Class 1 Introduction To Production Planning and Control
Class 1 Introduction To Production Planning and Control
Class 1 Introduction To Production Planning and Control
Class 1
Introduction to Production
Planning and Control
1
Objectives of PPC
Contributing to Profit
Customer satisfaction
Specific objectives: Ensure optimum
utilization of materials, workers, and
machines
Troubles
Miss
Over
Max
Transmission
Why Plan?
To satisfy demand and ensure the
availability of resources
Material
Capacity
Purposes
Give delivery dates instantly with
planning efficiency improvements.
Carefully plan your production system
with enhanced transparency
Improve your yield and capacity
utilization by reducing inventory
Reduce lost inventory and late delivery
by sharing process information
1
PPC Functions
Routing
Loading
Scheduling
Dispatching
Reporting or Follow up
Corrective action
Re planning
Dispatching
Production Environments
ETO Delivery Lead Time
Design
Purchase
Manufacture Assemble
Ship
Ship
Engineer-toOrder
Make-toOrder
Manufacture Assemble
MTS Delivery
Lead Time Make-toStock
Inventory
Ship
Project
Mass
Customization
Job Shop
Variety
Flexibility
Batch
Cost
Repetitive
Process
Cellular
Manufacturing
Continuous
Process
Low
Low
Volume
High
Figure 5-2
59
Facility layout
PPC
Business Planning
Sales &
Operations
Planning
Resource
Planning (RP)
Master
Scheduling
Rough-Cut
Capacity
Planning (RCCP)
Material
Requirements
Planning (MRP)
Capacity
Requirements
Planning (CRP)
Input/Output
Control
Order
Sequencing
Execution
Production
Activity Control
(PAC)
Capacity Planning
Master Planning