FORM NO.

3319-271

Wheel Horse®
314H

Garden Tractor
Model No. 73403 - 7900001 & Up

Operator's Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and
their proper use before you operate the product.
Introduction
Thank you for purchasing a Toro product. Read this manual carefully to learn how to operate
and maintain your product correctly. Reading this
All of us at Toro want you to be completely satisfied manual will help you and others avoid personal injury
with your new product, so feel free to contact your and damage to the product. Although we design,
local Authorized Service Dealer for help with service, produce and market safe, state-of-the-art products,
genuine replacement parts, or other information you you are responsible for using the product properly
may require. and safely. You are also responsible for training
persons, who you allow to use the product, about safe
Whenever you contact your Authorized Service
operation.
Dealer or the factory, always know the model and
serial numbers of your product. These numbers will The warning system in this manual identifies
help the Service Dealer or Service Representative potential hazards and has special safety messages that
provide exact information about your specific help you and others avoid personal injury, even death.
product. You will find the model and serial number DANGER, WARNING and CAUTION are signal
plate located in a unique place on the product as words used to identify the level of hazard. However,
shown below. regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended
precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are
not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are
not followed.
m-2345

Two other words are also used to highlight

1. Model and Serial Number Plate
information. "Important" calls attention to special
mechanical information and "Note" emphasizes
general information worthy of special attention.
For your convenience, write the product model and
The left and right side of the machine is determined
serial numbers in the space below.
by sitting on the seat in the normal operator's
position.

Model No: ________________________ A WARNING: A

The engine exhaust from this product
Serial No. ________________________
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.

©The Toro Company - 1996

All Rights Reserved
Contents
Page Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Maintenance ........................... . 17
Safe Operating Practices .............. 2 Service Interval Chart ............... . 17
Slope Chart . . . . . . . . . . . . . . . . . . . . . . . . . 5 Air Cleaner ........................ . 18
Safety and Instruction Decals .......... 7 Engine Oil ........................ . 20
Gasoline and Oil ........................ 8 Spark Plug ........................ . 22
Recommended Gasoline .............. 8 Greasing and Lubrication ............. . 23
Stabilizer/Conditioner ................ 8 Tire Pressure ....................... . 24
Filling the Fuel Tank ................. 8 Brake ............................ . 24
Check Engine Oil Level . . . . . . . . . . . . . . . 8 PTO (Power Take Off) Clutch and Brake . 26
Operation .............................. 9 Front Wheel Toe-In ................. . 27
Think Safety First ................... 9 Fuel Tank ......................... . 28
Controls ........................... 9 Fuel Filter ......................... . 29
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . 9 Transaxle Fluid ..................... . 29
Starting and Stopping the Engine ....... 10 Headlights ........................ . 31
Operating the Power Take Off (PTO) .... 11 Taillights .......................... . 32
The Safety Interlock System ........... 11 Battery ........................... . 33
Indicator Lights ..................... 12 Fuse ............................. . 35
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . 13 Wiring Diagram .................... . 36
Driving Forward or Backward. . . . . . . . . . 14 Cleaning and Storage ................ . 37
Stopping the Machine ................ 14 Troubleshooting ........................ . 38
Attachment Power Lift ............... . 15 Warranty .......................... Back Cover
Positioning the Seat ................. . 15
Lights ............................ . 16
Pushing the Machine by Hand . . . . . . . . . . 16
Installing PTO Belt .................. 16

1
Safety
This machine meets or exceeds the B71.1-1990 General Operation
specifications of the American National Standards
Institute, in effect at the time of production. 1. Read, understand, and follow all instructions in
However, improper use or maintenance by the the operator's manual and on the machine before
operator or owner can result in injury. To reduce starting.
the potential for injury, comply with these safety
2. Allow only responsible adults who are familiar
instructions and always pay attention to the safety
with the instructions to operate the machine.
alert A symbol, which means CAUTION,
WARNING, or DANGER-"personal safety 3. Clear the area of objects such as rocks, toys,
instruction." Failure to comply with the wire, etc., which could be picked up and thrown
instruction may result in personal injury or death. by the blade.

4. Be sure the area is clear of other people before

Safe Operating Practices mowing. Stop the machine if anyone enters the
area.
This product is capable of amputating hands and feet
and throwing objects. Always follow all safety 5. Never carry passengers.
instructions to avoid serious injury or death. 6. Do not mow in reverse unless absolutely
necessary. Always look down and behind before
A WARNING and while backing.

7. Be aware of the mower discharge direction and

POTENTIAL HAZARD
do not point it at anyone. Do not operate the
• Engine exhaust contains carbon monoxide,
mower without either the entire grass catcher or
which is an odorless, deadly poison.
the guard in place.
WHAT CAN HAPPEN
• Carbon monoxide can kill you and is also 8. Slow down before turning. Sharp turns on any
known to the State of California to cause terrain may cause loss of control.
birth defects.
9. Never leave a running machine unattended.
HOW TO AVOID THE HAZARD Always turn off blades, set parking brake, stop
• Do not run engine indoors or in an enclosed engine, and remove key before dismounting.
area.
10. Turn off blades when not mowing.

11. Keep hands, feet, hair and loose clothing away

from attachment discharge area, underside of
mower and any moving parts while engine is
running.

12. Stop the engine before removing the grass

catcher or unclogging the chute.

2
 Safety

13. Mow only in daylight or good artificial light. • Keep all movement on slopes slow and gradual.
Do not make sudden changes in speed or
14. Do not operate the machine while under the direction.
influence of alcohol or drugs.

15. Watch for traffic when operating near or crossing

• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
roadways. slowly straight down the slope.
16. Use extra care when loading or unloading the DO NOT
machine onto a trailer or truck.
• Do not operate machine on hillsides or slopes
17. Do not touch equipment or attachment parts exceeding 15°.
which may be hot from operation. Allow to cool
before attempting to maintain, adjust or service. • Avoid turning on slopes. If you must tum, tum
slowly and gradually downhill, if possible.
Slope Operation • Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly tum
Slopes are a major factor related to loss-of-control over if a wheel goes over the edge of a cliff or
and tip-over accidents, which can result in severe ditch, or if an edge caves in.
injury or death. All slopes require extra caution. If
you cannot back up the slope or if you feel uneasy on • Do not mow on wet grass. Reduced traction
it, do not mow it. could cause sliding.

DO • Do not try to stabilize the machine by putting

your foot on the ground.
• Mow up and down slopes greater than 5°, not
across. • Do not use a grass catcher on steep slopes.
Heavy grass bags could cause loss of control or
• Mow downhill only on slopes above 10°, never overturn the machine.
mow uphill. If a steep slope must be ascended,
back up the hill, and drive forward down the hill,
keeping the machine in gear.

• Remove obstacles such as rocks, tree limbs, etc.

from the mowing area. Watch for holes, ruts or
bumps, as uneven terrain could overturn the
machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you

will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for

wheel weight or counterweights to improve
stability.

• Use extra care with grass catchers or other

attachments. These can change the stability of
the machine.

