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    Heat Exchanger Checklist As Per TEMA

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    MONA
    The document provides specifications and requirements for a heat exchanger, including: - It is a shell and tube heat exchanger with a floating head design (FIG.N2). - The tube length and shell/channel material of construction are specified. - Dimensions like shell inside diameter and tube length are referenced. - Requirements and formulas from the TEMA standards for components like tubesheets, baffles, pass partitions, etc. are cited. - Design checks that need to be performed by the manufacturer and verified by the surveyor are listed, such as for stresses on the tubesheet and bellows.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Heat Exchanger Checklist As Per TEMA

    Uploaded by

    MONA
    414 views6 pages
    The document provides specifications and requirements for a heat exchanger, including: - It is a shell and tube heat exchanger with a floating head design (FIG.N2). - The tube length and shell/channel material of construction are specified. - Dimensions like shell inside diameter and tube length are referenced. - Requirements and formulas from the TEMA standards for components like tubesheets, baffles, pass partitions, etc. are cited. - Design checks that need to be performed by the manufacturer and verified by the surveyor are listed, such as for stresses on the tubesheet and bellows.

    Original Description:

    Check List for Heat Exchanger It is based on TEMA

    Original Title

    Heat Exchanger Checklist as Per TEMA

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    © Attribution Non-Commercial (BY-NC)

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    The document provides specifications and requirements for a heat exchanger, including: - It is a shell and tube heat exchanger with a floating head design (FIG.N2). - The tube length and shell/channel material of construction are specified. - Dimensions like shell inside diameter and tube length are referenced. - Requirements and formulas from the TEMA standards for components like tubesheets, baffles, pass partitions, etc. are cited. - Design checks that need to be performed by the manufacturer and verified by the surveyor are listed, such as for stresses on the tubesheet and bellows.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    414 views6 pages

    Heat Exchanger Checklist As Per TEMA

    Uploaded by

    MONA
    The document provides specifications and requirements for a heat exchanger, including: - It is a shell and tube heat exchanger with a floating head design (FIG.N2). - The tube length and shell/channel material of construction are specified. - Dimensions like shell inside diameter and tube length are referenced. - Requirements and formulas from the TEMA standards for components like tubesheets, baffles, pass partitions, etc. are cited. - Design checks that need to be performed by the manufacturer and verified by the surveyor are listed, such as for stresses on the tubesheet and bellows.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
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    The document discusses design requirements and specifications for various types of heat exchangers based on TEMA (Tubular Exchanger Manufacturers Association) clauses.

    The main components being discussed include shells, tubesheets, baffles, pass partition plates, tube bundles, and gaskets. Different types of heat exchangers like fixed tubesheet, U-tube, and floating head are also mentioned.

    Design considerations mentioned for tubesheets include minimum thickness, bending and extension formulas, grooving, and stresses from operating conditions. Expansion bellows are referenced if stresses exceed allowable values.

    FILE REF:CODE:-

    CLIENT:-

    MANUFAC.

    TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

    INSIDE DIAMETER :-(RCB 3.11)

