Installation, Operation and Maintenance Manual: VLT 6000 Series Adjustable Frequency Drive
Installation, Operation and Maintenance Manual: VLT 6000 Series Adjustable Frequency Drive
Installation, Operation and Maintenance Manual: VLT 6000 Series Adjustable Frequency Drive
Maintenance Manual
03/00 23-6108-00
Revision G
1
Safety Guidelines
! DANGER 1. The drive must be disconnected from the AC line before any
Rotating shafts and electrical equipment can service work is done.
be hazardous. Therefore, it is strongly 2. The “Stop/Off” key on the local control panel of the drive does not
recommended that all electrical work conform disconnect the equipment from the AC line and is not to be used as
to National Electrical Code (NEC) and all local a safety switch.
regulations. Installation, start-up and 3. Correct protective grounding of the equipment must be estab-
maintenance should be performed only by lished. The user must be protected against supply voltage and the
qualified personnel. motor must be protected against overload in accordance with
applicable national and local regulations.
Factory recommended procedures, included in this manual, should be 4. Ground currents are higher than 3 mA.
followed. Always disconnect electrical power before working on the
unit. Warnings Against Unintended Start
1. While the drive is connected to the AC line, the motor can be
Although shaft couplings or belt drives are generally not furnished by brought to a stop by means of external switch closures, serial bus
the manufacturer, rotating shafts, couplings and belts must be protected commands or references. If personal safety considerations make it
with securely mounted metal guards that are of sufficient thickness to necessary to ensure that no unintended start occurs, these stops
provide protection against flying particles such as keys, bolts and are not sufficient.
coupling parts. Even when the motor is stopped, it should be consid- 2. During programming of parameters, the motor may start. Be
ered “alive” as long as its controller is energized. Automatic circuits may certain that no one is in the area of the motor or driven equipment
start the motor at any time. Keep hands away from the output shaft until when changing parameters.
3. A motor that has been stopped may start unexpectedly if faults
the motor has completely stopped and power is disconnected from the
occur in the electronics of the drive, or if an overload, a fault in the
controller.
supply AC line or a fault in the motor connection or other fault
Motor control equipment and electronic controls are connected to clears.
4. If the “Local/Hand” key is activated, the motor can only be brought
hazardous line voltages. When servicing drives and electronic controls,
to a stop by means of the “Stop/Off” key or an external safety
there will be exposed components at or above line potential. Extreme
interlock.
care should be taken to protect against shock. Stand on an insulating
pad and make it a habit to use only one hand when checking compo-
nents. Always work with another person in case of an emergency. NOTE
Disconnect power whenever possible to check controls or to perform It is responsibility of user or person installing
maintenance. Be sure equipment is properly grounded. Wear safety drive to provide proper grounding and branch
glasses whenever working on electric control or rotating equipment. circuit protection for incoming power and
motor overload according to National Electrical
Code (NEC) and local codes.
! DANGER
Touching electrical parts may be fatal – even after equipment has
been disconnected from AC line. To be sure that capacitors have
fully discharged, wait 14 minutes after power has been removed
before touching any internal component.
2
Table of Contents
3
VLT 6000 Start-up ................................................................................................................................................................................................. 28
Pre-installation Checks ........................................................................................................................................................................... 28
Installation Checks ................................................................................................................................................................................. 28
Setting Up Drive for Motor Start ............................................................................................................................................................. 28
Operational Tests – HAND ..................................................................................................................................................................... 28
Operational Tests – AUTO ..................................................................................................................................................................... 28
Final Adjustments ................................................................................................................................................................................... 28
General Troubleshooting ....................................................................................................................................................................... 28
Programming ........................................................................................................................................................................................................ 29
Description of Parameters ...................................................................................................................................................................... 29
Setup Configuration ............................................................................................................................................................................... 29
Operation and Display – Parameters 000 through 017 ................................................................................................................................... 29 - 34
Connection Examples ............................................................................................................................................................................ 30
Load and Motor – Parameters 100 through 117 ............................................................................................................................................. 34 - 39
DC Braking ........................................................................................................................................................................................... 38
Motor Thermal Protection ....................................................................................................................................................................... 39
References and Limits – Parameters 200 through 228 .................................................................................................................................... 40 - 47
Reference Handling .............................................................................................................................................................................. 41
Reference Type .................................................................................................................................................................................... 44
Warning Functions ................................................................................................................................................................................. 46
Input and Outputs – Parameters 300 through 328 .......................................................................................................................................... 48 - 58
Analog Inputs ........................................................................................................................................................................................ 51
Analog/Digital Outputs ............................................................................................................................................................................ 54
Relay Outputs ........................................................................................................................................................................................ 57
Application Functions – Parameters 400 through 427 ..................................................................................................................................... 59 - 69
Sleep Mode .......................................................................................................................................................................................... 59
Feedback Signals in Open Loop ............................................................................................................................................................ 63
PID for Process Regulation ................................................................................................................................................................................... 64
Feedback .............................................................................................................................................................................................. 64
Reference (Set Point) ............................................................................................................................................................................ 64
Inverse Regulation ................................................................................................................................................................................ 64
Anti-Windup ........................................................................................................................................................................................... 64
Start-up Conditions ................................................................................................................................................................................ 64
Differentiator Gain Limit .......................................................................................................................................................................... 65
Lowpass Filter ....................................................................................................................................................................................... 65
Optimization of the Process Regulator .................................................................................................................................................... 65
PID Overview ....................................................................................................................................................................................................... 65
Feedback Handling ............................................................................................................................................................................... 65
Serial Communication for FC Protocol ................................................................................................................................................................... 70
Protocols ............................................................................................................................................................................................... 70
Packet Communication ........................................................................................................................................................................... 70
Serial Communication – Parameters 500 through 566 .................................................................................................................................... 80 - 85
Warning Word, Extended Status Word and Alarm Word ......................................................................................................................... 86
Service Functions – Parameters 600 through 631 .......................................................................................................................................... 88 - 92
Relay Card Functions – Parameters 700 through 711 ........................................................................................................................................... 93
Electrical Installation of the Relay Card .................................................................................................................................................. 93
Status Messages ................................................................................................................................................................................................... 94
Warnings and Alarms ............................................................................................................................................................................................ 96
Calculation of Resulting Reference ...................................................................................................................................................................... 101
Factory Settings ......................................................................................................................................................................................... 102 - 107
Index ........................................................................................................................................................................................................ 108 - 115
SOFTWARE VERSION NOTICE: These Operating Instructions are used for all VLT 6000
Series Drives with software version 2.X and all prior versions. The software version number
4 can be determined from parameter 624, Software Version.
General Sufficient space must be left in front of the drive to provide for door
The specific installation instructions may vary depending upon the swing on units with a hinged door. In addition, sufficient room must be
model of VLT 6000 Series being installed. When this occurs, the model available for installation and service access. On units with an auxiliary
can be identified by a “VLT Type 6XXX” number. This number can be enclosure, the auxiliary enclosure door will have a greater door swing
found on the red nameplate on the outside of the left side of the drive than the drive. See the dimensional drawings of the auxiliary enclosure
enclosure, or the outside of the right side of a drive with an auxiliary which are included with the drive.
enclosure. A cross reference from the VLT Type to the Danfoss
Graham model number can be found on the next page. Plenum Mounting
The drive is UL rated for plenum mounting. If the drive is to be mounted
The drive must always be installed vertically. To ensure that no injury in the plenum, allow sufficient access for servicing. All normal
or damage occurs, the drive must always be firmly attached to the wall clearance, temperature and humidity limitations apply.
or the floor before further installation work is carried out.
Grounding Plate
Clearances VLT Type 6002-6005, 200 to 240 V and VLT 6002-6001, 380 to 460 V
The drive is cooled by means of air circula- drives with a NEMA 1 enclosure have a plastic bottom cover with
tion. For proper cooling, the minimum X provision for conduit entry. To meet UL requirements, the metal
distances above and below the unit must be grounding plate must be in place above the plastic bottom cover. It must
maintained as shown in the table below. For be grounded to the chassis, and the conduit grounded to it. If the
units with an auxiliary enclosure mounted with grounding plate is not factory installed, it must be installed in the drives
the drive on a back panel, the required that have a plastic bottom panel to ensure proper grounding of the
clearances are measured from the top and conduit to the enclosure. Connect the ground wire from the grounding
X
bottom of the drive, not the back panel. plate to the ground tab marked with the ground symbol.
This tab is located near the AC line terminal strip. Mount the bottom
Drive Type Top Bottom Must be mounted cover on the control unit.
Clearance Clearance flush to wall
VLT 6002-6005, 200-240V
4" (100mm) 4" (100mm) No
Shielded Wires
VLT 6002-6011, 380-460V Wires to control signals should be shielded to reduce radio frequency
VLT 6006-6032, 200-240V
VLT 6016-6062, 380-460V
8" (200mm) 8" (200mm) Yes noise interference.
VLT 6042-6062, 200-240V
9" (225mm) 9" (225mm) Yes
VLT 6075-6125, 380-460V When RFI is a concern, shielded cable should be used between the
VLT 6150-6275, 380-460V 12" (300mm) 12" (300mm) Yes drive and the motor.
VLT 6350-6550, 380-460V 16" (400mm) floor mount Yes
All drives can be mounted with no side clearance. VLT 6350-6550 If unshielded control wires are used, control inputs are subject to signal
drives require 25 inches (605 mm) front space for access. disturbances. Such disturbances may affect drive operation. Extreme
noise levels may disturb the microprocessor of the control card.
All drives except VLT 6002-6005, 200 to 240 V and VLT 6002-6011,
380 to 460 V must be mounted directly to the wall with no spacers. This The shield of the control wires must be grounded at the cable clamp at
is to ensure that air flow is in contact with the heatsink all the way from the bottom of the drive, but the shield must continue with the cable all the
the bottom of the drive. If this is not possible, a metal plate at least as way up to the control card. The shield is not to be connected to any of
large as the back of the drive must be firmly mounted to the back of the the terminals on the control card. For safety reasons, the insulation
drive. See the Cross Reference Table on the next page to convert around the shield should only be removed where it is connected to the
model numbers to drive type. cable clamp. The insulation should be left on the shield between the
clamp and the terminals.
5
Cross Reference — 230 V Input
Model Number to VLT Type Model Number VLT Type Max. Nominal Max. Drive
Output HP Output Current
VLT6000E4.2 6002 1 4.2
VLT6000E6.6 6002 1½ 6.6
208 V Input
VLT6000E7.5 6003 2 7.5
VLT6000R11 6004 3 10.6
Model Number VLT Type Max. Nominal Max. Drive VLT6000E17 6006 5 16.7
Output HP Output Current VLT6000E24 6008 7½ 24.2
VLT6000C4.6 6002 1 4.6 VLT6000E31 6011 10 30.8
VLT6000C6.6 6002 1½ 6.6 VLT6000E46 6016 15 46.2
VLT6000C7.5 6003 2 7.5 VLT6000E59 6022 20 59.4
VLT6000C11 6004 3 10.6 VLT6000E75 6027 25 74.8
VLT6000C17 6006 5 16.7 VLT6000E88 6032 30 88
VLT6000C24 6008 7½ 24.2 VLT6000E104 6042 40 104
VLT6000C31 6011 10 30.8 VLT6000E130 6052 50 130
VLT6000C46 6016 15 46.2 VLT6000E154 6062 60 154
VLT6000C59 6022 20 59.4
VLT6000C75 6027 25 74.8 380 V Input
VLT6000C88 6032 30 88
VLT6000C114 6042 40 114 Model Number VLT Type Max. Nominal Max. Drive
VLT6000C143 6052 50 143 Output kW Output Current
VLT6000C169 6062 60 169
VLT6000F3.0 6002 1.1 3.0
VLT6000F4.1 6003 1.5 4.1
VLT6000F5.6 6004 2.2 5.6
VLT6000F7.2 6005 3 7.2
460 V Input
VLT6000F10 6006 4 10
VLT6000F13 6008 5.5 13
Model Number VLT Type Max. Nominal Max. Drive VLT6000F16 6011 7.5 16
Output HP Output Current VLT6000F24 6016 11 24
VLT6000H2.1 6002 1 2.1 VLT6000F32 6022 15 32
VLT6000H3.0 6002 1½ 3.0 VLT6000F38 6027 18.5 37.5
VLT6000H3.4 6003 2 3.4 VLT6000F44 6032 22 44
VLT6000H4.8 6004 3 4.8 VLT6000F61 6042 30 61
VLT6000H8.2 6006 5 8.2 VLT6000F73 6052 37 73
VLT6000H11 6008 7½ 11.0 VLT6000F90 6062 45 90
VLT6000H14 6011 10 14 VLT6000F106 6075 55 106
VLT6000H21 6016 15 21 VLT6000F147 6100 75 147
VLT6000H27 6022 20 27 VLT6000F177 6125 90 177
VLT6000H34 6027 25 34 VLT6000F212 6150 110 212
VLT6000H40 6032 30 40 VLT6000F260 6175 132 260
VLT6000H52 6042 40 52 VLT6000F315 6225 160 315
VLT6000H65 6052 50 65 VLT6000F368 6275 200 368
VLT6000H77 6062 60 77
VLT6000H106 6075 75 106 575 V Input
VLT6000H130 6100 100 130
VLT6000H160 6125 125 160
Model Number VLT Type Max. Nominal Max. Drive
VLT6000H190 6150 150 190
Output HP Output Current
VLT6000H240 6175 200 240
VLT6000H302 6225 250 302 VLT6000J2.7 6016 2 2.7
VLT6000H361 6275 300 361 VLT6000J3.9 6016 3 3.9
VLT6000H443 6350 350 443 VLT6000J6.1 6016 5 6.1
VLT6000H540 6400 450 540 VLT6000J9.0 6016 7½ 9
VLT6000H590 6500 500 590 VLT6000J11 6016 10 11
VLT6000H678 6550 600 678 VLT6000J17 6016 15 17
VLT6000J22 6022 20 22
VLT6000J27 6027 25 27
VLT6000J32 6032 30 32
VLT6000J41 6042 40 41
VLT6000J52 6052 50 52
VLT6000J62 6062 60 62
6
Input Fuses The required type of fuse for each drive size is shown in the table
All drives must have input fuses installed in the power supply to the below. The fuse rating shown is both the maximum and the recom-
drive. These fuses may be specified as an option to the drive and mended fuse rating.
supplied by Danfoss Graham. If specified, they will be installed by
Danfoss Graham in an enclosure external to the drive which may The drives are suitable for use on circuits capable of delivering not
include other optional features. If not supplied by Danfoss Graham, more than 100,000 RMS symmetrical amps, 500 volts maximum (600
they must be supplied by the installer of the drive at the time of volts maximum for 575 volt drives), when used with the recommended
installation. fuses.
Maximum Fuse
Model Number VLT Type Rating Bussman Type
VLT6000H2.1 6002 6 KTS-R or JJS
VLT6000H3.0 6002 6 KTS-R or JJS
VLT6000H3.4 6003 10 KTS-R or JJS
VLT6000H4.8 6004 10 KTS-R or JJS
VLT6000H8.2 6006 20 KTS-R or JJS
VLT6000H11 6008 25 KTS-R or JJS
VLT6000H14 6011 30 KTS-R or JJS
VLT6000H21 6016 40 KTS-R or JJS
VLT6000H27 6022 40 KTS-R or JJS
VLT6000H34 6027 50 KTS-R or JJS
VLT6000H40 6032 60 KTS-R or JJS
VLT6000H52 6042 80 KTS-R or JJS
VLT6000H65 6052 100 KTS-R or JJS
VLT6000H77 6062 125 KTS-R or JJS
VLT6000H106 6075 150 FWH
VLT6000H130 6100 200 FWH
VLT6000H160 6125 250 FWH
VLT6000H190 6150 300 FWH
VLT6000H240 6175 350 FWH
VLT6000H302 6225 400 FWH
VLT6000H361 6275 500 FWH
VLT6000H443 6350 600 FWH
VLT6000H540 6400 700 FWH
VLT6000H590 6500 800 FWH
VLT6000H678 6550 800 FWH
7
Locations of Conduit Entry, Terminal Blocks
and Switches
NEMA 1
VLT 6042-6062, 200 to 240 V, VLT 6075-6125, 380 to 460 V VLT 6150-6275, 380 to 460 V
8
Locations of Conduit Entry, Terminal Blocks
and Switches (continued)
NEMA 12
VLT 6002-6005, 200 to 240 V, VLT 6002-6011, 380 to 460 V VLT 6006-6032, 200 to 240 V; VLT 6016-6032, 380 to 460 V
VLT 6042-6062, 200 to 240 V; VLT 6075-6125, 380 to 460 V VLT 6150-6275, 380 to 460 V
9
Locations of Conduit Entry, Terminal Blocks
and Switches (continued)
10
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks) ! WARNING
Connect input power to the terminals identified as L1, L2 and L3. Connecting input power to motor terminals will
result in drive failure when the power is ap-
Connect the motor leads to the terminals identified as U, V and W. plied.
NEMA 1
VLT 6006-6032, 200-240 V
VLT 6016-6062, 380-575 V
NEMA 1
VLT 6150-6275, 380-460 V
11
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks), continued
Connect input power to the terminals identified as L1, L2 and L3.
NEMA 12
VLT 6006-6032, 200-240 V
VLT 6016-6062, 380-460 V
NEMA 12
VLT 6150-6275, 380-460 V
NEMA 12
VLT 6042-6062, 200-240 V
VLT 6075-6125, 380-460 V
12
Location of Input Power (Mains) and Output
Power (Motor Terminal Blocks), continued
Connect input power to the terminals identified as L1, L2 and L3.
13
Power Connections
Make all power connections with 75o C rated copper wiring. ! WARNING
Connecting input power to motor terminals will
Conduit entry must be from the bottom on all drives. Conduit entries are result in drive failure when power is applied.
provided on smaller drives. For drives with auxiliary enclosures, refer
to the dimensional drawings provided for conduit entry locations. Motor Wiring Connection
For drives with no auxiliary enclosure, connect the motor to drive
To meet UL requirements, install the metal grounding plate in all drives
terminals U, V, and W (terminal numbers 96, 97, and 98). Terminal 99
that have a plastic bottom. Install the grounding plate just above the
is earth ground. If an auxiliary enclosure is provided, refer to the
plastic bottom. Ground the metal plate to the chassis and ground the
connection diagrams shipped with the drive. Ground the shield on the
conduit to the metal plate.
motor wire, if used, at both the drive and the motor.
The conduit entries provide strain relief for the wires in drives mounted
in NEMA 1 or NEMA 12 enclosures. With chassis mounted drives, the ! DANGER
For operator safety, it is important to ground
power and control wires must have strain relief supplied by the installer.
drive properly.
DO NOT rely on the terminal blocks to provide strain relief.
Grounding
Input Power Connection
Ground the drive properly. Use a ground wire at least 7 AWG (10mm2).
For drives with no auxiliary enclosure, connect input power to drive
Connect the ground wire directly to a reliable earth ground. Do not use
terminals L1, L2, and L3, (terminal numbers 91, 92, and 93). If an auxiliary
the conduit connecting to the drive as a replacement for a ground wire. Do
enclosure is provided, input power connections are made in the auxiliary
not ground one drive to another in a “daisy chain” fashion.
enclosure. Refer to the connection diagrams shipped with the drive.
Electronic Thermal Protection
Size wiring to the input current of the drive as shown in the tables
The electronic thermal relay is UL approved for single motor thermal
below. Maximum AWG wire size is also provided.
protection as long as the following is complied with:
14
Terminal Tightening Torque
Tighten terminals connecting the drive input power, output to the motor(s) NOTE
and ground to the values shown in the tables below. Drives with 200 to Tighten terminals of 575 volt drives of 32 amps
240 volts of 88 amps and less, and drives with 380 to 575 volts of 90 amps and below to 17 in-lbs (1.8 Nm), and above 32
and less, have removable terminal blocks with screws. Larger drives have amps to 28 in-lbs (3.0 Nm).
fixed bolts. (See the drive nameplate for maximum drive output current.)
200 to 240 VAC Terminal Tightening Torque 380 to 460 VAC Terminal Tightening Torque
Max. Drive Torque
Max. Drive Torque Max. Drive Torque
Output Current in-lbs (Nm)
6.6 5 (0.6) Output Current in-lbs (Nm) Output Current in-lbs (Nm)
7.5 5 (0.6) to 10 5 (0.6) 147 100 (11.3)
10.6 5 (0.6) 16 5 (0.6) 177 100 (11.3)
16.7 5 (0.6) 24 17 (1.8) 212 100 (11.3)
24.2 17 (1.8) 32 17 (1.8) 260 100 (11.3)
30.8 17 (1.8) 37.5 17 (1.8) 315 100 (11.3)
46.2 28 (3.0) 44 28 (3.0) 368 100 (11.3)
59.4 28 (3.0) 61 28 (3.0) 487 372 (42.0)
74.8 28 (3.0) 73 28 (3.0) 594 372 (42.0)
88 35 (4.0)
90 28 (3.0) 649 372 (42.0)
114 100 (11.3)
106 100 (11.3) 746 372 (42.0)
143 100 (11.3)
169 100 (11.3) All current ratings are in amps.
All current ratings are in amps. All torques are in in-lbs (Nm). All TB1 connections must be torqued to 8 in-lbs (0.9 Nm).
15
Multiple Motors
The VLT 6000 can control several motors at once, all changing speed ! DANGER
together. The sum of the nameplate currents of all the motors must not Terminals 88 and 89 will be at approximately
exceed the current rating of the drive. 150% of line voltage and remain at high volt-
age for up to 14 minutes after power has been
removed from the drive.
! WARNING
When multiple motors are used, VLT 6000 elec-
tronic thermal relay cannot be used to provide ! WARNING
individual motor protection. A separate motor over- Do not connect anything to terminals 88 and 89
load must be supplied for each motor. without first consulting with Danfoss Graham.
16
Control Connections The following is a description of the functions of the control terminals.
All terminals for the low voltage control wires are located under the Many of these terminals have multiple functions determined by
protective cover below the keypad. Remove the cover with a parameter settings.
screwdriver or other pointed object as shown below.
No. Function
01, 02, 03 Form C relay output. Maximum 240 VAC, 2 A.
Minimum 24 VDC, 10 mA or 24 VAC, 100 mA.
(Location of Form C relay output varies with unit
type. See connection diagram with unit for
location.)
17
Typical Control Connections
Shown below are typical interfaces between the VLT 6000 and other the drive’s built-in serial communication protocols: Johnson Controls
components in an HVAC system. The terminal numbers and the Metasys® N2, Siemens System 600 FLN®, or VLT Software Dialog®.
functions of the terminals are identical on all VLT 6000s. An optional LonWorks® and Profibus® are available through option cards that fit into
relay card, not shown, can provide four additional Form C output the relay output card location.
relays. The RS-485 connections allow direct communication through
91 (L1) (U) 96
3 Phase
Power 92 (L2) (V) 97
Input
93 (L3) (W) 98
Motor
99 (PE) (PE) 95
External Switch Mode
DC Bus 88 (-)
Power Supply
Connection
89 (+) 10 V DC 24 V DC
17 mA 200 mA
+ - + -
18
DIP Switches 1 through 4
! CAUTION DIP switches are located on the control card.
Incoming power, motor wiring and control wir-
ing should be run in three separate conduits or They are used for serial communication and the common of digital
raceways. inputs 16 through 33. The switch positions shown are the factory
settings.
Electrical Installation, Control Wiring
Torque: 5 - 6 in-lbs
Screw size: M3
19
Galvanic Isolation Electrical Noise
Galvanic isolation offers protection from electric shock. All control In general, electrical noise can be divided into two forms: wire-borne
terminals of all VLT 6000 drives, and terminals 1 through 3 of the relay electromagnetic interference (EMI), and radiating radio frequency
output, offer galvanic isolation as long as the RFI switch (if provided) is interference (RFI).
in the ON position. The galvanic isolation in the VLT 6000 conforms to
the European standard EN 50178. (See figure below.) Using shielded motor cables reduces RFI but increases EMI. This is
because shielded wires have a greater capacitance than unshielded
The components that make up the galvanic isolation are: wires. Unshielded input power connections to the drive generate more
noise in the radio frequency range on the AC line. The shield reduces
1. Power supply, including signal isolation.
the radiated noise, but increases the low-frequency electromagnetic
2. Gate drive for the IGBTs, the trigger transformers and opto-
noise on the AC line. But, since the noise current is taken back to the
couplers.
3. The output current Hall effect transducers. unit through the shield, only a small electromagnetic field is generated
from shielded motor wires.
With an EMI filter, the noise level on the AC line will be reduced to
about the same level for shielded and unshielded wires alike.
Connect the motor wiring shield, if used, in the enclosure of the drive as
well as at the motor. Use shield brackets to avoid “pigtail” shield ends.
Even short “pigtails” increase the shield’s impedance at higher
frequencies, which reduces the shield’s effect and increases the noise
produced.
To reduce the noise level from the total system (drive + installation)
make the motor wiring as short as possible.
20
Application Control Connection Examples Run Permissive
Two-wire Start/Stop After receiving a run command,
In Auto mode, closing the contact to terminal 18 will make the drive run. the drive will apply power to the
In any mode, opening the safety interlock contact to terminal 27 will stop damper motor and wait until it
the drive. receives “permission” via the
switch that is connected to
terminal 16.
Transmitter Connection
The drive’s internal 24
VDC power supply is
used to power an
external 4 to 20 mA
transducer.
Set Parameter 306 to Speed up.
Set Parameter 307 to Speed down.
Set Parameter 305 to Freeze reference.
Potentiometer Reference
A manual potentiometer is used as a input reference for the drive.
Because the commons of the +24 VDC power supply and the input
reference follower have separate circuit commons, it is necessary to
Set Parameter 308, Terminal 53, Analog Input Voltage, to Reference. connect a jumper between terminals 39 and 55.
