Presentations Coil Innovation Relayexport 2014

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria
[t] +43 (0)7272 75200 [f] +43 (0)7272 75200-100 [e] office@coilinnovation.at
January 2014
www.coilinnovation.at
Introduction Coil Innovation Technology
History Flash, Company Structure and Location Patented Winding Manufacturing Technology Coil Innovation Product Portfolio / Applications Various Installation Pictures High-Voltage and Acoustic Test Laboratory Design Parameters / Installation Requirements Patented Low-Noise Technology Company Development and References
Air-Core Reactor Applications

Coil Innovation Installations Coil Innovation Test Facilities Engineering Issues Recent Developments Summary
January 2014
Coil Innovation History Flash Formation of Coil Innovation GmbH: Building construction/production set-up: Start of reactor production: First reactor deliveries: 1. Company site expansion: ISO 9001 certification: ISO 14001/OHSAS 18001 certification: 2. Company site expansion: 3. Company site expansion: Formation of Coil Innovation USA, Inc. Accumulated reactive power of Coil Innovation supplies (~ 3700 coils):
January 2014
July 2004 Aug 2004-Apr 2005 May 2005 July 2005 May-Aug 2006 Sep 2006 April 2007 May-Sep 2008 Oct 2010-Aug 2011 Nov 2013 ~ 47.000 MVAr
3
Coil Innovation GmbH Shareholders (via Coil Holding GmbH)
January 2014
Organization Chart - Coil Innovation Group

Issued by G-Gr Status January 2, 2014
Coil Holding GmbH

Eferding/AUSTRIA
Coil Innovation GmbH

Eferding/AUSTRIA
Coil Immobilien GmbH

Eferding/AUSTRIA
Coil Innovation USA, Inc.

Raleigh/NC-USA
S Document No. M403-30100
January 2014
Organization Chart - Coil Innovation GmbH

Issued by G-Gr G
Alexander Grisenti CEO
Status January 02, 2014
GA Martin Alexandra CEO-Assistant
CF
Helga Grisenti Finance & Controlling Administration & Human Res.
PV
Peter Dopplmair (AS*) Design & Sales Product Development
FP
Josef Eder (AS*, G-Dep.*) Production Supply Management
QU
Walter Simetsberger Quality & Environment IMS* & MDS*
TP
Johann Mlleder Techn. Software Development Research and Theory
CFB Silvia Hofer (CF-Dep.) Accounting & Payroll Admin. CFS Petra Dieplinger Social- & Cleaning Services CFG Iordanka Schneider-Marinov Physiotherapy Services
PV1 David Linzner (PV-Dep.) Sales 1 PV2 Bernhard Eder Sales 2 PVK Gerald Steininger Mechanical Design PVE Peter Dopplmair Prod. Develop. & Techn. Support PVP
FPI Erich Eberstaller (FP-Dep.) Maintenance and Safety FP1 Georg Lackner Winding Shop 1 FP2 Roland Hller Winding Shop 2 FPR Peter Breuer Setup & Resin Impregnation FPE Rainer Priesner Assembly FPL Mensur Sokoli Painting
FPA Christopher Gillich Production Planning FPK Simon Brand Purchasing FPM Mario Rammerstorfer Material Storage FPF Gnther Fritz Open-Air Storage & Loading FPV Peter Wiesinger Packaging
QUL Christoph Springer (QU-Dep.) Test Laboratories QUS Markus Fuchs Integrated Managementsystem QUD Markus Gerhold Data- & Knowledge Management QUA Claudia Rtzer (as of Jan 14, 2014) Administration
Martina Schrflinger Administration & Forwarding
Coil Innovation Designees: Top Management Representatives Quality: Environment & Occup. Health & Safety: Fire Safety Representatives: Safety Representatives Production: Test Laboratories + Office: Safety Confidants Production: Test Laboratories:
O
External Support: Data Processing / HW & ERP System: IMS: Safety Officer: Occupational Physician: G. Mayrhofer S. Hofer Ing. W. Geissler Dr. B. Gruber-Tumeltshamer *) Legend: IMS = Integrated Management System (ISO 9001/14001/18001) MDS = Management Data System AS = Authorized Signatory Dep. = Deputy
A. Grisenti J. Eder M. Sawilla (Emergency Manager) D. Reischl, M. Westreicher, F. Hofer J. Eder W. Simetsberger E. Eberstaller, M. Sawilla W. Simetsberger
Document No. M403-30105
January 2014
Company site Eferding / Austria
Eferding
January 2014
10
Coil Innovation GmbH - Company Building
January 2014
11
Coil Innovation GmbH - Company Building
January 2014
12
Coil Innovation Development of Company Facilities

