Installation, Operation and Maintenance Manual: VLT 6000 Series Adjustable Frequency Drive

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Installation, Operation and

Maintenance Manual

VLT® 6000 Series


Adjustable Frequency Drive

03/00 23-6108-00
Revision G

1
Safety Guidelines
! DANGER 1. The drive must be disconnected from the AC line before any
Rotating shafts and electrical equipment can service work is done.
be hazardous. Therefore, it is strongly 2. The “Stop/Off” key on the local control panel of the drive does not
recommended that all electrical work conform disconnect the equipment from the AC line and is not to be used as
to National Electrical Code (NEC) and all local a safety switch.
regulations. Installation, start-up and 3. Correct protective grounding of the equipment must be estab-
maintenance should be performed only by lished. The user must be protected against supply voltage and the
qualified personnel. motor must be protected against overload in accordance with
applicable national and local regulations.
Factory recommended procedures, included in this manual, should be 4. Ground currents are higher than 3 mA.
followed. Always disconnect electrical power before working on the
unit. Warnings Against Unintended Start
1. While the drive is connected to the AC line, the motor can be
Although shaft couplings or belt drives are generally not furnished by brought to a stop by means of external switch closures, serial bus
the manufacturer, rotating shafts, couplings and belts must be protected commands or references. If personal safety considerations make it
with securely mounted metal guards that are of sufficient thickness to necessary to ensure that no unintended start occurs, these stops
provide protection against flying particles such as keys, bolts and are not sufficient.
coupling parts. Even when the motor is stopped, it should be consid- 2. During programming of parameters, the motor may start. Be
ered “alive” as long as its controller is energized. Automatic circuits may certain that no one is in the area of the motor or driven equipment
start the motor at any time. Keep hands away from the output shaft until when changing parameters.
3. A motor that has been stopped may start unexpectedly if faults
the motor has completely stopped and power is disconnected from the
occur in the electronics of the drive, or if an overload, a fault in the
controller.
supply AC line or a fault in the motor connection or other fault
Motor control equipment and electronic controls are connected to clears.
4. If the “Local/Hand” key is activated, the motor can only be brought
hazardous line voltages. When servicing drives and electronic controls,
to a stop by means of the “Stop/Off” key or an external safety
there will be exposed components at or above line potential. Extreme
interlock.
care should be taken to protect against shock. Stand on an insulating
pad and make it a habit to use only one hand when checking compo-
nents. Always work with another person in case of an emergency. NOTE
Disconnect power whenever possible to check controls or to perform It is responsibility of user or person installing
maintenance. Be sure equipment is properly grounded. Wear safety drive to provide proper grounding and branch
glasses whenever working on electric control or rotating equipment. circuit protection for incoming power and
motor overload according to National Electrical
Code (NEC) and local codes.

The Electronic Thermal Relay (ETR) in UL listed VLTs provides Class


20 motor overload protection in accordance with NEC in single motor
applications, when parameter 117 is set for “ETR TRIP 1”, “ETR TRIP
2”, “ETR TRIP 3”, or “ETR TRIP 4”, and parameter 105 is set for
rated motor (nameplate) current.

! DANGER
Touching electrical parts may be fatal – even after equipment has
been disconnected from AC line. To be sure that capacitors have
fully discharged, wait 14 minutes after power has been removed
before touching any internal component.

2
Table of Contents

Safety Guidelines .................................................................................................................................................................................................... 2


Warnings Against Unintended Start .......................................................................................................................................................................... 2
General ............................................................................................................................................................................................................... 5
Clearances ............................................................................................................................................................................................. 5
Plenum Mounting ..................................................................................................................................................................................... 5
Grounding Plate ...................................................................................................................................................................................... 5
Shielded Wires ........................................................................................................................................................................................ 5
Cross Reference – Model Number to VLT Type ...................................................................................................................................................... 6
Input Fuses ............................................................................................................................................................................................................. 7
Locations of Conduit Entry, Terminal Blocks and Switches ....................................................................................................................................... 8
Location of Input Power and Output Power ........................................................................................................................................................... 11
Power Connections ............................................................................................................................................................................................... 14
Input Power Connection ........................................................................................................................................................................ 14
Motor Wiring Connection ........................................................................................................................................................................ 14
Grounding ............................................................................................................................................................................................. 14
Electrical Thermal Protection .................................................................................................................................................................. 14
Terminal Tightening Torque ................................................................................................................................................................... 15
Auxiliary Control Panel Tightening Torques ........................................................................................................................................... 15
Multiple Motors ...................................................................................................................................................................................... 16
External DC Bus Connection ................................................................................................................................................................. 16
High Voltage Form C Relay ................................................................................................................................................................... 16
Control Connections .............................................................................................................................................................................................. 17
Electrical Installations, Control Terminals ................................................................................................................................................ 17
Typical Control Connections .................................................................................................................................................................. 18
Electrical Installation, Control Wiring ....................................................................................................................................................... 19
DIP Switches 1 through 4 ...................................................................................................................................................................... 19
Ground Leakage Current ...................................................................................................................................................................... 19
Galvanic Isolation .................................................................................................................................................................................. 20
Electrical Noise ...................................................................................................................................................................................... 20
Application Control Connection Examples .............................................................................................................................................................. 21
Control Panel ........................................................................................................................................................................................................ 22
Keys for Parameter Changes ................................................................................................................................................................ 22
Indicator Lamps ..................................................................................................................................................................................... 23
Local Control ......................................................................................................................................................................................... 23
Display Mode ........................................................................................................................................................................................ 23
Display Mode I ...................................................................................................................................................................................... 24
Display Mode II ..................................................................................................................................................................................... 24
Display mode III .................................................................................................................................................................................... 25
Display Mode IV .................................................................................................................................................................................... 25
Navigation Between Display Modes ...................................................................................................................................................... 25
Quick Menu .......................................................................................................................................................................................................... 26
To Enter or Change Quick Menu Parameter Data ................................................................................................................................. 26
Example of Changing Parameter Data ................................................................................................................................................... 26
Extended Menu ..................................................................................................................................................................................... 27
Changing Data ...................................................................................................................................................................................... 27
Step Change of Numeric Values ............................................................................................................................................................ 27
Manual Initialization of Parameters ......................................................................................................................................................... 27
Uploading Parameters ........................................................................................................................................................................... 27

3
VLT 6000 Start-up ................................................................................................................................................................................................. 28
Pre-installation Checks ........................................................................................................................................................................... 28
Installation Checks ................................................................................................................................................................................. 28
Setting Up Drive for Motor Start ............................................................................................................................................................. 28
Operational Tests – HAND ..................................................................................................................................................................... 28
Operational Tests – AUTO ..................................................................................................................................................................... 28
Final Adjustments ................................................................................................................................................................................... 28
General Troubleshooting ....................................................................................................................................................................... 28
Programming ........................................................................................................................................................................................................ 29
Description of Parameters ...................................................................................................................................................................... 29
Setup Configuration ............................................................................................................................................................................... 29
Operation and Display – Parameters 000 through 017 ................................................................................................................................... 29 - 34
Connection Examples ............................................................................................................................................................................ 30
Load and Motor – Parameters 100 through 117 ............................................................................................................................................. 34 - 39
DC Braking ........................................................................................................................................................................................... 38
Motor Thermal Protection ....................................................................................................................................................................... 39
References and Limits – Parameters 200 through 228 .................................................................................................................................... 40 - 47
Reference Handling .............................................................................................................................................................................. 41
Reference Type .................................................................................................................................................................................... 44
Warning Functions ................................................................................................................................................................................. 46
Input and Outputs – Parameters 300 through 328 .......................................................................................................................................... 48 - 58
Analog Inputs ........................................................................................................................................................................................ 51
Analog/Digital Outputs ............................................................................................................................................................................ 54
Relay Outputs ........................................................................................................................................................................................ 57
Application Functions – Parameters 400 through 427 ..................................................................................................................................... 59 - 69
Sleep Mode .......................................................................................................................................................................................... 59
Feedback Signals in Open Loop ............................................................................................................................................................ 63
PID for Process Regulation ................................................................................................................................................................................... 64
Feedback .............................................................................................................................................................................................. 64
Reference (Set Point) ............................................................................................................................................................................ 64
Inverse Regulation ................................................................................................................................................................................ 64
Anti-Windup ........................................................................................................................................................................................... 64
Start-up Conditions ................................................................................................................................................................................ 64
Differentiator Gain Limit .......................................................................................................................................................................... 65
Lowpass Filter ....................................................................................................................................................................................... 65
Optimization of the Process Regulator .................................................................................................................................................... 65
PID Overview ....................................................................................................................................................................................................... 65
Feedback Handling ............................................................................................................................................................................... 65
Serial Communication for FC Protocol ................................................................................................................................................................... 70
Protocols ............................................................................................................................................................................................... 70
Packet Communication ........................................................................................................................................................................... 70
Serial Communication – Parameters 500 through 566 .................................................................................................................................... 80 - 85
Warning Word, Extended Status Word and Alarm Word ......................................................................................................................... 86
Service Functions – Parameters 600 through 631 .......................................................................................................................................... 88 - 92
Relay Card Functions – Parameters 700 through 711 ........................................................................................................................................... 93
Electrical Installation of the Relay Card .................................................................................................................................................. 93
Status Messages ................................................................................................................................................................................................... 94
Warnings and Alarms ............................................................................................................................................................................................ 96
Calculation of Resulting Reference ...................................................................................................................................................................... 101
Factory Settings ......................................................................................................................................................................................... 102 - 107
Index ........................................................................................................................................................................................................ 108 - 115

SOFTWARE VERSION NOTICE: These Operating Instructions are used for all VLT 6000
Series Drives with software version 2.X and all prior versions. The software version number
4 can be determined from parameter 624, Software Version.
General Sufficient space must be left in front of the drive to provide for door
The specific installation instructions may vary depending upon the swing on units with a hinged door. In addition, sufficient room must be
model of VLT 6000 Series being installed. When this occurs, the model available for installation and service access. On units with an auxiliary
can be identified by a “VLT Type 6XXX” number. This number can be enclosure, the auxiliary enclosure door will have a greater door swing
found on the red nameplate on the outside of the left side of the drive than the drive. See the dimensional drawings of the auxiliary enclosure
enclosure, or the outside of the right side of a drive with an auxiliary which are included with the drive.
enclosure. A cross reference from the VLT Type to the Danfoss
Graham model number can be found on the next page. Plenum Mounting
The drive is UL rated for plenum mounting. If the drive is to be mounted
The drive must always be installed vertically. To ensure that no injury in the plenum, allow sufficient access for servicing. All normal
or damage occurs, the drive must always be firmly attached to the wall clearance, temperature and humidity limitations apply.
or the floor before further installation work is carried out.
Grounding Plate
Clearances VLT Type 6002-6005, 200 to 240 V and VLT 6002-6001, 380 to 460 V
The drive is cooled by means of air circula- drives with a NEMA 1 enclosure have a plastic bottom cover with
tion. For proper cooling, the minimum X provision for conduit entry. To meet UL requirements, the metal
distances above and below the unit must be grounding plate must be in place above the plastic bottom cover. It must
maintained as shown in the table below. For be grounded to the chassis, and the conduit grounded to it. If the
units with an auxiliary enclosure mounted with grounding plate is not factory installed, it must be installed in the drives
the drive on a back panel, the required that have a plastic bottom panel to ensure proper grounding of the
clearances are measured from the top and conduit to the enclosure. Connect the ground wire from the grounding
X
bottom of the drive, not the back panel. plate to the ground tab marked with the ground symbol.

This tab is located near the AC line terminal strip. Mount the bottom
Drive Type Top Bottom Must be mounted cover on the control unit.
Clearance Clearance flush to wall
VLT 6002-6005, 200-240V
4" (100mm) 4" (100mm) No
Shielded Wires
VLT 6002-6011, 380-460V Wires to control signals should be shielded to reduce radio frequency
VLT 6006-6032, 200-240V
VLT 6016-6062, 380-460V
8" (200mm) 8" (200mm) Yes noise interference.
VLT 6042-6062, 200-240V
9" (225mm) 9" (225mm) Yes
VLT 6075-6125, 380-460V When RFI is a concern, shielded cable should be used between the
VLT 6150-6275, 380-460V 12" (300mm) 12" (300mm) Yes drive and the motor.
VLT 6350-6550, 380-460V 16" (400mm) floor mount Yes

All drives can be mounted with no side clearance. VLT 6350-6550 If unshielded control wires are used, control inputs are subject to signal
drives require 25 inches (605 mm) front space for access. disturbances. Such disturbances may affect drive operation. Extreme
noise levels may disturb the microprocessor of the control card.
All drives except VLT 6002-6005, 200 to 240 V and VLT 6002-6011,
380 to 460 V must be mounted directly to the wall with no spacers. This The shield of the control wires must be grounded at the cable clamp at
is to ensure that air flow is in contact with the heatsink all the way from the bottom of the drive, but the shield must continue with the cable all the
the bottom of the drive. If this is not possible, a metal plate at least as way up to the control card. The shield is not to be connected to any of
large as the back of the drive must be firmly mounted to the back of the the terminals on the control card. For safety reasons, the insulation
drive. See the Cross Reference Table on the next page to convert around the shield should only be removed where it is connected to the
model numbers to drive type. cable clamp. The insulation should be left on the shield between the
clamp and the terminals.

Generally speaking, all conductors coming from a shielded control


All drives except VLT 6002-6005, 200 to 240 V cable must be as short as possible. Long conductor ends attract noise.
and VLT 6002-6011, 380 to 460 V must be The shield must be connected to the chassis by means of the cable
mounted directly to a solid wall with no spacers clamp. Long pigtails on the shield reduce the effectiveness of the shield.
between the drive and the wall.

5
Cross Reference — 230 V Input

Model Number to VLT Type Model Number VLT Type Max. Nominal Max. Drive
Output HP Output Current
VLT6000E4.2 6002 1 4.2
VLT6000E6.6 6002 1½ 6.6
208 V Input
VLT6000E7.5 6003 2 7.5
VLT6000R11 6004 3 10.6
Model Number VLT Type Max. Nominal Max. Drive VLT6000E17 6006 5 16.7
Output HP Output Current VLT6000E24 6008 7½ 24.2
VLT6000C4.6 6002 1 4.6 VLT6000E31 6011 10 30.8
VLT6000C6.6 6002 1½ 6.6 VLT6000E46 6016 15 46.2
VLT6000C7.5 6003 2 7.5 VLT6000E59 6022 20 59.4
VLT6000C11 6004 3 10.6 VLT6000E75 6027 25 74.8
VLT6000C17 6006 5 16.7 VLT6000E88 6032 30 88
VLT6000C24 6008 7½ 24.2 VLT6000E104 6042 40 104
VLT6000C31 6011 10 30.8 VLT6000E130 6052 50 130
VLT6000C46 6016 15 46.2 VLT6000E154 6062 60 154
VLT6000C59 6022 20 59.4
VLT6000C75 6027 25 74.8 380 V Input
VLT6000C88 6032 30 88
VLT6000C114 6042 40 114 Model Number VLT Type Max. Nominal Max. Drive
VLT6000C143 6052 50 143 Output kW Output Current
VLT6000C169 6062 60 169
VLT6000F3.0 6002 1.1 3.0
VLT6000F4.1 6003 1.5 4.1
VLT6000F5.6 6004 2.2 5.6
VLT6000F7.2 6005 3 7.2
460 V Input
VLT6000F10 6006 4 10
VLT6000F13 6008 5.5 13
Model Number VLT Type Max. Nominal Max. Drive VLT6000F16 6011 7.5 16
Output HP Output Current VLT6000F24 6016 11 24
VLT6000H2.1 6002 1 2.1 VLT6000F32 6022 15 32
VLT6000H3.0 6002 1½ 3.0 VLT6000F38 6027 18.5 37.5
VLT6000H3.4 6003 2 3.4 VLT6000F44 6032 22 44
VLT6000H4.8 6004 3 4.8 VLT6000F61 6042 30 61
VLT6000H8.2 6006 5 8.2 VLT6000F73 6052 37 73
VLT6000H11 6008 7½ 11.0 VLT6000F90 6062 45 90
VLT6000H14 6011 10 14 VLT6000F106 6075 55 106
VLT6000H21 6016 15 21 VLT6000F147 6100 75 147
VLT6000H27 6022 20 27 VLT6000F177 6125 90 177
VLT6000H34 6027 25 34 VLT6000F212 6150 110 212
VLT6000H40 6032 30 40 VLT6000F260 6175 132 260
VLT6000H52 6042 40 52 VLT6000F315 6225 160 315
VLT6000H65 6052 50 65 VLT6000F368 6275 200 368
VLT6000H77 6062 60 77
VLT6000H106 6075 75 106 575 V Input
VLT6000H130 6100 100 130
VLT6000H160 6125 125 160
Model Number VLT Type Max. Nominal Max. Drive
VLT6000H190 6150 150 190
Output HP Output Current
VLT6000H240 6175 200 240
VLT6000H302 6225 250 302 VLT6000J2.7 6016 2 2.7
VLT6000H361 6275 300 361 VLT6000J3.9 6016 3 3.9
VLT6000H443 6350 350 443 VLT6000J6.1 6016 5 6.1
VLT6000H540 6400 450 540 VLT6000J9.0 6016 7½ 9
VLT6000H590 6500 500 590 VLT6000J11 6016 10 11
VLT6000H678 6550 600 678 VLT6000J17 6016 15 17
VLT6000J22 6022 20 22
VLT6000J27 6027 25 27
VLT6000J32 6032 30 32
VLT6000J41 6042 40 41
VLT6000J52 6052 50 52
VLT6000J62 6062 60 62

6
Input Fuses The required type of fuse for each drive size is shown in the table
All drives must have input fuses installed in the power supply to the below. The fuse rating shown is both the maximum and the recom-
drive. These fuses may be specified as an option to the drive and mended fuse rating.
supplied by Danfoss Graham. If specified, they will be installed by
Danfoss Graham in an enclosure external to the drive which may The drives are suitable for use on circuits capable of delivering not
include other optional features. If not supplied by Danfoss Graham, more than 100,000 RMS symmetrical amps, 500 volts maximum (600
they must be supplied by the installer of the drive at the time of volts maximum for 575 volt drives), when used with the recommended
installation. fuses.

208 Volt Input 575 Volt Input

Maximum Fuse Ma x im um Fuse


Model Number VLT Type Rating Bussman Type Mode l Num ber VLT Type Ra ting Bussm a n Type
VLT6000C4.6 6002 10 KTN-R or JJN VLT6000J2.7 6016 6 KTS-R or similar
VLT6000C6.6 6003 15 KTN-R or JJN VLT6000J3.9 6016 6 KTS-R or similar
VLT6000C7.5 6003 20 KTN-R or JJN VLT6000J6.1 6016 10 KTS-R or similar
VLT6000J9 6016 20 KTS-R or similar
VLT6000C11 6004 25 KTN-R or JJN
VLT6000J11 6016 25 KTS-R or similar
VLT6000C17 6006 50 KTN-R or JJN
VLT6000J17 6016 40 KTS-R or similar
VLT6000C24 6008 50 KTN-R or JJN
VLT6000J22 6022 40 KTS-R or similar
VLT6000C31 6011 50 KTN-R or JJN VLT6000J27 6027 50 KTS-R or similar
VLT6000C46 6016 60 KTN-R or JJN VLT6000J32 6032 60 KTS-R or similar
VLT6000C59 6022 80 KTN-R or JJN VLT6000J41 6042 80 KTS-R or similar
VLT6000C75 6027 125 KTN-R or JJN VLT6000J52 6052 100 KTS-R or similar
VLT6000C88 6032 125 KTN-R or JJN VLT6000J62 6062 125 KTS-R or similar
VLT6000C114 6042 150 FWX or FWH
VLT6000C143 6052 200 FWX or FWH
VLT6000C169 6062 250 FWX or FWH
All fuse ratings are in amps

460 Volt Input

Maximum Fuse
Model Number VLT Type Rating Bussman Type
VLT6000H2.1 6002 6 KTS-R or JJS
VLT6000H3.0 6002 6 KTS-R or JJS
VLT6000H3.4 6003 10 KTS-R or JJS
VLT6000H4.8 6004 10 KTS-R or JJS
VLT6000H8.2 6006 20 KTS-R or JJS
VLT6000H11 6008 25 KTS-R or JJS
VLT6000H14 6011 30 KTS-R or JJS
VLT6000H21 6016 40 KTS-R or JJS
VLT6000H27 6022 40 KTS-R or JJS
VLT6000H34 6027 50 KTS-R or JJS
VLT6000H40 6032 60 KTS-R or JJS
VLT6000H52 6042 80 KTS-R or JJS
VLT6000H65 6052 100 KTS-R or JJS
VLT6000H77 6062 125 KTS-R or JJS
VLT6000H106 6075 150 FWH
VLT6000H130 6100 200 FWH
VLT6000H160 6125 250 FWH
VLT6000H190 6150 300 FWH
VLT6000H240 6175 350 FWH
VLT6000H302 6225 400 FWH
VLT6000H361 6275 500 FWH
VLT6000H443 6350 600 FWH
VLT6000H540 6400 700 FWH
VLT6000H590 6500 800 FWH
VLT6000H678 6550 800 FWH

All fuse ratings are in amps

7
Locations of Conduit Entry, Terminal Blocks
and Switches

NEMA 1

VLT 6002-6032, 200 to 240 V


VLT 6002-6062, 380 to 575 V

VLT 6042-6062, 200 to 240 V, VLT 6075-6125, 380 to 460 V VLT 6150-6275, 380 to 460 V
8
Locations of Conduit Entry, Terminal Blocks
and Switches (continued)

NEMA 12

VLT 6002-6005, 200 to 240 V, VLT 6002-6011, 380 to 460 V VLT 6006-6032, 200 to 240 V; VLT 6016-6032, 380 to 460 V

VLT 6042-6062, 200 to 240 V; VLT 6075-6125, 380 to 460 V VLT 6150-6275, 380 to 460 V
9
Locations of Conduit Entry, Terminal Blocks
and Switches (continued)

NEMA 1 and NEMA 12

VLT 6350-6550, 380 to 460 V

10
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks) ! WARNING
Connect input power to the terminals identified as L1, L2 and L3. Connecting input power to motor terminals will
result in drive failure when the power is ap-
Connect the motor leads to the terminals identified as U, V and W. plied.

NEMA 1 and NEMA 12 NEMA 1


VLT 6002-6005, 200-240 V VLT 6042-6062, 200-240 V
VLT 6002-6011, 380-460 V VLT 6075-6125, 380-460 V

NEMA 1
VLT 6006-6032, 200-240 V
VLT 6016-6062, 380-575 V

NEMA 1
VLT 6150-6275, 380-460 V

11
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks), continued
Connect input power to the terminals identified as L1, L2 and L3.

NEMA 12
VLT 6006-6032, 200-240 V
VLT 6016-6062, 380-460 V

NEMA 12
VLT 6150-6275, 380-460 V

NEMA 12
VLT 6042-6062, 200-240 V
VLT 6075-6125, 380-460 V

12
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks), continued
Connect input power to the terminals identified as L1, L2 and L3.

NEMA 1 and NEMA 12, VLT 6350-6550, 380-460 V


without disconnector and mains fuses

NEMA 1 and NEMA 12, VLT 6350-6550, 380-460 V


with disconnector and mains fuses

13
Power Connections
Make all power connections with 75o C rated copper wiring. ! WARNING
Connecting input power to motor terminals will
Conduit entry must be from the bottom on all drives. Conduit entries are result in drive failure when power is applied.
provided on smaller drives. For drives with auxiliary enclosures, refer
to the dimensional drawings provided for conduit entry locations. Motor Wiring Connection
For drives with no auxiliary enclosure, connect the motor to drive
To meet UL requirements, install the metal grounding plate in all drives
terminals U, V, and W (terminal numbers 96, 97, and 98). Terminal 99
that have a plastic bottom. Install the grounding plate just above the
is earth ground. If an auxiliary enclosure is provided, refer to the
plastic bottom. Ground the metal plate to the chassis and ground the
connection diagrams shipped with the drive. Ground the shield on the
conduit to the metal plate.
motor wire, if used, at both the drive and the motor.
The conduit entries provide strain relief for the wires in drives mounted
in NEMA 1 or NEMA 12 enclosures. With chassis mounted drives, the ! DANGER
For operator safety, it is important to ground
power and control wires must have strain relief supplied by the installer.
drive properly.
DO NOT rely on the terminal blocks to provide strain relief.
Grounding
Input Power Connection
Ground the drive properly. Use a ground wire at least 7 AWG (10mm2).
For drives with no auxiliary enclosure, connect input power to drive
Connect the ground wire directly to a reliable earth ground. Do not use
terminals L1, L2, and L3, (terminal numbers 91, 92, and 93). If an auxiliary
the conduit connecting to the drive as a replacement for a ground wire. Do
enclosure is provided, input power connections are made in the auxiliary
not ground one drive to another in a “daisy chain” fashion.
enclosure. Refer to the connection diagrams shipped with the drive.
Electronic Thermal Protection
Size wiring to the input current of the drive as shown in the tables
The electronic thermal relay is UL approved for single motor thermal
below. Maximum AWG wire size is also provided.
protection as long as the following is complied with:

! CAUTION 1. Parameter 117, Thermal Protection, is set to ETR TRIP.


Enclosures for larger drives and auxiliary en- 2. Parameter 105, Motor Current, is set for the full-load nameplate
closures are made of metal. To avoid getting motor current.
metal chips into electronics, do not drill any
holes after unit has been installed in a vertical 460 VAC Input Current/Wire Gage
position.
Drive Input Maximum
Model
Current AWG
2.5 10 H2.1
2.5 10 H3.0
3.4 10 H3.4
575 VAC Input Current/Wire Gage 4.8 10 H4.8
8.3 10 H8.2
Drive Input Maximum 10.6 10 H11
Model
Current AW G 14 10 H14
2.5 6 J2.7 21 6 H21
208 VAC Input Current/Wire Gage 3.0 6 J3.9 27.6 6 H27
6.0 6 J6.1 34 6 H34
Drive Input Maximum 9.0 6 J9.0 41 6 H40
Model
Current AWG 10.0 6 J11 53 2 H52
5.0 10 C4.6 16.7 6 J17 64 2 H65
6.0 10 C6.6 21.6 6 J22 77 2 H77
7.0 10 C7.5
26.6 6 J27 103 1/0 H106
10.0 10 C11
31.5 6 J32 145 2/0 H130
16.0 10 C17
40.3 2 J41 174 3/0 H160
23.0 6 C24
51.2 2 J52 206 2x1/0 H190
30.0 6 C31
61.0 0 J62 256 2x1/0 H240
46.0 6 C46
59.2 2 C59 317 2x3/0 H302
74.8 2 C75 366 2x4/0 H361
88.0 0 C88 443 3x1/0 H443
101.3 1/0 C114 All current ratings are in amps. 540 3x3/0 H540
126.6 3/0 C143 590 3x3/0 H590
149.9 4/0 C169 678 3x4/0 H678

14
Terminal Tightening Torque
Tighten terminals connecting the drive input power, output to the motor(s) NOTE
and ground to the values shown in the tables below. Drives with 200 to Tighten terminals of 575 volt drives of 32 amps
240 volts of 88 amps and less, and drives with 380 to 575 volts of 90 amps and below to 17 in-lbs (1.8 Nm), and above 32
and less, have removable terminal blocks with screws. Larger drives have amps to 28 in-lbs (3.0 Nm).
fixed bolts. (See the drive nameplate for maximum drive output current.)
200 to 240 VAC Terminal Tightening Torque 380 to 460 VAC Terminal Tightening Torque
Max. Drive Torque
Max. Drive Torque Max. Drive Torque
Output Current in-lbs (Nm)
6.6 5 (0.6) Output Current in-lbs (Nm) Output Current in-lbs (Nm)
7.5 5 (0.6) to 10 5 (0.6) 147 100 (11.3)
10.6 5 (0.6) 16 5 (0.6) 177 100 (11.3)
16.7 5 (0.6) 24 17 (1.8) 212 100 (11.3)
24.2 17 (1.8) 32 17 (1.8) 260 100 (11.3)
30.8 17 (1.8) 37.5 17 (1.8) 315 100 (11.3)
46.2 28 (3.0) 44 28 (3.0) 368 100 (11.3)
59.4 28 (3.0) 61 28 (3.0) 487 372 (42.0)
74.8 28 (3.0) 73 28 (3.0) 594 372 (42.0)
88 35 (4.0)
90 28 (3.0) 649 372 (42.0)
114 100 (11.3)
106 100 (11.3) 746 372 (42.0)
143 100 (11.3)
169 100 (11.3) All current ratings are in amps.

200 to 240 VAC Auxiliary Control Panel Tightening Torques


Main or
Max. Drive Overload Power Terminal Circuit Disconnect or Drive Fuse Ground
Bypass Fuse
Output Current Relay Blocks Breaker Transfer Switch Block Terminal
Block
to 6.6 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 20 (2.3) 35 (4.0) 45 (5.1)
7.5 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 25 (2.8) 35 (4.0) 45 (5.1)
10.6 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 25 (2.8) 35 (4.0) 45 (5.1)
16.7 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 25 (2.8) 35 (4.0) 45 (5.1)
24.2 15 (1.7) 50 (5.7) 22 (2.5) 7 (0.8) 45 (5.1) 45 (5.1) 45 (5.1)
30.8 15 (1.7) 50 (5.7) 22 (2.5) 7 (0.8) 120 (13.6) 45 (5.1) 45 (5.1)
46 75 (8.5) 50 (5.7) 44 (5.0) 18 (2.0) 120 (13.6) 120 (13.6) 45 (5.1)
61.2 75 (8.5) 275 (31.1) 44 (5.0) 18 (2.0) 120 (13.6) 275 (31.1) 50 (5.6)
74.8 120 (13.6) 275 (31.1) 44 (5.0) 18 (2.0) 120 (13.6) 275 (31.1) 50 (5.6)
88 120 (13.6) 275 (31.1) 44 (5.0) 70 (8.0) 120 (13.6) 275 (31.1) 50 (5.6)
115 120 (13.6) 275 (31.1) 44 (5.0) 375 (42.4) 275 (31.1) 150 (16.9) 50 (5.6)
143 250 (28.3) 275 (31.1) 50 (5.6) 375 (42.4) 275 (31.1) 150 (16.9) 120 (13.6)
169 275 (31.4) 275 (31.1) 50 (5.6) 375 (42.4) 275 (31.1) 150 (16.9) 150 (16.9)

380 to 575 VAC Auxiliary Control Panel Tightening Torques


Main or
Max. Drive Overload Power Terminal Circuit Disconnect or Drive Fuse Ground
Bypass Fuse
Output Current Relay Blocks Breaker Transfer Switch Block Terminal
Block
10 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 20 (2.3) 25 (2.8) 45 (5.1)
16 15 (1.7) 15 (1.7) 22 (2.5) 7 (0.8) 25 (2.8) 25 (2.8) 45 (5.1)
24 75 (8.5) 15 (1.7) 22 (2.5) 7 (0.8) 25 (2.8) 45 (5.1) 45 (5.1)
32 75 (8.5) 35 (4.0) 22 (2.5) 7 (0.8) 45 (5.1) 45 (5.1) 45 (5.1)
37.5 75 (8.5) 35 (4.0) 22 (2.5) 18 (2.0) 45 (5.1) 45 (5.1) 45 (5.1)
44 75 (8.5) 50 (5.6) 44 (5.0) 18 (2.0) 45 (5.1) 120 (13.6) 45 (5.1)
61 75 (8.5) 110 (12.5) 44 (5.0) 18 (2.0) 120 (13.6) 120 (13.6) 50 (5.6)
73 75 (8.5) 110 (12.5) 44 (5.0) 55 (6.2) 120 (13.6) 275 (31.1) 50 (5.6)
90 75 (8.5) 110 (12.5) 44 (5.0) 70 (8.0) 120 (13.6) 275 (31.1) 50 (5.6)
106 120 (13.6) 110 (12.5) 50 (5.6) 375 (42.4) 275 (31.1) 150 (16.9) 50 (5.6)
147 250 (28.3) 275 (31.1) 50 (5.6) 375 (42.4) 275 (31.1) 150 (16.9) 120 (13.6)
177 275 (31.1) 275 (31.1) 50 (5.6) 375 (42.4) 275 (31.1) 150 (16.9) 150 (16.9)
212 275 (31.1) 275 (31.1) 50 (5.6) 375 (42.4) 450 (50.8) 275 (31.1) 150 (16.9)
260 275 (31.1) 275 (31.1) 375 (42.4) 500 (56.5) 450 (50.8) 275 (31.1) 150 (16.9)
315 375 (42.4) 375 (42.4) 375 (42.4) 500 (56.5) 450 (50.8) 275 (31.1) 150 (16.9)
368 375 (42.4) 375 (42.4) 375 (42.4) 375 (42.4) 375 (42.4) 275 (31.1) 150 (16.9)

All current ratings are in amps. All torques are in in-lbs (Nm). All TB1 connections must be torqued to 8 in-lbs (0.9 Nm).

15
Multiple Motors
The VLT 6000 can control several motors at once, all changing speed ! DANGER
together. The sum of the nameplate currents of all the motors must not Terminals 88 and 89 will be at approximately
exceed the current rating of the drive. 150% of line voltage and remain at high volt-
age for up to 14 minutes after power has been
removed from the drive.
! WARNING
When multiple motors are used, VLT 6000 elec-
tronic thermal relay cannot be used to provide ! WARNING
individual motor protection. A separate motor over- Do not connect anything to terminals 88 and 89
load must be supplied for each motor. without first consulting with Danfoss Graham.

If the multiple motors are of significantly different sizes, starting problems


may occur. This is because the higher electrical resistance of smaller High Voltage Form C Relay
motors will require more start voltage than larger motors. The connections for the high-voltage relay are terminals 01, 02, 03.
The high-voltage relay is programmed in parameter 323, Relay
! CAUTION Output 1.
1+3 normally closed, 1+2 normally open
Automatic Motor Adaptation and Automatic
Max. 240 VAC, 2 Amp
Energy Optimization cannot be used for mul-
tiple motor installations. Min. 24 VDC, 10 mA or
24 VAC, 100 mA
External DC Bus Connection Max. wire gage: 10 AWG (4 mm2)
Terminals 88 and 89 access the DC bus of the drive. They can provide Terminal Torque: 5 in-lbs ( 0.5 - 0.6 Nm)
DC backup power for the drive or to connect to a 12-pulse input
rectifier.

Electronic Control Terminals

16
Control Connections The following is a description of the functions of the control terminals.
All terminals for the low voltage control wires are located under the Many of these terminals have multiple functions determined by
protective cover below the keypad. Remove the cover with a parameter settings.
screwdriver or other pointed object as shown below.
No. Function
01, 02, 03 Form C relay output. Maximum 240 VAC, 2 A.
Minimum 24 VDC, 10 mA or 24 VAC, 100 mA.
(Location of Form C relay output varies with unit
type. See connection diagram with unit for
location.)

04, 05 30 VAC, 42.5 VDC, 1 A relay output can be used


for indicating status and warnings.

12, 13 Voltage supply to digital inputs and external


transducers. For the 24 VDC to be used for digital
inputs, switch 4 on the control card must be closed,
position “on.” The maximum output current is 200 mA.

16 - 33 Digital inputs. R = 2 kohm. <5 V = logical “0”,


>10 V = logical “1”. See parameters 300 through
307, Digital Inputs.

Electrical Installation, Control Terminals 20 Common for digital inputs.


Torque the control terminals to 5 in-lbs (0.5-0.6 N-m)
39 Common for analog and digital outputs.
The diagram below shows the location of the control terminals. The
programming section of the manual covers the programmable terminals 42, 45 Analog and digital outputs for indicating frequency,
in greater depth. reference, current and torque. The analog signal
is 0 to 20 mA, or 4 to 20 mA at a maximum of
500€Ω.The digital signal is 24 VDC at a minimum
of 600 Ω . See parameters 319-322, Analog/
digital Outputs.

50 10 VDC, 17 mA maximum analog supply voltage


to potentiometer and thermistor.

53, 54 0 to 10 VDC voltage input, R = 10 kΩ.


55 Common for analog inputs. This common is
isolated from the common of all other power
supplies. If, for example, the drive’s 24 VDC
power supply is used to power an external
transducer which provides an analog input signal,
terminal 55 must be wired to terminal 39.

60 0 to 20 mA or 4 to 20 mA, analog current input, R


= 188 Ω . See parameters 314 through 316.

61 Shield for serial communication.

68, 69 RS-485 interface and serial communication. When


the drive is connected to an RS-485 serial
communication bus, DIP switch settings on the
control card may have to be reset. See Dip
Switches 1 through 4 in this manual.

17
Typical Control Connections
Shown below are typical interfaces between the VLT 6000 and other the drive’s built-in serial communication protocols: Johnson Controls
components in an HVAC system. The terminal numbers and the Metasys® N2, Siemens System 600 FLN®, or VLT Software Dialog®.
functions of the terminals are identical on all VLT 6000s. An optional LonWorks® and Profibus® are available through option cards that fit into
relay card, not shown, can provide four additional Form C output the relay output card location.
relays. The RS-485 connections allow direct communication through

Typical* VLT 6000 Wiring

91 (L1) (U) 96
3 Phase
Power 92 (L2) (V) 97
Input
93 (L3) (W) 98
Motor
99 (PE) (PE) 95
External Switch Mode
DC Bus 88 (-)
Power Supply
Connection
89 (+) 10 V DC 24 V DC
17 mA 200 mA
+ - + -

+10 V DC 50 (+10 V OUT)


0 - 10 V DC
53 (A IN)
Ref. Input*
0 - 10 V DC 54 (A IN) (AUX RELAY) 01
Ref. Input* Fault Indication*
55 (COM A IN) ( AUX RELAY) 02 240 V AC, 2 A
4 - 20 mA (AUX RELAY) 03
60 (A IN)
Ref. Input*
(RELAY) 04 Run Indication*
12 (+24 V OUT)
30 V AC, 1 A
13 (+24 V OUT) (RELAY) 05

(COM A OUT) 39 Output Current Indication*


Reset* 16 (D IN)
4 - 20 mA
5V
Lockout* 17 (D IN) (A OUT) 42

0V Output Speed Indication*


Run/Stop* 18 (D IN)
4 - 20 mA
SW2 SW3 (A OUT) 45
Reverse* 19 (D IN)
+
20 (COM D IN) SW4 RS-485 (P RS-485) 68 RS-485
Interface -
Interlock* 27 (D IN) (N RS-485) 69

Preset Speed* 29 (D IN) (COM RS-485) 61

Setup Select* 32 (D IN)

Setup Select* 33 (D IN)

* The operation of all control inputs and outputs is programmable.


