THE CABLE ACCESSORY COMPANY

THE BEST

30 YEARS

Copper Lugs and Ferrules

www.three-d.co.za
www.macspares.co.za

Table 1:Lugs for stranded copper cables

A

F
J

Product
No.

1.5 x 04
1.5 x 05
1.5 x 06
1.5 x 08
2.5 x 04
2.5 x 05
2.5 x 06
2.5 x 08
04 x 04
04 x 05
04 x 06
04 x 08
04 x 10
06 x 04
06 x 05
06 x 06
06 x 08
06 x 10
10 x 05
10 x 06
10 x 08
10 x 10
10 x 12
16 x 05
16 x 06
16 x 08
16 x 10
16 x 12
16 x 16
25 x 06
25 x 08
25 x 10
25 x 12
25 x 16
35 x 06
35 x 08
35 x 10
35 x 12
35 x 16
50 x 06
50 x 08
50 x 10
50 x 12
50 x 14
50 x 16
50 x 20

Cable
Flexible
size
Cable
2
mm

1.5

2.5

1.5

10

16

25

35

50

2.5

10

16

25

35

Dimensions (mm)

Stud
E
4.2
5.2
6.5
8.4
4.2
5.2
6.5
8.4
4.2
5.2
6.5
8.4
10.5
4.2
5.2
6.5
8.4
10.5
5.2
6.5
8.4
10.5
13.0
5.2
6.5
8.4
10.5
13.0
17.0
6.5
8.4
10.5
13.0
17.0
6.5
8.4
10.5
13.0
17.0
6.5
8.4
10.5
13.0
14.5
17.0
21.0

I.D

O.D

D
F
H
J
K
C
G
Barrel Palm
Palm
Hole
Hole OverallBarrel to
Length Width ThicknessPositionPositionLength Palm

1.8

3.7

6
6
6
7

2.4

4.0

4.2

2.8

4.7

8
9

3.4

4.5

5.5

5.1
5.3
6.2
6.2
6.2
7.0
7.0
7.1
7.1

10

10
11

7.1
7.6
7.6
7.6

15

8.8

15

9.5

20

10.6

13.5

12

6.8

8.2

17
10.0

12.8
18

8
8
10
12
8
8
10
12
8
8
10
11
14.5
10
10
10
12
15
11
11
12
15
18
12
12

1.0
1.0
0.8
0.7
1.0
1.0
0.8
0.8
1.0
1.0
1.0
0.8
0.7
1.2
1.2
1.2
1.0
1.2
1.2
1.2
1.2
1.5
1.0
1.4
1.4

4
4
4
6
4
4
5
6
5
5
5
6
8
5
5
5
6
8
6
6
6
8
10
7
7

5
5
6
9
5
5
6
9
6
6
6
9
11
6
6
6
9
11
7
7
9
11
12
7
7

12
15
17
21
13
13
15
17
21
15.3
15.3
15.3
18.0
22.0
17.8
17.8
17.8
20.0
22.0
22.0
26.0

1.4
1.7
1.5
1.0
2.0
2.0
1.5
2.0
1.5
2.4
2.4
2.4
2.0
1.5
2.9
2.9
2.9
2.6
2.2
2.2
1.8

7
8
11
15
8
8
10
10
14
9
9
9
10
14
9
9
9
10
15
15
16

7
12
13
16
8.5
8.5
11
12
18
9
9
9
12
18
10
10
10
12
15
15
18

17
17
18
24
19
19
21
26
21
21
21
26
30
24
24
24
28
32
26
26
28
33
38
30
30
30
36
39
51
35.5
35.5
38
41
56
37
37
37
41
51
42
42
42
45
54
54
60

2
3
2

5
4

5
6

IEC 61238-1
Tested

-1-

Table 1:Lugs for stranded copper cables

A

F
J

Product
No.

70 x 08
70 x 10
70 x 12
70 x 14
70 x 16
70 x 20
95 x 08
95 x 10
95 x 12
95 x 14
95 x 16
95 x 20
120 x 08
120 x 10
120 x 12
120 x 14
120 x 16
120 x 20
150 x 08
150 x 10
150 x 12
150 x 14
150 x 16
150 x 20
185 x 10
185 x 12
185 x 14
185 x 16
185 x 20
240 x 10
240 x 12
240 x 14
240 x 16
240 x 20
300 x 10
300 x 12
300 x 14
300 x 16
300 x 20
300 x BL
400 x BL
500 x BL
630 x BL
800 x BL
1000 x BL

Cable
Flexible
size
Cable
2
mm

70

95

120

150

50

70

70/95

95/120

185

120/150

240

150/185

300

185/240

400
500
630
800
1000

240/300
300/400
400/500
500/630
630/800

Dimensions (mm)