3
Safety

Children 4. Keep nuts and bolts tight, especially the blade

attachment bolts. Keep equipment in good
Tragic accidents can occur if the operator is not alert condition.
to the presence of children. Children are often
attracted to the machine and the mowing activity. 5. Never tamper with safety devices. Check safety
Never assume that children will remain where you systems for proper operation before each use.
last saw them. The following requirements must be
followed to prevent injury to children. 6. Keep the machine free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage.
1. Keep children out of the mowing area and under Allow the machine to cool before storing.
the watchful care of another responsible adult.
7. Stop and inspect the equipment if you strike an
2. Be alert and tum the machine off if children object. Repair, if necessary, before restarting.
enter the area.
8. Grass catcher components are subject to wear,
3. Before and while backing, look behind and down damage and deterioration, which could expose
for small children. moving parts or allow objects to be thrown.
Frequently check components and replace with
4. Never carry children. They may fall off and be manufacturer's recommended parts, when
seriously injured or interfere with safe machine necessary.
operation.
9. Mower blades are sharp and can cut. Wrap the
5. Never allow children to operate the machine. blade(s) or wear gloves, and use extra caution
when servicing them.
6. Use extra care when approaching blind comers,
shrubs, trees, the end of a fence or other objects 10. Use only genuine replacement parts to ensure
that may obscure vision. that original standards are maintained.

11. Check brake operation frequently. Adjust and

Service service as required.
1. Stop the engine and disconnect spark plug 12. Battery acid is poisonous and can cause bums.
wire(s) before performing any service, repairs, Avoid contact with skin, eyes and clothing.
maintenance or adjustments. Protect your face, eyes and clothing when
working with a battery.
2. Use extra care when handling gasoline and other
fuels. They are flammable and vapors are 13. Battery gases can explode. Keep cigarettes,
explosive. sparks and flames away from battery.
A. Use only an approved container.

B. Never remove the gas cap or add fuel when

the engine is running. Allow the engine to
cool before refueling. Do not smoke.

C. Never refuel the machine indoors.

D. Never store the machine or fuel container

inside where there is an open flame, such as
near a water heater or furnace.

3. Never run a machine inside a closed area.

4
 Safety

Slope Chart
Read all safety instructions on pages 2-4.

ALIGN THIS EDGE WITH A VERTICALSURFACE

(TREE. BUILDING. FENCEPOST. POLE ETC.)

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5
6
 Safety

Safety and Instruction Decals

A
aa Safety decals and instructions are easily visible to the operator and are located near
any area of potential danger. Replace any decal that is damaged or lost.

ON DASH ABOVE STEERING WHEEL ON RIGHT SIDE UNDER THROTTLE

(Part No. 92-9837) OF FRAME PLATE ON HOODSTAND
(Part No. 78-7300) (Part No. 78-9130)
A DANGER COLD
TO AVOID SERIOUS INJURY OR DEATH:
@ .. • READ AND UNDERSTAND THE OPERATOR'S MANUAL
• KNOW LOCATION AND FUNCTION OF CONTROLS.
• NEVER USE WHEN UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.
START
CLUTCH
SIE~~~ • USE SAFELY; MACHINE IS NOT A TOY; NEVER LET CHILDREN OPERATE. PULLTO PULL
UPTO

~
• GO UP AND DOWN SLOPES, NOT ACROSS. CHOKE
• AVOID SHARP OR SUDDEN TURNS AND SUPPERY OR STEEP AREAS. DECLUTCH
'IF MACHINE STOPS GOING UPHILL, STOP BLADE AND BACK SLOWLY DOWN.
IMR.... • NEVER MOW WHEN CHILDREN OR OTHERS ARE IN THE MOWING AREA.

@.
l.I'fU."'!I"" • NEVER CARRY CHILDREN OR OTHER PASSENGERS.

..
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING UP. ON LEFT SIDE OF UNDER THROTTLE
• KEEP SAFETY DEVICES IN PLACE AND WORKtlG; CHECK BEFORE EACH USE.
• SAFETY INTERLOCKS CAN FAIL; NEVER ASSUME BLADE IS STOPPED. FRAME PLATE ON HOODSTAND
!EVER""'" • STOP ENGINE, SET PARKING BRAKE AND REMOVE KEY IF LEAVING MACHINE.
..... tIL"""".· REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE. (Part No. 116445) (Part No. 111960)
PARKING

..
BRAKE ENGAGE
ON FRAME PLATE UNDER TO ENGAGE:
• DEPRESS PEDAL PTO
STEERING WHEEL • HOLD LEVER UP CLUTCH
(Part No. 92-8946) • RELEASE PEDAL
DISENGAGE
TO DISENGAGE:
• DEPRESS PEDAL

UNDER SEAT INSIDE HOODSTAND

(Part No. 116446) NEXT TO BATTERY
(Part No. 111926)
HAND PUSH ONLY
DO NOT TOW: DO NOT OPERATE WITH
TRANSMISSION DAMAGE BATTERY DISCONNECTED.
MAY RESULT DAMAGE TO ELECTRICAL
UNDER HOOD SYSTEM WILL RESULT.
ON RIGHT SIDE
(Part No. 88-3200) OF TRANSAXLE
(Part No. 88-2790) UNDER STEERING WHEEL
s::.:.~~="::"'=.:::===-=
~~_ ... ......r.u~

..f'I..fAII.EKnPTHlICARlWI1ltVOlJ.

~
[VII A DANGER:
_[[ROTATING PARTS WILL
~- CUT FINGERS. ~
o
ON HOODSTAND
(Part No. 78-7190)
- OPERATEiJI
KEEP HANDS AWAY••
o
SEATSWTTCH

PARKING BRAKE
o
o MOTtoN LfVER THROTILE

o
ON LIFT HANDLE
o
PTOCLUTCH

101
..
ENGINE OIL
(Part No. 112168)

UNDER STEERING WHEEL

DOWN
ON HOODSTAND

..
LIFT
UP

o
ON

OFF
LIGHTS
(Part No. 79-2470)
§D

D
o
OFF

IGNITION
RUN

START

7
Gasoline and Oil
Recommended Gasoline Stabi Iizer/Cond itioner
Use UNLEADED Regular Gasoline suitable for Add the correct amount of gas stabilizer/conditioner
automotive use (85 pump octane minimum). Leaded to the gas. Using a stabilizer/conditioner in the
regular gasoline may be used if unleaded regular is machine:
not available.
• Keeps gasoline fresh during storage
IMPORTANT: Never use methanol, gasoline
containing methanol, or gasohol containing • Cleans the engine while it runs
more than 10% ethanol because the fuel
• Eliminates gum-like buildup in the fuel system,
system could be damaged. Do not mix oil with
which causes hard starting
gasoline.
IMPORTANT: Never use fuel additives
A DANGER containing methanol or ethanol.

POTENTIAL HAZARD
• In certain conditions gasoline is extremely Filling the Fuel Tank
flammable and highly explosive.
1. Shut the engine off and raise the seat.
WHAT CAN HAPPEN
• A fire or explosion from gasoline can burn 2. Clean around the fuel tank cap and remove the
you, others, and cause property damage. cap. Use a funnel and add unleaded regular
HOW TO AVOID THE HAZARD gasoline to the fuel tank, until the level is 114 to
• Use a funnel and fill the fuel tank outdoors, 112 inch (6 mm to 13 mm) below the bottom of
in an open area, when the engine is cold. the filler neck. This space in the tank allows
Wipe up any gasoline that spills. gasoline to expand. Do not fill the fuel tank
• Do not fill the fuel tank completely full. completely full.
Add gasoline to the fuel tank until the level
is 114" to 1/2" (6 mm to 13 mm) below the 3. Install the fuel tank cap securely. Wipe up any
bottom of the filler neck. This empty space gasoline that may have spilled.
in the tank allows gasoline to expand. 4. Low fuel level is indicated on fuel gauge.
• Never smoke when handling gasoline, and
stay away from an open flame or where
gasoline fumes may be ignited by a spark.
• Store gasoline in an approved container
Check Engine Oil Level
and keep it out of the reach of children.
Never buy more than a 30-day supply of Before you start the engine and use the machine,
gasoline. check the oil level in the engine crankcase; refer to
Checking Oil Level, page 20.

