Instruction Manual For Juki BHM LBH1790
Instruction Manual For Juki BHM LBH1790
Instruction Manual For Juki BHM LBH1790
LBH-1790
INSTRUCTION MANUAL
CONTENTS
!. IMPORTANT SAFETY INSTRUCTIONS.........................................................................1
@. SPECIFICATIONS...........................................................................................................1
1. Subclass.................................................................................................................................................1
2. Specifications........................................................................................................................................1
3. Standard sewing shape list..................................................................................................................2
4. Configuration.........................................................................................................................................3
1. Lubrioation...........................................................................................................................................12
2. Inserting the needle.............................................................................................................................12
3. Threading the needle-thread..............................................................................................................13
4. Threading the bobbin case.................................................................................................................13
5. Adjusting the bobbin thread tension.................................................................................................14
6. Installation of bobbin case.................................................................................................................14
7. Installing the knife...............................................................................................................................15
#. INSTALLATION...............................................................................................................4
$. PREPARATION BEFORE OPERATION.......................................................................12
^. MAINTENANCE............................................................................................................47
@. SPECIFICATIONS
1. Subclass
Computer-controlled, high-speed, lockstitch buttonholing machine, LBH-1790, has the subclass machines below.
Subclass
LBH-1790S
Buttonholing
size
LBH-1792K
LBH-1795S
Buttonholing of
knits such as knitted underwear,
sweaters, cardigans, jersey, etc.
Buttonholing of
cloth such as men
s shirts, blouses,
work uniforms,
ladies' wear, etc.
Holing of child-car
seat belts
Standard : Max. 5 mm
Special type part : Max. 10 mm
Knife size used :
6.4 to 31.8 mm (1/4' to 1-1/4')
Buttonholing sewing length
Standard : Max. 41 mm
LBH-1795S : Max. 120 mm
2. Specifications
Sewing speed
Needle
Hook
Needle rocking
drive method
Feed drive method
Presser lifting
drive method
Lift of presser foot
Cloth cutting knife
drive method
Standard sewing
shape
Number of patterns stored in
memory
Motor used
Noise
Standard speed : 3,600 sti/min (Max. : 4,200 sti/min) (Max. : 3,300 sti/min when dry hook is used)
DPX5 #11J to #14J
DP type full-rotary hook
Drive by stepping motor
Drive by stepping motor
Drive by stepping motor
14 mm (Optional setting available) Max. : 17 mm (At the time of needle up by reverse run)
By double-acting solenoid drive
30 kinds
99 patterns
Single phase 220/230/240 V, 3-phase 200 to 240 V, 1000 VA
- Equivalent continuous emission sound pressure level (LpA) at the workstation :
A-weighted value of 80.0 dB ; (Includes ; KpA = 2.5 dB) ; according to ISO 10821- C.6.3 -ISO
11204 GR2 at 3,600 sti/min.
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
(27) Bar-tacking
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
PANEL
DISPLAY
4. Configuration
4
5
6
Operation panel
Starting pedal
#. INSTALLATION
WARNING :
To prevent possible accidents caused by the fall of the sewing machine, perform the work by two
persons or more when the machine is moved.
!1
4
7
5
!0
1)
2)
3)
4)
5)
6)
Light blue
Table
Brown
Green/Yellow
Control box
Green/Yellow
Light
blue
Green/
Yellow
Plug
Brown
Brown
Power switch
AC200 V
AC220 V
AC230 V
AC240 V
GND
White
Table
Control box
Red
Black
Red
Green /
Yellow
Red
Power switch
Black
Plug
Green/Yellow
Black
White
Green /
Yellow
AC200 V
AC220 V
AC240 V
GND
2. When changing the voltage, refer to the item of "Changing the voltage of 100 /
200V".
To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing
machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or
more. To prevent accidents caused by unaccustomed work or electric shock, request the
electric expert or engineer of our dealers when adjusting the electrical components.
It is adaptable to the voltage of single phase 100V to 120V/3-phase 200V to 240V by changing the
voltage changeover connector mounted on FLT p.c.b.
