FMC Flowline Product Catalog PDF
FMC Flowline Product Catalog PDF
FMC Flowline Product Catalog PDF
http://www.fmctechnologies.com
FMC Technologies is the worlds leading supplier of flowline products and services
to the oilfield industry and is the standard against which all others are measured. From the original Chiksan and Weco products to the revolutionary equipment designs and integrated services of today, FMC Technologies fluid control family of products and services enables customers to achieve maximum life and value from their flowline systems throughout a complete range of applications. The success of FMC Technologies Fluid Control technology stems from a strong tradition of anticipating and responding to customer needs in every way possible. By focusing on the delivery of top products and services, FMC Technologies is helping its customers face tomorrows technical and economic challenges today.
Manufacturing Leader
FMC Technologies Fluid Control manufacturing facility is located in Stephenville, Texas. The plant was constructed in 1980 and expanded in 1984, 1987, and 1996. The facility occupies a 44-acre site and comprises 220,000 square feet of manufacturing capacity and 48,000 square feet of customer service, production support, and engineering offices. It utilizes the latest in computer numerical controlled (CNC) machining centers, production planning systems, computer aided design/computer aided manufacturing (CAD/CAM) systems, and the latest technology in order and distribution operating systems. The Stephenville facility produces a wide range of flowline equipment for distribution worldwide.
FMC Technologies, Inc.
Unsurpassed Quality
FMC Technologies Fluid Control quality system has been surveyed and approved by DNV and meets ISO 9001 and European Pressure Equipment Directive 97/23/CE. Most products are supplied with the CE marking. Chiksan and Weco products also can be supplied with both type and case approval from DNV, Lloyds, ABS, GGTN, and others. Products for sour gas service meet NACE MR-01-75 and API RP-14-E. Complete material certification and traceability are also available.
Worldwide Distribution
Chiksan and Weco products are distributed from more than 60 locations worldwide. FMC Technologies fluid control facilities stock many flowline products in the specific sizes, pressures, and materials common in the various regions. From a replacement seal for a Chiksan swivel joint to a platform full of well servicing equipment, FMC Technologies delivers.
Integrated Services
To satisfy the total flowline requirements of its customers, FMC Technologies has consolidated its industry-leading aftersales capabilities into a comprehensive Integrated Services program. Integrated Services is helping customers worldwide realize the maximum value from their flowline assets to guarantee that the right products are shipped to the job site in top working condition. This total solutions approach includes the InteServ tracking and management system, mobile inspection and repair, strategically located service centers, and genuine Chiksan Weco spare parts.
Contents
Introduction Contents 1 2-3
Weco Valves
Plug Valves Check Valves Throttle Valves Pressure Relief Valves Butterfly Valves & Actuators 4-7 8-9 10 11 12 - 15
Weco Unions
Wing Unions Other Weco Unions Hammerless Unions & Tools Weco Fittings & Pup Joints 24 - 30 31 32 - 33 34 - 35
Integrated Services
About InteServ Database Asset Management Mobile Inspector & Repair Service Centers Spare Parts Management 36 37 38 38 39 39
Weco Butterfly Sizing 50 - 51 Information Weco Pneumatic 52 - 54 Actuator Specifications Weco Actuator Sizing Specifications Weco Actuator Sizing Information Warnings & Cautions FMC Technologies Contacts 55 56 - 57
77 Back Cover
Choice of operators, actuators Gear operators, pneumatic actuators and hydraulic actuators are available. Body erosion virtually eliminated Fluid is forced between the plug/seal interface, limiting wear to replaceable parts.
Ultimate sealability, no adjustments required Floating plug improves sealability and reduces plug wear.
Low torque operation at all pressures Cylindrical plug fits between seal and side segments, reducing plug drag on the valve body.
Weco ULT and DR plug valves are premium, quarter-turn valves designed for a wide range of standard and sour gas drilling, production, and well-servicing applications. These rugged valves are offered in single and dual-body designs in pressures to 20,000 psi. They range in size from 1 to 4-inches and come with threaded, Weco wing union, flanged, and clamp hub ends. Consult factory for configurations. Like all pressure containing products, Weco plug valves require special handling (see inside back cover for Warnings and Cautions).
quarter-turn valves
ULT Plug Valves
The benefits of FMCs ULT plug valves are a direct result of its unique design features. Combined, these features have redefined the standards for plug valve operating principles and performance.
Ultimate Sealability
The key to the ULT plug valves unprecedented seal integrity is its proprietary floating plug and dual-seal design. When the valve is closed, the dual segment seal provides a redundant seal on the downstream side of the valve. In 3-inch and larger sizes, the ULT plug valve also employs a two-piece plug and stem design. When these valves are closed, line fluid pressure in the body is equalized around the plug resulting in ultimate sealing and low operating torque.
In addition to improved bidirectional seal performance, the ULT plug valve dramatically extends service life. When a traditional plug valve is closed, high-pressure fluids are forced between the upstream body and seal segment interface. This flow path can erode the valve body, potentially ruining the valve. When a ULT plug valve is closed, the only available flow path is between the seal segment and plug interface. This flow path eliminates body erosion and limits any potential wear to replaceable components. OPERATING PRINCIPAL
Top View - Valve open Line fluid Top View - Valve closed
In addition to improved valve body life, two other frequent operating problems associated with highpressure plug valves - both of which cause premature damage to seals and increased valve operating torque - are solved by the ULT plug valve. Traditional plug valve designs can sometimes seal on the upstream side of the valve, resulting in extrusion damage to the upstream segment seal. Traditional plug valves can also trap body pressure after line pressure is removed from the valve, resulting in extrusion damage to both upstream and downstream segment seals. The dualseal design of the ULT plug valve, by forcing flow between the plug and segment interface, eliminates both of these problems.
Superior sealability, increased life of valve body and elimination of premature seal damage result in significant savings in life cycle costs of the ULT plug valve over traditional plug valves. Qualification tests have proven the the ULT plug valve extends service life 3 to 5 times over other plug valves while reducing maintenance costs. On 1 inch size, ULT parts kits may be used in existing DR plug valve bodies to extend the life of these valves.
Floating plug
Floating plug
Two-piece floating plug/stem Proprietary floating plug and stem uniformly distribute load against the downstream seat to improve sealability and reduce plug wear.
Handles sand, proppant, and cement Linear wave springs prevent small particles from entering metal-to-metal seal area, enabling use in a broad range of applications.
Recommended service
Slick water, sand, proppant/ gel, energized fluids, inhibited acids and cement
Fast, simple field repair Bottom entry design provides access to all valve internals without having to remove the operator or actuator.
Eliminates body washout, extends body life Dual seals direct flow between the seal segment and plug to provide long, trouble-free service life.
Eliminates body washout, extends body life Dual seals direct flow between the seal segment and plug to provide long, troublefree service life.
Fast assembly Integral stem and plug provide fast, sure assembly without adjustments.
Interchangeable design Internal components of 1 size interchange with Weco DR valve components, potentially extending the life of those valve bodies.
Eliminates corrosion in segment sealing area Dual segment seals greatly reduce erosive fluid flow between the seal segments and the plug valve body to improve sealing capabilities and extend service life.
See specifications tables (pg. 42 - 43) for sizes, dimensions, weights, materials, and part numbers.
See specifications tables (pg. 42 - 43) for sizes, dimensions, weights, materials, and part numbers.
Fast, easy service Top-entry design and removable flapper assembly make repair fast and easy.
ACME thread cap Coarse, ACME thread cap can be easily removed without having to remove the valve from the line.
Replaceable seat Stainless steel seat is replaceable, reducing the need to scrap body.
Open flow path Flapper dynamics provide optimum flow through the valve and low flow differential.
Forged design Forged body, unique flow dynamics, advanced erosion characteristics, and abrasion-resistant components combine for long service life.
Abrasion resistant flapper Carboxylated nitrile flapper face is abrasion resistant against a complete range of well fluids.
Weco check valves are used to isolate well-servicing equipment from high-pressure treating fluids during fracturing applications. Offered in three primary models, these rugged valves seal against a complete range of well-servicing fluids at pressures to 20,000 psi. Valves are available in 1-1/2 to 4-inch bore sizes for standard and reverse flow. Sour gas models available. Consult factory for configurations. Like all pressure containing products, Weco check valves require special handling (see inside back cover for Warnings and Cautions).
FMC Technologies, Inc. 8
Easy, low-cost service Main seal is located on seat, reducing exposure to flow. Enables seal to be replaced without replacing seat or dart.
Low-inertia dart design Hollow dart and fixed stem minimize pressure required to start flow. Non-metallic bushing reduces friction, increasing dart and stem life.
Minimizes explosive decompression Explosive decompression resistant materials and design for long service life.
N2 and CO2 capability Stainless steel internal components and special elastomer seal handle gas velocities in excess of 250 feet/second.
Abrasion resistant flapper Carboxylated nitrile flapper face is abrasion resistant against a complete range of well fluids.
Replaceable seat Separate seat/body design ensures the seat can be replaced as needed. Open flow path Flapper dynamics provide optimum flow through the valve and low flow differential.
See specifications tables (pg. 44 - 45) for sizes, dimensions, weights, materials, and part numbers.
Throttle Stem The stem travels inside the cage and controls the amount of flow through the cages ports.
Shut-off Control A quarter-turn control is operated with a standard plug valve bar to rotate the plug between the full open and full closed positions.
Plug The plug provides full shutoff capability. The plug is protected from throttling by being operated when the throttle stem is fully choked.
Ported Cage Fluid flows radially leading to energy dissipation in the center of the ported choke cage.
The best attributes of a ported cage choke and a plug valve are combined in FMCs flowline choke valve. The choke portion of the valve is used to throttle high velocity flows while the plug valve portion of the valve remains full open. The plug valve portion is protected by the choke from high velocity erosive flow. Because of the combined use of the two halves of the valve, high velocity erosive flows can be throttled without degrading the positive shutoff performance of the valve. (see inside back cover for Warnings and Cautions).
FMC Technologies, Inc. 10
ACME Thread Body Cap Full ACME thread engagement between body and body cap ensures 3:1, burst pressure:cold working pressure ratio.
Field Repairable If ball, seat, or seals need replacing, easyto-use field repair kits are available.
Relief Mechanism The spring, ball, and seat arrangement provide a direct acting, self reseating valve. No manual intervention is required to reseat the valve after pressure stabilization.
Up to 20,000 psi cold working pressure; 2-inch size Up to 15,000 psi cold working pressure; 3-inch size
Choice of operators, actuators All Weco butterfly valve models can be equipped with a wide range of operators and actuators. Outstanding flow efficiency Streamlined disc design minimizes turbulence and pressure drop for greater flow efficiency.
Fast, simple field repair If a valve should need repair, it can be completely reconditioned in the field using interchangeable stock parts. Leak-proof installation Ribbed seat face eliminates the need for flange gaskets and ensures leak-proof installation.
Weco butterfly valves offer the ultimate in dependable, economical flow control. These field-proven valves are available from stock in 2 through 24-inch sizes and can handle working pressures up to 175 psi. For pressure ratings from 176 psi up to 285 psi, consult factory. Wafer, notched, and lug-type body styles meet requirements for new or existing flowline systems. Using a variety of materials, valve bodies, discs, stems, and seats can be individually matched to specific operating conditions, including temperature range, type and concentration of fluid, and various flow conditions. All materials meet ASTM and AISI standards.