Stud
A

I.D

O.D

8.4
10.5
13.0
14.5
17.0
21.0
8.4
10.5
13.0
14.5
17.0
21.0
8.4
10.5
13.0
14.5
17.0
21.0
8.4
10.5
13.0
14.7
17.0
21.0
10.5
13.0
14.7
17.0
21.0
10.5
13.0
14.7
17.0
21.0
10.5
13.0
14.7
17.0
21.0
BL
BL
BL
BL
BL
BL

11.0

11.7

15.0

D
F
H
J
K
C
G
Barrel Palm
Palm
Hole
Hole OverallBarrel to
Length Width ThicknessPositionPositionLength Palm

18.5

21.5
21.5
21.5
22.0
26.0
28.0

3.5
3.5
3.5
3.4
2.5
2.3

25.0

3.9

21
13.5

17.4
22

15.5

19.8

23

28.5

4.4

24

17

21.7

27

30.5

4.7

6
6
6
7
7
9

11
11
11
14
14
16
12
12
12
14
14
16

11
11
11
15
16
18
13
13
13
15
16
20

47
47
47
55
56
63
53
53
53
55
56
63

10

13

14

60

16

64

16

20

68

10

16

16

70

11

73

13

19

24.4

32

34.5

5.0

17

19

80

12

21.5

27.0

37

38.5

5.5

20

20

94

14

24.5

31.0

35

43.5

6.5

22

23

103

15

27.5
31.5
35.0
50.6
56.2

35.6
40.5
45.0
39.0
43.0

41
41.5
53

52.0
56.5
63.8
72.0
78.5

8.0
9.0
10.0

26
28
33

26
28
33

114
124
146

18
20
24

IEC 61238-1
Tested

-2-

Table 2: Copper Ferrules for Stranded Cables

Product No.
F1.5
F2.5
F4
F6
F10
F16
F25
F25L
F35
F35L
F50
F50L
F70
F70L
F95
F95L
F120
F120L
F150
F150L
F185
F185L
F240
F240L
F300
F300L
F400
F400L
F500
F500L
F630
F800
F1000

Cable
mm2
1.5
2.5
4
6
10
16
25
25
35
35
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
400
400
500
500
630
800
1000

A
1.8
2.4
3.1
3.8
4.5
5.4
6.8
6.8
8.2
8.2
9.5
9.5
11.2
11.2
13.5
13.5
15.0
15.0
16.5
16.5
18.5
18.5
21.0
21.0
23.5
23.5
28.5
28.5
30.0
30.0
35.0
39.0
43.0

2
Dimensions (mm
)
C

J
12.0
15.0
15.0
15.0
20.0
20.0
24.7
32.0
27.5
36.0
30.8
40.0
34.4
50.0
38.6
45.0
42.9
45.0
48.1
55.0
53.6
60.0
60.0
80.0
67.0
85.0
80.0
85.0
90.0
100.0
110.0
150.0
170.0

3.7
4.0
4.8
5.5
6.2
7.1
8.8
8.8
10.6
10.6
12.4
12.4
14.7
14.7
17.4
17.4
19.4
19.4
21.2
21.2
23.5
23.5
26.5
26.5
30.0
30.0
36.5
36.5
39.0
39.0
45.0
50.6
56.2

Notes
1.

The nominal area of the circular stranded

conductor able
(T 1) refers to the nominal
lug or ferrule size.

2.

For flexible cables the next highest lug or

ferrule size in relation to area
able(T1)
must be used.

3.

For compacted cable in heavy duty lugs

and ferrules, as shown
Tables
in 3 and 4
must be used.

4.

Certain compacted cables vary in

nominal diameter and cable diameter
must be matched to the lug or ferrule
inside diameter
.

IEC 61238-1
Tested

THS-150
Hydraulic Crimping
oolT
The light weight and slim design of this crimping tool is ideal for
close quarter application and features a built-in safety valve YYT8
2
2
Hand Crimping
ool
T
Crimp range:10mm
- 150mm
Crimp force:60KN
Ratchet crimping tool for Copper lugs and ferrules
2
Crimp type: Hexagon crimping
Crimp range: 1,5mm2 - 10mm
Stroke:
15mm
Length:
262mm
Weight:
Approx. 2.5kg

-3-

Table 3: Heavy Duty Lugs for Compacted XLPE Cable

E
C
D
F

Nominal
Product No. Lug Size
mm2
35 X ** XLPE
50 X ** XLPE
70 X ** XLPE
95 X ** XLPE
120 X ** XLPE
150 X ** XLPE
185 X ** XLPE
240 X ** XLPE
300 X ** XLPE
400 X ** XLPE
500 X ** XLPE
630 X ** XLPE