* Typical terminal functions are shown.

18
DIP Switches 1 through 4
! CAUTION DIP switches are located on the control card.
Incoming power, motor wiring and control wir-
ing should be run in three separate conduits or They are used for serial communication and the common of digital
raceways. inputs 16 through 33. The switch positions shown are the factory
settings.
Electrical Installation, Control Wiring

Torque: 5 - 6 in-lbs
Screw size: M3

Shield control wires, when necessary, to reduce interference from


electrical noise by means of a cable clamp at both ends to the metal Switch 1 is not used.
enclosure of the unit. Connect the shield to earth ground. Very long
Switches 2 and 3 are used for terminating serial communication. On the
control wires may create 60 Hz interference. This problem can be
first and last drive in a multiple device network, or on the only drive of a
solved by connecting one end of the shield to earth with a 0.1 µF
single drive network, switches 2 and 3 must be ON (the default setting).
capacitor, keeping the leads as short as possible. If this doesn’t solve
On all other drives in a multiple device network, set switches 2 and 3 to
the problem, disconnect the shield’s connection to earth ground at the
OFF.
end opposite to the drive.
Switch 4 separates the common for the internal 24 VDC supply from the
common of the external 24 VDC supply. Normally this switch is ON and
the power supply is present at terminals 12 and 13. Set Switch 4 to the
OFF position when an external 24 VDC supply is used.

Ground Leakage Current


It is normal for there to be some leakage current from the drive to earth
ground. Paths of current leakage are shown on the drawing below.
The leakage current will exceed 3.5 mA.

Paths of Normal Current Leakage to Ground

19
Galvanic Isolation Electrical Noise
Galvanic isolation offers protection from electric shock. All control In general, electrical noise can be divided into two forms: wire-borne
terminals of all VLT 6000 drives, and terminals 1 through 3 of the relay electromagnetic interference (EMI), and radiating radio frequency
output, offer galvanic isolation as long as the RFI switch (if provided) is interference (RFI).
in the ON position. The galvanic isolation in the VLT 6000 conforms to
the European standard EN 50178. (See figure below.) Using shielded motor cables reduces RFI but increases EMI. This is
because shielded wires have a greater capacitance than unshielded
The components that make up the galvanic isolation are: wires. Unshielded input power connections to the drive generate more
noise in the radio frequency range on the AC line. The shield reduces
1. Power supply, including signal isolation.
the radiated noise, but increases the low-frequency electromagnetic
2. Gate drive for the IGBTs, the trigger transformers and opto-
noise on the AC line. But, since the noise current is taken back to the
couplers.
3. The output current Hall effect transducers. unit through the shield, only a small electromagnetic field is generated
from shielded motor wires.

With an EMI filter, the noise level on the AC line will be reduced to
about the same level for shielded and unshielded wires alike.

Connect the motor wiring shield, if used, in the enclosure of the drive as
well as at the motor. Use shield brackets to avoid “pigtail” shield ends.
Even short “pigtails” increase the shield’s impedance at higher
frequencies, which reduces the shield’s effect and increases the noise
produced.

It is generally easier and less complicated to use unshielded motor


wires than shielded cables. If unshielded wires are used, the RFI will
Galvanic Isolation be greater. But, since the strength of the radiated signal decreases with
distance from the signal source, radiated noise is generally not a
problem.

To reduce the noise level from the total system (drive + installation)
make the motor wiring as short as possible.

Provide separate conduits, or raceways, for power, motor and control


wiring to provide the greatest immunity from distortion.

20
Application Control Connection Examples Run Permissive
Two-wire Start/Stop After receiving a run command,
In Auto mode, closing the contact to terminal 18 will make the drive run. the drive will apply power to the
In any mode, opening the safety interlock contact to terminal 27 will stop damper motor and wait until it
the drive. receives “permission” via the
switch that is connected to
terminal 16.

Set Parameter 300 to Run Permissive.


Set Parameter 302 to Start.
Set Parameter 304 to External Fault.
Set Parameter 323 to Start Signal Applied.

Two Feedback Signals


Set Parameter 302 to Start. The drive processes two
Set Parameter 304 to External Fault. independent feedback
signals during closed loop
Digital Speed Up/down
operation. It can respond to
Closing the switch to terminal 32 will make the drive accelerate. Closing
the sum, difference,
the switch to terminal 33 will make the drive decelerate.
average, minimum or
maximum of these signals.

Set Parameter 308 to FEEDBACK.


Set Parameter 311 to FEEDBACK
Set Parameter 417 for the desired operation.

Transmitter Connection
The drive’s internal 24
VDC power supply is
used to power an
external 4 to 20 mA
transducer.
Set Parameter 306 to Speed up.
Set Parameter 307 to Speed down.
Set Parameter 305 to Freeze reference.

Potentiometer Reference
A manual potentiometer is used as a input reference for the drive.

Set Parameter 314, Terminal 60, Analog Input Curent, to


correspond to the purpose of the 4 to 20 mA signal.
Set Parameter 315, Terminal 60, Min. Scaling, to 4 mA
Set Parameter 316, Terminal 60, Max. Scaling, to 20 mA.

Because the commons of the +24 VDC power supply and the input
reference follower have separate circuit commons, it is necessary to
Set Parameter 308, Terminal 53, Analog Input Voltage, to Reference. connect a jumper between terminals 39 and 55.
Set Parameter 309, Terminal 53, Min. Scaling, to 0 V.
Set Parameter 310, Terminal 53, Max. Scaling, to 10 V.

21
Control Panel
The Local Control Panel (LCP), normally mounted on the front of the
drive, is a complete interface for programming and operating the drive.
The control panel can be removed from the drive and installed up to 10
feet (3 meters) from the drive by using a remote mounting kit.

The control panel has five functions:


1. Display
2. Keys for changing the display
3. Keys for changing programming parameters
4. Keys for controlling drive operation
5. Indicator lamps

The LCP uses a four-line, alpha-numeric, back-lit, LCD display. The


display can show four operating data values and three operating
condition values continuously. During programming, all the information
required for quick, effective parameter setup of the drive will be
displayed. As a supplement to the display, there are three indicator
lamps for power on (ON), warning (WARNING) and alarm (ALARM).

All drive parameters can be changed from the control panel, unless this
ability has been locked out by setting parameter 016, Lock for Data
Change, to Locked, or by a digital input to terminals 16 through 33. See
the related parameters for more information.

Keys for Parameter Changes


The keys are divided into groups by function. The keys between the
display and indicator lamps are used for parameter setup, selecting the
display indication during normal operation and controlling the drive The QUICK MENU key gives access to the parameters
speed during local speed control operation. The keys below the available for the Quick Menu setup. Parameters in this
indicator lamps are used for Start/Stop control and selection of the menu are the 12 most important setup parameters for
operating site. the drive.

The EXTEND MENU key gives access to all parameters.

The CHANGE DATA key is used for changing the value


of a parameter selected either in the Extend Menu or
the Quick Menu mode. The desired parameter is first
selected. Then the CHANGE DATA key is pressed to
enable the editing of the parameter. The underline in the
display will move under the parameter’s value to show
that it is being edited.

The CANCEL key is used if a change of the selected


parameter is not to be carried out.

The OK key is used for confirming a change of the


The DISPLAY MODE key is used to select the mode of parameter selected.
the display or to return to the Display Mode from either
the Quick Menu or the Extend Menu mode.

22
The + and - keys are used to scroll through parameters The OFF/STOP key is used for stopping the connected
and to change the value of a chosen parameter. These motor in either the Hand or Auto mode. Enable or
keys are also used to change the local reference. In Disable via parameter 013. If this stop function is
Display Mode, these keys are used to switch between activated, the second line in the LCD display will flash.
readouts.
AUTO START is used if the drive is to be started via the
The L and M keys are used to select a parameter control terminals and/or serial communication. When a
group and also to move the cursor to the desired digit remote start signal is active, the drive will start if the
when changing numerical values. AUTO START key has been pressed.

Indicator Lamps
At the bottom of the control panel is a red alarm LED, a yellow warning ! DANGER
LED, and a green power on LED. A start signal via digital inputs may cause drive
to start at any time. Remove power to drive be-
fore working on output wiring, motor or any
driven equipment.
red yellow green

If certain threshold values are exceeded, the alarm and/or warning The RESET key is used for manually resetting the drive
lamps will flash and text describing the alarm or warning condition will after a fault trip (alarm). In this case, the top line of the
be displayed. display will show TRIP (RESET). If the top line of the
Local Control display shows TRIP (AUTO START), the drive will
automatically restart. If the top line of the display shows
TRIPLOCK (DISC. MAINS), input power to the drive
must be removed before the trip can be reset.

Display Mode
Information is displayed on the LCD by selecting one of three program-
mable display modes. Pressing the Display Mode key toggles among
Below the indicator lamps are keys which are used to determine the the displays. When in Mode II, pressing and holding down the Display
point of control. Each of these keys can be individually enabled or Mode key accesses an additional mode used to identify the data units
disabled using parameter 012 through 015. The Hand Start and Auto the display is showing. (See Navigation Between Display Modes.)
Start keys will also be disabled if any of the control terminals are
programmed for either Remote Hand or Remote Auto. In normal operation, any four meters can be shown continuously on the
first and second lines of the display. Parameters 008, 009 and 010
The HAND START key is used if the drive is to be select the three readouts displayed on the top line. Parameter 007,
started from the control panel. Pressing HAND START Large Display Readout, selects the meter displayed on line 2. In
will give a start command to the drive. Display Mode, the + and - keys choose any meter on the LCD.

A list on the next page gives the operating data that can be shown on
! WARNING the three meter readouts for line 1 and the large display (line 2).
If a minimum speed is set in parameter 201, The right side of line 2 shows the active setup number and an arrow
Output Frequency Low Limit, motor will start indicateing the direction of motor rotation. Clockwise indicates forward
and ramp up to this frequency when HAND
and counterclockwise indicates reverse. The arrow body disappears if
START is pressed. If drive is already running in
a stop command is given or if the output frequency falls below 0.01 Hz.
Auto Mode when the HAND START key is
pressed, it will switch to run in Hand Mode at Warnings and alarms (fault trips) will also be displayed. For an alarm,
same speed. “ALARM” and the alarm number is shown in line 2 with an explanation
in line 3 or in lines 3 and 4. For a warning, “WARN.” and the warning
number is shown in line 2 and an explanation in 3 and/or 4. Both
alarms and warnings cause the display to flash.

The line 4 automatically displays the operating status of the drive.

23
The table below gives the operating data options for the first and Line 4 is the status line and the information is automatically generated
second lines of the display. for display by the drive in response to its operation. It shows that the
drive is in auto mode, with remote reference, and that the motor is
Data Item: Unit: running. Some possible displays of the status line are shown below.
Resulting reference, % %
Resulting reference unit chosen in par. 415
Frequency Hz
% of maximum output frequency %
80.0% 5.08A

40.0Hz
Motor current A 2.15kW SETUP

Power kW 1
Power HP
Output energy kWh
Hours run hours AUTO REMOTE RUN
User defined readout unit chosen in par. 006 HAND LOCAL STOP
Setpoint 1 unit chosen in par. 415 OFF RAMPING
Setpoint 2 unit chosen in par. 415 JOGGING
Feedback 1 unit chosen in par. 415 .
.
.
.
Feedback 2 unit chosen in par. 415
Feedback unit chosen in par. 415
STAND BY
Motor voltage V
DC link voltage V The left part of the status line indicates where the drive Run/Stop
Thermal load on motor % command is from, and whether it is on or off. AUTO means that Run/
Thermal load on VLT % Stop control is via the control terminals and/or serial interface; HAND
Input status, digital input binary code indicates that the drive started locally by the Hand Start key. OFF
Input status, analog terminal 53 V means that the drive ignores all control commands and the motor will
Input status, analog terminal 54 V not run.
Input status, analog terminal 60 mA
Pulse reference Hz The center part of the status line indicates the reference source that is
External reference % active. REMOTE means that the reference is from the control terminals.
Heat sink temperature o
C LOCAL indicates that the reference is determined by the + and - keys
on the control panel.
Display Mode I: The right part of the status line indicates the drive’s operational status.
Below is an example of Display Mode I, in which the drive is running in
setup 1, in Auto mode, with remote reference, at an output frequency of Display Mode II:
40 Hz. This display mode makes it possible to have three meters displayed at
the same time on line 1. The meters displayed are selected through
parameters 008, 009 and 010.
FREQUENCY

40.0Hz SETUP

1 100% 7.8A 5.9kW

AUTO REMOTE RUN 50.0Hz SETUP

AUTO REMOTE RUN


The text in line 1, FREQUENCY, describes the meter shown in line 2.
Line 2 shows the current output frequency (40.0Hz), direction of
rotation (reverse), and active setup (1).

24
Display Mode III: Display Mode IV:
This display mode is shown when the drive is in Display Mode II and the This display mode is available when local reference is selected. In this
Display Mode key is pressed and held. In the first line, a description of display mode, the speed reference is increased or decreased via +/- keys.
the three top meters in Display Mode II is shown. The other lines are
unchanged. When the key is released, Display Mode II is again shown. The first line shows the present speed reference. The second line
shows the present drive output frequency. The third line show a bar
graph of the relative value of the present drive output frequency in
relation to the maximum frequency.
REF% CURR.A POW. kW

50.0Hz SETUP
USE +/- 56Hz

40Hz
1
SETUP

1
AUTO REMOTE RUN
0 -----60
HAND LOCAL
RAMPING

Navigation Between
Display Modes FREQUENCY

40.0Hz SETUP

AUTO REMOTE
RUNNING
Display Mode I With local/remote
reference
With remote
controlled reference
With local reference

80% 7.8A 5.9kW


USE +/- 56Hz
40.0Hz SETUP

40.0Hz
1
SETUP With local reference
1

AUTO REMOTE RUN


0 ----60

HAND LOCAL Display Mode II
RAMPING Keep DISPLAY Release DISPLAY
Display Mode IV
MODE key down MODE key

REF% CURR.A POW. kW

40.0Hz SETUP

AUTO REMOTE RUN

Display Mode III

25
Quick Menu
The QUICK MENU key gives access to 12 of the most important setup shown in the table below. A complete description of the function is given
parameters of the drive. After programming, the drive will, in many in the parameter sections of this manual.
cases, be ready for operation. The 12 Quick Menu parameters are

Quick Menu Parameter Description


Item Number Name
1 001 Language Selects language used for all displays.
2 102 Motor Power Sets output characteristics of drive based on kW (HP) of motor. See
chart in parameter 102, Motor Power, to convert HP to kW.
3 103 Motor Voltage Sets output characteristics of drive based on voltage of motor.
4 104 Motor Frequency Sets output characteristics of drive based on nominal frequency of
motor. This is typically equal to line frequency.
5 105 Motor Current Sets output characteristics of drive based on full load current in amps
(FLA) of motor. This sets overload protection for motor.
6 106 Motor Nominal Speed Sets output characteristics of drive based on nominal full load speed of
motor.
7 201 Minimum Frequency Sets minimum controlled frequency at which motor will run.
8 202 Maximum Frequency Sets maximum controlled frequency at which motor will run.
9 206 Ramp Up Time Sets time to accelerate motor from 0 Hz to nominal motor frequency
set in Quick Menu Item 4.
10 207 Ramp Down Time Sets time to decelerate motor from nominal motor frequency set in
Quick Menu Item 4 to 0 Hz.
11 323 Relay 1 Function Sets function of high voltage Form C relay.
12 326 Relay 2 Function Sets function of low voltage Form A relay.

To Enter or Change Quick Menu Parameter Data


Enter or change parameter data or settings in accordance with the
following procedure.

1. Press Quick Menu key.


2. Use ‘+’ and ‘-’ keys to find parameter you chose to edit.
3. Press Change Data key.
4. Use ‘+’ and ‘-’ keys to select correct parameter setting. To move to
a different digit within parameter, use J and K arrows. Flashing
cursor indicates digit selected to change.
5. Press Cancel key to disregard change, or press OK key to accept
change and enter new setting.

Example of Changing Parameter Data


Assume Parameter 206, Ramp Up Time, is set at 60 seconds. Change
the ramp up time to 100 seconds in accordance with the following
procedure.

1. Press Quick Menu key.


2. Press ‘+’ key until you reach Parameter 206, Ramp Up Time.
3. Press Change Data key.
4. Press J key twice – hundreds digit will flash.
5. Press ‘+’ key once to change hundreds digit to ‘1.’ NOTE
6. Press K key to change to tens digit. Programming of extended parameters functions
7. Press ‘-’ key until ‘6’ counts down to ‘0’ and setting for Ramp Up available through Extended Menu key is done
Time reads ‘100 s.’ in accordance with same procedure as de-
8. Press OK key to enter new value into drive controller. scribed for Quick Menu functions.

26
Extended Menu Step Change of Numeric Values
In some applications, the Quick Menu items will not set up all the The values of certain numeric items can also be selected from a list.
desired characteristics of the drive. To access all the parameters, These parameters are Motor Power, parameter 102; Motor Voltage,
including the Quick Menu parameters, press the Extend Menu key. The parameter 103; and Motor Frequency, parameter 104. To select a
Programming section of this manual will describe in detail all the value not on the list, use the L and M keys to select the digit to be
parameters available through the Extended Menu. changed, as described above.

Changing Data Manual Initialization of Parameters


To change any parameter in either the Quick Menu mode or the It is possible to reset nearly all parameters back to their original default
Extended Menu mode, press the CHANGE DATA key. When the values at once. To reset the drive parameters to their read only memory
CHANGE DATA key is pressed, the data in line four will be underlined, default values, remove power from the drive. Press and hold the Display
and a cursor will be shown if the parameter controls numeric data. Mode, Change Data and OK keys down while reapplying power. Shortly
after power is reapplied, the bottom line of the display will read “Initial-
The procedure for changing data depends on whether the value of the ized”. After the display stops changing, release the keys. If “Initialized” did
parameter is a number or a item from a list. not appear, repeat the procedure.

These parameters are not reset by manual initialization:


Parameter 600 Operating hours
FREQUENCY Parameter 601 Hours run

24.2 Hz
Parameter 602 kWh counter
SETUP
Parameter 603 Number of power-ups
1 Parameter 604 Number of overtemperatures
205 MAX. REFERENCE Parameter 605 Number of overvoltages
000060.000 Hz Initialization can also be done using Parameter 620.

Parameter is a Number ! CAUTION


Manual initialization using either this procedure
To change a number, move the cursor to the digit to be changed by or parameter 620 will reset drive to standard de-
using the LM keys. Then change the digit by using the + and - keys. fault parameters. Any special programming for
application that was performed at factory, during
start-up or subsequently, will be lost. If desired
parameters have been previously stored in drive’s
MOTOR CURRENT local control panel (LCP), it may be better to down-

3.90 A
load those parameters from LCP using parameter
SETUP
download functions of parameter 004.
1
210 REFERENCE Uploading Parameters
TYPE SUM At any time the present parameters may be copied to the local control
panel (LCP). This may be useful when setting up multiple drives. It is
also useful when it is desired to return to a previous set of parameters.
Parameter is a Value Chosen from a List See parameter 004, LCP Copy, for more information.

Manually initializing the drive using either the procedure described


If the selected parameter’s value is selected from a list, its value can be above or parameter 620, Operating Mode, does not change the
changed by using the + and - keys. values uploaded to the local control panel.
When the desired value is displayed, press the OK key to accept the new
value. If you wish to cancel the change and return to the previously
accepted value, press the CANCEL key. If neither OK nor CANCEL is
pressed, the new value will be accepted after 20 seconds.

27
VLT 6000 Start-Up • Protect signal wires from noise.
• Ground each drive individually.
Pre-installation Checks • Double check input and output power wiring for correct location.
1. Compare drive model number to what was ordered.
2. Ensure each of following are rated for same voltage: Setting Up Drive for Motor Start
• Drive Enter motor nameplate data into drive through Quick Menu.
• Power line 1. Parameter 101:
• Motor • If one motor is connected to drive, set to AEO FUNCTION.
3. Record following motor data: • If more than one motor connected to drive, set to MULTIPLE
• Voltage MOTORS. (Parameter 108, MULTIPLE MOTOR STARTING
VOLTAGE should be adjusted later to provide reliable starts and
• Frequency
minimum starting current.)
• Full load current 2. Parameter 102, MOTOR POWER (in kW) (See conversion table in
• Full load speed parameter 102, Motor Power, in this manual.)
• Power — convert HP to kW (See conversion table in parameter 3. Parameter 103, MOTOR VOLTAGE
102, Motor Power, in this manual.) 4. Parameter 104, MOTOR FREQUENCY
4. Ensure that rated drive current is equal to or greater than total full 5. Parameter 105, MOTOR CURRENT
load current. 6. Parameter 106, MOTOR SPEED
• For multiple motor operations, add up full load current ratings of 7. Parameter 107, (optional) select AUTOMATIC MOTOR ADAPTA-
all motors. TION and run AMA in accordance with procedure in parameter
• Drive can be at most one size smaller than motor. 107, Automatic Motor Adaptation, in this manual.
• If drive rating is less than motor, full motor output cannot be achieved. 8. Press HAND START key to initiate operation in local control.
5. Check motor wiring:
Operational Tests — HAND
• Any disconnect between drive and motor should be interlocked 1. Check motor rotation from drive. If incorrect, disconnect input
to drive safety interlock circuit to avoid unwanted drive trips.
power from drive and reverse two leads between drive and motor.
• No power factor correction capacitors can be connected between 2. If a bypass is provided, check motor rotation in bypass mode. If
drive and motor.
incorrect, disconnect input power from drive and reverse two input
• Two speed motors must be wired permanently for full speed. power leads.
• Y-start, H-run motors must be wired permanently for run. 3. Accelerate motor quickly to full speed and verify operation.
4. Decelerate motor quickly to stop and verify operation.
Installation Checks
5. Operate motor over entire speed range while closely checking for
1. Input fusing in power supply for all drives must be provided (see
resonance.
Input Fuses section in this manual).
2. Environmental concerns — for standard NEMA 1 drive: Operational Tests — AUTO
• Clean air supply 1. Ensure that drive follows run/stop and safety interlock commands
• Dry air (max 95% relative humidity, non-condensing) from system.
• 14oF to 104oF ambient temperature operating range, or as rated 2. Ensure drive follows speed reference, or feedback, from system.
• 3,300 foot maximum elevation with no derating
Final Adjustments
3. Mounting
1. Use parameters 216 through 220 to reject any resonant points.
• Vertical 2. Lock out keypad functions, as required.
• Drives with heat sink fins exposed in back of unit must be
mounted against a solid surface (see Clearances section in this General Troubleshooting
manual). 1. Display Messages:
• Keep any construction dirt out of drive. • AUTO START—Drive has tripped off and is in process of
4. Wiring automatically restarting.
• Wire drive in accordance with instructions and diagrams received • TRIP—Drive has tripped off. Press RESET to start.
with drive. • TRIP LOCKED—Drive has tripped off. Remove and apply
• Separate conduits must be provided to drive for input power, power before restarting with RESET.
output power, and control wiring. 2. Refer to Warnings and Alarms section in this manual.
• Note that safety interlock and remote run/stop circuitry is 115 VAC 3. Check tightness of all connections and wires for proper location.
for drives with bypasses. 4. Measure input signals.
• Use knockouts or conduit entry plates. Avoid metal shavings in cabinet. 5. Check drive input and output for balanced voltage and current.

28
Programming Operation and Display
Parameters 000 through 017
Using the Extend Menu key, it is possible to access to all
the parameters for the drive. This parameter group deals with the display, control keys and other
general functions.

001 Language (Language)


Description of Parameters Value:
✭ English (ENGLISH) [0]
Parameters are grouped by function. The groups are: German (DEUTSCH) [1]
Operation and Display Parameters 001 through 017 French (FRANCAIS) [2]
Load and Motor Parameters 100 through 117 Danish (DANSK) [3]
References and Limits Parameters 200 through 228 Spanish (ESPA¥OL) [4]
Input and Outputs Parameters 300 through 328 Italian (ITALIANO) [5]
Application Functions Parameters 400 through 427 Swedish (SVENSKA) [6]
Serial Communication Parameters 500 through 566 Dutch (NEDERLANDS) [7]
Service Functions Parameters 600 through 631 Portuguese (PORTUGUESA) [8]
Relay Card Functions Parameters 700 through 711
Function:
The numbers shown in the square brackets ([ ]) after the parameter This parameter determines the language to be used on the display.
values are used in serial communications to choose the parameter
Description of choice:
value from the list. They are not shown on the local control panel when
There is a choice of the languages indicated.
programming the drive locally.
002 Active Setup (ACTIVE SETUP)
Setup Configuration Value:
Factory Setup (FACTORY SETUP) [0]
The drive has four setups that can be programmed independently. The ✭ Setup 1 (SETUP 1) [1]
active setup can be selected in parameter 002, Active Setup. The Setup 2 (SETUP 2) [2]
active setup number is shown on the right of line two in the display Setup 3 (SETUP 3) [3]
under the word “Setup.” Setup 4 (SETUP 4) [4]
Multi-Setup (MULTI SETUP) [5]
It is also possible to set the drive to Multi-Setup to allow switching
setups through digital inputs or serial communication. Function:
This parameter defines the setup number that controls the drive.
More than one setup can be used. An example would be a changing
setups for day/night or summer/winter operation. All parameters can be programmed in four individual parameter setups,
Setup 1, Setup 2, Setup 3 and Setup 4.
Parameter 003, Copying of Setups, enables copying from one setup to
another. In addition, a pre-programmed read-only setup, called the Factory
Setup, exists.
By means of parameter 004, LCP Copy, any setup can be transferred
from one drive to another using the removable local control panel Description of choice:
(LCP). First, upload all parameter values to the control panel installed Factory Setup contains the parameter values preset at the factory. This
in the drive. Insert this panel into the next drive. Download all setup can be used as a data source if the other setups are to be
parameter values from the control unit to the second drive. Repeat this returned to a known state.
procedure to program additional drives.
Setups 1 through 4 are four individual setups that can be selected as
required.

Multi-Setup is used if remote switching between different setups is


required. Terminals 16, 17, 29, 32, 33 and the serial communication
port can be used for switching between setups.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
29
Connection Examples: 004 LCP Copy (LCP COPY)
Value:
Setup Change ✭ No copying (NO COPY) [0]
Upload all parameters
(UPLOAD ALL PARAMET.) [1]
Download all parameters
(DOWNLOAD ALL PARAM.) [2]
Download power-independent parameters
(DOWNLOAD SIZE INDEP.) [3]

Function:
Parameter 004, LCP Copy, is used to copy all parameter setups to or
from the Local Control Panel (LCP). This can be used to store a
backup copy of all parameters in the LCP or to copy all setups from
one drive to another.

Description of choice:
Select Upload all parameters if all parameter values are to be copied
Selection of setup using terminals 32 and 33. from the drive to the LCP.
See the descriptions of parameters 300 through 307.
Parameter 306 = Selection of Setup, lsb Select Download all parameters if all parameter values are to be
Parameter 307 = Selection of Setup, msb copied from the LCP to the drive on which the control panel has been
Parameter 002 = Multi Setup mounted.

003 Copying of Setups (Setup Copy) Select Download power-independent parameters if only the power-
Value: independent parameters are to be downloaded. This allows the
✭ No copying (NO COPY) [0] parameters from one drive to be easily copied to another drive of a
Copy active Setup to Setup 1 different size.
(COPY TO SETUP 1) [1]
Copy active Setup to Setup 2 NOTE
(COPY TO SETUP 2) [2] Copying is only possible when drive is stopped.
Copy active Setup to Setup 3
(COPY TO SETUP 3) [3] Setup of User-Defined Readout
Copy active Setup to Setup 4 Parameter 005, Maximum Value of User-Defined Readout, and
(COPY TO SETUP 4) [4] Parameter 006, Unit for User-Defined Readout, allow users to design
Copy active Setup to all (COPY TO ALL) [5] their own readout which can be seen if the User-Defined Readout has
been selected as one of the displayed meters. The range is set in
Function: parameter 005, Maximum Value of User-Defined Readout and the unit
A copy is made from the active setup selected in parameter 002, Active is determined in parameter 006, Unit for User-Defined Readout. The
Setup, to the setup or setups selected in parameter 003, Copying of choice of unit determines whether the relationship between the output
Setups. frequency and the readout is a linear, square or cubed. Units
representing rates (RPM, CFM, GPM, etc.) are linear. Units represent-
NOTE
Copying is only possible when drive is stopped. ing pressure (PSI, in. wg., etc.) are square. Units representing power
(HP, kW, etc.) are cubed.
Description of choice:
The copying starts when the required copying function has been
selected and the OK key has been pressed.

The display indicates when copying is in progress.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
30
005 Maximum Value of User-Defined Readout
(CUSTOM READOUT )
Value:
0.01 - 999,999.99 ✭100.000

Function:
This parameter determines the value that the user defined meter will
display when the drive’s output frequency is the value set in parameter
202, Output Frequency High.

Description of choice:
Set the required value for maximum output frequency.

006 Unit for User Defined Readout


(CUST. READ. UNIT)
Value:
No unit 1 [0] GPM 1 [21]
✭ %1 [1] gal/s 1 [22]
rpm 1 [2] gal/min 1 [23]
ppm 1 [3] gal/h 1 [24] Description of choice:
pulse/s 1 [4] lb/s 1 [25] Select the required unit for User Defined Readout.
l/s 1 [5] lb/min 1 [26]
007 Large Display Readout (LARGE READOUT)
l/min 1 [6] lb/h 1 [27]
Value:
l/h 1 [7] CFM 1 [28]
Resulting reference [%] (REFERENCE [%]) [1]
kg/s 1 [8] ft3/s 1 [29]
Resulting reference [unit] (REFERENCE [UNIT]) [2]
kg/min 1 [9] ft3/min 1 [30]
Frequency [Hz] (FREQUENCY [HZ]) [3]
kg/h 1 [10] ft3/h 1 [31]
✭ % of maximum output frequency [%]
m3/s 1 [11] ft3/min 1 [32]
(FREQUENCY [%]) [4]
m3/min 1 [12] ft/s 1 [33]
Motor current [A] (MOTOR CURRENT [A]) [5]
m3/h 1 [13] in wg 2 [34]
Power [kW] (POWER [KW]) [6]
m/s 1 [14] ft wg 2 [35]
Power [HP] (POWER [HP]) [7]
mbar 2 [15] PSI 2 [36]
Output energy [kWh] (ENERGY [UNIT]) [8]
bar 2 [16] lb/in 2 [37]
Hours run [Hours] (HOURS RUN [h]) [9]
Pa 2 [17] HP 3 [38]
User-defined readout [-]
MPa 2 [18]
(CUSTOM READ. [UNITS]) [10]
MWG 2 [19]
Setpoint 1 [unit] (SETPOINT 1 [UNITS]) [11]
kW 3 [20]
Setpoint 2 [unit] (SETPOINT 2 [UNITS]) [12]
1 Feedback 1 (FEEDBACK 1 [UNITS]) [13]
Linear units (flow or speed)
2
Feedback 2 (FEEDBACK 2 [UNITS]) [14]
Squared units (pressure)
3
Feedback [unit] (FEEDBACK [UNITS]) [15]
Cubed units (power) Motor voltage [V] (MOTOR VOLTAGE [V]) [16]
Function: DC link voltage [V] (DC VOLTAGE [V]) [17]
Thermal load, motor [%]
Select a unit to be shown with the display of the User Defined Readout.
(THERM.MOTOR LOAD [%]) [18]
If flow or speed units are selected, the relationship between readout
Thermal load, VLT [%] (THERM.DRIVE LOAD [%]) [19]
and output frequency will be a linear one. If pressure units are Digital input [Binary code] (DIGITAL INPUT [BIN]) [20]
selected, the ratio will be square. If power units are selected, the ratio Analog input 53 [V] (ANALOG INPUT 53 [V]) [21]
will be cubed. Analog input 54 [V] (ANALOG INPUT 54 [V]) [22]
Analog input 60 [mA] (ANALOG 60 [mA]) [23]
The value and the unit are shown in display mode whenever User Pulse reference [Hz] (PULSE REFERENCE [Hz]) [24]
Defined Readout has been selected in one of parameters 007 through External reference [%] (EXT. REFERENCE [%]) [25]
010, Display Readout. Heat sink temp. [oC] (HEATSINK TEMP [oC]) [26]
Free programming array (FREE PROG. ARRAY) [27]

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
31
Function: DC link voltage [V] is the drive DC bus voltage.
This parameter allows a choice of the data value to be shown in large
digits on line two of the display when power is first applied to the drive. Thermal load, motor [%] is the calculated thermal load of the motor.
In Display Mode I, II, and III, the + and - keys allow the display on this 100% is the cutout limit. See also parameter 117, Motor Thermal
line to be changed when the drive is in operation. Protection.

Description of choice: Thermal load, VLT [%] is the calculated thermal load of the drive.
No readout can only be selected in parameters 008 through 010, Small 100% is the trip point.
Display Readout, but not in parameter 007, Large Display Readout.
Digital input [Binary code] is the signal status from the 8 digital
Resulting reference [%] gives the total of all references as a inputs (16, 17, 18, 19, 27, 29, 32 and 33). Terminal 16 corresponds to
percentage of parameter 205, Maximum Reference. the bit at the far left. ‘0’ = no signal, ‘1’ = connected signal.

Reference [unit] gives the total of all references. This is displayed in Analog input 53 [V] is the voltage applied to terminal 53.
Hz in open loop. In closed loop, the reference unit is selected in
Analog input 54 [V] is the voltage applied to terminal 54.
parameter 415, Process Units.
Analog input 60 [mA] is the current applied to terminal 60.
Frequency [Hz] gives the output frequency of the drive.
Pulse reference [Hz] is the pulse frequency in Hz applied to terminal
% of maximum output frequency [%] is the output frequency as a
17 or terminal 29.
percentage of parameter 202, Output Frequency High Limit.
External reference [%] is the sum of the external references as a
Motor current [A] is the average phase current of the motor.
percentage of parameter 205, Maximum Reference.
Power [kW] is the actual power, in kW, delivered to the motor.
Heat sink temp. [°C] is the present heat sink temperature of the drive.
Power [HP] is the actual power, in HP, delivered to the motor. The trip point is 90 ± 5°C for NEMA 1 units and 80 ± 5°C for NEMA 12
units.
Output energy [kWh] is the energy delivered by the motor since the
latest reset was made using parameter 618, Reset of kWh Counter. Free Programming Array is reserved for future use. It is only
available in parameter 007, Large Display Readout.
Hours run [Hours] is the number of hours that the motor has run
since the latest reset was made using parameter 619, Reset of Hours 008 Small Display Readout 1.1
Run Counter. (SMALL READOUT 1)
Value:
User Defined readout [-] is a user defined value, calculated on the See parameter 007, Large Display Readout
basis of the present output frequency, as well as the scaling in ✭ Reference, %
parameter 005, Maximum Value of User-Defined Readout, and the
unit in parameter 006, Unit for User-Defined Readout. Function:
This parameter selects the meter to be displayed on the left display on
Setpoint 1 [unit] is the setpoint value programmed in parameter 418, line 1.
Setpoint 1. The unit is selected in parameter 415, Process Units.
Showing three different meters on line 1 is recommended when setting
Setpoint 2 [unit] is the setpoint value programmed in parameter 419, up the PID. This allows tracking how the process reacts to a change of
Setpoint 2. The unit is selected in parameter 415, Process Units. reference.
Feedback 1 [unit] is the value of the feedback signal applied to To select the meter to display, press the Display Mode button.
Terminal 53. The unit is selected in parameter 415, Process Units.
Description of choice:
Feedback 2 [unit] is the value of the feedback signal applied to There is a choice of 26 different meters. See parameter 007, Large
Terminal 54. The unit is selected in parameter 415, Process Units. Display Readout.

Feedback [unit] is the total feedback signal using the unit scaling 009 Small Display Readout 1.2
selected in parameter 413, Minimum Feedback; parameter 414 (SMALL READOUT 2)
Maximum Feedback; parameter 415, Process Units; and parameter Value:
417, 2 Feedback Calc. See parameter 007, Large Display Readout
★ Motor current [A]
Motor voltage [V] is the voltage supplied to the motor.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
32
Function:
See the functional description for parameter 008, Small Display ! CAUTION
Readout. If Disable is selected, motor cannot be stopped
by Off/Stop key.
Description of choice:
There is a choice of 26 meters, see parameter 007 Large Display
Readout. 014 Auto Start on LCP (AUTO START BTTN)
Value
010 Small Display Readout 1.3 Disable (DISABLE) [0]
(SMALL READOUT 3) ★ Enable (ENABLE) [1]
Value:
See parameter 007 Large Display Readout Function:
★ Power [HP] This parameter allows disabling the Auto/Start key on the keypad.

Function: Description of choice:


See the functional description for parameter 008 Small Data Readout. If Disable is selected in this parameter, the Auto/Start key will be
disabled.
Description of choice:
There is a choice of 26 different data values, see parameter 007 Large P 015
Display Readout. 015 Reset on LCP (RESET BUTTON)
Value:
011 Unit of Local Reference (UNIT OF LOC REF) Disable (DISABLE) [0]
Value: ★ Enable (ENABLE) [1]
Hz (HZ) [0]
★ % of output frequency range (%) (% OF FMAX) [1] Function:
This parameter allows disabling the Reset key on the keypad.
Function:
This parameter sets the unit that will be displayed in Display Mode IV Description of choice:
when the drive’s speed is being controlled locally. If Disable is selected in this parameter, the Reset key will be inactive.

