Operating Instructions: Vegapuls WL 61
Operating Instructions: Vegapuls WL 61
Operating Instructions: Vegapuls WL 61
VEGAPULS WL 61
4 20 mA/HART - two-wire
Document ID:
38061
Radar
Contents
Contents
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General instructions . . . . . . . . . . . . . .
Mounting versions . . . . . . . . . . . . . . .
Mounting preparations, mounting strap.
Mounting instructions . . . . . . . . . . . . .
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10
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Structure . . . . . . . . . . . . . . . . . . . .
Principle of operation . . . . . . . . . . .
Packaging, transport and storage . .
Accessories and replacement parts .
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Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scale the indication . . . . . . . . . . . . . . . . . . . . . . . . .
22
22
23
Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter adjustment with PACTware . . . . . . . . . . . .
Saving the parameter adjustment data . . . . . . . . . . . .
25
26
27
28
28
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
38061-EN-110616
DD adjustment programs . . . . . . . . . . . . . . . . . . . . .
Communicator 375, 475 . . . . . . . . . . . . . . . . . . . . . .
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Mounting
4.1
4.2
4.3
4.4
Authorised personnel . . . . . . . . . . . . . .
Appropriate use . . . . . . . . . . . . . . . . . .
Warning about misuse . . . . . . . . . . . . .
General safety instructions . . . . . . . . . .
CE conformity . . . . . . . . . . . . . . . . . . .
Fulllment of NAMUR recommendations
Radio approval for Europe . . . . . . . . . .
Environmental instructions. . . . . . . . . . .
Product description
3.1
3.2
3.3
3.4
4
4
4
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
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35
36
37
37
9.2
9.3
9.4
9.5
9.6
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10 Dismounting
11 Supplement
11.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
44
38061-EN-110616
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence
Numbers set in front indicate successive steps in a procedure.
38061-EN-110616
38061-EN-110616
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modications are explicitly forbidden.
The safety approval markings and safety tips on the device must also
be observed.
2.5 CE conformity
The device fullls the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a conrmation
of successful testing. You can nd the CE conformity declaration in the
download area of www.vega.com.
38061-EN-110616
3 Product description
3 Product description
3.1 Structure
Type label
The type label contains the most important data for identication and
use of the instrument:
1
2
3
4
5
6
7
8
9
12
11
10
Fig. 1: Structure of the type label (example)
1
2
3
4
5
6
7
8
9
10
11
12
Serial number
The serial number on the type label of the instrument allows you to call
up the order data, operating instructions manuals, sensor data for the
service DTM as well as the test certicate (depending on the
instrument). To do this, go to www.vega.com, "VEGA Tools" and
"serial number search".
Scope of delivery
38061-EN-110616
Instrument type
Product code
Approvals
Electronics
Protection rating
Measuring range
Process and ambient temperature, process pressure
Material, wetted parts
Hardware and software version
Order number
Serial number of the instrument
ID numbers, instrument documentation
Radar sensor
Documentation
- this operating instructions manual
- Ex-specic "Safety instructions" (with Ex versions)
3 Product description
-
Functional principle
The antenna of the radar sensor emits short radar pulses with a
duration of approx. 1 ns. These pulses are reected by the product
and received by the antenna as echoes. The running time of the radar
pulses from emission to reception is proportional to the distance and
hence to the level. The determined level is converted into an
appropriate output signal and outputted as measured value.
Transport
Transport inspection
Storage
Storage and transport temperature see chapter "Supplement Technical data - Ambient conditions"
Relative humidity 20 85 %
38061-EN-110616
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3 Product description
38061-EN-110616
4 Mounting
4 Mounting
4.1 General instructions
Suitability for the process conditions
Make sure that all parts of the instrument exposed to the process, in
particular the active measuring component, process seal and process
tting, are suitable for the existing process conditions. These include
above all the process pressure, process temperature as well as the
chemical properties of the medium.
You can nd the specications in chapter "Technical data" or on the
type label.
The most simple way to mount the instrument is via a straining clamp.
For this purpose, the connection cable is provided with a strain relief
rope of Kevlar. This rope must be anchored separately.
In order to avoid faulty measured values, make sure that the sensor
does not oscillate.
Fig. 2: Mounting via the connection cable, for example, via a straining clamp
38061-EN-110616
10
4 Mounting
Mounting bracket
> 200 mm
(7.87")
Mounting strap
38061-EN-110616
11
4 Mounting
45
In some cases, for example in a closed storm overow basin with little
space between ceiling and water surface, horizontal mounting of the
sensor is recommended. The radar impulses must be directed via a
45 reector - for example a stainless steel sheet - to the water
surface.
