Blowdown of LPG Pipelines
Blowdown of LPG Pipelines
Blowdown of LPG Pipelines
00
Institution of Chemical Engineers
n order to be able properly to assess the hazards associated with the rapid
depressurization or blowdown of an oil, gas or condensate pipeline, there is a need to
be able to predict uid pressure, uid and wall temperatures and e ux rate,
composition and phase. Several computer programs have been developed to do this,
including our program BLOWDOWN. A comparison is made here of BLOWDOWN
predictions with the measurements made during eight of the tests using LPG carried out
by Shell and BP on the Isle of Grain in 1985. Four of the tests were for full-bore
depressurizations and four for depressurizations with ori ces at the open ends of the lines.
The BLOWDOWN predictions are shown to be in at least adequate, and often good,
agreement with the Isle of Grain measurements.
Keywords: blowdown; hydrocarbons; LPG; pipelines.
INTRODUCTION
The rapid depressurization or blowdown of an oil, gas or
condensate pipeline, whether deliberate or accidental, is
a hazardous operation. One part of the hazard arises
because of the very low temperatures generated within
the uid in the line. This leads to a reduction in the
temperature of the walls and possibly to a temperature
below the ductile-brittle transition temperature of the
steel from which the line is made. It can also possibly lead
to the generation of unacceptably high thermal stresses
within the line. It can in addition lead to the formation of
hydrates in cases when free water is present in the line.
Another part of the hazard arises because of the large
total e ux and high e ux rates that occur when the large
inventory of a typical line such as a sub-sea pipeline is
blown down.
In order to be able properly to assess the hazards
associated with depressurization of a pipeline containing
hydrocarbons, there is a need to be able to predict uid
pressure, uid and wall temperatures and e ux rate,
composition and phase. Several computer programs
have been developed to do this including:
BLOWDOWN
developed
Imperial
College principally for
15
by the authors at
the simulation of the
depressurization of networks of vessels and associated
pipework on the topsides of o shore oil and gas
platforms (and extensively validated for such networks)
and extended to simulation of the depressurization of
pipelines;
OLGA developed at SINTEF for the simulation of
two-phase
ow in pipelines;
PLAC7 developed by AEA Technology also for the
simulation
of two-phase ow in pipelines.
6
235
line;
line.
236
Line
69 9
29 9
Length,
m
Inner
diameter,
mm
Outer
diameter,
mm
Wall
roughness,
mm
100.0
100.0
154.0
52.0
168.6
60.9
0.05
0.05
Test
Line
Ori ce
diameter,
mm
P40
P42
P45
P47
P61
P63
P65
P66
69 9
69 9
69 9
69 9
29 9
29 9
29 9
29 9
154.0
154.0
75.0
50.0
52.0
35.0
52.0
35.0
Shape
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Equilateral
triangular
Test
Initial LPG
pressure,
bar a
Initial LPG
temperature,
C
Ambient air
temperature,
C
Wind
speed,
m s- 1
P40
P42
P45
P47
P61
P63
P65
P66
21.6
11.3
11.4
21.3
21.2
22.5
11.6
21.8
17.8
20.0
15.9
14.6
(?)
18.4
13.8
13.3
19.1
18.6
16.7
15.4
(?)
(?)
(?)
(?)
(?)
8.8
6.5
(?)
(?)
(?)
(?)
(?)
237
Balance equations
In order to close the system of equations describing
depressurization, mass and energy balances are performed. For pipelines, momentum balances are also
performed. The balances for each element of a pipeline
are linked together in an iterative scheme to satisfy the
boundary condition of ambient pressure (or choking
pressure if the ow becomes choked) at the open end of
the line or exit of the ori ce. The iterative variable is the
mass ow rate through the line.
Pressure and temperature changes
Allowance is made for the pressure change when a pipe
of one diameter joins a pipe of another diameter. In
particular, when there is a sudden enlargement of
diameter, the Borda-Carnot equation (or its two-phase
analogue) is used to determine the pressure change. No
other pressure changes (other than those arising continuously from friction at walls) are, however, allowed
for. Thus pressure changes at bends and tees, in
particular, are ignored. An energy balance is used to
determine the temperature change at expansions (or
contractions) and also tees arising from interconversion
of mechanical (kinetic) energy and thermal energy.
