Cross checked

Department Name Date Signature

Main Contractor

4LS10M 0Wk fN1k4LS
Scale
NA



Unit
16
Discipline
M
KKS

ESKOM Document ID

Replaces

ALSTOM Document Code
MDI/16/S/MAW-------EA/002
Responsible dept.
TSNED22
Created by
F.Berger
Checked by
P. Mller
Approved by
G. Bodenmueller
Format
A4
Document Type
Drawings
Document Status
Draft
Identification number
GMC1 067 198
Originator

PUWFR PUWFR PUWFR PUWFR SSJFMS
JuPB0MACllNLS 6P0uP

Title, Subtitle
Water and Steam Control Valves
Outline drawings
Rev.
A
Date
24.06.2009
Lang.
En
Sheet
1/7

ALSTOM 2007. All rights reserved. Please consider the environment before printing this document.

Water and Steam Control Valves, Outline Drwg.

Projects and Customers Information:


MEDUPI POWER STATION

South Africa

Contract Number
N4600008582
Space for Stamping (Review and Validation status - if needed)









Rev. Revision
Date
Created by Checked by Approved by Description Status
A 24.06.09 Berger Mueller Bodenmller First Issue DRAFT









Originator
ALSJUM ALSJUM ALSJUM ALSJUM PUWFR PUWFR PUWFR PUWFR SSJFMS
Identification number
MDI/16/S/MAW-------EA/002
Rev.
A
Date
25.06.2009
Lang.
En
Sheet
2/7
ALSTOM 2007. All rights reserved.
TABLE OF CONTENT


KKS-No.: DN Document No.
10/20/30/40/50/60MAW10AA011 DN50 / DN250 CD1000002424990
10/20/30/40/50/60MAW15AA011 DN25 CD1000002424992
10/20/30/40/50/60MAW15AA012 DN300 CD1000002424991
10/20/30/40/50/60MAW15AC001 DN25/ DN350 CD1000002424993
10/20/30/40/50/60LBH10AA002 DN80 877101


1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUE
DRAWING NO
DATE BY MODIFICATION NUMBER
CD1000002424990

15-06-09
CMN
COPES-VULCAN
USED ON
1125436
APPROVED
TRACED
MATL
THIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESS
PERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALE
IF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF3" ANSI 900 GLOBE VALVE WITH
CV700-60R ACTUATOR
00


CUSTOMER NAME

PROJECT NAME

CUSTOMER PO No
CUSTOMER TAG No
VENDOR NAME

VENDOR JOB No
VENDOR SERIAL No
ITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-4500095489
10MAW10AA011
1125436
1000002424990
GLAND STEAM ADMISSION VALVE
ISS
COPES VULCAN, WINSFORD
ENGLAND
CMN

Parts List
DESCRIPTION PART NUMBER QTY ITEM NUMBER
BODY,3" ANSI 900 BW BDY303080802 1 1
BONNET, 3" ANSI 1500
WCB
BNT303180801 1 2
PLUG, 2.5" BAL HT NIT PLG325020203 1 3+
CAGE, 2" EQU 2P CAG32401040203 1 4+
SEAT, 2" NIT SRG32512503 1 5+
STEM, 0.75" 0.75" 316 STM310216001 1 6+
GLAND BRIDGE, 0.75" 356151 1 7
GLAND FOLLOWER, 0.75" 355726 1 8
GASKET 286653 1 9++
GLAND BUSH, 0.75" 373407 1 10+
STUD, 0.562 UNC x 2.75
NUT, HEAVY 0.562 UNC
U01-704TU
U09-070TV
4 11
STUD, 0.562 UNC x 2.75 U01-704TU 2 12
NUT, HEAVY 0.562 UNC U09-070TV 2 13
STUD, 1.000UNC X 5.00 U01-410HR 8 14
NUT, HEAVY 1.000 UNC U09-040HS 8 15
GLAND PACKING, 0.75" 368489 1 16++
SPIROL PIN, 0.12x1.00 U20-118 1 18++
GASKET, 2" ANSI 1500 268900 2 20++
GASKET, SPIRAL WOUND 268905 1 22++
RING, PISTON 2" CAR 347747 2 40++
ADAPTOR RING, 3" 420 ADR3032502 1 71+
RECOMMENDED SPARES