> 50 mm
(1.97")
38061-EN-110616
12
4 Mounting
Flange
38061-EN-110616
There are two dierent versions for screwing the strap to the sensor.
Depending on the selected version, the sensor can be rotated innitely
variable in the strap through 180 or in three steps 0, 90 and 180.
13
4 Mounting
14
Marking bar
38061-EN-110616
4 Mounting
Mounting position
> 200 mm
(7.87")
38061-EN-110616
15
4 Mounting
Fig. 11: Mounting of the radar sensor on vessels with conical bottom
Inowing medium
Do not mount the instrument in or above the lling stream. Make sure
that you detect the product surface, not the inowing product.
16
38061-EN-110616
Socket
4 Mounting
80 mm / 3.15"
300 mm / 11.8"
100 mm / 4"
500 mm / 19.69"
125 mm / 5"
600 mm / 23.6"
150 mm / 6"
800 mm / 31.5"
Sensor orientation
Vessel installations
38061-EN-110616
17
4 Mounting
Foam generation
Through the action of lling, stirring and other processes in the vessel,
compact foams that considerably damp the emitted signals may form
on the product surface.
If foams are causing measurement errors, the biggest possible radar
antennas, the electronics with increased sensitivity or low frequency
radar sensors (C band) should be used.
As an alternative, sensors with guided microwave can be used. These
are unaected by foam generation and are best suited for such
applications.
The short examples give you introductory information on the ow
measurement. Detailed planning information is available from ume
manufacturers and in special literature.
3 ... 4 hmax
dmin
90
2 mm x hmax
50 mm
hmax
90
Fig. 16: Flow measurement with rectangular ume: dmin. = min. distance of the
sensor (see chapter "Technical data"); hmax. = max. lling of the rectangular
ume
Overow orice (side view)
Headwater
Tail water
Overfall orice (view from bottom water)
18
38061-EN-110616
1
2
3
4
4 Mounting
l
l
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l
3 ... 4 x hmax
d
90
hmax
2
1
Position sensor
Venturi ume
38061-EN-110616
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19
Power supply and current signal are carried on the same two-wire
cable. The voltage supply range can dier depending on the
instrument version.
The data for power supply are specied in chapter "Technical data".
Provide a reliable separation between the supply circuit and the mains
circuits according to DIN VDE 0106 part 101.
Keep in mind the following additional factors that inuence the
operating voltage:
l
Connection to signal
conditioning instruments
Connection cable
20
38061-EN-110616
For instruments with housing and cable gland, use cable with round
cross-section. A cable outer diameter of 5 9 mm (0.2 0.35 in)
ensures the seal eect of the cable gland. If you are using cable with a
dierent diameter or cross-section, exchange the seal or use a
suitable cable gland.
+
1
2
Fig. 18: Wire assignment x-connected connection cable
1
2
brown (+) and blue (-) to power supply or to the processing system
Shielding
38061-EN-110616
21
1
Fig. 19: Connection of VEGADIS 62 to the sensor
1
2
3
4
Sensor
VEGADIS 62
HART resistor > 150 (with low impedance power supply necessary)
Voltage supply/Processing
Min./Max. adjustment
zero/span adjustment (live adjustment)
Damping
22
38061-EN-110616
Move further to the menu item "MB begin", there the max. measuring
distance is displayed, for example the default setting 15 m.
Edit this value via "OK" and adjust the requested value via [] and [],
for example 5 m. Save the value via "OK", the VEGAPULS WL 61
displays briey "Wait", the the value is transferred to the sensor.
Move further to the menu item "MB end", there the min. measuring
distance is displayed, for example the default setting 0 m.
Proceed in the same way for "MB end, by entering for example the
value 12 m and save as described before.
The min./max. adjustment is thereby nished. After "[ESC]" is
pressed, the display shows in the measured value display the currently
measured level in m (digital) and the level on the bargraph
(quasianalogue).
38061-EN-110616
For this purpose, push "OK" to reach the adjustment menu. Select with
[] and [] the submenu "Indication" and conrm with "OK". Then
move to the menu item "Unit". There the actual indicating unit of the
sensor and the VEGAPULS WL 61 is displayed, for example, "m".
23
Edit the indicating unit, select % and save the value with "OK".
