ABB Ref
ABB Ref
ABB Ref
2 Transformers
3 Industrial Products
4 Medium-Voltage Products
5 High-Voltage Products
8 Power Quality
11 Appendix
products
Services
Systems ABB
1 Solutions and Knowledge-Based Services
Solutions Services
2 Transformers
Oil Instrument Transformers Dry Instrument Transformers Optical Sensors and Systems
Distribution Transformers Distribution Transformer Components Small Power Transformers
Medium and Large Power Transformers Components & Insulation Material
3 Industrial Products
Motors, Machines, and Generators Drives Industrial Controls Circuit Protective Devices
Low-Voltage Network Quality Low-Voltage Distribution Equipment and Control Systems
Switchgear OEM Components
4 Medium-Voltage Products
Medium-Voltage Distribution Switchgear IEC Switchgear and Motor Controls
Switchgear Aftermarket Products and Services Switchgear OEM Components
AC Drives Vacuum Circuit Breakers Distribution Reclosers
Distribution Cutouts Disconnect Switches
5 High-Voltage Products
Power Circuit Breakers Disconnectors
Earthing Switches Operating Mechanisms
Surge Arresters
8 Power Quality
Power Quality Apparatus
Capacitors Specialty Capacitors
Capacitor Fuses
11 Appendix
Electric Utility Sales and Support Water Utility Sales and Support
Industrial Representatives Public Power Distributors
OEM, VAR, and Service Customer Sales and Support Service Locations
Conditions of Sale International Sales Office Export Sales 50-051X Index
Solutions and
Knowledge-Based Services
Solutions
Services
ABB
Solutions and Knowledge-Based Services
Solutions
Utilities Solutions . . . . . . . . . . . . . . . . . . . . . 5
Services
Utilities Services . . . . . . . . . . . . . . . . . . . . . . 7
Consulting . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ABB University . . . . . . . . . . . . . . . . . . . . . . 12
products
Services
Systems
Utilities Solutions
WHAT IS A SOLUTION?
Greater complexity in business, increasing operational
challenges, industry-wide talent erosion and the integra- Solutions can be a product, system,
tion of information technology and automation represent service, or a combination of all
several of the issues and challenges facing electric, gas, Solutions are aimed at solving
and water utilities today. The mission of ABB is to help customer problems
utility executives address these challenges and improve Solutions provide benefits to the customer
the competitiveness of our customers through enabling through more productivity, efficiency and
asset management capabilities and real-time productivity. cost effectiveness
Solutions give our customers competitive
We provide value for Utilities by helping customers
advantage through technology application
Squeeze more out of their existing investments, and knowledge
Achieve the highest return on new investments and, Solutions are co-created with a customer
Develop talent to improve their competitiveness and and cover all aspects of the relationship
long-term success. (i.e., commercial, operational, technical,
financial, and social)
Our domain expertise, understanding of utility systems Solutions are mass customized in one or
industry knowledge and breadth of products, provides more aspects
the tools needed to deliver solutions designed to enable
Solutions involve taking managed risks and
our customer to effectively manage their assets to meet
therefore include performance and/or risk
today’s challenges while preparing for the future.
based contracts
As a Solution Provider
Products Services
Services Systems
Systems
Speed and Quality Localized Expertise Assured Performance
• Technology Leader • Responsive • Modular
• Streamlined availability: • Reduced Total Cost • Project Management
eCommerce, channel partners • Performance Based • Optimized Design /
• Financing, Vendor- • Diagnostic and Performance Ratio
managed inventory Consulting Services • Financing
• Standardized packages • Complementary to both • Increased Risk-Sharing
• Industrial IT Certified products and systems • Industrial IT Architecture
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
5
Solutions
ABB Inc.
Raleigh, NC
Utilities Solutions +1-800-HELP-365
Transmission Solutions
• Congestion Alleviation
• Consulting
• Commissioning
Solutions and Knowledge-Based Services
Product Solutions
• Improving customer procurement logistics
• Total product lifecycle costs
• Matching equipment delivery with needs
6
Utilities Services
Asset Management
At ABB, we believe that an integrated approach
to asset management requires a series of building System Retrofits
blocks. A comprehensive approach to managing Customer confidence in substation upgrade
the ABB asset is required. In an environment that solutions is achieved by the analysis of the
requires a very firm connection between invest- customer’s existing substation systems and
ment and performance, strategic tools are required components, resulting in specific modifications
to predict cost and manage risk. The foundation and upgrades to provide a desired level of capacity
of this approach is a complete reassessment and reliability. ABB’s System Retrofit capabilities
of the network and component assumptions specifically include:
accomplished through:
Turnkey Design
System Diagnostic and Assessment Programs
Engineering
Life Extension Programs
Material Supply
RCM Methodology Consultation and
Program Development Construction
Inventory Management Commissioning
Asset Recovery Ongoing Service and Long-Term Maintenance
O&M Contracts (Short or Long Term) These capabilities combine to provide customers
with the following:
Diagnostic Tools Improved Reliability
Extended Life of Equipment
ABB has established two tools that are aimed at
providing the ABB asset manager the information Ease of Operation
needed to intelligently plan their maintenance pro- More Reliable Operation with Elimination
gram. These are ePAT and CALPOS®-MAIN. ePAT is of Unplanned “Crisis” Events
a data acquisition tool that allows utility personnel Lower Long-Term Costs
to easily be trained on capturing key equipment Fast and Professional Implementation
parameters using a Palm Pilot device. This diagnos-
tic information is then integrated with system study Optimized Asset Utilization Strategy and Plan
data via our CALPOS®-MAIN software to produce Improved Performance and Reliability at
an overall prioritization plan. Lower Costs
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
7
Services
ABB Inc.
Raleigh, NC
Utilities Services +1-800-HELP-365
Project Activities
Protective Relaying
Project Management
Switchgear
Substation Construction and Retrofit
Capacitors
Site Construction Management
Reclosers
Site Commissioning Services
Metering
Turnkey Equipment Installation
and Retrofit
Utilities Service Network
Training
ABB brings experience with installations Equipment Installation and
from 4.16 kV to 1100 kV and completes Commissioning Training
over 500 projects every year for customers
Operation and Maintenance Training
from utility, industrial, and independent
power producer backgrounds via a network Protective Relaying Courses
of Regional Service and Call Centers. Electrical Safety Training
We have service 7 days a week, 24 hours a Parts
day through our Call Center. The Call Center
Complete Line of Replacement Parts
is able to handle parts and service orders,
for All Electrical Equipment
dispatch of personnel, quotations for services
or parts, or technical information requests. Retrofit and Redesigned Components
The Call Center phone number is for Obsolete Parts
+1-800-HELP-365.
1
8
Consulting
With office locations around the globe, ABB is well positioned to partner with various energy
business sectors to help analyze a company’s systems and problems. ABB helps utilities, energy
project developers, and large industrial and commercial customers through its expertise in
Technical Consulting, Diagnostics and Asset Evaluation, IT Consulting, and Business Consulting
areas. Our consultants benchmark, refine, and/or develop strategic business processes and plans
that optimize the technical and financial impacts of new installations, conversions, modifications,
and upgrades of energy systems. ABB consultants are acknowledged experts in a variety of areas,
including transmission systems, distribution systems, asset evaluations, reliability/risk assessment,
industrial systems, power generation, software, and training.
Technical
Consulting IT Consulting
Planning, operation, and maintenance of Tie-in between real time data and CMMS
transmission, distribution, and industrial and ERP systems
power systems
Consulting on increasing “workflow” between
Analysis and modeling of new technologies Operations and Maintenance Departments
and systems (HVDC, SVC and Facts Devices) of Utilities
Industry experts and software analysis Business process consulting for IT solutions
tools for reliability, risk assessment, and
Data-management and data-integration
asset management
IT consulting
Education and training on advanced
power systems concepts
Diagnostics
and Business
Asset Evaluation Consulting
Development of RCM schemes Re-engineer and outsource the utility
Field audits planning function
Data-management of maintenance data Optimize the capital and operating budgets
Development of analytic techniques for Tie-in between strategic consulting and
diagnostics and field measurements physical asset evaluation
Optimization of utility operating budgets Market design for the bulk transmission market
Performance bases rate (PBR) analysis and design
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
9
Services
Consulting
SOFTWARE
Consulting utilizes many different software programs for system design and analysis. Some of
the programs listed below are available for license or lease from ABB. Other internally developed
(see following list) or commercially available programs (i.e. PSS/E or PSLF) are utilized on projects
as required by our team of experts. Software development consulting services are always available
for specialized applications in the analysis or operation of electrical systems.
In-Network Analysis, Steady-State and Transient Stability, System Reliability, Budget Constrained
Planning, Asset Data Management, Risk Management, and Load Forecasting.
CALPOS® SUSAN
Vision CADOPS®
SIMPOW® FORESITE™
PAD
CAPABILITIES
Consulting conducts studies to solve diverse Feasibility/System Impact/
business process, energy market, electric Facility Upgrading
system design, planning, and operations
Load flow, contingency, short circuit, and
related problems, and provides system
stability analysis for the interconnection
engineering and equipment application
of merchant projects
expertise.We help customers optimize the
value of their energy assets and transactions, Interconnection configuration and
and to better design, plan, and operate those conceptual designs
Solutions and Knowledge-Based Services
10
Manufactured at
ABB Inc.
Raleigh, NC
+877-220-2329
CAPABILITIES (continued)
Transient Analysis and HVDC
Insulation Coordination AC/DC interactions and planning
Arrester rating, energy requirements, and location Conversion of AC lines to DC
Switching transients, equipment BIL, and BSL Dynamic performance and control requirements
Phase-to-ground and phase-to-phase clearances AC/DC filter design
Contamination performance Reactive power requirements
Circuit breaker recovery voltage Equipment specification
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
11
Services
Training
ABB Inc.
Raleigh, NC
ABB University +800-508-4397
12
Transformers
Distribution Transformers
ABB
Transformers
Oil Instrument Transformers Distribution Transformer Components
Current HV Bushing Wells and LV Bushings. . . . . . . . 88
IMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Protective Links . . . . . . . . . . . . . . . . . . . . . . 89
AOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 LBOR-II™ Load-Break Switch . . . . . . . . . . . 90
Capacitor Voltage DO-III™ Drawout Load-Break
CPA and CPB . . . . . . . . . . . . . . . . . . . . . . . 22 Expulsion Fuse Holder. . . . . . . . . . . . . . . . 91
Drywell Current-Limiting Fuse Cannister . . . . 92
Dry Instrument Transformers
De-energized Switches. . . . . . . . . . . . . . . . . 93
Low-Voltage Current Transformers DO-III Expulsion Fuse Links™ . . . . . . . . . . . . 94
CMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CMV and CMV-H . . . . . . . . . . . . . . . . . . . . . 28 Small Power Transformers
CLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dry and Cast Transformers . . . . . . . . . . . . 95
PPW and PPM. . . . . . . . . . . . . . . . . . . . . . . 30
VPI—Vacuum Pressure Impregnated . . . . . . . 98
Medium-Voltage Current Transformers VPE—Vacuum Pressure Encapsulated . . . . 100
KIR-60/75 (5, 8.7 kV Indoor) . . . . . . . . . . . . . 31 RESIBLOC® . . . . . . . . . . . . . . . . . . . . . . . . 102
KOR-11 (15 kV Outdoor) . . . . . . . . . . . . . . . 32 Duracast . . . . . . . . . . . . . . . . . . . . . . . . . . 104
VIY-60 (5 kV Indoor) . . . . . . . . . . . . . . . . . . . 33
Liquid-Filled Transformers . . . . . . . . . . . . 107
VOZ-75/11 (8.7, 15 kV Outdoor) . . . . . . . . . . 34
Substation . . . . . . . . . . . . . . . . . . . . . . . . . 110
VOZ-15 (25 kV Outdoor). . . . . . . . . . . . . . . . 35
Unit Substation . . . . . . . . . . . . . . . . . . . . . 112
Network. . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Optical Sensors and Systems
Padmounted . . . . . . . . . . . . . . . . . . . . . . . 116
Magneto-Optic Current Transducer (MOCT). . 38
Optical Metering Unit (OMU) . . . . . . . . . . . . . 40
Medium and Large Power Transformers
Power Transformers . . . . . . . . . . . . . . . . . . 119
Distribution Transformers
Phase-Shifting Transformers . . . . . . . . . . . . 121
Single-Phase, Padmounted . . . . . . . . . . . . 43 Industrial Transformers . . . . . . . . . . . . . . . . 123
Composite Hood/Sill . . . . . . . . . . . . . . . . . . 44
Micro-Pak®, Mini-Pak®, Maxi-Pak® . . . . . . . . 47 Components & Insulation Material
RTP—Residential Transformer Padmounted . 50
Bushings—Condenser
Underground . . . . . . . . . . . . . . . . . . . . . . . . 53
Type O Plus C™ . . . . . . . . . . . . . . . . . . . . 126
Three-Phase, Padmounted . . . . . . . . . . . . 55 Type T™ . . . . . . . . . . . . . . . . . . . . . . . . . . 127
MTP™—Mini Three-Phase . . . . . . . . . . . . . . 56
Bushings—Bulk
MTR® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Type A™ . . . . . . . . . . . . . . . . . . . . . . . . . . 128
UCT®—Underground Commercial Type LCRJ™ . . . . . . . . . . . . . . . . . . . . . . . 129
Transformer . . . . . . . . . . . . . . . . . . . . . . . 62
Platform-Mounted . . . . . . . . . . . . . . . . . . . . 64 Tap Changers—Load
Amorphous Metal Core . . . . . . . . . . . . . . . . 66 Type UZ. . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Poletype Transformers . . . . . . . . . . . . . . . . 67 Tap Changers—De-energized
Single-Phase, Overhead . . . . . . . . . . . . . . . . 68 Type DTU and Type DTW . . . . . . . . . . . . . . 131
JUMBO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Special Feature
POW-R-Pole® Transformer and Substation . . 74 Refurbished/Replacement Bushings . . . . . . 132
Micro-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Three-Phase, T-T . . . . . . . . . . . . . . . . . . . . . 79
Three-Phase, Triplex. . . . . . . . . . . . . . . . . . . 81
Special Feature
CSP Coordinated Protection Package . . . . . . 83
Center-Bolt Cover Design . . . . . . . . . . . . . . . 84
Solid Distribution Transformer
products
InvisiTran™ . . . . . . . . . . . . . . . . . . . . . . . . . 85
Services
Systems
Oil Instrument Transformers
SELECTION GUIDE
Transformer System BIL Maximum
Product Accuracy
Type Voltage (kV) (kV) Thermal
IMB 34.5 — 230 200 — 900 Class 0.2, 0.5, 1.0 I Th =Pk /Un x √3 kA
Current 1 sec
AOK 230 — 500 900 — 1800 Metering Accuracy
100 times rated
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
15
Current
Oil Instrument Transformers
IMB
FEATURES
Standard
Primary winding—The primary winding consists Impregnation—The windings are dried through
of one or more parallel conductors of aluminum heating in a vacuum. After assembly, all free
or copper-designed as a U-shaped bushing with space in the transformer (approx. 60%) is filled
voltage controlling condenser layers. with clean quartz grain. The assembled trans-
The winding is insulated with a special paper former is vacuum pumped and filled under
with high mechanical strength, high dielectric vacuum with well-degassed mineral oil, which
strength, low dielectric losses, and good resist- results in the oil immediately penetrating the
ance to aging. insulation and mixing with the grains. The trans-
former is always supplied hermetically sealed.
Cores and secondary windings—The current
transformers can normally accommodate up to Tank and insulators—The lower section of the
4 cores. However, by increasing the tank volume transformer consists of an aluminum tank in
more, and/or larger, cores can be quoted on which the secondary windings and cores are
request. Cores for measurement purposes are mounted. The insulator, mounted above the
made of nickel alloy, which gives low losses transformer tank, consists as standard of high-
(= high accuracy) and low saturation levels. grade, brown-glazed porcelain. Designs using
polymer insulators can be quoted on request.
The protection cores are wound of high-grade
The sealing system consists of O-rings, where
oriented steel strip. Protection cores with air
all seals with the exception of the oil filling unit
gaps can be supplied for special applications.
are under the oil level. This prevents drying and
The secondary winding consists of double- leakage. The oil filling unit is fitted instead with
enameled copper wire, evenly distributed double O-rings, where the outer O-ring acts as
Transformers
around the whole periphery of the core. protection for the inner O-ring.
The leakage reactance in the winding and also
Expansion system—IMB has an expansion vessel
between extra tappings is therefore negligible.
located above the top section of the insulator.
The protection cores are designed without
A closed expansion system, completely without
turn correction, while the measuring cores are
moving parts and with a nitrogen cushion com-
generally corrected to meet defined burden
pressed by the expansion of the oil, can be used
and accuracy classes.
in IMB as the quartz grain reduces the quantity
of oil, and pressure variations are minimized
through a relatively large gas volume.
2
16
FEATURES (continued)
Advantages
Climate—These transformers are designed Flexibility—Covers a large primary current
for, and have been installed in, widely shifting range up to approx. 4000 A. IMB can be easily
conditions from polar to desert environments adapted for larger and/or many cores by
throughout the world. increasing the volume of the tank.
Service life—The low and equal loads in the Resistance to corrosion—The selected alumi-
primary winding’s insulator gives a reliable num alloys give a high degree of resistance to
product with a long service life. IMB and its corrosion, even in rugged environments, with-
predecessor, since the 1940s, have been out the need of an extra protection finish.
supplied in more than 115,000 examples. In extremely trying environments, the IMB is
Expansion system—The expansion system, delivered painted.
with nitrogen cushion, increases operating Seismic strength—IMB has a mechanically
reliability and minimizes the need of mainte- robust construction designed to withstand high
nance and inspection. demands of mechanical seismic acceleration,
Quartz filling—Minimizes the quantity of oil, without the need of a dashpot (0.5 g).
which results in a simple expansion system as
described above. It also provides a mechanical
support to the cores and primary conductor.
SPECIFICATIONS
System Voltage: 36 — 550 kV
Installation: Outdoors
Hairpin/Tank type
Oil - paper - quartz insulation
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
17
Current
Oil Instrument Transformers
Sourced through
ABB Inc.
Greensburg, PA
IMB +724-838-5205
SPECIFICATIONS
Design Data
Nominal Flashover and Creepage Distances
IMB 72 24.80 (630) 77.17 (1960) 30.91 (785) 24.80 (630) 89.17 (2265) 37.40 (950)
IMB 123 38.58 (980) 124.41 (3160) 50.39 (1280) 38.58 (980) 152.56 (3875) 64.17 (1630)
IMB 145 44.09 (1120) 143.31 (3640) 58.27 (1480) 44.09 (1120) 179.72 (4565) 73.23 (1860)
IMB 170 52.36 (1330) 171.65 (4360) 70.08 (1780) 52.36 (1330) 210.83 (5355) 87.01 (2210)
IMB 245 75.39 (1915) 265.35 (6740) 108.27 (2750) 75.39 (1915) 329.94 (8355) 135.83 (3450)
IMB 362 114.96 (2920) 391.93 (9955) 162.79 (4135) 138.58 (3520) 486.02 (12,345) 201.97 (5130)
Design Data
Test Voltage: IEEE C57.13: Table 2
AC Voltage Test,
Short RIV Maximum
System 1 Minute Chopped
Impulse Test RIV
Type Voltage Dry/Wet Impulse
1.2/50 µs Voltage Level
(kV) 1 min/10 s (kV)
(kV) (kV) µV
(kV)
18
Current
AOK
FEATURES
Standard The secondary winding is uniformly distributed
on the total circumference of the ring cores.
Primary winding—The primary winding con- This reduces the secondary reactance and
sists of a straight bar that is surrounded by the improves the transformation characteristics.
toroid-formed secondary windings. These are
Protection cores are suitable for conventional
enclosed in an aluminum casing supported by a
overcurrent requirements and for true transfor-
hollow, oil-filled tube.
mation of the fully asymmetrical fault current
In order to increase the ampere-turn figure or its dc component.
when the primary current is small, there is a
Metering cores with a high accuracy.
possibility to use several primary turns with
or without reconnection. Facilities for changing the ratio by means of
tappings in the secondary windings.
Short Circuit—For primary currents from Design with up to six cores; in some applications
1000 A to 6000 A, with one straight primary even more.
conductor without changeover, an unrestricted
dynamic, and thermal short circuit current Insulation—The main insulation is arranged on
strength is attained in practical cases. the toroid-shaped casing, which surrounds the
For primary current from 40 A to 800 A secondary parts and is also on the tubular
without changeover, from 150 A to 5000 A extension of this casing. This tube is hollow in
with changeover 1:2, and from 300 A to 4400 A order to permit the oil to circulate and obtain
with changeover 1:2:4, the following short- an even temperature distribution.
circuit values apply: In order to achieve an even potential distribution,
• Dynamic current peak 250 times rated current, the potential is reduced in steps along the sup-
maximum 150 kA porting tube by means of semiconducting layers.
• Thermal one-second, short-time current The well-proven combination of paper and oil is
100 times rated current, maximum 60 kA used for the main insulation, where the paper
has excellent absorbing qualities for mineral oil.
Cores and Secondary Windings—The secondary A mineral oil called Nytro 10 X from Nynas is
windings are enclosed in the above mentioned used. This oil, which fulfills IEC 296, does not
toroid-formed aluminum casing. The secondary contain PCB or any other dangerous substances.
leads are then brought down through the A hard porcelain insulator forms the
tubular extension to the secondary terminal outer insulation.
box. This box can accommodate up to
30 terminals. A capacitive terminal may also
be provided on request.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
19
Current
Oil Instrument Transformers
AOK
FEATURES (continued)
Standard Other Properties
Non-pressurized bellows system, made of Small dimensions, minimum oil content, and
rubber, is used to accommodate temperature low cost as a result of economic design
dependent changes of the oil volume. High quality and reliability, resulting from over
AOK is free from partial discharges in 50 years of experience of manufacturing of
accordance with IEC and VDE. instrument transformers, as well as the use of
The capacitance of the insulation is the most modern methods of design, production,
approximately as follows: and testing
300 kV 1300 pF All external parts are either made of stainless
362 kV 1200 pF steel, hot dip galvanized steel, or aluminum.
420 kV 1100 pF Horizontal transport. During transportation the
550 kV 1000 pF bellows system is arranged in a safe position.
Available variants No maintenance
• Primary terminals, flat or cylindrical The transformers fulfill IEC, ANSI,VDE, SEV, and
• Primary without changeover 40 A to 6000 A other important standards
• Primary with changeover 1:2 from 150 A Loss angle (tan δ) of insulation less than 0.3%
to 5000 A
A Phoenix terminal is used for the secondary
• Primary with changeover 1:2:4 from 300 A terminals. Maximum cross-section of the wire
to 4400 A is 10 mm2.
• Porcelain insulators with extended
The base of the transformer is provided with
creepage distance
holes for earth connection.
• Grey porcelain insulator
Maximum pull force on primary terminals in
• Spark gaps in the secondary terminal box any direction is 2000 N.
• One or more secondary tappings
or multiratio
• Capacitive terminals for synchronization
and tan δ measurement
• Mounting of special earthing terminals
• Non-ceramic insulator, consisting of a glass
reinforced plastic tube created with synthetic
rubber sheds instead of porcelain
Transformers
2
20
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Design Data
Test Voltages
Maximum
Rated
Rated Maximum RIV Test Maximum PD* Test Maximum
Secondary
Type Primary Number Voltage RIV Level Voltage PD Level
Current
Current of Cores (kV) (µV) (kV) (pC)
(A)
(A)
AOK 245 82.68 (2100) 187.99 (4775) 61.42 (1560) 256.30 (6510) 100.79 (2560) 17.01 (432)
AOK 300 98.82 (2510) 228.15 (5795) 75.59 (1920) 312.99 (7950) 123.62 (3140) 17.01 (432)
AOK 362 114.17 (2900) 280.71 (7130) 97.83 (2485) 369.49 (9385) 147.64 (3750) 18.58 (472)
AOK 420 136.22 (3460) 337.60 (8575) 117.32 (2980) 444.69 (11,295) 177.17 (4500) 18.58 (472)*
AOK 550 171.46 (4355) 358.07 (9095) 109.06 (2770) 551.97 (14,020) 221.06 (5615) 21.10 (536)*
*For long creepage the outer diameter, Dy, of the porcelain is 18.19 (462) and 20.71 (526) respectively.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
21
Capacitor Voltage
Oil Instrument Transformers
FEATURES SPECIFICATIONS
Advantage System Voltages from 69 — 500 kV
Transient Properties—The high intermediate CPA 0.6 R 200 VA
voltage and capacitance result in transient 1.2 R 400 VA
properties far better than required by current CPB 0.3 200 VA
international standards, making the CPA/B suitable 0.6 400 VA
for use with solid-state relays. This transient
response curve is given below.
Meets ANSI/IEEE standard C93.1
For all climatic and
atmospheric conditions
For metering and protection
For synchronizing
For power line carrier transmission
Transformers
2
22
SPECIFICATIONS
Design Data
AC Test
Nominal Max. RIV Max. Striking
Nominal Leakage
System Rated Dry Wet BIL Test RIV Distance
Type Capacitance Distance
Voltage Voltage 1 min. 10 sec. (kV) Voltage Micro- (Minimum)
(+10; -5%) pF Inches (mm)
(kV L-L) (kV L-G) (kV) (kV) (kV) (V) Inches (mm)
CPA/B230 230 140 7400 525 460 1050 140 50 77 (1956) 256 (6502)
CPA/B420 345 209 4500 785 680 1550 209 50 126 (3200) 420 (10,668)
CPA/B500 500 317 3500 900 780 1800 318 50 166 (4216) 545 (13,843)
Test voltages above are valid for altitudes ≤3300 feet above sea level.
The CPA is offered for 0.6 or 1.2R relay accuracy class and the CPB for 0.3 or 0.6 (400 VA) accuracy class.
It can be supplied with two-tapped windings X and Y or three-tapped windings X,Y, and Z.
OR Auxiliary Winding (Opt.)
Burden X1-X2 Burden X1-X2
Metering Relaying Burden
Type X2-X3 X2-X3 Thermal
Ratio Ratio Z1-Z2
Y1-Y2 Y1-Y2 Burden
Class Y2-Y3 Class Y2-Y3 Class Z2-Z3
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
23
Capacitor Voltage
Oil Instrument Transformers
Sourced through
ABB Inc.
