Engineering Example Calculation
Engineering Example Calculation
Engineering Example Calculation
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1,2004 Edition, 2005 Addenda
with Advanced Pressure Vessel, Version: 9.1.1
Vessel is ASME Code Stamped
NAMEPLATE INFORMATION
Shell MAWP:
Channel MAWP:
MDMT:
Serial Number(s):
__________________________________
__________________________________
2004
RT 1-S, RT 1-T
NONE-S, NONE-T
Signatures
Designed by:_______________________________________________________________ Date: ____/____/____
Jason Diercks
250.0000
0.0625
0.0000
42.0000
42.1250
232.48
1499.57
Design Temperature:
650
Joint Efficiency:
100
Factor B Chart: CS-2
Material Stress (hot):
18800
Material Stress (cold):
20000
Actual Circumferential Stress:
16970
Actual Longitudinal Stress:
8385
in.
in.
in.
in.
in.
Sq. Ft.
Gal.
F
%
PSI
PSI
PSI
PSI
Specific Gravity:
1.00
Weight of Fluid: 12527.48 lb.
Total Flooded Shell Weight: 15466.45 lb.
Shell Weight: 2938.97 lb.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
200.00 PSI
-20 F
-35 F
PSI
in.
in.
Design Temperature:
650 F
Ext. Nominal t:
0.3125 in.
Nominal L/Do:
2.9326
Nominal Do/t: 170.5000
Nominal Factor A: 0.0002268
Nominal Factor B:
2849 PSI
PSI
PR
2SE + 0.4P
200.00 * 21.0625
2 * 18800 * 1.00 + 0.4 * 200.00
PR
SE - 0.6P
200.00 * 21.0625
18800 * 1.00 - 0.6 * 200.00
4B
3(Do / t)
4 * 2849
3 * ( 42.6250 / 0.2500 )
50t
Rf
50 * 0.3125
= elongation of 0.74 %
21.1563
Page 1 of 76
6.0000
0.0000
0.0625
0.0000
5
4.8130
4.9380
0.6250
0.6250
9.8760
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
650 F
Nozzle Efficiency (E):
100 %
Joint Efficiency (E 1):
1.00
Factor B Chart: CS-2
Allowable Stress at Design Temperature (Sn):
17100 PSI
Allowable Stress at Ambient Temperature:
17100 PSI
Correction Factor (F):
1.00
Passes through a Category A Joint:
No
Nozzle Pipe Schedule:
80
Nozzle Wall Thickness(new):
0.3750 in.
Nozzle Wall Thickness(corroded):
0.3125 in.
Upper Weld Leg Size(Weld 41):
0.2500 in.
Internal Weld Leg Size(Weld 43):
0.0000 in.
Outside Groove Weld Depth:
0.3125 in.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
0.00 PSI
-20 F
-155 F
0.2500 in.
8.0000 in.
18800
20000
0.1786
0.2500
PSI
PSI
in.
in.
0.3125 in.
0.2500 in.
Page 2 of 76
tr =
200.00 * 21.0625
SE - 0.6P
= 0.2255 in.
PRn
200.00 * 2.4690
SE - 0.6P
= 0.0291 in.
trn =
3 * Do * Pa
4B
3 * 5.5630 * 15.00
= 0.0193 in.
4 * 3283
fr3 =
Sn
Sv
Sn
Sv
17100
18800
17100
18800
= 0.9096
fr2 =
= 0.9096
fr4 =
Sn
Sv
Sp
Sv
17100
18800
18800
18800
= 0.9096
= 1.0000
PRn
SE - 0.6P
+ Ca + ext. Ca =
200.00 * 2.4690
17100 * 1.00 - 0.6 * 200.00
+ 0.0625 + 0.0000
= 0.0916 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
200.00 * 21.0625
18800 * 1 - 0.6 * 200.00
+ 0.0625 + 0.0000
= 0.2880 in.
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
15.00 * 21.0625
18800 * 1 - 0.6 * 15.00
+ 0.0625 + 0.0000
= 0.1250 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2)
= 0.2880 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca
= 0.2882 in.
= 0.2880 in.
Wall thickness = tn * 0.875(pipe) = 0.3281 is greater than or equal to UG-45 value of 0.2880
Page 3 of 76
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.0291) * 0.9096 * 0.2500 = 0.3222 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3125 - 0.0291) * 0.9096 * (2.5 * 0.3125 + 0.2500) = 0.5317 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.1398 sq. in., which is
Page 4 of 76
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.0193) * 0.9096 * 0.2500 = 0.3334 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3125 - 0.0193) * 0.9096 * (2.5 * 0.3125 + 0.2500) = 0.5500 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.1983 sq. in., which is
Page 5 of 76
= 0.2500 in.
0.1750
= 0.2500 in.
0.7
= 0.2500 in.
= 0.1786 in.
0.7
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 9212 PSI
= 12654 PSI
= 30800 lb.
= 18300 lb.
= 27600 lb.
= 20700 lb.
= 27600 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.1263 - 0.1196 + 2 * 0.3125 * 0.9096 * (1.00 * 0.2500 - 1.0000 * 0.2255)] * 18800
= 19200 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.3222 + 0.6093 + 0.0568 + 0.0319) * 18800
= 19200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (0.3222 + 0.0000 + 0.0568 + 0.0000 + 2 * 0.3125 * 0.2500 * 0.9096) * 18800 = 9800 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.3222 + 0.0000 + 0.6093 + 0.0568 + 0.0319 + 0.0000 + 2 * 0.3125 * 0.2500 * 0.9096) * 18800
= 21900 lb.
Check Strength Paths
Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 20700 + 30800
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
18300 + 27600 + 27600 + 0
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 20700 + 0 + 27600
Page 6 of 76
= 51500 lb.
= 73500 lb.
= 48300 lb.
= 11455 lb.
Page 7 of 76
6.0000
0.0000
0.0625
0.0000
5
4.8130
4.9380
0.6250
0.6250
9.8760
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
650 F
Nozzle Efficiency (E):
100 %
Joint Efficiency (E 1):
1.00
Factor B Chart: CS-2
Allowable Stress at Design Temperature (Sn):
17100 PSI
Allowable Stress at Ambient Temperature:
17100 PSI
Correction Factor (F):
1.00
Passes through a Category A Joint:
No
Nozzle Pipe Schedule:
80
Nozzle Wall Thickness(new):
0.3750 in.
Nozzle Wall Thickness(corroded):
0.3125 in.
Upper Weld Leg Size(Weld 41):
0.2500 in.
Internal Weld Leg Size(Weld 43):
0.0000 in.
Outside Groove Weld Depth:
0.3125 in.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
0.00 PSI
-20 F
-155 F
0.2500 in.
8.0000 in.
18800
20000
0.1786
0.2500
PSI
PSI
in.
in.
0.3125 in.
0.2500 in.
Page 8 of 76
tr =
200.00 * 21.0625
SE - 0.6P
= 0.2255 in.
PRn
200.00 * 2.4690
SE - 0.6P
= 0.0291 in.
trn =
3 * Do * Pa
4B
3 * 5.5630 * 15.00
= 0.0193 in.
4 * 3283
fr3 =
Sn
Sv
Sn
Sv
17100
18800
17100
18800
= 0.9096
fr2 =
= 0.9096
fr4 =
Sn
Sv
Sp
Sv
17100
18800
18800
18800
= 0.9096
= 1.0000
PRn
SE - 0.6P
+ Ca + ext. Ca =
200.00 * 2.4690
17100 * 1.00 - 0.6 * 200.00
+ 0.0625 + 0.0000
= 0.0916 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
200.00 * 21.0625
18800 * 1 - 0.6 * 200.00
+ 0.0625 + 0.0000
= 0.2880 in.
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
15.00 * 21.0625
18800 * 1 - 0.6 * 15.00
+ 0.0625 + 0.0000
= 0.1250 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2)
= 0.2880 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca
= 0.2882 in.
= 0.2880 in.
