3R For EDM

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Reference systems for EDM.

The standard range.


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It is a well-known fact that
competition in the manufacturing
industry is constantly growing. The
trend towards shorter runs and
more variations means that the
total time from order to delivery is
the crucial factor in the choice of
a supplier. And it is not only the
process time in the various machines
that counts here. Proftability is
determined increasingly by the
ability to minimise dead time in the
machines and to have effcient fows
of material and information in the
workshop.
So what really matters is to focus
on the complete picture. Total
throughput time instead of individual
process time! The company that
can offer the quickest delivery of
small batches of customer-specifc
products will win out in future
competition situations.
The solution is a stable and exact
reference system. This lets you preset
away from the machine and then set
up the machine in seconds. In fact,
this is an essential requirement for
modern production.
With System 3R reference systems,
you radically increase the capacity of
your machinery. Partly by minimising
setting-up times. And partly
because the reference systems are
compatible with every machine in
your workshop. And not the least
important point its only a short
step to automation.
You get a reference system that
you can build on steadily, bit by
bit. Always fexible. Always reliable.
Absolutely stable and exact.
In addition, theres no longer any
need for skilled operators to waste
time on tricky and time-consuming
alignments. Instead they are free to
do far more stimulating work, where
their professional skill really comes
into its own.
MacroJunior
Pallet size mm
25 32
Weight of workpiece < kg
0,5 1
Size of workpiece < mm
30 40
Maxi
Pallet size mm
150
Weight of workpiece < kg
500
Size of workpiece < mm
350
Mini
Pallet size mm
20
Weight of workpiece < kgg
1
Size of workpiece < mm
50
MacroCombi
Pallet size mm
25 32 54 70
Weight of workpiece < kg
0,5 1 5 10
Size of workpiece < mm
30 40 70 100
MacroStandard
Pallet size mm
54 70
Weight of workpiece < kg
5 10
Size of workpiece < mm
70 100
MacroHP
Pallet size mm
54 70 116
Weight of workpiece < kg
5 10 50
Size of workpiece < mm
70 100 150
MacroMagnum
Pallet size mm
70 116 156
Weight of workpiece < kg
10 50 100
Size of workpiece < mm
100 150 250
GPS 240
Pallet size mm
240
Weight of workpiece < kg
100
Size of workpiece < mm
350
Dynafx
Pallet size mm
280
Weight of workpiece < kg
250
Size of workpiece < mm
350
Other advantages: downstream
machining time is shorter, because
accuracy becomes greater. The
number of rejected workpieces is
reduced, meaning less raw material
to be stored.
In other words, with the System
3Rs reference systems, production
takes place in a more sensible
and more economical way. Both in
fnancial and in human terms.
From small to large.
The engineering industry is complex.
Every company is unique in terms
of type of production, machinery,
capacity etc.
To satisfy all these different
requirements, System 3R has
developed reference systems of
exceptional fexibility.
For every size of pallet there
is a recommended maximum
workpiece size. However, this should
only be regarded as a guide, since
the size of the workpiece relative to
the pallet depends above all on the
material and the type of machining.
Focus on the complete picture for greater competitiveness.
4 5
MacroJunior .....................................................................................................page 5
Spindle chucks, lathe chuck and rotating spindle..............................................page 6
Table chucks, chuck adapters and drawbars ....................................................page 8
Electrode holders, pallets and accessories........................................................page 11
3Ready-to-Run..................................................................................................page 15
MacroStandard.................................................................................................page 18
Spindle chucks, lathe chuck, rotating spindles and chuck adapters....................page 19
Table chucks and drawbars.............................................................................page 22
Electrode holders, pallets, user kits and accessories..........................................page 23
MacroHighPerformance....................................................................................page 26
Spindle chuck and lathe chuck........................................................................page 27
Table chucks, chuck adapters and drawbars ....................................................page 29
Electrode holders, pallets and accessories........................................................page 31
MacroCombi.....................................................................................................page 37
Spindle chucks and lathe chuck.......................................................................page 38
Table chucks ..................................................................................................page 40
Chuck adapters and drawbars........................................................................page 42
User kit and accessories .................................................................................page 43
MacroMagnum.................................................................................................page 45
Chucks ..........................................................................................................page 46
Pallets, drawbars and accessories....................................................................page 47
Dynafx .............................................................................................................page 49
GPS 240...........................................................................................................page 55
Maxi .................................................................................................................page 58
Mini ..................................................................................................................page 60
3Refx ...............................................................................................................page 64
C-axes..............................................................................................................page 67
Automation ......................................................................................................page 68
Miscellaneous...................................................................................................page 70
Index ................................................................................................................page 72
Contents
4 5
Repetition accuracy
0.002 mm
Permitted torque, 25 mm chucks
10 Nm
Permitted torque, 32 mm chucks
25 Nm
Maximum fushing pressure
15 bar*
Clamping force
5 000 N
Movable drawbar
eliminates the effect
of any bending forces
on the accuracy.
*Manual chucks with axial locking screw: 1 bar.
Small but big enough for most electrodes.
MacroJunior is a
reference system
suited to modern
EDM technology with
unattended production
in CNC machines
and automatic electrode changing.
MacroJuniors inexpensive holders are
highly economical, even with the large
numbers of electrodes needed to make
optimal use of the new technology.
The patented and compact
MacroJunior system is intended mainly
for small electrodes. Unlike other
Macro systems, in MacroJunior the
chuck, not the electrode holder, has
positioning tongues. A design which
means that the electrode holders can
be supplied at a very attractive price.
The design with three reference
points in the X-, Y- and Z-directions
means that, despite any tolerance
variations in the holder, the coupling
repeats very accurately when it is
locked with its screw connection.
Tests and calculations done by
independent researchers and institutes
have established that MacroJunior,
despite its small size, offers greater
torsional rigidity than other signifcantly
larger and costlier systems on the
market.
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3R-405.11
3R-A11489
3R-400.24-11
3R-A3620
3R-400.34
3R-405.21RS
3R-6.400-S
3R-400.32
3R-400.35 3R-410.1-M
PALLET
MACROJUNIOR
MACHINE SPINDLE
LATHE
THE MACRO SYSTEM
Manual chuck
3R-400.34
For mounting in the machine spindle by means of 3R-A11489,
or on the machine table by means of 3R-A19724 or alternatively
3R-A21944, or in a fxture.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 1.2 kg.
Manual chuck
3R-400.24-11
For mounting on machine spindle with 3R-SP15275.
Note: Not a stocked item. Manufactured to order.
Note: Adapter plate 3R-A15275 is manufactured to order.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 0.8 kg.
THE MACROCOMBI
SYSTEM
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Manual C-axis
3R-400.35
For mounting on machine spindle with 3R-A3620.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-405.11.
Fixed index positions 8x45 and 3x120.
Vernier scale.
Weight 4.3 kg.
Automatic chuck
3R-410.1-M
For mounting on the machine spindle or in a fxture on the
machine table.
Required drawbar 3R-405.11.
Required air pressure 61 bar.
Fixed index positions 3x120.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 1.5 kg.
Manual lathe chuck
3R-400.32
For mounting on a lathe taper.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 2.2 kg.
Rotating spindle
3R-6.400-S
For mounting in a Macro chuck. Vertical
mounting in die-sinking EDM machines,
horizontal mounting in wire EDM machines.
Flushing via the spindle or an external
fushing connection.
Note: Control unit 3R-6.46 to be ordered
separately.
Required control unit 3R-6.46
Required drawbar 3R-405.21RS.
Immersible.
Speed range 2-1800 rev/min.
Recommended fushing pressure 15 bar. Max 40 bar
with external connection via special high-pressure sleeve
chuck.
Weight 9.5 kg.
Control unit
3R-6.46
To control the speed of
rotating spindle 3R-6.400-S.
Supply voltage 220 V, alternatively
110 V via adapter.
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3R-400.34 3R-410.31-5 3R-SP19143
3R-405.11 3R-405.11
THE WEDM
SYSTEM
PALLET
MACROJUNIOR
FIXTURE FIXTURE
MACHINE TABLE
Manual chuck
3R-410.31-5
Chuck in High Performance version. Five ground surfaces for
vertical or horizontal mounting on the machine table.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 3.5 kg.
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Manual chuck
3R-400.34
For mounting in the machine spindle by means of 3R-A11489,
or on the machine table by means of 3R-A19724 or alternatively
3R-A21944, or in a fxture.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 1.2 kg.
8 9
Manual chuck
3R-SP19143
Stainless steel chuck with ground fange 22x6 mm for
mounting in a fxture or the WEDM system. Axial locking
screw with channel for fushing through the electrode.
Note: Not a stocked item. Manufactured to order.
Fixed index positions 3x120.
Weight 0.8 kg.
Manual chuck adapter
3R-446.11
For mounting in the Macro system. Side locking of the
MacroJunior holder. Duct for fushing through the electrode.
Precision-cast Macro reference element.
Adapted for automatic changing.
Required drawbar 3R-405.11.
Fixed index positions 3x120.
Weight 1 kg.
Manual chuck adapters
For mounting in the Macro system. Axial locking screw with
channel for fushing through the electrode.
3R-466.4033
Precision-cast Macro reference element.
Adapted for automatic changing.
Fixed index positions 3x120.
Weight 1.1 kg.
3R-466.4033-S
Note: For EDM machining only.
Adapted for automatic changing.
Fixed index positions 3x120.
Weight 1 kg.
Manual chuck adapter
3R-406.9
For horizontal mounting of MacroJunior holders in the
Macro system. Screw locking.
Adapted for automatic changing.
Rust-resistant.
Fixed index positions 3x120.
Weight 1.2 kg.
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Manual chuck adapter
D-40107.1
For mounting in the Macro system. Axial locking screw with
channel for fushing through the electrode.
Note: The electrode must remain mounted in the chuck adapter
during the entire process electrode production and EDM
machining since the Macro system is the reference system in
this adapter.
MacroStandard coupling.
Adapted for automatic changing.
Weight 1 kg.
10 11
Manual chuck adapter
3R-467.9-1
For horizontal mounting of MacroJunior holders. Screw locking.
Note: For EDM machining only.
Fixed index positions 3x120.
Weight 0.6 kg.
Manual chuck adapters
For mounting in the Macro system. Axial locking screw with
channel for fushing through the electrode.
Note: For EDM machining only.
3R-466.10033
Height 100 mm.
Adapted for automatic changing.
Fixed index positions 3x120.
Weight 0.5 kg.
3R-466.15033
Height 150 mm.
Adapted for automatic changing.
Fixed index positions 3x120.
Weight 0.9 kg.
Manual chuck adapter
3R-443AEC
For mounting in the Mini system. Duct for fushing through
the electrode.
Note: For EDM machining only.
Adapted for automatic changing.
Required drawbar 3R-405.21RS.
Fixed index positions 3x120.
Weight 0.8 kg.
Manual chuck adapter
3R-463/5033
For mounting in the Mini system. Axial locking screw with
channel for fushing through the electrode.
Note: For EDM machining only.
Height 50 mm.
Adapted for automatic changing.
Fixed index positions 3x120.
Weight 0.8 kg.
Drawbar
3R-405.11E
Drawbar 15 mm to
mount MacroJunior holders
in chucks 3R-400.XX and
3R-460.XX.
Supplied in sets of ten.
Drawbar
3R-405.21RS
Stainless steel drawbar
15x24 mm.
Note: Only for electrode
holders with fushing seal
countersinking.
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10 11
Holder 25 mm
3R-491E
For copper or graphite electrodes.
Adapted for automatic changing.
Supplied in sets of 30.
Holder 25 mm
3R-491E-Mondo
For copper or graphite electrodes.
Note: The holder has no gripper stop.
Adapted for automatic changing.
Supplied in sets of 30.
Ground holder 25 mm
3R-491E-HP
Upper and lower faces ground parallel within 0.002 mm.
Adapted for automatic changing.
Supplied in sets of 30.
Holder with journal
3R-461.1E-GA
Journal 10x10 mm. Intended mainly for graphite electrodes.
To be mounted on 3R-491E with three M4 screws and
adhesive.
Supplied in sets of 30.
Holder 25 mm
3R-461-8.8-HP
Upper and lower faces ground parallel within 0.002 mm.
Locating pin 8.8 mm (0/0.05 mm).
Note: Not a stocked item. Manufactured to order.
Not intended for automatic changing.
Supplied singly.
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Holder with taper
3R-465.1E-A
The taper is machined suitably for attaching very small
electrodes. To be mounted on 3R-491E with three screws
MFT 4x12.
Supplied in sets of 30.
Holder
3R-465-VE
For small electrodes 1-4 mm, maximum height 30 mm.
Supplied in sets of fve.
Holder
3R-465-LE
For round electrodes 4-8 mm or square < 8x18 mm, and
with maximum height 30 mm.
Supplied in sets of fve.
Collet chucks
Note: Not a stocked item. Manufactured to order.
3R-AG469-10
ETS10
Electrode sizes 0.1-2 mm.
Building-in height 43 mm.
Weight 0.1 kg.
3R-AG469-16
ER16.
Electrode sizes 0,5-10 mm.
Building-in height 50 mm.
Weight 0.2 kg.
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Every improvement in lead times is extremely important for staying
competitive. The time we save with System 3Rs tool and automation
technology enables us to compete successfully on the international stage.
English chief fnancial offcer.