Greensburg, PA
CPA and CPB +724-838-5205
SPECIFICATIONS
Standard Design Dimensions and Weights
Net Weight Shipping
Oil Only LxWxH
Type Incl. Oil Weight/Crate
Lbs. (kg) Inches (cm)
Lbs. (kg) Lbs. (kg)
CPA069 650 (295) 155 (70) 910 (410) 75 x 28 x 36* (191 x 71 x 91)
CPA115 730 (330) 170 (78) 1010 (455) 86 x 28 x 36* (218 x 71 x 91)
CPA138 770 (350) 175 (80) 1070 (480) 94 x 28 x 36* (239 x 71 x 91)
CPA161 815 (370) 175 (80) 1120 (505) 96 x 28 x 36* (244 x 71 x 91)
CPA230 970 (440) 185 (85) 1330 (600) 123 x 28 x 36 (312 x 71 x 91)
CPA345 1835 (630) 240 (110) 1210 (545) 109 x 28 x 361 (277 x 71 x 91)
765 (345) 89 x 26 x 322 (226 x 66 x 81)
CPA500 1628 (740) 265 (120) 1430 (645) 128 x 28 x 361 (325 x 71 x 91)
940 (425) 108 x 26 x 322 (274 x 66 x 81)
CPB069 875 (395) 222 (100) 1160 (525) 77 x 32 x 40* (196 x 81 x 102)
CPB115 950 (430) 240 (108) 1250 (565) 88 x 32 x 40* (224 x 81 x 102)
CPB138 996 (450) 245 (110) 1320 (595) 96 x 32 x 40* (244 x 81 x 102)
CPB161 1040 (470) 245 (110) 1370 (620) 105 x 32 x 40* (267 x 81 x 102)
CPB230 1195 (540) 255 (115) 1600 (720) 128 x 32 x 40 (325 x 81 x 102)
CPB345 1620 (730) 310 (140) 1475 (665) 113 x 32 x 401 (287 x 81 x 102)
765 (345) 89 x 26 x 322 (226 x 66 x 81)
CPB500 1860 (840) 330 (150) 1680 (760) 132 x 32 x 401 (335 x 81 x 102)
940 (425) 108 x 26 x 322 (274 x 66 x 81)
*Weights and shipping dimensions shown are for single-pack horizontal shipping
Option: Vertical transport, 3 units per crate
1
Part 1: EMU and bottom capacitor
2
Part 2: Top capacitor
Terminal
Height A Distance B Distance D Height E
Type Box C
Inches (mm) Inches (mm) Inches (mm) Inches (mm)
Inches (mm)
24
Dry Instrument Transformers
SELECTION GUIDE
Type Primary Current Product Bulletin Type Primary Current Product Bulletin
600 V Current Transformers 600 V Voltage Transformers
IMC 50 — 1000 42-810 PPW 240 — 600 42-871
CBT 200 — 800 42-811 PPM 240 — 600 42-873
CSF 200 — 600 42-813 PPD 60 — 600 42-872
CSH 200 — 800 42-814 5 kV—34.5 kV Voltage Transformers
CMS 200 and 300 42-815 VIY-60 5 kV Indoor 42-951
CMF 100 — 1200 42-818 VIZ-75/11 8.7/15 kV Indoor 42-955
CMV 200 — 4000 42-820 VOY-60 5 kV Outdoor 42-961
CLC 600 — 4000 42-824 VOZ-75/11 8.7/15 kV Outdoor 42-963
CLE 1000 — 6000 42-826 VOY-11 15 kV Outdoor 42-964
Auxiliary Multi-Ratio 42-850 VOG-11 15 kV Outdoor 42-965
Ext. BCT 600 — 3000 42-858 VOG-12 15 kV Outdoor 42-967
5 kV—34.5 kV Current Transformers VOZ-15 25 kV Outdoor 42-971
KIR-60/75 5/8.7 kV Indoor 42-914 VOY-15/15G 25 kV Outdoor 42-970
KIR-11 15 kV Indoor 42-914 VOZ-20 34.5 kV Outdoor 42-975
KOR-60/75 5/8.7 kV Outdoor 42-920 VOY-20/20G 34.5 kV Outdoor 42-974
KOR-11 15 kV Outdoor 42-922 VOHD-200/20G 34.5 kV Outdoor 42-977
KON-11 15 kV Outdoor 42-924 VOZZ-20/20G 34.5 kV Outdoor 42-979
KOR-15C 25 kV Outdoor 42-927
KOR-20 34.5 kV Outdoor 42-928A
KOT 5 — 25 kV Outdoor 42-930
KOTD 25 — 34.5 kV Outdoor 42-940
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
25
ABB
Low-Voltage Current Transformers
Dry Instrument Transformers
CMF
SELECTOR GUIDE
Primary Style ANSI Metering Accuracy Relay Rating
A Number B0.1 B0.2 B0.5 Accuracy Factor
26
Manufactured at
ABB Inc.
Pinetops, NC
+407-732-2000
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
27
Low-Voltage Current Transformers
Dry Instrument Transformers
Manufactured at
ABB Inc.
Pinetops, NC
CMV and CMV-H +407-732-2000
SELECTOR GUIDE
Primary Style ANSI Metering Accuracy Relay Rating
A Number B0.1 B0.2 B0.5 B0.9 B1.8 Accuracy Factor
Type CMV and Bus Adapters—Tapered Bottom
200 7524A75G01 0.3 — — — — C20 4.0
300 7524A75G02 0.3 0.3 — — — C20 4.0
400 7524A75G03 0.3 0.3 — — — C20 4.0
500 7524A75G12 0.3 0.3 — — — C20 3.0
600 7524A75G04 0.3 0.3 0.3 — — C20 3.0
800 7524A75G05 0.3 0.3 0.3 — — C20 3.0
1000 7524A75G06 0.3 0.3 0.3 — — C30 2.0
1200 7524A75G07 0.3 0.3 0.3 0.3 — C20 1.5
1500 7524A75G08 0.3 0.3 0.3 0.3 — C50 2.0
2000 7524A75G09 0.3 0.3 0.3 0.3 0.3 C50 1.5
3000 7524A75G10 0.3 0.3 0.3 0.3 0.3 C30 1.33
4000 7524A75G11 0.3 0.3 0.3 0.3 0.3 C20 1.0
Type CMV-H with Bus Adapters
200 9628A53G01 0.3 0.3 — — — C10 4.0
300 9628A53G02 0.3 0.3 0.3 — — C20 3.0
400 9628A53G03 0.3 0.3 0.3 — — C20 4.0
Type CMV*—Wide Bottom
200 7524A73G01 0.3 — — — — C20 4.0
300 7524A73G02 0.3 0.3 — — — C20 4.0
400 7524A73G03 0.3 0.3 — — — C20 4.0
500 7524A73G12 0.3 0.3 — — — C20 3.0
600 7524A73G04 0.3 0.3 0.3 — — C20 3.0
800 7524A73G05 0.3 0.3 0.3 — — C20 3.0
1000 7524A73G06 0.3 0.3 0.3 — — C30 2.0
1200 7524A73G07 0.3 0.3 0.3 0.3 — C20 1.5
Transformers
28
Low-Voltage Current Transformers
Manufactured at
ABB Inc.
Pinetops, NC
CLC +407-732-2000
The CLC 600 V current transformer is designed for indoor/outdoor use. This unit
is rated 10 kV BIL and 60 Hz. The window opening is 5.5 inches (139.7 mm).
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
29
ABB
Low-Voltage Current Transformers
Dry Instrument Transformers
Manufactured at
ABB Inc.
Pinetops, NC
PPW and PPM +407-732-2000
The PPW and PPM 600 V voltage transformers are designed for
indoor/outdoor use. These units are rated 10 kV BIL and 60 Hz.
The thermal rating values are:
PPW
150 VA at 30°C ambient
100 VA at 55°C ambient
PPM
500 VA at 30°C ambient
350 VA at 55°C ambient
SELECTOR GUIDE
Primary Style ANSI Metering
Ratio
Voltage Number Accuracy
Type PPW
240/416Y 2:1 7526A04G01
0.3 Class
288/500Y 2.4:1 7526A04G02 for W
300/520Y 2.5:1 7526A04G03 0.6 Class
480/480Y 4:1 7526A04G04 for X
Burdens
600/600Y 5:1 7526A04G05
Type PPM
240/416Y 2:1 7526A10G01
30
Medium-Voltage Current Transformers
Manufactured at
ABB Inc.
Pinetops, NC
KIR-60/75 (5, 8.7 kV Indoor) +407-732-2000
The KIR - 60/75 current transformer is designed for indoor use.
This unit is rated 60 and 75 kV BIL and 60 Hz. The mechanical
and thermal rating values are:
Mechanical Rating
5 through 600 A, 150 x normal
800 A, 110 x normal
Thermal Rating
5 through 600 A, 100 x normal for 1 second
800 A, 75 x normal for 1 second
SELECTOR GUIDE
Primary A Style Number ANSI Metering Accuracy ANSI Relay Accuracy Rating Factor
Type KIR-60—NSV 4.8 kV 60 kV BIL
5 7524A01G01 T100 1.5
10 7524A01G02 T100 1.5
15 7524A01G03 T100 1.5
20 7524A01G04 T100 1.5
25 7524A01G05 T100 1.5
30 7524A01G06 T100 1.5
40 7524A01G07 0.3 B0.1 T100 1.5
50 7524A01G08 through T100 1.5
75 7524A01G09 B1.8 T100 1.5
100 7524A01G10 All Ratings T100 1.5
150 7524A01G11 T100 1.5
200 7524A01G12 T100 1.5
300 7524A01G13 T100 1.5
400 7524A01G14 T100 1.5
600 7524A01G15 T100 1.5
800 7524A01G16 T100 1.33
Type KIR-75—NSV 8.32 kV 75 kV BIL
5 7524A02G01 T100 1.5
10 7524A02G02 T100 1.5
15 7524A02G03 T100 1.5
20 7524A02G04 T100 1.5
25 7524A02G05 T100 1.5
30 7524A02G06 T100 1.5
40 7524A02G07 0.3 B0.1 T100 1.5
50 7524A02G08 through T100 1.5
75 7524A02G09 B1.8 T100 1.5
100 7524A02G10 All Ratings T100 1.5
150 7524A02G11 T100 1.5
200 7524A02G12 T100 1.5
300 7524A02G13 T100 1.5
400 7524A02G14 T100 1.5
600 7524A02G15 T100 1.5
800 7524A02G16 T100 1.33
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
31
Medium-Voltage Current Transformers
Dry Instrument Transformers
Manufactured at
ABB Inc.
Pinetops, NC
KOR-11 (15 kV Outdoor) +407-732-2000
SELECTOR GUIDE
Primary Style ANSI Metering ANSI Relay Rating
A Number Accuracy Accuracy Factor
NSV 13.8 kV 100 kV BIL Single Ratio
5 7524A12G01 T200 1.5
10 7524A12G02 T200 1.5
15 7524A12G03 T200 1.5
20 7524A12G04 T200 1.5
25 7524A12G05 T200 1.5
30 7524A12G06 T200 1.5
40 7524A12G07 0.3 B0.1 T200 1.5
50 7524A12G08 through T200 1.5
75 7524A12G09 B1.8 T200 1.5
100 7524A12G10 All Ratings T200 1.5
150 7524A12G11 T200 1.5
200 7524A12G12 T200 1.5
300 7524A12G13 T200 1.5
400 7524A12G14 T200 1.5
600 7524A12G15 T200 1.5
800 7524A12G16 T200 1.5
NSV 13.8 kV 100 kV BIL Double Ratio
5/10 7524A13G01 T90/T200 2.0/1.5
10/20 7524A13G02 T90/T200 2.0/1.5
20/40 7524A13G03 T90/T200 2.0/1.5
Transformers
32
Medium-Voltage Current Transformers
Manufactured at
ABB Inc.
Pinetops, NC
VIY-60 (5 kV Indoor) +407-732-2000
SELECTOR GUIDE
Primary Style ANSI Metering
Ratio
Voltage Number Accuracy1
Unfused
2400/4160Y 20:1 7525A50G01 0.3W, X, M, Y
2 Fuses
2400/4160Y 20:1 7525A51G01 0.3W, X, M, Y
1 Fuse
2400/4160GY 20:1 7525A52G01 0.3W, X, M, Y
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
33
Medium-Voltage Current Transformers
Dry Instrument Transformers
Manufactured at
ABB Inc.
Pinetops, NC
VOZ-75/11 (8.7, 15 kV Outdoor) +407-732-2000
SELECTOR GUIDE
Primary Style ANSI Metering
Ratio
Voltage Number Accuracy
VOZ-75 75 kV BIL
2400/4160Y 20:1 7525A89G01 0.3W, X, M, Y, Z
34
Medium-Voltage Current Transformers
Manufactured at
ABB Inc.
Pinetops, NC
VOZ-15 (25 kV Outdoor) +407-732-2000
SELECTOR GUIDE
Primary Style ANSI Metering
Ratio
Voltage Number Accuracy
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
35
Notes
Transformers
2
36
Optical Sensors and Systems
SELECTION GUIDE
Maximum System
Product Voltage Features
(kV)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
37
Optical Sensors and Systems
STANDARD FEATURES
Three phases of MOCT sensors mounted on
polymer insulator columns with preterminated
fiber optic cable
Electronic MOCT module with signal process-
ing electronics for installation in the substation
control house
Fiber optic cable for transmission of the light
signal between the optical sensor and MOCT
electronic module
Transformers
2
38
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
39
Optical Sensors and Systems
FEATURES
Construction
The EOVT optical voltage sensing element oper-
ates in an SF6 atmosphere contained in a hollow
tube composite bushing consisting of a fiberglass
tube support and silicone rubber sheds. No capaci-
tive dividers are used and full line-to-ground volt-
age is applied across the EOVT sensor. This design
permits true optical voltage measurement for the
highest possible accuracy and stability. The elimi-
nation of oil/paper insulation provides enhanced
safety and reduced maintenance costs.
The MOCT optical current sensing element is
mounted at the top of the bushing, outside of the
SF6 environment, in a protective housing assembly.
Connections between the MOCT and EOVT sensors
in the OMU and the electronic modules in the
control house are via optical fiber breakout cable.
The OMU system consists of four major
components:
Three phases of OMU units installed in the
substation, which contain the optical current
(MOCT) and voltage (EOVT) sensors
2100-I MOCT electronic module, which provides
the signal processing for the optical current
Transformers
40
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
41
Notes
Transformers
2
42
Single-Phase, Padmounted Transformers
SELECTION GUIDE
4160GY/2400 —
34,500GY/ Accommodates air switching, metering accessories, live
RTP® 25 — 333
19,920+22,940 ∆ front connections for multi-dwelling installations
4160GY/2400 —
Underground 25 — 167 Designed for residential underground systems
24,940GY/14,400
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
43
Single-Phase, Padmounted
Distribution Transformers
Composite Hood/Sill
STANDARD FEATURES
The elimination of the traditional metal sill improves access to the cable
area and simplifies installation.
Due to its light weight (25 lbs. vs 50 lbs. for a steel hood), a single operator
may open and close the composite enclosure with little effort.
Strategically located stiffening ribs improve strength, stiffness, and flexibility
to meet the required design and function criteria.
A recessed lock pocket and handle are conveniently located at the front-top
center of the enclosure, and a stainless steel latch plate with attached lock
bolt is fastened to the lock pocket.
A tongue and groove arrangement ensures tamper-resistance when closed
and locked.
A non-conductive enclosure provides excellent insulation protection from
exposed energized cables and bushings.
The composite enclosure is less prone to damage on impact.
Tanks are constructed of heavy gauge steel with welded seams. They are
pressure-tested and inspected for leaks prior to shipment. All transformers
are supplied with:
• 58⁄ " — 11 stainless steel lifting bosses
• Oil level/fill plug
• Oil drain plug
Transformers
44
SPECIFICATIONS
Ratings @ 65°C Rise
60 Hz standard, 50 Hz optional
kVA HV BIL LV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
45
Single-Phase, Padmounted
Distribution Transformers
Manufactured at
ABB Inc.
Jefferson City, MO
Composite Hood/Sill +573-634-2111
Athens, GA
+706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
Actual dimensions will vary according to voltage, loss evaluation, and accessories.
A B C D
Inches (mm) Inches (mm) Inches (mm) Inches (mm)
A B C D Weight
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg)
Side View
Recommended Pad
Dimensions
Transformers
Latching Arm
(To minimize arm
interference during
installation and main-
tenance, the slotted
bracket on the tank
permits the arm to
rotate and be held in
a vertical position.)
2
46
Single-Phase, Padmounted
STANDARD FEATURES
Equipped with two universal high-voltage bushing wells for
loop feed (only one bushing well is provided for radial feed)
A flip-top hood and heavy duty 38⁄ ", removable stainless steel
hinge pins provide safe and durable service.
A recessed locking assembly with padlock provisions and
penta-head locking bolt is standard for tamper-resistant
operation. A hex-head locking bolt is available.
Tanks are constructed of heavy gauge steel with welded
seams.They are pressure-tested and inspected for leaks prior
to shipment. All single-phase transformers are supplied with:
• 58⁄ " — 11 stainless-steel lifting bosses
• Oil level/fill plug
• Oil drain plug
• Self-actuating, pressure relief device
• Two ground bosses, 12⁄ " — 13 NC tapped hole, 71⁄ 6" deep
The front sill latches with the flip-top hood, is attached on the
side of the tank, and is removable.
Externally clamped, removable, high-voltage bushing wells
and a parking stand between the bushing wells are provided
for attachment of bushing accessories.
Externally clamped, low-voltage bushings
Tamper-resistant design that exceeds ANSI C57.12.28
NEMA safety labels
Nameplate
Durable, corrosion-resistant paint finish
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
47
Single-Phase, Padmounted
Distribution Transformers
SPECIFICATIONS
Ratings @ 65°C Rise
60 Hz standard, 50 Hz optional
kVA HV BIL LV
Micro-Pak
Mini-Pak
Transformers
10, 15, 25, 37.5, 50, 75, 4160GY/2400 — 60, 75, 95, 125 kV 240/120, 480/240, 277 V
100, 167 34,500GY/19,920 V
Maxi-Pak
10, 15, 25, 37.5, 50, 75, 4160GY/2400 — 240/120, 120/240, 480/240,
60, 75, 95, 125, 150 kV
100, 167, 250 34,500GY/19,920 V 240/480, 277 V
*Available only with cable lead secondary
2
48
Manufactured at
ABB Inc.
Jefferson City, MO
+573-634-2111
Athens, GA
+706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
Actual dimensions will vary according to voltage, loss evaluation, and accessories.
A B C D
Inches (mm) Inches (mm) Inches (mm) Inches (mm)
Micro-Pak
Min 24 (611) 24 (611) 30.5 (776) 14.25 (363)
Mini-Pak
Min 24 (611) 32 (814) 30.5 (776) 14.25 (363)
Maxi-Pak
Min 32 (814) 32 (814) 30.5 (776) 14.25 (363) Recommended Pad
Dimensions
Max 42 (1068) 44 (1119) 46.5 (1183) 19.25 (490)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
49
Single-Phase, Padmounted
Distribution Transformers
STANDARD FEATURES
Weather cover over cabinet provided with hold-down
hardware to secure it firmly to cabinet
Four (4) lifting lugs
Bolted-on terminal compartment (18" deep) with removable
front sill
Hinged, lift-off cabinet doors with stop in open position
Interlocked penta-head bolt/padlock handle operates a cam
assembly that is part of the 3-point door latching mechanism
(hex-head bolt available).
For live front construction, externally clamped, high-voltage
porcelain bushings with a single eyebolt, clamp-type
connector (accommodates #6 AWG solid to 250 MCM
stranded conductors)
For dead front construction, externally clamped, high-voltage
epoxy bushing wells and parking stands
Lightning arrester mounting pads (live front only)
Tank ground pads (1 in HV; 1 in LV)
Steel high/low-voltage compartment barrier
Two 12⁄ " penta-head bolts must be removed from the flange
formed on the steel high/low barrier before the HV door can
be opened (12⁄ " hex-head bolts available as an option).
Externally clamped, low-voltage epoxy bushings with
threaded copper studs
Nameplate
Transformers
50
SPECIFICATIONS
Ratings @ 65°C Rise
60 Hz standard, 50 Hz optional
kVA HV BIL LV
4160GY/2400 —
25, 37.5, 50, 75, 100, 34,500GY/19,920 V, 240/120, 120/240, 480/240,
60, 75, 95, 125, 150 kV
167, 250, 333* 240/480, 277 V
2400 ∆ — 22,940 ∆
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
51
Single-Phase, Padmounted
Distribution Transformers
Manufactured at
ABB Inc.
Jefferson City, MO
RTP®—Residential Transformer Padmounted +573-634-2111
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
The information shown is for standard RTP designs. Due to the multiplicity of sizes and weights associated
with loss levels and component selection, contact the division for specific product weights and dimensions.
A B C D E Weight Oil
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg) Gallons (L)
25 46.5 (1183) 46 (1170) 44.8 (1140) 44.8 (1140) 46 (1170) 3200 (1453) 120 (454)
50 46.5 (1183) 46 (1170) 44.8 (1140) 44.8 (1140) 46 (1170) 3250 (1476) 125 (473)
75 46.5 (1183) 46 (1170) 44.8 (1140) 44.8 (1140) 46 (1170) 3325 (1510) 128 (484)
100 46.5 (1183) 46 (1170) 53.1 (1351) 44.8 (1140) 46 (1170) 3350 (1521) 130 (492)
167 50.5 (1285) 46 (1170) 53.1 (1351) 44.8 (1140) 46 (1170) 3400 (1544) 133 (503)
250 50.5 (1285) 46 (1170) 53.1 (1351) 44.8 (1140) 46 (1170) 3750 (1703) 161 (609)
333 50.5 (1285) 46 (1170) 53.1 (1351) 44.8 (1140) 46 (1170) 3980 (1807) 175 (662)
NOTE:
Physical data is approximate and is based on single-
voltage units with or without taps, with standard
18" (457.2 mm) cable compartment depth, and with
no secondary breaker. Dimensions may change to
meet specific customer requirements.
Transformers
2
52
Single-Phase, Padmounted
Underground
STANDARD FEATURES
A 400 CB stainless steel tank with all seams welded.
Each unit is pressure-tested and inspected for leaks prior
to shipment.
Equipped with two (2) universal, high-voltage bushing
wells for loop feed
Parking stand between the two (2) primary bushings for
attachment of bushing accessories
OPTIONS AND
Welded-in stud, low-voltage bushings with threaded
studs for use with copper or aluminum connectors
ACCESSORIES
Stainless steel ground pads near each bushing An oil-immersed, bayonet-type fuse
link removes the transformer from
All single-phase transformers are supplied with:
the system in case of an internal fault,
• Two (2) lifting lugs secondary short, or overload.
• Oil level/fill plug Secondary connections:
• Oil drain plug • Copper studs with contact
• Oil level sight gauge nuts (standard)
• Self-actuating, pressure-relief device • Copper studs with rotatable spades
Sealed tank construction Copper windings
Welded-on cover Miscellaneous:
Nameplate • External tap changer
Durable, corrosion-resistant paint finish • 304 stainless steel tank
kVA HV BIL LV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
53
Single-Phase, Padmounted
Distribution Transformers
Manufactured at
ABB Inc.
Jefferson City, MO
Underground +573-634-2111
SPECIFICATIONS
Ratings @ 55°C Rise
Although the insulation is 65°C temperature rise, an actual full-load temperature
rise of 55°C maximum allows additional capacity for temperature differentials
between vault-type and above-ground installations per ANSI standards.
60 Hz standard, 50 Hz optional
kVA HV BIL LV
4160GY/2400 —
25, 37.5, 50, 75, 100, 167 60, 75, 95, 125 kV 240/120, 480/240, 277 V
24,940GY/14,400 V
A B C* D
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm)
Side View
2
54
Three-Phase, Padmounted Transformers
SELECTION GUIDE
Product kVA Voltage Range Features
45 — 1000
Up to 34.5 kV, Available in a variety of styles, is energy efficient,
Amorphous Metal Core (also single-phase
150 BIL and minimizes core losses
10 — 250)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
55
Three-Phase, Padmounted
Distribution Transformers
MTP™—Mini Three-Phase
56
Manufactured at
ABB Inc.
Jefferson City, MO
+573-634-2111
SPECIFICATIONS
Ratings @ 65°C Rise
60 Hz standard, 50 Hz optional
kVA HV BIL LV
A B C D Weight Oil
Inches (mm) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg) Gallons (L)
Max 42 (1068) 44 (1119) 57.5 (1461) 19 (490) 2500 (1135) 150 (568)
A B C D
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm)
Recommended Pad
Dimensions
NOTE:
Physical data is approximate and is based on
single-voltage units with or without taps, with
standard 19.25" (489 mm) cable compartment
depth. Dimensions may change to meet specific
customer requirements.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
57
Three-Phase, Padmounted
Distribution Transformers
MTR®
STANDARD FEATURES
Four (4) lifting lugs Externally clamped, low-voltage bushings
Bolted-on terminal compartment (18" deep with threaded copper stud for full load current
for 45 — 1500 kVA and 24" deep for 2000 and below 2100 A. Externally clamped, integral
2500 kVA) with removable front sill low-voltage bushings for current above 2100 A.
NEMA spades provided per ANSI hole require-
Hinged, lift-off cabinet doors
ments. For 2000 and 2500 kVA, externally
Interlocked penta-head bolt/padlock handle clamped, low-voltage bushings with NEMA
operates a cam assembly which is part of the 10-hole spades.
3-point door latching mechanism.A hex-head
Nameplate
bolt is available.
Fill plug and self-actuating, pressure-
For live front construction, externally clamped,
relief device
high-voltage porcelain bushings with a single
eyebolt, clamp-type connector (accommodates Drain plug
#6 AWG solid to 250 MCM stranded conductors) Removable neutral ground strap
For dead front construction, externally clamped Five-legged core/coil assembly
high-voltage bushing wells for load-break or Handhole cover bolted onto tank top
nonload-break inserts (protected by weathercover)
Lightning arrester mounting pads Panel-type coolers
(live front only)
NEMA safety labels
Tank ground pads (1 in HV, 1 in LV)
Durable, corrosion-resistant paint finish
Steel high/low-voltage compartment barrier
For standard units, two (2) 1⁄2" penta-head bolts
must be removed from the flange formed on
Transformers
58
SPECIFICATIONS
45 through 1500 kVA 2000 through 2500 kVA
65°C average winding rise 65°C average winding rise
60 Hz standard, 50 Hz optional 60 Hz standard, 50 Hz optional
High voltages: 4160 Grd Y/2400 through High voltages: 7200 Grd Y/4160 through
34,500 Grd Y/19,920 for grounded wye systems; 34,500 Grd Y/19,920 for grounded wye systems;
2400 through 34,500 for delta systems; various 4160 through 34,500 for delta systems; various
dual high voltages dual high voltages
Taps: All voltages are available with or without taps. Taps: All voltages are available with or
Insulation classes: 35 kV, 150 kV BIL and below without taps.
Low voltages: 208Y/120, 216Y/125, 460Y/265, Insulation classes: 35 kV, 150 kV BIL and below
480Y/277, 480 ∆, 240 ∆, and 240 ∆ with 120 V Low voltages:
mid-tap in one phase (4160Y/2400, 4160 ∆, 2400 ∆, 460Y/265 480 ∆ 2400 ∆
and 2400/4160Y/2400 for 500 kVA and larger) 480Y/277 4160Y/2400 2400/4160Y/2400
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
59
Three-Phase, Padmounted
Distribution Transformers
MTR®
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions may change to meet the customer’s specifications.