Actuators
No in-line pins, screws or bolts Hex drive provides positive disc movement without in-line pins, screws, or bolts. Triple seal design An O-ring, undersized stem holes in the seat, and corresponding flats on seat and disc hubs provide three completely independent seals. This unique feature isolates both the upper and lower stems from line fluid, allowing use of standard stem material.
Self-centering disc Dual stem with upper and lower tangential pins allows a self-centering disc. This design provides equal sealing pressure 360 around the disc, ensuring positive shut off and extending service life.
Elastomer seat An elastomer seat with two-piece, hard phenolic back-up eliminates seat walking and allows the seat to expand under pressure, making the valve body the pressure containing component.
Model 12
Short neck, wafer body; 175 psi cold working pressure, 2 t0 12-inch sizes; 150 psi cold working pressure, 14 and 16-inch sizes
Model 12N
Short neck, notched body; 175 psi cold working pressure, 2 to 6-inch sizes
Recommended service
Recommended service
General on/off and throttling services from 1mm Hg absolute vacuum to full working pressure
Features
General on/off and throttling services from 1mm Hg absolute vacuum to full working pressure
Features
Valves are selfcentering and mount between 125 or 150 lb ANSI flanges
Model 22
Long neck, wafer body; 175 psi cold working pressure, 2 to 12-inch sizes.
Model 22L
Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes
Recommended service
General on/off and throttling services from 1mm Hg absolute vacuum to full working pressure
Features
Recommended service
General on/off and throttling services from 1mm Hg absolute vacuum to full working pressure
Features
Valves are selfcentering and mount between 125 or 150 lb ANSI flanges Long neck allows for pipe insulation
Tapped lugs allow independent ustream or downstream bolting to 125 or 150 lb ANSI flanges Long neck allows for pipe insulation.
See specifications tables (pg. 46 - 51) for sizes, dimensions, weights, materials, and part numbers.
Vane Actuators
Recommended service
Compact, pneumatic actuator for on/off valve operation
Features
Pneumatic Actuators
Recommended service
The only moving part, the vane, is cast integral to the shaft for sturdiness; does not require field lubrication Fully repairable in-line Mounts directly to valve in any quadrant
Mounts directly to Weco butterfly valves without special adapters or mounting hardware Full 90 operation with a minimum of 30 psi, air, no adjustments required
Gear Operators
Recommended service
Features
Manual on/off or throttling services Operator has 90 travel arc with internal travel stop screws for a plus or minus 20 adjustment at either end of the travel Mounts on the valve in any quadrant Chain wheel attachment available Hand-wheel shaft extensions available
Standard Handle
Recommended service
Manual on/off service
Features
Throttling Handle
Recommended service
Positive-stop gripper with integral locking lug ensures full open/full closed operation Model 12 and 12N valves have a detent plate which bolts on the valve body in each of four quadrants Model 22 and 22L valve have a pre-notched top flange with on/off detent positions
Notched detent plate and positive-stop gripper with integral locking lug ensures positive locking in any of 10 positions from full open or full closed operation Detent plate bolts on the valve body in each of the four quadrants.
See specifications tables (pg. 46 - 51) for sizes, dimensions, weights, materials, and part numbers.
Steamlined bore minimizes flow restrictions Smooth, round bore design minimizes turbulence and pressure drop, Longsweep and TripleStep swivel joints have extralong radius elbows that optimize flow characteristics and extend life in the ball race areas when handling abrasives at extremely high pressures.
Bearings key to rotation, strength To assure long, dependable service, Chiksan dual and tri-race ball bearing swivels are designed to meet or exceed load capacities and service conditions. All ball races are either flame hardened, carburized and hardened, or have snapin stainless steel ball races.
Proven packing design Industry leading packing design integrates an anti-extrusion ring that serves as a retainer and bearing to reduce friction between the resilient packing material and the packing chamber as the joint is rotated.
Field repairable If packing, bearings, or ball plugs should need replacing, easy-touse field repair kits are available.
Chiksan swivel joints deliver significantly longer life, superior performance, and reduced maintenance. Designed for standards and sour gas services, these world proven fittings come in 38 to 12-inch sizes and can handle pressures from vacuum to 20,000 psi. Many different Chiksan assembly configurations are available. These styles can be combined in an unlimited variety of ways to suit practically any installation. Available end connections are threaded, integral Weco wing union, beveled for welding, or flanged. Like all pressure containing products, Chiksan swivels require special handling (see inside back cover for Warnings and Cautions).
FMC Technologies, Inc. 16
Figure Number
3
Color Coding 8
1 3
Material 2 4 1 1 14 1 12 2 3 4 Ductile Iron Carbon Steel Ductile Iron Carbon Steel Carbon Steel Carbon Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel
Low-Pressure Swivel Joints 1,000 (69) 6,000 (414) 10,000 (690) 7,500 (517) 10,000 (690) 10,000 (690) 15,000 (1034) 15,000 (1034) 10,000 (690) 15,000 (1034) 7,500 (517) 20,000 (1379)
Cold Working Pressure psi (bar) 175 (12) 285 (20) 600 (41) 1,2,3 1,3,4 2,3 3 3,4 3,6,8 3,6 5 5 3,6,7 3 6 3 3 3 3,6 3
Blue
Silver
Black
Black
Black Red
Brown
Light Blue
Flanged Flanged NPT NPT Beveled for welding Female line pipe threads Female line pipe threads Weco figure 1002 union Weco figure 1502 union Female line pipe threads Weco figure 1002 union Weco figure 2202 union Weco figure 1502 union Weco figure 1002 union Weco figure 1502 union Female line pipe threads Weco figure 2002 union
Notes All body materials meet ASTM or AISI standards. Consult factory for special sizes, styles, end connections, or packing units.
6. 7. 8.
Power make-up must be used for line pipe threaded connections to achieve rated cold working pressure. 3-inch size rated at 10,000 psi could working pressure with integral Weco 1002 union ends only. 5-inch size available with threaded or beveled ends; limited to 3,000 psi could owrking pressure. Sour gas service FMC Technologies manufactures Chiksan sour gas swivel joints in accordance iwth the National Association of Corrosion Engineers (NACE) Standard MR-01-75 and the American Petroleum Institutes (API) Standard RP14-E. These swivel joints are specially heat-treated and inspected for controlled hardness. Because the specially heat treated steel required for sour gas service does not provide a strong enough bearing surface, Chiksan sour gas swivel joints use patented snap-in ball races to assure extra strength and high load-bearing capacity. Fluoroelastomer or HNBR packing is used to isolate the races from the line fluid.
1. 2. 3. 4. 5.
Flanged ends faced and drilled to Class 150 flange specifications, unless otherwise specified. Not available in Styles 80, 10, or other styles requiring more than two swivel connections. 3/8 - to 4-inch sizes furnished with nitrile packing and brass or stainless steel anti-extrusion ring. 6 - to 12-inch sizes furnished with nitrile packing and stainless steel anti-extrusion ring. Furnished with Fluoroelestomer or HNBR packing and stainless steel anti-extrusion ring. FMC Technologies does not warrant the performance of any elastomer seal for sour gas service.
Instream packing for long seal life World proven instream packing technology provides unsurpassed sealability and reliability in the harshest oilfield conditions. An integral anti-extrusion ring serves as a retainer and bearing to reduce friction between the resilient packing material and the packing chamber as the joint is rotated.
Exclusive design delivers longer life, lower cost TripleStep swivel joints deliver the highest bending and axial load capacities in the industry. They also eliminate rejections from excessive wear in the ball race areas as well as swivel seizures due to corrosion and brinnelling of the ball races. Unmatched erosion allowance Patented three step design coupled and bearing race geometry adds significant wall thickness under the male races and bearing load capacity without increasing swivel joint size or weight.
Eliminates routine maintenance An improved environmental seal reduces the potential for corrosion in the ball race area. The integrity of the seal and the use of a high-performance grease during initial assembly virtually eliminates the need for periodic greasing.
159.2
92.5
59.0 32.3
50.7
Competitive Swivels
FMC Swivels
For Longsweep swivels and sizes or pressures not shown, consult factory
Recommended service
Long-radius elbows designed especially for high-pressure abrasive applications such as fracturing, choke-and-kill lines, cementing and circulating hoses, acidizing, and test lines
175 psi to 1,000 psi cold working pressure; 3/4 to 12-inch sizes.
Hydraulic control lines, mud lines, rotary line connections, BOP lines, test lines, offshore wellhead connections, cementing and circulating hoses, and chokeand-kill lines
Transfer lines, temporary flow lines, discharge lines, auxiliary flow lines, water lines, and other general-service oilfield applications.
See specifications tables (pg. 58 - 64) for sizes, dimensions, weights, materials, and part numbers.
Snap-in ball races Snap-in ball races provide hard bearing surface to deliver extra strength and high load-bearing capacity when handling sour gas.
Proven packing design Elastomeric packing with stainless steel anti-extrusion ring and secondary O-ring seal are used to isolate the races and bearings from line fluid.
Chiksan Swivel Joints for Sour Gas Service: High-Pressure Swivel Joints
6,000 psi cold working pressure, 2 and 3-inch sizes; Weco Figure 602 wing union end connections
7,500 psi cold working pressure, 3-inch size; Weco Figure 1002 wing union end connections 10,000 psi could working pressure, 1,2,3 and 4-inch sizes; Weco Figure 1502 wing union end connections 15,000 psi cold working pressure, 2 and 3-inch sizes; Weco Figure 2202 wing union end connections
Warning
Although Chiksan swivel joints can be rotated while under fluid pressure, they are not recommended for service requiring continuous rotary motion. See inside back cover for additional Warnings and Cautions.
Style 20
Style 30
Style 40
Style 50
Style 60
Style 70
Style 80
Style 10
Style 100
See specifications tables (pg. 58 - 64) for sizes, dimensions, weights, materials, and part numbers.
Recommended service High-pressure discharge lines, water lines, temporary flow lines, well testing lines, cementing and circulating lines, and other highpressure applications
Features
All designs feature Chiksan swivel joints which provide flexibility, absorb shock and vibration, and maximize flow characteristics Weco wing union connections ensure fast, pressuretight make-up and break-out without threading, welding, or special connections Chiksan hoses fold up easily and quickly for transportation and storage Designs are available for sour gas services at cold working pressures up to 15,000 psi
See specifications tables () for sizes, dimensions, weights, materials, and part numbers.
Recommended service
Converts for sour gas service By changing out the Weco wing union subs, the assembly is converted to a sour gas swivel. This exclusive feature reduces inventory and lowers costs.
Fast, easy field maintenance The swivel internal components can be serviced from the front without removing the housing from the coiled tubing unit.
Stepped bearing races Exclusive stepped bearing race geometry enables easy centering of the mandrel relative to the packing. Stepped design also provides low bearing stresses and torque for longer bearing life.