8
Operation
Think Safety First Parking Brake
Please carefully read all the safety instructions on Always set the parking brake when you stop the
pages 2-8. Knowing this information could help you, machine or leave it unattended.
your family, pets or bystanders avoid injury.
While the ignition key is in the "RUN" position and
the Parking Brake is engaged, the light, in the
Controls Indicator Module, will be lit.

Become familiar with all the controls (Fig. 1) before Setting the Parking Brake
you start the engine and operate the machine.
1. Push the brake pedal (Fig. 2) down and hold it in
8 4 the depressed position.

2. Move the parking brake lever (Fig. 2) back and

10 gradually take your foot off the brake pedal. The
brake pedal should stay in the depressed (locked)
position.

2
Releasing the Parking Brake
7 1. Push down on the brake pedal (Fig. 2). The
9
parking brake lever should release.
5
2. Gradually release the brake pedal.

m-2852

Figure 1
1. Ignition switch 8. Hydraulic lift lever
2. Brake pedal 9. Indicator lights
3. Parking brake lever 10. Test button
4. Motion control lever 11. Light switch 2
5. Throttle lever 12. Voltmeter
6. Choke 13. Hour meter
7. Power take off (PTO) 14. Cold start lever

m-2849

Figure 2
1. Brake pedal 2. Parking brake lever

9
Operation

Starting and Stopping

the Engine
Starting
U'r--=--1J
1. Sit down on the seat.

2. Set the parking brake; refer to Setting the

Parking Brake, page 2. This automatically
m-2B53 rn-2B67
returns the motion control lever to neutral.
Figure 3 Figure 4
3. Move the PTa (power take off) to disengage 1. PTO-Disengaged 1. Choke-On
(Fig. 3). 2. Cold start lever 2. Choke-Off

4. Move the choke to "ON" (Fig. 3).

Note: An engine that has been running and is

warm may not require step 4.

5. Move throttle lever to "FAST" (Fig. 4). 0 1

1-~ OFF 2

m
6. Turn the ignition key clockwise and hold it in OPERATE RUN
the "START" position (Fig. 6). When the engine 3
starts, release the key. START

IMPORTANT: If the engine does not start

after 30 seconds of continuous cranking, turn IGNITION
the ignition key to "OFF" and let the starter
m-247B m-2477
motor cool; refer to Troubleshooting, page 38.
Figure 5 Figure 6
Note: In cold weather lift up on cold start 1. Fast 1. Off
lever to dec1utch hydraulic pump, 2. Slow 2. Run
reducing load on engine (Fig. 3). 3. Start

7. After the engine starts, move the choke lever to

"OFF" (Fig. 4). If the engine stalls or hesitates,
move the choke lever back to "ON" for a few
seconds. Then move the throttle lever to desired Stopping
setting. Repeat this as required.
1. Move the throttle lever to "SLOW" (Fig. 5).

2. Turn the ignition key to "OFF" (Fig. 6).

Note: If the engine has been working hard or

is hot, let it idle for a minute before
turning the ignition key "OFF." This
helps cool the engine before it is
stopped. In an emergency, the engine
may be stopped by turning the ignition
key to "OFF."

10
 Operation

Operating the The Safety Interlock System

Power Take Off (PTO) Understanding the Safety Interlock
The power take off (PTO) engages and disengages
System
power to the clutch. The safety interlock system is designed to prevent the
engine from starting unless:
Engaging the Power Take Off (PTa)
• The motion control lever is in neutral
1. Move the motion lever to neutral or depress the
• The power take off (PTO) is disengaged
brake pedal to stop the machine.
The safety interlock system is designed to stop the
2. Push the power take off (PTO) lever forward to
engine if you rise from the seat when the power take
engage (Fig. 7).
off (PTO) is engaged.

Testing the Safety Interlock System

Test the safety interlock system before you use the

machine each time. If the safety system does not
operate as described below, have an Authorized
Service Dealer repair the safety system immediately.

1. Sitting on the seat, move the power take off

(PTO) to engaged. Now tum the ignition key to
m-2850 "START"; the engine should not crank.

Figure 7 2. Sitting on the seat, move the power take off

1. Engaged 2. Disengaged (PTO) to disengaged and the motion control out
of neutral (forward or reverse). Now tum the
ignition key to "START"; the engine should not
crank.
Disengaging the Power Take Off (PTa) 3. Set the parking brake, move the power take off
(PTO) to disengaged, motion control to neutral
1. Move the motion lever to neutral or depress the
and start the engine. While the engine is running,
brake pedal to stop the machine.
engage the power take off (PTO) and rise
2. Pull the power take off (PTO) lever back to slightly from the seat; the engine should stop.
disengage (Fig. 7).

11
Operation

Indicator Lights Motion Lever

When the motion lever light is "ON" it indicates the

The indicator lights (Fig. 8) illuminate when certain
motion lever needs to be in neutral before the engine
controls are activated and when major malfunctions
will start.
occur that need immediate attention. Under normal
operation conditions the lights should be off.
PTa (Power Take Off) Clutch
CD SEAT SWITCH
When the PTO clutch light is "ON" it indicates the
@ PARKING BRAKE PTO clutch must be disengaged before the engine
® MOTION LEVER @
TEST
will start.

(}) PTOCLUTCH
Engine Oil
® ENGINEOIL
When the engine oil light "BLINKS" it indicates the
Figure 8 engine crankcase oil level is low and the engine will
not start. Check that the oil level is at the "FULL"
1. Seat switch 4. PTO (power take off)
2. Parking brake 5. Engine Oil
mark on the dipstick.
3. Motion lever 6. Test button

Test Button

When the test button is pressed all indicator lights

Seat Switch come "ON" and the oil light "BLINKS", to check
operation of the indicator lights.
When the seat switch light is "ON" it indicates the
seat is not occupied.

Parking Brake

When the parking brake light is "ON" it indicates the

parking brake is set. Do not drive with the parking
brake on.

12
 Operation

Instruments
The gauges show conditions that need to be
monitored during tractor operation. Read them to
check operation immediately after starting the engine
and regularly during use.

m-2850

Figure 9
1. Hour meter 2. Voltmeter

Hour Meter

The hour meter records the number of hours the

engine has operated (Fig. 9). It operates when the
engine is running. Use these times for scheduling
regular maintenance.

Voltmeter

The voltmeter shows the electrical system battery

voltage (Fig. 9). When you tum the ignition key to
"RUN", the gauge should read 12 volts or slightly
higher. After the engine starts, the gauge should read
between 12 and 15 volts. If the gauge reads less than
12 volts, the battery is discharging. If the gauge reads
15 volts for long periods of time, check the battery
water more often.

13
Operation

Driving Forward or Backward Stopping the Machine

The throttle control regulates the engine speed as To stop the machine, move the motion control lever
measured in rpm (revolutions per minute). Place the to neutral, disengage the power take off (PTO), and
throttle control in the "FAST" position for best tum the ignition key to "OFF" to stop the engine.
performance. Also set the parking brake if you leave the machine
unattended; refer to Setting the Parking Brake,
IMPORTANT: To avoid transmission page 9. Remember to remove the key from the
damage, always release the parking brake ignition switch.
before moving the motion control lever.