Wall thickness = tn * 0.875(pipe) = 0.3281 is greater than or equal to UG-45 value of 0.2880
Page 9 of 76
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.0291) * 0.9096 * 0.2500 = 0.3222 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3125 - 0.0291) * 0.9096 * (2.5 * 0.3125 + 0.2500) = 0.5317 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.1398 sq. in., which is
Page 10 of 76
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.0193) * 0.9096 * 0.2500 = 0.3334 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3125 - 0.0193) * 0.9096 * (2.5 * 0.3125 + 0.2500) = 0.5500 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.1983 sq. in., which is
Page 11 of 76
= 0.2500 in.
0.1750
= 0.2500 in.
0.7
= 0.2500 in.
= 0.1786 in.
0.7
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 9212 PSI
= 12654 PSI
= 30800 lb.
= 18300 lb.
= 27600 lb.
= 20700 lb.
= 27600 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.1263 - 0.1196 + 2 * 0.3125 * 0.9096 * (1.00 * 0.2500 - 1.0000 * 0.2255)] * 18800
= 19200 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.3222 + 0.6093 + 0.0568 + 0.0319) * 18800
= 19200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (0.3222 + 0.0000 + 0.0568 + 0.0000 + 2 * 0.3125 * 0.2500 * 0.9096) * 18800 = 9800 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.3222 + 0.0000 + 0.6093 + 0.0568 + 0.0319 + 0.0000 + 2 * 0.3125 * 0.2500 * 0.9096) * 18800
= 21900 lb.
Check Strength Paths
Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 20700 + 30800
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
18300 + 27600 + 27600 + 0
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 20700 + 0 + 27600
Page 12 of 76
= 51500 lb.
= 73500 lb.
= 48300 lb.
= 11455 lb.
Page 13 of 76
6.0000
0.0000
0.0625
0.0000
3.5
3.3640
3.4890
0.4688
0.4688
6.9780
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
350 F
Nozzle Efficiency (E):
100 %
Joint Efficiency (E 1):
1.00
Factor B Chart: CS-2
Allowable Stress at Design Temperature (Sn):
17100 PSI
Allowable Stress at Ambient Temperature:
17100 PSI
Correction Factor (F):
1.00
Passes through a Category A Joint:
No
Nozzle Pipe Schedule:
80
Nozzle Wall Thickness(new):
0.3180 in.
Nozzle Wall Thickness(corroded):
0.2555 in.
Upper Weld Leg Size(Weld 41):
0.1875 in.
Internal Weld Leg Size(Weld 43):
0.0000 in.
Outside Groove Weld Depth:
0.2500 in.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
0.00 PSI
-20 F
-155 F
0.1875 in.
6.0000 in.
20000
20000
0.1339
0.1875
PSI
PSI
in.
in.
0.2500 in.
0.1875 in.
Page 14 of 76
tr =
150.00 * 21.0625
SE - 0.6P
= 0.1587 in.
PRn
150.00 * 1.7445
SE - 0.6P
= 0.0154 in.
trn =
3 * Do * Pa
4B
3 * 4.0000 * 15.00
= 0.0154 in.
4 * 2931
fr3 =
Sn
Sv
Sn
Sv
17100
20000
17100
20000
= 0.8550
fr2 =
= 0.8550
fr4 =
Sn
Sv
Sp
Sv
17100
20000
20000
20000
= 0.8550
= 1.0000
PRn
SE - 0.6P
+ Ca + ext. Ca =
150.00 * 1.7445
17100 * 1.00 - 0.6 * 150.00
+ 0.0625 + 0.0000
= 0.0779 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
150.00 * 21.0625
20000 * 1 - 0.6 * 150.00
+ 0.0625 + 0.0000
= 0.2212 in.
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
15.00 * 21.0625
20000 * 1 - 0.6 * 15.00
+ 0.0625 + 0.0000
= 0.1250 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2)
= 0.2212 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca
= 0.2602 in.
= 0.2212 in.
Wall thickness = tn * 0.875(pipe) = 0.2782 is greater than or equal to UG-45 value of 0.2212
Page 15 of 76
= 0.1875 in.
0.1313
= 0.1875 in.
0.7
= 0.1875 in.
= 0.1339 in.
0.7
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 9800 PSI
= 12654 PSI
= 18000 lb.
= 9870 lb.
= 14900 lb.
= 12400 lb.
= 14900 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.5655 - 0.0983 + 2 * 0.2555 * 0.8550 * (1.00 * 0.1875 - 1.0000 * 0.1587)] * 20000
= 9600 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1925 + 0.3750 + 0.0301 + 0.0179) * 20000
= 12300 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (0.1925 + 0.0000 + 0.0301 + 0.0000 + 2 * 0.2555 * 0.1875 * 0.8550) * 20000 = 6090 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.1925 + 0.0000 + 0.3750 + 0.0301 + 0.0179 + 0.0000 + 2 * 0.2555 * 0.1875 * 0.8550) * 20000
= 13900 lb.
Check Strength Paths
Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 12400 + 18000
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
9870 + 14900 + 14900 + 0
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 12400 + 0 + 14900
Page 16 of 76
= 30400 lb.
= 39670 lb.
= 27300 lb.
= 7500 lb.
Page 17 of 76
6.0000
0.0000
0.0625
0.0000
3.5
3.3640
3.4890
0.4688
0.4688
6.9780
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
350 F
Nozzle Efficiency (E):
100 %
Joint Efficiency (E 1):
1.00
Factor B Chart: CS-2
Allowable Stress at Design Temperature (Sn):
17100 PSI
Allowable Stress at Ambient Temperature:
17100 PSI
Correction Factor (F):
1.00
Passes through a Category A Joint:
No
Nozzle Pipe Schedule:
80
Nozzle Wall Thickness(new):
0.3180 in.
Nozzle Wall Thickness(corroded):
0.2555 in.
Upper Weld Leg Size(Weld 41):
0.1875 in.
Internal Weld Leg Size(Weld 43):
0.0000 in.
Outside Groove Weld Depth:
0.2500 in.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
200.00 PSI
-20 F
-155 F
0.1875 in.
6.0000 in.
20000
20000
0.1339
0.1875
PSI
PSI
in.
in.
0.2500 in.
0.1875 in.
Page 18 of 76
tr =
150.00 * 21.0625
SE - 0.6P
= 0.1587 in.
PRn
150.00 * 1.7445
SE - 0.6P
= 0.0154 in.
trn =
3 * Do * Pa
4B
3 * 4.0000 * 15.00
= 0.0154 in.
4 * 2931
fr3 =
Sn
Sv
Sn
Sv
17100
20000
17100
20000
= 0.8550
fr2 =
= 0.8550
fr4 =
Sn
Sv
Sp
Sv
17100
20000
20000
20000
= 0.8550
= 1.0000
PRn
SE - 0.6P
+ Ca + ext. Ca =
150.00 * 1.7445
17100 * 1.00 - 0.6 * 150.00
+ 0.0625 + 0.0000
= 0.0779 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
150.00 * 21.0625
20000 * 1 - 0.6 * 150.00
+ 0.0625 + 0.0000
= 0.2212 in.
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=
PR
SE - 0.6P
+ Ca + ext. Ca =
15.00 * 21.0625
20000 * 1 - 0.6 * 15.00
+ 0.0625 + 0.0000
= 0.1250 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2)
= 0.2212 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca
= 0.2602 in.
= 0.2212 in.
Wall thickness = tn * 0.875(pipe) = 0.2782 is greater than or equal to UG-45 value of 0.2212
Page 19 of 76
= 0.1875 in.
0.1313
= 0.1875 in.
0.7
= 0.1875 in.
= 0.1339 in.
0.7
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 9800 PSI
= 12654 PSI
= 18000 lb.
= 9870 lb.
= 14900 lb.
= 12400 lb.
