850 A.
) Only for units up to 850 A in 4Q mode.
5/17
Planning Guide
12-pulse operation, supplying high inductances, condensation protection
s SIMOREG converters for 12-pulse operation

In 12-pulse operation, two SIMOREG converters are supplied with voltages displaced by 30 degrees, resulting in a reduction in harmonics. Each SIMOREG receives half the total current. One unit operates under speed control and the other operates under current control. Current setpoints are transferred from the first converter to the second via the peer-to-peer connection. Smoothing reactors must be installed in the DC circuit for 12-pulse operation. Calculation of smoothing reactor: One smoothing reactor is needed for each of the two converters. This is a twin-value reactor, i.e. the reactor inductance is defined for two current values. The reactor is dimensioned thermally according to the rms value of the reactor DC current. Calculation of required inductance: See Fig. 5/34.
Overvoltage protection
Calculation of required inductance: 1. Inductance of reactor at 0.2 x IdN (LD1) 2. Inductance of reactor at Idmax (LD2) Inductance for 50 Hz line frequency: LD1 = 0.296 x 103 x Udi/(0.2 x IdN) LD2 = 0.296 x 103 x Udi/(0.33 x Idmax) Inductance for 60 Hz line frequency: LD1 = 0.24 x 103 x Udi/(0.2 x IdN) LD2 = 0.24 x 103 x Udi/(0.33 x Idmax) Legend: L: Inductance in henry IdN: 50 % of rated DC current of DC motor Idmax: 50 % of maximum current of DC motor Udi = 1.35 x UN Un: Rated voltage of supply system
Fig. 5/34 Calculation of required inductance
Converter transformer, e.g. Dy5Dd0 or Yy0Yd11
Overvoltage protection
Smoothing reactor
Smoothing reactor
Fig. 5/35 12-pulse operation
s SIMOREG for supplying high inductances

For supplying high inductances such as the fields of large DC or synchronous motors or solenoids, the gating unit is switched to long pulses via a parameter setting. Long pulses ensure reliable triggering of thyristors for high-inductance equipment. In such cases, the converter armature circuit (terminals 1C1/1D1) is not used to supply DC motors, but largescale field windings. Note An external snubber circuit (e.g. resistor or block varistor) must be provided at the DC voltage output of the converter.
ADA21-5160a
SIMOREG 3
SIMOREG 3
s Condensation protection
SIMOREG converters are designed to comply with humidity class F without condensation. Where converters are installed in tropical climates, it is advisable to install converter cubicle heating.
5/18
Planning Guide
Characteristic data of pulse evaluation electronics
s Level of input pulses

The evaluation electronics are capable of processing encoder signals (both symmetrical and asymmetrical) up to a maximum of 27 V differential voltage. The evaluation electronics are electronically adapted (in Parameter P140) to the encoder signal voltage. The parameter setting selects one of two possible rated input voltages (see Table 4). If the pulse encoder does not supply symmetrical encoder signals, then its grounding lead must be routed with each signal cable as a twisted pair and connected to the negative terminals of Track 1, Track 2 and the zero marker.
Low level High level Hysteresis Common mode Table 4 Explanation of terms Rated input voltage range 5 V P140 = 0x Differential voltage < 0.8 V Differential voltage > 2 V > 0.2 V 10 V 15 V P140 = 1x Differential voltage < 5 V Differential voltage > 8 V1) <1V 10 V
Differential voltage 2)
Rated input voltage range 5V 2V > 2.5 V 630 ns 380 ns
15 V 8V 630 ns
10 V 430 ns
> 14 V 380 ns
Tmin 3)
Table 5 Minimum distance between edges
Differential voltage 4)
fmax 50 kHz to 27 V
100 kHz to 22 V
150 kHz to 18 V
200 kHz to 16 V
300 kHz to 14 V
Table 6 Maximum input frequency as a function of supply voltage
s Switching frequency
The maximum frequency of the encoder pulses is 300 kHz. To ensure correct evaluation of the encoder pulses, the minimum distance Tmin between two encoder signal edges (Tracks 1 and 2) specified in the table must be observed (see Table 5). If the pulse encoder is incorrectly matched to the encoder cable, disturbing cable reflections will be produced at the receive end. These reflections must be damped so that the encoder pulses can be correctly evaluated. The limit values specified in Table 6 must be maintained to ensure that the resultant power loss in the adapting element of the evaluation electronics is not exceeded.
s Cable, cable length, shield connection

The encoder cable capacitance must be recharged at each encoder edge change. The rms value of this current is proportional to the cable length and pulse frequency and must not exceed the current specified by the encoder manufacturer. A suitable cable as recommended by the encoder manufacturer must be used and the maximum cable length must not be exceeded. Generally, a twisted-pair cable with a common pair shield is sufficient for each track. Crosstalk between the cables is thus reduced. The shielding of all pairs protects against noise pulses. The shield must be connected to the shield bar of the SIMOREG converter over the largest possible surface area.
1) Restriction: See switching frequency 2) Differential voltage at evaluation electronics terminals
3) The phase error LG (deviation from 90), which may occur as the result of encoder and cable, can be calculated from Tmin: LG = + (90 fp x Tmin x 360 x 106) LG [] = Phase error fp [kHz] = Pulse frequency Tmin [ns] = Minimum distance between edges
4) Differential voltage of encoder pulses without load (approximate encoder current supply voltage)
5/19
Planning Guide
s Fundamentals of EMC
What is EMC
Instructions for the electromagnetically compatible installation of drives
EMC stands for electromagnetic compatibility; it describes the capability of a device to operate satisfactorily in the electromagnetic environment, without causing electromagnetic interference which is unacceptable for other devices in this environment. In other words, the different devices must not interfere with each other.
Emitted interference and interference immunity

EMC depends on two characteristics of the devices involved: emitted interference and interference immunity. Electrical devices can be interference sources (transmitters) and/or interference sinks (receivers). Electromagnetic compatibility exists when the interference sources do not affect functioning of the interference sinks. A device can be simultaneously an interference source and sink. For example, the power section of a converter can be considered as an interference source and the control section as an interference sink.
To some extent, adherence to EN 55011 is required. This defines the limit values for emitted interference in industry and in residential buildings. Conducted interference at the supply connection is measured under standardized conditions as a radio interference voltage and electromagnetically emitted interference is measured as interference emission The standard defines limit values A1 and B1 which apply to radio interference voltage over the range 150 kHz and 30 MHz and to interference emission over the range 30 MHz to 2 GHz. Since the SIMOREG K converters are used in industry, limit value A1 applies. To achieve limit value A1, the SIMOREG K units must be provided with external RFI filters. Interference immunity describes the behavior of a device under the influence of electromagnetic interference. Standard EN 50082-2 governs the requirements and assessment criteria for the behavior of the devices in industry. This standard is met by the converters listed in the following Section.
Proper installation thus also determines whether or not a limit value will be met. To limit the emitted interference according to limit value A1, at least the corresponding radio interference suppression filter and the commutating reactor are also needed in addition to the converter. Without a radio interference suppression filter, the emitted interference of the SIMOREG converters exceeds limit value A1 of EN 55011. If the drive is part of an installation, it need not initially meet requirements relating to emitted interference. However, the EMC legislation requires that the entire installation be electromagnetically compatible with the environment. If all the control components of the installation, such as automation equipment, exhibit industrial grade interference immunity, there is no need for each drive to satisfy limit value A1.
EMC planning
If two devices are electromagnetically incompatible, you can reduce the emitted interference of the source or increase the interference immunity of the sink. Interference sources are usually power electronics devices with a high current consumption. To reduce their emitted interference, elaborate filters are required. Interference sinks are, in particular, control units and sensors including their evaluation circuits. Enhancing the interference immunity of low-power devices is less involved. For economical reasons in industry, therefore, it is often more favorable to increase the interference immunity than to reduce emitted interference. To satisfy limit value class A1 of EN 55011, for example, the radio interference voltage at the supply terminals must not exceed 79 dB (V) between 150 and 500 kHz, and 73 dB (V) (9 mV or 4.5 mV) between 500 kHz and 30 MHz. In industry, the EMC of equipment should be based on a judicious balance between emitted interference and interference immunity. The least expensive suppression method is to separate the interference sources and sinks, provided that this is taken into account during the planning of a machine/plant. For each device used, the first question is whether it is a potential interference source or sink. Examples of interference sources in this context are converters and contactors. Examples of interference sinks are programmable controllers, encoders and sensors. The components in the cabinet (interference sources and sinks) should be separated, if necessary with partition plates or by installing them in metal housings. Fig. 5/36 shows a possible arrangement of components in the cabinet.
Ungrounded supply systems

In some branches of industry, ungrounded supply systems (IT systems) are used to increase availability of the plant. In the event of a ground fault, there is no ground current and the plant can continue with production. In conjunction with radio interference suppression filters, however, there is a fault current in the event of a ground fault which can result in a shutdown of the drives or even the destruction of the filter. The product standard therefore does not specify limit values for these systems. For economic reasons, interference suppression, if required, should be implemented on the grounded primary side of the supply transformer.
Application in industry
In industry, the interference immunity of the devices must be very high, whilst lower demands are made on emitted interference. The SIMOREG converters are components of an electrical drive, as are contactors and switches. Skilled personnel must integrate them in a drive system comprising at least the converter, motor cables and the motor. Commutating reactors and fuses are usually also needed.
Limit values
Product standard EN 61800-3 (IEC 1800-3, DIN VDE 160 Part 100) covers electrical drives. According to this product standard, not all EMC measures are essential for industrial supply systems; a solution must be defined which is adapted to the actual environment. This it may be economically more advantageous to increase the interference immunity of a sensitive device rather than implement interference suppression on the converter. The choice of solution, therefore, also depends on economic factors.
5/20
Planning Guide
s Electromagnetically compatible installation of drives

General notes
Since the drives are operated in very different environments and additional electrical components (controllers, switchedmode power supplies, etc.) can differ greatly with regard to interference immunity and emitted interference, each installation guideline can only be a sensible compromise. In individual cases, therefore, after examination, deviation from the rules is possible. To ensure electromagnetic compatibility (EMC) in your cabinets in an electrically harsh environment and to be able to meet the legal standards, the following EMC rules should be observed during design and installation. Rules 1 to 10 are generally applicable. Rules 11 to 15 are necessary to meet the emitted interference standards. Rule 3 Signal lines should be routed into the cabinet from one level if possible. Rule 4 Unshielded conductors of the same circuit (outgoing and return conductors) should be twisted together if possible, i.e. the surface between outgoing and return conductors should be kept as small as possible to prevent the creating of unnecessary frame antennas. Rule 5 Spare cores should be connected to the cabinet ground 2). This achieves additional shielding. Rule 6 Unnecessary line lengths should be avoided. Coupling capacitances and inductances are thus kept low. Rule 7 In general, crosstalk is reduced when conductors are placed close to the cabinet ground. Wiring should, therefore not be placed in free space in the cabinet but, wherever possible, routed closely along the cabinet housing or installation plates. This also applies to spare cables. Rule 8 Signal lines and power cables should be laid separately from each other (to avoid coupling paths). A minimum clearance of 20 cm is desirable. If segregation between sensor cables and motor cables is not possible, the sensor cable should be decoupled by a partition plate or by installing it in a metal conduit. The partition plate or metal conduit should be grounded at several points.
1)
Rule 9 The shields of digital signal cables should have good largearea electrical grounding at each end (source and destination). In the event of poor equipotential bonding between the shield connections, an additional equalizing conductor of at least 10 mm2 should be laid in parallel with the shield to reduce the shield current. In general, shields may be connected to the cabinet housing (ground) at several points. Even outside the cabinet, the shields may be connected in several places. Foil shields are not satisfactory. Compared to braid shields, their shielding effect is inferior by a factor of at least 5. Rule 10 With good equipotential bonding, the shields of analog signal lines may be grounded at both ends (with good large-area contact)!). Good equipotential bonding can be assumed if all metal parts make good contact and the electronic components involved are powered from the same power supply. Single-ended shield grounding prevents low-frequency capacitive interference pickup such as 50 Hz hum. The shield connection should be made in the cabinet; a sheath wire may be used to connect the shield. Rule 11 Positioning the radio interference suppression filter in the vicinity of the suspected interference source: The filter should be mounted with its surface on the cabinet housing, mounting plate, etc.. Input and output leads should be separated.
Rule 12 The use of radio interference suppression filters is mandatory for compliance with limit value class A1. Additional loads should be connected ahead of the filter (supply system side). The need to install an additional line filter depends on the controller in use and on the type of wiring of the rest of the cabinet. Rule 13 With a regulated field current supply, a commutating reactor is needed in the field circuit. Rule 14 A commutating reactor is needed in the armature circuit of the converter. Rule 15 With SIMOREG drives, the motor cables may be unshielded. The supply cable must have a clearance of at least 20 cm from the motor cables (field, armature). A partition plate should be used if necessary.
Rules for electromagnetically compatible installation

Rule 1 All metal parts of the cabinet must be joined to each other with good electrical contact (not paintwork on paintwork!). Contact or toothed washers should be used where necessary. The cabinet door should be connected to the cabinet via ground straps (at top, middle and bottom) with as short a path as possible. Rule 2 Contactors, relays, solenoid valves, electromagnetic operating hours counters, etc. in the cabinet and if necessary in adjacent cabinets, should be provided with suppression combinations, such as RC networks, varistors or diodes. The circuitry must be implemented directly at the particular coil.
1) Signal lines are defined as: Digital signal line: Lines for pulse generators Serial interfaces, e.g. PROFIBUS-DP or analog signal line (e.g. 10 V setpoint line).
2) The definition of ground, in general, encompasses all metallic conductive parts which can be connected to a protective conductor, e.g. a cabinet housing, motor housing, foundations earth, etc.
5/21
Planning Guide
s Cabinet arrangement and shielding

The cabinet arrangement of Fig. 5/36 is intended to draw the users attention to the EMCcritical parts. The example does not necessarily show all possible cabinet components or arrangements. Details affecting the interference immunity and emitted interference of the cabinet and which do not clearly appear in the block diagram are shown in Figs. 5/37 and 5/38.
A DA21-5127c
Control-power transformer
SIMOREG
SIMOREG converter
Circuit-breaker
Fuses links/ miniature circuit breakers Commutating reactor field Circuit-breaker Mains filter Shield buses Terminals Fig. 5/38 Fuse links Field Terminals Cable channel Shield buses Cable propping bar Fig. 5/37 Commutating reactor Main switch Main contactor
Filter for converter
5
Cable channel Attach to cabinet casing over a large surface area with good conductivity at both ends
PE conductor (positioning is not critical)
3-ph. AC customer terminal DC customer terminal Field customer terminal Pulse encoder
Fig. 5/36 Example of cabinet arrangement with a SIMOREG converter
Data cable (e. g. PROFIBUS-DP)
Data cable (e. g. pulse encoder)
Analog signal cable
Shield connection
Do not use shield bus as strain-relief

Attach to cabinet casing over a large surface area with good conductivity at both ends. Terminals
Also shield at the plant end (e. g. on the pulse encoder)
Fig. 5/37 Shielding with routing into the cabinet
Fig. 5/38 Shielding in the cabinet
5/22
DA21-5129
Also shield at the plant end (e.g. on the pulse encoder)
ADA21-5128
Cable propping bar
Planning Guide
Components
s Components for the converters

The arrangement of radio interference suppression filters and commutating reactors for SIMOREG DC MASTER converters is shown in the Figure below. The reactors and filters must be installed in the specified order. Caution When filters are used, commutating reactors are always needed between the filter and the input of the unit to decouple the RC circuit. For selection of the commutating reactors, see Page 5/24. For selection of the radio interference suppression filters, see Catalog PD 30.
Line commutating reactors

