FSO-6406A

July 2011

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CASE ......................................................................................................................................................................................................... 4
COUNTERSHAFT ASSY ....................................................................................................................................................................... 7
INPUT SHAFT ......................................................................................................................................................................................... 8
KITS & ASSEMBLIES ........................................................................................................................................................................... 9
LEVER ASSY ........................................................................................................................................................................................ 10
MAINSHAFT ASSY .............................................................................................................................................................................. 12
MISCELLANEOUS .............................................................................................................................................................................. 14
REMOTE CONTROL........................................................................................................................................................................... 15
REVERSE IDLER GEAR ASSY ......................................................................................................................................................... 17
SHIFT BAR HOUSING ........................................................................................................................................................................ 20

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: CASE

CASE
Item

Current Part

Description

Replaced Part

Qty.

Notes

A-5205

CLUTCH HSG ASSY

21646

1
1

A-5631
A-5634

CLUTCH HSG ASSY

CLUTCH HSG ASSY

1
1

A-5751

CLUTCH HSG ASSY

23723
23726 ,3316236
,3316237 ,A - 5632 ,A 5771
4300418

#2 ALUMINUM, BELOW CENTER

LINE PUSH TYPE
#2 PULL-IRON, W/90 DEG FITTINGS
#2 ALUMINUM, ABOVE CENTER
LINE PULL TYPE

1
1
1
2

A-5878
A-6228
A-7514
S-2952

CLUTCH HSG ASSY

CLUTCH HSG ASSY
CLUTCH HSG ASSY
CASE ASSY

3
3

4300301
4872

FITTING-45 DEGREE
FITTING-90 DEGREE

4300744
23723
3316241
3316276 ,4301285
,4304643 ,4305177
11H15
12H15

1
1
1
1
1
2
2

#2 ALUMINUM, BELOW CENTER

LINE PUSH TYPE
#2 PULL-ALUMINUM
#2 PULL-IRON, W/45 DEG FITTINGS
#2 ALUMINUM, PUSH TYPE (FORK)

Kits/Assys Where
Needed

Item

Current Part

Description

Replaced Part

4
5

201398
12815

PTO COVER
BUSHING

2
4

5
6
7

8677
239613
23380

BUSHING
CAPSCREW
COVER

2
12
1

8
10
11
12
15
16
16
17
17
18
21
21
21
21
21
23
24
27
30
30
30
30
30
31
32
32
32
32
32
33
33
33
33
33

3315679
X-8L-408
X-8-1011
X-3-1000
3315659
4300888
4302356
4300121
4300204
239614
3315681
3315682
3315683
3315684
4300977
X-12-1207
X-12-1210
4301607
3316160
3316283
4300003
86302
86310
711123
3315662
3315663
3315664
3315665
4300978
21901
21947
22020
3316278
K-7044

PLUG
SCREW & WASHER ASSY
CAPSCREW
LOCKWASHER
GASKET
FRONT BRG COVER-PULL
FRONT BRG COVER-PULL
OIL SEAL
OIL SEAL
SCREW
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
PIPE PLUG
PIPE PLUG
C/S REAR BRG COVER
SPEEDO ROTOR
SPEEDO DRIVE GEAR
SPEEDO ROTOR
SPEEDO DRIVE GEAR
NO LONGER AVAILABLE
BEARING CUP
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
NO LONGER AVAILABLE
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER KIT

33

K-7045

33

206466

Qty.

4302620

1
2
4
4
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

REAR BRG COVER KIT

4302621

S-7035

REAR BRG COVER ASSY

23248 ,4301987

33

S-7036

REAR BRG COVER ASSY

21979 ,4302005

33

S-7037

REAR BRG COVER ASSY

3315657 ,4302029

33

S-7038

REAR BRG COVER ASSY

4300746 ,4302100

34
36

4300119
K-3411

OIL SEAL
NUT KIT

37
38
44
45
45
47
49
50
52
53
53
53
53
54

239436
86D8
X-8C-604
3316225
86147
14373
239433
X-12-405
238370
86303
86304
86309
86316
4301954

WASHER
NUT
CAPSCREW
SLEEVE
SLEEVE
MAGNET
STUD
PIPE PLUG
LIFTING EYE
SPEEDO DRIVEN GEAR
NO LONGER AVAILABLE
NO LONGER AVAILABLE
NO LONGER AVAILABLE
SENSOR SEAL