Set Parameter 309, Terminal 53, Min. Scaling, to 0 V.
Set Parameter 310, Terminal 53, Max. Scaling, to 10 V.
21
Control Panel
The Local Control Panel (LCP), normally mounted on the front of the
drive, is a complete interface for programming and operating the drive.
The control panel can be removed from the drive and installed up to 10
feet (3 meters) from the drive by using a remote mounting kit.
All drive parameters can be changed from the control panel, unless this
ability has been locked out by setting parameter 016, Lock for Data
Change, to Locked, or by a digital input to terminals 16 through 33. See
the related parameters for more information.
22
The + and - keys are used to scroll through parameters The OFF/STOP key is used for stopping the connected
and to change the value of a chosen parameter. These motor in either the Hand or Auto mode. Enable or
keys are also used to change the local reference. In Disable via parameter 013. If this stop function is
Display Mode, these keys are used to switch between activated, the second line in the LCD display will flash.
readouts.
AUTO START is used if the drive is to be started via the
The L and M keys are used to select a parameter control terminals and/or serial communication. When a
group and also to move the cursor to the desired digit remote start signal is active, the drive will start if the
when changing numerical values. AUTO START key has been pressed.
Indicator Lamps
At the bottom of the control panel is a red alarm LED, a yellow warning ! DANGER
LED, and a green power on LED. A start signal via digital inputs may cause drive
to start at any time. Remove power to drive be-
fore working on output wiring, motor or any
driven equipment.
red yellow green
If certain threshold values are exceeded, the alarm and/or warning The RESET key is used for manually resetting the drive
lamps will flash and text describing the alarm or warning condition will after a fault trip (alarm). In this case, the top line of the
be displayed. display will show TRIP (RESET). If the top line of the
Local Control display shows TRIP (AUTO START), the drive will
automatically restart. If the top line of the display shows
TRIPLOCK (DISC. MAINS), input power to the drive
must be removed before the trip can be reset.
Display Mode
Information is displayed on the LCD by selecting one of three program-
mable display modes. Pressing the Display Mode key toggles among
Below the indicator lamps are keys which are used to determine the the displays. When in Mode II, pressing and holding down the Display
point of control. Each of these keys can be individually enabled or Mode key accesses an additional mode used to identify the data units
disabled using parameter 012 through 015. The Hand Start and Auto the display is showing. (See Navigation Between Display Modes.)
Start keys will also be disabled if any of the control terminals are
programmed for either Remote Hand or Remote Auto. In normal operation, any four meters can be shown continuously on the
first and second lines of the display. Parameters 008, 009 and 010
The HAND START key is used if the drive is to be select the three readouts displayed on the top line. Parameter 007,
started from the control panel. Pressing HAND START Large Display Readout, selects the meter displayed on line 2. In
will give a start command to the drive. Display Mode, the + and - keys choose any meter on the LCD.
A list on the next page gives the operating data that can be shown on
! WARNING the three meter readouts for line 1 and the large display (line 2).
If a minimum speed is set in parameter 201, The right side of line 2 shows the active setup number and an arrow
Output Frequency Low Limit, motor will start indicateing the direction of motor rotation. Clockwise indicates forward
and ramp up to this frequency when HAND
and counterclockwise indicates reverse. The arrow body disappears if
START is pressed. If drive is already running in
a stop command is given or if the output frequency falls below 0.01 Hz.
Auto Mode when the HAND START key is
pressed, it will switch to run in Hand Mode at Warnings and alarms (fault trips) will also be displayed. For an alarm,
same speed. “ALARM” and the alarm number is shown in line 2 with an explanation
in line 3 or in lines 3 and 4. For a warning, “WARN.” and the warning
number is shown in line 2 and an explanation in 3 and/or 4. Both
alarms and warnings cause the display to flash.
23
The table below gives the operating data options for the first and Line 4 is the status line and the information is automatically generated
second lines of the display. for display by the drive in response to its operation. It shows that the
drive is in auto mode, with remote reference, and that the motor is
Data Item: Unit: running. Some possible displays of the status line are shown below.
Resulting reference, % %
Resulting reference unit chosen in par. 415
Frequency Hz
% of maximum output frequency %
80.0% 5.08A
40.0Hz
Motor current A 2.15kW SETUP
Power kW 1
Power HP
Output energy kWh
Hours run hours AUTO REMOTE RUN
User defined readout unit chosen in par. 006 HAND LOCAL STOP
Setpoint 1 unit chosen in par. 415 OFF RAMPING
Setpoint 2 unit chosen in par. 415 JOGGING
Feedback 1 unit chosen in par. 415 .
.
.
.
Feedback 2 unit chosen in par. 415
Feedback unit chosen in par. 415
STAND BY
Motor voltage V
DC link voltage V The left part of the status line indicates where the drive Run/Stop
Thermal load on motor % command is from, and whether it is on or off. AUTO means that Run/
Thermal load on VLT % Stop control is via the control terminals and/or serial interface; HAND
Input status, digital input binary code indicates that the drive started locally by the Hand Start key. OFF
Input status, analog terminal 53 V means that the drive ignores all control commands and the motor will
Input status, analog terminal 54 V not run.
Input status, analog terminal 60 mA
Pulse reference Hz The center part of the status line indicates the reference source that is
External reference % active. REMOTE means that the reference is from the control terminals.
Heat sink temperature o
C LOCAL indicates that the reference is determined by the + and - keys
on the control panel.
Display Mode I: The right part of the status line indicates the drive’s operational status.
Below is an example of Display Mode I, in which the drive is running in
setup 1, in Auto mode, with remote reference, at an output frequency of Display Mode II:
40 Hz. This display mode makes it possible to have three meters displayed at
the same time on line 1. The meters displayed are selected through
parameters 008, 009 and 010.
FREQUENCY
40.0Hz SETUP
24
Display Mode III: Display Mode IV:
This display mode is shown when the drive is in Display Mode II and the This display mode is available when local reference is selected. In this
Display Mode key is pressed and held. In the first line, a description of display mode, the speed reference is increased or decreased via +/- keys.
the three top meters in Display Mode II is shown. The other lines are
unchanged. When the key is released, Display Mode II is again shown. The first line shows the present speed reference. The second line
shows the present drive output frequency. The third line show a bar
graph of the relative value of the present drive output frequency in
relation to the maximum frequency.
REF% CURR.A POW. kW
50.0Hz SETUP
USE +/- 56Hz
40Hz
1
SETUP
1
AUTO REMOTE RUN
0 -----60
HAND LOCAL
RAMPING
Navigation Between
Display Modes FREQUENCY
40.0Hz SETUP
AUTO REMOTE
RUNNING
Display Mode I With local/remote
reference
With remote
controlled reference
With local reference
40.0Hz
1
SETUP With local reference
1
▲
40.0Hz SETUP
25
Quick Menu
The QUICK MENU key gives access to 12 of the most important setup shown in the table below. A complete description of the function is given
parameters of the drive. After programming, the drive will, in many in the parameter sections of this manual.
cases, be ready for operation. The 12 Quick Menu parameters are
26
Extended Menu Step Change of Numeric Values
In some applications, the Quick Menu items will not set up all the The values of certain numeric items can also be selected from a list.
desired characteristics of the drive. To access all the parameters, These parameters are Motor Power, parameter 102; Motor Voltage,
including the Quick Menu parameters, press the Extend Menu key. The parameter 103; and Motor Frequency, parameter 104. To select a
Programming section of this manual will describe in detail all the value not on the list, use the L and M keys to select the digit to be
parameters available through the Extended Menu. changed, as described above.
24.2 Hz
Parameter 602 kWh counter
SETUP
Parameter 603 Number of power-ups
1 Parameter 604 Number of overtemperatures
205 MAX. REFERENCE Parameter 605 Number of overvoltages
000060.000 Hz Initialization can also be done using Parameter 620.
3.90 A
load those parameters from LCP using parameter
SETUP
download functions of parameter 004.
1
210 REFERENCE Uploading Parameters
TYPE SUM At any time the present parameters may be copied to the local control
panel (LCP). This may be useful when setting up multiple drives. It is
also useful when it is desired to return to a previous set of parameters.
Parameter is a Value Chosen from a List See parameter 004, LCP Copy, for more information.
27
VLT 6000 Start-Up • Protect signal wires from noise.
• Ground each drive individually.
Pre-installation Checks • Double check input and output power wiring for correct location.
1. Compare drive model number to what was ordered.
2. Ensure each of following are rated for same voltage: Setting Up Drive for Motor Start
• Drive Enter motor nameplate data into drive through Quick Menu.
• Power line 1. Parameter 101:
• Motor • If one motor is connected to drive, set to AEO FUNCTION.
3. Record following motor data: • If more than one motor connected to drive, set to MULTIPLE
• Voltage MOTORS. (Parameter 108, MULTIPLE MOTOR STARTING
VOLTAGE should be adjusted later to provide reliable starts and
• Frequency
minimum starting current.)
• Full load current 2. Parameter 102, MOTOR POWER (in kW) (See conversion table in
• Full load speed parameter 102, Motor Power, in this manual.)
• Power — convert HP to kW (See conversion table in parameter 3. Parameter 103, MOTOR VOLTAGE
102, Motor Power, in this manual.) 4. Parameter 104, MOTOR FREQUENCY
4. Ensure that rated drive current is equal to or greater than total full 5. Parameter 105, MOTOR CURRENT
load current. 6. Parameter 106, MOTOR SPEED
• For multiple motor operations, add up full load current ratings of 7. Parameter 107, (optional) select AUTOMATIC MOTOR ADAPTA-
all motors. TION and run AMA in accordance with procedure in parameter
• Drive can be at most one size smaller than motor. 107, Automatic Motor Adaptation, in this manual.
• If drive rating is less than motor, full motor output cannot be achieved. 8. Press HAND START key to initiate operation in local control.
5. Check motor wiring:
Operational Tests — HAND
• Any disconnect between drive and motor should be interlocked 1. Check motor rotation from drive. If incorrect, disconnect input
to drive safety interlock circuit to avoid unwanted drive trips.
power from drive and reverse two leads between drive and motor.
• No power factor correction capacitors can be connected between 2. If a bypass is provided, check motor rotation in bypass mode. If
drive and motor.
incorrect, disconnect input power from drive and reverse two input
• Two speed motors must be wired permanently for full speed. power leads.
• Y-start, H-run motors must be wired permanently for run. 3. Accelerate motor quickly to full speed and verify operation.
4. Decelerate motor quickly to stop and verify operation.
Installation Checks
5. Operate motor over entire speed range while closely checking for
1. Input fusing in power supply for all drives must be provided (see
resonance.
Input Fuses section in this manual).
2. Environmental concerns — for standard NEMA 1 drive: Operational Tests — AUTO
• Clean air supply 1. Ensure that drive follows run/stop and safety interlock commands
• Dry air (max 95% relative humidity, non-condensing) from system.
• 14oF to 104oF ambient temperature operating range, or as rated 2. Ensure drive follows speed reference, or feedback, from system.
• 3,300 foot maximum elevation with no derating
Final Adjustments
3. Mounting
1. Use parameters 216 through 220 to reject any resonant points.
• Vertical 2. Lock out keypad functions, as required.
• Drives with heat sink fins exposed in back of unit must be
mounted against a solid surface (see Clearances section in this General Troubleshooting
manual). 1. Display Messages:
• Keep any construction dirt out of drive. • AUTO START—Drive has tripped off and is in process of
4. Wiring automatically restarting.
• Wire drive in accordance with instructions and diagrams received • TRIP—Drive has tripped off. Press RESET to start.
with drive. • TRIP LOCKED—Drive has tripped off. Remove and apply
• Separate conduits must be provided to drive for input power, power before restarting with RESET.
output power, and control wiring. 2. Refer to Warnings and Alarms section in this manual.
• Note that safety interlock and remote run/stop circuitry is 115 VAC 3. Check tightness of all connections and wires for proper location.
for drives with bypasses. 4. Measure input signals.
• Use knockouts or conduit entry plates. Avoid metal shavings in cabinet. 5. Check drive input and output for balanced voltage and current.
28
Programming Operation and Display
Parameters 000 through 017
Using the Extend Menu key, it is possible to access to all
the parameters for the drive. This parameter group deals with the display, control keys and other
general functions.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
29
Connection Examples: 004 LCP Copy (LCP COPY)
Value:
Setup Change ✭ No copying (NO COPY) [0]
Upload all parameters
(UPLOAD ALL PARAMET.) [1]
Download all parameters
(DOWNLOAD ALL PARAM.) [2]
Download power-independent parameters
(DOWNLOAD SIZE INDEP.) [3]
Function:
Parameter 004, LCP Copy, is used to copy all parameter setups to or
from the Local Control Panel (LCP). This can be used to store a
backup copy of all parameters in the LCP or to copy all setups from
one drive to another.
Description of choice:
Select Upload all parameters if all parameter values are to be copied
Selection of setup using terminals 32 and 33. from the drive to the LCP.
See the descriptions of parameters 300 through 307.
Parameter 306 = Selection of Setup, lsb Select Download all parameters if all parameter values are to be
Parameter 307 = Selection of Setup, msb copied from the LCP to the drive on which the control panel has been
Parameter 002 = Multi Setup mounted.
003 Copying of Setups (Setup Copy) Select Download power-independent parameters if only the power-
Value: independent parameters are to be downloaded. This allows the
✭ No copying (NO COPY) [0] parameters from one drive to be easily copied to another drive of a
Copy active Setup to Setup 1 different size.
(COPY TO SETUP 1) [1]
Copy active Setup to Setup 2 NOTE
(COPY TO SETUP 2) [2] Copying is only possible when drive is stopped.
Copy active Setup to Setup 3
(COPY TO SETUP 3) [3] Setup of User-Defined Readout
Copy active Setup to Setup 4 Parameter 005, Maximum Value of User-Defined Readout, and
(COPY TO SETUP 4) [4] Parameter 006, Unit for User-Defined Readout, allow users to design
Copy active Setup to all (COPY TO ALL) [5] their own readout which can be seen if the User-Defined Readout has
been selected as one of the displayed meters. The range is set in
Function: parameter 005, Maximum Value of User-Defined Readout and the unit
A copy is made from the active setup selected in parameter 002, Active is determined in parameter 006, Unit for User-Defined Readout. The
Setup, to the setup or setups selected in parameter 003, Copying of choice of unit determines whether the relationship between the output
Setups. frequency and the readout is a linear, square or cubed. Units
representing rates (RPM, CFM, GPM, etc.) are linear. Units represent-
NOTE
Copying is only possible when drive is stopped. ing pressure (PSI, in. wg., etc.) are square. Units representing power
(HP, kW, etc.) are cubed.
Description of choice:
The copying starts when the required copying function has been
selected and the OK key has been pressed.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
30
005 Maximum Value of User-Defined Readout
(CUSTOM READOUT )
Value:
0.01 - 999,999.99 ✭100.000
Function:
This parameter determines the value that the user defined meter will
display when the drive’s output frequency is the value set in parameter
202, Output Frequency High.
Description of choice:
Set the required value for maximum output frequency.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
31
Function: DC link voltage [V] is the drive DC bus voltage.
This parameter allows a choice of the data value to be shown in large
digits on line two of the display when power is first applied to the drive. Thermal load, motor [%] is the calculated thermal load of the motor.
In Display Mode I, II, and III, the + and - keys allow the display on this 100% is the cutout limit. See also parameter 117, Motor Thermal
line to be changed when the drive is in operation. Protection.
Description of choice: Thermal load, VLT [%] is the calculated thermal load of the drive.
No readout can only be selected in parameters 008 through 010, Small 100% is the trip point.
Display Readout, but not in parameter 007, Large Display Readout.
Digital input [Binary code] is the signal status from the 8 digital
Resulting reference [%] gives the total of all references as a inputs (16, 17, 18, 19, 27, 29, 32 and 33). Terminal 16 corresponds to
percentage of parameter 205, Maximum Reference. the bit at the far left. ‘0’ = no signal, ‘1’ = connected signal.
Reference [unit] gives the total of all references. This is displayed in Analog input 53 [V] is the voltage applied to terminal 53.
Hz in open loop. In closed loop, the reference unit is selected in
Analog input 54 [V] is the voltage applied to terminal 54.
parameter 415, Process Units.
Analog input 60 [mA] is the current applied to terminal 60.
Frequency [Hz] gives the output frequency of the drive.
Pulse reference [Hz] is the pulse frequency in Hz applied to terminal
% of maximum output frequency [%] is the output frequency as a
17 or terminal 29.
percentage of parameter 202, Output Frequency High Limit.
External reference [%] is the sum of the external references as a
Motor current [A] is the average phase current of the motor.
percentage of parameter 205, Maximum Reference.
Power [kW] is the actual power, in kW, delivered to the motor.
Heat sink temp. [°C] is the present heat sink temperature of the drive.
Power [HP] is the actual power, in HP, delivered to the motor. The trip point is 90 ± 5°C for NEMA 1 units and 80 ± 5°C for NEMA 12
units.
Output energy [kWh] is the energy delivered by the motor since the
latest reset was made using parameter 618, Reset of kWh Counter. Free Programming Array is reserved for future use. It is only
available in parameter 007, Large Display Readout.
Hours run [Hours] is the number of hours that the motor has run
since the latest reset was made using parameter 619, Reset of Hours 008 Small Display Readout 1.1
Run Counter. (SMALL READOUT 1)
Value:
User Defined readout [-] is a user defined value, calculated on the See parameter 007, Large Display Readout
basis of the present output frequency, as well as the scaling in ✭ Reference, %
parameter 005, Maximum Value of User-Defined Readout, and the
unit in parameter 006, Unit for User-Defined Readout. Function:
This parameter selects the meter to be displayed on the left display on
Setpoint 1 [unit] is the setpoint value programmed in parameter 418, line 1.
Setpoint 1. The unit is selected in parameter 415, Process Units.
Showing three different meters on line 1 is recommended when setting
Setpoint 2 [unit] is the setpoint value programmed in parameter 419, up the PID. This allows tracking how the process reacts to a change of
Setpoint 2. The unit is selected in parameter 415, Process Units. reference.
Feedback 1 [unit] is the value of the feedback signal applied to To select the meter to display, press the Display Mode button.
Terminal 53. The unit is selected in parameter 415, Process Units.
Description of choice:
Feedback 2 [unit] is the value of the feedback signal applied to There is a choice of 26 different meters. See parameter 007, Large
Terminal 54. The unit is selected in parameter 415, Process Units. Display Readout.
Feedback [unit] is the total feedback signal using the unit scaling 009 Small Display Readout 1.2
selected in parameter 413, Minimum Feedback; parameter 414 (SMALL READOUT 2)
Maximum Feedback; parameter 415, Process Units; and parameter Value:
417, 2 Feedback Calc. See parameter 007, Large Display Readout
★ Motor current [A]
Motor voltage [V] is the voltage supplied to the motor.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
32
Function:
See the functional description for parameter 008, Small Display ! CAUTION
Readout. If Disable is selected, motor cannot be stopped
by Off/Stop key.
Description of choice:
There is a choice of 26 meters, see parameter 007 Large Display
Readout. 014 Auto Start on LCP (AUTO START BTTN)
Value
010 Small Display Readout 1.3 Disable (DISABLE) [0]
(SMALL READOUT 3) ★ Enable (ENABLE) [1]
Value:
See parameter 007 Large Display Readout Function:
★ Power [HP] This parameter allows disabling the Auto/Start key on the keypad.
! CAUTION
Description of choice:
Choose the desired unit for local reference.
Do not disable Reset unless a remote reset is
012 Hand Start on LCP (HAND START BUTTON) available through digital inputs and parameters
Value: 300 through 307.
Disable (DISABLE) [0]
★ Enable (ENABLE) [1]
016 Lock for Data Change (DATA CHANGE LOCK)
Function: Value:
This parameter allows disabling the Hand/Start key on the keypad. ★ Not Locked (NOT LOCKED) [0]
Locked (LOCKED) [1]
Description of choice:
If Disable is selected in this parameter, the Hand/Start key will be Function:
disabled. This parameter allows locking out parameter changes at the local
control panel.
013 OFF/STOP on LCP (STOP BUTTON)
Value: Description of choice:
Disable (DISABLE) [0] If Locked is selected, data modifications in the parameters cannot be
★ Enable (ENABLE) [1] made. Parameter changes will be possible through serial communica-
tion.
Function:
This parameter allows disabling the Off/Stop key on the keypad. Parameters 007 through 010, Display Readout can be changed at the
local control panel.
Description of choice:
If Disable is selected in this parameter, the Off/Stop key will be disabled. The local control panel can also be locked or unlocked by a digital
input controlled by parameters 300 through 307.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
33
017 Operating State at Power Up NOTE
(POWER UP ACTION) If Open Loop is selected, parameters associ-
Value: ated with setting up PID controller are not
★ Auto restart (AUTO RESTART) [0] accessible. Therefore, it is important to prop-
OFF/STOP (OFF/STOP) [1] erly set parameter 100, Configuration, first when
closed loop operation is required.
Function: Characteristics
Selects auto or manual restart when power is reapplied after an outage 101 Torque Characteristics ( VT CHARACT)
occurs to a running drive. Value:
★ Automatic Energy Optimization
Description of choice: (AEO FUNCTION) [0]
Auto restart is selected if the drive is to resume operation after a power Parallel motors (MULTIPLE MOTORS) [1]
outage.
Function:
OFF/STOP is selected if the drive is to remain stopped after a power This parameter configures the drive for single or multiple motor
outage. To restart, press the Hand/Start or Auto/Start key at the operation.
keypad.
Description of choice:
! CAUTION Select Automatic Energy Optimization (AEO) for all single motor
applications. When AEO has been selected, only one motor may be
If HAND/START or AUTO/START are disabled connected to the drive at a time.
by parameters 012 and 014, motor will not be
able to restart if OFF/STOP is selected. The AEO function will automatically and continuously monitor the load
and adjust the output voltage to maximize motor and drive efficiency
and performance. After the motor reaches the set speed, the AEO
Load and Motor function reduces the output voltage to the motor, if the load will allow.
Parameters 100 through 117 When the load is light, the voltage is reduced, as shown in the graph
below. This lower voltage reduces motor heating and motor noise, and
This parameter group controls output power and other output increases efficiency.
characteristics of the drive.
Select Parallel motors when more than one motor is connected in
For correct operation, motor nameplate data must be entered into parallel to the output. In this case, it is necessary to set a start voltage in
parameters 102 through 106 either through the Quick Menu or the parameter 108, Start Voltage of Parallel Motors.
Extended Menu. In addition, automatic motor adaptation, DC braking
and motor thermal protection can be set by this parameter group.
Function:
This parameter is used for selecting closed loop or open loop
operation.
Description of choice:
If Open loop is selected, speed control is changed directly by the
speed reference signal. Any feedback signal applied to the drive will
have no effect on the drive’s speed.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
34
103 Motor Voltage (MOTOR VOLTAGE)
! CAUTION Value:
It is very important that values set in param- 200 V [200]
eters 102, Motor Power, through 106, Rated Motor 208 V [208]
Speed, correspond accurately to nameplate data 220 V [220]
of motor. 230 V [230]
240 V [240]
102 Motor Power (MOTOR POWER) 380 V [380]
Value: 400 V [400]
0.25 kW (0.33 HP) [25] 415 V [415]
0.37 kW (0.5 HP) [37] 440 V [440]
0.55 kW (0.75 HP) [55] 460 V [460]
0.75 kW (1 HP) [75] 480 V [480]
1.1 kW (1.5 HP) [110] 500 V [500]
1.5 kW (2 HP) [150] 575 V [575]
2.2 kW (3 HP) [220] ★ Depends on the unit
3 kW -- [300] Function:
4 kW (5 HP) [400] Set the rated motor voltage.
5.5 kW (7.5 HP) [550]
7.5 kW (10 HP) [750] Description of choice:
11 kW (15 HP) [1100] Select a value that equals the nameplate data on the motor. This may
15 kW (20 HP) [1500] be less than the input voltage. It is also possible to set any voltage
18.5 kW (25 HP) [1850] within the range of the drive.
22 kW (30 HP) [2200]
30 kW (40 HP) [3000] 104 Motor Frequency (MOTOR FREQUENCY)
37 kW (50 HP) [3700] Value:
45 kW (60 HP) [4500] 50 Hz (50 Hz) [50]
55 kW (75 HP) [5500] ★ 60 Hz (60 Hz) [60]
75 kW (100 HP) [7500] Function:
90 kW (125 HP) [9000] This is where the rated motor frequency is selected. This is usually the
110 kW (150 HP) [11000] frequency of the power line.
132 kW (175 HP) [13200]
160 kW (200 HP) [16000] Description of choice:
200 kW (300 HP) [20000] Select the desired value. It is also possible to set any frequency within
250 kW -- [25000] the range of the drive.
300 kW -- [30000]
315 kW (350 HP)
355 kW (450 HP)
[31500]
[35500]
! CAUTION
400 kW (500 HP) [40000] Enter correct value in parameter 105, Motor Cur-
500 kW (600 HP) [50000] rent, since this forms part of VVC+ control.
★ Depends on the unit Changing values in parameter 102, Motor Power,
or parameter 103, Motor Voltage, after motor
Function: current has been entered in parameter 105 can
automatically change the value in parameter 105.
Set the power value that corresponds to the nameplate power of the
motor. The default setting is the full rating of the drive.
105 Motor Current (MOTOR CURRENT)
Description of choice: Value:
Select a value that equals the nameplate data on the motor. It is also 0.01 to drive rating ★ Set based on motor nameplate.
possible to set any power within the range of the drive.
Function:
The rated motor current in amps is used for setting output current and
providing motor thermal protection. It is important to set the motor
current to the full load current rating (FLA) of the motor.