Check rulers
3R-406.1
For setting angular positions
and for centring.
Measuring length 40 mm.
Check rulers
3R-406.11
For setting angular positions
and for centring.
Measuring length 60 mm.
12 13
Check mandrel
3R-406.23
Check mandrel with ground
C-reference.
Measuring length 50 mm.
Weight 0.6 kg.
Microscope
3R-4.450
Note: Not a stocked item.
Manufactured to order.
Magnifcation x25.
Field of view 4 mm.
Weight 0.6 kg.
Adapter plate
3R-A3620
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fxing screws.
M10 for 90 mm pitch circle.
M6 for 96 mm pitch circle.
M8 for 100 mm pitch circle.
Adapter plate
3R-A11897
For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a
taper attachment with fange diameter 45.5 mm.
Note: Not a stocked item. Manufactured to order.
Adapter plate
3R-A11489
For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S.
Supplied with insulation plate and fxing screws.
Flushing connection.
Adapter plate
3R-A19724
For mounting of 3R-400.34, 3R-460.34 and 3R-600.23 on
machine table. Supplied with fxing screws for chuck and table.
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Fixed measuring
pointer
3R-US400.3
For machines with
measurement cycle function.
Note: Not a stocked item.
Manufactured to order.
Measuring ball 3 mm.
Overall length 103 mm.
Weight 0.6 kg.
Fixed measuring
pointer
3R-US400.5
For machines with
measurement cycle function.
Note: Not a stocked item.
Manufactured to order.
Measuring ball 5 mm.
Overall length 103 mm.
Weight 0.6 kg.
14 15
Plate 5.5 mm
3R-SP19270
Used in combination with
3R-491E when electrode
blanks are mounted with
adhesive and screw. Permits
mounting in MacroCombi
chucks.
Supplied in sets of 30.
Plate 10 mm
3R-SP19269
Used in combination with
3R-491E when soldering
round (<50 mm) or
square (<40 mm) copper
blanks. Permits mounting in
MacroCombi chucks.
Note: Not a stocked item.
Manufactured to order.
Supplied in sets of 30.
TORX screwdriver
3R-333-T20
Torque wrench 2 Nm
3R-414-02
For locking drawbar 3R-
405.11E in the holders.
Soldering kit
3R-404-25
For soldering electrode
blanks on 3R-491E.
Supplied with fux.
Supplied in sets of 100.
Cassette insert
3R-650/8-JR
For storing MacroJunior
holders in 3R-650/8x5 and
3R-150/5.
Supplied in sets of eight.
Gate chuck
3R-US90-400
Fixed indexing positions at 0,
30, 45, 60 and 90 degrees.
Other angles are set with a
sine rule.
Note: Not a stocked item.
Manufactured to order.
Control unit
3R-611.41
Unit for hand operation of
pneumatic chucks. Three
functions open/neutral/
closed.
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Angle shelf
3R-A21944
For vertical or horizontal mounting of 3R-400.34, 3R-460.34
and 3R-600.24-S on the machine table.
Note: Chuck to be ordered separately.
Note: Not a stocked item. Manufactured to order.
Self-tapping
TORX screws
3R-PI4.5x14E
For mounting electrode
blanks.
Length 14 mm.
Supplied in sets of 100.
Self-tapping
TORX screws
3R-PI4.5x20E
For mounting electrode
blanks.
Length 20 mm.
Supplied in sets of 100.
14 15
3
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Simplify electrode production.
Make the production of
electrodes simpler and
more effcient by doing as
little as possible yourself.
Instead, order System
3Rs ready-mounted
blanks in a pack. No more cutting,
drilling, mounting for you to do. You save
time and money.
Open the pack and there are the blanks
in their holders 3Ready-to-Run!
So theres no need for anyone to cut
copper or graphite bars into suitable
lengths. No need to drill holes. No need
to mount the blank in a holder. Or to
waste time setting up. Even now you can
tell youll be saving money.
The person who usually mounts
electrodes can use their energy on other
productive tasks.
You avoid tying up capital in costly
stocks of copper or graphite. Instead, the
electrode blanks are neatly arranged in
rows in a box. You take the dimension
closest to the dimensions of the fnished
electrode and begin machining the shape
right away.
Why have skilled craftsmen wasting
time mounting electrode blanks in
holders?
The traditional way.
Cut the electrode
blank.
Drill and tap the
electrode blank.
Mount the electrode
blank on the holder.
Assembly with
screw and adhesive,
alternatively by brazing.
Make the
electrode shape.
EDM machining.
3Ready-to-Run.
Savings on in-house grinding
and mounting more than
outweigh the cost of ready-
made electrode blanks. And
best of all, we free up our
skilled operators and grinding
machines for more challenging
and proftable tasks.
American chief executive.
16 17
3Ready-to-Run
3R-494-XXX
The stock range is matched to local preferences and ways of
working. This applies to electrode materials, different grades
of graphite and copper, and to dimensions. Contact your
local 3R representative for further information.
The Vllingby factory can supply holders with factory-
mounted copper blanks in sets of ten, as shown in the table.
Article number Dimensions
3R-494-D10x50 Round blank 10x50 mm
3R-494-D12x50 Round blank 12x50 mm
3R-494-D16x50 Round blank 16x50 mm
3R-494-D22x50 Round blank 22x50 mm
3R-494-D26x50 Round blank 26x50 mm
3R-494-D32x50 Round blank 32x50 mm
3R-494-D40x50 Round blank 40x50 mm
3R-494-D50x50 Round blank 50x50 mm
3R-494-S12x50 Square blank 12x12x50 mm
3R-494-S22x50 Square blank 22x22x50 mm
3R-494-S26x50 Square blank 26x26x50 mm
3R-494-S32x50 Square blank 32x32x50 mm
3R-494-S40x50 Square blank 40x40x50 mm
3R-494-32x22x50 Square blank 32x22x50 mm
3R-494-40x22x50 Square blank 40x22x50 mm
3
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Number of electrodes produced per year: 2000
Average preparation and setting-up time per electrode: 7 minutes
Possible time-saving per year: 234 hours
Machine and labour cost per hour: 40
Cost reduction with 3Ready-to-Run: 9360
A typical cost calculation Your fgures
Electrode production has
become much quicker and simpler
with 3Ready-to-Run. If you take
into account the time it takes to
obtain electrode material, to cut
and mount it and to set it up in
the machine, we save an hour or
more per electrode.
English chief executive.
16 17
Adapters
Note: Not a stocked item. Manufactured to order.
3
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Adapter
90455
Gives access to 3Ready-to-
Run in machines equipped
with System 3Rs Midi system.
Note: Not a stocked item.
Manufactured to order.
Adapter
3R-463/5033
Gives access to 3Ready-to-
Run in machines equipped
with System 3Rs Mini system.
Note: For EDM machining
only.
3R-400-A01
Gives access to 3Ready-to-
Run on machines equipped
with Erowa.
3R-400-A02
Gives access to 3Ready-to-
Run on machines equipped
with SNT.
3R-400-A03
Gives access to 3Ready-to-
Run on machines equipped
with YB.
Adapter
U-40192.71
Gives access to 3Ready-to-
Run on machines equipped
with Hirschmann.
Note: Not a stocked item.
Manufactured to order.
We took a giant step when we
integrated 3Ready-to-Run into
our operations. 3Ready-to-Run
is a golden tool for increased
productivity.
American chief executive.
Adapter
D-40101
Gives access to 3Ready-to-
Run on machines equipped
with Mecatool.
Note: Not a stocked item.
Manufactured to order.
Adapter
3R-400-A06
Gives access to 3Ready-to-
Run on machines equipped
with Istema.
Note: Not a stocked item.
Manufactured to order.
Adapter
3R-400-A07
Gives access to 3Ready-
to-Run on Dieter Hansen
equipped machines.
Note: Not a stocked item.
Manufactured to order.
18 19
Repetition accuracy
0.002 mm
Maximum fushing pressure
15 bar
Clamping force
6 000 N
Quick, simple setting-up!
The machines generate
revenue when they
are producing and
only then. So its a
matter of exploiting the
available production
resources and avoiding non-productive
machine time. So for EDM machining,
work preparation and setting-up are
highly or even crucially important
for the return on the capital outlay
represented by the EDM machine.
The patented Macro systems are
universal reference systems that offer
endless permutations. They let you
move electrodes and workpieces
between machines without subsequent
setting-up. Quick and precise!
The modular system design enables
you to start on a small scale and then
systematically build up at a rate to suit
the users specifc requirements. This
may later apply to manual or CNC
machining operations, system solutions
for machine spindle or machine table,
series or one-off production.
MacroStandard may be a fully
satisfactory option for users who do
not always need the extreme features
offered by MacroHighPerformance,
ie ultra-durable cemented carbide
reference surfaces and high corrosion
resistance.
In line with System 3Rs policy on
system compatibility, MacroStandard
is fully compatible with other Macro
products.
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Z-references.
X/Y-references.
18 19
3R-A3620
3R-600.23-S 3R-600.25
3R-A11489
3R-600.22
3R-605.2
3R-6.321-HS
3R-600.24-S
3R-6.600-S
3R-605.2RS
PALLET
MACRO
LATHE
MACHINE SPINDLE
COLLETS
THE MACROHP
SYSTEM
THE MACROCOMBI
SYSTEM
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20 21
Manual chuck
3R-600.23-S
Cast chuck with mounting fange for mounting on the machine
spindle or in a fxture, alternatively 3R-A19724, on the machine
table.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Flushing connection.
Weight 1 kg.
Manual chuck
3R-600.24-S
Cast chuck with ground back face for mounting on the machine
spindle with 3R-A11489 or in a fxture on the machine table.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Flushing connection.
Weight 1 kg.
Manual C-axis
3R-600.25
For mounting on machine spindle with 3R-A3620.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.2.
Fixed index positions 8x45.
Vernier scale.
Flushing connection.
Weight 4.3 kg.
Rotating spindle
3R-6.321-HS
Electric spindle for round electrodes.
Note: Not a stocked item. Manufactured to order.
Supplied with collet chuck set 3R-ER16E.
Electrode sizes 0.510 mm.
Speed range 200-2000 rev/min.
Recommended maximum
fushing pressure 15 bar.
Weight 4.9 kg.
Manual lathe chuck
3R-600.22
With setting screws for centring.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Weight 2.1 kg.
Rotating spindle
3R-6.600-S
For mounting in a Macro chuck. Vertical mounting in die-
sinking EDM machines, horizontal mounting in wire EDM
machines. Flushing via the spindle or an external fushing
connection.
Note: Control unit 3R-6.46 to be ordered separately.
Required control unit 3R-6.46
Required drawbar 3R-605.2, but 3R-605.2RS in Wire EDM machines.
Immersible.
Speed range 2-1800 rev/min.
Recommended maximum
fushing pressure 15 bar.
Rust-resistant.
Weight 9.5 kg.
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20 21
Control unit
3R-6.46
To control the speed of rotating spindle 3R-6.400-S.
Supply voltage 220 V, alternatively 110 V via adapter.
Manual chuck adapter
3R-652.2
100 mm extension.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.2.
Weight 2.5 kg.
Manual chuck adapter
3R-607.21
For mounting of Macro holders in the Maxi system.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Maximum electrode weight 50 kg.
Flushing connection.
Weight 6.7 kg.
Manual chuck adapter 90
3R-652.9
For horizontal mounting of Macro holders. Supplied with
draw dowel for screw locking.
Rust-resistant.
Weight 2.4 kg.
Manual C-axis
3R-607.31
For mounting of Macro holders in the Maxi system.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.2.
Fixed index positions 24x15.
Vernier scale.
Maximum electrode weight 50 kg.
Flushing connection.
Weight 9.5 kg.
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22 23
3R-610.21 3R-610.21-S 3R-610.4
3R-605.2
MACHINE TABLE
PALLET
MACRO
Manual 3R block
3R-610.4
For vertical or horizontal mounting on the machine table.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.2.
Fixed index positions 24x15.
Vernier scale.
Weight 5.5 kg.
Manual chuck
3R-610.21-S
Two ground faces for vertical or horizontal mounting on the
machine table.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Flushing duct.
Weight 3.5 kg.
Manual chuck
3R-610.21
Three ground faces for vertical or horizontal mounting on the
machine table.
Required drawbar 3R-605.2.
Fixed index positions 4x90.
Flushing duct.
Weight 2.2 kg.
Drawbars
3R-605.2E
20x36.9 mm with fushing holes
7 mm.
Supplied in sets of fve.
3R-605.2RS
20x36.9 mm with fushing holes
7 mm.
Rust-resistant.
Supplied singly.
To be used together with 3R-6.600-S.
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Never underestimate the
importance of a high-class tool
system. The cost savings that can
be achieved are considerable.
In addition to minimising the
throughput time, System 3Rs
reference system reduces scrap
and ensures product quality.
Japanese production manager.
22 23
Reference elements, 54x54 mm
Hardened reference elements 54x54 mm for copper
electrodes and workpieces.
Note: Must be mounted on the copper blank/workpiece
before it is locked in a chuck.
Note: For graphite electrodes, spacer plate 3R-658.1E-S is
required.
Spacer plate 54x54 mm
3R-658.1E-S
For graphite electrodes or copper electrodes/workpieces with
a rough mounting surface. To be mounted on 3R-651.7E-S or
3R-651.7E-XS.
Ready for code carrier.
Supplied in sets of eight.
