Flange Rating - Material 1.1

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The document provides information about pipe sizes, schedules, material properties of SA105 carbon steel, and allowable stress values.

Pages 1-3 list nominal pipe sizes and schedules according to ANSI B36.10 and BS 1600 standards.

Pages 9-10 list the minimum tensile strength, minimum yield strength, and stress limits for SA105 carbon steel.

Calculation Sheet

B16.5 flange rating


Design data:
Specified design pressure
Max. hydrostatic head
Medium density
Design pressure
Corrosion allowance
Design metal temeprature
3]
*
*
*

=
=
=
=
=

0.8
2200
1000
0.8216
3

N/mm
mm
=
kg/m
N/mm
mm
=

0.0216

210

N/mm

Standard flange pressure rating. (at Steam boiler)


Material of standard flange: SA105N
Material Group 1.1
Specified Pressure rating:
150#
Standard Flange MWAP:
1.346
N/mm @ 210 C

* The Flange MAWP = 1.346 N/mm @ 210 C >= design pressure, therefore OK.

171991832.xls.ms_office

group 1.1 flange

Page 1/13

Nominal Pipe Sizes and Schedules


(To ANSI B36.10 and BS 1600)
(Manufacturer tolerance is to be taken as 12.5%)
Diameter
No
0

(Y)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

NB
1
1/8"
1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
22"
24"
26"
28"
30"
32"
34"
36"
42"

OD
2
10.29
13.72
17.15
21.34
26.67
33.4
42.16
48.26
60.33
73.03
88.9
101.6
114.3
141.3
168.28
219.08
273.05
323.85
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
1066.8

1
5s
3
NA
NA
NA
1.65
1.65
1.65
1.65
1.65
1.65
2.11
2.11
2.11
2.11
2.77
2.77
2.77
3.4
3.96
3.96
4.19
4.19
4.78
4.78
5.54
NA
NA
6.35
NA
NA
NA
NA

2
10s
4
1.24
1.65
1.65
2.11
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
3.4
3.76
4.19
4.57
4.78
4.78
4.78
5.54
5.54
6.35
NA
NA
7.92
NA
NA
NA
NA

3
10
5
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
NA

4
20
6
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
9.53
12.7
12.7
12.7
12.7
12.7
12.7
NA

5
30
7
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
7.04
7.8
8.38
9.53
9.53
11.13
12.7
13.97
14.27
NA
15.88
15.88
15.88
15.88
15.88
NA

Schedule
6
std
8
1.73
2.24
2.31
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53

(X)
7
40
9
1.73
2.24
2.31
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
15.88
17.48
NA
NA
NA
17.48
17.48
19.05
NA

8
60
10
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
10.31
12.7
14.27
15.09
16.66
19.05
20.62
22.23
24.61
NA
NA
NA
NA
NA
NA
NA

9
XS
11
2.41
3.02
3.2
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

10
80
12
2.41
3.02
3.2
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
15.09
17.48
19.05
21.44
23.83
26.19
28.58
30.96
NA
NA
NA
NA
NA
NA
NA

11
100
13
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
15.09
18.26
21.44
23.83
26.19
29.36
32.54
34.93
38.89
NA
NA
NA
NA
NA
NA
NA

12
120
14
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
11.13
12.7
14.27
18.26
21.44
25.4
27.79
30.96
34.93
38.1
41.28
46.02
NA
NA
NA
NA
NA
NA
NA

13
140
15
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
20.62
25.4
28.58
31.75
36.53
39.67
44.45
47.63
52.37
NA
NA
NA
NA
NA
NA
NA

14
160
16
NA
NA
NA
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
NA
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
53.98
59.54
NA
NA
NA
NA
NA
NA
NA

15
XXS
17
NA
NA
NA
7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
NA
17.12
19.05
21.95
22.23
25.4
25.4
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

temp., C
150#
-29

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

300#
19.6
19.2
17.7
15.8
13.8
12.1
10.2
9.3
8.4
7.4
6.5
5.5
4.6
3.7
2.8
1.4

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

400#
51.1
50.1
46.6
45.1
43.8
41.9
39.8
38.7
37.6
36.4
34.7
28.8
23
17.4
11.8
5.9

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

68.1
66.8
62.1
60.1
58.4
55.9
53.1
51.6
50.1
48.5
46.3
38.4
30.7
23.2
15.7
7.9

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

600#
102.1
100.2
93.2
90.2
87.6
83.9
79.6
77.4
75.1
72.7
69.4
57.5
46
34.9
23.5
11.8

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

900#
153.2
150.4
139.8
135.2
131.4
125.8
119.5
116.1
112.7
109.1
104.2
86.3
69
52.3
35.3
17.7

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

1500#
255.3
250.6
233
225.4
219
209.7
199.1
193.6
187.8
181.8
173.6
143.8
115
87.2
58.8
29.5

38
50
100
150
200
250
300
325
350
375
400
425
450
475
500
538

2500#
425.5
417.7
388.3
375.6
365
349.5
331.8
322.6
313
303.1
289.3
239.7
191.7
145.3
97.9
49.2

Title: ASME Electronic Stress Tables, 2011 Metric


Table: Table 1A - Maximum Allowable Stress Values S for Ferrous Materials
Addenda

Nominal_Composition
Carbon steel

Product_Form
Forgings

Spec_No
SA-105

Type_Grade

Alloy_Desig_UNS_No
K03504

Class_Cond_Temper

Size_Thickness

P_No
1

Group_No
2

Min_Tensile_Strength
485

Min_Yield_Strength
250

Limits_I
538

Limits_III
371

Limits_VIII_1
538

Limits_XII
343

Ext_Press_Chart_No
CS-2

Notes
G10, S1, T2

mmin30_40
138

m65
138

m100
138

m125
138

m150
138

m200
138

m250
136

m300
129

m325
125

m350
122

m375
117

m400
101

m425
83.9

m450
67.0

m475
51.1

m500
33.6

m525
21.3

m550
12.9

m575

m600

m625

m650

m675

m700

m725

m750

m775

m800

m825

m850

m875

m900

page_no
18

line_no
5

row_no
6

material_id
8394

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