RCV Foot Controlled Pilot Valves

PV48 Joystick Pilot Valves

PV48 JOYSTICK PILOT VALVES

The Kawasaki range of hydraulic
components and systems are widely used in industrial machinery and vehicles throughout the world and the introduction of the PV48 represents a further valuable addition to the product offering. Designed especially for use on construction vehicles and machinery, the PV48 is the most advanced pilot valve of its type, boasting a number of unique features that maximize its ease of operation and handling. Ease of use and comfort are important features of the PV48. The PV48 differential area control spool design minimizes the pressure induced force that is transmitted through the handle to the operator. This results in low operating torques which minimizes operator fatigue. Additionally, large return and control flow galleries ensure minimal restriction, making the PV48 Specifications extremely responsive.

RCV FOOT CONTROLLED PILOT VALVES

With its number of unique
features, the RCV foot operated remote control valve brings a new meaning to the controllability of mobile machinery. The RCVD series incorporates a unique internal dampening mechanism, which greatly increases controllability and stability, particularly over rough terrain. Both the PV48 and RCV series are available with custom output pressure curves, which make them suitable for a wide variety of machine applications. Various operating torque options are also available.

Specifications
Joystick Pilot Valve
Dual Axis Single Axis

Foot Controlled Pilot Valve

Single Section Dual Section Single Axis

Model
Maximum Inlet Pressure (psi) Outlet Pressure Range (psi) Maximum Back Pressure (psi) Maximum Continuous Flow (gpm) Fluid Temperature Range (F) Fluid Viscosity Range (cSt) Lever Angle -Single Operating -Double Operating Actuation Torque Range (lb-ft) Weight Without Handle (lb)

PV48K
1000 0~430 40 5.3 -4~190 10~2000 +/-19 +/-25 0.7~3.0 4.2

PV48M
1000 0~430 40 4.0 -4~190 10~2000 +/-19 +/-25 0.7~3.0 3.5

PV6P
1000 0~430 40 2.6 -4~190 10~2000 +/-15 _ 1.4~6.5 2.1

Model
Maximum Inlet Pressure (psi) Outlet Pressure Range (psi) Maximum Back Pressure (psi) Maximum Continuous Flow (gpm) Fluid Temperature Range (F) Fluid Viscosity Range (cSt) Lever Angle -Single Operating Actuation Torque Range (lb-ft) Weight Without Pedal (lb) Damping Feature

RCV8C1
1400 0~640 40 2.6 -4~190 10~2000 +/-12.4 3.5~12.0 7.1 N/A

RCV8C2
1400 0~640 40 2.6 -4~190 10~2000 +/-12.4 3.5~12.0 17.0 N/A

RCVD8C4
1400 0~640 40 2.6 -4~190 10~2000 +/-12.4 3.5~12.0 17.2 STD

PV6P
1000 0~430 40 2.6 -4~190 10~2000 +/-15 1.4~6.5 2.1 N/A

PV48 JOYSTICK PILOT VALVE

B E N E F I T S PV48 Joysticks have a range of features and product options available. These include left and right hand variants, different spring options to suit application requirements, a dust proof inner boot to maximize airborne contamination tolerance, and a variety of handle mounted electrical switching options. Aluminum housing construction, resulting in low weight. Dual Area spool design enables light operation force. Ergonomic handle provides operator comfort.
Wide Range of Handle Options: Straight and ergonomic handle options are available. Various push button and toggle switch configurations to satisfy customer requirements. Hand Control Lever: The hand control lever transmits the progressive operator controlling force while maintaining comfort and ease of operation.
Output pressure psi (bar)

Control Range
430 (29.7)

Standard Option 1 Option 2 0 19

Smooth response is achieved by internal dampening. Low hysteresis due to precise machining.
Operating torque lb-in (Nm)

Lever angle (For single operating mode)

Operating Torque Range

43.4 (4.9) 34.5 (3.9) 25.7 (2.9) 17.7 (2.0) 8.9 (1.0) 0 min 19

High Durability.
Unique Differential Area Spool Design: The unique and patented differential area spool design significantly reduces the control area under pressure and thereby the operator force required for actuation. Precise and repeatable operation is consistently achieved.

Maintenance free. Handle wiring can be fitted with various electrical connectors.

max

Dust Proof Boot Options: The flexible outer boot provides resilience and protection thereby making the PV48 series a leader in environmental durability. An optional dust proof inner boot is available to ensure optimum airborne contamination tolerance.