A converter must always be connected to the supply via a commutating inductance. This must be at least 4% uk! The commutating inductance can be implemented as a converter transformer or, with appropriate mains voltage, as a commutating reactor. A supply can be regarded as constant when the output ratio Ps/Sk 0.01. Even in the case of a constant supply, the commutating reactor must have a uk of at least 4% !
For high-power converters, the supply reactance, i.e. the total short-circuit power of the supply must be taken into account, which also results in a larger uk value. The recommended ratio of supply short-circuit power to apparent drive power is > 33:1. The commutating reactors are dimensioned for the rated motor current in the armature or field circuit. For the recommended commutating reactors, see Page 5/24.
Operation on a 50 Hz and 60 Hz supply The rated currents ,Ln specified in the Table for the reactors apply for operation at a supply frequency f = 50 Hz. Operation of the reactors at a supply frequency f = 60 Hz is permissible. In this case, the permissible rated current ,Ln is reduced to 90 %.
,Ln
(60 Hz) = 0.9 ,Ln (50 Hz)
At the same time, the voltage drop DU increases by 8 %. For further details, see Catalog PD 30.
Line fuses
The SITOR dual protection fuse 3NE1 provides both lead and semiconductor protection in a single fuse. This reduces costs considerably and also reduces the installation time. For the Order No. and assignments, see Section 7. For a description of the fuses and their technical data, see Catalog DA 94.1, Order No.: E20002-K4094-A111-A3.
230V
400V
Mains voltage
3
$ The commutating reactor in the field circuit is designed for the rated current of the motor field. % The commutating reactor in the armature circuit is designed for the rated motor current in the armature. The supply current is equal to the DC multiplied by 0.82. & The radio interference suppression filter for the electronics power supply alone at 400 V is designed for 1 A . The filter for the field circuit and the electronics power supply at 400 V is designed for the rated current of the motor field plus 1 A. ( The filter for the armature circuit is designed for the rated motor current in the armature. The supply current is equal to the DC multiplied by 0.82. ) The radio interference suppression filter for the electronics power supply at 230 V is designed for 2 A .
5
NC
1 2
5U1
5W1
5N1
5U1
5W1
3U1
3W1
1U1
1V1
1W1
Power supply input either 230 V or 400 V

A DA21-5184
Field
Armature
SIMOREG unit
3C 3D
1C1
1D1
Fig. 5/39 Arrangement of the reactors and radio interference suppression filters
5/23
Planning Guide
Components

1)
s Commutating reactors
Rated AC current
,Ln
Max. AC current
,Lmax
Permissible continuous DC current 3 ,dn ) A
Referred voltage drop uD of the reactor at ,Lmax and UN
Order No.: 400 V
Order No.: 500 V
Order No.: 690 V
Order No.: 750 V
Single-phase commutating reactors ILn = ILmax with inductive load

8 10 11.2 12.5 14 15 18 20 22.4 24 28 31.5 35.5 40 45 50 8 10 11.2 12.5 14 15 18 20 22.4 24 28 31.5 35.5 40 45 50 9.8 12.3 13.7 15.3 17.2 18.4 22 24.5 27.4 29.4 34 39 43 49 55 61 4EM48 07-1CB 4EM49 11-7CB 4EM49 11-8CB 4EM49 12-0CB 4EM49 12-1CB 4EM50 00-2CB 4EM50 05-6CB 4EM50 05-7CB 4EM50 05-8CB 4EM51 00-2CB 4EM61 00-2CB 4EM61 00-3CB 4EM52 12-8CB 4EM52 00-1CB 4EM62 00-3CB 4EM53 16-6CB
Three phase commutating reactors ILn = 0.8 ILmax with inductive load 3-ph. AC 50 Hz
16 18 20 22.4 25 28 31.5 35.5 40 45 50 56 63 71 80 91 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500 560 630 710 800 910 980 1000 1040 1310 20 22.4 25 28 31.5 35.5 40 45 50 56 63 71 80 91 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500 560 630 710 800 910 1000 1120 1230 1250 1300 1640 19.6 22 24.5 27.4 31 34 39 43 49 55 61 69 77 87 98 112 123 137 153 172 196 221 245 275 306 343 386 435 490 551 613 686 772 870 980 1115 1200 1225 1280 1600 4EP36 01-3DS 4EP36 01-4DS 4EP36 01-5DS 4EP37 01-5DS 4EP37 01-6DS 4EP37 01-7DS 4EP37 01-8DS 4EP38 00-2DS 4EP38 01-6DS 4EP38 00-3DS 4EP39 01-4DS 4EP39 00-2DS 4EP40 02-7DS 4EP40 00-3DS 4EP40 02-8DS 4EP40 03-0DS 4EU24 22-6AA00-0A 4EU24 22-7AA00-0A 4EU25 22-2BA00-0A 4EU25 22-3BA00-0A 4EU25 22-4BA00-0A 4EU25 22-5BA00-0A 4EU27 22-5BA00-0A 4EU27 22-6BA00-0A 4EU27 22-7BA00-0A 4EU27 22-8BA00-0A 4EU30 22-1BA00-0A 4EU30 22-2BA00-0A 4EU30 22-3BA00-0A 4EU30 22-4BA00-0A 4EU36 22-0CA00-0A 4EU36 22-1CA00-0A 4EU36 22-2CA00-1B 4EU36 22-3CA00-1B 4EU39 21-2BA00 4EU39 21-3BA00 4EU39 21-0AL00 4EU43 21-0AW00 4EP36 01-8DS 4EP36 02-0DS 4EP37 02-0DS 4EP37 02-1DS 4EP37 02-2DS 4EP38 01-7DS 4EP38 01-8DS 4EP38 02-0DS 4EP38 00-4DS 4EP39 01-5DS 4EP39 00-3DS 4EP40 03-1DS 4EP40 00-4DS 4EP40 03-2DS 4EU24 22-8AA00-0A 4EU24 22-0BA00-0A 4EU25 22-6BA00-0A 4EU25 22-7BA00-0A 4EU25 22-8BA00-0A 4EU25 22-0CA00-0A 4EU27 22-0CA00-0A 4EU27 22-1CA00-0A 4EU27 22-2CA00-0A 4EU27 22-3CA00-0A 4EU27 22-4CA00-0A 4EU30 22-5BA00-0A 4EU30 22-6BA00-0A 4EU30 22-7BA00-0A 4EU36 22-4CA00-0A 4EU36 22-5CA00-0A 4EU36 22-6CA00-0A 4EU36 22-7CA00-0A 4EU36 22-8CA00-1B 4EU39 21-6BA00 4EU39 21-7BA00 4EU43 21-4CA00 4EU43 21-5CA00 4EU43 21-0AX00 2) 4EU45 21-0AK00 2) 4EU27 22-0DA00-0A 4EU30 22-8BA00-0A 4EU30 22-0CA00-0A 4EU30 22-1CA00-0A 4EU36 22-0DA00-0A 4EU36 22-1DA00-0A 4EU36 22-2DA00-0A 4EU36 22-3DA00-0A 4EU36 22-4DA00-0A 4EU39 21-8BA00 4EU39 21-0CA00 4EU43 21-0DA00 4EU43 21-1DA00 4EU43 21-2DA00 4EU43 21-0AY00 4EU43 21-3DA00 4EU45 21-0AP00 4EU30 22-2CA00-0A 4EU36 22-5DA00-0A 4EU36 22-6DA00-0A 4EU36 22-7DA00-0A 4EU36 22-8DA00-1B 4EU36 22-0EA00-1B 4EU39 21-1CA00 4EU39 21-2CA00 4EU43 21-4DA00 4EU43 21-5DA00 4EU43 21-6DA00 4EU45 21-4BA00 4EU45 21-5BA00
1) All reactors with UN 600 V acc. to UL
2) Referred voltage drop of the reactor uD~ 4% at ,Ln and UN= 575 V
3) With series-connected 6-pulse bridge circuit
5/24
Planning Guide
Components
s Radio interference suppression filters

SIMOREG DC MASTER applications comply with the EMC product standard EN 61 800-3 for electrical drives provided that the rules for electromagnetically compatible installation of the converters in the plant are observed. However, the EMC legislation requires that the entire installation be electromagnetically compatible with the environment. If the system is to comply with the A1 degree of radio interference suppression according to EN 55011, RI suppression filters must be installed in addition to commutating reactors. In conjunction with the commutating reactors, the RI suppression filters reduce the radio interference voltages that arise due to the converters. RI suppression filters can only be installed in grounded-neutral systems. The RI suppression filters generate discharge currents. In accordance with DIN VDE 0160, a PE connection with a cross-sectional area of 10 mm2 is necessary. To ensure the best possible action of the filter it must be mounted with the converter on a common metal plate. For converters with a threephase system, the minimum rated current of the filter is equal to the output DC current multiplied by 0.82. For units with a two-phase system (field supply and electronics power supply), only two phases are connected to the three-phase RI suppression filter. The line current is equal to the field DC current (plus 1 A for the electronics power supply).
s List of suggested RI suppression filters from EPCOS

*) In place of *, the identification number for the design type must be inserted: 0 = 480 V 2 = 530 V *) In place of **, the identification number for the design type must be inserted: 20 = 500 V 21 = 760 V 24 = 690 V For further information about filters, visit www4.ad.siemens.de. Please enter 65 67 129 under Article number.
Rated current Radio interference suppression filters A 8 20 36 50 66 90 120 150 220 150 180 250 320 400 600 1000 1600 2500 Radio interference suppression filters Type B84143-G8-R11* B84143-G20-R11* B84143-G36-R11* B84143-G50-R11* B84143-G66-R11* B84143-G90-R11* B84143-G120-R11* B84143-G150-R11* B84143-G220-R11* B84143-B150-S** B84143-B180-S** B84143-B250-S** B84143-B320-S** B84143-B400-S** B84143-B600-S** B84143-B1000-S** B84143-B1600-S** B84143-B2500-S** Terminal cross-section mm Holes for M . . 4 mm 4 mm 6 mm 16 mm 25 mm 25 mm 50 mm 50 mm 95 mm M10 M10 M10 M10 M10 M10 M12 2 x M12 4 x M12 Weight approx. kg 1.3 1.3 2.8 3.3 4.4 4.9 7.5 8.0 11.5 13 13 15 21 21 22 28 34 105 Dimensions HxWxD mm x mm x mm 80 x 230 x 50 80 x 230 x 50 150 x 280 x 60 150 x 60 x 330 150 x 330 x 80 150 x 330 x 80 200 x 380 x 90 200 x 380 x 90 220 x 430 x 110 140 x 310 x 170 140 x 310 x 170 115 x 360 x 190 115 x 360 x 260 115 x 360 x 260 115 x 410 x 260 165 x 420 x 300 165 x 550 x 300 200 x 810 x 385
s List of suggested RI suppression filters from Siemens

Rated current Radio interference suppression filters A 12 18 36 80 120 180 320 600 1000 1600 Radio interference suppression filters Type 6SE7021-0ES87-0FB1 6SE7021-8ES87-0FB1 Terminal cross-section mm 4 4 M6 M6 M6 M10 M10 M10 M10 x 30 M10 x 30 M10 x 30 M12 x 30 Ground bolt Weight approx. kg 2.5 2.5 4 9 10 10 21 22 28 34 Dimensions HxWxD mm x mm x mm 215 x 90 x 81 215 x 90 x 81 231 x 101 x 86 308 x 141 x 141 348 x 171 x 141 404 x 171 x 141 300 x 260 x 116 350 x 260 x 116 350 x 300 x 166 400 x 300 x 166
6SE7023-4ES87-0FB1 16 6SE7027-2ES87-0FB1 50 6SE7031-2ES87-0FA1 50 6SE7031-8ES87-0FA0 95 6SE7033-2ES87-0FA1 Terminal link 6SE7036-0ES87-0FA1 Terminal link 6SE7041-0ES87-0FA1 Terminal link 6SE7041-6ES87-0FB1 Terminal link
Technical Data
Rated supply voltage Rated frequency Operating temperature Degree of protection 3-ph. AC 380-460 V (15%) 50/60 Hz (6%) 0 to +40C IP 20 (EN 60529); IP 00 from 500 A
5/25
Planning Guide
Harmonics
s Supply harmonics of converters in fully controlled, three-phase bridge connections B6C and (B6)A(B6)C
Converters for medium power are mainly designed in fully controlled three-phase bridge connection. An example of harmonics of a typical installed configuration for two delay angles (a = 20 and a = 60) are shown below. The values have been adopted from a previous publication: Oberschwingungen im netzseitigen Strom sechspulsiger netzgefhrter Stromrichter (Harmonics in the supply current of six-pulse line-commutated converters) by H. Arremann and G. Mltgen, Siemens Forschungs.- und Entwicklungsberichte, Vol. 7 (1978) No. 2, Springer-Verlag 1978. This is accompanied by formulas with which, depending on the operating data in the specific case, supply voltage (no-load voltage UV0), line frequency fN and DC current ,d), the shortcircuit power SK and armature inductance La of the motor are determined, and to which the specified harmonic spectrum applies. If the actual system short-circuit power and/or the actual armature inductance deviate from the values thus calculated, an individual calculation is necessary. The given harmonic spectrum is attained when the values calculated with the following formulas for short-circuit power SK at the connection point of the unit and the armature inductance La of the motor coincide with the actual values of the installation. If the values differ, a separate calculation of harmonics is necessary.
a) a = 20 Fundamental factor g = 0.962

n
b) Armature inductance La:

,n/,1
,n/,1
U (H) L a = 0.0488 V0 fN ,d

If the actual values of short-circuit power SK and/or armature inductance La differ from the values calculated using the above formulas, a separate calculation is necessary. Example: The given drive has the following data:
5 7 11 13 17 19 23 25
0.235 0.100 0.083 0.056 0.046 0.035 0.028 0.024
29 31 35 37 41 43 47 49
0.018 0.016 0.011 0.010 0.006 0.006 0.003 0.003
Uvo = 400 V
,d
= 150 A
b) a = 60 Fundamental factor g = 0.953

n
fN = 50 Hz LD = 0.169 mH (4EU2421-7AA10 with ,LN = 125 A)

n
,n/,1
,n/,1
where 400 - 2p 0.169 103 = 0.0412 W XN = 0.03536 --------150 resulting in the following required short-circuit power of the system at the connection point of the converter: 400 - = 3.88 MVA SK = ----------------0.0412 and the following required armature inductance of the motor: 400 La = 0.0488 ---------------------- = 2.0 mH 50 150 The harmonic currents listed in the tables ,n (where ,1 = g x 0.817 x ,d for delay angle a = 20 and a = 60) apply only to the values SK and La. If the values differ, a separate calculation is necessary. When designing filters and reactor compensations, the harmonic values thus calculated can only serve as a basis if the calculated values forSK and La coincide with the actual values of the drive. In all other cases a separate calculation must be made (especially when compensated machines are used because of the very low armature inductance).
2
5 7 11 13 17 19 23 25
0.283 0.050 0.089 0.038 0.050 0.029 0.034 0.023
29 31 35 37 41 43 47 49
0.026 0.019 0.020 0.016 0.016 0.013 0.013 0.011
The fundamental current ,1 as the reference quantity is calculated with the following formula:
,1
= g x 0.817 x ,d
where ,d = DC of the examined operating point and g = fundamental factor (see above) The harmonic currents calculated from the above tables apply only to
a) Short-circuit power SK at the connection point of the converter: U V0 S K = ----------- ( VA ) XN

where
2
U V0 2 p f N L D ( W ) and X N = X K X D = 0.03536

,d
UV0 No-load voltage at the connection point of the converter in V

,d
DC current for the examined operating point in A Line frequency in Hz Inductance of the commutating choke in H.
fN LD
5/26
SIMOREG 6RA70 DC MASTER SIMOREG CM