55
56

K-3454
K-3455

SPEED SENSOR KIT

SPEED SENSOR KIT,

1C1036

3315623
235394

X12 1202 X12 1206

X12 1206

21937 ,4301920
,4304690
86D08

A - 6398 ,A - 6724
A - 7046 ,A - 7518

1
1
4
4
4
1
1
1
4
1
1
1
1
1
1
1
1
1

Notes

USE W/A-5205 CLUTCH HSG ASSY

3/8"-16X5/8"

Kits/Assys Where
Needed
A-5631,A-5634,A5751,A-5878,A-6228
A-5205
A-5205,A-5631,A5634,A-5751,A5878,A-7514
K-3423

5/8"-11X2-1/4"
5/8"
K-7028
USE 4300121 OR 4300204 OIL SEAL
USE 4300121 OR 4300204 OIL SEAL
SHAFT 1.873, WIDTH .375, OD 2.68
SHAFT 1.873, WIDTH .375
5/16-18X.81
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

K-3423

K-2183
K-2183
K-2183
K-2183

3/4" MAGNETIC

16 TEETH
6 TEETH
6 TEETH
5 TEETH
6 TEETH
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

K-3423
K-2183
K-2183
K-2183
K-2183

USE 4300119 OIL SEAL

USE 4300119 OIL SEAL
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300119 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
SHAFT 2.753, WIDTH .5

K-3423

1/2"
1/2"-20
3/8"-16X1-1/4"

S-2952
1/2"-20X2-5/16"

15 TEETH
15 TEETH
12 TEETH
13 TEETH
S-7035,S-7036,S7037,S-7038
SINGLE PICK-UP (2 PIN)
DUAL PICK-UP (4 PIN)

Item

Current Part

Description

57
58

14142
X-8C-409

DUAL
-O- RING
CAPSCREW

59
60
61

23639
X-3-400
1C408

COVER
LOCKWASHER
CAPSCREW

Replaced Part

Qty.

1
1

4E04

1
2
2

Notes

Kits/Assys Where
Needed
K-7044,K-7045

1/4"-20X5/8" RETAINER FOR

SENSORS
USED ON LEFT OR RIGHT SIDE
1/4"
1/4"-20

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
5
6
7
8
9
10
11
12
13

3315686
3315687
K-3795
3315752
4304541
4304542
4304097
4304056
230292
4303238
658981
660181

SNAP RING
WASHER
COUNTERSHAFT BRG KIT
SNAP RING
DRIVE GEAR-CNTRSHFT
OD GEAR-CNTRSHFT
4TH GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
KEY
COUNTERSHAFT
BEARING CONE
BEARING CUP

Replaced Part

1313645, 791943
3315751

4304099
4304062
3315740

Qty.
1
1
1
1
1
1
1
1
2
1
1
1

Notes

Kits/Assys Where
Needed
K-3422,K-3423
K-3422

K-3422
K-3423
K-3423

Group: INPUT SHAFT

INPUT SHAFT
Item

Current Part

Description

1
2
3

675250
742259
4304539

4304540

Replaced Part

Qty.

Notes

BEARING CUP
BEARING CONE
INPUT SHAFT-1.75" PULL

1
1
1

INPUT SHAFT-1.75" PULL

1.75" INPUT
1.75" INPUT
PILOT 30MM - USE 4300888 OR
4302356
FRONT BEARING
COVER
PILOT 25MM - USE 4300888 OR
4302356
FRONT BEARING
COVER

