Discharge PR Drop Pipe Size
Discharge PR Drop Pipe Size
Discharge PR Drop Pipe Size
DESIGN INPUT
1
DESIGN PRESSURE
597.38
42
DESIGN TEMPERATURE
302.00
150
Group
Material
Forgings
Castings
300
300S
SELECT PDT
PIPE MATERIAL
PIPE THICKNSS
TYPE OF SYSTEM
KG/CM2 (g)
0
Page 2 of 5
S.NO
DESCRIPTION
SYSTEM
FLOW DIAGRAM
LINE DESIGNATION NO
4
5
6
7
8
9
10
11
OPERATING MODE
NO. OF LEADS
TOTAL MASS FLOW
MASS FLOW PER LEAD
MASS FLOW PER LEAD
OPERATING PRESSURE
OPERATING TEMPERATURE
SPECIFIC VOLUME @ P1 & T1
12
VOLUMETRIC FLOW/LEAD
13
14
15
16
VELOCITY
REQUIRED FLOW AREA
REQUIRED PIPE I.D
REQUIRED PIPE I.D
17
18
19
MATERIAL OF CONSTRUCTION
20
21
DESIGN PRESSURE
DESIGN TEMPERATURE
ALLOWABLE STRESS (AS PER
ASME B31.1 TABLE A-2)
ALLOWABLE STRESS
WELD JOINT EFFICIENCY(AS PER
ASME B31.1)
CORROSION/EROSION/THREADIN
G ALLOWANCE
COEFFICIENT (AS PER ASME
B31.1 TABLE104.1.2(A))
22
23
24
25
26
27
28
FORMULAE
UNITS
NLEAD
NTOTAL(GPM)
NTOTAL(KG/HR)
QPERLEAD =NTOTAL/ NLEAD
PSOURCE
NO
TSOURCE
SVSOURCE
QVPERLEAD = (QPERLEAD x
SVSOURCE ) / 3600
VASSUMED
AREQ =QVPERLEAD / VASSUMED
DID_REQ =(SQRT(AREQ x 4/ 3.14))
SELECTED PIPE NB
DNB
MM
PIPE O..D.
DO
MM
M3/HR
KG/HR
KG/HR
Forwarding
pump discharge
to heater
Heater outlet to
Discharge
strainer
Strainer to Boiler
Unit-2
Node: 8-9
Node: 9-10
Node: 10-11
Design
1
30
Design
1
30
Design
1
30
28500.0
28500.0
28500.0
C
M3/KG
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
0.0010526
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
0.0
0.0
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
M/SEC
1.1
0.01
0.10
100.00
1.1
0.01
0.10
100.00
1.1
0.01
0.10
100.00
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
3.0
#NAME?
#NAME?
#NAME?
100.00
114.30
100.00
114.30
100.00
114.30
200.00
219.08
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
150.00
168.28
A106 Gr B
42.000
150.000
A106 Gr B
42.000
150.000
A106 Gr B
42.000
150.000
A106 Gr B
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
A335 Gr P-91
42.000
150.000
M2
M
MM
KG/CM2 (G)
TDESIGN
SEKSI
KSI
KG/CM2
EWELD
NUMBER
1.000
ALCORRO
MM
1.6000
YCOF
NUMBER
0.400
0.400
MM
3.84
3.84
12.500
MM
MM
15.0
15.0
15.0
15.0
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
21.2
1054.60
1054.60
1054.60
1054.60
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1490.51
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.6000
1.6000
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
3.84
4.29
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
2.34
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
4.39
4.389
4.389
4.907
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
2.679
6.02
6.02
6.02
23.01
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
0.102
0.102
0.102
0.173
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.132
0.024
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
0.014
#NAME?
160
FLOW AREA
VELOCITY(CALCULATED)
M2
M/SEC
SCH
0.008
1.01
STD
0.008
1.01
STD
0.008
1.01
STD
VELOCITY SPECIFIED
SPECIAL WALL THICKNESS PIPE
SPECIFIC VOLUME @ P1 & T1
VASSUMED
TSELECT
SVSOURCE
M/SEC
MM
1.100
1.100
1.100
M3/KG
0.001
0.001
0.001
#NAME?
0.0010526
32
33
33 A
33 B
33 C
#NAME?
0.0
31
30
#NAME?
0.0010526
29
#NAME?
M3/SEC
PDESIGN
TMIN=(((PDESIGN x DO x 0.1) /( 2 x
(YCOF x PDESIGN + SKGCM x
EWELD))+(ALCORRO)/10) x 10
TOLMILL
#NAME?
KG/CM2 (A)
Page 3 of 5
PURPOSE
Determine resistance coefficient (K), equivalent length (L/D) in pipe diameters, head loss, and pressure drop for pipe flow problems.
INSTRUCTIONS
Input the number of fittings, size, ratio or length as requested. If a fitting is not shown, it's K or L/D value should be computed separately and input into the "Other" row.
NOTES
1. L/D and K's are calculated as per MES-2.16.
2. Specific instructions are attached to cells as notes.
FORMULAE
Heater outlet to
Discharge
Strainer to Boiler
strainer
Unit-2
Design
Design
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
6.813
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
5.187
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
PIPE SEGMENT
Major Inside Diameter - d1 (in)
4.026
4.026
4.026
Length - L (M)
2.00
18.00
480.00
28
Quantity n (nos.)
Quantity n (nos.)