+ OPERATIONAL SPARES
++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FOR
ACTUATOR REMOVAL
CV700-60R REVERSE ACTING
PNEUMATIC DIAPHRAGM ACTUATOR
WITH TOP MOUNTED HANDWHEEL

SIEMENS PS2 POSITIONER WITH
GAUGES & FEEDBACK MODULE

SMC AW-30 FILTER REGULATOR
WITH GAUGE

STAINLESS STEEL TUBING

ACTUATOR WEIGHT 91lb (41kg)
VALVE WEIGHT 246lb (119kg)
3in ANSI 900 GLOBE VALVE
BUTTWELD END CONNECTIONS
88.9mm x 273mm OUTLET DIFFUSER
10.38 in
264 mm
17.31 in
440 mm
6.25 in
159 mm
4
.
8
1

i
n
1
2
2

m
m
1
2
.
7
0

i
n
3
2
3

m
m
2
8
.
2
9

i
n
7
1
9

m
m
11.50 in
292 mm
10.00 in
254 mm
FLOW


DIA DIA




13 12 11 6+ 14 15 9++ 20++ 20++ 22++ 71+ 1
7 8 16++ 10+ 2 4+ 18++ 40++ 3+ 5+
FLOW
3
.
0
6
8

i
n
7
7
.
9
3

m
m
0
.
0
6

i
n
1
.
5

m
m
3
.
6
2

i
n
9
2

m
m
0.38 in
10 mm
37.5
47.5
62.5
1
0
.
0
1
6
i
n
2
5
4
.
4
m
m
37.5
0
.
0
6

i
n
1
.
5

m
m
INLET BUTTWELD DETAIL

TO SUIT 88.9mm OD x 5.5mm PIPE
R
O
O
T
F
A
C
E
D
I
A
D
I
A
D
I
A
R
O
O
T
F
A
C
E
OUTLET BUTTWELD DETAIL

TO SUIT 273mm OD x 9.3mm WALL PIPE
ORIENTATION
INLET
AIR
SUPPLY
4.5 BAR.G
1/4" NPT (F)
FILTER
REGULATOR
SINGLE ACTING
E/P
POSITIONER
FEEDBACK SIGNAL
4-20 mA
REVERSE ACTING
ACTUATOR
PNEUMATIC HOOK-UP
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUE
DRAWING NO
DATE BY MODIFICATION NUMBER
CD1000002424992

17-06-09
CMN
COPES-VULCAN
USED ON
1125436
APPROVED
TRACED
MATL
THIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESS
PERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALE
IF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 1" ANSI 300 GLOBE VALVE WITH
CV700-60D ACTUATOR
00


CUSTOMER NAME

PROJECT NAME

CUSTOMER PO No
CUSTOMER TAG No
VENDOR NAME

VENDOR JOB No
VENDOR SERIAL No
ITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-4500095489
10MAW15AA011
1125436
1000002424992
WATER CONTROL VALVE TO GLAND STEAM
ISS
COPES VULCAN, WINSFORD
ENGLAND
CMN

Parts List
DESCRIPTION PART NUMBER QTY ITEM NUM
BODY 1" 600BW WCB BDY301080601 1 1
BONNET, 1" 300 WCB BNT301170601 1 2
PLUG, #1 CASCADE PLG389020803 1 3+
CAGE, 1" CAS NIT CAG30105060403 1 4+
SEAT, 1" #1 CAS NIT SRG30158903 1 5+
STEM, 0.75" STM310213002 1 6+
GLAND BRIDGE, 0.75" 355671 1 7
GLAND FOLLOWER,
0.75"
355726 1 8
GASKET, 1" 600 286649 1 9++
GLAND BUSH, 0.75" 373407 1 10+
YOKE NUT, 2.75" C19577-ZXE 1 11
STUD, 0.438UNCx2.62
B8M
U01-171TU 2 12
NUT, HEAVY 0.438UNC U09-015TV 2 13
STUD, 0.500UNCX2.50
B7
U01-213HR 8 14
NUT, HEAVY 0.500UNC
2H
U09-020HS 8 15
GLAND PACKING, 0.75" 368489 4 16++
SPIROL PIN U20-119 1 18+
GASKET, 1" 600 286709 1 20++
RECOMMENDED SPARES