Weight per set 2.5 kg.
3R-651.7E-S
Nickel-plated side faces.
Adapted for automatic changing.
Supplied in sets of eight.
Weight 1.3 kg.
3R-651.7E-XS
Untreated side faces.
Adapted for automatic changing.
Supplied in sets of eight.
Weight 1.3 kg.
Holder 54x54 mm
3R-658.2E-S
Unhardened holder for fat electrodes with maximum width
30 mm. To be mounted on 3R-651.7E-S or 3R-651.7E-XS.
Ready for code carrier.
Flushing duct.
Supplied in sets of eight.
Weight per set 3.5 kg.
Holder 54x54 mm
3R-658.4E-S
Unhardened holder for square or round electrodes, max 30 mm.
To be mounted on 3R-651.7E-S or 3R-651.7E-XS.
Ready for code carrier.
Flushing duct.
Supplied in sets of eight.
Weight per set 5.5 kg.
User kit
3R-628.31-S
3R-605.1 Drawbar, long x4
3R-605.2 Drawbar, short x2
3R-610.21-S Manual table chuck x1
3R-651.7-S Reference element, 54x54 mm x12
3R-656.1 Check ruler x1
3R-658.1-S Spacer plate 54x54 mm x2
3R-658.4-S Holder 54x54 mm x4
3R-658.2-S Holder 54x54 mm x4
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24 25
Check ruler
3R-656.1
For setting angular positions.
Ground outside diameter for
centring.
Measuring length 50 mm.
Weight 0.8 kg.
Adapter plate
3R-A11897
For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a
taper attachment with fange diameter 45.5 mm.
Note: Not a stocked item. Manufactured to order.
Adapter plate
3R-A3620
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fxing screws.
M10 for 90 mm pitch circle.
M6 for 96 mm pitch circle.
M8 for 100 mm pitch circle.
Locking ring key
3R-605-GE
To lift the locking ring of the
drawbars.
Supplied in sets of two.
User kit
3R-628.41-S
3R-465.1-A Holder with MacroJunior taper x4
3R-461.1-GA Holder with MacroJunior journal x2
3R-466.4033 Chuck adapter Macro/MacroJunior x1
3R-466.10033 Chuck adapter Macro/MacroJunior x1
3R-491 Holder 25 mm MacroJunior x10
3R-605.1 Drawbar, long x4
3R-605.2 Drawbar, short x2
3R-610.21-S Manual table chuck x1
3R-651.7-S Reference element, 54x54 mm x8
3R-656.1 Check ruler x1
3R-658.1-S Spacer plate 54x54 mm x2
3R-658.4-S Holder 54x54 mm x2
3R-658.2-S Holder 54x54 mm x2
Screw MTF4x12 x90
Screw wrench x1
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Fixed measuring
pointer
3R-US600.3
For machines with
measurement cycle function.
Note: Not a stocked item.
Manufactured to order.
Measuring ball 3 mm.
Weight 0.6 kg.
Fixed measuring
pointer
3R-US600.5
For machines with
measurement cycle function.
Note: Not a stocked item.
Manufactured to order.
Measuring ball 5 mm.
Weight 0.6 kg.
24 25
Adapter plate
3R-A19724
For mounting of 3R-400.34, 3R-460.34 and 3R-600.23 on
machine table. Supplied with fxing screws for chuck and table.
Electrode cassette
3R-650/8x5
For eight electrodes
52x52 and 54x54 mm.
Adapter
3R-600-A02
Gives access to the Macro
system on machines ftted
with SNT.
Note: Not a stocked item.
Manufactured to order.
Adapter
3R-600-A03
Gives access to the Macro
system on machines ftted
with YB.
Note: Not a stocked item.
Manufactured to order.
Conversion kit
90131
For upgrading electrodes
on ITS holders to the Macro
system.
Note: Not a stocked item.
Manufactured to order.
Required electrode holder 3R-
651.7E-S.
Adapter
90134
For upgrading electrodes on
Hirschmann 50 holders to
the Macro system.
Note: Not a stocked item.
Manufactured to order.
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Adapter plate
3R-A11489
For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S.
Supplied with insulation plate and fxing screws.
Flushing connection.
Angle shelf
3R-A21944
For vertical or horizontal mounting of 3R-400.34, 3R-460.34
and 3R-600.24-S on the machine table.
Note: Chuck to be ordered separately.
Note: Not a stocked item. Manufactured to order.
Splash guard
Fits MacroStandard chucks
with drawbar 3R-605.2.
Note: Not a stocked item.
Manufactured to order.
26 27
Repetition accuracy
0.002 mm
Maximum fushing pressure
15 bar
Clamping force
6 000 N
Turbo-locking
the blast
cleaning air
boosts the
clamping force.
Locking with
helical springs.
Z-references
in cemented
carbide.
X/Y-references
in cemented
carbide.
Automatic
air-blast
cleaning.
Accuracy in a class of its own
If you want to
compete in the
global manufacturing
industry you need to
study every aspect
of effciency. What
matters is to extract the greatest
possible number of machine-hours
from every machine, every single day.
In the moulding tool sector it is
simply a matter of upgrading the
operation from toolmaking to tool
production with minimised lead times.
And here the importance of a high-
class reference system can never be
overestimated. A reference system that
cuts setting-up times from hours to a
few minutes One Minute Setup.
MacroHighPerformance is that kind
of reference system. A system with all
its references in cemented carbide,
giving unsurpassed wear resistance
and life. A system that minimises
throughput time, and which, thanks
to its accuracy, practically eliminates
rejects. A system that increases
fexibility and proftability. A system
that increases competitiveness and
ensures the success of its user.
The patent-protected Macro systems
are the only ones in the world with
these features:
All chucks have ground-in fxed
references.
All holders have ground-in fexible
references.
All chucks and holders have all
their references in a single piece.
All references are in the same
plane.
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26 27
3R-405.11
3R-600.83-10
3R-A3620
3R-600.1 3R-600.20 3R-600.86 3R-600.86-2
3R-600.86-1 3R-600.84-20 3R-600.EX8-1
3R-612.6
3R-605.1
PALLET
MACRO
LATHE
MACHINE SPINDLE
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Weve standardised the entire
workshop with System 3Rs
reference systems. All the way.
The holders and pallets are
made in one piece, so they can
withstand rough handling.
French production manager.
28 29
Manual chuck
3R-600.20
For mounting on the machine spindle with 3R-A3620 or on
a lathe taper with centring ring 3R-612.6.
Required drawbar 3R-605.1.
Fixed index positions 4x90.
Weight 3.6 kg.
Automatic chuck
3R-600.1
Pneumatic chuck for mounting on machine spindle with 3R-
A3620. Opening/locking and air-blast cleaning through air
connection on side of chuck.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Flushing connection.
Weight 3.8 kg.
Machine-adapted automatic chucks
Pneumatic chucks for mounting on the machine spindle.
Note: When ordering state machine make and type.
3R-600.83-10
Four M6 clearance holes, 45 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Flushing connection.
Weight 2.7 kg.
3R-600.84-20
Four M6 clearance holes, 45 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Flushing connection.
Weight 2.7 kg.
3R-600.86
Four M6 clearance holes, 67x20 mm
and four M5 clearance holes,
63x26 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Flushing connection.
Weight 2.7 kg.
3R-600.86-1
Four M6 clearance holes,
67x20 mm and four M5 clearance
holes, 63x26 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Weight 2.2 kg.
3R-600.86-2
Four M6 clearance holes,
67x20 mm and four M5 clearance
holes, 63x26 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Flushing connection.
Weight 2.2 kg.
3R-600.EX8
Six M6 clearance holes, 41 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.2 kg.
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We work with tolerances of a
few thousandths all the time,
so were well equipped with
reference systems. All in the
name of ensuring accuracy
and reducing setting-up times
and here we have to say that
System 3R leaves the competition
standing.
German workshop manager.
28 29
3R-610.46 3R-SP7359 3R-610.19
3R-605.1
3R-600.19
MACHINE TABLE
PALLET
MACRO
FIXTURE
Automatic table chuck
3R-610.46
Pneumatic chuck with integral air unit.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 4.4 kg.
Automatic table chuck
3R-600.19
Pneumatic chuck for mounting on the machine table.
Note: Mainly intended for EDM machining.
Note: Not a stocked item. Manufactured to order.
3Refx 20 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 5.1 kg.
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30 31
Automatic table chuck
3R-610.19
Pneumatic chuck for vertical or horizontal mounting on
the machine table.
Note: Not a stocked item. Manufactured to order.
3Refx 20 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 8.3 kg.
Automatic chuck
3R-SP7359
Pneumatic chuck for building-in, for example in a fxture,
dividing head or B-axis.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 1.8 kg.
3R-SP7359
Rust-resistant version, otherwise as 3R-SP7359.
Automatic table chuck
3R-607.1
Pneumatic chuck for mounting Macro holders in the Maxi
system.
Note: Not a stocked item. Manufactured to order.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Maximum electrode weight 80 kg.
Weight 8.9 kg.
Drawbars
3R-605.1E
20x57.1 mm with fushing holes 7 mm.
Supplied in sets of ten.
3R-605.14E
20x57 mm with fushing holes 7 mm.
Supplied in sets of ten.
Intended for MacroCombi automatic electrode
changers.
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30 31
Reference element 54x54 mm
3R-651.7E-P
Hardened and precision cast with clearance holes for four
fxing screws.
Note: Must be mounted on the workpiece/fxture before it is
locked in a chuck.
Adapted for automatic changing.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Supplied in sets of eight.
Weight per set 1.2 kg.
Electrode holder 54x54 mm
3R-651E-P
Hardened with clearance holes for four fxing screws.
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Flushing duct.
Supplied in sets of eight.
Weight per set 3.4 kg.
Electrode holder 52x52 mm
3R-651.3
Hardened, with 3Refx holes, fushing connection and
clearance holes for two fxing screws.
3Refx 10 mm.
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Flushing duct.
Weight 0.5 kg.
Electrode holder 70x70 mm
3R-601.1E-P
Hardened with clearance holes for four fxing screws.
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Flushing duct.
Supplied in sets of fve.
Weight per set 3.2 kg.
Reference element 70x70 mm
3R-601.7E-P
Hardened and precision cast with clearance holes for eight
fxing screws.
Note: Must be mounted on the workpiece/fxture before it is
locked in a chuck.
Adapted for automatic changing.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Supplied in sets of fve.
Weight per set 3 kg.
Pallet 52x52 mm
3R-658.31E
Unhardened with 3Refx holes and two M5 threads.
Designed to be mounted on 3R-651.3.
3Refx 10 mm.
Supplied in sets of ten.
Building-in height 12 mm.
Weight 2.2 kg.
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32 33
Electrode holder 70x70 mm
3R-601.3
Hardened with 3Refx holes, fushing connection and clearance
holes for four fxing screws.
3Refx 10 mm.
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Flushing duct.
Weight 1 kg.
Pallet 70x70 mm
3R-608.31E
Unhardened with 3Refx holes and four M6 threads.
Designed to be mounted on 3R-601.3 or 3R-601.52.
3Refx 10 mm.
Supplied in sets of ten.
Building-in height 12 mm.
Weight 4.4 kg.
Pallets 116 mm
Unhardened pallets with precision-cast clutch parts type
3R-601.7E-P.
3R-601.116-P
Note: Not a stocked item. Manufactured to order.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Weight 1.8 kg.
3R-601.116-PA
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Flushing connection.
Weight 1.8 kg.
Pallet 116 mm
3R-601.52
Hardened, with 3Refx holes and clearance holes for ten fxing
screws.
3Refx 10 mm.
Adapted for automatic changing.
Ready for code carrier.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Rust-resistant.
Flushing connection.
Flushing duct.
Weight 1.9 kg.
Pallet 116 mm
3R-608.51E
Unhardened with 3Refx holes and four M6 threads. Designed
to be mounted on 3R-601.3 or 3R-601.52.
3Refx 10 mm.
Supplied in sets of ten.
Weight 10 kg.
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32 33
Holder 54x54 mm
3R-658.2E-S
Unhardened holder for fat electrodes with maximum
width 30 mm. Designed to be mounted on 3R-651.7E-P.
Ready for code carrier.
Flushing duct.
Supplied in sets of eight.
Weight per set 5.1 kg.
Holder 54x54 mm
3R-658.4E-S
Unhardened holder for square or round electrodes, max 30 mm.
Designed to be mounted on 3R-651.7E-P.
Ready for code carrier.
Flushing duct.
Supplied in sets of eight.
Weight per set 5.3 kg.
Three-jaw chuck
3R-US611.4
For 0-3 mm electrodes.
Note: Not a stocked item. Manufactured to order.
Collet chucks
3R-659.16-P
For collets ER16.
Electrode size 0.5-10 mm.
Flushing duct.
Building-in height 55 mm.
Weight 0.8 kg.
3R-659.20-P
For collets ER20.
Electrode size 1-13 mm.
Flushing duct.
Building-in height 60 mm.
Weight 1.2 kg.
3R-659.32-P
For collets ER32.
Electrode size 2-20 mm.
Flushing duct.
Building-in height 65 mm.
Weight 1.2 kg.
Holder
3R-651.13
Hardened holder for square electrodes max 30 mm.
Note: Not a stocked item. Manufactured to order.
Adapted for automatic changing.
Parallel-ground top and bottom faces.
Fixed index positions 4x90.
