202-Fms Timing Belts Calc Methods en
202-Fms Timing Belts Calc Methods en
202-Fms Timing Belts Calc Methods en
Calculation methods
Contents
Formulae 2
Calculation 5
Calculation examples
Calculation sheets
7
15
Tables 26
Formulae
1. Forces
Symbol
Effective pull to be transmitted
Designation
Unit
FU N
Calculation/Remarks
2 103 T 19.1 106 P
=
d0
n d0
FU =
=
103 P
v
[N]
FU = FA + FH + FR ... [N]
Accelerating force
FA
N
FA = m a [N]
Lifting power
FH N FH = m g sin [N] (sin for inclined conveying)
Frictional force ( values table 4)
FR N FR = m g [N] (g = 9.81 m/s2)
Maximum effective pull
FU max N FU max = FU (c + c) [N]
Specific effective pull required
F'U req N F'U req = FU max/c [N]
Specific effective pull
F'U
N
from calculation sheet
Pretensioning force
FV N FV 0.5 FU max [N] (2-pulley drives)
FV FU max [N] (linear drives)
Force determining belt selection
FB N FB = FU max + FV [N]
Permissible tension member load
Fper
N
Table value from calculation sheet
External force
F
N
Static shaft load
FWS N FWS = 2 FV [N] (2-pulley drives)
2. Masses
Symbol
Designation
Unit
Calculation/Remarks
Mass to be moved
Mass of belt
Belt weight per metre
m
kg
m = mR + mL + mZ red + mS red [kg]
mR kg mR = m'R l/1000 [kg];
m'R
kg/m
Table value from calculation sheet
mL kg
(dk2 - d2) b
[kg]
4 106
mZ =
mZred =
mZ red kg
mS red kg
mS =
mZ
d2
1+ 2
dk
2
[kg]
(dS2 - d2) b
[kg]
4 106
mSred =
mS
d2
1+ 2
dS
2
[kg]
3. Measurements
Symbol
Designation
Unit
Calculation/Remarks
Bore diameter d
mm
Pitch diameter
d0 mm d0 = z t/ [mm], catalogue value
Outside diameter
dk
mm
Catalogue value of timing belt pulley supplier
Take-up pulley diameter
ds mm
Width of timing belt pulley, take-up pulley b
mm
Belt width
b
mm
Belt length untensioned
l
mm
for i = 1:
for 2-shaft drives l = 2 e + d = 2 e + z t [mm]
for i 1:
l=
mm
mm
Centre distance (exact)
e
mm
Centre distance (exact)
e
mm
FV l
2 cspec
l = z t [mm]
FV l
2 cspec
[mm]
e e
[mm]
e e
e =
for AdV 07
is calculated from l
Rotating 2-pulley drives and
2-pulley linear drives
(AdV 07clamped):
e =
e =
t (z2 + z1)
1 t (z2 z1)
+ 2e +
2
4e
FV l
[mm]
cspec
e
e
F l
e = V
[mm]
c spec
mm c
Belt pitch
mm
Unit
Calculation/Remarks
s =
[mm]; smin =
F
[mm]
cmax
Designation
kg/dm3
Friction coefficient
Teeth in mesh factor; c1
number of teeth
involved in power flux
Operational factor
c2
Acceleration factor
c3
i 1;
c1 =
z1
(z z ) t
arc cos 2 1
180
2e
Formulae
5. Quantities of Motion
Symbol
Designation
Unit
Speed (RPM)
min-1
n=
v 19,1 103
[min-1]
d0
Belt speed
m/s
v=
d0 n
=
19.1 103
Acceleration
m/s2
g
sv
m/s2
mm
g = 9.81 [m/s2]
sv = sa + s'a + sc [mm]
sa (s'a)
sc
mm
mm
sa (sa') =
ta (t'a)
ta (ta') =
sc
tc =
[s]
v 103
tv = ta + ta' + tc [s]
tv
i
Calculation/Remarks
2 sa a
1000
[m/s]
sc = v tc 103 [mm]
v
=
a
2 sa
a 1000
[s]
6. Other Values/Abbreviations
Symbol
Angle of incline
Specific spring rate
Spring rate of a belt
Spring rate of a linear drive
Designation
Unit
Calculation/Remarks
cspec
N/mm
generally: c =
l
c=
l l
l1 1 m2L
Determine from
extreme positions of linear drive