A B C D E Weight Oil
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg) Gallons (L)
Live Front, Radial Feed, ANSI Fig. 1, 2, and 3 (C57.12.22)
75 54.5 (1386) 56 (1425) 44.8 (1140) 44.8 (1140) 56 (1425) 2280 (1035) 115 (435)
112 54.5 (1386) 56 (1425) 44.8 (1140) 44.8 (1140) 56 (1425) 2400 (1090) 115 (435)
150 54.5 (1386) 56 (1425) 44.8 (1140) 44.8 (1140) 56 (1425) 2700 (1226) 125 (473)
225 54.5 (1386) 56 (1425) 49.8 (1267) 46.8 (1191) 56 (1425) 3350 (1521) 150 (568)
300 54.5 (1386) 60 (1526) 50.8 (1292) 46.8 (1191) 56 (1425) 3650 (1657) 165 (625)
500 58.5 (1488) 66 (1679) 58.8 (1496) 48.8 (1241) 56 (1425) 5200 (2361) 200 (757)
750 66.5 (1692) 81 (2061) 60.8 (1547) 50.8 (1292) 66 (1679) 7100 (3223) 270 (1022)
1000 66.5 (1692) 84 (2137) 62.8 (1598) 52.8 (1343) 66 (1679) 7900 (3587) 320 (1211)
1500 66.5 (1692) 86 (2188) 66.8 (1699) 54.8 (1394) 66 (1679) 9700 (4404) 390 (1476)
2000 70.5 (1794) 92 (2340) 68.8 (1750) 58.8 (1496) 70 (1781) 12,800 (5811) 430 (1628)
2500 70.5 (1794) 98 (2493) 70.8 (1801) 58.8 (1496) 70 (1781) 14,100 (6401) 500 (1893)
Dead Front, Radial Feed, ANSI Fig. 1, 3, and 4 (C57.12.26)
75 46.5 (1183) 62 (1577) 44.8 (1140) 44.8 (1140) 62 (1577) 2350 (1067) 115 (435)
112 46.5 (1183) 62 (1577) 44.8 (1140) 44.8 (1140) 62 (1577) 2450 (1112) 115 (435)
150 46.5 (1183) 62 (1577) 44.8 (1140) 44.8 (1140) 62 (1577) 2700 (1226) 125 (473)
225 46.5 (1183) 62 (1577) 49.8 (1267) 46.8 (1191) 62 (1577) 3400 (1544) 150 (568)
300 46.5 (1183) 62 (1577) 50.8 (1292) 46.8 (1191) 62 (1577) 3700 (1680) 165 (625)
500 54.5 (1386) 66 (1679) 58.8 (1496) 48.8 (1241) 62 (1577) 5400 (2452) 200 (757)
750 58.5 (1488) 81 (2061) 60.8 (1547) 50.8 (1292) 66 (1679) 7100 (3223) 270 (1022)
1000 66.5 (1692) 84 (2137) 62.8 (1598) 52.8 (1343) 66 (1679) 7900 (3587) 320 (1211)
1500 66.5 (1692) 86 (2188) 66.8 (1699) 54.8 (1394) 66 (1679) 9700 (4404) 390 (1476)
2000 70.5 (1794) 92 (2340) 68.8 (1750) 58.8 (1496) 70 (1781) 12,800 (5811) 430 (1628)
2500 70.5 (1794) 98 (2493) 70.8 (1801) 58.8 (1496) 70 (1781) 14,100 (6401) 500 (1893)
Dead Front, Loop Feed, ANSI Fig. 2, 3, and 4 (C57.12.26)
75 54.5 (1386) 66 (1679) 44.8 (1140) 44.8 (1140) 66 (1679) 2400 (1090) 120 (454)
112 54.5 (1386) 66 (1679) 44.8 (1140) 44.8 (1140) 66 (1679) 2500 (1135) 120 (454)
150 54.5 (1386) 66 (1679) 44.8 (1140) 44.8 (1140) 66 (1679) 2800 (1271) 130 (492)
Transformers
225 54.5 (1386) 66 (1679) 49.8 (1267) 46.8 (1191) 66 (1679) 3500 (1589) 160 (606)
300 54.5 (1386) 66 (1679) 50.8 (1292) 46.8 (1191) 66 (1679) 3800 (1725) 170 (643)
500 54.5 (1386) 68 (1730) 58.8 (1496) 48.8 (1241) 66 (1679) 5600 (2542) 200 (757)
750 66.5 (1692) 82 (2086) 60.8 (1547) 50.8 (1292) 70 (1781) 7400 (3360) 270 (1022)
1000 66.5 (1692) 86 (2188) 62.8 (1598) 52.8 (1343) 70 (1781) 8200 (3723) 320 (1211)
1500 66.5 (1692) 88 (2239) 66.8 (1699) 54.8 (1394) 70 (1781) 10,300 (4676) 390 (1476)
2000 70.5 (1794) 92 (2340) 68.8 (1750) 58.8 (1496) 70 (1781) 12,800 (5811) 430 (1628)
2500 70.5 (1794) 98 (2493) 70.8 (1801) 58.8 (1496) 70 (1781) 14,100 (6401) 500 (1893)
2
60
Manufactured at
ABB Inc.
Jefferson City, MO
+573-634-2111
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
61
Three-Phase, Padmounted
Distribution Transformers
62
Manufactured at
ABB Inc.
Jefferson City, MO
+573-634-2111
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions may change to meet the customer’s specifications.
A B C D W X Weight
kVA
Inches (mm) Inches (mm) Inches (mm) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
63
Three-Phase, Padmounted
Distribution Transformers
Platform-Mounted
64
Manufactured at
ABB Inc.
Jefferson City, MO
+573-634-2111
SPECIFICATIONS
Standard Design Dimension and Weights
Dimensions and weights are approximate and subject to change based on the final design
at the time order is processed. All cooling fin banks shown may not be required.
A B C Weight
kVA
Inches (mm) Inches (mm) Inches (mm) Lbs. (kg)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
65
Three-Phase, Padmounted
Distribution Transformers
Manufactured at
ABB Inc.
Jefferson City, MO
Amorphous Metal Core +573-634-2111
66
Poletype Transformers
SELECTION GUIDE
Product kVA Voltage Range Features
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
67
Poletype
Distribution Transformers
Single-Phase, Overhead
STANDARD FEATURES
Lifting lugs
Arrester mounting pads
Cover-mounted, high-voltage porcelain bushing(s) with
eyebolt terminal (10 — 100 kVA) or spade terminal
Fiberglass reinforced polyester or porcelain low- Type S
voltage insulators
Low-voltage neutral grounding strap (furnished on
10 — 50 kVA single HV bushing units)
ANSI support lugs (hanger brackets)
Cover has 13 mils minimum of polyester coating providing
15 kV dielectric insulation.
Self-venting and resealing cover assembly
The core/coil bolt in pads are 180° apart
Embossed low-voltage leads
Oil fill plug with cover ground strap
Tank ground pad
Laser-etched, anodized, aluminum nameplate with bar-coded
serial number
Durable, corrosive-resistant paint finish
68
SPECIFICATIONS
5 — 833 kVA
65°C temperature rise
60 Hz standard, 50 Hz optional
Low voltages: 120/240, 240/480, and 277
High voltages: 2400 through 34,500 V
Insulation levels:
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
69
Poletype
Distribution Transformers
Single-Phase, Overhead
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions may change to meet the customer’s specifications.
Single-phase, 60 Hz, oil-immersed, self-cooled (OISC), 65°C rise high-voltage
(Refer to division for available tap positions and dimensions for other primary voltages.)
Low-voltages: 120/240, 240/480, and 277
Standard loss performance level
15 36 (914) 17 (432) 20 (508) 13.25 (337) 11.25 (286) 236 (107) 247 (112) 12 (46)
25 41 (1040) 19 (483) 22 (559) 15.25 (388) 11.25 (286) 349 (158) 363 (165) 18 (68)
37.5 44 (1118) 22 (559) 24 (610) 17.50 (445) 11.25 (286) 489 (222) 510 (232) 29 (110)
50 49 (1245) 22 (559) 24 (610) 17.50 (445) 11.25 (286) 585 (265) 605 (275) 31 (118)
75 49 (1245) 25 (635) 27 (686) 20 (508) 23.25 (591) 850 (386) 875 (398) 40 (152)
100 50 (1270) 27 (686) 28 (711) 20 (508) 23.25 (591) 923 (419) 968 (440) 42 (160)
167 58 (1473) 38 (965) 33 (838) 24 (611) 23.25 (591) 1475 (670) 1542 (701) 78 (296)
250 66 (1676) 38 (965) 33 (838) 24 (611) 24 (611) 1820 (826) 1885 (856) 90 (342)
333 62 (1575) 42 (1067) 37 (940) 24 (611) 24 (611) 2040 (926) 2110 (959) 82 (312)
500 66 (1677) 45 (1143) 41 (1041) 27 (687) 36 (916) 2850 (1294) 2950 (1341) 109 (414)
15 38 (965) 17 (432) 20 (508) 13.25 (337) 11.25 (286) 245 (111) 256 (116) 11 (42)
25 46 (1168) 22 (559) 24 (610) 17.50 (445) 11.25 (286) 455 (206) 470 (214) 29 (110)
37.5 46 (1168) 22 (559) 24 (610) 17.50 (445) 11.25 (286) 505 (229) 526 (239) 28 (106)
50 51 (1295) 25 (635) 27 (686) 20 (509) 11.25 (286) 730 (331) 755 (343) 41 (156)
75 52 (1320) 25 (635) 28 (711) 20 (509) 23.25 (591) 910 (413) 936 (425) 38 (144)
Transformers
100 56 (1422) 27 (686) 28 (711) 20 (509) 23.25 (591) 985 (447) 1025 (465) 46 (175)
167 56 (1422) 38 (965) 33 (838) 24 (611) 23.25 (591) 1430 (649) 1495 (680) 70 (266)
250 68 (1727) 38 (965) 33 (840) 24 (611) 24 (611) 1865 (847) 1930 (877) 91 (346)
333 61 (1549) 42 (1067) 35 (889) 24 (611) 24 (611) 1970 (894) 2041 (928) 75 (285)
500 72 (1829) 45 (1143) 39 (991) 27 (687) 36 (916) 2960 (1344) 3055 (1389) 121 (458)
2
70
Manufactured at
ABB Inc.
Athens, GA
+706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
75 — 100 kVA
1.5 — 50 kVA
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
71
Poletype
Distribution Transformers
JUMBO
STANDARD FEATURES
Lo-Hi-Lo coil design divides the short-circuit force between
two low-high spaces, increasing the short circuit strength of
the coil.
Two-winding construction yields a much higher impedance
than is characteristic of an auto transformer, which helps limit
the mechanical forces the unit must sustain during fault duty.
Progressively wound coils with adhesive resins on thermally
upgraded insulating paper provide increased short circuit and
thermal strength. SPECIFICATIONS
Sheet conductor in LV windings enables the electrical centers 50 — 500 kVA
in the high and low to align themselves, minimizing the
65°C rise
vertical component of short-circuit forces.
60 Hz standard, 50 Hz optional
Reinforced core-coil assembly provides greater short circuit
withstand capability. High voltages: 7200, 14,400,
and 19,920
Prototype testing ensures the Jumbo design can meet industry
short circuit standards and provide reliable service. Low voltages: 2400, 4800, 7200,
7620, and 7970
Self-venting and resealing cover eliminates the need for an
auxiliary pressure-relief device and offers increased safety
through higher tank withstand.
ANSI support lugs (hanger brackets) are rod-welded to the
tank wall for added strength.
Anodized, aluminum-laser inscribed nameplate offers longer
term readability.
Lifting lugs are positioned directly opposite the cover beam
support lugs, reducing the chance of the tank going out of
round when lifted.
Transformers
72
Manufactured at
ABB Inc.
Athens, GA
+706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions and weights are approximate.
50 45 (1143) 47 (1194) 24 (610) 28 (711) 25 (635) 20 (508) 750 (341) 785 (357) 36 (137)
75 Not Available
100 45 (1143) 52 (1321) 31 (787) 31 (787) 31 (787) 22 (559) 1095 (497) 1150 (523) 50 (190)
167 58 (1473) 52 (1321) 33 (787) 37 (940) 33 (838) 27 (686) 2010 (914) 2090 (950) 88 (334)
250 54 (1372) 56 (1422) 41 (1041) 37 (940) 33 (838) 27 (686) 2340 (1064) 2440 (1109) 85 (323)
333 54 (1372) 64 (1625) 45 (1143) 37 (940) 33 (838) 27 (686) 2400 (1091) 2500 (1136) 88 (334)
500 69 (1753) 68 (1727) 45 (1143) 39 (991) 36 (914) 27 (686) 3065 (1393) 3165 (1439) 120 (456)
All approximate dimensions shown reference designs with ± 2.5% taps.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
73
Poletype
Distribution Transformers
Manufactured at
ABB Inc.
Athens, GA
POW-R-Pole® Transformer and Substation +706-548-3121
POW-R-Pole Transformer
The single-phase POW-R-Pole distribution transformer
is designed for those applications where substation
accessories are required, and the transformer will be
platform-mounted or padmounted. Typical examples
include banking for small distribution-type substations.
The POW-R-Pole is a round tank unit with base bars
and no pole support lugs (hanger brackets), plus
substation accessories. The single-phase POW-R-Pole is
suitable for use in three-phase banks, 300 to 1500 kVA.
ISO 9001 Certified
POW-R-Pole Substation
Up to 1500 kVA substation using three single-
phase transformers
Lower transformer costs (three single-phase vs. one
three-phase substation transformer)
STANDARD ACCESSORIES
Better performance, lower losses
POW-R-Pole Substation
Minimum changeout costs, significant size and
weight reduction Base bars
Substation transformer accessories: Pressure-relief valve
• Liquid level gauge Liquid level gauge
• Dial-type oil temperature gauge Dial-type oil temperature indicator
• Base bars (without alarm contacts)
• Upper filter press connection External tap changer
• Drain valve with sampling device Upper filter press connection
Primary voltages: 2400 — 34,500 Oil drain valve and sampling device
Distribution voltages: Durable, corrosion-resistant paint finish
2400 7200 12,000 14,400
4160 7620 13,200 19,920 Other POW-R-Pole Transformer Accessories
4800 8000 13,800 34,400
Lifting lugs
Utilization voltages: 120/240, 240/480, 277, 600
Tank ground pad
Substation sizes: 300, 500, 750, 1000, 1500 kVA
kVA stencil on tank
Flame-retardant mineral oil substitutes available
Nameplate (diagrammatic)
Four (4) low-voltage bushings with NEMA
Transformers
74
Poletype
Micro-Pole
2400 — 4800 75 95
7200 — 12,470 95 95
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
75
Poletype
Distribution Transformers
Micro-Pole
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions are approximate. Dimensions are specified in inches (mm).
Bushing Dimension A
(kV BIL) Inches (mm)
95 23.50 (597)
125 25.75 (654)
16.75 (425)
LIFTING LUG
COVER CLAMP
ASSEMBLY
13.375
(340)
PRESSURE-RELIEF VALVE
LV CLAMP TERMINALS
SUITABLE FOR #6 SOLID TO
250 MCM STR. AL. OR CU. CABLE
HV BUSHING WITH CONNECTOR
SUITABLE FOR #8 SOLID TO
#2/0 STR. AL. OR CU. CABLE
COVER TO TANK
EXTERNAL GROUND STRAP
TOP OF TANK
6.5
A
(165)
16.3125 15
(415) 12.4375 (380)
(315) NAMEPLATE STAMPING
HANGER LUG
Transformers
GROUND CONNECTOR
10.0 (255) SUITABLE FOR #10 SOLID
TO #1 STR. AL. OR CU. CABLE
2
76
SELECTOR GUIDE
High BIL (kV) 1 HV Bushing 2 HV Bushing 1 HV Bushing with 2 HV Bushing with
Voltage (V) Winding Bushing Catalog Number Catalog Number Fuse Catalog Number Fuse Catalog Number
Power: 1 kVA, Low-Voltage: 120 V, 2 Low-Voltage Bushings
2400 M1002400AAB-A01 M1002400DAB-A01 M1002400GAB-A01 M1002400KAB-A01
2770 M1002770AAB-A01 M1002770DAB-A01 M1002770GAB-A01 M1002770KAB-A01
75 95
4160 M1004160AAB-A01 M1004160DAB-A01 M1004160GAB-A01 M1004160KAB-A01
4800 M1004800AAB-A01 M1004800DAB-A01 M1004800GAB-A01 M1004800KAB-A01
6900 M1006900AAB-A01 M1006900DAB-A01 M1006900GAB-A01 M1006900KAB-A01
7200 M1007200AAB-A01 M1007200DAB-A01 M1007200GAB-A01 M1007200KAB-A01
7620 M1007620AAB-A01 M1007620DAB-A01 M1007620GAB-A01 M1007620KAB-A01
95 95
7960 M1007960AAB-A01 M1007960DAB-A01 M1007960GAB-A01 M1007960KAB-A01
8000 M1008000AAB-A01 M1008000DAB-A01 M1008000GAB-A01 M1008000KAB-A01
8320 M1008320AAB-A01 M1008320DAB-A01 M1008320GAB-A01 M1008320KAB-A01
9960 M1009960BAB-A01 M1009960EAB-A01 M1009960HAB-A01 M1009960LAB-A01
11,400 M1011400BAB-A01 M1011400EAB-A01 M1011400HAB-A01 M1011400LAB-A01
12,000 M1012000BAB-A01 M1012000EAB-A01 M1012000HAB-A01 M1012000LAB-A01
12,470 M1012470BAB-A01 M1012470EAB-A01 M1012470HAB-A01 M1012470LAB-A01
13,200 M1013200BAB-A01 M1013200EAB-A01 M1013200HAB-A01 M1013200LAB-A01
13,280 M1013280BAB-A01 M1013280EAB-A01 M1013280HAB-A01 M1013280LAB-A01
125 125
13,800 M1013800BAB-A01 M1013800EAB-A01 M1013800HAB-A01 M1013800LAB-A01
14,400 M1014400BAB-A01 M1014400EAB-A01 M1014400HAB-A01 M1014400LAB-A01
16,000 M1016000BAB-A01 M1016000EAB-A01 M1016000HAB-A01 M1016000LAB-A01
16,340 M1016340BAB-A01 M1016340EAB-A01 M1016340HAB-A01 M1016340LAB-A01
17,200 M1017200BAB-A01 M1017200EAB-A01 M1017200HAB-A01 M1017200LAB-A01
19,920 M1019920BAB-A01 M1019920EAB-A01 M1019920HAB-A01 M1019920LAB-A01
Power: 1 kVA, Low-Voltage: 120 V, 5-Pin Connector
2400 M1002400AAG-A01 M1002400DAG-A01 M1002400GAG-A01 M1002400KAG-A01
2770 M1002770AAG-A01 M1002770DAG-A01 M1002770GAG-A01 M1002770KAG-A01
75 95
4160 M1004160AAG-A01 M1004160DAG-A01 M1004160GAG-A01 M1004160KAG-A01
4800 M1004800AAG-A01 M1004800DAG-A01 M1004800GAG-A01 M1004800KAG-A01
6900 M1006900AAG-A01 M1006900DAG-A01 M1006900GAG-A01 M1006900KAG-A01
7200 M1007200AAG-A01 M1007200DAG-A01 M1007200GAG-A01 M1007200KAG-A01
7620 M1007620AAG-A01 M1007620DAG-A01 M1007620GAG-A01 M1007620KAG-A01
95 95
7960 M1007960AAG-A01 M1007960DAG-A01 M1007960GAG-A01 M1007960KAG-A01
8000 M1008000AAG-A01 M1008000DAG-A01 M1008000GAG-A01 M1008000KAG-A01
8320 M1008320AAG-A01 M1008320DAG-A01 M1008320GAG-A01 M1008320KAG-A01
9960 M1009960BAG-A01 M1009960EAG-A01 M1009960HAG-A01 M1009960LAG-A01
11,400 M1011400BAG-A01 M1011400EAG-A01 M1011400HAG-A01 M1011400LAG-A01
12,000 M1012000BAG-A01 M1012000EAG-A01 M1012000HAG-A01 M1012000LAG-A01
12,470 M1012470BAG-A01 M1012470EAG-A01 M1012470HAG-A01 M1012470LAG-A01
13,200 M1013200BAG-A01 M1013200EAG-A01 M1013200HAG-A01 M1013200LAG-A01
13,280 M1013280BAG-A01 M1013280EAG-A01 M1013280HAG-A01 M1013280LAG-A01
125 125
13,800 M1013800BAG-A01 M1013800EAG-A01 M1013800HAG-A01 M1013800LAG-A01
14,400 M1014400BAG-A01 M1014400EAG-A01 M1014400HAG-A01 M1014400LAG-A01
16,000 M1016000BAG-A01 M1016000EAG-A01 M1016000HAG-A01 M1016000LAG-A01
16,340 M1016340BAG-A01 M1016340EAG-A01 M1016340HAG-A01 M1016340LAG-A01
17,200 M1017200BAG-A01 M1017200EAG-A01 M1017200HAG-A01 M1017200LAG-A01
19,920 M1019920BAG-A01 M1019920EAG-A01 M1019920HAG-A01 M1019920LAG-A01
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
77
Poletype
Distribution Transformers
Manufactured at
ABB Inc.
Quebec City,
Micro-Pole Canada
+418-650-7629
SELECTOR GUIDE
High BIL (kV) 1 HV Bushing 2 HV Bushing 1 HV Bushing with 2 HV Bushing with
Voltage (V)Winding Bushing Catalog Number Catalog Number Fuse Catalog Number Fuse Catalog Number
Power: 3 kVA, Low-Voltage: 120 V, 2 Low-Voltage Bushings
2400 M3002400AAB-A01 M3002400DAB-A01 M3002400GAB-A01 M3002400KAB-A01
2770 M3002770AAB-A01 M3002770DAB-A01 M3002770GAB-A01 M3002770KAB-A01
75 95
4160 M3004160AAB-A01 M3004160DAB-A01 M3004160GAB-A01 M3004160KAB-A01
4800 M3004800AAB-A01 M3004800DAB-A01 M3004800GAB-A01 M3004800KAB-A01
6900 M3006900AAB-A01 M3006900DAB-A01 M3006900GAB-A01 M3006900KAB-A01
7200 M3007200AAB-A01 M3007200DAB-A01 M3007200GAB-A01 M3007200KAB-A01
7620 M3007620AAB-A01 M3007620DAB-A01 M3007620GAB-A01 M3007620KAB-A01
95 95
7960 M3007960AAB-A01 M3007960DAB-A01 M3007960GAB-A01 M3007960KAB-A01
8000 M3008000AAB-A01 M3008000DAB-A01 M3008000GAB-A01 M3008000KAB-A01
8320 M3008320AAB-A01 M3008320DAB-A01 M3008320GAB-A01 M3008320KAB-A01
9960 M3009960BAB-A01 M3009960EAB-A01 M3009960HAB-A01 M3009960LAB-A01
11,400 M3011400BAB-A01 M3011400EAB-A01 M3011400HAB-A01 M3011400LAB-A01
12,000 M3012000BAB-A01 M3012000EAB-A01 M3012000HAB-A01 M3012000LAB-A01
12,470 M3012470BAB-A01 M3012470EAB-A01 M3012470HAB-A01 M3012470LAB-A01
13,200 M3013200BAB-A01 M3013200EAB-A01 M3013200HAB-A01 M3013200LAB-A01
13,280 M3013280BAB-A01 M3013280EAB-A01 M3013280HAB-A01 M3013280LAB-A01
125 125
13,800 M3013800BAB-A01 M3013800EAB-A01 M3013800HAB-A01 M3013800LAB-A01
14,400 M3014400BAB-A01 M3014400EAB-A01 M3014400HAB-A01 M3014400LAB-A01
16,000 M3016000BAB-A01 M3016000EAB-A01 M3016000HAB-A01 M3016000LAB-A01
16,340 M3016340BAB-A01 M3016340EAB-A01 M3016340HAB-A01 M3016340LAB-A01
17,200 M3017200BAB-A01 M3017200EAB-A01 M3017200HAB-A01 M3017200LAB-A01
19,920 M3019920BAB-A01 M3019920EAB-A01 M3019920HAB-A01 M3019920LAB-A01
Power: 3 kVA, Low-Voltage: 120 V, 5-Pin Connector
2400 M3002400AAG-A01 M3002400DAG-A01 M3002400GAG-A01 M3002400KAG-A01
2770 M3002770AAG-A01 M3002770DAG-A01 M3002770GAG-A01 M3002770KAG-A01
75 95
4160 M3004160AAG-A01 M3004160DAG-A01 M3004160GAG-A01 M3004160KAG-A01
4800 M3004800AAG-A01 M3004800DAG-A01 M3004800GAG-A01 M3004800KAG-A01
6900 M3006900AAG-A01 M3006900DAG-A01 M3006900GAG-A01 M3006900KAG-A01
7200 M3007200AAG-A01 M3007200DAG-A01 M3007200GAG-A01 M3007200KAG-A01
7620 M3007620AAG-A01 M3007620DAG-A01 M3007620GAG-A01 M3007620KAG-A01
95 95
7960 M3007960AAG-A01 M3007960DAG-A01 M3007960GAG-A01 M3007960KAG-A01
8000 M3008000AAG-A01 M3008000DAG-A01 M3008000GAG-A01 M3008000KAG-A01
8320 M3008320AAG-A01 M3008320DAG-A01 M3008320GAG-A01 M3008320KAG-A01
9960 M3009960BAG-A01 M3009960EAG-A01 M3009960HAG-A01 M3009960LAG-A01
11,400 M3011400BAG-A01 M3011400EAG-A01 M3011400HAG-A01 M3011400LAG-A01
12,000 M3012000BAG-A01 M3012000EAG-A01 M3012000HAG-A01 M3012000LAG-A01
12,470 M3012470BAG-A01 M3012470EAG-A01 M3012470HAG-A01 M3012470LAG-A01
Transformers
78
Poletype
Three-Phase, T-T
STANDARD FEATURES
Wound core with step-lap joints for increased efficiency and
lower noise levels
Progressively wound coils with adhesive resins on insulating
paper or conductors for increased short circuit strength and
thermal strength
Three-point, core-coil bracing for increased mechanical strength SPECIFICATIONS
CSP protection package available as an option for increased 30 — 500 kVA
protection against surge currents, short circuits, and overloads: 65°C rise
• Primary protective links 60 Hz standard, 50 Hz optional
• Surge arresters High voltages: 13,800 and below
• Secondary circuit breakers Low voltages: 208T/120, 240T x 480T,
• Secondary breaker operating handle with emergency and 480T/277
overload reset and overload signal light Transformer BIL ratings:
Self-venting and resealing cover that eliminates the need for
an auxiliary pressure-relief device and offers increased safety Primary BIL
through higher tank withstand 2400 T 60 kV
Durable, corrosion-resistant paint finish
4160 T 60 kV
Cover has 13 mils minimum of polyester coating providing
15 kV dielectric insulation of tank ground parts from live 4800 T 60 kV
parts and increasing resistance to corrosion. The cover is 7200 T 75 kV
sloped 15°, preventing water from collecting; thereby
reducing the chances of corrosion and leaking. 8320 T 75 kV
Tank bottom rim is three layers thick for increased durability 12,000 T 95 kV
and resistance to shipping and handling damage.
12,470 T 95 kV
Lighter weight, lower cost, and cleaner installations than
conventional three-phase design 13,200 T 95 kV
13,800 T 95 kV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
79
Poletype
Distribution Transformers
Manufactured at
ABB Inc.
Athens, GA
Three-Phase, T-T +706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions are approximate.
Distance
A B C D Shipping
Between Weight Oil
kVA Inches Inches Inches Inches Weight
Hanger Lbs. (kg) Gallons (L)
(mm) (mm) (mm) (mm) Lbs. (kg)
Brackets
45 49 (1245) 29 (737) 28 (711) 20 (508) 23.25 (591) 990 (450) 1035 (470) 44 (167)
75 49 (1245) 33 (838) 28 (711) 20 (508) 23.25 (591) 1100 (500) 1175 (534) 52 (198)
112.5 57 (1448) 31 (787) 30 (762) 22 (559) 36 (914) 1530 (695) 1625 (739) 62 (236)
150 57 (1448) 40 (1016) 30 (762) 22 (559) 36 (914) 1770 (805) 1840 (836) 70 (266)
225 61 (1550) 37 (940) 34 (864) 24 (610) 36 (914) 2215 (1007) 2303 (1047) 81 (308)
300 64 (1626) 41 (1041) 36 (914) 27 (686) 36 (914) 2750 (1250) 2860 (1300) 98 (372)
500 78 (1981) 45 (1143) 42 (1067) 27 (686) — 3560 (1616) 3650 (1659) 118 (448)
45 54 (1372) 29 (737) 28 (711) 20 (508) 23.25 (591) 905 (411) 965 (438) 43 (163)
75 54 (1372) 33 (838) 28 (711) 20 (508) 23.25 (591) 1175 (534) 1225 (557) 50 (190)
112.5 62 (1575) 33 (838) 30 (762) 22 (559) 36 (914) 1505 (684) 1565 (711) 59 (224)
150 62 (1575) 40 (1016) 30 (762) 22 (559) 36 (914) 1725 (784) 1780 (809) 65 (247)
225 61 (1549) 37 (940) 34 (864) 24 (610) 36 (914) 2285 (1040) 2275 (1034) 84 (319)
300 69 (1753) 41 (1041) 36 (914) 27 (686) 36 (914) 2915 (1325) 3015 (1370) 100 (380)
500 80 (2032) 45 (1143) 42 (1067) 27 (686) — 3815 (1734) 3900 (1772) 123 (467)
All approximate dimensions shown reference designs with ± 2.5% taps.
