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0023 TangentialBlendingSilo Design

The document describes the design and operation of a tangential blending silo. It provides details on the components, layout, capacities and functions of the silo and its related systems. These include the silo chamber, inlets, outlets, mixing chamber, discharge system, conveying equipment and control systems.

Uploaded by

EddySyahputraBenSyahren
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© © All Rights Reserved
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283 views23 pages

0023 TangentialBlendingSilo Design

The document describes the design and operation of a tangential blending silo. It provides details on the components, layout, capacities and functions of the silo and its related systems. These include the silo chamber, inlets, outlets, mixing chamber, discharge system, conveying equipment and control systems.

Uploaded by

EddySyahputraBenSyahren
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

Page 1

Function and operation course


Tangential blending silo - Design
BAZIFA - Training on site
Bazian Cement Company, Oct. 20 th to Nov. 08 th 2007

Page 2

Tangential
Blending Silo

General Assembly
Typical design

trough conveyor
from Aeropol

silo feed system

displacement cone
displacement roofs
dedusting of space
under displacement
cone
mixing chamber

silo discharge system

Page 3

Tangential
Blending Silo

Bazifa Data of the silo

- number of inlets (silo):


- silo chamber
inner diameter:
inner height:
max capacity:
- number of outlets (silo):
- mixing chamber
inner diameter:
max height:
max capacity:
- number of outlets:
(mixing chamber)

6+1(central)
20,0 m
59,0 m
20000 m
10

6,0 m
6,0 m
155 m
3

Page 4

Tangential
Blending Silo

Bazifa Flow sheet of raw meal silo plant

Page 5

Tangential
Blending Silo

Typical design: Silo roof and material distribution

FLUIDOR
material outlet

pressure and negative pressure relief


Cont. level
indicator
material inlet

fan
man hole

Max level indicator


silo filter
central outlet with flap

Page 6

Tangential
Blending Silo

Bazifa: Silo roof and material distribution

Page 7

Trough Conveyer
FLUIDOR 2000

New POLYSIUS Trough Conveyer


FLUIDOR 2000

Page 8

Trough Conveyer
FLUIDOR 2000

1. Geometry

What`s new?
old design

new design
250

250
370

200

fluid bed height max


min

77 mm
40 mm

210 mm
35 mm

conveying area max


min

0,02 m
0,01 m

0,05 m
0,008 m

relation min / max

1:2

1:6

Page 9

Trough Conveyer
FLUIDOR 2000

What`s new?

2. More capacity
Increased capacity in relation to FLUIDOR width (factor 3)

3. Less weight in relation to capacity


4. Less operation costs in relation to capacity
The aerated area is smaller in relation to capacity (less air for aeration).
250
250
370

200

5. Less parts and components,


but more flexebility for plant
planning due pot design

old design

new design

Page 10

Trough Conveyer
FLUIDOR 2000

Overview about components

- material inlet
- collecting pot (here old design)
- trough diverter
- valve inspection cover
- Diversion unit
- Trough section
- trough rotary valve
- material outlet
- flexible connecting

- distributor pot
- foreign body trap
- reduction/extension

Page 11

Trough Conveyer
FLUIDOR 2000

Components: conveying through

Polyester fabric
wear protection
trough conveyer
(without/with wear protection, for hot material)

Page 12

Tangential
Blending Silo

pressure relief roofs

Typical design: Silo chamber

Page 13

Tangential
Blending Silo

Standard design: Aeriation units

Outer area
Inner area

Page 14

Tangential
Blending Silo

Standard design: Silo areation box

Page 15

Tangential
Blending Silo

Typical design: Discharge system


silo frames
outlet apparatus

Page 16

Tangential
Blending Silo

Standard design: Rotary flow regulating valves

Page 17

Tangential
Blending Silo

Standard design: Rotary flow regulating valves

Page 18

Tangential
Blending Silo

Standard design: Rotary flow regulating valves

sealing frame

Page 19

Tangential
Blending Silo

Standard design: Slide valves

Page 20

Tangential
Blending Silo

mixing chamber

inspection door

Typical design: Mixing chamber

Page 21

Tangential
Blending Silo

Design: Mixing chamber

Max level
indicator

weighting unit

slide valve for maintenance


rotary flow regulating valve

Page 22

Tangential
Blending Silo

Design: Kiln feed control system

mixing bin
load cells
flowmeter

Page 23

Tangential
Blending Silo

Operation mode of the silo


Filling of the Mixing chamber
Discharge time per sector
Aeration cycle

Characteristic of silo
- continuous operation for whole silo
- cycle of filling
- constant level inside mixing chamber
- pureposeful aeration and
activating of vertical trombs
- assignment of blowers

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