(Caution) When the changing procedure is wrong, the control box will be broken. So, be
very careful.
Changing procedure of the changeover connector
1. Turn OFF the power source with the power
switch after confirming that the sewing machine
has stopped.
2. Draw out the power cord from the power plug
socket after confirming that the power switch is
turned OFF. Then wait for five minutes or more.
3. Remove the front cover.
4. Remove four screws fixing the rear cover of the
control box and slowly open the rear cover.
A. In case of using with 3-phase 200V to 240V
Changing the changeover connector
Connect to 200V the 100/200V changeover connector of FLT p.c.b. 1 located on the side of the
Box Side of the control box.
Connect the crimp style terminal of AC input cord
to the power plug as shown in the figure.
1
A
WHITE
BLACK
RED
GREEN/
YELLOW
WHITE
BLACK
RED
(Plug side)
GREEN/
YELLOW
(Caution) Securely perform the insulation treatment to the red terminal which is not
used with insulation tape or the like.
(When the insulation is insufficient,
there is a danger of electric shock or
leakage current.)
(Plug side)
WHITE
BLACK
RED
GREEN/
YELLOW
WHITE
BLACK
RED
GREEN/
YELLOW
(Caution) Securely perform the insulation treatment to the red terminal which is not
used with insulation tape or the like.
(When the insulation is insufficient,
there is a danger of electric shock or
leakage current.)
WHITE
BLACK
RED
GREEN/
YELLOW
(Plug side)
WHITE
BLACK
RED
GREEN/
YELLOW
5. Check that the change has been performed without fail before closing the rear cover.
6. Be careful that the cord is not pinched between
the rear cover and the control box main unit.
Close the rear cover while pressing the lower
side of rear cover, and tighten four screws.
2 -1 (rubber)
1
3
2 -2
(metal)
When tilting/raising the sewing machine head, perform the work so as not to allow your fingers
to be caught in the machine. In addition, to avoid possible accidents caused by abrupt start of
the machine, turn OFF the power to the machine before starting the work.
Cord clamp
3
2
CN16
CN16
SDC circuit
board
CN14
CN37
CN38
CN37
CN42
CN38
CN39
CN41
CN44
CN34
CN39
CN41
Operation panel
CN34
MAIN circuit
board
CN42
CN44
CN16
CN14
Cord
clamp A
1) Pass 4 cords (CN38, 39, 41, and 42) connecting to the right side among the cords connecting
to MAIN circuit board through cord clamp A as
shown in the figure, and connect them to the respective connectors. Connect CN37 to the connector without passing through cord clamp A.
In addition, when using the electric bobbin winding device (optional), similarly pass the cord
of the bobbin winding device through the cord
clamp and connect it to CN44.
2) Directly connect the cord from the operation
panel connecting to the left side of MAIN circuit
board to CN34.
3) Connect the cords connecting to SDC circuit
board directly to CN14 and CN16.
4) Fix the earth wire with the setscrew 1.
When you tilt the sewing machine, make sure that the sewing machine head support
bar 2 is placed on the table.
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
Be sure to install and use eye protection cover 1 and use the sewing machine.
When placed horizontally
Operator
Operator
10
2
B
11
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
23
2
Decrease
Oil amount
Increase
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
Hold needle with its recessed part facing toward the operator side
A, insert the needle fully into the needle clamping hole, and tighten
needle setscrew 1. Use a DPx5-(#11J, #14J).
When attaching the needle, turn OFF the power to the
motor.
12
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
2
6
8
4
3
5
9
!1
!0
!2
Whip stitch
2
Bobbin
Bobbin case
3
4
Adjust the bobbin thread tension as given below when the bobbin thread is pulled up at the position where
thread slit 1 of bobbin case comes up.
Purl stitch
0.05 to 0.15N
Whip stitch
0.15 to 0.3N
Turning tension adjust screw 2 clockwise will increase bobbin thread tension, and turning it
counterclockwise will decrease the tension.
Adjust the bobbin thread tension to lower for synthetic filament thread, and to higher for spun thread.