Transformers
2
80
Poletype
Three-Phase, Triplex
STANDARD FEATURES
Wound core with step-lap joints for increased efficiency and
lower noise levels
Progressively wound coils with adhesive resins on insulating
paper or conductors for increased short circuit strength,
efficiency, and thermal strength
CSP protection package available as an option for increased SPECIFICATIONS
protection against surge currents, short circuits, and overloads: 30 — 225 kVA
• Primary protective links 65°C rise
• Surge arresters 60 Hz standard, 50 Hz optional
• Secondary circuit breaker High voltages: 13,800 and below
• Secondary breaker operating handle with emergency Low voltages: 208Y/120, 240 x 480,
overload reset and overload signal light and 480Y/277
Three-point, core-coil bracing for increased mechanical strength Transformer BIL ratings:
Self-venting and resealing cover that eliminates the need for
an auxiliary pressure-relief device and offers increased safety Primary BIL
through higher tank withstand 2400 60 kV
Durable, corrosion-resistant paint finish 4160 60 kV
Cover has 13 mils minimum of polyester coating, providing
15 kV dielectric insulation of tank ground parts from live 7200 75 kV
parts and increasing resistance to corrosion. The cover is 8320 75 kV
sloped 15°, preventing water from collecting; thereby
reducing the chances of corrosion and leaking. 12,000 95 kV
Tank bottom rim is three layers thick for increased durability 12,470 95 kV
and resistance to shipping and handling damage. 13,200 95 kV
13,800 95 kV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
81
Poletype
Distribution Transformers
Manufactured at
ABB Inc.
Athens, GA
Three-Phase, Triplex +706-548-3121
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions are approximate.
Distance
A B C D Shipping
Between Weight Oil
kVA Inches Inches Inches Inches Weight
Hanger Lbs. (kg) Gallons (L)
(mm) (mm) (mm) (mm) Lbs. (kg)
Brackets
45 57 (1448) 26 (660) 25 (635) 17.5 (445) 23.25 (590) 915 (416) 960 (436) 45 (171)
75 61 (1550) 33 (838) 28 (711) 20 (508) 23.25 (590) 1120 (509) 1165 (530) 60 (228)
112.5 61 (1550) 34 (864) 28 (711) 20 (508) 36 (914) 1540 (700) 1585 (720) 58 (220)
150 73 (1854) 35 (889) 30 (762) 22 (559) 36 (914) 2455 (1116) 2525 (1148) 90 (342)
225 76 (1930) 35 (889) 30 (762) 22 (559) 36 (914) 2650 (1205) 2745 (1248) 90 (342)
45 62 (1575) 23 (584) 25 (635) 17.5 (445) 23.25 (590) 920 (418) 965 (436) 45 (171)
75 66 (1676) 29 (737) 28 (711) 20 (508) 23.25 (590) 1310 (595) 1355 (616) 60 (228)
112.5 66 (1676) 34 (864) 28 (711) 20 (508) 36 (914) 1540 (700) 1585 (720) 58 (220)
150 78 (1981) 31 (787) 30 (762) 22 (559) 36 (914) 2470 (1123) 2540 (1155) 90 (342)
225 81 (2057) 31 (787) 30 (762) 22 (559) 36 (914) 2650 (1205) 2745 (1248) 90 (342)
45 68 (1727) 26 (660) 28 (711) 20 (508) 23.25 (590) 1290 (586) 1340 (609) 60 (228)
75 68 (1727) 26 (660) 28 (711) 20 (508) 23.25 (590) 1340 (609) 1365 (620) 58 (220)
112.5 68 (1727) 34 (864) 28 (711) 20 (508) 36 (914) 1540 (700) 1585 (720) 58 (220)
150 80 (2032) 31 (787) 30 (762) 22 (559) 36 (914) 2470 (1123) 2540 (1155) 90 (342)
225 83 (2108) 31 (787) 30 (762) 22 (559) 36 (914) 2650 (1205) 2745 (1248) 90 (342)
Transformers
2
82
Special Feature
Manufactured at
ABB Inc.
Athens, GA
CSP® Coordinated Protection Package +706-548-3121
FEATURES
Standard
Protective link: Optional partial-range, current-limiting fuse
• Removes an internally faulted transformer (in series with protective link):
from the primary line • Limits the maximum current in the circuit
• Operates at 8 to 14 times normal • Reduces current to zero in less than
full-load current one-half cycle
Secondary circuit breaker: • Minimizes the possibility of event failure
• Protects against overloads and external
short circuits Advantages
• Coordinated with protective link, trips on
Lower installation cost due to labor cost
an external short or overload before the link
savings compared with Type S transformers
blows and only if the overload is large
with polemounted protective devices
or continuous
Easier and simpler installation due to the protec-
• If overload is small or temporary, a load
tion package being integral to the transformer
management light signals the need for
with only one primary connection required
change-out to a larger unit for more optimized
transformer loading. Safer operation due to the additional protection
provided by the secondary breaker
MOV polymer arrester:
More reliable service through features that
• Provides protection from lightning and
provide early warning of overload conditions
switching surges
and optimized transformer loading
• The large block surge arrester handles
Lower cost of operation due to optimized
surges of 100,000 A.
loading characteristics
• Initial sparkover is below BIL withstand
Neater appearance provided by the simplicity
of transformer.
of the CSP protection package mounted integral
• Ratings are coordinated with the impulse to the transformer
strength of the coil windings.
Automatic load management provided by the
overload signal light
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
83
Special Feature
Distribution Transformers
Manufactured at
ABB Inc.
Athens, GA
Center-Bolt Cover Design +706-548-3121
FEATURES
Standard Advantages
Center-bolt cover, cover beam, and beam Static and dynamic pressure relief provided by
support lug system provide: unique venting and resealing capability
• Self-venting and resealing which meets ANSI Increased safety provided through higher
specifications, eliminating the need for an tank-withstand capability and automatic pressure
auxiliary pressure-relief device venting during cover removal
• Tank-withstand capability in excess of the No auxiliary pressure-relief device is required.
requirements of NEMA TRI-1980 Extra insulation provided by thick, epoxy-
Increased tank withstand capability and powder coating
automatic pressure relief during cover removal Increased resistance to corrosion provided by
result in increased safety. sloped cover and thick coating
Electrostatically applied, epoxy-powder coating Increased resistance to leaks and breathing
is a minimum of 13 mils, supplying an average provided by unique gasketing system
of 15 kV dielectric strength to provide extra
Simplified maintenance provided by single
insulation and protection from corrosion.
cover bolt
The 15° slope of cover prevents moisture from
collecting and increases resistance to corrosion
and leaking. Standards Compliance
Continuous hollow nitrile gasket, raised and Pressure venting and resealing: The ABB self-
flat-bushing embossments, undercut gasket seats venting cover design meets the pressure venting
on bushings, and copper-encased cover bolt and resealing requirements of ANSI C57-12.20-
Transformers
84
Solid Distribution Transformer
InvisiTran™
APPLICATIONS
STANDARD FEATURES
Advanced design characteristics yield a distribution
The InvisiTran offers power producers and users transformer well suited for use in a variety of condi-
alternative solutions for today’s applications: tions, including:
Environment—Solid insulation, no oil or gas Residential and urban underground distribution
Corrosion—Fully submersible, non-metallic Indoor commercial structures
outer shell
Corrosive environments
Safety—No fire or explosion hazard
Direct burial in the earth
Aesthetics—Installs below grade, out of sight
Damp or humid areas
Solves Location Conflicts—Install anywhere
Waterfront locations
Maintenance-Free
Industrial facilities
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
85
Solid Distribution Transformer
Distribution Transformers
Manufactured at
ABB Inc.
Quebec City,
InvisiTran™ Canada
+418-650-7629
+919-856-3937
SPECIFICATIONS
Ratings
Single-Phase: 25, 37.5, 50, 75, 100, 167 kVA
Three-Phase: 75, 112.5, 150, 225, 300, 500 kVA
100°C average winding rise
Low-Voltage ratings of: 240/120, 120/240*, 480/240, 277, 347, 480, 575 V
High-Voltage single ratings up to: 27,700GRDY/16,000 V
Basic Impulse Level ratings are between 95 kV and 150 kV
Impedance range 3% — 5%
Sound Level less than 49dB
Meets applicable ANSI/IEEE/CSA tests
Voltage Range
Product kVA Features
(Primary)
25, 37.5, 50, 2400 — 27,700 Solid dielectric, sub-surface mounted, non-corrosive, copper
Single-Phase
75, 100, 167 GRDY/16,000 windings, low sound
86
Distribution Transformer Components
SELECTION GUIDE
Rated
Product Range (kV) BIL (kV) Features
Current (A)
Distribution
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
87
Distribution Transformer Components
Manufactured at
ABB Inc.
Alamo, TN
HV Bushing Wells and LV Bushings +731-696-5561
+800-955-8399
The ABB high-voltage bushing well and low-voltage
bushing are designed for use in padmounted or
surface-mounted transformers.
88
Distribution Transformer Components
Manufactured at
ABB Inc.
Alamo, TN
Protective Links +731-696-5561
+800-955-8399
The protective link is an oil-immersed,
expulsion-type fuse assembly for use in
the high-voltage circuit of a distribution
transformer with voltage ratings of
2.4 kV through 34.5 kV.
APPLICATIONS
Used in coordination with the CSP circuit breaker,
the protective link’s functions are to disconnect a
defective transformer from the feeder circuit and to
limit the severity of damage to the transformer in
case of an internal fault. The link consists of a fuse
wire element contained within a hard fiber tube.
The wire is welded to a copper terminal at one end
and crimped to a copper terminal and cable lead
at the other end. Protective links are available in a
wide variety of fuse sizes and kV classes for proper
coordination with CSP circuit breakers.
Transformers
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
2
89
Distribution Transformer Components
Manufactured at
ABB Inc.
Alamo, TN
LBOR-II™ Load-Break Switch +731-696-5561
+800-955-8399
The ABB Type LBOR-II is a manually
operated, two-position (load make
or break) rotary switch. The LBOR-II
is oil-immersed and is designed to
provide high reliability, strength,
and operating current performance.
90
Manufactured at
ABB Inc.
Alamo, TN
DO-III™ Drawout Load-Break +731-696-5561
Expulsion Fuse Holder +800-955-8399
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
91
Distribution Transformer Components
Manufactured at
ABB Inc.
Alamo, TN
Drywell Current-Limiting Fuse Cannister +731-696-5561
+800-955-8399
The Drywell Current-Limiting Fuse
Cannister is a removable fuse assembly
for use in single- and three-phase
padmounted transformers.
SELECTOR GUIDE
Product Range (kV) Rated Current (A)
Transformers
92
Manufactured at
ABB Inc.
Alamo, TN
De-energized Switches +731-696-5561
+800-955-8399
The ABB tap changers and dual-voltage
switches are de-energized, rotary-type
switches, suitable for use in distribution
transformers, both pole-mounted and
padmounted.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
93
Distribution Transformer Components
Manufactured at
ABB Inc.
Alamo, TN
DO-III Expulsion Fuse Links™ +731-696-5561
+800-955-8399
The DO-III Expulsion Fuse Link is
an oil-immersed, expulsion-type fuse
assembly for use in the ABB DO-III
drawout load-break expulsion fuse
holder or equivalent. It is designed
for use with single- and three-phase
padmounted transformers filled with
transformer oil or other approved fluid.
94
Dry and Cast Transformers
ABB’s dry and cast transformers range from extreme operating climates. Applications
112.5 kVA through 25 MVA, with primary include high-density office buildings,
operating voltages through 46 kV and nuclear power plants, offshore drilling
secondary operating voltages through 15 kV. platforms, nuclear-powered navy vessels,
and high-volume industrial process plants.
To minimize environmental contamination
and fire hazard, customers are specifying ABB dry and cast transformers are
dry-type transformers more frequently. manufactured to the international quality
These transformers meet stringent parameters standards of ISO 9001.
regarding electrical system demands and
SELECTION GUIDE
Range Primary
Product Features
(kVA) Voltage (kV)
VPE (vacuum pressure Available for severe climates where moisture and
112.5 — 10,000 .48 — 34.5
encapsulated) industrial contaminants are a concern
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
95
Small Power Transformers
STANDARD FEATURES
Core Production
ABB’s dry-type transformers utilize a step-lap An experienced and dedicated work force ensures
mitered core construction to ensure optimum the quality of its work and the customer’s satisfac-
performance and minimum sound levels. The tion with the product.
mitered core joint allows efficient flux transfer
along natural grain lines between the core legs
VPI/VPE
and yoke. The step-lap construction further
enhances the efficiency of the joint by reducing ABB’s VPI and VPE transformers are manufactured
joint fringing, which reduces core losses and by winding the primary coil directly over the
exciting current. secondary winding. The coils are vacuum pressure
The core is designed and built to provide the impregnated in high temperature resin;VPI units
lowest possible losses from the effects of magnetic use Polyester, and VPE units use silicone, to protect
hysteresis and eddy currents. All possible steps are the windings against moisture, dirt, and most
taken to prevent local circulating currents and to industrial contaminants. A 220°C Class UL Listed
avoid built-in bending stresses. insulation system is used on ABB’s VPI and
VPE transformers regardless of temperature
As part of the quality process, ABB starts with rise specified.
non-aging, high-permeability, cold-rolled, grain-
oriented silicon steel and constructs the core with
step-lap mitered joints. Magnetic flux densities are RESIBLOC
kept well below the saturation point. The steel is RESIBLOC windings are hermetically cast in epoxy
precision cut to assure that it will be smooth and without the use of a mold. The epoxy insulation
burr-free. For rigidity and support, the upper and system is reinforced by a licensed glass fiber
lower yokes are solidly clamped with steel support roving technique, which binds the coil together
members. The finished core is coated with a for unsurpassed mechanical strength.
corrosion-resistant sealant which provides lamina-
tion cohesion and environmental protection.
Duracast
Coil Production ABB’s cast coil transformers fulfill the need for
higher operating voltages and dielectric demands
ABB’s winding construction depends on operating where downtime is critical, such as high-volume
voltage, basic impulse level, and current capacity industrial production lines or the harsh environ-
of the individual winding. mental conditions in the paper industry.
ABB’s low-voltage In cast coil construction, the windings, which
windings, insulation are the most sensitive and vulnerable part of any
class 1.2 kV (600 V) transformer, are molded under vacuum and locked
and below, are typi- in place by a heavy epoxy casting. This concrete-
cally wound using like casting protects the windings from distortion
sheet conductors. during power surges and the crushing forces
This construction of short circuits and also provides unequaled
Transformers
96
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
97
Small Power Transformers
Dry and Cast Transformers
98
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Self-Cooled Primary Primary Secondary Secondary Temperature
Power Rating Voltage BIL Voltage BIL Rise
(kVA) (kV) (kV) (kV) (kV) (C)
Standard Tests
Insulation resistance Phase rotation Load loss
Ratio No-load loss Applied potential
Resistance on all windings Excitation current Induced potential
Polarity Impedance
113 90 (2286) 78 (1981) 60 (1524) 2250 (1022) 113 90 (2286) 78 (1981) 60 (1524) 2950 (1339)
225 90 (2286) 78 (1981) 60 (1524) 2850 (1294) 225 90 (2286) 90 (2286) 60 (1524) 4250 (1930)
300 90 (2286) 78 (1981) 60 (1524) 3200 (1453) 300 90 (2286) 90 (2286) 60 (1524) 4650 (2111)
500 90 (2286) 78 (1981) 60 (1524) 4350 (1975) 500 90 (2286) 96 (2438) 66 (1676) 6350 (2883)
750 90 (2286) 84 (2134) 60 (1524) 5450 (2474) 750 90 (2286) 102 (2591) 66 (1676) 8150 (3700)
1000 90 (2286) 84 (2134) 66 (1676) 6250 (2838) 1000 90 (2286) 102 (2591) 66 (1676) 9200 (4177)
1500 90 (2286) 84 (2134) 66 (1676) 8150 (3700) 1500 102 (2591) 108 (2743) 66 (1676) 12,050 (5471)
2000 90 (2286) 96 (2438) 66 (1676) 9350 (4245) 2000 102 (2591) 114 (2896) 66 (1676) 14,850 (6742)
2500 90 (2286) 102 (2591) 66 (1676) 11,050 (5017) 2500 112 (2845) 126 (3200) 66 (1676) 18,550 (8422)
3000 102 (2591) 108 (2743) 66 (1676) 14,750 (6697) 3000 112 (2845) 144 (3658) 66 (1676) 20,850 (9466)
For larger kVA sizes, please contact your ABB Sales Representative.
Dimensions and weights are approximate and should not be used for construction purposes.
Dimensions listed are for indoor NEMA 1 enclosures. Add 17.5" (444.5) to height for outdoor NEMA 3R enclosures.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
99
Small Power Transformers
Dry and Cast Transformers
100
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Self-Cooled Primary Primary Secondary Secondary Temperature
Power Rating Voltage BIL Voltage BIL Rise
(kVA) (kV) (kV) (kV) (kV) (C)
Standard Tests
Insulation resistance Phase rotation Load loss
Ratio No-load loss Applied potential
Resistance on all windings Excitation current Induced potential
Polarity Impedance
113 90 (2286) 78 (1981) 60 (1524) 2250 (1022) 113 90 (2286) 78 (1981) 60 (1524) 2950 (1339)
225 90 (2286) 78 (1981) 60 (1524) 2850 (1294) 225 90 (2286) 90 (2286) 60 (1524) 4250 (1930)
300 90 (2286) 78 (1981) 60 (1524) 3200 (1453) 300 90 (2286) 90 (2286) 60 (1524) 4650 (2111)
500 90 (2286) 78 (1981) 60 (1524) 4350 (1975) 500 90 (2286) 96 (2438) 66 (1676) 6350 (2883)
750 90 (2286) 84 (2134) 60 (1524) 5450 (2474) 750 90 (2286) 102 (2591) 66 (1676) 8150 (3700)
1000 90 (2286) 84 (2134) 66 (1676) 6250 (2838) 1000 90 (2286) 102 (2591) 66 (1676) 9200 (4177)
1500 90 (2286) 84 (2134) 66 (1676) 8150 (3700) 1500 102 (2591) 108 (2743) 66 (1676) 12,050 (5471)
2000 90 (2286) 96 (2438) 66 (1676) 9350 (4245) 2000 102 (2591) 114 (2896) 66 (1676) 14,850 (6742)
2500 90 (2286) 102 (2591) 66 (1676) 11,050 (5017) 2500 112 (2845) 126 (3200) 66 (1676) 18,550 (8422)
3000 102 (2591) 108 (2743) 66 (1676) 14,750 (6697) 3000 112 (2845) 144 (3658) 66 (1676) 20,850 (9466)
For larger kVA sizes, please contact your ABB Sales Representative.
Dimensions and weights are approximate and should not be used for construction purposes.
Dimensions listed are for indoor NEMA 1 enclosures. Add 17.5" (444.5) to height for outdoor NEMA 3R enclosures.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
101
Small Power Transformers
Dry and Cast Transformers
RESIBLOC®
RESIBLOC transformers feature windings that are
hermetically cast in epoxy without the use of a
mold. The epoxy insulation system is reinforced by
a licensed, glass fiber roving technique that binds
the coil together for unsurpassed mechanical strength.
This allows for design optimization through 25 MVA.
RESIBLOC transformers provide ultimate strength to
withstand thermal and mechanical stresses associated
with severe climates, cycling loads, and short circuit
forces as well as environmental protection for
severe operating conditions found in the most
demanding applications.
102
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Self-Cooled Primary Primary Secondary Secondary Temperature
Power Rating Voltage BIL Voltage BIL Rise
(kVA) (kV) (kV) (kV) (kV) (C)
Standard Tests
Insulation resistance No-load loss Induced potential
Ratio Excitation current Induced potential
Resistance on all windings Impedance partial discharge test
Polarity Load loss
Phase rotation Applied potential
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
103
Small Power Transformers
Dry and Cast Transformers
Duracast
104
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Self-Cooled Primary Primary Secondary Secondary Temperature
Power Rating Voltage BIL Voltage BIL Rise
(kVA) (kV) (kV) (kV) (kV) (C)
Standard Tests
Insulation resistance No-load loss Induced potential
Ratio Excitation current Induced potential
Resistance on all windings Impedance partial discharge test
Polarity Load loss
Phase rotation Applied potential
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
105
Notes
Transformers
2
106
Liquid-Filled Transformers
ABB’s liquid-filled transformers range from The rectangular core and coil design is
112.5 kVA through 20 MVA, with primary a distinguishing characteristic of ABB
voltages through 69 kV. liquid-filled transformers and yields the
dependability, ruggedness, and space-saving
ABB supplies the widest variety of small
economy needed in utility, industrial, and
power transformers available from a single
commercial applications.
manufacturer, including specific designs for
power centers, substations, networks, and ABB liquid-filled transformers are
padmounts. The transformers are integral manufactured to the international quality
parts of power systems found in industrial standards of ISO 9001.
facilities, commercial buildings, and utility
transmission and distribution networks.
SELECTION GUIDE
Range Primary
Product Features
(kVA) Voltage (kV)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
107
Small Power Transformers
FEATURES
Standard
Standard features include aluminum or copper wound directly over the low-voltage to form a
windings, epoxy or porcelain bushings, gauges, high-strength coil assembly. Generous oil ducts
alarm packages, fans, and special signs and tags. extend the height of the coil to provide cooling in
For environments that are corrosive to the the winding. The staggered, diamond epoxy bonds
normal finish on electrical equipment, ABB offers help assure free oil flow through the winding.
a premium paint finish. This special paint finish is Accurately located taps and a large winding
an epoxy coating. cross-section keep unbalanced ampere turns to a
minimum. Unbalanced ampere turns create forces
during short circuit that drive the high-voltage and
Construction low-voltage coils apart vertically. By minimizing
this imbalance, vertical forces are correspondingly
Core
reduced and the design is stronger under short
The rectangular core is a series of laminations circuit stresses.
made from high-quality, grain-oriented, silicon steel.
The large areas presented by the layer-type winding
The stacked core provides a superior flux path by
result in a low-ground capacitance, which gives a
utilizing a step-lap joining of core legs to the top
nearly straight line surge distribution throughout
and bottom yokes. The effective way in which the
the winding. A compact, high-impulse strength coil
core is supported and the efficient step-lap joint
is the result.
have resulted in decreases in exciting current up
to 40%, reductions in sound levels up to 3 db, and Turn Insulation
reductions in iron loss up to 10%. ABB small power transform-
The rectangular-shaped core efficiently fills the ers are designed to meet
corresponding shaped opening in the coil with a specific performance
minimum of unused space. The short yoke between criteria defined by the
the core legs cuts down the external path of the customer. Some design
flux between active core leg material with a resulting considerations may require
increase in efficiency. The rectangular shape of the the use of traditional crepe
core can be more uniformly and rigidly supported paper or Nomex® tape as
to prevent shifting of laminations and improve turn insulation. Most
sound level characteristics. designs, however, utilize
DuraBIL®, which is a tough,
Coils
flexible, and inert turn
The rectangular-wound coil features low-voltage insulation. It reduces the
sheet conductor extending the full height of the most prevalent cause
coil. Insuldur® treated layer-to-layer insulation is a of transformer failure:
thermally upgraded kraft paper. The layer insulation deterioration of turn insulation. DuraBIL is a single
is coated with a diamond pattern of B-stage epoxy layer of epoxy powder deposited electrostatically
adhesive, which cures and baked on the strap conductor. The process
during processing to is closely controlled and monitored to ensure a
Transformers
108
FEATURES (continued)
Layer Insulation Transformer Fluids
The Insuldur system of chemical stabilizers A choice of transformer fluids including oil,
thermal upgrades and cellulose-insulating materials R-Temp® fluid, silicone, and BIOTEMP™ is
permit 12% higher load capability. Insuldur can be offered with most ratings. Mineral oil is typically
used with all fluids offered with ABB small power specified for outdoor applications. Silicone and
transformers. Chemical stabilizers retard insulation R-Temp fluids are classified as “less-flammable”
breakdown under elevated temperature conditions. fluids and are used when flammability is a
Dimensional changes in the insulating materials concern. Silicone and R-Temp fluids are Factory
are minimized to ensure a tighter structure. Mutual and Underwriter’s Laboratories approved.
The result is greater strength and coil integrity Transformers designed with less-flammable
throughout the life of the transformer. fluids can be used to meet National Electric
The Insuldur system allows a unit rated at 55°C Code 450-23. BIOTEMP is a new, fully biodegrad-
rise to be operated at a 10°C higher temperature able, environmentally friendly, dielectric fluid that
with a 12% increase in kVA capacity. is also classified as “less-flammable.” BIOTEMP has
been tested to be 97% biodegradable in a 21-day
period. Underwriter’s Laboratories has certified
BIOTEMP as a less-flammable fluid. BIOTEMP is
suitable for application indoors and in areas of
heightened environmental sensitivity where any
insulating fluid spill could require expensive
clean-up procedures.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
109
Small Power Transformers
Liquid-Filled Transformers
Substation
110
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
SPECIFICATIONS (continued)
+434-575-7971
Standard Tests
Resistance measurements No-load loss Applied potential
on all windings Excitation current Induced potential
Ratio Impedance Mechanical leak test
Polarity and phase relation Load loss
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
111
Small Power Transformers
Liquid-Filled Transformers
Unit Substation
112
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Primary Unit Substations Secondary Unit Substations
750 — 20,000 Up through 69 Up through 34.5 112.5 — 2500 Up through 15 Up through 1000
Available fluids:
• Oil
• Silicone
• R-Temp fluid
• BIOTEMP
Standard Tests
Resistance measurements No-load loss Applied potential
on all windings Excitation current Induced potential
Ratio Impedance Mechanical leak test
Polarity and phase relation Load loss
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
113
Small Power Transformers
Liquid-Filled Transformers
Network
STANDARD FEATURES
Aluminum windings High-voltage terminal chamber for oil or
Rectangular core and coil design compound filling
65°C average temperature rise • Bolt-on cover with gasket and guide pins
• Three single-conductor wiping sleeves for
Tap changer for de-energized operation
cable entrance
Four (4) full capacity taps on winding rated • Air vent and liquid level plug
2.5% 2-FCAN—2-FCBN on units with voltages
High-voltage immersed chamber
above 601 V
• Disconnect and grounding switch
Liquid preservation system with sealed tank
• Liquid level gauge
Tank rated 5 psig for oil-filled units • Liquid filling plug
Tank rated 8 psig for silicone-filled units • Air test fitting
Lifting hooks for moving complete unit Low-voltage terminal facilities
Magnetic liquid level gauge (no contacts) • Flanged throat with drillings, pins, jack screws,
and gasket for mounting network protector
Dial-type thermometer (no contacts)
• Flexible connectors for connecting
Two (2) copper-faced steel ground pads on tank transformer to network protector
Drain valve and bottom filter press connection Black paint color
Base-designed for rolling the unit parallel to
ANSI segment centerlines
Diagrammatic stainless steel nameplate
Transformers
114
Sourced through
ABB Inc.
Bland, VA
+276-688-3325
South Boston, VA
+434-575-7971
SPECIFICATIONS
Self-Cooled Primary
Secondary
Power Rating Voltage
Voltage
(kVA) (kV)
Available fluids:
• Oil
• Silicone
• R-Temp fluid
• BIOTEMP
Standard Tests
Resistance measurements No-load loss Applied potential
on all windings Excitation current Induced potential
Ratio Impedance Mechanical leak test
Polarity and phase relation Load loss
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
115
Small Power Transformers
Liquid-Filled Transformers
Padmounted
STANDARD FEATURES
Tamper-resistant HV compartment located on left of unit
Aluminum windings • Live front-cast resin bushings or universal
bushing wells for dead-front
Rectangular core and coil design
• Provisions for distribution class LAs
65°C average temperature rise
• Space for stress cones
Tap changer for de-energized operation • Interlocked door that can be opened only
Four (4) full capacity taps on winding rated after LV compartment door is opened
2.5% 2-FCAN—2-FCBN on units with voltages Low-voltage compartment located on right
above 601 V • Compartment door with provisions
Liquid preservation system with sealed tank for padlocking
Tank rated 5 psig for oil-filled units • Ground pad
Tank rated 8 psig for silicone filled units • Provision for dial-type thermometer
Lifting hooks for moving complete unit • Provision for vacuum pressure gauge
• Pressure relief device
Pressure relief valve
• Liquid level gauge
Two (2) copper-faced steel ground pads on tank • Diagrammatic stainless steel nameplate
Weather-resistant cabinet bolted to front Bell telephone green paint finish,
of the transformer Munsell no. 7GY/3.29/1.5
HV/LV compartment barrier bolted in place Base-designed for rolling the unit parallel to
Three-point terminal compartment latching ANSI segment centerlines
Available fluids:
• Oil
• Silicone
• R-Temp fluid
• BIOTEMP
Standard Tests
Resistance measurements No-load loss Applied potential
on all windings Excitation current Induced potential
Ratio Impedance Mechanical leak test
Polarity and phase relation Load loss
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
117
Medium and Large Power Transformers
Notes
Transformers
2
118
Power Transformers
STANDARD FEATURES
Core—Cold-rolled, grain-oriented, and Insulation System—Advanced design programs
silicon alloyed steel are used. A boltless design are used to optimize the amount, type, and
with step-lap construction minimizes eddy location of insulation. High-strength crepe is
current losses and gives thermal and standard for coil turns. High-density pressboard
mechanical stability. is used in major insulation.