After "[ESC]" the display in the measured value indication shows the
level in % (digitally) and on the bargraph (quasianalogue). With these
values, the displays are anticyclical.
38061-EN-110616
24
N
OPE
USB
TWIST
LO
CK
1
5
Fig. 20: Connecting the PC to the signal cable
1
2
3
4
5
Sensor
HART resistance 250 (optional depending on processing)
Connection cable with 2 mm pins and terminals
Processing system/PLC/Voltage supply
Interface adapter, for example VEGACONNECT 4
38061-EN-110616
Note:
With power supply units with integrated HART resistance (internal
resistance approx. 250 ), an additional external resistance is not
necessary. This applies, e.g. to the VEGA instruments VEGATRENN
149A, VEGAMET 381, VEGAMET 391. Common Ex separators are
also usually equipped with a sucient current limitation resistance. In
such cases, the interface converter can be connected parallel to the
4 20 mA cable (dashed line in the previous illustration).
25
3
1
1
2
on
%
VEGAMET 381
OPE
CK
LO
TWIST
USB
Sensor
Connection cable with 2 mm pins
Signal conditioning instrument, e.g. VEGAMET 381
Interface adapter, for example VEGACONNECT 4
38061-EN-110616
26
Standard/Full version
38061-EN-110616
27
38061-EN-110616
28
Event memory
The instrument also has an integrated event memory with time stamp.
Up to 500 events are automatically stored in the sensor and are delete
protected. Each entry contains date/time, event time, event description
and value.
Event types are, for example, parameter modications, status and
error messages as well as switch on and switch o times. The data
remain also in case of voltage interruption.
The data are read out via a PC with PACTware/DTM or the control
system with EDD.
38061-EN-110616
29
Failure - red
Function check - orange
Out of specication - yellow
Maintenance - blue
30
38061-EN-110616
The following table shows the error codes and text messages in the
status message "Failure" and gives information on the reason and
rectication. Keep in mind that some specication are only valid for
four-wire instruments and the electronics with VEGAPULS WL 61
cannot be exchanged by the user.
Code
Text message
Cause
F013
no measured
value available
Removal
38061-EN-110616
F017
l Adjustment not within spe- l Change adjustment accorcication
ding to the limit values
Adjustment
(dierence between min.
span too small
and max. 10 mm)
F025
Error in the linearization
table
F036
No operable
software
F040
Error in the
electronics
l Hardware defect
F080
F105
Determine
measured value
F113
Communication error
l EMC interferences
l Remove EMC inuences
l Transmission error with the l Exchange 4-wire power
external communication
supply unit or electronics
with 4-wire power supply
unit
F125
l Temperature of the electronics in the non-specied
Unpermissible
section
electronics
temperature
31
Function check
Out of specication
Code
Text message
Cause
Removal
F260
Error in the
calibration
l Error in the calibration car- l Exchange of the electroried out in the factory
nics
l Error in the EEPROM
l Send instrument for repair
F261
Error in the
conguration
l Repeat setup
l Repeat reset
F264
Installation/Setup error
F265
Measurement
function disturbed
The following table shows the error codes and text messages in the
status message "Function check" and provides information on causes
as well as corrective measures.
Code
Text message
Cause
Removal
C700
Simulation
l Simulation active
l Finish simulation
l Wait for the automatic end
after 60 mins.
The following table shows the error codes and text messages in the
status message "Out of specication" and provides information on
causes as well as corrective measures.
38061-EN-110616
32
Code
Text message
Cause
S600
l Temperature of the electronics in the non-specied
Unpermissible
section
electronics
temperature
S601
Overlling
38061-EN-110616
Maintenance
Removal
The following table shows the error codes and text messages in the
status message "Maintenance" and provides information on causes as
well as corrective measures.
Code
Text message
Cause
Removal
M500
Error with the
reset delivery
status
l Repeat reset
l Load XML le with sensor
data into the sensor
M501
Error in the
non-active linearization
table
M502
Error in the
diagnosis memory
M503
Reliability too
low
l The echot/noise ratio is the l Check installation and prosmall for a reliable measucess conditions
rement
l Clean the antenna
l Change polarisation direction
l Use instrument with higher
sensitivity
M504
Error on an
device interface
l Hardware defect
l Check connections
l Exchange of the electronics
l Send instrument for repair
33
Code
Text message
Cause
Removal
M505
No echo available
Fault rectication
The rst measures to be taken are to check the output signal as well as
to evaluate the error messages via the indicating and adjustment
module. Further comprehensive diagnostics can be carried out on a
PC with the software PACTware and the suitable DTM. In many cases,
the causes can be determined this way and faults rectied.