! CAUTION
Description of choice:
Choose the desired unit for local reference.
Do not disable Reset unless a remote reset is
012 Hand Start on LCP (HAND START BUTTON) available through digital inputs and parameters
Value: 300 through 307.
Disable (DISABLE) [0]
★ Enable (ENABLE) [1]
016 Lock for Data Change (DATA CHANGE LOCK)
Function: Value:
This parameter allows disabling the Hand/Start key on the keypad. ★ Not Locked (NOT LOCKED) [0]
Locked (LOCKED) [1]
Description of choice:
If Disable is selected in this parameter, the Hand/Start key will be Function:
disabled. This parameter allows locking out parameter changes at the local
control panel.
013 OFF/STOP on LCP (STOP BUTTON)
Value: Description of choice:
Disable (DISABLE) [0] If Locked is selected, data modifications in the parameters cannot be
★ Enable (ENABLE) [1] made. Parameter changes will be possible through serial communica-
tion.
Function:
This parameter allows disabling the Off/Stop key on the keypad. Parameters 007 through 010, Display Readout can be changed at the
local control panel.
Description of choice:
If Disable is selected in this parameter, the Off/Stop key will be disabled. The local control panel can also be locked or unlocked by a digital
input controlled by parameters 300 through 307.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
33
017 Operating State at Power Up NOTE
(POWER UP ACTION) If Open Loop is selected, parameters associ-
Value: ated with setting up PID controller are not
★ Auto restart (AUTO RESTART) [0] accessible. Therefore, it is important to prop-
OFF/STOP (OFF/STOP) [1] erly set parameter 100, Configuration, first when
closed loop operation is required.
Function: Characteristics
Selects auto or manual restart when power is reapplied after an outage 101 Torque Characteristics ( VT CHARACT)
occurs to a running drive. Value:
★ Automatic Energy Optimization
Description of choice: (AEO FUNCTION) [0]
Auto restart is selected if the drive is to resume operation after a power Parallel motors (MULTIPLE MOTORS) [1]
outage.
Function:
OFF/STOP is selected if the drive is to remain stopped after a power This parameter configures the drive for single or multiple motor
outage. To restart, press the Hand/Start or Auto/Start key at the operation.
keypad.
Description of choice:

! CAUTION Select Automatic Energy Optimization (AEO) for all single motor
applications. When AEO has been selected, only one motor may be
If HAND/START or AUTO/START are disabled connected to the drive at a time.
by parameters 012 and 014, motor will not be
able to restart if OFF/STOP is selected. The AEO function will automatically and continuously monitor the load
and adjust the output voltage to maximize motor and drive efficiency
and performance. After the motor reaches the set speed, the AEO
Load and Motor function reduces the output voltage to the motor, if the load will allow.
Parameters 100 through 117 When the load is light, the voltage is reduced, as shown in the graph
below. This lower voltage reduces motor heating and motor noise, and
This parameter group controls output power and other output increases efficiency.
characteristics of the drive.
Select Parallel motors when more than one motor is connected in
For correct operation, motor nameplate data must be entered into parallel to the output. In this case, it is necessary to set a start voltage in
parameters 102 through 106 either through the Quick Menu or the parameter 108, Start Voltage of Parallel Motors.
Extended Menu. In addition, automatic motor adaptation, DC braking
and motor thermal protection can be set by this parameter group.

100 Configuration (CONFIG. MODE)


Value:
★ Open loop (OPEN LOOP) [0]
Closed loop (CLOSED LOOP) [1]

Function:
This parameter is used for selecting closed loop or open loop
operation.

Description of choice:
If Open loop is selected, speed control is changed directly by the
speed reference signal. Any feedback signal applied to the drive will
have no effect on the drive’s speed.

If Closed loop is selected, the internal process regulator is available to


accept feedback signal(s) to provide the desired speed regulation.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
34
103 Motor Voltage (MOTOR VOLTAGE)
! CAUTION Value:
It is very important that values set in param- 200 V [200]
eters 102, Motor Power, through 106, Rated Motor 208 V [208]
Speed, correspond accurately to nameplate data 220 V [220]
of motor. 230 V [230]
240 V [240]
102 Motor Power (MOTOR POWER) 380 V [380]
Value: 400 V [400]
0.25 kW (0.33 HP) [25] 415 V [415]
0.37 kW (0.5 HP) [37] 440 V [440]
0.55 kW (0.75 HP) [55] 460 V [460]
0.75 kW (1 HP) [75] 480 V [480]
1.1 kW (1.5 HP) [110] 500 V [500]
1.5 kW (2 HP) [150] 575 V [575]
2.2 kW (3 HP) [220] ★ Depends on the unit
3 kW -- [300] Function:
4 kW (5 HP) [400] Set the rated motor voltage.
5.5 kW (7.5 HP) [550]
7.5 kW (10 HP) [750] Description of choice:
11 kW (15 HP) [1100] Select a value that equals the nameplate data on the motor. This may
15 kW (20 HP) [1500] be less than the input voltage. It is also possible to set any voltage
18.5 kW (25 HP) [1850] within the range of the drive.
22 kW (30 HP) [2200]
30 kW (40 HP) [3000] 104 Motor Frequency (MOTOR FREQUENCY)
37 kW (50 HP) [3700] Value:
45 kW (60 HP) [4500] 50 Hz (50 Hz) [50]
55 kW (75 HP) [5500] ★ 60 Hz (60 Hz) [60]
75 kW (100 HP) [7500] Function:
90 kW (125 HP) [9000] This is where the rated motor frequency is selected. This is usually the
110 kW (150 HP) [11000] frequency of the power line.
132 kW (175 HP) [13200]
160 kW (200 HP) [16000] Description of choice:
200 kW (300 HP) [20000] Select the desired value. It is also possible to set any frequency within
250 kW -- [25000] the range of the drive.
300 kW -- [30000]
315 kW (350 HP)
355 kW (450 HP)
[31500]
[35500]
! CAUTION
400 kW (500 HP) [40000] Enter correct value in parameter 105, Motor Cur-
500 kW (600 HP) [50000] rent, since this forms part of VVC+ control.
★ Depends on the unit Changing values in parameter 102, Motor Power,
or parameter 103, Motor Voltage, after motor
Function: current has been entered in parameter 105 can
automatically change the value in parameter 105.
Set the power value that corresponds to the nameplate power of the
motor. The default setting is the full rating of the drive.
105 Motor Current (MOTOR CURRENT)
Description of choice: Value:
Select a value that equals the nameplate data on the motor. It is also 0.01 to drive rating ★ Set based on motor nameplate.
possible to set any power within the range of the drive.
Function:
The rated motor current in amps is used for setting output current and
providing motor thermal protection. It is important to set the motor
current to the full load current rating (FLA) of the motor.

Description of choice:
Set a value that equals the nameplate data on the motor.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
35
NOTE
! CAUTION Some motors may be unable to run AMA. Au-
It is important to set correct value in parameter tomatic Motor Adaptation with LC-Filter is a
106, Rated Motor Speed, since this forms part reduced AMA procedure which can be effective
of VVC+ control feature. Changing value in pa- in such cases when run without an LC-filter in-
rameter 104, Motor Frequency, after rated motor stalled since results measure motor’s stator and
speed has been entered in parameter 106 may effects of cable length.
automatically change the value in parameter 106.
The following must be noted when the AMA function is used:
106 Rated Motor Speed (MOTOR NOM. SPEED)
Value: - Before running AMA, the correct nameplate data for the motor
100 through 60000 must be entered in parameters 102 to 106.
- Total automatic motor adaptation may take up to 10 minutes.
✭ Depends on parameter 102, Motor Power
- Alarms and warnings will be shown in the display if faults occur
during motor adaptation.
Function:
- AMA can only be carried out if the rated motor current of the motor
This is where the value is set that corresponds to the rated motor
is at least 35% of the rated output current of the drive.
speed shown on the motor nameplate. - To cancel AMA, press the OFF/STOP key.
Description of choice:
Choose a value that corresponds to the motor nameplate data.
! CAUTION
107 Automatic Motor Adaptation, AMA AMA cannot be used on multiple motor appli-
(AUTO MOTOR ADAPT) cations.
Value:
★ Optimization disable (NO AMA) [0] Description of choice:
Automatic adaptation (RUN AMA) [1] Select Automatic Adaptation if the drive is to carry out a complete
Automatic adaptation with LC-filter automatic motor adaptation procedure.
(RUN AMA WITH LC-FILT) [2]
Select Automatic Adaptation with LC-Filter if an LC-filter has been
Function: placed between the drive and the motor or to run a reduced AMA
Automatic Motor Adaptation (AMA) is an advanced procedure that without an LC-filter installed.
measures electrical characteristics of the motor. This procedure does
not run the motor.
Procedure for Automatic Motor Adaptation:
1. Set motor parameters, 102 through 106, according to motor
AMA optimizes the adjustment of the drive to the motor. This feature is nameplate data.
particularly useful with nonstandard motors, higher HP motors, and 2. Connect 24 VDC from terminal 12, or external to drive, to
when the drive-to-motor cable length is long. Although it is not terminal 27.
3. Select either Automatic Adaptation or Automatic Adaptation with
necessary to run AMA, it is highly recommended for optimum operation
LC-Filter in parameter 107, Automatic Motor Adaptation, AMA.
and increases the capability of the Automatic Energy Optimization
4. Start drive by pressing Hand Start or connect terminal 18 (start) to
function selectable in parameter 101, Torque Characteristics. terminal 12 and press Auto Start.
For the best adjustment of the drive, it is recommended to carry out
If the Automatic Motor Adaptation is to be stopped prior to completion:
AMA on a cold motor.
Press OFF/STOP key.

! CAUTION After a normal sequence, the display reads: AMA STOP


Repeated AMA runs may lead to a heating of 1. Press RESET key. Drive is now ready for operation.
motor that will result in an increase of stator
resistance. This will reduce accuracy. Allow NOTE
motor to cool before running AMA. RESET key must be pressed after AMA
is completed to load results into drive.
If an output LC-filter has been connected between the drive and the
motor, select the Automatic Adaptation with LC-Filter. If the complete
AMA procedure is desired, remove the LC-filter, run Automatic
Adaptation (RUN AMA), and reinstall the filter.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
36
If there is a fault, the display reads: ALARM 22 111 Start Delay (START DELAY)
1. Press RESET key to clear fault. Value:
2. Check alarms section in this manual for possible causes of alarm. 0.0 to 120.0 sec. ★ 0.0 sec.

If there is a warning, the display reads: WARNING (39 through 42) Function:
1. Check warnings section in this manual for possible causes of This parameter allows a delayed start of the drive after the conditions
warning. for start have been fulfilled. After the start delay time has elapsed, the
2. Press CHANGE DATA key and select Continue if AMA is to drive will start and ramp up to the commanded speed.
continue despite warning, or press OFF/STOP key to stop AMA.
Description of choice:
108 Start Voltage of Parallel Motors
Set the desired time before the drive will start.
(MULTIM.START VOLT)
Value: 112 Motor Preheat (MOTOR PREHEAT)
0.0 through parameter 103 Motor Voltage Value:
✭ depends on par. 103 Motor Voltage ✭ Disable (DISABLE) [0]
Enable (ENABLE) [1]
Function:
This parameter sets the voltage at 0 Hz for all drives with two or more Function:
motors connected in parallel. The motor preheat function protects the motor from condensation by
running a small DC current through the motor. Motor preheat is only
The start voltage represents a supplementary voltage input to the
active during stop when control voltage is applied to terminal 27.
motor. Increasing the start voltage will increase the starting torque. A
start voltage is especially useful for small motors (<5 HP) as they have Description of choice:
a higher stator resistance than larger motors. Select Disable if this function is not required. Select Enable to activate motor
preheating. The amount of motor preheating is set in parameter 113.
This function is only active if Parallel Motors has been selected in
parameter 101, Torque Characteristics.
! WARNING
Description of choice: Be sure to check parameter 113 if parameter
To set the start voltage, monitor the motor current while starting the load 112, Motor Preheat, is enabled. Excessive cur-
and choose the starting voltage that gives the lowest starting current. rent or preheating time may damage motor.
Start with a small value and increase only as required for reliable
starting.
113 Motor Preheat DC Current
109 Resonance Dampening (RESONANCE DAMP.) (PREHEAT DC-CURR.)
Value: Value:
0 to 500 % ★100 % 0 to 100 % ★ 50 %
The maximum value depends on the rated motor current.
Function:
High-frequency resonances in the motor can be eliminated by adjusting Function:
this parameter. The motor can be preheated when stopped by applying DC current to
it. A holding torque can also be provided.
Description of choice:
Adjust the dampening percentage for smoothest high speed operation. Description of choice:
The motor can be preheated by means of a DC current. At 0%, the
110 High Breakaway Torque (HIGH START TORQ.) function is inactive; at a value higher than 0%, a DC current will be
Value: supplied to the motor whenever it is stopped. A windmilling fan can be
0.0 to 0.5 sec. ★ OFF held by providing a holding toque by using this parameter.

Function:
The drive is able to breakaway high friction loads. This high starting ! WARNING
torque, approximately 1.6 x rated torque is available for up to 0.5 Do not apply any more current than required.
seconds. The current level is limited by the protective circuits of the Too high a current applied for too long a time
drive. OFF corresponds to 0.0 sec. will overheat motor.

Description of choice:
Set the time for which high starting torque is desired.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
37
DC Braking 115 DC Braking Time (DC BRAKE TIME)
Applying DC current to the motor will brake the motor. Parameter 114, Value:
DC Braking Current, sets the DC braking current as a percentage of 0.0 to 60.0 sec. ✭ 10.0 sec.
the rated motor current. Parameter 115, DC Braking Time, sets the
amount of time that the DC current will be applied. Parameter 116, DC Function:
Brake Cut-in Frequency, sets the frequency at which DC braking This parameter sets the time that the DC braking is active.
begins when the motor decelerates during a stop. Description of choice:
Set the desired time.
If terminal 19 or 27 (parameters 303 or 304 Digital Input) has been
programmed to DC Braking Inverse and shifts from logic ‘1’ to logic ‘0’, 116 DC Brake Cut-in Frequency
the DC braking will be activated immediately. (DC BRAKE CUT-IN)
Value:
When the start signal on terminal 18 changes from logic ‘1’ to logic ‘0’,
0.0 (OFF) to setting of parameter 202 ✭ OFF
the DC braking will be activated when the output frequency becomes
lower than the brake cut-in frequency.
Function:
If a DC brake current is set in parameter 114, the drive’s switching This parameter is used for setting the frequency at which DC braking
frequency will be limited to 4 kHz during the braking. begins after a stop command is issued.

Description of choice:
! WARNING Set the desired frequency for braking to begin upon deceleration.
A high braking current supplied for a long time
will overheat motor. Use only the DC braking
current and time required.
! CAUTION
Most HVAC applications do not required brak-
ing or holding. It is suggested that parameter
! CAUTION 114 remains set at 0 unless unusual applica-
tion requirements call for braking or holding
Do not use DC braking function if inertia of torque.
driven load is more than 20 times inertia of
motor.

114 DC Braking Current (DC BRAKE CURRENT)


Value:

0 to 100% ★ 50 %
The maximum value depends on the rated motor current.

Function:
This parameter is used for setting the DC braking current that is
applied:

1. When the DC brake frequency set in parameter 116 DC Brake


Cut-in Frequency has been reached during a stop.
2. When DC brake inverse is active via terminal 19 or 27, or via the
serial bus.
The DC braking current will be active for the duration of the DC
braking time set in parameter 115 DC Braking Time.

Description of choice:
To be set as a percentage value of the rated motor current set in
parameter 105 Motor Current.

100% DC braking current corresponds to the value set in parameter


105.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
38
117 Motor Thermal Protection Description of choice:
(MOT.THERM PROTEC) Select No protection if no warning or trip is desired when the motor is
Value: overheated.
No protection (NO PROTECTION) [0]
Thermistor warning (THERMISTOR WARNING) [1] Select Thermistor warning if a warning is desired when the motor
Thermistor trip (THERMISTOR FAULT) [2] thermistor reaches its trip point.
ETR Warning 1 (ETR WARNING 1) [3]
✭ ETR Trip 1 (ETR TRIP 1) [4] Select Thermistor trip if a fault is desired when the motor thermistor
ETR Warning 2 (ETR WARNING 2) [5] reaches its trip point.
ETR Trip 2 (ETR TRIP 2) [6]
Select ETR Warning 1 through 4, if a warning is desired when the
ETR Warning 3 (ETR WARNING 3) [7]
ETR Trip 3 (ETR TRIP 3) [8] motor is overheated according to the ETR calculations.
ETR Warning 4 (ETR WARNING 4) [9]
The drive can also be programmed to give off a warning signal through
ETR Trip 4 (ETR TRIP 4) [10]
one of the digital outputs.
Function:
The drive is able to monitor the motor temperature in two different Select ETR Trip 1 through 4 if a fault is desired when the motor is
ways: overheated according to the ETR calculations.
By a thermistor installed in the motor. The thermistor is connected
to one of the analog input terminals (53 or 54).
Motor Thermal Protection
Calculation of the thermal load by the Electronic Thermal Relay
(ETR) is based on current, frequency and time. This is compared The motor temperature is calculated on the basis of motor current,
with the rated motor current and the rated motor frequency. The output frequency and time. The graph shows the amount of time that the
calculations take into account the reduced cooling of the motor at drive can provide a current level to the motor at the rated motor
low speeds. frequency, 20% of rated motor frequency and 200% of rated motor
frequency.

ETR Tip 1 through 4 and ETR Warning 1 through 4 correspond to the


four drive setups. This enables the use of the ETR function to protect
up to four different motors if a different setup is used for each different
motor.

! CAUTION
If multiple setups are used, be sure to program
complete motor data (parameters 102 through
106) and parameter 117 in each setup. This can
be done manually, or parameter 003 can be used
to copy all data from one setup into one or more
setup groups.

39
References and Limits 202 Output Frequency High Limit
Parameters 200 through 228 (MAX. FREQUENCY)
Value:
In this parameter group, the frequencies and references of the drive Parameter 201 to parameter 200 ★ 60 Hz
are set.
Function:
This parameter group includes: Set the highest speed at which the motor is to run.

- Setting of ramp times


- Choice of four preset references NOTE
- Setting four bypass frequencies Output frequency of drive can never assume
- Setting maximum current to motor value higher than 1/10th of switching frequency.
- Setting warning limits for current, frequency, reference and See parameter 407, Switching Frequency.
feedback
Description of choice:
200 Output Frequency Range A value from the choice made in parameter 201 to the choice made in
(FREQUENCY RANGE) parameter 200 can be selected. The drive will not be able to run
Value: continuously at an output frequency below this value in any mode.
★ 0 to 120 Hz (0 - 120 HZ) [0]
0 to 1000 Hz (0 - 1000 HZ) [1]
! WARNING
Function: HVAC applications seldom require output fre-
Choose one of two maximum output frequency ranges. quency greater than 60 Hz. Check with Danfoss
Graham, manufacturer of motor, and manufac-
Description of choice: turer of driven equipment before selecting
Select the output frequency range that includes the highest output maximum frequency greater than 60 Hz.
frequency required for normal operation.

! WARNING
HVAC applications will almost never require
output frequency greater than 120 Hz. Check
with Danfoss Graham, manufacturer of motor,
and manufacturer of driven equipment before
selecting 1000 Hz range.

201 Output Frequency Low Limit


(MIN. FREQUENCY)
Value:
0.0 to parameter 202 ★ 0.0 HZ

Function:
Set the minimum speed at which the motor is to run.

Description of choice:
A value from 0.0 Hz to the Output Frequency High Limit frequency set
in parameter 202 can be selected. The drive will not be able to run
continuously at an output frequency below this value in any mode.

NOTE
For fan applications, factory setting of param-
eter 201 is 6 Hz. For pump applications, factory
setting for parameter 201 is 18 Hz.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
40
Reference Handling It is possible to have both internal preset references and external
references at the same time. In parameter 210, Reference Type, a
Reference handling is shown in the block diagram at the bottom of this choice is made of how the preset references are to be combined with
page. The block diagram shows how a change in a parameter can the external references.
affect the resulting reference.
An independent local reference exists, where the resulting reference is
Parameters 203 to 205, Reference Handling, Minimum and Maximum set by means of the + and - keys. In all cases, the output frequency
Reference, and parameter 210, Reference Type, define the way range is limited by parameter 201, Output Frequency Low Limit, and
reference handling can be carried out. These parameters are active both parameter 202, Output Frequency High Limit.
in closed loop and open loop operation.

In closed loop operation, the resulting reference is affected by param- ! CAUTION


eters 418 and 419, Setpoints, as well as by remote references. If local reference is active, drive is always in
Open Loop, regardless of choice made in pa-
Remote references can be: rameter 100, Configuration.
- external references, including analog inputs 53, 54 and 60; pulse
references through terminals 17 or 29 and references from serial
communication. The unit of the local reference can be set either as Hz or as a
- preset references. percentage of the output frequency range. The unit is selected in
parameter 011, Unit of Local Reference.
The resulting reference can be shown in the display as a percentage
by selecting Reference [%], or as a unit by selecting Reference [unit] 203 Reference Handling (REFERENCE SITE)
in parameters 007 through 010. The sum of the external references Value:
★ Hand/Auto linked reference
can be shown in the display in a percentage of the range from
(LINKED TO HAND/START) [0]
Minimum Reference to Maximum Reference. Select External
Remote controlled reference (REMOTE) [1]
Reference, [%] in parameters 007 through 010 Display Readout if a Local reference (LOCAL) [2]
readout is required.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
41
Function: The unit for the reference can be seen from the following table:
This parameter chooses the active resulting reference. If Hand/Auto
linked reference is selected, the resulting reference will depend on Unit
Parameter 100 Configuration = Open loop Hz
whether the drive is in Hand or Auto mode.
Parameter 100 Configuration = Closed loop Par. 415
The table below shows which reference is active when Hand/Auto
linked reference, Remote reference or Local reference has been
Description of choice:
selected. The Hand mode or Auto mode can be selected via the
Minimum Reference is the lowest reference value that can be set for
keypad or by a digital input set in parameters 300 through 307 Digital
the drive.
Inputs.
205 Maximum Reference (MAX. REFERENCE)
Value:
Reference Handling Hand Mode Auto Mode
If parameter 100, Configuration = Open loop,
Hand/Auto Local ref. active Remote ref. active
parameter 204, Minimum Reference,
Remote Remote ref. active Remote ref. active
to 1000.000 Hz ✭60.000 Hz
Local Local ref. active Local ref. active
If parameter 100, Configuration = Closed loop,
Description of choice:
parameter 204, Minimum Reference, to
If Hand/Auto linked reference is chosen, the motor speed in Hand
parameter 414, Maximum Feedback. ✭60.000 Hz
mode will be set by the local reference, while in Auto mode it is set by
the remote references and any setpoints selected. Function:
The Maximum Reference sets the maximum value of the sum of all
If Remote reference is selected, the motor speed will depend on
references. If Closed loop has been selected in parameter 100,
remote references and any setpoints selected, regardless of whether
Configuration, the maximum reference cannot be set above parameter
Hand mode or Auto mode has been chosen.
414, Maximum Feedback. The Maximum Reference is ignored when
If Local reference is selected, the motor speed will only depend on the the local reference is active.
local reference set via the control panel, regardless of whether Hand
The reference unit can be determined from the following table:
mode or Auto mode has been selected.
Unit
204 Minimum Reference (MIN. REFERENCE)
Parameter 100 Configuration = Open loop Hz
Value:
Parameter 100 Configuration = Closed loop Par. 415
If parameter 100, Configuration = Open loop,
0.000Hz to parameter 205, Maximum Reference. ✭ 0.000 Hz
Description of choice:
Maximum reference is the highest reference value that can be set for
If parameter 100 Configuration = Closed loop,
the drive.
parameter 413, Minimum Feedback, to
parameter 205, Maximum Reference. ✭ 0.000 Hz

Function:
The Minimum Reference sets the minimum value of the sum of all
references. If Closed loop has been selected in parameter 100,
Configuration, the minimum reference is limited by parameter 413,
Minimum Feedback.

Minimum reference is ignored when the local reference is active. In this


case, minimum reference is determined by parameter 201, Minimum
Frequency.

NOTE
For fan applications, factory setting of param-
eter 204 is 6 Hz. For pump applications, factory
setting for parameter 204 is 18 Hz.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
42
206 Ramp Up Time (RAMP UP TIME) Description of choice:
Value: Program the desired decel time. Too long of a ramp down time can
1 to 3600 seconds ★ Depends on the unit cause sluggish operation. Too short of a ramp down time can cause the
drive to trip off due to high DC bus voltage or cause unacceptable
Function: torque pulses in the controlled system.
The ramp up time is the acceleration time from 0 Hz to the rated motor
frequency set in parameter 104. It is assumed that the output current NOTE
does not reach the current limit set in parameter 215. This determines For fan applications, factory setting of param-
the maximum acceleration rate for all modes of operation. eter 207 is 60 seconds. For pump applications,
factory setting for parameter 207 is 10 seconds.
Description of choice:
Program the desired accel time. Too long of a ramp up time can cause 208 Automatic Ramp Down (AUTO RAMPING)
sluggish drive operation. Too short of a ramp up time can cause the Value:
drive to go into current limit during acceleration or cause unacceptable Disable (DISABLE) [0]
torque pulses in the controlled system. ★ Enable (ENABLE) [1]

NOTE Function:
For fan applications, factory setting of param- This function ensures that the drive does not trip during deceleration if
eter 206 is 60 seconds. For pump applications, the decel time set is too short. If, during deceleration, the DC bus
factory setting for parameter 206 is 10 seconds. voltage increases to the maximum value permitted, the drive automati-
cally extends the ramp-down time.

! CAUTION
If auto ramping is enabled, ramp time can be
considerably longer than that set in parameter
207.

Description of choice:
Program this function as Enable to avoid trips caused by too rapid a
deceleration.

209 Jog Frequency (JOG FREQUENCY)


Value:
Parameter 201, Output Frequency Low Limit, to parameter 202
Output Frequency High Limit ★ 10.0 HZ

Function:
The jog frequency is the fixed output frequency at which the drive is
running when the jog function is activated.
207 Ramp Down Time (RAMP DOWN TIME)
Value: Jog can be activated via the digital inputs.
1 to 3600 seconds ★ Depends on the unit
Description of choice:
Function: Set the desired frequency.
The ramp-down time is the deceleration time from the rated motor
frequency set in parameter 104 to 0 Hz. This ramp-down time may be
automatically extended to prevent an overvoltage trip if the load
regenerates to the drive. This determines the maximum deceleration
rate for all modes of operation.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
43
Reference Type
The example below shows how the resulting reference is calculated
when Preset references are used together with Sum and Relative
references set in parameter 210, Reference Type. A formula for
calculating the resulting reference is given under Calculation of
Resulting Reference. See the drawing under Reference Handling.

Example:
The following parameters have been set:

Parameter 204 Minimum Reference: 10 Hz


Parameter 205 Maximum Reference: 60 Hz
Parameter 211 Preset Reference: 15%
Parameter 308 Terminal 53, Analog Input: Reference
Parameter 309 Terminal 53, Min. Scaling: 0V
Parameter 310 Terminal 53, Max. Scaling: 10 V
210 Reference Type (REF. FUNCTION)
When parameter 210 Reference Type is set to Sum, one of the Value:
adjusted Preset References, parameters 211 through 214, will be Sum (SUM) [0]
Relative (RELATIVE) [1]
added to the external references as a percentage of the reference
★ External/preset (EXTERNAL/PRESET) [2]
range. If terminal 53 has an analog input voltage of 4 V, the resulting
reference will be: Function:
It is possible to define how the preset references are added to the other
Parameter 210 Reference type = Sum references. For this purpose, Sum or Relative is used. It is also
Parameter 204 Minimum Reference = 10.0 Hz possible, by using the External/Preset function, to select between the
Reference contribution at 4 V = 16.0 Hz
external references and a preset reference.
Parameter 211 Preset Reference = 6.0 Hz
Resulting reference = 32.0 Hz
Description of choice:
If Sum is selected, one of the preset references (parameters 211
If parameter 210 Reference Type is set to Relative, one of the adjusted through 214, Preset Reference) is added to the other external
Preset References parameters 211 through 214 will be totaled as a references as a percentage of the reference range (minimum reference
percentage of the sum of the present external references. If terminal 53 through maximum reference).
has an analog input voltage of 4 V, the resulting reference will be:
If Relative is selected, one of the adjusted preset references (param-
Parameter 210 Reference type = Relative eters 211 through 214, Preset Reference) is added as a percentage of
Parameter 204 Minimum Reference = 10.0 Hz the total external reference.
Reference contribution at 4 V = 16.0 Hz
Parameter 211 Preset Reference = 2.4 Hz If External/Preset is selected, it is possible to shift between the external
Resulting reference = 28.4 Hz references and the preset references using terminals 16, 17, 29, 32 or
33 (parameters 300, 301, 305, 306 or 307, Digital Inputs). Preset
references are a percentage value of the reference range. External
The graph in the next column shows the resulting reference while the
reference is the sum of the analog references, pulse references and
external reference changes from 0 to 10 V. Parameter 210, Reference
any references from serial communication.
Type has been programmed for Sum and Relative. Parameter 211,
Preset Reference 1, is programmed for 0%.
! CAUTION
If Sum or Relative is selected, one of preset
references will always be active. If preset refer-
ences are not used, they must be set to 0%.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
44
211 Preset Reference 1 (PRESET REF. 1) 216 Frequency Bypass, Bandwidth
212 Preset Reference 2 (PRESET REF. 2) (FREQUENCY BYPASS B.W.)
213 Preset Reference 3 (PRESET REF. 3) Value:
214 Preset Reference 4 (PRESET REF. 4) 0 (OFF) to 100 Hz ★ DISABLED
Value:
-100.00 % to +100.00 % ★ 0.00% Function:
of the reference range or external reference Mechanical resonance in the driven system sometimes makes it
desirable to avoid operation at critical speeds.
Function:
Four different preset references can be programmed in parameters 211 These output frequencies can be programmed in parameters 217
to 214, Preset Reference. The preset reference is stated as a through 220.
percentage of the reference range or as a percentage of the other
external references, depending upon the choice made in parameter In this parameter, Frequency Bypass, Bandwidth, the width of the
210, Reference Type. frequency to be bypassed is defined.

The choice of preset references is made by activating terminals 16, 17, Description of choice:
29, 32 or 33, as shown in the table below. The bypass bandwidth is equal to the programmed bandwidth
frequency. This bandwidth will be centered around each bypass
Terminal 17/29/33 Terminal 16/29/32 frequency.
preset reference msb preset reference lsb
217 Frequency Bypass 1 (BYPASS FREQ. 1)
0 0 Preset reference 1
218 Frequency Bypass 2 (BYPASS FREQ. 2)
0 1 Preset reference 2
1 0 Preset reference 3 219 Frequency Bypass 3 (BYPASS FREQ. 3)
1 1 Preset reference 4 220 Frequency Bypass 4 (BYPASS FREQ. 4)
Description of choice: Value:
Set the required preset reference(s) that is/are to be used. 0 to 120 or 1000 HZ ★ 120.0 Hz
The frequency range depends on the selection made in parameter
200, Output Frequency Range.
215 Current Limit (CURRENT LIMIT)
Value: Function:
0.1 to 1.1 x rated current ★ Depends on the unit Some systems require that some output frequencies be avoided
because of mechanical resonance problems in the system.
Function:
This is where the maximum output current is set. If the motor attempts to Description of choice:
draw more than this amount of current, the drive will reduce its output Enter the frequencies to be avoided.
frequency until the current is less than or equal to the current limit
value. See also parameter 216, Frequency Bypass, Bandwidth.

The factory setting corresponds to the rated output current. If the


current limit is to be used as motor protection, the rated motor current
must be set. If the current limit is set within the range of 1.0 to 1.1 times
the rated output current of the drive, the drive can only handle current
greater than its rated output intermittently. After the load has been
higher than rated output current limit, it must be reduced to a level that is
lower than the rated current of the drive for a period of time.

Note that if the current limit is set to less than the maximum value of the
drive, acceleration torque is reduced correspondingly.

Description of choice:
Set the required maximum output current.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
45
Warning Functions 222 Warning: High Current (WARN. HIGH CURR)
Value:
The warning functions in parameters 221 through 228 are not active Parameter 221 to rated current ★ Rated current
during ramp-up after a Start command, ramp down after a Stop
command, or while stopped. The warning functions are activated when Function:
the output frequency has reached the resulting reference. If the motor current is above the limit programmed in this parameter, the
display shows a flashing CURRENT HIGH.
The signal outputs can be programmed to generate a warning signal
Description of choice:
via terminal 42 or 45 and via the relay outputs.
The upper signal limit of the motor frequency must be programmed
The reference limits in parameter 226, Warning: High Reference and within the normal working range of the drive. See the drawing at
parameter 227, Warning: Low Reference are only active when remote parameter 221, Warning: Low Current.
reference has been selected.
223 Warning: Low Frequency
221 Warning: Low Current (WARN. LOW CURR) (WARN. LOW FREQ)
Value: Value:
0.0 to parameter 222 Warning: High current ✭ 0.0 A 0.0 to parameter 224 ★ 0.0 Hz

Function: Function:
When the motor current is below the limit programmed in this parameter, If the output frequency is below the limit programmed in this parameter,
the display shows a flashing CURRENT LOW, provided Warning has the display will show a flashing F OUT < FLOW.
been selected in parameter 409, Function in Case of No Load. The
Description of choice:
drive will trip if parameter 409 has been selected as Trip. This can be
The lower signal limit of the motor frequency must be programmed
used to indicate when a belt between the motor and the driven load is
within the normal working range of the drive. See drawing at parameter
broken.
221 Warning: Low current.
Description of choice:
The lower signal limit must be programmed within the normal working 224 Warning: High Frequency
range of the drive. (WARN. HIGH FREQ.)
Value:
Par. 200 Output frequency range = 0 to 120 Hz
parameter 223 - 120 Hz ✭ 120.0 Hz
Par. 200 Output frequency range = 0 to 1000 Hz
parameter 223 - 1000 Hz ✭ 120.0 Hz

Function:
If the output frequency is above the limit programmed in this parameter,
the display will show a flashing F OUT > F HIGH

Description of choice:
The higher signal limit of the motor frequency must be programmed
within the normal working range of the drive. See the drawing at
parameter 221, Warning: Low Current.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
46
225 Warning: Low Reference 227 Warning: Low Feedback
(WARN. LOW REF) (WARN .LOW FDBK)
Value: Value:
-999,999.999 - High Reference (par. 226) ★ -999,999.999 Hz -999,999.999 to High Feedback (parameter 228)
★ -999,999.999
Function:
When the total remote reference is less than the limit programmed in this Function:
parameter, the display shows a flashing REF. < REF. LOW If the feedback signal is below the limit of Low Feedback programmed
in this parameter, the display will flash FEEDBACK < FOB LOW.
The reference limits in parameter 226, Warning: High Reference and
parameter 225, Warning: Low Reference are only active when remote The unit for feedback is programmed in parameter 415, Process Units.
reference has been selected.
Description of choice:
In Open Loop, the unit for the reference is Hz, while in Closed Loop Set the desired value within the feedback range, parameter 413,
the unit is programmed in parameter 415, Process Units. Minimum Feedback, and parameter 414, Maximum Feedback.

Description of choice: 228 Warning: High Feedback


When parameter 100, Configuration, has been programmed for Open (WARN. HIGH FDBK)
Loop, the lower signal limit of the reference must be programmed within Value:
the normal working range of the drive. If parameter 100 is pro- Low Feedback (parameter 227) to 999,999.999
grammed as Closed Loop, Low Reference must be within the ★999,999.999
reference range programmed in parameters 204 and 205.
Function:
226 Warning: High Reference If the feedback signal is above the limit programmed in this parameter,
(WARN. HIGH REF) the display will show a flashing FEEDBACK > FOB HIGH.
Value:
Reference Low (par. 225) to 999,999.999 ★ -999,999.999 Hz The unit for feedback is programmed in parameter 415, Process Units.

Description of choice:
Function:
Set the required value within the feedback range, parameter 413,
If the resulting reference is below the limit programmed in this param-
Minimum Feedback, and parameter 414, Maximum Feedback.
eter, the display flashes REF. > REF. HIGH.,

The reference limits in parameter 226 Warning: High Reference and


parameter 225 Warning: Low Reference are only active when remote
reference has been selected.

In Open Loop, the unit for the reference is Hz, while in Closed Loop
the unit is programmed in parameter 415, Process Units.

Description of choice:
The high reference warning must be programmed within the normal
working range of the drive, provided parameter 100 Configuration has
been programmed for Open Loop. If parameter 100 has been
programmed for Closed Loop, Reference High must be within the
reference range programmed in parameters 204 and 205.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
47
Inputs and Outputs
Parameters 300 through 328
In this parameter group, the functions of the drive input and output
terminals are defined. The digital inputs are through terminals 16, 17,
18, 19, 27, 32 and 33. Inputs are programmed by parameters 300
through 307. The table below shows the functions available for input.

Digital inputs require a signal of 0 or 24 VDC. A signal lower than


5 VDC is a logic ‘0’, while a signal higher than 10 VDC is a logic ‘1’.

The terminals for the digital inputs can be connected to the internal 24
VDC supply through terminals 12 and 13, or an external 24 VDC
supply can be connected.

The drawings at the right show one setup using the internal 24 VDC Switch 4 is used for separating the common potential of the internal
supply and one setup using an external 24 VDC supply. 24 VDC supply from the common potential of an external 24 VDC
supply. Switch 4 is the DIP switch on the far right of the group of DIP
switches located on the lower right of the control card, just above the
control terminals.

When Switch 4 is in the OFF position, the


external 24 VDC supply is galvanically isolated
from the drive.