Windings—Windings are paper-taped Assembly—Coils are concentrically loaded
conductors, designed to meet or exceed on the core and braced laterally against the
relevant standards for thermal and mechanical core or on self-supporting insulating cylinders.
withstand. Either disc-type, helical, or layer Structural support for the core is provided by
windings are selected based on the rating flat clamps, fabricated from high-strength steel.
of the transformer. The clamping system provides uniform pressure
on the coils and assures a tight and reliable
support throughout the life of the transformer.
SELECTOR GUIDE
10 — 100 MVA 100 — 1000 MVA 50 — 1000 MVA
Services
Medium Power Large Power Repairs
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
119
Medium and Large Power Transformers
Sourced through
ABB Inc.
St. Louis, MO
Power Transformers
+314-679-4712
SPECIFICATIONS
Power transformers are a special design apparatus. Testing
Important information required to prepare a
All transformers are tested to verify
quotation include:
design and construction. Routine tests
User’s specification are performed in accordance with either
kVA (include multiple ratings if applicable) ANSI or IEC recommendations.
Cooling class
Winding voltages
• kV ratings • BIL • Connection • Taps
Type of unit
Phase, temperature rise, frequency
Impedance(s)
Loss evaluation
Accessories
• Lightning arresters • Bushing current transformers
• Monitoring • Termination
Test requirements
Service conditions
Special requirements
• Seismic • Sound level
Requested delivery date
Transformers
120
Phase-Shifting Transformers
STANDARD FEATURES
Different designs are available:
Single- and three-phase
Single-tank design or two tanks
with flexible throat connection
Two-core design
• Symmetric design, grounded wye
APPLICATIONS
• Asymmetric design New interconnections between networks
(Quad-Booster) Suppresses circulating power flow
Single-core design Forces power flow to contract path in case
• Polygon of parallel power lines
• Extended delta
Distributes power flow to different customers
• Full wye-wye
in a defined way
Loads existing lines closer to their
thermal limits
ABB
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121
Medium and Large Power Transformers
Sourced through
ABB Inc.
St. Louis, MO
Phase-Shifting Transformers +314-679-4753
Produced at
ABB Transformatoren
OPTIONS AND ACCESSORIES
GmbH in Bad Honnef,
Multiple sets of load tap changers to increase Germany
precision of phase-angle regulation
Monitoring system to perform life time assessment
Voltage regulation
Adjustment of impedance values to customer
requirements
SPECIFICATIONS
In order to prepare a quote the following important
information is needed in addition to the information
required for power transformers:
Desired phase shift
Phase shift angle defined at no-load or load?
If under load, cos ϕ of load?
Does the phase angle shift have to be symmetrical
in advance and retard directions?
Does the transformer ratio have to be independent
of phase angle?
Tolerances for phase angle under load?
Number of steps? Or in which increments does the
phase angle have to be controlled?
Minimum and maximum short circuit impedance
at zero phase shift and maximum phase shift?
Tolerance for impedance?
Voltage regulation in addition to phase angle
regulation?
Network impedance?
Testing
All transformers are tested to verify design and con-
struction. Routine tests are performed in accordance
Transformers
122
Power Transformers
Industrial Transformers
SELECTION GUIDE
STEEL PLANTS and FOUNDRIES CHEMICAL PRODUCTION
8 to 190 MVA arc furnace transformers 20 to 80 MVA rectifier transformers
ac Arc Melting Furnaces Chlorine electrolysis
dc Arc Melting Furnaces Sodium electrolysis
Ladle Metallurgy Furnaces Cadmium electrolysis
Induction Melting Furnaces Graphitizing furnaces
Tapped Series Reactors
LARGE DRIVES
SMELTERS and ALLOY PRODUCTION 20 to 150 MVA rectifier transformers
1 to 100 MVA furnace transformers Wind tunnels
Lead refining Pumping stations
Silicon metal production
Precious metal refining
Ferro-alloys production
Single-phase or three-phase design
NON-FERROS METALS
20 to 170 MVA rectifier transformers
Aluminum pot lines
Magnesium production
Copper processors
Zinc production
Nickel production
Bridge or IPT/SCR design
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
123
Medium and Large Power Transformers
Power Transformers
Sourced through
ABB Inc.
St. Louis, MO
Industrial Transformers +314-679-4829
OPTIONS AND
ACCESSORIES
Voltage regulation as required
ON-LOAD tap changers, vacuum- or
diverter-type
Internal DELTA closure design to
100,000 A
Direct regulation up to 220 kV for
rectifier systems
Service and support for installation
and start-up
Retrofit designs to upgrade
existing installations
Testing
All transformers are tested according to ANSI and IEC
routine recommendations.
2
124
Components & Insulation Material
SELECTION GUIDE
Rated
Product Range (kV) BIL (kV) Features
Current (A)
Bushings—Condenser
Bushings—Bulk
Tap Changers—Load
Tap Changers—De-energized
ABB
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125
Components & Insulation Material
Bushings—Condenser
Manufactured at
ABB Inc.
Alamo, TN
Type O Plus C™ +731-696-5561
+800-955-8399
ABB Type O Plus C condenser bushings are designed for use
in transformers and oil-filled circuit breakers. Designs exist for
oil-to-air applications for either vertical or horizontal mounting.
ABB offers Type O Plus C condenser bushings in 400 A to 5000 A
ratings and are available from 15 kV through 800 kV. ABB condenser
bushings meet or exceed the applicable IEEE and CSA standards.
All bushing products are manufactured to the international standards
of ISO 9001.
STANDARD FEATURES
All bushing products are manufac- Bushings rated through 138 kV
tured using a proprietary process have a sight bowl for 360° oil
that fuses semiconducting ink into level indication.
the fibers of a special, low-density Bushings rated from 161 kV
kraft paper. This process eliminates through 362 kV have a metal
the gaps at the ends of the con- expansion dome with a prismatic
denser, between the conductive glass for oil level indication.
and insulating layers that are pres-
550 kV and 800 kV bushings have
ent in the surface-printed ink or
an oil level gauge.
foil capacitor designs.
Oil level is easily readable from
Stringent manufacturing proce-
ground level when the bushing is
dures minimize moisture content,
installed on the transformer.
resulting in power factors of less
than 0.4 percent for ratings up to The outer insulating housing of OPTIONS AND
230 kV and less than 0.35 percent these bushings is made of wet ACCESSORIES
for ratings above 230 kV. The process porcelain. The housings
The Type O Plus C
ANSI/IEEE standards allow a are assembled against the flange
Transformer Breaker
power factor of 0.55 percent for of the metal support. The porcelain
Interchangeable (TBI)
condenser-type bushings. housings, along with the oil expan-
bushings can be con-
sion chamber and the lower sup-
ABB guarantees less than 5 pc or verted from a simple
port, are held in place by center
5 µV of partial discharge for the draw lead-type bushing
clamping to provide an oil-tight
Type O Plus C condenser bushings to a lower-end connected
enclosure for the condenser.
at test levels of 1.5 times the rated bushing by a simple
maximum line-to-ground voltage. The bushing is kept leak-tight and exchange of hardware.
This is 50 percent of the value free of moisture by resilient gas-
allowed by current ANSI/IEEE kets. For bushings 15 kV through
bushing standards. 138 kV, a multiple spring cap
assembly maintains pressure on the
The winding of the condenser SPECIFICATIONS
gaskets. For bushings 161 kV and
is computer controlled to ensure
Transformers
Manufactured at
ABB Inc.
Alamo, TN
Type T™ +731-696-5561
+800-955-8399
ABB Type T bushings, with the designation ‘V’ in the style number, are
high-current, high-temperature condenser bushings designed for use
in transformers and other oil-filled apparatus. ABB offers these Type T
condenser bushings in current ratings from 4500 A to 21,500 A and
in voltage ratings of 25 kV and 34.5 kV.
These Type T bushings are available for both cover and sidewall
mounting applications. ABB condenser bushings meet or exceed
the applicable IEEE test standard.
All bushing products are manufactured to the international standards
of ISO 9001.
STANDARD FEATURES
This standard series has been The winding of the condenser is
specifically designed for applica- computer controlled to ensure
tion in the high temperature conducting layers are precisely
environment of bus ducts. In these placed at specified locations, result-
bushings, Nomex™ insulation is ing in uniform voltage distribution
used instead of cellulose paper throughout the bushing.
for the condenser insulation, and A test tap incorporated into the SPECIFICATIONS
Viton™ rubber gaskets are used design permits convenient power
for all sealing. These materials are factor and capacitance testing of Industry Standards
suitable for the extreme tempera- the bushing while it is in place IEEE Standard C57.19.00
ture conditions associated with on the apparatus.
bus duct applications.
The bushing outer assembly is
Stringent manufacturing proce- fabricated from two wet process
dures minimize moisture content, porcelain shells and an aluminum
resulting in power factors of less center mounting flange.
than 0.4 percent. The ANSI/IEEE
The assembly is sealed with
standards allow a power factor
resilient gaskets between the
of 0.55 percent for condenser-
porcelains, the top terminal, and
type bushings.
the lower support. Similar gaskets
ABB guarantees less than 5 pc are used between the center
or 5 µV of partial discharge for mounting flange and the top and
the Type T condenser bushings at bottom porcelains.
test levels of 1.5 times the rated
A multiple coil spring assembly
maximum line-to-ground voltage.
at the lower end of the bushing
This is 50 percent of the value
clamps the outer shell onto the
allowed by current ANSI/IEEE
central conductor.
bushing standards.
ABB
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127
Components & Insulation Material
Bushings—Bulk
Manufactured at
ABB Inc.
Alamo, TN
Type A™ +731-696-5561
+800-955-8399
ABB Type A bushings are stud-type designs used
for applications with oil-filled transformers and
generators. The Type A bushing, with current ratings
from 600 A to 23,000 A and voltage ratings from
1.2 kV to 34.5 kV, are available for either vertical
or horizontal mounting.
This product requires little maintenance other
than periodic cleaning because of its simple design
and rugged construction.
All bushing products are manufactured to the
international standards of ISO 9001.
128
Bushings—Bulk
Manufactured at
ABB Inc.
Alamo, TN
Type LCRJ™ +731-696-5561
+800-955-8399
ABB Type LCRJ bushings are stud-type designs that
are suitable for cover and/or sidewall mounting on
power transformers. These bulk bushings are available
for applications between 1.2 kV and 25 kV. Bushings
rated 15 kV are available in current ratings from 600 A
to 5000 A. Bushings rated at 25 kV are available in
current ratings from 2900 A to 23,000 A.
This product requires little maintenance other
than periodic cleaning because of its simple design
and rugged construction. Type LCRJ bushings are
particularly suitable for applications requiring low
partial discharge.
All bushing products are manufactured to the
international standards of ISO 9001.
STANDARD FEATURES
Type LCRJ bushings utilize a single porcelain
as the major insulation between the grounded
bushing clamp and the central conductor.
The space between the central conductor and OPTIONS AND
porcelain is generally filled with insulating oil. ACCESSORIES
Type LCRJ bushings feature a conductive
ABB offers Type LCRJ bushings
coating fired onto the external surface of the
rated 600 A and below for use with
porcelain. The coating acts as an electrostatic
a detachable cable-type conductor.
shield and prevents the concentration of elec-
The detachable cable conductor is an
tric stress on the edge of the bushing flange,
integral part of the apparatus to which
thereby limiting corona at operating and test
the bushing is installed. This arrange-
voltages. ABB guarantees less than 50 µV
ment allows the bushing to be removed
at twice the normal line-to-ground operating
from the apparatus without disturbing
voltage for Type LCRJ bushings.
the inside connections.
In some cases these bushings are designed
for both horizontal and vertical applications
by permitting the oil from the transformer
to fill the gap between the porcelain and the
conductor via an opening in the inboard end.
Vertical-only designs have their own oil supply
and are sealed from the apparatus environment.
ABB
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129
Components & Insulation Material
Tap Changers—Load
Manufactured at
ABB Inc.
Alamo, TN
Type UZ +731-696-5561
+800-955-8399
The UZ tap changer is available in two basic configura-
tions: the UZE and UZF. In each case the tap changer
uses three identical single-phase selector switches,
mounted in the openings on the rear of the compart-
ment. Each single-phase unit consists of an epoxy-resin
molding, a selector switch, transition resistors, and in
most cases, a change-over selector.
The basic difference between the UZE model and
the UZF model is the incline of the active part within
the UZF tank to allow easier access to the terminals.
Access to the terminals is via a connection cover on
the top of the tank.
The UZ family of load tap changers has been developed
over many years for maximum reliability. The simple
and rugged design gives a service life that equals the
service life of the transformer. Tests show the tap
changer was still mechanically sound after one million
operations. Minimal maintenance is required for
absolutely trouble-free operation.
130
Tap Changers—De-energized
Manufactured at
ABB Inc.
Alamo, TN
Type DTU +731-696-5561
+800-955-8399
The DTU is a modular, linear-action, bridging-type tap
changer design available with a current rating of up to
500 A per deck and up to 650 kV BIL.
The DTU system includes a choice of standard oper-
ating mechanisms, drive shafts, shields, and barriers
needed for the basic configurations required for either
single- or double-deck per phase applications. The
DTU uses silver-plated moving contacts to bridge the
two copper stationary contacts for a tap connection.
Up to seven positions are available. The moving
contacts are driven by a linear Geneva gear that is
connected via steel shafts to the external operating
mechanism. The operating mechanism features a
packing gland and O-ring to ensure a leak-tight seal
through the transformer tank wall. The operating
mechanism includes a position indicator and
provisions for padlocking.
Type DTW
The DTW design is available with a current rating of
850 A per deck and up to 900 kV BIL.
The DTW system includes a choice of standard oper-
ating mechanisms, drive shafts and shields needed for
the basic configurations required for either single- or
double-deck per phase applications. The DTW uses
silver-tipped moving contacts to bridge two of the
six tin-plated stationary contacts for a tap connection.
Five positions are available. The moving contacts are
driven by a worm gear set that is connected via insu-
lated shafts to the external operating mechanism.
The operating mechanism features a packing gland and
O-ring to ensure a leak-tight seal through the trans-
former tank wall. The operating mechanism includes
a position indicator and provisions for padlocking.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
131
Components & Insulation Material
Special Feature
Manufactured at
ABB Inc.
Alamo, TN
Refurbished/Replacement Bushings +731-696-5561
+800-955-8399
Replacing or repairing bushings on older power
equipment takes advantage of the latest technologies
for improved performance. ABB can replace, repair,
or rebuild virtually all domestic and foreign manufac-
tured bushings.
STANDARD FEATURES
ABB’s O Plus C™ replacement bushing design
incorporates the leading condenser design with
the optimum shell design to offer the most
technologically advanced bushing available.
Detailed electrical and mechanical concerns are
brought to the attention of the customer within
the Bushing Cross Reference Guide, thus negat- APPLICATIONS
ing any surprises at the time of installation. Replacement bushings are available
for those manufactured by ABB,
Repaired/Rebuilt Information Westinghouse, General Electric, and
Lapp, as well as other domestic and
All repaired bushings carry the same warranty foreign manufacturers for all kV classes
as new bushings. up to 800 kV and 2100 kV BIL. ABB
Utilizing the original as manufactured drawings, offers customers the Bushing Cross
ABB can either replace items with those that Reference Guide to facilitate the
conform to the original specification or upgrade selection of replacement bushings for
to incorporate the latest technology available, obsolete designs or bushings produced
where applicable. by other manufacturers. Within this
All rewound bushings incorporate ABB’s state- computer-based guide resides detailed
of-the-art, fused-link, capacitive-graded condenser information for replacing over 5000
core with guaranteed lowest power factor and bushings manufactured by various
partial discharge in the industry. companies. Repairing or rebuilding
bushings is an economical alternative
for bushings 115 kV and above or
Transformers
132
Industrial
Products
Drives
Industrial Controls
ABB
Industrial Products
Motors, Machines, and Generators Relays
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Low Voltage Motors Electronic Timing . . . . . . . . . . . . . . . . . . . . 171
IEC Standard Motors . . . . . . . . . . . . . . . . . 137 Electronic Monitoring . . . . . . . . . . . . . . . . . 172
IEC Hazardous Area Motors . . . . . . . . . . . . 138 Electronic Thermistor . . . . . . . . . . . . . . . . . 173
NEMA Motors . . . . . . . . . . . . . . . . . . . . . . 139 Electronic Safety . . . . . . . . . . . . . . . . . . . . 174
Specialty Motors Pilot Devices
Wind Turbine Generators . . . . . . . . . . . . . . 140 CBK 22mm . . . . . . . . . . . . . . . . . . . . . . . . 175
High-Voltage Induction Motors CBG 30mm . . . . . . . . . . . . . . . . . . . . . . . . 176
Standard Induction Motors . . . . . . . . . . . . . 141 Signal Beacons and Stacklights . . . . . . . . . 177
Flameproof Motors . . . . . . . . . . . . . . . . . . . 142 Limit Switches
Wound Rotor Induction Motors . . . . . . . . . . 143 Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
High-Voltage Synchronous Machines Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Synchronous Motors . . . . . . . . . . . . . . . . . 144 Sensors
Synchronous Generators . . . . . . . . . . . . . . 145 Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Motorformer™/Powerformer Light™ . . . . . . 146 Photoelectric . . . . . . . . . . . . . . . . . . . . . . . 181
Cam Switches . . . . . . . . . . . . . . . . . . . . . . . . 182
Drives Transformers . . . . . . . . . . . . . . . . . . . . . . . . . 183
Low-Voltage AC Drives Cable Managment Systems
ACS 100 . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Wire Duct, DIN Rail and Spiral Wrap . . . . . . 184
ACS 140 . . . . . . . . . . . . . . . . . . . . . . . . . . 148
ACS 400 . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Circuit Protective Devices
ACS 600 . . . . . . . . . . . . . . . . . . . . . . . . . . 150
System Pro M
Low-Voltage DC Drives Miniature Circuit Breakers . . . . . . . . . . . . . . 186
DCS 400 . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Modular DIN Rail Components . . . . . . . . . . 188
DCS 500B . . . . . . . . . . . . . . . . . . . . . . . . . 152 Residual Current Devices . . . . . . . . . . . . . . 189
Transient Voltage Surge Suppressors . . . . . 190
Industrial Controls
Circuit Breakers
Contactors Isomax . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Across the Line . . . . . . . . . . . . . . . . . . . . . 154 Emax. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Welding Isolation . . . . . . . . . . . . . . . . . . . . 156 Disconnect Switches
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Non-Fusible . . . . . . . . . . . . . . . . . . . . . . . . 194
Fusible. . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Overload Relays Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Electronic. . . . . . . . . . . . . . . . . . . . . . . . . . 159 Low-Voltage Network Quality
Starters CLMD, Power Factor Capacitors. . . . . . . . . . . 198
Across the Line . . . . . . . . . . . . . . . . . . . . . 160 ABB 300/1200, Automatic
Combination . . . . . . . . . . . . . . . . . . . . . . . 161 Power Factor Capacitors . . . . . . . . . . . . . . . 199
Reduced Voltage . . . . . . . . . . . . . . . . . . . . 162 Active Filter
DLA and WLA . . . . . . . . . . . . . . . . . . . . . . 163 Power Quality Filter (PQFA) . . . . . . . . . . . . . 202
Miniature Controls . . . . . . . . . . . . . . . . . . . . . 164
Manual Motor Protectors . . . . . . . . . . . . . . . . 165 Low-Voltage Distribution Equipment
and Control Systems
Softstarters
Type PSS, Low-Voltage . . . . . . . . . . . . . . . 166 Metal-Enclosed
Type SSD, Low-Voltage . . . . . . . . . . . . . . . 167 K-Line Plus . . . . . . . . . . . . . . . . . . . . . . . . 204
Type SSM, Medium-Voltage . . . . . . . . . . . . 168 MNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
products
Power Electronic Brakes. . . . . . . . . . . . . . . 169 Switchgear OEM Components
Low-Voltage Circuit Breakers . . . . . . . . . . . 208
Services
Systems
Motors, Machines, and Generators
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
135
Motors, Machines, and Generators
Frame
Type Product Power Poles Voltage Enclosure
Size
Low-Voltage Motors
IEC Standard Aluminum
63 - 250 0.18 to 75 kW 2 to 8 220 to 1000 V TEFC
Motors Motors
IEC Hazardous
Flameproof 63 - 400 0.18 to 630 kW 2 to 16 220 to 690 V Eexd/e
Area Motors
NEMA
NEMA Motors 404 - 587 100 to 700 HP 2 to 16 220 to 1000 V TEFC
Motors
Standard
HXR 355 - 560 150 to 3000 HP 2 to 12 380 to 11,500 V TEFC
Induction Motors
Flameproof
AMD 355 - 710 160 to 4500 kW 2 to 12 380 to 11,000 V TEFC
Motors
136
Low-Voltage Motors
Sourced through
ABB Inc.
New Berlin, WI
IEC Standard Motors +262-785-3200
STANDARD FEATURES
Totally enclosed, fan-cooled
Aluminum, steel, and cast-iron constructions
Power Range: 0.18 to 710 kW
Voltage Range: 380 to 690 V
Frame Sizes: 63 to 400
Speed: 2 to 12 poles
Fulfills EU eff1, EPCA, and EEV
Rigid mounting and minimal vibration
OPTIONS AND
ACCESSORIES
Noise levels far below IEC requirements
Class-F insulation Balancing options
Exceptional corrosion resistance Encoders/Blowers
High overload capacity through generous Hazardous environments
dimensioning Metal fan and cover
Global ABB Service Network Modified drain holes
ISO 9001 quality certification Non-standard insulation system
ISO 14001 environmental certification Non-standard mounting arrangements
Manufactured using the full power of ABB’s Non-standard voltage or frequency
Industrial IT® technology Roller bearings
Separate cooling fan
Space heaters
Special shaft extensions
Stator winding temperature sensors
APPLICATIONS
Terminal box for temperature
Pumps, compressors, heating and ventilation, machine detectors
tools, construction machinery, food machinery, and
Testing
traction in varied industries such as power plants, pulp
and paper, mining, metallurgy, marine, petrochemical, Plus numerous other variable speed
wastewater, automotive, and building services. drive options
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
137
Motors, Machines, and Generators
Low-Voltage Motors
Sourced through
ABB Inc.
New Berlin, WI
IEC Hazardous Area Motors +262-785-3200
STANDARD FEATURES
Totally enclosed, fan-cooled
Aluminum, steel, and cast-iron constructions
Power Range: 0.18 to 710 kW
Voltage Range: 220 to 690 V
Frame Sizes: 63 to 400
Speed: 2 to 12 poles
Fulfills EU eff1, EPCA, and EEV
Noise levels far below IEC requirements OPTIONS AND
Exceptional corrosion resistance ACCESSORIES
Global ABB Service Network
Balancing options
ISO 9001 quality certification
Cold or heat resistance grease
ISO 14001 environmental certification
Encoders/Blowers
Manufactured using the full power of ABB’s
Hazardous environment variants
Industrial IT® technology
Metal fan and cover
Modified drain holes
Non-standard insulation system
Non-standard mounting arrangements
APPLICATIONS Non-standard voltage or frequency
Motors for hazardous areas must be officially approved Separate cooling fan
by a recognized test organization that is authorized to Space heaters
issue test certificates, to ensure compliance with stan- Special shaft extensions
dards for this type of equipment. Motors are defined
Stator winding temperature sensors
Industrial Products
138
Low-Voltage Motors
Sourced through
ABB Inc.
New Berlin, WI
NEMA Motors +262-785-3200
STANDARD FEATURES
Totally enclosed, fan-cooled
Cast-iron construction
Power Range: 100 to 700 HP
Voltage Range: 208 - 230/460 V
Frame Sizes: 404 to 587
Speed: 2 to 8 poles
1.15 Service Factor OPTIONS AND
Class-F insulation ACCESSORIES
Class-B temperature rise Auxiliary terminal boxes
Single-row, deep-groove ball bearings Balancing options
Rigid mounting and minimal vibration Constant Torque/Inverter Duty
High efficiency Encoders/Blowers
Low noise levels Non-standard bearings, lubrication,
Exceptional corrosion resistance and seals
Global ABB Service Network Non-standard insulation system
ISO 9001 quality certification Non-standard mounting arrangements
ISO 14001 environmental certification Non-standard voltage or frequency
UL and CSA certified Separate motor cooling
Manufactured using the full power of ABB’s Space heaters
Industrial IT® technology Special shaft extensions
SPM nipples
Stator winding temperature sensors
APPLICATIONS Testing
Pumps, compressors, heating and ventilation, machine Plus numerous other variable speed
tools, construction machinery, food machinery, and drive options
traction in varied industries such as power plants, pulp
and paper, mining, metallurgy, marine, petrochemical,
wastewater, automotive, and building services.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
139
Motors, Machines, and Generators
Specialty Motor
Sourced through
ABB Inc.
New Berlin, WI
Wind Turbine Generators +262-785-3200
STANDARD FEATURES
Induction and synchronous
Power: 55 to 3000 kW and higher
Voltage: Low to 15,000 V
Variable speed options
Cast-iron, steel, and modular constructions APPLICATIONS
Air and water cooling Both stall and pitch regulated wind
Designed for severe environmental conditions turbines, doubly-fed slip ring generators
for semi-variable speed operation, full
High performance values variable speed drives, and permanent
Global ABB Service Network magnet synchronous generators for
ISO 9001 quality certification offshore applications.
ISO 14001 environmental certification
Manufactured using the full power of ABB’s
Industrial IT® technology
Industrial Products
3
140
High-Voltage Induction Motors
Sourced through
ABB Inc.
New Berlin, WI
Standard Induction Motors +262-785-3200
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
141
Motors, Machines, and Generators
High-Voltage Induction Motors
Sourced through
ABB Inc.
New Berlin, WI
Flameproof Motors +262-785-3200
STANDARD FEATURES
Totally enclosed, fan-cooled Rugged bearing assemblies
Power: 160 to 4500 kW at 50 and 60 Hz No purging before starting
Voltage: 380 to 11,000 V No pressurization system required
Frame sizes: 355 to 710 No inert gas needed
Speed: 2 to 12 poles No thermal limitation for “te” time
Design: Horizontal and vertical No need for system test in VSD applications
Enclosures: IP55, IC411, IC511 Individual certification not required
Standards: NEMA, IEC, BS, ANSI, IEEE, Global ABB Service Network
Industrial Products
APPLICATIONS
Protects electrical equipment against hazardous environments
including combustible gas or vapor explosion. Machines for
constant speed applications and variable speed drives.
3
142
High-Voltage Induction Motors
Sourced through
ABB Inc.
New Berlin, WI
Wound Rotor Induction Motors +262-785-3200
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
143
Motors, Machines, and Generators
High-Voltage Synchronous Machines
Sourced through
ABB Inc.
New Berlin, WI
Synchronous Motors +262-785-3200
144
High-Voltage Synchronous Machines
Sourced through
ABB Inc.
New Berlin, WI
Synchronous Generators +262-785-3200
APPLICATIONS
STANDARD FEATURES
Generators driven by diesel and
Power: 500 to 70,000 kVA
gas engines, gas and steam turbines,
Voltage: 400 to 15,000 V hydropower turbines, shaft-driven
Frame sizes: 400 to 1250 generators, land-based, marine,
Speed: 4 to 10 poles offshore, and totally custom projects.
Standards: NEMA, IEC, CSA, etc.
Design: High efficiency with brushless or
slip ring-type excitation are available as open-
ventilated or totally enclosed; as water-cooled or
duct-ventilated design for horizontal mounting
Global ABB Service Network
ISO 9001 quality certification
ISO 14001 environmental certification
Manufactured using the full power of ABB’s
Industrial IT® technology
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
145
Motors, Machines, and Generators
High-Voltage Synchronous Machines
Sourced through
ABB Inc.