6/2 6/2 6/3 6/3 6/4 6/6
Application Design Technical Data Standards Block diagram Options
6/1
SIMOREG CM
Application
An important application for the SIMOREG CM converter is in the retrofitting and modernization of DC drives in existing systems. In the field of DC drives, many systems exist that are older than 5 or 10 years and that still use analog technology. On retrofitting or updating these systems, the motor, mechanical components and power section are retained and only the closed-loop control section is replaced by a 6RA70 Control Module. This is an extremely economical way to obtain a modern DC drive with the complete functional scope of the well-proven, fully digital converters of the SIMOREG DC MASTER series.
It is easily adapted to the configuration of the existing components by setting parameters. The 6RA70 Control Module contains a power section for supplying the field with a rated current of up to 40 A.
Fig. 6/1 SIMOREG CM
Design
The 6RA70 Control Module is characterized by its compact, space-saving design. The compact construction makes it especially easy to service since individual components are easily accessible. The electronics box contains the basic electronics as well as any supplementary boards. To support optimum utilization of the installation possibilities in the system, the 6RA70 Control Module can be separated in its depth. Furthermore, the PCBs for firing pulse generation and distribution as well as for fuse monitoring and voltage measurement are designed to be removed and mounted either partially or completely outside the unit directly on the power section and connected to the basic unit via cables. All 6RA70 Control Modules are equipped with a PMU simple operator panel in the door of the unit. The PMU consists of a fivedigit, seven-segment display, three LEDs as status indicators and three parameterization keys. The PMU also features connector X300 with a USS interface in compliance with the RS232 or RS485 standard. The panel provides all the facilities required during start-up for making adjustments or settings and displaying measured values. The optional OP1S converter operator panel can be mounted either in the converter door or externally, e.g. in the cubicle door. For this purpose, it can be connected up by means of a 5 m long cable. Cables of up to 200 m in length can be used if a separate 5 V supply is available. The OP1S is connected to the SIMOREG CM unit via connector X300. The OP1S can be installed as an economic alternative to control cubicle measuring instruments which display physical measured quantities. The OP1S features an LCD with 4 x 16 characters for displaying parameter names in plain text. English, German, French, Spanish and Italian can be selected as the display languages. The OP1S can store parameter sets for easy downloading to other devices. The converter can also be parameterized via the serial interface of the basic unit by means of a generally available PC and appropriate software. This PC interface is used for start-up, for maintenance during shutdown and for diagnosis during operation and is, therefore, a service interface. Upgrades of the converter software that is stored in Flash memory can also be loaded via this interface. The field is supplied by a singlephase, semi-controlled dual pulse bridge connection B2HZ. The power section for the field is constructed with galvanically isolated thyristor modules; the heat sink is therefore at floating potential.
6/2
SIMOREG CM
Technical data
s Type 6RA7000-0MV62-0
Measurable rated supply voltage armature Rated supply voltage electronics supply Rated supply voltage field 1) Rated frequency Rated DC voltage field 1) Rated DC current field Operational ambient temperature Storage and transport temperature Control stability Environmental class Degree of protection See dimension drawing on Page Weight approx. kg EN 60721-3-3 EN 60529 V V 85 / 250 / 575 / 1000 2-ph. AC 380 (25 %) to 460 (+15 %); ,n = 1 A or 1-ph. AC 190 (25 %) to 230 (+15 %); ,n = 2 A (35 % for 1 min) 2-ph. AC 400 (+15 % / 20%) 2-ph. AC 460 (+10 %) The converters automatically adjust to the connected line frequency within a frequency range of 45 to 65 Hz 2) Max. 325 / 373 40 0 to +60 25 to +70
V Hz V A C C
Dn = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint Dn = 0.1 % of the rated motor speed, valid for analog tacho and analog setpoint 3)
3K3 IP 00 18/14 15
Standards
DIN VDE 0106 Part 100 DIN VDE 0110 Part 1 Protection against electric shock; location of actuators near live parts. Insulation coordination for electrical equipment in low-voltage installations. Pollution Severity 2 for boards and power section. Only non-conductive pollution is permissible. Temporary conductivity must however be accepted due to condensation. "Dewing is not permitted because the components are only approved for Humidity Class F" Semiconductor converters General requirements and line-commutated converters Regulations for the equipment of electrical power installations with electronic equipment. Variable-speed drives, Part 3, EMC product standard including special test procedures Mechanical stress
EN 60146 T1-1 / DIN VDE 0558 T11 DIN EN 50178 / DIN VDE 0160 EN 61800-3 DIN IEC 60 068-2-6 acc. to degree of severity 12 (SN29010 Part 1)
1) The field supply voltage can be less than the rated supply voltage field (set with Parameter P078.002; input voltages of up to 85 V are permissible). The output voltage is reduced accordingly. The specified output DC voltage can be guaranteed up to undervoltages 5 % below the supply voltage (rated supply voltage field).
2) Adaptation to the line frequency within a frequency range of 23 Hz to 110 Hz via separate parameterization is available on request.
3) Conditions: The control stability (PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable:
Temperature changes of 10 C Line voltage changes corresponding to +10% / 5% of the rated input voltage Temperature coefficient of temperature-compensated tacho-generators 0.15 per 10 C (applies only to analog tacho-generator) Constant setpoint (14-bit resolution) Siemens DA 21.1 2002
6/3
SIMOREG CM
Block diagram
s SIMOREG CM
1-ph. AC 50-60 Hz, 230 V
3-ph. AC 50-60 Hz, 400 V 3-ph. AC 50-60 Hz, 20-1000 V
5W1
5U1
5N1
1-ph. AC 50-60 Hz, 230 V
or NC 5U1 XS 5W1 105 5N1 XP 107 106 108 ES/ P24 E-Stop Analog tacho E-Stop Power ON Electronics supply Fan ON Fuse OK XS20 Mains voltage, armature Armature voltage XS21 XR_1 XP 1
103 1 10 k Main setpoint 2 3 4 5 6 KTY84 / PTC 7 22 23 24 34 35 36 37 38 39 26 27 28 Track 1 > Track 2 > Zero m. > 29 30 31 32 33 X173 M X174 P24_S M # Open-loop, closed-loop control for armature and field M
8-270V
CUD1
X110 / X111
BA
Tx+ + Rx+/Tx+ Rx-/TxM M X172 I actual D D M A A M M X175 M P24 M X171 Tx-
56 57 58 59 60 12 13 14 15 16 17 46 47 48 54
XT
104
P10 1% / 10 mA N10 1% / 10 mA
U/I U/I
109 110
=
XL_1
# #
RS485 BA
120 121
1)
Switch On / Shutdown Op. enable 2 Connection of pulse encoder Supply
M 200 mA max.
COMP X>Y COMP X>Y COMP X>Y
Armature current &
RS232 / RS485 for X300
X107
TB and CB boards
C98043-A7009 Backplane wiring Memory for parameters
X109
X108
C98043-A7005 Mains voltage field Firing pulse field Field current actual value
PMU
RS485 1) P24_S total max. 200 mA BA = Electronically connectable bus termination U/I = Electronically connectable voltage/current input RS232
BA BA
X300
A DA21-5227a
To OP1S
Fig. 6/2
6/4
P15
C98043-A7001
X171
c/over 5/15 V
Analog tacho #
Firing pulses armature
X21A
X22A
From the Backplane wiring X101 X101
Armature current
Resistive loads
X3.1 X3.4 X3.3 X3.2 X6 X7 122 123 124 125 XL_2
Temperature monitoring
Fan OK External fault
X102
M C98043-A7042 Power Interface
SIMOREG CM
Block diagram
k1
3U1 XS20_1
3W1
k2
1W1
1U1
4U1 External power section
1V1
K1
Fuse OK
85 V 250 V 575 V 1000 V XS1_4 XS1_3 XS1_2 XS1_1 . . . . . . . . . . . . XS12_4 XS12_3 XS12_2 XS12_1 C98043-A7044 Fuse monitoring
1 . . . 12
K2
XS20 Mains voltage armature VU XS21 VW
=
Armature voltage C98043-A7043
85V XU4 XV4 XW4 XC4 XD4
250V XU3 XV3 XW3 XC3 XD3
575V 1000V XU2 XU1 XV2 XV1 XW2 XW1 XC2 XC1 XD2 XD1
U V W 1C1 1D1
C98043-A7044 Voltage sensing X12_1(W) X14_1(U) XIMP11...16 X16_1(V) X15_1(1C1)
<1>
XIMP_1...3
Fuses
X21A
X22A
X11...16 X21...26 XIMP_4...6 X25_1(1D1) XIMP21...26 C98043-A7043
4V1
M ~
4W1 Fan monitoring
X21PAR
X22PAR
<1> Voltage sensing from the C98043-A7043 board (firing pulse transfer element) or directly from the power section
C98043-A7044 Field supply XF_U external monitoring Mains voltage field XF_W <2> 1C1 (1D1) 1D1 (1C1)
<2>
X102
M G Analog tacho Terminals 1 XT (103, 104)
3C U Shunt 3D
+
-
Pulse encoder 2 Terminals X173 (26...33)

ADA21-5228a
<2> Conversion to field low voltage
6/5
SIMOREG CM
Options
The SIMOREG CM can be subdivided into several modules. These modules can be mounted separately.
Description
Sets of preassembled cables are available as options for interconnecting the separate modules of the CM unit.
Connection
This allows fast, flexible adaptation to system requirements.
Cable length
Order No.:
Supplementary housing Rear housing part including accessories for the mounting of the firing pulse transfer module and/or fuse monitoring module in a parallel connection Set of unassembled parts Screws, dowel pins and snap-on devices for the external mounting of module parts Preassembled ribbon cable set 2 off 26-core ribbon cable, shielded 2 off 10-core ribbon cable, shielded 1 off 20-core ribbon cable, shielded Preassembled cable set for current transformer 2 off 2-core twisted-pair cable Preassembled cable set for heat sink temperature sensing 1 off 2-core shielded cable Preassembled cable set for firing pulse cables Bridging set for 12 off 2-core twisted-pair cable Preassembled cable set for the fuse monitoring system 6 off 2-core twisted-pair cable Preassembled cable set for voltage measurement 1 off 3-core twisted-pair cable U-V-W 1 off 2-core twisted-pair cable C-D Preassembled cable set for activation of the firing pulse transfer devices 12 off 2-core twisted-pair cable
6RY1705-0CM00
6RY1707-0CM00
From X21A, X22A on FBG -A7042- to X21A, X22A on FBG -A7043From XS20, XS21 on FBG -A7042- to XS20, XS21 on FBG -A7044From X102 on FBG -A7042- to X102 on FBG -A7044-
3m 10 m
6RY1707-0CM01 6RY1707-0CM02
From X3 on FBG -A7042- to the current transformers
2m 10 m
6RY1707-0CM03 6RY1707-0CM04
From X6 and X7 on FBG -A7042- to temperature sensor on KK
10 m
6RY1707-0CM05
From XIMP11 through XIMP16 and XIMP21 through XIMP26 to the thyristors
3m
6RY1707-0CM06
From XS1_. through XS12_. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the fuses
10 m
6RY1707-0CM07
From XU., XV., XW. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the supply voltage terminals From XC., XD. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the armature voltage terminals
3m
6RY1707-0CM08
From XIMP1, XIMP4 or XIMP2, XIMP5 or XIMP3, XIMP6 on FBG through A7043- (side panels) on the firing pulse transfer modules (single boards) with Terminals X11 through X16 and X21 through X26 From XIMP1, XIMP4 and/or XIMP2, XIMP5 and/or XIMP3, XIMP6 on FBG -A7043- to external firing pulse transfer devices
1m
6RY1707-0CM09
2 off 12-core shielded cable Preassembled cable set for cradle in-line mounting 2 off 26-core ribbon cable 2 off 10-core ribbon cable 1 off 20-core ribbon cable
10 m
6RY1707-0CM10
From X21A, X22A on FBG -A7042- to X21A, X22A on FBG -A7043From XS20, XS21 on FBG -A7042- to XS20, XS21 on FBG -A7044From X102 on FBG -A7042- to X102 on FBG -A7044-
6RY1707-0CM11
6/6
SIMOREG 6RA70 DC MASTER Selection and Ordering Data

7/2 7/3 7/3 7/4 7/4 7/4 7/5 7/5 7/6 7/6 7/6
Chassis converters Single-quadrant operation Four-quadrant operation
SIMOREG CM Control Module Electronics options Ordering information Options for the basic unit Options for which an LBA or LBA + ADB are necessary Interface boards SCI1 and SCI2 Options for the SIMOREG CM unit Miscellaneous options Operating and monitoring SIMOREG 6RL70 rectifier Documentation
7/1

Chassis converters for single-quadrant operation
Rated data Armature circuit Rated supply voltage 1) V 3-ph. AC 400 Rated DC voltage Rated DC current A 30 60 90 125 210 280 400 600 850 1200 1600 2000 3-ph. AC 460 550 30 60 90 125 210 280 450 600 850 1200 3-ph. AC 575 690 60 125 210 400 600 800 1000 1600 2000 2200 3-ph. AC 690 830 720 950 1500 2000 3-ph. AC 830 1000 900 1500 1900
Converter Field circuit Rated output Rated supply voltage 1) Rated DC current A 5 10 10 10 15 15 25 25 30 30 40 40 5 10 10 10 15 15 25 25 30 30 10 10 15 25 25 30 30 40 40 85 30 30 40 40 30 40 40 Order No.: 6RA7018-6DS22-0 6RA7025-6DS22-0 6RA7028-6DS22-0 6RA7031-6DS22-0 6RA7075-6DS22-0 6RA7078-6DS22-0 6RA7081-6DS22-0 6RA7085-6DS22-0 6RA7087-6DS22-0 6RA7091-6DS22-0 6RA7093-6DS22-0 6RA7095-6DS22-0 6RA7018-6FS22-0 6RA7025-6FS22-0 6RA7028-6FS22-0 6RA7031-6FS22-0 6RA7075-6FS22-0 6RA7078-6FS22-0 6RA7082-6FS22-0 6RA7085-6FS22-0 6RA7087-6FS22-0 6RA7091-6FS22-0 6RA7025-6GS22-0 6RA7031-6GS22-0 6RA7075-6GS22-0 6RA7081-6GS22-0 6RA7085-6GS22-0 6RA7087-6GS22-0 6RA7090-6GS22-0 6RA7093-4GS22-0 6RA7095-4GS22-0 6RA7096-4GS22-0 6RA7086-6KS22-0 6RA7088-6KS22-0 6RA7093-4KS22-0 6RA7095-4KS22-0 6RA7088-6LS22-0 6RA7093-4LS22-0 6RA7095-4LS22-0
Fuses Armature circuit Phase 4) DC current 4)
Excitation circuit
V 485
kW 14.5 29 44 61 102 136 194 291 412 582 776 970 16.5 33 49.5 68.7 115 154 247 330 467 660 41 86 145 276 414 552 690 1104 1380 1518 598 789 1245 1660 900 1500 1900
V 2-ph. AC 400
Order No.: 3NE1815-0 3NE1817-0 3NE1820-0 3NE1021-0 3NE3227 3NE3231 3NE3233 3NE3336 3NE3338-8 2) 2) 2) 3NE1815-0 3NE1817-0 3NE1820-0 3NE1021-0 3NE3227 3NE3231 3NE3233 3NE3336 3NE3338-8 2) 3NE1817-0 3NE1021-0 3NE3227 3NE3233 3NE3336 3NE3338-8
2) 2) 2) 2)
Order No.:
Each unit Order No.: 5SD420 5SD420 5SD420 5SD420 5SD440 5SD440 5SD440 5SD440 5SD480 5SD480 3NE1802-0 4) 3NE1802-0 4) 5SD420 5SD420 5SD420 5SD420 5SD440 5SD440 5SD440 5SD440 5SD480 5SD480 5SD420 5SD420 5SD440 5SD440 5SD440 5SD480 5SD480 3NE1802-0 4) 3NE1802-0 4) 3NE8021-1 4) 5SD480 5SD480 3NE1802-0 4) 3NE1802-0 4) 5SD480 3NE1802-0 4) 3NE1802-0 4)
2-ph. AC 400
2-ph. AC 400
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460 2-ph. AC 460 2-ph. AC 460
3NE3337-8 2)
2) 2) 2) 2) 2)
1) 50/60 Hz 2) Integrated branch fuses, no external semiconductor protection devices are necessary 3) Parallel connection 4) UL recognized
7/2

