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    Ishu Ozen: Autonomous Maintenance

    Uploaded by

    Victor Arokiyam
    This document provides instructions for step 1 of jishu hozen (autonomous maintenance), which is cleaning. It emphasizes that regular thorough cleaning is important to prevent dirt buildup and equipment issues. Key points made include: cleaning well exposes defects and prevents serious defects from developing; the more thorough and frequent the cleaning, the better chance of eliminating minor defects before they become serious; and cleaning involves thorough inspection and removal of all dust, dirt, chips, oil and debris from equipment and work areas.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Ishu Ozen: Autonomous Maintenance

    Uploaded by

    Victor Arokiyam
    1K views16 pages
    This document provides instructions for step 1 of jishu hozen (autonomous maintenance), which is cleaning. It emphasizes that regular thorough cleaning is important to prevent dirt buildup and equipment issues. Key points made include: cleaning well exposes defects and prevents serious defects from developing; the more thorough and frequent the cleaning, the better chance of eliminating minor defects before they become serious; and cleaning involves thorough inspection and removal of all dust, dirt, chips, oil and debris from equipment and work areas.

    Original Description:

    7 types of abnormalities

    Original Title

    7 Abnormalities

    Copyright

    © © All Rights Reserved

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    This document provides instructions for step 1 of jishu hozen (autonomous maintenance), which is cleaning. It emphasizes that regular thorough cleaning is important to prevent dirt buildup and equipment issues. Key points made include: cleaning well exposes defects and prevents serious defects from developing; the more thorough and frequent the cleaning, the better chance of eliminating minor defects before they become serious; and cleaning involves thorough inspection and removal of all dust, dirt, chips, oil and debris from equipment and work areas.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    1K views16 pages

    Ishu Ozen: Autonomous Maintenance

    Uploaded by

    Victor Arokiyam
    This document provides instructions for step 1 of jishu hozen (autonomous maintenance), which is cleaning. It emphasizes that regular thorough cleaning is important to prevent dirt buildup and equipment issues. Key points made include: cleaning well exposes defects and prevents serious defects from developing; the more thorough and frequent the cleaning, the better chance of eliminating minor defects before they become serious; and cleaning involves thorough inspection and removal of all dust, dirt, chips, oil and debris from equipment and work areas.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 16

    JISHU HOZEN

    ONES OWN EQUIPMENT IN GOOD CONDITION BY ONE SELF


    MAINTAIN ONES OWN EQUIPMENT BY ONE SELF
    CALLED
    AUTONOMOUS MAINTENANCE
    MEANS
    No break down.
    Satisfaction.
    STEP - 1
    CLEAN WITH CLEANING
    Step - 1
    Jishu - Hozen
    Steps for developing
    1. Initial
    Cleaning
    (inspection)

    All- around clean-up of dust


    and dirt on equipent.

    !iling and re-tightening of


    "olts and nuts

    #inding and eliination of


    $#uguai% (a"noralities)
    Step - 1
    Developmen o! !"#$ $ep o! %H !o# e&'"pmen
    Step - 1
    &'( I) *I+
    %ISHU - HO(EN
    Step - 1
    ..if you do not clean a machine
    ..it will become dirty and
    ..its operation will be adversely affected
    W)* Cle+n ,-
    Step - 1
    &he harful effects of inadequate cleaning

    ,irt- conditions create equipent "rea.do/ns


    0 &he equipent is generall- ver- dirt-
    0 Cutting chips scattered in and around the achine
    0 &he equipent is lea.ing.
    0 Cutting oil is scattered around
    0 'eople don1t ind seeing dirt and grie piling up ever-/here
    (the- thin. it is noral)
    Step - 1
    Cle+n"n. /on$"$$ o! #emov"n. ol0 0'$1 0"#1 .#"me1 o"l1
    .#e+$e +n0 o)e# /on+m"n+n$ )+ +0)e#e o e&'"pmen
    +n0 +//e$$o#"e$ 1 "n o#0e# o e2po$e 0e!e/$3
    T)e#e!o#e )e mo#e )o#o'.) )e /le+n"n. +n0 )e mo#e
    !#e&'en " "$ /+##"e0 o' )e 4ee# )e /)+n/e o! $po"n.
    m"no# 0e!e/$ on )e m+/)"ne +n0 el"m"n+"n. )em 4e!o#e
    )e* 0evelop "no $e#"o'$ 0e!e/$
    So Cleaning is .
    Step - 1
    5e* po"n$ o! /le+n"n. !o#

    Cle+n 6e.'l+#l* +$ "n$pe/"on

    Cle+n )o#o'.)l*

    Open P#ev"o'$l* "n.#+"ne0 .'+#0$ +n0 /ove#$ +n0 e2po$e +n0



    #emove eve#* $pe/ o! 0"#

    Cle+n ++/)men$ +n0 +//e$$o#"e$ e3.3 /onve*o#$ l'4#"/+"on ,

    Cle+n +.+"n +n0 +.+"n - noe p+#$ 7)"/) .e 0"#* &'"/8l* -,


    Ho7 0"!!"/'l o /le+n, - onl* "mp#ovemen$ o p#even 0"#
    Step - 1
    9 TYPES OF ABNO6MALITIES
    1.(I)!2 #+A3S
    4.5)#5+#I++6, C!),I&I!)S
    7.I)ACC6SSI8+6 '+AC6S
    9.C!)&A(I)A&I!) S!52C6S
    :.;5A+I&< ,6#6C& S!52C6S
    =.5))6C6SSA2< A), )!)-52*6)& I&6(S
    >.5)SA#6 '+AC6S
    Step - 1
    ABNO6MALITIES E:AMPLES

    Step - 1
    ABNO6MALITIES E:AMPLES

    Step - 1
    ABNO6MALITIES E:AMPLES

    Step - 1
    ABNO6MALITIES
    Step - 1
    WHAT TO CHEC5 ,

    Loose bolts & nuts.

    Loose w!es.

    Mssn" #$!ts.

    %uste& #$!ts.

    B!o'en #$!ts.

    C!$('e& #$!ts.

    A! le$'s

    Ol le$'s

    Cool$nt le$'s.

    D!t) &ust $n& (obwebs.

    Ol on t*e +loo!.

    S(!$# $!oun& t*e ,$(*ne.

    Bu!! $n& sw$!+ $!oun& t*e ,$(*ne.

    Abno!,$l *e$t.

    Abno!,$l soun&.

    Abno!,$l -b!$ton.
    Step - 1

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