    CHANNEL SHELL TUBESHEET


    PROPOSED REQUIRED

    TUBES

    GENERAL POINTS:- ALL TYPES OF HEAT EXCHANGERS TEMA CLAUSES DESCRIPTION R 2. C 2. B 2. RCB 3.13 RCB 3.2 RCB (.2 RCB (.3 TUBE PITCH TUBE PITCH TUBE PITCH MINIMUM SHELL / CHANNEL SHELL THIC%NESS SHELL CO'ER THIC%NESS TUBE HOLES IN BAFFLES CLEARANCE BET+EEN SHELL I.D., BAFFLE DIAMETER BAFFLE/SUPPORT PLATE THIC%NESS MINIMUM THIC%NESS - 1/!. OR 3.2 MM MINIMUM THIC%NESS - 1/1/. OR 1./ MM LONGITUDINAL BAFFLE THIC%NESS:LONGITUDINAL BAFFLE THIC%NESS FOR C.S., ALLOY - MINIMUM 1/(. (/.( MM) LONGITUDINAL BAFFLE THIC%NESS FOR C.S.1/((/.( MM) , ALLOY 1/!. (3.2MM) MINIMUM SPACING NOT LESS THAN 1/ SHELL I/D OR 1 MM - +HICHE'ER GREATER MAXIMUM SPACING BET+EEN BAFFLES NUMBER AND SI2E OF TIE RODS MINIMUM DIAMETER OF TIE ROD 3/!.OR 3. MM MINIMUM NUMBERS OF TIE RODS - ( MINIMUM DIAMETER OF TIE ROD 1/(.OR /.( MM MINIMUM NUMBERS OF TIE RODS - ( PERIPHERAL RING GASKET WIDTH-FOR EXTERNAL JOINTS MINIMUM +IDTH - 3/!. OR 3. MM FOR SHELLS LESS THAN 23.( !( MM) I.D. AND 1/2. OR 12." MM FOR MORE THAN 23. ( !(MM) I.D. MINIMUM +IDTH - 3/!. OR 3. MM FOR SHELLS LESS THAN 23.( !( MM) I.D. AND 1/2. OR 12." MM FOR MORE THAN 23. ( !(MM) I.D. PERIPHERAL RING GASKET WIDTH-FOR INTERNAL JOINTS MINIMUM +IDTH - 1/(. (/.( MM) PASS PARTITION GAS%ET +IDTH MINIMUM +IDTH - 1/(. OR /.( MM FOR SHELLS LESS THAN 23.( !( MM) I.D. AND 3/!. OR 3. MM FOR MORE THAN 23. ( !(MM) I.D. RCB /. R 6.5 CB 6.5 GAS%ET 4OINT DETAILS GAS%ET 4OINT SHALL BE CONFINED TYPE. GAS%ET 4OINT SHALL BE CONFIRNED OR NON CONFINED TYPE MINIMUM TUBESHEET THIC%NESS FOR EXPANDED TUBE 4OINTS TUBESHEET BENDING FORMULA TUBESHEET FORMULA FOR FLANGED EXTENSION TUBE HOLE DIAMETERS IN TUBESHEETS

    COMMENTS

    2!

    2"."!

    #$

    ! ! 22.(3 3.!

    &$ ! &$ 23.&3 )#* #$ 3.2 &$

    RCB (.(1 TABLE R 4.41 TABLE CB 4.41 RCB (.(2 R 4.42

    3.2

    3.2

    CB 4.42

    RCB (. 1

    3 &0 1 3 & 1 1 2(
    (

    #$ #$
    ( #$

    RCB (. 2 RCB (."1 R 4.71

    CB 4.71

    / #$

    RCB /.31 RC 6.31

    B 6.31

    RCB /.32

    RCB /.(

    "

    /.( #$

    RCB ".13

    1/./"

    3& #$

    RCB ".132 RCB ".13(

    RCB ".(1

    STANDARD FIT - FOR C.S.TUBES AND SPECIAL CLOASE FIT - FOR ALLOY TUBES RCB ".(( RCB ". RCB ". 2 RCB "./ RCB "." TUBE HOLE GROO'ING EXPANDED TUBE TO TUBESHEET 4OINTS +ELDED TUBE TO TUBESHEET 4OINTS TUBESHEET PASS PARTITION GROO'E
    #$ #$ )5 (.! #$

    TUBESHEET PULLING EYES FOR REMO'ABLE BUNDLE TEMA CLAUSES DESCRIPTION RCB ".! RB 7.8 CLAD AND FACED TUBESHEETS THE NOMINAL CLAD THIC%NESS ON TUBE SIDE FACE OF TUBESHEET SHALL BE /1/. (".!MM) +HEN TUBES ARE EXPANDED.MIN.CLAD THIC%NESS OF 1/!.(3.2MM) +HEN TUBES ARE +ELDED TO TUBESHEET. THE NOMINAL CLAD THIC%NESS ON TUBE SIDE FACE OF TUBESHEET SHALL BE 3/1/. ((.!MM) +HEN TUBES ARE EXPANDED.MIN.CLAD THIC%NESS OF 1/!.(3.2MM) +HEN TUBES ARE +ELDED TO TUBESHEET. EXPANSION BELLO+ CALCULATIONS MINIMUM THIC%NESS OF EXPANSION BELLO+ 'ENT AND DRAIN CONNECTIONS STAC%ED UNITS NO22LE CONNECTIONS NO22LE LOADINGS END FLANGES AND BOLTING THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 3/(. (M2&) THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 1/2. (M12) THE MINIMUM PERMISSIBLE BOLT DIAMETER IS /!. (M1/) MINIMUM RECOMMENDED BOLT SPACING MAXIMUM RECOMMENDED BOLT SPACING LOAD CONCENTRATION FACTOR BOLT ORIENTATION MINIMUM RECOMMENDED +RENCH AND NUT CLEARANCES