Chassis converters for four-quadrant operation
Fuses Armature circuit Phase 4) DC current 4)
Rated data Armature circuit Rated supply voltage 1) V 3-ph. AC 400 Rated DC voltage Rated DC current A 15 30 60 90 125 210 280 400 600 850 1200 1600 2000 3-ph. AC 460 480 30 60 90 125 210 280 450 600 850 1200 3-ph. AC 575 600 60 125 210 400 600 850 1100 1600 2000 2200 3-ph. AC 690 725 760 1000 1500 2000 950 1500 1900 Rated output
Converter Field circuit Rated supply voltage 1) Rated DC current A 3 5 10 10 10 15 15 25 25 30 30 40 40 5 10 10 10 15 15 25 25 30 30 10 10 15 25 25 30 30 40 40 85 30 30 40 40 30 40 40 Order No.: 6RA7013-6DV62-0 6RA7018-6DV62-0 6RA7025-6DV62-0 6RA7028-6DV62-0 6RA7031-6DV62-0 6RA7075-6DV62-0 6RA7078-6DV62-0 6RA7081-6DV62-0 6RA7085-6DV62-0 6RA7087-6DV62-0 6RA7091-6DV62-0 6RA7093-4DV62-0 6RA7095-4DV62-0 6RA7018-6FV62-0 6RA7025-6FV62-0 6RA7028-6FV62-0 6RA7031-6FV62-0 6RA7075-6FV62-0 6RA7078-6FV62-0 6RA7082-6FV62-0 6RA7085-6FV62-0 6RA7087-6FV62-0 6RA7091-6FV62-0
Excitation circuit
V 420
kW 6.3 12.6 25 38 52.5 88 118 168 252 357 504 672 840 14.4 28.8 43 60 100 134 216 288 408 576 36 75 126 240 360 510 660 960 1200 1320 551 725 1088 1450 831 1313 1663
V 2-ph. AC 400
Order No.: 3NE1814-0 3NE1815-0 3NE1817-0 3NE1820-0 3NE1021-0 3NE3227 3NE3231 3NE3233 3NE3336 3NE3338-8 2) 2) 2) 3NE1815-0 3NE1817-0 3NE1820-0 3NE1021-0 3NE3227 3NE3231 3NE3233 3NE3336 3NE3338-8 2)
Order No.: 3NE1814-0 3NE4102 3NE4120 3NE4122 3NE4124 3NE3227 3NE3231 3NE3233
Each unit Order No.: 5SD420 5SD420 5SD420 5SD420 5SD420 5SD440 5SD440 5SD440
2-ph. AC 400
2-ph. AC 400
2) 2) 2)
3NE3336 5SD440 3NE3334-0B 3) 5SD480 5SD480 3NE1802-0 4) 3NE1802-0 4) 5SD420 5SD420 5SD420 5SD420 5SD440 5SD440 5SD440 5SD440 5SD480 5SD480 5SD420 5SD420 5SD440
2-ph. AC 460
3NE4102 3NE4120 3NE4122 3NE4124 3NE3227 3NE3231 3NE3334-0B 3) 3NE3336 3NE3334-0B 3) 2) 3NE4120 3NE4124 3NE3227
2-ph. AC 460
2-ph. AC 460
2-ph. AC 460
6RA7025-6GV62-0 3NE1817-0 6RA7031-6GV62-0 3NE1021-0 6RA7075-6GV62-0 3NE3227 6RA7081-6GV62-0 3NE3233 6RA7085-6GV62-0 3NE3336 6RA7087-6GV62-0 3NE3338-8 6RA7090-6GV62-0 6RA7093-4GV62-0 6RA7095-4GV62-0 6RA7096-4GV62-0 6RA7086-6KV62-0 6RA7090-6KV62-0 6RA7093-4KV62-0 6RA7095-4KV62-0 6RA7088-6LV62-0 6RA7093-4LV62-0 6RA7095-4LV62-0
2) 2) 2) 2)
2-ph. AC 460
5SD440 3NE3233 5SD440 3NE3336 3NE3334-0B 3) 5SD480

2) 2) 2) 2) 2) 2) 2) 2) 2) 2)
2-ph. AC 460
5SD480 3NE1802-0 4) 3NE1802-0 4) 3NE8021-1 4)
2-ph. AC 460
3NE3337-8 2) 2) 2)
2) 2) 2)
3NE3334-0B 3) 5SD480 5SD480 3NE1802-0 4) 3NE1802-0 4) 5SD480 3NE1802-0 4) 3NE1802-0 4)
3-ph. AC 830
875
2-ph. AC 460
SIMOREG CM Control Module 6RA70

Rated data Armature circuit Rated supply voltage 1) V 3AC 85/250/ 575/1000 Rated DC voltage Rated DC current A Rated output SIMOREG CM Field circuit Rated supply voltage 1) Rated DC current A 40 Order No.: Each unit Order No.: Fuses Excitation circuit
kW
V 2-ph. AC 460
6RA7000-0MV62-0 3NE1802-0 4)
1) 50/60 Hz 2) Integrated branch fuses, no external semiconductor protection devices are necessary 3) Parallel connection 4) UL recognized
7/3

Electronics options
s Ordering information
When a SIMOREG converter is ordered with an additional option, the suffix -Z plus the appropriate short code must be added to the converter order number. 6 R A 7 0 + +... -0-Z Order No. of the SIMOREG unit short codes (several order codes can be added in sequence)
The options ordered with the short code are supplied installed by the factory.
s Options for the basic unit

Board Description Technology software in the basic unit (freely-definable function blocks) CUD2 Terminal expansion board for basic unit Parallel connection cable Option extra-low voltage for 400 V / 460 V / 575 V units Unit is retrofitted for operation with 15 to 85 V L04 Short code S00 K00 Order No.: 6RX1700-0AS00 6RX1700-0AK00 6RY1707-0AA08
s Options for which an LBA or LBA + ADB are necessary

Board Description Short code Short code Installed in slot D LBA ADB Local Bus Adapter for the electronics box Prerequisite for installing optional supplementary boards Adapter board 1) Prerequisite for installing SBP, EB1, EB2, SLB, CBP2, CBC and CBD Pulse encoder evaluation board 1) 2) 3) (small-format board; ADB is necessary) Terminal expansion board 1) 3) (small-format board; ADB is necessary) Terminal expansion board 1) 3) (small-format board; ADB is necessary) SIMOLINK board 1) 3) (small-format board; ADB is necessary) Communication board with interface for SINEC L2 DP, (PROFIBUS-DP) 1) 3) (small-format board; ADB is necessary) Communication board with interface for CAN protocol 1) 3) (small-format board; ADB is necessary) Communication board with interface for DeviceNet protocol 1) 3) (small-format board; ADB is necessary) Interface board with fiber-optic cable connection Supplied incl. 10 m fiber-optic cable Technology board incl. hardware manual without software module 3) Hardware manual for T100 MS100 Software module Universal drive for T100 (EPROM) without manual Manual for software module MS100 Universal drive German English French Spanish Italian T300 T400 Technology board with 2 connecting cables SC58 and SC60, terminal strip SE300 and hardware manual 3) Technology board (incl. Brief Description) 3) User's Guide for T400 hardware and configuration 1) These supplementary boards are supplied as a retrofit kit (with connector and Brief Description). The boards can be ordered as spare parts with the following order numbers: Board Spare part (no accessories) Order No.: 6SE7090-0XX84-0FA0 6SE7090-0XX84-0KB0 6SE7090-0XX84-0KC0 6SE7090-0XX84-0FJ0 6SE7090-0XX84-0FF5 6SE7090-0XX84-0FG0 6SE7090-0XX84-0FK0 Location 2 Location 3 K11 E F K02 C16 G K02 C17 6SE7090-0XX84-4HA0 6SE7090-0XX84-0KA0 Order No.:
K01 K01 C14 C15
SBP EB1 EB2 SLB CBP2
6SX7010-0FA00
G64 G65 G66 G67 6SX7010-0KB00 G74 G75 G76 G77 6SX7010-0KC00 G44 G45 G46 G47 6SX7010-0FJ00 G94 G95 G96 G97 6SX7010-0FF05
CBC CBD
G24 G25 G26 G27 6SX7010-0FG00 G54 G55 G56 G57 6SX7010-0FK00 6SE7090-0XX84-0BC0 6SE7090-0XX87-0BB0 6SE7080-0CX87-0BB0 6SE7098-0XX84-0BB0
SCB1 T100
6SE7080-0CX84-0BB1 6SE7087-6CX84-0BB1 6SE7087-7CX84-0BB1 6SE7087-8CX84-0BB1 6SE7087-2CX84-0BB1 6SE7090-0XX87-4AH0 6DD1606-0AD0 6DD1903-0EA0
SBP EB1 EB2 SLB CBP2 CBC CBD
The retrofit kit is required for installation in the SIMOREG unit to ensure that the connectors required for system installation and the Brief Description are obtained. For installation of the boards in the SIMOREG unit, the Local Bus Adapter LBA and the Adapter Board ADB are also required. These must be ordered separately.
2) The SIMOREG unit is already equipped with a pulse encoder evaluation board in the basic unit, so the SBP is only necessary when a second pulse encoder is to be evaluated. 3) For installation of the board in the SIMOREG unit, the Local Bus Adapter LBA is also required. This must be ordered separately.
7/4

Electronics options
s Interface boards SCI1 and SCI2

Interface boards SCI1 and SCI2 and interface board SCB1 can be used to assemble a serial I/O system with a fiber-optic conductor that can expand the binary and analog inputs and outputs considerably.
Board SCI1 SCI2 Description Interface board binary and analog inputs/outputs supplied with 10 m fiber-optic cable Interface board binary inputs/outputs supplied with 10 m fiber-optic cable Order No.: 6SE7090-0XX84-3EA0 6SE7090-0XX84-3EF0
s Options for the SIMOREG CM unit

Description Supplementary housing Rear housing part including accessories for the mounting of the firing pulse transfer module and/or fuse monitoring module in a parallel connection Set of unassembled parts Screws, dowel pins and snap-on devices for the external mounting of module parts Preassembled ribbon cable set 2 off 26-core ribbon cable, shielded 2 off 10-core ribbon cable, shielded 1 off 20-core ribbon cable, shielded Preassembled cable set for current transformer 2 off 2-core twisted-pair cable Preassembled cable set for heat-sink temperature sensing 1 off 2-core shielded cable Preassembled cable set for firing pulse leads Bridging kit for 12 off 2-core twisted-pair cable Preassembled cable set for fuse monitoring 6 off 2-core twisted-pair cable Preassembled cable set for voltage sensing 1 off 3-core twisted-pair cable U-V-W 1 off 2-core twisted-pair cable Preassembled cable set for actiavtion of the firing pulse transfer elements 12 off 2-core twisted-pair cable 2 off 12-core shielded cable Preassembled cable set for cradle mounting side by side 2 off 26-core ribbon cable 2 off 10-core ribbon cable 1 off 20-core ribbon cable Length Order No.: 6RY1705-0CM00
6RY1707-0CM00
3m 10 m
6RY1707-0CM01 6RY1707-0CM02
2m 10 m 10 m 3m 10 m 3m
6RY1707-0CM03 6RY1707-0CM04 6RY1707-0CM05 6RY1707-0CM06 6RY1707-0CM07 6RY1707-0CM08
1m 10 m
6RY1707-0CM09 6RY1707-0CM10 6RY1707-0CM11
7/5

Miscellaneous options
s Operating and monitoring

Description Connecting cable DriveMonitor PC PMU (RS232) Interface converter SU1 RS232 - RS485, including mounting accessories, connection to power supply: 1 CA 115 V / 230 V OP1S operator panel Adapter AOP1 for cabinet door mounting of OP1S Including 5 m connecting cable Connecting cable PMU OP1S Length 3m 3m 5m Order No.: 6SX7005-0AB00 6SX7005-0AA00 6SE7090-0XX84-2FK0 6SX7010-0AA00 6SX7010-0AB03 6SX7010-0AB05
s SIMOREG 6RL70 rectifier module

Rated data armature circuit Rated supply voltage 1) V 3-ph. AC 690 3-ph. AC 690 Rated DC voltage V 930 930 Rated DC current A 1000 2000 Rated power kW 930 1860 6RL7091-6KS00-0 6RL7095-4KS00-0 Order No.: Fuses armature circuit Phase 3)
Order No.:
2) 2)
s Documentation
Description SIMOREG DC MASTER operating instructions The units are supplied with a Brief Description, Operating Instructions must be ordered. German Italian English French Spanish Operating Instructions and DriveMonitor in all the languages listed above on CD-ROM Unit without description SIMOREG CM operating instructions The units are supplied with German Operating Instructions as standard, other language versions must be ordered with short code. German Italian English French Spanish Operating Instructions and DriveMonitor in all the languages listed above on CD-ROM SIMOREG 6RL70 operating instructions The units are supplied with Operating Instructions in five languages. English, German, French, Italian and Spanish Short code Order No.:
D00 D72 D76 D77 D78 D64 D99
6RX1700-0AD00 6RX1700-0AD72 6RX1700-0AD76 6RX1700-0AD77 6RX1700-0AD78 6RX1700-0AD64
D72 D76 D77 D78 D64
6RX1700-0BD00 6RX1700-0BD72 6RX1700-0BD76 6RX1700-0BD77 6RX1700-0BD78 6RX1700-0AD64
6RX1700-0CD64
1) 50/60 Hz 2) Integrated branch fuses, no external semiconductor protection devices are necessary 3) UL recognized
7/6
SIMOREG 6RA70 DC MASTER Dimension Drawings

8/2 8/2 8/3 8/3 8/4 8/4 8/5
Converters for single-quadrant operation 3-ph. AC 400 V and 460 V, 30 A 3-ph. AC 400 V and 575 V, 60 A to 280 A 3-ph. AC 400 V and 575 V, 400 A 3-ph. AC 400 V and 575 V, 600 A 3-ph. AC 400 V, 575 V and 690 V, 720 A to 850 A 3-ph. AC 400 V, 460 V, 575 V, 690 V and 830 V, 900 A to 1200 A 3-ph. AC 400 V, 575 V, 690 V and 830 V, 1500 A to 2200 A Converters for four-quadrant operation 3-ph. AC 400 V and 460 V, 15 A to 30 A 3-ph. AC 400 V and 575 V, 60 A to 280 A 3-ph. AC 400 V and 575 V, 400 A to 600 A 3-ph. AC 400 V, 575 V and 690 V, 760 A to 850 A 3-ph. AC 400 V, 460 V, 575 V, 690 V and 830 V, 950 A to 1200 A 3-ph. AC 400 V, 575 V, 690 V and 830 V, 1500 A to 2200 A Converters with additional power circuit terminals on their top panel
8/6 8/6 8/7 8/7 8/8 8/8
8/9 8/9 8/10 8/10 8/11 8/11 8/12 8/12 8/13 8/13 8/14 8/14
3-ph. AC 460 V, 60 A to 125 A, 1Q 3-ph. AC 460 V, 210 A to 280 A, 1Q 3-ph. AC 460 V, 450 A to 600 A, 1Q 3-ph. AC 460 V, 850 A, 1Q 3-ph. AC 460 V, 60 A to 125 A, 4Q 3-ph. AC 460 V, 210 A to 280 A, 4Q 3-ph. AC 460 V, 450 A to 600 A, 4Q 3-ph. AC 460 V, 850 A, 4Q 6RL70 rectifier module 3-ph. AC 690 V, 1000 A 3-ph. AC 690 V, 2000 A SIMOREG CM Device components assembled Device components alongside each other
8/1
Dimension Drawings
s 3-ph. AC 400 V and 460 V, 30 A

6RA70 DC MASTER
100 1)
239
for M6 227 60
XF1 XF2 V8 V7
265 230
17,5
ADA21-5190a
350
385
V1+V4
X300
V3+V6
V5+V2
100 1)
63,5 70
12,5
T2
T3
15 112,5
1U1 1V1 1W1 1D1 1C1
4x10
Fig. 8/1
s 3-ph. AC 400 V and 575 V, 60 A to 280 A
100 1)
283 271,5
for M6
265 230
10 17,5
T3
ADA21-5191
XF1 XF2 V8 V7
8
X300
350
385
T2
100 1)
108 129
48,5 37 48,5 37 48,5 1U1 1D1 1V1 1C1 1W1 Fan only in units 210 A 15
for M8
Fig. 8/2
1) Minimum free space for air circulation; it is necessary to ensure that the cooling air intake is sufficient. Siemens DA 21.1 2002
8/2
10
366
V1+V4
R100 V3+V6
V5+V2
366