New Berlin, WI
Motorformer™/Powerformer Light™ +262-785-3200
146
Drives
ABB manufactures both low-voltage and considerable energy savings they bring
medium-voltage AC drives. ABB focuses about in pump and fan applications.
strongly on the continuous future develop- The manufacturing of the products also
ment of low-voltage and medium-voltage AC has a very low impact on the environment:
drives. Variable speed drives are especially The life cycle of the products is long, the
environmentally friendly because of the material is recyclable or reusable.
SELECTION GUIDE
Product VAC VDC kW
ACS 100 200 — 240 — .12 — 2.2
200 — 240
ACS 140 — .12 — 2.2
380 — 480
ACS 400 200 — 480 — 2.2 — 37
ACS 600 230 — 690 — 3 — 4700
DCS 400 — 220 — 500 3.7 — 448
DCS 500B — 220 — 1000 3.7 — 4476
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
147
Drives
Low-Voltage AC Drives Sourced through
ABB Inc.
New Berlin, WI
ACS 100 and ACS 140 +800-752-0696
STANDARD FEATURES
Reduced heatsink and
APPLICATIONS
heatsinkless versions Air Handling and Conditioning Fans, Pumps,
Over- and under-voltage controls Compressors, Chillers
(ACS 140) Cement Industry Fans, Kilns, Conveyors, Mixers
Built-in PID (ACS 140) Chemical Industry Pumps, Fans, Mixers,
Fault history records Processing lines
Flexible multi-programmable I/O Overhead Cranes (strikethrough and harbors)
Slip compensation (ACS 140) Food and Beverage Mixers, Conveyors, Centrifuges,
Ovens, Bottling tables
Virtually silent operation with 16 kHz
carrier frequency Marine Applications
Maximum frequency is now 300 Hz Material Handling Conveyors, Hoists,
Traverse, Cranes
Operator panel capable of upload and
download as well as remote mounting Metal Industry Roller Tables, Processing Lines, Cranes
Mining and Mineral Processing Conveyors,
Dredgers, Crushers
Oil and Gas Industry Fans, Pumps,
Centrifuges, Compressors
OPTIONS AND ACCESSORIES
Plastic and Rubber Industry Mixers, Extruders,
Industrial Products
148
Low-Voltage AC Drives
Sourced through
ABB Inc.
New Berlin, WI
ACS 400 +800-752-0696
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
149
Drives
Low-Voltage AC Drives
Sourced through
ABB Inc.
New Berlin, WI
ACS 600 +800-752-0696
APPLICATIONS
Air Handling and Conditioning Fans, Pumps,
Compressors, Chillers
Cement Industry Fans, Kilns, Conveyors, Mixers
Chemical Industry Pumps, Fans, Mixers,
STANDARD FEATURES Processing Lines
Motor starting torque up to 200% with Overhead Cranes (strikethrough and harbors)
heavy duty rating Food and Beverage Mixers, Conveyors, Centrifuges,
Accurate open-loop torque control Ovens, Bottling Tables
Torque step rise time typically less Marine Applications
than 5 ms Material Handling Conveyors, Hoists, Traverse,
Speed regulation typically 0.1% Trolleys, Positioning and other Overhead Cranes
to 0.5% of nominal speed without Metal Industry Roller Tables, Processing Lines, Cranes
encoder feedback
Mining and Mineral Processing Conveyors,
Dredgers, Crushers
Oil and Gas Industry Fans, Pumps,
Centrifuges, Compressors
Industrial Products
150
Low-Voltage DC Drives
Sourced through
ABB Inc.
New Berlin, WI
DCS 400 +800-752-0696
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
151
Drives
Low-Voltage DC Drives
Sourced through
ABB Inc.
New Berlin, WI
DCS 500B +800-752-0696
152
Industrial Controls
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
153
Industrial Controls
Contactors
Sourced through
ABB Inc.
Wichita Falls, TX
Across the Line +940-397-7000
FEATURES
A9 - A110 • CSA Approved, File No. LR56745 (A9 - A75),
• Maximum UL/CSA horsepower ratings (AE9 - AE75), (B9 - B30), (AF50 - AF75)
according to UL 508 and CSA 22.2 No. 14 • CSA Approved, File No. LR19700 (A95 - A110),
• Includes NEMA sizes 00 — 3 (AE95 - AE110), (AF145 - AF750)
• CE mark • CSA approved for elevator service
• Compact, space-saving design
• Standard auxiliary contact blocks are available. A145 - AF750
• dc ratings and dc control operation available • Maximum UL/CSA horsepower ratings
• Fast, snap-on DIN rail mountings according to UL 508 and CSA 22.2 No. 14
• Double-break contact design • Includes NEMA sizes 4 — 7
• Snap-on, front-mounted accessories include • CE mark
a mechanical latch, pneumatic timer, and • 1 N.O. and 1 N.C. auxiliary contacts are
1- and 4-pole auxiliary contact blocks. standard, and up to 6 additional auxiliary
• Easy coil change contacts may be added to provide a total
• Captive terminal screws of 8 (4 N.O. and 4 N.C.).
• NEMA, UL, IEC, CSA,VDE, and most other • dc ratings and dc control operation available
international standards • Easy maintenance of main contacts and
• Touch-safe design: All connection terminals coil inspection
are protected against accidental touch. • Can be mounted in any position
• Terminals supplied open for ease of wiring • Operates over an extended voltage range
• Operated over an extended voltage range of of 85% to 110% of rated control voltage
85% to 110% of rated control voltage • NEMA, UL, IEC, CSA,VDE, and most other
• UL Listed, File No. E39231 (A9 - A75), international standards
(AE9 - AE75), (BC9 - BC30), (AF50 - AF75) • UL Listed, File No. E79416
• UL Listed, File No. E79416 (A95 - A110), • CSA Approved, File No. LR19700
Industrial Products
APPLICATIONS SPECIFICATIONS
A-Line contactors are mainly used for controlling Voltage range: 200 — 1000 V
three-phase motors and also for controlling power Current range: 9 — 900 A
circuits corresponding to their operating characteristics
up to 690 and even 1000 VAC and 600 VDC.
3
154
Contactors
Sourced through
ABB Inc.
Wichita Falls, TX
Drive +940-397-7000
FEATURES
Type BHD
• 15, 30, and 60 A in three sizes
• 500 V dc ratings
• 160 and 300 V dc normal closed ratings
for dynamic braking
• Low energy auxiliary contacts
available (17 V, 5 mA)
• Mechanically interlocked version
available for reversing applications
• Small, compact design
• 2-pole (2 N.O.) and 3-pole
(2 N.O. and 1 N.C.) available • 1 N.O. and 1 N.C. auxiliary contacts are
• Additional auxiliary contact blocks available standard, and up to six additional auxiliary
• Fast, snap-on DIN rail mounting contacts may be added to provide a total
of 8 (4 N.O. and 4 N.C.).
• Double-break contact design
• Early make and late break auxiliary
• Captive terminal screws
contacts available
• Touch-safe design: All connection terminals
• Auxiliary contacts available to meet
are protected against accidental touch.
EN 81 standards
• Terminals supplied open for ease of wiring
• EHDB 220, 280, and 360 contactors have
• Operates over an extended voltage range withdrawable coils
of 85% to 110% of rated control voltage
• Mechanically interlocked contactors available
• N.C. dynamic braking pole is easily added for reversing applications
to toe pole contactors.
• Double-break contact design with magnetic
• Screwdriver guide holes arc chamber extinguishes arc in the shortest
• Snap-on, front-mounted accessories possible time.
• UL and CSA approved • High temperature encapsulated coil
• Easy removal of arc chute for quick inspection
Type EHDB and change of contacts
• 130 A to 960 A • Operates over an extended voltage range
• 2-pole (2 N.O.) and 3-pole (2 N.O. and 1 N.C.) of 85% to 110% of rated control voltage
power poles available • DC control operation available
• 600 VDC making capacity, 300 VDC • UL Listed, File No. E79416
breaking capacity • CSA Approved, File No. LR19700
APPLICATIONS SPECIFICATIONS
EHDB drive contactors are specifically designed for 600 V normal open rating with 300 V normal
use with solid-state, DC, adjustable-speed drive systems. closed dynamic breaking rating
In drive applications, the contactor is not required to Current range: 15 — 960 A
make or break the load during normal operation. The
N.C. contact is used for dynamic braking applications.
EHDB contacts are provided, less terminal lugs.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
155
Industrial Controls
Contactors
Sourced through
ABB Inc.
Wichita Falls, TX
Welding Isolation +940-397-7000
FEATURES
Includes sizes:
W3 thru W6 in 3-pole configurations
W4 thru W5 in 2-pole configurations
Unique contact design assures reliable and safe
operation during high-current welding cycles.
1 N.O. and 1 N.C. auxiliary contacts are standard,
and up to 6 additional auxiliary contacts may be
added to provide a total of 8 (4 N.O. and 4 N.C.).
Easy front removal of arc chute for quick
inspection and change of contacts
Operates over an extended voltage range
of 85% to 110% of rated control voltage
UL Listed, File No. E79416 APPLICATIONS
CSA Approved, File No. LR19700 ABB welding isolation contactors are
AW welding isolation contactors can save suited for the rugged demands set forth
substantial space compared with other by the automotive industry and are
conventional contactors. specifically designed for use in high-
current welding applications. ABB is
the leading contactor supplier for
automotive welding applications.
SPECIFICATIONS
Current range: 140 — 600 A
Industrial Products
3
156
Contactors
Sourced through
ABB Inc.
Wichita Falls, TX
Bar +940-397-7000
FEATURES
Variable number and type of main poles
(N.O. and N.C.)
Large number and type of auxiliary contacts
Extremely versatile and easily accessible
for maintenance
Main poles maximum operating voltage:
• ac switching up to 500 V, Type IOR
• ac switching up to 1200 V, Type IOR - MT
• dc switching up to 440 V, Type IOR
• dc switching up to 750 V, Type IOR - CC
Specific construction available as standard:
• Contactors with N.O./N.C. main poles,
with or without overlapping APPLICATIONS
• Contactors with magnetic latch or Bar-mounted contactors are largely used in
mechanical latch the iron and steel industry for traction (rolling
stock), electrolysis, and hoisting equipment for
applications from 63 A to 5000 A.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
157
Industrial Controls
Overload Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Thermal +940-397-7000
FEATURES
Available for starter construction with A-Line
contactors and separate panel mounting
Designed for close couple mounting
Separate base mounting available for all
overload relays
Class 10 adjustable overload relays are standard
with all ABB Line Starters.
Reset can also be adjusted to function as a
stop button.
Screwdriver guide holes
All terminal screws are available from the front
UL Listed, File No. E48139
APPLICATIONS
CSA Approved, File No. LR98336
TA thermal overload relays are used with A-Line
Trip indication
contactors for the protection of motors having a
Remote trip and reset option available nominal voltage of up to 600 VAC max per UL/CSA
Single-phase and phase unbalance protection (690 VAC and 800 VDC per IEC).
Isolated alarm circuit (N.O.) contact
Ambient compensation: -25ºC to +55ºC
(-13ºF to +131ºF) SPECIFICATIONS
Manual test Current range: 0.16 — 310 A
Manual or automatic reset
Factory calibrated and tested
Wide adjustment range
Industrial Products
3
158
Overload Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Electronic +940-397-7000
FEATURES
Available for starter construction with A-Line
contactors and separate panel mounting
Designed for close couple mounting
Separate base mounting available for all
overload relays
E16DU Class 10, 20, and 30 factory selectable
E200DU - E800DU Class 10, 20, and
30 field selectable
All terminal screws are available from the front.
Single-phase and phase unbalance protection
Isolated alarm circuit (N.O.) contact
Ambient compensation: -25ºC to +70ºC
(-13ºF to +158ºF)
Manual test
Manual or automatic reset
Factory calibrated and tested
Wide adjustment range
APPLICATIONS
UL Listed, File No. E48139
Electronic overload relays are used with A-Line
CSA Approved, File No. LR98336
contactors for the protection of motors having a
nominal voltage of up to 600 VAC max per
UL/CSA (690 VAC per IEC).
SPECIFICATIONS
Current range: 0.16 — 18.9 A and 65 — 800 A
Tripping classes: 10, 20, 30
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
159
Industrial Controls
Starters
Manufactured at
ABB Inc.
Wichita Falls, TX
Across the Line +940-397-7000
FEATURES
A9 - A750
• Maximum UL/CSA horsepower ratings
• NEMA sizes 00 — 7 available
• Compact, space-saving design
• Standard auxiliary contact configurations:
A9 - A40 1 N.O
A50 - A750 1 N.O. and 1 N.C.
• Additional auxiliary contact blocks are available
• dc ratings and dc control operation available
• Fast, snap-on DIN rail mountings (A9 - A110)
• Double-break contact design
• Snap-on, front- and side-mounted accessories
include mechanical latch, pneumatic timer, • NEMA 4 (water-tight)
and 1- and 4-pole auxiliary contact blocks
(A9 - A110). • NEMA 1, 3R, 4, 4X, and 12 (plastic)
• Easy coil change • IP 65 plastic A9 - A16 starters
• Captive terminal screws • NEMA 7 and 9
Class I, Group D, Div 1 and 2
• NEMA, UL, CSA, and most other Class II, Groups E, F, and G, Div 1 and 2
international standards Class III, 4X
• Operates over an extended voltage range Overload Relay Protection
of 85% to 110% of rated control voltage
• All starters A9 - A185 have Class 10
• Screwdriver guide holes adjustable thermal bimetallic overload
Enclosure Types relay protection as standard.
• NEMA 1 (indoor metal) • All starters A210 - A750 have selectable
• NEMA 3R (outdoor metal) Class 10, 20, and 30 adjustable electronic
• NEMA 12 (metal dust-tight) overload relay protection as standard.
• NEMA 4X (stainless steel) • Electronic overload relay protection is
available for other starter sizes.
SPECIFICATIONS
Industrial Products
160
Starters
Manufactured at
ABB Inc.
Wichita Falls, TX
Combination +940-397-7000
FEATURES
Maximum UL/CSA horsepower ratings
Available with ABB non-fusible or fusible
disconnect switches and MCP or thermal
magnetic or electronic trip-type circuit breakers
Compact, space-saving design
Standard auxiliary contact configurations:
A9 - A40 1 N.O.
A50 - A750 1 N.O. and 1 N.C.
Double-break contact design
Lowest possible contact bounce
Early make and late-break auxiliary
contacts available
Operates over an extended voltage range
of 85% to 110% of rated control voltage
UL listed
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
161
Industrial Controls
Starters
Manufactured at
ABB Inc.
Wichita Falls, TX
Reduced Voltage +940-397-7000
FEATURES
Compact, space-saving design
8 starter frames sizes A16 - A750
Maximum UL horsepower ratings
Mechanically interlocking as standard for wye-delta
and autotransformer starters
Incomplete sequence timer as standard for wye-delta
and autotransformer starters
Remote customer connection point at separate terminal blocks
Double-break contact design with magnetic arc chamber
extinguishes arc in the shortest possible time.
NEMA sizes 00 — 7
Class 10 adjustable bimetallic overload relays as standard
or electronic Class 10, 20, or 30
Single-phase and phase unbalance protection
Isolated alarm circuit (N.O.) contact
Ambient compensation from –20ºC to +65ºC
Manual test
Manual or automatic reset
Factory calibrated and tested
Self-contained heater coils—no field installation is necessary
(included in price)
Wide adjustment range
SPECIFICATIONS
Voltage range: 200 — 600 V
Current range: 9 — 720 A
Industrial Products
3
162
Starters
Manufactured at
ABB Inc.
Wichita Falls, TX
DLA and WLA +940-397-7000
DLA Starters
The construction of DLA starters is based on ABB
A-Line contactors. The mounting plate, including a
built-in A-Line contactor, is designed to integrate an
ABB manual motor starter, type MS325. Starters can
be easily made with protection against overloads
and short circuits (Type I or Type II coordination).
The technical characteristics of these devices are
identical to A-Line contactors. The advantages are
as follows:
Simple installation
• DLA starters mount onto 35 x 15 mm exclusively.
DIN rail (EN 50022)
• Direct mounting of manual motor starter MS325
• Contactor coil terminals accessible on lower side
High performance is a result of the combination of
the MS325 manual motor starter with high breaking
capacity and the new A-Line contactor ensuring high
electrical durability.
WLA Starters
Same as for DLA starters except for
reversing applications.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
163
Industrial Controls
Sourced through
ABB Inc.
Wichita Falls, TX
Miniature Controls +940-397-7000
FEATURES
General
Wiring terminations available include plug-on
connectors, wire pins for PC board mounting,
and solder connections.
Low-power consumption coils
Touch-safe design: All screw connection terminals
are protected against accidental touch.
Slotted Pozidrive terminal screws
Screwdriver guided holes
Self-lifting cable clamps
Panel or DIN rail mounting
Terminals supplied in the open position
Electrically noiseless operation
Snap-on accessories
UL Listed, File No. E39231
APPLICATIONS
CSA Approved, File No. LR15332
IEC,VDE, and most international standards B6 and BC6 miniature contactors can be
used for small motors up to 1 HP, 460 V.
B7 and BC7 miniature contactors can be
Interface Contactors
used for small motors up to 5 HP, 460 V.
Interface mini-contactors are normally used to
Machines, electrical appliances, building
establish an isolation between the electronic part
automation systems, heating systems,
and the process in large automation systems.
overhead door applications, etc.
B6 and B7 miniature contactors are
Mechanically Interlocked Contactors designed to be directly connected to
Compact, mechanically interlocked contactors a PLC transistor output.
are available.
Can be used for reversing applications
SPECIFICATIONS
Control Relays
Voltage range: 200 — 600 VAC
ac and dc operated
Current range: 6.8 — 9.6 A
Overload Relays
Industrial Products
164
Sourced through
ABB Inc.
Wichita Falls, TX
Manual Motor Protectors +940-397-7000
FEATURES
Suitable for use with three-phase motors
up to100 FLA
UL listed and CSA approved for group APPLICATIONS
motor installation with fuses and breakers
27 setting ranges from 0.1 to 100 A Motor control and protection
Up to 30 kA or 85 kA with no back-up • Compressors
fuse required • Fans
35 mm, DIN rail, snap-on mounting • Blowers
Terminals supplied in the open position • Conveyors
High vibration resistance • Machines
Compact size • Refrigerators
Wide range of accessories
Easy field wiring for single-phase applications OPTIONS AND ACCESSORIES
Internal magnetic trips Auxiliary contact block
Screwdriver guide holes Undervoltage trip
Finger-safe design: All connection terminals are Three-phase connecting bus bars
protected against accidental touch. Through-the-door operator
Adjustable ambient compensated Class 10 Shunt trip
overload relay (-20°C to +55°C open,
-20°C to +45°C enclosed) Contactor mounting adapters
Enclosures with the following accessories:
• Padlock attachment SPECIFICATIONS
• Pilot light 27 setting ranges from 0.1 to 100 A
Meets UL, CSA,VDE, and IEC 600 V ac
international standards Up to 30 kA or 85 kA with no back-up
Modular design fuse required
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
165
Industrial Controls
Softstarters
Sourced through
ABB Inc.
Wichita Falls, TX
Type PSS, Low-Voltage +940-397-7000
FEATURES
Compact line
PSS03 to PSS25 softstarters are a very compact
solution for starting small motors with rated
current from 3 to 25 A. They are suitable for
230, 400, 500, and 600 V and designed for DIN
rail mounting.
The built-in bypass contacts allow you to
build space-saving, compact designs. Adjustable
parameters include acceleration time and initial APPLICATIONS
voltage for starting and deceleration time for
stopping. In addition, these units cover a Pumps, fans, compressors, and conveyors
control voltage range of 24 — 110 VAC/dc
and 100 V — 480 VAC.
UL Listed, File No. E161428
Flexible line
PSS18/30 to PSS300/515 softstarters provide
a flexible solution for motor starting. Rated
motor currents are covered from 18 A to 300 A
when connected in line like a traditional full
voltage starter. These units can also be wired
inside the motor-delta, like a wye-delta starter,
covering motors up to 515 A. This flexibility
makes it easier than ever before to replace
wye-delta starters.
Industrial Products
166
Softstarters
Sourced through
ABB Inc.
Wichita Falls, TX
Type SSD, Low-Voltage +940-397-7000
FEATURES
Type SA Softstarters • Two electronic overload settings: One for
The SA softstarter is an analog, solid-state, acceleration and one for full speed. Each set-
reduced-voltage starter with a compact design ting is programmable from Class 5 to Class 30.
that features a voltage/current ramp with an anti- • Dynamic thermal register
oscillation circuit for smooth load acceleration. • True thermal modeling with retentive
• Class 10 overload protection is standard for thermal memory
Type SA enclosed softstarters. • Two programmable acceleration ramps
• Soft start • Kick start
• Selectable soft stop • Jog
• LED indicators • Electronic shear pin, load loss trip, backspin
• Run relay timer, and starts-per-hour lockout
• Enclosed units include a control power • Trip fault codes
transformer as standard. • Fault history
• UL and cUL approved • Real-time clock
• UL Listed, File No. E161428 • LED indicators (in addition to those listed
for Type SA softstarters)
Type SSD Softstarters • Relay contacts
The SSD softstarter is a digitally programmable • Metering
starter with a simple, intuitive keypad operator. • MODBUS RTU via RS485 signal (requires
The SSD model offers a wide range of features optional RS485 adapter)
that only a microprocessor-based design can • Enclosed units include a control power
provide. In addition to the features of the SA, transformer as standard.
the SSD offers the following:
• Four selectable ramps: voltage ramp, voltage
ramp with current limit, current-limit ramp,
current ramp
APPLICATIONS
Type SA and SSD softstarters are designed for
starting pumps, conveyor belts, compressors, etc.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
167
Industrial Controls
Softstarters
Sourced through
ABB Inc.
Wichita Falls, TX
Type SSM, Medium-Voltage +940-397-7000
Ratings up to 15,000 HP at 14 kV
FEATURES
Key construction features
Heavy duty SCR power assemblies
• Fused disconnect switch with
• Rated for 500 percent overload for
blown fuse indicators and
60 seconds, 125 percent continuous
door safety interlocks rated
• Field-proven design in use since 1975 for load-break/fault make with
• Fiber optics, gate-firing circuit using “ring automatic grounding arm
transformer” isolation design for superior • In-line isolation vacuum con-
noise immunity tactor sized for across-the-line
Industrial “real world” packaging motor starting (optional on
• Class E-2 controller “soft start only” models)
• Load-break/fault make disconnect switch • Two electronic overload set-
with door safety interlocking mechanism tings: One for acceleration and
• Isolated, noise-immune, low-voltage one for full speed. Each setting
control compartment is programmable from Class 5
• NEMA 12 enclosure with bypass vacuum to Class 30.
contactor included as standard • 120 V fused control power transformer
• Extra wiring space for MV cables for standard in-line start section (optional on
easy installation “soft start only” models)
Digital microprocessor control • Digital controller provides solid-state overload
• Full featured for flexibility, including dual and numerous protective features for both the
ramp and S-curve software motor and the softstarter.
• LCD status/alarm display and built-in • Programmable keypad with LCD and status
programming keypad LEDs for easy setup and operation
• Serial communications port standard: RS485 • Bypass vacuum contactor standard on
with Modbus RTU protocol or RS232 with all models to guarantee cool operation
Windows interface in all environments and extend unit life
• In-depth motor and system protection monitors • Heavy duty SCR stack assemblies with ring
transformer isolated circuit for reliable,
• True thermal modeling with retentive
hard-firing gate pulse
thermal memory
• Isolated, low-voltage compartment provides
• Power measurements (kW, kvar, kWh, pF)
maximum protection for operating personnel.
• Monitors 18 separate parameters and
• Mechanically interlocked medium-voltage
maintains a nonvolatile fault memory
compartment
(up to 60 events)
• Real-time clock
Industrial Products
APPLICATIONS
OPTIONS AND ACCESSORIES
Pumps, conveyor belts, compressors, etc.
Custom engineered systems
• Available in special enclosures and lineups
• Numerous control component options including:
– Reversing contactors
– Motor protection relays
– Customer specified devices
• Horizontal and custom bus interconnects
• Various motor configurations, including
synchronous, wound rotor, and two speed
3
168
Softstarters
Sourced through
ABB Inc.
Wichita Falls, TX
Power Electronic Brakes +940-397-7000
FEATURES APPLICATIONS
An exceptionally accurate method of Wood products industries
microprocessor-controlled sensing deter- Aggregate/mining
mines when the motor shaft has come to a
Conveyors
stop. Braking current is removed when the
motor stops, eliminating excess braking Food processing
current, which means longer motor life. Machine tools
Built-in jogging circuitry allows you to
select the time you need for machine
setup and positioning without applying
DC current to the motor windings.
DC current is only applied when system
setup is complete; no excess current,
no excess heating, and no premature
motor failure.
The PEB Series has a built-in feature to
control a mechanical holding brake. Any
fault indication automatically enables the
mechanical brake for fail-safe operation.
The PEB Series has been designed and
tested to meet the most stringent industry
standards: UL and cUL.
UL Listed, File No. E169883
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
169
Industrial Controls
Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Control +940-397-7000
170
Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Electronic Timing +940-397-7000
FEATURES
C58 timing relays have a high 230 VAC/VDC switching
capacity within the permissible operating range of
-25°C to +60°C (-13°F to +140°F). Even when switching
contactors, relays from ABB distinguish themselves by
their long electrical service life.
The precise running time setting is made on the
ergonomically designed front control and display
element of the C58 timing relay. Fifteen switchable
time ranges can each be set in seconds, minutes, or
hours with the end values 1, 3, 10, 30, and 100.
“Continuous switching” with defined ON/OFF switch-
ing is also possible for test purposes. Two LEDs indicate
the supply voltage and relay connections. All functions
are clearly and unmistakably identified in English on
the circuit diagram and corresponding labeling, so that
it is extremely difficult to accidentally adjust the timing
relay. The electronics, which are safe in every respect,
cannot be influenced by interference and ensure
reliable operation of the C58 timing relay—even on
coils without surge suppression.
All units of the C58 Series are rugged and designed
for use in rough industrial atmospheres. The UL and
CSA approvals permit worldwide use, and all relays
bear the CE mark.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
171
Industrial Controls
Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Electronic Monitoring +940-397-7000
FEATURES SPECIFICATIONS
All C550 monitoring relays can be mounted The relays are mounted either on 35 mm
quickly and in a space-saving manner. With their DIN rail by snapping them on or with
overall width of 17.5, 22.5, or 45 mm, they offer screws on a mounting plate.
performance and reliability while requiring All units of the C550 Series are rugged
minimum space. The ergonomic design of the and designed for use in rough industrial
operating controls allows easy and precise atmospheres. The UL and CSA approvals
setting, and the design and coloration of the permit worldwide use, and all relays bear
monitoring units of Series C550 match those the CE mark.
of the entire range of ABB switchgear devices.
Industrial Products
3
172
Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Electronic Thermistor +940-397-7000
APPLICATIONS SPECIFICATIONS
Thermistors from ABB are thermal protection units The modules of series C505/C506 are
that protect equipment against thermal overload. manufactured with the latest production
They protect the following from overheating in technology, and function and design are
conjunction with PTC thermistors: also of the very latest standards.
Electrical drives All internationally significant approvals
Oils and certifications (CE, UL, CSA, PTB, GL,
LRS) have been obtained for the
Air
C505/C506 equipment series.
Bearing of machinery
In order to simplify the changeover
Heating systems, etc. from series C105/C106 to the new series
The most frequent applications relates to motors of C505/C506, all terminal designations have
conventional design. On such motors, the winding been retained wherever possible.
temperature is monitored directly. This is carried
out with full utilization of the motor output and
independently of operating conditions.
Heavy starting
Braking operation
Mains failure
Excessively high ambient temperature
Undervoltage or overvoltage
High switching frequencies
Inadequate cooling
Intermittent operation
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
173
Industrial Controls
Relays
Sourced through
ABB Inc.
Wichita Falls, TX
Electronic Safety +940-397-7000
174
Pilot Devices
Sourced through
ABB Inc.