To go forward release the parking brake: refer to

Releasing the Parking Brake, page 9. Place your
A CAUTION
hand on the motion control lever and slowly push on POTENTIAL HAZARD
the lever to move forward (Fig. 10). • Someone could move or attempt to operate
the tractor while it is unattended.
To slow down, move the motion control toward
neutral. WHAT CAN HAPPEN
• Children or bystanders may be injured if
To move backward push down and pull backward on they use the tractor.
the motion control lever (Fig. 10).
HOW TO AVOID THE HAZARD
The farther you move the motion control lever in • Always remove the ignition key and set the
either direction, the faster the machine will move in parking brake when leaving the machine
that direction. unattended, even if just for a few minutes.

For quick stops apply the brake. The motion control

lever will automatically return to neutral.

~~+~~ti~
2

Figure 10
1. Forward 2. Down and Backward

14
 Operation

Attachment Power Lift Positioning the Seat

The attachment power lift (Fig. 11) is used to raise The seat can move forward and backward. Position
and lower attachments. the seat where you have the best control of the
machine and are most comfortable.
Raising Attachments 1. Raise the seat and loosen the adjustment knobs
(Fig. 12).
1. Start the engine, refer to; Starting and Stopping
the Engine, page 10. 2. Slide the seat to the desired position and tighten
the knobs.
2. Pull the lift lever in the "UP" direction to raise
the attachment lift (Fig. 11). This will lift and
hold the attachment in the up, or raised position.
1

Lowering Attachments

1. Start the engine, refer to; Starting and Stopping

the Engine, page 10.
1202
2. Push the lift lever in the "DOWN" direction to
lower the attachment lift (Fig. 11). This will Figure 12
lower the attachment lift. 1. Adjustment knob

o 0

m-2849

Figure 11
1. Lift legver-UP 2. Lift legver-DOWN

15
Operation

Lights Installing PTO Belt

The lights are turned on with a switch in the control 1. Park the machine on a level surface, disengage
panel (Fig. 13). The lights are on while the ignition the power take off (PTO), set the parking brake,
switch is in the "Run" position even with the engine and tum the ignition key to "OFF" to stop the
off. Remove the key when the machine is left engine. Remove the key.
unattended so lights can not be turned on discharging
the battery. 2. Remove the belt cover.

3. Remove hairpin cotter and trunnion from power

take off PTO engagement plate (Fig. 14).

4. Unlatch and remove clevis pin that secures yoke

assembly to clutch shaft and pivot forward to
remove from engagement plate (Fig. 14).

5. Install belt from between clutch yoke and

D m-2516 engagement plate (Fig. 14).
Figure 13 Note: Install belt in inside pulley groove for
1 . Light switch mowers and outside pulley groove for
tiller and snowthrower.

6. Assemble yoke and engagement plate and attach

clevis pin, trunnion and hairpin cotter to secure
Pushing the Machine by Hand (Fig. 14).

7. Install the belt cover.

1. Disengage the power take off (PTO) and tum the
ignition key to "OFF" to stop the engine.

2. Disengage the parking brake, so the wheels can 1

tum, and push slowly.
3
Note: If pushed fast by-pass valves in the
trans axle may close stopping the flow 114H>-II--H-+- 7
of fluid and the tractor. If this happens
stop pushing, then start again slowly.
6
IMPORTANT: Always push the machine by
hand. Never tow the machine because 1
m-2691
transaxle damage may occur.

Figure 14
1. Hairpin cotter 5. Yoke
2. Trunnion 6. Clutch shaft
3. Engagement plate 7. Belt groove
4. Clevis pin

16
Maintenance
Service Interval Chart

Each 5 25 50 100 Storage Spring

Service Operation Use Hours Hours Hours Hours Service Service
Oil-check level X
Oil-change* Initial X
Safety System-check X X
Brake-check X X X
Foam Air Cleaner-service* X X
Paper Air Cleaner-replace* X X
Spark Plug(s)-check X X X
Chassis-grease* X X
Belts-check for wear/cracks X X
Gasoline-drain X
Engine and transaxle fins-clean outside X X X
Chipped Surfaces-paint X
Battery-check electrolyte X X X
Battery-charge, disconnect cables X
Fuel Filter-replace X X
PTO Brake-adjust X X
Tires-check pressure X X X
Front Wheels-check toe-in X
Transaxle Fluid-check level X X X
* More often in dusty, dirty conditions

A CAUTION
POTENTIAL HAZARD
• If you leave the key in the ignition switch, someone could start the engine.
WHAT CAN HAPPEN
• Accidental starting of the engine could seriously injure you or other bystanders.
HOW TO AVOID THE HAZARD
• Remove the key from the ignition switch and pull the wire(s) off the spark plug(s)
before you do any maintenance. Also push the wire(s) aside so it does not
accidentally contact the spark plug(s).

17
Maintenance

Air Cleaner 4. Unscrew the nut and remove the cover, foam
element and paper element (Fig. 15).
Service Interval/Specification 5. Carefully slide the foam element off the paper
element (Fig. 15).
Foam Element: Clean and re-oil after every 25
operating hours, or yearly, whichever occurs first.
Cleaning the Foam and Paper Elements
Paper Element: Replace after every 100 operating
hours or yearly, whichever occurs first. 1. Foam Element

Note: Service the air cleaner more frequently A. Wash the foam element in liquid soap and
(every few hours) if operating warm water. When the element is clean,
conditions are extremely dusty or rinse it thoroughly.
sandy.
B. Dry the element by squeezing it in a clean
cloth.
Removing the Foam and Paper Elements
C. Put one or two ounces of oil on the element
1. Disengage the power take off (PTO), set the (Fig. 16). Squeeze the element to distribute
parking brake, and tum the ignition key to the oil.
"OFF" to stop the engine. Remove the key.
IMPORTANT: Replace the foam element if it
2. Open the hood. is torn or worn.
3. Clean around the air cleaner to prevent dirt from .,.... 2
getting into the engine and causing damage.
Remove the wing nut and air cleaner cover
(Fig. 15).

1213

Figure 16
1. Foam element 2. Oil

2--..

7
m-2500

Figure 15
1. Wing nut 4. Foam element
2. Air cleaner cover 5. Paper element
3. Cover 6. Air cleaner base

18
 Maintenance

2. Paper Element 3. Installing the Foam and Paper Elements

A. Lightly tap the element on a flat surface to IMPORTANT: To prevent engine damage,
remove dust and dirt (Fig. 17). always operate the engine with the complete
foam and paper air cleaner assembly
B. Inspect the element for tears, an oily film, installed.
and damage to the rubber seal.
1. Carefully slide the foam element onto the paper
IMPORTANT: Never clean the paper element air cleaner element (Fig. 15).
with pressurized air or liquids, such as
solvent, gas, or kerosene. Replace the paper 2. Place the air cleaner assembly into air cleaner
element if it is damaged, defective, or cannot base. Slide cover onto rod and secure with nut
be cleaned thoroughly. (Fig. 15).

3. Install the air cleaner cover and secure with wing

nut (Fig. 15).

4. Close the hood.

1213

Figure 17
1. Paper element 2. Rubber seal

19
Maintenance

Engine Oil Checking Oil Level

1. Park the machine on a level surface, disengage

Service Interval/Specification
the power take off (PTO), set the parking brake,
Change oil: and tum the ignition key to "OFF" to stop the
engine. Remove the key.
• After the first 5 operating hours.
2. Open the hood.
• After every 25 operating hours.
3. Clean around the oil dipstick (Fig. 18) so dirt
Note: Change oil more frequently when cannot fall into the filler hole and damage the
operating conditions are extremely engme.
dusty or sandy.
4. Pull the oil dipstick out and wipe the metal end
Oil Type: Detergent oil (API service SF) clean (Fig. 18).