6RA70 DC MASTER
Dimension Drawings
s 3-ph. AC 400 V and 575 V, 400 A
1001)
318 306,5
19 179,7 123,7
268 230 for M8

XF1 XF2 V8 V7
ADA21-5192
V1+V4 R100
X300
V3+V6
V5+V2
585
625
T2
T3
602 for M10

1U1 1D1 1V1 1C1 1W1
4U1 4V1 4W1 for M10 35 120 160
133
Fig. 8/3
s 3-ph. AC 400 V and 575 V, 600 A
100 1)
10
19 1001) 318 306,5
179,7 123,7
268 230 for M8

XF1 V8 V7 XF2
ADA21-5193
V1+V4 V3+V6 R100

X300
V5+V2
10
39
47,5 47,5 47,5 47,5
T2
T3
625
585
1U1 4U1 4V1 4W1
1D1 1V1
1C1
1W1
10
Fig. 8/4
100 1)
35
for M10 120 160
133
39
47,5 47,5 47,5 47,5
10
602 for M10
8/3
Dimension Drawings

6RA70 DC MASTER
s 3-ph. AC 400 V, 575 V and 690 V, 720 A to 850 A
Lifting eye 20
1001)
19
268 230
for M8
150
350
ADA21-5194
XF1
XF2 V8 V7
T2 T3
700
677
V1+V4 V3+V6 V5+V2
510
660
X300
1U1
1V1
1W1
for M12
85 55
1D1
1C1
33 30 76 30 119 30 162 205
10 30 30
275
40
Fig. 8/5
s 3-ph. AC 400 V, 460 V, 575 V, 690 V and 830 V, 900 A to 1200 A

410 320 for M10 Lifting eye 20 100 1) 194 150 310
45
XF1 XF2
100 1)
139 192
for M10
10
12
ADA21-5195
4U1 4V1 4W1
V7 V8
780
765
F4 V1 + V4 F1
F6 V3 + V6 F3
F2 V5 + V2 F5
R100
V4
717 740
R100
X300
T2
T3 1D1 1V1 1C1 1W1
20
1U1
220
30
350 362
30
for M12
Fig. 8/6
8/4
1001)
15 10
56
30 122 30 188 30 254 320 394 406
140 155
30 30 30 30 for M12

6RA70 DC MASTER
Dimension Drawings
s 3-ph. AC 400 V, 575 V, 690 V and 830 V, 1500 A to 2200 A
Front view without door

160 1) 500 304 260 Lifting eye 22 450 360 for M10
View behind thyristor tier
45
ADA21-5196d
XF1 XF2
4U1 4V1 4W1
F111 F112 T2
F131 F132
F151 F152 T3
F141 F142 T2
F161 F162
F121 F122 T3
840
V11
V13
V15
855 880
V21
V23
V25
30
35
1C1
1D1
1U1
1V1
1W1
10
171 150 1) Customer connections 433 158 235 63,5
313
40
63 Cable channel
40
for M12
40 for M12 205 40 347
40 40
47
for M12
Fig. 8/7
30
8/5
Dimension Drawings

6RA70 DC MASTER
s 3-ph. AC 400 V and 460 V, 15 A to 30 A
1001)
239 227
for M6 60
XF1 XF2 V8 V7
265 230
17,5
ADA21-5197
385
350
V1 V4 V6
V3 V2
V5
X300
12,5
T2
T3
100 1)
63,5 70
15 112,5
1U1 1V1 1W1 1D1 1C1 (1C1) (1D1)
4 x10
Fig. 8/8
s 3-ph. AC 400 V and 575 V, 60 A to 280 A
100 1)
283 271,5
for M6
265 230
XF1 XF2 V8 V7
10 17,5
V5 V2 T3 1W1
ADA21-5198a
8
X300
V1
V3 R100
350
385
V4
V6
12,5
T2
1001)
108 129
1U1 1D1 (1C1)
1V1 1C1 (1D1)
for M8
Fan only in units
210 A
Fig. 8/9
8/6
10
15
48,5 37
48,5
37
48,5
366
366

6RA70 DC MASTER
Dimension Drawings
s 3-ph. AC 400 V and 575 V, 400 A to 600 A
19 100 1) 318 306,5
179,7 123,7
268 230
for M8
XF1 XF2 V8 V7
ADA21-5199a
V1 V4
X300
V3 V6 R100 V2
V5
585
625
T2
T3
602
for M10
1U1 1D1 1V1 (1C1) 1C1 (1D1) 1W1
4U1 4V1 4W1
133
for M10 120 160
10
100 1)
35
Fig. 8/10
s 3-ph. AC 400 V, 575 V and 690 V, 760 A to 850 A
Lifting eye 20
100 1)
19
268 230
for M8
150
350
XF1
XF2
V1 V3 V5
V8 V7
10
ADA21-5200
39 47,5 47,5 47,5 47,5
700
T2 T3 V4 V6 V2
8
X300
677
510
1U1
1V1
1W1
for M12
85 55
1D1 (1C1)
1C1 (1D1)
33 30 30 76 30 119 162 205
30
275
40
30
Fig. 8/11
100 1)
139 192
10
for M10
12
660
8/7
Dimension Drawings

6RA70 DC MASTER
s 3-ph. AC 400 V, 460 V, 575 V, 690 V and 830 V, 950 A to 1200 A

100 1) 410 320 for M10 194 150 310 Lifting eye 20
45
XF1 XF2
ADA21-5201
4U1 4V1 4W1
V7 V8
V1 F1 F3
V3 F5
V5
780
767
R100
717 740
R100
X300
F4 V4
F6 V6
F2 V2
T2
T3 1D1 (1C1) 1C1 (1D1) 1V1 1W1 1U1
20
122
30 198 254
330 394 406
30
for M12
30 30 30 30 350 362
Fig. 8/12
s 3-ph. AC 400 V, 575 V, 690 V and 830 V, 1500 A to 2200 A

500 160 1)

304 260 Lifting eye 22 45 450 360 for M10
1001)
15 10
66
1U1
140 155
for M12

ADA21-5202b
XF1 XF2
4U1 4V1 4W1
F111 F112
F131 F132
F151 F152 T3
F141 F142 T2
F161 F162
F121 F122 T3
T2
840
V24
V26
V22
855 880
V14
V16
V12
V11
V13
V15
V21
V23
V25
for M12
1C1 (1D1) 1D1 (1C1) 1U1 1V1 1W1
30
35
150 1)
Customer connections 433
235
158
63,5
313
for M12
10
171
40
40
63 Cable channel
for M12 40 40 205 347
40 40
47
Fig. 8/13
8/8
30

6RA70 DC MASTER
Dimension Drawings
Converters with additional power circuit terminals on their top panel
s 3-ph. AC 460 V, 60 A to 125 A, 1Q
1001)
90
63,5
37
48
37
48
ADA21-5203a
XF1 XF2
385
X300
350
1001)
138 159
12,5
15
1U1 1D1
37
48
1V1 1C1
37
48
1W1 for M6
Fig. 8/14
s 3-ph. AC 460 V, 210 A to 280 A, 1Q
100 1)
90
63,5
37
48
37
48
ADA21-5204a
XF1 XF2
10
313 301,5
for M8
265 230
1U1 1D1 1V1 1C1 1W1
10 17,5
48,5
366
10
313 301,5
265 230 for M6

1U1 1D1 1V1 1C1 1W1
17,5
385
X300
350
12,5
100 1)
138 159
15
1U1 1D1
37
48
1V1 1C1
37
48
1W1 for M8
Fig. 8/15
10
48,5
366
8/9
Dimension Drawings

6RA70 DC MASTER
s 3-ph. AC 460 V, 450 A to 600 A, 1Q

318 306,5 19 21 268 230
1U1 1D1 1V1 1C1 1W1
100 1)
155 139
39
47,5 47,5 47,5 47,5
for M8
ADA21-5205
XF1
XF2
X300
625 604
585
602 for M10

1U1 1D1 1V1 1C1 1W1
Fig. 8/16
s 3-ph. AC 460 V, 850 A, 1Q

355 100 1) Lifting eye 22 192 147 130 205 162 119 30 76 30 33 30
1D1 1U1 1V1
1001)
35
for M10 125 164
133 10 39 47,5 47,5 47,5 47,5
30
30
ADA21-5206a
for M8
10 111 10 30 651 30
1C1 1W1
700
X300
660
677
1U1
1V1
1W1
for M12
1D1 1C1
12
A 360 100 1) 19
230 268 View A
275
40 for M10
Fig. 8/17
8/10
12

6RA70 DC MASTER
Dimension Drawings
s 3-ph. AC 460 V, 60 A to 125 A, 4Q
100 1)
90
63,5
37
48
37
48
ADA21-5207a
XF1
XF2
385
X300
350
100 1)
138 159
1U1 1D1 (1C1)
1V1 1C1 (1D1)
1W1
for M6
Fig. 8/18
s 3-ph. AC 460 V, 210 A to 280 A, 4Q
for M6 100 1) 313 301,5 90 63,5

1D1 1U1 (1C1)
265 230 48
10 17,5 10
15
12,5
48,5
37
48
37
48
37
1C1 1V1 (1D1)
37
48
1W1
ADA21-5208a
XF1 XF2
366
10
313 301,5
for M6
1D1 1U1 (1C1)
265 230
1C1 1V1 (1D1) 1W1
17,5
X300
385
350
100 1)
138 159
1U1 1D1 (1C1)
1V1 1C1 (1D1)
1W1
for M8
Fig. 8/19
10
15
12,5
48,5 37
48
37
48
366
8/11
Dimension Drawings

6RA70 DC MASTER
s 3-ph. AC 460 V, 450 A to 600 A, 4Q

100 1) 318 306,5 19 155 139
1U1 1D1 (1C1)
268 230
1V1 1C1 1W1 (1D1)
39 47,5 47,5 47,5 47,5
for M8
ADA21-5209
21
XF1
XF2
X300
625 604
585
10
Fig. 8/20
s 3-ph. AC 460 V, 850 A, 4Q

355 100 1) Lifting eye 22 192 147 130 205 162 119 30 76 30 33 30
1D1 (1C1)
100 1)
35
for M10 125 164
133
1U1
1D1 (1C1)
1V1
1C1 1W1 (1D1)
30
30
ADA21-5210a
for M8
10 111 10 30 651 30
39 47,5 47,5 47,5 47,5
1U1
1V1
1C1 (1D1)
1W1
700
X300
660
677
for M12
1U1
1V1
1W1
1D1 (1C1)
12
1C1 (1D1)
A 19
360 100 1)
230 268
View A
602 for M10
275
40
for M10
Fig. 8/21
8/12
12

6RA70 DC MASTER
Dimension Drawings
6RL70 rectifier module
s 3-ph. AC 690 V, 1000 A

45
1 2
1001)
410 320
for M10
194 150
310 Lifting eye 20
ADA21-5212
4U1 4N1
780
765
F4
F6
F2
R100
V1 + V4 F1 F3 V3 + V6 F5 V5 + V2
R100
20
1U1
1D1
1V1
1C1
1W1
15 10
56
30 30 122 30 188 254 320 394 406
30
30
for M12
350 362
Fig. 8/22
s 3-ph. AC 690 V, 2000 A

160 1) 500 304 260
Lifting eye 22
4U1 4N1
1
1001)
140 162 220
717 740 30 30 30 30 for M12

for M10
A DA21-5211a
1 2
45
2
450 360
F111 F112
F131 F132
F151 F152
F141 F142
F161 F162
F121 F122
8
V21 V23 V25
840
R100
V11 V13 V15
855 880
for M12
1C1 1D1 1U1 1V1 1W1
30
35
1501)
Customer connections 433
63,5 235 158
171
313
40
40
10
for M12
63
40 205
for M12 347 40
40 40
47
Fig. 8/23
8/13
30
Dimension Drawings
SIMOREG CM

6RA70 DC MASTER
s Device components assembled (as-supplied state)
18
for M6
ADA21-5189
94
350 331
230 265
160 189,5
14 9 290 for M6
Fig. 8/24
s Device components alongside each other
for M6
ADA21-5188
350 331
230
35 530
14 230
57,5
for M6 158
Fig. 8/25
8/14
SIMOREG 6RA70 DC MASTER Documentation and Training

9/2 9/3 9/3 9/4 9/5 9/5 9/5
Documentation Documentation overview Documentation for SIMOREG units Documentation for electronics options Training Training center Training courses Fundamentals of DC drive technology (GEI) SIMOREG 6RA70 DC MASTER Commissioning of DC drives (GMP5) Demonstration model SIMOREG DC MASTER demonstration model Selection and ordering data
9/6 9/6
9/1

Documentation
s Documentation overview
The documentation for the SIMOREG DC MASTER converters is available at three different levels: Description Operating instructions Documentation on CD-ROM These types of documentation differ with regard to their content and medium (printed or on CD-ROM). The Description provides the necessary product documentation (such as dimension drawings, technical data, function diagrams and descriptions of the errors and warnings). The commissioning instructions it contains supports commissioning of a unit and in addition for the experienced user of SIMOREG DC MASTER converters project engineering on the basis of function diagrams is possible. The Operating Instructions are required when: Access to the parameter list is necessary Complex project engineering requires functions over and above the factory settings or the standard drive functions The dynamic overload capability of the units is to be individually utilized. On the CD-ROM, there are articles about DC drive applications and implementation, on topics such as: Axle winders 12-pulse applications Control sequence changeover (Master Slave operation) SIMOREG as field supply unit Tips for project engineering and more. These articles are continuously reviewed and updated.
Description
The Description is supplied with every unit as a manual with the exception of the SIMOREG CM unit. The content is an excerpt from the Operating Instructions and contains the same Sections with the exception of Sections 9 (function descriptions), 11 (parameter list) and 12 (list of connectors and binectors). The Description contains the information in English and German. Versions in other languages are not available.
Documentation on CD-ROM
The product CD-ROM contains all the Operating Instructions for the converters and for the SIMOREG CM unit in electronic form. The files are provided in Acrobat and Winword file format. The CD-ROM also contains the DriveMonitor for commissioning, parameter setting and diagnosis via the PC. The DriveMonitor supersedes SIMOVIS and is a component of the Drive Engineering System Drive ES.
Operating instructions
The Operating Instructions contain all the relevant data for the SIMOREG DC MASTER converters. In addition to the information provided in the Description, the Operating Instructions contain the detailed function description, the extensive parameter description and the complete list of connectors and binectors. The Operating Instructions are available in five languages: English, German, French, Spanish and Italian and must be ordered separately. German Operating Instructions are supplied with the SIMOREG CM unit, other language versions must be ordered with a Z option.
9/2

Documentation
s Documentation for SIMOREG units

Description SIMOREG DC MASTER operating instructions The converters are supplied with a Brief Description, Operating Instructions must be ordered. Language German Italian English French Spanish Short code D00 D72 D76 D77 D78 D64 D99 German Italian English French Spanish D72 D76 D77 D78 D64 Order No.: 6RX1700-0AD00 6RX1700-0AD72 6RX1700-0AD76 6RX1700-0AD77 6RX1700-0AD78 6RX1700-0AD64 6RX1700-0BD00 6RX1700-0BD72 6RX1700-0BD76 6RX1700-0BD77 6RX1700-0BD78 6RX1700-0AD64 6RX1700-0CD64
Operating Instructions and DriveMonitor in all the languages listed above on CD-ROM Unit without description SIMOREG CM operating instructions The units are supplied with German Operating Instructions as standard, other language versions must be ordered with short code. Operating Instructions and DriveMonitor in all the languages listed above on CD-ROM SIMOREG 6RL70 operating instructions The units are supplied with Operating Instructions in five languages, English, German, French, Italian and Spanish
s Documentation for electronics options