Actual areas Production and testing area Office area (all 3 levels) Open-air storage area Parking area Open-air area incl. transit areas Total 5.400 m 950 m 6.000 m 1.000 m 14.100 m 26.800 m
20??
2013
Freilager
2011
2004
2006 2008
2010 / 2011
January 2014
13

January 2014
15
Multi-layer Winding Design
parallel winding layers
winding height (H)
conductor pitch
January 2014
coil axis
16
Coil Innovation Winding Manufacturing Technology with integrated online-conductor-processing

disturbances acting on the system
affecting the conductor(-bundle) dimensions *)
error desired value of winding height H
controlled variable
conductor(-bundle) pitch*)
shaping
insulating
winding
+ -
controller
actuator
shaping rolls
integrated conductor(-bundle) processing
expected final value of winding height H
measuring device
height HN(t) of actually wound winding(-layer) number of actually wound turns N(t)
* critical dimension is the conductor(-bundle) pitch = physical dimension in the direction parallel to the coil axis
January 2014
17

January 2014
26
Air-core Reactor Applications

Current limiting reactors (a) to limit the short circuit power on the load side Load balancing reactors (b) for load sharing in parallel circuits Bus tie reactors (c) installed between two different bus systems Capacitor inrush current limiting or damping reactors (d)
d) c) b) a) a)
January 2014
30

Neutral grounding reactors for low-impedance grounding of the neutral point of three-phase networks to limit the fault current
January 2014
31

Harmonic filter reactors to eliminate harmonic currents by providing a low impedance path for certain harmonic frequecies
150 Hz
250 Hz
350 Hz
January 2014
32

Shunt reactors for reactive power compensation (compensation of capacitive VARs) connected to the tertiary winding (e.g. at 20kV) of the high voltage transformer (e.g. 400 kV/110 KV transformers) (a) or directly connected to the system (b) for system voltages up to 115kV
400 kV
110 kV
20 kV
a)
b)
January 2014
33

Thyristor controlled reactors (a) TCRs Damping reactors (b) TSC reactors series connected to thyristor switched shunt capacitors Harmonic filter reactors (c)
a)
b) c) c)
January 2014
34

HVDC smoothing reactors (a) HVDC filter reactors installed on the DC side (b) and installed on the AC side (c)
a)
HVDC transmission line
a)
AC power system
b) b) c) a)
HVDC transmission line
b) b) c) a)
January 2014
AC power system
35

Load flow reactors to control the impedance of the transmission path connected in series to the high voltage transmission line
grid node A
grid node B
January 2014
36

Series reactor for electric arc furnaces installed in the feeder system of an electric arc furnace (EAF) to improve the efficiency of the furnace, especially during the melting process
January 2014
37

January 2014
38
SVC Alfa Acciai - Italy
January 2014
39
SVC Vitkovice Czech Republic
January 2014
42
SVC Vitkovice Czech Republic
January 2014
43
SVC Statnett - Norway SVC Statnett - Norway
January 2014
44
Current Limiting Reactor - Azerbaijan
January 2014
52
225 kV Filter Reactors France (RTE) 110 kV Load Flow Reactors Austria
January 2014
53
225 kV Load Flow Reactors Portugal (REN)