Kits/Assys Where
Needed
K-3423
K-3423

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

K-2183
K-3104
K-3411

SHIM KIT
ACTUATOR PIN KIT
NUT KIT

K-3421
K-3422
K-3423
K-3795
K-7028
K-7044
K-7045
K-7051
K-7061

SYNCHRONIZER KIT -5/6

SMALL PARTS KIT
BASIC REBUILD KIT
COUNTERSHAFT BRG KIT
GASKET KIT
REAR BRG COVER KIT
REAR BRG COVER KIT
SYNCHRONIZER KIT -3/4
SHIFT LEVER HSG KIT

K-7062

SHIFT LEVER HSG KIT

K-7065

SHIFT LEVER HSG KIT

K-7069
S-1578

REMOTE CONTROL KIT

SHIFT LEVER ASSY 3-1/2"

S-1827

SHIFT LEVER ASSY 3-1/8"

S-7079

S-2862

4304606

S-2952

SHIFT BAR HOUSING

ASSY
CASE ASSY

S-7035
S-7036
S-7037
S-7038
S-7045

REAR BRG COVER ASSY

REAR BRG COVER ASSY
REAR BRG COVER ASSY
REAR BRG COVER ASSY
SHIFT LEVER ASSY 2-7/8"

3316276 ,4301285
,4304643 ,4305177
23248 ,4301987
21979 ,4302005
3315657 ,4302029
4300746 ,4302100

4303287
21937 ,4301920
,4304690
K - 7004

1313645, 791943
4302620
4302621
241075 ,4302711 ,A 6439
233080 ,4302711 ,A 6440
4302704 ,4302711 ,A 6448
A - 5403

Qty.

Notes

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1

Kits/Assys Where
Needed
K-3423

K-3423

ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"
ALUMINUM HOUSING LOW LEVER HEIGHT 2-7/8"
LEVER HEIGHT 85MM (3.35")
COMPLETE ASSY - ALUMINUM
HOUSING HIGH - LEVER HEIGHT 31/2" 27-1/2" STRAIGHT LEVER "BEND TO SUIT" 3/8" X 24 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING MEDIUM - LEVER
HEIGHT 3-1/8" 27-1/2" STRAIGHT
LEVER - "BEND TO SUIT" 3/8" X 24
THREAD
WITHOUT NEUTRAL SWITCH
PROVISION, COMPLETE

COMPLETE ASSY - ALUMINUM

HOUSING LOW - LEVER HEIGHT 27/8" 33" STRAIGHT LEVER - "BEND
TO SUIT" 3/8" X 24 THREAD

Group: LEVER ASSY

LEVER ASSY
Item

Current Part

Description

Replaced Part

Qty.

Notes

K-7062

SHIFT LEVER HSG KIT

233080 ,4302711 ,A 6440

2
2

201054
23180

PIN
PIN

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"

FOR HSGS WITHOUT PIN SLEEVES
FOR HSGS WITH PIN SLEEVES

3
4
5

4300690
23181
21722

SPRING
WASHER
SHIFT LEVER 27-1/2"

228648

GEAR SHIFT LEVER

10

2
2

229337

1
1
1
1

USE WITH K-7062 STRAIGHT

LEVER - "BEND TO SUIT"
USE WITH 233080 STRAIGHT
LEVER - "BEND TO SUIT"

Kits/Assys Where
Needed

K-7061,K-7062,K7065,S-1578,S-1827,S7045
S-1578,S-1827,S-7045
S-1578,S-1827,S-7045
S-1578

Item

Current Part

Description

241076

Replaced Part

Qty.

Notes

SHIFT LEVER 27-1/2"

4302823

SHIFT LEVER 33"

USE WITH K-7061 STRAIGHT

LEVER - "BEND TO SUIT"
USE WITH A-6448 STRAIGHT
LEVER - "BEND TO SUIT"

6
7

202484
4301958

DUST COVER
GASKET

1
1

8
9
10

X-8C-604
201401
K-7061

CAPSCREW
SHIFT KNOB
SHIFT LEVER HSG KIT

4
1
1

11

K-7065

SHIFT LEVER HSG KIT

241075 ,4302711 ,A 6439

4302704 ,4302711 ,A 6448

Kits/Assys Where
Needed
S-1827
S-7045
S-1578,S-1827,S-7045
K-7028,K-7061,K7062,K-7065,K-7069,S1578,S-1827,S-7045