Description Communication board CBP2 Communication board CBC Communication board SLB Terminal expansion board EB1 Terminal expansion board EB2 Pulse encoder evaluation board SBP Order No.: Description T100 technology board hardware description Language E/G/Fr/Sp/It Order No.: 6SE7080-0CX87-0BB0 6DD1903-0EA0
o- o NX84-0FF0 o- o NX84-0FG0 6SE708 o - o NX84-0FJ0 6SE708 o - o NX84-0KB0 6SE708 o - o NX84-0KC0 6SE708 o - o NX84-0FA0
6SE708 6SE708
T400 technology board, Users Guide for T400 hardware and project engineering MS320 software module MS340 software module German English German English French German English German English German English French Spanish Italian E/G/Fr/Sp/It
vv
6SE7080-0CX84-2AH1 6SE7087-6CX84-2AH1 6SE7080-0CX84-4AH1 6SE7087-6CX84-4AH1 6SE7087-7CX84-4AH1 6SE7080-0CX84-6AH1 6SE7087-6CX84-6AH1 6SE7080-0CX84-8AH1 6SE7087-6CX84-8AH1 6SE7080-0CX84-0BB1 6SE7087-6CX84-0BB1 6SE7087-7CX84-0BB1 6SE7087-8CX84-0BB1 6SE7087-2CX84-0BB1 6SE7080-0AX87-1JB0 6SE708 - CX84-0BC0
German/English Italian/English French/English Spanish/English Japanese
7 6 7 2 7 7 7 8 8 0
MS360 software module MS380 software module MS100 software module Universal drive for T100
Safe Sensor Board SSB SCB1, SCI1 and SCI2 interface boards
oo
vv
German/English Italian French Spanish
7 6 7 2 7 7 7 8
9/3

Training
s Training center
The training center has branches throughout the world and offers the full range of courses presented in the training program for SIMOREG DC MASTER converters. Courses are also offered for the complete spectrum of the world of automation and drives. Individual tailoring of the course content and training at the customer site is possible. With SIBRAIN the innovative concept for imparting knowledge at all levels, the Training Center offers a comprehensive service for qualification of personnel. From the standard course through to individually tailored training courses and workshops, know-how to suit all requirements can be acquired: Technical know-how for automation, drive technology, power engineering, instrumentation, industrial IT, electronics and mechanical engineering Method know-how for systematic fault diagnosis, project management and maintenance management Process know-how for sectorspecific automation processes, for example in rolling mills, breweries, cement, sugar and paper. Central office: Siemens I&S IS INA Training Center Course Office Werner-von-Siemens-Str. 65 D-91052 Erlangen Tel.: +49 (0)9131-7-28566 Fax: +49 (0)9131-7-28172 You will find Information about the courses on the Internet at: http://info-tc.erlm.siemens.de You can contact the Training Center via e-mail at the following address: sibrain@erl9.siemens.de
Fig. 9/1
9
Fig. 9/2
9/4

Training
s Training courses
s SIMOREG 6RA70 DC
MASTERCommissioning of DC drives (GMP5)
Target group
EMV Fundamentals of Electromagnetic Compatibility GEI Fundamentals of DC Drive Technology
Customers and Siemens personnel who have to commission and maintain digital closed-loop control DC drives for the 6RA70 Series.
Learning targets
Participants shall understand the functions of a converter unit and the serial interfaces. They will be able to start up the unit, modify the parameters on a machine and document them as well as detecting and rectifying errors.
GMP3 Commissioning a DC Drive with SIMOREG K 6RA24 (Microprocessor)
Requirements
GMP5 Commissioning a DC Drive with SIMOREG 6RA70 DC Master
An understanding of the DC machine and converter and closed-loop control technology as obtained from basic course GEI.
Content
ADG 002 Speed-Controlled DC Drives Practical Exercise
Presentation of the design of the SIMOREG DC-MASTER series Explanation of the mode of operation
recommended courses / training program necessary courses / training program or previous knowledge
KOM 1 Introduction to Communication in Drive Systems
Explanation of the function diagrams Commissioning, parameterization and control loop optimization including checking of operation Explanation of the operating states, error handling, analog and binary inputs and outputs by means of practical examples The implementation of the DriveMonitor and OP1S with Data transfer, data backup
ADA21-5186a
Fig. 9/3 Training program
s Fundamentals of DC drive technology (GEI)

Target group
Customers and Siemens personnel who have to commission and maintain analog closedloop control DC drives.
Content
Explanation of the functioning of: DC motors Thyristors Converter circuits Closed-loop control circuits Explanation of the system components and control structures of a thyristor-controlled DC drive. Familiarization with the methods for determining the parameters of the controlled systems. Explanation of the individual optimization steps and practical training on a training model using digital simulation techniques
Note The knowledge gained in this course is a precondition for the more advanced courses such as GMP3 and GMP5.
Use of the trace buffer Commissioning Peer-to-peer and SIMOLINK connections Examples of freely-defined functions Practical training and troubleshooting.
Learning targets
Participants will be able to commission a DC drive with a converter, understand the converter circuit, recognize the closed-loop control structure and optimize the control loop.
Requirements
Basic electrical engineering know-how in accordance with specialist training.
9/5

Demonstration model
s SIMOREG DC MASTER demonstration model

Portable demonstration models are available for SIMOREG 6RA70 DC MASTER converters.
Field of application
Presentation of Siemens DC drives to customers Familiarization of Siemens personnel in the Regional Offices and National Companies Training of customers Test set-ups with PROFIBUS-DP
Design
The SIMOREG DC MASTER demonstration model comprises 2 cases. A Brief Description is supplied with the demonstration cases. The Brief Description explains the basic layout of the control panel and the possible functions of the respective control elements. An automation network can be implemented with the SIMATIC demonstration case in combination with one or more SIMOREG DC MASTER and/or SIMOVERT MASTERDRIVES demonstration cases (SIMOVERT demonstration case MASTERDRIVES CUVC Order No. 6SX7000-0AC01). A mobile trolley can be ordered to make it easier to transport the demonstration cases.
Fig. 9/4 SIMOREG DC MASTER demonstration case and DC motor demonstration case
Design
The demonstration cases are fully assembled and contain all the necessary wiring, connecting cables and signal leads.
Parts list
Each SIMOREG DC MASTER demonstration case contains the following main components:
Description Type 6RA7013-6DV62-0-Z Z = S00+D00+D64 6SX7010-0FF05 6SE7090-0XX84-4HA0 6SE7090-0XX84-0KA0 6SE7021-0ES87-0FB0 4EP3601-3DB 4EP4807-1CB 4AM8041-5AN08-0B
Operation
The converter can be operated by means of The CBP interface for the PROFIBUS-DP automation network The terminals to which the operator panel is connected. The demonstration unit is supplied ready for operation from the control panel.
1 x SIMOREG 15-A unit, 3-ph. AC 400 V/4Q 1 x CBP communication board 1 x LBA bus adapter for the electronics box 1 x ADB carrier module 1 x B1 radio interference suppression filter 1 x three-phase commutating reactor 1 x single-phase commutating reactor 1 x control-power transformer 400/24 V
Mains connection
The equipment is connected to the mains via a 16 A CECON plug (5UR5076-3) with a cable of approximately 3 m in length. The supply voltage for the selected SIMOREG unit is 3-ph. AC 400 V (+15% / -20%) and the rated frequency is 45 to 65 Hz.
The DC motor demonstration case contains:

Description Type
1 x DC motor 1.85 kW, 3120 rpm, with 2 pulse en- 1GA5100-0BE40-6VE0-Z coders 1024 pulses per revolution. Z = H55

Description Order No.: 6RX1700-0SV00 6RX1240-0MV00 6SX7000-0AE01
SIMOREG DC MASTER 6RA70 demonstration case Demonstration case containing 1GA51.. DC motor Mobile trolley for both demonstration cases
9/6
SIMOREG 6RA70 DC MASTER Appendix

A/2 A/3 A/4 A/5 A/6 A/7 A/8 A/10 A/11 A/14
Environment, resources and recycling Certificates Subject index Order number index Abbreviations Siemens companies and representatives inside Europe Siemens companies and representatives outside Europe Information and ordering on the Internet and on CD-ROM Customer support Conditions of sale and delivery, export regulations
A
2002Siemens DA 21.1 2002
A/1
Appendix
Environment, resources and recycling

Siemens AG has committed itself to protecting the environment and conserving valuable natural resources. This applies both to production and to the products we sell. As early as the development phase, the possible impact of future products and systems on the environment is taken into consideration. Our aim is to prevent environmental pollution or, at least, reduce it to a minimum and, in doing so, look beyond existing regulations and legislation.
Environmental aspects of development The use of dangerous substances (such as arsenic, asbestos, beryllium, cadmium, CFC, halogens and many others) has already been avoided in the development stage.
Easily dismantled joints have been designed and attention has been paid to increased uniformity of types and grades of materials.
Front components Plastic components in the unit Insulation Keypad membrane Rating plate PC + ABS ABS PC PA 6.6 SE1-GFN1 PC (FR) fl Polyester film 0.15 mm Polyester film
Furthermore, recyclable materials have been given priority, or materials which can be disposed of without any problems. The number of components has been significantly reduced by using large-scale integrated components and due to the modular design of the complete converter range. This reduces the energy consumed during production. Particular attention is paid to reducing the volume, mass and range of types of the metal and plastic components. Flame resistant materials containing halogen and insulation materials containing silicon have been replaced in all the main components with neutral materials. Environmental aspects were an important criteria in selecting the supplied components.
Environmental aspects of manufacturing The supplied components are mainly transported in reusable packaging. The packaging material itself is reusable, mainly comprising cardboard.
Environmental aspects of disposal The unit can be disassembled into recyclable mechanical components by means of easily removed screw and snap-on fixings.
With the exception of the housing, surface coatings are not used. The manufacturing facility produces no emissions. Materials for manufacturing purposes are identified in accordance with their recyclability. This applies, in particular, to components which contain unavoidable, hazardous materials. These components are installed or mounted in such a way that they can be easily separated, thus facilitating disposal in an environmentally-friendly manner. Wherever possible, recycled components are used.
Despatch Environmentally-compatible packaging materials are used for shipping and storage. If possible, we pack our products in reusable packaging.
The boards can be sent for thermal recycling. The proportion of components that contain dangerous substances is minimal. We have already made preparations to enable the converters to be disposed of after use in accordance with the regulations governing the disposal of electronic equipment (not yet in force). This catalog is printed on chlorine-free bleached paper.
Cycoloy Novodur Lexan 141-R Noryl Makrolon or Lexan
GE Plastics Bayer
A
A/2
Appendix
Certificates
A
A/3
Appendix
Subject index
Page 12-pulse operation 5/18 2/6 7/6 4/8, 7/4 2/12 2/9 2/9 2/7 4/8 2/5 2/10 2/10 2/5 7/5 2/12 5/22 5/19 5/2 4/32 4/32, 7/4 4/34, 7/4 4/30, 7/4 A/3 5/19 2/8 2/6 2/8 4/27 4/32 4/34 4/30 4/28 5/24 5/23 5/18 7/6 2/5 7/3 2/12 2/3 3/13 3/3 2/14 4/3, 7/4 2/7 2/7 9/6 9/6 2/5 4/34, 7/4 8/1 7/6, 9/2 4/39 4/39 4/38 5/2 4/11, 7/4 4/13, 7/4 5/21 7/4 2/8 A/3 2/9 2/11 2/7 2/9 5/20 Page
A Actual speed value Adapter AOP1 Adapter board ADB Air-flow monitoring in motor fan Analog outputs Analog selectable inputs Auto-reversing module B Backplane bus adapter LBA BICO data sets Binary inputs Binary outputs Binectors Bridging kit Brush length monitoring C Cabinet arrangement and shielding Cable, cable length, shield connection Calculation of dynamic overload capability CAN communication board CBC CBC CBD CBP2 Certificates Characteristic data of pulse evaluation electronics Closed-loop field current control Closed-loop functions in armature circuit Closed-loop functions in field circuit Communication Communication board CBC Communication board CBD DeviceNet Communication board CBP2 Communication board SLB Commutating reactors Components for the converters Condensation protection Connecting cable Connectors Control Module SIMOREG CM Control terminal block Converter operator panel OP1S Converters for four-quadrant operation Converters for single-quadrant operation CUD1 CUD2 Current controller Current limitation D Demonstration cases Demonstration model Design and mode of operation DeviceNet Dimension drawings Documentation Drive ES Drive ES engineering package DriveMonitor Dynamic overload capability E EB1 EB2 Electromagnetically compatible installation Electronics options E.m.f. controller Environment and recycling Error messages E-STOP F Feedforward control function Functions of inputs and outputs Fundamentals of EMC
G Gating unit General technical data H Harmonics I Installation of electronics options Instructions for the electromagnetically compatible installation of drives Integration of the electronics options Interface board SCB1 Interface boards SCI1 and SCI2 Interface converter Interface to motor L LBA Level of input pulses: Load cycles for 1Q applications Load cycles for 4Q applications M Mobile trolley Monitoring and diagnosis Motorized potentiometer Motor temperature monitoring MS100 O OP1S Open-loop and closed-loop control section Operating instructions Operation and monitoring Operation and parameterization unit Operator control panel OP1S Optimization run Optional board SBP for pulse encoder Options in the basic unit P Parallel connection Parallel connection of SIMOREG DC MASTER converters Parameterization devices Peer-to-peer protocol Performance options PMU Power section and cooling PROFIBUS-DP communication board CBP2 Pulse encoder evaluation SBP R Radio interference suppression filter Ramp-function generator Rating classes Rectifier module SIMOREG 6RL70 Redundancy mode
2/7, 2/8 3/2 5/26 4/7 5/20 4/6 4/35 4/15, 7/5 7/6 2/12 4/8, 7/6 5/19 5/15 5/16 9/6 2/8 2/5 2/12 7/4 2/3, 4/36 2/14 7/6, 9/2 4/36, 7/6 2/3 2/3, 4/36 2/8 4/9 4/2 5/17 5/17 2/3 2/11 4/42 2/3 2/2 4/30 4/9, 7/4 5/25 2/6 5/14 4/42, 7/6 5/17
A
A/4
Appendix
Subject index, order number index