Flushing connection.
Weight 1.2 kg.
Holder 54x54 mm
3R-651.105E
Hardened holder with unhardened electrode mounting part.
Adapted for automatic changing.
Ready for code carrier.
Fixed index positions 4x90.
Supplied in sets of eight.
Weight per set 7 kg.
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34 35
Pallets 180x180 mm
Anodized aluminium pallets with M6 threads.
Note: Not a stocked item. Manufactured to order.
Pallets 180x180 mm
Anodized aluminium pallets with T-slots.
Note: Not a stocked item. Manufactured to order.
3R-601-1818-M6A
Mounted on pallet 3R-601.116-P.
Building-in height 70 mm.
Adapted for automatic changing.
Ready for code carrier.
Weight 5.5 kg.
3R-601-1818-M6M
Mounted on pallet 3R-601.7E-P.
Building-in height 53 mm.
Weight 4 kg.
3R-601-1818-T8A
Mounted on pallet 3R-601.116-P.
Building-in height 70 mm.
Adapted for automatic changing.
Ready for code carrier.
Weight 5.5 kg.
3R-601-1818-T8M
Mounted on pallet 3R-601.7E-P.
Building-in height 53 mm.
Weight 5.5 kg.
Check ruler
3R-606.1
For setting angular positions
and for centring Macro
chucks.
Measuring length 100 mm.
Weight 1.4 kg.
Check mandrel
3R-606
Check mandrel with ground
C-reference for setting Macro
chucks.
Measuring length 110 mm.
Weight 2.3 kg.
Microscope
3R-4.650
With transformer (110/220V)
for integral lighting.
Note: Not a stocked item.
Manufactured to order.
Magnifcation x25.
Field of view 6 mm.
Weight 0.8 kg.
Indicating spindle
3R-656.2-P
For measuring centre holes.
Dial indicator required.
Weight 0.6 kg.
Adapter plate
3R-A3620
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fxing screws.
M10 for 90 mm pitch circle.
M6 for 96 mm pitch circle.
M8 for 100 mm pitch circle.
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Measuring pointer
3R-656.31-3P
Measuring probe with
Renishaw measuring
head for machines with
measurement cycle
function.
Measuring ball 3 mm.
Weight 0.6 kg.
Measuring pointer
3R-656.31-5P
Measuring probe with
Renishaw measuring
head for machines with
measurement cycle
function.
Measuring ball 5 mm.
Weight 0.6 kg.
34 35
Centring ring
3R-612.6
For centring 3R-600.20.
Note: Not a stocked item.
Manufactured to order.
Flushing adapter
3R-103
For 3R-601.3, 3R-601.52,
3R-603, 3R-603.9 and 3R-
651.13.
Note: Not a stocked item.
Manufactured to order.
Flushing adapter
3R-612.1
For 3R-310.35, 3R-651.3
and 3R-653.9.
Note: Not a stocked item.
Manufactured to order.
Sealing ring
3R-612.116
Steel ring for absolute sealing of pallets 3R-601.52, 3R-
601.116-P, 3R-601.116-PA, 3R-601-1818-M6A, 3R-601-
1818-M6M, 3R-601-1818-T8A and 3R-601-1818-T8M
against MacroHP chucks.
Splash guard
3R-RU52L
Rubber splash guard for
electrode holders 52x52
and 54x54 mm.
Height 33 mm.
Splash guard
3R-RU52
Rubber splash guard for
pallets 52x52 mm and
54x54 mm.
Height 13 mm.
Splash guard
3R-RU70
Rubber splash guard for
pallets 70x70 mm.
Note: Not a stocked item.
Manufactured to order.
Height 13 mm.
Splash guard
90027
Splash guard for Macro
chucks with long drawbar.
Can also be used as a cover
for unused chucks.
Note: Not a stocked item.
Manufactured to order.
Note: Does not work with
sealing ring 3R-612.116.
Debris guard 54x54 mm
D-20117.2
Splash and debris guard
for automatic Macro chucks
100 mm.
Note: Not a stocked item.
Manufactured to order.
For pallets 52x52 and 54x54 mm.
Adapted for automatic changing.
Debris guard 70x70 mm
D-20117.1
Splash and debris guard
for automatic Macro chucks
100 mm.
Note: Not a stocked item.
Manufactured to order.
For pallets 70x70 mm.
Adapted for automatic changing.
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36 37
Debris guard
U-50167.55
Aluminium guard for
MacroHP chucks with
automatic changing with
WorkPal.
Note: Not a stocked item.
Manufactured to order.
Locking ring key
3R-605-GE
To lift the locking ring of the
drawbars.
Supplied in sets of two.
Control unit
3R-611.41
Unit for hand operation of
pneumatic chucks. Three
functions open/neutral/
closed.
Control unit
3R-611.2
Foot operation of pneumatic
chucks.
Electrode cassette
3R-650/8x5
For eight electrodes 52x52
and 54x54 mm.
Air flter
3R-611-FRC
With integral mist lubrication
of pneumatic chucks (to ISO
8573-1, class 5.2.5).
Note: Not a stocked item.
Manufactured to order.
Gate chuck
3R-US90-600
Fixed indexing positions
at 0, 30, 45, 60 and 90
degrees. Other angles are
set with a sine rule.
Note: Not a stocked item.
Manufactured to order.
Nipple
3R-SP20753
Nipple for manual operation
by air gun of pneumatic
chucks with R1/8 connecting
thread.
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36 37
Repetition accuracy
0.002 mm
Permitted torque, MacroJunior
25 Nm
Maximum fushing pressure
15 bar
Clamping force
5 000 N
Automatic air-blast cleaning
of both reference systems,
as well as air sensing.
Turbo-locking the blast
cleaning air boosts the
clamping force.
References 65 mm
Macro.
References 32 mm
MacroJunior.
The locking mechanism is entirely
separate from both reference
systems no breaking forces.
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Work smarter.
Anyone can go
out and buy a
fantastic machine
tool, loaded with
every conceivable
feature. With
modern machinery, making complex
parts with close tolerances seldom
presents any problems.
The real challenge lies in raising
the proftability of the business at the
same time. The truth is, measures
to reduce machine downtimes are
almost always far more proftable
than chasing seconds in the actual
machining process. What matters is
to keep the machines running. Its
simply a matter of working smarter.
And helping you work smarter
is what we at System 3R are in
business to do.
The best of two worlds.
MacroCombi a unique tool for
electrode production and EDM
machining. MacroCombi combines
the best of two worlds. Two perfect
systems in one.
Both small and large electrodes
can be mounted in the same
chuck. Two systems. One chuck.
No adapters. Always with fxed
references you can rely on.
The same chuck for the Macro
holder with its immovable stability
and precision, and for the small,
cost-effective MacroJunior holder.
No tricky, time-consuming re-setting.
Maximum fexibility!
System 3R offers a complete range
of combination chucks. Whatever
chucks and accessories you need
for your operations, we can
provide them. Everything to ensure
that you get the highest possible
yield from your business, and that
you always have access to a system
that can tackle the tasks you need
it to do.
There are no limitations. Only
possibilities.
38 39
3R-405.11
3R-460.86-1 3R-460.1-1 3R-460.35 3R-460.86-2.9 3R-460.32
3R-405.11 3R-405.16
3R-460.34
3R-A11489
3R-A3620 3R-460.83-1 3R-460.86-2 3R-460.EX8-1
PALLET
MACRO
MACHINE SPINDLE
LATHE
PALLET
MACROJUNIOR
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38 39
Manual chuck
3R-460.34
For mounting in the machine spindle by means of
3R-A11489, or on the machine table by means
of 3R-A19724 or alternatively 3R-A21944, or in a
fxture.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 0.8 kg.
Manual C-axis
3R-460.35
For mounting on machine spindle with 3R-A3620.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Fixed index positions 8x45 and 3x120.
Vernier scale.
Weight 4.3 kg.
Automatic chuck
3R-460.1-1
Pneumatic chuck for mounting on machine spindle with 3R-
A3620.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.5 kg.
Machine-adapted automatic chucks
Pneumatic chucks for mounting on the machine spindle.
Note: When ordering state machine make and type.
Manual lathe chuck
3R-460.32
For mounting on a lathe taper.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 2.5 kg.
3R-460.83-1
Four M6 clearance holes, 45 mm.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Weight 2.5 kg.
3R-460.86-1
Four M6 clearance holes, 45 mm, and four M5
clearance holes, 63x26 mm.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Weight 2.5 kg.
3R-460.86-2
Four M6 clearance holes, 45 mm, and four M5
clearance holes, 63x26 mm.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.5 kg.
3R-460.86-2.9
Note: Not a stocked item. Manufactured
to order.
Four M6 clearance holes, 45 mm, and four M5
clearance holes, 63x26 mm.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.5 kg.
3R-460.EX8-1
Note: Not a stocked item. Manufactured
to order.
Four M6 clearance holes, 45 mm, and four M5
clearance holes, 63x26 mm.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.5 kg.
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40 41
3R-460.45
3R-SP19047
3R-405.11 3R-405.16
3R-460.46
3R-460.37 3R-460.31-5 3R-460.4 3R-460.34 D-40098
MACHINE TABLE
PALLET
MACRO
PALLET
MACROJUNIOR
FIXTURE FIXTURE
Manual chuck
3R-460.37
The locking mechanism is operated by a removable handle.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 4.5 kg.
Manual chuck
3R-460.31-5
Chuck in HighPerformance version. Five ground surfaces for
vertical or horizontal mounting on the machine table.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 3.5 kg.
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40 41
Manual chuck
3R-460.34
For mounting in the machine spindle by means of
3R-A11489, or on the machine table by means of 3R-
A19724 or alternatively 3R-A21944, or in a fxture.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 0.8 kg.
Manual 3R block
3R-460.4
Chuck vertical or horizontal mounting on the machine table.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Fixed index positions 24x15.
Vernier scale.
Weight 5.5 kg.
Dividing head
3R-460.45
Three adjustable axes.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Fixed index positions in the frst axis 24x15.
Fixed index positions in the other axes 2x90.
Vernier scale.
Weight 20 kg.
Automatic chuck
3R-SP19047
Pneumatic chuck for building-in, for example in a fxture,
dividing head or B-axis.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2.1 kg.
Automatic chuck
3R-460.46
Pneumatic chuck with integral air unit.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 4.4 kg.
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Automatic chuck
D-40098
Pneumatic multi-chuck with four integral MacroCombi chucks.
Note: Not a stocked item. Manufactured to order.
Note: Control unit 3R-611.41 is required and must be ordered
separately.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of
Z-references.
Turbo
locking.
42 43
Manual chuck adapter
3R-467.34
For mounting in the Maxi system.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 7 kg.
Manual chuck adapter
3R-467.35
Chuck adapter with C-axis for mounting in the Maxi system.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Fixed index positions 24x15.
Vernier scale.
Weight 10 kg.
Automatic chuck adapter
3R-467.1-1
For mounting in the Maxi system.
Note: Not a stocked item. Manufactured to order.
Adapted for automatic electrode changing.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 61 bar.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 6.5 kg.
Drawbar
3R-405.11E
Drawbar 15 mm to mount
MacroJunior holders in
chucks 3R-400.XX and 3R-
460-XX.
Supplied in sets of ten.
Drawbar
3R-405.16E
Drawbar 15 mm to mount
Macro holders in chucks
3R-460-XX.
Supplied in sets of ten.
Manual chuck adapter
D-40011
For permanent mounting in the Mini system.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Weight 1.2 kg.
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42 43
User kit
3R-468.31-S
Check ruler
3R-656.1
For setting angular positions.
Ground outside diameter for
centring.
Measuring length 50 mm.
Weight 0.8 kg.
Check mandrel
3R-606
Check mandrel with ground
C-reference for setting Macro
chucks.
Measuring length 110 mm.
Weight 2.3 kg.
Adapter plate
D-40001.20
For mounting 3R-460.34 in systems of other makes.
Note: Not a stocked item. Manufactured to order.
3R-405.11 Drawbar, MacroJunior x5
3R-405.16 Drawbar, Macro x5
3R-460.31-5 Manual table chuck x1
3R-465-L Holder, MacroJunior x2
3R-465-V Holder, MacroJunior x2
3R-491 Holder, MacroJunior x30
3R-651.7-S Reference element, Macro 54x54 mm x6
3R-656.1 Check ruler x1
3R-658.1-S Intermediate plate, Macro 54x54 mm x2
3R-658.2-S Holder, Macro 54x54 mm x2
3R-658.4-S Holder, Macro 54x54 mm x2
3R-333-T20 Screwdriver, TORX x1
3R-PI4.5x14 TORX screw x100
3R-414-04 Torque wrench, 4 Nm x1
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Adapter plate
3R-A11897
For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a
taper attachment with fange diameter 45.5 mm.
Note: Not a stocked item. Manufactured to order.
Adapter plate
3R-A11489
For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S.
Supplied with insulation plate and fxing screws.
Flushing connection.
44 45
Control unit
3R-611.41
Unit for hand operation of
pneumatic chucks. Three
functions open/neutral/
closed.
Nozzle
3R-SP19631
For temporary air-blast
cleaning of the MacroJunior
references in MacroCombi
table chucks. To be connected
to an air gun.
Note: Not a stocked item.
Manufactured to order.
Sealing ring
3R-SP19764
Rubber ring, used for debris
protection/sealing for the
MacroJunior references in
electrode manufacturing
on Macro holders in
MacroCombi chucks.