= 14900 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.5655 - 0.0983 + 2 * 0.2555 * 0.8550 * (1.00 * 0.1875 - 1.0000 * 0.1587)] * 20000
= 9600 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1925 + 0.3750 + 0.0301 + 0.0179) * 20000
= 12300 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (0.1925 + 0.0000 + 0.0301 + 0.0000 + 2 * 0.2555 * 0.1875 * 0.8550) * 20000 = 6090 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.1925 + 0.0000 + 0.3750 + 0.0301 + 0.0179 + 0.0000 + 2 * 0.2555 * 0.1875 * 0.8550) * 20000
= 13900 lb.
Check Strength Paths
Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 12400 + 18000
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
9870 + 14900 + 14900 + 0
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 12400 + 0 + 14900
Page 20 of 76
= 30400 lb.
= 39670 lb.
= 27300 lb.
= 7500 lb.
Page 21 of 76
Design Temperature:
650 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
18800 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
294.89 PSI
0.2500 in.
0.2500 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
20000 PSI
20000 PSI
0.2500 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 22 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 200.00
= 308167 lb.
Am2 =
W m1
Sb
W m2
Sa
= 362291 lb.
362291
25000
182053
= 54124 lb.
25000
W=
(A m+ A b)Sa
= 635645 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 200.00
= 278740 lb.
HG = W m1 - H = 362291 - 308167
= 54124 lb.
HT = H - H D = 308167 - 278740
= 29427 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.1875
= 2.2500 in.
0.1875
= 2.2500 +
= 2.3438 in.
47.0000 - 44.2928
R + g1 + h G
2
47.0000 - 42.1250
= 1.3536 in.
= 1.8956 in.
= 653311 in.-lb.
= 73262 in.-lb.
= 55782 in.-lb.
= 782355 in.-lb.
Page 23 of 76
= 860409 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1929 + 1
K - 1
h0 =
g1
= 1.1929
42.1250
Klog10K
1
1.1929 * log101.1929
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1929 - 1
1.1929 - 1
T=
h0
50.2500
Y=
= 11.1025
= 1.8418
= 12.2005
= 5.7280
1.1929 - 1
42.1250 * 0.1875
= 2.8104 in.
0.0000
= 0.0000
2.8104
0.1875
= 1.0000
0.1875
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.2005
U
h g =
* 2.8104 * 0.1875
V 0 0
0.5501
F
h0
te + 1
T
= 2.1913 in.
0.9089
= 0.3234 in. -1
2.8104
t
d
(4.2500 * 0.3234) + 1
1.8418
4.2500
= 36.3212
2.1913
Page 24 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 14545 PSI
- (Z S R) =
( 14545 + 80)
2
= 80 PSI
- ( 5.7280 * 80 )
= 10958 PSI
SH + S T
= 7313 PSI
SH + S T
SH + S R
,
= 12752 PSI
2
2
( 14545 + 10958)
2
= 12752 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 15996 PSI
- (Z S R) =
15996 + 88
2
SH + S R
,
= 88 PSI
- ( 5.7280 * 88)
= 12051 PSI
SH + S T
= 8042 PSI
SH + S T
= 14024 PSI
15996 + 12051
2
= 14024 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 25 of 76
J=
52.14 M oV
LEg0h0KI
= 0.80
J=
52.14 M sV
LEg0h0KI
= 0.88
Minimum Thickness
= 3.6834 in.
Page 26 of 76
Design Temperature:
350 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
20000 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
278.82 PSI
0.2500 in.
0.2500 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
20000 PSI
20000 PSI
0.2500 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 27 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 150.00
= 231125 lb.
Am2 =
W m1
Sb
W m2
Sa
= 271718 lb.
271718
25000
182053
= 40593 lb.
25000
W=
(A m+ A b)Sa
= 590359 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 150.00
= 209055 lb.
HG = W m1 - H = 271718 - 231125
= 40593 lb.
HT = H - H D = 231125 - 209055
= 22070 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.1875
= 2.1250 in.
0.1875
= 2.1250 +
= 2.2188 in.
46.7500 - 44.2928
R + g1 + h G
2
46.7500 - 42.1250
= 1.2286 in.
= 1.7706 in.
= 463851 in.-lb.
= 49873 in.-lb.
= 39077 in.-lb.
= 552801 in.-lb.
Page 28 of 76
= 725315 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1869 + 1
K - 1
h0 =
g1
= 1.1869
42.1250
Klog10K
1
1.1869 * log101.1869
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1869 - 1
1.1869 - 1
T=
h0
50.0000
Y=
= 11.4216
= 1.8442
= 12.5512
= 5.8932
1.1869 - 1
42.1250 * 0.1875
= 2.8104 in.
0.0000
= 0.0000
2.8104
0.1875
= 1.0000
0.1875
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.5512
U
h g =
* 2.8104 * 0.1875
V 0 0
0.5501
F
h0
te + 1
T
= 2.2543 in.
0.9089
= 0.3234 in. -1
2.8104
t
d
(4.0000 * 0.3234) + 1
1.8442
4.0000
= 29.6339
2.2543
Page 29 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 12596 PSI
- (Z S R) =
( 12596 + 75)
2
= 75 PSI
- ( 5.8932 * 75 )
= 8926 PSI
SH + S T
= 6336 PSI
SH + S T
SH + S R
,
= 10761 PSI
2
2
( 12596 + 8926)
2
= 10761 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 16527 PSI
- (Z S R) =
16527 + 99
2
SH + S R
,
= 99 PSI
- ( 5.8932 * 99)
= 11708 PSI
SH + S T
= 8313 PSI
SH + S T
= 14118 PSI
16527 + 11708
2
= 14118 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 30 of 76
J=
52.14 M oV
LEg0h0KI
= 0.64
J=
52.14 M sV
LEg0h0KI
= 0.84
Minimum Thickness
= 3.4751 in.
Page 31 of 76
50.0000
46.7500
1389.17
0.3000
100
Design Temperature:
350 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
20000 PSI
Material Stress Cold(Sfa):
20000 PSI
End Diameter (ID): 42.0000 in.
Flange MAWP (at design):
173.71 PSI
in.
in.
lb.
%
B
Yes
Yes
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Design Temperature:
150.00 PSI
-20 F
-32 F
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 32 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 150.00
= 231125 lb.
= 40593 lb.
Am2 =
W m1
Sb
W m2
Sa
= 271718 lb.
271718
25000
182053
25000
W=
hG =
(A m+ A b)Sa
2
(C - G)
2
= 590359 lb.
( 46.7500 - 44.2928 )
= 1.2286 in.
2
Ab >= Am, Bolting is Adequate for Flange Design
Thickness Calculations
Operating Minimum t = G
Seating Minimum t = G
CP
SE
1.9Wh G
SEG
1.9W m1hG
SEG
= 44.2928 *
= 44.2928 *
0.3000 * 150.00
20000 * 1.00
Page 33 of 76
= 2.2650 in.
= 1.2473 in.
= 2.3275 in.
Design Temperature:
650 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
18800 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
325.57 PSI
0.3125 in.
0.3125 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
18800 PSI
20000 PSI
0.3125 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 34 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 200.00
= 308167 lb.
Am2 =
W m1
Sb
W m2
Sa
= 362291 lb.
362291
25000
182053
= 54124 lb.
25000
W=
(A m+ A b)Sa
= 635645 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 200.00
= 278740 lb.
HG = W m1 - H = 362291 - 308167
= 54124 lb.
HT = H - H D = 308167 - 278740
= 29427 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.2500
= 2.1875 in.
0.2500
= 2.1875 +
= 2.3125 in.
47.0000 - 44.2928
R + g1 + h G
2
47.0000 - 42.1250
= 1.3536 in.
= 1.8956 in.
= 644586 in.-lb.
= 73262 in.-lb.
= 55782 in.-lb.
= 773630 in.-lb.
Page 35 of 76
= 860409 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1929 + 1
K - 1
h0 =
g1
= 1.1929
42.1250
Klog10K
1
1.1929 * log101.1929
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1929 - 1
1.1929 - 1
T=
h0
50.2500
Y=
= 11.1025
= 1.8418
= 12.2005
= 5.7280
1.1929 - 1
42.1250 * 0.2500
= 3.2452 in.
