Layer Farming (10000 Birds)
Layer Farming (10000 Birds)
Layer Farming (10000 Birds)
LAYER FARM
(10000 Birds)
8th Floor ,LDA Plaza 5TH Floor, Bahria Ground Floor Bungalow No. 15-A
Egerton Road , Complex II, M.T. Khan Road, State Life Building Chaman Housing Scheme
Lahore Karachi. The Mall, Peshawar. Airport Road, Quetta.
Tel: (042) 111-111-456, Fax: Tel: (021) 111-111-456 Tel: (091) 9213046-47 Tel: (081) 831623, 831702
(042) 6304926-7 Fax: (021) 5610572 Fax: (091) 286908 Fax: (081) 831922
helpdesk@smeda.org.pk helpdesk-khi@smeda.org.pk helpdesk-pew@smeda.org.pk helpdesk-qta@smeda.org.pk
May, 2006
Pre-Feasibility Study Layer Farm (10,000 Birds)
DISCLAIMER
The purpose and scope of this information memorandum is to introduce the subject
matter and provide a general idea and information on the said area. All the material
included in this document is based on data/information gathered from various
sources and is based on certain assumptions. Although, due care and diligence has
been taken to compile this document, the contained information may vary due to any
change in any of the concerned factors, and the actual results may differ substantially
from the presented information. SMEDA does not assume any liability for any
financial or other loss resulting from this memorandum in consequence of
undertaking this activity. Therefore, the content of this memorandum should not be
relied upon for making any decision, investment or otherwise. The prospective user
of this memorandum is encouraged to carry out his/her own due diligence and gather
any information he/she considers necessary for making an informed decision.
The content of the information memorandum does not bind SMEDA in any legal or
other form.
DOCUMENT CONTROL
Document No. PREF-19
Revision 2
Prepared by SMEDA-Punjab
Issue Date April, 2002
Revision Date May, 2006
Issued by Library Officer
1 INTRODUCTION
Layer farming is a vital source for providing high quality animal protein ( Eggs)
which is daily requirement of the human body. Animal Protein is more valuable than
that of plant protein.
The average availability of protein in Pakistan is 11 grams a day, which is far less
than the recommended daily dietary protein consumption of 26 grams according to
the World Health Organization standards.
20
15
10
5
0
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
The figures above show the shortage of protein availability in the country. The
demand for eggs is increasing with the increase in the population.
The following table shows the per capita consumption of eggs and poultry meat in
2005:
25.0
Population (Mill. Birds)
10.0
5.0
0.0
2001 2 002 2 003 2004 2005
1
Source: Livestock Wing
2
Source: Livestock Wing
5
3 MARKETING
Layer starts giving eggs at the age of 26 weeks. Usually, layer farm is recommended
to start in the month of February or March. The layer is ready to lay eggs in
July/August. The demand for eggs is increased during the winter season and, as a
result of that, the prices of eggs are also increased.
Weighted average sale price at the farm gate for the year has been taken as Rs.33 per
dozen eggs sold.
Eggs are packed in trays and can be sold in bulk to the wholesale markets in the
urban cities. The eggs are more liable to be damaged during transportation. The
profits and losses in marketing of eggs depend on the proper transportation methods.
Eggs should be transported in proper containers. Bamboo baskets, wooden boxes,
and pitch board trays, collapsible cardboard boxes and in plastic trays are the
containers used for transporting eggs. Of these, Bamboo baskets and wooden boxes
are the safest way.
Retail buyers are also available who will directly purchase eggs from the farm. Egg
is perishable commodity and cannot be stored for longer period of time. The shelf
life of egg is short during summer (1 week) and long in winter season (4 weeks).
4 FARM MANAGEMENT
4.2 Brooding
Proper brooding temperature is required to keep the chicks in comfort during rearing
period when they are sensitive to cold and need some artificial heat source to
maintain their normal temperature. Coal or sawdust is burnt for supplying heat at the
stage of brooding in the poultry farm.
The pre-feasibility study has taken brooding expense at Rs 1 per bird during the
rearing period.
