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    Lifting Lugs

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    ISEDAC21
    This document provides analysis of lifting lugs on a shell and channel. For both lugs, all calculated stresses are below allowable limits. The required lug thickness and pin diameter are 0 mm. Both lug designs are acceptable based on stress analysis of tension, bearing, shear, and welding stresses being below allowable values.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Lifting Lugs

    Uploaded by

    ISEDAC21
    172 views11 pages
    This document provides analysis of lifting lugs on a shell and channel. For both lugs, all calculated stresses are below allowable limits. The required lug thickness and pin diameter are 0 mm. Both lug designs are acceptable based on stress analysis of tension, bearing, shear, and welding stresses being below allowable values.

    Original Description:

    Mechanical Report

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    This document provides analysis of lifting lugs on a shell and channel. For both lugs, all calculated stresses are below allowable limits. The required lug thickness and pin diameter are 0 mm. Both lug designs are acceptable based on stress analysis of tension, bearing, shear, and welding stresses being below allowable values.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    172 views11 pages

    Lifting Lugs

    Uploaded by

    ISEDAC21
    This document provides analysis of lifting lugs on a shell and channel. For both lugs, all calculated stresses are below allowable limits. The required lug thickness and pin diameter are 0 mm. Both lug designs are acceptable based on stress analysis of tension, bearing, shear, and welding stresses being below allowable values.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    Table of Contents

    SHELL LIFTING LUG.................................................................................................................................................1/10


    CHANNEL LIFTING LUG...........................................................................................................................................6/10

    SHELL LIFTING LUG

    Geometry Inputs
    Attached To

    Shell

    Material

    SA-285

    Orientation

    Longitudinal

    Distance of Lift Point From Datum

    4,391 mm

    Angular Position

    0.00

    Length of Lug, L

    160 mm

    Height of Lug, H

    118 mm

    Thickness of Lug, t

    12.7 mm

    Hole Diameter, d

    38 mm

    Pin Diameter, Dp

    25.4 mm

    Load Eccentricity, a1

    0 mm

    Distance from Load to Shell or Pad, a2

    80 mm

    Weld Size, tw

    7 mm

    Width of Pad, Bp

    100 mm

    Length of Pad, Lp

    200 mm

    Pad Thickness, tp

    7.9 mm

    Pad Weld Size, twp

    7 mm

    Load Angle Normal to Vessel,

    90.0000

    Load Angle from Vertical,

    0.0000

    1/10

    Intermediate Values
    Load Factor

    1.5000

    Vessel Weight (new, incl. Load Factor), W

    1927 kg

    Lug Weight (new), Wlug

    3 kg

    Allowable Stress, Tensile, t

    1404.734 kg/cm^2

    Allowable Stress, Shear, s

    936.489 kg/cm^2

    Allowable Stress, Bearing, p

    2107.101 kg/cm^2

    Allowable Stress, Bending, b

    1560.893 kg/cm^2

    Allowable Stress, Weld Shear, allowable

    936.489 kg/cm^2

    Allowable Stress set to 1/3 Sy per ASME B30.20

    No

    Summary Values
    Required Lift Pin Diameter, dreqd

    0 mm

    Required Lug Thickness, treqd

    0 mm

    Lug Stress Ratio, ratio

    Weld Shear Stress Ratio, ratio

    Lug Design

    Acceptable

    Local Stresses WRC 107

    Acceptable

    Lift Forces
    Fr
    Fr

    =
    =

    force on vessel at lug


    (1/cos())*[W*L34 / (L34 + L12)]*L2 / (L1 + L2)
    [(1 / cos(0.0000))*1,926.6*0 / (0 + 0 ) ]*303.34 / (331.74 +
    =
    303.34 )
    = 0 kgf
    where 'L1' is the distance between lug 1 and the lift point in the lug 1 to lug 2 plane
    'L2' is the distance between lug 2 and the lift point in the lug 1 to lug 2 plane
    'L12' is the distance between the center of gravity and the lug 1 to lug 2 plane
    'L34' is the distance between the center of gravity and the lug 3 to lug 4 plane
    Lug Pin Diameter - Shear stress