0.0000
= 0.0000
3.2452
0.2500
= 1.0000
0.2500
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.2005
U
h g =
* 3.2452 * 0.2500
V 0 0
0.5501
F
h0
te + 1
T
= 4.4984 in.
0.9089
= 0.2801 in. -1
3.2452
t
d
(4.5000 * 0.2801) + 1
1.8418
4.5000
= 21.4845
4.4984
Page 36 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 13677 PSI
= 113 PSI
- (Z S R) =
4.5000 * 42.1250
( 13677 + 113)
2
- ( 5.7280 * 113 )
= 9422 PSI
SH + S T
= 6895 PSI
SH + S T
SH + S R
,
= 11550 PSI
2
2
( 13677 + 9422)
2
= 11550 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 15211 PSI
- (Z S R) =
15211 + 126
2
SH + S R
,
= 126 PSI
- ( 5.7280 * 126)
= 10477 PSI
SH + S T
= 7669 PSI
SH + S T
= 12844 PSI
15211 + 10477
2
= 12844 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 37 of 76
J=
52.14 M oV
LEg0h0KI
= 0.65
J=
52.14 M sV
LEg0h0KI
= 0.73
Minimum Thickness
= 3.7512 in.
Page 38 of 76
Design Temperature:
650 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
18800 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
339.78 PSI
0.2500 in.
0.2500 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
20000 PSI
20000 PSI
0.2500 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 39 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 200.00
= 308167 lb.
Am2 =
W m1
Sb
W m2
Sa
= 362291 lb.
362291
25000
182053
= 54124 lb.
25000
W=
(A m+ A b)Sa
= 635645 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 200.00
= 278740 lb.
HG = W m1 - H = 362291 - 308167
= 54124 lb.
HT = H - H D = 308167 - 278740
= 29427 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.1875
= 2.2500 in.
0.1875
= 2.2500 +
= 2.3438 in.
47.0000 - 44.2928
R + g1 + h G
2
47.0000 - 42.1250
= 1.3536 in.
= 1.8956 in.
= 653311 in.-lb.
= 73262 in.-lb.
= 55782 in.-lb.
= 782355 in.-lb.
Page 40 of 76
= 860409 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1929 + 1
K - 1
h0 =
g1
= 1.1929
42.1250
Klog10K
1
1.1929 * log101.1929
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1929 - 1
1.1929 - 1
T=
h0
50.2500
Y=
= 11.1025
= 1.8418
= 12.2005
= 5.7280
1.1929 - 1
42.1250 * 0.1875
= 2.8104 in.
0.0000
= 0.0000
2.8104
0.1875
= 1.0000
0.1875
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.2005
U
h g =
* 2.8104 * 0.1875
V 0 0
0.5501
F
h0
te + 1
T
= 2.1913 in.
0.9089
= 0.3234 in. -1
2.8104
t
d
(4.5000 * 0.3234) + 1
1.8418
4.5000
= 42.9180
2.1913
Page 41 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 12309 PSI
- (Z S R) =
( 12309 + 63)
2
= 63 PSI
- ( 5.7280 * 63 )
= 9822 PSI
SH + S T
= 6186 PSI
SH + S T
SH + S R
,
= 11066 PSI
2
2
( 12309 + 9822)
2
= 11066 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 13537 PSI
- (Z S R) =
13537 + 69
2
SH + S R
,
= 69 PSI
- ( 5.7280 * 69)
= 10803 PSI
SH + S T
= 6803 PSI
SH + S T
= 12170 PSI
13537 + 10803
2
= 12170 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 42 of 76
J=
52.14 M oV
LEg0h0KI
= 0.68
J=
52.14 M sV
LEg0h0KI
= 0.75
Minimum Thickness
= 3.6834 in.
Page 43 of 76
Design Temperature:
350 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
20000 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
278.82 PSI
0.2500 in.
0.2500 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
20000 PSI
20000 PSI
0.2500 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 44 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 150.00
= 231125 lb.
Am2 =
W m1
Sb
W m2
Sa
= 271718 lb.
271718
25000
182053
= 40593 lb.
25000
W=
(A m+ A b)Sa
= 590359 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 150.00
= 209055 lb.
HG = W m1 - H = 271718 - 231125
= 40593 lb.
HT = H - H D = 231125 - 209055
= 22070 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.1875
= 2.1250 in.
0.1875
= 2.1250 +
= 2.2188 in.
46.7500 - 44.2928
R + g1 + h G
2
46.7500 - 42.1250
= 1.2286 in.
= 1.7706 in.
= 463851 in.-lb.
= 49873 in.-lb.
= 39077 in.-lb.
= 552801 in.-lb.
Page 45 of 76
= 725315 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1869 + 1
K - 1
h0 =
g1
= 1.1869
42.1250
Klog10K
1
1.1869 * log101.1869
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1869 - 1
1.1869 - 1
T=
h0
50.0000
Y=
= 11.4216
= 1.8442
= 12.5512
= 5.8932
1.1869 - 1
42.1250 * 0.1875
= 2.8104 in.
0.0000
= 0.0000
2.8104
0.1875
= 1.0000
0.1875
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.5512
U
h g =
* 2.8104 * 0.1875
V 0 0
0.5501
F
h0
te + 1
T
= 2.2543 in.
0.9089
= 0.3234 in. -1
2.8104
t
d
(4.0000 * 0.3234) + 1
1.8442
4.0000
= 29.6339
2.2543
Page 46 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 12596 PSI
- (Z S R) =
( 12596 + 75)
2
= 75 PSI
- ( 5.8932 * 75 )
= 8926 PSI
SH + S T
= 6336 PSI
SH + S T
SH + S R
,
= 10761 PSI
2
2
( 12596 + 8926)
2
= 10761 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 16527 PSI
- (Z S R) =
16527 + 99
2
SH + S R
,
= 99 PSI
- ( 5.8932 * 99)
= 11708 PSI
SH + S T
= 8313 PSI
SH + S T
= 14118 PSI
16527 + 11708
2
= 14118 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 47 of 76
J=
52.14 M oV
LEg0h0KI
= 0.64
J=
52.14 M sV
LEg0h0KI
= 0.84
Minimum Thickness
= 3.4751 in.
Page 48 of 76
50.0000
46.7500
1389.17
0.3000
100
Design Temperature:
350 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
18800 PSI
Material Stress Cold(Sfa):
20000 PSI
End Diameter (ID): 42.0000 in.
Flange MAWP (at design):
163.29 PSI
in.
in.
lb.
%
B
Yes
Yes
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Design Temperature:
150.00 PSI
-20 F
-29 F
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
0
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 49 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 150.00
= 231125 lb.
= 40593 lb.
Am2 =
W m1
Sb
W m2
Sa
= 271718 lb.
271718
25000
182053
25000
W=
hG =
(A m+ A b)Sa
2
(C - G)
2
= 590359 lb.
( 46.7500 - 44.2928 )
= 1.2286 in.
2
Ab >= Am, Bolting is Adequate for Flange Design
Thickness Calculations
Operating Minimum t = G
Seating Minimum t = G
CP
SE
1.9Wh G
SEG
1.9W m1hG
SEG
= 44.2928 *
= 44.2928 *
0.3000 * 150.00
18800 * 1.00
Page 50 of 76
= 2.3362 in.
= 1.2473 in.
= 2.3987 in.
Design Temperature:
650 F
Corrosion Allowance:
0.0625 in.
Factor B Chart:
CS-2
Material Stress Hot(Sfo):
18800 PSI
Material Stress Cold(Sfa):
20000 PSI
Inside Diameter (B): 42.0000 in.
Flange MAWP (at design):
332.69 PSI
0.3125 in.
0.3125 in.
Bolting Information
Material: SA-193 Gr B7 <=2.5"
Bolt Size:
Nominal Bolt Diameter (a):
Bolt Hole Diameter:
1 5/8
1.6250 in.