Digital Inputs Terminal No. 16 17 18 19 27 29 32 33


Parameter 300 301 302 303 304 305 306 307
Value:
No function (NO OPERATION) [0] ✭[0] [0] [0] [0] ✭[0] ✭[0]
Reset (RESET) ✭[1] [1] [1] [1] [1]
Coasting stop, inverse (COAST INVERSE) [0]
Reset and coasting stop, inverse (RESET & COAST INVERSE) [2]
Start (START) ✭[1]
Reversing (REVERSE) ✭ [1]
Reversing and start (START REVERSE) [2]
DC-braking, inverse (DC BRAKE INVERSE) [3] [1]
Safety interlock (SAFETY INTERLOCK) ✭[2]
Freeze reference (FREEZE REFERENCE) [2] [2] [2] [3] [2]
Freeze output (FREEZE OUTPUT) [3] [3] [3] [4] [3]
Selection of Setup, lsb (SETUP SELECT LSB) [4] [4] [5]
Selection of Setup, msb (SETUP SELECT MSB) [4] [5] [4]
Preset reference, on (PRESET REF. ON) [5] [5] [6] [6] [5]
Preset reference, lsb (PRESET REF. LSB) [6] [7] [7]
Preset reference, msb (PRESET REF. MSB) [6] [8] [6]
Speed down (SPEED DOWN) [7] [9] [7]
Speed up (SPEED UP) [7] [10] [8]
Start enabled (RUN PERMISSIVE) [8] [8] [11] [9] [8]
Jog (JOG) [9] [9] ✭[12] [10] [9]
Data change lock (PROGRAMMING LOCK) [10] [10] [13] [11] [10]
Pulse reference (PULSE REFERENCE) [11] [14]
Pulse feedback (PULSE FEEDBACK) [11]
Hand start (HAND START) [11] [12] [15] [12] [12]
Auto start (AUTOSTART) [12] [13] [16] [13] [13]

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
48
Function: Freeze Reference freezes the present reference. The frozen
In parameters 300 through 307, Digital Inputs, the functions of reference can only be changed by means of Speed Up or Speed
terminals 16 through 33 are selected. Down. The frozen reference is saved after a stop command and when
power is removed.
These options are shown in the table on the previous page.
Freeze Output freezes the present output frequency. The frozen
Description of choice:
output frequency can now only be changed by means of Speed Up or
No Function is selected if the drive is not to react to signals transmitted
Speed Down.
to the terminal.

Reset allows reset of the drive after a resettable fault. Not all faults can ! WARNING
be reset without removing and reapplying the input power. Faults that If Freeze Output is active, the drive cannot be
require the removal of input power are called trip lock faults. See “List stopped via terminal 18.
of Warnings and Alarms” table in the back of this manual.
To stop the drive when Freeze Output is active, one of the four
Coasting Stop, Inverse is used to release the motor immediately by
methods listed below must be used.
turning off the output transistors. The motor will coast freely to a stop.
Logic ‘0’ implements coasting to a stop. - Turn off the Freeze Output function and perform a normal stop.
- Press the keypad Off/Stop key.
Reset and Coasting Stop, Inverse is used for activating coasting - Remove the control voltage to terminal 27.
stop at the same time as reset. Logic ‘0’ implements coasting stop and - If terminal 19 is programmed in prameter 303 for DC Brake
reset. Inverse, remove the control voltage to it.
DC Braking, Inverse is used for stopping the motor by energizing it
Selection of Setup, Lsb* and Selection of Setup, Msb** enables
with a DC voltage for a given time, as set by parameters 114 and 115.
digital selection of the four possible setups. To enable this, parameter
Logic ‘0’ implements DC braking. See the DC braking parameters.
002 Active Setup must be set to Multi Setup.
Safety Interlock is the same as Coasting Stop, Inverse, except Safety Setup, Msb Setup, Lsb
Interlock generates an alarm message on the display when terminal 27 Setup 1 0 0
is logic ‘0’. The alarm message will also be active through digital outputs Setup 2 0 1
42 and 45 and relay outputs 1 and 2, if programmed for Safety Setup 3 1 0
Interlock. Setup 4 1 1

! WARNING *Lsb - Least significant bit. **Msb - Most significant bit.


Do not choose Safety Intelock for drives with Preset Reference, on is used for switching between remote controlled
software version 1.03. See parameter 624 to reference and preset reference. This assumes that Remote/preset has
determine software version of drive. been selected in parameter 210, Reference Type. Logic ‘0’ = remote
controlled references active; logic ‘1’ = one of the four preset refer-
Start is selected for a remote Start/Stop command.
ences is active in accordance with the table below.
Logic ‘1’ = Start. Logic ‘0’ = Stop.
Preset Reference, Lsb and Preset reference, Msb enables a
Reversing is used for changing the direction of rotation of the motor.
choice of one of the four preset references, in accordance with the table
Logic ‘0’ is for forward. Logic ‘1’ is for reverse. The drive can be safely
below.
reversed while it is driving the motor. The reversing signal only
changes the direction of rotation, it does not activate the start function. It Preset ref. msb Preset ref. lsb
is not active in Closed Loop mode. Preset ref. 1 0 0
Preset ref. 2 0 1
Reversing and Start is used for Start/Stop and reversing using the Preset ref. 3 1 0
same signal. A start signal through terminal 18 starts the drive in the Preset ref. 4 1 1
forward directrion. If both terminal 18 and a reversing and start terminal
are given a logic ‘1’ at the same time, the drive will not start. It is not Speed Up and Speed Down are selected if digital control of the up/
active in Closed Loop. down speed is desired. This function is only active if Freeze Reference
or Freeze Output has been selected.

49
As long as there is a logic ‘1’ on the terminal selected for Speed Up, the Pulse reference is selected if the frequency of a pulse train is to be
reference or the output frequency will increase by the Ramp-up Time used as a reference signal. 0 Hz corresponds to parameter 204,
set in parameter 206. Minimum Reference. The frequency set in parameter 327, Pulse
Reference, Maximum Frequency corresponds to parameter 205
As long as there is a logic ‘1’ on the terminal selected for Speed Down, Maximum Reference.
the reference or the output frequency will decrease by the Ramp-down
Time set in parameter 207. Pulse feedback is selected if the frequency of a pulse train is to be
used as a feedback signal. Parameter 328, Pulse Feedback, Maximum
Pulses (logic ‘1’ minimum high for 3 ms and a minimum pause of 3 ms) Frequency is the pulse frequency that corresponds to maximum
will lead to a change of speed of 0.1% (reference) or 0.1 Hz (output feedback.
frequency).
Hand start is selected if an external signal is used to switch the drive
Example: to Hand mode. A logic ‘1’ (Hand Start active) will start the motor. A logic
Terminal Terminal Freeze ref./ ‘0’ will stop the motor. The drive will then be in OFF/STOP mode,
(16) (17) Freeze output unless there is an active Auto Start signal from an external source.
No speed change 0 0 1 Programming one of the digital inputs for Hand Start will disable the
Speed down 0 1 1 LCP Hand Start and Auto Start keys.
Speed up 1 0 1
Speed down 1 1 1
! DANGER
The speed reference frozen through the control panel can be changed Active Hand and Auto signals from digital in-
even if the drive has stopped. In addition, the frozen reference will be puts can cause drive to start unexpectedly.
retained in memory after power interruption. Remove power from drive before servicing
driven equipment.
Run Permissive. Run Permissive is used to require a second “run
permission” signal in addition to the normal run command, either in Auto start is selected if an external signal is sent to switch the drive to
Hand or Auto mode. When a run command alone is given, the display Auto mode. When a start signal is active on the control terminals or the
will show RUN REQ., but the drive will not start. The drive can also serial communication port, the drive will start the motor. If Auto Start and
indicate that a run has been requested through one of the transistorized Hand Start are active at the same time on the control terminals, Auto
or relay outputs. When, in addition to the run command, a logic ‘1’ is Start will have the higher priority. If Auto Start and Hand Start are not
applied to the Run Permissive terminal, the drive will run. If more than active, the motor will stop and the drive will then be in the OFF/STOP
one terminal is programmed for Run Permissive, a logic ‘1’ at any of mode. Programming one of the digital inputs for Hand Start will disable
these terminals will allow the drive to run. the LCP Hand Start and Auto Start keys.
Jog is used to start the drive and run it at the frequency set in
parameter 209, Jog Frequency. Jog is active in both Hand and Auto
mode.

Jog is not active if a stop command has been given through the keypad
or terminal 27.

Data change lock is selected if changes to parameters are not to be


made via the control panel. It is be possible to change parameters
through the serial bus.

50
Analog Inputs Feedback. If a feedback signal is connected, a voltage input may be
connected to either terminal 53 or 54, or a current input conected to
Two analog inputs for voltage signals, terminals 53 and 54, and an terminal 60. If a two zone PID control is used, the feedback signals must
analog input for current, terminal 60, are provided for reference and be voltage inputs and applied to terminals 53 and 54. See Feedback
feedback signals. A thermistor can be connected to the voltage inputs, Handling.
terminals 53 or 54.
Thermistor. Selected if a thermistor in the motor stops the drive in case
The two analog voltage inputs can be scaled over the range of of motor overtemperature. The cutout value is 3 kohm. A Klixon thermal
0 to 10 V DC. The current input can be scaled over the range of 0 switch may also be connected to this input. If parallel sensors are used,
to 20 mA. the thermistors/thermal switches can be connected in series. The drive
will shut down when the total resistance exceeds 3 kohms.
The table below shows the possible analog input programming.
Parameter 117, Motor Thermal Protection, must be programmed for
Parameter 317, Time Out, and Parameter 318, Function After Time Thermal Warning or Thermistor Trip, and the thermistor must be
Out, allow activation of a time-out function on all analog inputs. If the inserted between terminal 53 or 54, analog voltage input, and terminal
signal value of the reference or feedback signal connected to one of the 50, 10 V supply.
analog input terminals drops below 50% of the minimum scaling, the
function set in parameter 318, Function After Time Out, will be
activated after the time-out set in parameter 317.

308 Terminal 53, Analog Input Voltage


(A1 [V] 53 FUNCT.)
Function:
This parameter is used to select the required function to be linked to
terminal 53.

Description of choice:
No operation. Selected if the drive is not to react to signals connected
to the terminal.

Reference. Selected to enable change of reference by means of an


analog reference signal. If reference signals are connected to several
inputs, these reference signals will be summed.

Analog Inputs Terminal Number 53 (Voltage) 54 (Voltage) 60 (Current)


Parameter 308 311 314
Value:
No operation (NO OPERATION) ★[0] ★[0] [0]
Reference (REFERENCE [1] [1] ★[1]
Feedback (FEEDBACK) [2] [2] [2]
Thermistor (THERMISTOR) [3] [3]

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
51
309 Terminal 53, Minimum Scaling 312 Terminal 54, Minimum Scaling
(AI 53 SCALE LOW) (AI 54 SCALE LOW)
Value: Value:
0.0 to 10.0 V ★ 0.0 V 0.0 to 10.0 V ★ 0.0 V

Function: Function:
This parameter is used for setting the signal value that corresponds to This parameter is used to set the signal value that corresponds to the
the minimum reference or the minimum feedback, parameter 204, minimum reference value or the minimum feedback, parameter 204,
Minimum Reference, or parameter 413, Minimum Feedback. See Minimum Reference, and parameter 413, Minimum Feedback. See
Reference Handling or Feedback Handling. Reference Handling or Feedback Handling.

Description of choice: Description of choice:


Set the required voltage value. For reasons of accuracy, voltage Set the required voltage value. For reasons of accuracy, voltage
losses in long signal lines should be compensated for. If the time out losses in long signal lines should be compensated for.
functions in parameter 317, Time Out, and parameter 318, Function
After Time Out, are to be used, the value must be set to > 1 V. If the time out function is to be applied, parameter 317, Time Out, and
parameter 318, Function After Time Out, the value must be set to > 1 V.
310 Terminal 53, Maximum Scaling
(AI 53 SCALE HIGH) 313 Terminal 54, Maximum Scaling
Value: (AI 54 SCALE HIGH)
0.0 to 10.0 V ★ 10.0 V Value:
0.0 to 10.0 V ★ 10.0 V
Function:
This parameter is used to set the signal value that corresponds to the Function:
maximum reference value or the maximum feedback, parameter 205, This parameter is used to set the signal value that corresponds to the
Maximum Reference, or parameter 414, Maximum Feedback. See maximum reference value or the maximum feedback, parameter 205,
Reference Handling or Feedback Handling. Maximum Reference, or parameter 414, Maximum Feedback. See
Reference Handling or Feedback Handling.
Description of choice:
Set the required voltage value. Description of choice:
Set the required voltage value. For reasons of accuracy, voltage
For reasons of accuracy, voltage losses in long signal lines should be losses in long signal lines should be compensated for.
compensated for.
314 Terminal 60, Analog Input Current
311 Terminal 54, Analog Input Voltage (AI [mA] 60 FUNCT.)
(AI [V] 54 FUNCT.) Value:
Value: See description of parameter 308. ★ Reference
See the description of parameter 308. ★ No operation
Function:
This parameter selects the function of terminal 60.
Function:
This parameter selects the function of terminal 54. Scaling of the input signal is set by parameter 315, Terminal 60,
Minimum Scaling, and by parameter 316, Terminal 60, Maximum
The input signal is scaled by parameter 312, Terminal 54, Minimum
Scaling.
Scaling, and by parameter 313, Terminal 54, Maximum Scaling.
Description of choice:
Description of choice:
See description of parameter 308, Terminal 53, Analog Input Voltage.
See description of parameter 308.

For reasons of accuracy, voltage losses in long signal lines should be


compensated for.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
52
315 Terminal 60, Minimum Scaling 317 Time Out (LIVE ZERO TIME)
(AI 60 SCALE LOW) Value:
Value: 1 to 99 sec. ★ 10 sec.
0.0 to 20.0 mA ★ 4.0 mA
Function:
Function:
If the signal value of the reference or feedback signal connected to one
This parameter determines the signal value that corresponds to the
of the input terminals 53, 54 or 60 drops to below 50% of the minimum
minimum reference or the minimum feedback, parameter 204 Minimum
scaling for a longer period than the Live Zero time, the function selected
Reference, parameter 413, Minimum Feedback. See Reference
in parameter 318, Function After Time Out, will be activated.
Handling or Feedback Handling.
This function will only be active if, in parameter 309 or 312, a value has
Description of choice:
been selected for Terminals 53 and 54, Minimum Scaling, that exceeds
Set the required current value.
1 V, or if, in parameter 315, Terminal 60, Minimum Scaling, a value
If the time-out function is to be used, parameter 317, Time Out, and has been selected that exceeds 2 mA.
parameter 318, Function After Time Out, the value must be set to
Description of choice:
> 2 mA.
Set the desired time.
316 Terminal 60, Maximum Scaling
(AI 60 SCALE HIGH) 318 Function After Time Out (LIVE ZERO FUNCT.)
Value: Value:
0.0 to 20.0 mA ★ 20.0 mA ★ Off (NO FUNCTION) [0]
Freeze output frequency
Function: (FREEZE OUTPUT FREQ.) [1]
This parameter determines the signal value that corresponds to the Stop (STOP) [2]
maximum reference or maximum feedback, parameter 205, Maximum Jog (JOG FREQUENCY) [3]
Reference Value, or parameter 414, Maximum Feedback. See Max. output frequency (MAX FREQUENCY) [4]
Reference Handling or Feedback Handling. Stop and trip (STOP AND TRIP) [5]

Description of choice: Function:


Set the desired current value. This is where to select the function to be activated after the end of the
time-out period, parameter 317, Time Out.

If a time-out function occurs at the same time as a bus time-out function,


parameter 510, Bus Time Interval Function, the time-out function in
parameter 318 will be activated.

Description of choice:
The output frequency of the drive can:
- go to minimum (NO FUNCTION)
- be frozen at the present value (FREEZE OUTPUT
FREQUENCY)
- stop (STOP)
- run at the jog frequency set in parameter 209
(JOG FREQUENCY)
- run at the maximum frequency set in parameter 202
(MAX. FREQUENCY)
- stop and send an alarm (STOP AND TRIP)

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
53
Analog/Digital Outputs For the analog output, there is a choice of three types of output signal:
0 to 20 mA, 4 to 20 mA or 0 to 32000 pulses. The pulse rate is set by
The two analog/digital outputs available through terminals 42 and 45 parameter 322, Terminal 45, Output, Pulse Scaling.
can be programmed to show a status or an analog value such as
frequency. The status signal is a 24 VDC output. See the Electrical Installation, Control Terminals section of this manual
for the ratings of these outputs.

Analog/Digital Outputs terminal no.


Analog/Digital Outputs Terminal Number 42 45
Parameter 319 321
Value:
No function (NO FUNCTION) [0] [0]
Drive ready (READY) [1] [1]
Standby (STAND BY) [2] [2]
Running (ENABLED & NO WARNING [3] [3]
Running at ref. value (RUNNING AT REFERENCE) [4] [4]
Running, no warning (RUNNING NO WARNING) [5] [5]
Local reference active (DRIVE IN LOCAL REF.) [6] [6]
Remote controlled references active (DRIVE IN REMOTE REF.) [7] [7]
Alarm (ALARM) [8] [8]
Alarm or warning (ALARM OR WARNING) [9] [9]
No alarm (NO ALARM) [10] [10]
Current limit (CURRENT LIMIT) [11] [11]
Safety interlock (SAFETY INTERLOCK) [12] [12]
Start command active (START SIGNAL APPLIED) [13] [13]
Reversing (RUNNING IN REVERSE) [14] [14]
Thermal warning (THERMAL WARNING) [15] [15]
Hand mode active (DRIVE IN HAND MODE) [16] [16]
Auto mode active (DRIVE IN AUTO MODE) [17] [17]
Sleep mode (SLEEP MODE) [18] [18]
Output frequency lower than parameter 223 (F OUT < F LOW) [19] [19]
Output frequency higher than parameter 223 (F OUT > F HIGH) [20] [20]
Out of frequency range (FREQ. RANGE WARN.) [21] [21]
Output current lower than ILOW parameter 221 (I OUT < I LOW) [22] [22]
Output current higher than IHIGH parameter 222 (I OUT > I HIGH) [23] [23]
Out of current range (CURRENT RANGE WARN) [24] [24]
Out of feedback range (FEEDBACK RANGE WARN.) [25] [25]
Out of reference range (REFERENCE RANGE WARN) [26] [26]
Relay 123 (RELAY 123) [27] [27]
Input phase loss (MAINS PHASE LOSS) [28] [28]
Output frequency, (OUT. FREQ. 0-20 mA) [29] [29]
Output frequency, (OUT. FREQ. 4-20 mA) [30] ★ [30]
Output frequency (pulse sequence), (OUT. FREQ. PULSE) [31] [31]
External reference, (EXT. REF. 0-20 mA) [32] [32]
External reference, (EXTERNAL REF. 4-20 mA) [33] [33]
External reference (pulse sequence), (EXTERNAL REF. PULSE) [34] [34]
Feedback, (FEEDBACK 0-20 mA) [35] [35]
Feedback, (FEEDBACK 4-20 mA) [36] [36]
Feedback (pulse sequence), (FEEDBACK PULSE) [37] [37]
Output current, 0-20 mA (MOTOR CUR. 0-20mA) [38] [38]
Output current, 4-20 mA (MOTOR CUR. 4-20mA) ★ [39] [39]
Output current (pulse sequence), 0 - 32000 p (MOTOR CUR PULSE) [40] [40]
Output power, 0-20 mA (MOTOR POWER 0-20mA) [41] [41]
Output power, 4-20 mA (MOTOR POWER 4-20mA) [42] [42]
Output power (pulse sequence), 0- 32000 pulses (MOTOR POWER PULSE) [43] [43]

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
54
Function: Output frequency lower than low frequency warning level. The
These outputs can act both as digital and analog outputs. If used as a output frequency is lower than the value set in parameter 223,
digital output, a 0 or 24 VDC signal is transmitted. If used as an analog Warning: Low Frequency.
output, either a 0 to 20 mA signal, a 4 to 20 mA signal, or a pulse
sequence with a frequency of 0 to up to 32,000 Hz is transmitted. Output frequency higher than high frequency warning level.
The output frequency is higher than the value set in parameter 224,
Description of choice: Warning: High Frequency.
No function. Selected if this output is always to remain off.
Out of frequency range. The output frequency is outside the
Drive ready. The drive’s control card receives a supply voltage and frequency range programmed in parameter 223, Warning: Low
the drive is ready for operation. Frequency, and 224, Warning: High Frequency.
Stand by. The drive is ready for operation, but no start command has Output current lower than low current warning level. The output
been given. No warning. current is lower than the value set in parameter 221, Warning: Low
Current. This can be used to indicate a broken belt.
Running. The drive is running or the drive is in the sleep mode.
Output current higher than high current warning level. The
Running at ref. value. The drive is at the speed commanded by the
output current is higher than the value set in parameter 222, Warning:
reference.
High Current.
Running, no warning. The drive is running and there are no
Out of current range. The output current is outside the range
warnings.
programmed in parameter 221, Warning: Low Current, and parameter
Local reference active. The motor’s speed is being controlled by the 222, Warning: High Current.
local reference through the keypad. This output will also be on if the
Out of feedback range. The feedback signal is outside the range
drive is set up for loal speed control but the jog function has been
programmed in parameter 227 Warning: Low Feedback, and 228
activated.
Warning: High feedback.
Remote references active. The motor’s speed is being controlled by
Out of reference range. The reference is outside the range
a remote reference or a preset speed.
programmed in parameter 225, Warning: Low Reference, and
Alarm. The drive has been stopped by an alarm. parameter 226, Warning: High Reference.

Alarm or warning. An alarm or a waring exists in the drive. Relay 123. This function is only used when a Profibus option card is installed.

No alarm. The drive has no alarm. Input phase loss. An incoming power phase is missing.

Current limit. The output current is greater than or equal to the value Output frequency: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000
programmed in parameter 215, Current Limit. The speed of the drive pulses. An output signal proportional to the output frequency in the
is being limited to keep the current from increasing. range from 0 to Output Frequency, High Limit, set by parameter 202.

Safety interlock. Terminal 27 has been programmed for Safety External reference: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000
Interlock in parameter 304, and no control voltage has been applied to it. pulses. An output signal proportional to the resulting reference value
in the range from Minimum Reference to Maximum Reference, set by
Start command active. The drive is either running or it has received parameters 204 and 205.
a run command. This is commonly used in conjunction with the drive’s
run permissive control. Feedback Minimum to Feedback Maximum: 0 to 20 mA, 4 to 20
mA, and 0 to 32,000 pulses. An output signal proportional to the
Reversing. The drive is running in the reverse direction. reference value in the range from Minimum Feedback to Maximum
Feedback, set by parameters 412 and 413.
Thermal warning. The temperature limit of either the motor, the drive,
or a thermistor connected to an analog input has been exceeded. Output Current: to 20 mA, 4 to 20 mA, and 0 to 32,000 pulses.
An output signal proportional to the output current in the range from 0 to
Hand mode active. The drive is operating in the Hand run/stop mode.
maximum output current as set by parameter 105, Motor Current.
Auto mode active. The drive is operating in the Auto run/stop mode.
Output power: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000 pulses.
Sleep mode. The drive is stopped because of Sleep Mode. Generates an output signal proportional to the present output power. 20
mA corresponds to the value set by parameter 102, Motor Power.

55
319 Terminal 42, Output 321 Terminal 45, Output (AO 45 FUNCTION)
(AD 42 FUNCTION) Value:
Value: ★ OUT. FREQ. 4 - 20 mA
★ MOTOR CUR. 4-20 mA See the description of analog/digital outputs.
See the description of analog/digital outputs.
Function:
Function: This output can function both as a digital and an analog output. When
This output can function both as a digital and an analog output. When used as a digital output, it generates a 24 V (max. 40 mA) signal. For
used as a digital output, it generates a 24 V (max. 40 mA) signal. For the analog outputs, there is a choice of 0 to 20 mA, 4 to 20 mA or a
the analog outputs, there is a choice of 0 to 20 mA, 4 to 20 mA or a pulse sequence.
pulse sequence.
Description of choice:
Description of choice: See the description of analog/digital outputs.
See the description of analog/digital outputs.
322 Terminal 45, Output Pulse Scaling
320 Terminal 42, Output Pulse Scaling (AO 45 PULS SCALE)
(AO 42 PULS SCALE) Value:
Value: 1 to 32000 Hz ★ 5000 Hz
1 to 32000 Hz ★ 5000 Hz
Function:
Function: This parameter allows scaling of the pulse output signal.
This parameter allows scaling of the pulse output signal.
Description of choice:
Description of choice:
Set the desired value for the maximum pulse frequency.
Set the desired value for the maximum pulse frequency.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
56
Relay Outputs
Relay outputs 1 and 2 can be used to give the present status or a
warning.

Relay 2:
Relay 1:
4 - 5 normally open
1 - 3 normally closed, 1 - 2 normally open
Maximum: 30 VAC, 1 A,
Maximum: 240 VAC/DC, 2 A
42.5 VDC, 1 A
Minimum: 24 VAC, 100 mA;
24 VDC, 10 mA The low voltage relay terminals are
The high voltage relay connections are located located on the control wiring terminal
near the input power and motor terminals. strips.

Relay outputs Relay Number 1 2


Parameter 323 326
Value:
No function (NO FUNCTION) [0] [0]
Ready signal (READY) [1] [1]
Waiting for start (ENABLED & NO WARNING) [2] [2]
Running (RUNNING) [3] ★ [3]
Running at ref. value (RUNNING AT REFERENCE) [4] [4]
Running, no warning (RUNNING NO WARNING) [5] [5]
Local reference active (DRIVE IN LOCAL REF) [6] [6]
Remote controlled references active (DRIVE IN REMOTE REF.) [7] [7]
Alarm (ALARM) [8] [8]
Alarm or warning (ALARM OR WARNING) [9] [9]
No alarm (NO ALARM) ★ [10] [10]
Current limit (CURRENT LIMIT) [11] [11]
Safety interlock (SAFETY INTERLOCK) [12] [12]
Start command active (START SIGNAL APPLIED) [13] [13]
Reversing (RUNNING IN REVERSE) [14] [14]
Thermal warning (THERMAL WARNING) [15] [15]
Hand mode active (DRIVE IN HAND MODE) [16] [16]
Auto mode active (DRIVE IN AUTO MODE) [17] [17]
Sleep mode (SLEEP MODE) [18] [18]
Output frequency lower than low frequency, parameter 223 (F OUT < F LOW) [19] [19]
Output frequency higher than high frequency, parameter 224 (F OUT > F HIGH) [20] [20]
Out of frequency range (FREQ RANGE WARN.) [21] [21]
Output current lower than low current, parameter 221 (I OUT < I LOW) [22] [22]
Output current higher than high current, parameter 222 (I OUT > I HIGH) [23] [23]
Out of current range (CURRENT RANGE WARN.) [24] [24]
Out of feedback range (FEEDBACK RANGE WARN.) [25] [25]
Out of reference range (REFERENCE RANGE WARN.) [26] [26]
Relay 123 (RELAY 123) [27] [27]
Mains fault (MAINS PHASE LOSS) [28] [28]
Control word bit 11/12 (CONTROL WORD 11/12) [29] [29]

Description of choice: If parameter 556, Bus Time Interval Function, becomes active, relay 1
See descriptions of [0] through [28] for the Analog/Digital Outputs. and relay 2 will cut out if they are activated through serial communica-
tion.
Control word bit 11/12. Relay 1 and relay 2 can be activated
through serial communication. Bit 11 activates relay 1 and bit 12
activates relay 2.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
57
323 Relay 1, Output Function 327 Pulse Reference, Maximum Frequency
(RELAY1 FUNCTION) (PULSE REF. MAX)
Function: Value:
★ NO ALARM 100 to 65,000 Hz at terminal 29 ★ 5,000 Hz
Relay 1 is a form C relay that can be used for status indications and 100 to 5,000 Hz at terminal 17
warnings. The relay is activated when the programmed condition
occurs. Function:
This parameter is used to set the pulse value that corresponds to the
Time delays for relay 1 are programmed in parameter 324, Relay 1, maximum reference, parameter 205, Maximum Reference.
ON Delay, and parameter 325, Relay 1, OFF Delay.
The pulse reference signal can be connected to terminal 17 or 29.
Description of choice:
See data choice and connections under Relay Outputs. Description of choice:
Set the required maximum pulse reference.
324 Relay 1, ON Delay
(RELAY1 ON DELAY) 328 Pulse Feedback, Maximum Frequency
Value: (PULSE FDBK MAX.)
0 to 600 sec. ★ 0 sec. Value:
100 to 65,000 Hz at terminal 33 ★ 25,000 Hz
Function:
This parameter determines the time delay before the relay activates. Function:
This parameter is used to set the pulse value that corresponds to the
Description of choice: maximum feedback value. The pulse feedback signal is connected to
Enter the desired value. terminal 33.
325 Relay 1, OFF Delay Description of choice:
(RELAY1 OFF DELAY) Set the desired feedback value.
Value:
0 to 600 sec. ★ 2 sec.

Function:
This parameter determiness the time delay before the relay deacti-
vates.

Description of choice:
Enter the desired value.

326 Relay 2, Output Function


(RELAY2 FUNCTION)
Value:
★ RUNNING
See the functions of relay 1.

Function:
Relay 2 is a form A relay that can be used for status indications and
warnings. The relay is activated when the programmed condition
occurs.

Description of choice:
See data choice and connections under Relay Outputs.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
58
Application Functions Description of choice:
Set the desired time before each restart attempt.
Parameters 400 through 427
Special functions of the drive are set up in this parameter group. This ! CAUTION
includes the proportional, integral,derivitative controller (PID) and When parameter 402, Flying Start, is enabled,
setting the sleep mode function. motor may turn forward and reverse a few
revolutions even with motor stopped. In highly
Additionally, this parameter group includes:
dynamic pumping processes, it is recommended
- Reset function
to disable Flying Start function.
- Flying start
- Interference reduction
402 Flying Start (FLYING START)
- Loss of load
Value:
- Carrier frequency
★ Disable (DISABLE) [0]
- Selection of process units
Enable (ENABLE) [1]
DC brake and start (DC BRAKE AND START) [3]
400 Reset Function (RESET FUNCTION)
Value: Function:
Manual reset (MANUAL RESET) [0] This function makes it possible for the drive to ‘catch’ a rotating motor
Automatic reset x 1 (AUTOMATIC X 1) [1]
when the drive is started. The drive will sense the speed of rotation and
Automatic reset x 2 (AUTOMATIC X 2) [2]
direction of rotation of the motor and synchronize with it.
Automatic reset x 3 (AUTOMATIC X 3) [3]
Automatic reset x 4 (AUTOMATIC X 4) [4] This function is active whenever a start command is present.
Automatic reset x 5 (AUTOMATIC X 5) [5]
Automatic reset x 10 (AUTOMATIC X 10) [6] For the drive to catch the spinning motor, the motor speed must be
Automatic reset x 15 (AUTOMATIC X 15) [7] lower than the maximum frequency set in parameter 202.
Automatic reset x 20 (AUTOMATIC X 20) [8]
★ Infinite automatic reset (INFINITE AUTOMATIC) [9] Description of choice:
Select Disable if this function is not required.
Function:
This parameter allows a choice of manual or automatic reset after a fault Select Enable if the drive is to ‘catch’ and control a rotating motor.
trip. There is also a choice of the number of times the unit will attempt to
Select DC brake and start if the drive is to brake the motor by means of
restart. The time between each attempt is set in parameter 401,
the DC brake first, and then start. Ensure that parameters 114 through
Automatic Restart Time.
116, DC Braking, are set appropriately. Select DC brake and start if the
Description of choice: motor may be externally driven at a significant speed in the reverse
If Manual Reset is selected, the Reset key must be pressed or a digital direction.
input given to reset the drive.
NOTE
If auto reset after a fault trip is desired, select one of the Automatic reset For fan applications, factory setting for Flying
choices. Start is Enable. For pump applications, factory
setting for Flying Start is Disable.

! DANGER Sleep Mode


If any automatic reset choices are selected,
motor can start without warning. Sleep mode makes it possible to stop the drive when the system
demand drops below a preset level. When the demand increases to a
401 Automatic Restart Time higher preset level, the drive will restart. A significant amount of energy
(AUTORESTART TIME) can be saved using sleep mode. Unlike a set-back time clock, the drive
Value: is always available to run when the demand reaches the preset “wake
0 to 600 seconds ★ 10 sec. up” level. Sleep mode is not active if Local Reference is selected in
Function:
parameter 203, Reference Handling, or if the Jog function activates via
This parameter sets the automatic reset time delay until each reset is
digital inputs. Sleep mode operates in both Open Loop and Closed
attempted. One of the automatic resets must be selected in parameter
Loop.
400, Reset Function.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
59
Activate sleep mode in parameter 403, Sleep Mode Timer. In this frequency set in parameter 405, Wake-up Frequency, the drive will
parameter, set how long the output frequency must be lower than the restart the motor and ramp up to the commanded reference.
sleep frequency set in parameter 404, Sleep Frequency, before sleep
mode activates. After the set time, the drive will ramp down the motor to For closed loop operation, it may be useful to “over satisfy” the system
a stop, as controlled by parameter 207, Ramp Down Time. If the output before putting the drive into sleep mode. The boost setpoint parameter
frequency needed to meet the system demand rises above the sleep provides for this. After the sleep mode timer expires, the drive will reset
frequency during the timed period, the drive will simply ramp up to the the set point based on the value in parameter 406, Boost Setpoint.
demanded frequency. Once this new setpoint is satisfied, the drive enters sleep mode. A
setting of 100% in parameter 406, Boost Setpoint, indicates no setpoint
When the sleep mode timer expires and the drive is stopped in sleep boost. Boost setpoint is only active in Closed Loop, selected in
mode, a theoretical output frequency is calculated based upon the parameter 100, Configuration.
reference signal. When the theoretical output frequency rises above the

403 Sleep Mode Timer (SLEEP MODE TIMER) 404 Sleep Frequency (SLEEP FREQUENCY)
Value: Value:
0 to 300 seconds (OFF) ★ OFF 0.0 to parameter 405, Wake-up Frequency ★ 0.0 Hz

Function: Function:
This parameter enables the drive to stop the motor if the load on the When the output frequency falls below this set value, the timer set in
system is minimal. The timer starts when the output frequency drops parameter 403, Sleep Mode Timer, will start. The drive’s speed will
below the frequency set in parameter 404, Sleep Frequency. When the follow the reference signal until the timer times out.
time set has passed, the drive will stop. The drive will restart when the
theoretical output frequency exceeds the frequency set in parameter Description of choice:
Choose the output frequency at which the drive will activate the sleep
405, Wake-up Frequency.
mode timer. It is generally best to set SLEEP FREQUENCY equal to the
Description of choice: minimum frequency set in parameter 201, Output Frequency Low Limit
Select OFF if this function is not wanted. and parameter 204, Minimum Reference. This is because the sleep
mode isn’t active until after the drive output frequency equals the sleep
Set the amount of time that the drive must run at or below the sleep frequency. If the sleep frequency is less than the minimums, the sleep
frequency before it stops and “goes to sleep.” mode cannot activate.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
60
405 Wake-up Frequency (WAKEUP FREQUENCY)
Value: ! CAUTION
Parameter 404 to parameter 202, Maximum Frequency Switching frequencies higher than 4.5 kHz au-
★ 60 Hz tomatically derate maximum continuous output
of drive.
Function:
When the theoretical output frequency exceeds the preset value, the
drive restarts the motor. 408 Interference Reduction Method
(NOISE REDUCTION)
Description of choice:
Value:
Set the required frequency.
★ ASFM (ASFM) [0]
406 Boost Setpoint (BOOST SETPOINT) Fixed switching freq. (FIXED SWITCHING FREQ.) [1]
Value: LC filter fitted (LC-FILTER CONNECTED) [2]
0 to 200 % ★ 100 % of setpoint
Function:
Function: Used to select different methods for reducing the amount of audible
This function can only be used if Closed Loop has been selected in noise from the motor.
parameter 100, Configuration.
Description of choice:
In some systems, it may advantageous to increase the set point of the ASFM (Automatic Switching Frequency Modulation) uses the
system before the drive stops the motor. This extends the time that the maximum switching frequency possible while providing the output
drive will be stopped and reduces cycling of the motor. required by the load. The load is automatically monitored and the
switching frequency set accordingly. The maximum switching frequency
Description of choice: is set in parameter 407, Switching Frequency.
Set the required Boost Setpoint as a percentage of the resulting
reference under normal operation. 100% corresponds to the boost. Fixed Switching Frequency makes it possible to set a fixed switching
frequency. The switching frequency is set in parameter 407, Switching
407 Switching Frequency (SWITCHING FREQ.) Frequency.
Value:
Depends on the current rating of the unit. LC-filter fitted is to be used if an LC filter is installed between the drive
and the motor. This prevents excessive heating of the LC filter.
Function:
The value of this parameter determines the maximum switching 409 Function in Case of No Load
frequency of the inverter. If Fixed Switching Frequency has been (FUNCT. LOW CURR.)
selected in parameter 408, Interference Reduction Method, this will be Value:
the fixed inverter switching frequency. Changing the switching Trip (TRIP) [0]
frequency may reduce audible noise from the motor. The output ★ Warning (WARNING) [1]
frequency of the drive can never be a greater than 1/10 of the
Function:
switching frequency.
This parameter can be used for monitoring the V-belt of a fan or other
Description of choice: power transmission component to make sure it has not broken. This
When the motor is running, the switching frequency may be adjusted function is activated when the output current goes below the current level
by parameter 407, Switching Frequency, until the sound level is as low set in parameter 221, Warning: Low Current. This function is not active
as possible. during a start until the drive has reached the speed reference. It is also
not active while the drive is stopped or while it is decelerating to a stop.
Switching frequencies higher than 4.5 kHz will result in automatic
derating of the maximum continuous output current of the drive. The Description of choice:
derate is linear from 4.5 kHz to the maximum switching frequency of the In the case of a Trip, the drive will stop the motor if the output current
drive. At maximum switching frequency, the continuous output current drops below the value set in parameter 221.
from the drive will be limited to 60% of the rated current. To avoid
If Warning is selected, the drive will give a warning if the output current
possible problems at high load when using a high switching frequency,
drops below the value set in parameter 221.
it may be desirable to select Automatic Switching Frequency Modulation
in parameter 408, below.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
61
410 Function at Input Phase Loss
(MAINS FAILURE) ! CAUTION
Value: At phase loss, the cooling fan of NEMA 12 drives
Trip (TRIP) ★ [0] cannot be powered. To avoid overheating, ex-
Autoderate & Warning (AUTODERATE & WARNING) [1] ternal power supply can be connected. Contact
Warning (WARNING) [2] Danfoss Graham for further information.