Adapter
3R-460-A02
Gives access to MacroCombi
on machines ftted with SNT.
Note: Not a stocked item.
Manufactured to order.
Air distributor
3R-SP19050
For constant air-blast cleaning
of automatic MacroCombi
table chucks during
machining.
Note: Not a stocked item.
Manufactured to order.
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Adapter plate
3R-A3620
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fxing screws.
M10 for 90 mm pitch circle.
M6 for 96 mm pitch circle.
M8 for 100 mm pitch circle.
Adapter plate
3R-A19724
For mounting of 3R-400.34,
3R-460.34 and 3R-600.23
on machine table. Supplied
with fxing screws for chuck
and table.
Angle shelf
3R-A21944
For vertical or horizontal mounting of 3R-400.34, 3R-460.34
and 3R-600.24-S on the machine table.
Note: Chuck to be ordered separately.
Note: Not a stocked item. Manufactured to order.
Splash guard
90027.02
Intended for MacroCombi
chucks. Can also be used as
a cover for unused chucks.
Note: Not a stocked item.
Manufactured to order.
44 45
3R-680.22-1
3R-605.1
3R-680.19-1 3R-SP20044 3R-680.46-S 3R-680.10-1
Standard version HP version
Repetition accuracy 0.002 mm 0.002 mm
Permitted torque 250 Nm 375 Nm
Clamping force 6 000 N 16 000 Nm
Withstands rough treatment!
Todays rapid changes
in consumption
patterns must be met
with manufacturing
methods which give
proftability even with
short runs.
Shorter runs mean frequent setting-
up, so that setting-up times are
becoming increasingly signifcant in
terms of the fnancial results. Every
minute of setting-up time that can be
converted to active machining time
means lower costs. So minimised
setting-up times lead to higher
productivity, greater fexibility and
therefore increased proftability.
MacroMagnum is a further
development of the patented Macro
system. The powerful clamping
force and the position of the
reference surfaces far away from
the chuck centre provide a stability
and accuracy that are ideal for
applications with powerful machining
forces.
PALLET
MACRO
PALLET
MACROMAGNUM
MACHINE TABLE
FIXTURE
LATHE
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X/Y-references,
cemented carbide
in HP version. Z-references.
Automatic air-
blast cleaning.
Locking with helical
springs, and turbo locking.
46 47
Automatic chuck
3R-680.1-1
Pneumatic spindle chuck, HP version. Operated via the
machine.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Flushing duct.
Sealing ring.
Turbo-locking, MacroMagnum pallets.
Weight 9.5 kg.
Pneumatic lathe chuck
3R-680.22-1
Pneumatic lathe chuck, HP version. Opened/locked by an air
gun against valves on the side or back of the chuck.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Sealing ring.
Turbo-locking, MacroMagnum pallets.
Weight 10 kg.
Automatic chuck
3R-680.46-S
Pneumatic chuck, standard version.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Sealing ring.
Turbo locking.
Weight 6 kg.
Automatic chuck
3R-680.19-1
Pneumatic chuck, HP version, with 3Refx holes.
3Refx 20 mm.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Sealing ring.
Turbo-locking, MacroMagnum pallets.
Weight 11 kg.
Automatic chuck
3R-SP20044
Pneumatic chuck, standard version, for building-in, for
example in a fxture, dividing head or B-axis.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Turbo locking.
Weight 2 kg.
Automatic chuck
3R-680.10-1
Pneumatic chuck, HP version.
Required drawbar 3R-605.1.
Required air pressure 61 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Sealing ring.
Turbo-locking, MacroMagnum pallets.
Weight 11 kg.
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Reference element 142 mm
3R-681.71
Hardened reference element with clearance holes for fxing
screws.
Note: Must be mounted on the workpiece/fxture before it is
locked in a chuck.
Rust-resistant.
Weight 1 kg.
Pallet 156 mm
3R-681.51
Hardened pallet with threads and clearance holes for
eight and ten fxing screws.
3Refx 10 mm.
Adapted for automatic changing.
Ready for code carrier.
Rust-resistant.
Flushing connection.
Weight 5 kg.
Pallets 156 mm
Unhardened pallets with hardened references and hole
markings for eight clearance holes.
3R-681.51-SA
Adapted for automatic changing.
Ready for code carrier.
Building-in height 35 mm.
Weight 4.5 kg.
3R-681.51-S
Weight 4.5 kg.
Pallets 156 mm
Unhardened pallets with hardened reference element
type 3R-681.71.
3R-681.156-A
Adapted for automatic changing.
Ready for code carrier.
Building-in height 35,3 mm.
Weight 4.5 kg.
3R-681.156
Weight 4.5 kg.
Drawbar
3R-605.1E
Drawbar 20x57.1 mm with fushing
holes 7 mm.
Designed for automatic changing.
Supplied in sets of ten.
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48 49
Pallets 240x240 mm
Anodized aluminium pallets with M6 threads.
Note: Not a stocked item. Manufactured to order.
Pallets 240x240 mm
Anodized aluminium pallets with T-slots.
Note: Not a stocked item. Manufactured to order.
3R-681-2424-M6A
Mounted on pallet 3R-681.51.
Adapted for automatic changing.
Ready for code carrier.
Building-in height 75 mm.
Weight 11 kg.
3R-681-2424-M6M
Mounted on pallet 3R-681.71.
Building-in height 53 mm.
Weight 7.5 kg.
3R-681-2424-T8A
Mounted on pallet 3R-681.51.
Adapted for automatic changing.
Ready for code carrier.
Building-in height 75 mm.
Weight 11 kg.
3R-681-2424-T8M
Mounted on pallet 3R-681.71.
Building-in height 53 mm.
Weight 7.5 kg.
Control unit
3R-611.41
Unit for hand operation of
pneumatic chucks. Three
functions open/neutral/
closed.
Control unit
3R-611.2
Unit for foot operation of
pneumatic chucks
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Check ruler
3R-686.1-HD
Check ruler for setting fatness and angular positions.
Ground hole for centring.
Adapted for automatic changing.
Ready for code carrier.
Measuring length 130 mm.
Weight 6 kg.
Splash guard
90027.03
Intended for MacroMagnum
chucks. Can also be used as
a cover for unused chucks.
Note: Not a stocked item.
Manufactured to order.
Nipple
3R-SP20753
Nipple for manual
operation by air gun of
pneumatic chucks with
R1/8 connecting thread.
48 49
Repetition accuracy
0.002 mm
Permitted torque
1 450 Nm
Clamping force
60 000 N
Automatic
air-blast
cleaning.
Locking with
cup springs.
Fixed references give increased productivity.
Dynafx provides
your machines with
the necessary fxed
references that traditional
machine tables do
not have. Dynafx is a
practical and user-friendly reference
system which minimises setting-up
times and lays a solid foundation for
automated production.
Dynafx is designed for round-the-clock
use in tough environments automatic
air-blast cleaning of the Z-references on
changing, and peripheral sealing.
The easy-to-handle aluminium pallets
have reference elements of hardened
high-alloy steel with directly measurable
Z-references. There are no projecting
drawbars that might be damaged during
handling. The locking mechanism with its
built-in soft landing function protects the
references and simplifes handling.
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X/Y-references.
Z-reference.
50 51
3R-774-AL
3R-405.11 3R-405.16
3R-774
90356.21
3R-772.1 3R-771.1
3R-770.19-1 3R-770-1 90576.05 90356.10 3R-770.46-1 3R-770-4 3R-770.6
90356.22
3R-605.1
90576.05
Automatic chuck
3R-770-1
Pneumatic table chuck.
Required air pressure 61 bar.
Fixed index positions 4x90.
Recommended control unit 3R-611.41 or 3R-611.2.
Air-blast cleaning of Z-references.
Weight 24.5 kg.
Automatic chuck
3R-770.19-1
Pneumatic table chuck with 3Refx holes.
3Refx 20 mm.
Required air pressure 61 bar.
Fixed index positions 4x90.
Recommended control unit 3R-611.41 or 3R-611.2.
Air-blast cleaning of Z-references.
Weight 24.5 kg.
MACHINE TABLE
PALLET
MACROJUNIOR
PALLET
MACRO
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Automatic chuck
3R-770-4
Pneumatic chuck with ground reference for alignment.
Note: Not a stocked item. Manufactured to order.
Required air pressure 61 bar.
Fixed index positions 4x90.
Recommended control unit 3R-611.41 or 3R-611.2.
Air-blast cleaning of Z-references.
Weight 24.5 kg.
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Automatic double chuck
3R-770.46-1
Pneumatic chuck with built-in pneumatic MacroCombi chuck.
Intended mainly for measuring machines.
Note: Each chuck requires its own control unit.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 6 1 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Weight 39 kg.
Automatic double chuck
3R-770.6
Pneumatic chuck with built-in pneumatic Macro chuck.
Intended mainly for measuring machines.
Note: Each chuck requires its own control unit.
Note: Not a stocked item. Manufactured to order.
Required drawbar for Macro holder 3R-605.1.
Required air pressure 6 1 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Weight 35 kg.
Automatic chuck
90356.10
Pneumatic chuck with extra connection for automatic chuck
adapters.
Note: Requires two control units.
Note: Not a stocked item. Manufactured to order.
Required air pressure 6 1 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Weight 27 kg.
Automatic chuck
90576.05
Pneumatic chuck intended mainly for applications in 4- and
5-axis machines. Extra connection for automatic chuck
adapters.
Note: Requires two control units.
Note: Not a stocked item. Manufactured to order.
Required air pressure 6 1 bar.
Fixed index positions 4x90.
Air-blast cleaning of Z-references.
Weight 23.5 kg.
Chuck adapter, MacroCombi
90356.21
Dynafx pallet with automatic MacroCombi chuck for
mounting in 90356.10 or 90576.03. Can also be
controlled with an air gun.
Note: Not a stocked item. Manufactured to order.
Adapted for automatic changing.
Ready for code carrier.
Required drawbar for Macro holder 3R-405.16.
Required drawbar for MacroJunior holder 3R-405.11.
Required air pressure 6 1 bar.
Air-blast cleaning of Z-references.
Weight 10.5 kg.
52 53
Pallet 280x280 mm
3R-771.1
Anodised aluminium pallet.
Building-in height 44 mm.
Adapted for automatic changing.
Ready for code carrier.
Flatness 0.04 mm.
Thickness tolerance +0.5 / -0 mm.
Weight 6 kg.
3R-771.1E
Set of twelve.
Pallet 280x280 mm
3R-772.1
Ground aluminium pallet.
Building-in height 44 mm.
Adapted for automatic changing.
Ready for code carrier.
Flatness 0.005 mm.
Thickness tolerance +/-0.002 mm.
Weight 6 kg.
3R-772.1E
Set of twelve.
Pallet 400x400 mm
3R-774
Unhardened steel pallet.
Note: Cannot be used in 3R-770.6.
Note: Not a stocked item. Manufactured to order.
Ready for code carrier.
Weight 47 kg.
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Chuck adapter Macro.
90356.22
Dynafx pallet with automatic Macro chuck for mounting
in 90356.10 or 90576.03. Can also be controlled with
an air gun.
Note: Not a stocked item. Manufactured to order.
Adapted for automatic changing.
Ready for code carrier.
Required drawbar for Macro holder 3R-405.16.
Required air pressure 6 1 bar.
Air-blast cleaning of Z-references.
Weight 10.5 kg.
52 53
Pallet 400x400 mm
3R-774-AL
Aluminium pallet.
Note: Cannot be used in 3R-770.6.
Note: Not a stocked item. Manufactured to order.
Ready for code carrier.
Weight 30 kg.
Pallet 280x280
3R-772-T8.40
Anodised aluminium pallet with six T-slots for M8 with centres
spaced at 40 mm.
Note: Not a stocked item. Manufactured to order.
Building-in height 84 mm.
Adapted for automatic changing.
Ready for code carrier.
Weight 14 kg.
Pallet 280x280
3R-772-M8.28
Anodised aluminium pallet with 100 M8 threads at 28 mm
centres.
Note: Not a stocked item. Manufactured to order.
Building-in height 58 mm.
Adapted for automatic changing.
Ready for code carrier.
Weight 14.5 kg.
Master pallet
3R-776.1
The pallet has a ground reference ruler and a ground
indication hole for alignment of the Dynafx references.
Adapted for automatic changing.
Ready for code carrier.
Weight 10.5 kg.
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Pre-setting station
90702
For alignment of workpieces on Dynafx pallets.
Note: Not a stocked item. Manufactured to order.
Dimensions 480x300x285 mm.
Required air pressure 61 bar.
Supplied including dial indicator, dial indicator stand and control unit.
Magnetic table
3R-772.1-MT
Mainly intended for applications in EDM machines. Two
independent individually-set magnetic felds. Low magnetic
feld, 3 mm, allows machining of thin workpieces.
Note: Not a stocked item. Manufactured to order.
Supplied mounted on 3R-772.1.
Adapted for automatic changing.
Ready for code carrier.
Clamping force 121 N/cm
2
(JIS-norm).
Pole pitch 13 mm.
Weight 26 kg.
Check ruler
3R-606.1
For setting angular positions
and for centring Macro
chucks.
Measuring length 100 mm.
Weight 1.4 kg.
Lifting device
90227
Lifting gear for handling
Dynafx pallets 280x280 mm.