Operating Torque Control: A large variety of spring options are available to suit various customer requirements.

Output Pressure Range: A variety of spring options are available to satisfy customer output pressure range requirements. This flexibility enables the valve to be applied in a variety of applications.

Lever angle (For single operating mode)

E L E C T R I C

S W I T C H

Compact Aluminum Body: The light weight aluminum body and compact design provide a unit which is one of the lightest in the market place thereby making it highly suitable for semi-rigid arm rest and other critical type installations.

Electric Switches a maximum of five single switches or three single switches plus one thumb actuated rocker switch is available with the ergonomic handle option. The standard handle is available with a single or rocker switch at the thumb location (D/E). Please see the illustration.

Optimum Dampening Characteristics: The incorporation of both spool and body dampening features providing stable performance under all transient conditions.

Large Return and Control Flow Galleries: The unique incorporation of large return and control flow galleries minimizes restrictions thereby making the PV48 series one of the most responsive pilot valves in the market place.

An optional sliding switch handle with proportional (pulse width modulation) output is available. Please consult Kawasaki.

C A

Single switches at locations: A,B,C,D or E Rocker Switch at locations: D & E

RCVD FOOT CONTROLLED PILOT VALVE

Integral Dampening Chamber: Pressure in the dampening chamber provides a variable velocity dependent dampening force. This is consistent at any operating lever position. The requirement for any external dampening mechanisms is thus eliminated. Multiple Options: Many combinations of pedal or lever types are available. Optional shuttle valves are available

Control Range
640 (45) Output pressure psi (bar)

B E N E F I T S Sensitive control allows low operating forces resulting in ease of operation. No external linkages.
Resilient Dust Proof Boot: Flexible dust and splash proof synthetic rubber boot provides environmental protection and superior resistance to airborne contamination.

Standard Option

Increase in fine control range. Secondary pressure closely follows the movement of the operating pedal.
Operating torque lb-ft (Nm)

Lever angle

12.4

Operating Torque Range

12 (15.7) max

Large Return and Control Flow Galleries: Ensures a minimum pressure drop and high response characteristics. The RCVD is a market leader combining high performance with progressive dampening.

Built in dampening mechanism on RCVD8C. High durability. Maintenance free.

3.5 (4.7) 0

Unique Dampening Mechanism: Provides equal dampening forces in either direction. Integral design ensures a reduction in noise transmission from the machine chassis. Free from external contamination and obstruction. Allowing safe and reliable operation with a stable performance over a wide range of operating temperatures.

min 0 12.4

Lever angle

R C V D

D A M P E R

P E R F O R -

Without Damper
Vibration of Operator Vibration of Lever Vibration of Excavator Fluctuation of Pilot Pressure

With Damper
250 milliseconds from full lever Angle to Neutral with no oscillations, resulting in smoother machine operation.
Full Lever Release

Control Valve

Variety of Control Characteristics: A variety of spring options allow for the selection of operating force against pedal angle. The operating force is maintained as directly proportional to the pedal angle throughout the operating range thereby providing optimum feel and control.

Lever Angle

Robust Monoblock Construction: Strong monoblock construction facilitates rigid mounting. The design provides a solid and secure operation which is suitable for the most rigorous of applications.

Lever Angle

Integral Check Valve: Provides enhanced dampening and cushioning. A compact design which maintains reliability and facilitates easy access for assembly and maintenance.

Awkwardness of Traveling Motors Movement

Neutral Position

Full

Lever Release

Neutral Position

PILOT VALVE INSTALLATION ENVELOPE

PV48M / PV48K PV6P

Handle Supplied by Customer D

5.59

A B
1 2

3.23

A PV48M PV48K 3.09 3.66

B 4.33 5.12

C 3.41 3.54

D 9.92 10.28

0.13

3.31 5.91

0.94

RCV8C
11.30 3.31 11.30

RCVD8C
3.31 6.85

7.17 3.31

6.85

12.09

13.78

2.38

2.38

4.13

4.92

P
1 2

3.94 5.91

1.42 1.57

3.78 5.91

4.25

5080 36th Street S.E., Grand Rapids, MI 49512 USA (616) 949-6500 Fax (616) 975-3103

www.kawasakipmd.com

The right to modification for technical improvement is reserved.

P-969-0346