Function: 411 Function at Drive Overtemperature


This determines the action of the drive when one of the incoming power (FUNCT. OVERTEMP)
phases is lost. Some action is required to control the level of ripple Value:
voltage on the DC bus to avoid damage to the DC bus capacitors. Trip (TRIP) ★ [0]
Autoderate & Warning (AUTODERATE & WARNING) [1]
Description of choice:
At Trip, the drive stops the motor within a few seconds (depending on
Function:
drive size). Select the function to be activated when the drive is exposed to an
If Autoderate & Warning is selected, the drive will export a warning overtemperature condition.
and reduce the output current to 30% of maximum current to maintain Description of choice:
operation. At Trip, the drive stops the motor and exports an alarm.

At Autoderate & Warning, the drive first reduces the switching

! CAUTION frequency to minimize internal loss. If the overtemperature condition


persists, the drive reduces the output current until the heat sink
If Warning is selected, life expectancy of drive temperature stabalizes. A warning is issued when the function is active.
will be reduced when input phase loss persists.
For drives with software version 2.0 or later, select Autoderate &
Warning. Set parameter 412, Trip Delay Overcurrent, to OFF.
At Warning, only a warning will be exported when an input phase loss
occurs, but in severe cases, other extreme conditions might result in a 412 Trip Delay Overcurrent (OVERLOAD DELAY)
trip. Value:
0 to 60 sec. (OFF) ★ 60 sec.
Drive display will show MAINS PHASE LOSS.
Function:
For drives with software version 2.0 or later, select Autoderate & When the output current has reached the current limit set in parameter
Warning. Set parameter 412, Trip Delay Overcurrent, to OFF. 215, Current Limit, and remains there for the time selected in this
parameter, the drive will trip.

Description of choice:
Select how long the drive will run in current limit before it trips.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
62
Feedback Signals in Open Loop 415 Units Relating to Closed Loop
(REF. / FDBK. UNIT)
In some drives, feedback signals and feedback parameters are only Value:
used in closed loop operation. In the VLT 6000, the feedback signals No unit [0] °C [21]
are also active in open loop operation. Although they don’t effect the ★ % [1] GPM [22]
speed of the drive, they can be displayed on the drive’s meters. rpm [2] gal/s [23]
ppm [3] gal/min [24]
Parameters 227 and 228 can set high and low limits for the feedback
pulse/s [4] gal/h [25]
signals, which can activate warnings.
l/s [5] lb/s [26]
For open or closed loop operation, the feedback signal is scaled in l/min [6] lb/min [27]
parameters 413 and 414 Minimum and Maximum Feedback, and the l/h [7] lb/h [28]
kg/s [8] CFM [29]
unit displayed is chosen in parameter 415, Process Units.
kg/min [9] ft3/s [30]
413 Minimum Feedback (MIN. FEEDBACK) kg/h [10] ft3/min [31]
Value: m3/s [11] ft3/h [32]
-999,999.999 to Maximum Feedback, Parameter 414 ★ 0.000 m3/min [12] ft/s [33]
m3/h [13] in wg [34]
Function: m/s [14] ft wg [35]
mbar [15] PSI [36]
Parameters 413 Minimum Feedback and 414 Maximum Feedback,
bar [16] lb/in2 [37]
are used to scale the feedback signal.
Pa [17] HP [38]
Description of choice: kPa [18] °F [39]
Set the value to be shown on the display when the feedbck signal is at m wg [19]
kW [20]
its minimum value.

414 Maximum Feedback (MAX. FEEDBACK) Function:


Value: Selects the unit shown on the feedback display.
Minimum Feedback to 999,999.999 ★ 100.000
The selected unit is used if Reference [unit] or Feedback [unit] has
Function: been selected in one of the parameters 007 through 010, as well as in
See the description of parameter 413, Minimum Feedback. the Display Mode. It will be the unit for Minimum/Maximum Feedback.
In Closed Loop, the unit is also used as the unit for Minimum/Maximum
Description of choice: Reference and Minimum/Maximum Feedback, as well as Setpoint 1
Set the value to be shown on the display when the feedback signal is at and Setpoint 2.
its maximum.
Description of choice:
Select the unit for the reference/feedback signal.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
63
PID for Process Regulation Reference (Set Point)
In parameter 205, Maximum Reference, the maximum value of the sum
The built-in proportional, integral, derivative (PID) controller in the of all reference signals is set.
drive maintains a constant condition (pressure, temperature, flow, etc.)
in the system. It adjusts motor speed based upon a reference and/or The Minimum Reference, set in parameter 204, indicates the smallest
setpoint and the feedback signal. The PID controller is activated by value that the resulting reference can assume.
setting parameter 100, Configuration, to Closed loop. The reference range cannot exceed the feedback range.
A transmitter supplies the PID controller with a feedback signal from the If multiple Preset References are required, use multiple setups or set
process to indicate its current state. The type of feedback signal in use them in parameters 211 to 214 Preset Reference. See Reference
depends upon the type of process. Handling.
This means that deviations that occur between the reference/setpoint If a current signal is used as a feedback signal, voltage can be used as
and the actual process state are sensed. Such deviations are an analog reference. Use the table below to decide which terminal to
compensated for by the PID regulator by adjusting the output frequency use and which parameters to program.
as required by the difference (or error) between the reference/setpoint
and the feedback signal. Reference type Terminal Parameters
Pulse 17 or 29 301 or 305
The PID controller in the drive has been designed for use in HVAC Voltage 53 or 54 308, 309, 310 or
applications and to perform a number of specialized functions. 311, 312, 313
Previously, it was necessary for a building management system to Current 60 314, 315, 316
handle these special functions by installing extra modules to program Preset reference 211, 212, 213, 214
the system. Setpoints 418, 419
Bus reference * 68 and 69
With the VLT 6000, there is no need for extra modules to be installed. * The bus reference can only be set by serial communication.
Only the reference and/or setpoint and a selected feedback signal need
to be programmed. An advanced feature of the VLT 6000 is the drive’s Terminals that are not used should be set to No function.
ability to accept two feedback signals, making two-zone regulation Inverse Regulation
possible. Normal regulation means that the motor speed increases when the
Voltage drop in long control cables can be compensated for by using reference/setpoint is higher than the feedback signal. Inverse regula-
the scaling parameters for the analog inputs. tion means that the motor speed decreases when the reference/setpoint
is higher than the feedback signal. If there is a need for inverse
Feedback regulation, inverse must be programmed in parameter 420, PID
The feedback signal must be connected to the drive according to the Normal/Inverse Control.
table below, depending on the type of feedback signal and the settings
of the associated parameters listed. Anti-Windup
The process controller is factory set with an active anti-windup function.
Feedback type Terminal Parameters This function ensures that when either a frequency limit or a current limit
Pulse 33 307 is reached, the integrator will be reset to zero. If the frequency limit or
Voltage 53 or 54 308, 309, 310 or current limit is cleared, the integrator will turn on again. This function
311, 312, 313 can be disabled in parameter 421, PID Anti-windup.
Current 60 314, 315, 316
Bus feedback 1* 68 and 69 537 Start-up Conditions
Bus feedback 2* 68 and 69 538 In some applications, the optimum setting of the process regulator takes
* The bus feedbacks can only be set by serial communication. a long time to reach. In such cases, a start-up frequency can be
entered in parameter 422, PID Start-up Frequency. The drive will
If two analog feedback signals are to be used, they both must be
ramp directly to this frequency before PID control begins. This avoids
voltage signals.
control by deviation between the reference/setpoint and the actual state
The Minimum Feedback and Maximum Feedback, parameters 413 of the process during acceleration. It also avoids overshoot of the
and 414, must be set for the feedback signals. The type of process unit process requirement during acceleration due to lag in the feedback
for the signals is selected in parameter 415, Process Units. signal.

64
Differentiator Gain Limit PID Overview
The differentiation control reacts to the rate of change of the error
between the setpoint and the feedback signal. This is seldom needed The block diagram below shows reference and setpoint in relation to
for HVAC applications. If the differentiation function becomes too the feedback signal.
dominant, the differentiation factor can be limited. This is done in
parameter 426, PID Differentiator Gain Limit.

Lowpass Filter
Noise on the feedback signal can be reduced by using the built-in
lowpass filter. Set a suitable lowpass filter time constant. This time
constant determines the cutoff frequency of the filter.

If the lowpass filter has been set to 0.1s, the cut-off frequency will be 10
RAD/sec., corresponding to (10/2 x π) = 1.6 Hz. This means that any
noise on the feedback signal whose frequency is greater than 1.6 Hz
will be filtered out. Choose a suitable time constant in parameter 427,
PID Lowpass Filter Time.

Optimization of the Process Regulator


The basic settings have now been made; all that remains to be done is
to optimize the proportional gain, the integration time and, if needed, the
differentiation time. These are set by parameters 423, 424 and 425. In As can be seen, the remote reference is added to Setpoint 1 or
most processes, this can be done by following the guidelines below. Setpoint 2. The setpoint that is active depends on the value of
parameter 417, Feedback Function.
1. Start the motor.
2. Set parameter 423, PID Proportional Gain, to 0.3 and increase it
until the feedback signal becomes unstable. Then reduce the Feedback Handling
value until the feedback signal has stabilized. Now lower the
proportional gain by about half (40% to 60%). Handling of the feedback signal(s) can be seen from the block diagram
3. Set parameter 424, PID Integration Time, to 20 seconds and on the next page. The block diagram shows how and by which
reduce the value until the feedback signal becomes unstable. parameters the feedback handling is affected.
Increase the integration time until the feedback signal stabilizes.
Now increase the integration time from 15% to 50%. Feedback signals can be voltage, current, pulse and bus feedback
4. Parameter 425, PID Differentiation Time, is only used in very signals. In two zone feedback systems, both feedback signals must be
fast-acting systems and should be left off for most HVAC applica- voltage signals (terminals 53 and 54). Please note that Feedback 1
tions. When it is used, the typical value is 1/4th the value set in consists of bus feedback 1, (parameter 537) added to the feedback
parameter 424, PID Integration Time. The differentiator should signal value of terminal 53. Feedback 2 consists of bus feedback 2,
only be used when the setting of the proportional gain and the
(parameter 538) added to the feedback signal value of terminal 54.
integration time have been fully optimized.
In addition, the drive has an internal calculator capable of converting a
Starting and stopping the drive will produce the necessary error signal pressure signal into a “linear flow” feedback signal. This function is
in the process to set the PID. activated in parameter 416, Feedback Conversion.

The parameters for feedback handling are active both in closed and
open loop modes. In open loop, the feedback signal can be displayed
on one of the drive’s meters and the drive can produce warnings if the
feedback signal is beyond the range set in parameters 227, Warning:
Low Feedback and 228, Warning: High Feedback.

65
During closed loop operation, there are three ways to use the PID 1 Setpoint and 2 Feedbacks
controller and setpoint and feedback signals:
As above, parameter 418, Setpoint 1, will be added to the remote
1. 1 setpoint and 1 feedback reference, if a remote reference is used. Depending on the feedback
2. 1 setpoint and 2 feedbacks function selected in parameter 417, Feedback Function, the two
3. 2 setpoints and 2 feedbacks feedback signals will be compared to the setpoint. A description of the
individual feedback functions is given in parameter 417, Feedback
1 Setpoint and 1 Feedback Function.
If only one setpoint and one feedback signal are used, parameter 418, 2 Setpoints and 2 Feedbacks
Setpoint 1 will be added to the remote reference, if a remote reference
is used. The sum of the remote reference, if any, and Setpoint 1 Parameter 418, Setpoint 1, is the setpoint for zone 1. Feedback for
becomes the resulting reference, which will then be compared with the zone 1 is the sum the feedback signals at terminal 53 and Bus
feedback signal. Feedback 1. Parameter 419, Setpoint 2, is the setpoint for zone 2.

Parameter 417, Feedback Function, selects whether the drive will


attempt to have both feedback signals be at least equal to their
respective setpoints (2 zone min.) or be at most equal to their respec-
tive setpoints (2 zone max.).

66
416 Feedback Conversion (FEEDBACK CONV.) 417 Feedback Function (2 FEEDBACK, CALC.)
Value: Value:
★ Linear (LINEAR) [0] Minimum (MINIMUM) [0]
Square root (SQUARE ROOT) [1] ★ Maximum (MAXIMUM) [1]
Sum (SUM) [2]
Function: Difference (DIFFERENCE) [3]
In this parameter, a function is selected which converts a feedback Average (AVERAGE) [4]
signal from the process to a feedback value that equals the square root Two-zone minimum (2 ZONE MIN) [5]
of the connected signal. Two-zone maximum (2 ZONE MAX) [6]

This can be used where regulation of a flow is required and the


feedback is from a pressure sensor (flow is proportional to the square Function:
This parameter sets the calculation method whenever two feedback
root of pressure). This conversion makes it possible to set the
signals are used.
reference in such a way that there is a linear connection between the
reference and the flow required. See diagram below. Please note that Setpoint 1 is added to the remote reference when
Minimum, Maximum, Sum, Difference or Average is selected.
Feedback conversion should not be used if two-zone regulation has
been selected in parameter 417, Feedback Function. Description of choice:
If Minimum is selected, the drive will compare Feedback 1 with Feed-
Description:
If Linear is selected, the feedback signal and the feedback value will be back 2 and regulate on the basis of the lower feedback value.
proportional. Feedback 1 = Sum of parameter 537, Bus Feedback 1, and the
feedback signal value of terminal 53.
If Square root is selected, the drive first takes the sqaure root of the
feedback signal. Feedback 2 = Sum of parameter 538, Bus Feedback 2, and the
feedback signal value of terminal 54.

If Maximum is selected, the drive will compare Feedback 1 with


Feedback 2 and regulate on the basis of the higher feedback value.

If Sum is selected, the drive will total Feedback 1 with Feedback 2.


Please note that Setpoint 1 will be added to the remote reference.

If Difference is selected, the drive will subtract Feedback 1 from


Feedback 2.

If Average is selected, the drive will calculate the average of Feedback


1 and Feedback 2. Please note that Setpoint 1 will be added to the
remote reference.

If 2-zone Minimum is selected, the drive will calculate the difference


between Setpoint 1 and Feedback 1 as well as Setpoint 2 and
Feedback 2. The drive will regulate its output speed based on the
larger difference. A positive difference, (a setpoint higher than the
feedback), is always larger than a negative difference.

If 2-zone Maximum is selected, the drive will calculate the difference


between Setpoint 1 and Feedback 1 as well as Setpoint 2 and
Feedback 2.

After the calculation, the drive will use the smaller difference. A negative
difference (a setpoint lower than the feedback) is always smaller than a
positive difference.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
67
418 Setpoint 1 (SETPOINT 1) 421 PID Anti-windup (PID ANTI WINDUP)
Value: Value:
Feedback Minimum to Feedback Maximum ★ 0.000 Off (DISABLE) [0]
★ On (ENABLE) [1]
Function: Function:
Setpoint 1 is used to provide the setpoint reference for 1 setpoint PID It is possible to choose whether the PID controller integrator is to
control and the setpoint for zone 1 in 2 setpoint PID control. External continue to sum the error signal when it is not possible to increase or
and preset references may be added to its value. decrease the output frequency to correct the error.

In open loop, Setpoint 1 should be set to 0, to prevent parameter 417, Used in Closed Loop, parameter 100.
Feedback Function, from affecting the reference.
Description of choice:
See description of parameter 417, Feedback Function. The factory setting is On, which means that the error integrator is
cleared if either the current limit, the voltage limit or the maximum or
Description of choice: minimum frequency has been reached. The integrator will not function
Set the required value. The process unit is selected in parameter 415, again until regulation is possible. Select Off if the integrator is to
Process Units. continue integrating even if it is not possible to correct the error.
419 Setpoint 2 (SETPOINT 2) 422 PID Start-up Frequency
Value: (PID START VALUE)
Feedback minimum to Feedback maximum ★ 0.000 Value:
Minimum frequency to maximum frequency
Function: (set by parameters 201 and 202) ★ 0 Hz
Setpoint 2 is used to provide the sepoint reference for zone 2 in 2 zone
PID. In open loop, Setpoint 2 should be set to 0, to prevent parameter Function:
417, Feedback Function, from affecting the reference. The drive will react to a start signal as if in open loop following the
acceleration ramp. When the programmed start frequency has been
See description of parameter 417.
reached, it will change to closed loop operation. This can enable the
Description of choice: system to stabilize more quickly.
Set the required value. The process unit is selected in parameter 415,
Used in Closed Loop, parameter 100.
Process Units.
Description of choice:
420 PID Normal/Inverse Control
Set the required start frequency. For software versions prior to 2.0, do
(PID NOR/INV. CTRL)
not set this frequency between 0.1 and 7.7 Hz.
Value:
★ Normal (NORMAL) [0]
Inverse (INVERSE) [1] ! CAUTION
Function: If drive is running in current limit before de-
This determines how the drive’s PID controller responds to an error sired start frequency is obtained, PID will not
between the setpoint and feedback. be activated. To avoid this, start frequency must
be low enough to ensure that drive does not go
Used in Closed Loop, (parameter 100).
into current limit. This can be done during op-
Description of choice: eration.
If the drive is to reduce the output frequency when the feedback signal
increases, select Normal.

If the drive is to increase the output frequency when the feedback


signal increases, select Inverse.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
68
423 PID Proportional Gain 426 PID Differentiator Gain Limit
(PID PROP. GAIN) (PID DIFF. GAIN)
Value: Value:
0.00 to 10.00 ★ 0.30 5.0 to 50.0 ★ 5.0

Function: Function:
The proportional gain determines the amount of speed correction that When the differentiator is ued, fast changes in the error can sometimes
the drive will make in response to the size of the error signal. cause unstable operation. In these cases it may be useful to limit the
contribution of the differentiator.
Used in Closed Loop, parameter 100.
Used in Closed Loop, parameter 100.
Description of choice:
Quick regulation is obtained by a high gain, but, if the gain is too high, Description of choice:
the process may become unstable. See Optimization of the Process A lower limit will improve stability, but will reduce the effect of the
Regulator for information on adjusting this. differential.

424 PID Integral Time 427 PID Lowpass Filter Time


(PID INTEGR.TIME) (PID FILTER TIME)
Value: Value:
0.01 to 9999.00 sec. (OFF) ★ OFF 0.01 to 10.00 ★ 0.01

Function: Function:
The integrator adds the error signal over time and uses this to correct Noise on the feedback signal can be reduces by the lowpass filter.
the speed of the drive.
Used in Closed Loop, parameter 100.
The integration time is the time needed by the integrator to have the
Description of choice:
same effect as the proportional gain.
Select the desired time constant (t).
Used in Closed Loop parameter 100.
The cut off frequency equals ½πt. For example, if a time constant of 0.1
Description of choice: s is programmed, the cut off frequency for the lowpass filter will be 1/
Fast regulation is obtained by setting a short integration time. However, (2π (.1)) = 1.6 Hz.
if this time is too short, the process will overcorrect and become
The PID controller will then
unstable. See Optimization of the Process Regulator for information on
only respond to changes in
adjusting this.
the feedback signal whose
425 PID Differentiation Time frequency is less than 1.6
(PID DIFF. TIME) Hz.
Value:
0.00 (OFF) to 10.00 sec. ★ OFF

Function:
The differentiator responds to the rate of change of the error signal.

The quicker the error changes, the greater the response from the
differentiator.

Used in Closed Loop, parameter 100.

Description of choice:
Fast regulation can be obtained by means of a long differentiation time.
If this time is too long, the process may overshoot. The differentiator is
generally set of OFF in HVAC appliations. See Optimization of the
Process Regulator for information on adjusting this.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
69
Serial Communication for FC Protocol

ADDRESS 1 ADDRESS 31

MASTER

REPEATER

ADDRESS 2
ADDRESS 126

Protocols Packet Communication


All VLT 6000 drives have an RS-485 port which allows controlling the Control and Reply Packets
drive by one of three different serial communication protocols. The The packet communication in a master/slave system is controlled by the
three protocols, which can be selected in parameter 500, Protocol, master. The drives are the slaves. A maximum of 31 VLT 6000 drives
are: can be connected to one master unless a repeater is used. If a
repeater is used, a maximum of 126 drives can be connected to one
● Johnson Controls Metasys N2®
master.
● Siemens FLN®
● Danfoss FC protocol The master continuously sends packets addressed to the slaves and
Metasys N2 is a registered trademark of Johnson Controls. awaits reply packets from them. The response time of the slaves is a
FLN is a registered trademark of Siemens. maximum of 50 ms.
If Danfoss FC protocol is to be selected, set parameter 500, Protocol to Only a slave that has received a faultless packet addressed to that
FC protocol . slave will respond by sending a reply packet.
For further information on operating the drive through N2 or FLN Broadcast
communication, request the N2 or FLN Operator’s Manual from When a master sends a packet to all slaves connected to the bus at the
Danfoss Graham. same time, it is called a broadcast. In broadcast communication, if the
packet has been correctly received, the slaves do not send reply
packets to the master.

70
Contents of a Character (byte) STX LGE ADR DATA BCC
Each transferred character begins with a start bit. Subsequently, eight
data-bits are transferred, corresponding to one byte. Each character is
sent with a parity bit to produce even parity (i.e., an even number of = Time between characters
binary 1’s in the eight data-bits and the parity bit combined). A
character ends with a stop bit and therefore consists of a total of eleven
bits.
Packet Length (LGE)
The packet length is the number of data bytes plus address byte ADR
plus data control byte BCC.

Start 0 1 2 3 4 5 6 7 Even Stop Packets with four data bytes have a length of:
bit Parity Bit LGE = 4 + 1 + 1 = 6 bytes

Packets with twelve data bytes have a length of:


Packet Buildup with FC Protocol LGE = 12 + 1 + 1 = 14 bytes
Each packet begins with a start character (STX) = 02 Hex, followed by
a byte that gives the packet length (LGE) and a byte that gives the Packets that contain text have a length of 10+n bytes. Ten is the fixed
drive address (ADR). Next a number of data bytes is sent. The size of characters, while ‘n’ is variable, depending on the length of the text.
the packet is variable, depending upon the packet type. The packet
ends with a data control byte (BCC). Drive Address (ADR)
Two different address formats are used in which the address range of
the drive is either from 1 through 31 or from 1 through 126.
------
1. Address format 1-31
------
STX LGE ADR Data BCC
The byte for this address range has the following profile:
Packet Times 7 6 5 4 3 2 1 0
The speed of communication between a master and a slave depends
on the baud rate. The baud rate of the drive must be the same as the 0
baud rate of the master. Select the baud rate of the drive in parameter
502, Baud Rate.
Bit 7 = 0 (address format 1 through 31 active)
After a reply packet from the slave, there must be a minimum pause of two
characters (22 bits) before the master is able to send another packet. At a Bit 6 is not used
baud rate of 9600 baud, there must be a minimum pause of 2.3 msec. After
the master has completed the packet, the response time of the slave back to Bit 5 = 1: Broadcast, address bits (0 through 4), not used
the master is a maximum 20 msec., with a minimum pause of two characters.
Bit 5 = 0: No Broadcast

Bit 0 through 4 = Drive address 1 through 31


Master Slave
packet packet
Pause Response Pause
time time time
Pause time, minimum: 2 characters
Response time, minimum: 2 characters
Response time, maximum: 20 msec.

The time between individual characters in a packet is not to exceed two


characters, and the packet must be completed within 1.5 times the rated
packet time.If the baud rate is 9600 and the packet length is 16 baud,
the packet must be completed within 27.5 msec.

71
1. Address format 1 through 126 Data Character (byte)
The byte for the 1 through 126 address range has the following The buildup of data blocks depends on the type of packet. There are
profile: three types of packets. The packet type applies to both control packets
(master→slave) and reply packets (slave→master).
7 6 5 4 3 2 1 0
The three types of packets are the following:
1
1. Parameter block, used for transferring parameters between
Bit 7 = 1 (address format 1 through 126 active) master and slave. The data block has 12 bytes (6 words) and
also contains the process block.
Bit 0 through 6 = Drive address 1 through 126

Bit 0 through 6 = 0 Broadcast PKE IND PWEHIGH PWELOW PCD1 PCD2

The slave sends the address byte back to the master in the reply Parameter block Process block
packet in unchanged form.
2. Process block, built up as a data block with four bytes (two
Example: words), covering:
- Control word and reference value
A packet is sent to drive address 22 using address format 1 through
(from master to slave)
31:
- Status word and present output frequency
(from slave to master).
7 6 5 4 3 2 1 0
PCD 1 PCD 2
0 0 0 1 0 1 1 0
Process block

Data Control Byte (BCC) 3. Text block, used for reading or writing texts via the data block.

The data control byte can be explained by means of an example: PKE IND Ch 1 Ch2 Ch n PCD1 PCD2
Before the first byte of the packet is received, the calculated check sum
(BCS) is 0. Text block Process block

7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0

After the first byte (02H) has been received:


BCS = BCC EXOR “first byte”
(EXOR = exclusive-or gate)
BCS =00000000
EXOR

“first byte” = 0 0 0 0 0 0 1 0 (02H)


BCC =00000010

Each additional, subsequent byte is gated with BCS EXOR and results
in a new BCC, such as:
BCS =00000010
EXOR

“second byte” = 1 1 0 1 0 1 1 0 (D6H)


BCC =11010100

72
1. Parameter Bytes If the command cannot be carried out, the slave will send this reply
(0111) Command cannot be executed and give the following error
PKE IND PWE HIGH PWELOW message in the parameter value (PWE):

(reply 0111) Error message


0 The parameter number used does
AK PNU not exist
1 There is no write access to the
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 parameter called
2 The data value exceeds the
commands
and replies
Parameter

Parameter
Not in use

number parameter limits


3 The used sub-index does not exist
4 The parameter is not of the array type
5 The data type does not match the
Parameter commands and replies (AK) parameter called
Bits no. 12-15 are used for transferring parameter 17 Data change in the parameter called is
commands from master to slave and the slave's not possible in the present mode of the
processed reply back to the master. drive. Some parameters can only be
changed when the motor has stopped
→ Slave:
Parameter Commands Master→
Bit no. 130 There is no bus access to the
15 14 13 12 Parameter command parameter called

0 0 0 0 No command 131 Data change is not possible because


factory setup has been selected
0 0 0 1 Read parameter value
0 0 1 0 Write parameter value in RAM
(word)
Parameter Number (PNU)
0 0 1 1 Write parameter value in RAM Bits no. 0-10 are used for transmitting parameter numbers. The function
(double word) of a given parameter can be seen from the parameter description in the
1 1 0 1 Write parameter value in RAM programming section.
and EEPROM (double word)
1 1 1 0 Write parameter value in RAM
Index
and EEPROM (word)
1 1 1 1 Read/write text PKE IND PWE HIGH PWELOW

→ master:
Reply slave→ Index is used together with the parameter number for read/write access
Bit no. to parameters with an index, such as parameter 615, Error Code.
15 14 13 12 Reply
0 0 0 0 No reply Index has 2 bytes - a lowbyte and a highbyte. However, only the
lowbyte is used. See the example on the following page.
0 0 0 1 Parameter value transferred (word)
0 0 1 0 Parameter value transferred
(double word)
0 1 1 1 Command cannot be executed
1 1 1 1 Text transferred

73
Example - Index: For a read command, the index must have the following format:

The first error code (index [1]) in parameter 615, Error code, must be
read.
04 00 H
PKE = 1267 Hex (read parameter 615, Error Code). Highbyte Lowbyte
IND = 0001 Hex - Index no. 1. IND

1267 H 0001 H
The drive has two parameters for which a text can be written. These
PKE IND PWE are parameters 533 and 534, Display Text. See the description in the
parameter section of this manual. In order to write a text via the PWE
The drive will respond in the parameter value (PWE) block by means block, the parameter command (AK) must be set to 'F' Hex.
of an error code with a value from 1 through 99. See List of Warnings
and Alarms to identify the error code. For a write command, the index must have the following format:

Parameter Value (PWE) 05 00 H


Highbyte Lowbyte
PKE IND PWE HIGH PWELOW IND

The parameter value block consists of 2 words (4 bytes). Its value


The following data types are supported by the drive:
depends on the command given (AK). If the master inquires about a
parameter value, the PWE block contains no value.
Data type Description
If a parameter value is to be changed by the master (write), the new 3 Integer 16
value is entered in the PWE block and sent to the slave. 4 Integer 32
5 Unsigned 8
If the slave responds to a parameter requirement (read command), the 6 Unsigned 16
present parameter value is transferred in the PWE block and returned 7 Unsigned 32
to the master. 9 Text string

If a parameter does not contain a numerical value, but several data Unsigned means there is no sign included in the packet.
selection options, for example parameter 001, Language, where [0] is
English and [4] is Spanish, the data value is selected by writing the
value in the PWE block. See the example on the following page.

Through serial communication, it is only possible to read parameters


with data type 9 (text string). In VLT 6000 drives, parameters 621
through 631, Nameplate Data are data type 9. For example, it is
possible in parameter 621, Unit Type, to read the unit size and input
voltage range.

When a text string is transferred (read), the packet length is variable,


since the texts have different lengths. The packet length is stated in the
2nd byte of the packet, called LGE.

In order to read a text via the PWE block, the parameter command
(AK) must be set to ‘F’ Hex.

The index character is used to indicate whether the command in


question is a read or write command.

74
Example - Write a parameter value: Example - Read a parameter value:

Parameter 202, Output Frequency, High Limit, is to be changed to 100 The value in parameter 206, Ramp Up Time, is required. The master
Hz. This value must be remembered after a power failure, so it is sends the following inquiry:
written in EEPROM.
PKE = 10CE Hex - read parameter 206, Ramp Up Time
PKE = E0CA Hex - Write to parameter 202, Output Frequency,
High Limit IND = 0000 Hex

IND = 0000 Hex PWEHIGH = 0000 Hex

PWEHIGH = 0000 Hex PWELOW = 0000 Hex

PWELOW = 03E8 Hex - Data value 1000, corresponding to 100 Hz,


see Conversion. 10CE H 0000 H 0000 H 0000 H
PKE IND PWE HIGH PWELOW

E0CA H 0000 H 0000 H 03E8 H If the value in parameter 206, Ramp Up Time, is 10 seconds, the
PKE IND PWE HIGH PWELOW reply from the slave to the master will be as follows:

The reply from the slave to the master will be: 10CE H 0000 H 0000 H 000A H
PKE IND PWE HIGH PWELOW

10CA H 0000 H 0000 H 03E8 H


PKE IND PWE HIGH PWELOW

Example - Choice of a Data Value:

kW is to be selected in parameter 415, Process Units. This value must


be remembered after a power failure, so it is written in EEPROM.

PKE = E19F Hex - Write to parameter 415, Process Units

IND = 0000 Hex

PWEHIGH = 0000 Hex

PWELOW = 0014 Hex - Choose data choice kW [20]

E19F H 0000 H 0000 H 0014 H


PKE IND PWE HIGH PWELOW

The reply from the slave to the master will be:

119F H 0000 H 0000 H 0014 H

PKE IND PWE HIGH PWELOW

75
Conversion Conversion Table
The different attributes for each parameter can be seen in the section
on factory settings.
Conversion Index Conversion Factor
Since a parameter value can only be transferred as a whole number, 74 3.6
a conversion factor must be used to transfer decimals. 2 100
1 10
Example: 0 1
-1 0.1
Parameter 201: Minimum Frequency, conversion factor 0.1. If -2 0.01
parameter 201 is to be set to 10 Hz, a value of 100 must be trans- -3 0.001
ferred, since a conversion factor of 0.1 means that the transferred -4 0.0001
value will be multiplied by 0.1. A value of 100 will therefore be
understood as 10.0.

Process word
The process word block is divided into two blocks each of 16 bits,
which always come in the sequence stated. PCD1 PCD2
Control packet Control word Reference value
(master➝slave)

PCD1 PCD2 Reply packet Status word Given


(slave➝master) output frequency

Control Word per FC Protocol Bit 00/01:


The control word is used for transmitting commands from a master Bits 00 and 01 are used for choosing between the four pre-pro-
(PC) to a slave (drive). grammed references parameters 211 through 214, Preset Reference,
Control Serial com. as shown in the table below.
Master➝Slave
word ref.
Preset Reference Parameter Bit 01 Bit 00
1 211 0 0
2 212 0 1
3 213 1 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no.
4 214 1 1

Bit Bit = 0 Bit =1 NOTE


00 Preset ref. lsb Parameter 508, Choice of Preset Reference, is
01 Preset ref. msb used to choose how bits 00/01 are to be gated
02 DC braking with the corresponding functions of the digital
03 Coasting stop inputs.
04 Quick stop
05 Freeze output frequency
06 Ramp stop Start Bit 02, DC BRAKE:
07 Reset Bit 02 = 0 enables DC braking. Set braking current and duration in
08 Jog parameter 114, DC Braking Current, and in parameter 115, DC
09 No function No function Braking Time.
10 Data not valid Data valid
11 Activate relay 1 NOTE
12 Activate relay 2 Parameter 504, DC Brake, is used for selecting
13 Choice of setup lsb how bit 02 is to be gated with the correspond-
14 Choice of setup msb ing function of terminal 27.
15 Reversing

76
Bit 03, Coasting Stop: Bit 10, Data Not Valid/Data Valid:
Bit 03 = 0 means that the drive will coast to a stop. Used for telling the drive whether the control is to be used or ignored.
Bit 03 = 1 means that the drive is able to start the motor, provided the Bit 10 = 0 means that the control word is ignored.
other conditions for starting are fulfilled. Bit 10 = 1 means that the control word is used. This function is relevant
because the control word is always contained in the packet, regardless
NOTE
of the type of packet used. Therefore it is possible to disconnect the
In parameter 503, Coasting Stop, the choice is
control word if it is not to be used in connection with updating or reading
made of how bit 03 is to be gated with the cor-
of parameters.
responding function of terminal 27.
Bit 11, Relay 1:
Bit 04, Quick Stop: Bit 11 = 0 Relay 1 is not activated.
Bit 04 = 0 leads to a stop in which the motor speed is ramped down to a Bit 11 = 1 Relay 1 is activated, provided Control Word Bits 11/12 has
stop as set in parameter 207, Ramp Down Time. been selected in parameter 323, Relay Outputs.

Bit 05, Freeze Output Frequency: Bit 12, Relay 2:


Bit 05 = 0 means that the given output frequency is frozen. The frozen Bit 12 = 0 Relay 2 is not activated.
output frequency can now only be changed with the digital inputs Bit 12 = 1 Relay 2 is activated, provided Control Word Bits 11/12 has
programmed for Speed Up and Speed Down. been selected in parameter 326, Relay Outputs.

NOTE NOTE
If Freeze Output is active, drive cannot be If time-out period set in parameter 556, Bus Time
stopped via Bit 06, Start, or through terminal Interval Function, is exceeded, relays 1 and 2
18. Drive can only be stopped in following ways: will have voltage removed if activated via se-
● Bit 03, Coasting Stop rial communication.
● Terminal 27
● Bit 02, DC Braking
Bits 13/14, Choice of Setup:
● Terminal 19 programmed for DC Braking
Bits 13 and 14 are used to choose among the four menu setups in
accordance with the following table:
Bit 06, Ramp Stop/Start:
Setup Bit 14 Bit 13
Bit 06 = 0 leads to a stop in which the motor speed is ramped down to
1 0 0
stop through parameter 207, Ramp Down Time. 2 0 1
Bit 06 = 1 means that the drive is able to start the motor, provided the 3 1 0
other conditions for starting are fulfilled. 4 1 1
This function is only possible if Multi Setup has been selected in
NOTE
parameter 004.
Parameter 505, Start, determines how bit 06,
Ramp Stop/Start, is gated and corresponding NOTE
function of terminal 18. In parameter 507, Choice of Setup, a choice is
made of how bits 13/14 are gated with corre-
sponding function of digital inputs.
Bit 07, Reset:
Bit 07 = 0 leads to no reset.
Bit 07 = 1 means that a trip is reset. Bit 15, No function/reversing:
Reset is activated on the leading edge of the signal, at the time the Bit 15 = 0 leads to no reversing
signal changes from logic 0 to logic 1. Bit 15 = 1 leads to reversing
In the factory setting, reversing has been selected as digital in
Bit 08, Jog:
parameter 506, Reversing. Bit 15 will only allow reversing, if bus or
Bit 08 = 1 means that the output frequency is determined by parameter
logic or has been selected, or logic and has been selected and a
209, Jog Frequency.
signal is present at terminal 19.
Bit 09, No function:
Bit 09 has no function.

77
Status Word per FC Protocol Bit 06, Not in use:
The status word is used to inform the master (e.g., a PC) of the Bit 06 is not used in the status word.
condition of the slave (drive).
Bit 07, No warning/warning:
Slave➝Master Bit 07 = 0 means there is no warning.
Status Output
word frequency Bit 07 = 1 means a warning has occurred.