Description of choice:
Set a value that equals the nameplate data on the motor.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
35
NOTE
! CAUTION Some motors may be unable to run AMA. Au-
It is important to set correct value in parameter tomatic Motor Adaptation with LC-Filter is a
106, Rated Motor Speed, since this forms part reduced AMA procedure which can be effective
of VVC+ control feature. Changing value in pa- in such cases when run without an LC-filter in-
rameter 104, Motor Frequency, after rated motor stalled since results measure motor’s stator and
speed has been entered in parameter 106 may effects of cable length.
automatically change the value in parameter 106.
The following must be noted when the AMA function is used:
106 Rated Motor Speed (MOTOR NOM. SPEED)
Value: - Before running AMA, the correct nameplate data for the motor
100 through 60000 must be entered in parameters 102 to 106.
- Total automatic motor adaptation may take up to 10 minutes.
✭ Depends on parameter 102, Motor Power
- Alarms and warnings will be shown in the display if faults occur
during motor adaptation.
Function:
- AMA can only be carried out if the rated motor current of the motor
This is where the value is set that corresponds to the rated motor
is at least 35% of the rated output current of the drive.
speed shown on the motor nameplate. - To cancel AMA, press the OFF/STOP key.
Description of choice:
Choose a value that corresponds to the motor nameplate data.
! CAUTION
107 Automatic Motor Adaptation, AMA AMA cannot be used on multiple motor appli-
(AUTO MOTOR ADAPT) cations.
Value:
★ Optimization disable (NO AMA) [0] Description of choice:
Automatic adaptation (RUN AMA) [1] Select Automatic Adaptation if the drive is to carry out a complete
Automatic adaptation with LC-filter automatic motor adaptation procedure.
(RUN AMA WITH LC-FILT) [2]
Select Automatic Adaptation with LC-Filter if an LC-filter has been
Function: placed between the drive and the motor or to run a reduced AMA
Automatic Motor Adaptation (AMA) is an advanced procedure that without an LC-filter installed.
measures electrical characteristics of the motor. This procedure does
not run the motor.
Procedure for Automatic Motor Adaptation:
1. Set motor parameters, 102 through 106, according to motor
AMA optimizes the adjustment of the drive to the motor. This feature is nameplate data.
particularly useful with nonstandard motors, higher HP motors, and 2. Connect 24 VDC from terminal 12, or external to drive, to
when the drive-to-motor cable length is long. Although it is not terminal 27.
3. Select either Automatic Adaptation or Automatic Adaptation with
necessary to run AMA, it is highly recommended for optimum operation
LC-Filter in parameter 107, Automatic Motor Adaptation, AMA.
and increases the capability of the Automatic Energy Optimization
4. Start drive by pressing Hand Start or connect terminal 18 (start) to
function selectable in parameter 101, Torque Characteristics. terminal 12 and press Auto Start.
For the best adjustment of the drive, it is recommended to carry out
If the Automatic Motor Adaptation is to be stopped prior to completion:
AMA on a cold motor.
Press OFF/STOP key.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
36
If there is a fault, the display reads: ALARM 22 111 Start Delay (START DELAY)
1. Press RESET key to clear fault. Value:
2. Check alarms section in this manual for possible causes of alarm. 0.0 to 120.0 sec. ★ 0.0 sec.
If there is a warning, the display reads: WARNING (39 through 42) Function:
1. Check warnings section in this manual for possible causes of This parameter allows a delayed start of the drive after the conditions
warning. for start have been fulfilled. After the start delay time has elapsed, the
2. Press CHANGE DATA key and select Continue if AMA is to drive will start and ramp up to the commanded speed.
continue despite warning, or press OFF/STOP key to stop AMA.
Description of choice:
108 Start Voltage of Parallel Motors
Set the desired time before the drive will start.
(MULTIM.START VOLT)
Value: 112 Motor Preheat (MOTOR PREHEAT)
0.0 through parameter 103 Motor Voltage Value:
✭ depends on par. 103 Motor Voltage ✭ Disable (DISABLE) [0]
Enable (ENABLE) [1]
Function:
This parameter sets the voltage at 0 Hz for all drives with two or more Function:
motors connected in parallel. The motor preheat function protects the motor from condensation by
running a small DC current through the motor. Motor preheat is only
The start voltage represents a supplementary voltage input to the
active during stop when control voltage is applied to terminal 27.
motor. Increasing the start voltage will increase the starting torque. A
start voltage is especially useful for small motors (<5 HP) as they have Description of choice:
a higher stator resistance than larger motors. Select Disable if this function is not required. Select Enable to activate motor
preheating. The amount of motor preheating is set in parameter 113.
This function is only active if Parallel Motors has been selected in
parameter 101, Torque Characteristics.
! WARNING
Description of choice: Be sure to check parameter 113 if parameter
To set the start voltage, monitor the motor current while starting the load 112, Motor Preheat, is enabled. Excessive cur-
and choose the starting voltage that gives the lowest starting current. rent or preheating time may damage motor.
Start with a small value and increase only as required for reliable
starting.
113 Motor Preheat DC Current
109 Resonance Dampening (RESONANCE DAMP.) (PREHEAT DC-CURR.)
Value: Value:
0 to 500 % ★100 % 0 to 100 % ★ 50 %
The maximum value depends on the rated motor current.
Function:
High-frequency resonances in the motor can be eliminated by adjusting Function:
this parameter. The motor can be preheated when stopped by applying DC current to
it. A holding torque can also be provided.
Description of choice:
Adjust the dampening percentage for smoothest high speed operation. Description of choice:
The motor can be preheated by means of a DC current. At 0%, the
110 High Breakaway Torque (HIGH START TORQ.) function is inactive; at a value higher than 0%, a DC current will be
Value: supplied to the motor whenever it is stopped. A windmilling fan can be
0.0 to 0.5 sec. ★ OFF held by providing a holding toque by using this parameter.
Function:
The drive is able to breakaway high friction loads. This high starting ! WARNING
torque, approximately 1.6 x rated torque is available for up to 0.5 Do not apply any more current than required.
seconds. The current level is limited by the protective circuits of the Too high a current applied for too long a time
drive. OFF corresponds to 0.0 sec. will overheat motor.
Description of choice:
Set the time for which high starting torque is desired.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
37
DC Braking 115 DC Braking Time (DC BRAKE TIME)
Applying DC current to the motor will brake the motor. Parameter 114, Value:
DC Braking Current, sets the DC braking current as a percentage of 0.0 to 60.0 sec. ✭ 10.0 sec.
the rated motor current. Parameter 115, DC Braking Time, sets the
amount of time that the DC current will be applied. Parameter 116, DC Function:
Brake Cut-in Frequency, sets the frequency at which DC braking This parameter sets the time that the DC braking is active.
begins when the motor decelerates during a stop. Description of choice:
Set the desired time.
If terminal 19 or 27 (parameters 303 or 304 Digital Input) has been
programmed to DC Braking Inverse and shifts from logic ‘1’ to logic ‘0’, 116 DC Brake Cut-in Frequency
the DC braking will be activated immediately. (DC BRAKE CUT-IN)
Value:
When the start signal on terminal 18 changes from logic ‘1’ to logic ‘0’,
0.0 (OFF) to setting of parameter 202 ✭ OFF
the DC braking will be activated when the output frequency becomes
lower than the brake cut-in frequency.
Function:
If a DC brake current is set in parameter 114, the drive’s switching This parameter is used for setting the frequency at which DC braking
frequency will be limited to 4 kHz during the braking. begins after a stop command is issued.
Description of choice:
! WARNING Set the desired frequency for braking to begin upon deceleration.
A high braking current supplied for a long time
will overheat motor. Use only the DC braking
current and time required.
! CAUTION
Most HVAC applications do not required brak-
ing or holding. It is suggested that parameter
! CAUTION 114 remains set at 0 unless unusual applica-
tion requirements call for braking or holding
Do not use DC braking function if inertia of torque.
driven load is more than 20 times inertia of
motor.
0 to 100% ★ 50 %
The maximum value depends on the rated motor current.
Function:
This parameter is used for setting the DC braking current that is
applied:
Description of choice:
To be set as a percentage value of the rated motor current set in
parameter 105 Motor Current.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
38
117 Motor Thermal Protection Description of choice:
(MOT.THERM PROTEC) Select No protection if no warning or trip is desired when the motor is
Value: overheated.
No protection (NO PROTECTION) [0]
Thermistor warning (THERMISTOR WARNING) [1] Select Thermistor warning if a warning is desired when the motor
Thermistor trip (THERMISTOR FAULT) [2] thermistor reaches its trip point.
ETR Warning 1 (ETR WARNING 1) [3]
✭ ETR Trip 1 (ETR TRIP 1) [4] Select Thermistor trip if a fault is desired when the motor thermistor
ETR Warning 2 (ETR WARNING 2) [5] reaches its trip point.
ETR Trip 2 (ETR TRIP 2) [6]
Select ETR Warning 1 through 4, if a warning is desired when the
ETR Warning 3 (ETR WARNING 3) [7]
ETR Trip 3 (ETR TRIP 3) [8] motor is overheated according to the ETR calculations.
ETR Warning 4 (ETR WARNING 4) [9]
The drive can also be programmed to give off a warning signal through
ETR Trip 4 (ETR TRIP 4) [10]
one of the digital outputs.
Function:
The drive is able to monitor the motor temperature in two different Select ETR Trip 1 through 4 if a fault is desired when the motor is
ways: overheated according to the ETR calculations.
By a thermistor installed in the motor. The thermistor is connected
to one of the analog input terminals (53 or 54).
Motor Thermal Protection
Calculation of the thermal load by the Electronic Thermal Relay
(ETR) is based on current, frequency and time. This is compared The motor temperature is calculated on the basis of motor current,
with the rated motor current and the rated motor frequency. The output frequency and time. The graph shows the amount of time that the
calculations take into account the reduced cooling of the motor at drive can provide a current level to the motor at the rated motor
low speeds. frequency, 20% of rated motor frequency and 200% of rated motor
frequency.
! CAUTION
If multiple setups are used, be sure to program
complete motor data (parameters 102 through
106) and parameter 117 in each setup. This can
be done manually, or parameter 003 can be used
to copy all data from one setup into one or more
setup groups.
39
References and Limits 202 Output Frequency High Limit
Parameters 200 through 228 (MAX. FREQUENCY)
Value:
In this parameter group, the frequencies and references of the drive Parameter 201 to parameter 200 ★ 60 Hz
are set.
Function:
This parameter group includes: Set the highest speed at which the motor is to run.
! WARNING
HVAC applications will almost never require
output frequency greater than 120 Hz. Check
with Danfoss Graham, manufacturer of motor,
and manufacturer of driven equipment before
selecting 1000 Hz range.
Function:
Set the minimum speed at which the motor is to run.
Description of choice:
A value from 0.0 Hz to the Output Frequency High Limit frequency set
in parameter 202 can be selected. The drive will not be able to run
continuously at an output frequency below this value in any mode.
NOTE
For fan applications, factory setting of param-
eter 201 is 6 Hz. For pump applications, factory
setting for parameter 201 is 18 Hz.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
40
Reference Handling It is possible to have both internal preset references and external
references at the same time. In parameter 210, Reference Type, a
Reference handling is shown in the block diagram at the bottom of this choice is made of how the preset references are to be combined with
page. The block diagram shows how a change in a parameter can the external references.
affect the resulting reference.
An independent local reference exists, where the resulting reference is
Parameters 203 to 205, Reference Handling, Minimum and Maximum set by means of the + and - keys. In all cases, the output frequency
Reference, and parameter 210, Reference Type, define the way range is limited by parameter 201, Output Frequency Low Limit, and
reference handling can be carried out. These parameters are active both parameter 202, Output Frequency High Limit.
in closed loop and open loop operation.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
41
Function: The unit for the reference can be seen from the following table:
This parameter chooses the active resulting reference. If Hand/Auto
linked reference is selected, the resulting reference will depend on Unit
Parameter 100 Configuration = Open loop Hz
whether the drive is in Hand or Auto mode.
Parameter 100 Configuration = Closed loop Par. 415
The table below shows which reference is active when Hand/Auto
linked reference, Remote reference or Local reference has been
Description of choice:
selected. The Hand mode or Auto mode can be selected via the
Minimum Reference is the lowest reference value that can be set for
keypad or by a digital input set in parameters 300 through 307 Digital
the drive.
Inputs.
205 Maximum Reference (MAX. REFERENCE)
Value:
Reference Handling Hand Mode Auto Mode
If parameter 100, Configuration = Open loop,
Hand/Auto Local ref. active Remote ref. active
parameter 204, Minimum Reference,
Remote Remote ref. active Remote ref. active
to 1000.000 Hz ✭60.000 Hz
Local Local ref. active Local ref. active
If parameter 100, Configuration = Closed loop,
Description of choice:
parameter 204, Minimum Reference, to
If Hand/Auto linked reference is chosen, the motor speed in Hand
parameter 414, Maximum Feedback. ✭60.000 Hz
mode will be set by the local reference, while in Auto mode it is set by
the remote references and any setpoints selected. Function:
The Maximum Reference sets the maximum value of the sum of all
If Remote reference is selected, the motor speed will depend on
references. If Closed loop has been selected in parameter 100,
remote references and any setpoints selected, regardless of whether
Configuration, the maximum reference cannot be set above parameter
Hand mode or Auto mode has been chosen.
414, Maximum Feedback. The Maximum Reference is ignored when
If Local reference is selected, the motor speed will only depend on the the local reference is active.
local reference set via the control panel, regardless of whether Hand
The reference unit can be determined from the following table:
mode or Auto mode has been selected.
Unit
204 Minimum Reference (MIN. REFERENCE)
Parameter 100 Configuration = Open loop Hz
Value:
Parameter 100 Configuration = Closed loop Par. 415
If parameter 100, Configuration = Open loop,
0.000Hz to parameter 205, Maximum Reference. ✭ 0.000 Hz
Description of choice:
Maximum reference is the highest reference value that can be set for
If parameter 100 Configuration = Closed loop,
the drive.
parameter 413, Minimum Feedback, to
parameter 205, Maximum Reference. ✭ 0.000 Hz
Function:
The Minimum Reference sets the minimum value of the sum of all
references. If Closed loop has been selected in parameter 100,
Configuration, the minimum reference is limited by parameter 413,
Minimum Feedback.
NOTE
For fan applications, factory setting of param-
eter 204 is 6 Hz. For pump applications, factory
setting for parameter 204 is 18 Hz.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
42
206 Ramp Up Time (RAMP UP TIME) Description of choice:
Value: Program the desired decel time. Too long of a ramp down time can
1 to 3600 seconds ★ Depends on the unit cause sluggish operation. Too short of a ramp down time can cause the
drive to trip off due to high DC bus voltage or cause unacceptable
Function: torque pulses in the controlled system.
The ramp up time is the acceleration time from 0 Hz to the rated motor
frequency set in parameter 104. It is assumed that the output current NOTE
does not reach the current limit set in parameter 215. This determines For fan applications, factory setting of param-
the maximum acceleration rate for all modes of operation. eter 207 is 60 seconds. For pump applications,
factory setting for parameter 207 is 10 seconds.
Description of choice:
Program the desired accel time. Too long of a ramp up time can cause 208 Automatic Ramp Down (AUTO RAMPING)
sluggish drive operation. Too short of a ramp up time can cause the Value:
drive to go into current limit during acceleration or cause unacceptable Disable (DISABLE) [0]
torque pulses in the controlled system. ★ Enable (ENABLE) [1]
NOTE Function:
For fan applications, factory setting of param- This function ensures that the drive does not trip during deceleration if
eter 206 is 60 seconds. For pump applications, the decel time set is too short. If, during deceleration, the DC bus
factory setting for parameter 206 is 10 seconds. voltage increases to the maximum value permitted, the drive automati-
cally extends the ramp-down time.
! CAUTION
If auto ramping is enabled, ramp time can be
considerably longer than that set in parameter
207.
Description of choice:
Program this function as Enable to avoid trips caused by too rapid a
deceleration.
Function:
The jog frequency is the fixed output frequency at which the drive is
running when the jog function is activated.
207 Ramp Down Time (RAMP DOWN TIME)
Value: Jog can be activated via the digital inputs.
1 to 3600 seconds ★ Depends on the unit
Description of choice:
Function: Set the desired frequency.
The ramp-down time is the deceleration time from the rated motor
frequency set in parameter 104 to 0 Hz. This ramp-down time may be
automatically extended to prevent an overvoltage trip if the load
regenerates to the drive. This determines the maximum deceleration
rate for all modes of operation.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
43
Reference Type
The example below shows how the resulting reference is calculated
when Preset references are used together with Sum and Relative
references set in parameter 210, Reference Type. A formula for
calculating the resulting reference is given under Calculation of
Resulting Reference. See the drawing under Reference Handling.
Example:
The following parameters have been set:
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
44
211 Preset Reference 1 (PRESET REF. 1) 216 Frequency Bypass, Bandwidth
212 Preset Reference 2 (PRESET REF. 2) (FREQUENCY BYPASS B.W.)
213 Preset Reference 3 (PRESET REF. 3) Value:
214 Preset Reference 4 (PRESET REF. 4) 0 (OFF) to 100 Hz ★ DISABLED
Value:
-100.00 % to +100.00 % ★ 0.00% Function:
of the reference range or external reference Mechanical resonance in the driven system sometimes makes it
desirable to avoid operation at critical speeds.
Function:
Four different preset references can be programmed in parameters 211 These output frequencies can be programmed in parameters 217
to 214, Preset Reference. The preset reference is stated as a through 220.
percentage of the reference range or as a percentage of the other
external references, depending upon the choice made in parameter In this parameter, Frequency Bypass, Bandwidth, the width of the
210, Reference Type. frequency to be bypassed is defined.
The choice of preset references is made by activating terminals 16, 17, Description of choice:
29, 32 or 33, as shown in the table below. The bypass bandwidth is equal to the programmed bandwidth
frequency. This bandwidth will be centered around each bypass
Terminal 17/29/33 Terminal 16/29/32 frequency.
preset reference msb preset reference lsb
217 Frequency Bypass 1 (BYPASS FREQ. 1)
0 0 Preset reference 1
218 Frequency Bypass 2 (BYPASS FREQ. 2)
0 1 Preset reference 2
1 0 Preset reference 3 219 Frequency Bypass 3 (BYPASS FREQ. 3)
1 1 Preset reference 4 220 Frequency Bypass 4 (BYPASS FREQ. 4)
Description of choice: Value:
Set the required preset reference(s) that is/are to be used. 0 to 120 or 1000 HZ ★ 120.0 Hz
The frequency range depends on the selection made in parameter
200, Output Frequency Range.
215 Current Limit (CURRENT LIMIT)
Value: Function:
0.1 to 1.1 x rated current ★ Depends on the unit Some systems require that some output frequencies be avoided
because of mechanical resonance problems in the system.
Function:
This is where the maximum output current is set. If the motor attempts to Description of choice:
draw more than this amount of current, the drive will reduce its output Enter the frequencies to be avoided.
frequency until the current is less than or equal to the current limit
value. See also parameter 216, Frequency Bypass, Bandwidth.
Note that if the current limit is set to less than the maximum value of the
drive, acceleration torque is reduced correspondingly.
Description of choice:
Set the required maximum output current.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
45
Warning Functions 222 Warning: High Current (WARN. HIGH CURR)
Value:
The warning functions in parameters 221 through 228 are not active Parameter 221 to rated current ★ Rated current
during ramp-up after a Start command, ramp down after a Stop
command, or while stopped. The warning functions are activated when Function:
the output frequency has reached the resulting reference. If the motor current is above the limit programmed in this parameter, the
display shows a flashing CURRENT HIGH.
The signal outputs can be programmed to generate a warning signal
Description of choice:
via terminal 42 or 45 and via the relay outputs.
The upper signal limit of the motor frequency must be programmed
The reference limits in parameter 226, Warning: High Reference and within the normal working range of the drive. See the drawing at
parameter 227, Warning: Low Reference are only active when remote parameter 221, Warning: Low Current.
reference has been selected.
223 Warning: Low Frequency
221 Warning: Low Current (WARN. LOW CURR) (WARN. LOW FREQ)
Value: Value:
0.0 to parameter 222 Warning: High current ✭ 0.0 A 0.0 to parameter 224 ★ 0.0 Hz
Function: Function:
When the motor current is below the limit programmed in this parameter, If the output frequency is below the limit programmed in this parameter,
the display shows a flashing CURRENT LOW, provided Warning has the display will show a flashing F OUT < FLOW.
been selected in parameter 409, Function in Case of No Load. The
Description of choice:
drive will trip if parameter 409 has been selected as Trip. This can be
The lower signal limit of the motor frequency must be programmed
used to indicate when a belt between the motor and the driven load is
within the normal working range of the drive. See drawing at parameter
broken.
221 Warning: Low current.
Description of choice:
The lower signal limit must be programmed within the normal working 224 Warning: High Frequency
range of the drive. (WARN. HIGH FREQ.)
Value:
Par. 200 Output frequency range = 0 to 120 Hz
parameter 223 - 120 Hz ✭ 120.0 Hz
Par. 200 Output frequency range = 0 to 1000 Hz
parameter 223 - 1000 Hz ✭ 120.0 Hz
Function:
If the output frequency is above the limit programmed in this parameter,
the display will show a flashing F OUT > F HIGH
Description of choice:
The higher signal limit of the motor frequency must be programmed
within the normal working range of the drive. See the drawing at
parameter 221, Warning: Low Current.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
46
225 Warning: Low Reference 227 Warning: Low Feedback
(WARN. LOW REF) (WARN .LOW FDBK)
Value: Value:
-999,999.999 - High Reference (par. 226) ★ -999,999.999 Hz -999,999.999 to High Feedback (parameter 228)
★ -999,999.999
Function:
When the total remote reference is less than the limit programmed in this Function:
parameter, the display shows a flashing REF. < REF. LOW If the feedback signal is below the limit of Low Feedback programmed
in this parameter, the display will flash FEEDBACK < FOB LOW.
The reference limits in parameter 226, Warning: High Reference and
parameter 225, Warning: Low Reference are only active when remote The unit for feedback is programmed in parameter 415, Process Units.
reference has been selected.
Description of choice:
In Open Loop, the unit for the reference is Hz, while in Closed Loop Set the desired value within the feedback range, parameter 413,
the unit is programmed in parameter 415, Process Units. Minimum Feedback, and parameter 414, Maximum Feedback.
Description of choice:
Function:
Set the required value within the feedback range, parameter 413,
If the resulting reference is below the limit programmed in this param-
Minimum Feedback, and parameter 414, Maximum Feedback.
eter, the display flashes REF. > REF. HIGH.,
In Open Loop, the unit for the reference is Hz, while in Closed Loop
the unit is programmed in parameter 415, Process Units.
Description of choice:
The high reference warning must be programmed within the normal
working range of the drive, provided parameter 100 Configuration has
been programmed for Open Loop. If parameter 100 has been
programmed for Closed Loop, Reference High must be within the
reference range programmed in parameters 204 and 205.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
47
Inputs and Outputs
Parameters 300 through 328
In this parameter group, the functions of the drive input and output
terminals are defined. The digital inputs are through terminals 16, 17,
18, 19, 27, 32 and 33. Inputs are programmed by parameters 300
through 307. The table below shows the functions available for input.
The terminals for the digital inputs can be connected to the internal 24
VDC supply through terminals 12 and 13, or an external 24 VDC
supply can be connected.
The drawings at the right show one setup using the internal 24 VDC Switch 4 is used for separating the common potential of the internal
supply and one setup using an external 24 VDC supply. 24 VDC supply from the common potential of an external 24 VDC
supply. Switch 4 is the DIP switch on the far right of the group of DIP
switches located on the lower right of the control card, just above the
control terminals.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
48
Function: Freeze Reference freezes the present reference. The frozen
In parameters 300 through 307, Digital Inputs, the functions of reference can only be changed by means of Speed Up or Speed
terminals 16 through 33 are selected. Down. The frozen reference is saved after a stop command and when
power is removed.
These options are shown in the table on the previous page.
Freeze Output freezes the present output frequency. The frozen
Description of choice:
output frequency can now only be changed by means of Speed Up or
No Function is selected if the drive is not to react to signals transmitted
Speed Down.
to the terminal.
Reset allows reset of the drive after a resettable fault. Not all faults can ! WARNING
be reset without removing and reapplying the input power. Faults that If Freeze Output is active, the drive cannot be
require the removal of input power are called trip lock faults. See “List stopped via terminal 18.
of Warnings and Alarms” table in the back of this manual.
To stop the drive when Freeze Output is active, one of the four
Coasting Stop, Inverse is used to release the motor immediately by
methods listed below must be used.
turning off the output transistors. The motor will coast freely to a stop.
Logic ‘0’ implements coasting to a stop. - Turn off the Freeze Output function and perform a normal stop.
- Press the keypad Off/Stop key.
Reset and Coasting Stop, Inverse is used for activating coasting - Remove the control voltage to terminal 27.
stop at the same time as reset. Logic ‘0’ implements coasting stop and - If terminal 19 is programmed in prameter 303 for DC Brake
reset. Inverse, remove the control voltage to it.
DC Braking, Inverse is used for stopping the motor by energizing it
Selection of Setup, Lsb* and Selection of Setup, Msb** enables
with a DC voltage for a given time, as set by parameters 114 and 115.
digital selection of the four possible setups. To enable this, parameter
Logic ‘0’ implements DC braking. See the DC braking parameters.