1.7500 in.
25000 PSI
25000 PSI
6
24
1.5150 sq. in.
Configuration:
Seating Stress (y):
Gasket Width (N):
Ring
3700 PSI
1.0000 in.
18800 PSI
20000 PSI
0.3125 in.
N
2
1.0000
= 0.5000 in.
b0 = 0.5 *
0.5000
= 0.3536 in.
= 44.2928 in.
Page 51 of 76
m
4
3.14159
GP =
= 182053 lb.
* 44.2928 * 200.00
= 308167 lb.
Am2 =
W m1
Sb
W m2
Sa
= 362291 lb.
362291
25000
182053
= 54124 lb.
25000
W=
(A m+ A b)Sa
= 635645 lb.
2
Ab >= Am, Bolting is Adequate for Flange Design
Moment Calculations - Operating Conditions
HD =
m
4
BP =
3.1416
4
* 42.1250 * 200.00
= 278740 lb.
HG = W m1 - H = 362291 - 308167
= 54124 lb.
HT = H - H D = 308167 - 278740
= 29427 lb.
R=
C-B
2
g1
hD = R +
hG =
hT =
- g1 =
C-G
2
- 0.2500
= 2.1875 in.
0.2500
= 2.1875 +
= 2.3125 in.
47.0000 - 44.2928
R + g1 + h G
2
47.0000 - 42.1250
= 1.3536 in.
= 1.8956 in.
= 644586 in.-lb.
= 73262 in.-lb.
= 55782 in.-lb.
= 773630 in.-lb.
Page 52 of 76
= 860409 in.-lb.
Shape Constants
Calculated from Figure 2-7.1
A
K=
U=
1.36136(K - 1)(K - 1)
K + 1
Z=
g0
Bg0 =
=
1.1929 + 1
K - 1
h0 =
g1
= 1.1929
42.1250
Klog10K
1
1.1929 * log101.1929
0.66845 + 5.71690
=
0.66845 + 5.7169 *
K-1
K - 1
1.1929 - 1
1.1929 - 1
T=
h0
50.2500
Y=
= 11.1025
= 1.8418
= 12.2005
= 5.7280
1.1929 - 1
42.1250 * 0.2500
= 3.2452 in.
0.0000
= 0.0000
3.2452
0.2500
= 1.0000
0.2500
Calculated from equations from TABLE 2-7.1
F = 0.9089
d=
e=
L=
V = 0.5501
f = 1.0000
12.2005
U
h g =
* 3.2452 * 0.2500
V 0 0
0.5501
F
h0
te + 1
T
= 4.4984 in.
0.9089
= 0.2801 in. -1
3.2452
t
d
(4.5400 * 0.2801) + 1
1.8418
4.5400
= 22.0356
4.4984
Page 53 of 76
SH =
Lg1B
( te + 1 ) C fMo
SR =
LtB
Y Cf Mo
ST =
tB
SH + S R
2
Sc = Max
= 13335 PSI
= 109 PSI
- (Z S R) =
4.5400 * 42.1250
( 13335 + 109)
2
- ( 5.7280 * 109 )
= 9268 PSI
SH + S T
= 6722 PSI
SH + S T
SH + S R
,
= 11302 PSI
2
2
( 13335 + 9268)
2
= 11302 PSI
Since (SH <= S Hmax), (S T <= S fo), (S R <= S fo), ( S c <= S fo ), nominal thickness isADEQUATE for operating conditions
Stress Calculations - Gasket Seating
fCfMs
SH =
Lg1B
( te + 1) C fMs
SR =
L t B
Y Cf Ms
ST =
t B
SH + S R
2
Sc = Max
= 14831 PSI
- (Z S R) =
14831 + 121
2
SH + S R
,
= 121 PSI
- ( 5.7280 * 121)
= 10309 PSI
SH + S T
= 7476 PSI
SH + S T
= 12570 PSI
14831 + 10309
2
= 12570 PSI
Since (SH <= S Hmax), (S R <= S fa), (S T <= S fa), ( S c <= S fa ), nominal thickness is ADEQUATE for seating conditions
Page 54 of 76
J=
52.14 M oV
LEg0h0KI
= 0.64
J=
52.14 M sV
LEg0h0KI
= 0.71
Minimum Thickness
= 3.7512 in.
Page 55 of 76
Design Temperature:
350
Joint Efficiency:
100
Factor B Chart: CS-2
Material Stress (hot):
20000
Material Stress (cold):
20000
Actual Circumferential Stress:
16940
Actual Longitudinal Stress:
8395
Specific Gravity:
Weight of Fluid:
Total Flooded Channel Shell Weight:
Channel Shell Weight:
F
%
PSI
PSI
PSI
PSI
1.00
1503.30 lb.
1785.02 lb.
281.72 lb.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
200.00 PSI
-20 F
-20 F
PSI
in.
in.
Design Temperature:
650 F
Ext. Nominal t:
0.2500 in.
Nominal L/Do:
0.7059
Nominal Do/t: 226.6670
Nominal Factor A: 0.0005952
Nominal Factor B:
7268 PSI
PSI
PR
2SE + 0.4P
150.00 * 21.0625
2 * 20000 * 1.00 + 0.4 * 150.00
PR
SE - 0.6P
150.00 * 21.0625
20000 * 1.00 - 0.6 * 150.00
4B
3(Do / t)
4 * 7268
3 * ( 42.5000 / 0.1875 )
50t
Rf
50 * 0.2500
= elongation of 0.59 %
21.1250
Page 56 of 76
Design Temperature:
350
Joint Efficiency:
100
Factor B Chart: CS-2
Material Stress (hot):
20000
Material Stress (cold):
20000
Actual Circumferential Stress:
16940
Actual Longitudinal Stress:
8395
Specific Gravity:
Weight of Fluid:
Total Flooded Channel Shell Weight:
Channel Shell Weight:
F
%
PSI
PSI
PSI
PSI
1.00
1503.30 lb.
1785.02 lb.
281.72 lb.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
200.00 PSI
-20 F
-20 F
PSI
in.
in.
Design Temperature:
650 F
Ext. Nominal t:
0.2500 in.
Nominal L/Do:
0.7059
Nominal Do/t: 226.6670
Nominal Factor A: 0.0005952
Nominal Factor B:
7268 PSI
PSI
PR
2SE + 0.4P
150.00 * 21.0625
2 * 20000 * 1.00 + 0.4 * 150.00
PR
SE - 0.6P
150.00 * 21.0625
20000 * 1.00 - 0.6 * 150.00
4B
3(Do / t)
4 * 7268
3 * ( 42.5000 / 0.1875 )
50t
Rf
50 * 0.2500
= elongation of 0.59 %
21.1250
Page 57 of 76
TubeSheet Information
Tubesheet Qty:
2
Material: SA-516 Gr 70
Corrosion Allowance Shell Side (catss):
Corrosion Allowance Channel Side (catsc):
Outside Diameter (A):
Design Temperature(Tts):
550
Configuration: Type d
Material Stress Cold (Sa,ts):
20000
Material Stress Hot(So,ts):
19700
Yield (S y,ts):
30050
Pass Partition Groove Depth (hg):
0.0000
Modulus of Elasticity (E ts):
26.9
Poisson (rts):
0.310
0.0625 in.
0.0625 in.
45.0000 in.
in.
in.
lb.
in.
in.
in.
lb./in.
F
PSI
PSI
PSI
in.
10 PSI
44.2928 in.
B
Yes
Computed MDMT:
UCS-68(c) reduction:
-119 F
No
Shell Information
Description: Shell 1
Design Internal Pressure (Ps):
200.00 PSI
Static Head :
0.00 PSI
Material: SA-516 Gr 70
F
PSI
PSI
PSI
PSI
10 PSI
Channel Information
Description: Left Channel Shell
Design Temperature (Tc):
350 F
Material: SA-516 Gr 70
Inside Diameter (Dc):
Thickness (tc):
Corrosion Allowance (cac):
Poisson (rc):
42.0000 in.