Bit 08, Speed ≠ Reference/Speed = Reference:


Bit 08 = 0 means that the motor is running, but that the present speed is
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no. different from the preset speed reference. This may be the case when
the speed is being ramped up or down after a start or stop command.
Bit 08 = 1 means that the present motor speed equals the preset speed
Bit Bit = 0 Bit =1 reference.
00 Trip Control ready
01 Drive ready Bit 09, Local Operation/Serial Communication Control:
02 Stand by Bit 09 = 0 means that OFF/STOP has been activated on the control
03 No trip Trip unit, or that the drive is in Hand mode. It is not possible to control the
04 Not in use drive through serial communication.
05 Not in use Bit 09 = 1 means that it is possible to control the drive through serial
06 Not in use communication.
07 No warning Warning
08 Speed reference Speed = reference Bit 10, Out of Frequency Range:
09 Local operation Serial comm. control Bit 10 = 0 if the output frequency is outside the range established by the
10 Out of frequency range values in parameter 201, Output Frequency Low Limit, and parameter
11 Running
202, Output Frequency High Limit.
12 No function No function
Bit 10 = 1 means that the output frequency is within the limits of those
13 Voltage warning
high/low parameters.
14 Current limit Bit 11, Not Running/Running:
15 Thermal warning
Bit 11 = 0 means that there is no output from the drive.
Bit 11 = 1 means that the drive has a start signal, or that the output
Bit 00, Control Ready: frequency is greater than 0 Hz.
Bit 00 = 1 The drive is ready for operation.
Bit 12, No Function:
Bit 00 = 0 The drive has tripped.
Bit 12 has no function.
Bit 01, Drive Ready:
Bit 13, Voltage Warning High/Low:
Bit 01 = 1 The drive is ready for operation, but terminal 27 is a
Bit 13 = 0 means that there is no voltage warning.
logic 0 and/or a coasting command has been received via serial
Bit 13 = 1 means that the DC voltage of the drive intermediate circuit is
communication.
too low or too high.
Bit 02, Standby:
Bit 14, Current Limit:
Bit 02 = 1 The drive is able to start the motor when a start
Bit 14 = 0 means that the output current is less than or equal to the
command is given.
value in parameter 215, Current Limit.
Bit 14 = 1 means that the output current is higher than the value in
Bit 03, No Trip/Trip: parameter 215, Current Limit, and the drive will trip after the time set in
Bit 03 = 0 means that the drive is not in an error state. parameter 412, Trip Delay Overcurrent, has passed if the output
Bit 03 = 1 means that the drive has tripped and needs a reset current is not reduced.
signal in order for operation to be resumed.
Bit 15, Thermal Warning:
Bit 04, Not in use: Bit 15 = 0 means there is no thermal warning.
Bit 04 is not used in the status word. Bit 15 = 1 means that the temperature limit has been exceeded either in
the motor, in the drive or from a thermistor connected to an analog
Bit 05, Not in use: input.
Bit 05 is not used in the status word.

78
Serial Communication Reference Present Output Frequency

Master➝Slave Slave➝Master

Control Serial com. Status Output


word ref. word frequency

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no.

The value of the output frequency of the drive at any given time is
transmitted as a 16-bit word. The value is transmitted in the form of
The serial communication reference is transmitted to the drive in the whole numbers 0 through ±32767 (±200%).
form of a 16-bit word. The value is transmitted as whole numbers
0 through ±32767 (±200 %). 16384 (4000 Hex) corresponds to 100%.
16384 (4000 Hex) corresponds to 100 %. The output frequency has the following format:

The serial communication reference has the following format: 0 through 16384 (4000 Hex) @ 0 to 100% (Parameter 201,
Output Frequency Low limit - Parameter 202, Output Frequency
0 through 16384 (4000 Hex) - 0 through 100% (parameter 204, High Limit).
Minimum Reference - Par. 205, Maximum Reference).
Example - Status Word and Present Output Frequency:
It is possible to change the direction of rotation through the serial
reference. This is done by converting the binary reference value to 2's The master receives a status message from the drive that the
complement. See example in next column. present output frequency is 50% of the output frequency range.

Example - Control word and serial communication reference: Parameter 201, Output Frequency Low Limit = 0 Hz

The drive must receive a start command, and the reference is to be set Parameter 202, Output Frequency High Limit = 60 Hz
to 50% (2000 Hex) of the reference range.
Status word = 0F03 Hex. Status message
Control word = 047F Hex. Start command
Reference = 2000 Hex. 50 % reference Output frequency = 2000 Hex. 50% of the frequency range, cor-
responding to 30 Hz.
047F H 2000 H
0F03 H 2000 H
Control word Reference
Status word Output
The drive is to receive a start command, and the reference is to be set frequency
to -50% (-2000 Hex) of the reference range.
The reference value is first converted to the first complement; then 1
binary is added to get 2’s complement:

2000 Hex= 0010 0000 0000 0000 binary


1´ complement = 1101 1111 1111 1111 binary
+ 1 binary
2´ complement = 1110 0000 0000 0000 binary

Control word = 047F Hex. Start command


Reference = E000 Hex. -50 % reference

047F H E0000 H

Control word Reference

79
Serial Communication Description of choice:
The transmission speed of the drive must be set at a value that
Parameters 500 through 536
corresponds to the transmission speed of the master. Parameter 502,
This parameter group sets up the drive for serial communication. Baud Rate, cannot be selected through serial communication; it must be
set by the keypad. The data transmission time itself, which is determined
There is a choice of three protocols: FC (VLT protocol), Johnson by the baud rate selected, is only part of the total communication time.
Controls Metasys N2 and Siemens FLN. In order to use serial
communication to control the drive, address and baud rate must always 503 Coasting Stop (COASTING)
be set. In addition to controlling the drive, operational data from the Value:
Digital input (DIGITAL INPUT) [0]
drive including reference, feedback, motor temperature and others can
Serial communication (SERIAL PORT) [1]
be read through serial communication.
Logic and (LOGIC AND) [2]
500 Protocol (PROTOCOL) ★ Logic or (LOGIC OR) [3]
Value: Function:
★ FC protocol (FC PROTOCOL) [0] In parameters 503 through 508, a choice can be made to control the
Metasys N2 (METASYS N2) [1] drive via the digital inputs and/or by serial communication.
Landis & Staefa FLN (FLN) [2]
If Digital input is selected, the command can only be carried out
Function:
through digital input.
There is a choice of three different protocols.

Description of choice: If Serial communication is selected, the command can only be carried
Select the required control word protocol. out through serial communication.

501 Address (ADRESSE) If Logic and is selected, the command must be by both serial communi-
Value: cation and a digital input.
Parameter 500 Protocol = FC protocol
If Logic or is selected, the command can be made by either digital or
0 through 126 ★1
Parameter 500 Protocol = Metasys N2 serial communication.
1 through 255 1 Description of choice:
Parameter 500 Protocol = FLN The tables below show whether the motor is running or coasting when
0 through 98 1
Digital Input, Serial Communication, Logic and or Logic or has been
Function:
selected.
In this parameter it is possible to allocate an address in a serial
communication network to each drive. NOTE
Terminal 27 and bit 03 of control word are active
Description of choice:
when logic 0 is selected.
The individual drive must be given a unique address. If the number of
drives exceeds 31, a repeater must be used. Parameter 501, Address,
cannot be chosen via serial communication but is set via the keypad. Digital Input Serial Communication
Serial Serial
502 Baud Rate (BAUDRATE) Term. 27 Comm. Function Term. 27 Comm. Function
Value: 0 0 Coasting 0 0 Coasting
300 Baud (300 BAUD) [0] 0 1 Coasting 0 1 Motor run
600 Baud (600 BAUD) [1] 1 0 Motor run 1 0 Coasting
1200 Baud (1200 BAUD) [2] 1 1 Motor run 1 1 Motor run
2400 Baud (2400 BAUD) [3]
4800 Baud (4800 BAUD) [4] Logic and Logic or
★ 9600 Baud (9600 BAUD) [5] Serial Serial
Function: Term. 27 Comm. Function Term. 27 Comm. Function
In this parameter, the speed at which data is transmitted via serial 0 0 Coasting 0 0 Coasting
communication is programmed. Baud rate is defined as the number of 0 1 Motor run 0 1 Coasting
bits transmitted per second. 1 0 Motor run 1 0 Coasting
1 1 Motor run 1 1 Motor run

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
80
504 DC Brake (DC BRAKE) 505 Start (START)
Value: Value:
Digital input (DIGITAL INPUT) [0] Digital input (DIGITAL INPUT) [0]
Serial communication (SERIAL PORT) [1] Serial communication (SERIAL PORT) [1]
Logic and (LOGIC AND) [2] Logic and (LOGIC AND) [2]
★ Logic or (LOGIC OR) [3] ★ Logic or (LOGIC OR) [3]

Function: Function:
See the functional description under parameter 503, Coasting. See the functional description under parameter 503 Coasting.

Description of choice: Description of choice:


The table below shows when the motor is running and is DC-braking The table below shows when the motor has stopped and gives the
when Digital input, Serial communication, Logic and or Logic or has situations in which the drive has a start command when Digital input,
been selected. Serial communication, Logic and or Logic or has been selected.

NOTE
DC braking inverse, through terminals 19 and Digital Input Serial Communication
27, and bit 03 of the control word, is active when Serial Serial
logic 0 is selected. Term. 18 Comm. Function Term. 18 Comm. Function
0 0 Stop 0 0 Stop
Digital Input Serial Communication 0 1 Stop 0 1 Start
Term. Serial Term. Serial 1 0 Start 1 0 Stop
19/27 Comm. Function 19/27 Comm. Function 1 1 Start 1 1 Stop
0 0 DC brake 0 0 DC brake
0 1 DC brake 0 1 Motor run Logic and Logic or
1 0 Motor run 1 0 DC brake Serial Serial
1 1 Motor run 1 1 Motor run Term. 18 Comm. Function Term. 18 Comm. Function
0 0 Stop 0 0 Stop
Logic and Logic or 0 1 Stop 0 1 Start
Term. Serial Term. Serial 1 0 Stop 1 0 Start
19/27 Comm. Function 19/27 Comm. Function 1 1 Start 1 1 Start
0 0 DC brake 0 0 DC brake
0 1 Motor run 0 1 DC brake
1 0 Motor run 1 0 DC brake
1 1 Motor run 1 1 Motor run

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
81
506 Reversing (REVERSING) Digital Input
Value: Bus Bus Setup/Preset Setup/Preset Setup No.
★ Digital input (DIGITAL INPUT) [0] Msb Lsb Msb Lsb Preset Ref. No.
Serial communication (SERIAL PORT) [1] 0 0 0 0 1
Logic and (LOGIC AND) [2] 0 0 0 1 2
Logic or (LOGIC OR) [3] 0 0 1 0 3
0 0 1 1 4
Function: 0 1 0 0 1
0 1 0 1 2
See the functional description under parameter, 503 Coasting.
0 1 1 0 3
Description of choice: 0 1 1 1 4
1 0 0 0 1
The table below shows when the motor is running forward and reverse
1 0 0 1 2
when Digital input, Serial communication, Logic and or Logic or has 1 0 1 0 3
been selected. 1 0 1 1 3
1 1 0 0 1
Digital Input Serial Communication 1 1 0 1 2
Serial Serial 1 1 1 0 3
Term. 19 Comm. Function Term. 19 Comm. Function 1 1 1 1 4
0 0 Forward 0 0 Forward
0 1 Forward 0 1 Forward Serial Communication
1 0 Reverse 1 0 Forward Bus Bus Setup/Preset Setup/Preset Setup No.
1 1 Reverse 1 1 Reverse Msb Lsb Msb Lsb Preset Ref. No.
0 0 0 0 1
Logic and Logic or 0 0 0 1 1
Serial Serial 0 0 1 0 1
Term. 19 Comm. Function Term. 19 Comm. Function 0 0 1 1 1
0 0 Forward 0 0 Forward 0 1 0 0 2
0 1 Forward 0 1 Reverse 0 1 0 1 2
1 0 Forward 1 0 Reverse 0 1 1 0 2
1 1 Start 1 1 Reverse 0 1 1 1 2
1 0 0 0 3
1 0 0 1 3
507 Selection of Setup (SELECTING OF SETUP) 1 0 1 0 3
508 Selection of Preset Reference 1 0 1 1 3
(SELECTING OF SPEED) 1 1 0 0 4
Value: 1 1 0 1 4
Digital input (DIGITAL INPUT) [0] 1 1 1 0 4
Serial communication (SERIAL PORT) [1] 1 1 1 1 4
Logic and (LOGIC AND) [2]
Logic and
★ Logic or (LOGIC OR) [3]
Bus Bus Setup/Preset Setup/Preset Setup No.
Msb Lsb Msb Lsb Preset Ref. No.
Function: 0 0 0 0 1
See the functional description under parameter 503 Coasting. 0 0 0 1 1
0 0 1 0 1
Description of choice: 0 0 1 1 1
The table below shows the Setup (parameter 002 Active Setup) that 0 1 0 0 1
has been selected via Digital input, Serial communication, Logic and or 0 1 0 1 2
Logic or. The table also shows the preset reference (parameters 211 0 1 1 0 1
through 214, Preset reference) that has been selected via Digital 0 1 1 1 2
input, Serial communication, Logic and or Logic or. 1 0 0 0 1
1 0 0 1 1
1 0 1 0 3
1 0 1 1 3
1 1 0 0 1
1 1 0 1 2
1 1 1 0 3
1 1 1 1 4

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
82
Logic or
Bus Bus Setup/Preset Setup/Preset Setup No.
Msb Lsb Msb Lsb Preset Ref. No.
0 0 0 0 1
0 0 0 1 2
0 0 1 0 3
0 0 1 1 4
0 1 0 0 2
0 1 0 1 4
0 1 1 0 2
0 1 1 1 3
1 0 0 0 3
1 0 0 1 4
1 0 1 0 3
1 0 1 1 4
1 1 0 0 4
1 1 0 1 4
1 1 1 0 4
1 1 1 1 4

509 through 532 Data Read-Out

Value:
Parameter Description Display Text Unit Updating
No. Interval
509 Resulting reference (REFERENCE %) % 80 msec.
510 Resulting reference [unit] (REFERENCE [UNIT]) Hz, rpm 80 msec.
511 Feedback [unit] (FEEDBACK) Par. 415 80 msec.
512 Frequency [Hz] (FREQUENCY) Hz 80 msec.
513 User-defined readout (CUSTOM READOUT) Hz x scaling 80 msec.
514 Motor current [A] (CURRENT) Amp 80 msec.
515 Power [kW] (POWER KW) kW 80 msec.
516 Power [HP] (POWER HP) HP 80 msec.
517 Motor voltage [V] (MOTOR VOLT) VAC 80 msec.
518 DC link voltage [V] (DC LINK VOLTAGE) VDC 80 msec.
519 Thermal load, motor [%] (MOTOR TEMPERATURE) % 80 msec.
520 Thermal load, VLT [%] (VLT TEMPERATURE) % 80 msec.
521 Digital input (DIGITAL INPUT) Binary 80 msec.
522 Terminal 53, analog input [V] (TERMINAL 53, ANALOG INPUT) Volt 20 msec.
523 Terminal 54, analog input [V] (TERMINAL 54, ANALOG INPUT) Volt 20 msec.
524 Terminal 60, analog input [mA] (TERMINAL 60, ANALOG INPUT) mA 20 msec.
525 Pulse reference [Hz] (PULSE REFERENCE) Hz 20 msec.
526 External reference [%] (EXTERNAL REFERENCE) % 20 msec.
527 Status word (STATUS WORD HEX) Hex 20 msec.
528 Heat sink temperature [°C] (HEAT SINK TEMP.) °C 1.2 sec.
529 Alarm word (ALARM WORD, HEX) Hex 20 msec.
530 Control word (VLT CONTROL WORD, HEX) Hex 2 msec.
531 Warning word (WARNING WORD) Hex 20 msec.
532 Extended status word (STATUS WORD) Hex 20 msec.

83
Function: Terminal 53, Analog Input [V], parameter 522, gives the voltage value
These parameters can be read through the serial communication port of the signal on terminal 53.
and the display. See also parameters 007 through 010, Display
Readout. Terminal 54, Analog Input [V], parameter 523, gives the voltage value
of the signal on terminal 54.
Description of choice:
Resulting Reference, parameter 509 gives a percentage for the Terminal 60, Analog Input [mA], parameter 524, gives the current
resulting reference in the range from Minimum Reference to Maximum value of the signal on terminal 60.
reference. See also Reference Handling.
Pulse Reference [Hz], parameter 525, gives a pulse frequency in Hz
Resulting reference [unit], parameter 510 gives the resulting reference connected to one of the terminals 17 and 29.
by means of the unit Hz in Open Loop, parameter 100. In Closed
External Reference, parameter 526, gives the sum of external
Loop, the reference unit is selected in parameter 415, Units with Closed
references as a percentage (sum of analog/pulse/serial communication)
Loop.
in the range from Minimum Reference, Ref to Maximum reference.
Feedback [unit], parameter 51, gives the resulting feedback value by
Status Word, parameter 527, gives the present status word of the drive
means of the unit/scaling selected in parameters 413, 414 and 415.
in hex.
See also Feedback Handling.
Heat Sink Temperature, parameter 528, gives the present heat sink
Frequency [Hz], parameter 512, gives the output frequency of the
temperature of the drive.
drive.
Alarm Word, parameter 529, gives a hex code for the alarm on the
User Defined Read Out, parameter 513, gives a user defined value
drive.
calculated on the basis of the present output frequency and unit, as well
as the scaling in selected in parameter 005, Maximum Value of User Control Word, parameter 530, gives the present control word of the
Defined Read Out. The unit is selected in parameter 006, Unit for drive in hex.
User Defined Read Out.
Warning Word, parameter 531, indicates in hex warnings from the
Motor Current [A], parameter 514, gives the motor current in A. drive.
Power [kW], parameter 515, gives the present power provided to the Extended Status Word, parameter 532, indicates in hex code whether
motor in kW. there is a warning from the drive.
Power [HP], parameter 516, gives the present power provided to the
533 Display Text 1 (DISPLAY TEXT ARRAY 1)
motor in HP. Non-functional.
Motor Voltage, parameter 517, gives the voltage fed to the motor.
534 Display Text 2 (DISPLAY TEXT ARRAY 2)
DC Link Voltage, parameter 518, gives the intermediate circuit voltage Non-functional.
of the drive.
535 Bus Feedback 1 (BUS FEEDBACK1)
Thermal Load, Motor [%], parameter 519, gives the calculated/ Value:
estimated thermal load on the motor. 100% is the trip point. See also 0 through 16384 decimal (0 through 4000 Hex) ★0
parameter 117, Motor Thermal Protection.
Function:
Thermal Protection, VLT [%], parameter 520, gives the calculated/ Via the serial communication port, this parameter allows writing of a bus
estimated thermal load on the drive. 100% is the trip point. feedback value which will then form part of the feedback handling. Bus
Feedback 1 will be added to any feedback value registered on terminal
Digital Input, parameter 521, gives the signal status of the 8 inputs (16,
53.
17, 18, 19, 27, 29, 32 and 33). Input 16 corresponds to the bit to the
extreme left. 0 = no signal, 1 = signal connected. Description of choice:
Write the required bus feedback value via serial communication.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
84
536 Bus Feedback 2 (BUS FEEDBACK 2) 560 N2 override release time
Value: (N2 OVER.REL.TIME)
0 through 16384 decimal (0 through 4000 Hex) ★0 Value:
1 - 65534 (OFF) sec. ★ OFF
Function: Function
Via serial communication, a bus feedback value can be written in this The maximum time is set between the receipt of two N2 messages. If the
parameter that will become part of the feedback handling system. Bus time is exceeded, serial communication is assumed stopped and all
Feedback 2 will be added to any feedback value on terminal 54. points in the N2 point-map which are overridden will be released in the
following order:
Description of choice:
Write the required bus feedback value via the serial communication. 1. Release analog outputs from point address (NPA) 0 to 255.
NOTE 2. Release binary outputs from point address (NPA) 0 to 255.
Parameters 555, Bus Time Interval, and 556, Bus 3. Release internal floating points from point address (NPA) 0 to 255.
Time Interval Function, are only active when 4. Release internal integer points from point address (NPA) 0 to 255.
FC Protocol has been selected in parameter 5. Release internal byte points from point address (NPA) 0 to 255.
500, Protocol.
Description of choice:
555 Bus Time Interval (BUS TIME INTERVAL) Set the required time.
Value:
1 to 99 sec. ★ 60 sec. 565 FLN bus time interval (FLN TIME INTER.)
Value:
Function: 1 - 65534 sec. ★ 60 sec.
In this parameter, the maximum time allowed between the receipt of two Function
packets in a row is set. If this time is exceeded, the serial communication The maximum time is set between the receipt of two FLN messages. If
is assumed to have stopped and the choice made in parameter 556, the time is exceeded, serial communication is assumed stopped and
Bus Time Interval Function, will be carried out. the required reaction is set in parameter 566, FLN Bus Time Interval
Function.
Description of choice:
Set the required time. Description of choice:
Set the required time.
556 Bus Time Interval Function
(BUS TIME INTERVAL FUNCTION) 566 FLN bus time interval function
Value: (FLN TIME FUNCT.)
★ Off (NO FUNCTION) [0] Value:
Freeze output (FREEZE OUTPUT) [1] ★ Off (NO FUNCTION) [0]
Stop (STOP) [2] Freeze output (FREEZE OUTPUT) [1]
Jogging (JOG FREQUENCY) [3] Stop (STOP) [2]
Max. output frequency (MAX FREQUENCY) [4] Jogging (JOG FREQUENCY) [3]
Stop and trip (STOP AND TRIP) [5] Max. output frequency (MAX.SPEED) [4]
Stop and trip (STOP AND TRIP) [5]
Function: Function
In this parameter, the required reaction from the drive is selected when The required reaction from the adjustable frequency drive is selected
the time set in parameter 555, Bus Time Interval, has been exceeded. when the time set in parameter 565, FLN Bus Time Interval, has been
exceeded.
Description of choice:
The output frequency of the drive can be frozen at the present value, Description of choice:
frozen as selected in parameter 211, Preset Reference 1, frozen as The output frequency of the adjustable frequency drive can be frozen
selected in parameter 202, Maximum Output Frequency, or stop and at the present value at any given time, frozen at parameter 211, Preset
show a fault. Reference 1, frozen at parameter 202, Max. Output Frequency, or
stop output and show a fault.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
85
Warning Words, Extended Status Word
and Alarm Word
Warning Word, Extended Status Word and Alarm Word are shown in
hex format on the display. If there is more than one warning or alarm,
the sum of the warnings or alarms will be shown.

The descriptions of the Extended Status Words, Warning Words and


Alarm Words can be read out via the serial bus in parameter 531,
Warning Word; 532, Extended Status Word; and 529, Alarm Word.

Hex Code Extended Status Word


00000001 Overvoltage control active
00000002 Start delay
00000004 Sleep boost active
00000008 Sleep mode active
00000010 Automatic motor adaptation completed
00000020 Automatic motor adaptation running
00000040 Reversing and start
00000080 Ramp operation
00000100 Reversing
00000200 Speed = reference
00000400 Running
00000800 Local reference = 1
Remote controlled reference = 0
00001000 OFF mode = 1
00002000 Auto mode = 0, Hand mode = 1
00004000 Start blocked
00008000 Start blocked signal missing
00010000 Freeze output
00020000 Freeze output blocked
00040000 Jogging
00080000 Jog blocked
00100000 Stand by
00200000 Stop
00400000 DC stop
00800000 Drive ready
01000000 Relay 123 active
02000000 Drive ready
04000000 Control ready
08000000 Start prevented
10000000 Profibus OFF3 active
20000000 Profibus OFF2 active
40000000 Profibus OFF1 active
80000000 Reserved

86
Hex Code Warning Word Hex Code Alarm Word
00000001 Reference high 00000001 Unknown fault
00000002 Fault in EEprom on control card 00000002 Trip locked
00000004 Fault in EEprom on power card 00000004 Auto-optimization not OK
00000008 HPFB bus timeout 00000008 HPFB bus timeout
00000010 Serial communication timeout 00000010 Serial communication timeout
00000020 Overcurrent 00000020 ASIC fault
00000040 Current limit 00000040 HPFP bus timeout
00000080 Motor thermistor 00000080 Standard bus timeout
00000100 Motor overtemperature 00000100 Short-circuiting
00000200 Inverter overtemperature 00000200 Switchmode fault
00000400 Undervoltage 00000400 Earth fault
00000800 Overvoltage 00000800 Current limit
00001000 Voltage warning low 00001000 Overcurrent
00002000 Voltage warning high 00002000 Motor thermistor
00004000 Mains phase fault 00004000 Motor overheated
00008000 Live zero fault 00008000 Inverter overheated
00010000 Under 10 Volt (terminal 50) 00010000 Undervoltage
00020000 Reference low 00020000 Overvoltage
00040000 Feedback high 00040000 Mains phase fault
00080000 Feedback low 00080000 Live zero fault
00100000 Output current high 00100000 Heat sink temperature too high
00200000 Out of frequency range 00200000 Motor phase W missing
00400000 Profibus communication fault 00400000 Motor phase V missing
00800000 Output current low 00800000 Motor phase U missing
01000000 Output frequency high 01000000 Profibus communication fault
02000000 Output frequency low 02000000 Inverter fault
04000000 AMA - motor too small 04000000 Output current low
08000000 AMA - motor too big 08000000 Safety stop
10000000 AMA - check par. 102, 103, 105 10000000 Reserved
20000000 AMA - check par. 102, 104, 106
40000000 Reserved
80000000 Reserved

87
Service Functions Parameter 602, kWh Counter
Parameters 600 through 631 Shows the output power of the drive. The calculation is based on the
mean value in kWh over one hour. This value can be reset using
parameter 618, Reset of kWh Counter.
This parameter group contains functions useful for troubleshooting the
drive including operating data, data log and fault log. Parameter 603 Number of Power Ups.

It also has information on the nameplate data of the drive. Shows the number of times power has been applied to the drive.
Function: Parameter 604, Number of Overtemperature Trips
These parameters can be read out through the serial communication
port as well as on the control panel display. Shows the number of overtemperature trips from the heatsink tempera-
ture sensor on the drive.
Description of choice:
Parameter 600, Operating Hours Parameter 605, Number of Overvoltage Trips

Shows the number of hours the drive has had power applied. The Shows the number of overvoltage trips from the sensor of DC link
value is saved every hour and when the power is removed. This voltage of the drive. The count is only taken when Alarm 7 Overvolt-
value cannot be reset. age is activated.

Parameter 601, Hours Run

Shows the number of hours the drive has powered the motor. This
parameter can be reset in parameter 619, Reset of Hours Run
Counter. The value is saved every hour and when the power is
removed.

600-605 Operating Data Value:


Value:
Parameter Description Display Unit Range
Number Operating Data: Text
600 Operating Hours (OPERATING HOURS) Hours 0 through 130,000.0
601 Hours Run (RUNNING HOURS) Hours 0 through 130,000.0
602 kWh Counter (KWH COUNTER) kWh -
603 Number of Power-ups (POWER UPS) Occurences 0 through 9999
604 Number of Overtemp Trips (OVER TEMPS) Occurences 0 through 9999
605 Number of Overvoltage Trips (OVER VOLTS) Occurences 0 through 9999

88
606 - 614 Data Log
Value:
Parameter Description Display Unit Range
no. Data log: Text
606 Digital Input (LOG: DIGITAL INP) Decimal 0 through 255
607 Control Word (LOG: BUS COMMAND) Decimal 0 through 65535
608 Status Word (LOG: BUS STAT WD) Decimal 0 through 65535
609 Reference (LOG: REFERENCE) % 0 through 100
610 Feedback (LOG: FEEDBACK) Par. 414 -999,999.999 through 999,999.999
611 Output Frequency (LOG: MOTOR FREQ.) Hz 0.0 through 999.9
612 Output Voltage (LOG: MOTOR VOLT) Volt 50 through 1000
613 Output Current (LOG: MOTOR CURR.) Amp 0.0 through 999.9
614 DC Link Voltage (LOG: DC LINK VOLT) Volt 0.0 through 999.9

Function: The table can be used for converting a decimal number into a binary
With these parameters, it is possible to see up to twenty saved values, code. For example, digital 40 corresponds to binary 00101000. The
or data logs. Data log [1] is the most recent and [20] the oldest log. nearest smaller decimal number is 32, corresponding to a signal on
When a start command has been given, a new entry to the data log is terminal 18. 40-32 = 8, corresponds to the signal on terminal 27.
made every 160 ms. If there is a trip or if the drive is stopped, the 20
latest data log entries will be saved and the values will be visible in the Terminal 16 17 18 19 27 29 32 33
display. This is useful to view the operation of the drive just before a Decimal number 128 64 32 16 8 4 2 1
trip. These values will be lost if power is removed from the drive. Parameter 607 Data Log: Control Word:
The drawing below shows a display. The data log number is shown in This is where the latest log data is given in decimal code for the control
the square brackets at the left of the forth line of the display. word of the drive. The control word can only be changed via serial
communication. The control word is read as a decimal number which is
to be converted into hex. See the control word profile under the section
EXT. REFERENCE, % Serial communications.

63.0 %
SETUP
Parameter 608, Data Log: Status Word:
1
This gives the latest log data in decimal code for the status word. The
606 DATALOG: DIGITAL status word is read as a decimal number which is to be converted into
INPUT
[1] 40 hex. See the status word profile under the section Serial communica-
tion.

Data logs [1] through [20] can be read by first pressing CHANGE Parameter 609, Data Log: Reference:
DATA, followed by the + and - keys to change data log numbers. This gives the latest log data for the resulting reference.

Parameters 606 through 614, Data Log, can also be read out via the Parameter 610, Data Log: Feedback:
serial communication port. This gives the latest log data for the feedback signal.

Parameter 611, Data Log: Output Frequency:


Description of choice:
This gives the latest log data for the output frequency.
Parameter 606 Data Log: Digital Input:
Parameter 612, Data Log: Output Voltage:
This is where the latest log data is shown in decimal code, representing
This gives the latest log data for the output voltage.
the status of the digital inputs. Translated into binary code, terminal 16
corresponds to the bit to the extreme left and to decimal code 128. Parameter 613, Data Log: Output Current:
Terminal 33 corresponds to the bit to the extreme right and to decimal This gives the latest log data for the output current.
code 1.
Parameter 614, Data Log: DC Link Voltage:
This gives the latest log data for the intermediate circuit voltage.

89
615 Fault Log: Error Code 618 Reset of kWh Counter (RESET KWH COUNT)
(F. LOG: ERROR CODE) Value:
Value: ★ No reset (DO NOT RESET) [0]
[Index 1-10] Error Code: 0 - 99 Reset (RESET COUNTER) [1]

Function: Function:
This parameter makes it possible to see the reason why a fault trip Reset to zero of parameter 602, kWh Counter.
occurs. Ten log values, indicated as [1] through [10] are stored.
Description of choice:
The lowest log number [1] contains the most recently saved data value; If Reset has been selected and the OK key is pressed, the kWh counter
the highest log number [10] contains the oldest data value. of the drive is reset. This parameter cannot be selected via the serial
port.
If there is a fault trip, it is possible to see its cause, the time and possibly
the values or output current or output voltage. See the section on 619 Reset of Hours Run Counter
Warnings and Alarms for a table explaining the error codes. (RESET RUN. HOUR)
Value:
Description of choice: ★ No reset (DO NOT RESET) [0]
The fault log is only reset after manual initialization. Reset (RESET COUNTER) [1]

616 Fault Log: Time (F. LOG: TIME) Function:


Value: Reset to zero of parameter 601, Hours Run.
[Index 1-10] Hours: 0 - 130,000.0
Description of choice:
Function: If Reset has been selected and the OK key is pressed, parameter 601
This parameter makes it possible to see the total number of hours run in Hours-run is reset to zero. This parameter cannot be selected via the
connection with the 10 most recent fault trips. Ten log values, indicated serial port.
as [1] through [10] are stored.
620 Operating Mode (OPERATION MODE)
The lowest log number [1] contains the most recently saved data value: Value:
the highest log number [10] contains the oldest data value. ★ Normal function (NORMAL OPERATION) [0]
Function with deactivated inverter
Description of choice: (OPER. W/INVERT.DISAB) [1]
The fault log is only reset after manual initialization. Control card test (CONTROL CARD TEST) [2]
Initialization (INITIALIZE) [3]
617 Fault Log: Value (F. LOG: VALUE)
Value: Function:
[Index 1 - 10] Value: 0 - 9999 In addition to its normal function, this parameter can be used for two
different tests.
Function:
This parameter makes it possible to see the value at which a fault trip It is possible to reset to the default factory settings for all Setups, except
occurred. The unit of the value depends on the alarm active in parameters 500, Address; 501 Baud Rate; 600-605, Operating Data;
parameter 615, Fault Log: Error Code. and 615-617, Fault Log.

Description of choice: Description of choice:


The fault log is only reset after manual initialization. Normal function is used for normal operation of the motor.

Function with deactivated inverter is selected to operate the control


card using its control signals without running the motor.

Control card test is used to test the analog and digital inputs, analog
and digital outputs, relay output and the power supplies of the control
card.

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
90
A test connector with the connections shown below is required for this Initialization is selected to reset the drive to its factory default settings
test. without resetting parameters 501 Address, 502 Baud Rate; 600-605,
Operating Data; and 615-617, Fault Log.
Set test connector set up as follows:
1. Connect 4, 16, 17, 18, 19, 27, 29, 32 and 33.
2. Connect 5 and 12.
! CAUTION
Choosing Initialization resets drive to read-only
3. Connect 39, 20 and 55.
memory default parameter values. This erases
4. Connect 42 and 60.
any special programming which may have been
5. Connect 45, 53 and 54
done to drive. It may be preferrable to use
parameter 004 to download all parameters from
local control panel (LCP).

Iinitialization the drive to factory default settings in accordance with the


following procedues:

1. Select Initialization.
2. Press OK key.
3. Remove input power and wait for light in display to go out.
4. Connect input power.
5. Initialization of all parameters will be carried out in all Setups with
exception of parameters 501, Address; 502, Baud Rate; 600-605,
Operating Data; and 615-617, Fault Log.

Test the control card in accordance with the following procedure:

1. Select Control Card Test.


2. Remove input power and wait for light in display to go out.
3. Insert test connector described above.
4. Reconnect input power.
5. Press OK key. (Test cannot run without control panel in place.)
6. Drive automatically tests control card.
7. Remove test connector and press OK key when drive displays
“TEST COMPLETED.”
8. Parameter 620, Operating Mode, is automatically set to Normal
Function.

If the control card test fails, the drive will display “TEST FAILED.”
Replace the control card.

91
621 - 631 Nameplate

Value:

Parameter Description Display text


Number Nameplate:
621 Unit Type (DRIVE TYPE)
622 Power Component (POWER SECTION)
623 VLT Ordering No. (ORDERING NO)
624 Software Version No. (SOFTWARE VERSION)
625 Control Panel Identification No. (LCP ID NO.)
626 Database Identification No. (PARAM DB ID)
627 Power Component Identification No. (POWER UNIT DB ID)
628 Application Option Type (APPLIC. OPTION)
629 Application Option Ordering No. (APPLIC. ORDER NO)
630 Communication Option Type (COM. OPTION)
631 Communication Option Ordering No. (COM. ORDER NO)

Function: Parameter 626, Nameplate: Database identification Number:


Identification information for the drive can be read from parameters 621 This gives the identification number of the software’s database.
through 631, Nameplate via the display or the serial communication
port. Parameter 627, Nameplate: Power Component Identification
Number:
Description of choice: This gives the identification number of the database of the drive.
Parameter 621, Nameplate: Unit Type:
VLT type gives the unit size and input voltage. See Cross Reference - Parameter 628, Nameplate: Application Option Type:
Model Number to VLT Type to convert this do the drive’s model This gives the type of application options fitted to the basic drive.
number.
Parameter 629, Nameplate: Application Option Ordering
Parameter 622, Nameplate: Power Component: Number:
This gives the type of power card installed in the drive. This gives the ordering number for the application option of the basic
drive. Because this number does not specify any special options or
Parameter 623, Nameplate: VLT Ordering Number: programming that was provided with the drive, it is better to refer to the
This gives the ordering number for the specific drive. Because this serial number printed on the Danfoss Graham nameplate when
number does not specify any special options or programming that was contacting the factory about the drive.
provided with the drive, it is better to refer to the serial number printed
on the Danfoss Graham nameplate when contacting the factory about Parameter 630, Nameplate: Communication Option Type:
the drive. This gives the type of communication option card installed in the drive, if
any.
Parameter 624, Nameplate: Software Version Number:
This gives the present software version number of the drive. Parameter 631, Nameplate: Communication Option Ordering
Number:
Parameter 625, Nameplate: LCP Identification Number: This gives the ordering number for the communication option.
This gives the identification number of the keypad (LCP) of the unit.

92
Relay Card Functions Electrical Installation of the Relay Card
Parameters 700 through 711
The relays are connected as shown below.
Parameters 700 through 711 are only activated if a relay option card is Relay 6-9
installed in the drive. A relay card can be field installed in the drive if A-B make, A-C break
desired. Max. 240 VAC, 2 Amp

Activation/deactivation can be programmed in parameters 701, 704,


707 and 710, Relay 6, 7, 8 and 9, ON Delay; and parameters 702,
705, 708 and 711 Relay 6, 7, 8 and 9, OFF Delay.

700 Relay 6, Function (RELAY6 FUNCTION)


703 Relay 7, Function (RELAY7 FUNCTION)
706 Relay 8, Function (RELAY8 FUNCTION)
709 Relay 9, Function (RELAY9 FUNCTION)
Function:
This output activates a relay.

Relay outputs 6, 7, 8 and 9 can be used for showing status and


warnings. The relay is activated when the conditions for the relevant
data values have been fulfilled. Because these have the same possible
functions as relay 1, see the description under parameter 323.

701 Relay 6, ON Delay (RELAY6 ON DELAY)


704 Relay 7, ON Delay (RELAY7 ON DELAY)
707 Relay 8, ON Delay (RELAY8 ON DELAY)
710 Relay 9, ON Delay (RELAY9 ON DELAY)
Value:
0 to 600 sec. ★ 0 sec.

Function:
This parameter allows a delay of the activation of relays 6, 7, 8 and 9
(terminals 1, and 2).

Description of choice:
Enter the desired value.

702 Relay 6, OFF Delay (RELAY6 OFF DELAY)


705 Relay 7, OFF Delay (RELAY7 OFF DELAY)
708 Relay 8, OFF Delay (RELAY8 OFF DELAY)
711 Relay 9, OFF Delay (RELAY9 OFF DELAY)
Value: To achieve double isolation, mount the plastic foil as shown below.
0 to 600 sec. ★ 0 sec.

Function:
This parameter is used to delay the deactivation time of relays 6, 7, 8
and 9 (terminals 1 and 2).

Description of choice:
Enter the desired value.

This parameter allows a delay of the activation of relays 6, 7, 8 and 9


(terminals 1, and 2).

✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected. 93
Status Messages Auto Ramp (AUTO RAMP)
Parameter 208, Automatic Ramp Up/Down, is enabled. The drive is
Status messages appear in the fourth line of the display as shown attempting to avoid a trip from overvoltage by extending its decel ramp
below. time.

The left part of the status line indicates the control point of the drive. Sleep Boost (SLEEP .BST)
The boost function in parameter 406, Boost Setpoint, is enabled. This
The center part of the status line indicates the reference location. function can only be enabled in Closed Loop operation.
The last part of the status line gives the present status of the drive.
! DANGER
When in Sleep Mode, motor may restart at any
time without warning.
80.0% 5.08A 2.15kW

40.0Hz SETUP
Sleep Mode (SLEEP)
The energy saving function in parameter 403, Sleep Mode Timer, is
1 enabled. This status message shows that at present the motor has been
stopped by sleep mode. It can restart automatically.
AUTO REMOTE RUN
HAND LOCAL STOP ! DANGER
OFF RAMPING When in Start Delay mode, motor may restart
JOGGING at any time without warning.
.
.
.
. Start Delay (START DEL)
STAND BY A start delay time has been programmed in parameter 111, Start Delay.
Auto Mode (AUTO)
When the delay has passed, the drive will start and ramp up to the
The drive is in Auto mode, which means that Run/Stop control is
reference frequency.
carried out via the control terminals and/or serial communication. See
also Auto Start .

Hand Mode (HAND)


! DANGER
When in Run Request mode, motor may restart
The drive is in Hand mode, which means that Run/Stop control is
at any time without warning.
carried out via the keys on the keypad. See also Hand Start.

OFF (OFF) Run Request (RUN REQ.)


OFF/STOP is activated either by means of the keypad, or by the digital A start command has been given, but the motor will not be started until
inputs Hand Start and Auto Start, both being a logic ‘0’. See also OFF/ a Run Permission signal is received via a digital input.
STOP . Jogging (JOG)
Local Reference (LOCAL) Jog has been enabled via a digital input or via serial communication.
If LOCAL has been selected, the reference is set via the + and - keys
on the keypad. See also Display Modes. ! DANGER
Remote Controlled Reference (REM.) When in Jog Request, motor may restart at any
If REMOTE has been selected, the reference is set via the control time without warning.
terminals or via serial communication. See also Display Modes.
Jog Request (JOG REQ.)
Running (RUNNING) A start command has been given, but the motor will remain stopped
The motor speed now corresponds to the resulting reference. until a Run Permission signal is received via a digital input.

Ramp Operation (RAMPING)


The output frequency is changing.

94
Freeze Output (FRZ.OUT.) Stand by (STANDBY)
The ouput frequency has been frozen. The drive is able to start the motor when a start command is received.

Stop (STOP)
The motor has been stopped via a stop signal from serial communica-
! DANGER tion.
When in Freeze Output Request, motor may re-
start at any time without warning. DC stop (DC STOP)
The DC brake in parameter 114 through 116 has been enabled.
Freeze Output Request (FRZ.REQ.)
Drive Ready (UN. READY)
A start command has been given, but the motor will remain stopped
The drive is ready for operation, but terminal 27 is a logic ‘0’ and/or a
until a Run Permission signal is received via a digital input.
Coasting Command has been received via the serial communication.
Reversing and Start (START F/R)
Control Ready (CTR.READY)
Reversing and start 2 on terminal 19, parameter 303, Digital Inputs;
This status is only active when a Profibus option card is installed.
and Start on terminal 18, parameter 302, Digital Inputs are enabled at
the same time. The motor will remain stopped until one of the signals Not Ready (NOT READY)
becomes a logic ‘0’. The drive is not ready for operation, because of a trip or because
OFF1, OFF2 or OFF3 is a logic ‘0’.
Automatic Motor Adaptation Running (AMA RUN)
Automatic motor adaptation has been enabled in parameter 107, Start Inhibited (START IN.)
Automatic Motor Adaptation, AMA. This status will only be displayed if, in parameter 599, Profidrive [1] has
been selected and OFF2 or OFF3 is a logic ‘0’.
Automatic Motor Adaptation Completed (AMA STOP)
Automatic motor adaptation has been completed. The drive is now Exceptions XXXX
ready for operation after the Reset signal has been given. Note that the The microprocessor of the control has stopped and the drive is not
motor will start after the drive has received the Reset signal. operating. The cause may be noise on the power line, motor leads or
control wires.

95
Warnings and Alarms In addition, an automatic reset may be selected in parameter 400,
Reset Function which will reset all non-trip lock faults.
The table below gives the drive’s warnings and alarms and indicates
whether the fault trip locks the drive. After a Trip Lock Fault, the input Wherever an “X” is placed under both Warning and Alarm in the table
power must be removed, the cause of the fault corrected, and input below, this means that a Warning precedes the Alarm. It can also mean
power restored to reset the drive. A Trip can be reset manually in any that it is possible to program whether a given fault is to result in a
one of three ways. Warning or an Alarm. This is possible, for example, through parameter
117, Motor Thermal Protection. After a trip, the motor will be coasting
1) Pressing the keypad key RESET and the drive’s Alarm and Warning indications will flash. If the fault is
2) A digital input removed, only the Alarm will flash. After a reset, the drive will be ready
3) Serial communication to start operation again.
No. Description Warning Alarm Trip Locked
1 10 Volts low (10 VOLT LOW) X
2 Live zero fault (LIVE ZERO ERROR) X X
4 Mains failure (MAINS PHASE LOSS) X X X
5 Voltage warning high (DC LINK VOLTAGE HIGH) X
6 Voltage warning low (DC LINK VOLTAGE LOW) X
7 Overvoltage (DC LINK OVERVOLT) X X
8 Undervoltage (DC LINK UNDERVOLT) X X
9 Inverter overloaded (INVERTER TIME) X X
10 Motor overloaded (MOTOR TIME) X X
11 Motor thermistor (MOTOR THERMISTOR) X X
12 Current limit (CURRENT LIMIT) X X
13 Over current (OVERCURRENT) X X
14 Earth fault (EARTH FAULT) X X
15 Switch mode fault (SWITCH MODE FAULT) X X
16 Short-circuit (CURR.SHORT CIRCUIT) X X
17 Serial communication timeout (STD BUSTIMEOUT) X X
18 HPFB bus timeout (HPFB TIMEOUT) X X
19 Fault in EEprom on power card (EE ERROR POWER) X
20 Fault in EEprom on control card (EE ERROR CONTROL) X
22 Auto-optimisation not OK (AMA FAULT) X
29 Heat-sink temperature too high (HEAT SINK OVERTEMP.) X X
30 Motor phase U missing (MISSING MOT.PHASE U) X
31 Motor phase V missing (MISSING MOT.PHASE V) X
32 Motor phase W missing (MISSING MOT.PHASE W) X
34 HPFB communication fault (HPFB COMM. FAULT) X X
35 Out of frequency range (OUT FREQ RNG/ROT LIM) X
37 Inverter fault (GATE DRIVE FAULT) X X
39 Check parameters 104 and 106 (CHECK P.104 & P.106) X
40 Check parameters 103 and 105 (CHECK P.103 & P.106) X
41 Motor too large (MOTOR TOO BIG) X
42 Motor too small (MOTOR TOO SMALL) X
60 Safety stop (EXTERNAL FAULT) X
61 Output frequency low (FOUT < FLOW) X
62 Output frequency high (FOUT > FHIGH) X
63 Output current low (I MOTOR < I LOW) X X
64 Output current high (I MOTOR > I HIGH) X
65 Feedback low (FEEDBACK < FDB LOW) X
66 Feedback high (FEEDBACK > FDB HIGH) X
67 Reference low (REF. < REF. LOW) X
68 Reference high (REF. > REF. HIGH) X
69 Temperature auto derate (TEMP.AUTO DERATE) X
99 Unknown fault (UNKNOWN ALARM) X X
96
Warnings Alarms
A warning will flash in line 2, while an explanation is given in line 1. If an alarm is given, the present alarm number will be shown in line 2.
Lines 3 and 4 of the display will offer an explanation.

MAINS PHASE LOSS TRIP (RESET)

WARN. 4 SETUP

1 ALARM:12
TORQUE LIMIT
SETUP

WARNING 1 WARNING 6
Under 10 V (10 VOLT LOW) Voltage Warning Low (DC LINK VOLTAGE LOW)
The 10 V voltage from terminal 50 on the control card is below 10 V. The intermediate DC circuit voltage is lower than Voltage Warning Low,
see table below. The drive is still controlling the motor.
Remove some of the load from terminal 50, as the 10 volts supply is
overloaded. Maximum load is 17 mA, minimum resistance is 590 Ω. WARNING/ALARM 7
Overvoltage (DC LINK OVERVOLT)
WARNING/ALARM 2 If the intermediate circuit voltage (DC) is higher than the Overvoltage
Live Zero Fault (LIVE ZERO ERROR) Limit of the drive (see table below), the drive will trip after a fixed
The current or voltage signal on terminal 53, 54 or 60 is below 50% of period. The length of this period depends upon the unit.
the value preset in parameter 309, 312 and 315 Terminal, Minimum
Scaling. WARNING/ALARM 8
Undervoltage (DC LINK UNDERVOLT)
WARNING/ALARM 4 If the intermediate circuit voltage (DC) drops below the Undervoltage
Mains Failure (MAINS PHASE LOSS) Limit of the inverter, the drive will trip after a fixed period. The length of
Phase missing on the input power. Check the supply voltage to the the period depends upon the unit.
drive.
The voltage will be stated in the display. Check whether the supply
WARNING 5
voltage matches the drive rating.
Voltage Warning High
(DC LINK VOLTAGE HIGH) WARNING/ALARM 9
The intermediate DC circuit voltage is higher than Voltage Warning Inverter Overload (INVERTER TIME)
High, see table below. The drive is still controlling the motor. The electronic thermal inverter protection reports that the drive is about
to trip because of an overload. The counter for electronic thermal
inverter protection gives a warning at 98% and trips at 100% showing
an alarm. The drive cannot be reset until the counter drops below
90%.

Alarm/Warning limits:
Drive 208 to 230 volt 380 to 460 volt 575 volt
VDC VAC VDC VAC VDC
Undervoltage alarm 211 164 402 313 621
Voltage warning, low 222 173 423 329 641
Voltage warning, high 384 270 737 519 965
Overvoltage alarm 425 299 765 538 975

97
WARNING/ALARM 10 WARNING/ALARM 17
Motor Overtemperature (MOTOR TIME) Serial Communication Timeout (STD BUSTIMEOUT)
According to the electronic thermal protection, the motor is overheated. There is no serial communication with the drive.
Parameter 117, Motor Thermal Protection, allows a choice of whether
the drive is to give a warning or an alarm when the Motor Thermal This warning will only be enabled if parameter 510, Bus Time Interval
Projection reaches 100%. The fault is that the motor is overloaded to Function, has been set to a value different from OFF.
more than 100% of the preset rated motor current for too long. Check If parameter 510, Bus Time Interval Function, has been set to Stop
that the motor parameters 102 through 106 have been set correctly. and Trip [5], the drive will first give off an alarm, then ramp down and
WARNING/ALARM 11 finally trip while giving an alarm. It is possible to increase parameter
Motor Thermistor (MOTOR THERMISTOR) 509, Bus Time Interval.
The thermistor or the thermistor connection has been disconnected.
WARNING/ALARM 18
Parameter 117, Motor Thermal Protection, allows a choice of whether HPFB Bus Timeout (HPFB TIMEOUT)
the drive is to give a warning or an alarm. Check that the thermistor There is no serial communication with the communication option card in
has been correctly connected between terminal 53 or 54 (analog the drive.
voltage input) and terminal 50 (+ 10 V supply).
The warning will only be enabled if parameter 804, Bus Time Interval
WARNING/ALARM 12 Function, has been set to anything but OFF. If parameter 804, Bus
Current Limit (CURRENT LIMIT)
Time Interval Function, has been set to Stop and Trip, the drive will
The current is higher than the value in parameter 215, Current Limit,
first give an alarm, then ramp down and finally trip while giving an
and the drive trips after the time set in parameter 412, Trip Delay
alarm.
Overcurrent, has passed.
Parameter 803, Bus Time Interval could possibly be increased.
WARNING/ALARM 13
Parameter 803 is only available when a communicaion option card is
Overcurrent (OVER CURRENT)
The inverter peak current limit, approximately 200% of the rated installed in the drive.
current, has been exceeded. The warning will last approximately 1 or WARNING 19
2 seconds, and then the drive will trip and signal an alarm. Fault in the EEprom on the Power Card (EE ERROR POWER)
There is a fault on the power card EEPROM. The drive will continue to
Turn off the drive and check for free rotation of the motor shaft and
function, but is likely to fail at the next power-up. Contact the Danfoss
other causes of the overload.
Graham service department.
ALARM 14
WARNING 20
Earth Fault (EARTH FAULT)
Fault in the EEprom on the control card
There is current leakage from the output phases to earth, either in the
(EE ERROR CONTROL)
leads between the drive and the motor or in the motor itself.
There is a fault in the EEPROM on the control card. The drive will
Remove power to the drive and correct the earth fault. continue to function, but is likely to fail at the next power-up. Contact the
Danfoss Graham service department.
ALARM 15
Switch Mode Fault (SWITCH MODE FAULT)
Fault in the switch mode power supply (internal ±15 V supply).

Contact the Danfoss Graham service department.

ALARM 16
Short Circuiting (CURR. SHORT CIRCUIT)
There is a short circuit in the output from the drive.

Remove power to the drive and correct the short circuit.

98
ALARM 22 ALARM 29
Automatic Motor Adaptation Failed (AMA FAULT) Heat Sink Temperature Too High (HEAT SINK OVER TEMP.):
A fault has been found during automatic motor adaptation. The text The heatsink temperature became too high. For NEMA 1 drives, the
shown in the display indicates a fault message. limit is 90°C. For NEMA 12 drives, the limit is 80°C. The tolerance is
±5°C. The fault cannot be reset until the temperature of the heatsink
AMA can only be carried out if there are no alarms during the AMA
has fallen below 60°C.
process.
The fault could be due to the following:
CHECK 103, 105 - Ambient temperature too high
Parameter 103 or 105 has a wrong setting. Correct the setting - Air obstructed
and repeat AMA. - Cooling fan(s) not operating
- Motor leads too long
LOW P 105 - Too high a switching frequency
The motor is too small for AMA to be carried out. If AMA is to be
enabled, the rated motor current, parameter 105, must be higher ALARM 30
than 35% of the rated output current of the drive. Motor phase U missing (MISSING MOT.PHASE U):
ASYMMETRICAL IMPEDANCE Motor phase U, as indicated by the letters on the output terminal block
AMA has detected an asymmetrical impedance in the motor
is missing or has a high impedance.
connected to the system. The motor could be defective.
Remove power to the drive and check motor phase U.
MOTOR TOO BIG
The motor connected to the system is too big for AMA to be ALARM 31
carried out. The setting in parameter 102 does not match the Motor Phase V Missing (MISSING MOT.PHASE V):
motor used. Motor phase V, as indicated by the letters on the output terminal block is
missing or has a high impedance.
MOTOR TOO SMALL
The motor connected to the system is too small for AMA to be Remove power to the drive and check motor phase V.
carried out. The setting in parameter 102 does not match the
motor used. ALARM 32
Motor Phase W Missing (MISSING MOT.PHASE W):
TIME OUT Motor phase W, as indicated by the letters on the output terminal block
AMA fails because of noisy measuring signals. Retry until AMA is is missing or has a high impedance.
successfully completed. Please note that repeated AMA runs may
heat the motor to a level where the stator resistance is increased. Remove power to the drive and check motor phase W.

WARNING/ALARM 34
INTERRUPTED BY USER
HPFB Communication Fault (HPFB COMM. FAULT)
AMA has been interrupted by the user.
The serial communication on the communication option card is not
working.
INTERNAL FAULT
An internal fault has occurred in the drive. Contact Danfoss WARNING 35
Graham service department. Out of Frequency Range (OUT FREQ RNG/ROT LIM):
This warning will occur if the output frequency has reached its Output
LIMIT VALUE FAULT
Frequency Low Limit , parameter 201, or Output Frequency High
The parameter values found for the motor are outside the
Limit, parameter 202. If the drive is in Closed Loop, parameter 100, the
acceptable range within which the drive is able to work.
warning will show in the display.
MOTOR ROTATES
The motor shaft is rotating. Make sure that the load is not able to
make the motor shaft rotate while the AMA is being performed.
Then start AMA all over.

99
ALARM 37 WARNING 62
Inverter fault (GATE DRIVE FAULT): Output Frequency High (FOUT > FHIGH)
An output IGBT or the power card is defective. Contact the Danfoss The output frequency is higher than parameter 224, Warning: High
Graham service department. Frequency.

Auto Optimization Warnings 39 through 42 WARNING/ALARM 63


Automatic motor adaptation has stopped, because some parameters Output Current Low (I MOTOR < I LOW)
have probably been improperly set, or the motor used in too large or The output current is lower than parameter 221, Warning: Low
small for AMA to be carried out. Current. Select the required function in parameter 409, Function in
Case of No Load.
A choice must be made by pressing CHANGE DATA and choosing
‘Continue’ + OK or ‘Stop’ + OK. WARNING 64
Output Current High (I MOTOR > I HIGH)
If parameters need to be changed, select ‘Stop’, change the parameters The output current is higher than parameter 222, Warning: High
and run AMA again. Current.
WARNING 39 WARNING 65
CHECK PAR. 104, 106 Feedback Low (FEEDBACK < FDB LOW)
Parameters 104, Motor Frequency, or 106, Rated Motor Speed, have The resulting feedback value is lower than parameter 227, Warning:
probably not been set correctly. Correct the setting and run AMA Low Feedback.
again.
WARNING 66
WARNING 40 Feedback High (FEEDBACK > FDB HIGH)
CHECK PAR. 103, 105 The resulting feedback value is higher than parameter 228, Warning:
Parameter 103 Motor Voltage, or 105 Motor Current, has not been set High Feedback.
correctly. Correct the setting and run AMA again.
WARNING 67
WARNING 41 Remote Reference Low (REF. < REF LOW)
Motor Too Large (MOTOR TOO BIG) The remote controlled reference is lower than parameter 225,
The motor used is probably too large for AMA to be carried out. The Warning: Low Reference.
setting in parameter 102 Motor Power, may not match the motor. Check
the motor and select ‘Continue’ or [STOP]. WARNING 68
Remote Reference High (REF. > REF HIGH)
WARNING 42 The remote controlled reference is higher than parameter 226,
Motor Too Small (MOTOR TOO SMALL) Warning: High Reference.
The motor used is probably too small for AMA to be carried out. The
setting in parameter 102 Motor Power, may not match the motor. Check WARNING 69
the motor and select ‘Continue’ or [STOP]. Temperature auto derate (TEMP.AUTO DERATE)
The heat sink temperature has exceeded the maximum value and the
ALARM 60 auto derating function in parameter 411 is active. Warning: Temp.auto
Safety Stop (EXTERNAL FAULT) Derate.
Terminal 27, parameter 304, Digital Inputs, has been programmed for
a Safety Interlock and is a logic ‘0’. WARNING 99
Unknown Fault (UNKNOWN ALARM)
WARNING 61 An unknown fault has occurred which the software is not able to
Output Frequency Low (FOUT < FLOW) handle. Contact Danfoss Graham service department.
The output frequency is lower than parameter 223, Warning: Low
Frequency.

100
Calculation of Resulting Reference
The calculation made below gives the resulting reference when External reference is the sum of references from terminals 53, 54,
parameter 210, Reference Type, is programmed for Sum and Relative, 60 and serial communication. The sum of these can never exceed
respectively. In Open Loop, parameters 418 and 419, Setpoints 1 and parameter 205, Maximum Reference.
2, should be set to 0. If they are not set to 0, parameter 417, Feedback
Function, will affect the reference. External reference can be calculated as follows:

(Par. 205 Max. ref. - Par. 204 Min. ref.) x Ana. signal Term. 53 [V] (Par. 205 Max. ref. - Par. 204 Min. ref.) x Ana. signal Term. 54 [V]
Ext. ref. = + +
Par. 310 Term. 53 Max. scaling - Par. 309 Term. 53 Min. scaling Par. 313 Term. 54 Max. scaling - Par. 312 Term. 54 Min. scaling
(Par. 205 Max. ref. - Par. 204 Min. ref.) x Par. 314 Term. 60 [mA] serial com. reference x (Par. 205 Max. ref. - Par. 204 Min. ref.)
Par.316Term.60Max.scaling- Par.315Term.60Min.scaling
+
16384 (4000 Hex)

Parameter 210, Reference Type, is programmed = Sum


(Par. 205 Max. ref. - Par. 204 Min. ref.) x Par. 211-214 Preset ref.
Res. ref. = + External ref. + Par. 204 Min. ref. + Feedback setpoint
100

Parameter 210, Reference Type, is programmed = Relative

External reference x Par. 211-214 Preset ref.


Res. ref. = + Par. 204 Min. ref. + Feedback setpoint
100

101
Factory Settings
Changes During Operation: Conversion Index Conversion Factor
74 3.6
“Yes” means that the parameter can be changed while the drive is in 2 100.0
operation. “No” means that the drive must be stopped before a change 1 10.0
can be made. 0 1.0
4-Setup: -1 0.1
-2 0.01
“Yes” means that the parameter can be programmed individually in -3 0.001
each of the four setups. The same parameter can have four different -4 0.0001
data values. “No” means that the data value will be the same in all four
Conversion Index Factors
setups.

Conversion Index:
Data type Description
This number refers to a conversion figure to be used when writing or 3 Integer 16
reading to or from the drive by means of serial communication. 4 Integer 32
5 Unsigned 8
Since a parameter value can only be transferred as a whole number, a 6 Unsigned 16
conversion factor must be used to transfer decimals. 7 Unsigned 32
Example: 9 Text string

Parameter 201: Minimum Frequency, conversion factor 0.1. If Data Type Descriptions
parameter 201 is to be set to 10 Hz, a value of 100 must be trans-
ferred, since a conversion factor of 0.1 means that the transferred
value will be multiplied by 0.1. A value of 100 will therefore be
understood as 10.0.

Data type:

Data type shows the type and length of the packet.

0.. Operation and Display

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
001 Language ENGLISH Yes No 0 5
002 Active Setup SETUP 1 Yes No 0 5
003 Copying of Setups NO COPY No No 0 5
004 LCP Copy NO COPY No No 0 5
005 Max Value of User-defined Readout 100.000 0 - 999.999,999 Yes Yes -2 4
006 Unit for User-defined Readout % Yes Yes 0 5
007 Big Display Readout FREQUENCY, % Yes Yes 0 5
008 Small Display Readout 1.1 REFERENCE, % Yes Yes 0 5
009 Small Display Readout 1.2 MOTOR CURRENT, A Yes Yes 0 5
010 Small Display Readout 1.3 POWER, HP Yes Yes 0 5
011 Unit of Local Reference % OF F MAX Yes Yes 0 5
012 Hand Start on LCP ENABLE Yes Yes 0 5
013 OFF/ STOP on LCP
OFF/STOP ENABLE Yes Yes 0 5
014 Auto Start on LCP ENABLE Yes Yes 0 5
015 Reset on LCP ENABLE Yes Yes 0 5
016 Lock for Data Change NOT LOCKED Yes Yes 0 5
017 Operating State at Power-up AUTO RESTART Yes Yes 0 5

102
1.. Load and Motor

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
100 Configuration OPEN LOOP No Yes 0 5
101 Tor que Characteristics
orque AEO FUNCTION No Yes 0 5
102 Motor Power Depends on the unit 0.25 - 500 kW No Yes 1 6
103 Motor Voltage Depends on the unit 200 - 575 V No Yes 0 6
104 Motor Frequency 60 Hz 24 - 1000 Hz No Yes 0 6
105 Motor Current Depends on the unit 0.01 - I No Yes -2 7
106 Rated Motor Speed Depends on 100-60000 rpm No Yes 0 6
par. 102 Motor power
107 Automatic Motor Adaptation, AMA NO AMA No No 0 5
108 Start Voltage of Parallel Motors Depends on par. 103 0.0 - par. 103 Yes Yes -1 6
109 Resonance Dampening 100% 0 - 500 % Yes Yes 0 6
110 Breakaway
High Br eakaway TTor
orque
or que OFF 0.0 - 0.5 sec. Yes Yes -1 5
111 Start Delay 000.0 s 0.0 - 120.0 sec. Yes Yes -1 6
112 Motor Preheater DISABLE Yes Yes 0 5
113 Motor Preheater DC Current 50% 0 - 100 % Yes Yes 0 6
114 DC Braking Current 50% 0 - 100 % Yes Yes 0 6
115 DC Braking T Time
ime 10.0 s 0.0 - 60.0 sec. Yes Yes -1 6
116 DC Brake Cut-in Frequency OFF 0.0-par. 202 Yes Yes -1 6
117 Motor Thermal Protection ETR TRIP 1 Yes Yes 0 5

2.. References and Limits

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description during operation Index Type
200 Output Frequency Range 0 - 120 Hz 0 - 1000 Hz No Yes 0 5
201 Output Frequency Low Limit Fans=6 Hz, Pumps=18 Hz 0.0 - par. 202 Yes Yes -1 6
202 Output Frequency High Limit 60 Hz par. 201 - par. 200 Yes Yes -1 6
203 Reference Handling LINKED TO HAND/AUTO Yes Yes 0 5
204 Minimum Reference Fans=6 Hz, Pumps=18 Hz 0.000-RefMAX Yes Yes -3 4
205 Maximum Reference 000060.000 Hz RefMIN-999.999,999 Yes Yes -3 4
206 Ramp-up T ime
Time Fans=60 sec., Pumps=10 sec. 1 - 3600 sec. Yes Yes 0 7
207 Ramp-down T Time
ime Fans=60 sec., Pumps=10 sec. 1 - 3600 sec. Yes Yes 0 7
208 Automatic Ramp-up/down ENABLE Yes Yes 0 5
209 Jog Frequency 10.0 Hz par. 201 - par. 202 Yes Yes -1 6
210 Reference
Refer Type
ence Type EXTERNAL PRESET Yes Yes 0 5
211 Preset Reference 1 0.00% -100.00 - 100.00 % Yes Yes -2 3
212 Preset Reference 2 0.00 % -100.00 - 100.00 % Yes Yes -2 3
213 Preset Reference 3 0.00 % -100.00 - 100.00 % Yes Yes -2 3
214 Preset Reference 4 0.00 % -100,00 - 100,00 % Yes Yes -2 3
215 Current Limit Depends on the unit 0 - I [A] Yes Yes -1 6
216 Frequency Bypass Bandwidth DISABLED 0 - 120 Hz Yes Yes 0 6
217 Frequency Bypass 1 120.0 Hz 0.0 - par. 200 Yes Yes -1 6
218 Frequency Bypass 2 120.0 Hz 0.0 - par. 200 Yes Yes -1 6
219 Frequency Bypass 3 120.0 Hz 0.0 - par. 200 Yes Yes -1 6
220 Frequency Bypass 4 120.0 Hz 0.0 - par. 200 Yes Yes -1 6
221 Warning: Low Current 0.0 A 0.0 - par. 222 Yes Yes -1 6
222 Warning: High Current, I I [A] Par. 221 - I [A] Yes Yes -1 6
223 Warning: Low Frequency 0.0 Hz 0.0 - par. 224 Yes Yes -1 6
224 Warning: High Frequency 120.0 Hz Par. 223 - par. 200/202 Yes Yes -1 6
225 Warning: Low Reference -999,999.999 Hz -999,999.999 - par. 226 Yes Yes -3 4
226 Warning: High Reference 999,999.999 Hz Par. 225 - 999,999.999 Yes Yes -3 4
227 Warning: Low Feedback -999,999.999 Hz -999,999.999 - par. 228 Yes Yes -3 4
228 Warning: High Feedback 999,999.999 Hz Par. 227 - 999,999.999 Yes Yes -3 4

103
3.. Inputs and Outputs

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
300 Terminal 16 Digital Input RESET Yes Yes 0 5
301 Terminal 17 Digital Input NO OPERATION Yes Yes 0 5
302 Terminal 18 Digital Input START Yes Yes 0 5
303 Terminal 19 Digital Input REVERSING Yes Yes 0 5
304 Terminal 27 Digital Input SAFETY INTERLOCK Yes Yes 0 5
305 Terminal 29 Digital Input JOG Yes Yes 0 5
306 Terminal 32 Digital Input NO OPERATION Yes Yes 0 5
307 Terminal 33 Digital Input NO OPERATION Yes Yes 0 5
308 Terminal 53, Analog NO OPERATION Yes Yes 0 5
I nput Voltage
309 Terminal 53, Min. Scaling 0.0 V 0.0 - 10.0 V Yes Yes -1 5
310 Terminal 53, Max. Scaling 10.0 V 0.0 - 10.0 V Yes Yes -1 5
311 Terminal 54, Analog NO OPERATION Yes Yes 0 5
I nput Voltage
312 Terminal 54, Min. Scaling 0.0 V 0.0 - 10.0 V Yes Yes -1 5
313 Terminal 54, Max. Scaling 10.0 V 0.0 - 10.0 V Yes Yes -1 5
314 Terminal 60, Analog Input REFERENCE Yes Yes 0 5
Current
315 Terminal 60, Min. Scaling 4.0 mA 0.0 - 20.0 mA Yes Yes -4 5
316 Terminal 60, Max. Scaling 20.0 mA 0.0 - 20.0 mA Yes Yes -4 5
317 Zero
Live Zer oTTime
ime 10 sec. 1 - 99 sec. Yes Yes 0 5
318 Function After TTime
ime Out NO FUNCTION Yes Yes 0 5
319 Terminal 42, Output MOTOR CURRENT 4 - 20 mA Yes Yes 0 5
320 Terminal 42, Output, 5000 Hz 1 - 32000 Hz Yes Yes 0 6
Pulse Scaling
321 Terminal 45, Output OUT. FREQ. 4 - 20 mA Yes Yes 0 5
322 Terminal 45, Output, 5000 Hz 1 - 32000 Hz Yes Yes 0 6
Pulse Scaling
323 Relay 1, Output Function NO ALARM Yes Yes 0 5
324 Relay 01, ON Delay 0 sec. 0 - 600 sec. Yes Yes 0 6
325 Relay 01, OFF Delay 2 sec. 0 - 600 sec. Yes Yes 0 6
326 Relay 2, Output Function RUNNING Yes Yes 0 5
327 Pulse Reference, 5000 Hz Depends on Yes Yes 0 6
Max. Frequency input terminal
328 Pulse Feedback, Max. Freq. 25000 Hz 0 - 65000 Hz Yes Yes 0 6

104
4.. Application Functions

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
400 Reset Function INFINITE AUTOMATIC Yes Yes 0 5
401 Automatic Restart T ime
Time 10 sec. 0 - 600 sec. Yes Yes 0 6
402 Flying Start Fans=ENABLE, Pumps=DISABLE Yes Yes -1 5
403 Sleep Mode T imer
Timer OFF 0 - 300 sec. Yes Yes 0 6
404 Sleep Frequency 0 Hz Min freq - Par. 405 Yes Yes -1 6
405 Wake up Frequency 60 Hz Par. 404 - max freq Yes Yes -1 6
406 Boost Setpoint 100% 0 - 200 % Yes Yes 0 6
407 Switching Frequency Depends on the unit 3.0 - 14.0 kHz Yes Yes 2 5
408 Interference Reduction Method ASFM Yes Yes 0 5
409 Function in Case of No Load WARNING Yes Yes 0 5
410 Function at Phase Loss TRIP Yes Yes 0 5
411 Function at Over T Temp
emp TRIP Yes Yes 0 5
412 Overcurr
Trip Delay Over current
curr ent 60 sec. 0 - 60 sec. Yes Yes 0 5
413 Minimum Feedback 0.000 -999,999.999 - FBMIN Yes Yes -3 4
414 Maximum Feedback 100.000 FBMIN - 999,999.999 Yes Yes -3 4
415 Units Relating to Closed Loop % Yes Yes -1 5
416 Feedback Conversion LINEAR Yes Yes 0 5
417 Feedback Calculation MAXIMUM Yes Yes 0 5
418 Setpoint 1 0.000 Min to max fdbk. Yes Yes -3 4
419 Setpoint 2 0.000 Min to max fdbk. Yes Yes -3 4
420 PID Normal/Inverse Control NORMAL Yes Yes 0 5
421 PID Anti W Windup
indup ENABLE Yes Yes 0 5
422 PID Start-up Frequency 0 Hz Min. to max. freq. -1 6
423 PID Proportional Gain 0.30 0.00 - 10.00 Yes Yes -2 6
424 PID Integral T Time
ime OFF 0.01 - 9999.00 s. (Off) Yes Yes -2 7
425 Differ
PID Dif ferentiation
fer entiation TTime
ime OFF 0.0 (Off) - 10.00 sec. Yes Yes -2 6
426 PID Differentiation Gain Limit 5.0 5.0 - 50.0 Yes Yes -1 6
427 PID Lowpass Filter T Time
ime 0.01 0.01 - 10.00 Yes Yes -2 6

105
5.. Serial Communication

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description during operation Index Type
500 Protocol FC Yes Yes 0 5
501 Address 001 Depends on par.500 Yes No 0 5
502 Baudrate 9600 BAUD Yes No 0 5
503 Coasting LOGIC OR Yes Yes 0 5
504 DC-brake LOGIC OR Yes Yes 0 5
505 Start LOGIC OR Yes Yes 0 5
506 Reversing DIGITAL INPUT Yes Yes 0 5
507 Selection of Setup LOGIC OR Yes Yes 0 5
508 Selection of Preset Reference LOGIC OR Yes Yes 0 5
509 Data Read-out: Reference % No No -1 3
510 Data Read-out: Reference Unit No No -3 4
511 Data Read-out: Feedback No No -3 4
512 Data Read-out: Frequency No No -1 6
513 User defined read-out No No -2 7
514 Data Read-out: Current No No -2 7
515 Power,, kW
Data Read-out: Power No No 1 7
516 Power,, HP
Data Read-out: Power No No -2 7
517 Data Read-out: Motor Voltage No No -1 6
518 Data Read-out: DC Link Voltage No No 0 6
519 Data Read-out: Motor temp. No No 0 5
520 Data Read-out: VLVLT Temp.
T Temp. No No 0 5
521 Data Read-out: Digital Input No No 0 5
522 Data Read-out: T erminal 53, Analog Input
Terminal No No -1 3
523 Data Read-out: TTerminal
erminal 54, Analog Input No No -1 3
524 Data Read-out: TTerminal
erminal 60, Analog Input No No 4 3
525 Data Read-out: Pulse Reference No No -1 7
526 Data Read-out: External Reference % No No -1 3
527 Data Read-out: Status Word, Hex No No 0 6
528 Data Read-out: Heat Sink T Temperatur
emperature
emperatur e No No 0 5
529 Data Read-out: Alarm Word, Hex No No 0 7
530 Data Read-out: Control Word, Hex No No 0 6
531 Data Read-out: Warning Word 1, Hex No No 0 7
532 Data Read-out: Warning Word 2, hex No No 0 7
533 Text
Display Text 1 No No 0 9
534 Text
Display Text 2 No No 0 9
535 Busfeedback 1 00000 No No 0 3
536 Busfeedback 2 00000 No No 0 3
555 Bus TTime
ime Interval 60 sec. 1 to 99 sec. Yes Yes 0 5
556 Bus TTime
ime Interval Function NO FUNCTION Yes Yes 0 5
560 N2 Overide Release T Time
ime OFF 1 to 65534 sec. Yes Yes 0 5
565 FLN Bus T Time
ime Interval 60 sec. 1 to 65534 sec. Yes Yes 0 5
566 FLN Bus T Time
ime Interval Function OFF Yes Yes 0 5

106
6.. Service Functions

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
600 Operating Data: Operating Hours No No 74 7
601 Operating Data: Hours Run No No 74 7
602 Operating Data: kWh Counter No No 2 7
603 Operating Data: No. of Power Ups No No 0 6
604 Operating Data: No. of Overtemps No No 0 6
605 Operating Data: No. of Overvoltages No No 0 6
606 Data Log: Digital Input No No 0 5
607 Data Log: Bus Command No No 0 6
608 Data Log: Bus Status Word No No 0 6
609 Data Log: Reference No No -1 3
610 Data Log: Feedback No No -3 4
611 Data Log: Output Frequency No No -1 -3
612 Data Log: Output Voltage No No -1 6
613 Data Log: Output Current No No -2 3
614 Data Log: DC link Voltage No No 0 6
615 Fault Log: Error Code No No 0 5
616 Fault Log: TTime
ime No No 0 7
617 Fault Log: Value No No 0 3
618 Reset of kWh Counter DO NOT RESET Yes No 0 5
619 Reset of Hours Run Counter DO NOT RESET Yes No 0 5
620 Operating Mode NORMAL OPERATION Yes No 0 5
621 Nameplate: Unit T Type
ype No No 0 9
622 Nameplate: Power Component No No 0 9
623 Nameplate: VL VLT Ordering
T Or dering No. No No 0 9
624 Nameplate: Software Version No. No No 0 9
625 Nameplate: LCP Identification No. No No 0 9
626 Nameplate: Database Identification No. No No -2 9
627 Nameplate: Power Component
Identification No. No No 0 9
628 Nameplate: Application Option T Type
ype No No 0 9
629 Nameplate: Application Option Ordering No. No No 0 9
630 Nameplate: Communication Option T Type
ype No No 0 9
631 Nameplate: Communication Option O Ordering
rdering No. No No 0 9

7.. Option Card (for the four relay option card)

# Parameter Factory Setting Range Changes 4-Setup Conversion Data


Description During Operation Index Type
700 Relay 6, Output Function Running Yes Yes 0 5
701 Relay 6, On Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
702 Relay 6, Off Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
703 Relay 7, Output Function NO FUNCTION Yes Yes 0 5
704 Relay 7, On Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
705 Relay 7, Off delay 000 sec. 0 to 600 sec. Yes Yes 0 6
706 Relay 8, Output Functions NO FUNCTION Yes Yes 0 5
707 Relay 8, On Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
708 Relay 8, Off Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
709 Relay 9, Output Funcation NO FUNCTION Yes Yes 0 5
710 Relay 9, On Delay 000 sec. 0 to 600 sec. Yes Yes 0 6
711 Relay 9, Off Delay 000 sec. 0 to 600 sec. Yes Yes 0 6

