Diaphragm Valve, Metal: Construction

Diaphragm Valve,
Metal
Construction
The new GEM 660 2/2-way diaphragm valve was designed for
dosing and filling a wide range of products.
All metallic actuator components are made of stainless steel.
Normally closed, Normally open and Double acting control
functions are available. The valve has an integrated stroke limiter
and seal adjuster as well as an optical position indicator as
standard.
Features
H
H
H
H
H
Suitable for inert and corrosive* liquid and gaseous media

Valve body and diaphragm available in various materials and
designs
Compact design (ideal when space is at a premium)
Various connections available
CIP/SIP cleaning and sterilizing capabilities
Advantages
H
H
H
H
H
H
H
Optional flow direction

Optional mounting position
Stroke limiter and seal adjuster easy to adjust
Precise stroke scale on the cover, can be fixed,
10 scale points per turn, one full turn corresponds
to 1 mm stroke
Improved sealing, distance sleeves for the diaphragm
(not for steam applications)
2 control air connectors in flow direction,
4 control air connectors as an option, two of which are
arranged across the flow direction
Fast cycle duties due to minimized filling volume
Reduced air consumption
Mounting of electrical position indicators (as an option)
* see information on working medium on page 2
Sectional drawing
660
Technical data
Working medium
Control medium
Inert gases
Max. perm. temperature of control medium
Corrosive, inert, liquid and gaseous media which have no

negative impact on the physical and chemical properties of
the body and diaphragm material.
Filling volume
The valve will seal in both flow directions up to full

working pressure (gauge pressure).
Operating temperature (drinks filling)
Operating temperature (other applications)
Sterilization temperature
60 C
C.f.1
C.f. 2+3
C.f. 1
C.f. 2+3
Actuator size 2:
max. 85 C
max. 90 C
max. 150 C
(dependent on medium wetted materials)
Actuator size 1:
0.021 NI
0.010 NI
0.060 NI
0.038 NI
Ambient conditions
60 C
Max. ambient temperature

Actuator
Code
1
Operating pressure
Diaphragm
size
DN
EPDM / FPM
PTFE
C.f. 1
C.f. 2 + 3
0 - 5 bar
0 - 5 bar
5.0 - 6.0 bar
max. 6 bar
0 - 5 bar
0 - 5 bar
4.0 - 6.0 bar
max. 6 bar
10
10
15
Control pressure
(Act. without body)
[m3/h]
[g]
3.9
25
9.0
20
1330
4.3
15
Weight
Kv value
12.5
25
3590
17.0
All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a
closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values.
Information on operating pressures applied on both sides and for high purity media on request.
Kv values determined at p1 = 6 bar, EPDM diaphragm material, ISO valve body connection
Actuator dimensions - GEM 660
Diagram - Control function 2/3
[mm]
MG
C.f. 2
MG 2525
Stf 2
A1
A2
Control
pressure
in bar
Steuerdruck
in bar
6,0
C2
C1
Diaphragm
size
DN
C.f.
10 - 15
2+3
1
25
15 - 25
2+3
660
4,0
MG
C.f. 2
MG 1010
Stf 2
MG
C.f. 3
MG 2525
Stf 3
3,0
MG
C.f. 3
MG 1010
Stf 3
2,0
MG = diaphragm size
1,0
1
2
3
4
5
Operating
pressure
Betriebsdruck
in barin bar
1
10
5,0
Actuator version
T
B
T
B
T
B
T
B
A1
A2
C1
C2
26
139
60
27
50
34
124
37
26
6.5
37
39
179
69
143
24
73
45
51
39
51
9.0
Order data
Body configuration
Code
Tank valve body

2/2-way body
Multi-port design
T valve body
Diaphragm material
EPDM
PTFE/EPDM
B**
D
M**
T*
0
16
17
18
1A
35
36
37
55
59
60
1.4435 - BN2 (CF3M) - investment casting Fe<0.5%

1.4435 (ASTM A 351 CF3M) investment casting
1.4435 (316L), forged body
1.4435 (BN2), forged body Fe<0.5%
1.4435 (316L), block material
1.4435 (BN2), block material Fe<0.5%
Code
Actuator size
Code
1
2
3
(Diaphragm size 10)

(Diaphragm size 25)
1
2
Actuator version
Code
Control air connectors in flow direction

and 90 offset
Control air connectors in flow direction
B
T
Spring set
Code
Code
Standard
32
34*
40
42
41**
43**
13
52
Control function
Actuator size 1
Actuator size 2
Other connections on request.
Valve body material
max. 150C*
Normally closed
Normally open
Double acting
Code
Butt weld spigots

Spigots DIN
Spigots DIN 11850, series 1
Spigots DIN 11866, series A
Spigots JIS-G 3447
Spigots JIS-G 3459
Spigots SMS 3008
Spigots BS 4825, part 1
Spigots ASME BPE
Spigots EN ISO 1127
max. 150C*
PTFE laminated
* Steam sterilization temperature / 20 min