Note: Not a stocked item.
Manufactured to order.
Control unit
3R-611.41
Unit for hand operation of
pneumatic chucks. Three
functions open/neutral/
closed.
Control unit
3R-611.2
Unit for foot operation of
pneumatic chucks.
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Nipple
3R-SP20753
Nipple for manual operation
by air gun of pneumatic
chucks with R1/8 connecting
thread.
54 55
C 217 100 C 219 110
C 694 260 C 697 000 C 694 300 C 694 100 C 585 XXX
MACHINE TABLE
MACHINE SPINDLE
G
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2
4
0
Stability and precision.
In an ever tougher
world, companies need
to do everything in their
power to increase their
competitiveness and
productivity.
The most effective way is to minimise
machine idle time. Or in other words, to
get the highest possible return from their
investments in machines.
GPS 240 reduces setting-up time,
because palletisation allows presetting
away from the machine. The high
repetition accuracy also allows rapid
changes planned or unexpected in
the running schedule. A job can be
interrupted for an emergency job, and
then resumed without time-consuming
alignment. Quick and simple.
Pallet. Hardened insert.
Locking mechanism. Chuck.
Repetition accuracy:
0.002 mm
Permitted torque:
1400 Nm
Clamping force:
30000 N (amplifed 80000 N)
Recommended max workpiece size:
350x350x350 mm
Recommended maximum workpiece weight:
100 kg with vertical mounting
Automatic chuck 240x240 mm
C 219 110
Pneumatic table chuck, mainly intended for applications in
die-sinking EDM machines.
Building height 52 mm.
Required air pressure 6 bar.
Recommended control unit C 810 830.
Air-blast cleaning of the references.
Weight 16 kg.
56 57
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2
4
0
Automatic chuck 260 mm
C 217 100
Pneumatic chuck, intended mainly for applications in lathes
and milling machines.
Note: Not a stocked item. Manufactured to order.
Required air pressure 6 bar.
Recommended control unit C 810 820.
Air-blast cleaning of the references.
Weight 16 kg.
Pallet 240x240 mm
C 694 100
Cast aluminium pallet.
Building height 48.1 0.01 mm.
Flatness 0.03 mm.
Weight 4 kg.
S 500 030
C 694 100. Set of two.
S 500 090
C 694 100. Set of four.
S 500 100
C 694 100. Set of ten.
Pallet 260 mm
C 697 000
Made of Fortal aluminium.
Note: Not a stocked item. Manufactured to order.
Building height 48.1 0.01 mm.
Flatness 0.01 mm.
Weight 6 kg.
Master pallet
C 846 600
The pallet has a ground
reference ruler and a ground
indication hole for alignment
of the references.
Pallets with vice
Note: Not a stocked item. Manufactured to order.
C 585 400
Vice for workpieces <80 mm.
C 585 600
Vice for workpieces <120 mm.
56 57
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4
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Ground pallet 240x240 mm
C 694 300
Ground cast aluminium pallet.
Building height 48.0 0.005 mm.
Flatness 0.01 mm.
Weight 4 kg.
Presetting station
C 810 650-05
For alignment of workpieces
on GPS 240 pallets.
Note: Not a stocked item.
Manufactured to order.
Parallellism 0.005 mm
Dimensions 400x400x330 mm.
Required air pressure 6 bar.
Supplied with dial indicator,
measuring stand and controller.
Magnetic tables
C 694 260
Two independent magnetic
felds can be set individually.
Magnetic feld 3.5 mm.
Clamping force 7.5 kg/cm
2
Weight 18 kg.
Controllers
C 810 820
Unit for controlling pneumatic chuck C 217 100.
C 810 830
Unit for controlling pneumatic
chuck C 219 110.
C 810 850
Unit to control two pneumatic
chucks.
Sealing plugs
C 531 500
Plugs for sealing GPS 240
pallets.
Supplied in sets of 40.
58 59
3R-29.1 3R-29.3 3R-29.2 3R-29
3R-27.4
3R-27.2
3R-27.2-4 3R-SP5674-1
Repetition accuracy
0.01 mm
Recommended max weight of
workpiece/electrode
500 kg
MACHINE SPINDLE
Manual chuck
3R-27.2-4
Intended mainly for AGIE
machines with Macro as the
basic mounting in the machine
spindle.
Note: Not a stocked item.
Manufactured to order.
Immersible.
Maximum electrode weight 500 kg.
Mechanical locking.
Weight 5 kg.
Manual chuck
3R-SP5674-1
Intended mainly for
Charmilles machines with
Macro as the basic mounting
in the machine spindle.
Note: Not a stocked item.
Manufactured to order.
Immersible.
Maximum electrode weight 500 kg.
Mechanical locking.
Weight 5 kg.
Manual chuck
3R-27.2
For mounting on the machine spindle or on a machine table.
Immersible.
Maximum electrode weight 500 kg.
Mechanical locking.
Weight 5 kg.
Manual C-axis
3R-27.4
For mounting in 3R-27.2.
Note: Not a stocked item. Manufactured to order.
Fixed index positions 24x15.
Vernier scale.
Maximum electrode weight 50 kg.
Mechanical locking.
Weight 11 kg.
MACRO
Rugged and user-friendly.
Maxi is an extremely
rugged, uncomplicated
and user-friendly
reference system for
heavy electrodes and
workpieces. The chucks
are of the dovetail type with three
references for rapid and simple mounting
of accessories.
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Pallet 150x150 mm
3R-29.1
Unhardened.
Flushing connection.
Flushing duct.
Weight 4.4 kg.
Pallet 150x150 mm
3R-29.3
Pallet with four clearance holes for M6 screws and 3Refx
holes.
Note: Not a stocked item. Manufactured to order.
3Refx 10 mm.
Hardened.
Flushing connection.
Flushing duct.
Weight 4.6 kg.
Pallet 150x150 mm
3R-29.2
Pallet with 16 clearance holes for M6 screws and eight M6
threads.
Hardened.
Weight 4.6 kg.
Hydraulic unit
3R-SP4490
For hydraulic locking of
Maxi chucks.
Note: Not a stocked item.
Manufactured to order.
Pallet 150x150 mm
3R-29.31
Pallet with 3Refx holes with mounting threads. Mounts on
3R-29.3.
Note: Not a stocked item. Manufactured to order.
3Refx 10 mm.
Unhardened.
Weight 2.6 kg.
Pallet 150x90 mm
3R-29
Unhardened.
Weight 1.2 kg.
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3R-321.65 3R-653-S 3R-653 3R-603.9 3R-1.6S 3R-321.5
3R-1.321-HS
Repetition accuracy
0.002 mm
Max fushing pressure
75 bar
Clamping force
4 000 N
The pioneer!
System 3Rs Mini
system is still the
most widely used
electrode holder
system in the world.
The extensive
product program ensures rapid and
exact mounting of the electrode
holders in hydraulic quick-change
chucks.
The Mini system is a Reverse
Reference System, in which the chuck
adapts itself to the electrode holder,
which is why all electrode holders
must be exactly alike in diameter,
roundness, straightness and hardness
to meet the accuracy requirements.
This high change accuracy
is achieved thanks to the
two annular chambers of
the hydraulic system, which
expand uniformly and provide
symmetrical locking against
the fxed Z reference with
angular location.
Manual chuck
3R-321.5
Hydraulic chuck for mounting on machine spindle with 3R-
A3620.
Fixed index positions 4x90.
Flushing connection.
Weight 1.8 kg.
Manual C-axis
3R-321.65
Hydraulic chuck for mounting on machine spindle with
3R-A3620.
Note: Not a stocked item. Manufactured to order.
Fixed index positions 24x15.
Vernier scale.
Flushing connection.
Weight 3.6 kg.
MACHINE SPINDLE
MACRO
ELECTRODE HOLDER
MINI
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Manual lathe chuck
3R-321.2-4x90
Hydraulic chuck with set screws, for mounting on a lathe taper.
Fixed index positions 4x90.
Weight 1 kg.
Rotating spindle
3R-1.6S
Electric rotating spindle for electrodes on Mini holders. Vertical
or horizontal mounting.
Immersible.
Maximum electrode weight 2 kg.
Speed range 20-200 rev/min.
Flushing connection.
Weight 11.6 kg.
Rotating spindle
3R-1.321-HS
Electric spindle for tubular electrodes in collet chucks ER16.
Supplied with collet chuck set 3R-ER16E.
Electrode sizes 0.510 mm.
Speed range 200-2000 rev/min.
Recommended maximum fushing pressure 15 bar.
Weight 1.4 kg.
MiniBlock
3R-321.46
Manual hydraulic chuck for vertical or horizontal mounting on
the machine table.
Fixed index positions 4x90.
Weight 2.3 kg.
3R block
3R-321.4
Manual hydraulic chuck for vertical or horizontal mounting on
the machine table.
Note: Not a stocked item. Manufactured to order.
Fixed index positions 72x5.
Vernier scale.
Weight 5.4 kg.
Manual chuck adapters
For mounting Mini holders in the Macro system.
3R-653
MacroHP coupling.
Can be changed automatically.
Rust-resistant.
Flushing connection.
Weight 1.3 kg.
3R-653-S
MacroStandard coupling.
Can be changed automatically.
Weight 1.3 kg.
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Manual chuck adapter
3R-603.9
For horizontal mounting of Mini holders in the Macro system.
Note: Not a stocked item. Manufactured to order.
Rust-resistant.
Flushing connection.
Weight 1.9 kg.
Electrode holder 20 mm
Holder with hardened reference part and unhardened
electrode mounting part.
3R-322/25S
Electrode mounting part 25 mm.
Flushing duct.
Supplied in sets of 30.
Weight per set 7 kg.
3R-322/50S
Electrode mounting part 50 mm.
Flushing duct.
Supplied in sets of 30.
Weight per set 7.7 kg.
3R-322/50E
Adapted for automatic changing.
Electrode mounting part 50 mm.
Flushing duct.
Supplied in sets of 30.
Weight per set 7.7 kg.
3R-322/100
Adapted for automatic changing.
Electrode mounting part 100 mm.
Flushing duct.
Supplied in sets of 10.
Weight per set 3.8 kg.
Electrode holder
3R-310EE
Holder with hardened
reference part 20 mm and
unhardened fange 50 mm.
Adapted for automatic changing.
Electrode mounting part 39 mm.
Flushing duct.
Supplied in sets of 10.
Weight per set 4 kg.
Electrode holder
3R-13.321
Holder with hardened reference part 20 mm for mounting
square and fat electrodes.
Adapted for automatic changing.
Flushing duct.
Weight 1 kg.
Three-jaw chuck
3R-311.4
Chuck 20 mm for
0.1-3 mm electrodes.
Adapted for automatic changing.
Weight 0.3 kg.
Collet chuck ER16
3R-311.3
Chuck 20 mm for
collets ER16 with
electrodes < 10 mm.
Adapted for automatic changing.
Weight 0.2 kg.
Check mandrel
3R-23
Ground C-reference.
Measuring length 100 mm.
Weight 0.6 kg.
Collet chuck ER20
3R-311.2
Chuck 20 mm for
collets ER20 with
electrodes < 13 mm.
Adapted for automatic changing.
Weight 0.2 kg.
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Check ruler
3R-314.2
For setting angular positions.
Measuring length 96 mm.
Weight 0.4 kg.
Indicating spindle
3R-3.321-2
For measuring centre holes.
Dial indicator required.
Weight 0.4 kg.
Microscope
3R-4.321
With transformer (110/220V)
for integral lighting.
Note: Not a stocked item.
Manufactured to order.
Magnifcation x25.
Field of view 6 mm.
Weight 0.6 kg.
Scriber
3R-5.321
Used in conjunction with the
microscope.
Note: Not a stocked item.
Manufactured to order.
Weight 0.4 kg.
Clip
3R-301
For angular fxing of Mini
holders.
Supplied in sets of ten.
Soldering kit
3R-403
For soldering electrode
blanks on Mini holders.
Supplied with fux.
Electrode cassette
3R-150/5
For Mini holder x30.
Supplied in sets of fve.
Flushing adapter
3R-612.1
For 3R-310.35, 3R-651.3
and 3R-653.
Note: Not a stocked item.
Manufactured to order.
Adapter plate
3R-A3620
Adapter plate with eight adjusting screws for mounting spindle
chucks. Supplied with fxing screws:
M10 for 90 mm pitch circle.
M6 for 96 mm pitch circle.
M8 for 100 mm pitch circle.
Adapter plate
3R-601.6
For mounting (for example)
rotating spindles in the Macro
system.
Note: Not a stocked item.
Manufactured to order.
MacroHP coupling.
Rust-resistant.
Adapter plate
3R-29.2
Hardened plate for mounting
(for example) rotating
spindles in the Maxi system.
16 clearance holes for M6
screws and eight M6 threads.
Weight 4.6 kg.
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Simple and consistent.
3Refx the reference
system for those
who demand rapid
positioning and
repeatability within
thousandths of a
millimetre. Increased
productivity need not mean costly
investment in new machines.
3Refx is remarkably simple way to
lay a solid foundation from which to
view the future with confdence tool
up without indication and cut your
production costs!
3Refx technology is based on a
modular hole pattern with 100x100
mm pitch and 20 mm diameter
reference holes. The reference tables
have clearly-marked reference holes
A
1
, A
2
, B
1
, B
2
etc and every accessory
has two 20 mm diameter holes, which
pick up the references from the table.