0.2500 in.
0.0625 in.
0.310
PSI
PSI
PSI
10 PSI
Tube Information
Design Internal Pressure (Pt):
150.00 PSI
Design Vacuum Pressure (Pt,vac):
15.00 PSI
Material: SA-179
350 F
Page 58 of 76
in.
PSI
10 PSI
in.
in.
0.0625 in.
Fixed Tubesheet
Loading
Case
Corroded
Ps
(PSI)
Ss
(PSI)
Sy,s
(PSI)
Es
(10 PSI)
Pt
(PSI)
ST
(PSI)
Sy,t
(PSI)
Et
(10 PSI)
Design
Case 3
Yes
200.00
18800
28200
26.0
150.00
13400
22600
28.1
No
200.00
18800
28200
26.0
150.00
13400
22600
28.1
Yes
0.00
18800
28200
26.0
0.00
13400
22600
28.1
No
0.00
18800
28200
26.0
0.00
13400
22600
28.1
Yes
200.00
18800
28200
26.0
150.00
13400
22600
28.1
No
200.00
18800
28200
26.0
150.00
13400
22600
28.1
Case 4
Case 7
Loading
Condition
Loading
Case
Corroded
Sc
(PSI)
Sy,c
(PSI)
Ec
(10 PSI)
Sts
(PSI)
Sy,ts
(PSI)
Ets
(10 PSI)
Design
Case 3
Yes
20000
33050
28.1
19700
30050
26.9
No
20000
33050
28.1
19700
30050
26.9
Yes
20000
33050
28.1
19700
30050
26.9
No
20000
33050
28.1
19700
30050
26.9
Yes
20000
33050
28.1
19700
30050
26.9
Case 4
Case 7
Page 59 of 76
Loading
Case
Corroded
Sc
(PSI)
Sy,c
(PSI)
Ec
(10 PSI)
Sts
(PSI)
Sy,ts
(PSI)
Ets
(10 PSI)
Design
Case 7
No
20000
33050
28.1
19700
30050
26.9
SPS,s = 3 S s = 3 * 18800 =
56400 PSI
66100 PSI
60100 PSI
p - dt
2.5000 - 1.5000
2.5000
38.7000 in.
0.400
{tx
h
d* = MAX
MAX
3.2500
3.3750
1.0000
Et,ts St,ts
d - 2 tt
o , ( dt - 2 tt )
t
Ets Sts
26.9 * 10 13350
1.5000 - 2 * 0.0600
1.0000 , ( 1.5000 - 2 * 0.0600 ) =
26.9 * 10 19700
p* =
4 MIN( A L, 4D op )
1
mDo
ao =
as =
os =
ac =
Do
2
Gs
2
as
ao
Gc
2
0.0000 in.
38.7000
2
44.2928
2
22.1464
19.3500
44.2928
2
2.5000
1
m * 38.7000
1.4187 in.
2.5000 in.
19.3500 in.
22.1464 in.
1.1445
22.1464 in.
Page 60 of 76
ac
22.1464
ao
19.3500
1.1445
xs = 1 - N t
1.4900
dt
= 1 - 400
=
2 ao
2 * 19.3500
0.4071
xt = 1 - N t
dt - 2 t t
1.4900 - 2 * 0.0550
= 1 - 400
=
2 ao
2 * 19.3500
0.4914
249.8750 in.
L = L t - 2 h = 249.8750 - 2 * 3.3750 =
243.3750 in.
Ks =
Kt =
Ks,t =
m ts ( Ds + t s ) E s
L
m tt ( dt - t t ) E t
L
Ks
Nt Kt
1
J=
1+
Kj
243.3750
3555470
1
1+
400 * 28628
=
Ks
3555470 lb./in.
28628 lb./in.
0.3105
0.077812
3555470
300000.00
_s =
0.0000 in.
ks =
0 lb.
is =
0 PSI
as =
0.000000000000 in./lb.
_c =
0.0000 in.
kc =
0 lb.
ic =
0 PSI
-1
Page 61 of 76
-1
0.000000000000 in./lb.
j* =
p*
2.5000 - 1.4187
2.5000
0.4325
3.3750
p
E*
Ets
2.5000
1.3000
= ^0 + ^1 j* + ^2 j* + ^3 j* + ^4 j*
14.0 * 10
26.9 * 10
0.5201
r* = _0 + _1 j* + _2 j* + _3 j* + _4 j*
0.3471 + -0.1611 * 0.4325 + 0.0972 * 0.4325 + 0.1432 * 0.4325 + -0.1293 * 0.4325 =
Xa =
0.303
Et t t ( d t - t t ) a o
24 ( 1 - r* ) N t
E* L h
24 ( 1 - 0.303 ) 400
=
2.8049
Loading
Condition
Loading
Case
CA
Vac.
ber
bei
ber'
bei'
v1
v2
Design
Case 3
Yes
No
0.058730
1.757546
-1.305587
0.957593
1.433116
-0.179226
No
No
0.007637
1.794099
-1.355689
0.945930
1.461769
-0.224246
Yes
No
0.058730
1.757546
-1.305587
0.957593
1.433116
-0.179226
No
No
0.007637
1.794099
-1.355689
0.945930
1.461769
-0.224246
Yes
No
0.058730
1.757546
-1.305587
0.957593
1.433116
-0.179226
No
No
0.007637
1.794099
-1.355689
0.945930
1.461769
-0.224246
Case 4
Case 7
Za = bei' [ X a ] v2 [ X a ] - ber' [ X a ] v1 [ X a ]
0.957593 * ( -0.179226 ) - ( -1.305587 ) * 1.433116 =
Zd =
1.699433
ber [ X a ] v2 [ X a ] + bei [ X a ] v1 [ X a ]
Xa Z a
0.058730 * ( -0.179226 ) + 1.757546 * 1.433116
2.8049 * 1.699433
0.066883
Page 62 of 76
Zv =
Zm =
Xa Z a
0.120143
( -1.305587 ) + 0.957593
2.8049 * 1.699433
0.549966
F=
A
Do
45.0000
38.7000
1 - r*
1.1628
( is + ic + E ts ln K ) =
E*
1 - 0.303
14.0 * 10
( 0 + 0 + 26.9 * 10 * ln 1.1628 ) =
0.2020
c = ( 1 + r* ) F = ( 1 + 0.303 ) 0.2020 =
os - 1 - c Z v
1.1445 - 1 - 0.2632 * 0.120143
=
=
1 + c Zm
1 + 0.2632 * 0.549966
Q1 =
QZ1 =
QZ2 =
U=
0.2632
( Z d + Q 1 Z v ) X a
2
( Z v + Q 1 Z m ) X a
2
[ Z v + ( os - 1 ) Z m ] X a
1 + c Zm
0.098605
2.436566
5.396563
1 + 0.2632 * 0.549966
10.793132
( o s - 1 ) ( o s - 1 )
- ts = 19.3500
( 1.1445 - 1 ) * ( 1.1445 - 1 )
4
- 0.0000 =
( o c + 1 ) ( o c - 1 )
19.3500
( os - 1 )
- tc =
( 1.1445 + 1 ) * ( 1.1445 - 1 )
( 1.1445 - 1 )
- 0.0000 =
Page 63 of 76
Loading
Case
CA
Vac.
e
(in.)
Design
Case 3
Yes
No
0.0000
No
No
0.0000
Yes
No
-0.4053
No
No
-0.4051
Yes
No
-0.4053
No
No
-0.4051
Case 4
Case 7
eb =
Gc - G s
Do
44.2928 - 44.2928
38.7000
0.0000
Loading
Condition
Loading
Case
CA.
Vac.