cspec [N/mm]
l = l1 + l2 [mm]
mL
l1
cmin/cmax N/mm
l2
l = l1 + l2 [mm]
l2
l1
l
cmin1=
cmin for l = l
Natural frequency
fe
Exciter frequency
f0
cspec
[N/mm]
l
l2
4 cl2 spec
4cl
[N/mm]
spec
cmin =
[N/mm]
l
1
c 1000
fe =
[s-1]
s-1
2
mL
n
s-1
f0 =
[s-1]
60
F n d0
F v
Power to be transmitted
P
kW
P= U
= U 3 [kW]
10
19.1 106
Torque to be transmitted
T
Nm T = FU d0 [Nm]
2 103
Timing belt open
AdV 07
Timing belt welded endless
AdV 09
FU =
2 103 T
19.1 106 P
103 P
=
=
d0
n d0
v
d n
19.1 10
0
and with
v=
[m/s]
d0 =
3
[N]
zt
[mm]
or:
Sum of all forces FU = FR + FH + FA [N]
in which:
FR = m g [N] frictional force
FH = m g or m g sin [N] lifting power
FA = m a [N] accelerating force
c1 = z/2 for i = 1
z
(z z ) t
c1 = 1 arc cos 2 1
180
2e
for i 1
Always round down calculated values for c1 to the smaller round figure.
Note maximum values in table 1!
Estimate number of teeth if not given and determine n.
F'U req =
FU max
c1
[N]
Find F'U req in the belt overview graph and move horizontally to the right to the
point of intersection with the speed in question. All belt pitches which lie above
this point can be used in principle.
Select belt type and find point of intersection on the calculation sheet for that particular type. The curve above the point of intersection gives the belt width b0 [mm].
The point where speed and width curve intersect gives the transmittable effective
pull F'U [N].
l = 2 e + z t = 2 e + d0 [mm] for i = 1
2
t (z2 z1)
1 t (z2 z1)
for
i 1
l=
[mm]
+ 2e +
2
4e
I must always be an integral multiple of the belt pitch t in mm. Equations
are valid for rotating 2-pulley drives. Calculate other designs according to
their geometry.
mR = m'R l/1000 [kg]; mR' from calculation sheet
For calculation see formulae.
Timing belt pulley measurements from catalogue.
5
Check FU with FA
including mR,
mZ red and mS red
Repeat steps 14 if the influence of the belt mass must not be neglected;
e.g. on linear drives with high acceleration.
F'U c1
FU max
Stooth =
F'U
FU req
FB = FU max + FV [N]
Demand: stm > 1
F
Stm = per
F
FB
per from calculation sheet
FV l
e =
2 cspec
[mm]
e
Clamped belt (AdV 07)
F l
e = V
[mm]
cspec
10
l
cspec [N/mm]; l = l1 + l2
l1 l2
c=
l1
l2
cmin and cmax as per extreme right and left positions of slide.
cmin =
11
12
Resonance behaviour:
Natural frequency: fe [s-1]
Exciter frequency: f0 [s-1]
s =
4 cspec
l
[N/mm] for l1 = l2
F
[mm]
c
smax =
F
[mm]
cmin
c 1000
m
fe =
l1
l2
s
F
[s-1]
fe f 0
There is then no danger of resonance.
n
f0 =
[s-1]
60
6
Calculation example 1
Travel
Speed
Acceleration
Mass of slide
Frictional force of guide rails
Slide length
d0
SV = 2500 mm
v = 3 m/s = const.; i = 1
a = 15 m/s2
mL = 25 kg
incl. assembly carrier + goods being carried
FR = 80 N
lL = 400 mm
approx. 100 mm
Diagram
50
400
2500
50
Required: Belt type and width b0, RPM, timing belt pulley data, pretensioning
force and take-up range, effective pull, positioning accuracy
FU = FA + FR [N]
FA = 25 kg 15 m/s2 = 375 N
FU = 375 N + 80 N = 455 N
Mass of timing belt pulley and belt neglected.