Material complies with FDA requirements
* For dimensions see T Valves brochure

** Dimensions and versions on request or according to customer
requirements
Connection
Code
* Material equivalency 316 L

** only for body configuration B, M and T
Valve body surface finish, internal contour

Ra 6.3 m
Ra 6.3 m
Ra 0.8 m
Ra 0.8 m
Ra 0.6 m
Ra 0.6 m
Ra 0.4 m
Ra 0.4 m
Ra 0.25 m
Ra 0.25 m
Ra acc. to DIN 4768;
Code
blasted internal/external
electropolished internal/external
mechanically polished internal, blasted external
at defined reference points
* only investment cast design
Order example
660
660
Type
Nominal size
Body configuration (code)
Connection (code)
Valve body material (code)
Diaphragm material (code)
Control function (code)
Actuator size (code)
Actuator version (code)
Spring set (code)
15
15
60
60
34
34
13
13
1500*
1509*
1502
1503
1507
1508
1536
1537
1527
1516
1503
1503
Surface finish
660
Body dimensions
Butt weld spigots, connection code 0, 16, 17, 18, 1A, 35, 36, 37, 55, 59, 60 [mm]
Valve body material: Investment casting (code 34), forged body (code 40)
MG DN NPS f*
LS H1* H1** d
ISO
BS 4825 ASME BPE EN
1127
Code 55 Code 59 Code
60
9.53 1.2 9.53 0.89 17.2 1.6
10 3/8 30 13.5 108 25
12.5
12
1.0
13
1.5
14
2.0
13
1.5
17.3 1.65
15 1/2 30 13.5 108 25
12.5
18
1.5
18
1.0
19
1.5
20
2.0
19
1.5
21.7 2.10
- 12.70 1.2 12.70 1.65 21.3 1.6
20 3/4 30 13.5 108 25
12.5
- 19.05 1.2 19.05 1.65
15 1/2 40 13.5 120 25 13.0 19.0 18
1.5
18
1.0
19
1.5
20
2.0
19
1.5
21.7 2.10
20 3/4 40 13.5 120 25 16.0 19.0 22
1.5
22
1.0
23
1.5
24
2.0
23
1.5
27.2 2.10
- 19.05 1.2 19.05 1.65 26.9 1.6
25
1.5
28
1.0
29
1.5
30
2.0
29
1.5 25.4 1.2 34.0 2.80 25.0 1.2
40 13.5 120 25 19.0 19.0 28
* valid for investment cast design
** valid for forged design
MG = Diaphragm size
21.3 1.6
- 25.40 1.65 33.7 2.0
For materials see overview below
Should there be any doubts or misunderstandings, the German

version of this data sheet is the authoritative document!
25
SMS
3008
Code 37
Overview of 2/2-way valve bodies for GEM 660

Connection
code
Material
code
MG
10
25
16
17
18
1A
35
36
37
55
59
60
34
40
34
40
34
40
34
40
40
34
40
40
34
40
34
40
34
40
34
40
10
15
20
15
20
25
DN
Material code 41 on request
MG = diaphragm size
For further metal diaphragm valves, accessories and other products, please see our
Product Range catalogue and Price List. Contact GEM.
VALVES, MEASUREMENT
AND CONTROL SYSTEMS
GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49 (0) 7940/123-0 Telefax +49 (0) 7940/123-224
e-mail: info@gemue.de http://www.gemue.de
Subject to alteration 04/2007 88265291
10
g*
JIS-G
3459
Code 36
Technical data sheet
DIN
DIN 11850 DIN 11850 DIN 11850 DIN 11866 JIS-G
series 0 series 1 series 2 series 3 series A
3447
Code 0 Code 16 Code 17 Code 18 Code 1A Code 35

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Diaphragm Valve, Metal: Construction

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Diaphragm Valve,

Suitable for inert and corrosive* liquid and gaseous media

Optional flow direction

* see information on working medium on page 2

Corrosive, inert, liquid and gaseous media which have no

The valve will seal in both flow directions up to full

(dependent on medium wetted materials)

Max. ambient temperature

5.0 - 6.0 bar

4.0 - 6.0 bar

(Act. without body)

Actuator dimensions - GEM 660

Diagram - Control function 2/3

Tank valve body

1.4435 - BN2 (CF3M) - investment casting Fe<0.5%

(Diaphragm size 10)

Control air connectors in flow direction

Other connections on request.

Valve body material

Butt weld spigots

* Steam sterilization temperature / 20 min

* For dimensions see T Valves brochure

* Material equivalency 316 L

Valve body surface finish, internal contour

9.53 1.2 9.53 0.89 17.2 1.6

10 3/8 30 13.5 108 25

15 1/2 30 13.5 108 25

- 12.70 1.2 12.70 1.65 21.3 1.6

20 3/4 30 13.5 108 25

- 19.05 1.2 19.05 1.65

15 1/2 40 13.5 120 25 13.0 19.0 18

20 3/4 40 13.5 120 25 16.0 19.0 22

- 19.05 1.2 19.05 1.65 26.9 1.6

1.5 25.4 1.2 34.0 2.80 25.0 1.2

40 13.5 120 25 19.0 19.0 28

* valid for investment cast design

** valid for forged design

- 25.40 1.65 33.7 2.0

For materials see overview below

Should there be any doubts or misunderstandings, the German

Overview of 2/2-way valve bodies for GEM 660

Material code 41 on request

Subject to alteration 04/2007 88265291

Technical data sheet

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