The R
0
-hole gives the X/Y-position and
the R
1
-hole gives the angle relative to
the axes of the machine. This makes
it possible to set up the workpiece
without the need for alignment
and gauging afterwards. So 3Refx
accessories provide an unmistakable
and fxed position with known
references.
The accessories in the 3Refx range
usually have a reference height
of 30 mm, among other things to
allow machining straight through the
workpiece. The design also allows a
fush pot to be pushed in under the
workpiece during EDM machining.
Repetition accuracy
0.005 mm
3
R
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is attained by consistent application
with general systemization and
standardization of all machine tables
and accessories. System 3R can supply
reference tables for practically all types
and sizes of machines reference
tables that give a distinct interface
between machine table and auxiliary
tool.
With the aid of 3Refx you can
very quickly change the set-up of
the machine from one machining
operation to another in a few simple
operations One Minute Set-up!
64 65
Reference tables
Reference tables of structurally-stable toughened steel (270-320 HB).
Hardened bushes in dead-end holes for 3Refx mandrels 20 mm
at 100x100 mm modular spacing, as well as M12 tapped mounting
holes with 50x50 mm modular spacing.
Note: Customised reference tables can be made to order.
Note: Hardened reference tables (650-700 HB) can be made to order.
3R-936-60.38
A = 600 mm.
B = 380 mm.
C = 32 mm.
Weight 55 kg.
3Refx mandrel
Note: When positioning with 3Refx mandrels always tighten the
expanding mandrel in the R
0
hole frst.
3R-901-10E
3Refx 10 mm.
Recommended tightening
torque 4 Nm.
Supplied in sets of ten.
Weight per set 0.2 kg.
3R-901-10RS
Note: Not a stocked item.
Manufactured to order.
3Refx 10 mm.
Rust-resistant.
Recommended tightening
torque 4 Nm.
Supplied singly.
Weight per set 0.5 kg.
3R-901-20E
3Refx 20 mm.
Recommended tightening
torque 10 Nm.
Supplied in sets of ten.
Weight per set 1 kg.
3R-901-20RS
Note: Not a stocked item.
Manufactured to order.
3Refx 20 mm.
Rust-resistant.
Recommended tightening
torque 10 Nm.
Supplied singly.
Weight per set 0.1 kg.
Slotted bushes
3R-903-XX.XX
Bushes of hardened spring steel 54 HRC. Bore
20 mm, height 20 mm. Supplied in pairs.
Note: Not a stocked item. Manufactured to order.
Outside diameter mm
3R-903-20.235 23.5
3R-903-20.24 24
3R-903-20.25 25
3R-903-20.254 25.4
3R-903-20-256 25.6
3R-903-20.26 26
3R-903-20.275 27.5
3R-903-20.28 28
3R-903-20.295 29.5
3R-903-20.30 30
3R-903-20.315 31.5
3R-903-20.3175 31.75
3R-903-20.32 32
3R-903-20.34 34
3R-903.20.36 36
3R-903-20.38 38
3R-903.20.381 38.1
3R-903-20.40 40
3R-903-20.414 41.4
3R-903-20.42 42
3R-903-20.4445 44.45
3R-936-85.40
A = 850 mm.
B = 400 mm.
C = 32 mm.
Weight 83 kg.
3R-936-85.55
A = 850 mm.
B = 550 mm.
C = 32 mm.
Weight 114 kg.
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Bushings
3R-902-XX.XXE
Hardened steel, 60 HRC, for
mounting in existing fxtures.
Note: 3R-902-10E is not a
stocked item. Manufactured
to order.
3R-902-10E 3R-902-19.7E
Bore / mm. 10H7 19.7
Outside diameter / mm 15h6 28h6
Height / mm 12 20
Supplied in sets of 30 10
Plastic plug
3R-915-20E
Plug to protect 20 mm hole from dirt.
Supplied in sets of ffty.
Plastic screw
3R-915-M12E
To protect M12 holes with
protective countersinking
from dirt.
Supplied in sets of ffty.
Magnetic table
3R-909-MT
Magnetic table with two individually-set magnetic felds.
Low magnetic feld, 3 mm, allows machining of very thin
workpieces. Two 3Refx holes give quick, simple positioning
on reference tables. The workpiece is positioned against
reference rulers. For non-right-angled workpieces there is a
movable stop with point contact. The table has 49 M6 holes
for fushing to the workpiece or for connection to a vacuum
pump.
Note: 3R-902-10E is not a stocked item. Manufactured to
order.
Maximum working range 230x220 mm.
Clamping force 121 N/cm
2
(JIS-norm).
Pole pitch 13 mm.
Weight 20 kg.
3R-902-20.0E 3R-902-20.3E
Bore / mm. 20H6 20H6
Outside diameter / mm 28h6 28.3
Height / mm 20 20
Supplied in sets of 10 10
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In order to meet
demands for fexibility
and accuracy, System 3R
has developed a range
of C-axes for the Mini,
Macro, MacroCombi
and Maxi ranges. The range includes
products for building-in as well as for
building-on.
The C-axes are primarily intended for
indexing and for machine-synchronised
movements, such as machining of
threads and spirals, but they can also
be used when machining with a rotating
electrode.
Note that System 3R C-axes are
supplied only in collaboration with the
relevant machine manufacturer. For
further information contact your local 3R
representative.
MacroCombi build-on 3R-814-CC4.XX
MacroCombi build-in 3R-814-CC5.XX
Macro build-in 3R-816-C3.XX
Macro build-on 3R-816-C4.XX
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Perfect your production!
Today, the reality
that confronts the
manufacturing industry
is different from the
reality that confronted
it only a few years ago.
Customers are demanding ever shorter
deliveries. Production runs are getting
shorter. Products need to be more
accurate. Prices are steadily falling.
Competition is becoming more and
more global.
All these demands must be met with
increased fexibility, increased quality
and increased productivity. In the long
term there is only one sustainable
solution automation!
Automation lets the skilled craftsmen
of the workshop concentrate on
stimulating duties that demands a
high level of skill, relieving them of
monotonous and time-consuming
routine activities. Automation keeps
production going every day of the week
and every hour of the day.
Increased quality assurance.
You can opt for simple auto-changing
of pallets in the same machine. Or
auto-changing of workpieces or
tools between, for instance, a milling
machine and a grinding machine.
You can choose to automate only a
part of the production line. Or all of it.
Whichever approach you choose, it will
be a far-sighted investment.
Whatever the degree of automation,
System 3Rs automation systems are
always user-friendly. Operator errors
become rarer. Leading to less stress and
better quality assurance.
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Code carriers
3R-863.01-10
With pre-programmed
unique identity, designed
for Macro systems and
Dynafx.
Supplied in sets of 10.
Ring with code carrier
3R-863.25-10
With pre-programmed
unique identity, designed for
MacroJunior 25 mm.
Supplied in sets of 10.
Ring with code carrier
3R-863.30-10
With pre-programmed
unique identity, designed for
3Ready-to-Run.
Supplied in sets of 10.
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Spacer plate
U-40266
For mounting of small electrodes in 3R-608.32, 3R-658.2E-S
and 3R-658.4E-S.
Note: Not a stocked item. Manufactured to order.
Supplied in sets of.
1 mm x10
2 mm x10
3 mm x10
5 mm x10
Allen keys
3R-333-03
3 mm.
3R-333-05
5 mm.
Magnetic table
3R-909-MTS
Magnetic table with two individually-set magnetic felds.
Low magnetic feld, 3 mm, allows machining of very thin
workpieces. The workpiece is positioned against reference
rulers.
Note: Not a stocked item. Manufactured to order.
Labels
3R-LL200P
Supplied with marker pen.
Size 12x25 mm.
Supplied in sets of 200.
Torque wrenches
3R-414-02
Allen screw 3 and 5 mm.
2 Nm.
3R-414-04
Allen screw 3 and 5 mm.
4 Nm.
3R-414-06
Allen screw 3 and 5 mm.
6 Nm.
Torque wrenches
Note: Not a stocked item.
Manufactured to order.
3R-914-04
4 Nm.
3R-914-07
7 Nm.
3R-914-10
10 Nm.
Taper attachment
3R-TXXXX
Taper attachment for mounting chucks in taper spindles.
Note: Not a stocked item. Manufactured on request. State
machine type, taper (1), drawbar thread (2) and which 3R
chuck is to be mounted, (see page 74).
Labels
3R-LS288P
Supplied with marker pen.
Size 6x19 mm.
Supplied in sets of 288.
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Magazine fork
MacroJunior
3R-418-XX
For linear changers or
similar. Also fts Macro
holders with drawbar 3R-
605.14E.
Magazine fork Macro
3R-618.1
For linear changers or
similar.
Magazine fork Macro
3R-618.43
For rotary changers in
Roboform 200 / 400 / 2000
/ 4000.
Conversion kit
3R-SP10323
For upgrading the magazine
fork in Roboform 200 / 400
/ 2000 / 4000 with rotary
changer to the Macro system.
Magazine forks Macro
and MacroJunior
3R-418.43
For rotary changers in
Roboform 200 / 400 / 2000
/ 4000
Conversion kit
3R-418.42-1
For upgrading gripper jaws
in Roboform 200 / 400 /
2000 / 4000 with rotary
changer to the Macro and
MacroJunior system.
Conversion kit
3R-618.42
For upgrading Roboform
200 / 400 / 2000 / 4000
with rotary changer to the
Macro system.
Collet chucks
3R-ER32E
Note: Not a stocked item.
Manufactured to order.
Collet chuck 2-1 mm
Collet chuck 4-3 mm
Collet chuck 5-4 mm
Collet chuck 6-5 mm
Collet chuck 7-6 mm
Collet chuck 8-7 mm
Collet chuck 9-8 mm
Collet chuck 11-10 mm
Collet chuck 12-11 mm
Collet chuck 13-12 mm
Collet chuck 14-13 mm
Collet chuck 15-14 mm
Collet chuck 16-15 mm
Collet chuck 17-16 mm
Collet chuck 18-17 mm
Collet chuck 19-18 mm
Collet chuck 20-19 mm
Collet chucks ETS10
3R-AG410
Note: Not a stocked item.
Manufactured to order.
Collet chuck 0.2 mm
Collet chuck 0.3 mm
Collet chuck 0.4 mm
Collet chuck 0.5 mm
Collet chuck 0.6 mm
Collet chuck 0.7-0.6 mm
Collet chuck 0.8-0.7 mm
Collet chuck 0.9-0.8 mm
Collet chuck 1-0.9 mm
Collet chuck 1.25-1mm
Collet chuck 1.5-1.25 mm
Collet chuck 1.75-1.5 mm
Collet chuck 2-1.75 mm
Collet chucks
3R-ER16E
Note: Not a stocked item.
Manufactured to order.
Collet chuck 1-0,5 mm
Collet chuck 2-1 mm
Collet chuck 3-2 mm
Collet chuck 4-3 mm
Collet chuck 5-4 mm
Collet chuck 6-5 mm
Collet chuck 7-6 mm
Collet chuck 8-7 mm
Collet chuck 9-8 mm
Collet chuck 10-9 mm
Collet chucks
3R-ER20E
Note: Not a stocked item.
Manufactured to order.