    dreqd

    =
    =

    dreqd / Dp =

    =
    =
    =

    (2*Fr / (*s))0.5
    (2*0 / (*936.5))0.5

    0 mm

    0 / 25.4

    0.00

    Fr / A
    Fr / (2*(0.25**Dp2))
    0 / (2*(0.25**25.42)) =

    Acceptable

    0 kg/cm2

    2/10

    / s

    0 / 936.5

    Acceptable

    Lug Thickness - Tensile stress


    treqd

    =
    =

    Fr / ((L - d)*t)
    0 / ((160 - 38)*1,404.7) =

    0 mm

    0 / 12.7

    0.00

    =
    =
    =

    Fr / A
    Fr / ((L - d)*t)
    0 / ((160 - 38)*12.7)

    0 kg/cm2

    0 / 1,404.7

    treqd / t =

    / t

    Acceptable

    Acceptable

    Lug Thickness - Bearing stress

    treqd

    =
    =

    treqd / t =

    =
    =
    =

    / p =

    Fv / (Dp*p)
    0 / (25.4*2,107.1) =

    0 mm

    0 / 12.7

    0.00

    Acceptable

    Fv / Abearing
    Fv / (Dp*(t))
    0 / (25.4*(12.7)) =

    0 kg/cm2

    0 / 2,107.1

    Acceptable

    Lug Thickness - Shear stress

    treqd

    =
    =

    [Fv / s] / (2*Lshear)
    (0 / 936.5) / (2*21.53) =

    0 mm

    0 / 12.7

    0.00

    =
    =
    =

    Fv / Ashear
    Fv / (2*t*Lshear )
    0 / (2*12.7*21.53) =

    0 kg/cm2

    0 / 936.5

    treqd / t =

    / s

    Acceptable

    Acceptable

    Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

    3/10

    =
    =
    =
    =
    =
    =

    Lshear

    55*Dp / d
    55*25.4 / 38
    36.7632
    (H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
    (118 - 80 - 0.5*38) + 0.5*25.4*(1 - cos(36.7632))
    21.53 mm

    Lug Plate Stress

    Lug stress tensile + bending during lift:


    ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
    = [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
    0*cos(90.0) / (12.7*160*1,404.7) + 6*abs(0*sin(90.0)*80 - 0*cos(90.0)*0) /
    =
    (12.7*1602*1,560.9)
    = 0.00
    Acceptable
    Weld Stress

    Weld stress, tensile, bending and shear during lift:


    Direct shear:

    Shear stress at lift angle 90.00; lift force = 0 kgf


    Aweld

    = 2*(0.707)*tw*(L + t)
    = 2*(0.707)*7*(160 + 12.7) = 1,709.38 mm2

    = Fr*cos() / Aweld
    = 0*cos(90.0) / 1,709.38 = 0 kg/cm2

    = Fr*sin() / Aweld
    = 0*sin(90.0) / 1,709.38 = 0 kg/cm2

    =
    =
    =
    =

    M*c/I
    3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*h*L*(3*t + L))
    3*abs(0*sin(90.0)*80 - 0*cos(90.0)*(0)) / (156863.5040)
    0 kg/cm2

    ratio = sqr( (t + b)2 + s2 ) / allowable 1


    = sqr ( (0 + 0)2 + (0)2 ) / 936.5
    = 0.00

    Acceptable

    Pad Weld Stress, tensile, bending and shear during lift:


    Direct shear:

    Shear stress at lift angle 90.00; lift force = 0 kgf


    Aweld

    = 2*(0.707)*twp*(Lp + Bp)
    = 2*(0.707)*7*(200 + 100) = 2,969.4 mm2

    4/10

    = Fr*cos() / Aweld
    = 0*cos(90.0) / 2,969.4 = 0 kg/cm2

    = Fr*sin() / Aweld
    = 0*sin(90.0) / 2,969.4 = 0 kg/cm2

    =
    =
    =
    =

    M*c/I
    3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
    3*abs(0*sin(90.0)*87.9 - 0*cos(90.0)*(0)) / (494900.0000)
    0 kg/cm2

    ratio = sqr( (t + b)2 + s2 ) / allowable 1


    = sqr ( (0 + 0)2 + (0)2 ) / 936.5
    = 0.00

    Acceptable

    WRC 107 Analysis


    Geometry
    Height(radial):

