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    Breakdown

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    Frank Sant
    This document provides a breakdown of the costs to manufacture an oil pan. It lists 10 steps that describe various costs like material costs, machine costs, labor costs, and overhead. The total manufacturing cost is $20.21 per unit and the selling price is $26.97 after accounting for SG&A of 16% and profit of 15%. Upfront tooling costs to set up the manufacturing process are also provided and total $458,400.

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    Breakdown

    Uploaded by

    Frank Sant
    67 views1 page
    This document provides a breakdown of the costs to manufacture an oil pan. It lists 10 steps that describe various costs like material costs, machine costs, labor costs, and overhead. The total manufacturing cost is $20.21 per unit and the selling price is $26.97 after accounting for SG&A of 16% and profit of 15%. Upfront tooling costs to set up the manufacturing process are also provided and total $458,400.

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    This document provides a breakdown of the costs to manufacture an oil pan. It lists 10 steps that describe various costs like material costs, machine costs, labor costs, and overhead. The total manufacturing cost is $20.21 per unit and the selling price is $26.97 after accounting for SG&A of 16% and profit of 15%. Upfront tooling costs to set up the manufacturing process are also provided and total $458,400.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views1 page

    Breakdown

    Uploaded by

    Frank Sant
    This document provides a breakdown of the costs to manufacture an oil pan. It lists 10 steps that describe various costs like material costs, machine costs, labor costs, and overhead. The total manufacturing cost is $20.21 per unit and the selling price is $26.97 after accounting for SG&A of 16% and profit of 15%. Upfront tooling costs to set up the manufacturing process are also provided and total $458,400.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    Oil Pan Breakdown

    Cost
    Contrib
    step Description ution Reference
    I Melting Costs 7.04 Kg of Alum Melted/shot $0.77 .09 Euro / kg $0.11/kg 65% casting yield

    II Material 5.03 kg of Alum Sold $11.66 $2.32 / Kg Alum 380 Price


    Material Burden $0.35 3% Material Burden
    Purchased Material $0.00
    GM Metal Contingency $0.08 $0.084 30% price Contingency on metal dross losses
    III Machine Costs Die Casting $0.91 Die Casting Machining
    Machining $1.09 $2,000,000 Die Cast Cell Cost $1,350,000
    10 Amortiz. Period (Yrs) 5 Amortiz. Period (Yrs)
    15.0% Cost of operation 15.0% Cost of operation
    $230,000 Amort (+) 15% COO $310,500 Amort (+) 15% COO
    493,500 Pcs / Year 493,500 Pcs / Year
    $0.91 Machine Cost / piece $1.09 Machine Cost / piece
    1 # of Cavities
    150,000 Die Life (shots) 1 Pieces per Cycle
    70 sec cycle 62 sec cycle
    51.4 Pieces per Hour 58.1 Pieces per Hour
    1.958 Mach Use (for Costing Only) 1.735 Mach Use (for Costing Only)
    2.798 Mach Use (for Equip Only) 2.041 Mach Use (for Equip Only)
    246,857 shots
    IV Burden Machine $2.00 Machine Burden 100%
    General $1.00 General Burden 50%

    V Direct Labor $1.38 Direct Labor 2100.0 PCS/DAY


    Assume Labor rate / hour fully fringed $23.50
    Direct Casting 1 51.4 Pcs/Hr $0.46
    Direct Machining 2 58.1 Pcs/Hr $0.81
    Material Handling 1 205.7 $0.11
    $1.38

    VI Special Costs $0.95 Tool Replacement


    $0.00 Perishable Tooling

    VII Total Manufacturing Costs $20.21

    VIII SG&A $3.23 Based on 16.0%

    IX Profit $3.52 Profit 15.0%

    X Selling Price $26.97

    Casting Tools $237,500 Single Cavity Die Cast Die


    Trim Tool $47,500 Single Cavity Trim Die
    Machining Fixtures $75,000 Single fixture with 4 castings / fixture
    CMM Fixture $19,900 Single CMM fixture
    Gages $28,700 Dedicated Gages
    Leak Test $49,800 Leak Test Fixture

    Total: $458,400

    Page 1

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