Coil Tubing
Recommended service
High Pressure Coiled Tubing Well Fracturing Application. Patented Stepped Ball Bearing Race Handles Load at Full Working Pressure under Rotation Flanged End Connection with Optional GraylocTM Clamp
Environment Seal
Leak Detection Seal Smooth Straight Through-Bore Greatly Reduced Erosion in Well Fracturing Applications
Patented and Field Proven UV-Packing Seal All Non-Elastomeric Stack or Hybrid Packing Stack used Optional low cost All Elastomeric Packing available
Available in 2-916 inch bore 10,000 psi cold working pressure Temperature ratings from -20F to 225F Maximum rotational speed of 10 rpm
Simple identification New, factory-shipped Weco wing unions are color coded for quick identification. Choice of end connections Weco wing unions are available with line pipe or tubing threads, butt weld, or nonpressure seal end connections. Positive identification For positive identification in the field, all Weco wing union nuts and subs include the Weco name union figure number, size, and pressure rating. Additionally, Weco wing unions for sour gas service are stamped Sour Gas. Fast make-up, break-out Three lug nuts and self-locking ACME threads provide fast make-up and break-out regardless of position or space restrictions.
Interchangeable parts All Weco wing union parts of the same figure number, size, and pressure rating are interchangeable. This feature makes it easy to mate male and female subs that are frequently made-up and broken-out.
Weco wing unions are the most complete line of standard and sour-gas service pipe connectors in the world. Available in 1 to 12-inch nominal pipe sizes with cold working pressures up to 20,000 psi, Weco wing unions are manufactured using the finest raw materials, tooling procedures, and heat-treating techniques available. Materials meet ASME and AISI standards. Each union is carefully inspected to ensure long, dependable service in the most extreme conditions. Like all pressure containing products, Weco wing unions require special handling (see inside back cover for Warnings and Cautions).
Female sub
Weco wing unions for low-pressure services feature a primary metal-to-metal seal. The spherical surface of the male sub and conical surface of the female sub provide a large, balland-cone sealing surface. This metal-to-metal seal remains leak-proof even when one surface is slightly pitted or misaligned.
Metal-tometal seal
Male sub
Seal ring
Female sub
Metal-tometal seal
Male sub
Seal ring
Female sub
Male sub
Female sub
Warning
Interchangeable parts Weco wing union parts of the same figure number, size and pressure rating are interchangeable, making it easy to match male and female subs that are frequently made-up and broken-out. For positive identification in the field, all Weco wing union nuts and subs include the Weco name, figure number, size and pressure rating. It is vital that the user positively identify union connections and components to avoid mismatch conditions and potential union failure. See inside back cover for details.
Wing Unions
Assembly Pressure Rating, psi, bar Figure Color Key Standard Sour Gas (see note 8) Number Standard Cold Cold Test Service Working Test Working 1,000 1,500 100 NA NA 69 103 2,000 3,000 200 NA NA 138 207 2,000 3,000 206 NA NA 238 207 2,000 3,000 207 NA NA 138 207 2,000 3,000 211 NA NA 138 207 2,500 3,750 2,500 3,750 400 172 259 172 259 4,000 6,000 4,000 6,000 400 276 414 276 414 6,000 9,000 6,000 9,000 602 414 621 414 621 10,000 15,000 7,500 11,250 1002 690 1034 517 776 10,000 15,000 7,500 11,250 1003 690 1034 517 776 15,000 22,500 10,000 15,000 1502 1034 1551 690 1034 20,000 30,000 2002 NA NA 1379 2068 15,000 22,500 2202 NA NA 1034 1551
NOTES NA - Not Available 1. 2. 3. 4. 5. 6. 7. All end connections with line pipe threads unless otherwise noted. Butt-weld available. Consult factory for wall thickness. Non pressure seal configurations available. Power make-up must be used for line pipe threaded connections to achieve rated cold working pressure. Line pipe threads are not offered for sour gas service in this figure number. Line pipe threads are not recommended for sour gas service above 4-inch nominal pipe size. Figure 400 available in 5 12 - and 7-inch OD with casing threads. Available in butt-weld ends only.
1 25
1 14 32
1 12 40
4 100
5 125
6 150
8 200
10 250
12 300
Notes
1 1 1
All unions for sour gas service are painted olive green, stamped SOUR GAS or NACE MR-01-75 and have specially modified material properties. 5 and 6-inch sizes rated at 7,500 psi CWP and 11,250 test; 5 and 6-inch unions for sour gas service rated at 5,000 psi CWP and 7,500 psi test. 4 and 5-inch sizes rated at 7,500 psi CWP and 11,250 test; 4 and 5-inch unions for sour gas service rated at 5,000 psi CWP and 7,500 psi test.
Sour gas service FMC manufactures Weco sour gas unions in accordance with the National Association of Corrosion Engineers (NACE) Standard MR-01-75 and American Petroleum Institutes (API) Standard RP-I4-E.
Figure 100
Figure 200
Figure 206
Recommended service
Features
Manifold and line connections Pressure-tight make-up with hammer Economical low-pressure union
Recommended service
Features
General service manifolds and lines Economical, general-purpose union 1 to 4-inch sizes
Recommended service
O-ring in male sub improves sealing and protects metal-tometal seal against corrosion Replaceable O-ring extends union service life 1 to 10-inch sizes
Figure 207
Figure 211
Figure 400
Recommended service
Recommended service
4,000 psi cold working pressure through 4-inch sizes; 2,500 psi cold working pressure, 5 through 12-inch sizes
Recommended service
Parts interchangeable with Figures 200 and 206 O-ring on blanking cap ensures a leak-free seal Cap can be tapped for pressure gauge Available in butt-weld
Laminated insulating rings provide 35 million ohms resistance across the union O-ring in male sub provides a positive primary seal Seal ring in female sub delvers a positive secondary seal
2-1/2 through 12-inch sizes have O-rings for primary seal Butt-weld available Available for sour gas service
See specifications tables (pg. 65 - 69) for sizes, dimensions, weights, materials, and part numbers.
Note
Note: To enhance safety, 2 Figure 602 and 1002 female subs have been modified so they cannot engage the 2 Figure 1502 nut. Also, a Go NoGo identification ring is available to determine whether the female sub is a 2 Figure 602/1002 or a 2 Figure 1502.
Figure 602
Figure 1002
Recommended service
10,000 psi cold working pressure through 4-inch sizes; 7,500 psi cold working pressure, 5 and 6-inch sizes
Recommended service
Replaceable, lip-type seal provides primary seal, protects secondary metal-to-metal seal, and minimizes flow turbulence Butt-weld available Available for sour gas service at 6,000 psi cold working pressure
O-ring in male sub improves sealing and protects metal-tometal seal against corrosion Replaceable O-ring extends union service life 1 to 10-inch sizes
10,000 psi cold working pressure, 2 and 3-inch sizes; 7,500 psi cold working pressure, 4 and 5-inch sizes
Figure 1502
Recommended service
Recommended service
Figure 2002
Recommended service
Ball seat provides positive seal with up to 7-1/2 misalignment; 2-inch model up to 4 Replaceable O-ring on male sub provides primary seal Available with threaded or buttweld ends
Replaceable, lip-type seal Available for sour gas service: 10,000 psi cold working pressure; butt-weld or non-pressure seal configurations only Butt-weld available
Replaceable, lip-type seal 2 and 3-inch line sizes Butt-weld configurations only
See specifications tables (pg. 65 - 69) for sizes, dimensions, weights, materials, and part numbers.
Quick, positive identification Weco unions for sour gas service are stamped Sour Gas and painted with an olive green zinc-chromate primer to ensure quick, positive identification.
Meets industry standards All Weco wing unions for sour gas service meet both the National Association of Corrosion Engineers Standard MR-01-75 and API Standard RP-14-E.
Controlled hardness Weco union subs and nuts are specially heat-treated and 100% tested for controlled hardness.
Positive sealing Primary fluoroelastomer seal and metal-tometal seal combine to deliver positive sealing throughout the stated pressure range.
Figure 602
7,500 psi cold working pressure, 1 through 4-inch sizes; 5,000 psi cold working pressure, 5 and 6-inch sizes 7,500 psi cold working pressure, 2 and 3-inch sizes; 5,000 psi cold working pressure, 4 and 5-inch sizes 10,000 psi cold working pressure, 1 through 4-inch sizes; butt-weld or non-pressure seal configurations only 15,000 psi cold working pressure, 2, and 3-inch sizes; butt-weld only
Caution:
It is possible to interchange sour gas parts with standard service products. Users must adopt safe practices for identification, installation, use, maintenance, and storage of sour gas equipment. (See inside back cover for additional Warnings and Cautions.)
See specifications tables (pg. 65 - 69) for sizes, dimensions, weights, materials, and part numbers.
Tank Unions
Air-O-Unions
150 psi maximum line pressure, 4, 6, 8, 10, 13-3/8, and 16-inch sizes
Recommended service
Mud tanks, mud tank connecting lines, and pump suction flanges
Features
Recommended service
Molded nitrile seal provides a compression seal Makes up with hammer Elongated cross-section of seal ring ensures greater sealing surface when in contact with the pipe Accepts up to 7 pipe misalignment 6, 8 and 10-inch sizes may be socket welded to pipe or butt welded to tubing; 12-inch sizes require butt-weld
Shot of rig air inflates tube to seal around pipe Fast, easy make-up without close alignment Allows pipe expansion or misalignment without breaking the seal No nuts, bolts, or wrenches required
Suction-Hose Unions
Recommended service
Mud system suction lines
Features
Replaceable O-ring seal Choice of end fittings Secondary metal-to-metal seal Socket welded, threaded, or hose nipple
See specifications tables (pg. 65 - 69) for sizes, dimensions, weights, materials, and part numbers.
Raised rib discourages use of sledge hammer and improves structural integrity while distributing impact load
Lug hole has lead-in chamfer on both sides. HL union has no external impact, surface eliminating grinding of ears Large radius edge indicates open side of threaded HL union
The Hammerless union is the next generation of union products targeted at eliminating the use of sledge hammer in making up high pressure temporary flowline connections in the field. This product was inspired by the desire for improved safety through the elimination of hammer related injuries. Anticipated applications for the Hammerless union is well service temporary flow lines, with particular attention toward applications in fracturing, stimulation, cementing, and pipelines operations. However, any area in which space is constrained or swinging a hammer is dangerous, this product is a probable fit.
FMC Technologies, Inc. 32
Hammerless Short Tool The *One-Person HL Short Tool is connected to HL union lug to safely impact tighten threads after making up with HL Spanner Wrench. Operator uses this tool at elevated wellhead connections to tighten HL Union using one hand while tool remains safely attached
Round Wire Brush Use to clean Iron threads and HL union threads Use to clean HL union lug hole before attaching HL Tools
High-pressure well servicing lines, fracturing lines, testing lines, cementing and circulating lines, and other well service and stimulation applications
Optimized, lightweight designs Save valuable weight and space. Complete range of configurations Tees, elbows, crosses, wyes, and laterals can be combined to suit virtually any application. Integral Weco wing union end connections High-strength, high integrity connections every time.