    118 mm

    Pad Thickness:

    7.9
    mm

    Width (circumferential): 12.7 mm Pad Width:

    100
    mm

    Length

    160 mm

    Pad Length:

    200
    mm

    Fillet Weld Size:

    7 mm

    Pad Weld Size:

    7
    mm

    Located on:

    Shell

    (304 mm from top end)

    Location Angle:

    0.00

    5/10

    CHANNEL LIFTING LUG

    Geometry Inputs
    Attached To

    Front Reducer

    Material

    SA-285-C

    Orientation

    Longitudinal

    Distance of Lift Point From Datum

    5,018 mm

    Angular Position

    0.00

    Length of Lug, L

    100 mm

    Height of Lug, H

    112 mm

    Thickness of Lug, t

    9.52 mm

    Hole Diameter, d

    32 mm

    Pin Diameter, Dp

    25.4 mm

    Load Eccentricity, a1

    0 mm

    Distance from Load to Shell or Pad, a2

    80 mm

    Weld Size, tw

    4.8 mm

    Width of Pad, Bp

    59 mm

    Length of Pad, Lp

    140 mm

    Pad Thickness, tp

    7 mm

    Pad Weld Size, twp

    4.8 mm

    Load Angle Normal to Vessel,

    90.0000

    Load Angle from Vertical,

    119.8590

    6/10

    Intermediate Values
    Load Factor

    1.5000

    Vessel Weight (new, incl. Load Factor), W

    1927 kg

    Lug Weight (new), Wlug

    1 kg

    Allowable Stress, Tensile, t

    1404.734 kg/cm^2

    Allowable Stress, Shear, s

    936.489 kg/cm^2

    Allowable Stress, Bearing, p

    2107.101 kg/cm^2

    Allowable Stress, Bending, b

    1560.893 kg/cm^2

    Allowable Stress, Weld Shear, allowable

    936.489 kg/cm^2

    Allowable Stress set to 1/3 Sy per ASME B30.20

    No

    Summary Values
    Required Lift Pin Diameter, dreqd

    0 mm

    Required Lug Thickness, treqd

    0 mm

    Lug Stress Ratio, ratio

    Weld Shear Stress Ratio, ratio

    Lug Design

    Acceptable

    Local Stresses WRC 107

    Acceptable

    Lift Forces
    Fr
    Fr

    =
    =

    force on vessel at lug


    (1/cos())*[W*L34 / (L34 + L12)]*L2 / (L1 + L2)
    [(1 / cos(119.8590))*1,926.6*0 / (0 + 0 ) ]*359.86 / (261.37 +
    =
    359.86 )
    = 0 kgf
    where 'L1' is the distance between lug 1 and the lift point in the lug 1 to lug 2 plane
    'L2' is the distance between lug 2 and the lift point in the lug 1 to lug 2 plane
    'L12' is the distance between the center of gravity and the lug 1 to lug 2 plane
    'L34' is the distance between the center of gravity and the lug 3 to lug 4 plane
    Lug Pin Diameter - Shear stress

    dreqd

    =
    =

    dreqd / Dp =

    =
    =
    =

    (2*Fr / (*s))0.5
    (2*0 / (*936.5))0.5

    0 mm

    0 / 25.4

    -0.00

    Fr / A
    Fr / (2*(0.25**Dp2))
    0 / (2*(0.25**25.42)) =

    Acceptable

    0 kg/cm2

    7/10

    / s

    0 / 936.5

    -0

    Acceptable

    Lug Thickness - Tensile stress


    treqd

    =
    =

    Fr / ((L - d)*t)
    0 / ((100 - 32)*1,404.7) =

    0 mm

    0 / 9.52

    -0.00

    =
    =
    =

    Fr / A
    Fr / ((L - d)*t)
    0 / ((100 - 32)*9.52)