Crankcase Capacity: wlo filter, 2 quarts (1.91) 5. Push the oil dipstick fully into the filler tube
(Fig. 18). Pull the dipstick out and look at the
Viscosity: See table below metal end. If oil level is low, slowly pour only
enough oil into the filler tube to raise the level to
the "FULL" mark.

IMPORTANT: Do not overfill the crankcase

with oil because the engine may be damaged.

o 20 3240 60 80 100

-30
DC
-20 -10 o 10 20 30 40

m-2499 m-2467

Figure 18
1. Oil dipstick 3. Filler tube
2. Metal end

20
 Maintenance

Changing/Draining Oil

1. Start the engine and let it run five minutes. This

warms the oil so it drains better.

2. Park the machine so that the drain side is slightly

lower than the opposite side to assure the oil
drains completely. Then disengage the power
take off (PTO), set the parking brake, and turn
the ignition key to "OFF" to stop the engine.
Remove the key.

3. Open the hood.

4. Place a pan below the oil drain. Open the drain

by removing the plug (Fig. 19).

5. When oil has drained completely, close the drain

by installing the plug.

Note: Dispose of the used oil at a certified

recycling center.

~ "
~
m-2511

Figure 19
1. Oil drain plug

6. Slowly pour approximately 80% of the specified

amount of oil into the filler tube (Fig. 18). Now
check the oil level; refer to Checking Oil Level,
page 20. Slowly add additional oil to bring to
"FULL" mark on dipstick.

21
Maintenance

Spark Plug Checking the Spark Plug

1. Look at the center of the spark plug(s) (Fig. 21).

Service Interval/Specification If you see light brown or gray on the insulator,
Check the spark plug(s) after every 200 operating the engine is operating properly. A black coating
hours. Make sure the air gap between the center and on the insulator usually means the air cleaner is
side electrodes is correct before installing the spark dirty.
plug. Use a spark plug wrench for removing and IMPORTANT: Never clean the spark plug(s).
installing the spark plug(s) and a gapping tool/feeler
Always replace the spark plug(s) when it has:
gauge to check and adjust the air gap.
a black coating, worn electrodes, an oily film,
Type: Champion RH-lO (or equivalent) or cracks.
Air Gap: 0.025" (.635 rom)
2. Check the gap between the center and side
electrodes (Fig. 21). Bend the side electrode
Removing the Spark Plug(s) (Fig. 21) if the gap is not correct.

1. Disengage the power take off (PTO), set the 3

~
parking brake, and tum the ignition key to
"OFF" to stop the engine. Remove the key. 1

2. Open the hood. L 0.025"

(.635 mm)
3. Pull the wire(s) off the spark plug(s) (Fig. 20).
Now clean around the spark plug(s) to prevent
dirt from falling into the engine and potentially
causing damage.

4. Remove the spark plug(s) and metal washer.

Figure 21
1 1. Center electrode insulator 3. Air gap (not to scale)
2. Side electrode
2

Installing the Spark Plug(s)

1. Install the spark plug(s) and metal washer. Make

sure the air gap is set correctly.

~ m-2499
2. Tighten the spark plug(s) to 20 ft-lb (27 Nm).
Figure 20
3. Push the wire(s) onto the spark plug(s) (Fig. 20).
1. Spark plug wire 2. Spark plug
4. Close the hood.

22
 Maintenance

Greasing and Lubrication 3. Lubricate the brake pedal(s) where it pivots on

mounting shaft, steering shaft and pre ad grease
on steering sector teeth (Fig. 23).
Service Interval/Specification

Grease the machine after every 50 operating hours or

yearly, whichever occurs first. Grease more frequently
when operating conditions are extremely dusty or
sandy.

Grease Type: General-purpose grease.

How to Grease

1. Disengage the power take off (PTO), set the

,
parking brake, and turn the ignition key to
"OFF" to stop the engine. Remove the key. Figure 23

2. Clean the grease fittings with a rag. Make sure to

scrape any paint off the front of the fitting(s).

3. Connect a grease gun to the fitting. Pump grease

into the fittings until grease begins to ooze out of
the bearings.

4. Wipe up any excess grease.

Where to Add Grease

1. Lubricate the front wheels and spindles until

grease begins to ooze out of the bearings
(Fig. 22).

2. Lubricate the front axle pivot (Fig. 22).

Figure 22

23
Maintenance

Tire Pressure Brake

Service Interval/Specification Always set the parking brake when you stop the
machine or leave it unattended. If the parking brake
Maintain the air pressure in the front and rear tires as does not hold securely, an adjustment is required.
specified. Check the pressure at the valve stem after
every 25 operating hours or monthly, whichever
occurs first (Fig. 24). Check the tires when they are Checking the Brake
cold to get the most accurate pressure reading.
1. Park the machine on a level surface, disengage
Pressure: 12 psi (.85 kPa) front and rear the power take off (PTa), set the parking brake,
and tum the ignition key to "OFF" to stop the
engine. Remove the key.

2. Rear wheels must lock and skid when you try to

push the tractor forward. Adjustment is required
if the wheels tum and do not lock; refer to
Adjusting the Brake, page 25.

1 3. Release the parking brake and wheels should

rotate freely without brake drag.
m-2869

4. If both conditions are met no adjustment is

Figure 24 required.
1 . Valve stem

24
 Maintenance

Adjusting the Brake

The brake adjustment is behind the left side cover

(Fig. 25). If the parking brake does not hold securely,
an adjustment is required.

1. Check the brake before you adjust it; refer to

Checking the Brake, page 24.

2. Set parking brake so latch is in second notch. To

do this lift up on parking brake lever and slowly
depress brake pedal and feel when latch is in
second notch.

3. To adjust the brake tighten adjustment nut until

large spring is fully compressed, then back off
112 tum (Fig. 25).

4. Check the brake operation again; refer to

Checking the Brake, page 24.

IMPORTANT: With the parking brake

released, the rear wheels must rotate freely
when you push the mower. If brake action
and free wheel rotation cannot be achieved
contact your service dealer immediately.

m-2484

Figure 25
1. Parking brake lever 3. Adjustment nut
2. Large spring

25
Maintenance

PTO (Power Take Off) Clutch 6

and Brake
Service Interval/Specification
3
Check adjustment of PTO clutch and brake after
every 100 operating hours or yearly, whichever
5
occurs first. If attachment drive slippage or slow
stopping is noticed adjust clutch and brake.
m-2480

Adjusting PTO Clutch and Brake Figure 26

1. Hairpin cotter 5. 0.012 (0.3mm) feeler
1. Disengage the power take off (PTO), set the gauge
2. Trunnion
parking brake, and turn the ignition key to 3. Brake pad 6. Adjustment nut
"OFF" to stop the engine. Remove the key. 4. Pulley

2. Remove the belt cover (not shown).

3. To adjust clutch, remove hairpin cotter and

thread trunnion onto rod one turn at a time until
there is moderate resistance as the clutch
engages and clutch slippage is eliminated
(Fig. 26).

4. To adjust brake, engage PTO clutch and loosen

(2) adjustment nuts (Fig. 26).

5. Place a 0.012 (0.3 mm) feeler gauge between

brake pad and clutch pulley. Holding brake pad
against feeler gauge tighten adjusting nuts
(Fig. 26).

6. Disengage PTO and check if brake pad engages

properly to provide braking of PTO pulley.