+ OPERATIONAL SPARES
++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FOR
ACTUATOR REMOVAL
CV700-60D DIRECT ACTING
PNEUMATIC DIAPHRAGM ACTUATOR
WITH TOP MOUNTED HANDWHEEL

SIEMENS PS2 POSITIONER WITH
GAUGES & FEEDBACK MODULE

SMC AW-30 FILTER REGULATOR
WITH GAUGE

STAINLESS STEEL TUBING

ACTUATOR WEIGHT 87lb (40kg)
VALVE WEIGHT 26lb (12kg)
1in ANSI 300 GLOBE VALVE
BUTTWELD END CONNECTIONS
3.50 in
89 mm
7.75 in
197 mm
1
.
6
9

i
n
4
3

m
m
7
.
0
7

i
n
1
8
0

m
m
2
6
.
4
8

i
n
6
7
3

m
m
11.50 in
292 mm
10.00 in
254 mm




FLOW


DIA DIA
13 12 11 14 15 9++ 18+ 1 20++ 6+
7 8 16++ 10+ 2 4+ 3+ 5+
FLOW
1
.
0
4
9

i
n
2
6
.
6
4

m
m
1
.
3
1

i
n
3
3
.
3

m
m
0
.
0
6

i
n
2

m
m
0.22 in
6 mm
37.5
47.5
62.5
BUTTWELD END DETAIL

BOTH ENDS IDENTICAL
TO SUIT 33.4mm OD x 3.4mm WALL PIPE
ORIENTATION
INLET
AIR
SUPPLY
1.7 BAR.G
1/4" NPT (F)
FILTER
REGULATOR
SINGLE ACTING
E/P
POSITIONER
FEEDBACK SIGNAL
4-20mA
DIRECT ACTING
ACTUATOR
PNEUMATIC HOOK-UP
D
I
A
D
I
A
R
O
O
T
F
A
C
E
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUE
DRAWING NO
DATE BY MODIFICATION NUMBER
CD1000002424991

17-06-09
CMN
COPES-VULCAN
USED ON
1125436
APPROVED
TRACED
MATL
THIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESS
PERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALE
IF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 10" ANSI 150 GLOBE VALVE
WITH CV700-160R5 ACTUATOR
00


CUSTOMER NAME

PROJECT NAME

CUSTOMER PO No
CUSTOMER TAG No
VENDOR NAME

VENDOR JOB No
VENDOR SERIAL No
ITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-4500095489
10MAW15AA012
1125436
1000002424991
GLAND STEAM EXHAUST VALVE
ISS
COPES VULCAN, WINSFORD
ENGLAND
CMN

Parts List
DESCRIPTION PART NUMBER QTY ITEM NUM
BDY, 10" ANSI 150BW WCB BDY310080201 1 1
BONNET, 10" 150 WCB BNT510380201 1 2
10" TANDEM PLUG 357085 1 3+
CAGE, 10" TANDEM CAG31004071303 1 4+
STEM-1.25" DIA STM31021300 1 6++
BRIDGE, GLAND 1.00" 356148 1 7
FOLLOWER, GLAND 355729 1 8
GASKET 286657 1 9++
BUSH, GLAND 1.00" 373408 1 10+
STUD, 0.562 UNC x 2.75
NUT, HEAVY 0.562 UNC
U01-704TU
U09-070TV
4 11
STUD, 0.562 UNC x 2.75 U01-704TU 2 12
NUT, HEAVY 0.562 UNC U09-070TV 2 13
STUD, 0.875-9UNC X 4.00 B7 U01-358HR 12 14
NUT, HEAVY 0.875UNC 2H U09-035HS 12 15
PACKING RING 368493 1 16++
PIN, SPIROL 0.19 x 1.75 U20-165 1 18+
GASKET, 10" 600 267466 2 20++
10" TANDEM CAGE SPACER SPC310100103 1 21+
SPRING 346479 1 30+
INNER PLUG 362762 1 32+
PLUG BUSHING 362763 1 34+
PISTON RING 192962 2 40++
SPRING RETAINER 346229XMC 1 84
PIN, LOCKING 163558XSH 1 157
RECOMMENDED SPARES