Weco fittings and pup joints have been optimized for minimum weight and size. These rugged products are ideal for handling a complete range of standard and sour gas well servicing fluids at pressures up to 20,000 psi. Available in 1 to 4-inch sizes, both fittings are pups feature forged construction with integral Weco wing union ends for a highstrength, high-integrity connection every time. Weco pups and fittings come with full material traceability and can be supplied with Charpy impact values. Like all pressure containing products, Weco pups and fittings require special handling (see inside back cover for Warnings and Cautions).
Integral and NPST designs Available in integral and non pressure seal designs to suit virtually all oilfield applications.
Recommended service
High-pressure well servicing lines, fracturing lines, testing lines, cementing and circulating lines, and other well service and stimulation applications.
Patented retention shoulder prevents nut from sliding down pup Design decreases risk of injury to personnel. Standard on Integral design. Optional on NPST design.
Weco wing union nut detaches for field repair Permits fast, easy service at the job site. Standard on Integral design. Optional on NPST design.
Chiksan and Weco flowline products have set global industry standards for quality, reliability, and service life for almost 75 years. However, superior products alone are not enough to meet the divers challenges that operators and well-servicing companies face today. FMCs Integrated Services business pledges to meet or exceed customer expectations by providing value through services, technology, and competencies, and by safely following established standards without compromise. This total solutions approach to managing fluid control equipment is helping flowline customers worldwide realize the maximum value and service life from their fluid control assets.
Asset Management
Tracking and maintaining the volume of flowline equipment used in high-pressure pumping services is a major undertaking. Asset management is a cooperative program where specially trained FMC personnel inventory, track, and maintain a customers flowline assets at their facility or in a designated FMC facility. Asset management is helping customers world-wide significantly increase equipment utilization rates and service life while reducing total costs and safety concerns.
Service Centers
To keep Chiksan and Weco products in top working condition, FMC offers factory rebuild services from strategic locations worldwide. FMC is aggressively working to expand its in-house refurbishment services to meet growing demand, including butterfly valve and cement head inspection and repair.
Note: 1 , 1x2 ULT 150, DR150 and DR200 plug valves can be furnished with hydraulic actuators. * Other end connections are available. Consult factory.
F C D C E D G
42
Plug Valves
Model ULT 150 ULT 100 ULT 150 ULT 100 DR 150 DR 200 ULT 150 (Manual) ULT 100 (Manual) ULT 150 (Hydraulic) ULT 100 (Hydraulic) ULT 150 (Handwheel) ULT 100 (Handwheel) ULT 200 (Hydraulic) ULT 200 (Handwheel) ULT 150 (Handwheel) ULT 100 (Hydraulic) ULT 100 (Handwheel) ULT 150 (Hydraulic) ULT 150 (Handwheel) Nominal Size, in. 1 1 1x2 1x2 (.38 bore) 1x2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 A in. (mm) 4.69 (119) 4.69 (119) 4.69 (119) 4.69 (119) 4.69 (119) 6 (152) 6 (152) 6.06 (154) 6.06 (154) B in. (mm) 5.88 (149) 5.88 (149) 5.88 (149) 5.88 (149) 5.88 (149) 7.88 (200) 7.88 (200) 9.19 (233) 9.19 (233) C in. (mm) 6.59 (167) 6.59 (167) 6.59 (167) 6.59 (167) 6.59 (167) 8.05 (205) 8.05 (205) 8.05 (205) 8.05 (205) 14.27 (363) 14.27 (363) 21.81 (554) 21.81 (554) 14.47 (368) 14.47 (368) 29.63 (753) 17.62 (448) 17.62 (448) 28.49 (724) 19.1 (485) 28.49 (724) 19.1 (485) D in. (mm) 1.75 (45) 1.75 (45) 1.75 (45) 1.75 (45) 1.75 (45) 2.62 (67) 2.62 (67) 2.62 (67) 2.62 (67) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 6.26 (159) 6.26 (159) 6.26 (159) 7.00 (118) 7.00 (118) 7.00 (118) 7.00 (118) E in. (mm) 2.88 (73) 2.88 (73) 3.93 (100) 3.93 (100) 3.93 (100) 3.93 (100) 3.93 (100) 3.76 (96) 3.76 (96) 4.55 (116) 4.55 (116) 4.55 (116) 4.55 (116) 4.55 (116) 4.55 (116) 6 (152) 6 (152) 6 (152) 4.94 (126) 4.94 (126) 4.94 (126) 4.94 (126) F in. (mm) 22.12 (562) 22.12 (562) 36.88 (937) 36.88 (937) 38.36 (974) 38.29 (973) G in. (mm) 15.69 (399) 15.69 (399) 15.69 (399) 15.69 (399) 15.69 (399) 15.69 (399) 22.08 (561) 22.08 (561) 22.08 (561) 22.85 (580) 22.85 (580) 22.85 (580) 22.85 (580)
C D G E
D G
43
CWP 15,000 15,000 15,000 10,000 15,000 15,000 15,000 10,000 6,000 6,000 15,000 15,000 10,000 10,000 6,000
Service Standard Standard Standard Sour Gas Standard Standard Standard Sour Gas Standard Standard Standard Standard Standard Standard Standard
End Connections 1502 MXF 1502 FXM 1502 MXF 1502 MXF 1502 MXF 1502 FXM 1502 MXF 1502 MXF 602 MXF 602 FXM 1502 MXF 1502 FXM 1002 MXF 1002 FXM 602 MXF
Flow Orientation Part Number Standard P530589 Reverse P537198 Standard P537131 Standard P537196 Standard P521623 Reverse P524440 Standard P537132 Standard P537225 Standard P537202 Reverse P527120 Standard P524760 Reverse P527699 Standard P525809 Reverse P527018 Standard P527592
P/N - LT P530589-LT P537198-LT P537131-LT P537196-LT P521623-LT P524440-LT P537132-LT P537225-LT P537202-LT P527120-LT P524760-LT P527699-LT P525809-LT P527018-LT P527592-LT
A 13.12 13.12 13.12 13.12 15.67 15.67 15.67 15.67 15.67 15.67 19.75 19.75 19.75 19.75 19.75
B 8.27 8.27 8.27 8.27 9.54 9.54 9.54 9.54 9.54 9.54 11.88 11.88 11.88 11.88 11.88
Weight 70 70 69 70 117 117 116 117 100 100 276 276 240 240 239
Repair Kit P528681 P528681 P528681 P537904 P522215 P522215 P522215 P508059 P522215 P522215 P525441 P525441 P525441 P525441 P525441
Elastomer Set P528686 P528686 P528686 P537905 P523359 P523359 P523359 P508060 P523359 P523359 P525505 P525505 P525505 P525505 P525505
* Vent Cap
44
Dimensions, in., mm
D E F G H I J
Body: Ductile Iron Disc: Ductile Iron * 2 inch diameter with 12 inch keyway
2 3227485 3227485-LT 4 3132 126 3 76.2 4 18 105 2 116 52.4 58 Sq. 15.9 4 102 1 132 26.2 1 58 41 716 11.1 3 14 82.6
2 12 3227486 3227486-LT 5 58 150 3 1132 84.9 4 78 124 2 12 63.5 58 Sq. 15.9 4 102 1 132 26.2 1 34 45 716 11.1 3 14 82.6
3 3227487 3227487-LT 5 2932 150 3 58 92.1 5 38 137 3 116 77.8 58 Sq. 15.9 4 102 1 132 26.2 1 34 45 716 11.1 3 14 82.6
4 3245819 3245819-LT 7 932 185 4 14 108 6 78 175 4 116 103 58 Sq. 15.9 4 102 1 932 32.5 2 51 716 11.1 3 14 82.6
6 3227493 3227493-LT 7 2532 198 5 516 135 8 34 222 6 116 154 58 Sq. 15.9 4 102 1 932 32.5 2 18 54 716 11.1 3 14 82.6
8 3232417 3232417-LT 9 1332 239 7 178 11 279 8 116 205 78 Sq. 22.2 6 152 1 932 32.5 2 12 64 916 14.3 5 127
10 3227495 3227495-LT 10 2132 271 8 14 210 13 38 340 10 254 78 Sq. 22.2 6 152 1 932 32.5 2 12 64 916 14.3 5 127
Seat: Nitrile
12 3227496 3227496-LT 12 532 309 9 34 248 16 18 410 12 305 1 18 Sq. 28.6 6 152 1 932 32.5 3 76 916 14.3 5 127
14 3255865 3255865-LT 14 3132 380 10 38 264 17 1116 449 13 14 337 118 Sq. 28.6 6 152 1 932 32.5 3 76 916 14.3 5 127
16 3255869 3255869-LT 17 716 443 11 1516 303 20 18 511 15 14 387 2* 50.8 8 203 3 316 81 4 102 1732 13.5 6 12 165
Model 12N
Sizes in. Part No. A B C D E Dimensions, in., mm F G H I J K L M 46 2 3229885 3229885-LT 4 3132 126 3 76.2 4 18 105 2 116 52.4 58 Sq. 15.9 4 101.6 1 132 26.2 1 58 41.3 716 11.1 3 14 82.6 3 34 82.6 4 102 516 7.9
3 3230052 3230052-LT 5 2932 150 3 58 92.1 5 38 137 3 116 77.8 58 Sq. 15.9 4 101.6 1 132 26.2 1 34 44.5 716 11.1 3 14 82.6 4 38 111 6 152 516 7.9
4 3229886 3229886-LT 7 932 185 4 14 108 6 78 175 4 116 103 58 Sq. 15.9 4 101.6 1 932 32.5 2 50.8 716 11.1 3 14 82.6 6 38 162 6 152 38 9.5
5 3229887 3229887-LT 7 932 185 4 1316 122 7 34 197 5 116 129 58 Sq. 15.9 4 101.6 1 932 32.5 2 18 54 716 11.1 3 14 82.6 6 2932 175 6 152 38 9.5
6 3229888 3229888-LT 7 2532 198 5 516 135 8 34 222 6 116 154 58 Sq. 15.9 4 101.6 1 932 32.5 2 18 54 716 11.1 3 14 82.6 8 12 216 8 203 38 9.5
M Radius
of notch
K
Model 12N only
Dia.