    2 &$

    PROPOSED

    REQUIRED

    COMMENTS

    C 7.8

    RCB !.& RCB !.1& RCB 1&.31 RCB 1&.( RCB 1&./ RCB 11 R 11.1 C 11.1 B 11.1 RCB 11.21 RCB 11.22 RCB 11.23 RCB 11.2( RCB 11.3

    2& #$

    1/ #$

    #$

    NAME -

    SIGNATURE / DATE

    FILE REF:CODE:-

    CLIENT:-

    MANUFAC.

    TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

    INSIDE DIAMETER :-(RCB 3.11)

    CHANNEL SHELL TUBESHEET

    TUBES

    FIXED TUBESHEET DESIGN CHECK - EXAMPLES TYPES - AEM,BEM,NEN,BJM,AJM,CEN RCB ".132 RCB ".13(1 RCB ".1 RCB ".1/1 TUBESHEET -BENDING FORMULA TUBESHEET EXTENSION FORMULA DOUBLE TUBESHEET DESIGN EQUI'ALENT DIFFERENTIALEFFECTI'E PRESSURE

    RCB ".1/2 RCB ".1/3

    EQUI'ALENT BOLTING PRESSURE EFFECTI'E SHELL SIDE DESIGN PRESSURE EFFECTI'E TUBE SIDE DESIGN PRESSURE EFFECTI'E DIFFERENTIAL DESIGN PRESSURE SHELL AND TUBE LONGITUDINAL STRESSES HYDROSTATIC TEST SHELL LONGITUDINAL STRESSES TUBE LONGITUDINAL STRESSES ALLO+ABLE TUBE COMPRESSI'E STRESS TUBE TO TUBESHEET 4OINT LOADS FLEXIBLE SHELL ELEMENTS MINIMUM PASS PARTITION PLATE THIC%NESS SHALL BE GREATER OF TABLE RCB 3.131 OR PASS PARTTION PLATE THIC%NESS FORMULA PASS PARTITION +ELD SI2E FLAT CHANNEL CO'ER - GREATER OF FOLLOWING TWO:FLAT CHANNEL CO'ER DEFLECTION -MULTIPASS UNITS ASME SEC.'III DI'.1 CALCULATIONS CHANNEL CO'ER PASS PARTITION GROO'ES

    RCB ".1/(

    RCB ".1/

    RCB ".2 RCB ".21 RCB ".22 RCB ".23 RCB ".2( RCB ".2 RCB ! RCB 3.13 RCB 9.131 RCB 9.132 RCB 3.133 RCB 3.2 RCB 9.21

    UG-34 RCB 3.22

    SPECIAL NOTES FOR FIXED TUBESHEET DESIGN: 1) SURVEYOR TO ENSURE THAT ALL CASES OF DESIGN OF TUBESHEET I.E.OPERATING,START-UP,SHUT DOWN,DESIGN HAS BEEN PROVIDED BY MANUFACTURER ON THE DRAWING IF INDICATED IN EITHER DRAWINGS,DATASHEET OR CLIENTS DATASHEET) !) SURVEYOR TO ENSURE THAT IF TUBESHEET IS WITH CORROSION ALLOWANCE ,MANUF.HAS PROVIDED TUBESHEET CALCULATIONS FOR BOTH CORRODED AND UNCORRODED CONDITION WITH FOUR POINTS TO BE CHECKED I.E.") SHELL TENSILE STRESS #) TUBE TENSILE STRESS $) SHELL COMPRESSIVE STRESS %) TUBE COMPRESSIVE STRESS.ALL ",#,$,% SHALL BE WITHIN ALLOWABLE STRESS VALUES. &) IF THE STRESSES ARE MORE THEN EXPANSION BELLOW IS RE'UIRED.SURVEYOR TO CHECK BELLOW DESIGN FOR CORRODED AND UNCORRODED

    DESIGN CONDITION ALONGWITH TUBESHEET DESIGN. () BELLOW DESIGN SHALL BE AS PER EITHER TEMA OR EJMA.ENGINEER TO CHECK MANUFACTURERS CALCULATIONS. )) WHEN BELLOWS ARE USED,TUBE TO TUBESHEET JOINT LOAD INCREASES,AND HENCE ENGINEER TO ENSURE THIS LOAD IS WITHIN ALLOWABLE LIMITS. NAME SIGNATURE / DATE

    FILE REF:CODE:-

    CLIENT:-

    MANUFAC.

    TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

    INSIDE DIAMETER :-(RCB 3.11)

    CHANNEL SHELL TUBESHEET


    PROPOSED

    TUBES

    U TUBE DESIGN CHECKS-EXAMPLES TYPES:- CFU,BKU,AEU TEMA CLAUSES DESCRIPTION RCB 2.31 RCB 2.( RCB 2. RCB (. ( RCB (.3 RCB ".13(2 RCB 3.13 RCB 9.131 RCB 9.132 RCB 3.133 RCB 3.2 RCB 9.21 U BEND REQUIREMENT TUBE PATTERN TUBE PITCH U-TUBE REAR SUPPORT %ETTLE TYPE REBOILERS TUBESHEET FLANGED EXTENSION MINIMUM PASS PARTITION PLATE THIC%NESS SHALL BE GREATER OF TABLE RCB 3.131 OR PASS PARTTION PLATE THIC%NESS FORMULA PASS PARTITION +ELD SI2E FLAT CHANNEL CO'ER - GREATER OF FOLLOWING TWO:FLAT CHANNEL CO'ER DEFLECTION -MULTIPASS UNITS ASME SEC.'III DI'.1 CALCULATIONS CHANNEL CO'ER PASS PARTITION GROO'ES

    REQUIRED

    COMMENTS

    UG-34 RCB 3.22

    NOTES:- FOR U TUBES,CHANNEL SHELL WILL HAVE ATLEAST ONE PASS PARTITION PLATE.I.E.1:! IS THE MINIMUM CONFIGURATION. NAME SIGNATURE / DATE

    FILE REF:CODE:-

    CLIENT:-

    MANUFAC.

    TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

    INSIDE DIAMETER :-(RCB 3.11)

    CHANNEL SHELL TUBESHEET


    REQUIRED

    TUBES

    FLOATING HEAD TUBESHEET DESIGN CHECKS - EXAMPLE TYPES :- AES TEMA CLAUSES DESCRIPTION PROPOSED RCB R 5.11 FLOATING END CONSTRUCTION INSIDE DEPTH MINIMUM 1.3 TIMES THE FLO+ AREA THROUGH THE TUBES OF ONE PASS. INSIDE DEPTH MINIMUM EQUALS THE FLO+ AREA THROUGH THE TUBES OF ONE PASS. POST+ELD HEAT TREATMENT FABRICATED FLOATING HEAD CO'ERS SHALL BE POST +ELD HEAT TREATED RCB .13 RCB .1( INTERNAL BOLTING FLOATING HEAD BAC%ING DE'ICE MATERIAL. BAC%ING DE'ICE THIC%NESS GREATER OF THE FOLLO+ING T+O BAC%ING DE'ICE THIC%NESS FOR TYPE .S. EXCHANGER SECTION 'III DI'.1 APPENDIX 2 CL.2-3

    COMMENTS

    CB 5.11

    RCB .12

    RCB .1(1

    RCB 5.141

    ASME

    RCB .1 RCB .1" RCB /.2 R 6.2

    TUBE BUNDLE SUPPORTS PASS PARTITION PLATES TYPE OF GAS%ETS METAL 4AC%ETED OR SOLID METAL GAS%ETS FOR INTERNAL FLOATING HEAD AND AL 4OINTS OF 3&& PSI AND ABO'E.
    METAL 4AC%ETED OR SOLID METAL GAS%ETS O'ER 3&& PSI FOR INTERNAL FLOATING HEAD +ILL BE

    CB 6.2

    USED. RCB ".132 RCB ".13(1 TUBESHEET FORMULA-BENDING TUBESHEET FORMULA-TUBESHEET FLANGED EXTENSION

    NAME -

    SIGNATURE / DATE

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