Allowance is also made for conversion of mechanical
(pressure) energy lost through friction at pipe walls into
thermal energy. This is especially important when the
ow in a given pipeline is fast, in particular when it is
choked or nearly choked.
METHODOLOGY
The approximate composition of the LPG used in the
tests is 95 mole% propane and 5 mole% butane.
Numerical tests using BLOWDOWN reveal that the
predictions are relatively insensitive to the precise initial
composition (the only signi cant e ect is on uid
temperatures towards the end of a depressurization).
Initial LPG pressures and temperatures are known (see
Table 3) for all tests except test P61, for which the initial
LPG temperature is unknown: a value of 17C has been
assumed. Ambient air temperatures are known for
tests P40, P42, P45 and P47 only (see Table 3). Air
temperatures of 17C have been assumed for tests P61,
P63, P65 and P66. Wind speeds are known for tests P42
and P45 only. Numerical tests made using BLOWDOWN reveal that the predictions are relatively
insensitive to the assumed wind speed: the only
signi cant e ect is on wall temperatures, which were
not measured in the tests. Accordingly, it has been
assumed that the wind speed for all tests is zero and thus
the ambient air is assumed to be freely-convecting. The
ambient air pressure (and hence the back-pressureon the
ow from the pipeline) is assumed to be 1 bar a for all
tests.
In tests P40, P42, P61 and P65 in which there is a fullbore depressurization, the equivalent ori ce diameter is
unambiguously that of the bore of the pipeline being
depressurized (assuming that the discs used to initiate the
tests ruptured fully: the evidencesuggests that they did so
for these tests) and the discharge coe cient is unity. In
tests P45, P47, P63 and P66, in which there is an ori ce at
the end of the line, the magnitude of the equivalent
238
Test
Nominal
ori ce
diameter,
mm
Adopted
ori ce
diameter,
mm
Adopted
discharge
coe cient
P45
P47
P63
P66
75.0
50.0
35.0
35.0
95.0
70.4
42.5
42.5
0.80
0.80
0.80
0.80
239
240
The pressure at the open end of the line in test P61 tends
to a value of about - 4 bar a when the depressurization is
complete. This is clearly impossible and re ects de ciencies in the raw pressure data for that test. It is, however,
di cult to correct the raw data: addition of 5 bar (say) to
all values seems of doubtful validity. For this reason, none
of the measured data have been modi ed in any way.
Predictions
Graphs P# #P show that there is generally at least
adequate, and often good, agreement between the
predictions and the measurements of uid pressure.
The discrepancy in pressure is less than about 2 bar at
any given instant. The corresponding discrepancy in time
is less than about 4 s at any given pressure. An exception
Trans IChemE, Vol 74, Part B, November 1996
241
arises at the open end of the line in test P61, for which the
measurements are clearly erroneous.
Graphs P##P show that the predictions all reproduce
the extremely rapid initial decrease in pressure corresponding to expansion of compressed liquid. They fail,
however, to reproduce any overshoot. This is because no
242
TEMPERATURE
Measurements
Graphs P##T, with the exception of graph P47T, all
exhibit an extremely rapid initial decrease in temperature
at the open end of the line to a temperature of about
10C and, indeed, a slight undershoot. The undershoot is
Predictions
Graphs P##T show that there is generally at least
adequate, and often good, agreement between the
predictions and the measurements of bulk uid temperature. The discrepancy in temperature is less than about
10C at any given instant. The corresponding discrepancy
in time is less than about 4s at any given temperature.
Graphs P##T show that the largest discrepancies
between the predictions and the measurements arise
towards the end of the depressurizations. The reason for
this is probably the sensitivity of the predictions to the
assumed composition of the LPG. Although adjustments
could have been made to the assumed composition to
achieve better agreement, this has not been done. Indeed,
no adjustments have been made to BLOWDOWN or to
any of the data used in the simulations (with the
exception of the equivalent ori ce diameters in tests
P45, P47, P63 and P66). The simulations are thus purely
predictive.