Checking the 4 20 mA
signal
Cause
Removal
Voltage supply
missing
Check connection according to chapter "Connection steps" and if necessary, correct according to chapter
"Wiring plan"
Check cables for breaks; repair if
necessary
34
38061-EN-110616
Current signal
Electronics moExchange the instrument or send it in
greater than 22 mA dule in the sensor for repair
or less than
defective
3.6 mA
Sensor
Voltage supply
Interface adapter VEGACONNECT 4
PC with PACTware
Current sensor software as le
38061-EN-110616
Caution:
Keep in mind that a software update can lead to expiry of the
approvals. You can nd detailed information on our homepage www.
vega.com.
Prepare update
Connect the sensor to power supply and provide a connection from the
PC to the instrument via the interface adapter. Start PACTware and
move via the menu "Project" to the VEGA project assistant. Select
"USB" and "Set instruments online". Activate the project assistant with
"Start". It automatically sets up the connection to the sensor and then
signals "Search complete".
Select the sensor in the project and move in the PACTware menu bar
to "Instrument data". The select "Additional functions" and "Software
update". PACTware now checks the actual hardware and software
version of the sensor and displays the data. This process takes
approx. 60 s.
Push the button "Update software" and select the previously extracted
XML le. Then the software update can be started. The additional les
are installed automatically. Depending on the sensor, this procedure
lasts up to 1 hour. Then the message appears ""Software update
successfully executed".
35
38061-EN-110616
36
10 Dismounting
10 Dismounting
10.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
10.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative eects on humans and the environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
38061-EN-110616
37
11 Supplement
11 Supplement
11.1 Technical data
General data
Materials, wetted parts
- Adapter ange
PP
Antenna
PBT-GF 30
Focussing lense
PP
PP
Mounting strap
316L
316L
304
Housing
PE hard
G1 A
4 Nm
Input variable
The measured variable is the distance between the
process tting of the sensor and the product
surface. The reference plane is the lower side of the
ange.
38
38061-EN-110616
Measured variable
11 Supplement
Reference plane
Measured variable, max. measuring range
Antenna length
Useful measuring range
15 m (49.21 ft)
4 20 mA/HART
7.0
Signal resolution
0.3 A
22 mA
Starting current
Load
0 999 s
38061-EN-110616
SV (Secondary Value)
TV (Third Value)
QV (Fourth Value)
Resolution, digital
1)
39
11 Supplement
Relative humidity
45 75 %
Air pressure
Reector
Corner reector
False reections
10 mm (0.394 in)
2 mm (0.079 in)
0
- 2 mm (- 0.079 in)
0,5 m (1.6 ft)
- 10 mm (- 0.394 in)
1 2
Fig. 25: Deviation under reference conditions
1
2
3
Reference plane
Antenna edge
Recommended measuring range
Reproducibility
1 mm
<50 mm
<15 A
40
38061-EN-110616
11 Supplement
Deviation on the current output by strong,
high frequency electromagnetic elds within
EN 61326
<150 A
450 ms
3s
1 m/min
Beam angle3)
10
Emitted HF power4)
- Average spectral transmission power
density
< 1 W/cm
Ambient conditions
Ambient, storage and transport temperature
Process conditions
For the process conditions, please also note the specications on the type label. The lower value
always applies.
Vessel pressure
Vibration resistance5)
- With adapter ange
-
38061-EN-110616
IP 68 cable gland
Connection cable
- Structure
2)
3)
4)
5)
Time span after a sudden distance change of max. 0.5 m until the output
signal reaches for the rst time 90% of the nal value (IEC 61298-2).
Outside the specied beam angle, the energy of the radar signal has a level
which is reduced by 50 % (-3 dB)
EIRP: Equivalent Isotropic Radiated Power
Tested according to the guidelines of German Lloyd, GL directive 2.
41
11 Supplement
Wire cross-section
Standard length
6 m (19.69 ft)
Max. length
Diameter approx.