7. Install the belt cover (not shown).

26
 Maintenance

Front Wheel Toe-In Adjusting Toe-In

1. Check the toe-in before you adjust it; refer to

Service Interval/Specification
Measuring Toe-In, Page 27.
Maintain toe-in of the front wheels as specified. If
2. Remove ball joint from one steering lever
uneven tire wear, lawn scuffing or hard steering
(Fig. 27).
develop adjustment may be required. Check the toe-in
after every 100 operating hours or yearly, whichever 3. Loosen jam nut securing ball joint to steering
occurs first (Fig. 27). rod. Rotate ball joint one turn, clockwise to
decrease or counter clockwise to increase toe-in.
Specification: 1/8-1/4 inch toe-in on front wheels.
4. Install ball joint to steering lever and check the
Measuring Toe-in toe-in; refer to Measuring Toe-In, Page 27.

IMPORTANT: If more than one turn is

1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to required to meet specifications, alternate
between left and right steering rods to
"OFF" to stop the engine. Remove the key.
maintain steering wheel alignment.
2. Push front tires out, at front, to remove normal
looseness in the linkage.

3. Measure, between the rims, at spindle level, in

the front and rear of the wheels (Fig. 27).

4. The front measurement should be less than the

rear, as specified.

-4

3 m~017

Figure 27
1. Measure here 3. Jam nut
2. Ball joint flats 4. Steering lever

27
Maintenance

Fuel Tank 3. Loosen the hose clamp and slide it up the fuel
line away from the fuel shut-off valve (Fig. 29).
Draining The Fuel Tank 4. Pull the fuel line off fuel shut-off valve (Fig. 29).
Open fuel shut-off valve and allow gasoline to
A DANGER drain into a gas can or drain pan.

Note: Now is the best time to install a new

POTENTIAL HAZARD
fuel filter because the fuel tank is
• In certain conditions gasoline is extremely
empty.
flammable and highly explosive.
WHAT CAN HAPPEN 5. Install the fuel line onto the fuel shut-off valve.
• A fire or explosion from gasoline can burn Slide the hose clamp close to the fuel shut-off
you, others, and cause property damage. valve to secure the fuel line (Fig. 29).
HOW TO AVOID THE HAZARD
• Drain gasoline from the fuel tank when the
engine is cold. Do this outdoors in an open
area. Wipe up any gasoline that spills.
• Never drain gasoline near an open flame or
where gasoline fumes may be ignited by a
spark. I
• Never smoke a cigarette, cigar or pipe.

1. Park the machine on a level surface, to assure

fuel tank drains completely. Then disengage the 2
~ 1 m-2487

power take off (PTO), set the parking brake, and Figure 29
turn the ignition key to "OFF" to stop the
1. Hose clamp 3. Fuel shut-off valve
engine. Remove the key. 2. Fuelline

2. Close fuel shut-off valve at fuel tank (Fig. 28).

m-2383

Figure 28
1. Fuel shut-off valve

28
 Maintenance

Fuel Filter Transaxle Fluid

Service Interval/Specification Service Interval/Specification

Replace the fuel filter after every 100 operating hours Check fluid level before every use. Always keep the
or yearly, whichever occurs first. fluid level in the operating range when the trans axle
is cold.
Replacing the Fuel Filter Fluid Type: SAE lOW-30 Detergent oil (API service
SF or SG)
Never install a dirty filter if it is removed from the
fuel line.
Checking Fluid Level
1. Disengage the power take off (PTO), set the
parking brake, and tum the ignition key to 1. Park the machine on a level surface.
"OFF" to stop the engine. Remove the key.
2. Tilt the seat up.
2. Close fuel shut-off valve at fuel tank (Fig. 28).
3. Clean around the transmission dipstick (Fig. 31)
3. Open the hood. so dirt cannot fall into the filler hole and damage
the transaxle.
4. Squeeze the ends of the hose clamps together
and slide them away from the filter (Fig. 30).

5. Remove the filter from the fuel lines.

/ Figure 31
3 1. Transmission dipstick

Figure 30
1. Hose clamp 3. Filter
2. Fuelline

6. Install a new filter and move the hose clamps

close to the filter.

7. Open fuel shut-off valve at fuel tank (Fig. 28).

8. Close the hood.

29
Maintenance

4. Pull out the dipstick and wipe the metal end Changing/Draining Transaxle Fluid
clean (Fig. 31).
Service Interval/Specification
5. Slide the dipstick fully into the filler tube
(Fig. 18). Pull the dipstick out and look at the Replace the transaxle fluid every 200 hours or once
metal end. When transaxle is cold, oil should be per year.
in the operating range, below the "Full" line, on
the dipstick (Fig. 31). Fluid Type: SAE lOW-30 Detergent oil (API service
SF or SG)
6. If oil level is low, slowly pour only enough oil
into the filler tube to raise the level to the 1. Park the machine so that the drain side is slightly
"FULL" mark. lower than the opposite side to assure the oil
drains completely. Then disengage the power
IMPORTANT: Do not fill above the "Full" take off (PTO), set the parking brake, and turn
line as fluid may overflow. the ignition key to "OFF" to stop the engine.
Remove the key.

2. Place a pan below the trans axle drain. Open the

drain by removing the plug (Fig. 33).

3. When oil has drained completely, install the

plug.

Note: Dispose of the used oil at a certified

m-2467
recycling center.
Figure 32
1. Operating range 2. Full cold level

Figure 33
1. Transaxle drain plug 2. Transaxle filter

4. Slowly pour approximately 80% of the specified

amount of oil into the filler tube (Fig. 31). Now
check the fluid level; refer to Checking
Transaxle Fluid Level, page 29. Slowly add
additional oil to bring to "FULL" mark on
dipstick.

30
 Maintenance

Change Transaxle Filter Headlights

Service Interval/Specification
Removing the Bulb
Replace the trans axle filter after the first 5 hours and
every 200 hours or once per year thereafter. 1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to
1. Drain the oil from the transaxle; refer to
"OFF" to stop the engine. Remove the key.
ChanginglDraining Transaxle Fluid, page 30.
2. Open the hood. Pull wire connectors off light
2. Remove the trans axle filter and wipe the filter
terminals.
adapter (Fig. 34) gasket surface.
3. Remove screw securing retainer bracket
3. Apply a thin coat of new oil to the rubber gasket
(Fig. 35).
on the replacement filter (Fig. 34).
4. Lift and twist bulb out of pocket (Fig. 35).

2
1256

m-2485
Figure 34
1. Transaxle filter 3. Adapter Figure 35
2. Gasket 1. Bulb 4. Screw
2. Retainer bracket 5. Terminals
3. Tabs

4. Install the replacement transaxle filter to the

filter adapter. Turn the filter clockwise until the
rubber gasket contacts the filter adapter, then
tighten the filter an additional 112 turn (Fig. 34). Installing the Bulb

5. Fill the trans axle with the proper type of new oil; 1. Locate index boss horizontal and twist bulb
refer to ChanginglDraining Transaxle Fluid, under tabs on left side of pocket (Fig. 35).
page 30.
2. Hold bulb in socket with retainer bracket and
secure with screw (Fig. 35).

3. Push wire connectors onto bulb terminals

(Fig. 35).

31
Maintenance

Taillights
Bulb: GE 193

Removing the Bulb

1. Disengage the power take off (PTa), set the

parking brake, and turn the ignition key to
"OFF" to stop the engine. Remove the key.

2. Inserting a screwdriver into slot and twist to

remove lens (Fig. 36).

3. Pull bulb out of socket

Figure 36
1. Lens 3. Bulb
2. Slot 4. Socket

Installing the Bulb

1. Align the bulb base with socket and push into

position (Fig. 36).