+ OPERATIONAL SPARES
++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FOR
ACTUATOR REMOVAL
CV700-160R5 REVERSE ACTING
PNEUMATIC DIAPHRAGM ACTUATOR
WITH TOP MOUNTED HANDWHEEL

SIEMENS PS2 POSITIONER WITH
GAUGES & FEEDBACK MODULE

SMC AW-30 FILTER REGULATOR
WITH GAUGE

RK1000 VOLUME BOOSTER

STAINLESS STEEL TUBING

ACTUATOR WEIGHT 273lb (124kg)
VALVE WEIGHT 1380lb (627kg)
10in ANSI 150 GLOBE VALVE
BUTTWELD END CONNECTIONS
323.8mm x 254mm INLET REDUCER
254mm x 323.8mm OUTLET DIFFUSER
26.00 in
660 mm
23.06 in
586 mm
23.06 in
586 mm
1
3
.
0
0

i
n
3
3
0

m
m
1
9
.
7
9

i
n
5
0
3

m
m
4
9
.
6
3

i
n
1
2
6
1

m
m
18.00 in
457 mm
18.00 in
457 mm
FLOW






DIA DIA
13 12 11 6++ 14 15 9++ 20++
7 8 16++ 10+ 2 21+ 157 34+
40++
30+ 32+
18+
3+
4+ 20++ 1


FLOW
1
2
.
0
0
0

i
n
3
0
4
.
8
0

m
m
0
.
0
6

i
n
1
.
5

m
m
37.5
D
I
A
R
O
O
T
F
A
C
E
BUTTWELD END DETAIL

BOTH ENDS IDENTICAL
TO SUIT 323.8mm OD x 9.5mm WALL
ORIENTATION
INLET
AIR
SUPPLY
3.7 BAR.G
1/4" NPT (F)
FILTER
REGULATOR
SINGLE ACTING
E/P
POSITIONER
FEEDBACK SIGNAL
4-20mA
VOLUME
BOOSTER
REVERSE ACTING
ACTUATOR
PNEUMATIC HOOK-UP
84
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUE
DRAWING NO
DATE BY MODIFICATION NUMBER
CD1000002424993

17-06-09
CMN
COPES-VULCAN
USED ON
1125436
APPROVED
TRACED
MATL
THIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESS
PERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALE
IF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 14" ANSI 600 MSD
00


CUSTOMER NAME

PROJECT NAME

CUSTOMER PO No
CUSTOMER TAG No
VENDOR NAME

VENDOR JOB No
VENDOR SERIAL No
ITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-4500095489
10MAW15AC001
1125436
1000002424993
PIPELINE DESUPERHEATER
ISS
COPES VULCAN, WINSFORD
ENGLAND
CMN

Parts List
DESCRIPTION PART NUMBER QTY ITEM NUM
MAI, 14" ANSI 600RF C34883AAQC 1 1
NOZZLE U26-559 1 85+
RECOMMENDED SPARES

+ OPERATIONAL SPARES
++ COMMISSIONING SPARES
17.50 in
445 mm
4.13 in
105 mm
1 85+
FLOW


INLET CONNECTION
DILO J1B20G



MOUNTING FLANGE
2" ANSI 600RF
MSD WEIGHT - 18lb (8kg)

TO SUIT 355.6mm OD x 11.1mm WALL PIPE


FLOW