The thread tension is higher by approximately 0.05N when the bobbin case is set to the hook since idleprevention spring is provided.
When bobbin thread tension is adjusted, check the needle thread tension setting of
the memory switch. (See P.44.)
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
14
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
7/16
Indication of mm
6.40
9.50
11.10
1/2
12.70
5/8
15.90
9/16
11/16
3/4
13/16
7/8
1
1 1/8
1 1/4
1 3/8
1 1/2
14.30
17.50
19.10
20.60
22.20
25.40
28.60
31.80
34.90
38.10
15
!0
!1
!6
7
!7
!8
9
!9
!2
@0
!3
@1
!4
@2
!5
@7
@3
@8
@4
@5
@6
#0
@9
16
No.
NAME
LCD display
FUNCTION
Various data such as pattern No.,
shape, etc. are displayed.
No.
NAME
OVEREDGING
WIDTH key
FUNCTION
This key selects overedging width
display.
READY key
RESET key
!7
BAR-TACKING
WIDTH, LEFT key
!8
BAR-TACKING
WIDTH, RIGHT
key
MODE key
!9
CLOTH CUT
LENGTH key
PRESSER key
@0
CLEARANCE key
WINDER key
@1
KNIFE GROOVE
WIDTH, RIGHT
key
@2
KNIFE GROOVE
WIDTH, LEFT key
DATA key
@3
COPY key
COUNTER key
@4
PRESSER
SELECTION key
!0
ITEM SELECTION
key
@5
FORWARD key
!1
DATA CHANGE
key
@6
BACKWARD key
!2
SHAPE key
@7
PATTERN
REGISTRATION key
!3
THREAD TENSION AT
PARALLEL SECTION key
@8
PARAMETER
REGISTRATION key
!4
THREAD TENSION AT
BAR-TACKING SECTION
key
@9
Speed variable
resister
!5
PITCH key
#0
LCDadjustment
variable rsistor
!6
17
1
A
!0
and the back-light of LCD display 1 changes from blue color to green color,
4) Start sewing.
Set the sewing product to the presser portion, and operate the pedal to start the sewing machine, and
sewing starts. When you purchase the sewing machine, 2-pedal type has been set. However, pedal
operating procedure can be selected from among three ones. Select the operating procedure you desire
and use the sewing machine. 3. How to use the pedal
2-pedal
1-pedal
1-pedal
(Without intermediate position) (With intermediate position)
18
!1
2) Start of Sewing
3) End of sewing
1-pedal
1-pedal
(Without intermediate position) (With intermediate position)
Initial position
Initial position
Presser : Maximum position 1
2) Confirmation of setting
of sewing product
2) Confirmation of setting
of sewing product
3) Start of sewing
4) End of sewing
4) Start of sewing
5) End of sewing
2
Cloth
Attach or remove the screw shown in the figure according to the setting of the memory switch.
19
and
!1
@4
Type 1
B151177 1 000 *
Type 2
B151177 2 000 *
Type 3
B151177 3 000 *
Type 5 *
20
, and pattern
, and the
!0
21
1), 2)
3), 4)
!1
!3
!4
1 Tension at parallel
section
2 Bar-tacking tension
Whip stitch
3 Tension at parallel
section
4 Bar-tacking tension
Initial value
Crest is
lowered.
120
Thread tension
is decreased.
Thread tension
is decreased.
Thread tension
is decreased.
35
60
60
Crest is raised.
Thread tension is
increased.
Thread tension is
increased.
Thread tension is
increased.
For the eyelet radial shape, set the bar-tacking tension first to approximately 120 and make the balance of stitches.
Purl stitch and Whip stitch
Purl stitch
Whip stitch
Purl stitch
When applying higher tension to the needle thread to permit it to pass straight
through fabric, the purl stitch is formed by the bobbin thread which is pulled
over from both sides to the center line.
Whip stitch
Whip stitch The whip stitch is formed in zigzag showing the needle thread only on top of
fabric, and the bobbin thread on the bottom.