INVENTORY
Measurements
Graphs P63I and P66I show that the e ux from the
line is essentially una ected by the geometry of the ori ce
Trans IChemE, Vol 74, Part B, November 1996
Maximum fractional
residual liquid, v/v
P45
P47
P63
0.13
0.22
0.05
Predictions
Graphs P##I show that there is generally at least
adequate agreement between the predictions and the
measurements of uid inventory. The discrepancy in
inventory is less than about 10% of the initial inventory
at any given instant. The corresponding discrepancy in
time is less than about 4s at any given inventory, except
in test P47, when it is about 8s.
Graphs P45I and P47I show that the predicted
inventory tends to zero at the end of the depressurization
whereas the measured inventory is nite and positive.
The reason for this may be that the ori ce acts as a dam
in these tests, tending to hold liquid back in the pipeline.
Both Isle of Grain pipelines were levelled very
accurately (apparently to the order of mm). For the
full-bore tests (P40, P42, P61 and P65), there would be
no tendency for liquid to be held back and all of it
would be expected to drain out eventually (though the
drainage rate would generally be insigni cant compared with the pressure-induced e ux from the line).
For the tests in which there is an ori ce at the end of
the line (P45, P47, P63 and P66), if the liquid level at
the end of the depressurizations were to be coincident
with the bottom of the ori ce, then elementary
geometry can be used to estimate the maximum volumes
of residual liquid held back. The results of such a
calculation (based on the adopted equivalent ori ce
diameters given in Table 4, as opposed to the nominal
ones, and normalized with respect to the initial liquid
volume) are given in Table 5. Note that no estimate is
given for test P66 since a triangular ori ce was used for
that test and its orientation appears not to have been
recorded.
Clearly, it is most unlikely that the maximum residual
volume would in fact remain in the line at the end of a
depressurization. Indeed, the measurements suggest that
around half of the maximum remains in tests P45 and
P47 (that in test P63 is almost undiscernible). Such
residual liquid might have a signi cant e ect on the
temperature of the bulk uid towards the end of a
depressurization.
Graphs P# #I show that the predicted inventory is
consistently greater than the measured one (except
Trans IChemE, Vol 74, Part B, November 1996
243
CONCLUSION
The objective of the work reported here was validatory
comparison of the predictions of BLOWDOWN with
some of the Isle of Grain test data. The predictions have
been shown to be in at least adequate, and often good,
agreement with the Isle of Grain measurements, permitting increased con dence to be placed in predictions
made using BLOWDOWN.
REFERENCES
1. Haque, M. A., Richardson,S. M., Saville,G. and Chamberlain, G.,
1990, Rapid depressurizationof pressure vessels, J Loss Prev Proc
Ind, 3: 47.
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of pressurevessels. I. Computer model, Trans IChemE, 70 (B1): 3
9.
3. Haque, M. A., Richardson,S. M., Saville,G., Chamberlain, G. and
Shirvill, L., 1992, Blowdown of pressure vessels. II. Experimental
validation of computer model and case studies, Trans IChemE, 70
(B1): 1017.
4. Richardson, S. M. and Saville, G., 1991, Blowdown of pipelines,
Oshore Europe 91 (Society of Petroleum Engineers, Aberdeen),
paper SPE 23070.
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pipelines, Major Hazards Onshore and Oshore, Symposium Series
No. 130, 195210 (IChemE, Rugby, UK).
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dynamic two- uid model OLGA: theory and application, SPE
Production Engineering, 6: 171180.
7. Hall, A. R. W., Butcher, G. R. and Teh, C. E., 1993,
Transient simulation of two-phase hydrocarbon ows in
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8. Cowley, L. T. and Tam, V. H. Y., 1988, Consequences of
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GASTECH 88, 13th International LNG/LPG Conference, Kuala
Lumpur.
244
ACKNOWLEDGEMENTS
The experimental data upon which this paper is based have been
made available by Shell Research (Thornton). The analysis of the data
was funded by the Health and Safety Executive.
ADDRESS
Correspondence concerning this paper should be addressed to
Professor S.M. Richardson, Department of Chemical Engineering,
Imperial College, Prince Consort Road, London SW7 2BY. E-mail:
s.m.richardson@ic.ac.uk
The manuscript was received 7 June 1996 and accepted for publication
12 July 1996.