3/8"-16X1-1/4"
3/8"X24 THREAD
ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"
ALUMINUM HOUSING LOW LEVER HEIGHT 2-7/8"

S-1578,S-7045

11

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

4
5
6
7
8
9
10
11
12
13
14
15
16

710787
4301467
A-6608
4301476
4304543
3315737
3315728
3315727
4304098
4124075
4301466
3315725
A-6136

BEARING CONE
SYNCHRONIZER CUP 5/6
SYNCHRONIZER ASSY 5/6
CLUTCH HUB 5/6
OD GEAR-MAINSHAFT
BEARING
SNAP RING
WASHER
4TH GEAR-MAINSHAFT
BEARING
SYNCHRONIZER CUP 3/4
SNAP RING
SYNCHRONIZER ASSY 3/4

17
18
19

4301475
4304057
3315722

CLUTCH HUB 3/4

3RD GEAR-MAINSHAFT
BEARING

12

Replaced Part

A - 6137

3315729
4304401

4301457 4304050
,4304452
4304063

Qty.
1
2
1
1
1
2
1
1
1
2
2
2
1
1
1
2

Notes

Kits/Assys Where
Needed
K-3423
K-3421
K-3421

K-3423
K-3422
K-3422
K-3423
K-7051
K-3422,K-3423
K-7051

K-3423

Item

Current Part

Description

Replaced Part

Qty.

20
21
22
23

3315717
3315719
4304544
A-7934

SNAP RING
WASHER
2ND GEAR-MAINSHAFT
SYNCHRONIZER ASSY 1/2

3315718

1
1
1
1

24
25

4304545
4304547

26
27
28
31
33
34
35
36

4301474
4304550
10J06
3315703
4304549
4301492
5557003
4304555

1ST GEAR-MAINSHAFT
REVERSE GEARMAINSHAFT
CLUTCH HUB-REV
SLIDING CLUTCH-REV
STEEL BALL
BEARING
MAINSHAFT
WASHER
BEARING CONE
BEARING

4303811 ,4303945
4304551 ,A - 6801,A6932
4303809 ,4303946

4303808

Notes

Kits/Assys Where
Needed
K-3422
K-3422

3/16"

K-3422
K-3423

1
1
1
1
2
4
1
1
1
1

K-3422
K-3423
K-3423

13

MISCELLANEOUS
Item

14

Current Part

Description

71203
71204
71205
71206
71231
71232

SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE
GASKET SEALANT
THREAD ADHESIVE

Replaced Part

Qty.

Notes

1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)
8 MILLILITER SIZE
10 MILLILITER SIZE

Kits/Assys Where
Needed

K-2183

Group: REMOTE CONTROL

REMOTE CONTROL
Item

Current Part

Description

Replaced Part

Qty.

3316308

22115 3316309

A-5537

23263

W/NEUTRAL SWITCH OPENING

A-5739

3316309

TWO DRILLED AND TAPPED

HOLES

2
3
4
5
5
6
7
8
9
10
11

12F100
3312252
X-8C-604
3315948
4300217
3316290
3315272
3312745
3315837
3312225
4301958

CONTROL HOUSING
ASSY
CONTROL HOUSING
ASSY
CONTROL HOUSING
ASSY
PLUG 1"
BUSHING
CAPSCREW
BREATHER
BREATHER
SHIFT FINGER
SCREW
WASHER
SPRING
OIL SEAL
GASKET

12
13
13
13
14
999

3314302
A-5273
A-5312
A-5877
22941
A-5741

999

A-5881

BOOT
SHAFT & LEVER ASSY
SHAFT & LEVER ASSY
NO LONGER AVAILABLE
NEUTRAL LIGHT SWITCH
M/R SLAVE CONTROL
ASSY
NO LONGER AVAILABLE

1
3
4
1
1
1
2
1
1
1
1

12639

1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed

A-5741,A-6083
A-5739
A-5537

3/8"-16X1-1/4"
USE WITH 3316308 HOUSING ASSY

LEVER HEIGHT 3-3/4"