22
7. Performing re-sewing
When stop switch A is pressed during sewing
operation, the sewing machine interrupts sewing
and stops. At this time, error display screen B is
displayed to inform that the stop switch is pressed.
@5
Jump feed
command
Thread trimmer
command
Knife command
4
2
or depress
24
!0
!1
Every time the sewing of one shape is performed, the existing value is counted up.
When the existing value is equal to the set value, count-up screen is displayed.
Every time the sewing of one shape is performed, the existing value is counted down.
When the existing value is reached to "0", count-up screen is displayed.
Every time one cycle or one continuous stitching is performed, the existing value is counted up.
When the existing value is equal to the set value, count-up screen is displayed.
Every time one cycle or one continuous stitching is performed, the existing value is counted
down. When the existing value is reached to "0", count-up screen is displayed.
25
2)
, and pattern
3) Select shape.
Press SHAPE key !2
!1
!2
26
!0
!1
3)
Patterns from 1 to 10 have been already registered at the time of your purchase. Initial values of the
square type, the cloth cutting length of which only is different from each other, have been inputted in the
sewing data. / Refer to _. INITIAL VALUE DATA FOR EACH SHAPE TABLE.
Pattern No.
1
2
3
4
5
6
7
8
9
10
6.4mm
9.5mm
11.1mm
12.7mm
14.3mm
15.9mm
17.5mm
19.1mm
22.2mm
25.4mm
(1/4)
(3/8)
(7/16)
(1/2)
(9/16)
(5/8)
(11/16)
(3/4)
(7/8)
(1)
Pattern which
is selected at
present
Pictograph showing
data item
to change
, and
!0
!1
4) Change data.
For the sewing data, there are data item which changes numerical value and that which selects pictograph.
No. such as
is attached to the data item which changes numerical value. Increase or decrease the
set value with DATA CHANGE key !1
to change the value.
No. such as
is attached to the data item which selects pictograph. Pictograph can be selected with
/ For the details of sewing data, refer to 13. Sewing data table.
27
A
(With edit)
(Without edit)
28
!0
!1
Item
Sewing shape
This item selects the shape from among the sewing shapes of
30 different kinds which the sewing machine has.
Setting range
Edit unit
Remarks
1 to 30
S02
3.0 to 119.6
0.1mm
S03
-2.00 to 2.00
0.05mm
S04
-2.00 to 2.00
0.05mm
S05
0.10 to 5.00
0.05mm
S06
50 to 150
1%
S07
0.200 to 2.500
0.025mm
S08
0.2 to 5.0
0.1mm
0.2 to 5.0
0.1mm
S09
Bottom of
straight
bar-tacking
Bottom
of taper
29
No.
S10
Item
This item adjusts right side outer shape of bartacking section in terms of overedging section.
Bottom of
square type
Top of
square
type
S11
Edit unit
Remarks
-1.00 to 1.00
0.05mm
-1.00 to 1.00
0.05mm
Bottom of
straight bartacking
Setting range
Bottom of
straight bartacking
Bottom
of square
type
S12
0.00 to 3.00
0.05mm
*1
S13
0.00 to 3.00
0.05mm
*1
S14
1.0 to 10.0
0.1mm
*1
S15
1 to 8
*1
S16
Eyelet width
1.0 to 10.0
0.1mm
*1
S17
Eyelet length
1.0 to 10.0
0.1mm
*1
S18
1.0 to 5.0
0.1mm
*1
1 to 8
*1
*1, *2
0.200 to 2.500
0.025mm
Top of
Radial
type
Top of
semilunar
type
Bottom
of round
type
Bottom
of radial
type
Bottom of
semilunar
type
S19
S20
S21
: Without
Top of
round
type
Top of
semilunar
type
Bottom
of square
type
Bottom
of round
type
Bottom of
semilunar
type
Bottom of
straight bartacking
Bottom of
taper bartacking
30
No.