January 2014
54
345 kV Current Limiting Reactors South Korea (KEPCO)
January 2014
57
225 kV Filter Reactors France (RTE)
January 2014
58
400 kV MSCDN Reactors Germany (E.ON)
January 2014
59
Arc Furnace Series Reactors

January 2014
61
NorNed HVDC Filter Reactors (AC-Side) Norway
January 2014
62
HVDC Smoothing Reactor Caprivi Link Namibia

January 2014
66
FennoSkan2 HVDC Smoothing Reactor - Finland

January 2014
69
Rio Madeira HVDC Neutral Bus Smoothing Reactors

January 2014
71
Rio Madeira HVDC Pole Bus Smoothing Reactors

January 2014
72

January 2014
74
View from the Test Lab Control Room
January 2014
75
Coil Innovation High Voltage Test Laboratory
January 2014
76
Coil Innovation Impulse Voltage Generator
January 2014
78
Coil Innovation AC High Voltage Test System
January 2014
79
Coil Innovation Adjustable Capacitor Bank

(VAR compensation during heat-run test)
January 2014
80
Coil Innovation Step-up Transformer
January 2014
81
Coil Innovation HV Test Laboratory Capabilities
Impulse voltage generator: max. charging voltage 2000 kV max. impulse test voltage 1700 kV energy at max. charging voltage 200 kJ) Turn-to-turn overvoltage test set-up: repeatedly charging/discharging capacitor max. charging voltage 200 kV AC test transformer: max. AC test voltage 250 kV / 400 kV max. secondary current 0,5A cont. duty / 1,0A 15min Capacitor bank for reactive power compensation: power supply 300 kVA 3-phase / 3 x 100 kVA 1-phase rated voltage 1,5 / 3 / 6 / 9 / 12 / 15 / 18 /24 / 30 / 36 kV max. current 4000 A / total reactive power 60 MVAr Winding temperature measurement: by fibre-optic sensors (during energization) by DC resistance method by thermovision camera DC power supply: power supply 275 kW via 6-pulse rectifier rated voltage 55 / 110 / 220 V max. current 5000 / 2500 / 1250 A Sound & vibration measurement: Laser Vibrometer Acoustic laboratory with harmonic current excitation
January 2014
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ISO & OHSAS Certifications
January 2014
84
Excerpt from Coil Innovation References

(End-) Customers - Utilities & Research Institutes
FINGRID
Austrian Power Grid
January 2014
154
Excerpt from Coil Innovation References

(End-) Customers - Industry
January 2014
155
January 2014
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COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Introduction Coil Innovation Technology

Air-Core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Coil Innovation GmbH Shareholders (via Coil Holding GmbH)

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Organization Chart - Coil Innovation Group

Coil Holding GmbH

Coil Innovation GmbH

Coil Immobilien GmbH

Coil Innovation USA, Inc.

S Document No. M403-30100

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Organization Chart - Coil Innovation GmbH

Status January 02, 2014

GA Martin Alexandra CEO-Assistant

Helga Grisenti Finance & Controlling Administration & Human Res.

Peter Dopplmair (AS*) Design & Sales Product Development

Josef Eder (AS*, G-Dep.*) Production Supply Management

Walter Simetsberger Quality & Environment IMS* & MDS*

Johann Mlleder Techn. Software Development Research and Theory

Martina Schrflinger Administration & Forwarding

Document No. M403-30105

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Company site Eferding / Austria

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Coil Innovation GmbH - Company Building

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Coil Innovation GmbH - Company Building

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Coil Innovation Development of Company Facilities

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Introduction Coil Innovation Technology

Air-Core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Multi-layer Winding Design

parallel winding layers

winding height (H)

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Coil Innovation Winding Manufacturing Technology with integrated online-conductor-processing

error desired value of winding height H

integrated conductor(-bundle) processing

expected final value of winding height H

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Introduction Coil Innovation Technology

Air-Core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

COIL INNOVATION GMBH Nikola-Tesla-Strae 1 A-4070 Eferding / Austria

Air-core Reactor Applications

Josef Eder (AS, G-Dep.) Production Supply Management