2. Align and snap the lens onto the base (Fig. 36).

32
 Maintenance

Battery 8
I
Service Interval/Specification

Check the electrolyte level in the battery every five

~
hours. Always keep the battery clean and fully
charged. Use a paper towel to clean the battery case.
If the battery terminals are corroded, clean them with /
a solution of four parts water and one part baking Front
soda. Apply a light coating of grease to the battery
terminals to prevent corrosion. 7
m-2473
Voltage: 12 v, 240 Cold Cranking Amps
Figure 37
1. Negative cable 5. Positive cable
Removing the Battery 2. Locknut 6. Battery clamp
3. Bolt 7. Hold down rod
1. Disengage the power take off (PTa), set the 4. Rubber cover (red) 8. Wing nut
parking brake, and turn the ignition key to
"OFF" to stop the engine. Remove the key.

2. Open the hood to see the battery.

Installing the Battery
3. Disconnect the negative (black) ground cable
from the battery post (Fig. 37). 6. Install the battery into the chassis (Fig. 37).

4. Lift the rubber cover up on the positive cable. 7. Secure battery in chassis with hold down rods
Disconnect the positive (red cover) cable from and wing nuts (Fig. 37).
the battery post (Fig. 37).
8. Using the bolt and locknut, connect the positive
5. Remove the battery hold down rods (Fig. 37). (red cover) cable to the positive (+) battery post
Lift battery from tractor (Fig. 37). Slide the rubber cover over the battery
post.

9. Using the bolt and locknut, connect the negative

(black) cable to the negative (-) battery post
(Fig. 37).

33
Maintenance

Checking Electrolyte Level Charging the Battery

1. With the engine off, open the hood to see the IMPORTANT: Always keep the battery fully
battery. charged (1.260 specific gravity). This is
especially important to prevent battery
2. Open covers to see into the cells. The electrolyte damage when the temperature is below 32 D F
must be up to the lower part of the tube (ODC).
(Fig. 38). Do not allow the electrolyte to get
below the plates. (Fig. 38). 1. Remove the battery from the chassis; refer to
Removing the Battery, page 33.
3. If the electrolyte is low, add the required amount
of distilled water; refer to Adding Water to the 2. Check the electrolyte level; refer to Checking
Battery, page 34. Electrolyte Level, page 34, steps 2-3.

3. Remove the filler caps from the battery and

connect a 3 to 4 amp battery charger to the
battery posts. Charge the battery at a rate of 4
amperes or less for 4 hours (12 volts). Do not
2 3 overcharge the battery. Install the filler caps after
the battery is fully charged.
1262

1. Filler caps
Figure 38
3. Plates
A WARNING
2. Lower part of tube
POTENTIAL HAZARD
• Charging the battery produces gasses.
WHAT CAN HAPPEN
• Battery gasses can explode.
Adding Water to the Battery
HOW TO AVOID THE HAZARD
The best time to add distilled water to the battery is • Keep cigarettes, sparks and flames away
just before you operate the machine. This lets the from battery.
water mix thoroughly with the electrolyte solution.
4. Install the battery in the chassis; refer to
1. Clean the top of the battery with a paper towel.
Installing the Battery, page 33.
2. Lift off the filler caps (Fig. 38).

3. Slowly pour distilled water into each battery cell

until the level is up to the lower part of the tube
(Fig. 38).

IMPORTANT: Do not overfill the battery

because electrolyte (sulfuric acid) can cause
severe corrosion and damage to the chassis.

4. Press the filler caps onto the battery.

34
 Maintenance

Fuse
Service Interval/Specification

The electrical system is protected by fuses. It requires

no maintenance, however, if a fuse blows check
component/circuit for malfunction or short. To
replace fuses pull up on the fuse (Fig. 39) to remove
or replace it.

Fuse: Main F4-25 amp, blade-type

Lights F2-15 amp, blade-type

m--2459

Figure 39
1. Main-25 amp 2. Lights-15 amp

35
Maintenance

Wiring Diagram

TAN

I too--
I
o~L
POSITION CIRCUIT REGULATOR

~
OFF G+M
RUN B+L ,....-
w ENGINE
START B+L+S CJ
Z W
ca:: t:
STARTER
0 :E:
HOUR METER VOLTMETER ~

nOr PINK
rO- z
j! lr ~ j~ START
SOLENOID
z
~

BLACK w
~~
~ -'

D-
Z~ 0..
-0 a:: WW
o..s o..
;:) ;:);:)
-'-'
111111 o
III
ORANGE ~~
~
0 ~ BATTERY
00 c
OIL
r-i-J -'
III
BLACK
l""- PARK BRAKE
ACC
t-
I <-- (NOT ENGAGED)
~
START
PARK ~
BRAKE
YEL
I"'"
PINK
..... 0

GND
~

~
~ LT BLUE
OIL LEVEL
RELAY '\ 'r~r I
I
w
a::
NEUTRAL
SEAT
t- - BROWN
I BLACK

~
TEST
GRAY
-FJ RED I

~
t- f--("" BLACK
PTO

--
INDICATOR
LIGHT
MODULE
TEST SWITCH
TAN ~
L
SG
M

"*'
GROUND

PINK
BLACK

-...f'-
KEY SWITCH
r- h
(NOijTOAl
SEAT SWITCH

LT BLUE
15A
~
1'\ ~~
if
z w
PURPLE ii: CJ I
Z
C
a::
NEUTRAL SWITCH LIGHT
SWITCH
E;:: WHITE
0 SEAT RELAY
(OUT OF GEAR)
LTGREEN LTGREEN
OK BLUE
LTJRk-