002 Active Setup must be set to Multi Setup.
Safety Interlock is the same as Coasting Stop, Inverse, except Safety Setup, Msb Setup, Lsb
Interlock generates an alarm message on the display when terminal 27 Setup 1 0 0
is logic ‘0’. The alarm message will also be active through digital outputs Setup 2 0 1
42 and 45 and relay outputs 1 and 2, if programmed for Safety Setup 3 1 0
Interlock. Setup 4 1 1
49
As long as there is a logic ‘1’ on the terminal selected for Speed Up, the Pulse reference is selected if the frequency of a pulse train is to be
reference or the output frequency will increase by the Ramp-up Time used as a reference signal. 0 Hz corresponds to parameter 204,
set in parameter 206. Minimum Reference. The frequency set in parameter 327, Pulse
Reference, Maximum Frequency corresponds to parameter 205
As long as there is a logic ‘1’ on the terminal selected for Speed Down, Maximum Reference.
the reference or the output frequency will decrease by the Ramp-down
Time set in parameter 207. Pulse feedback is selected if the frequency of a pulse train is to be
used as a feedback signal. Parameter 328, Pulse Feedback, Maximum
Pulses (logic ‘1’ minimum high for 3 ms and a minimum pause of 3 ms) Frequency is the pulse frequency that corresponds to maximum
will lead to a change of speed of 0.1% (reference) or 0.1 Hz (output feedback.
frequency).
Hand start is selected if an external signal is used to switch the drive
Example: to Hand mode. A logic ‘1’ (Hand Start active) will start the motor. A logic
Terminal Terminal Freeze ref./ ‘0’ will stop the motor. The drive will then be in OFF/STOP mode,
(16) (17) Freeze output unless there is an active Auto Start signal from an external source.
No speed change 0 0 1 Programming one of the digital inputs for Hand Start will disable the
Speed down 0 1 1 LCP Hand Start and Auto Start keys.
Speed up 1 0 1
Speed down 1 1 1
! DANGER
The speed reference frozen through the control panel can be changed Active Hand and Auto signals from digital in-
even if the drive has stopped. In addition, the frozen reference will be puts can cause drive to start unexpectedly.
retained in memory after power interruption. Remove power from drive before servicing
driven equipment.
Run Permissive. Run Permissive is used to require a second “run
permission” signal in addition to the normal run command, either in Auto start is selected if an external signal is sent to switch the drive to
Hand or Auto mode. When a run command alone is given, the display Auto mode. When a start signal is active on the control terminals or the
will show RUN REQ., but the drive will not start. The drive can also serial communication port, the drive will start the motor. If Auto Start and
indicate that a run has been requested through one of the transistorized Hand Start are active at the same time on the control terminals, Auto
or relay outputs. When, in addition to the run command, a logic ‘1’ is Start will have the higher priority. If Auto Start and Hand Start are not
applied to the Run Permissive terminal, the drive will run. If more than active, the motor will stop and the drive will then be in the OFF/STOP
one terminal is programmed for Run Permissive, a logic ‘1’ at any of mode. Programming one of the digital inputs for Hand Start will disable
these terminals will allow the drive to run. the LCP Hand Start and Auto Start keys.
Jog is used to start the drive and run it at the frequency set in
parameter 209, Jog Frequency. Jog is active in both Hand and Auto
mode.
Jog is not active if a stop command has been given through the keypad
or terminal 27.
50
Analog Inputs Feedback. If a feedback signal is connected, a voltage input may be
connected to either terminal 53 or 54, or a current input conected to
Two analog inputs for voltage signals, terminals 53 and 54, and an terminal 60. If a two zone PID control is used, the feedback signals must
analog input for current, terminal 60, are provided for reference and be voltage inputs and applied to terminals 53 and 54. See Feedback
feedback signals. A thermistor can be connected to the voltage inputs, Handling.
terminals 53 or 54.
Thermistor. Selected if a thermistor in the motor stops the drive in case
The two analog voltage inputs can be scaled over the range of of motor overtemperature. The cutout value is 3 kohm. A Klixon thermal
0 to 10 V DC. The current input can be scaled over the range of 0 switch may also be connected to this input. If parallel sensors are used,
to 20 mA. the thermistors/thermal switches can be connected in series. The drive
will shut down when the total resistance exceeds 3 kohms.
The table below shows the possible analog input programming.
Parameter 117, Motor Thermal Protection, must be programmed for
Parameter 317, Time Out, and Parameter 318, Function After Time Thermal Warning or Thermistor Trip, and the thermistor must be
Out, allow activation of a time-out function on all analog inputs. If the inserted between terminal 53 or 54, analog voltage input, and terminal
signal value of the reference or feedback signal connected to one of the 50, 10 V supply.
analog input terminals drops below 50% of the minimum scaling, the
function set in parameter 318, Function After Time Out, will be
activated after the time-out set in parameter 317.
Description of choice:
No operation. Selected if the drive is not to react to signals connected
to the terminal.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
51
309 Terminal 53, Minimum Scaling 312 Terminal 54, Minimum Scaling
(AI 53 SCALE LOW) (AI 54 SCALE LOW)
Value: Value:
0.0 to 10.0 V ★ 0.0 V 0.0 to 10.0 V ★ 0.0 V
Function: Function:
This parameter is used for setting the signal value that corresponds to This parameter is used to set the signal value that corresponds to the
the minimum reference or the minimum feedback, parameter 204, minimum reference value or the minimum feedback, parameter 204,
Minimum Reference, or parameter 413, Minimum Feedback. See Minimum Reference, and parameter 413, Minimum Feedback. See
Reference Handling or Feedback Handling. Reference Handling or Feedback Handling.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
52
315 Terminal 60, Minimum Scaling 317 Time Out (LIVE ZERO TIME)
(AI 60 SCALE LOW) Value:
Value: 1 to 99 sec. ★ 10 sec.
0.0 to 20.0 mA ★ 4.0 mA
Function:
Function:
If the signal value of the reference or feedback signal connected to one
This parameter determines the signal value that corresponds to the
of the input terminals 53, 54 or 60 drops to below 50% of the minimum
minimum reference or the minimum feedback, parameter 204 Minimum
scaling for a longer period than the Live Zero time, the function selected
Reference, parameter 413, Minimum Feedback. See Reference
in parameter 318, Function After Time Out, will be activated.
Handling or Feedback Handling.
This function will only be active if, in parameter 309 or 312, a value has
Description of choice:
been selected for Terminals 53 and 54, Minimum Scaling, that exceeds
Set the required current value.
1 V, or if, in parameter 315, Terminal 60, Minimum Scaling, a value
If the time-out function is to be used, parameter 317, Time Out, and has been selected that exceeds 2 mA.
parameter 318, Function After Time Out, the value must be set to
Description of choice:
> 2 mA.
Set the desired time.
316 Terminal 60, Maximum Scaling
(AI 60 SCALE HIGH) 318 Function After Time Out (LIVE ZERO FUNCT.)
Value: Value:
0.0 to 20.0 mA ★ 20.0 mA ★ Off (NO FUNCTION) [0]
Freeze output frequency
Function: (FREEZE OUTPUT FREQ.) [1]
This parameter determines the signal value that corresponds to the Stop (STOP) [2]
maximum reference or maximum feedback, parameter 205, Maximum Jog (JOG FREQUENCY) [3]
Reference Value, or parameter 414, Maximum Feedback. See Max. output frequency (MAX FREQUENCY) [4]
Reference Handling or Feedback Handling. Stop and trip (STOP AND TRIP) [5]
Description of choice:
The output frequency of the drive can:
- go to minimum (NO FUNCTION)
- be frozen at the present value (FREEZE OUTPUT
FREQUENCY)
- stop (STOP)
- run at the jog frequency set in parameter 209
(JOG FREQUENCY)
- run at the maximum frequency set in parameter 202
(MAX. FREQUENCY)
- stop and send an alarm (STOP AND TRIP)
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
53
Analog/Digital Outputs For the analog output, there is a choice of three types of output signal:
0 to 20 mA, 4 to 20 mA or 0 to 32000 pulses. The pulse rate is set by
The two analog/digital outputs available through terminals 42 and 45 parameter 322, Terminal 45, Output, Pulse Scaling.
can be programmed to show a status or an analog value such as
frequency. The status signal is a 24 VDC output. See the Electrical Installation, Control Terminals section of this manual
for the ratings of these outputs.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
54
Function: Output frequency lower than low frequency warning level. The
These outputs can act both as digital and analog outputs. If used as a output frequency is lower than the value set in parameter 223,
digital output, a 0 or 24 VDC signal is transmitted. If used as an analog Warning: Low Frequency.
output, either a 0 to 20 mA signal, a 4 to 20 mA signal, or a pulse
sequence with a frequency of 0 to up to 32,000 Hz is transmitted. Output frequency higher than high frequency warning level.
The output frequency is higher than the value set in parameter 224,
Description of choice: Warning: High Frequency.
No function. Selected if this output is always to remain off.
Out of frequency range. The output frequency is outside the
Drive ready. The drive’s control card receives a supply voltage and frequency range programmed in parameter 223, Warning: Low
the drive is ready for operation. Frequency, and 224, Warning: High Frequency.
Stand by. The drive is ready for operation, but no start command has Output current lower than low current warning level. The output
been given. No warning. current is lower than the value set in parameter 221, Warning: Low
Current. This can be used to indicate a broken belt.
Running. The drive is running or the drive is in the sleep mode.
Output current higher than high current warning level. The
Running at ref. value. The drive is at the speed commanded by the
output current is higher than the value set in parameter 222, Warning:
reference.
High Current.
Running, no warning. The drive is running and there are no
Out of current range. The output current is outside the range
warnings.
programmed in parameter 221, Warning: Low Current, and parameter
Local reference active. The motor’s speed is being controlled by the 222, Warning: High Current.
local reference through the keypad. This output will also be on if the
Out of feedback range. The feedback signal is outside the range
drive is set up for loal speed control but the jog function has been
programmed in parameter 227 Warning: Low Feedback, and 228
activated.
Warning: High feedback.
Remote references active. The motor’s speed is being controlled by
Out of reference range. The reference is outside the range
a remote reference or a preset speed.
programmed in parameter 225, Warning: Low Reference, and
Alarm. The drive has been stopped by an alarm. parameter 226, Warning: High Reference.
Alarm or warning. An alarm or a waring exists in the drive. Relay 123. This function is only used when a Profibus option card is installed.
No alarm. The drive has no alarm. Input phase loss. An incoming power phase is missing.
Current limit. The output current is greater than or equal to the value Output frequency: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000
programmed in parameter 215, Current Limit. The speed of the drive pulses. An output signal proportional to the output frequency in the
is being limited to keep the current from increasing. range from 0 to Output Frequency, High Limit, set by parameter 202.
Safety interlock. Terminal 27 has been programmed for Safety External reference: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000
Interlock in parameter 304, and no control voltage has been applied to it. pulses. An output signal proportional to the resulting reference value
in the range from Minimum Reference to Maximum Reference, set by
Start command active. The drive is either running or it has received parameters 204 and 205.
a run command. This is commonly used in conjunction with the drive’s
run permissive control. Feedback Minimum to Feedback Maximum: 0 to 20 mA, 4 to 20
mA, and 0 to 32,000 pulses. An output signal proportional to the
Reversing. The drive is running in the reverse direction. reference value in the range from Minimum Feedback to Maximum
Feedback, set by parameters 412 and 413.
Thermal warning. The temperature limit of either the motor, the drive,
or a thermistor connected to an analog input has been exceeded. Output Current: to 20 mA, 4 to 20 mA, and 0 to 32,000 pulses.
An output signal proportional to the output current in the range from 0 to
Hand mode active. The drive is operating in the Hand run/stop mode.
maximum output current as set by parameter 105, Motor Current.
Auto mode active. The drive is operating in the Auto run/stop mode.
Output power: 0 to 20 mA, 4 to 20 mA, and 0 to 32,000 pulses.
Sleep mode. The drive is stopped because of Sleep Mode. Generates an output signal proportional to the present output power. 20
mA corresponds to the value set by parameter 102, Motor Power.
55
319 Terminal 42, Output 321 Terminal 45, Output (AO 45 FUNCTION)
(AD 42 FUNCTION) Value:
Value: ★ OUT. FREQ. 4 - 20 mA
★ MOTOR CUR. 4-20 mA See the description of analog/digital outputs.
See the description of analog/digital outputs.
Function:
Function: This output can function both as a digital and an analog output. When
This output can function both as a digital and an analog output. When used as a digital output, it generates a 24 V (max. 40 mA) signal. For
used as a digital output, it generates a 24 V (max. 40 mA) signal. For the analog outputs, there is a choice of 0 to 20 mA, 4 to 20 mA or a
the analog outputs, there is a choice of 0 to 20 mA, 4 to 20 mA or a pulse sequence.
pulse sequence.
Description of choice:
Description of choice: See the description of analog/digital outputs.
See the description of analog/digital outputs.
322 Terminal 45, Output Pulse Scaling
320 Terminal 42, Output Pulse Scaling (AO 45 PULS SCALE)
(AO 42 PULS SCALE) Value:
Value: 1 to 32000 Hz ★ 5000 Hz
1 to 32000 Hz ★ 5000 Hz
Function:
Function: This parameter allows scaling of the pulse output signal.
This parameter allows scaling of the pulse output signal.
Description of choice:
Description of choice:
Set the desired value for the maximum pulse frequency.
Set the desired value for the maximum pulse frequency.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
56
Relay Outputs
Relay outputs 1 and 2 can be used to give the present status or a
warning.
Relay 2:
Relay 1:
4 - 5 normally open
1 - 3 normally closed, 1 - 2 normally open
Maximum: 30 VAC, 1 A,
Maximum: 240 VAC/DC, 2 A
42.5 VDC, 1 A
Minimum: 24 VAC, 100 mA;
24 VDC, 10 mA The low voltage relay terminals are
The high voltage relay connections are located located on the control wiring terminal
near the input power and motor terminals. strips.
Description of choice: If parameter 556, Bus Time Interval Function, becomes active, relay 1
See descriptions of [0] through [28] for the Analog/Digital Outputs. and relay 2 will cut out if they are activated through serial communica-
tion.
Control word bit 11/12. Relay 1 and relay 2 can be activated
through serial communication. Bit 11 activates relay 1 and bit 12
activates relay 2.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
57
323 Relay 1, Output Function 327 Pulse Reference, Maximum Frequency
(RELAY1 FUNCTION) (PULSE REF. MAX)
Function: Value:
★ NO ALARM 100 to 65,000 Hz at terminal 29 ★ 5,000 Hz
Relay 1 is a form C relay that can be used for status indications and 100 to 5,000 Hz at terminal 17
warnings. The relay is activated when the programmed condition
occurs. Function:
This parameter is used to set the pulse value that corresponds to the
Time delays for relay 1 are programmed in parameter 324, Relay 1, maximum reference, parameter 205, Maximum Reference.
ON Delay, and parameter 325, Relay 1, OFF Delay.
The pulse reference signal can be connected to terminal 17 or 29.
Description of choice:
See data choice and connections under Relay Outputs. Description of choice:
Set the required maximum pulse reference.
324 Relay 1, ON Delay
(RELAY1 ON DELAY) 328 Pulse Feedback, Maximum Frequency
Value: (PULSE FDBK MAX.)
0 to 600 sec. ★ 0 sec. Value:
100 to 65,000 Hz at terminal 33 ★ 25,000 Hz
Function:
This parameter determines the time delay before the relay activates. Function:
This parameter is used to set the pulse value that corresponds to the
Description of choice: maximum feedback value. The pulse feedback signal is connected to
Enter the desired value. terminal 33.
325 Relay 1, OFF Delay Description of choice:
(RELAY1 OFF DELAY) Set the desired feedback value.
Value:
0 to 600 sec. ★ 2 sec.
Function:
This parameter determiness the time delay before the relay deacti-
vates.
Description of choice:
Enter the desired value.
Function:
Relay 2 is a form A relay that can be used for status indications and
warnings. The relay is activated when the programmed condition
occurs.
Description of choice:
See data choice and connections under Relay Outputs.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
58
Application Functions Description of choice:
Set the desired time before each restart attempt.
Parameters 400 through 427
Special functions of the drive are set up in this parameter group. This ! CAUTION
includes the proportional, integral,derivitative controller (PID) and When parameter 402, Flying Start, is enabled,
setting the sleep mode function. motor may turn forward and reverse a few
revolutions even with motor stopped. In highly
Additionally, this parameter group includes:
dynamic pumping processes, it is recommended
- Reset function
to disable Flying Start function.
- Flying start
- Interference reduction
402 Flying Start (FLYING START)
- Loss of load
Value:
- Carrier frequency
★ Disable (DISABLE) [0]
- Selection of process units
Enable (ENABLE) [1]
DC brake and start (DC BRAKE AND START) [3]
400 Reset Function (RESET FUNCTION)
Value: Function:
Manual reset (MANUAL RESET) [0] This function makes it possible for the drive to ‘catch’ a rotating motor
Automatic reset x 1 (AUTOMATIC X 1) [1]
when the drive is started. The drive will sense the speed of rotation and
Automatic reset x 2 (AUTOMATIC X 2) [2]
direction of rotation of the motor and synchronize with it.
Automatic reset x 3 (AUTOMATIC X 3) [3]
Automatic reset x 4 (AUTOMATIC X 4) [4] This function is active whenever a start command is present.
Automatic reset x 5 (AUTOMATIC X 5) [5]
Automatic reset x 10 (AUTOMATIC X 10) [6] For the drive to catch the spinning motor, the motor speed must be
Automatic reset x 15 (AUTOMATIC X 15) [7] lower than the maximum frequency set in parameter 202.
Automatic reset x 20 (AUTOMATIC X 20) [8]
★ Infinite automatic reset (INFINITE AUTOMATIC) [9] Description of choice:
Select Disable if this function is not required.
Function:
This parameter allows a choice of manual or automatic reset after a fault Select Enable if the drive is to ‘catch’ and control a rotating motor.
trip. There is also a choice of the number of times the unit will attempt to
Select DC brake and start if the drive is to brake the motor by means of
restart. The time between each attempt is set in parameter 401,
the DC brake first, and then start. Ensure that parameters 114 through
Automatic Restart Time.
116, DC Braking, are set appropriately. Select DC brake and start if the
Description of choice: motor may be externally driven at a significant speed in the reverse
If Manual Reset is selected, the Reset key must be pressed or a digital direction.
input given to reset the drive.
NOTE
If auto reset after a fault trip is desired, select one of the Automatic reset For fan applications, factory setting for Flying
choices. Start is Enable. For pump applications, factory
setting for Flying Start is Disable.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
59
Activate sleep mode in parameter 403, Sleep Mode Timer. In this frequency set in parameter 405, Wake-up Frequency, the drive will
parameter, set how long the output frequency must be lower than the restart the motor and ramp up to the commanded reference.
sleep frequency set in parameter 404, Sleep Frequency, before sleep
mode activates. After the set time, the drive will ramp down the motor to For closed loop operation, it may be useful to “over satisfy” the system
a stop, as controlled by parameter 207, Ramp Down Time. If the output before putting the drive into sleep mode. The boost setpoint parameter
frequency needed to meet the system demand rises above the sleep provides for this. After the sleep mode timer expires, the drive will reset
frequency during the timed period, the drive will simply ramp up to the the set point based on the value in parameter 406, Boost Setpoint.
demanded frequency. Once this new setpoint is satisfied, the drive enters sleep mode. A
setting of 100% in parameter 406, Boost Setpoint, indicates no setpoint
When the sleep mode timer expires and the drive is stopped in sleep boost. Boost setpoint is only active in Closed Loop, selected in
mode, a theoretical output frequency is calculated based upon the parameter 100, Configuration.
reference signal. When the theoretical output frequency rises above the
403 Sleep Mode Timer (SLEEP MODE TIMER) 404 Sleep Frequency (SLEEP FREQUENCY)
Value: Value:
0 to 300 seconds (OFF) ★ OFF 0.0 to parameter 405, Wake-up Frequency ★ 0.0 Hz
Function: Function:
This parameter enables the drive to stop the motor if the load on the When the output frequency falls below this set value, the timer set in
system is minimal. The timer starts when the output frequency drops parameter 403, Sleep Mode Timer, will start. The drive’s speed will
below the frequency set in parameter 404, Sleep Frequency. When the follow the reference signal until the timer times out.
time set has passed, the drive will stop. The drive will restart when the
theoretical output frequency exceeds the frequency set in parameter Description of choice:
Choose the output frequency at which the drive will activate the sleep
405, Wake-up Frequency.
mode timer. It is generally best to set SLEEP FREQUENCY equal to the
Description of choice: minimum frequency set in parameter 201, Output Frequency Low Limit
Select OFF if this function is not wanted. and parameter 204, Minimum Reference. This is because the sleep
mode isn’t active until after the drive output frequency equals the sleep
Set the amount of time that the drive must run at or below the sleep frequency. If the sleep frequency is less than the minimums, the sleep
frequency before it stops and “goes to sleep.” mode cannot activate.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
60
405 Wake-up Frequency (WAKEUP FREQUENCY)
Value: ! CAUTION
Parameter 404 to parameter 202, Maximum Frequency Switching frequencies higher than 4.5 kHz au-
★ 60 Hz tomatically derate maximum continuous output
of drive.
Function:
When the theoretical output frequency exceeds the preset value, the
drive restarts the motor. 408 Interference Reduction Method
(NOISE REDUCTION)
Description of choice:
Value:
Set the required frequency.
★ ASFM (ASFM) [0]
406 Boost Setpoint (BOOST SETPOINT) Fixed switching freq. (FIXED SWITCHING FREQ.) [1]
Value: LC filter fitted (LC-FILTER CONNECTED) [2]
0 to 200 % ★ 100 % of setpoint
Function:
Function: Used to select different methods for reducing the amount of audible
This function can only be used if Closed Loop has been selected in noise from the motor.
parameter 100, Configuration.
Description of choice:
In some systems, it may advantageous to increase the set point of the ASFM (Automatic Switching Frequency Modulation) uses the
system before the drive stops the motor. This extends the time that the maximum switching frequency possible while providing the output
drive will be stopped and reduces cycling of the motor. required by the load. The load is automatically monitored and the
switching frequency set accordingly. The maximum switching frequency
Description of choice: is set in parameter 407, Switching Frequency.
Set the required Boost Setpoint as a percentage of the resulting
reference under normal operation. 100% corresponds to the boost. Fixed Switching Frequency makes it possible to set a fixed switching
frequency. The switching frequency is set in parameter 407, Switching
407 Switching Frequency (SWITCHING FREQ.) Frequency.
Value:
Depends on the current rating of the unit. LC-filter fitted is to be used if an LC filter is installed between the drive
and the motor. This prevents excessive heating of the LC filter.
Function:
The value of this parameter determines the maximum switching 409 Function in Case of No Load
frequency of the inverter. If Fixed Switching Frequency has been (FUNCT. LOW CURR.)
selected in parameter 408, Interference Reduction Method, this will be Value:
the fixed inverter switching frequency. Changing the switching Trip (TRIP) [0]
frequency may reduce audible noise from the motor. The output ★ Warning (WARNING) [1]
frequency of the drive can never be a greater than 1/10 of the
Function:
switching frequency.
This parameter can be used for monitoring the V-belt of a fan or other
Description of choice: power transmission component to make sure it has not broken. This
When the motor is running, the switching frequency may be adjusted function is activated when the output current goes below the current level
by parameter 407, Switching Frequency, until the sound level is as low set in parameter 221, Warning: Low Current. This function is not active
as possible. during a start until the drive has reached the speed reference. It is also
not active while the drive is stopped or while it is decelerating to a stop.
Switching frequencies higher than 4.5 kHz will result in automatic
derating of the maximum continuous output current of the drive. The Description of choice:
derate is linear from 4.5 kHz to the maximum switching frequency of the In the case of a Trip, the drive will stop the motor if the output current
drive. At maximum switching frequency, the continuous output current drops below the value set in parameter 221.
from the drive will be limited to 60% of the rated current. To avoid
If Warning is selected, the drive will give a warning if the output current
possible problems at high load when using a high switching frequency,
drops below the value set in parameter 221.
it may be desirable to select Automatic Switching Frequency Modulation
in parameter 408, below.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
61
410 Function at Input Phase Loss
(MAINS FAILURE) ! CAUTION
Value: At phase loss, the cooling fan of NEMA 12 drives
Trip (TRIP) ★ [0] cannot be powered. To avoid overheating, ex-
Autoderate & Warning (AUTODERATE & WARNING) [1] ternal power supply can be connected. Contact
Warning (WARNING) [2] Danfoss Graham for further information.
Description of choice:
Select how long the drive will run in current limit before it trips.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
62
Feedback Signals in Open Loop 415 Units Relating to Closed Loop
(REF. / FDBK. UNIT)
In some drives, feedback signals and feedback parameters are only Value:
used in closed loop operation. In the VLT 6000, the feedback signals No unit [0] °C [21]
are also active in open loop operation. Although they don’t effect the ★ % [1] GPM [22]
speed of the drive, they can be displayed on the drive’s meters. rpm [2] gal/s [23]
ppm [3] gal/min [24]
Parameters 227 and 228 can set high and low limits for the feedback
pulse/s [4] gal/h [25]
signals, which can activate warnings.
l/s [5] lb/s [26]
For open or closed loop operation, the feedback signal is scaled in l/min [6] lb/min [27]
parameters 413 and 414 Minimum and Maximum Feedback, and the l/h [7] lb/h [28]
kg/s [8] CFM [29]
unit displayed is chosen in parameter 415, Process Units.
kg/min [9] ft3/s [30]
413 Minimum Feedback (MIN. FEEDBACK) kg/h [10] ft3/min [31]
Value: m3/s [11] ft3/h [32]
-999,999.999 to Maximum Feedback, Parameter 414 ★ 0.000 m3/min [12] ft/s [33]
m3/h [13] in wg [34]
Function: m/s [14] ft wg [35]
mbar [15] PSI [36]
Parameters 413 Minimum Feedback and 414 Maximum Feedback,
bar [16] lb/in2 [37]
are used to scale the feedback signal.