G A D
A B C Dimensions, in., mm D E F G H I J
2 3225730 3225730-LT 7 932 185 3 76.2 4 18 105 2 116 52.4 58 Sq. 15.9 4 101.6 1 132 26.2 1 58 41.3 716 11.1 3 14 82.6
2 12 3225731 3225731-LT 7 2532 198 3 1132 84.9 4 78 124 2 12 63.5 58 Sq. 15.9 4 101.6 1 132 26.2 1 34 44.5 716 11.1 3 14 82.6
Disc: Ductile Iron
3 3225732 3225732-LT 8 116 205 3 58 92.1 5 38 131 3 116 77.8 58 Sq. 15.9 4 101.6 1 132 26.2 1 34 44.5 716 11.1 3 14 82.6
4 3225733 3225733-LT 9 532 233 4 14 108 6 78 175 4 116 103 58 Sq. 15.9 4 101.6 1 932 23.5 2 50.8 716 11.1 3 14 82.6
5 3225734 3225734-LT 9 2132 245 4 1316 122 7 34 197 5 116 129 58 Sq. 15.9 4 101.6 1 932 32.5 2 14 54 716 11.1 3 14 82.6
6 3225735 3225735-LT 10 532 258 5 516 135 8 34 222 6 116 154 58 Sq. 15.9 4 101.6 1 932 32.5 2 14 54 716 11.1 3 14 82.6
8 3225736 3225736-LT 11 1932 294.5 7 178 11 279 8 116 205 78 Sq. 22.2 6 152.4 1 932 32.5 2 12 63.5 916 14.3 5 127
10 3225737 3225737-LT 12 2732 326 8 14 210 13 38 340 10 254 78 Sq. 22.2 6 152.4 1 932 32.5 2 12 63.5 916 14.3 5 127
12 3225738 3225738-LT 14 1132 364 9 34 248 16 116 408 12 305 1 18 Sq. 28.6 6 152.4 1 932 32.5 3 76.2 916 14.3 5 127
Seat: Nitrile
E G
45 90 F
B I H I
Dia., 4 holes thru; on J dia. bolt circle dia., 3 holes thru; on J dia. bolt circle
F
47
Dimensions, in., mm
Body: Ductile Iron Disc: Ductile Iron * 2 inch diameter with 12 inch keyway * 2.5 inch diameter with 58 inch keyway
E G A
2 - 12 size
45 90
B C K L M H
UNC tapped hole thru places on diameter bolt center
14 - 24 size
48
C
12 3227947 3216224 3228019 2 34 69.9 19 483 4 102 1 1116 42.9 6 152
Standard for Models 12, 12N Standard for Models 22, 22L Throttling for all Models A B Dimensions, in., mm C D E
Note:
E
Weco Butterfly Valve Specifications
B D A
Butterfly valve assemblies include a standard detent plate for on-off operations. Handle assemblies for throttling service include a throttling detent plate to replace the standard detent plate on the valve.
Gear Operators
2-6 3217838 3223689 2 54 1 116 27 6 12 165 5 127 4 34 121 1 58 41.3 6 516 160 3 12 88.9 3 76.2 4 102
18
Valve Size, in. 8 & 10 12 3217839 3223690 2 63.5 1 14 31.8 10 254 7 12 191 7 178 2 916 65.1 9 18 232 4 34 121 3 12 88.9 6 14 159
12
E
14 3256506 3256839 3 76.2 1 12 38.1 14 356 15 381 7 34 197 3 18 79.4 15 14 387 5 58 143 3 12 88.9 6 12 165 16 - 20 3256507 3256840 3 92.1 2 38 60.3 14 356 15 381 9 58 245 4 12 1114 15 14 387 5 34 146 3 12 88.9 9 229
58
Throttling Handle
24 3256508 CF 5 127 2 12 63.5 14 356 15 381 11 58 295 4 58 118 17 14 438 9 12 241 3 12 88.9 10 14 260
3217840 3223691 2 63.5 1 14 31.8 10 254 7 12 191 7 178 2 916 65.1 11 58 295 4 34 121 3 12 88.9 6 14 159
12
E F C G H
A B
49
Non-Compressible Fluids
Use the following equations for sizing valves handling liquids
Weco Butterfly Valve Specifications
(A)
(B)
(C)
EXAMPLE Given: A 6 WECO Butterfly Valve is to be installed in a line handling 500 gpm of water. Find: Maximum pressure drop across the valve when in the full opena nd 60 open positions. Solution: This problem may be solved using the nomogram or equation (C). First Using the Nomogram: Enter nomogram on
right side for a flow rate of 500 gpm. Draw horizontal line until it intersects the 6 valve line. From this point draw a vertical line until it intersects the 90 open line. Project line horizontally to the left and read Pof .061 psi. Now, using same procedure as above, extend vertical line to 60 open line and project horizontally to the left to read Pof .67 psi for 60 open.
Where: Q
= Flow in gallons per minute (gpm) P = (P1-P2) Pressure Drop (psi) P1 = Inlet Pressure (psia) P2 = Outlet Pressure (psia) G = Specific Gravity of Liquid (Water = 1.0) CV = Valve Coefficient (Refer To Appropriate Table)
Using Equation (C): Pressure Drop = Where: Cv G Q = 2020 @ 90 open (from tables) = 1.0 (Water) = 500 gpm
2
The equations listed above are the basis for the WECO sizing nomogram. The nomogram is a method of solving the equations above quickly and simply when the service fluid is water.
P = Now: Cv =
50
Weco Butterfly Valve Sizing Information Nomogram for Sizing Weco Butterfly Valves
200 100 80 60 40 30 20 10 8 6 4 3 2 1 0.8 0.6 0.4 0.3 0.2 0.1 0.08 0.06 0.04 0.03 0.02 0.01 0.008 0.006 0.004 0.003 0.002 0.001
10
20 30 40 EGRE ED GL50
FLOWRATE (GAL/MIN)
200000 100000 80000 60000 40000
P SO
EN
C DIS
AN
60 70 80 90
24 20 18 16 14 12 10 8 6 5 4 3
20000
2000
200
21/2 2
100 80 60 40
20
1.0
1.5
10
15
20
30
40
50
60
80
10 100
N square F E
H G
1
D
4 NPT inlet double acting breather-spring return
4 NPT inlet
B A
C J
52
N square F E
H G
1
D
4 NPT inlet double acting breather-spring return
4 NPT inlet
B A
C J
53
D E F G
200 3258068 10 4.54 8.66 220 5.56 141 7.00 178 4.62 117 2.31 58.7 3.41 86.6 2.00 50.8
B E
C
1
4 NPT Inlet
3
8 - 16 tapped hole x .56 deep 3 places on 3.25 dia. bolt circle both sides
54
Dynamic Torque
Dynamic torque is torque on the valve shaft due to the fluid forces on the valve disc. This torque is a function of valve diameter, pressure drop, and a torque coefficient (Ct) which varies with angle opening. Torque is calculated by the equation:
T = CtD3 P Where: T = Dynamic torque (in-lb) D = Valve Dia (in.) Ct = Dynamic torque coefficient
(see table below)
The torques for resilient seated valves tabulated in this section are the sum of (1) and (2) above for various shutoff pressures. These tabulated values include a safety factor large enough to insure proper valve operation in most general butterfly valve applications. Where unusual service conditions exist (such as likelihood of seat swelling, or low and high temperature seat hardening), an additional safety factor may be applicable.
C t vs. Angle Open Angle Open Ct 0 0 10 20 30 40 50 60 70 80 90 0 .007 .014 .022 .033 .050 .087 .143 .215
55
tabulated in Maximum P vs. Angle Opening Tables for any angle. If it does, provisions must be made for velocity recovery by adding downstream piping.
Low-Torque Valves:
Undercut discs are available for butterfly valve applications that require lower seating torques. For complete information, consult factory.
For valves using Teflon seats, use torque value at highest standard value rating even for lower pressure applications. Above figures are for values used in wet service, for dry service valves contact factory.
0 psi 0 kPa 90 10 130 15 200 23 350 23 535 60 770 87 1,350 153 2,100 237 3,000 339 3,680 416 4,880 551 6,230 704 7,770 878 11,100 1250
Seating Torque In Inch-lb (N*m), @ Various Line Pressures 50 psi 75 psi 100 psi 125 psi 345 kPa 517 kPa 690 kPa 862 kPa 90 92 94 96 10 10 11 11 130 134 138 142 15 15 15 16 200 206 212 218 23 23 24 25 350 366 382 398 40 41 43 45 535 566 597 628 60 64 67 71 770 823 876 929 87 93 99 105 1,350 1,475 1,600 1,725 153 167 181 195 2,100 2,340 2,580 2,820 237 264 292 319 3,000 3,400 3,800 4,200 339 384 429 475 4,240 4,790 5,350 5,900 479 541 605 667 5,730 6,580 7,430 8,280 647 744 840 936 7,460 8,690 9,920 11,150 843 982 1121 1260 9,380 11,000 12,610 14,230 1060 1243 1425 1610 14,010 16,920 19,830 22,740 1580 1910 2240 2570
150 psi 1034 kPa 98 11 146 17 224 25 414 47 659 74 982 111 1,850 209 3,060 346 4,600 520 6,480 732 9,140 1030 12,390 1400 15,840 1790 25,650 2900
175 psi 1207 kPa 100 11 150 17 230 26 430 49 690 78 1,035 117 1,975 223 3,300 373 5,000 565
56
NOTES: 1. Pressure above line for air to open, spring to close. Below line for air to close, spring to open. 2. All of the above ratings are conservative for normal installations. Abnormally high torque conditions may necessitate increased actuator capability. 3. Maximum actuator air pressure 120 psi, except 80 psi maximum pressure on Models 350, 590 and 590A.
NOTES: All of the above ratings are for normal installations. Abnormally high torque conditions may necessitate increased actuator air pressure.
Torque Data
Pressure Torque Output psi kPa in. lb mm kg 40 276 800 90 60 414 1,200 136 80 552 1,600 181 100 690 2,000 226 120 827 2,400 271
Minimum Actuator Pressure for Weco Valves at 175 psi line pressure
Valve Size Pressure
psi kPa
2 - 4
30 207
45 310
60 414
NOTES: All of the above ratings are for normal installations. Abnormally high torque conditions may necessitate increased actuator air pressure.
57
Style 20 Wt lb kg A
CF CF CF 26 34 15.5 CF CF CF CF
Style 50
Style 60
End Connections
Part No.
CF
CF N/A CF CF N/A 14 37 16.8 3144125 N/A N/A CF CF N/A 52 23.8 N/A CF 74 33.6 N/A CF P517487 8.3 P517487-LT 211 99 45 P505416 7.9 P505416-LT 201 68 31 N/A P505327 7.9 P505327-LT 201 N/A 16.4 14.4 417 366 107 48.4 N/A 36 N/A 3139889 21 3139890 6.36 10.73 3139890-LT 162 273 30 13.6 N/A 3139778 5 3139778-LT 127 9.4 239 10.1 257 3139777 3139779-LT 7.96 9.37 7.96 N/A
8 3.6 12 5.5
16 7.2 22 10.2
1 LS10 10,000 .88 (22) (690) Threaded 1502 1 LS15 15,000 (MxF) .88 (22) (1034) 1502 (MxM)
CF
CF
CF
CF
313988B
7.2
CF
CF
11 11 48 279 279 22 11 11 62 279 279 28.1 8.79 8.79 37 223 223 16.9
CF
6.4 163 5.5 140 7.28 185 5.5 P509888 140 3144569 5.12 3144569-LT 130
10.74 273 10.74 273 10.74 273 10.74 273 10.9 277
P524579 P524579-LT
CF
P505420 14.5 14.5 91 P505420-LT 368 368 41.3 CF CF CF N/A P527331 9.69 21.2 20.4 P527331-LT 246 538 518
B B
CF
CF
9.69 21.2 20.4 246 538 518 8.3 18.1 16.2 211 460 411
CF
CF 255 116
C
2 LS10 10,000 1.88 (48) (690) Threaded 1502 (MxF) 2 LS15 15,000 1502 1.88 (48) (1034) (MxM) 1502 (FxF) 2002 2 LS20 20,000 (MxF) 1.88 (48) 1379) 2002 (MxM) 3 TSi15 7,500 Threaded 2.75 (70) (517) 1502 3 TSi15 15,000 (MxF) 2.75 (70) (1034) 1502 (MxM) 3 TSi20 20,000 2002 3 (76) (1379) (MxF) 1002 4 TSi10 10,000 (MxF) 3.88 (98) (690) 1002 (MxM) 4 TSi15 15,000 1502 3.5 (89) (690) (MxF)
CF
CF
A A A
Style 70 C CF P516135 8.4 7.47 7.47 4.06 28 P516135-LT 181 190 190 103 12.9 CF CF N/A CF CF N/A 3144094 10.97 3144094-LT 279 3139903 10.97 3139903-LT 279 CF CF 3144572 12.5 10.9 10.9 12.5 108 3144572-LT 318 277 277 318 49.1 CF 10.73 273 10.73 273 10.73 273 10.73 273 10.91 277 10.91 277 82 37.5 90 40.7 N/A CF P502504 10.12 9.37 9.37 5 47 P502504-LT 257 238 238 127 21.1 N/A 10.73 273 10.73 273 N/A CF N/A N/A P505409 14.4 16.4 16.4 7.9 145 P505409-LT 366 417 417 201 65.9 N/A CF CF N/A CF 6.38 47 3139892 162 21.2 3139892-LT 5.5 60 3139901 140 27.2 3139901-LT P527697 P527697-LT 8.91 226 10.9 277 10.73 273 10.73 256 10.73 273 10.73 256 6.38 56 162 25.6 5.5 80 140 36.5 N/A D Wt lb kg Part No. A B C D P/N P/N-LT A B C A B C D Part No. Wt lb kg Wt lb kg
Style 80
Style 10
Style 100
End Connections
Part No.