Page Page
S Safety shutdown (E-STOP) SBP SCB1 SCI1 SCI2 Selection and ordering data Serial interfaces Service and support SIMOLINK communication board SLB SIMOREG CM SIMOREG DC MASTER with fan SIMOREG DC MASTER without fan SIMOREG 6RL70 rectifier module Simple operator panel PMU Single-phase commutating reactors SLB Software modules Software structure Software update service for Drive ES Speed controller Speed setpoint Supplying high inductances Switching frequency T Technical data Technology board T100 Technology board T300 Technology board T400 Technology controller Technology software Terminal assignment Terminal connections for parallel connection Terminal expansion board CUD2 Terminal expansion board EB1 Terminal expansion board EB2 Terminal expansions Three-phase commutating reactors Torque limitation Trace function Training Training Center U USS protocol W Warnings
2/11 4/9 4/35 4/15 4/15 7/1 2/11 A/12 4/28 6/1, 7/3 2/19 2/18 4/42 2/3 5/24 4/28 4/2 2/5 4/41 2/6 2/6 5/18 5/19 3/1 4/24, 7/4 4/26, 7/4 4/19, 7/4 4/2 4/2, 7/4 2/13, 2/15 5/17 4/3, 7/4 4/11 4/13 4/9 5/24 2/7 2/8 9/4 9/4 2/11 2/9
4E 4EM 4EP 4EU 6DD 6DD16 6DD18 6DD19 6RA 6RA70 6RL 6RL70 6RX 6RX1240-0MV0 6RX1700-0AD.. 6RX1700-0AK00 6RX1700-0AS00 6RX1700-0BD.. 6RX1700-0CD64 6RX1700-0SV00 6RY 6RY1707 6RY1707-0AA08 6SE 6SE7008.-.CX84 6SE7008.-.NX84 6SE7021-0ES87-0FB1 6SE7021-8ES87-0FB1 6SE7023-4ES87-0FB1 6SE7027-2ES87-0FB1 6SE7031-2ES87-0FA1 6SE7031-8ES87-0FA0 6SE7033-2ES87-0FA1 6SE7036-0ES87-0FA1 6SE7041-0ES87-0FA1 6SE7041-6ES87-0FB1 6SE7080-0CX84-0BB1 6SE7080-0CX87-0BB0 6SE7087-2CX84-0BB1 6SE7087-6CX84-0BB1 6SE7087-7CX84-0BB1 6SE7087-8CX84-0BB1 6SE7090-0XX84-0AH2 6SE7090-0XX84-0BC0 6SE7090-0XX84-0KA0 6SE7090-0XX84-2FK0 6SE7090-0XX84-3EA0 6SE7090-0XX84-3EF0 6SE7090-0XX84-4HA0 6SE7090-0XX87-0BB0 6SE7090-0XX87-4AH0 6SE7098-0XX84-0BB0 6SE7972-0BB40-0XA0 6SW 6SW1700 6SX 6SX7000-0AE01 6SX7005-0AA00 6SX7005-0AB00 6SX7010-0AA00 6SX7010-0AB03 6SX7010-0AB05 6SX7010-0AB63 6SX7010-0FA00 6SX7010-0FF05 6SX7010-0FG00 6SX7010-0FJ00 6SX7010-0FJ50 6SX7010-0FK00 6SX7010-0KB00 6SX7010-0KC00 6SX7090-0XX84-2FK0 6SY 6SY7000-0AD15 6XV 6XV1830-0AH10 B B84143
5/24 5/24 5/24 4/23, 7/4 4/23 4/23, 7/4 7/2, 7/3 7/6, 9/3 9/6 7/6, 9/3 4/3, 7/4 4/2, 7/4 7/6, 9/3 7/6, 9/3 9/6 6/6, 7/5 7/4 9/3 9/3 5/25 5/25 5/25 5/25 5/25 5/25 5/25 5/25 5/25 5/25 7/4 7/4 7/4 7/4 7/4 7/4 4/26 4/35, 7/4 4/8, 7/4 7/6 4/18, 7/5 4/18, 7/5 4/8, 7/4 4/25, 7/4 4/26, 7/4 7/4 4/31 4/41 9/6 7/6 7/6 4/37, 7/6 7/6 4/37, 7/6 4/37 4/10, 7/4 4/31, 7/4 4/33, 7/4 4/29, 7/4 4/29 4/34, 7/4 4/12, 7/4 4/14, 7/4 4/37 4/29 4/31 5/25
A
A/5
Appendix
A ADB
Abbreviations
Carrier for small-format supplementary boards (Adapter Board) Fieldbus specification for the CiA user organization (CAN in Automation) (Controller Area Network) CAN Application Layer Supplementary board for communication (Communication Board) Supplementary board for CAN bus coupling (Communication Board CAN-Bus) Supplementary board for DeviceNet interfacing (Communication Board DeviceNet) Supplementary board for PROFIBUS-DP interfacing (Communication Board PROFIBUS) Communication Object with CAN bus communication Electronics module C98043-A7001 for SIMOREG DC MASTER (Control Unit / Direct Current) Terminal expansion board C98043-A7006 for CUD1 SCB1 Fieldbus specification of ODVA (Open DeviceNet Vendor Association) SCI1 DP Dezentrale Peripherie Supplementary board with additional inputs/outputs (Expansion Board 1) Supplementary board with additional inputs/outputs (Expansion Board 2) Gerte-Stammdaten file containing a definition of the communication characteristics of the communication boards for PROFIBUS-DP Identifier for CAN bus communication Parameter Index Backplane wiring for the installation of supplementary modules (Local Bus Adapter) Designation of a transmission channel for PROFIBUS-DP (Master Slave Acyclic / Class 1) Designation of a transmission channel for PROFIBUS-DP (Master Slave Cyclic / Class 1) SCI2
O OP1S
Optional control panel with plain text display and internal memory for parameter sets (Operator Panel 1 / Store) Process Data Object (CAN bus) Parameterkennung Related to a parameter (Parameter-Kennung-Wert) Simple control panel for the SIMOREG DC MASTERS (Parameterization Unit) ParameterNUmber Definition of number of parameter and process data words for PROFIBUS-DP communication (Parameter Process data Object) Fieldbus specification of the PROFIBUS-DP association (Process Field Bus) Parameterwert Prozessdaten Supplementary board for tacho interfacing (Sensor Board Pulse) Supplementary board for interfacing from SCI1 or SCI2 via fiber-optic cable (Serial Communication Board 1) Supplementary board with additional inputs/outputs; I/O slave module on SCB1 (Serial Communication Interface 1) Supplementary board with additional inputs/outputs; I/O slave module on SCB1 (Serial Communication Interface 2) Service Data Object (CAN bus) Fieldbus specification for fiber-optic ring bus (Siemens Motion Link) Supplementary board for SIMOLINK interfacing (SIMOLINK Board) Steuerwort Supplementary board with technology functions (Technology Board 100) Supplementary board with technology functions (Technology Board 300) Supplementary board with technology functions (Technology Board 400) Technologiebaugruppe T100, T300 or T400 Universelle serielle Schnittstelle Zustandswort (status word)
C CAN
P PDO
PKE PKW PMU PNU PPO
CAL CB CBC CBD
CBP2
PROFIBUS-DP
COB CUD1
PWE PZD
S SBP
CUD2
D DeviceNet
E EB1
EB2
SDO SIMOLINK SLB STW
G GSD file
I ID
IND
T T100
T300 T400 TB
L LBA M MSAC_C1
MSCY_C1
U USS Z ZSW
A
A/6
Appendix
Siemens companies and representatives inside Europe

Albania
BINDI sh. p. k. Tirana
Finland
Siemens Osakeyhti Espoo Helsinki
Italy
Siemens S. p. A. Milano Bari Bologna Brescia Cagliari Casoria Cassina de Pecchi Fanglia Firenze Genova Napoli Padova Palermo Pescara Roma Torino Verona
Russia
Siemens GmbH Moskau Moscow Barnaul Jakutsk Yekaterinburg Irkutsk Yshewsk Kaluga Krasnodar Novosibirsk Perm St. Petersburg Tbilissi Tjumen Tomsk Ufa Vladivostok
Armenia
Representative of Siemens AG Yerevan
France
Siemens S. A. S. Saint-Denis Bihorel Caluire-et-Cuire Cesson Svign Dijon Haguenau La Garenne Colombes La-Suze-sur-Sarthe Lesquin Les Ulis Lissess Lormont Marseille Mrignac Metz Montrouge Molsheim Nanterre Nantes Nice Pantin Paris La Dfense Reims Saint-Denis Saint-Quentin Strasbourg Toulouse
Austria
Siemens AG sterreich Vienna Bregenz Deutschlandsberg Eisenstadt Graz Innsbruck Klagenfurt Klosterneuburg Linz Salzburg St. Plten Villach
Latvia
Siemens S/A Riga
Slovak Republic
Siemens s.r.o. Bratislava Doln Kubin Horn Streda Michalovce Nitra Nov Zmky Trnava
Azerbaijan
Representative of SIMKO AS Baku
Lithuania
Lietuvos ELTIKA Vilnius Klaipeda
Belarus
Representative of Siemens AG Minsk
Luxembourg
Siemens S. A. Luxembourg-Hamm
Slowenia
Siemens d.o.o. Ljubljana Kranj Maribor
Belgium
Siemens S. A. Brussels Antwerpen Boussu Colfontaine Dilsen-Stokkem Gent Haasrode Herentals Huizingen Lige Namur Oostkamp Zaventem
Georgia
Representative of Siemens AG Tbilisi
Macedonia
SITAI d.o.o. Skopje
Spain
Siemens S. A. Bilbao Cornell de Llobregat Gijo La Corua Las Palmas de Gran Canaria Len Mlaga Murcia Palma de Mallorca Santa Cruz de Tenerife Sevilla Tres Cantos (Madrid) Valencia Vallodolid Vigo Zaragoza
Great Britain
Siemens plc Bracknell Beeston Belfast Bellshill Birmingham Bristol Camberley Cambridge Chessington Christchurch Clevedon Corby Congleton Crawley Cumbernauld East Kilbridge Fareham Glasgow Hemel Hempstead Hounslow Ilford Isle of Wight London Luton Manchester Milton Keynes Newcastle-upon-Tyne Oldham Oxford Poole Purley Romsey Telford Wellingborough Wembley
Malta
J.R.D. SYSTEMS Ltd. Harun
Moldavia
Siemens s.r.l. Chisinau
Bulgaria
Siemens AG Representative in Bulgaria Sofia
Netherlands
Siemens Nederland N. V. Den Haag Alphen a/d Rijn Zoetermeer
Croatia
Siemens d.d. Zagreb
Norway
Siemens A/S Oslo Fyllingsdalen Trondheim
Sweden
Siemens AB Upplands Vsby Gteborg Haninge Jnkping Kista Malm Solna Sundsvall
Cyprus
GEVO Ltd. Nicosia
Poland
Siemens Sp.z.o.o. Warsaw Gdask-Wrzeszcz Katowice Kratw Poznap Wroclaw
Czech Republic
Siemens s.r.o. Prague Brno Dinn Sthbro Trutnov
Switzerland
Siemens Schweiz AG Zrich Adliswil Basel Bioggio Bronschhofen Dietikon-Fahrweid Fahrweid Winterthur-Tss
Denmark
Siemens A/S Ballerup Alborg Brnshj Esbjerg Hedensted Hjbjerg Odense Skensved Tstrup Vejle
Portugal
Siemens S. A. Lisbon Amadora Albufeira Carnaxide Coimbra Evora Loures Matosinhos Codex Mem Martins Seixal
Greece
Siemens A. E. Athen, Amaroussio Acharnes Thessaloniki Vassiliko Evias
Turkey
SIMKO Ticaret ve Sanayi A.S. Findikli Istanbul Adana Alsancak-Izmir Ayazag-Istanbul Bexiktax-Istanbul Bursa Cerkezky-Tekikdag Kartal-Istanbul Kavaklidere-Ankara Mecidiyeky-Istanbul Mudanya Samsun
Eire (Ireland)
Siemens Ltd. Dublin
Hungary
Siemens Rt. Budapest Bicske Cegled Szombathely
Romania
Siemens birou de consultaTii tehnice Bucharest Slatina
Estonia
AS Siemens Tallinn
Iceland
Smith & Nordland HF Reykjavik
Ukraine
Representative of Siemens AG Kiew Charkiw Odessa Wischgorod
Yugoslavia
Siemens d.o.o. Beograd
A
A/7
Appendix
Africa Algeria
Siemens companies and representatives outside Europe

Nigeria
Siemens Limited Lagos Abuja Kaduna
Canada
Siemens Canada Limited Mississanga Ajax Brampton Burnaby Calgary Cambridge Clatham Dartmouth Drummondville Edmonton Kanata London Moncton Montreal Mount Pearl Ottawa Pointe Claire Sakatoon Sherbrooke Tilbury Vanier Windsor Winnipeg
Mexico
Siemens S A de CV Mxico, D.F. Aguascalientes Apodaca Chihuahua Cd. Jurez Culiacn Gmez Palacio Hermosillo Len Mrida Puebla San Juan Cuautlancingo Tijuana Tlajomulco de Zuniga Veracruz Villa Corregidora
Siemens Bureau dAlger Hydra
Angola
Escritrio de Representaco da Siemens em Angola Luanda
Republic of South Africa

Siemens Ltd. Halfway House Centurion Isando Pretoria Springs Woodmead
Botswana
Siemens (Pty) Ltd. Gaborone Iwaneng
Sudan
National Electrical Commercial Co. Khartoum
Congo
SOFAMATEL S.P.R.L. Kinshasa
Nicaragua
Siemens S. A. Managua
Cte dIvoire
Siemens AG S.A.R.L. Abidjan
Swaziland
Siemens (Pty) Ltd Matsapha
Panama
Siemens S. A. Panama
Tansania
Tanzania Electrical Services Ltd. Dar-es-Salaam
Chile
Siemens S.A. Santiago de Chile
Egypt
Siemens Limited Cairo-Mohandessin Smouha Alexandria Centech Cairo-Zamalek
Paraguay
Rieder & Cia. S. A. C. I. Asuncin
Tunesia
Siemens Bureau de Liaison Tunis
Colombia
Siemens S. A. Santaf de Bogot Barranquilla Cali-Occidente Medellin
Peru
Siemens S. A. Lima
Zambia
Siemens (Z) Ltd. Kitwe Lusaka
Ethiopia
Siemens (Pvt) Addis Abeba
Costa Rica
Siemens S. A. San Jos
Trinidad and Tobago

Biomedical Technologies Ltd. St. Augustin
Ghana
Impromex ACCRA Accra
Zimbabwe
Siemens (Pvt.) Ltd. Harare Alexandra Park
Cuba
EUMEDA Representacin Consultiva de Siemens Electromedicina Ciudad de la Habana
United States of America

Siemens Corporation New York Allentown Alpharetta Arlington Atlanta Auburn Hills Boca Raton Bridgewater Brooklyn Park Camarillo Charlotte Columbus Concord Cupertino Danvers Duluth Fountain Inn Gainsville Hickory Hoffman Estates Issaguah Iselin Johnson City Lake Oswego Lima Milwaukee Newport News Norcross Oklahoma City Palo Alto Piscataway Princeton Richardson Richland Sacramento Santa Clara Santa Fe Springs San Jose Sunnyvale Totawa Washington Wendell
Guinea
Andr & Cie. S. A. Lausanne
America Argentina
Siemens S. A. Buenos Aires San Martin Bahia Blanca Crdoba Las Heras Mar del Plata Rosario Boulogne sur Mer
Curaao
SANTRACO N. V. Willemstad
Kenya
Siemens Communications Ltd. Nairobi
Dominican Republic
Electromdica S. A. Santo Domingo
Lesotho
Range Telecommunication Systems (Pty) Ltd Maseru
Ecuador
Siemens S. A. Quito Guayaquil
Libya
Siemens A. G. Branch Libya Tripoli
Bolivia
Sociedad Comercial Industrial Hansa Ltda. La Paz
El Salvador
Siemens S. A. San Salvador
Malawi
Ecolectric Ltd. Blantyre
Brazil
Siemens Ltda. Sao Paulo Belo Horizonte Brasilia Campinas Curitiba Florianpolis Fortaleza Fravatai Jaboatao dos Guararapes Jundiai Manaus Prto Alegre Ribeirao Preto Rio de Janeiro Salto Salvador S. Bernado do Campo Vila Sao Joao
Guatemala
Siemens S. A. Ciudad de Guatemala
Mauritius
Ireland Blyth Ltd Port Louis
Honduras
Representaciones Electroindustriales S. de R.L. San Pedro Sula Tegucigalpa
Morocco
SETEL Socit Electrotechnique et de Tlcommunication S. A. Casablanca
Jamaica
Meditron Ltd. Kingston
Mosambique
Siemens Limitada Maputo
Martinique
Pri Medical Fort-de-France
Uruguay
Conatel S.A. Montevideo
Namibia
Siemens (Pty.) Ltd. Windhoek
Venezuela
Siemens S. A. Caracas Barcelona Maracaibo Perto Ordaz Valencia
A
A/8
Appendix
Siemens companies and representatives outside Europe

Asia Bahrain
Siemens AG Service Center Transitec Gulf Manama
Japan
Siemens K. K. Tokyo Kobe Fukuoka Hiroshima Ishikawa Kanagawa Nagoya Osaka Sapporo Sendai Yokohama
Oman
Siemens AG Muscat Branch Ruwi Muscat
Sri Lanka
Dimo Limited Colombo
Syria
Siemens AG Damascus Branch Dasmascus
Bangladesh
Siemens Bangladesh Ltd. Dhaka Khulna
Pakistan
Siemens Pakistan Engineering Co. Ltd. Karachi Faisalabad Islamabad Lahore Peshawar Quetta
Taiwan
Siemens Ltd. Taipei Taichung Kaohsiung Taoyuan Hsien
Brunei
AMS Technologies Sdn Bhd Negara Brunei Darussalam
Jordan
Siemens AG Jordan Branch Shmeisani-Amman Amman
Peoples Republic of China

Siemens Ltd., China Beijing Changchun Chengdu Chongqing Chuzhou Dalian Fuqing Fuzhou Guangzhou Hangzhou Jilin Jinan Nanhai Nanjing Panyu Rizhao Shanghai Shenyang Shenzhen Suzhou Tianjin Wuhan Wuxi Xian Xiaogan City Zibo
Thailand
Siemens Limited Bangkok Rayong
India
Siemens Ltd. Ahmedabad Bangalore Calcutta Chandigarh Chennai Coimbatore Gurgaon Kaloor Mumbai Nashik Navi Mumbai New Dehli Pune Secunderabad Vadodara
Kazakhstan
Representative of Siemens AG Almaty
Turkmenistan
Representative of Siemens AG Aschgabad
Kirghizstan
Representative of Siemens AG Bischkek
Uzbekistan
Representative of Siemens AG Taschkent
Korea (Republic)
Siemens Ltd. Seoul Changwon Kyungki-Do
United Arab Emirates