107
Index
A B
A1 [V] 53 FUNCT. ............................................................................ 51 bandwidth, bypass ........................................................................... 45
activation .......................................................................................... 93 BAUDRATE ..................................................................................... 80
active setup ...................................................................................... 29 blocks, terminal ...................................................................... 8, 9, 10
adaptation, automatic motor ............................................................... 16 boost setpoint .................................................................................... 61
address ............................................................................................ 71 bus, DC ........................................................................................... 16
AEO ................................................................................................. 34 BUS FEEDBACK 2 .......................................................................... 85
AEO FUNCTION ............................................................................. 34 BUS FEEDBACK1 ........................................................................... 84
AI [ma] 60 FUNCT. .......................................................................... 52 BUS TIME INTERVAL ..................................................................... 85
AI [v] 54 FUNCT. ............................................................................. 52 BUS TIME INTERVAL FUNCTION .................................................. 85
AI 53 SCALE HIGH .......................................................................... 52 bypass bandwidth ............................................................................ 45
AI 53 SCALE LOW ........................................................................... 52 BYPASS FREQ. 1 ............................................................................ 45
AI 54 SCALE HIGH .......................................................................... 52 BYPASS FREQ. 2 ............................................................................ 45
AI 54 SCALE LOW ........................................................................... 52 BYPASS FREQ. 3 ............................................................................ 45
AI 60 SCALE HIGH .......................................................................... 53 BYPASS FREQ. 4 ............................................................................ 45
AI 60 SCALE LOW ........................................................................... 53 bypass frequencies .......................................................................... 40
ALARM ............................................................................................ 22 byte, data control .............................................................................. 72
alarm lamp ....................................................................................... 23
Alarm Word ...................................................................................... 86 C
ALARM WORD, HEX ....................................................................... 83 cable, shielded control ........................................................................ 5
Alarms .............................................................................................. 97 Calculation of Resulting Reference .................................................. 101
AMA RUN ........................................................................................ 95 CANCEL .......................................................................................... 22
AMA STOP ............................................................................... 36, 95 CANCEL key ................................................................................... 27
ANALOG 60 [mA] ............................................................................. 31 card, relay option ............................................................................. 93
analog input 53 [V] ........................................................................... 31 carrier frequency .............................................................................. 59
analog input 54 [V] ........................................................................... 31 ‘catch’ a rotating motor ...................................................................... 59
analog inputs .................................................................................... 51 CHANGE DATA ............................................................................... 22
analog output .................................................................................... 54 CHANGE DATA key ......................................................................... 27
anti-windup ...................................................................................... 64 Changing Data ................................................................................. 27
AO 42 PULS SCALE ........................................................................ 56 CHECK 103, 105 ............................................................................. 99
AO 45 FUNCTION ........................................................................... 56 CHECK PAR. 103, 105 .................................................................. 100
AO 45 PULS SCALE ........................................................................ 56 CHECK PAR. 104, 106 .................................................................... 99
APPLIC. OPTION ............................................................................ 92 clearance, side ................................................................................... 5
APPLIC. ORDER NO ....................................................................... 92 clearances ......................................................................................... 5
Application Functions ................................................................. 29, 59 CLOSED LOOP ............................................................................... 34
ASFM .............................................................................................. 61 closed loop ................................................................................ 34, 42
ASYMMETRICAL IMPEDANCE ...................................................... 99 COASTING ...................................................................................... 80
AUTO .............................................................................................. 24 coasting stop, inverse ....................................................................... 49
Auto mode ........................................................................................ 94 COM. OPTION ................................................................................. 92
AUTO MOTOR ADAPT ................................................................... 36 COM. ORDER NO ........................................................................... 92
AUTO RAMP ................................................................................... 94 communication, serial ................................................................. 19, 70
AUTO RAMPING ............................................................................. 43 conduit entry .................................................................. 8, 9, 10, 14
auto reset ......................................................................................... 59 CONFIG. MODE .............................................................................. 34
auto restart ....................................................................................... 34 connection examples ................................................................. 21, 30
auto restart time ................................................................................ 59 connections, control .......................................................................... 17
AUTO START .................................................................................. 23 connections, motor ............................................................................ 14
Auto Start .................................................................................. 23, 50 connections, power .......................................................................... 14
AUTO START BTTN ....................................................................... 33 connector, test ................................................................................... 91
Automatic Adaptation ......................................................................... 36 control connections ........................................................................... 17
Automatic Energy Optimization ................................................... 16, 34 control, differentiation ........................................................................ 65
Automatic Motor Adaptation ........................................................ 16, 36 control panel .................................................................................... 22
automatic reset .................................................................................. 59 control terminals ................................................................................ 17
Automatic Switching Frequency Modulation ....................................... 61 control word ..................................................................................... 76
auxiliary enclosure ............................................................................. 8
auxiliary relay .................................................................................... 8
108
controller .......................................................................................... 64 DOWNLOAD ALL PARAM. ............................................................... 30
controller, PID ................................................................................... 64 DOWNLOAD SIZE INDEP. ............................................................... 30
conversion factor ..................................................................... 76, 102 DRIVE TYPE ................................................................................... 92
conversion, feedback ....................................................................... 67
COPY TO SETUP 1 ......................................................................... 30 E
COPY TO SETUP 2 ......................................................................... 30 electrical noise .................................................................................. 20
COPY TO SETUP 3 ......................................................................... 30 electronic thermal relay ................................................................2, 14
COPY TO SETUP 4 ......................................................................... 30 ElectronicThermal Protection ............................................................. 14
CTR.READY.................................................................................... 95 EMI .................................................................................................. 20
CURRENT ...................................................................................... 83 EMI filter ........................................................................................... 20
current ............................................................................................. 40 ENABLE .......................................................................................... 33
CURRENT HIGH ............................................................................. 46 enclosure, auxiliary ............................................................................ 8
CURRENT LIMIT ............................................................................ 45 ENERGY [UNIT] .............................................................................. 31
CURRENT LOW .............................................................................. 46 entry, conduit .................................................................. 8, 9, 10, 14
current, output .................................................................................. 45 error code ........................................................................................ 74
CUST. READ. UNIT ....................................................................... 31 ETR ............................................................................................ 2, 38
CUSTOM READ.[UNITS] ................................................................ 31 examples, connection ....................................................................... 21
CUSTOM READOUT ............................................................... 31, 83 EXT. REFERENCE [%] ................................................................... 31
D EXTEND MENU .............................................................................. 22
Extend Menu key ......................................................................27, 29
Danfoss FC protocol ......................................................................... 70 Extended Status Word ...................................................................... 86
DATA CHANGE LOCK ..................................................................... 33 EXTERNAL REFERENCE ............................................................... 83
data change lock .............................................................................. 50
data control byte ............................................................................... 72 F
data, log ........................................................................................... 89 F. LOG: ERROR CODE ................................................................... 90
DC BRAKE ...................................................................................... 81 F. LOG: TIME ................................................................................... 90
DC BRAKE CURRENT .................................................................... 38 F. LOG: VALUE ................................................................................ 90
DC BRAKE CUT-IN ......................................................................... 38 Factory Settings .............................................................................. 102
DC brake cut-in frequency ................................................................ 38 factory setup ..................................................................................... 29
DC BRAKE TIME ............................................................................. 38 FC protocol ...................................................................................... 80
DC braking current ........................................................................... 38 FEEDBACK ..................................................................................... 83
DC braking, inverse ......................................................................... 49 feedback .......................................................................................... 40
DC braking time ................................................................................ 38 FEEDBACK 1 [UNITS] .................................................................... 31
DC bus ............................................................................................ 16 FEEDBACK 2 [UNITS] .................................................................... 31
DC LINK VOLTAGE ......................................................................... 83 Feedback [units] ............................................................................... 31
DC STOP ........................................................................................ 95 FEEDBACK CONV. ......................................................................... 67
DC VOLTAGE [V] ............................................................................. 31 Feedback conversion ....................................................................... 67
deactivation time ............................................................................... 93 FEEDBACK HIGH ........................................................................... 47
derivative ......................................................................................... 64 FEEDBACK LOW ............................................................................. 47
differentiation control ......................................................................... 65 feedback signal .......................................................................... 64, 65
differentiation time .............................................................................. 69 feedback signals ............................................................................... 63
differentiator ...................................................................................... 69 filter, EMI .......................................................................................... 20
DIGITAL INPUT ............................................................................... 83 filter, LC ............................................................................................ 36
DIGITAL INPUT [BIN] ...................................................................... 31 filter, lowpass ............................................................................. 65, 69
digital inputs ............................................................................... 17, 48 Final Adjustments .............................................................................. 28
DIP switches .................................................................................... 19 Fixed Switching Frequency .............................................................. 61
DISABLE ......................................................................................... 33 FLA .................................................................................................. 35
display, LCD .................................................................................... 22 FLN ................................................................................................. 70
DISPLAY MODE .............................................................................. 22 flow .................................................................................................. 67
Display Mode I ................................................................................. 24 FLYING START ............................................................................... 59
Display Mode II ................................................................................ 25 flying start ......................................................................................... 59
Display Mode III ............................................................................... 25 freeze output .................................................................................... 49
DISPLAY TEXT ARRAY 1 ................................................................ 84 freeze reference ............................................................................... 49
DISPLAY TEXT ARRAY 2 ................................................................ 84 frequencies, bypass ......................................................................... 40
disturbances, signal ............................................................................ 5 FREQUENCY .................................................................................. 83
download ......................................................................................... 30 FREQUENCY [%] ........................................................................... 31

109
FREQUENCY [HZ] .......................................................................... 31 K
frequency bypass bandwidth ............................................................ 45
frequency, carrier ............................................................................. 59 key, Extend Menu ..................................................................... 27, 29
frequency, fixed switching ................................................................. 61 KWH COUNTER .............................................................................. 88
FREQUENCY LOW ......................................................................... 46
frequency, present output .................................................................. 79
L
FREQUENCY RANGE ..................................................................... 40 L1, L2 and L3 ..................................................................... 11, 12, 13
frequency, switching ......................................................................... 61 lamp, alarm ...................................................................................... 23
FRZ.OUT. ........................................................................................ 95 lamp, warning ................................................................................... 23
FRZ.REQ. ....................................................................................... 95 language .......................................................................................... 26
full load current rating ....................................................................... 35 LARGE READOUT ......................................................................... 31
FUNCT. LOW CURR. ...................................................................... 61 LC filter ............................................................................................. 36
fuses, input ......................................................................................... 7 LCD display ..................................................................................... 22
LCP Copy ........................................................................................ 30
G LCP ID NO. ..................................................................................... 92
Galvanic isolation .............................................................................. 20 leads, motor ..................................................................................... 11
Ground leakage current .................................................................... 20 LED, power on ................................................................................. 23
ground terminals ............................................................................... 15 LIMIT VALUE FAULT ....................................................................... 99
Grounding ........................................................................................ 14 LIVE ZERO FUNCT. ........................................................................ 53
grounding plate .................................................................................. 5 LIVE ZERO TIME ............................................................................ 53
Load and Motor ......................................................................... 29, 34
H load, loss of ...................................................................................... 59
LOCAL ...................................................................................... 24, 94
HAND .............................................................................................. 24 lock for data change ......................................................................... 22
Hand mode ...................................................................................... 94 LOCKED .......................................................................................... 33
Hand Start ......................................................................... 23, 24, 50 log data ............................................................................................ 89
HAND START BUTTON .................................................................. 33 LOG: BUS COMMAND .................................................................... 89
HEAT SINK TEMP ........................................................................... 83 LOG: BUS STAT WD ........................................................................ 89
HEATSINK TEMP ............................................................................ 31 LOG: DC LINK VOLT ....................................................................... 89
high breakaway torque ..................................................................... 37 log: digital inp .................................................................................... 89
HIGH START TORQ. ....................................................................... 37 LOG: FEEDBACK ............................................................................ 89
high-voltage relay ............................................................................ 16 LOG: MOTOR CURR. ..................................................................... 89
HOURS RUN [h] .............................................................................. 31 LOG: MOTOR FREQ. ...................................................................... 89
I LOG: MOTOR VOLT ........................................................................ 89
LOG: REFERENCE ......................................................................... 89
initialization ....................................................................................... 27 loss of load ....................................................................................... 59
initialization, manual .......................................................................... 27 LOW P.105 ....................................................................................... 99
Input Fuses ........................................................................................ 7 lowpass filter .............................................................................. 65, 69
input power ........................................................................ 11, 12, 13
Inputs and Outputs ..................................................................... 29, 48 M
inputs, digital .............................................................................. 17, 48 manual initialization ........................................................................... 27
Installation Checks ............................................................................ 28 Manual Reset ................................................................................... 59
integral ............................................................................................. 64 MAX. FEEDBACK ............................................................................ 63
integrator .......................................................................................... 69 MAX. FREQUENCY ........................................................................ 40
Interference reduction ....................................................................... 59 MAX. REFERENCE ......................................................................... 42
INTERNAL FAULT ........................................................................... 99 Menu, Extended ............................................................................... 27
INTERRUPTED BY USER .............................................................. 99 messages, Status .............................................................................. 94
inverse regulation ............................................................................. 64 metal grounding plate ....................................................................... 14
J Metasys N2 ...................................................................................... 80
meters .............................................................................................. 23
JOG ................................................................................................. 94 MIN. FEEDBACK ............................................................................. 63
jog ................................................................................................... 50 MIN. FREQUENCY ......................................................................... 40
JOG FREQUENCY .......................................................................... 43 MIN. REFERENCE .......................................................................... 42
Johnson Controls Metasys N2 ................................................... 70, 80 minimum frequency ........................................................................... 26
MOT. THERM PROTEC .................................................................. 38
motor connections ............................................................................. 14

110
MOTOR CURRENT ........................................................................ 35 OPERATING HOURS ...................................................................... 88
motor current .................................................................................... 26 Operation and Display ...................................................................... 29
MOTOR CURRENT [A] ................................................................... 31 OPERATION MODE ........................................................................ 90
MOTOR FREQUENCY .................................................................... 35 Operational Tests — AUTO .............................................................. 28
motor frequency ............................................................................... 26 Operational Tests — HAND .............................................................. 28
motor leads ...................................................................................... 11 ORDERING NO ............................................................................... 92
MOTOR NOM. SPEED .................................................................... 36 output current ................................................................................... 45
motor nominal speed ........................................................................ 26 output frequency high limit ................................................................. 40
MOTOR POWER ............................................................................. 35 output frequency low limit .................................................................. 40
motor power ..................................................................................... 26 output frequency range ..................................................................... 40
MOTOR PREHEAT .......................................................................... 37 output signal ..................................................................................... 54
motor preheat ................................................................................... 37 OVER TEMPS ................................................................................. 88
motor preheat DC current ................................................................. 37 OVER VOLTS .................................................................................. 88
MOTOR ROTATES .......................................................................... 99 OVERLOADDELAY .......................................................................... 62
MOTOR TEMPERATURE ................................................................ 83
motor temperature ............................................................................ 39 P
Motor Thermal Protection ........................................................... 38, 39 parallel motors ........................................................................... 34, 37
MOTOR TOO BIG ............................................................................ 99 PARAM DB ID .................................................................................. 92
MOTOR TOO SMALL ...................................................................... 99 Parameters
MOTOR VOLT ................................................................................. 83 001 Language ............................................................................. 29
MOTOR VOLTAGE .......................................................................... 35 002 Active Setup .......................................................................... 29
motor voltage.................................................................................... 26 003 Copying of Setups ................................................................. 30
motor voltage [V] .............................................................................. 31 004 LCP Copy ............................................................................. 30
Motor Wiring ..................................................................................... 14 005 Maximum Value of User-defined Readout .............................. 31
motors, multiple ................................................................................. 14 006 Unit for User Defined Readout ............................................... 31
MULTI SETUP ................................................................................. 29 007 Large Display Readout ......................................................... 31
Multi-Setup ....................................................................................... 29 008 Small Display Readout 1.1 .................................................... 32
MULTIM.START VOLT..................................................................... 37 009 Small Display Readout 1.2 .................................................... 32
MULTIPLE MOTORS ....................................................................... 34 010 Small Display Readout 1.3 .................................................... 33
multiple motors .................................................................................. 14 011 Unit of Local Reference .......................................................... 33
N 012 Hand Start on LCP ................................................................ 33
013 OFF/STOP on LCP (STOP BUTTON) .................................. 33
N2 ................................................................................................... 70 014 Auto Start on LCP ................................................................. 33
Nameplate ........................................................................................ 92 016 Lock for Data Change ........................................................... 33
National Electrical Code ...................................................................... 2 017 Operating State at Power up, Local ........................................ 34
NEC ................................................................................................... 2 100 Configuration ......................................................................... 34
NEMA 1 ....................................................................................... 5, 8 101 Torque Characteristics ........................................................... 34
NEMA 12 ........................................................................................... 9 102 Motor Power ......................................................................... 35
NO AMA .......................................................................................... 36 103 Motor Voltage ........................................................................ 35
NO COPY ........................................................................................ 30 104 Motor Frequency .................................................................. 35
noise, electrical ................................................................................. 20 105 Motor Current ....................................................................... 35
noise, radio frequency ........................................................................ 5 106 Rated Motor Speed ............................................................... 36
NOISE REDUCTION ....................................................................... 61 107 Automatic Motor Adaptation .................................................... 36
NOT LOCKED ................................................................................. 33 107 Automatic Motor Adaptation, AMA .......................................... 36
NOT READY.................................................................................... 95 108 Start Voltage of Parallel Motors ............................................... 37
109 Resonance Dampening ......................................................... 37
O 110 High Breakaway Torque ....................................................... 37
OFF ................................................................................................. 24 111 Start Delay ............................................................................. 37
Off/Start key ...................................................................................... 33 112 Motor Preheat ....................................................................... 37
OFF/STOP ............................................................................... 34, 94 113 Motor Preheat DC Current .................................................... 37
OFF/STOP key ................................................................................ 23 114 DC Braking Current ............................................................... 38
OK ................................................................................................... 22 115 DC Braking Time ................................................................... 38
OK key ............................................................................................. 27 116 DC Brake Cut-in Frequency .................................................. 38
ON ................................................................................................... 22 117 Motor Thermal Protection ....................................................... 38
OPEN LOOP .................................................................................... 34 200 Output Frequency Range ...................................................... 40
open loop ..................................................................................34, 42 201 Output Frequency Low Limit .................................................. 40

111
202 Output Frequency High Limit ................................................. 40 412 Trip Delay Overcurrent ......................................................... 62
203 Reference Handling .............................................................. 41 413 Minimum Feedback ............................................................... 63
204 Minimum Reference ............................................................... 42 414 Maximum Feedback .............................................................. 63
205 Maximum Reference ............................................................. 42 415 Units Relating to Closed Loop ................................................ 63
206 Ramp Up Time ...................................................................... 43 416 Feedback Conversion ........................................................... 67
207 Ramp Down Time ................................................................. 43 418 Setpoint 1 .............................................................................. 68
208 Automatic Ramp Up/Down ..................................................... 43 419 Setpoint 2 .............................................................................. 68
209 Jog Frequency ..................................................................... 43 420 PID Normal/Inverse Control .................................................. 68
210 Reference Type ................................................................... 44 421 PID Anti-windup .................................................................... 68
211 Preset Reference 1 ................................................................ 45 422 PID Start-up Frequency ........................................................ 68
212 Preset Reference 2 ............................................................... 45 423 PID Proportional Gain ........................................................... 69
213 Preset Reference 3 ............................................................... 45 424 PID Start-up Frequency ........................................................ 69
214 Preset Reference 4 ............................................................... 45 425 PID Differentiation Time ......................................................... 69
215 Current Limit .......................................................................... 45 426 PID Differentiator Gain Limit ................................................... 69
216 Frequency Bypass, Bandwidth .............................................. 45 427 PID Lowpass Filter Time ....................................................... 69
217 Frequency Bypass 1 ............................................................. 45 500 Protocol ................................................................................ 80
218 Frequency Bypass 2 ............................................................. 45 502 Baudrate ............................................................................... 80
219 Frequency Bypass 3 ............................................................. 45 503 Coasting Stop ........................................................................ 80
220 Frequency Bypass 4 ............................................................. 45 504 DC Brake .............................................................................. 81
221 Warning: Low Current ........................................................... 46 505 Start ...................................................................................... 81
222 Warning: High Current .......................................................... 46 506 Reversing ............................................................................. 82
223 Warning: Low Frequency ...................................................... 46 507 Selection of Setup .................................................................. 82
224 Warning: High Frequency ..................................................... 46 508 Selection of Preset Reference ................................................ 82
225 Warning: Low Reference ....................................................... 47 509 Resulting reference ............................................................... 83
226 Warning: High Reference ...................................................... 47 509 through 532 Data Read-Out .................................................. 83
227 Warning: Low Feedback ....................................................... 47 510 Resulting reference [unit] ....................................................... 83
228 Warning: High Feedback ....................................................... 47 511 Feedback [unit] ...................................................................... 83
308 Terminal 53 ........................................................................... 51 512 Frequency [Hz] ..................................................................... 83
309 Terminal 53 ........................................................................... 52 513 User-defined readout ............................................................ 83
309 Terminal 53, Minimum Scaling ................................................ 52 514 Motor current [A] ................................................................... 83
310 Terminal 53, Maximum Scaling ............................................. 52 515 Power [kW] ........................................................................... 83
311 Terminal 54, Analog Input Voltage .......................................... 52 516 Power [HP] ........................................................................... 83
312 Terminal 54, Minimum Scaling ................................................ 52 517 Motor voltage [V] ................................................................... 83
313 Terminal 54, Maximum Scaling .............................................. 52 518 DC link voltage [V] ................................................................ 83
314 Terminal 60, Analog Input Current ......................................... 52 519 Thermal load, motor [%] ........................................................ 83
315 Terminal 60, Minimum Scaling ................................................ 53 520 Thermal load, VLT [%] .......................................................... 83
316 Terminal 60, Maximum Scaling .............................................. 53 521 Digital input ............................................................................ 83
317 Time Out ............................................................................... 53 522 Terminal 53, analog input [V] ................................................. 83
318 Function After Time Out ......................................................... 53 523 Terminal 54, analog input [V] ................................................. 83
320 Terminal 42, Output, Pulse Scaling ......................................... 56 524 Terminal 60, analog input [mA] ............................................... 83
321 Terminal 45, Output ............................................................... 56 525 Pulse reference [Hz] .............................................................. 83
322 Terminal 45, Output, Pulse Scaling ......................................... 56 526 External reference [%] .......................................................... 83
323 Relay 1, Output Function ....................................................... 58 527 Status word ........................................................................... 83
324 Relay 01, ON Delay .............................................................. 58 528 Heat sink temperature [°C] .................................................... 83
325 Relay 01, OFF Delay ............................................................ 58 529 Alarm word ........................................................................... 83
326 Relay 2, Output Function ....................................................... 58 530 Control word ......................................................................... 83
327 Pulse Reference, Maximum Frequency ................................. 58 531 Warning word ....................................................................... 83
328 Pulse Feedback, Maximum Frequency .................................. 58 532 Extended status word ............................................................ 83
400 Reset Function ...................................................................... 59 533 Display Text 1 ....................................................................... 84
401 Automatic Restart Time .......................................................... 59 534 Display Text 2 ....................................................................... 84
402 Flying Start ............................................................................ 59 535 Bus Feedback 1 .................................................................... 84
403 Sleep Mode Timer ................................................................ 60 536 Bus Feedback 2 .................................................................... 85
404 Sleep Frequency .................................................................. 60 555 Bus Time Interval .................................................................. 85
406 Boost Setpoint ....................................................................... 61 556 Bus Time Interval Function .................................................... 85
407 Switching Frequency ............................................................. 61 600 Operating Hours ................................................................... 88
408 Interference Reduction Method .............................................. 61 601 Hours Run ............................................................................ 88
409 Function in Case of No Load ................................................. 61 602 kWh Counter ......................................................................... 88

112
603 No. of Power-ups .................................................................. 88 PID DIFF. GAIN ............................................................................... 69
604 No. of Overtemp Trips ........................................................... 88 PID DIFF. TIME ............................................................................... 69
605 No. of Overvoltage Trips ....................................................... 88 PID FILTER TIME ............................................................................ 69
606 Digital Input ........................................................................... 89 PID INTEGR.TIME .......................................................................... 69
607 Control Word ......................................................................... 89 PID PROP. GAIN ............................................................................. 69
608 Status Word ........................................................................... 89 PID START VALUE .......................................................................... 68
609 Reference ............................................................................. 89 plate, metal grounding ...................................................................... 14
610 Feedback .............................................................................. 89 potentiometer reference .................................................................... 21
611 Output Frequency ................................................................. 89 POWER [HP].................................................................................... 31
612 Output Voltage ....................................................................... 89 POWER [KW] ................................................................................... 31
613 Output Current ...................................................................... 89 POWER HP ..................................................................................... 83
614 DC Link Voltage .................................................................... 89 power, input ................................................................ 11, 12, 13, 14
615 Fault Log: Error Code ........................................................... 90 POWER KW ..................................................................................... 83
616 Fault Log: Time ..................................................................... 90 power on LED .................................................................................. 23
617 Fault Log: Value ................................................................... 90 POWER SECTION ........................................................................... 92
618 Reset of kWh Counter ........................................................... 90 POWER UNIT DB ID ....................................................................... 92
619 Reset of Hours Run Counter ................................................ 90 POWER UPS ................................................................................... 88
620 Operating Mode ................................................................... 90 Pre-Installation Checks ..................................................................... 28
621 - 631 Nameplate ................................................................... 92 PREHEAT DC-CURR. ..................................................................... 37
621 Unit Type .............................................................................. 92 present output frequency .................................................................. 79
622 Power Component ................................................................ 92 PRESET REF. 1 .............................................................................. 45
623 VLT Ordering No. ................................................................. 92 PRESET REF. 2 .............................................................................. 45
624 Software Version No. ............................................................. 92 PRESET REF. 3 .............................................................................. 45
625 Control Panel Identification No. .............................................. 92 PRESET REF. 4 .............................................................................. 45
626 Database Identification No. .................................................... 92 preset reference ............................................................................... 49
627 Power Component Identification No. ...................................... 92 process word ................................................................................... 76
628 Application Option Type ......................................................... 92 proportional ...................................................................................... 64
629 Application Option Ordering No. ............................................. 92 PROTOCOL .................................................................................... 80
630 Communication Option Type .................................................. 92 protocols .......................................................................................... 70
631 Communication Option Ordering No. ...................................... 92 PULSE FDBK MAX. ......................................................................... 58
700 Relay 3, Function .................................................................. 93 pulse feedback ................................................................................. 50
701 Relay 3, ON Delay ................................................................ 93 PULSE REF. MAX ........................................................................... 58
702 Relay 3, OFF Delay .............................................................. 93 PULSE REFERENCE ...................................................................... 83
703 Relay 4, Function .................................................................. 93 pulse reference ................................................................................ 50
704 Relay 4, ON Delay ................................................................ 93 PULSE REFERENCE [Hz] ............................................................... 31
705 Relay 4, OFF Delay .............................................................. 93
706 Relay 5, Function .................................................................. 93 Q
707 Relay 5, ON Delay ................................................................ 93 Quick Menu ....................................................................... 22, 26, 27
708 Relay 5, OFF Delay .............................................................. 93
709 Relay 6, Function .................................................................. 93 R
710 Relay 6, ON Delay ................................................................ 93
711 Relay 6, OFF Delay .............................................................. 93 radio frequency noise ......................................................................... 5
Parameters, other references RAMP DOWN TIME ......................................................................... 43
Parameter 003 ............................................................................. 29 ramp down time ................................................................................ 26
Parameter 004 ......................................................................29, 30 ramp times ........................................................................................ 40
Parameter 005 ............................................................................. 30 RAMP UP TIME ............................................................................... 43
Parameter 006 ............................................................................. 30 ramp up time .................................................................................... 26
Parameter 105 ............................................................................. 14 RAMPING ........................................................................................ 94
Parameter 117 ............................................................................. 14 rating, full load current ...................................................................... 35
Parameter 200 through 228 ......................................................... 40 readout, user defined ....................................................................... 31
Parameter 300 through 328 ......................................................... 48 REF. / FDBK. UNIT ......................................................................... 63
Parameter 400 through 427 ......................................................... 59 REF. FUNCTION ............................................................................. 44
parameters, uploading ................................................................. 27 Reference ........................................................................................ 51
PID .................................................................................................. 64 REFERENCE % .............................................................................. 83
PID NOR/INV. CTRL ...................................................................... 68 REFERENCE [%] ............................................................................ 31
PID ANTI WINDUP .......................................................................... 68 REFERENCE [UNIT] ....................................................................... 83
PID controller ................................................................................... 64 reference handling ........................................................................... 41

113
REFERENCE HIGH ........................................................................ 47 RUN AMA ........................................................................................ 36
REFERENCE LOW .......................................................................... 47 RUN AMA WITH LC-FILT ................................................................ 36
REFERENCE SITE ......................................................................... 41 run permissive ........................................................................... 21, 50
reference type .................................................................................. 44 RUN REQ. ....................................................................................... 94
references ........................................................................................ 40 RUNNING ....................................................................................... 94
references and limits .................................................................. 29, 40 RUNNING HOURS .......................................................................... 88
regulation, invers ............................................................................. 64
Relay 1 ............................................................................................ 57 S
Relay 1 Function .............................................................................. 26 safety interlock .................................................................................. 49
Relay 2 ............................................................................................ 57 SELECTING OF SETUP .................................................................. 82
Relay 2 Function .............................................................................. 26 SELECTING OF SPEED .................................................................. 82
relay, auxiliary .................................................................................... 8 Selection of process units .................................................................. 59
relay, electronic thermal ............................................................... 2, 14 Selection of Setup ............................................................................. 49
relay, form C .................................................................................... 17 serial communication .......................................................... 19, 29, 70
relay, high-voltage ............................................................................ 16 service functions ............................................................................... 29
relay option card .............................................................................. 93 Setpoint 1 ......................................................................................... 68
Relay outputs ................................................................................... 57 setpoint 1 [units] ................................................................................ 31
RELAY1 FUNCTION ....................................................................... 58 Setpoint 2 ......................................................................................... 68
RELAY1 OFF DELAY ....................................................................... 58 setpoint 2 [units] ................................................................................ 31
RELAY1 ON DELAY ......................................................................... 58 Setting Up Drive ............................................................................... 28
RELAY2 FUNCTION ....................................................................... 58 SETUP 1 ......................................................................................... 29
RELAY3 FUNCTION ....................................................................... 93 SETUP 2 ......................................................................................... 29
RELAY3 OFF DELAY ....................................................................... 93 SETUP 3 ......................................................................................... 29
RELAY3 ON DELAY ......................................................................... 93 SETUP 4 ......................................................................................... 29
RELAY4 FUNCTION ....................................................................... 93 setup, factory .................................................................................... 29
RELAY4 OFF DELAY ....................................................................... 93 shield ................................................................................................. 5
RELAY4 ON DELAY ......................................................................... 93 shielded wires .................................................................................... 5
RELAY5 FUNCTION ....................................................................... 93 Siemens FLN ............................................................................ 70, 80
RELAY5 OFF DELAY ....................................................................... 93 signal disturbances ............................................................................. 5
RELAY5 ON DELAY ......................................................................... 93 signal, feedback ................................................................................ 64
RELAY6 FUNCTION ....................................................................... 93 signal, output .................................................................................... 54
RELAY6 OFF DELAY ....................................................................... 93 SLEEP ............................................................................................. 94
RELAY6 ON DELAY ......................................................................... 93 SLEEP .BST .................................................................................... 94
relief, strain ....................................................................................... 14 SLEEP FREQUENCY ...................................................................... 60
REMOTE .................................................................................. 24, 94 sleep mode ...................................................................................... 59
Remote Auto .................................................................................... 23 SLEEP MODE TIMER ..................................................................... 60
Remote Hand ................................................................................... 23 SMALL READOUT 1 ....................................................................... 32
reset ................................................................................................. 49 SMALL READOUT 2 ....................................................................... 32
reset and coasting stop, inverse ........................................................ 49 SMALL READOUT 3 ....................................................................... 33
reset, auto ........................................................................................ 59 SOFTWARE VERSION .................................................................... 92
reset, automatic ................................................................................. 59 sound level ...................................................................................... 61
RESET BUTTON ............................................................................. 33 speed up and speed down ............................................................... 49
RESET FUNCTION ......................................................................... 59 STANDBY ........................................................................................ 95
Reset function ................................................................................... 59 START ............................................................................................. 81
RESET key ...................................................................................... 23 start .................................................................................................. 49
reset key .......................................................................................... 33 start bit .............................................................................................. 71
RESET KWH COUNT ...................................................................... 90 start character ................................................................................... 71
Reset, Manual .................................................................................. 59 START DEL ..................................................................................... 94
RESET RUN. HOUR ....................................................................... 90 START DELAY ................................................................................. 37
RESONANCE DAMP. ...................................................................... 37 start delay ........................................................................................ 37
resonance dampening ...................................................................... 37 start delay time .................................................................................. 94
resulting reference ............................................................................ 41 START F/R ...................................................................................... 95
REVERSING .................................................................................... 82 start, flying ........................................................................................ 59
reversing ......................................................................................... 49 START IN. ....................................................................................... 95
reversing and start ........................................................................... 49 start voltage of parallel motors ........................................................... 37
RFI ............................................................................................. 5, 20 Start-Up ........................................................................................... 28
RS-485 ............................................................................................ 17 start-up frequency ............................................................................ 64

114
status line ......................................................................................... 94 Warning: High Frequency ............................................................ 46
Status messages ............................................................................... 94 Warning: High Reference ............................................................. 47
STATUS WORD ............................................................................... 83 Warning: Low Current .................................................................. 46
status word ....................................................................................... 78 Warning: Low Feedback .............................................................. 47
STATUS WORD HEX ....................................................................... 83 Warning: Low Frequency ............................................................. 46
STOP ............................................................................................... 95 Warning: Low Reference .............................................................. 47
strain relief ........................................................................................ 14 warning lamp.................................................................................... 23
switch, Klixon thermal ....................................................................... 51 WARNING WORD ............................................................................ 83
switches ................................................................................ 8, 9, 10 Warning Word .................................................................................. 86
switches, DIP.................................................................................... 19 Warnings .......................................................................................... 97
SWITCHING FREQ. ........................................................................ 61 Warnings and Alarms ....................................................................... 96
switching frequency .......................................................................... 61 ALARM: 14 .................................................................................. 98
ALARM: 15 .................................................................................. 98
T ALARM: 16 .................................................................................. 98
telegram ........................................................................................... 71 ALARM: 22 ........................................................................... 37, 99
TERMINAL 53, ANALOG INPUT .................................................... 83 ALARM: 29 .................................................................................. 99
TERMINAL 54, ANALOG INPUT .................................................... 83 ALARM: 37 .................................................................................. 99
TERMINAL 60, ANALOG INPUT .................................................... 83 ALARM: 60 ................................................................................ 100
terminal blocks ....................................................................... 8, 9, 10 WARNING 1 ................................................................................ 97
terminals, control ............................................................................... 17 WARNING 19 .............................................................................. 98
terminals, ground .............................................................................. 15 WARNING 20 .............................................................................. 98
test connector ................................................................................... 91 WARNING 5 ................................................................................ 97
THERM.DRIVE LOAD [%] ............................................................... 31 WARNING 6 ................................................................................ 97
THERM.MOTOR LOAD [%] ............................................................ 31 WARNING/ALARM 10 ................................................................. 98
thermistor ..................................................................................39, 51 WARNING/ALARM 11 ................................................................. 98
time, differentiation ............................................................................. 69 WARNING/ALARM 12 ................................................................. 98
TIME OUT ....................................................................................... 99 WARNING/ALARM 13 ................................................................. 98
torque, tightening .............................................................................. 15 WARNING/ALARM 17 ................................................................. 98
transmitter connection ....................................................................... 21 WARNING/ALARM 18 ................................................................. 98
Troubleshooting, general .................................................................. 28 WARNING/ALARM 2 ................................................................... 97
two wire start/stop ............................................................................. 21 WARNING/ALARM 4 ................................................................... 97
two zone inputs ................................................................................. 21 WARNING/ALARM 7 ................................................................... 97
WARNING/ALARM 8 ................................................................... 97
U WARNING/ALARM 9 ................................................................... 97
WARNING/ALARM: 34 ................................................................ 99
U, V and W ...................................................................................... 11 WARNING/ALARM: 63 .............................................................. 100
UN. READY ..................................................................................... 95 WARNING: 35 ............................................................................. 99
UNIT OF LOC REF ......................................................................... 33 WARNING: 39 ............................................................................. 99
units, selection of ............................................................................... 59 WARNING: 40 ........................................................................... 100
upload .............................................................................................. 30 WARNING: 41 ........................................................................... 100
UPLOAD ALL PARAMET. ................................................................ 30 WARNING: 42 ........................................................................... 100
uploading parameters ....................................................................... 27 WARNING: 61 ........................................................................... 100
user defined readout ................................................................. 30, 31 WARNING: 62 ........................................................................... 100
WARNING: 64 ........................................................................... 100
V WARNING: 65 ........................................................................... 100
VLT CONTROL WORD, HEX ........................................................... 83 WARNING: 66 ........................................................................... 100
VLT TEMPERATURE ...................................................................... 83 WARNING: 67 ........................................................................... 100
VLT Type ............................................................................ 5, 65, 91 WARNING: 68 ........................................................................... 100
VT CHARACT ................................................................................. 34 WARNING: 69 ........................................................................... 100
VVC+ ............................................................................................... 35 WARNING: 99 ........................................................................... 100
wires, shielded ................................................................................... 5
W
WARNING ....................................................................................... 22
Warning Functions ............................................................................ 46
Warning: High Current ................................................................. 46
Warning: High Feedback .............................................................. 47

115
NOTES

116
117
118

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