Wichita Falls, TX
CBK 22 mm +940-397-7000
Ratings
• Worldwide availability
• UL Listed for Types 1, 3R, 4, 4X,
12, and 13 applications
• UL, CSA NEMA, IEC, and most
international standards
• CE marking
• UL Listed, File No. E57057
• CSA Approved, File No. LR19700
FEATURES
General Construction Pilot Lights
• Quick mounting feature reduces • Compact, full-voltage pilot light
installation time • Full-voltage resistor and transformer type
• Front ring options are chrome metal, chrome • LED and neon bulbs available for illuminated
plastic, and black plastic. push-button and pilot lights
• Contact block holder features rear mounting
with quick-release locking mechanism for Contact Blocks
high security. • CBK 22 mm and CBG 30 mm devices use
• Knurled sleeve tightens against panel, assuring the same contact blocks, lamp modules,
secure mounting. transformers, lenses, and buttons.
• Buttons available in seven colors • Quick-mount, quick-release contact block
• Engraved caps available holder for fast, easy assembly
• Mounts in 7 ⁄ 8 "/22 mm hole • N.O. and N.C. contact blocks are color coded
for easy identification: Green, N.O./Red, N.C.
Operators • Silver tipped contacts have wiping action for
• Emergency stop operators in illuminated high reliability.
and non-illuminated, maintained, push-pull, • Low energy, gold-plated contact
or twist-release blocks available
• Mushroom operators in maintained, push-pull, • Base-mounted contact blocks are available
illuminated, twist-release, momentary, or key- and snap onto a 35 mm DIN rail or into a
operated designs Type CBK enclosure.
• Illuminated and non-illuminated push-push • 5 contact block holder
operators with push-on and push-off designs
(maintained) Enclosures
• Tow-position toggle operators, maintained • Available for 1, 2, 3, 4, and 6 operators
• Three-position toggle operators, maintained • Base-mounted contacts allow the enclosure
or momentary cover to be removed; wiring stays with
• Key-operated push-button enclosure base
• Selector switches, 2- or 3-position, illuminated, • New base design allows up to 5 contact
maintained, momentary, or key-operated blocks to be mounted per operator in
• Available with or without contact blocks some combinations.
• Two button momentary operators with Additional Products
pilot light
• 4x buzzer, continuous and pulsating
• 5k and 10k potentiometers
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
175
Industrial Controls
Pilot Devices
Sourced through
ABB Inc.
Wichita Falls, TX
CBG 30 mm +940-397-7000
Ratings
• Worldwide availability
• UL listed for Types 1, 3R, 4, 4X,
12, and 13 applications
• UL, CSA, NEMA, IEC, and most
international standards
• CE marking
• UL Listed, File No. E57057
• CSA Approved, File No. LR19700
FEATURES
General Construction • Selector switches, 2 or 3 positions, illuminated,
• Quick mounting feature reduces maintained, momentary, or key-operated
installation time • Available with or without contact blocks
• Front ring options are chrome metal and
Pilot Devices
black plastic.
• Full voltage, resistor, and transformer type
• Contact block holder features rear mounting
with quick-release locking mechanism for • LED bulbs available for illuminated push-
high security. buttons and pilot lights
• Knurled sleeve tightens against panel, Contact Blocks
assuring secure mounting.
• CBK 22 mm and CBG 30 mm devices use
• Buttons available in seven colors the same contact blocks, lamp modules and
• Engraved caps available transformers, lenses, and buttons.
• Mounts in 30 mm hole • Quick-mount, quick-release contact block
• Anti-rotation holder for fast, easy assembly
• N.O. and N.C. contact blocks are color coded
Operators for easy identification: Green, N.O./Red, N.C.
• Mushroom operators in maintained, push-pull, • Silver tipped contacts have wiping action
illuminated, twist release, momentary, or key- for high reliability.
operated designs
Industrial Products
176
Pilot Devices
Sourced through
ABB Inc.
Wichita Falls, TX
Signal Beacons and Stacklights +940-397-7000
Stacklights
Fast mounting of signal elements using
bayonet fixing
Easy changing of bulbs for each module
without tools
Up to 10 light elements possible with 2-sided
mounting bracket
Flexibility of signal element combination
Flashing light elements can be mounted
in each module.
Up to 5 flashing light elements possible
High-protection rating optical and audible
signal elements with IP 54, UL Type 2, 5
LED elements for long life
Signal Beacons
Rugged construction
High protection rating IP65, UL Type 2, 5,
NEMA 4X
Cap consists of high impact polycarbonate
(up to 15 sq. ft.).
Bulb change via inside of control box
Available with LED bulbs
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
177
Industrial Controls
Limit Switches
Sourced through
ABB Inc.
Wichita Falls, TX
Plastic +940-397-7000
APPLICATIONS
Easy to use, electromechanical limit
switches offer specific qualities:
• Visible operation
• Electrically separated contacts
• Precise operating points (consistency)
• Immune to electromagnetic disturbances
Limit switches are used for these
mechanical applications:
• Presence/absence
• Positioning and travel limit
• Objects passing/counting
178
Limit Switches
Sourced through
ABB Inc.
Wichita Falls, TX
Metal +940-397-7000
APPLICATIONS
Easy to use, electromechanical limit
switches offer specific qualities:
• Visible operation
• Ability to switch strong currents
(10 A conventional thermal current)
• Electrically separated contacts
• Precise operating points (consistency)
• Immune to electromagnetic disturbances
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
179
Industrial Controls
Sensors
Sourced through
ABB Inc.
Wichita Falls, TX
Proximity +940-397-7000
Inductive
• Metallic objects only
• Sensing distances from 0.8 to 50 mm
• Large selection of 2-wire, 3-wire, and
4-wire models
• Choice of quick disconnect, cable, or
terminal connection
• Stainless steel, Nickel-plated brass, or
Crastin housings
Capacitive
• Nonmetallic objects (paper, cardboard,
plastic, etc.)
• Fluids and metallic objects
• 10 mm sensing range
• Objects may be sensed through glass
or plastic.
• Choice of quick disconnect or cable
• Stainless steel housing
Industrial Products
3
180
Sensors
Sourced through
ABB Inc.
Wichita Falls, TX
Photoelectric +940-397-7000
Diffused mode
• Sensing distances up to 800 mm
• Subcompact, compact, and cylindrical models
• Choice of quick disconnect, cable, or
terminal connection
• Light on or dark on operation
Retro-reflective mode
• Sensing distances up to 5 m
• Subcompact, compact, and cylindrical models
• Choice of quick disconnect, cable, or
terminal connection
• Light on or dark on operation
Ultrasonic
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
181
Industrial Controls
Sourced through
ABB Inc.
Wichita Falls, TX
Cam Switches +940-397-7000
FEATURES SPECIFICATIONS
Complete delivery for easy purchasing Protection degrees
and assembly Snap-on door mounting DIN-Rail
Standard delivery with black handle, optional Mounting
extra black handle IEC: IP 65 IP 44
Small panel size: Front space in side-to-side UL: Class 4
mounting 30 or 50 mm Door drilling
Finger-protected terminals and interconnections OM: ∅ 16.5 mm/ ∅ 22.5 mm
(IP20,VBG4) ON: ∅ 22.5 mm/ ∅ 30.5 mm
Maximum panel thickness 5.5 mm
Combi screws, terminal screws (size 2) for
fast cabling The black handle with square escutcheon
plate marked for switch type is supplied
Cabling from top and bottom gives the
Industrial Products
182
Sourced through
ABB Inc.
Wichita Falls, TX
Transformers +940-397-7000
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
183
Industrial Controls
Cable Management Systems
Sourced through
ABB Inc.
Wichita Falls, TX
Wire Duct, DIN Rail and Spiral Wrap +940-397-7000
184
Circuit Protective Devices
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
185
Circuit Protective Devices
System Pro M
APPLICATIONS
FEATURES
MCBs can be used for protection against
Current-limiting short circuits and overloads in commercial
B, C, D, K, and Z characteristics equipment, appliances, computer equipment,
and other computer peripheral devices.
Fast breaking time (2.5 — 3.5 msec)
UL 1077
Unique bus connection system
MCBs are recognized as supplementary
Wide range of accessories protectors and are intended for use as over-
Available with variable depth handle mechanism current protection within an appliance or
Optional Z curve for SCR protection other electrical equipment where branch
circuit overcurrent protection is already
CE certified and marked
provided or not required. MCBs and acces-
DIN rail or front panel mounting sories are recognized under UL Listed,
Finger-safe terminals File No. E76126.
Multi-function terminals CSA C22.2
Suitable for reverse feed MCBs and accessories are certified under
CSA C22.2 No. 235 per File No. LR98793.
UL 1077 and CSA 22.2
Tripping characteristics
277/480 VAC and 500 VDC versions
Time-current curves
• ABB miniature circuit breakers are avail-
able with different trip characteristics,
allowing for maximum system protection.
OPTIONS AND ACCESSORIES
Industrial Products
Characteristics Available:
Auxiliary devices can be added to the MCBs: • B Characteristic
• C Characteristic
Shunt trips
• D Characteristic
Auxiliary contacts • K Characteristic
Trip contacts • Z Characteristic
Undervoltage release
Power distribution bus bars For more details on the above characteristics,
Through-the-door operators contact your ABB sales representative.
Enclosures
Padlocking devices
Ring tongue terminations
3
186
Sourced through
ABB Inc.
Wichita Falls, TX
+940-397-7000
SPECIFICATIONS
For complete specifications, contact your nearest ABB Sales
Representative and request a Technical Data Selection Guide.
SELECTOR GUIDE
Interruption Ratings Trip Characteristics Overview
Rated Rated Magnetic Thermal
MCB Curve Service
Voltage Interrupting Current Comment Characteristic* Characteristic
Type
Capacity (kA) (A)
0.5 — 63 S260-B,C,D Single-Pole B 3 - 5X 1.25X S260, S500
10 0.5 — 63 S270-K Single-Pole C 5 - 10X 1.25X S260, S290, S500
0.2 — 40 S280-K,Z Single-Pole D 10 - 20X 1.25X S260, S500
120 VAC 32 — 63 S500-B,C,D — K 6 - 12X 1.05X S270, S280, S500
18
26 — 45 S500-K — Z 2 - 3X 1.05X S280
6 — 25 S500-B,C,D — *All values are relative to MCB’s ampere rating.
30
0.15 — 25 S500-K —
0.5 — 63 S260-B,C,D Single-Pole
6 0.5 — 63 S270-K Single-Pole
50 — 63 S280-K,Z Single-Pole
0.5 — 63 S260-B,C,D Multi-Pole
0.5 — 63 S270-K Multi-Pole
10
240 VAC 0.2 — 40 S280-K,Z Single-Pole
0.2 — 63 S280-K,Z Multi-Pole
32 — 63 S500-B,C,D —
18
26 — 45 S500-K —
6 — 25 S500-B,C,D —
30
0.15 — 25 S500-K —
0.5 — 63 S260-B,C,D, Single-Pole
6 0.5 — 63 S270-K Single-Pole
277 VAC
50 — 63 S280-K,Z Single-Pole
10 0.2 — 40 S280-K,Z Single-Pole
0.5 — 63 S260-B,C,D Multi-Pole
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
187
Circuit Protective Devices
System Pro M
Sourced through
ABB Inc.
Wichita Falls, TX
Modular DIN Rail Components +940-397-7000
FEATURES
Safe connection by box terminals
Captive screws with Pozidrive slotted head, SPECIFICATIONS
Pozidrive system, gr. 1
For complete specifications, contact your
Snap-on labels available nearest ABB Sales Representative and request
Quick mounting with snap-on clip, easily a General Ratings and Specifications Guide.
accessible and detachable at the bottom
Protection against unintentional direct touch
System approach for control and
circuit protection
Compact size that dimensionally matches
the S2 MCB series
Control and pilot functions can be alongside
protective devices
DIN rail-mounted with 45 mm front opening
For use in auxiliary and logic devices
Provide additional user functions for system
control and operation
Industrial Products
188
System Pro M
Sourced through
ABB Inc.
Wichita Falls, TX
Residual Current Devices +940-397-7000
RCDs provide ground fault equipment protection by The F370 and F670 series are UL 1053 recognized
monitoring the leakage of current to ground.The F370 for use in 277/480 VAC applications. The F372 is for
and F670 series will trip when ground faults are use in single-phase/two-wire or two-wire systems.
detected in excess of the GF trip rating of the device. The F374 is for use in three-phase/four-wire systems.
These devices provide GF protection only and are The F370 and F670 series RCDs replace the F360 and
used in series with standard MCBs, which provide F660 series with no change in form, fit, or function.
overload and short circuit protection. The F370 and The F370 and F670 have a profile similar to the
F670 series can be used as a main device providing S2 MCBs and can be used with the MCB busbars.
GF protection for several MCB branch devices.
FEATURES
16 — 125 A continuous current carrying capacity
10, 30, 100, 300, and 500 mA ground fault
trip threshold
Two-pole and four-pole available
Test button
SELECTOR GUIDE
Residual Current Devices
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
189
Circuit Protective Devices
System Pro M
Sourced through
ABB Inc.
Wichita Falls, TX
Transient Voltage Surge Suppressors +940-397-7000
FEATURES APPLICATIONS
Class B and C Equipment and appliance lightning protection
15 — 100 kA impulse current
Defect indication
High discharge capacity OPTIONS AND ACCESSORIES
Fast response Withdrawable/hot swappable
Compact Remote indication
IP20 touch protection
SPECIFICATIONS
For complete specifications, contact your
nearest ABB Sales Representative and request
a General Ratings and Specifications Guide.
Industrial Products
3
190
Circuit Breakers
Isomax
FEATURES
Double Insulation Installation Positions
• All Isomax switchgear, from sizes S3 to S7 • Circuit breakers can be installed in any
position with no variations to their
• Electrical accessory is completely segregated rated characteristics.
from the power circuit.
• Comply with UL and IEC 947-2 standards
• Improved operator safety
• Powered from either top or bottom terminals
• Above IEC standards
• They can be installed in switchboards, or
• Complies with American usage mounted directly on the base plate or on
DIN channels up to size S5.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
191
Circuit Protective Devices
Circuit Breakers Sourced through
ABB Inc.
Wichita Falls, TX
Isomax +940-397-7000
192
Circuit Breakers
Sourced through
ABB Inc.
Wichita Falls, TX
Emax Power +940-397-7000
FEATURES APPLICATIONS
Small overall dimensions ANSI approved low-voltage switchgear
Common accessories Switchboards
Accessories and trip unit can be installed Generator protection
in the field. Motor protection
Power isolated from accessories
High withstand and fault current ratings
Very high mechanical and electric life OPTIONS AND ACCESSORIES
Double insulation ensures total separation
between accessories and power circuits.
Common accessories for full line of
Emax breakers
Electrical accessories are ac and dc rated.
Electrical accessories can be installed
in the field.
Three trip units are available, providing
a solution for every need.
SPECIFICATIONS
For complete specifications, contact your
nearest ABB Sales Representative and request
a General Ratings and Specifications Guide.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
193
Circuit Protective Devices
Disconnect Switches
Sourced through
ABB Inc.
Wichita Falls, TX
Non-Fusible +940-397-7000
FEATURES
Versatility APPLICATIONS
Broad range
HVAC
Compact size
Drives
Mounting
UPS
• Door-mounting on an enclosure door
or sidewall Industrial machinery
• DIN rail-mounting Solar
• Base-mounting with screws Motor controls
SwitchLine disconnect switches may be Safety switches
mounted in any position. Electrical distribution
SwitchLine disconnect switches can be
used equally well with either top or bottom OPTIONS AND ACCESSORIES
incoming power feeds.
Handles—UL/NEMA type 1, 3R, 4, 4X, 12
Terminal connections IP 54, 65, 66
• Ring tongue crimp on lugs
Auxiliary contacts available for every
• Direct bus switch size
• Terminal lugs
Additional power poles
Modular construction Additional terminal poles
Dead-front construction plus terminal shrouds (neutrals and grounds)
reduce the risk of touching live parts. Terminal shrouds
Industrial Products
194
Disconnect Switches
Sourced through
ABB Inc.
Wichita Falls, TX
Fusible +940-397-7000
FEATURES
Versatility
Broad range APPLICATIONS
Compact size HVAC
Mounting
• DIN rail-mounting—OS30, OS60, and OS100 Drives
• Base-mounting with screws UPS
All PowerLine disconnect switches can be Industrial machinery
used equally well with either top or bottom Solar
incoming power feeds. Motor controls
Terminal connections
• Ring tongue crimp on lugs Safety switches
• Direct bus Electrical distribution
• Terminal lugs
High performance
Modular construction OPTIONS AND ACCESSORIES
Unique terminal locations: Side, Rear, and
Bus stabs connections Handles—UL/NEMA type 1, 3R, 4, 4X, 12
Superior short circuit protection IP 54, 65, 66
Fuse isolation Auxiliary contacts available for every
Dead-front construction plus terminal shrouds switch size
reduce the risk of touching live parts, improv- Additional terminal poles
ing the safety and reliability of the installation. (neutrals and grounds)
Positive opening operation Terminal shrouds
Welded contact protection 6- and 8-pole mechanisms
Clear position indication Transfer mechanisms
Door interlock
Bypass mechanisms
Padlockable
Visible blades offer an additional safety feature Mechanical interlock mechanisms
from 200 A — 800 A. Electromechanical interlock mechanisms
Track-resistant material Motor operations
Variety of fuses can be used: Class CC, J,T, L, Fuse monitors
High-Speed patterns, European standards;
DIN, BS, and NFC SPECIFICATIONS
Standard interrupting capacity 200 kA
IEC rated, CE marked For complete specifications, contact your
UL Listed, File No. E101914 nearest ABB Sales Representative and request
CSA Approved, File No. LR58077 a General Ratings and Specifications Guide.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
195
Circuit Protective Devices
Disconnect Switches
Sourced through
ABB Inc.
Wichita Falls, TX
Enclosed +940-397-7000
FEATURES APPLICATIONS
Plastic, metal, or stainless steel enclosures Suitable for use as:
NEMA 1, 3R&12, 4X, 7&9 OSHA Lockout/Tagout disconnects
Compact size Safety switches
Broad range Load-break switches
Wide range of accessories
Isolators
• Pilot devices
• Fuse monitors Transfer switches
• Auxiliary contacts Bypass switches
• Amp/Voltmeters
• Additional neutral and power poles Service entrance
SPECIFICATIONS
For complete specifications, contact your
nearest ABB Sales Representative and request
Industrial Products
196
Low-Voltage Network Quality
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
197
Low-Voltage Network Quality
Manufactured at
ABB Inc.
Wichita Falls, TX
CLMD, Power Factor Capacitors +940-397-7000
FEATURES
High reliability Long life
Very low losses Safety
Discharge mechanism • Vermiculite, a nonflammable and nontoxic
material, safely absorbs any energy produced
Tolerance on capacitance: 0%, +15% within the capacitor enclosure.
Overcurrent tolerance: 135% of rated Approvals
current, continuously
• UL, CE, and CSA approved
Overvoltage tolerance: 110% of rated
voltage, continuously • UL Listed, File No. E135667
Standard ambient temperature range: • CSA Approved, File No. LR88616
- 40°C to +40°C (- 40°F to +104°F) • Complies with applicable requirements
Internal cables and insulation: All internal of IEC, NEC®, NEMA CP-1, ANSI, and
conductors utilize stranded, tin-plated IEEE Standard 18
Industrial Products
FEATURES
Standard ABB AutoBank products include: ABB contactors
1 to 12 capacitor steps, three-phase Discharge resistors
Incoming line termination (unless another Power fuses
disconnecting means is specified) Control fuses
Capacitor stage indicator lights Multi-tap CT range 500/5 — 4000//5 in 500/5
Power on light increments. Window size is 4" x 7".
One ABB power factor controller Modularity
equipped with: High reliability
• Automatic no-voltage release Very low losses
• Manual/automatic control switch Complete environmental acceptability
with LED indication Unique sequential protection system
• LED indicating the capacitive or inductive Long life
load and the number of steps energized
Safety
• Automatic/manual setting of C/k
ABB power factor controller
• Digital built-in PF, Vrms, Irms, kVA, kvar,
THDV, THDA meters, and fault indicator Compact design for quick installation
• Circular/linear switching selection
• Automatic adaptation to network phase
rotation and CT terminals
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
199
Low-Voltage Network Quality
SPECIFICATIONS
Technical Data
Rated voltage: 240 — 600 V, 50/60 Hz, three-phase Automatic bank total losses (without reactors)
Standard kvar steps: 25, 50, and 100 kvar including accessories such as contactors and
(other kvar step sizes available) PF controller: Less than 1.5 watt/kvar
Control voltage: 120 V, 60 Hz ABB dry-type, self-healing capacitors
Power factor setting: Between 0.70 capacitive Capacitor dielectric test: Between terminals
and 0.7 inductive and container—3.0 kV, 60 seconds
C/k setting: Between 0.05 and 1 A Capacitor automatic bank test: Functional test,
Dielectric test
Operation: Automatic or manual with step indica-
tion. LED indication of the number of capacitors Enclosures: NEMA 1, 3R, and Dustproof
energized and the capacitive or inductive demand. (RAL 7035, Light gray)
Discharge resistors included Top or bottom cable entry
Dielectric losses: Less than 0.2 watt/kvar Dimensions: Per application
Capacitor total losses: Less than 0.5 watt/kvar Ambient temperature: - 40°C to +40°C
Installation: Lifting eyes are provided. Installation
instructions are supplied with each unit.
SELECTOR GUIDE
AutoBank 300
200
Manufactured at
ABB Inc.
Wichita Falls, TX
+940-397-7000
SELECTOR GUIDE
AutoBank 1200
Approximate Indoor Outdoor Dustproof
kvar
Weight Lbs. (kg) Catalog No. Catalog No. Catalog No.
480 Volt
100 1000 (454) A4G100B2A A4R100B2A A4D100B2A
125 1000 (454) A4G125B3B A4R125B3B A4D125B3B
150 1000 (454) A4G150B3A A4R150B3A A4D150B3A
175 1000 (454) A4G175B4B A4R145B4B A4D175B4B
200 1000 (454) A4G200B4A A4R200B4A A4D200B4A
225 1000 (454) A4G225B5B A4R225B5B A4D225B5B
250 1000 (454) A4G250B5A A4R250B5A A4D250B5A
300 1000 (454) A4G300B6A A4R300B6A A4D300B6A
350 1000 (454) A4G350B7A A4R350B7A A4D350B7A
400 1000 (454) A4G400B8A A4R400B8A A4D400B8A
450 1000 (454) A4G450B9A A4R450B9A A4D450B9A
500 1000 (454) A4G500B10A A4R500B10A A4D500B10A
550 1000 (454) A4G550B11A A4R550B11A A4D550B11A
600 1000 (454) A4G600B12A A4R600B12A A4D600B12A
650 1000 (454) A4G650B7B A4R650B7B A4D650B7B
700 1000 (454) A4G700B7A A4R700B7A A4D700B7A
800 1000 (454) A4G800B8A A4R800B8A A4D800B8A
900 1000 (454) A4G900B9A A4R900B9A A4D900B9A
1000 1000 (454) A4G1000B10A A4R1000B10A A4D1000B10A
1100 1000 (454) A4G1100B11A A4R1100B11A A4D1100B11A
1200 1000 (454) A4G1200B12A A4R1200B12A A4D1200B12A
600 Volt
100 1000 (454) A6G100B2A A6R100B2A A6D100B2A
125 1000 (454) A6G125B3B A6R125B3B A6D125B3B
150 1000 (454) A6G150B3A A6R150B3A A6D150B3A
175 1000 (454) A6G175B4B A6R175B4B A6D175B4B
200 1000 (454) A6G200B4A A6R200B4A A6D200B4A
225 1000 (454) A6G225B5B A6R225B5B A6D225B5B
250 1000 (454) A6G250B5A A6R250B5A A6D250B5A
300 1000 (454) A6G300B6A A6R300B6A A6D300B6A
350 1000 (454) A6G350B7A A6R350B7A A6D350B7A
400 1200 (545) A6G400B8A A6R400B8A A6D400B8A
450 1200 (545) A6G450B9A A6R450B9A A6D450B9A
500 1200 (545) A6G500B10A A6R500B10A A6D500B10A
550 1200 (545) A6G550B11A A6R550B11A A6D550B11A
600 1200 (545) A6G600B12A A6R600B12A A6D600B12A
650 1800 (818) A6G650B7B A6R650B7B A6D650B7B
700 1800 (818) A6G700B7A A6R700B7A A6D700B7A
800 1800 (818) A6G800B8A A6R800B8A A6D800B8A
900 1800 (818) A6G900B9A A6R900B9A A6D900B9A
1000 2100 (954) A6G1000B10A A6R1000B10A A6D1000B10A
1100 2100 (954) A6G1100B11A A6R1100B11A A6D1100B11A
1200 2100 (954) A6G1200B12A A6R1200B12A A6D1200B12A
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
201
Low-Voltage Network Quality
Active Filter
Manufactured at
ABB Inc.
Wichita Falls, TX
Power Quality Filter (PQFA) +940-397-7000
The power quality filters developed by ABB are active filters offering
unprecedented ability to clean the network from harmonics. The
PQFA eliminates harmonics in a controlled way. It is easy to expand
and adapt to changes in the network. The PQFA monitors the line
current in real-time and processes the measured harmonics as digital
signals in a high-power DSP (Digital Signal Processor). The output
of the DSP controls PWM (Pulse Width Modulated) power modules
that, through line reactors, inject harmonic currents with exactly the
opposite phase to those that are to be filtered. The net effect is an
elimination of the harmonics and a clean sine-wave as seen by the
feeding transformer.
FEATURES
Advantages
Filters several harmonics simultaneously
Filters up to the 41st harmonic on a 60 Hz system
Cannot be overloaded
Programmable filtering strategy enables user to select which
harmonics are filtered.
May filter without generation of reactive power
May generate and control power factor
OPTIONS AND
Has programmable task priorities ACCESSORIES
Does not require detailed network analysis
Current transformers
Does not require special CTs (ratings and dimension to specify)
Is easy to expand on site Loss of voltage alarm contact
Comes factory tested with incoming circuit breaker Graphic user interface
SPECIFICATIONS
Technical Data
Main ratings: 400 V (415 V)/50 Hz, 525 V/50 Hz, Communication: RS232 port
Industrial Products
202
Low-Voltage Distribution Equipment and Control Systems
SELECTION GUIDE
Voltage
Product Features
(kV)
Fully integrated, IEC switchgear and MCC with choice of air-insulated and molded
MSN .69
case circuit breakers, fused and unfused disconnect switches and contactors
For IEC switchgear, see page 227; for switchgear OEM components, see pages 208 and 232; for aftermarket products and services, see page 230.
*Contact your ABB Sales Representative for availability.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
203
Metal-Enclosed
Low-Voltage Distribution Equipment and Control Systems
K-LINE Plus™
K-LINE Plus switchgear is a rugged, reliable product for
demanding industrial and utility secondary distribution and
protection applications. Based on the original K-LINE design
used for decades in nuclear power plants, K-LINE Plus adds
enhanced ratings, optional safety shutters, and the advanced
protection and monitoring capabilities of MPSC-2000™
trip units. K-LINE Plus uses modular construction with
a Galvalume™ steel frame and interior, flexible system
arrangements, and automated order engineering to result
in fast delivery of quality custom switchgear.
UL Listing Available
ISO 9001 Certified
FEATURES
Standard Special
Electrically or manually operated circuit breakers MPSC-2000 circuit breaker trip units feature
Dense loading for flexible and compact programmable, full-function current protection
arrangements—up to four feeder circuit and metering.Voltage protection and metering is
breakers per frame in any combination of optional. All MPSC-2000 protection settings, trip
ratings through 2000 A data, and metering information are accessible
through a convenient LCD display and keypad
Closed-door racking for improved operator safety
or from a remote power control system. Other
Self-aligning, fully automatic primary and important features include:
secondary contacts
rms sensing
On-board auxiliary contacts rather than MOCs
Four (4) digit password protection
and related mechanical linkages
Metering accuracy: 1% current
Internal ventilation chimneys improve operator
and voltage; 2% power
safety by eliminating the need for door louvers.