SABS
1339 - 1981
Nominal Dia
Over Conductor

35
50
70
95
120
150
185
240
300
400
500
630

7.10
8.50
10.10
11.80
13.20
14.80
16.40
18.70
20.90
24.10
27.00

Stud
A
I.D

**

7.30
8.75
10.40
12.15
14.00
17.00
19.10
21.30
23.70
27.10
27.50
33.00

10 12
10 12
10 12
10 12 16
10 12 16
12 16 20
12 16 20
12 16 20
12 16 20
BLANK
BLANK
BLANK

Nominal Dimension
s
Barrel
Palm
B
D
E
F
C
Length Length Hole Pos. Width
O.D
10.50
12.30
14.60
17.00
19.10
21.30
23.70
27.10
30.50
34.64
38.90
45.00

16.00
20.00
21.00
24.00
26.00
31.00
34.00
34.00
38.00
51.00
51.00
53.00

24.00
24.00
27.00
28.00
28.00
37.00
40.00
41.00
48.00
49.00
52.00
65.00

11.00
11.00
14.00
14.00
14.00
18.00
19.00
19.00
20.00
23.50
25.00
28.00

19.00
19.00
20.00
24.00
26.00
30.00
33.00
37.00
42.50
48.00
54.00
64.00

Note:
No Inspection Hole
** i.e.: 35 X 12 XLPE
All dimensions in mm

Table 4: Heavy Duty Ferrules for Compacted XLPE Cable

J

Product Nominal
No. Ferrule2 Size
mm
F35XLPE
F50XPLE
F70XPLE
F95XPLE
F120XPLE
F150XPLE
F185XPLE
F240XPLE
F300XPLE
F400XPLE
F500XPLE
F630XPLE

35.00
50.00
70.00
95.00
120.00
150.00
185.00
240.00
300.00
400.00
500.00
630.00

Nominal Dimension
s
J
A
B
I.D
O.D
Length
7.30
8.75
10.40
12.10
14.00
15.25
17.00
20.00
21.63
24.50
27.50
33.00

10.50
12.30
14.60
17.00
19.10
21.30
23.70
27.10
30.50
34.60
38.90
45.00

38.00
42.00
43.00
45.00
55.00
58.00
64.00
70.00
75.00
80.00
90.00
100.00

LK-450A
Hand Cable Cutter
Ratchet cable cutter for Copper and aluminium cable
2
Cuts up to 400mm
Length:240mm

Note:
All dimensions in mm

-4-

Table 5: Soldering
ype
T Cableerminal
T
Ends
B

F
J

Product Lug Size

No.
mm

S060
S100
S150
S200
S300
S400
S500

50
70
95
120
150
240
300

AMPS

60
100
150
200
300
400
500

Stud

I.D

O.D

10.00
11.00
12.00
14.00
17.00
20.00
21.00

9.55
11.90
14.30
16.70
20.70
23.80
26.20

11.40
14.00
17.20
19.90
24.40
27.90
31.50

Nominal Dimension
s
J
D
F
C
Barrel
Palm
Palm
Overall
Length
Width Thickness Length
15.00
17.00
20.00
28.00
33.00
36.00
40.00

17.00
20.50
25.50
29.50
36.00
41.50
46.00

9.60
12.80
14.20
17.60
20.70
23.80
27.20

47.00
59.00
68.00
78.00
87.00
104.00
108.00

Note:
All dimensions in mm

Table 6: Copperinned
/ T Copper C
Type Connectors
B

HEX
70-70

Product
No.
HCC0606*
HCC1010*
HCC1616*
HCC2525*
HCC3535*
HCC5050*
HCC7070*
HCC9595*
HCC120120*
HCC150150*
HCC180180*
HCC240240*

2
Cable mm

6-6
10 - 10
16 - 16
25 - 25
35 - 35
50 - 50
70 - 70
95 - 95
120 - 120
150 - 150
185 - 185
240 - 240

Dimensions
A

9.00
12.00
17.00
17.00
21.00
26.00
28.00
29.00
30.00
30.00
32.00
32.00

9.80
12.60
19.40
21.40
26.60
38.00
34.00
41.00
45.00
48.00
52.00
55.00

6.40
8.40
12.00
13.00
15.60
21.00
21.00
26.00
28.00
28.00
32.00
38.00

Note:
Replace * with
T (Tinned) or(Plain)
P
All dimensions in mm

L-7802
Hand Crimping
ool
T

HX-120B
Copper ube
T T
erminal Crimping
oolT

Ratchet crimping tool for Copper lugs and ferrules

2
2
Crimp range: 6mm - 25mm
Length:
360mm

Crimping tool for Copper lugs and ferrules

2
2
Crimp range: 10mm - 120mm
Length:
620mm

-5-

Table 7: Soldering
ype
T Coppereak
W Back Ferrules
P

300

G
A C

Open

Product
No.