LEVER HEIGHT 85MM (3.35")
LEVER HEIGHT 5-1/2"
SWITCH NORMALLY CLOSED
LEVER HEIGHT 3-3/4" SPRING AND
WASHER NOT INCLUDED
LEVER HEIGHT 5-1/2"

A-5739
A-5741,A-6083
A-5741,A-6083
A-6083
A-6083
A-5739
K-7028,K-7061,K7062,K-7065,K-7069,S1578,S-1827,S-7045
A-5741,A-6083
A-5741,A-6083

15

Item

Current Part

Description

999

A-6083

999

K-7069

M/R SLAVE CONTROL

ASSY
REMOTE CONTROL KIT

16

Replaced Part

A - 5403

Qty.

Notes

LEVER HEIGHT 3-3/4" SPRING AND

WASHER INCLUDED
LEVER HEIGHT 85MM (3.35")

Kits/Assys Where
Needed

Group: REVERSE IDLER GEAR ASSY

REVERSE IDLER GEAR ASSY

Item

Current Part

Description

14
15
16
17

3315673
3315674
3315676
K-3528

18
19
20

3315672
10J06
4304318

WASHER
BEARING
SPACER
REVERSE IDLER GEAR
KIT
REVERSE IDLER SHAFT
STEEL BALL
REVERSE IDLER GEAR

Replaced Part

Qty.

4301491

2
2
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3422
K-3423

3/16"

K-3422
K-3528

17

Group: SHIFT BAR HOUSING

18

19

SHIFT BAR HOUSING

Item

Current Part

Description

Replaced Part

Qty.

Notes

A-6974

4304606

A-6975

WITHOUT NEUTRAL SWITCH

PROVISION
WITH NEUTRAL SWITCH
PROVISION

2
3
4
5
6
7
19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
39
40
41
43
44
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

4300854
X-8C-600
3315765
10J14
201044
4302680
21736
3316296
3316298
21723
21724
3316295
3316300
4301469
3315897
3315778
4304561
3315772
4301471
A-6139
1JM6028
1JM3528
4301279
3315757
233043
227675
235052
4303656
15900
X-8-688
238370
4304533
4304536
4302079
4302070
4303225
K-3104
4304323
4304537
A-6969
X-8-6110
233384
4301719

999

S-2862

SHIFT BAR HOUSING

ASSY
SHIFT BAR HOUSING
ASSY
GASKET
CAPSCREW
SPRING
STEEL BALL
PIN
BUSHING
SNAP RING
PLUNGER
WASHER
SPRING
SPRING
WASHER
SHIFT BLOCK REV
YOKE BAR REV
YOKE ASSY REV
SHIFT BLOCK 1ST/2ND
YOKE BAR 1ST/2ND
YOKE ASSY 1ST/2ND
YOKE BAR 3RD/4TH
YOKE ASSY 3RD/4TH
PIN
PIN
SHIFT BAR RETAINER
SHIFT BAR RETAINER
CAPSCREW
INSERT - YOKE PAD
CA PLUG
PLUG
GASKET
CAPSCREW
LIFTING EYE
SHIFT BLOCK 5TH/6TH
YOKE BAR 5TH/6TH
SNAP RING
SNAP RING
ACTUATOR
ACTUATOR PIN KIT
MOUNTING BRACKET
YOKE BAR
YOKE ASSY 5TH/6TH
SCREW
SPACER
BALL RETAINERREVERSE
SHIFT BAR HOUSING
ASSY

20

1
3315678
239611

4303819
3315770
4301486

3315756

15917

4303287
4304531

4304606

1
14
4
13
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
2
1
5
6
1
1
1
2
2
1
1
2
1
1
1
1
1
1
5
1
1
1

Kits/Assys Where
Needed

K-7028,S-2862
3/8"-16X1"
7/16"

K-3423
K-3422

3/8"-16X1"
A-6139,A-6969,K-3422
9/16 - 18
9/16 - 18, THREADED
K-7028,S-2862
3/8"-16X1"

K-3104

WITHOUT NEUTRAL SWITCH

PROVISION, COMPLETE

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