4.3 Feeding
The requirement of feed during lying depends on the rate of egg production and the
body weight of layer birds. The birds may need more feed in winter and less feed in
summer. During summer months the flock is under severe stress, it is suggested to
temporarily change the ration to a higher level of protein content. The actual feed
consumption may be influenced by several factors as follows:
Body weight of the bird.
Rate of egg production.
Season and weather condition.
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4.4 Housing
The poultry house should be well ventilated, reasonably warm in winter and cool in
summer. The poultry house should be cheap, durable, comfortable and safe. Each
bird should be provided a floor space of about 1.5 to 2 sq. ft. The calculations in the
feasibility are based on an area of 1.75 sq. ft. per bird.
4.5 Feeders
It is essential to provide adequate feeder space. Ideally, two pan type feeders are
sufficient for 50 birds. Therefore, for 10000 birds, 400 feeders are enough.
4.6 Lighting
Light affects growth and reproduction of birds by different physiological actions.
The duration of the light period should not be decreased during laying period.
Adequate lighting boosts up egg production by 5 to 10 percent. Lighting encourages
the birds to eat more feed, more of which will lead to better growth and more eggs
production. Irregular lighting results in drop in egg production.
4.7 Drinkers
Proper drinking space should be provided to birds. It is necessary to provide extra
water during summer and extremely hot weather. Generally, one large drinker is
sufficient for 50 birds. The feasibility study has therefore taken 200 large drinkers
and 100 small drinkers.
4.8 Litter
Litter is spread on the floor to prevent the direct contact with the floor. Straw, rice-
husk and sawdust are generally used for making the litter. It should be dry and free
of moulds. Caked or moldy material should be removed and refilled with fresh
materials. Extensively wet and dusty litter should also not be used. Using new litter
for each flock is good for raising disease-free broiler. Litter can also be resold in the
market.
4.9 Vaccination
Vaccination can be applied to chicks through injections. The medicine can also be
mixed in the water and also through eye. Vaccination is provided to the birds once in
the rearing period and once in the laying period. Average vaccination cost per bird
usually varies between Rs 2-4. The feasibility study has taken vaccination cost at Rs
3 per bird.
4.11 Culling
Culling is the procedure of selection and rejection of unproductive and poor
producers. Culling is a very important job for running layer farm profitably. Poor
layer should be culled to minimize the cost of production. The birds that have laid
well for short period but have stopped laying for one reason or another should be
culled out. Sales price varies in a range of Rs.35 to 50.In the feasibility study the
culled birds are sold at a rate of Rs. 40 per bird.
1 6 6 0 1 1 2 2 2
2 5 6 1 1 2 2 2 2
3 1 11 1 0 1 0 1 0
4 6 5 0 1 1 2 2 2
5 3 8 1 1 2 2 2 2
6 3 9 1 0 1 0 1 0
7 6 5 0 1 1 2 2 2
8 1 10 1 1 2 2 2 2
9 5 7 1 0 1 0 1 0
10 6 5 0 1 1 2 2 2
8
5 MANPOWER REQUIREMENTS
One person can handle 3000 birds easily. Two persons are sufficient to look after the
5000 birds. The feasibility has taken 4 attendants; each attendant will be paid a
monthly salary of Rs 3,500.
6 FARM MACHINERY
10
8 PROJECT COST
11
Sale price of eggs fluctuates during a year. Generally, the sale price of eggs is lower
in summer season and higher in winter season. The entrepreneur should be well
aware of this price fluctuation. This will help the entrepreneur to negotiate well the
sale price of eggs.
Vaccination and Medication
Mortality is the most critical component in determining the viability of a Layer farm.
Some times the epidemic diseases results in heavy mortality of up to 25%. Proper
vaccination and medication is very helpful to reduce the mortality loss up to 10%.