Cable
mm2

HHB006
HHB010
HHB016
HHB025
HHB035
HHB050
HHB070
HHB095
HHB120
HHB150
HHB185
HHB225
HHB240
HHB300
HHB400
HHB500
HHB625

6.00
10.00
16.00
25.00
35.00
50.00
70.00
95.00
120.00
150.00
185.00
225.00
240.00
300.00
400.00
500.00
625.00

A
I.D

C
O.D

3.00
4.40
5.50
7.00
8.00
9.50
12.00
13.50
15.50
17.00
18.50
20.50
22.00
24.00
28.50
30.50
34.50

4.60
6.00
7.50
9.00
10.40
11.90
14.80
16.30
18.70
20.60
22.90
24.90
26.40
29.60
34.70
37.50
42.50

Nominal Dimension
s
J
T
G
Closed Length
2.00
2.00
2.00
2.00
2.00
2.00
3.00
3.00
4.00
4.00
4.00
5.00
5.00
5.00
7.00
7.00
8.00

20.00
25.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
65.00
75.00
80.00
85.00
95.00
105.00
115.00

0.80
0.80
1.00
1.00
1.20
1.20
1.40
1.40
1.60
1.80
2.20
2.20
2.20
2.80
3.10
3.50
4.00

Open

Spine

3.00
4.00

1.50
1.50
1.50
1.50
3.00
3.00
3.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00

5.00

7.00
8.00
9.00
12.00
13.00
15.00
16.00
18.00
20.00
21.00
23.00
27.00
30.00
33.00

Note:
Ferrules supplied in open form
All dimensions in mm

Images not to scale

HEXB-16

HX-16

Ratchet crimping tool for Copper lugs and ferrules

2
2
Range: 1,5mm
- 16mm
Length: 330mm

Ratchet hexagonal crimping tool for Copper lugs and ferrule

2
2
Range: 6mm
- 16mm
Length: 280mm

CO-630A
JM-240
Hydraulic Crimping
oolT

CFP-800
Hydraulic Foot Pump

Suitable for Copper lugs and ferrules

2
Crimp range: 16mm2 - 240mm
Crimp force: Approx. 80KN
Strokes:
16mm
Weight:
Approx. 4.7kg
Hexagon dies:10 pairs of dies eight
(W - 1.6kg)
Accessories: Plastic carrying caseeight
(W - 0.9kg)
Spare set of O Rings

Suitable for Copper cable lugs and ferrules

2
2
Crimp range: 185mm - 630mm
Crimp force: Approx. 350KN
Strokes:
28mm
Weight:
Approx. 8.57kg
Hexagon dies:6 pairs of dies
Accessories: Steel carrying cases for both items

-6-

The HEX story

Specifications

Our range of HEX

tube terminals have been designed to meet! Compression Joints for Copper Connections as per BS
international standards.
This ensures compliance with the
part I 1970 (1988)
demands of a majority of end users like the electrical
! Solderless Crimped Connection for Connectors as per B
authorities, contractors, control and switchgear panel builders,
6516 part
II (1990)
electrical wholesale outlets and traders.
! SABS IEC 61238-1
! Copper specification to 99% IACS to BS 6017 198 (1989)
We also manufacture the following terminals as per DIN
! Copper finish Electro
Tinned to BS 1872 1984 (1990)
standards if required:
! Copper Sealing Ferrules as per DIN 46228
The compliance with electrical specifications are in accordance
!
with the general requirements, initial / final resistance, tensile CopperTubularTerminals as per DIN 40500
! CopperTubularTerminals as per DIN 46235
pull of
f test and cycling periods, if necessary
.
! Special designs such as T connectors and reducing
The HEX range of terminals meet the specifications below and
ferrules are available.
refer to standards and have been independently tested in
accordance with the following standards:

Catalogues in this range:

Copper Lugs and Ferrules
Aluminium Lugs and Ferrules
Bi-Metallic Lugs and Ferrules
Pre-Insulated
Terminals
LineTaps
Crimping
Tools

THE CABLE ACCESSORY COMPANY

Johannesburg
Tel: (01
1) 392-3804
Fax: (01
1) 392-3812

Durban
Tel: (031) 263-7800
Fax: (031) 263-2458

www.three-d.co.za
www.macspares.co.za

CapeTown
Tel: (021) 51
1-5654
Fax: (021) 1-5669
51