THERMOPACK HEAT GENERATION CALCULATION

Kcal (lakhs)
M/C RAD.TUBE NO M/C NO CHM RPM RATING W.HOUR TOTAL
PTG 48 5 1 1000 0.65 16.00 52
52 - 16.00 -
Total PTG 52
ROTARY 66 1 3 1050 0.68 15.00 31
Total Rot+Ptg 83
Stenter 44 2 8 1000 0.65 22.00 229
66 - 22.00 -
98 1 3 1000 0.65 22.00 43
Total Stenter 272
LOOP 240 0 2 1350 0.88 24.00 -
280 - 24.00 -
320 - 24.00 -
380 - 24.00 -
240X240 1 3 1350 0.88 24.00 63
Total Loop 63
Extra Oil line Usage
Padding 44 1 2 1400 0.91 - -
Ptg heater 2 1 0.10 24.00 5
Dry heater 26 2 1 0.20 14.00 6
SAMPLE 1 0.80 24.00 -
TABLE
Total extra usage 10
Direct injection before losses 428
SEASON VARIATION 8% 1.00 34
NET HEAT REQUIRMENT 462
DRY WET
FUEL CONSM-Impo 5800 11.39 18.98
FUEL CONSM-PETCOKE 6.87 6.87
COST NET COST/CV
CALVALUE DRY WET DRY WET DRY
BAGAS 2500 63% 40% 1,563 1,000 1600 1.02
LAKDA BABUL 3200 65% 0% 2,080 - 3000 1.44
PANCH 2500 62% 0% 1,550 - 2500 1.61
NAGPUR 4700 65% 65% 3,055 3,055 4400 1.44
TADKESHWAR 2800 68% 0% 1,904 - 2110 1.11
RAJPARDI 3300 70% 0% 2,310 - 3122 1.35
IMPO 5800 5800 70% 42% 4,060 2,436 4970 1.22
PETCOKE 8200 82% 82% 6,724 6,724 9300 1.38
BLOWER 65 KCAL/RPM
EFFICIENCY NET CV REAL.
NET COST/CV
WET
1.60
#DIV/0!
#DIV/0!
1.44
#DIV/0!
#DIV/0!
2.04
1.38
STEAM GENERATION CALCULATION
STEAM W.HOUR CALCULATION
M/C SIZE NO M/C RATING W.HOUR TOTAL BATCHES
ADD
U-JET 50 60 6.20 - 4
100 120 6.50 - 4
150 180 6.50 - 4
200 220 6.70 - 4
250 280 6.70 - 4
300 330 6.70 - 4
350 380 6.90 - 4
400 440 7.00 - 4
SOFLEENA 400 220 6.00 - 4
Total U-Jet -
H-JET 200 370 7.00 - 4
300 550 7.00 - 4
Total H-Jet - 4
DRUM 500 750 7.00 - 4
200 300 7.00 - 4
250 350 7.00 - 4
300 450 7.00 - 4
400 600 7.00 - 4
Total Drum -
Extra Steam Usage
DHULAI 70 20.00 -
ZERO 120 20.00 -
LOOP 240 350 24.00 -
280 375 24.00 -
320 400 24.00 -
380 450 24.00 -
240X240 600 24.00 -
pin bar 30 3.00 -
HP AGER 150 - -
JIGGER SMALL 70 12.00 -
BIG 90 12.00 -
COLOUR 50 12.00 -
KITCHEN -
SAMPLE 30 24.00 -
TABLE -
DECA 54" 275 10.00 -
84" 350 10.00 -
Total extra usage -
Direct injection before losses -
Energy losses
DRUM INSULATION 17% 1 - IF INSULATION DONE TYPE 1
JET INSULATION 15% 1 - IN YELLOW MARK
-
BLOWEN LOSES
BOILER FEED WATER TDS
BLOWDOWN TDS
% OF BLOW DOWN 1% - -
OR -
Blowdown -
SMC+BORING 7% - PRESS 1 IN RUNNING SYSTEM
RO 2% 1 -
Boring Soft Water 12% 0 -
JET PRODN M F - Production more than 4 batch excess %
DRUM PRODN M F - Production more than 4 batch excess %
Radiation line losses 5% - FIXED LOSSES
H-JET PRODN M F - Production more than 4 batch excess %
Total losses -
Total Steam consumed -
SEASON VARIATION 8% 1 -
condensate 8% -
cooling recovery usesd 21% jet - IF RECOVERY USE PRESS 1
drum depressure 15% drum -
direct injection 20% jet -
RECOVERY OF HEAT -
NET STEAM REQUIRMENT -
BOILER FEED WATER TEMP 70
DRY WET
FUEL REQUIREMENT-Impo 5800 - -
FUEL REQUIREMENT-Petcoke - -
W.HOUR CALCULATION CALVALUE DRY WET DRY WET
WH/BATCH BAGAS 2500 63% 40% 1,563 1,000
LAKDA BABUL 3200 65% 0% 2,080 -
1.550 PANCH 2500 62% 0% 1,550 -
1.625 NAGPUR 4700 65% 65% 3,055 3,055
1.625 TADKESHWAR 2800 68% 0% 1,904 -
1.675 RAJPARDI 3300 70% 0% 2,310 -
1.675 IMPO 5800 5800 70% 42% 4,060 2,436
1.675 PETCOKE 8300 80% 80% 6,640 6,640
1.725
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
EFFICIENCY NET CV REAL.
PRESS 1 IN RUNNING SYSTEM
Production more than 4 batch excess %
Production more than 4 batch excess %
Production more than 4 batch excess %
COST NET COST/CV
DRY WET
1600 1.02 1.60
3000 1.44 #DIV/0!
2500 1.61 #DIV/0!
4400 1.44 1.44
2110 1.11 #DIV/0!
3122 1.35 #DIV/0!
4970 1.22 2.04
9300 1.40 1.40