Pa [17] HP [38]
Description of choice: kPa [18] °F [39]
Set the value to be shown on the display when the feedbck signal is at m wg [19]
kW [20]
its minimum value.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
63
PID for Process Regulation Reference (Set Point)
In parameter 205, Maximum Reference, the maximum value of the sum
The built-in proportional, integral, derivative (PID) controller in the of all reference signals is set.
drive maintains a constant condition (pressure, temperature, flow, etc.)
in the system. It adjusts motor speed based upon a reference and/or The Minimum Reference, set in parameter 204, indicates the smallest
setpoint and the feedback signal. The PID controller is activated by value that the resulting reference can assume.
setting parameter 100, Configuration, to Closed loop. The reference range cannot exceed the feedback range.
A transmitter supplies the PID controller with a feedback signal from the If multiple Preset References are required, use multiple setups or set
process to indicate its current state. The type of feedback signal in use them in parameters 211 to 214 Preset Reference. See Reference
depends upon the type of process. Handling.
This means that deviations that occur between the reference/setpoint If a current signal is used as a feedback signal, voltage can be used as
and the actual process state are sensed. Such deviations are an analog reference. Use the table below to decide which terminal to
compensated for by the PID regulator by adjusting the output frequency use and which parameters to program.
as required by the difference (or error) between the reference/setpoint
and the feedback signal. Reference type Terminal Parameters
Pulse 17 or 29 301 or 305
The PID controller in the drive has been designed for use in HVAC Voltage 53 or 54 308, 309, 310 or
applications and to perform a number of specialized functions. 311, 312, 313
Previously, it was necessary for a building management system to Current 60 314, 315, 316
handle these special functions by installing extra modules to program Preset reference 211, 212, 213, 214
the system. Setpoints 418, 419
Bus reference * 68 and 69
With the VLT 6000, there is no need for extra modules to be installed. * The bus reference can only be set by serial communication.
Only the reference and/or setpoint and a selected feedback signal need
to be programmed. An advanced feature of the VLT 6000 is the drive’s Terminals that are not used should be set to No function.
ability to accept two feedback signals, making two-zone regulation Inverse Regulation
possible. Normal regulation means that the motor speed increases when the
Voltage drop in long control cables can be compensated for by using reference/setpoint is higher than the feedback signal. Inverse regula-
the scaling parameters for the analog inputs. tion means that the motor speed decreases when the reference/setpoint
is higher than the feedback signal. If there is a need for inverse
Feedback regulation, inverse must be programmed in parameter 420, PID
The feedback signal must be connected to the drive according to the Normal/Inverse Control.
table below, depending on the type of feedback signal and the settings
of the associated parameters listed. Anti-Windup
The process controller is factory set with an active anti-windup function.
Feedback type Terminal Parameters This function ensures that when either a frequency limit or a current limit
Pulse 33 307 is reached, the integrator will be reset to zero. If the frequency limit or
Voltage 53 or 54 308, 309, 310 or current limit is cleared, the integrator will turn on again. This function
311, 312, 313 can be disabled in parameter 421, PID Anti-windup.
Current 60 314, 315, 316
Bus feedback 1* 68 and 69 537 Start-up Conditions
Bus feedback 2* 68 and 69 538 In some applications, the optimum setting of the process regulator takes
* The bus feedbacks can only be set by serial communication. a long time to reach. In such cases, a start-up frequency can be
entered in parameter 422, PID Start-up Frequency. The drive will
If two analog feedback signals are to be used, they both must be
ramp directly to this frequency before PID control begins. This avoids
voltage signals.
control by deviation between the reference/setpoint and the actual state
The Minimum Feedback and Maximum Feedback, parameters 413 of the process during acceleration. It also avoids overshoot of the
and 414, must be set for the feedback signals. The type of process unit process requirement during acceleration due to lag in the feedback
for the signals is selected in parameter 415, Process Units. signal.
64
Differentiator Gain Limit PID Overview
The differentiation control reacts to the rate of change of the error
between the setpoint and the feedback signal. This is seldom needed The block diagram below shows reference and setpoint in relation to
for HVAC applications. If the differentiation function becomes too the feedback signal.
dominant, the differentiation factor can be limited. This is done in
parameter 426, PID Differentiator Gain Limit.
Lowpass Filter
Noise on the feedback signal can be reduced by using the built-in
lowpass filter. Set a suitable lowpass filter time constant. This time
constant determines the cutoff frequency of the filter.
If the lowpass filter has been set to 0.1s, the cut-off frequency will be 10
RAD/sec., corresponding to (10/2 x π) = 1.6 Hz. This means that any
noise on the feedback signal whose frequency is greater than 1.6 Hz
will be filtered out. Choose a suitable time constant in parameter 427,
PID Lowpass Filter Time.
The parameters for feedback handling are active both in closed and
open loop modes. In open loop, the feedback signal can be displayed
on one of the drive’s meters and the drive can produce warnings if the
feedback signal is beyond the range set in parameters 227, Warning:
Low Feedback and 228, Warning: High Feedback.
65
During closed loop operation, there are three ways to use the PID 1 Setpoint and 2 Feedbacks
controller and setpoint and feedback signals:
As above, parameter 418, Setpoint 1, will be added to the remote
1. 1 setpoint and 1 feedback reference, if a remote reference is used. Depending on the feedback
2. 1 setpoint and 2 feedbacks function selected in parameter 417, Feedback Function, the two
3. 2 setpoints and 2 feedbacks feedback signals will be compared to the setpoint. A description of the
individual feedback functions is given in parameter 417, Feedback
1 Setpoint and 1 Feedback Function.
If only one setpoint and one feedback signal are used, parameter 418, 2 Setpoints and 2 Feedbacks
Setpoint 1 will be added to the remote reference, if a remote reference
is used. The sum of the remote reference, if any, and Setpoint 1 Parameter 418, Setpoint 1, is the setpoint for zone 1. Feedback for
becomes the resulting reference, which will then be compared with the zone 1 is the sum the feedback signals at terminal 53 and Bus
feedback signal. Feedback 1. Parameter 419, Setpoint 2, is the setpoint for zone 2.
66
416 Feedback Conversion (FEEDBACK CONV.) 417 Feedback Function (2 FEEDBACK, CALC.)
Value: Value:
★ Linear (LINEAR) [0] Minimum (MINIMUM) [0]
Square root (SQUARE ROOT) [1] ★ Maximum (MAXIMUM) [1]
Sum (SUM) [2]
Function: Difference (DIFFERENCE) [3]
In this parameter, a function is selected which converts a feedback Average (AVERAGE) [4]
signal from the process to a feedback value that equals the square root Two-zone minimum (2 ZONE MIN) [5]
of the connected signal. Two-zone maximum (2 ZONE MAX) [6]
After the calculation, the drive will use the smaller difference. A negative
difference (a setpoint lower than the feedback) is always smaller than a
positive difference.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
67
418 Setpoint 1 (SETPOINT 1) 421 PID Anti-windup (PID ANTI WINDUP)
Value: Value:
Feedback Minimum to Feedback Maximum ★ 0.000 Off (DISABLE) [0]
★ On (ENABLE) [1]
Function: Function:
Setpoint 1 is used to provide the setpoint reference for 1 setpoint PID It is possible to choose whether the PID controller integrator is to
control and the setpoint for zone 1 in 2 setpoint PID control. External continue to sum the error signal when it is not possible to increase or
and preset references may be added to its value. decrease the output frequency to correct the error.
In open loop, Setpoint 1 should be set to 0, to prevent parameter 417, Used in Closed Loop, parameter 100.
Feedback Function, from affecting the reference.
Description of choice:
See description of parameter 417, Feedback Function. The factory setting is On, which means that the error integrator is
cleared if either the current limit, the voltage limit or the maximum or
Description of choice: minimum frequency has been reached. The integrator will not function
Set the required value. The process unit is selected in parameter 415, again until regulation is possible. Select Off if the integrator is to
Process Units. continue integrating even if it is not possible to correct the error.
419 Setpoint 2 (SETPOINT 2) 422 PID Start-up Frequency
Value: (PID START VALUE)
Feedback minimum to Feedback maximum ★ 0.000 Value:
Minimum frequency to maximum frequency
Function: (set by parameters 201 and 202) ★ 0 Hz
Setpoint 2 is used to provide the sepoint reference for zone 2 in 2 zone
PID. In open loop, Setpoint 2 should be set to 0, to prevent parameter Function:
417, Feedback Function, from affecting the reference. The drive will react to a start signal as if in open loop following the
acceleration ramp. When the programmed start frequency has been
See description of parameter 417.
reached, it will change to closed loop operation. This can enable the
Description of choice: system to stabilize more quickly.
Set the required value. The process unit is selected in parameter 415,
Used in Closed Loop, parameter 100.
Process Units.
Description of choice:
420 PID Normal/Inverse Control
Set the required start frequency. For software versions prior to 2.0, do
(PID NOR/INV. CTRL)
not set this frequency between 0.1 and 7.7 Hz.
Value:
★ Normal (NORMAL) [0]
Inverse (INVERSE) [1] ! CAUTION
Function: If drive is running in current limit before de-
This determines how the drive’s PID controller responds to an error sired start frequency is obtained, PID will not
between the setpoint and feedback. be activated. To avoid this, start frequency must
be low enough to ensure that drive does not go
Used in Closed Loop, (parameter 100).
into current limit. This can be done during op-
Description of choice: eration.
If the drive is to reduce the output frequency when the feedback signal
increases, select Normal.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
68
423 PID Proportional Gain 426 PID Differentiator Gain Limit
(PID PROP. GAIN) (PID DIFF. GAIN)
Value: Value:
0.00 to 10.00 ★ 0.30 5.0 to 50.0 ★ 5.0
Function: Function:
The proportional gain determines the amount of speed correction that When the differentiator is ued, fast changes in the error can sometimes
the drive will make in response to the size of the error signal. cause unstable operation. In these cases it may be useful to limit the
contribution of the differentiator.
Used in Closed Loop, parameter 100.
Used in Closed Loop, parameter 100.
Description of choice:
Quick regulation is obtained by a high gain, but, if the gain is too high, Description of choice:
the process may become unstable. See Optimization of the Process A lower limit will improve stability, but will reduce the effect of the
Regulator for information on adjusting this. differential.
Function: Function:
The integrator adds the error signal over time and uses this to correct Noise on the feedback signal can be reduces by the lowpass filter.
the speed of the drive.
Used in Closed Loop, parameter 100.
The integration time is the time needed by the integrator to have the
Description of choice:
same effect as the proportional gain.
Select the desired time constant (t).
Used in Closed Loop parameter 100.
The cut off frequency equals ½πt. For example, if a time constant of 0.1
Description of choice: s is programmed, the cut off frequency for the lowpass filter will be 1/
Fast regulation is obtained by setting a short integration time. However, (2π (.1)) = 1.6 Hz.
if this time is too short, the process will overcorrect and become
The PID controller will then
unstable. See Optimization of the Process Regulator for information on
only respond to changes in
adjusting this.
the feedback signal whose
425 PID Differentiation Time frequency is less than 1.6
(PID DIFF. TIME) Hz.
Value:
0.00 (OFF) to 10.00 sec. ★ OFF
Function:
The differentiator responds to the rate of change of the error signal.
The quicker the error changes, the greater the response from the
differentiator.
Description of choice:
Fast regulation can be obtained by means of a long differentiation time.
If this time is too long, the process may overshoot. The differentiator is
generally set of OFF in HVAC appliations. See Optimization of the
Process Regulator for information on adjusting this.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
69
Serial Communication for FC Protocol
ADDRESS 1 ADDRESS 31
MASTER
REPEATER
ADDRESS 2
ADDRESS 126
70
Contents of a Character (byte) STX LGE ADR DATA BCC
Each transferred character begins with a start bit. Subsequently, eight
data-bits are transferred, corresponding to one byte. Each character is
sent with a parity bit to produce even parity (i.e., an even number of = Time between characters
binary 1’s in the eight data-bits and the parity bit combined). A
character ends with a stop bit and therefore consists of a total of eleven
bits.
Packet Length (LGE)
The packet length is the number of data bytes plus address byte ADR
plus data control byte BCC.
Start 0 1 2 3 4 5 6 7 Even Stop Packets with four data bytes have a length of:
bit Parity Bit LGE = 4 + 1 + 1 = 6 bytes
71
1. Address format 1 through 126 Data Character (byte)
The byte for the 1 through 126 address range has the following The buildup of data blocks depends on the type of packet. There are
profile: three types of packets. The packet type applies to both control packets
(master→slave) and reply packets (slave→master).
7 6 5 4 3 2 1 0
The three types of packets are the following:
1
1. Parameter block, used for transferring parameters between
Bit 7 = 1 (address format 1 through 126 active) master and slave. The data block has 12 bytes (6 words) and
also contains the process block.
Bit 0 through 6 = Drive address 1 through 126
The slave sends the address byte back to the master in the reply Parameter block Process block
packet in unchanged form.
2. Process block, built up as a data block with four bytes (two
Example: words), covering:
- Control word and reference value
A packet is sent to drive address 22 using address format 1 through
(from master to slave)
31:
- Status word and present output frequency
(from slave to master).
7 6 5 4 3 2 1 0
PCD 1 PCD 2
0 0 0 1 0 1 1 0
Process block
Data Control Byte (BCC) 3. Text block, used for reading or writing texts via the data block.
The data control byte can be explained by means of an example: PKE IND Ch 1 Ch2 Ch n PCD1 PCD2
Before the first byte of the packet is received, the calculated check sum
(BCS) is 0. Text block Process block
7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0
Each additional, subsequent byte is gated with BCS EXOR and results
in a new BCC, such as:
BCS =00000010
EXOR
72
1. Parameter Bytes If the command cannot be carried out, the slave will send this reply
(0111) Command cannot be executed and give the following error
PKE IND PWE HIGH PWELOW message in the parameter value (PWE):
Parameter
Not in use
→ master:
Reply slave→ Index is used together with the parameter number for read/write access
Bit no. to parameters with an index, such as parameter 615, Error Code.
15 14 13 12 Reply
0 0 0 0 No reply Index has 2 bytes - a lowbyte and a highbyte. However, only the
lowbyte is used. See the example on the following page.
0 0 0 1 Parameter value transferred (word)
0 0 1 0 Parameter value transferred
(double word)
0 1 1 1 Command cannot be executed
1 1 1 1 Text transferred
73
Example - Index: For a read command, the index must have the following format:
The first error code (index [1]) in parameter 615, Error code, must be
read.
04 00 H
PKE = 1267 Hex (read parameter 615, Error Code). Highbyte Lowbyte
IND = 0001 Hex - Index no. 1. IND
1267 H 0001 H
The drive has two parameters for which a text can be written. These
PKE IND PWE are parameters 533 and 534, Display Text. See the description in the
parameter section of this manual. In order to write a text via the PWE
The drive will respond in the parameter value (PWE) block by means block, the parameter command (AK) must be set to 'F' Hex.
of an error code with a value from 1 through 99. See List of Warnings
and Alarms to identify the error code. For a write command, the index must have the following format:
If a parameter does not contain a numerical value, but several data Unsigned means there is no sign included in the packet.
selection options, for example parameter 001, Language, where [0] is
English and [4] is Spanish, the data value is selected by writing the
value in the PWE block. See the example on the following page.
In order to read a text via the PWE block, the parameter command
(AK) must be set to ‘F’ Hex.
74
Example - Write a parameter value: Example - Read a parameter value:
Parameter 202, Output Frequency, High Limit, is to be changed to 100 The value in parameter 206, Ramp Up Time, is required. The master
Hz. This value must be remembered after a power failure, so it is sends the following inquiry:
written in EEPROM.
PKE = 10CE Hex - read parameter 206, Ramp Up Time
PKE = E0CA Hex - Write to parameter 202, Output Frequency,
High Limit IND = 0000 Hex
E0CA H 0000 H 0000 H 03E8 H If the value in parameter 206, Ramp Up Time, is 10 seconds, the
PKE IND PWE HIGH PWELOW reply from the slave to the master will be as follows:
The reply from the slave to the master will be: 10CE H 0000 H 0000 H 000A H
PKE IND PWE HIGH PWELOW
75
Conversion Conversion Table
The different attributes for each parameter can be seen in the section
on factory settings.
Conversion Index Conversion Factor
Since a parameter value can only be transferred as a whole number, 74 3.6
a conversion factor must be used to transfer decimals. 2 100
1 10
Example: 0 1
-1 0.1
Parameter 201: Minimum Frequency, conversion factor 0.1. If -2 0.01
parameter 201 is to be set to 10 Hz, a value of 100 must be trans- -3 0.001
ferred, since a conversion factor of 0.1 means that the transferred -4 0.0001
value will be multiplied by 0.1. A value of 100 will therefore be
understood as 10.0.
Process word
The process word block is divided into two blocks each of 16 bits,
which always come in the sequence stated. PCD1 PCD2
Control packet Control word Reference value
(master➝slave)
76
Bit 03, Coasting Stop: Bit 10, Data Not Valid/Data Valid:
Bit 03 = 0 means that the drive will coast to a stop. Used for telling the drive whether the control is to be used or ignored.
Bit 03 = 1 means that the drive is able to start the motor, provided the Bit 10 = 0 means that the control word is ignored.
other conditions for starting are fulfilled. Bit 10 = 1 means that the control word is used. This function is relevant
because the control word is always contained in the packet, regardless
NOTE
of the type of packet used. Therefore it is possible to disconnect the
In parameter 503, Coasting Stop, the choice is
control word if it is not to be used in connection with updating or reading
made of how bit 03 is to be gated with the cor-
of parameters.
responding function of terminal 27.
Bit 11, Relay 1:
Bit 04, Quick Stop: Bit 11 = 0 Relay 1 is not activated.
Bit 04 = 0 leads to a stop in which the motor speed is ramped down to a Bit 11 = 1 Relay 1 is activated, provided Control Word Bits 11/12 has
stop as set in parameter 207, Ramp Down Time. been selected in parameter 323, Relay Outputs.
NOTE NOTE
If Freeze Output is active, drive cannot be If time-out period set in parameter 556, Bus Time
stopped via Bit 06, Start, or through terminal Interval Function, is exceeded, relays 1 and 2
18. Drive can only be stopped in following ways: will have voltage removed if activated via se-
● Bit 03, Coasting Stop rial communication.
● Terminal 27
● Bit 02, DC Braking
Bits 13/14, Choice of Setup:
● Terminal 19 programmed for DC Braking
Bits 13 and 14 are used to choose among the four menu setups in
accordance with the following table:
Bit 06, Ramp Stop/Start:
Setup Bit 14 Bit 13
Bit 06 = 0 leads to a stop in which the motor speed is ramped down to
1 0 0
stop through parameter 207, Ramp Down Time. 2 0 1
Bit 06 = 1 means that the drive is able to start the motor, provided the 3 1 0
other conditions for starting are fulfilled. 4 1 1
This function is only possible if Multi Setup has been selected in
NOTE
parameter 004.
Parameter 505, Start, determines how bit 06,
Ramp Stop/Start, is gated and corresponding NOTE
function of terminal 18. In parameter 507, Choice of Setup, a choice is
made of how bits 13/14 are gated with corre-
sponding function of digital inputs.
Bit 07, Reset:
Bit 07 = 0 leads to no reset.
Bit 07 = 1 means that a trip is reset. Bit 15, No function/reversing:
Reset is activated on the leading edge of the signal, at the time the Bit 15 = 0 leads to no reversing
signal changes from logic 0 to logic 1. Bit 15 = 1 leads to reversing
In the factory setting, reversing has been selected as digital in
Bit 08, Jog:
parameter 506, Reversing. Bit 15 will only allow reversing, if bus or
Bit 08 = 1 means that the output frequency is determined by parameter
logic or has been selected, or logic and has been selected and a
209, Jog Frequency.
signal is present at terminal 19.
Bit 09, No function:
Bit 09 has no function.
77
Status Word per FC Protocol Bit 06, Not in use:
The status word is used to inform the master (e.g., a PC) of the Bit 06 is not used in the status word.
condition of the slave (drive).
Bit 07, No warning/warning:
Slave➝Master Bit 07 = 0 means there is no warning.
Status Output
word frequency Bit 07 = 1 means a warning has occurred.
78
Serial Communication Reference Present Output Frequency
Master➝Slave Slave➝Master
The value of the output frequency of the drive at any given time is
transmitted as a 16-bit word. The value is transmitted in the form of
The serial communication reference is transmitted to the drive in the whole numbers 0 through ±32767 (±200%).
form of a 16-bit word. The value is transmitted as whole numbers
0 through ±32767 (±200 %). 16384 (4000 Hex) corresponds to 100%.
16384 (4000 Hex) corresponds to 100 %. The output frequency has the following format:
The serial communication reference has the following format: 0 through 16384 (4000 Hex) @ 0 to 100% (Parameter 201,
Output Frequency Low limit - Parameter 202, Output Frequency
0 through 16384 (4000 Hex) - 0 through 100% (parameter 204, High Limit).
Minimum Reference - Par. 205, Maximum Reference).
Example - Status Word and Present Output Frequency:
It is possible to change the direction of rotation through the serial
reference. This is done by converting the binary reference value to 2's The master receives a status message from the drive that the
complement. See example in next column. present output frequency is 50% of the output frequency range.
Example - Control word and serial communication reference: Parameter 201, Output Frequency Low Limit = 0 Hz
The drive must receive a start command, and the reference is to be set Parameter 202, Output Frequency High Limit = 60 Hz
to 50% (2000 Hex) of the reference range.
Status word = 0F03 Hex. Status message
Control word = 047F Hex. Start command
Reference = 2000 Hex. 50 % reference Output frequency = 2000 Hex. 50% of the frequency range, cor-
responding to 30 Hz.
047F H 2000 H
0F03 H 2000 H
Control word Reference
Status word Output
The drive is to receive a start command, and the reference is to be set frequency
to -50% (-2000 Hex) of the reference range.
The reference value is first converted to the first complement; then 1
binary is added to get 2’s complement:
047F H E0000 H
79
Serial Communication Description of choice:
The transmission speed of the drive must be set at a value that
Parameters 500 through 536
corresponds to the transmission speed of the master. Parameter 502,
This parameter group sets up the drive for serial communication. Baud Rate, cannot be selected through serial communication; it must be
set by the keypad. The data transmission time itself, which is determined
There is a choice of three protocols: FC (VLT protocol), Johnson by the baud rate selected, is only part of the total communication time.
Controls Metasys N2 and Siemens FLN. In order to use serial
communication to control the drive, address and baud rate must always 503 Coasting Stop (COASTING)
be set. In addition to controlling the drive, operational data from the Value:
Digital input (DIGITAL INPUT) [0]
drive including reference, feedback, motor temperature and others can
Serial communication (SERIAL PORT) [1]
be read through serial communication.
Logic and (LOGIC AND) [2]
500 Protocol (PROTOCOL) ★ Logic or (LOGIC OR) [3]
Value: Function:
★ FC protocol (FC PROTOCOL) [0] In parameters 503 through 508, a choice can be made to control the
Metasys N2 (METASYS N2) [1] drive via the digital inputs and/or by serial communication.
Landis & Staefa FLN (FLN) [2]
If Digital input is selected, the command can only be carried out
Function:
through digital input.
There is a choice of three different protocols.
Description of choice: If Serial communication is selected, the command can only be carried
Select the required control word protocol. out through serial communication.
501 Address (ADRESSE) If Logic and is selected, the command must be by both serial communi-
Value: cation and a digital input.
Parameter 500 Protocol = FC protocol
If Logic or is selected, the command can be made by either digital or
0 through 126 ★1
Parameter 500 Protocol = Metasys N2 serial communication.
1 through 255 1 Description of choice:
Parameter 500 Protocol = FLN The tables below show whether the motor is running or coasting when
0 through 98 1
Digital Input, Serial Communication, Logic and or Logic or has been
Function:
selected.
In this parameter it is possible to allocate an address in a serial
communication network to each drive. NOTE
Terminal 27 and bit 03 of control word are active
Description of choice:
when logic 0 is selected.
The individual drive must be given a unique address. If the number of
drives exceeds 31, a repeater must be used. Parameter 501, Address,
cannot be chosen via serial communication but is set via the keypad. Digital Input Serial Communication
Serial Serial
502 Baud Rate (BAUDRATE) Term. 27 Comm. Function Term. 27 Comm. Function
Value: 0 0 Coasting 0 0 Coasting
300 Baud (300 BAUD) [0] 0 1 Coasting 0 1 Motor run
600 Baud (600 BAUD) [1] 1 0 Motor run 1 0 Coasting
1200 Baud (1200 BAUD) [2] 1 1 Motor run 1 1 Motor run
2400 Baud (2400 BAUD) [3]
4800 Baud (4800 BAUD) [4] Logic and Logic or
★ 9600 Baud (9600 BAUD) [5] Serial Serial
Function: Term. 27 Comm. Function Term. 27 Comm. Function
In this parameter, the speed at which data is transmitted via serial 0 0 Coasting 0 0 Coasting
communication is programmed. Baud rate is defined as the number of 0 1 Motor run 0 1 Coasting
bits transmitted per second. 1 0 Motor run 1 0 Coasting
1 1 Motor run 1 1 Motor run
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
80
504 DC Brake (DC BRAKE) 505 Start (START)
Value: Value:
Digital input (DIGITAL INPUT) [0] Digital input (DIGITAL INPUT) [0]
Serial communication (SERIAL PORT) [1] Serial communication (SERIAL PORT) [1]
Logic and (LOGIC AND) [2] Logic and (LOGIC AND) [2]
★ Logic or (LOGIC OR) [3] ★ Logic or (LOGIC OR) [3]
Function: Function:
See the functional description under parameter 503, Coasting. See the functional description under parameter 503 Coasting.