Operational and
acceleration c2 and c3
F'U req =
n=
FU max
= 53.08 N
c1
v 19.1 103
d0
= 573 min-1
FU max approximate.
F'U req
Calculation example 1
1500
AT 20/100 mm
F'U [N]
Belt selection
1200
HTD 14M/115 mm
1100
1000
T 20/100 mm
900
800
AT 10/100 mm
700
600
HTD 8M/85 mm
500
T 10/8mm
H/101,6 mm
400
L/101,6 mm
300
200
AT 5/50 mm
T 5/50 mm
100
10
100
1000
[1/min]
10000
Overview graph
800
Selected:
AT 10 because of high
spring resistance; t = 10 mm.
F'U [N]
AT10
100
600
75
500
400
50
300
32
200
F'U 140 N
F'U req 53 N
F'U = 140 N
25
100
0
10
100
1000
[1/min]
10000
572
AT 10 graph
d0 = 100 mm
=> 100 = 314 / t = 31.4 teeth
Selected: Z = 32; standard pulley
Material aluminium; = 2.7 kg/dm3
d0 = 32 t/ = 101.86 mm
therefore:
v 19.1 103
n=
= 562 min-1
101.86
mZ red =
0.64
242
1+
2
1002
= 0.34 kg
F'U
F'Ureq
Stooth =
140
= 2.5
56.02
>1
Fper
3750
Demand
fulfilled
S
=
= 2.24 >1
tm =
1675
FV l
2 cspec
cmin =
l
6290 - 2 80
cspec=
cspec = 662.77 N/mm
l1 l2
2684 3446
cmax =
l
6290 - 2 80
cspec =
cspec = 5602.96 N/mm
l1 l2
184 5946
FR
= 0.014 mm
cmax
smax =
FR
= 0.122 mm
cmin
cmin 1000
mL
f0 =
n
562
=
= 9,4 s-1
60
60
= 25.7 s-1
1000 N 6290 mm
= 3.14 mm
2 106 N
fe =
Pretensioning force FV
FB = FV + FU max = 1675 N
e =
Demand fulfilled
FB
9
10
11
12
Exciter frequency
Result
Calculation example 2
Diagram
d0 80 mm
20000
Speed
Mass of tray incl. load
Maximum loading
Belt support tight side
Belt support slack side
Centre distance
Start
Operation
Pulley diameter
v = 0.5 m/s
m = 1.8 kg
20 trays
Plastic rails
Rollers
e = 20000 mm
Without load
continuous operation, purely conveying
d0 80 mm
Required: Belt type, length, take-up range, timing belt pulley data
Operational and
acceleration factor
c3 = 0, as i = 1
c2 = 1.2 selected (20% reserve)
FU max = 1.2 8.3 N = 106 N for 2 belts
FU max = 53 N per belt
Specific effective
pull required F'U req
F'U req =
Speed
FU max
= 8.8 N
c1
1500
F'U [N]
AT 20/100 mm
1200
v 19.1 103
n=
75
HTD 14M/115 mm
1100
where d0 = 75 mm
1000
T 20/100 mm
900
800
= 127 min-1
AT 10/100 mm
700
600
HTD 8M/85 mm
500
T 10/8mm
H/101,6 mm
400
L/101,6 mm
300
AT 5/50 mm
T 5/50 mm
100
10
100
1000
[1/min]
10000
Overview graph
120
50
T5
F'U [N]
Belt selection
200
100
90
80
32
70
60
25
50
F'U = 34 N
F'U 34 N
40
16
30
10
20
10
0
10
100
127
1000
[1/min]
10000
T 5 graph
10
d0
teeth
= Z = 47.1
Belt length
Belt mass
FU max = FR 1.2
FR = (20 1.8 kg + 2 1.53 kg) 9.81 0.25 = 95.8 N
FU max = 115 N = 57.5 N/belt
If increase is negligible, further calculation unnecessary
Pretensioning force FV
Stooth =
F'U c1
F'U max
34 6
= 3.69
57.5
>1
Demand fulfilled
FV 0.5 FU max
Selected: FV = 40 N
FB = FV + FU max = 40 + 57.5 = 97.5 N
Fper
270 N
Demand
fulfilled
S
=
= 2.8 >1
tm =
FB
97.5 N
Take-up range e
e =
FV l
2 cspec
e =
40 40240
= 6.7 mm
2 0.12 106
11
Result
Calculation example 3
Lifting device
Diagram
3500
500
2500
Travel
Speed
Medium acceleration/deceleration
Max. deceleration (emergency shutdown)
Slide mass with load
No. of belts
Frictional force of guide rails
d0
2500 mm
2 m/s
4 m/s2
10 m/s2
75 kg
2 pieces
FR = 120 N
maximum 150 mm
Required: Belt type and length, pretensioning force, take-up range, speed.