N/A
1502 (MxF)
N/A
1502 (MxM)
N/A
N/A
1502 (MxF)
N/A
1502 (MxM)
N/A
2 LS10 10,000 3139891 1.88 (48) (690) Threaded 3139891-LT P505482 1502 (MxF) P505482-LT 2 LS15 15,000 1.88 (48) (1034) 1502 (MxM) N/A
1502 (FxF)
N/A
2002 (MxF)
N/A
2002 (MxM)
N/A
N/A
1502 (MxF)
N/A
1502 (MxM)
N/A
N/A
1002 (MxF)
N/A
1002 (MxM)
N/A
N/A
3141454 7.14 3141454-LT 181 3139550 8.4 3139550-LT 213 3145886 8.4 3145886-LT 213 P501542 7.96 P501542-LT 202 3139781 10.12 3139781-LT 257 3139780 10.12 3139780-LT 257 3139476 9 3139476-LT 229 3139905 10.9 3139905-LT 277 3139477 10.9 3139477-LT 277 P518960 8.8 P518960-LT 224 3144570 10.9 3144570-LT 277 3144571 12.51 3144571-LT 318 P524218 12.88 P524218-LT 327 P505325 14.5 P505325-LT 368 P505326 14.4 P505326-LT 366 P527399 20.4 518 P516094 16.1 P516094-LT 409 P516093 15.9 P516093-LT 404 3130501 20.4 518
7.46 189 7.4 188 7.4 188 9.37 238 9.37 238 9.37 238 10.7 272 10.7 272 10.7 272 10.7 272 10.81 275 10.91 277 16.42 417 16.4 417 16.4 417 21.2 538 18.1 460 18.1 460 21.2 538
7.14 181 8.4 213 8.4 213 7.96 202 10.12 257 10.12 257 9 229 10.9 277 10.9 277 10.9 277 12.42 315 12.52 318 12.88 327 14.4 366 14.4 366 20.4 518 16.2 411 16.2 411 20.4 518
Wt lb kg 24 10.9 27 12.1 27 12.1 26 11.8 44 20 52 23.5 45 20.5 61 27.7 70 31.8 50 22.7 78 35.2 87 39.5 102 46.4 129 58.7 143 64.8 360 164 198 89.8 209 95 338 154
B B
B B B B C A C B A C A C A C A A C
A C A
D D
59
A A
A C B B
Nom. CWP End Sizes psi Connecin. (bar) tions .38 6,000 (414) Threaded .5 6,000 (414) Threaded .75 6,000 (414) Threaded 1 6,000 (414) Threaded 1.25 6,000 (414) Threaded 1.5 6,000 (414) Threaded 2 6,000 (414) Threaded 2.5 6,000 (414) Threaded 3 6,000 (414) Threaded 4 6,000 (414) Threaded
3111290 3.31 84 3.31 3111314 84 3220946 5.31 135 5.31 3207727 135 3207734 5.47 139 5.47 3207741 139 3207749 6.66 169 8.25 cf 210 9.12 3207756 232 3207764 9.62 244
Wt lb kg 1.5 0.7 1.5 0.7 2.8 1.3 2.8 1.3 4 1.8 4 1.8 12 5.5 18 8.2 25 11.4 38 17.3
Style 30 Part No. A B 2.81 71 2.81 71 4.62 117 4.62 117 4.72 120 4.72 120 5.84 148 7.12 181 9.44 240 10.81 275
3111291 1.94 49 1.94 3111315 49 3220947 2.72 69 2.72 3207728 69 3207735 3.19 81 3.19 3207743 81 3207750 4.03 102 4.88 3220167 124 3207757 4.62 117 5.56 3207765 141
Wt lb kg 1.8 0.8 1.8 0.8 3.8 1.7 3.6 1.6 5 2.3 5 2.3 15 6.8 22 10 37 16.8 51 23.2
Style 40 Part No. A B 2.13 54 2.13 54 4.22 107 4.22 107 4.28 109 4.28 109 5.88 149 7.68 195 8.75 222 10.56 268
3111292 1.94 49 1.94 3111316 49 3220948 2.62 67 2.62 3207729 67 3207736 3.19 81 3.19 3207744 81 3207751 4.03 102 4.88 3221068 124 3207758 4.62 117 5.56 3207766 141
Wt lb kg 2.5 1.1 2.5 1.1 4.5 2 4.5 2 6.3 2.8 6.3 2.8 19.5 8.9 29 13.2 38 17.3 64 29.1
Style 50 Part No. A B 2.88 73 2.88 73 4.22 107 4.22 107 4.28 109 4.28 109 5.88 149 7.68 195 7.94 202 9.83 250 C 2.81 71 2.81 71 4.62 117 4.62 117 4.72 120 4.72 120 4.03 102 4.88 124 8.62 219 9.88 251
3111293 1.94 49 1.94 3111317 49 3220883 2.72 69 2.72 3205399 69 3207737 3.19 81 3.19 3205400 81 3205637 5.84 148 7.12 3219959 181 3207759 4.62 117 5.56 3207767 141
Wt lb kg 3.3 1.5 3.3 1.5 6.8 3.1 6.8 3.1 8 3.6 10 4.5 27 12.3 37 16.8 53 24.1 86 39.1
60
Nom. CWP End Sizes psi Connecin. (bar) tions .38 6,000 (414) Threaded .5 6,000 (414) Threaded .75 6,000 (414) Threaded 1 6,000 (414) Threaded 1.25 6,000 (414) Threaded 1.5 6,000 (414) Threaded 2 6,000 (414) Threaded 2.5 6,000 (414) Threaded 3 6,000 (414) Threaded 4 6,000 (414) Threaded
3111294 2.81 71 2.81 3111318 71 3220949 4.62 117 4.62 3207730 117 3207738 4.72 120 4.72 3207745 120 3207752 5.84 148 N/A 3207760 8.62 219 9.88 3207768 251
Wt lb kg 2.8 1.3 2.8 1.3 5.8 2.6 8.8 4 7 3.2 7 3.2 20 9.1
Style 70 Part No. cf CF CF 3207731 2.72 69 3.19 3207739 81 3207746 3.19 81 4.03 3207753 102 N/A 4.22 107 4.28 109 4.28 109 5.88 149 7.94 202 9.62 244 A B
Wt lb kg
Style 80 Part No. N/A 3111320 1.94 49 2.72 3220952 69 3207732 2.72 69 3.19 3207740 81 3207747 3.19 81 4.03 3207754 102 N/A 2.88 73 4.22 107 4.22 107 4.28 109 4.28 109 5.88 149 2.81 71 4.62 117 4.62 117 4.72 120 4.72 120 5.84 148 A B C
Style 10 Part No. N/A 3111313 3.12 79 4.62 3220951 117 3207726 4.62 117 4.72 3207733 120 3207741 4.72 120 5.84 3207748 148 N/A 2.88 73 4.22 107 4.22 107 4.28 109 4.28 109 5.88 149 3.12 79 4.62 117 4.62 117 4.72 120 4.72 120 5.84 148 A B C
61
A A
Nom. CWP End Sizes psi Connecin. (bar) tions .75 600 (41) Threaded 1 600 (41) Threaded 1.25 600 (41) Threaded 1.5 600 (41) Threaded 2 600 (41) Threaded 2.5 600 (41) Threaded 600 Threaded (41) 3 175 (12) Flanged 600 Threaded (41) 4 175 (12) Flanged
62
4.5 3131926 114 4.5 3131930 114 5 3131935 127 5 3131940 127 3131945 5.75 146 6.63 3131954 168 3131965 6.63 168 6.63 3132204 168 3131987 7.25 184 7.5 3131356 191
Style 30 Wt Part lb A B kg No. 2 3131927 2.5 3.88 1 64 99 2 3131931 2.5 3.88 1 64 99 3 3131936 3 4.5 1.5 76 114 3 3131941 3 4.5 1.5 76 114 8 3131946 3.5 5.75 3.5 89 146 17 3131955 4.63 6.88 7.5 118 175 13 3131966 4.63 6.88 5.7 118 175 27 3131976 5.5 6.88 12.3 140 175 18 3131988 5 7.75 8 127 197 39 3131998 6.13 8.13 17.7 156 207
Style 40 Wt Part lb A B kg No. 3 2.5 3.6 1.2 3131886 64 91 3 2.5 3.6 1.3 3131932 64 91 6 3 4.2 2.5 3131937 76 107 5 3 4.2 2.2 3131942 76 107 10 3.5 6.1 4.5 3131947 89 155 19 4.6 7.63 8.6 3131957 117 194 16 4.6 7.63 5.7 3131968 117 194 33 5.5 7.63 14.8 3131979 140 194 24 3131990 5 9.2 8 127 234 47 3132001 6.13 9.5 21.4 156 241
Wt Part lb kg No. 3 1.4 3132053 3 1.4 3132054 5 2.3 3131937 5 2.3 3132056 13 5.9 3132011 23 10.5 3131959 16 7.3 3131970 39 17.7 CF 31 14.1 3131992 56 25.5 CF
Style 50 A 2.5 64 2.5 64 3 76 3 76 3.5 89 4.6 117 4.6 117 B 3.6 91 3.6 91 4.2 107 4.2 107 6.1 155 7.6 193 7.6 193 C 3.9 99 3.9 99 4.5 114 4.5 114 5.8 147 6.9 175 6.9 175
Style 60 Style 70 Wt Part Wt Part lb A lb No. A B kg No. kg 4 3131928 3.88 4 3131929 3.64 2.4 2 99 1.7 92 61 4 3131933 3.88 4 3131934 3.63 2.5 2 99 1.7 92 64 7 3131938 4.5 6 3.1 114 2.5 CF 7 4.5 6 4.25 3 3.1 3131943 114 2.5 3131944 108 76 17 5.75 15 6.13 3.5 7.9 3131951 146 6.8 3131952 156 89 28 6.88 23 7.63 4.63 12.7 3131962 175 10.2 3131963 194 118 21 6.88 23 7.63 4.63 9.5 3131973 175 10.2 3131974 194 118 CF CF
5 9.1 7.6 42 7.63 127 231 193 19.1 3131996 194 8 CF 203