8 mm (0.315 in)
PUR
Colour - standard
Black
Colour - Ex-version
Blue
UL94-V0
Integrated clock
Date format
Day.Month.Year
Time format
12 h/24 h
CET
1 C (1.8 F)
Accuracy
1 C (1.8 F)
Voltage supply
Operating voltage
- Non-Ex instrument
-
Ex-ia instrument
Interpolation protection
9.6 36 V DC
9.6 30 V DC
Available
for 18 V<
UN
< 36 V
42
38061-EN-110616
Load
11 Supplement
1200
927
750
500
1
250
4
9,6
12
14 15,1 16
18
20
22
24
26
28
30
32
34
36
HART load
Voltage limit Ex-ia instrument
Voltage limit non-Ex/Ex-d instrument
Operating voltage
IP 66/IP 68 (2 bar)
Overvoltage category
III
Protection class
II
Approvals
Instruments with approvals can have dierent technical data depending on the version.
38061-EN-110616
That's why the associated approval documents have to be noted with these instruments. They are
part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial
number search" as well as via "Downloads" and "Approvals".
43
11 Supplement
11.2 Dimensions
The following dimensional drawings represent only an extract of the
possible versions. Detailed dimensional drawings can be downloaded
on www.vega.com under "Downloads" and "Drawings".
38061-EN-110616
44
11 Supplement
VEGAPULS WL 61 - version with mounting strap
2,5 mm
(0.10")
125 mm
(4.92")
75 mm
(2.95")
107 mm
(4.21")
9 mm
(0.35")
115 mm
(4.53")
9 mm
(0.35")
38061-EN-110616
85 mm
(3.35")
12 mm
(0.47")
PP
15 mm
(0.59")
8,5 mm
(0.34")
19 mm
(0.75")
PBT-GF30
98 mm
(3.86")
300 mm
(11.81")
1.4301
12 mm
(0.47")
Fig. 27: VEGAPULS WL 61 - version with mounting bracket 170 or 300 mm in length
45
11 Supplement
19 mm
(0.75")
126 mm
(4.96")
10,5 mm
(0.41")
107 mm
(4.21")
21 mm
(0.83")
75 mm (2.95")
115 mm (4.53")
156 mm (6.14")
200 mm (7.87")
38061-EN-110616
46
11 Supplement
VEGAPULS WL 61 - version with adapter ange
DN100 PN16
220
180
18
8x45(=360)
DN150 PN16
285
240
8x45(=360)
228,6
190,5
22
19,1
279,4
241,3
22,4
8x45(=360)
210
175
19
8x45(=360)
280
240
23
8x45(=360)
DN100 PN16
8.66"
7.09"
0.71"
8x45(=360)
DN150 PN16
11.22"
9.45"
0.87"
8x45(=360)
9.00"
7.50"
0.75"
8x45(=360)
11.00"
9.50"
0.88"
8x45(=360)
8.27"
6.89"
0.75"
8x45(=360)
11.02"
9.45"
0.91"
8x45(=360)
mm
107 mm
(4.21")
1
15 mm
(0.59")
143 mm
(5.63")
75 mm (2.95")
98 mm (3.86")
115 mm (4.53")
8 mm
(0.32")
20 mm
(0.79")
138 mm (5.43")
31 mm
(1.22")
inch
8x45(=360)
126 mm (4.96")
k
D
Fig. 29: VEGAPULS WL 61 - adapter ange DN 100/4"/JIS 100 as well as DN 150/6"/JIS 150
Adapter ange
Seal
38061-EN-110616
1
2
47
11 Supplement
11.4 Trademark
All the brands as well as trade and company names used are property
of their lawful proprietor/originator.
38061-EN-110616
48
Index
INDEX
A
Accessory
- External indicating and adjustment unit 9
- Interface adapter 9
Application area 8
Packaging 8
Polarisation plane 14
R
Repair 36
C
Check signal 34
Connection cable 20
D
DD (Device Description) 28
S
Sensor orientation 17
Serial number 7
Service hotline 35
Status messages 30
Storage 8
E
T
Vessel installations 17
Voltage supply 20
Type label 7
Fault rectication 34
Flow measurement
- Khafagi-Venturi ume 19
- Rectangular ume 18
Foam generation 18
Functional principle 8
H
HART resistor 25
I
Inowing medium 16
M
Measured value memory 29
Mounting
- Bracket 11
- Flange 13
- Straining clamp 10
- Strap 11
Mounting position 15
38061-EN-110616
N
NAMUR NE 107
- Failure 31
- Function check 32
- Maintenance 33
- Out of specication 32
VEGAPULS WL 61 4 20 mA/HART - two-wire
49
Index
38061-EN-110616
50
38061-EN-110616
Index
51
Printing date:
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: info@de.vega.com
www.vega.com
ISO 9001
38061-EN-110616