Rough operating conditions!
FU = FA + FH + FR +
FR = 120 N
FA = 75 kg 4 m/s2 = 300 N
FA max = 75 kg 10 m/s2 = 750 N (emergency shutdown)
FH = 75 kg 9.81 m/s2 = 736 N
FU = 120 N + 736 N + 750 N (emergency braking during descent)
FU = 1606 N
Operational factor c2
Acceleration factor c3
c3 = 0 as i = 1
c2 = 2.0 because of rough operating conditions
FU max = 1606 2 = 3212 N distributed between 2 belts
FU max= 1606 N pro belt
Specific effective
pull required F'U req
FU max
= 133 N
12
1500
AT 20/100 mm
per belt!
F'U [N]
F'U req =
1200
HTD 14M/115 mm
1100
1000
Speed
Where d0 = 140 mm
T 20/100 mm
900
800
AT 10/100 mm
700
v 19.1 103
n=
d0
= 273
min-1
600
HTD 8M/85 mm
500
T 10/8mm
H/101,6 mm
400
L/101,6 mm
300
200
AT 5/50 mm
T 5/50 mm
100
10
100
1000
[1/min]
10000
Overview graph
1300
F'U [N]
Belt selection
HTD 14M
115
1100
1000
900
85
800
700
F'U = 306 N
600
55
500
40
400
F'U 306 N
F'U req 133 N
300
200
100
10
100
1000
273
[1/min]
10000
12
Z=
d0
=
t
140
= 31.4
14
Pulley selected
Belt length
Belt mass
mZ = 6.17 kg
dK = 139.9 mm
d = 24.0 mm
mZ red =
mZ
2
(catalogue values)
(catalogue values)
(catalogue values)
1+
d2
= 3.18 kg
dK2
FU = FA + FH + FR
FH = 736 N
FR = 120 N
FA = (75 kg + 12.7 kg + 2 3.155 kg) 10 m/s2 = 940 N
F'U req =
Stooth =
13
1800
= 150 N
12
F'U
310
=
= 2.07
F'U req
150
>1
Demand fulfilled
Calculation example 3
Lifting device
FV FU max = 1800
Selected: 2000 N = FV
FB = FU max + FV = 3800 N
Fper = 8500 N
Fper
8500
S
=
= 2.24 >1 Demand fulfilled
tm =
FB
3800
Take-up range e
FV l
2 cspec
7168 2000
= 3.38 mm
2 2.12 106
Result
Safety note
14
Overview graph
1500
F'U [N]
AT 20/100 mm
1200
HTD 14M/115 mm
1100
1000
T 20/100 mm
900
800
AT 10/100 mm
700
600
HTD 8M/85 mm
500
T 10/100mm
H/101.6 mm
400
L/101.6 mm
300
200
AT 5/50 mm
T 5/50 mm
100
0
10
15
100
1000
[1/min]
10000
Calculation sheet
120
50
F'U [N]
T5
100
90
80
32
70
60
25
50
40
16
30
10
20
10
0
10
100
1000
[1/min]
10000
* The specifications stated are empirical. Nevertheless, our specifications do not cover all applications on the market. It is the OEMs responsibility to check whether
Forbo Siegling products are suitable for particular applications. The data provided is based on our in-house experience and does not necessarily correspond to product
behaviour in industrial applications. Forbo Siegling cannot assume any liability for the suitability and reliability in different processes of its products. Furthermore,
we accept no liability for the results produced in processes, damage or consequential damage in conjunction with the usage of our products.