NOTE
DC braking inverse, through terminals 19 and Digital Input Serial Communication
27, and bit 03 of the control word, is active when Serial Serial
logic 0 is selected. Term. 18 Comm. Function Term. 18 Comm. Function
0 0 Stop 0 0 Stop
Digital Input Serial Communication 0 1 Stop 0 1 Start
Term. Serial Term. Serial 1 0 Start 1 0 Stop
19/27 Comm. Function 19/27 Comm. Function 1 1 Start 1 1 Stop
0 0 DC brake 0 0 DC brake
0 1 DC brake 0 1 Motor run Logic and Logic or
1 0 Motor run 1 0 DC brake Serial Serial
1 1 Motor run 1 1 Motor run Term. 18 Comm. Function Term. 18 Comm. Function
0 0 Stop 0 0 Stop
Logic and Logic or 0 1 Stop 0 1 Start
Term. Serial Term. Serial 1 0 Stop 1 0 Start
19/27 Comm. Function 19/27 Comm. Function 1 1 Start 1 1 Start
0 0 DC brake 0 0 DC brake
0 1 Motor run 0 1 DC brake
1 0 Motor run 1 0 DC brake
1 1 Motor run 1 1 Motor run
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
81
506 Reversing (REVERSING) Digital Input
Value: Bus Bus Setup/Preset Setup/Preset Setup No.
★ Digital input (DIGITAL INPUT) [0] Msb Lsb Msb Lsb Preset Ref. No.
Serial communication (SERIAL PORT) [1] 0 0 0 0 1
Logic and (LOGIC AND) [2] 0 0 0 1 2
Logic or (LOGIC OR) [3] 0 0 1 0 3
0 0 1 1 4
Function: 0 1 0 0 1
0 1 0 1 2
See the functional description under parameter, 503 Coasting.
0 1 1 0 3
Description of choice: 0 1 1 1 4
1 0 0 0 1
The table below shows when the motor is running forward and reverse
1 0 0 1 2
when Digital input, Serial communication, Logic and or Logic or has 1 0 1 0 3
been selected. 1 0 1 1 3
1 1 0 0 1
Digital Input Serial Communication 1 1 0 1 2
Serial Serial 1 1 1 0 3
Term. 19 Comm. Function Term. 19 Comm. Function 1 1 1 1 4
0 0 Forward 0 0 Forward
0 1 Forward 0 1 Forward Serial Communication
1 0 Reverse 1 0 Forward Bus Bus Setup/Preset Setup/Preset Setup No.
1 1 Reverse 1 1 Reverse Msb Lsb Msb Lsb Preset Ref. No.
0 0 0 0 1
Logic and Logic or 0 0 0 1 1
Serial Serial 0 0 1 0 1
Term. 19 Comm. Function Term. 19 Comm. Function 0 0 1 1 1
0 0 Forward 0 0 Forward 0 1 0 0 2
0 1 Forward 0 1 Reverse 0 1 0 1 2
1 0 Forward 1 0 Reverse 0 1 1 0 2
1 1 Start 1 1 Reverse 0 1 1 1 2
1 0 0 0 3
1 0 0 1 3
507 Selection of Setup (SELECTING OF SETUP) 1 0 1 0 3
508 Selection of Preset Reference 1 0 1 1 3
(SELECTING OF SPEED) 1 1 0 0 4
Value: 1 1 0 1 4
Digital input (DIGITAL INPUT) [0] 1 1 1 0 4
Serial communication (SERIAL PORT) [1] 1 1 1 1 4
Logic and (LOGIC AND) [2]
Logic and
★ Logic or (LOGIC OR) [3]
Bus Bus Setup/Preset Setup/Preset Setup No.
Msb Lsb Msb Lsb Preset Ref. No.
Function: 0 0 0 0 1
See the functional description under parameter 503 Coasting. 0 0 0 1 1
0 0 1 0 1
Description of choice: 0 0 1 1 1
The table below shows the Setup (parameter 002 Active Setup) that 0 1 0 0 1
has been selected via Digital input, Serial communication, Logic and or 0 1 0 1 2
Logic or. The table also shows the preset reference (parameters 211 0 1 1 0 1
through 214, Preset reference) that has been selected via Digital 0 1 1 1 2
input, Serial communication, Logic and or Logic or. 1 0 0 0 1
1 0 0 1 1
1 0 1 0 3
1 0 1 1 3
1 1 0 0 1
1 1 0 1 2
1 1 1 0 3
1 1 1 1 4
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
82
Logic or
Bus Bus Setup/Preset Setup/Preset Setup No.
Msb Lsb Msb Lsb Preset Ref. No.
0 0 0 0 1
0 0 0 1 2
0 0 1 0 3
0 0 1 1 4
0 1 0 0 2
0 1 0 1 4
0 1 1 0 2
0 1 1 1 3
1 0 0 0 3
1 0 0 1 4
1 0 1 0 3
1 0 1 1 4
1 1 0 0 4
1 1 0 1 4
1 1 1 0 4
1 1 1 1 4
Value:
Parameter Description Display Text Unit Updating
No. Interval
509 Resulting reference (REFERENCE %) % 80 msec.
510 Resulting reference [unit] (REFERENCE [UNIT]) Hz, rpm 80 msec.
511 Feedback [unit] (FEEDBACK) Par. 415 80 msec.
512 Frequency [Hz] (FREQUENCY) Hz 80 msec.
513 User-defined readout (CUSTOM READOUT) Hz x scaling 80 msec.
514 Motor current [A] (CURRENT) Amp 80 msec.
515 Power [kW] (POWER KW) kW 80 msec.
516 Power [HP] (POWER HP) HP 80 msec.
517 Motor voltage [V] (MOTOR VOLT) VAC 80 msec.
518 DC link voltage [V] (DC LINK VOLTAGE) VDC 80 msec.
519 Thermal load, motor [%] (MOTOR TEMPERATURE) % 80 msec.
520 Thermal load, VLT [%] (VLT TEMPERATURE) % 80 msec.
521 Digital input (DIGITAL INPUT) Binary 80 msec.
522 Terminal 53, analog input [V] (TERMINAL 53, ANALOG INPUT) Volt 20 msec.
523 Terminal 54, analog input [V] (TERMINAL 54, ANALOG INPUT) Volt 20 msec.
524 Terminal 60, analog input [mA] (TERMINAL 60, ANALOG INPUT) mA 20 msec.
525 Pulse reference [Hz] (PULSE REFERENCE) Hz 20 msec.
526 External reference [%] (EXTERNAL REFERENCE) % 20 msec.
527 Status word (STATUS WORD HEX) Hex 20 msec.
528 Heat sink temperature [°C] (HEAT SINK TEMP.) °C 1.2 sec.
529 Alarm word (ALARM WORD, HEX) Hex 20 msec.
530 Control word (VLT CONTROL WORD, HEX) Hex 2 msec.
531 Warning word (WARNING WORD) Hex 20 msec.
532 Extended status word (STATUS WORD) Hex 20 msec.
83
Function: Terminal 53, Analog Input [V], parameter 522, gives the voltage value
These parameters can be read through the serial communication port of the signal on terminal 53.
and the display. See also parameters 007 through 010, Display
Readout. Terminal 54, Analog Input [V], parameter 523, gives the voltage value
of the signal on terminal 54.
Description of choice:
Resulting Reference, parameter 509 gives a percentage for the Terminal 60, Analog Input [mA], parameter 524, gives the current
resulting reference in the range from Minimum Reference to Maximum value of the signal on terminal 60.
reference. See also Reference Handling.
Pulse Reference [Hz], parameter 525, gives a pulse frequency in Hz
Resulting reference [unit], parameter 510 gives the resulting reference connected to one of the terminals 17 and 29.
by means of the unit Hz in Open Loop, parameter 100. In Closed
External Reference, parameter 526, gives the sum of external
Loop, the reference unit is selected in parameter 415, Units with Closed
references as a percentage (sum of analog/pulse/serial communication)
Loop.
in the range from Minimum Reference, Ref to Maximum reference.
Feedback [unit], parameter 51, gives the resulting feedback value by
Status Word, parameter 527, gives the present status word of the drive
means of the unit/scaling selected in parameters 413, 414 and 415.
in hex.
See also Feedback Handling.
Heat Sink Temperature, parameter 528, gives the present heat sink
Frequency [Hz], parameter 512, gives the output frequency of the
temperature of the drive.
drive.
Alarm Word, parameter 529, gives a hex code for the alarm on the
User Defined Read Out, parameter 513, gives a user defined value
drive.
calculated on the basis of the present output frequency and unit, as well
as the scaling in selected in parameter 005, Maximum Value of User Control Word, parameter 530, gives the present control word of the
Defined Read Out. The unit is selected in parameter 006, Unit for drive in hex.
User Defined Read Out.
Warning Word, parameter 531, indicates in hex warnings from the
Motor Current [A], parameter 514, gives the motor current in A. drive.
Power [kW], parameter 515, gives the present power provided to the Extended Status Word, parameter 532, indicates in hex code whether
motor in kW. there is a warning from the drive.
Power [HP], parameter 516, gives the present power provided to the
533 Display Text 1 (DISPLAY TEXT ARRAY 1)
motor in HP. Non-functional.
Motor Voltage, parameter 517, gives the voltage fed to the motor.
534 Display Text 2 (DISPLAY TEXT ARRAY 2)
DC Link Voltage, parameter 518, gives the intermediate circuit voltage Non-functional.
of the drive.
535 Bus Feedback 1 (BUS FEEDBACK1)
Thermal Load, Motor [%], parameter 519, gives the calculated/ Value:
estimated thermal load on the motor. 100% is the trip point. See also 0 through 16384 decimal (0 through 4000 Hex) ★0
parameter 117, Motor Thermal Protection.
Function:
Thermal Protection, VLT [%], parameter 520, gives the calculated/ Via the serial communication port, this parameter allows writing of a bus
estimated thermal load on the drive. 100% is the trip point. feedback value which will then form part of the feedback handling. Bus
Feedback 1 will be added to any feedback value registered on terminal
Digital Input, parameter 521, gives the signal status of the 8 inputs (16,
53.
17, 18, 19, 27, 29, 32 and 33). Input 16 corresponds to the bit to the
extreme left. 0 = no signal, 1 = signal connected. Description of choice:
Write the required bus feedback value via serial communication.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
84
536 Bus Feedback 2 (BUS FEEDBACK 2) 560 N2 override release time
Value: (N2 OVER.REL.TIME)
0 through 16384 decimal (0 through 4000 Hex) ★0 Value:
1 - 65534 (OFF) sec. ★ OFF
Function: Function
Via serial communication, a bus feedback value can be written in this The maximum time is set between the receipt of two N2 messages. If the
parameter that will become part of the feedback handling system. Bus time is exceeded, serial communication is assumed stopped and all
Feedback 2 will be added to any feedback value on terminal 54. points in the N2 point-map which are overridden will be released in the
following order:
Description of choice:
Write the required bus feedback value via the serial communication. 1. Release analog outputs from point address (NPA) 0 to 255.
NOTE 2. Release binary outputs from point address (NPA) 0 to 255.
Parameters 555, Bus Time Interval, and 556, Bus 3. Release internal floating points from point address (NPA) 0 to 255.
Time Interval Function, are only active when 4. Release internal integer points from point address (NPA) 0 to 255.
FC Protocol has been selected in parameter 5. Release internal byte points from point address (NPA) 0 to 255.
500, Protocol.
Description of choice:
555 Bus Time Interval (BUS TIME INTERVAL) Set the required time.
Value:
1 to 99 sec. ★ 60 sec. 565 FLN bus time interval (FLN TIME INTER.)
Value:
Function: 1 - 65534 sec. ★ 60 sec.
In this parameter, the maximum time allowed between the receipt of two Function
packets in a row is set. If this time is exceeded, the serial communication The maximum time is set between the receipt of two FLN messages. If
is assumed to have stopped and the choice made in parameter 556, the time is exceeded, serial communication is assumed stopped and
Bus Time Interval Function, will be carried out. the required reaction is set in parameter 566, FLN Bus Time Interval
Function.
Description of choice:
Set the required time. Description of choice:
Set the required time.
556 Bus Time Interval Function
(BUS TIME INTERVAL FUNCTION) 566 FLN bus time interval function
Value: (FLN TIME FUNCT.)
★ Off (NO FUNCTION) [0] Value:
Freeze output (FREEZE OUTPUT) [1] ★ Off (NO FUNCTION) [0]
Stop (STOP) [2] Freeze output (FREEZE OUTPUT) [1]
Jogging (JOG FREQUENCY) [3] Stop (STOP) [2]
Max. output frequency (MAX FREQUENCY) [4] Jogging (JOG FREQUENCY) [3]
Stop and trip (STOP AND TRIP) [5] Max. output frequency (MAX.SPEED) [4]
Stop and trip (STOP AND TRIP) [5]
Function: Function
In this parameter, the required reaction from the drive is selected when The required reaction from the adjustable frequency drive is selected
the time set in parameter 555, Bus Time Interval, has been exceeded. when the time set in parameter 565, FLN Bus Time Interval, has been
exceeded.
Description of choice:
The output frequency of the drive can be frozen at the present value, Description of choice:
frozen as selected in parameter 211, Preset Reference 1, frozen as The output frequency of the adjustable frequency drive can be frozen
selected in parameter 202, Maximum Output Frequency, or stop and at the present value at any given time, frozen at parameter 211, Preset
show a fault. Reference 1, frozen at parameter 202, Max. Output Frequency, or
stop output and show a fault.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
85
Warning Words, Extended Status Word
and Alarm Word
Warning Word, Extended Status Word and Alarm Word are shown in
hex format on the display. If there is more than one warning or alarm,
the sum of the warnings or alarms will be shown.
86
Hex Code Warning Word Hex Code Alarm Word
00000001 Reference high 00000001 Unknown fault
00000002 Fault in EEprom on control card 00000002 Trip locked
00000004 Fault in EEprom on power card 00000004 Auto-optimization not OK
00000008 HPFB bus timeout 00000008 HPFB bus timeout
00000010 Serial communication timeout 00000010 Serial communication timeout
00000020 Overcurrent 00000020 ASIC fault
00000040 Current limit 00000040 HPFP bus timeout
00000080 Motor thermistor 00000080 Standard bus timeout
00000100 Motor overtemperature 00000100 Short-circuiting
00000200 Inverter overtemperature 00000200 Switchmode fault
00000400 Undervoltage 00000400 Earth fault
00000800 Overvoltage 00000800 Current limit
00001000 Voltage warning low 00001000 Overcurrent
00002000 Voltage warning high 00002000 Motor thermistor
00004000 Mains phase fault 00004000 Motor overheated
00008000 Live zero fault 00008000 Inverter overheated
00010000 Under 10 Volt (terminal 50) 00010000 Undervoltage
00020000 Reference low 00020000 Overvoltage
00040000 Feedback high 00040000 Mains phase fault
00080000 Feedback low 00080000 Live zero fault
00100000 Output current high 00100000 Heat sink temperature too high
00200000 Out of frequency range 00200000 Motor phase W missing
00400000 Profibus communication fault 00400000 Motor phase V missing
00800000 Output current low 00800000 Motor phase U missing
01000000 Output frequency high 01000000 Profibus communication fault
02000000 Output frequency low 02000000 Inverter fault
04000000 AMA - motor too small 04000000 Output current low
08000000 AMA - motor too big 08000000 Safety stop
10000000 AMA - check par. 102, 103, 105 10000000 Reserved
20000000 AMA - check par. 102, 104, 106
40000000 Reserved
80000000 Reserved
87
Service Functions Parameter 602, kWh Counter
Parameters 600 through 631 Shows the output power of the drive. The calculation is based on the
mean value in kWh over one hour. This value can be reset using
parameter 618, Reset of kWh Counter.
This parameter group contains functions useful for troubleshooting the
drive including operating data, data log and fault log. Parameter 603 Number of Power Ups.
It also has information on the nameplate data of the drive. Shows the number of times power has been applied to the drive.
Function: Parameter 604, Number of Overtemperature Trips
These parameters can be read out through the serial communication
port as well as on the control panel display. Shows the number of overtemperature trips from the heatsink tempera-
ture sensor on the drive.
Description of choice:
Parameter 600, Operating Hours Parameter 605, Number of Overvoltage Trips
Shows the number of hours the drive has had power applied. The Shows the number of overvoltage trips from the sensor of DC link
value is saved every hour and when the power is removed. This voltage of the drive. The count is only taken when Alarm 7 Overvolt-
value cannot be reset. age is activated.
Shows the number of hours the drive has powered the motor. This
parameter can be reset in parameter 619, Reset of Hours Run
Counter. The value is saved every hour and when the power is
removed.
88
606 - 614 Data Log
Value:
Parameter Description Display Unit Range
no. Data log: Text
606 Digital Input (LOG: DIGITAL INP) Decimal 0 through 255
607 Control Word (LOG: BUS COMMAND) Decimal 0 through 65535
608 Status Word (LOG: BUS STAT WD) Decimal 0 through 65535
609 Reference (LOG: REFERENCE) % 0 through 100
610 Feedback (LOG: FEEDBACK) Par. 414 -999,999.999 through 999,999.999
611 Output Frequency (LOG: MOTOR FREQ.) Hz 0.0 through 999.9
612 Output Voltage (LOG: MOTOR VOLT) Volt 50 through 1000
613 Output Current (LOG: MOTOR CURR.) Amp 0.0 through 999.9
614 DC Link Voltage (LOG: DC LINK VOLT) Volt 0.0 through 999.9
Function: The table can be used for converting a decimal number into a binary
With these parameters, it is possible to see up to twenty saved values, code. For example, digital 40 corresponds to binary 00101000. The
or data logs. Data log [1] is the most recent and [20] the oldest log. nearest smaller decimal number is 32, corresponding to a signal on
When a start command has been given, a new entry to the data log is terminal 18. 40-32 = 8, corresponds to the signal on terminal 27.
made every 160 ms. If there is a trip or if the drive is stopped, the 20
latest data log entries will be saved and the values will be visible in the Terminal 16 17 18 19 27 29 32 33
display. This is useful to view the operation of the drive just before a Decimal number 128 64 32 16 8 4 2 1
trip. These values will be lost if power is removed from the drive. Parameter 607 Data Log: Control Word:
The drawing below shows a display. The data log number is shown in This is where the latest log data is given in decimal code for the control
the square brackets at the left of the forth line of the display. word of the drive. The control word can only be changed via serial
communication. The control word is read as a decimal number which is
to be converted into hex. See the control word profile under the section
EXT. REFERENCE, % Serial communications.
63.0 %
SETUP
Parameter 608, Data Log: Status Word:
1
This gives the latest log data in decimal code for the status word. The
606 DATALOG: DIGITAL status word is read as a decimal number which is to be converted into
INPUT
[1] 40 hex. See the status word profile under the section Serial communica-
tion.
Data logs [1] through [20] can be read by first pressing CHANGE Parameter 609, Data Log: Reference:
DATA, followed by the + and - keys to change data log numbers. This gives the latest log data for the resulting reference.
Parameters 606 through 614, Data Log, can also be read out via the Parameter 610, Data Log: Feedback:
serial communication port. This gives the latest log data for the feedback signal.
89
615 Fault Log: Error Code 618 Reset of kWh Counter (RESET KWH COUNT)
(F. LOG: ERROR CODE) Value:
Value: ★ No reset (DO NOT RESET) [0]
[Index 1-10] Error Code: 0 - 99 Reset (RESET COUNTER) [1]
Function: Function:
This parameter makes it possible to see the reason why a fault trip Reset to zero of parameter 602, kWh Counter.
occurs. Ten log values, indicated as [1] through [10] are stored.
Description of choice:
The lowest log number [1] contains the most recently saved data value; If Reset has been selected and the OK key is pressed, the kWh counter
the highest log number [10] contains the oldest data value. of the drive is reset. This parameter cannot be selected via the serial
port.
If there is a fault trip, it is possible to see its cause, the time and possibly
the values or output current or output voltage. See the section on 619 Reset of Hours Run Counter
Warnings and Alarms for a table explaining the error codes. (RESET RUN. HOUR)
Value:
Description of choice: ★ No reset (DO NOT RESET) [0]
The fault log is only reset after manual initialization. Reset (RESET COUNTER) [1]
Control card test is used to test the analog and digital inputs, analog
and digital outputs, relay output and the power supplies of the control
card.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected.
90
A test connector with the connections shown below is required for this Initialization is selected to reset the drive to its factory default settings
test. without resetting parameters 501 Address, 502 Baud Rate; 600-605,
Operating Data; and 615-617, Fault Log.
Set test connector set up as follows:
1. Connect 4, 16, 17, 18, 19, 27, 29, 32 and 33.
2. Connect 5 and 12.
! CAUTION
Choosing Initialization resets drive to read-only
3. Connect 39, 20 and 55.
memory default parameter values. This erases
4. Connect 42 and 60.
any special programming which may have been
5. Connect 45, 53 and 54
done to drive. It may be preferrable to use
parameter 004 to download all parameters from
local control panel (LCP).
1. Select Initialization.
2. Press OK key.
3. Remove input power and wait for light in display to go out.
4. Connect input power.
5. Initialization of all parameters will be carried out in all Setups with
exception of parameters 501, Address; 502, Baud Rate; 600-605,
Operating Data; and 615-617, Fault Log.
If the control card test fails, the drive will display “TEST FAILED.”
Replace the control card.
91
621 - 631 Nameplate
Value:
92
Relay Card Functions Electrical Installation of the Relay Card
Parameters 700 through 711
The relays are connected as shown below.
Parameters 700 through 711 are only activated if a relay option card is Relay 6-9
installed in the drive. A relay card can be field installed in the drive if A-B make, A-C break
desired. Max. 240 VAC, 2 Amp
Function:
This parameter allows a delay of the activation of relays 6, 7, 8 and 9
(terminals 1, and 2).
Description of choice:
Enter the desired value.
Function:
This parameter is used to delay the deactivation time of relays 6, 7, 8
and 9 (terminals 1 and 2).
Description of choice:
Enter the desired value.
✭ Indicates default parameter. Depending upon the application, the drive may be delivered with other parameters selected. 93
Status Messages Auto Ramp (AUTO RAMP)
Parameter 208, Automatic Ramp Up/Down, is enabled. The drive is
Status messages appear in the fourth line of the display as shown attempting to avoid a trip from overvoltage by extending its decel ramp
below. time.
The left part of the status line indicates the control point of the drive. Sleep Boost (SLEEP .BST)
The boost function in parameter 406, Boost Setpoint, is enabled. This
The center part of the status line indicates the reference location. function can only be enabled in Closed Loop operation.
The last part of the status line gives the present status of the drive.
! DANGER
When in Sleep Mode, motor may restart at any
time without warning.
80.0% 5.08A 2.15kW
40.0Hz SETUP
Sleep Mode (SLEEP)
The energy saving function in parameter 403, Sleep Mode Timer, is
1 enabled. This status message shows that at present the motor has been
stopped by sleep mode. It can restart automatically.
AUTO REMOTE RUN
HAND LOCAL STOP ! DANGER
OFF RAMPING When in Start Delay mode, motor may restart
JOGGING at any time without warning.
.
.
.
. Start Delay (START DEL)
STAND BY A start delay time has been programmed in parameter 111, Start Delay.
Auto Mode (AUTO)
When the delay has passed, the drive will start and ramp up to the
The drive is in Auto mode, which means that Run/Stop control is
reference frequency.
carried out via the control terminals and/or serial communication. See
also Auto Start .
94
Freeze Output (FRZ.OUT.) Stand by (STANDBY)
The ouput frequency has been frozen. The drive is able to start the motor when a start command is received.
Stop (STOP)
The motor has been stopped via a stop signal from serial communica-
! DANGER tion.
When in Freeze Output Request, motor may re-
start at any time without warning. DC stop (DC STOP)
The DC brake in parameter 114 through 116 has been enabled.
Freeze Output Request (FRZ.REQ.)
Drive Ready (UN. READY)
A start command has been given, but the motor will remain stopped
The drive is ready for operation, but terminal 27 is a logic ‘0’ and/or a
until a Run Permission signal is received via a digital input.
Coasting Command has been received via the serial communication.
Reversing and Start (START F/R)
Control Ready (CTR.READY)
Reversing and start 2 on terminal 19, parameter 303, Digital Inputs;
This status is only active when a Profibus option card is installed.
and Start on terminal 18, parameter 302, Digital Inputs are enabled at
the same time. The motor will remain stopped until one of the signals Not Ready (NOT READY)
becomes a logic ‘0’. The drive is not ready for operation, because of a trip or because
OFF1, OFF2 or OFF3 is a logic ‘0’.
Automatic Motor Adaptation Running (AMA RUN)
Automatic motor adaptation has been enabled in parameter 107, Start Inhibited (START IN.)
Automatic Motor Adaptation, AMA. This status will only be displayed if, in parameter 599, Profidrive [1] has
been selected and OFF2 or OFF3 is a logic ‘0’.
Automatic Motor Adaptation Completed (AMA STOP)
Automatic motor adaptation has been completed. The drive is now Exceptions XXXX
ready for operation after the Reset signal has been given. Note that the The microprocessor of the control has stopped and the drive is not
motor will start after the drive has received the Reset signal. operating. The cause may be noise on the power line, motor leads or
control wires.
95
Warnings and Alarms In addition, an automatic reset may be selected in parameter 400,
Reset Function which will reset all non-trip lock faults.
The table below gives the drive’s warnings and alarms and indicates
whether the fault trip locks the drive. After a Trip Lock Fault, the input Wherever an “X” is placed under both Warning and Alarm in the table
power must be removed, the cause of the fault corrected, and input below, this means that a Warning precedes the Alarm. It can also mean
power restored to reset the drive. A Trip can be reset manually in any that it is possible to program whether a given fault is to result in a
one of three ways. Warning or an Alarm. This is possible, for example, through parameter
117, Motor Thermal Protection. After a trip, the motor will be coasting
1) Pressing the keypad key RESET and the drive’s Alarm and Warning indications will flash. If the fault is
2) A digital input removed, only the Alarm will flash. After a reset, the drive will be ready
3) Serial communication to start operation again.