'/ii\ ~
.Lii') ltiu I'i\"I
~~~ ~?~ PTO SWITCHES
(PTO OFF)
HEAD LIGHTS TAIL LIGHTS
PURPLE

~
1142

36
 Maintenance

Cleaning and Storage 40°F (4°C). If the temperatures will be above

40°F (4°C), check the water level in the
1. Disengage the power take off (PTO), set the battery and charge it every 30 days.
parking brake, and turn the ignition key to
9. Check the tire pressure; refer to Tire Pressure,
"OFF" to stop the engine. Remove the key.
page 24.
2. Remove grass clippings, dirt, and grime from the
10. For long-term storage (more than 90 days) add
external parts of the entire machine, especially
stabilizer/conditioner additive to fuel in the tank
the engine. Clean dirt and chaff from the outside
(1 oz. per gallon).
of the engine's cylinder head fins and blower
housing. A. Run engine to distribute conditioned fuel
through the fuel system (5 minutes).
IMPORTANT: You can wash the machine
with mild detergent and water. Do not B. Stop engine, allow to cool and drain the
pressure wash the machine. Avoid excessive fuel tank; refer to Fuel Tank, page 28, or
use of water, especially near the control panel, operate engine until it stops.
lights, engine, and the battery.
C. Restart engine and run until it stops.
3. Check the brake; refer to Brake, page 24. Repeat, on "CHOKE" until engine will not
restart.
4. Service the air cleaner; refer to Air Cleaner,
page 18. D. Dispose of fuel properly. Recycle as per
local codes.
5. Grease the chassis; refer to Greasing and
Lubrication, page 23. Note: Do not store stabilizer/conditioned
gasoline over 90 days.
6. Change the crankcase oil; refer to Engine Oil,
page 20. 11. Check and tighten all bolts, nuts, and screws.
Repair or replace any part that is damaged or
7. Remove the spark plug(s) and check its
defective.
condition; refer to Spark Plug, page 22. With the
spark plug(s) removed from the engine, pour two 12. Paint all scratched or bare metal surfaces. Paint
tablespoons of engine oil into the spark plug is available from your Authorized Service
hole. Now use the electric starter to crank the Dealer.
engine and distribute the oil inside the cylinder.
Install the spark plug(s) and tighten it to 15 ft-Ib 13. Store the machine in a clean, dry garage or
(2004 Nm). Do not install the wire on the spark storage area. Remove the key from the ignition
plug(s). switch and keep it in a memorable place. Cover
the machine to protect it and keep it clean.
8. Remove the battery from the chassis, check the
electrolyte level, and charge it fully; refer to
Battery, page 33. Do not connect the battery
cables to the battery posts during storage.

IMPORTANT: The battery must be fully

charged to prevent it from freezing and being
damaged at temperatures below 32°F (O°C). A
fully charged battery maintains its charge for
about 50 days at temperatures lower than

37
Troubleshooting
PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION
Starter does not crank 1. Blade control (PTa) is 1. Move blade control (PTa) to
ENGAGED. DISENGAGED.
2. Parking brake is not on. 2. Set parking brake.
3. Operator is not seated. 3. Sit on the seat.
4. Speed selector not in uN" 4. Move speed selector to UN"
neutral. neutral.
5. Battery is dead. 5. Charge the battery.
6. Electrical connections are 6. Check electrical connections
corroded or loose. for good contact.
7. Fuse is blown. 7. Replace fuse.
8. Relay or switch is defective. 8. Contact Authorized Service
Dealer.
Engine will not start, starts hard, or 1. Fuel tank is empty. 1. Fill fuel tank with gasoline.
fails to keep running.
2. Choke is not ON. 2. Move choke lever to ON.
3. Air cleaner is dirty. 3. Clean or replace air cleaner
element.
4. Spark plug wire is loose or 4. Install wire on spark plug.
disconnected.
5. Spark plug is pitted, fouled, or 5. Install new, correctly gapped
gap is incorrect. spark plug.
6. Dirt in fuel filter. 6. Replace fuel filter.
7. Dirt, water, or stale fuel is in 7. Contact Authorized Service
fuel system. Dealer.
Engine loses power. 1. Engine load is excessive. 1. Shift into lower gear to reduce
ground speed.
2. Air cleaner is dirty. 2. Clean air cleaner element.
3. Oil level in crankcase is low. 3. Add oil to crankcase.
4. Cooling fins and air passages 4. Remove obstruction from
under engine blower housing cooling fins and air passages.
are plugged.
5. Spark plug is pitted, fouled, or 5. Install new, correctly gapped
gap is incorrect. spark plug.
6. Vent hole in fuel cap is 6. Clean or replace the fuel cap.
plugged.
7. Dirt in fuel filter. 7. Replace fuel filter.
8. Dirt, water, or stale fuel is in 8. Contact Authorized Service
fuel system. Dealer.

38
 Troubleshooting

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Engine overheats. 1. Engine load is excessive. 1. Shift into lower gear to reduce
ground speed.
2. Oil level in crankcase is low. 2. Add oil to crankcase.
3. Cooling fins and air passages 3. Remove obstruction from
under engine blower housing cooling fins and air passages.
are plugged.
Abnormal vibration. 1. Engine mounting bolts are 1. Tighten engine mounting
loose. bolts.
2. Loose engine pulley, idler 2. Tighten the appropriate
pulley, or blade pulley. pulley.
3. Engine pulley is damaged. 3. Contact Authorized Service
Dealer.
Machine does not drive. 1. Traction belt is worn, loose or 1. Contact Authorized Service
broken. Dealer.
2. Traction belt is off pulley. 2. Contact Authorized Service
Dealer.
3. Transmission does not shift.
3. Contact Authorized Service
Dealer.

39
V48-917
 Consumer THE TORO TOTAL COVERAGE GUARANTEE
Riding
Products A Full Two-Year Warranty
(Limited Warranty For Commercial Use)

What Is Covered By This Express Warranty? What Must You Do To Keep The Warranty In Effect?
You must maintain your TORO Product by following the main-
The Toro Company promises to repair any TORO Product tenance procedures described in the operator's manual. Such
used for normal residential purposes* if defective in materials routine maintenance, whether performed by a dealer or by
or workmanship for a period of two years from the date of you, is at your expense.
purchase with the following exceptions:
What Does This Warranty Not Cover?
• Batteries are warranted for one year and
• Twin cylinder engines used on 400 and 500 Series tractors
How Does Your State Law Relate To This Warranty?
are warranted for three years There is no other express warranty. This express warranty does
not cover:
This warranty covers the cost of parts and labor as well as
transportation within a 15 mile radius of the servicing dealer. • Cost of regular maintenance service or parts, such as filters,
fuel, lubricants, tune-up parts, blade sharpening, brake and
clutch adjustments.
What Products Are Covered By This Warranty?
• Any product or part which has been altered or misused or
This warranty applies to all consumer riding products and required replacement or repair due to normal wear, accidents,
their attachments. or lack of proper maintenance.

• Repairs necessary due to improper fuel, contaminants in the

How About Commercial Use? fuel system, or failure to properly prepare the fuel system prior
to any period of non-use over three months.
TORO Consumer Products used for commercial, institutional
or rental use are covered by a limited warranty for the follow-
• Pickup and delivery charges tor distances beyond a 15 mile
ing time periods from the date of purchase: radius from an Authorized TORO Service Dealer.
Products Warranty Period All repairs covered by this warranty must be performed by an
Authorized TORO Service Dealer using Toro approved replace-
• 300, 400 and 500 Series Lawn and Garden Tractors ment parts.
Chassis .................. 1 year limited warranty
Single Cylinder Engine ..... 2 year limited warranty Repair by an Authorized TORO Service Dealer is your sole
Twin Cylinder Engine ....... 3 year limited warranty remedy under this warranty.
• 260 Series Lawn and Garden Tractors, XL Lawn Tractors The Toro Company is not liable for indirect, incidental or
and Rear Engine Riders ......... 90 day limited warranty consequential damages in connection with the use of the
TORO Products covered by this warranty, including any
cost or expense of providing substitute equipment or ser-
How Do You Get Warranty Service?
vice during reasonable periods of malfunction or non-use
pending completion of repairs under this warranty. Some
Should you feel your TORO Product contains a defect in ma-
states do not allow exclusions of incidental or consequen-
terial or workmanship, contact the dealer who sold you the
tial damages, so the above exclusion may not apply to
product or any Authorized TORO Service Dealer or TORO
you.
Master Service Dealer. The Yellow Pages of your telephone
directory is a good reference source. The dealer will either This warranty gives you specific legal rights, and you may
arrange service at his/her dealership or recommend another also have other rights which vary from state to state.
Authorized Service Dealer who may be more convenient. You
may need proof of purchase (copy of registration card, sales * Normal residential purposes means mowing the lawn on the
receipt, etc.) for warranty validation. same lot as your home. Use at more than one location is
considered commercial use and the commercial use war-
If for any reason you are dissatisfied with the Service Dealer's ranty would apply.
analysis of the defect in materials or workmanship or if you
need a referral to a TORO Service Dealer, please feel free to
contact us at the following address:

Toro Customer Service Department

8111 Lyndale Avenue South
Bloomington, MN 55420-1196
612-888-8801
800-348-2424

COUNTRIES OTHER THAN THE UNITED STATES OR CANADA

Customers who have purchased TORO Products exported from the United States or Canada should contact their TORO Dis
tributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with
your Distributor's service or have difficulty obtaining guarantee information, contact the TORO importer. If all other remedies
fail, you may contact us at The Toro Company.