Collet chuck 2-1 mm
Collet chuck 3-2 mm
Collet chuck 4-3 mm
Collet chuck 5-4 mm
Collet chuck 6-5 mm
Collet chuck 7-6 mm
Collet chuck 8-7 mm
Collet chuck 9-8 mm
Collet chuck 10-9 mm
Collet chuck 11-10 mm
Collet chuck 12-11 mm
Collet chuck 13-12 mm
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3R-1.6S....................................... 61
3R-1.321-HS ............................... 61
3R-3.321-2 ................................. 63
3R-4.321..................................... 63
3R-4.450..................................... 13
3R-4.650..................................... 34
3R-5.321..................................... 63
3R-6.46................................... 7, 21
3R-6.321-HS ............................... 20
3R-6.400-S ................................... 7
3R-6.600-S ................................. 20
3R-13.321................................... 62
3R-23.......................................... 62
3R-27.2....................................... 58
3R-27.2-4 ................................... 58
3R-27.4....................................... 58
3R-29.......................................... 59
3R-29.1....................................... 59
3R-29.2................................. 59, 63
3R-29.3....................................... 59
3R-29.31..................................... 59
3R-103........................................ 35
3R-150/5 .................................... 63
3R-301........................................ 63
3R-310EE.................................... 62
3R-311.2..................................... 62
3R-311.3..................................... 62
3R-311.4..................................... 62
3R-314.2..................................... 63
3R-321.2-4x90 .......................... 61
3R-321.4..................................... 61
3R-321.5..................................... 60
3R-321.46................................... 61
3R-321.65................................... 60
3R-322/25S ................................ 62
3R-322/50E ................................ 62
3R-322/50S ................................ 62
3R-322/100 ................................ 62
3R-333-03 .................................. 70
3R-333-05 .................................. 70
3R-333-T20................................. 14
3R-400.24-11 ............................... 6
3R-400.32..................................... 7
3R-400.34................................. 6, 8
3R-400.35..................................... 7
3R-400-A01 ................................ 17
3R-400-A02 ................................ 17
3R-400-A03 ................................ 17
3R-400-A06 ................................ 17
3R-400-A07 ................................ 17
3R-403........................................ 63
3R-404-25 .................................. 14
3R-405.11E........................... 10, 42
3R-405.16E................................. 42
3R-405.21RS............................... 10
3R-406.1..................................... 12
3R-406.9....................................... 9
3R-406.11................................... 12
3R-406.23................................... 13
3R-410.1-M .................................. 7
3R-410.31-5 ................................. 8
3R-414-02 ............................ 14, 70
3R-414-04 .................................. 70
3R-414-06 .................................. 70
3R-418.42-1 ............................... 71
3
R-418.43..................................... 71
3R-418-XX................................... 71
3R-443AEC................................. 10
3R-446.11..................................... 9
3R-460.EX8-1.............................. 39
3R-460.1-1 ................................. 39
3R-460.4..................................... 41
3R-460.31-5 ............................... 40
3R-460.32................................... 39
3R-460.34............................. 39, 41
3R-460.35................................... 39
3R-460.37................................... 40
3R-460.45................................... 41
3R-460.46................................... 41
3R-460.83-1 ............................... 39
3R-460.86-1 ............................... 39
3R-460.86-2 ............................... 39
3R-460.86-2.9 ............................ 39
3R-460-A02 ................................ 44
3R-461.1E-GA ............................ 11
3R-461-8.8-HP............................ 11
3R-463/5033 ........................ 10, 17
3R-465.1E-A ............................... 12
3R-465-LE................................... 12
3R-465-VE................................... 12
3R-466.4033................................. 9
3R-466.4033-S ............................. 9
3R-466.10033............................. 10
3R-466.15033............................. 10
3R-467.1-1 ................................. 42
3R-467.9-1 ................................. 10
3R-467.34................................... 42
3R-467.35................................... 42
3R-468.31-S ............................... 43
3R-491E...................................... 11
3R-491E-HP ................................ 11
3R-491E-Mondo.......................... 11
3R-494-XXX ................................. 16
3R-600.EX8................................. 28
3R-600.1..................................... 28
3R-600.19................................... 29
3R-600.20................................... 28
3R-600.22................................... 20
3R-600.23-S ............................... 20
3R.600.24-S................................ 20
3R-600.25................................... 20
3R-600.83-10 ............................. 28
3R-600.84-20 ............................. 28
3R-600.86................................... 28
3R-600.86-1 ............................... 28
3R-600.86-2 ............................... 28
3R-600-A02 ................................ 25
3R-600-A03 ................................ 25
3R-601.1E-P................................ 31
3R-601.3..................................... 32
3R-601.6..................................... 63
3R-601.7E-P................................ 31
3R-601.52................................... 32
3R-601.116-P.............................. 32
3R-601.116-PA............................ 32
3R-601-1818-M6A...................... 34
3R-601-1818-M6M ..................... 34
3R-601-1818-T8A........................ 34
3R-601-1818-T8M....................... 34
3R-603.9..................................... 62
3R-605.1E............................. 30, 47
3R-605.2E................................... 22
3R-605.2RS................................. 22
3R-605.14E................................. 30
3R-605-GE............................ 24, 36
3R-606.................................. 34, 43
3R-606.1............................... 34, 54
3R-607.1..................................... 30
3R-607.21................................... 21
3R-607.31................................... 21
3R-608.31E................................. 32
3R-608.51E................................. 32
3R-610.4..................................... 22
3R-610.19................................... 30
3R-610.21................................... 22
3R-610.21-S ............................... 22
3R-610.46................................... 29
3R-611.2......................... 36, 48, 54
3R-611.41........... 14, 36, 44, 48, 54
3R-611-FRC ................................ 36
3R-612.1............................... 35, 63
3R-612.6..................................... 35
3R-612.116................................. 35
3R-618.1..................................... 71
3R-618.42................................... 71
3R-618.43................................... 71
3R-628.31-S ............................... 23
3R-628.41-S ............................... 24
3R-650/8x5........................... 25, 36
3R-650/8-JR................................ 14
3R-651E-P................................... 31
3R-651.3..................................... 31
3R-651.7E-P................................ 31
3R-651.7E-S................................ 23
3R-651.7E-XS .............................. 23
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3R-651.13................................... 33
3R-651.105E............................... 33
3R-652.2..................................... 21
3R-652.9..................................... 21
3R-653........................................ 61
3R-653-S .................................... 61
3R-656.1............................... 24, 43
3R-656.2-P.................................. 34
3R-656.31-3P.............................. 34
3R-656.31-5P.............................. 34
3R-658.1E-S................................ 23
3R-658.2E-S.......................... 23, 33
3R-658.4E-S.......................... 23, 33
3R-658.31E................................. 31
3R-659.16-P................................ 33
3R-659.20-P................................ 33
3R-659.32-P................................ 33
3R-680.1-1 ................................. 46
3R-680.10-1 ............................... 46
3R-680.19-1 ............................... 46
3R-680.22-1 ............................... 46
3R-680.46-S ............................... 46
3R-681.51................................... 47
3R-681.51-S ............................... 47
3R-681.51-SA ............................. 47
3R-681.71................................... 47
3R-681.156................................. 47
3R-681.156-A ............................. 47
3R-681-2424-M6A...................... 48
3R-681-2424-M6M ..................... 48
3R-681-2424-T8A........................ 48
3R-681-2424-T8M....................... 48
3R-686.1-HD .............................. 48
3R-770-1 .................................... 50
3R-770-4 .................................... 51
3R-770.6..................................... 51
3R-770.19-1 ............................... 50
3R-770.46-1 ............................... 51
3R-771.1..................................... 52
3R-771.1E................................... 52
3R-772.1..................................... 52
3R-772.1E................................... 52
3R-772.1-MT............................... 54
3R-772-M8.28 ............................ 53
3R-772-T8.40.............................. 53
3R-774........................................ 52
3R-774-AL................................... 53
3R-776.1..................................... 53
3R-814-CC4.XX........................... 67
3R-814-CC5.XX........................... 67
3R-816-C3.XX ............................. 67
3R-816-C4.XX ............................. 67
3R-863.01-10 ............................. 69
3R-863.25-10 ............................. 69
3R-863.30-10 ............................. 69
3R-901-10E................................. 65
3R-901-10RS............................... 65
3R-901-20E................................. 65
3R-901-20RS............................... 65
3R-902-XX.XXE ............................ 66
3R-903-XX.XX .............................. 65
3R-909-MT.................................. 66
3R-909-MTS................................ 70
3R-914-04 .................................. 70
3R-914-07 .................................. 70
3R-914-10 .................................. 70
3R-915-20E................................. 66
3R-915-M12E.............................. 66
3R-936-60.38 ............................. 65
3R-936-85.40 ............................. 65
3R-936-85.55 ............................. 65
3R-A3620 ........... 13, 24, 34, 44, 63
3R-A11489 ..................... 13, 25, 43
3R-A11897 ..................... 13, 24, 43
3R-A15275 ....................................x
3R-A19724 ..................... 13, 25, 44
3R-A21944 ..................... 14, 25, 44
3R-AG410................................... 71
3R-AG469-10 ............................. 12
3R-AG469-16 ............................. 12
3R-E16E...................................... 71
3R-E20E...................................... 71
3R-E32E...................................... 71
3R-LL200P................................... 70
3R-LS288P................................... 70
3R-PI4,5x14E............................... 14
3R-PI4,5x20E............................... 14
3R-RU52 ..................................... 35
3R-RU52L.................................... 35
3R-RU70 ..................................... 35
3R-SP4490.................................. 59
3R-SP5674-1............................... 58
3R-SP7359.................................. 30
3R-SP7359-RS ............................. 30
3R-SP10323................................ 71
3R-SP19047................................ 41
3R-SP19050................................ 44
3R-SP19143.................................. 9
3R-SP19269................................ 14
3R-SP19270................................ 14
3R-SP19631................................ 44
3R-SP19764................................ 44
3R-SP20044................................ 46
3R-SP20753.................... 36, 48, 54
3R-TXXXX..................................... 70
3R-US90-400 .............................. 14
3R-US90-600 .............................. 36
3R-US400.3 ................................ 13
3R-US400.5 ................................ 13
3R-US600.3 ................................ 24
3R-US600.5 ................................ 24
3R-US611.4 ................................ 33
C 217 100.................................. 56
C 219 110.................................. 55
C 531 500.................................. 57
C 585 400.................................. 56
C 585 600.................................. 56
C 694 100.................................. 56
C 694 260.................................. 57
C 694 300.................................. 57
C 697 000.................................. 56
C 810 650-05............................. 57
C 810 820.................................. 57
C 810 830.................................. 57
C 810 850.................................. 57
C 846 600.................................. 56
D-20117.1.................................. 35
D-20117.2.................................. 35
D-40001.20................................ 43
D-40011..................................... 42
D-40098..................................... 41
D-40101..................................... 17
D-40107.1.................................... 9
S 500 030................................... 56
S 500 090................................... 56
S 500 100................................... 56
U-40192.71................................ 17
U-40266..................................... 70
U-50167.55................................ 36
90027......................................... 35
90027.01.................................... 25
90027.02.................................... 44
90027.03.................................... 48
90131......................................... 25
90134......................................... 25
90227......................................... 54
90356.10.................................... 51
90356.21.................................... 51
90356.22.................................... 52
90455......................................... 17
90576.05.................................... 51
90702......................................... 54
I
n
d
e
x
74
Order form
Specifcation of taper attachment
Company ______________________________________
Contact ________________________________________
A _____________ mm
B _____________ mm
C _____________ mm
D _____________ mm (T slots)
E _____________ mm
F _____________ mm
G_____________ mm
H _____________ mm
X _____________ mm
Y _____________ mm
Phone _________________________________________
Date __________________________________________
Taper
Type
Thread
Female thread
Male thread
Flange
Chuck 3R-
Other, please specify
Specifcation of 3Refx reference tables
No. of T slots _______________________________
Make of machine ___________________________
Hardened/unhardenedt ______________________
Other information___________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
Working area
74
T
-
1
9
2
2
-
E


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S
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b
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c
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t
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m
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s
.
System 3R International AB
Sorterargatan 1, SE-162 50 Vllingby
Tel. +46 08-620 20 00, Fax +46 08-759 52 34
e-mail: info@system3r.se, www.system3r.com
Czech Republic
System 3R Czech s.r.o.
Tiskarska 10/257
CZ-108 28 Praha 10
Malesice
Tel: +420 (2) 34054 224
Fax: +420 (2) 34054 225
Mobile: +420 (6) 02378 495
e-mail: info@system3r.cz
Far East & China
System 3R Far East Pte, Ltd.
6 Harper Road
Leong Huat Building, # 01-01
Singapore SG-369 674
Tel: +65 6289-4811
Fax: +65 6289-3011
e-mail: info@system3r.com.sg
France, Spain & Portugal
System 3R France S.A.S.
Z.I des Richardets
14-16 Rue du Ballon
FR-93160 Noisy le Grand
Tel: +33 (1) 43 05 47 11
Fax: +33 (1) 43 05 81 63
e-mail: info@system3r.fr
Germany, BeNeLux & Austria
System 3R Vertriebs GmbH
Wasserweg 19
DE-64521 Gro-Gerau
Tel: +49 (6152) 80 02-0
Fax: +49 (6152) 80 02 35
e-mail: info@system3r.de
Italy
System 3R Italia SRL
Via Giotto 2/4
IT-20040 Cambiago (MI)
Tel: +39 (2) 95 34 50 95
Fax: +39 (2) 95 34 50 96
e-mail: info@system3r.it
Japan & Korea
System 3R Japan CO., Ltd.
5-18-5, Koishikawa
Bunkyo-Ku, Tokyo JP-112
Tel: +81 (3) 3944 5411
Fax: +81 (3) 3944 5911
e-mail: info@system3r.co.jp
Scandinavia
System 3R Nordic
Sorterargatan 1
SE-162 50 Vllingby
Tel: +46 (0)8-620 20 00
Fax: +46 (0)8-38 81 84
e-mail: info@system3r.se
Jrflla Hrdverkstad
Elektronikhjden 8
SE-175 26 Jrflla
Tel: +46 (0)8-580 144 70
Fax: +46 (0)8-580 126 55
e-mail: info@jhv.se
Switzerland
System 3R AG
Wilerstrasse 98, CH-9230 Flawil
Tel: +41 071 394 13 63
Fax: +41 071 394 13 60
e-mail: info@system3r.ch
Mecatool AG
Wilerstrasse 98, CH-9230 Flawil
Tel: +41 071 394 13 50
Fax: +41 071 394 13 60
e-mail: info@system3r.ch
www.mecatoolch.com
Turkey
System 3R Hassas Baglama
Ekipmanlari Tic. Ltd. ti.
Rami Kila Cad. APEK retmen
Merkezi A Blok No: 89 / 146
Topular 34140 Eyp stanbul
Tel: +90 (212) 613 8062 - 8063
Fax: +90 (212) 613 8069
e-mail: system3r@superonline.com
United Kingdom
System 3R (UK) Ltd.
2 Duke Street, Princes Risborough
Buckinghamshire
HP27 OAT England
Tel: +44 (1844) 27 44 55
Fax: +44 (1844) 34 88 00
e-mail: info@system-3r.co.uk
USA & Canada
System 3R USA Inc.
40-D Commerce Way
Totowa
US-NJ 07512
Tel: +1 (973) 785-8200
Fax: +1 (973) 785-9612
e-mail: info@system3rusa.com

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