Tr
(F)
Ts *
(F)
Tc *
(F)
Ps*
(PSI)
Pc*
(PSI)
Design
Case 3
Yes
No
NC
NC
NC
NC
NC
No
No
NC
NC
NC
NC
NC
Yes
No
NC
NC
NC
NC
NC
No
No
NC
NC
NC
NC
NC
Yes
No
NC
NC
NC
NC
NC
No
No
NC
NC
NC
NC
NC
Case 4
Case 7
o s - 1
(1-J)
Ds
rs
Ks,t
Do
JKs,t
2 JKs,t
2
2 * 0.077812 * 0.3105
38.7000
} Ps
1.1445 - 1
42.1250
0.310
0.3105
38.7000
0.077812 * 0.3105
[ 48.0750 - ( 2 * 22.1464 ) ]
x + 2 ( 1 - x t ) vt +
Pt
t
JKs,t
Do
(1 - 0.077812 )
P't =
[ D J - ( 2a s ) ]
} 200.00 =
-2827.39 PSI
150.00 =
0.077812 * 0.3105
Page 64 of 76
6329.46 PSI
NtKt
mao
PW = -
eb
2m
U
ao
0.0000 =
m * 19.3500
ao
Prim = -
Pe =
400 * 28628
e =
W = -
10.793132
19.3500
1 + JK s,t [ Q Z1 + ( os - 1 ) Q Z2 ]
0.0000
2m
10.793132
( t s* P s - t c* P t ) = -
JKs,t
0.00 PSI
* 182053 =
0.00 PSI
19.3500
0.077812 * 0.3105
-6.04 PSI
=
-205.42 PSI
Loading Loading
Condition
Case
Design
Case 3
Case 4
Case 7
CA
Vac.
P's
( PSI )
P't
( PSI )
Pe
( PSI )
Pt
( PSI )
PW
( PSI )
Prim
( PSI )
Pe
( PSI )
Yes
No
-2827.39
6329.46
0.00
NC
0.00
-6.04
-205.42
No
No
-3439.52
7349.37
0.00
NC
0.00
-6.29
-209.67
Yes
No
0.00
0.00
-3945.62
NC
0.00
0.00
-88.45
No
No
0.00
0.00
-4663.18
NC
0.00
0.00
-90.57
Yes
No
-2827.39
6329.46
-3945.62
NC
0.00
-6.04
-293.87
No
No
-3439.52
7349.37
-4663.18
NC
0.00
-6.29
-300.25
eb
2m
1 + C Zm
0.0000
2*m
* 182053
=
1 + 0.2632 * 0.549966
183.072303 lb.
Q3 = Q 1 +
2Q2
Pe ao
= 0.098605 +
2 * 183.072303
-205.42 * 19.3500
Page 65 of 76
0.093845
2 * 19.3500
1.5 F m 2 ao
1.5 * 0.128058
Pe =
*
* -205.42
h - h' g
3.3750 - 0.0000
j*
0.4325
Loading Loading
Condition
Case
Design
Case 3
Case 4
Case 7
p
1.5 * S
| = |
-12936
1.5 * 19700
-12936 PSI
| =
0.44
CA
Vac.
Q2
( lb. )
Q3
Qm
Qv
Fm
p
( PSI )
Maximum
Allowed
Bending
Stress
( PSI )
Yes
No
183.072303
0.093845
0.686419
0.191700
0.128058
-12936
29550
No
No
183.360960
0.094605
0.686562
0.187591
0.126272
-12073
29550
Yes
No
0.000000
0.098605
0.686419
0.191700
0.129692
-5641
60100
No
No
0.000000
0.099276
0.696967
0.186604
0.127898
-5282
60100
Yes
No
183.072303
0.095277
0.686419
0.191700
0.128550
-18577
60100
No
No
183.360960
0.096014
0.696967
0.186604
0.126761
-17355
60100
1
1 ao
19.3500
P =
-205.42 =
2j h e
2 * 0.400 3.3750
q
0.8 * S
| = |
-1529
0.8 * 19700
-1529 PSI
| =
0.10
Loading
Condition
Loading
Case
CA
Vac.
q
( PSI )
Design
Case 3
Yes
No
-1529
15760
No
No
-1503
15760
Yes
No
-658
15760
No
No
-649
15760
Yes
No
-2187
15760
No
No
-2152
15760
Case 4
Case 7
Page 66 of 76
pto =
( Z d + Q 3 Z v ) X a
2
( Ps xs - P t xt ) - P e Fq
xt - x s
pto
St
0.4914 - 0.4071
5986
13400
5986 PSI
0.45
Fq
pto
( PSI )
Maximum Allowable
Axial Tube Stress
( PSI )
Maximum Allowable
Buckling Stress
( PSI )
No
2.418867
5986
13400
NC
No
No
2.470042
5250
13400
NC
Yes
No
2.436566
2557
26800
NC
No
No
2.488040
2262
26800
NC
Yes
No
2.424191
8542
26800
NC
No
No
2.475471
7513
26800
NC
Loading
Case
CA
Vac.
Design
Case 3
Yes
Case 7
| =
Loading
Condition
Case 4
2.418867
| = |
13350 PSI
Weld strength factor per UW 20.3
fw =
St,ts
Sw
13350
13350
1.00
Tube strength factor per UW 20.3
3310 lb.
1.00
Groove Weld strength per UW 20.3
Page 67 of 76
3310 lb.
2[
0.0743 in.
Per UW 20.6(c) a f = a g
ac = Max( a r, t t ) = Max( 0.0743, 0.0550 ) =
afr =
agr =
ac
2
ac
2
0.0743
2
0.0743
2
0.0743 in.
0.0372 in.
0.0372 in.
TRUE
TRUE
Weld Image
1484 lb.
Lmax = F t =
3310 lb.
0.45
Loading
Condition
Loading
Case
CA
Vac.
Tube Load
(lb.)
Lmax
(lb.)
Load
Ratio
Design
Case 3
Yes
No
1484
3310
0.45
No
No
1538
3912
0.39
Yes
No
634
6620
0.10
No
No
663
7824
0.08
Case 4
Page 68 of 76
Loading
Case
CA
Vac.
Tube Load
(lb.)
Lmax
(lb.)
Load
Ratio
Design
Case 7
Yes
No
2118
6620
0.32
No
No
2202
7824
0.28
tgh =
h
4
3.3750
4
0.8438 in.
tg = t gh =
0.8438 in.
Loading
Condition
Loading
Case
Corroded
Ps
(PSI)
Ss
(PSI)
Sy,s
(PSI)
Es
(10 PSI)
Pt
(PSI)
ST
(PSI)
Sy,t
(PSI)
Et
(10 PSI)
MDMT
Case 7
Yes
200.00
20000
38000
29.9
150.00
13400
26000
29.9
No
200.00
20000
38000
29.9
150.00
13400
26000
29.9
MDMT =
-119 F
Page 69 of 76
Nominal (t):
0.5625 in.
Configuration: Flanged and Flued
Hot Stress (So):
18800 PSI
Cold Stress (Sa):
20000 PSI
Number of Joints:
1
Joint Efficiency (Long.):
100 %
Thin Out:
0.0375 in.
Outer Torus knuckle radius (rb):
1.0000 in.
Inner Torus knuckle radius (ra):
1.0000 in.
Inner Straight Flange Length:
3.0000 in.
Use High Alloy Min. thickness requirements:
No
Pressure at MDMT:
Minimum Design Metal Temperature:
200.00 PSI
-20 F
-1 F
= 28200 PSI
Maximum stress for Pressure plus Axial Deflection loadings per ASME Appendix 5-3(a)(2)
= 56400 PSI
Outer Flange and Torus Calculations per ASME Appendix 5-3(c) and 5-3(f)
Minimum r b = 3 * t = 3 * 0.5625
= 1.6875 in.
Page 70 of 76
Inner Flange and Torus Calculations per ASME Appendix 5-3(c) and 5-3(f)
Minimum r a = 3 * t = 3 * 0.5625
Per ASME Appendix 5-3(f) Inner Flange required thickness using UG-27(c)(1)
t=
PR
SE - 0.6P
+ Ca + ThinOut =
200.00 * 21.0375
18800 * 1.00 - 0.6 * 200.00
+ 0.0375 + 0.0375
= 1.6875 in.