Item
Setting range
Edit unit
Remarks
S22
1st clearance
0.0 to 4.0
0.1mm
S23
2nd clearance
0.0 to 4.0
0.1mm
S31
Single/double stitching
*3
0.0 to 2.0
0.1mm
*3
0 to 9
1 time
S32
Double
stitching
: Double stitching
S33
S34
: With basting
(Setting of number of times)
S35
Basting pitch
1.0 to 5.0
0.1mm
*3
S36
2.0 to 20.0
0.1mm
*3
S37
0.2 to 5.0
0.1mm
*3
S38
0.0 to 4.0
0.1mm
*3
S39
0.0 to 2.5
0.1mm
*2, *3
S40
0.0 to 1.0
0.1mm
*3
S41
-2.0 to 2.0
0.1mm
*2, *3
S42
-2.0 to 2.0
0.1mm
*2, *3
31
No.
Item
Setting range
Edit unit
Remarks
400 to 4200
100sti/min
*3
S44
S51
0 to 200
S52
0 to 200
*2
S53
0 to 200
*2, *3
0 to 200
*2, *3
S55
0 to 200
S56
0 to 200
*2
S57
0 to 200
S58
0 to 200
*3
S59
-5 to 5
1 stitch
*2
-5 to 5
1 stitch
*2
-5 to 5
1 stitch
*2
0 to 8
1 stitch
0.00 to 0.70
0.05mm
*2
0.0 to 3.0
0.1mm
S64
32
No.
Setting range
Edit unit
Remarks
0.0 to 5.0
0.1mm
*2
0.0 to 2.0
0.1mm
*2
S67
0.1 to 1.5
0.1mm
S68
0 to 8
0.0 to 5.0
0.1mm
*2
0.0 to 2.0
0.1mm
*2
*2, *3
400 to 4200
100sti/min
S65
Item
Knife motion
S83
: Normal knife
motion ON
: Normal knife
motion ON
S84
S86
Pitch of going
0.200 to 2.500
0.025mm
S87
Width of going
0.1 to 10.0
0.05mm
S88
Pitch of coming
0.200 to 2.500
0.025mm
S89
Width of coming
0.1 to 10.0
0.05mm
This item sets sewing pitch of coming side of bartacking shape (Shape Nos. 27, 28, 29 and 30 of S01).
33
Pattern No.
of copy
source
!1
@3
5) Start copying.
Press READY key 2
to start copying. After
two seconds, the pattern No. which is created by
copying returns to the input screen in the state of
being selected.
Press RESET key 3
, and the screen returns
to the former one without copying.
* In addition, cycle data and continuous stitching data can be copied by the same method.
34
!0
@7
4) Start register.
Press READY key 2
to start register and
the screen returns to the input screen after two
seconds.
Press RESET key 3
, and the screen returns
to the former one without registering.
P1
Pattern No. 1
P2
Pattern No. 2
P3
Pattern No. 3
35
to
!0
3) Select parameter.
@8
4) Start register.
Press READY key 2
to start register and the screen returns to the input screen after two seconds.
Registered parameter
F1
F2
F3
F4
F5
F6
36
B
A
, and
4) Perform sewing.
Press READY key 2
in the state that
continuous stitching data is selected, and the
back-light of LCD display 1 shows green and it
is possible to sew. Continuous stitching data No.
1 only has been registered at the time of your
purchase. However, sewing status cannot be
obtained since the sewing pattern has not been
inputted. Perform inputting of sewing pattern
referring to 2) Method of editing continuous
stitching data on the next page.
37
!0
mode.
to call pattern
C
D
, and patterns
!0
!1
mount / pattern No. / jump feed amount" and flashes on and off. When moving the editing point up to
the last data, additional indication pictograph
is displayed.
38
to
B
A
, and pattern
, and
4) Perform sewing.
Press READY key 2
39
!0
to
, and patterns
, and
is displayed.
and data of
, and the
40
!0
!1
to call
. For
4) Perform sewing.
Press READY key 2
, and the back-light
of LCD display 1 becomes green. Then it is
possible to sew. At this time, when S02 Cloth
cutting length is set to a size larger than U18
Cloth cutting knife size which has been set
above, the plural motions of knife is automatically
performed for sewing.