No. Description Warning Alarm Trip Locked
1 10 Volts low (10 VOLT LOW) X
2 Live zero fault (LIVE ZERO ERROR) X X
4 Mains failure (MAINS PHASE LOSS) X X X
5 Voltage warning high (DC LINK VOLTAGE HIGH) X
6 Voltage warning low (DC LINK VOLTAGE LOW) X
7 Overvoltage (DC LINK OVERVOLT) X X
8 Undervoltage (DC LINK UNDERVOLT) X X
9 Inverter overloaded (INVERTER TIME) X X
10 Motor overloaded (MOTOR TIME) X X
11 Motor thermistor (MOTOR THERMISTOR) X X
12 Current limit (CURRENT LIMIT) X X
13 Over current (OVERCURRENT) X X
14 Earth fault (EARTH FAULT) X X
15 Switch mode fault (SWITCH MODE FAULT) X X
16 Short-circuit (CURR.SHORT CIRCUIT) X X
17 Serial communication timeout (STD BUSTIMEOUT) X X
18 HPFB bus timeout (HPFB TIMEOUT) X X
19 Fault in EEprom on power card (EE ERROR POWER) X
20 Fault in EEprom on control card (EE ERROR CONTROL) X
22 Auto-optimisation not OK (AMA FAULT) X
29 Heat-sink temperature too high (HEAT SINK OVERTEMP.) X X
30 Motor phase U missing (MISSING MOT.PHASE U) X
31 Motor phase V missing (MISSING MOT.PHASE V) X
32 Motor phase W missing (MISSING MOT.PHASE W) X
34 HPFB communication fault (HPFB COMM. FAULT) X X
35 Out of frequency range (OUT FREQ RNG/ROT LIM) X
37 Inverter fault (GATE DRIVE FAULT) X X
39 Check parameters 104 and 106 (CHECK P.104 & P.106) X
40 Check parameters 103 and 105 (CHECK P.103 & P.106) X
41 Motor too large (MOTOR TOO BIG) X
42 Motor too small (MOTOR TOO SMALL) X
60 Safety stop (EXTERNAL FAULT) X
61 Output frequency low (FOUT < FLOW) X
62 Output frequency high (FOUT > FHIGH) X
63 Output current low (I MOTOR < I LOW) X X
64 Output current high (I MOTOR > I HIGH) X
65 Feedback low (FEEDBACK < FDB LOW) X
66 Feedback high (FEEDBACK > FDB HIGH) X
67 Reference low (REF. < REF. LOW) X
68 Reference high (REF. > REF. HIGH) X
69 Temperature auto derate (TEMP.AUTO DERATE) X
99 Unknown fault (UNKNOWN ALARM) X X
96
Warnings Alarms
A warning will flash in line 2, while an explanation is given in line 1. If an alarm is given, the present alarm number will be shown in line 2.
Lines 3 and 4 of the display will offer an explanation.
WARN. 4 SETUP
1 ALARM:12
TORQUE LIMIT
SETUP
WARNING 1 WARNING 6
Under 10 V (10 VOLT LOW) Voltage Warning Low (DC LINK VOLTAGE LOW)
The 10 V voltage from terminal 50 on the control card is below 10 V. The intermediate DC circuit voltage is lower than Voltage Warning Low,
see table below. The drive is still controlling the motor.
Remove some of the load from terminal 50, as the 10 volts supply is
overloaded. Maximum load is 17 mA, minimum resistance is 590 Ω. WARNING/ALARM 7
Overvoltage (DC LINK OVERVOLT)
WARNING/ALARM 2 If the intermediate circuit voltage (DC) is higher than the Overvoltage
Live Zero Fault (LIVE ZERO ERROR) Limit of the drive (see table below), the drive will trip after a fixed
The current or voltage signal on terminal 53, 54 or 60 is below 50% of period. The length of this period depends upon the unit.
the value preset in parameter 309, 312 and 315 Terminal, Minimum
Scaling. WARNING/ALARM 8
Undervoltage (DC LINK UNDERVOLT)
WARNING/ALARM 4 If the intermediate circuit voltage (DC) drops below the Undervoltage
Mains Failure (MAINS PHASE LOSS) Limit of the inverter, the drive will trip after a fixed period. The length of
Phase missing on the input power. Check the supply voltage to the the period depends upon the unit.
drive.
The voltage will be stated in the display. Check whether the supply
WARNING 5
voltage matches the drive rating.
Voltage Warning High
(DC LINK VOLTAGE HIGH) WARNING/ALARM 9
The intermediate DC circuit voltage is higher than Voltage Warning Inverter Overload (INVERTER TIME)
High, see table below. The drive is still controlling the motor. The electronic thermal inverter protection reports that the drive is about
to trip because of an overload. The counter for electronic thermal
inverter protection gives a warning at 98% and trips at 100% showing
an alarm. The drive cannot be reset until the counter drops below
90%.
Alarm/Warning limits:
Drive 208 to 230 volt 380 to 460 volt 575 volt
VDC VAC VDC VAC VDC
Undervoltage alarm 211 164 402 313 621
Voltage warning, low 222 173 423 329 641
Voltage warning, high 384 270 737 519 965
Overvoltage alarm 425 299 765 538 975
97
WARNING/ALARM 10 WARNING/ALARM 17
Motor Overtemperature (MOTOR TIME) Serial Communication Timeout (STD BUSTIMEOUT)
According to the electronic thermal protection, the motor is overheated. There is no serial communication with the drive.
Parameter 117, Motor Thermal Protection, allows a choice of whether
the drive is to give a warning or an alarm when the Motor Thermal This warning will only be enabled if parameter 510, Bus Time Interval
Projection reaches 100%. The fault is that the motor is overloaded to Function, has been set to a value different from OFF.
more than 100% of the preset rated motor current for too long. Check If parameter 510, Bus Time Interval Function, has been set to Stop
that the motor parameters 102 through 106 have been set correctly. and Trip [5], the drive will first give off an alarm, then ramp down and
WARNING/ALARM 11 finally trip while giving an alarm. It is possible to increase parameter
Motor Thermistor (MOTOR THERMISTOR) 509, Bus Time Interval.
The thermistor or the thermistor connection has been disconnected.
WARNING/ALARM 18
Parameter 117, Motor Thermal Protection, allows a choice of whether HPFB Bus Timeout (HPFB TIMEOUT)
the drive is to give a warning or an alarm. Check that the thermistor There is no serial communication with the communication option card in
has been correctly connected between terminal 53 or 54 (analog the drive.
voltage input) and terminal 50 (+ 10 V supply).
The warning will only be enabled if parameter 804, Bus Time Interval
WARNING/ALARM 12 Function, has been set to anything but OFF. If parameter 804, Bus
Current Limit (CURRENT LIMIT)
Time Interval Function, has been set to Stop and Trip, the drive will
The current is higher than the value in parameter 215, Current Limit,
first give an alarm, then ramp down and finally trip while giving an
and the drive trips after the time set in parameter 412, Trip Delay
alarm.
Overcurrent, has passed.
Parameter 803, Bus Time Interval could possibly be increased.
WARNING/ALARM 13
Parameter 803 is only available when a communicaion option card is
Overcurrent (OVER CURRENT)
The inverter peak current limit, approximately 200% of the rated installed in the drive.
current, has been exceeded. The warning will last approximately 1 or WARNING 19
2 seconds, and then the drive will trip and signal an alarm. Fault in the EEprom on the Power Card (EE ERROR POWER)
There is a fault on the power card EEPROM. The drive will continue to
Turn off the drive and check for free rotation of the motor shaft and
function, but is likely to fail at the next power-up. Contact the Danfoss
other causes of the overload.
Graham service department.
ALARM 14
WARNING 20
Earth Fault (EARTH FAULT)
Fault in the EEprom on the control card
There is current leakage from the output phases to earth, either in the
(EE ERROR CONTROL)
leads between the drive and the motor or in the motor itself.
There is a fault in the EEPROM on the control card. The drive will
Remove power to the drive and correct the earth fault. continue to function, but is likely to fail at the next power-up. Contact the
Danfoss Graham service department.
ALARM 15
Switch Mode Fault (SWITCH MODE FAULT)
Fault in the switch mode power supply (internal ±15 V supply).
ALARM 16
Short Circuiting (CURR. SHORT CIRCUIT)
There is a short circuit in the output from the drive.
98
ALARM 22 ALARM 29
Automatic Motor Adaptation Failed (AMA FAULT) Heat Sink Temperature Too High (HEAT SINK OVER TEMP.):
A fault has been found during automatic motor adaptation. The text The heatsink temperature became too high. For NEMA 1 drives, the
shown in the display indicates a fault message. limit is 90°C. For NEMA 12 drives, the limit is 80°C. The tolerance is
±5°C. The fault cannot be reset until the temperature of the heatsink
AMA can only be carried out if there are no alarms during the AMA
has fallen below 60°C.
process.
The fault could be due to the following:
CHECK 103, 105 - Ambient temperature too high
Parameter 103 or 105 has a wrong setting. Correct the setting - Air obstructed
and repeat AMA. - Cooling fan(s) not operating
- Motor leads too long
LOW P 105 - Too high a switching frequency
The motor is too small for AMA to be carried out. If AMA is to be
enabled, the rated motor current, parameter 105, must be higher ALARM 30
than 35% of the rated output current of the drive. Motor phase U missing (MISSING MOT.PHASE U):
ASYMMETRICAL IMPEDANCE Motor phase U, as indicated by the letters on the output terminal block
AMA has detected an asymmetrical impedance in the motor
is missing or has a high impedance.
connected to the system. The motor could be defective.
Remove power to the drive and check motor phase U.
MOTOR TOO BIG
The motor connected to the system is too big for AMA to be ALARM 31
carried out. The setting in parameter 102 does not match the Motor Phase V Missing (MISSING MOT.PHASE V):
motor used. Motor phase V, as indicated by the letters on the output terminal block is
missing or has a high impedance.
MOTOR TOO SMALL
The motor connected to the system is too small for AMA to be Remove power to the drive and check motor phase V.
carried out. The setting in parameter 102 does not match the
motor used. ALARM 32
Motor Phase W Missing (MISSING MOT.PHASE W):
TIME OUT Motor phase W, as indicated by the letters on the output terminal block
AMA fails because of noisy measuring signals. Retry until AMA is is missing or has a high impedance.
successfully completed. Please note that repeated AMA runs may
heat the motor to a level where the stator resistance is increased. Remove power to the drive and check motor phase W.
WARNING/ALARM 34
INTERRUPTED BY USER
HPFB Communication Fault (HPFB COMM. FAULT)
AMA has been interrupted by the user.
The serial communication on the communication option card is not
working.
INTERNAL FAULT
An internal fault has occurred in the drive. Contact Danfoss WARNING 35
Graham service department. Out of Frequency Range (OUT FREQ RNG/ROT LIM):
This warning will occur if the output frequency has reached its Output
LIMIT VALUE FAULT
Frequency Low Limit , parameter 201, or Output Frequency High
The parameter values found for the motor are outside the
Limit, parameter 202. If the drive is in Closed Loop, parameter 100, the
acceptable range within which the drive is able to work.
warning will show in the display.
MOTOR ROTATES
The motor shaft is rotating. Make sure that the load is not able to
make the motor shaft rotate while the AMA is being performed.
Then start AMA all over.
99
ALARM 37 WARNING 62
Inverter fault (GATE DRIVE FAULT): Output Frequency High (FOUT > FHIGH)
An output IGBT or the power card is defective. Contact the Danfoss The output frequency is higher than parameter 224, Warning: High
Graham service department. Frequency.
100
Calculation of Resulting Reference
The calculation made below gives the resulting reference when External reference is the sum of references from terminals 53, 54,
parameter 210, Reference Type, is programmed for Sum and Relative, 60 and serial communication. The sum of these can never exceed
respectively. In Open Loop, parameters 418 and 419, Setpoints 1 and parameter 205, Maximum Reference.
2, should be set to 0. If they are not set to 0, parameter 417, Feedback
Function, will affect the reference. External reference can be calculated as follows:
(Par. 205 Max. ref. - Par. 204 Min. ref.) x Ana. signal Term. 53 [V] (Par. 205 Max. ref. - Par. 204 Min. ref.) x Ana. signal Term. 54 [V]
Ext. ref. = + +
Par. 310 Term. 53 Max. scaling - Par. 309 Term. 53 Min. scaling Par. 313 Term. 54 Max. scaling - Par. 312 Term. 54 Min. scaling
(Par. 205 Max. ref. - Par. 204 Min. ref.) x Par. 314 Term. 60 [mA] serial com. reference x (Par. 205 Max. ref. - Par. 204 Min. ref.)
Par.316Term.60Max.scaling- Par.315Term.60Min.scaling
+
16384 (4000 Hex)
101
Factory Settings
Changes During Operation: Conversion Index Conversion Factor
74 3.6
“Yes” means that the parameter can be changed while the drive is in 2 100.0
operation. “No” means that the drive must be stopped before a change 1 10.0
can be made. 0 1.0
4-Setup: -1 0.1
-2 0.01
“Yes” means that the parameter can be programmed individually in -3 0.001
each of the four setups. The same parameter can have four different -4 0.0001
data values. “No” means that the data value will be the same in all four
Conversion Index Factors
setups.
Conversion Index:
Data type Description
This number refers to a conversion figure to be used when writing or 3 Integer 16
reading to or from the drive by means of serial communication. 4 Integer 32
5 Unsigned 8
Since a parameter value can only be transferred as a whole number, a 6 Unsigned 16
conversion factor must be used to transfer decimals. 7 Unsigned 32
Example: 9 Text string
Parameter 201: Minimum Frequency, conversion factor 0.1. If Data Type Descriptions
parameter 201 is to be set to 10 Hz, a value of 100 must be trans-
ferred, since a conversion factor of 0.1 means that the transferred
value will be multiplied by 0.1. A value of 100 will therefore be
understood as 10.0.
Data type:
102
1.. Load and Motor
103
3.. Inputs and Outputs
104
4.. Application Functions
105
5.. Serial Communication
106
6.. Service Functions
107
Index
A B
A1 [V] 53 FUNCT. ............................................................................ 51 bandwidth, bypass ........................................................................... 45
activation .......................................................................................... 93 BAUDRATE ..................................................................................... 80
active setup ...................................................................................... 29 blocks, terminal ...................................................................... 8, 9, 10
adaptation, automatic motor ............................................................... 16 boost setpoint .................................................................................... 61
address ............................................................................................ 71 bus, DC ........................................................................................... 16
AEO ................................................................................................. 34 BUS FEEDBACK 2 .......................................................................... 85
AEO FUNCTION ............................................................................. 34 BUS FEEDBACK1 ........................................................................... 84
AI [ma] 60 FUNCT. .......................................................................... 52 BUS TIME INTERVAL ..................................................................... 85
AI [v] 54 FUNCT. ............................................................................. 52 BUS TIME INTERVAL FUNCTION .................................................. 85
AI 53 SCALE HIGH .......................................................................... 52 bypass bandwidth ............................................................................ 45
AI 53 SCALE LOW ........................................................................... 52 BYPASS FREQ. 1 ............................................................................ 45
AI 54 SCALE HIGH .......................................................................... 52 BYPASS FREQ. 2 ............................................................................ 45
AI 54 SCALE LOW ........................................................................... 52 BYPASS FREQ. 3 ............................................................................ 45
AI 60 SCALE HIGH .......................................................................... 53 BYPASS FREQ. 4 ............................................................................ 45
AI 60 SCALE LOW ........................................................................... 53 bypass frequencies .......................................................................... 40
ALARM ............................................................................................ 22 byte, data control .............................................................................. 72
alarm lamp ....................................................................................... 23
Alarm Word ...................................................................................... 86 C
ALARM WORD, HEX ....................................................................... 83 cable, shielded control ........................................................................ 5
Alarms .............................................................................................. 97 Calculation of Resulting Reference .................................................. 101
AMA RUN ........................................................................................ 95 CANCEL .......................................................................................... 22
AMA STOP ............................................................................... 36, 95 CANCEL key ................................................................................... 27
ANALOG 60 [mA] ............................................................................. 31 card, relay option ............................................................................. 93
analog input 53 [V] ........................................................................... 31 carrier frequency .............................................................................. 59
analog input 54 [V] ........................................................................... 31 ‘catch’ a rotating motor ...................................................................... 59
analog inputs .................................................................................... 51 CHANGE DATA ............................................................................... 22
analog output .................................................................................... 54 CHANGE DATA key ......................................................................... 27
anti-windup ...................................................................................... 64 Changing Data ................................................................................. 27
AO 42 PULS SCALE ........................................................................ 56 CHECK 103, 105 ............................................................................. 99
AO 45 FUNCTION ........................................................................... 56 CHECK PAR. 103, 105 .................................................................. 100
AO 45 PULS SCALE ........................................................................ 56 CHECK PAR. 104, 106 .................................................................... 99
APPLIC. OPTION ............................................................................ 92 clearance, side ................................................................................... 5
APPLIC. ORDER NO ....................................................................... 92 clearances ......................................................................................... 5
Application Functions ................................................................. 29, 59 CLOSED LOOP ............................................................................... 34
ASFM .............................................................................................. 61 closed loop ................................................................................ 34, 42
ASYMMETRICAL IMPEDANCE ...................................................... 99 COASTING ...................................................................................... 80
AUTO .............................................................................................. 24 coasting stop, inverse ....................................................................... 49
Auto mode ........................................................................................ 94 COM. OPTION ................................................................................. 92
AUTO MOTOR ADAPT ................................................................... 36 COM. ORDER NO ........................................................................... 92
AUTO RAMP ................................................................................... 94 communication, serial ................................................................. 19, 70
AUTO RAMPING ............................................................................. 43 conduit entry .................................................................. 8, 9, 10, 14
auto reset ......................................................................................... 59 CONFIG. MODE .............................................................................. 34
auto restart ....................................................................................... 34 connection examples ................................................................. 21, 30
auto restart time ................................................................................ 59 connections, control .......................................................................... 17
AUTO START .................................................................................. 23 connections, motor ............................................................................ 14
Auto Start .................................................................................. 23, 50 connections, power .......................................................................... 14
AUTO START BTTN ....................................................................... 33 connector, test ................................................................................... 91
Automatic Adaptation ......................................................................... 36 control connections ........................................................................... 17
Automatic Energy Optimization ................................................... 16, 34 control, differentiation ........................................................................ 65
Automatic Motor Adaptation ........................................................ 16, 36 control panel .................................................................................... 22
automatic reset .................................................................................. 59 control terminals ................................................................................ 17
Automatic Switching Frequency Modulation ....................................... 61 control word ..................................................................................... 76
auxiliary enclosure ............................................................................. 8
auxiliary relay .................................................................................... 8
108
controller .......................................................................................... 64 DOWNLOAD ALL PARAM. ............................................................... 30
controller, PID ................................................................................... 64 DOWNLOAD SIZE INDEP. ............................................................... 30
conversion factor ..................................................................... 76, 102 DRIVE TYPE ................................................................................... 92
conversion, feedback ....................................................................... 67
COPY TO SETUP 1 ......................................................................... 30 E
COPY TO SETUP 2 ......................................................................... 30 electrical noise .................................................................................. 20
COPY TO SETUP 3 ......................................................................... 30 electronic thermal relay ................................................................2, 14
COPY TO SETUP 4 ......................................................................... 30 ElectronicThermal Protection ............................................................. 14
CTR.READY.................................................................................... 95 EMI .................................................................................................. 20
CURRENT ...................................................................................... 83 EMI filter ........................................................................................... 20
current ............................................................................................. 40 ENABLE .......................................................................................... 33
CURRENT HIGH ............................................................................. 46 enclosure, auxiliary ............................................................................ 8
CURRENT LIMIT ............................................................................ 45 ENERGY [UNIT] .............................................................................. 31
CURRENT LOW .............................................................................. 46 entry, conduit .................................................................. 8, 9, 10, 14
current, output .................................................................................. 45 error code ........................................................................................ 74
CUST. READ. UNIT ....................................................................... 31 ETR ............................................................................................ 2, 38
CUSTOM READ.[UNITS] ................................................................ 31 examples, connection ....................................................................... 21
CUSTOM READOUT ............................................................... 31, 83 EXT. REFERENCE [%] ................................................................... 31
D EXTEND MENU .............................................................................. 22
Extend Menu key ......................................................................27, 29
Danfoss FC protocol ......................................................................... 70 Extended Status Word ...................................................................... 86
DATA CHANGE LOCK ..................................................................... 33 EXTERNAL REFERENCE ............................................................... 83
data change lock .............................................................................. 50
data control byte ............................................................................... 72 F
data, log ........................................................................................... 89 F. LOG: ERROR CODE ................................................................... 90
DC BRAKE ...................................................................................... 81 F. LOG: TIME ................................................................................... 90
DC BRAKE CURRENT .................................................................... 38 F. LOG: VALUE ................................................................................ 90
DC BRAKE CUT-IN ......................................................................... 38 Factory Settings .............................................................................. 102
DC brake cut-in frequency ................................................................ 38 factory setup ..................................................................................... 29
DC BRAKE TIME ............................................................................. 38 FC protocol ...................................................................................... 80
DC braking current ........................................................................... 38 FEEDBACK ..................................................................................... 83
DC braking, inverse ......................................................................... 49 feedback .......................................................................................... 40
DC braking time ................................................................................ 38 FEEDBACK 1 [UNITS] .................................................................... 31
DC bus ............................................................................................ 16 FEEDBACK 2 [UNITS] .................................................................... 31
DC LINK VOLTAGE ......................................................................... 83 Feedback [units] ............................................................................... 31
DC STOP ........................................................................................ 95 FEEDBACK CONV. ......................................................................... 67
DC VOLTAGE [V] ............................................................................. 31 Feedback conversion ....................................................................... 67
deactivation time ............................................................................... 93 FEEDBACK HIGH ........................................................................... 47
derivative ......................................................................................... 64 FEEDBACK LOW ............................................................................. 47
differentiation control ......................................................................... 65 feedback signal .......................................................................... 64, 65
differentiation time .............................................................................. 69 feedback signals ............................................................................... 63
differentiator ...................................................................................... 69 filter, EMI .......................................................................................... 20
DIGITAL INPUT ............................................................................... 83 filter, LC ............................................................................................ 36
DIGITAL INPUT [BIN] ...................................................................... 31 filter, lowpass ............................................................................. 65, 69
digital inputs ............................................................................... 17, 48 Final Adjustments .............................................................................. 28
DIP switches .................................................................................... 19 Fixed Switching Frequency .............................................................. 61
DISABLE ......................................................................................... 33 FLA .................................................................................................. 35
display, LCD .................................................................................... 22 FLN ................................................................................................. 70
DISPLAY MODE .............................................................................. 22 flow .................................................................................................. 67
Display Mode I ................................................................................. 24 FLYING START ............................................................................... 59
Display Mode II ................................................................................ 25 flying start ......................................................................................... 59
Display Mode III ............................................................................... 25 freeze output .................................................................................... 49
DISPLAY TEXT ARRAY 1 ................................................................ 84 freeze reference ............................................................................... 49
DISPLAY TEXT ARRAY 2 ................................................................ 84 frequencies, bypass ......................................................................... 40
disturbances, signal ............................................................................ 5 FREQUENCY .................................................................................. 83
download ......................................................................................... 30 FREQUENCY [%] ........................................................................... 31
109
FREQUENCY [HZ] .......................................................................... 31 K
frequency bypass bandwidth ............................................................ 45
frequency, carrier ............................................................................. 59 key, Extend Menu ..................................................................... 27, 29
frequency, fixed switching ................................................................. 61 KWH COUNTER .............................................................................. 88
FREQUENCY LOW ......................................................................... 46
frequency, present output .................................................................. 79
L
FREQUENCY RANGE ..................................................................... 40 L1, L2 and L3 ..................................................................... 11, 12, 13
frequency, switching ......................................................................... 61 lamp, alarm ...................................................................................... 23
FRZ.OUT. ........................................................................................ 95 lamp, warning ................................................................................... 23
FRZ.REQ. ....................................................................................... 95 language .......................................................................................... 26
full load current rating ....................................................................... 35 LARGE READOUT ......................................................................... 31
FUNCT. LOW CURR. ...................................................................... 61 LC filter ............................................................................................. 36
fuses, input ......................................................................................... 7 LCD display ..................................................................................... 22
LCP Copy ........................................................................................ 30
G LCP ID NO. ..................................................................................... 92
Galvanic isolation .............................................................................. 20 leads, motor ..................................................................................... 11
Ground leakage current .................................................................... 20 LED, power on ................................................................................. 23
ground terminals ............................................................................... 15 LIMIT VALUE FAULT ....................................................................... 99
Grounding ........................................................................................ 14 LIVE ZERO FUNCT. ........................................................................ 53
grounding plate .................................................................................. 5 LIVE ZERO TIME ............................................................................ 53
Load and Motor ......................................................................... 29, 34
H load, loss of ...................................................................................... 59
LOCAL ...................................................................................... 24, 94
HAND .............................................................................................. 24 lock for data change ......................................................................... 22
Hand mode ...................................................................................... 94 LOCKED .......................................................................................... 33
Hand Start ......................................................................... 23, 24, 50 log data ............................................................................................ 89
HAND START BUTTON .................................................................. 33 LOG: BUS COMMAND .................................................................... 89
HEAT SINK TEMP ........................................................................... 83 LOG: BUS STAT WD ........................................................................ 89
HEATSINK TEMP ............................................................................ 31 LOG: DC LINK VOLT ....................................................................... 89
high breakaway torque ..................................................................... 37 log: digital inp .................................................................................... 89
HIGH START TORQ. ....................................................................... 37 LOG: FEEDBACK ............................................................................ 89
high-voltage relay ............................................................................ 16 LOG: MOTOR CURR. ..................................................................... 89
HOURS RUN [h] .............................................................................. 31 LOG: MOTOR FREQ. ...................................................................... 89
I LOG: MOTOR VOLT ........................................................................ 89
LOG: REFERENCE ......................................................................... 89
initialization ....................................................................................... 27 loss of load ....................................................................................... 59
initialization, manual .......................................................................... 27 LOW P.105 ....................................................................................... 99
Input Fuses ........................................................................................ 7 lowpass filter .............................................................................. 65, 69
input power ........................................................................ 11, 12, 13
Inputs and Outputs ..................................................................... 29, 48 M
inputs, digital .............................................................................. 17, 48 manual initialization ........................................................................... 27
Installation Checks ............................................................................ 28 Manual Reset ................................................................................... 59
integral ............................................................................................. 64 MAX. FEEDBACK ............................................................................ 63
integrator .......................................................................................... 69 MAX. FREQUENCY ........................................................................ 40
Interference reduction ....................................................................... 59 MAX. REFERENCE ......................................................................... 42
INTERNAL FAULT ........................................................................... 99 Menu, Extended ............................................................................... 27
INTERRUPTED BY USER .............................................................. 99 messages, Status .............................................................................. 94
inverse regulation ............................................................................. 64 metal grounding plate ....................................................................... 14
J Metasys N2 ...................................................................................... 80
meters .............................................................................................. 23
JOG ................................................................................................. 94 MIN. FEEDBACK ............................................................................. 63
jog ................................................................................................... 50 MIN. FREQUENCY ......................................................................... 40
JOG FREQUENCY .......................................................................... 43 MIN. REFERENCE .......................................................................... 42
Johnson Controls Metasys N2 ................................................... 70, 80 minimum frequency ........................................................................... 26
MOT. THERM PROTEC .................................................................. 38
motor connections ............................................................................. 14
110
MOTOR CURRENT ........................................................................ 35 OPERATING HOURS ...................................................................... 88
motor current .................................................................................... 26 Operation and Display ...................................................................... 29
MOTOR CURRENT [A] ................................................................... 31 OPERATION MODE ........................................................................ 90
MOTOR FREQUENCY .................................................................... 35 Operational Tests — AUTO .............................................................. 28
motor frequency ............................................................................... 26 Operational Tests — HAND .............................................................. 28
motor leads ...................................................................................... 11 ORDERING NO ............................................................................... 92
MOTOR NOM. SPEED .................................................................... 36 output current ................................................................................... 45
motor nominal speed ........................................................................ 26 output frequency high limit ................................................................. 40
MOTOR POWER ............................................................................. 35 output frequency low limit .................................................................. 40
motor power ..................................................................................... 26 output frequency range ..................................................................... 40
MOTOR PREHEAT .......................................................................... 37 output signal ..................................................................................... 54
motor preheat ................................................................................... 37 OVER TEMPS ................................................................................. 88
motor preheat DC current ................................................................. 37 OVER VOLTS .................................................................................. 88
MOTOR ROTATES .......................................................................... 99 OVERLOADDELAY .......................................................................... 62
MOTOR TEMPERATURE ................................................................ 83
motor temperature ............................................................................ 39 P
Motor Thermal Protection ........................................................... 38, 39 parallel motors ........................................................................... 34, 37
MOTOR TOO BIG ............................................................................ 99 PARAM DB ID .................................................................................. 92
MOTOR TOO SMALL ...................................................................... 99 Parameters
MOTOR VOLT ................................................................................. 83 001 Language ............................................................................. 29
MOTOR VOLTAGE .......................................................................... 35 002 Active Setup .......................................................................... 29