= 0.2998 in.
Per ASME Appendix 5-3(f) Inner Flange required thickness using UG-27(c)(2)
t=
PR
2SE + 0.4P
+ Ca + ThinOut =
200.00 * 21.0375
2 * 18800 * 1.00 + 0.4 * 200.00
+ 0.0375 + 0.0375
= 0.1865 in.
= 0.1250 in.
= 0.3002 in.
= 0.3002 in.
Nominal Thickness =
= 0.5625 in.
The expansion joint thickness meets or exceeds the required minimum thickness
Page 71 of 76
Design Temperature:
350
Joint Efficiency:
100
Factor B Chart: CS-1
Material Stress (hot):
13400
Material Stress (cold):
13400
Actual Circumferential Stress:
1972
Actual Longitudinal Stress:
911
F
%
PSI
PSI
PSI
PSI
Specific Gravity:
1.00
Weight of Fluid: 5331.71 lb.
Total Flooded Tube Weight: 13624.51 lb.
Tube Weight: 8292.81 lb.
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
200.00 PSI
-20 F
-155 F
PSI
in.
in.
Design Temperature:
650 F
Ext. Nominal t:
0.0650 in.
Nominal L/Do: 10.0671
Nominal Do/t: 27.0909
Nominal Factor A: 0.0015699
Nominal Factor B:
7820 PSI
PSI
PR
2SE + 0.4P
150.00 * 0.6900
2 * 13400 * 1.00 + 0.4 * 150.00
= Greater Of (0.0039 (Calculated), 0.0625(Minimum Allowed)) + 0.0050 (corrosion) + 0.0050 (ext. corrosion)
PRo
SE + 0.4P
150.00 * 0.7450
13400 * 1.00 + 0.4 * 150.00
= Greater of (0.0083 (Calculated), 0.0625(Minimum Allowed)) + 0.0050 (corrosion) + 0.0050 (ext. corrosion)
4B
3(Do / t)
4 * 7820
3 * ( 1.4900 / 0.0550 )
50t
Rf
50 * 0.0650
= elongation of 0.00 %
0.0000
Page 72 of 76
Tube Selected: Size = 1.5 in., Gage = 16, Diameter = 1.5000 in., Wall = 0.0650 in.
Page 73 of 76
Material
Curve
Shell 1
SA-516 Gr 70
Flange Pair, Mates to Flange on Left Chann SA-516 Gr 70
Flange Pair, Mates to Flange on Right Chan SA-516 Gr 70
5" Inlet
SA-106 Gr B
5" Outlet
SA-106 Gr B
Fixed-Tube Bundle
SA-179
Right Channel Shell
SA-516 Gr 70
Flange Pair, Mates with Flange on Shell
SA-516 Gr 70
Mates to Blind Cover on Right End
SA-516 Gr 70
Blind Cover on Right End
SA-516 Gr 70
3.5" Outlet
SA-106 Gr B
Left Channel Shell
SA-516 Gr 70
Flange Pair, Mating to Shell Flange
SA-516 Gr 70
Mating Flange to Blind Cover on Left End
SA-516 Gr 70
Blind Cover for Left End
SA-516 Gr 70
3.5" Inlet
SA-106 Gr B
Thick Wall Expansion Joint 1
SA-516 Gr 70
Fixed Tubesheet Gasketed to Shell and Channe SA-516 Gr 70
B
B
B
B
B
B
B
B
B
B
B
Pressure
MDMT
200.00 PSI
-35 F
Impacts Required
Impacts Required
0.00 PSI
-155 F
0.00 PSI
-155 F
200.00 PSI
-155 F
200.00 PSI
-20 F
Impacts Required
Impacts Required
150.00 PSI
-29 F
200.00 PSI
-155 F
200.00 PSI
-20 F
Impacts Required
Impacts Required
150.00 PSI
-32 F
0.00 PSI
-155 F
200.00 PSI
-1 F
multiple
-119 F
Page 74 of 76
Component
Shell 1
Flange Pair, Mates to Flange on L
Flange Pair, Mates to Flange on R
5" Inlet
5" Outlet
Right Channel Shell
Flange Pair, Mates with Flange on
Mates to Blind Cover on Right End
Blind Cover on Right End
3.5" Outlet
Left Channel Shell
Flange Pair, Mating to Shell Flan
Mating Flange to Blind Cover on L
Blind Cover for Left End
3.5" Inlet
Design Static
Pressure Head
200.00 PSI
200.00 PSI
200.00 PSI
200.00 PSI
200.00 PSI
150.00 PSI
200.00 PSI
150.00 PSI
150.00 PSI
150.00 PSI
150.00 PSI
200.00 PSI
150.00 PSI
150.00 PSI
150.00 PSI
Vessel
MAWP
New & Cold
UG-98(a)
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
NC = Not Calculated
Component
MAWP
Hot & Corroded
UG-98(b)
256.90 PSI
NC
NC
256.90 PSI
256.90 PSI
236.41 PSI
NC
NC
182.74 PSI
236.45 PSI
236.41 PSI
NC
NC
182.74 PSI
236.45 PSI
201.18 PSI
325.57 PSI
332.69 PSI
201.18 PSI
201.18 PSI
177.10 PSI
339.78 PSI
278.82 PSI
163.29 PSI
177.14 PSI
177.10 PSI
294.89 PSI
278.82 PSI
173.71 PSI
177.14 PSI
Vessel
MAWP
Hot & Corroded
UG-98(a)
201.18 PSI
325.57 PSI
332.69 PSI
201.18 PSI
201.18 PSI
177.10 PSI
339.78 PSI
278.82 PSI
163.29 PSI
177.14 PSI
177.10 PSI
294.89 PSI
278.82 PSI
173.71 PSI
177.14 PSI
Inc = Incomplete
Summary
Shell Component with the lowest vessel MAWP(New & Cold) : Shell 1
Shell The lowest vessel MAWP(New & Cold) :
256.90 PSI
Shell Component with the lowest vessel MAWP(Hot & Corroded) : Shell 1
Shell The lowest vessel MAWP(Hot & Corroded) :
201.18 PSI
Channel Component with the lowest vessel MAWP(New & Cold) : Blind Cover on Right End
Channel The lowest vessel MAWP(New & Cold) :
182.74 PSI
Channel Component with the lowest vessel MAWP(Hot & Corroded) : Blind Cover on Right End
Channel The lowest vessel MAWP(Hot & Corroded) :
163.29 PSI
Page 75 of 76
Summary Information
Dry Weight
2938.97 lb.
563.45 lb.
1687.85 lb.
8235.02 lb.
40.19 lb.
7096.41 lb.
_________________
20561.88 lb.
Shell
Channel Shell
Tubesheet
Tube
Nozzle
Flange
Totals
Flooded Weight
15466.45 lb.
3570.04 lb.
1687.85 lb.
13483.01 lb.
40.19 lb.
7096.41 lb.
_________________
41343.95 lb.
Volume
1499.57 Gal.
359.90 Gal.
638.22 Gal.
1.82 Gal.
_________________
2499.50 Gal.
Shell
Channel Shell
Tube
Nozzle
Totals
Area
232.48 Sq. Ft.
55.63 Sq. Ft.
3272.49 Sq. Ft.
3.41 Sq. Ft.
_________________
3564.02 Sq. Ft.
Shell
Channel Shell
Tube
Nozzle
Totals
Cold Stress
Hot Stress
= 150.00 * 1.3 *
20000
20000
195.00 PSI
* The controlling component design pressure is less than vessel design pressure
and has limited the UG-99 / UG-100 calculated test pressure.
Page 76 of 76
Table of Contents
Shell 1
5" Inlet
5" Outlet
3.5" Inlet
14
3.5" Outlet
18
22
27
32
34
39
44
49
51
56
57
58
70
Fixed-Tube Bundle
72
MDMT Summary
74
MAWP Summary
75
Summary Information
76