* If a buttonhole smaller than the size of knife
attached is desired to be sewn, error 489 will
be displayed.
!0
!1
Sewing data
S02 Cloth cut length
1st time
2nd time
3rd time
Memory switch data list (level 1)
U18 Cloth cutting knife size
41
level 1
level 2
and
4) Change data.
42
!0
!1
Item
Setting range
Edit unit
Initial value
U01
0 to 17.0
0.1mm
14.0mm
U02
0 to 14.0
0.1mm
6.0mm
U03
0 to 14.0
0.1mm
0.0mm
5 to 95
1%
80%
5 to 95
1%
50%
U04
U05
U06
0 to 200
35
U07
0 to 200
35
0 to 200
60
U09
400 to 4200
100sti/min
800sti/min
U10
400 to 4200
100sti/min
800sti/min
U11
400 to 4200
100sti/min
2000sti/min
U12
400 to 4200
100sti/min
3000sti/min
U13
400 to 4200
100sti/min
4000sti/min
U14
Kind of presser
U15
3.0 to 10.0
0.1mm
U16
10.0 to 120.0
0.5mm
U17
2.5 to 110.0
0.1mm
U08
43
Type 1
(1790S1792K)
Type 5
(1795S)
3.0mm
(1790S1792K)
5.0mm
(1795S)
10.0mm
(1790S1792K)
120.0mm
(1795S)
2.5mm
No.
Setting range
Edit unit
Initial value
3.0 to 32.0
0.1mm
32.0mm
Ineffective
Effective
Presser Up
Presser Up
0 to 15.0
0.1mm
1.0mm
0 to 15.0
0.1mm
1.5mm
1 to 30
Non-display
Item
U18
U19
Ineffective
U20
U21
Effective
Effective
U22
Presser down
U23
U24
U25
U26
Presser down
Display
44
(2) Level 2
Press MODE switch for as long as three seconds and it is possible to edit.
NO.
K01
Item
Pedal selection
2-pedal
K02
Edit unit
Initial value
2-pedal
Change
permitted
Change
permitted
12 shapes
1-pedal
1-pedal
(Without intermediate position) (With intermediate position)
Change
permitted
K03
Setting range
Change
prohibited
Change
permitted
K04
20 shapes
30 shapes
K05
0 to 3
K06
0 to 1
0 (Standard type)
K07
400 to 4200
100sti/min
3600 sti/min
-30 to 30
0 to 20
1s
0s
Without
Permitted
25 to 100
5ms
35
K08
K09
K10
K11
After end
of sewing
After end
of cycle
K12
Needle up by
reverse run
permitted
45
No.
Setting range
Edit unit
Initial value
5 to 100
5ms
15
K14
5 to 300
5ms
50
K15
-120 to 400
1 pulse
(0.025mm)
K16
-10 to 10
1 pulse
(0.05mm)
K17
-100 to 10
1 pulse
(0.05mm)
K18
Ineffective
Permitted
K13
Item
Ineffective
K19
Effective
Prohibited
K20
0 to 3
K21
0 to 15
1 pulse
K22
1 to 3
K51
K52
K53
46
^. MAINTENANCE
1. Adjusting the needle-to-hook relation
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.
2) Insert the part [1] A of timing gauge into the gap between the bottom end of needle bar and throat plate,
where the bottom end of the needle bar touches the
top of the part [1] A of the timing gauge.
3) Loosen needle bar connection screw 1, and
adjust the height of the needle bar.
0.05 mm
to
0.
1
3
47
To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.
4
3
48
When replacing the needle thread trimmer, make sure that the trimmer normally works under the needle thread
trimmer adjusting mode (memory switch
level 2 : K51).
To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.
To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.
8 to 15mm
1
3
49
5. Thread tension
(1) Thread take-up spring (purl stitch)
1
3
4
2
1
50
To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.
Table
2
Hole under
table for fan
1. To avoid electrical shock hazards, turn OFF the power and open the control box cover after about
five minutes have passed.
2. Open the control box cover after turning OFF the power without fail. Then, replace with a new
fuse with the specified capacity.