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11 FINANCIAL ANALYSIS
Sales 3,745,020 4,516,677 8,720,313 4,161,105 7,826,508 9,610,445 5,538,431 12,832,594 10,134,438 7,371,652
Gross Profit (509,732) 310,448 3,664,786 (243,297) 2,640,871 4,090,261 344,515 6,463,298 4,128,723 1,359,045
OPERATING EXPENSE
Payroll (Admin) 0 0 0 0 0 0 0 0 0 0
Payroll (Marketing and Sale) 0 0 0 0 0 0 0 0 0 0
Litter Cost 10,000 10,500 0 11,576 12,155 0 13,401 14,071 0 15,513
Spray Cost 5,000 5,250 2,756 5,788 6,078 3,191 6,700 7,036 3,694 7,757
Fixed electricity 102,000 112,200 123,420 135,762 149,338 164,272 180,699 198,769 218,646 240,511
Insurance Expense 0 0 0 0 0 0 0 0 0 0
Administrative & Factory Overheads 18,725 22,583 43,602 20,806 39,133 48,052 27,692 64,163 50,672 36,858
Amortization (Pre-operational Expenses) 0 0 0 0 0 0 0 0 0 0
Depreciation 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600
Mortality loss 128,511 121,873 64,783 143,893 121,076 96,002 166,574 116,999 135,454 192,830
Total 277,836 286,007 248,160 331,425 341,379 325,117 408,667 414,638 422,066 507,069
Operating Profit (787,568) 24,442 3,416,625 (574,722) 2,299,492 3,765,144 (64,151) 6,048,660 3,706,657 851,976
NON-OPERATING EXPENSE
Financial Charges on Long-term Loan 0 0 0 0 0 0 0 0 0 0
Financial Charges on Running Finance 0 195,531 271,981 21,819 95,801 0 0 0 0 0
Land Lease 0 0 0 0 0 0 0 0 0 0
Building Rental 273,270 300,597 330,657 363,722 400,095 440,104 484,114 532,526 585,779 644,356
Total 273,270 496,128 602,638 385,542 495,895 440,104 484,114 532,526 585,779 644,356
PROFIT BEFORE TAX (1,060,838) (471,686) 2,813,988 (960,264) 1,803,596 3,325,040 (548,266) 5,516,135 3,120,879 207,620
Tax 0 0 562,798 0 360,719 665,008 0 1,103,227 624,176 41,524
PROFIT AFTER TAX (1,060,838) (471,686) 2,251,190 (960,264) 1,442,877 2,660,032 (548,266) 4,412,908 2,496,703 166,096
Retained Earnings beginning of year 0 (1,060,838) (1,532,524) 718,666 (241,598) 1,201,280 3,861,312 3,313,046 7,725,953 10,222,657
Retained Earnings end of year (1,060,838) (1,532,524) 718,666 (241,598) 1,201,280 3,861,312 3,313,046 7,725,953 10,222,657 10,388,752
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Operating activities
Net profit (1,060,838) (471,686) 2,251,190 (960,264) 1,442,877 2,660,032 (548,266) 4,412,908 2,496,703 166,096
Amortization (Pre-operational Expenses) 0 0 0 0 0 0 0 0 0 0
Depreciation 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600 13,600
Accounts receivable (312,085) (64,305) (350,303) 379,934 (305,450) (148,661) 339,334 (607,847) 224,846 230,232
Equipment Spare Parts Inventory 0 0 0 0 0 0 0 0 0 0 0
Up-Front Insurance payment 0 0 0 0 0 0 0 0 0 0 0
Stocks-RM (452,972) 0 6,380 (94,553) 74,662 (85,659) (37,388) 38,932 (129,273) 40,148 2,337
Accounts payable 0 0 0 0 0 0 0 0 0 0 0
Cash provided by operations (452,972) (1,359,323) (516,011) 1,819,934 (492,067) 1,065,368 2,487,583 (156,399) 3,689,388 2,775,297 412,265
Financing activities
Long term debt principal repayment 0 0 0 0 0 0 0 0 0 0
Add: building rent expense 273,270 300,597 330,657 363,722 400,095 440,104 484,114 532,526 585,779 644,356