Siemens Resident Engineers Dubai Abu Dhabi
Kuwait
National & German Electrical and Electronic Services Co. (NGEECO) Kuwait
Indonesia
Representative Office Siemens AG Jakarta Batam Cilegon Surabaya
Vietnam
Siemens AG Representation Hanoi Ho Chi Minh City
Lebanon
Siemens AG Lebanon Branch Beyrouth
Iraq
Siemens AG Baghdad
Philippines
Siemens Inc. Makati City Pasig City Cebu Davao City
Yemen
Tihama Tractors & Engineering Co. Ltd. Sanaa Aden
Malaysia
Siemens Electrical Engineering Sdn. Bhd. Petaling Jaya Kuala Lumpur Kajang
Iran
Siemens S.S.K. Teheran
Australia
Siemens Ltd. Melbourne Adelaide Bayswater Brisbane Gladesville Milton Pennant Hills Perth Silverwater St. Leonards Sydney
Qatar
Arabian Construction Engineering Company Doha
Israel
Siemens Ltd. Tel Aviv Holon Herzeliya Ramat Hakhaiyal
Myanmar
Siemens Ltd. Yangon
Saudi Arabia
Arabia Electric Ltd. (Equipement) Jeddah Al Khobar Riyadh
Nepal
Amatya Enterprises (Pvt.) Ltd. Kathmandu
Singapore
Siemens Advanced Engineering (Pte.) Ltd. Singapore
New Zealand
Siemens (NZ) Limited Auckland Wellington
A
A/9
Appendix
Information and ordering on the Internet and on CD-ROM

A & D in the WWW

Detailed information about the product range to be used and the services that are available is essential at the planning and project engineering phases of plant automation projects. It is a fact that this information has to be as up-todate as possible. For this reason, the Siemens Group Automation and Drives (A&D) provides a comprehensive information service on the World Wide Web that makes it easy for our customers to acProduct selection with the interactive catalogs Providing comprehensive information and user-friendly interactive functions: The interactive catalogs, CA 01 and ET 01, featuring over 80 000 products, provide a comprehensive overview of the Siemens Automation and Drives product spectrum. You will find everything that you need to fulfill any task in the fields of automation, controlgear, electrical installation and drives. All the information is embedded in a user interface that supports easy, intuitive operation.
cess all the necessary information. You will find everything you need to know about products, systems and service contracts at: http://www.siemens.de/ automation
When you have selected your products, you can submit your order by fax or via an online link at the press of a button. You will find Information on the interactive catalogs on the Internet at: http://www.siemens.de/ automation/ca01 or on CD-ROM: Automation and Drives, CA 01 Order No.: E86060-D4001-A110-B4-7600 Installation Systems, ET 01 Order No.: E86060-D8200-A107-A2-7600
Easy shopping with the Siemens Mall The Siemens Mall is the virtual department store of Siemens AG on the Internet. You can access a gigantic product spectrum that is presented clearly and informatively in electronic catalogs. Data transfer via EDIFACT allows the complete ordering process, from selection to ordering and order tracking, to take place online via the Internet. Numerous functions are available to you which make the job easier. Powerful search functions make it easy to find the required products and check their availability immediately. Individual customer discounts and quotations are available online as well as tracking and tracing of your order. You will find the Siemens Mall on the Internet at: http://www.siemens.de/ automation/mall
A
A/10
Appendix
Customer support
Automation & Drives customer support Whether you need a service specialist or a spare part, advice from a product expert or just an answer to a question: Contact the Service & Support Team The team for your success.
Helpline for service and support You need help and are not sure who to contact. We will ensure that you get assistance quickly.
The helplines guarantee that the right local specialist provides you with technical support. The helpline, for example in Germany, provides assistance 365 days a year roundthe-clock in English and German.
Tel.: +49 (0)180 50 50 111
Online support Our online support provides fast, effective assistance round-the-clock, worldwide and in five different languages. Online support offers a wide range of technical information: FAQs, Tips and Tricks, downloads and news Free manuals Helpful programs and software products payment accepted with the SIMATIC Card
http://www.siemens.de/ automation/service&support
Field service Your plant is installed and you need help quickly on site. We have the specialists with the necessary expertise near you wherever you are in the world. Our dense service network means that you will receive attention quickly and reliably. In Germany, you can request an expert 365 days a year round-the-clock. Tel.: 0180 50 50 444 1) Spare parts and repairs Our worldwide network of regional spare parts warehouses and repair shops responds quickly and reliably with the latest in logistics. In the event of queries concerning repairs or spare parts, please call the following number (in Germany): Tel.: 0180 50 50 446 1) Out of office hours and at the weekend, you can contact our emergency spare parts service under this number. Naturally we also offer service contracts tailored to your individual needs. Please contact your local Siemens representative for further information.
Technical support Technical support with using our products, systems and solutions in the field of automation and drives is available in English and German. Capable, trained and experienced specialists also offer Teleservice and Video Conferencing for particularly difficult problems. FreeContact the route to technical support free of charge: European and African time zones Tel.: +49 (0)180 50 50 222 Fax: +49 (0)180 50 50 223 E-mail: techsupport@ad.siemens.de
Mo.-Fr.: 7:00 to 17:00 (CET) USA time zones Asian/ Australian time zones
Tel.: +65 (0)740-7000 Fax: +65 (0)740-7001 E-mail: drives.support@ sae.siemens.com.sg

Mo.-Fr.: 8:30 to 17:30 (local time: Singapore)
24h hotline toll-free: +1 (0)800 333 7421 Tel.: +1 (0)770 740-3505 Fax: +1 (0)770 740-3396 E-mail: drives.support@ sea.siemens.com
Mo.-Fr.: 8:00 to 20:00 (local time: Eastern Time)
1) Germany only, for local Lnder telephone numbers visit: http://www.siemens.de/ automation/service&support
A/11
Appendix
Customer support
Knowledge Base on CD-ROM For working environments without an online connection to the Internet, an extract of the information provided free of charge is available on CD-ROM (Service & Support Knowledge Base). This CD-ROM contains all the upto-date product information (FAQs, downloads, Tips and Tricks, news) as well as general information about service and technical support. You will also find on the CDROM a complete text search function and our Knowledge Manager which will help you to locate solutions. The CD-ROM is updated every 4 months. As with our online service on the Internet, the CD Service & Support Knowledge Base is available complete in 5 languages (English, German, French, Italian and Spanish). You can order the CD Service and Support Knowledge Base from your Siemens contact partner. Order No. 6ZB5310-0EP30-0BA1 Order over the Internet (using the SIMATIC Card or a credit card) at:
http://www.siemens.de/ automation/service&support under Shop.
SIMATIC Card You can use the SIMATIC Card to purchase service credit. This credit can then be used to access the technical support services that are subject to charge (FastContact, ServiceLine) or to download software products and application examples from the Internet. The SIMATIC Card operates on the same principle as a telephone card.
You can access your credit using the SIMATIC Card number and the SIMATIC Card PIN (both numbers are on the rear of your SIMATIC Card or will be supplied by e-mail when you purchase over the Internet). On the Internet you can also view the account for your SIMATIC Card at: http://www.siemens.de/ automation/simatic-card
The SIMATIC Card can be ordered as follows: From your Siemens contact partner
SIMATIC Card Units Order No. 200 6ES7 997-0AA00-0XA0 500 6ES7 997-0AB00-0XA0 1000 6ES7 997-0AC00-0XA0 Validity: 2 years from date of purchase
On the Internet in conjunction with a credit card, the SIMATIC Card can be used immediately: http://www.siemens.de/ automation/simatic-card
Tel.: +49 (0)911 895 7777 Fax: +49 (0)911 895 7001
A
A/12
Appendix
Notes
A
A/13
Appendix
In Germany
Conditions of sale and delivery, export regulations

Export regulations
The products listed in this catalog/price list may be subject to European/German and/or US export provisions. Any export requiring approval is therefore subject to authorization by the relevant authorities. For the products listed in this catalog/price list, the following export regulations must be adhered to in accordance with currently valid regulations. Subject to the General Conditions of Sale as well as the General Conditions of Supply and Delivery for Products and Services of the Electrical and Electronics Industry.
For Export
Subject to the General Conditions of Supply and Delivery for Products and Services of the Electrical and Electronics Industry and to any other conditions agreed upon with the recipients of catalogs/ price lists. a Software products are subject to the General Licence Conditions for Software Products for Automation and Drives. a Prices are listed in (Euro) ex delivery point, excluding packaging.
AL
Number of the German export list Products with a code other than N must be approved for export. The export codes of the respective data medium must also be adhered to for software products. Goods labeled with AL not equal to N are subject to European or German export authorization when being exported out of the EU.
Value-added tax (VAT) is not included in the prices. It will be added according to legal provisions at the applicable rate. We reserve the right to adjust prices and shall charge the prices applying on the date of delivery. ECCN
Notes
All dimensions in this catalog/price list are in mm. The illustrations are for reference only. We reserve the right to make changes, in particular to the specified values, dimensions and weights, unless specified otherwise on the individual pages of this catalog/price list.
Number of US export list (Export Control Classification Number) Products with a code other than N require approval for reexport to certain countries. The export codes of the respective data medium must also be adhered to for software products. Goods labeled with ECCN not equal to N are subject to US reexport authorization.
Even without a label, or with label AL: N or ECCN: N, authorization may be required due to the final whereabouts and purpose for which the goods are to be used. The AL and ECCN export codes specified in our confirmations, delivery notes and invoices apply. Subject to change without prior notice.
Responsible for Technical contents: Siemens AG, A&D LD M PM, Nrnberg Editors: Siemens AG, A&D PT 5, Erlangen
Siemens AG Automation & Drives Group Large Drives Division Postfach 4743, 90025 Nrnberg Germany http://www.siemens.de/automation/ld A/14
Order No. E86060-K5321-A111-A1-7600 Printed in Germany KG K 0502 8.0 SV/E 164 En/222291
Automation and Drives Group (A&D)

Further information can be obtained from our branch offices listed in the appendix of this catalog
Automation & Drives Interactive catalogs on CD-ROM Components for Automation & Drives Electrical Installation Technology Analysis Systems Gas Analysis Equipment for the Process Industry Process Analysis, Components for Sample Preparation SIPAN Liquid Analysis Automation Systems for Machine Tools SINUMERIK & SIMODRIVE Cables, Connectors and System Components Drive Systems Variable-Speed Drives DC Motors DC Drives Preferred Series up to 500 kW DC Drives Preferred Series 215 kW to 1500 kW SIMOREG DC MASTER 6RA70 Digital Chassis Converters SIMOREG K 6RA22 Analog Chassis Converters SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units SIMOVERT PM Modular Converter Systems SIEMOSYN Motors MICROMASTER 410/420/430/440 Inverters SIMOVERT A Current-Source DC Link Converters SIMOVERT MV Medium-Voltage Drives MICROMASTER, MIDIMASTER Low-Voltage Motors for Variable-Speed Drives SIMODRIVE 611 universal and POSMO SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Motion Control SIMADYN D Control System Automation Systems for Machine Tools SIMODRIVE AC Main Spindle Motors 1PM, 1FE, 1PH AC Servomotors 1FT, 1FK AC Linear motors 1FN Converter System SIMODRIVE 611 Converter Systems SIMODRIVE POSMO A/CD/CA/SI Low-Voltage Three-Phase-Motors Project Manual Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled Drive and Control Components for Hoisting Equipment Electrical Installation Technology Circuit-Breaker Systems Fuse Systems Distribution Board Systems Building Management Systems with instabus EIB Program Overview Modular Devices STAB Wall-Mounting Distribution Boards SIKUS Floor-Mounting Distribution Boards 8PU Busway System Human Machine Interface Products/Systems SIMATIC HMI Industrial Communication and Field Devices M 10 M 11 HE 1 Systems Engineering Power supplies SITOP power System cabling SIMATIC TOP connect MOBY Identification Systems Industrial Microcomputers SICOMP DA 12 DA 12.1 DA 12.2 DA 21.1 DA 21.2 DA 22 DA 45 DA 48 DA 51.2 DA 62 DA 63 DA 64 DA 65.3 DA 65.4 DA 65.10 DA 65.11 DA 99 NC 60 SIPOS Electric Actuators Electric Rotary, Linear and Part-turn Actuators Electric Rotary Actuators for Nuclear Plants SIMATIC Industrial Automation Systems SIMATIC PCS Process Control System SIMATIC S5/PC/505 Automation Systems Components for Totally Integrated Automation SIMATIC PCS 7 Process Control System ST 45 ST 50 ST 70 ST PCS 7 Process Engineering Field Instruments for Process Automation Measuring Instruments for Pressure, Differential Pressure, Flow, Level and Temperature, Positioners and Liquid Meters SIWAREX Weighing Systems Process Recorders and Accessories SIPART, Controllers and Software FI 01
Catalogs of the
Catalog
CA 01 ET 01
Low-Voltage Controls and Distribution Low-Voltage Controlgear, Switchgear and Systems Communication-Capable Controlgear, Controlgear with SIRIUS, SIGUARD Safety Systems, Control and Signalling Devices, Switchgear, Transformers and DC Power Supplies, Main- and EMERGENCY-STOP Switches, Control Switches, Terminal Blocks BERO - Sensors for Automation Products and Systems for Low-Voltage Power Distribution SENTRON WL
Catalog NS K
PA 10 PA 11 PA 20
NS BERO NS PS NS WL
NC 60 NC Z Motion Control System SIMOTION PM 10
WT 01 MP 20 MP 31
MP 35 MP 35.1/.2
KT 10.1 KT 10.2 KT 21 KT 51
I 2.1
System Solutions Applications, Products and Services for Industry Automation Solutions in the Plastic Industry with SIMATIC S7
SL 01 SL 10
I 2.11 I 2.31 I 2.32 I 2.36 ST 80
TELEPERM M Process Control System AS 235, AS 235H and AS 235K automation systems AS 388/TM and AS 488/TM automation systems OS 525 operating and monitoring system Operating and monitoring with WinCC/TM
PLT 111 PLT 112 PLT 122 PLT 123 PLT 130
IK PI
CS 275 bus system
A&D/3U/En 14.05.02
Schutzgebhr: 5,
Siemens Aktiengesellschaft Automation and Drives Large Drives Postfach 47 43, D-90025 Nrnberg
w w w. s i e m e n s. c o m
Order No. E86060-K5321-A111-A1-7600

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simoreg

Digital Chassis Converters

Catalog DA 21.1 2002

Catalogs Large Drives

Selection and Ordering Data

Documentation and Training

DQS-certified in accordance with DIN EN ISO 9001 DIN EN ISO 14001

SIMOREG 6RA70 DC MASTER Overview

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Type overview Guide

Rated supply voltage Rated DC current armature Rated DC current field

Dimensions 385 x 265 x 239-313 (H x W x D mm x mm x mm)

625 x 268 x 318

700 x 268 x 362

780 x 410 x 362

880 x 450 x 500

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER System Overview

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

s Power section and cooling

Power section: Armature and field circuit

Fig. 2/1 Basic electronics board

Fig. 2/2 SIMOREG 6RA70, 15 A/30 A

Fig. 2/3 SIMOREG 6RA70, 2000 A

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

OP1S converter operator panel

SIMOREG 6RA70 DC MASTER

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Design and mode of operation

Switchover of parameter sets

Switchover of BICO data sets

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Design and mode of operation

s Closed-loop functions in armature circuit

Actual speed value

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Design and mode of operation

s Closed-loop functions in armature circuit

Siemens DA 21.1 2002

SIMOREG 6RA70 DC MASTER

Design and mode of operation

s Closed-loop functions in field circuit

s Monitoring and diagnosis

Field current controller

Fig. 2/7 SIMOREG converter family