1
2
3
51
C Mark
3/8
9.5
B2702047K00A
1/2
12.7
B2702047L00A
5/8
15.9
B2702047M00A
19.1
B2702047N00
25.4
B2702047Q00A
1/4
6.4
7/16
11.1
9/16
7/8
1-1/4
B2702047V00
22.2
B2702047I00
17.5
3/4
B2702047F00
14.3
11/16
D Part No.
B2702047A00
31.8
B2702047P00
B2702047S00A
2. Throat plate
A
B
Stitch width
Standard (S)
Type
3. Presser
Stitch width 5 mm
Size (AxB)
Type
1 (4x25)
2 (5x35)
3 (5x41)
5(5x120,5x70)
Standard (S)
B1552781000A
B1552782000
B1552783000
D1508771K00A
D1508772K00
D1508773K00
Stitch width 6 mm
Type
Standard (S)
Size (AxB)
52
40008658(5x120)
14523708(5x70)
-
Description
E001
How to recover
Place of recovery
E018
E023
Standard screen
Standard screen
Standard screen
Standard screen
Standard screen
Stop switch
Step screen
E052
Step screen.
E061
E062
E099
Standard screen
Standard screen
E303
E304
E486
Possible to re-enter
E487
Possible to re-enter
E488
Possible to re-enter
E007
E024
E025
E026
E030
E050
E489
Eyelet knife length is too short to form the shape in case of eyelet shape.
Eyelet shape length is too short to form the shape in case of eyelet shape.
When bar-tacking length is too short to form the shape in case of taper
bar-tacking shape.
53
Error code
Description
How to recover
E492
Possible to re-enter
E493
Possible to re-enter
E494
Possible to re-enter
E495
Possible to re-enter
E496
When stitching data of tie stitching at sewing end exceeds presser size.
When stitching data of tie stitching at sewing start exceeds presser size.
When stitching data exceeds the size of right only of width direction of presser.
When stitching data exceeds the size of left only of width direction of presser.
Possible to re-enter
E497
Possible to re-enter
E498
Possible to re-enter
When stitching data exceeds the size of front of length direction of presser.
When stitching data exceeds the size of both right and left of width
direction of presser.
Possible to re-enter
E730
E731
E801
Phase-lack of power
E802
E811
Overvoltage
E813
Low voltage
E901
E902
E903
E499
E703
E704
E733
When stitching data exceeds the size of rear of length direction of presser.
When stepping motor power of servo control p.c.b. fluctuates 15% or more.
54
Place of recovery
Sewing data edit screen
[S40] Basting needle
entry compensation
Error code
Description
How to recover
E904
E905
E907
E908
E909
E910
E911
E915
E943
E946
E999
E916
E918
When origin sensor signal is not inputted at the time of origin retrieval motion.
When origin sensor signal is not inputted at the time of origin retrieval motion.
When origin sensor signal is not inputted at the time of origin retrieval motion.
When origin sensor signal is not inputted at the time of origin retrieval motion.
When origin sensor signal is not inputted at the time of origin retrieval motion.
When cloth cutting knife does not return after the lapse of
predetermined time.
When sensor is not turned ON while cloth cutting knife is raising (at
the time of waiting).
55
Place of recovery
Causes
3. Wobbling at parallel
section
Corrective measures
P.12
P.22
P.22
P.14
P.14
P.13
P.24
7. Stitch skipping
P.32
P.22
P.14
P.48
P.50
P.30
P.43
P.47
P.33
P.33
P.32
9. Length of needle
thread remaining at
the end of sewing is
too long.
