Class 1 Introduction To Production Planning and Control

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SCLM 459

Production Planning and Control


PPC

Class 1
Introduction to Production
Planning and Control
1

Objectives of PPC
Contributing to Profit
Customer satisfaction
Specific objectives: Ensure optimum
utilization of materials, workers, and
machines

Troubles

Miss
Over
Max
Transmission

Why Plan?
To satisfy demand and ensure the
availability of resources
Material
Capacity

Purposes
Give delivery dates instantly with
planning efficiency improvements.
Carefully plan your production system
with enhanced transparency
Improve your yield and capacity
utilization by reducing inventory
Reduce lost inventory and late delivery
by sharing process information
1

PPC Functions

Routing
Loading
Scheduling
Dispatching
Reporting or Follow up
Corrective action
Re planning

Dispatching

Production Environments
ETO Delivery Lead Time
Design

Purchase

Manufacture Assemble

Ship

MTO Delivery Lead Time


Inventory Manufacture Assemble

Ship

Engineer-toOrder

Make-toOrder

ATO Delivery Lead Time


Assemble-toOrder
Manufacture Inventory Assemble
Ship

Manufacture Assemble

MTS Delivery
Lead Time Make-toStock
Inventory
Ship

Source: Arnold et al., Introduction to Materials Management, 6th ed.


Reprinted by Permission of Pearson Education

Product Process Matrix


High

Project
Mass
Customization

Job Shop

Variety
Flexibility

Batch

Cost

Repetitive
Process

Cellular
Manufacturing

Continuous
Process

Low
Low

Volume

High
Figure 5-2

59

Facility layout

Process layout or functional layout


Product layout line layout
Cellular layout Group layout
Fixed position layout

PPC
Business Planning

Sales &
Operations
Planning

Resource
Planning (RP)

Master
Scheduling

Rough-Cut
Capacity
Planning (RCCP)

Material
Requirements
Planning (MRP)

Capacity
Requirements
Planning (CRP)
Input/Output
Control
Order
Sequencing

Execution

Production
Activity Control
(PAC)

Capacity Planning

Execution Priority Planning

Master Planning

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