16
Calculation sheet
180
50
F'U [N]
AT 5
140
120
32
100
25
80
60
16
40
10
20
0
10
100
1000
[1/min]
10000
17
Calculation sheet
500
F'U [N]
100
Specific effective pull
T 10
400
75
350
300
250
50
200
32
150
25
100
16
50
0
10
100
1000
[1/min]
10000
18
Calculation sheet
F'U [N]
800
Specific effective pull
100
AT 10
600
75
500
400
50
300
32
200
25
100
0
10
100
1000
[1/min]
10000
19
Calculation sheet
1000
F'U [N]
100
Specific effective pull
T 20
800
75
700
600
500
50
400
32
300
25
200
100
0
10
100
1000
[1/min]
10000
20
Calculation sheet
F'U [N]
1600
Specific effective pull
100
AT 20
1200
75
1000
800
50
600
32
400
25
200
0
10
100
1000
[1/min]
10000
21
Calculation sheet
F'U [N]
400
101,6
300
76,2
250
200
50,8
150
38,1
100
25,4
19,1
50
12,7
0
10
100
1000
[1/min]
10000
22
Calculation sheet
450
F'U [N]
101,6
Specific effective pull
350
76,2
300
250
50,8
200
38,1
150
25,4
100
19,1
12,7
50
0
10
100
1000
[1/min]
10000
23
Calculation sheet
F'U [N]
600
Specific effective pull
85
HTD 8M
500
450
400
350
50
300
250
200
30
150
20
100
50
0
10
100
1000
[1/min]
10000
24
Calculation sheet
F'U [N]
1300
115
HTD 14M
1100
1000
900
85
800
700
600
55
500
40
400
300
200
100
0
10
100
1000
[1/min]
10000
40
55
85
115
5500
7970
12650
17600
11000
15950
25300
35200
2.12 2.92 4.51 5.83
0.44 0.605 0.935 1.265
40
55
85
115
1874
2612
4087
5562
2499
3482
5449
7416
1.59
2.19
3.38
4.37
0.336 0.462 0.714 0.966
25
Tables
Table 1
Teeth in mesh factor c1
Application
c1 max
6
12
4
Table 2
Operational factor c2
Table 3
Acceleration factor c3
Table 4
Friction coefficients of timing belts
c2 = 1.0
c2 = 1.10 1.35
c2 = 1.40 1.70
c2 = 1.75 2.00
Transmission ratio i
i > 1 to 1.5
i > 1.5 to 2.5
i > 2.5 to 3.5
i > 3.5
c3
0.1
0.2
0.3
0.4
PU
Bed/rail 0.5
Plastic support rail 0.2 0.3
Accumulation 0.5
PAZ
0.2 0.3
0.2 0.25
0.2 0.3
PAR
0.2 0.3
0.2 0.25
0.2 0.3
26
Resistances
Chemical
Resistance
Acetone
Ammonia 10%
Aniline
ASTM oil 1
ASTM oil 2
Lubricating grease
(sodium soap fat)
Methyl alcohol
Methylene chloride
Mineral oil
n-Heptane
Benzol
n-Methyl-2-pyrrolidone
Butyl acetate
Petrol, super
Potash lye 1 N
Sea water
Soda lye 1 N
Carbon tetrachloride
Common salt solution, conc.
Cyclohexanol
Diesel oil
Dimethyl formamide
Ethyl acetate
Ethyl alcohol
Ethyl ether
Isopropyl alcohol
Kerosine
27
Resistance
ASTM oil 3
Butyl alcohol
Chemical
Tetrahydrofurane
Toluene
Trichloroethylene
Water
Table 5
Chemical resistance at
room temperature
Symbols
= good resistance
= limited resistance;
slight weight and
dimensional changes
after a certain period
of time
= no resistance
07/13 UD Reproduction of text or parts thereof only with our approval. Subject of change.
Because our products are used in so many applications and because of the
individual factors involved, our operating instructions, details and information on the suitability and use of the products are only general guidelines and
do not absolve the ordering party from carrying out checks and tests themselves. When we provide technical support on the application, the ordering
party bears the risk of the machinery functioning properly.