    0 kg/cm2

    0 / 1,404.7

    -0

    treqd / t =

    / t

    Acceptable

    Acceptable

    Lug Thickness - Bearing stress

    treqd

    =
    =

    treqd / t =

    =
    =
    =

    / p =

    Fv / (Dp*p)
    0 / (25.4*2,107.1) =

    0 mm

    0 / 9.52

    -0.00

    Fv / Abearing
    Fv / (Dp*(t))
    0 / (25.4*(9.52)) =

    0 kg/cm2

    0 / 2,107.1

    -0

    Acceptable

    Acceptable

    Lug Thickness - Shear stress

    treqd

    =
    =

    [Fv / s] / (2*Lshear)
    (0 / 936.5) / (2*19.51) =

    0 mm

    0 / 9.52

    -0.00

    =
    =
    =

    Fv / Ashear
    Fv / (2*t*Lshear )
    0 / (2*9.52*19.51) =

    0 kg/cm2

    0 / 936.5

    -0

    treqd / t =

    / s

    Acceptable

    Acceptable

    Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

    8/10

    =
    =
    =
    =
    =
    =

    Lshear

    55*Dp / d
    55*25.4 / 32
    43.6563
    (H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
    (112 - 80 - 0.5*32) + 0.5*25.4*(1 - cos(43.6563))
    19.51 mm

    Lug Plate Stress

    Lug stress tensile + bending during lift:


    ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
    = [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
    0*cos(90.0) / (9.52*100*1,404.7) + 6*abs(0*sin(90.0)*80 - 0*cos(90.0)*0) /
    =
    (9.52*1002*1,560.9)
    = 0.00
    Acceptable
    Weld Stress

    Weld stress, tensile, bending and shear during lift:


    Direct shear:

    Shear stress at lift angle 90.00; lift force = 0 kgf


    Aweld

    = 2*(0.707)*tw*(L + t)
    = 2*(0.707)*4.8*(100 + 9.52) = 743.33 mm2

    = Fr*cos() / Aweld
    = 0*cos(90.0) / 743.33 = 0 kg/cm2

    = Fr*sin() / Aweld
    = 0*sin(90.0) / 743.33 = 0 kg/cm2

    =
    =
    =
    =

    M*c/I
    3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*h*L*(3*t + L))
    3*abs(0*sin(90.0)*80 - 0*cos(90.0)*(0)) / (43628.1216)
    0 kg/cm2

    ratio = sqr( (t + b)2 + s2 ) / allowable 1


    = sqr ( (0 + 0)2 + (0)2 ) / 936.5
    = 0.00

    Acceptable

    Pad Weld Stress, tensile, bending and shear during lift:


    Direct shear:

    Shear stress at lift angle 90.00; lift force = 0 kgf


    Aweld

    = 2*(0.707)*twp*(Lp + Bp)
    = 2*(0.707)*4.8*(140 + 59) = 1,350.65 mm2

    9/10

    = Fr*cos() / Aweld
    = 0*cos(90.0) / 1,350.65 = 0 kg/cm2

    = Fr*sin() / Aweld
    = 0*sin(90.0) / 1,350.65 = 0 kg/cm2

    =
    =
    =
    =

    M*c/I
    3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
    3*abs(0*sin(90.0)*87 - 0*cos(90.0)*(0)) / (150607.9680)
    0 kg/cm2

    ratio = sqr( (t + b)2 + s2 ) / allowable 1


    = sqr ( (0 + 0)2 + (0)2 ) / 936.5
    = 0.00

    Acceptable

    WRC 107 Analysis


    Geometry
    Height(radial):

    112 mm

    Pad Thickness:

    7 mm

    Width (circumferential): 9.52 mm

    Pad Width:

    59 mm

    Length

    100 mm

    Pad Length:

    140 mm

    Fillet Weld Size:

    4.8 mm

    Pad Weld Size:

    4.8 mm

    Located on:

    Front Reducer (53.32 mm from bottom end)

    Location Angle:

    0.00

    10/10

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