56
P.47
P.13
P.43
6. Stitches float.
8. Thread frays.
P.50
P.48
P.22
Page
P.12
P.33
P.43
Troubles
Causes
Corrective measures
Page
P.13
P.47
P.48
1. Check whether the cloth cutting knife dropping is set to plural dropping.
P.41
57
58
A
B
C
D
I
J
S01
S02
S03
S04
S05
S06
S07
S08
S09
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S31
S32
S33
S34
S35
S36
S37
S38
S39
S40
S41
S42
S44
S51
S52
S53
S54
S55
S56
S57
S58
S59
S60
S61
S62
S63
S64
S65
S66
S67
S68
S69
S70
S81
S83
S84
S86
S87
S88
S89
Item
Unit
Sewing shape
Cloth cutting length
Knife groove width, right
Knife groove width, left
Overedging width, left
Left/right shape ratio (right side in terms of left side)
Pitch at parallel section
2nd bar-tacking length
1st bar-tacking length
Bar-tacking width, right compensation
Bar-tacking width, left compensation
Taper bar-tacking offset, left
Taper bar-tacking offset, right
Eyelet shape length
Number of stitches of eyelet shape
Eyelet width
Eyelet length
Round type shape length
Number of stitches of radial shape
Radial shape reinforcement (with/without)
Pitch at bar-tacking section
1st clearance
2nd clearance
1/2 stitching
mm
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
13.0
19.1
19.1
19.1
mm
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
mm
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
mm
1.70
1.70
1.70
1.70
1.70
1.70
1.4
1.4
1.4
1.4
1.70
1.70
1.70
1.70
1.70
1.4
1.4
1.70
1.70
1.70
1.70
1.70
1.70
1.70
1.70
1.70
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
mm
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
mm
1.0
1.0
1.5
3.0
1.0
1.5
3.0
1.0
1.0
1.5
3.0
1.5
3.0
mm
1.0
1.0
1.0
1.0
1.0
1.0
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
0.85
0.85
0.85
0.85
mm
0.85
0.85
0.85
0.85
mm
2.0
2.0
2.0
2.0
2.0
2.0
Stitch
mm
1.0
1.0
1.0
1.0
1.0
1.0
mm
3.0
3.0
3.0
3.0
3.0
3.0
mm
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Stitch
mm
0.30
0.30
0.30
0.30
0.30
mm
1.5
1.5
1.5
1.5
1.5
1.5
mm
Pitch of going
Width of going
Pitch of returning
Width of returning
Without
0.30
0.30
0.30
0.25
0.30
0.25
0.25
0.25
0.25
0.30
0.30
0.25
0.30
0.30
0.30
0.25
0.30
0.25
0.25
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5.
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.0
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
2.0
2.0
2.0
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Time
mm
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
mm
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
mm
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
sti/min
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
120
60
120
120
120
120
60
60
60
60
60
60
60
60
60
60
60
120
60
60
60
60
60
60
60
60
60
60
60
60
120
60
120
120
120
120
60
60
60
60
60
60
60
60
60
60
60
120
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
35
60
120
35
35
35
60
60
60
60
60
60
60
60
60
60
60
30
60
60
60
60
60
60
60
60
35
60
35
35
35
35
60
60
60
60
60
60
60
60
60
60
60
120
60
60
60
60
60
60
60
60
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
---
Stitch
Stitch
Stitch
Stitch
3
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
mm
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
mm
0.0
1.5
0.0
1.5
0.0
0.0
0.0
1.5
0.0
0.0
1.5
0.0
0.0
0.0
0.0
1.5
1.5
1.5
1.5
1.5
0.0
0.0
1.5
1.5
1.5
1.5
0.0
0.0
0.0
0.0
mm
0.0
0.0
0.0
0.0
0.0
0.7
0.0
0.0
0.0
0.7
0.0
0.0
0.0
0.0
0.7
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Stitch
mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
mm
<
0.0
<
0.0
<
3
Without
0.0
mm
0.9
0.9
0.9
0.9
0.0
0.7
0.9
0.9
0.0
0.7
0.9
0.9
0.9
0.0
0.7
0.9
0.9
0.9
0.9
0.9
0.0
0.7
0.9
0.9
0.9
0.9
0.0
0.0
0.0
0.0
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
With
Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without Without
sti/min
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
0.80
mm
0.80
0.80
0.80
mm
1.7
1.7
1.7
1.7
mm
0.80
0.80
0.80
0.80
mm
1.7
1.7
1.7
1.7