A A
Nom. CWP End Sizes psi Connecin. (bar) tions 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69)
Threaded 313048 5.75 146 Flanged CF Beveled 3131225 5.75 146 6.63 Threaded 3131272 168 Flanged 3131635 6.63 168 6.63 Beveled 3131299 168 Threaded 3131316 7.25 184 7.5 Flanged 3134977 191 Beveled 3131343 7.25 184 13.94 Threaded 3131069 354 Flanged 3131077 13.44 341.4 Beveled 3131088 6.44 164 16.25 Threaded 3131096 413 Flanged 3131104 15.25 387 7.25 Beveled 3131114 184
Style 30 Wt Part lb A B No. kg 8 3.5 5.75 3.4 3131049 89 146 4.25 6.29 3131218 108 160 8 3131226 3.5 5.75 3.6 89 146 12 3131273 4.62 6.88 5.2 117 175 29 3131286 5.5 6.88 13.2 140 175 12 3131300 4.63 6.88 5.2 118 175 18 3131317 5.00 7.75 8 127 197 43 3131330 6.13 8.13 19.5 156 207 18 3131344 5 7.75 8 127 197 66 3131070 9.75 16.19 30 248 411 96 3131078 9.5 15.94 43.6 241 405 42 3131089 2.44 6 19.2 62 152 106 12.5 19.75 48.4 3131097 318 502 138 3131105 12 19.25 62.9 305 489 62 3131115 8 15.25 28 203 387
Wt lb kg 10 4.5 20 8.9 13 5.8 16 7 34 15.5 16 7 24 10.7 50 22.7 24 10.7 76 34.5 112 50.9 59 27 137 62.4 169 77 91 41.5
Style 40 Part No. 3131050 3131220 3131229 3131276 3131289 3131303 3131320 3131333 3131347 3131071 3131079 3131090 P523643 3131106 3131116 A 3.5 89 5.94 151 3.5 89 4.76 121 5.5 140 4.6 117 5 127 6.13 156 5 127 9.75 248 9.5 241 6 152 12.5 318 12 305 8 203 B 6.1 155 6.1 155 6.1 155 7.6 193 7.63 194 7.6 193 9.2 234 9.5 241 9.2 234 18.48 469 18.5 470 18.5 470 23.2 589 23.2 589 23.2 589
Wt lb kg 13 5.8 22 10 13 5.8 21 9.3 40 18.2 21 9.3 31 14.1 57 25.9 31 14.1 73 33.3 127 57.7 97 44.2 167 75.9 200 91 121 54.8
Style 50 Part No. 3131052 CF 3131231 3131278 3131291 3131305 3131322 3131335 3131349 CF CF 6 3131091 152 CF 3131107 12.03 306 CF 23.28 591 19.35 491 18.48 469 12.48 317 3.5 89 4.6 117 5.5 140 4.63 118 5 127 6.13 156 5 127 6.13 156 7.6 193 7.63 194 7.63 194 9.1 231 9.13 232 9.13 232 5.75 146 6.9 175 6.88 175 6.88 175 7.6 193 8 203 7.63 194 A 3.5 89 B 6.13 156 C 5.8 147
63
CWP psi (bar) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69) 1,000 (69) 275 (19) 1,000 (69)
End Connections Threaded Flanged Beveled Threaded Flanged Beveled Threaded Flanged Beveled Threaded Flanged Beveled Threaded Flanged Beveled
3131053 5.75 146 6.2 3134978 157 CF 3131281 6.88 175 6.88 3131294 175 3131308 6.88 175 7.63 3131325 194 8 3131338 203 3131352 7.63 194 CF
Style 70 Style 80 Style 10 Wt Wt Wt Part Part lb Part No. A B lb A B C lb A B No. No. kg kg kg 15 2.4 3.64 21 3.5 6.13 5.75 25 5.73 6.13 6.7 3131054 61 92 9.3 3131055 89 156 146 11.5 3131047 146 156 30 CF CF CF 13.6 6.07 CF CF P511523 5.73 146 154 23 4.63 7.63 33 4.63 7.63 6.88 46 6.88 7.63 10.5 3131282 118 194 15 3131284 118 194 175 20.9 3131271 175 194 40 CF CF CF 18.2 24 4.63 7.63 32 CF CF 10.9 P505098 118 194 14.7 24 5 9.13 47 5 9.13 7.63 58 7.63 9.13 10.7 3131327 127 232 21.4 3131328 127 232 194 26.4 3131315 194 232 59 CF CF CF 26.8 24 5 9.13 47 9.12 CF 3265987 7.62 10.7 3134423 127 232 21.4 194 232 CF 18.6 472 18.44 468 CF 185 CF 84 130 3267081 6 18.6 12.54 171 59 152 472 319 77.7 CF CF CF CF CF CF CF CF CF
154 6 3131081 15.94 194 70 3131082 152 9.5 CF 3131093 241 CF 230 3131108 19.41 493 104 CF CF CF CF
64
D B
Nominal Pipe Size Union Part No. Qty/Carton A Clearance Radius B Outside Diameter C End-to-end Threaded D Inside Diameter Weight Material, Sub Material, Nut
Materials: AS - Alloy Steel, CS - Carbon Steel, DI - Ductile Iron Casting, SC - Steel Casing, SF - Steel Forging
65
D B
Figure 400 - 4,000 psi (276 bar) to 4; 2,500 psi (172 bar) cold working pressure, 5 to 12
Nominal Pipe Size Union Part No. Qty/Carton A Clearance Radius Outside B Diameter C End-to-end Threaded Inside D Diameter Weight Material, Sub Material, Nut in. in. mm in. mm in. mm in. mm lb kg 2 3200291 6 3 12 89 3 116 78 5 14 133 2 532 55 11 5 SF SF 2 12 3200290 5 4 132 103 3 12 89 6 116 154 2 916 65 16 7.3 CS SF 3 3200292 4 4 38 111 4 532 106 6 732 158 3 316 81 19 8.6 SF SF 4 3200337 3 5 127 5 732 133 8 732 209 4 316 106 28 12.7 SF SF 5 12 OD* 3206347 1 5 1616 148 6 14 159 10 1532 266 5 18 130 47 21.3 SF SC 6 3202179 1 6 34 171 7 34 197 11 116 281 6 932 160 64 29 CS SC 7 OD* 3204333 1 6 34 171 7 34 171 11 116 281 6 2132 169 61 27.7 CS SC 8 3202060 1 7 1316 198 9 1932 244 11 716 291 8 14 209 95 43.1 SF SC 12 3201578 1 10 2332 272 14 356 10 1516 278 12 1132 313 163 73.9 SC SC
* Casing thread standard Note: 2 inch does have O-ring Materials: AS - Alloy Steel, CS - Carbon Steel, DI - Ductile Iron Casting, SC - Steel Casing, SF - Steel Forging
66
NOTES: AS - Alloy Steel, CS - Carbon Steel, DI - Ductile Iron Casting, CS - Steel Casting, SF - Steel Forging
Figure 1002 - 10,000 psi (690 bar) to 4; 7,500 psi (517 bar) cold working pressure, 5-6 *
Nominal Pipe Size Union Part No. Qty/Carton A Clearance Radius B Outside Diameter End-to-end C Threaded D Inside Diameter Weight Material, Sub Material, Nut in. in. mm in. mm in. mm in. mm lb kg 1 3205681 32 2 732 56 1 34 44 3 1732 90 1 18 28 4 1.8 AS SF 1 14 3205675 10 3 132 77 2 916 65 4 78 124 1 1332 36 10 4.5 AS SF 1 12 3205665 10 3 132 77 2 916 65 4 78 124 1 1116 43 9 4.1 AS SF 2 P535063 6 3 1316 97 3 3 32 78 5 3 4 146 2 116 52 16 7.3 SF SF 2 12 3205626 5 3 78 99 3 12 89 6 18 156 2 916 65 18 8.2 AS SC 2 12 (EUE) 3206927 5 4 102 3 1116 94 5 1516 151 2 1316 71 16 7.3 AS SF 3 3205565 4 4 1732 115 4 14 108 6 732 158 3 316 81 22 10 AS SF 4 3205533 2 4 3132 126 5 516 135 8 732 209 4 316 106 32 14.5 AS SF
* 5 - 6 available with butt weld ends; consult factory for other configurations.
Figure 1003 - 10,000 psi (690 bar) 2-3; 7,500 psi (517 bar) cold working pressure 4-5 *
A
Nominal Pipe Size Union Part No. Qty/Carton A Clearance Radius Outside B Diameter C End-to-end Threaded D Inside Diameter Weight Material, Sub Material, Nut in. in. mm in. mm in. mm in. mm lb kg 2 3208519 6 3 34 95 3 76 4 2132 118 2 532 55 12 5.4 AS SF 3 3219928 2 4 78 124 4 38 111 9 18 232 3 316 81 45 20.4 AS SC 4 3219932 1 5 34 146 5 12 140 10 1516 278 4 102 74 33.6 AS SF
D B
* 5 available with butt weld ends; consult factory for other configurations.