45 deg. Converging - Flow Through Run
300
300
300
BENDS
Elbow
90 Short Radius - Quantity
45 Short Radius - Quantity
90 Long Radius - Quantity
45 Long Radius - Quantity
Pipe Bend
Radius - r/d
Included Angle of Bend - a (degrees)
Quantity n (nos.)
Miter Bend
Included Angle of Bend - a (degrees)
Number of Miter Breaks
Quantity
TEES
90 deg. Converging - Flow Through Run
Branch Inside Diameter - d2 (in)
Quantity n (nos.)
90 deg. Diverging - Flow Through Run
Branch Inside Diameter - d2 (in)
Quantity n (nos.)
90 deg. Converging - Flow Through Br.
VALVES
Pressure Class
Gate - Disk - Quantity
Ball - Quantity
Globe - Conventional - Quantity
Globe - Y Pattern - Quantity
Angle - Conventional - Quantity
Plug - 100% Port - Quantity
Plug - 3 way - 80% Run Fow - Quantity
PDROP-REV 2, PRESSURE_DROP
Rev. Date: 01-25-2002
Page 4 of 5
Forwarding
pump discharge
to heater
FORMULAE
Heater outlet to
Discharge
Strainer to Boiler
strainer
Unit-2
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
MISCELLANEOUS FITTINGS
Pipe Entrance
Pipe Inside Diameter - di (in)
Edge radius - r (in)
Pipe Exit
Exit Inside diameter - do (in)
4.026
Reducer
Sudden Expansion - Other ID - d2 (in)
Sudden Contraction - Other ID - d2 (in)
Small Dia Pipe Segment
Segment Inside Diameter - dS (in)
Length - LS (ft)
Large Dia Pipe Segment
Segment Inside Diameter - dL (in)
Length - LL (ft)
Strainer
Open Area/Total Area - A0 /A2
56
56
392
Miter Bend
90 Std. Tee - Converg. Flow Thru Run
29
29
60
60
60
151
458
Valve - Ball
50
Other L/D
Total:
Ld
201
K VALUE SUMMARY
90 Red. Tee - Converg. Flow Thru Run
n x (-1.33*(d2/d1)^3+1.63 x
(d2/d1)^2+0.17 x (d2/d1))
n x (0.18 x (d2/d1)^4))
n x (-0.6 x (d1/d2)+1)
n x (-1.48 x (d1/d2)+2.39)
n x (-0.28 x (d2/d1)^3+0.44 x (d2/d1)^20.05 x (d2/d1))
n x (0.18 x (d2/d1)^4)
n x (-0.51 x (d1/d2)+0.65)
n x (-1.53 x (d1/d2)+1.88)
n x (-2.18 x (d2/d1)^3+2.59 x
(d2/d1)^2+0.31 x (d2/d1))
PDROP-REV 2, PRESSURE_DROP
Rev. Date: 01-25-2002
n x (0.18 x (d2/d1)^4)
n x (-4.56 x (d1/d2)^3+6.2 x (d1/d2)^21.11 x (d1/d2))
n x (-0.88 x (d1/d2)+2.42)
Page 5 of 5
FORMULAE
IF(d2<2.25,"NA",n x 0.62)
IF(d2<2.25,"NA",n x 0.17)
n x (1.04 x d1^-0.44))
Pipe Entrance
IF(r/di<=0.04,((d1/di)^4) x (225 x
(r/di)^2-15.5 x
(r/di)+0.5),IF(r/di<0.15,((r/di)^4) x
(0.4227 x 2.7183^(-15.734 x
(r/di))),((d1/di)^4) x 0.04)))
Pipe Exit
Forwarding
pump discharge
to heater
Heater outlet to
Discharge
Strainer to Boiler
strainer
Unit-2
(d1/do)^4)
IF(d2>d1,(1-(d1/d2)^2)^2,((d1/d2)^4) x
((1-(d2/d1)^2)^2)))
IF(d2>d1,0.5 x (1-d1^2/d2^2),((d1/d2)^4)
x (0.5 x (1-d2^2/d1^2))))
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.00
Other k
Total:
Input theLOSS
flow rateAND
for each
pipePRESSURE
segment into the
shaded cells.
HEAD
PIPE
DROP
Roughness Coefficient - e (ft)
1. Friction factor
(f) equation
Roughness
Coefficient
- e (ft)is from MES-2.10. Valid for 0.000001<e/d<0.01
3
0.00
0.00
1.00
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
0.00015
950.00
950.00
950.00
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
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#NAME?
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#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
43.70
18.83
18.83
43.70
18.83
18.83
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
28500
28500
28500
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
1.01
1.01
1.01
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
2.3E+03
5.2E+03
5.2E+03
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
4.5E-04
4.5E-04
4.5E-04
2.6E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
3.5E-04
0.028
0.038
0.038
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
0.0
Velocity - V (m/sec)
Reynolds No. - Re
e/d
Friction Factor - f
L/D - Fittings
Ld
201.0
151.0
458.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
19.6
176.0
4693.9
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
220.6
327.0
5151.9
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
f x Ldt
6.26
12.39
195.22
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
K - Fittings
0.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Kt = K+k
6.26
12.39
196.22
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
(Kt x V^2)/(2*9.81)
(H x Density / 10000)
0.33
0.65
10.29
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
0.03
0.06
0.98
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
PDROP-REV 2, PRESSURE_DROP
Rev. Date: 01-25-2002
0.0