Building rent payment (273,270) (300,597) (330,657) (363,722) (400,095) (440,104) (484,114) (532,526) (585,779) (644,356) (708,792)
Addition to long term debt 0 0 0 0 0 0 0 0 0 0 0
Repayment of Running Finance 0 (1,396,650) (1,942,720) (155,852) (684,291) 0 0 0 0 0
Issuance of share 862,242
Cash provided by/ (used for) financing activities 588,972 (27,327) (1,426,710) (1,975,786) (192,224) (724,301) (44,010) (48,411) (53,253) (58,578) (64,436)
Total 136,000 (1,386,650) (1,942,720) (155,852) (684,291) 341,067 2,443,572 (204,811) 3,636,135 2,716,719 347,829
Investing activities
Capital expenditure (136,000)
Cash (used for)/ provided by investing activities (136,000)
Net Cash 0 (1,386,650) (1,942,720) (155,852) (684,291) 341,067 2,443,572 (204,811) 3,636,135 2,716,719 347,829
Cash balance brought forward 0 0 10,000 10,000 10,000 10,000 351,067 2,794,640 2,589,829 6,225,964 8,942,684
Cash Balance 0 (1,386,650) (1,932,720) (145,852) (674,291) 351,067 2,794,640 2,589,829 6,225,964 8,942,684 9,290,513
Running Finance 0 1,396,650 1,942,720 155,852 684,291 0 0 0 0 0 0
Cash carried forward - 10,000 10,000 10,000 10,000 351,067 2,794,640 2,589,829 6,225,964 8,942,684 9,290,513
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Current Assets
Cash 0 10,000 10,000 10,000 10,000 351,067 2,794,640 2,589,829 6,225,964 8,942,684 9,290,513
Equipment Spare Parts Inventory 0 0 0 0 0 0 0 0 0 0 0
Up-Front Insurance payment 0 0 0 0 0 0 0 0 0 0 0
Stocks and Inventory 452,972 452,972 446,592 541,145 466,483 552,142 589,530 550,598 679,870 639,722 637,386
Receivable 0 312,085 376,390 726,693 346,759 652,209 800,870 461,536 1,069,383 844,536 614,304
Pre-paid building rent 273,270 300,597 330,657 363,722 400,095 440,104 484,114 532,526 585,779 644,356 708,792
Total 726,242 1,075,654 1,163,639 1,641,560 1,223,336 1,995,522 4,669,154 4,134,488 8,560,996 11,071,299 11,250,995
Gross Fixed Assets 136,000 136,000 136,000 136,000 136,000 136,000 136,000 136,000 136,000 136,000 136,000
Less: Accumulated depreciation 0 13,600 27,200 40,800 54,400 68,000 81,600 95,200 108,800 122,400 136,000
Net Fixed Assets 136,000 122,400 108,800 95,200 81,600 68,000 54,400 40,800 27,200 13,600 0
Intangible Assets
Pre-operational Expenses - 0 0 0 0 0 0 0 0 0 0
Total 0 0 0 0 0 0 0 0 0 0 0
Total Assets 862,242 1,198,054 1,272,439 1,736,760 1,304,936 2,063,522 4,723,554 4,175,288 8,588,196 11,084,899 11,250,995
Current Liabilities
Running Finance 0 1,396,650 1,942,720 155,852 684,291 0 0 0 0 0 0
Accounts payable 0 0 0 0 0 0 0 0 0 0
Long-term liabilities
Long-term Loan 0 0 0 0 0 0 0 0 0 0 0
Total 0 0 0 0 0 0 0 0 0 0 0
Equity
Paid-up Capital 862,242 862,242 862,242 862,242 862,242 862,242 862,242 862,242 862,242 862,242 862,242
Retained Earnings 0 (1,060,838) (1,532,524) 718,666 (241,598) 1,201,280 3,861,312 3,313,046 7,725,953 10,222,657 10,388,752
Total 862,242 (198,595) (670,282) 1,580,908 620,645 2,063,522 4,723,554 4,175,288 8,588,196 11,084,899 11,250,995
Total Liabilities And Equity 862,242 1,198,054 1,272,439 1,736,760 1,304,936 2,063,522 4,723,554 4,175,288 8,588,196 11,084,899 11,250,995
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12 KEY ASSUMPTIONS
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17