67
Weco Wing Union Specifications Figure 1502 - 15,000 psi (1034 bar) cold working pressure
Nominal Pipe Size Union Part No. Qty/Carton A Clearance Radius B Outside Diameter C End-to-end Threaded D Inside Diameter Weight Material, Sub Material, Nut
* Non-Pressure Seal
D B
10
12
3255061 3254864 3255064 3255067 2 1 1 1 6 14 7 12 8 12 9 34 159 191 213 244 7 78 9 78 11 78 14 199 247 297 356 4 38 4 38 4 12 4 12 111 111 114 114 3 3 3 3 8 8 8 8 19 19 19 19 6 58 8 58 10 34 12 34 168 219 273 324 7 38 9 516 11 38 13 12 187 237 289 343 22 31 37 58 10 14.1 16.8 21.8 SC SC SC SC
C D F B
NOTES: AS - Alloy Steel, CS - Carbon Steel, DI - Ductile Iron Casting, CS - Steel Casting, SF - Steel Forging
68
Weco Wing Union Specifications Air-o-unions - 150 psi (10 bar) maximum line pressure
Nominal Pipe Size Union Part No. Qty/Carton inside A Tube diameter inside B Body diameter C Butt-weld inside dia. Butt-weld D outside dia. E F End-to-face G Misalignment, degrees Weight in. in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb kg 4 3207504 8 4 1932 117 4 1932 117 5 116 129 5 916 141 6 58 168 3 18 79 1 12 38 6 7 3.2 6 3207130 2 6 34 171 6 1516 176 8 203 8 58 219 10 14 260 4 102 2 51 14 18 8.2 8 3207894 2 8 34 222 8 1516 227 10 18 257 10 34 273 12 14 311 4 102 2 51 14 22 10 10 3207149 2 10 1516 278 11 18 283 12 18 308 12 34 324 14 12 368 4 14 108 2 51 14 26 11.8 12 3207897 1 12 1516 329 13 18 333 13 38 340 14 356 16 12 419 4 14 108 2 51 14 30 13.6 13 3207900 1 13 58 346 13 34 349 15 38 391 16 406 17 316 437 4 38 111 2 51 14 42 19.1 16 3207903 1 16 14 413 16 38 416 17 38 441 18 457 19 1316 503 4 14 108 2 51 14 45 20.4
G A B C D
Weco Wing Union Specifications
NOTES: AS - Alloy Steel, CS - Carbon Steel, DI - Ductile Iron Casting, CS - Steel Casting, SF - Steel Forging
69
1 1.5
P/N P/N-LT P506069 P506069-LT P506070 P506070-LT P506071 P506071-LT P503842 P503842-LT P506072 P506072-LT P506073 P506073-LT 3268575 3268575-LT P524672 P524672-LT P506075 P506075-LT P500631 P500631-LT P524677 P524677-LT
Wt. lb (kg) 29 (13.2) 34 (15.4) 26.6 (12) 29 (13.2) 32 (14.5) 112 (50.8) 114 (51.7) 220 (99.8) 99 (44.9) 101 (45.8) 200 (90.7)
1 1.5
4 70
Crosses
1 1.5
P/N P/N-LT P506107 P506107-LT P503531 P503531-LT P506108 P506108-LT 3257972 3257972-LT 3267282 3267282-LT P506109 P506109-LT P506110 P506110-LT P506111 P506111-LT P506112 P506112-LT
Wt. lb (kg) CF 70 (31.8) 58 (26.3) 59 (26.8) 80 (36.3) 157 (71.2) 136 (61.7) 144 (65.3) 144 (65.3)
P/N P/N-LT P506113 P506113-LT 3269120 3269120-LT P506114 P506114-LT 3257973 3257973-LT P506115 P506115-LT P506116 P506116-LT P517401 P517401-LT P504791 P504791-LT P506117 P506117-LT
Wt. lb (kg) CF 77 (35) 62 (28.1) 66 (30) CF 168 (76.2) 178 (80.7) 157 (71.2) 157 (71.2)
P/N P/N-LT P506118 P506118-LT P506119 P506119-LT 3262655 3262655-LT 3258450 3258450-LT P506120 P506120-LT P506121 P506121-LT P506122 P506122-LT P506123 P506123-LT P206124 P206124-LT
Wt. lb (kg) CF 83 (37.6) 67 (30.4) 73 (33.1) CF 180 (81.6) 183 (83) 170 (77.1) 170 (77.1)
P/N P/N-LT P506129 P506129-LT P506130 P506130-LT P506131 P506131-LT 3258451 3258451-LT P506132 P506132-LT P506133 P506133-LT P506134 P506134-LT P506135 P506135-LT P506136 P506136-LT
Wt. lb (kg) CF 83 (37.6) 67 (30.4) 73 (33.1) CF 180 (81.6) 183 (83) 170 (77.1) 170 (77.1)
Laterals
Wyes
1 1.5
CF 90 (40.9) CF CF CF CF
A in. (mm) 5.25 (133) 5.25 (133) 5.25 (133) N/A N/A
Wyes
A in. (mm) 6.06 (154) 6.06 (154) 6.06 (154) 8 (203) 8.20 (208)
Tees
B in. (mm) 12.12 (308) 12.12 (308) 12.12 (308) 16 (406) 16.40 (417)
A in. (mm) 7.50 (191) 7.50 (191) 7.50 (191) 8 (203) 8.20 (208)
Cross
Weco Wing Union End 602 1502 2002 602 1002 1502
A in. (mm) 10.50 (267) 10.50 (267) 10.50 (267) N/A N/A 15 (381) N/A N/A 15 (381)
45 Lateral B in. (mm) 15.75 (400) 15.75 (400) 15.75 (400) N/A N/A 20.26 (515) N/A N/A 20.26 (515)
C in. (mm) 5.25 (133) 5.25 (133) 5.25 (133) N/A N/A 7.63 (194) N/A N/A 7.63 (194)
A in. (mm) N/A N/A N/A 8.5 (216) 8.5 (216) N/A 11.50 (292) 11.50 (292) N/A
60 Lateral B in. (mm) N/A N/A N/A 16 (406) 16 (406) N/A 19.50 (495) 19.50 (495) N/A
C in. (mm) N/A N/A N/A 6.63 (168) 6.63 (168) N/A 8 (203) 8 (203) N/A
72
MxF
A
MxM
MxF
Longsweep Elbows
Elbow
A A
FxFxM
A
FxFxMxM
MxFxF
Wye
Tee
Cross
MxFxF
A A
MxFxF
Weco
Weco
C B B
45 Lateral
60 Lateral
73
P519441 365 P525905 542 257 P502326 313 P519441583 P519440 (117) (142) (166) P525905-LT (246) P502327 (264) LT P520516 249 P518458 247 P518450 371 P518437 453 P520516- (113) P518458- (112) CF P518450- (168) CF P518437-LT (206) LT LT LT
CWP psi (bar) 15,000 (1034) 15,000 (1034) 6,000 (414) 10,000 (690) 15,000 (1034) Weco Union End 1502 1502 602 1002 1502
2 ft (610 mm) P/N lb P/N-LT (kg) P508589 32 P508589-LT (14.5) P508600 56 P508600-LT (25.4) CF P512866 P512866-LT P520514 P520514-LT CWP psi (bar) 15,000 (1034) 15,000 (1034) 6,000 (414) 10,000 (690) 15,000 (1034) 79 (35.8) 125 (57)
3 ft (914 mm) P/N lb P/N-LT (kg) P508590 39 P508590-LT (17.7) P508601 70 P508601-LT (31.8) CF
P512867 P512867-LT P520515 P520515-LT 8 ft (2,438 mm) P/N lb P/N-LT (kg) P508594 73 P508594-LT (33.1) P508605 142 P508605-LT (64.4) P510409 167 P510409-LT (75.8) P510403 207 P510403-LT (93.9) P531126 305 P531126-LT (138)
4 ft (1,219 mm) 5 ft (1,524 mm) P/N lb P/N lb P/N-LT (kg) P/N-LT (kg) P508591 46 P508592 53 P508591-LT (20.9) P508592-LT (24) P508602 84 P508603 99 P508602-LT (38.1) P508603-LT (44.9) P510406 101 P510407 118 P510406-LT (45.8) P510407-LT (53.5) 98 P510400 122 P510401 143 (45) P510400-LT (55.3) P510401-LT (64.9) 155 P520520 36 P520521 215 (70) P520520-LT (83.9) P520521-LT (98) 10 ft (3,048 mm) 12 ft (3,658 mm) P/N lb P/N lb P/N-LT (kg) P/N-LT (kg) P508595 87 P508596 101 P508595-LT (39.5) P508596-LT (45.8) P508606 170 P508607 199 P508606-LT (77.1) P508607-LT (90.3) P510410 200 P510411 233 P510410-LT (90.7) P510411-LT (106) P510404 250 P510405 293 P510404-LT (113) P510405-LT (133) P513472 365 CF P513472-LT (166)
6 ft (1,829 mm) P/N lb P/N-LT (kg) P508593 60 P508593-LT (27.2) P508604 113 P508604-LT (51.3) P510408 134 P510408-LT (60.8) P510402 165 P510402-LT (74.8) P520522 245 P520522-LT (111) 20 ft (6,096 mm) P/N lb P/N-LT (kg) P508598 156 P508598-LT (70.8) P508609 313 P508609-LT (142) P512873 463 P512873-LT (210) P512105 464 P512105-LT (211) P520526 665 P520526-LT (302)
CWP psi (bar) 15,000 (1034) 15,000 (1034) 6,000 (414) 15,000 (1034) 6,000 (414) 15,000 (1034) 6,000 (414) 10,000 (690)
P506629 91 3265771 P506629(41.3) 3265771-LT LT 8 ft (2,438 mm) 10 ft (3,048 mm) P/N lb P/N lb P/N-LT (kg) P/N-LT (kg) 3256612 33 3265583 21 3256612-LT (15) 3265583-LT (9.5) 3254969 68 3256062 81 3254969-LT (30.8) 3256062-LT (36.7) P528319 82 CF P528319-LT (38) 3255326 73 3255325 86 3255326-LT (33.1) 3255325-LT (39) P504506 135 3267338 163 P504506-LT (61.2) 3267338-LT (73.9) 3255320 141 3255423 169 3255320-LT (64) 3255423-LT (76.7) P514350 161 3251808 194 P514350-LT (73) 3251808-LT (88) 3265775 198 3265777 240 3265775-LT (89.8) 3265777-LT (109)
12 ft (3,658 mm) P/N lb P/N-LT (kg) P504985 45 P504985-LT (20.4) CF 3265739 3255324 3255324-LT P501344 P501344-LT 3255381 3255381-LT CF CF 80 (36.3) 100 (45.4) 192 (87.1) 198 (89.8)
20 ft (6,096 mm) P/N lb P/N-LT (kg) 45 CF (20.4) CF CF 3265728 3265728-LT CF 3255427 3255427-LT CF CF 80 (36.3) 100 (45.4) 192 (87.1) 198 (89.8)
Always follow safe practices when manually lifting and carrying products. Always select only appropriate product and materials for the intended service: Never expose standard service products to sour gas fluids (Refer to NACE MR-01-75). Do not interchange sour gas with standard service components. Always use appropriate safety precautions when working with ferrous products in below freezing temperatures. Freezing temperatures lower the impact strength of ferrous materials. Always follow manufacturers instructions and Material Safety Data Sheet direction when using solvents. Always make certain that personnel and facilities are protected from residual hazardous fluids before disassembly of any product. Whenever leakage is detected from FMC Technologies products, remove them from service immediately to prevent death, serious personal injury, and/or property damage. Do not subject FMC Technologies products to excessive external loads These include axial loads, bending and torsional loads. The products design rating is only valid in the absence of external loading. Improper external loading may severely limit the performance of the product and create an unsafe condition.
SAFETY INSTRUCTIONS: The applications of FMC products are in working environments and systems which must be properly designed and controlled. Safety procedures and policies MUST be clearly established by the user and followed. Always use appropriate protective equipment. FMC Technologies, Inc. 77
Bryan, Texas
Broussard, Louisiana
Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: Phone: Fax: 337-837-0700 337-839-2235 318-752-2312 / 2973 318-549-9540 361-668-0886 361-668-0905 432-552-9150 432-552-9151 307-382-4244 307-382-4454 435-781-1790 435-781-2693 903-757-4180 903-757-2514 940-328-0800 940-328-0803 505-327-0634 505-327-0641 405-787-6301 / 6304 / 6309 405-787-6090
Conway, Arkansas
Stavanger, Norway
Alice, Texas
Neuquen, Argentina
Odessa, Texas
Singapore
Singapore
Vernal, Utah
Jakarta, Indonesia
Longview, Texas
www.fmctechnologies.com
V.080811