motor voltage.................................................................................... 26 003 Copying of Setups ................................................................. 30
motor voltage [V] .............................................................................. 31 004 LCP Copy ............................................................................. 30
Motor Wiring ..................................................................................... 14 005 Maximum Value of User-defined Readout .............................. 31
motors, multiple ................................................................................. 14 006 Unit for User Defined Readout ............................................... 31
MULTI SETUP ................................................................................. 29 007 Large Display Readout ......................................................... 31
Multi-Setup ....................................................................................... 29 008 Small Display Readout 1.1 .................................................... 32
MULTIM.START VOLT..................................................................... 37 009 Small Display Readout 1.2 .................................................... 32
MULTIPLE MOTORS ....................................................................... 34 010 Small Display Readout 1.3 .................................................... 33
multiple motors .................................................................................. 14 011 Unit of Local Reference .......................................................... 33
N 012 Hand Start on LCP ................................................................ 33
013 OFF/STOP on LCP (STOP BUTTON) .................................. 33
N2 ................................................................................................... 70 014 Auto Start on LCP ................................................................. 33
Nameplate ........................................................................................ 92 016 Lock for Data Change ........................................................... 33
National Electrical Code ...................................................................... 2 017 Operating State at Power up, Local ........................................ 34
NEC ................................................................................................... 2 100 Configuration ......................................................................... 34
NEMA 1 ....................................................................................... 5, 8 101 Torque Characteristics ........................................................... 34
NEMA 12 ........................................................................................... 9 102 Motor Power ......................................................................... 35
NO AMA .......................................................................................... 36 103 Motor Voltage ........................................................................ 35
NO COPY ........................................................................................ 30 104 Motor Frequency .................................................................. 35
noise, electrical ................................................................................. 20 105 Motor Current ....................................................................... 35
noise, radio frequency ........................................................................ 5 106 Rated Motor Speed ............................................................... 36
NOISE REDUCTION ....................................................................... 61 107 Automatic Motor Adaptation .................................................... 36
NOT LOCKED ................................................................................. 33 107 Automatic Motor Adaptation, AMA .......................................... 36
NOT READY.................................................................................... 95 108 Start Voltage of Parallel Motors ............................................... 37
109 Resonance Dampening ......................................................... 37
O 110 High Breakaway Torque ....................................................... 37
OFF ................................................................................................. 24 111 Start Delay ............................................................................. 37
Off/Start key ...................................................................................... 33 112 Motor Preheat ....................................................................... 37
OFF/STOP ............................................................................... 34, 94 113 Motor Preheat DC Current .................................................... 37
OFF/STOP key ................................................................................ 23 114 DC Braking Current ............................................................... 38
OK ................................................................................................... 22 115 DC Braking Time ................................................................... 38
OK key ............................................................................................. 27 116 DC Brake Cut-in Frequency .................................................. 38
ON ................................................................................................... 22 117 Motor Thermal Protection ....................................................... 38
OPEN LOOP .................................................................................... 34 200 Output Frequency Range ...................................................... 40
open loop ..................................................................................34, 42 201 Output Frequency Low Limit .................................................. 40
111
202 Output Frequency High Limit ................................................. 40 412 Trip Delay Overcurrent ......................................................... 62
203 Reference Handling .............................................................. 41 413 Minimum Feedback ............................................................... 63
204 Minimum Reference ............................................................... 42 414 Maximum Feedback .............................................................. 63
205 Maximum Reference ............................................................. 42 415 Units Relating to Closed Loop ................................................ 63
206 Ramp Up Time ...................................................................... 43 416 Feedback Conversion ........................................................... 67
207 Ramp Down Time ................................................................. 43 418 Setpoint 1 .............................................................................. 68
208 Automatic Ramp Up/Down ..................................................... 43 419 Setpoint 2 .............................................................................. 68
209 Jog Frequency ..................................................................... 43 420 PID Normal/Inverse Control .................................................. 68
210 Reference Type ................................................................... 44 421 PID Anti-windup .................................................................... 68
211 Preset Reference 1 ................................................................ 45 422 PID Start-up Frequency ........................................................ 68
212 Preset Reference 2 ............................................................... 45 423 PID Proportional Gain ........................................................... 69
213 Preset Reference 3 ............................................................... 45 424 PID Start-up Frequency ........................................................ 69
214 Preset Reference 4 ............................................................... 45 425 PID Differentiation Time ......................................................... 69
215 Current Limit .......................................................................... 45 426 PID Differentiator Gain Limit ................................................... 69
216 Frequency Bypass, Bandwidth .............................................. 45 427 PID Lowpass Filter Time ....................................................... 69
217 Frequency Bypass 1 ............................................................. 45 500 Protocol ................................................................................ 80
218 Frequency Bypass 2 ............................................................. 45 502 Baudrate ............................................................................... 80
219 Frequency Bypass 3 ............................................................. 45 503 Coasting Stop ........................................................................ 80
220 Frequency Bypass 4 ............................................................. 45 504 DC Brake .............................................................................. 81
221 Warning: Low Current ........................................................... 46 505 Start ...................................................................................... 81
222 Warning: High Current .......................................................... 46 506 Reversing ............................................................................. 82
223 Warning: Low Frequency ...................................................... 46 507 Selection of Setup .................................................................. 82
224 Warning: High Frequency ..................................................... 46 508 Selection of Preset Reference ................................................ 82
225 Warning: Low Reference ....................................................... 47 509 Resulting reference ............................................................... 83
226 Warning: High Reference ...................................................... 47 509 through 532 Data Read-Out .................................................. 83
227 Warning: Low Feedback ....................................................... 47 510 Resulting reference [unit] ....................................................... 83
228 Warning: High Feedback ....................................................... 47 511 Feedback [unit] ...................................................................... 83
308 Terminal 53 ........................................................................... 51 512 Frequency [Hz] ..................................................................... 83
309 Terminal 53 ........................................................................... 52 513 User-defined readout ............................................................ 83
309 Terminal 53, Minimum Scaling ................................................ 52 514 Motor current [A] ................................................................... 83
310 Terminal 53, Maximum Scaling ............................................. 52 515 Power [kW] ........................................................................... 83
311 Terminal 54, Analog Input Voltage .......................................... 52 516 Power [HP] ........................................................................... 83
312 Terminal 54, Minimum Scaling ................................................ 52 517 Motor voltage [V] ................................................................... 83
313 Terminal 54, Maximum Scaling .............................................. 52 518 DC link voltage [V] ................................................................ 83
314 Terminal 60, Analog Input Current ......................................... 52 519 Thermal load, motor [%] ........................................................ 83
315 Terminal 60, Minimum Scaling ................................................ 53 520 Thermal load, VLT [%] .......................................................... 83
316 Terminal 60, Maximum Scaling .............................................. 53 521 Digital input ............................................................................ 83
317 Time Out ............................................................................... 53 522 Terminal 53, analog input [V] ................................................. 83
318 Function After Time Out ......................................................... 53 523 Terminal 54, analog input [V] ................................................. 83
320 Terminal 42, Output, Pulse Scaling ......................................... 56 524 Terminal 60, analog input [mA] ............................................... 83
321 Terminal 45, Output ............................................................... 56 525 Pulse reference [Hz] .............................................................. 83
322 Terminal 45, Output, Pulse Scaling ......................................... 56 526 External reference [%] .......................................................... 83
323 Relay 1, Output Function ....................................................... 58 527 Status word ........................................................................... 83
324 Relay 01, ON Delay .............................................................. 58 528 Heat sink temperature [°C] .................................................... 83
325 Relay 01, OFF Delay ............................................................ 58 529 Alarm word ........................................................................... 83
326 Relay 2, Output Function ....................................................... 58 530 Control word ......................................................................... 83
327 Pulse Reference, Maximum Frequency ................................. 58 531 Warning word ....................................................................... 83
328 Pulse Feedback, Maximum Frequency .................................. 58 532 Extended status word ............................................................ 83
400 Reset Function ...................................................................... 59 533 Display Text 1 ....................................................................... 84
401 Automatic Restart Time .......................................................... 59 534 Display Text 2 ....................................................................... 84
402 Flying Start ............................................................................ 59 535 Bus Feedback 1 .................................................................... 84
403 Sleep Mode Timer ................................................................ 60 536 Bus Feedback 2 .................................................................... 85
404 Sleep Frequency .................................................................. 60 555 Bus Time Interval .................................................................. 85
406 Boost Setpoint ....................................................................... 61 556 Bus Time Interval Function .................................................... 85
407 Switching Frequency ............................................................. 61 600 Operating Hours ................................................................... 88
408 Interference Reduction Method .............................................. 61 601 Hours Run ............................................................................ 88
409 Function in Case of No Load ................................................. 61 602 kWh Counter ......................................................................... 88
112
603 No. of Power-ups .................................................................. 88 PID DIFF. GAIN ............................................................................... 69
604 No. of Overtemp Trips ........................................................... 88 PID DIFF. TIME ............................................................................... 69
605 No. of Overvoltage Trips ....................................................... 88 PID FILTER TIME ............................................................................ 69
606 Digital Input ........................................................................... 89 PID INTEGR.TIME .......................................................................... 69
607 Control Word ......................................................................... 89 PID PROP. GAIN ............................................................................. 69
608 Status Word ........................................................................... 89 PID START VALUE .......................................................................... 68
609 Reference ............................................................................. 89 plate, metal grounding ...................................................................... 14
610 Feedback .............................................................................. 89 potentiometer reference .................................................................... 21
611 Output Frequency ................................................................. 89 POWER [HP].................................................................................... 31
612 Output Voltage ....................................................................... 89 POWER [KW] ................................................................................... 31
613 Output Current ...................................................................... 89 POWER HP ..................................................................................... 83
614 DC Link Voltage .................................................................... 89 power, input ................................................................ 11, 12, 13, 14
615 Fault Log: Error Code ........................................................... 90 POWER KW ..................................................................................... 83
616 Fault Log: Time ..................................................................... 90 power on LED .................................................................................. 23
617 Fault Log: Value ................................................................... 90 POWER SECTION ........................................................................... 92
618 Reset of kWh Counter ........................................................... 90 POWER UNIT DB ID ....................................................................... 92
619 Reset of Hours Run Counter ................................................ 90 POWER UPS ................................................................................... 88
620 Operating Mode ................................................................... 90 Pre-Installation Checks ..................................................................... 28
621 - 631 Nameplate ................................................................... 92 PREHEAT DC-CURR. ..................................................................... 37
621 Unit Type .............................................................................. 92 present output frequency .................................................................. 79
622 Power Component ................................................................ 92 PRESET REF. 1 .............................................................................. 45
623 VLT Ordering No. ................................................................. 92 PRESET REF. 2 .............................................................................. 45
624 Software Version No. ............................................................. 92 PRESET REF. 3 .............................................................................. 45
625 Control Panel Identification No. .............................................. 92 PRESET REF. 4 .............................................................................. 45
626 Database Identification No. .................................................... 92 preset reference ............................................................................... 49
627 Power Component Identification No. ...................................... 92 process word ................................................................................... 76
628 Application Option Type ......................................................... 92 proportional ...................................................................................... 64
629 Application Option Ordering No. ............................................. 92 PROTOCOL .................................................................................... 80
630 Communication Option Type .................................................. 92 protocols .......................................................................................... 70
631 Communication Option Ordering No. ...................................... 92 PULSE FDBK MAX. ......................................................................... 58
700 Relay 3, Function .................................................................. 93 pulse feedback ................................................................................. 50
701 Relay 3, ON Delay ................................................................ 93 PULSE REF. MAX ........................................................................... 58
702 Relay 3, OFF Delay .............................................................. 93 PULSE REFERENCE ...................................................................... 83
703 Relay 4, Function .................................................................. 93 pulse reference ................................................................................ 50
704 Relay 4, ON Delay ................................................................ 93 PULSE REFERENCE [Hz] ............................................................... 31
705 Relay 4, OFF Delay .............................................................. 93
706 Relay 5, Function .................................................................. 93 Q
707 Relay 5, ON Delay ................................................................ 93 Quick Menu ....................................................................... 22, 26, 27
708 Relay 5, OFF Delay .............................................................. 93
709 Relay 6, Function .................................................................. 93 R
710 Relay 6, ON Delay ................................................................ 93
711 Relay 6, OFF Delay .............................................................. 93 radio frequency noise ......................................................................... 5
Parameters, other references RAMP DOWN TIME ......................................................................... 43
Parameter 003 ............................................................................. 29 ramp down time ................................................................................ 26
Parameter 004 ......................................................................29, 30 ramp times ........................................................................................ 40
Parameter 005 ............................................................................. 30 RAMP UP TIME ............................................................................... 43
Parameter 006 ............................................................................. 30 ramp up time .................................................................................... 26
Parameter 105 ............................................................................. 14 RAMPING ........................................................................................ 94
Parameter 117 ............................................................................. 14 rating, full load current ...................................................................... 35
Parameter 200 through 228 ......................................................... 40 readout, user defined ....................................................................... 31
Parameter 300 through 328 ......................................................... 48 REF. / FDBK. UNIT ......................................................................... 63
Parameter 400 through 427 ......................................................... 59 REF. FUNCTION ............................................................................. 44
parameters, uploading ................................................................. 27 Reference ........................................................................................ 51
PID .................................................................................................. 64 REFERENCE % .............................................................................. 83
PID NOR/INV. CTRL ...................................................................... 68 REFERENCE [%] ............................................................................ 31
PID ANTI WINDUP .......................................................................... 68 REFERENCE [UNIT] ....................................................................... 83
PID controller ................................................................................... 64 reference handling ........................................................................... 41
113
REFERENCE HIGH ........................................................................ 47 RUN AMA ........................................................................................ 36
REFERENCE LOW .......................................................................... 47 RUN AMA WITH LC-FILT ................................................................ 36
REFERENCE SITE ......................................................................... 41 run permissive ........................................................................... 21, 50
reference type .................................................................................. 44 RUN REQ. ....................................................................................... 94
references ........................................................................................ 40 RUNNING ....................................................................................... 94
references and limits .................................................................. 29, 40 RUNNING HOURS .......................................................................... 88
regulation, invers ............................................................................. 64
Relay 1 ............................................................................................ 57 S
Relay 1 Function .............................................................................. 26 safety interlock .................................................................................. 49
Relay 2 ............................................................................................ 57 SELECTING OF SETUP .................................................................. 82
Relay 2 Function .............................................................................. 26 SELECTING OF SPEED .................................................................. 82
relay, auxiliary .................................................................................... 8 Selection of process units .................................................................. 59
relay, electronic thermal ............................................................... 2, 14 Selection of Setup ............................................................................. 49
relay, form C .................................................................................... 17 serial communication .......................................................... 19, 29, 70
relay, high-voltage ............................................................................ 16 service functions ............................................................................... 29
relay option card .............................................................................. 93 Setpoint 1 ......................................................................................... 68
Relay outputs ................................................................................... 57 setpoint 1 [units] ................................................................................ 31
RELAY1 FUNCTION ....................................................................... 58 Setpoint 2 ......................................................................................... 68
RELAY1 OFF DELAY ....................................................................... 58 setpoint 2 [units] ................................................................................ 31
RELAY1 ON DELAY ......................................................................... 58 Setting Up Drive ............................................................................... 28
RELAY2 FUNCTION ....................................................................... 58 SETUP 1 ......................................................................................... 29
RELAY3 FUNCTION ....................................................................... 93 SETUP 2 ......................................................................................... 29
RELAY3 OFF DELAY ....................................................................... 93 SETUP 3 ......................................................................................... 29
RELAY3 ON DELAY ......................................................................... 93 SETUP 4 ......................................................................................... 29
RELAY4 FUNCTION ....................................................................... 93 setup, factory .................................................................................... 29
RELAY4 OFF DELAY ....................................................................... 93 shield ................................................................................................. 5
RELAY4 ON DELAY ......................................................................... 93 shielded wires .................................................................................... 5
RELAY5 FUNCTION ....................................................................... 93 Siemens FLN ............................................................................ 70, 80
RELAY5 OFF DELAY ....................................................................... 93 signal disturbances ............................................................................. 5
RELAY5 ON DELAY ......................................................................... 93 signal, feedback ................................................................................ 64
RELAY6 FUNCTION ....................................................................... 93 signal, output .................................................................................... 54
RELAY6 OFF DELAY ....................................................................... 93 SLEEP ............................................................................................. 94
RELAY6 ON DELAY ......................................................................... 93 SLEEP .BST .................................................................................... 94
relief, strain ....................................................................................... 14 SLEEP FREQUENCY ...................................................................... 60
REMOTE .................................................................................. 24, 94 sleep mode ...................................................................................... 59
Remote Auto .................................................................................... 23 SLEEP MODE TIMER ..................................................................... 60
Remote Hand ................................................................................... 23 SMALL READOUT 1 ....................................................................... 32
reset ................................................................................................. 49 SMALL READOUT 2 ....................................................................... 32
reset and coasting stop, inverse ........................................................ 49 SMALL READOUT 3 ....................................................................... 33
reset, auto ........................................................................................ 59 SOFTWARE VERSION .................................................................... 92
reset, automatic ................................................................................. 59 sound level ...................................................................................... 61
RESET BUTTON ............................................................................. 33 speed up and speed down ............................................................... 49
RESET FUNCTION ......................................................................... 59 STANDBY ........................................................................................ 95
Reset function ................................................................................... 59 START ............................................................................................. 81
RESET key ...................................................................................... 23 start .................................................................................................. 49
reset key .......................................................................................... 33 start bit .............................................................................................. 71
RESET KWH COUNT ...................................................................... 90 start character ................................................................................... 71
Reset, Manual .................................................................................. 59 START DEL ..................................................................................... 94
RESET RUN. HOUR ....................................................................... 90 START DELAY ................................................................................. 37
RESONANCE DAMP. ...................................................................... 37 start delay ........................................................................................ 37
resonance dampening ...................................................................... 37 start delay time .................................................................................. 94
resulting reference ............................................................................ 41 START F/R ...................................................................................... 95
REVERSING .................................................................................... 82 start, flying ........................................................................................ 59
reversing ......................................................................................... 49 START IN. ....................................................................................... 95
reversing and start ........................................................................... 49 start voltage of parallel motors ........................................................... 37
RFI ............................................................................................. 5, 20 Start-Up ........................................................................................... 28
RS-485 ............................................................................................ 17 start-up frequency ............................................................................ 64
114
status line ......................................................................................... 94 Warning: High Frequency ............................................................ 46
Status messages ............................................................................... 94 Warning: High Reference ............................................................. 47
STATUS WORD ............................................................................... 83 Warning: Low Current .................................................................. 46
status word ....................................................................................... 78 Warning: Low Feedback .............................................................. 47
STATUS WORD HEX ....................................................................... 83 Warning: Low Frequency ............................................................. 46
STOP ............................................................................................... 95 Warning: Low Reference .............................................................. 47
strain relief ........................................................................................ 14 warning lamp.................................................................................... 23
switch, Klixon thermal ....................................................................... 51 WARNING WORD ............................................................................ 83
switches ................................................................................ 8, 9, 10 Warning Word .................................................................................. 86
switches, DIP.................................................................................... 19 Warnings .......................................................................................... 97
SWITCHING FREQ. ........................................................................ 61 Warnings and Alarms ....................................................................... 96
switching frequency .......................................................................... 61 ALARM: 14 .................................................................................. 98
ALARM: 15 .................................................................................. 98
T ALARM: 16 .................................................................................. 98
telegram ........................................................................................... 71 ALARM: 22 ........................................................................... 37, 99
TERMINAL 53, ANALOG INPUT .................................................... 83 ALARM: 29 .................................................................................. 99
TERMINAL 54, ANALOG INPUT .................................................... 83 ALARM: 37 .................................................................................. 99
TERMINAL 60, ANALOG INPUT .................................................... 83 ALARM: 60 ................................................................................ 100
terminal blocks ....................................................................... 8, 9, 10 WARNING 1 ................................................................................ 97
terminals, control ............................................................................... 17 WARNING 19 .............................................................................. 98
terminals, ground .............................................................................. 15 WARNING 20 .............................................................................. 98
test connector ................................................................................... 91 WARNING 5 ................................................................................ 97
THERM.DRIVE LOAD [%] ............................................................... 31 WARNING 6 ................................................................................ 97
THERM.MOTOR LOAD [%] ............................................................ 31 WARNING/ALARM 10 ................................................................. 98
thermistor ..................................................................................39, 51 WARNING/ALARM 11 ................................................................. 98
time, differentiation ............................................................................. 69 WARNING/ALARM 12 ................................................................. 98
TIME OUT ....................................................................................... 99 WARNING/ALARM 13 ................................................................. 98
torque, tightening .............................................................................. 15 WARNING/ALARM 17 ................................................................. 98
transmitter connection ....................................................................... 21 WARNING/ALARM 18 ................................................................. 98
Troubleshooting, general .................................................................. 28 WARNING/ALARM 2 ................................................................... 97
two wire start/stop ............................................................................. 21 WARNING/ALARM 4 ................................................................... 97
two zone inputs ................................................................................. 21 WARNING/ALARM 7 ................................................................... 97
WARNING/ALARM 8 ................................................................... 97
U WARNING/ALARM 9 ................................................................... 97
WARNING/ALARM: 34 ................................................................ 99
U, V and W ...................................................................................... 11 WARNING/ALARM: 63 .............................................................. 100
UN. READY ..................................................................................... 95 WARNING: 35 ............................................................................. 99
UNIT OF LOC REF ......................................................................... 33 WARNING: 39 ............................................................................. 99
units, selection of ............................................................................... 59 WARNING: 40 ........................................................................... 100
upload .............................................................................................. 30 WARNING: 41 ........................................................................... 100
UPLOAD ALL PARAMET. ................................................................ 30 WARNING: 42 ........................................................................... 100
uploading parameters ....................................................................... 27 WARNING: 61 ........................................................................... 100
user defined readout ................................................................. 30, 31 WARNING: 62 ........................................................................... 100
WARNING: 64 ........................................................................... 100
V WARNING: 65 ........................................................................... 100
VLT CONTROL WORD, HEX ........................................................... 83 WARNING: 66 ........................................................................... 100
VLT TEMPERATURE ...................................................................... 83 WARNING: 67 ........................................................................... 100
VLT Type ............................................................................ 5, 65, 91 WARNING: 68 ........................................................................... 100
VT CHARACT ................................................................................. 34 WARNING: 69 ........................................................................... 100
VVC+ ............................................................................................... 35 WARNING: 99 ........................................................................... 100
wires, shielded ................................................................................... 5
W
WARNING ....................................................................................... 22
Warning Functions ............................................................................ 46
Warning: High Current ................................................................. 46
Warning: High Feedback .............................................................. 47
115
NOTES
116
117
118