Methods of Cooling of Electrical Machines
Methods of Cooling of Electrical Machines
Methods of Cooling of Electrical Machines
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Cooling System
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Cooling system
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1. What is cooling?
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coolant at lower temperature or may be cooled by a secondary coolant in some form of heat exchanger.
2. Why is cooling needed? Energy transfer and energy conversion in electrical machines manifest
losses. These losses appear as heat and increase temperature of the machine beyond its optimum
level. Heat is dissipated to surroundings by conduction and convection assisted by radiation from outer
Transformer seminar-basics
surfaces.
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3. COOLANTS AND HEAT EXCHANGERSA. Primary Coolant : It has lower temperature than
machine part. Example: WaterB. Secondary Coolant : It has Lower temperature than primary coolant.
Example: Ethylene Glycol, Propylene Glycol, Calcium Chloride, Sodium Chloride.C. Heat Exchanger :
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Component that keeps two coolants separate but allows transfer of heat energy between them. Example:
They are widely used in space heating, refrigeration, air conditioning, power plants, chemical plants,
petrochemical plants.
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4. Methods of cooling
Size of a machine of a given duty depends on heat losses in its various parts.
Generator protection
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cooling: Natural Cooling Open Circuit Ventilation Self Cooling Surface Ventilation Separate
PRESENTATION ON
MANUFACTURING OF
TRANSFORMER By Dhruv Jimit
INDUCED
FORCED
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from pressure inside machine - atmosphere-> Forces it > Air sucked in -> Pushed into machine -> Air
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Protection Of Generator
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8. AXIAL VENTIALTION Used in induction machines (medium output, high speed machines) Solid
rotor -> Restricts radial ventilation Holes punched where heat loss is more
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Disadvantages: Non-
uniform heat transfer, increased iron loss (Ducts in slots of rotor reduce amount of iron -> Including flux
density in core -> Increase in iron loss
9. AXIAL-RADIAL VENTILATION For large motors, small turbo-alternators Axial system -> Large
iron loss -> So mixed system is used Rotor mounted fan forces out the air As a rule, induction motors
having radial ducts in stator and rotor use forced self ventilation
Protection of alternator
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10. COOLING OF TOTALLY ENCLOSED MACHINE Totally enclosed machines -> Heavy,
expensive, Hence uneconomical Air -> Impurities -> Destroy insulation Natural cooling -> Ineffective
-> Rating reduces
Cooled By :
Synchronous machines
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Fan enclosed by cover to secure direction of air flow for machine rating < 25kW
rating > 25kW,internal fan (Primary coolant) + External fan (Secondary coolant)
For
Generator fundamentals 2
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External fan
-> Sucks hot air from inside -> Pushes it back to radiators (Heat exchanger) on frame of machine
Totally enclosed machine up to 5 MW
through a closed heated machine parts circuit -> Path has fans,
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agents -> air, driers to remove Hot air from outlet is moisture cooled -> Cool air enters
large through the inlets machines
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Generator fundamentals 1
Unsuitable for
Loss of excitation
Air cooled (One side axial, two side axial, multiple inlet system)
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Hydrogen
Direct cooled
15. COOLING OFTRANSFORMERS Different Cooling Methods Air Cooling Cooling For Oil For Dry
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Type Oil Immersed Transformer Immersed Water Transformer Cooling Air Forced type Oil Natural Air
Natural Type (O.N.A.N.) Oil Forced Water (A.F.) Forced (O.F.W.F.) Oil Natural Air Forced Type
(O.N.A.F.) Air natural Type Oil Natural Water (A.N.) Forced (O.N.W.F.) Oil Forced Air Natural Type
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stations
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Multiple inlet
Circuit breakers
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Outer stator -> Many chambers -> Alternate inlets and outlets ->Up to rating
60MW
Substation overview
Frame strong
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Increase in rating
Increased
Smaller size of
Less noise
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Oil:
High grade
Used for
22. Water as coolant in direct cooling Higher rating -> Mechanical limitations for hydrogen
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cooling Water : Superior heat transfer property, Low viscosity, No high pressure heads required for
circulations Advantages :1) Higher load is possible as no temperature difference between conductors and
Advantages and Disadvatages of
AC/DC Motor
machine stable
safe operation
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