Historical information access
Simplified, symmetric, solid copper main bus
from a remote location
with 100% plated surface
Individually addressable and
Primary bus system passes all dielectric ratings
communications-ready
without requiring bus insulation.
Integral
Riser bus-sized for full rating of breaker
self-monitoring
compartment
Industrial Products
light for
One-piece cradles enable easy field upgrade trip system
of circuit breaker compartments. condition
Spring-loaded front panels on circuit breakers Trip target,
seal against compartment doors to prevent dust with cause
entry and restrict access to live parts. of trip on
Safety interlocks prevent racking a closed LCD display
breaker, closing a breaker in an intermediate
position, or insertion of an improperly
rated breaker.
Up to three, front-accessible, stab-mounted
CTs per phase
3
204
SPECIFICATIONS
Ratings
Interruption @ 60 Hz (Sym. Amps)
Frame
Breaker Rating Instantaneous Trip Short Time or Delayed Trip
(A)
600 V 480 V 240 V 600 V 480 V 240 V
KP-8 800 ANSI 22,000 30,000 42,000 22,000 22,000 22,000
See literature or contact your ABB Sales Representative for other ratings or information.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
205
Metal-Enclosed
Low-Voltage Distribution Equipment and Control Systems
Manufactured at
ABB Inc.
Lake Mary, FL
K-LINE Plus™ +407-732-2000
SPECIFICATIONS
Typical Arrangements
Indoor Front Elevations
INSTR. FUTURE
4000 A 4000 A
MAIN MAIN
FUTURE
GROUND BUS
126.75 (3219.45)
70 (1778)
17.63
(447.8)
Industrial Products
72 102.5
(1828.8) 112 98 (2603.5)
(2844.8) 92 (2489.2)
(2336.8)
AISLE DEPTH
33 (838.2)
30 24
(762) (609.6)
6 (152.4)
206
Sourced through
ABB Inc.
Wichita Falls, TX
MNS +940-397-7000
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
207
Switchgear OEM Components
208
Medium-Voltage
Products
AC Drives
Distribution Reclosers
Distribution Cutouts
Disconnect Switches
ABB
Medium-Voltage Products
Medium-Voltage Distribution Switchgear Vacuum Circuit Breakers
Metal-Clad Type R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Safegear and Advance . . . . . . . . . . . . . . . . 212 Type V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Metal-Enclosed Distribution Reclosers
AX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
ESVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Load Interrupter VR-3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
PK Primary Entrance Unit . . . . . . . . . . . . . . 218 Special Feature
PKC Power Switching Center . . . . . . . . . . . 218 PCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Motor Control Center Loop Control Module (LCM) . . . . . . . . . . . . 249
Safegear and Advance . . . . . . . . . . . . . . . . 220 Single-Phase Tripping . . . . . . . . . . . . . . . . . 250
Gas-Insulated Distribution Cutouts
ZV-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Non-Loadbreak
Fault Current Limiter NCX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Is-Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Arc Guard . . . . . . . . . . . . . . . . . . . . . . . . . 226 Loadbreak
LBU II . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
IEC Switchgear and Motor Controls Interchangeable
Medium-Voltage ICX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
ZS-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Special Feature
ZX-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Moisture-Proof Tube . . . . . . . . . . . . . . . . . . 259
Switchgear Aftermarket Disconnect Switches
Products and Services
Single Insulator Disconnect
Replacement Circuit Breakers, Parts, LSID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Training, and Service . . . . . . . . . . . . . . . . . 230 SID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Switchgear OEM Components
Circuit Breakers
ADVAC™, R-ADVAC™, and Type VHK . . . . 231
Load Interrupter Switches
VersaRupter Load Interrupter Switches . . . . 232
Medium-Voltage AC Drives
ACS 1000 . . . . . . . . . . . . . . . . . . . . . . . . . 233
products
Services
Systems
Medium-Voltage Distribution Switchgear
ABB also offers a full line of IEC distribution systems, including low-voltage switchgear
and motor control centers integrated into a single, easy-to-install assembly as well as
medium-voltage, air-insulated, and compact gas-insulated switchgear in ratings to 52 kV.
SELECTION GUIDE
Product Voltage (kV) Features
MV Metal-Clad Switchgear
SafeGear® 5 — 15 Arc-resistant switchgear with ADVAC™ drawout vacuum circuit breakers
Advance™ 27* Conventional switchgear with ADVAC breakers
MV Metal-Enclosed Switchgear
AX1 12 — 27 Arc-resistant, main circuit-encapsulated switchgear system
MV Load Interrupter Switchgear
PK™ — UL-listed load interrupter switchgear for primary service connections and unit
5 — 15
Primary Entrance Unit substation protection
PKC™ — UL-listed load interrupter switchgear for economical power distribution, control,
5 — 15
Power Switching Center and protection
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
211
Medium-Voltage Distribution Switchgear
Metal-Clad
FEATURES
Standard Up to four front-accessible, bushing-mounted
CTs per phase
Arc-resistant construction (SafeGear only, per
EEMAC G14-1, types B or C) with dedicated, Front-accessible drawout voltage and control
isolated, low-voltage compartments for relays power transformers (large CPTs are fixed-
and control wiring mounted in rear compartments)
Window on primary compartment doors to view Special
breaker position and status without opening door
ADVAC™ breakers are standard in SafeGear and
Closed-door racking and racking padlock Advance. ADVAC features a simple, front-accessible
provision for improved operator safety
operating mechanism designed specifically for use
Racking system integral to breaker so that with vacuum interrupters. Other features include:
moving parts can be inspected and maintained
outside the breaker compartment and away Dependable vacuum interrupters with advanced
from energized circuits contact design and
proven reliability
Distinct breaker stops for disconnected test
Medium-Voltage Products
212
SPECIFICATIONS
Ratings
Capability
Rated Low Rated Short
Impulse
Nominal Voltage Freq. Circuit Current Rated
Nominal Level Short Close
Breaker Voltage (kV) With- kA Sym Voltage
MVA (BIL) Time and
Type Class stand Range
Class kV kA rms Latch
(kV) Voltage Factor
Min. Max. Crest @ Min. @ Max. 2 Sec. kAPeak
kV rms
rms rms kV kV
5ADV36 4.16 250 3.8 4.76 19 60 36 29 36 97 1.24
NOTES:
Each circuit breaker is available in continuous current ratings of 1200, 2000, or 3000 A rms.
Interrupting time is rated at 5 cycles (0 —100%).
The asymmetric capability ratio rating is 1.2.
Ratings are 50/60 Hz bases.
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
213
ABB
Medium-Voltage Distribution Switchgear
Metal-Clad
SPECIFICATIONS
Standards
ANSI NEMA
C37.04 Standard rating structure for ac HV circuit breakers CC1 Electric power connections
C37.06 Preferred ratings for ac HV circuit breakers SG-5 Power switchgear assemblies
C37.09 Standard test procedure for ac HV circuit breakers NEC
Standard for metal-clad and station-type National Electric Code
C37.20.2 NFPA 70
cubicle switchgear (Applicable Portions)
C57.13 Requirements for instrument transformers EEMAC
ANSI/IEEE Arc-resistant test procedure
G14-1
(SafeGear Only)
47 Guide for surge withstand capability tests
Module Dimensions
All SafeGear and Advance switchgear sections are is 85 inches (2159 mm) with an optional extended
36 inches (914.4 mm) wide. A one-inch (25.4 mm) depth enclosure of 92 inches (2336.8 mm) for
dress panel is added to each end of a lineup. unusual cable requirements.
Height is 95 inches (2413 mm). Standard depth
38
(965.2)
19
(482.6)
38
(965.2)
19
(482.6)
214
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Standard Design Dimensions
1200 A breaker 19" (482.6 mm) instrument compartment 1200 A breaker
PT compartment 38" (965.2 mm) instrument 1200, 2000, or 3000 A breaker
57" (1447.8 mm) instrument compartment 1200, 2000, or 3000 A breaker
CPT compartment 19" (482.6 mm) instrument compartment 1200, 2000,
or 3000 A breaker
Two (2) PT compartments 19" (482.6 mm) instrument compartment
1200, 2000, or 3000 A breaker
95" (2413 mm) instrument or power company metering section
85 (2159)
Low
Voltage
95 Low
(2413)
typical Voltage
Low
Voltage
Low
Voltage
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
215
Medium-Voltage Distribution Switchgear
Metal-Enclosed
AX1
FEATURES
Standard Special
Main circuit-encapsulated design DNV marine application design
Tubular busbars 1.0g vibration test (Zone 4)
Coil spring contacts Standardized outdoor buildings
Active arc eliminator; internal arc Integrated battery system
eliminated within 5 ms
Medium-Voltage Products
216
Sourced through
ABB Inc.
Lake Mary, FL
+407-732-2000
+407-732-2132
SPECIFICATIONS
Ratings
Rated Voltage BIL Level Rated Current Short Time Open Arc
(kV) (kV) (A) Current 3 Sec (kA) Test 1 Sec (kA)
12 75 630 — 3150 16 — 40 16 — 40
15 95 630 — 3150 16 — 40 16 — 40
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
217
Medium-Voltage Distribution Switchgear
Load Interrupter
STANDARD FEATURES
Reliable quick-make, quick-break, load interrupter Reliable exterior operating handle and internal
switches with proven, dependable operating mechanism actuation system provide smooth,
mechanisms; copper current-carrying blades; consistent manual operation over a long life.
and high-pressure, jaw-type stationary contacts Main bus system is 100% copper and
With main blades open, interrupting blades does not require insulation to meet ANSI
are fully visible for inspection. dielectric ratings.
The front door of each compartment is Solid copper ground bus extends
mechanically interlocked, requiring the switch throughout assembly.
to be in the open position for access to the
switch or fuses and also requiring the door to
Medium-Voltage Products
218
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Ratings
Voltage Current
Nominal
System Rated Rated Load-
Rated Low Freq. Momentary Fault Closing 2-sec Short
Rating Maximum Continuous Interrupting
Impulse Withstand Current rms Current rms Time Current
(kV) Voltage Current Current
BIL (kV) (kV) Asym (kA) Asym (kA) Asym (kA)
(kV) (A) (A)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
219
Medium-Voltage Distribution Switchgear
Motor Control Center
STANDARD FEATURES
Reliable, proven vacuum contactors (fused-type) Load contacts automatically grounded by
are suitable for full voltage, reduced voltage, truck withdrawal
reversing and non-reversing, synchronous, and Truck can be padlocked in disconnect position,
other motor loads. Ratings are also available for even with door closed.
switching non-inductive loads.
Dedicated, isolated, low-voltage compartment
• Long-life vacuum interrupters with clean, for protection and control devices
quiet operation
Withdrawable contactor truck with two
Medium-Voltage Products
• Advanced contact design for minimum distinct positions provides for properly
current chop sequenced contactor removal and visible
• Contactor operation powered by on-board disconnect of primary
2 kVA Control Power Transformer (CPT) circuit without
• Fuses and CPT mounted on contactor truck requiring a separate
for easy maintenance disconnect switch.
• Up to six (6) auxiliary contacts installed on • Connected (primary
contactor and secondary
contacts engaged)
Heavy duty construction using rigid, self-
supporting modules fabricated from pre-coated • Disconnected
Galvalume steel for superior corrosion resist- (automatic primary
ance in industrial installations shutters closed and
secondary contacts
Rugged, non-vented doors with
disengaged)
closed-door racking
4
220
STANDARD FEATURES
(continued)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
221
Medium-Voltage Distribution Switchgear
Motor Control Center Manufactured at
ABB Inc.
Lake Mary, FL
SafeGear® and Advance™ +407-732-2000
SPECIFICATIONS
Ratings and Application Guide
SafeGear MCC and Advance MCC are available in voltage ratings from 2300 V
to 7200 V with main bus ratings of 1200, 2000, or 3000 A continuous cur-
rent. Main bus bracing is for 50,000 A symmetrical momentary current.
The following table provides typical application data and approximate
maximum horsepower at various common application voltages.
222
Gas-Insulated
ZV-2™
STANDARD FEATURES
Ratings up to 52 kV operating voltage and Extremely compact switchgear offering
250 kV BIL 40% floor space savings over conventional
ANSI certification of interrupting ratings air-insulated switchgear in similar ratings
available to 38 kV Rugged, completely sealed, high-voltage
Full range of IEC ratings and capabilities enclosure-filled with SF6 at low-level overpressure
available in all voltages SF6 pressure sensors and monitoring system
Continuous current ratings up to 2500 A Available with custom protection, instrumenta-
Interrupting ratings up to 40 kA tion, and controls
100% copper primary bus ZV-2 is indoor switchgear; outdoor installation
Dedicated low-voltage compartment for is available in power distribution centers.
instruments, control connections, and circuit Up to two (2) front-accessible CTs per phase
breaker operating system mounted on durable glass-polyester bushings
Low-voltage compartments completely isolated and contact supports
from high-voltage compartments Main bus is 100% copper with full round
Circuit breaker uses dependable vacuum edges, no tapering, and hard bus connections
interrupters with proven type VD-4 front- with full-load capacity to every contactor
accessible, stored-energy operating mechanism compartment.
(similar to ADVAC) and includes on-board Front access to primary contacts and main bus
auxiliary switches. Standard 1 ⁄ 4 x 2-inch (6.35 x 50.8 mm) copper
Available with integral disconnect and ground bus
grounding switches Ample room for both load cables and
Seismic certification available for UBC Zone 4 control wiring
Microprocessor-based protection and control
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
223
Medium-Voltage Distribution Switchgear
Gas-Insulated Sourced through
ABB Inc.
Lake Mary, FL
ZV-2™ +407-732-2000
SPECIFICATIONS
Ratings
12 28 75 31.5
24 50 125 31.5
36 70 170 31.5
38 80 200 31.5/40
52 95 250 31.5
Rated main bus currents: 1250, 1600, 2000, or 2500 A continuous current at all available voltages.
C. Vacuum interrupters
D. Instrument transformers
E. Low-voltage instrument compartment
4
224
Fault Current Limiter
Manufactured at
ABB Inc.
Lake Mary, FL
IS-Limiter™ +407-732-2000
SPECIFICATIONS
Ratings
IS-Limiter is capable of handling short circuit currents up to 230 kA
at the following continuous operating ratings.
750 — 1250/2000/3000/4500
12,000 75 1250/2000/2500/3000/4500
17,500 95 1250/2000/2500/3000/4500
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
225
Medium-Voltage Distribution Switchgear
Fault Current Limiter
Sourced through
ABB Inc.
Lake Mary, FL
Arc Guard® +407-732-2000
226
IEC Switchgear and Motor Controls
SELECTION GUIDE
Product Voltage (kV) Features
IEC MV Switchgear
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
227
IEC Switchgear and Motor Controls
Medium-Voltage
Sourced through
ABB Inc.
Lake Mary, FL
ZS-1 +407-732-2000
SPECIFICATIONS
Ratings
12 28 75 50 50 125 4000
Medium-Voltage Products
24 50 125 25 25 63 2000
228
Medium-Voltage
Sourced through
ABB Inc.
Lake Mary, FL
ZX-1 +407-732-2000
SPECIFICATIONS
Ratings
12 31.5 80
17.5 25 63
24 25 63
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
229
Switchgear Aftermarket/Switchgear OEM Components
Switchgear Aftermarket Products and Services
230
Circuit Breakers
231
ABB
Switchgear OEM Components
Load Interrupter Switches
232
Medium-Voltage ac Drives
Sourced through
ABB Inc.
New Berlin, WI
ACS 1000 +800-752-0696
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
233
Notes
Medium-Voltage Products
4
234
Vacuum Circuit Breakers
SELECTION GUIDE
Voltage Load Interrupting
BIL Insulation
Type Class Current Capacity Features
(kV) Medium
(kV) (A) (kA rms)
600 12 — 25 Air
800 16 — 20 Air
1200 25 — 40 Air
15 110
2000 25 — 40 Air
1200 25 — 40 Air
38 125 — 200
2000 25 — 40 Air
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
235
Vacuum Circuit Breakers
Type R
STANDARD FEATURES
Factory assembled, wired, and routine tested
per ANSI C37.09
Bushings: Six (6) ASA-70 gray porcelain bushings
Standard ASA-70 (Munsell #5 BG 7.0/0.4) gray
paint with average thickness of 2-2.5 mils
Certified test reports included in drawing
packet with each unit
One vacuum interrupter per phase
Stored energy type, spring-close/spring-open
operating mechanism
OPTIONS AND
One heater for the control cabinet and one
ACCESSORIES
for the mechanism compartment GFI convenience receptacle
Contact position status “Open-Closed” NEMA 4-hole pad or clamp-type
semaphore terminals for bushings
Spring status “Charged-Discharged” semaphore Ground clamp terminals
Mechanical push to close button Convenience light
Manual spring-charging ratchet and Test switches
removable handle Control switches
Latch-checking switch Indicating lights
Externally mounted “69” device to trip and
block closing
Medium-Voltage Products
SPECIFICATIONS
Voltage Range Continuous Current Interrupt Capacity Impulse BIL
(kV) (A) (kA) (kV)
236
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
237
Vacuum Circuit Breakers
Type V
STANDARD FEATURES
Factory assembled, wired, and routine tested
per ANSI C37.09
Bushings: Six (6) ASA-70 gray porcelain bushings
Standard ASA-70 (Munsell #5 BG 7.0/0.4) gray
paint with average thickness of 2-2.5 mils
Certified test reports included in drawing
packet with each unit
Two vacuum interrupters per phase OPTIONS AND
Stored energy type, spring-close/spring-open ACCESSORIES
operating mechanism
GFI convenience receptacle
One heater for the control cabinet and one for
the mechanism compartment NEMA 4-hole pad or clamp-type
terminals for bushings
Contact position status “Open-Closed”
semaphore Ground clamp terminals
Spring status “Charged-Discharged” semaphore Convenience light
Mechanical push to close button Test switches
Manual spring-charging ratchet and Control switches
removable handle Indicating lights
Latch-checking switch
Externally mounted “69” device to trip and
block closing
Medium-Voltage Products
SPECIFICATIONS
Voltage Range Continuous Current Interrupt Capacity Impulse BIL
(kV) (A) (kA) (kV)
238
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
239
Notes
Medium-Voltage Products
4
240
Distribution Reclosers
SELECTION GUIDE
560 12 — 20 Air
1120 12 — 20 Air
15 110 560—800 12 — 16
Solid Solid dielectric insulation for pole-
VR-3S 27 125 560—800 12 — 16
Dielectric mounted or substation applications
38 170 560—800 12 — 16
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
241
Distribution Reclosers
ESVA
STANDARD FEATURES
Factory assembled, wired, and routine-tested Spring status “Charged-Discharged” semaphore
per ANSI C37.60 Mechanical push to close button
Bushings: Six (6) ASA-70 gray porcelain bushings Manual spring-charging ratchet and
Standard ASA-70 (Munsell #5 BG 7.0/0.4) gray removable handle
paint with average thickness of 2—2.5 mils Latch-checking switch
Certified test reports included in drawing Externally mounted “69” device to trip
packet with each unit and block closing
One vacuum interrupter per phase Mechanical 5-digit nonresettable trip
Stored energy type, spring-close/spring-open operations counter
operating mechanism Gasketed, padlockable, and hinged access door
One heater for the control cabinet and one Stainless steel main nameplate
for the mechanism compartment
Door window for viewing status indicators
Contact position status “Open-Closed” semaphore and counter
SPECIFICATIONS
Voltage Range Continuous Current Interrupt Capacity Impulse BIL
(kV) (A) (kA) (kV)
242
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
243
Distribution Reclosers
VR-3S
STANDARD FEATURES
Assembled galvanized steel substation 1—PCD (Power Control Device*)
mounting frame or pole-mounting frame Mechanical trip handle
Recloser control cable pre-wired for Pole assembly
voltage transformers
Embedded vacuum interrupters
Painted ANSI 70 gray control cabinet with a
Open/Close indicators
gasketed, padlockable, and hinged access door
with drawing holder and three-point latching. Magnetic actuators
The cabinet includes a removable access Integrated sensors
plate with provisions for the communications
antenna and equipment mounting panel.
SPECIFICATIONS
Voltage Range Continuous Current Interrupt Capacity Impulse BIL
(kV) (A) (kA) (kV)
244
Manufactured at
ABB Inc.
Lake Mary, FL
+407-732-2000
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
18 18 11.653 30
(457) (457) (296) (762)
20.320
(516)
71.891
(1826)
19.125
(485.78) 29.875
(758.82)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
245
Distribution Reclosers
Special Feature
PCD
FEATURES
Standard
Protection Fault Location (3-phase only)
Reclosing DNP 3.0 and MODBUS or ASCII MODBUS RTM
Metering protocol communication capabilities
Programmable control Recloser failure detection and alarm
Communications Weather-proof, front-mounted optical port
for optical isolation
Power quality
Digital Metering: voltage, current, kWh,
Three-phase operation
kVarh, power factor, demand watts,
Single-phase operation VARs, and frequency
Local and remote fault status indication Oscillography
Protection settings stored in non-volatile RAM Two user programmable buttons on
Records and reports operation and fault data front panel
Hardware expansion slots ANSI and IEC recloser and user
Integral temperature compensated programmable curves
Medium-Voltage Products
246
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
247
Distribution Reclosers
Special Feature Manufactured at
ABB Inc.
Lake Mary, FL
PCD +407-732-2000
SPECIFICATIONS
PCD Ratings and Tolerances
Parameter Value
Current Input Circuits Current Rating based on the CT connection
Input Rating 5 A (16 A continuous, and 450 A for 1 s)
1 A (3 A continuous, and 100 A for 1 s)
Input Burden Less than 0.1 VA @ 5 A
Frequency 50 or 60 Hz
Voltage Input Circuit Voltage Rating based on the VT connection setting
Burden 0.04 VA for VPH-N at 120 VAC
69/120 V Wye 160 V continuous and 480 V for 10 s
120/208 V Delta 260 V continuous and 480 V for 10 s
Frequency 50 or 60 Hz
Control Power Burden 120 VAC at 0.17 A, Range = 102 to 132 VAC
24 VDC at 0.70 A, Range = 19 to 28 VDC
48 VDC at 0.07 A, Range = 38 to 56 VDC
125 VDC at 0.70 A, Range = 70 to 150 VDC
250 VDC at 0.70 A, Range = 200 to 280 VDC
Binary (Contact) Input Circuits Burden 0.075 VA at 24 VDC
0.140 VA at 48 VDC
0.360 VA at 125 VDC
0.730 VA at 250 VDC
Binary Contacts Output Rating 120 VAC 125 VDC 250 VDC
Each Contact at Tripping 30 A 30 A 30 A
Continuous Break (Inductive) 5A 5A 5A
2A 0.3 A 0.1 A
Operating Temperature Range -40°C to + 70°C
(operating temperatures below -20°C may reduce LCD display visibility)
Transient Immunity Surge withstand capability
SWC and fast transient tests per ANSI C37.90.1 and IEC80255-22-1
Class III for all connections except communication or AUX ports
Isolated communication ports and AUX ports per ANSI C37.90
using Oscillary SWC
Test wave only and per IEC80255-22-1 Class III and 80255-22-4 Class III
Impulse voltage withstand test per IEC80255-5
Medium-Voltage Products
248
Special Feature
Manufactured at
ABB Inc.
Lake Mary, FL
Loop Control Module (LCM) +407-732-2000
APPLICATIONS
STANDARD FEATURES
Loop control schemes extend the reliability and
Loop Control Module increases implementation of distribution automation to establish
restoration on distribution a more effective operating power system in expecta-
power systems tion of a competitive environment. Automating any
distribution system outside an electric utility substation
environment could be realized through the use of
recloser loop control schemes, using the ABB VR-3S
reclosers and PCD controllers equipped with the
Loop Control Module.
A recloser loop control scheme typically utilizes a
predetermined number of PCD and LCM controlled
VR-3S reclosers installed in series between two substa-
tion feeder circuits. The LCM feature provides isolation
of any faulted section within a given distribution cir-
cuit, while simultaneously reestablishing service to all
customers unaffected by the faulted section within a
relatively short period of time. Loop control schemes
are typically located at or near key customers at
various locations throughout the distribution system.
Ideally, loop control schemes are implemented to
reduce the number of outages and to maintain reliable
electrical power to a utility’s customer base.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
249
Distribution Reclosers
Special Feature
Manufactured at
ABB Inc.
Lake Mary, FL
Single-Phase Tripping +407-732-2000
250
Distribution Cutouts
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
251
Distribution Cutouts
SELECTION GUIDE
Voltage Load Interrupting
BIL
Type Class Current Capacity Features
(kV)
(kV) (A) (kA rms)
STANDARD FEATURES
Silver-to-silver contacts (top and bottom) ICX fusetubes are interchangeable with other
—all contacts are silver-plated manufacturers. The ABB ICX fusetube design is
Solid porcelain insulators with cemented mechanically and electrically interchangeable
(potted) steel rods on top, bottom, and back with the S&C Type XS cutout, along with
the Chance Type C cutout (within the same
Five sizes are offered:
voltage class).
BIL Creepage Distance
Choice of terminal connectors—tin-plated
110 9.1 inches (231 mm) for use with aluminum or copper cable
125 12.8 inches (323 mm) • Parallel groove—cable size from
150 18.0 inches (457 mm) No. 8 to 4/0 ACSR or 250 MCM
170 26.2 inches (666 mm) • Large eyebolt—cable size from
170 30.0 inches (762 mm) No. 6 to 4/0 ACSR or 250 MCM
Two different types of fusetubes are available: • Small eyebolt—cable size from
a high-strength glass fusetube or a moisture- No. 8 to 2/0 Stranded
proof fusetube. Common fuse support used at each voltage
Medium-Voltage Products
Copper alloy castings are used on fusetubes rating allowing complete interchangeability
and bottom supports. of 100 A and 200 A fuseholders and 300 A
disconnect blade
4
252
Non-Loadbreak
NCX
ABB’s NCX cutout has a long history of providing safe, reliable
overcurrent protection. The NCX design provides overcurrent
protection for equipment that may be damaged by a system overload
or fault conditions. The NCX is a non-loadbreak, non-interchangeable
cutout that offers extended interrupting ratings up to 20 kA.
In addition, the NCX offers the user a long list of features, which results in
application flexibility, outstanding performance, easy installation, trouble-free
operation, and long life.
SPECIFICATIONS
Ratings
Ratings Style Numbers
Replacement
Type Cap
Voltage Current Parallel Groove Terminal Fuseholder
On Fuse- Eyebolt
Style
Nominal BIL Cont. Interrupting Holder With NEMA Without NEMA Terminal With Number
(kV) (kV) (A) (rms Asym.) Bracket Bracket NEMA Bracket
7.8/15 110 100 12,000 Solid 279C601A03MP 279C601A28 279C602A03 279C606A03
7.8/15 110 100 20,000 Exp 279C601A04 279C601A29 279C602A04 279C606A04
7.8/15 110 200 12,000 Solid 279C601A05 279C601A30 279C602A05 279C606A05
7.8/15 110 200 20,000 Barrel Exp 279C601A06 279C601A31 279C602A06 279C606A06
15 110 100 10,000 Solid 279C601A10MP 279C601A35 279C602A10 279C606A10
15 110 100 16,000 Exp 279C601A11 279C601A36 279C602A11 279C606A11
15 110 200 8000 Solid 279C601A12 279C601A37 279C602A12 279C606A12
15 110 200 10,000 1 1 4991C51A24 4991C51A30 279C606A30
Link Ext 4991C51A23
15 110 200 12,000 Barrel Exp 279C601A13 279C601A38 279C602A13 279C606A13
15 110 300 Disconnect — 279C601A14 279C601A39 279C602A14 279C606A14
15/27 125 100 10,000 Solid 279C601A17MP 279C601A42 279C602A17 279C606A17
15/27 125 100 16,000 Exp 279C601A18 279C601A43 279C602A18 279C606A18
15/27 125 200 10,000 Solid 279C601A19 279C601A44 279C602A19 279C606A19
15/27 125 200 16,000 1 1 1C08026A02 1C08026A03 279C606A48
Link Ext 1C08026A01
15/27 2003 100 10,000 Link Ext1 1C08026A05MP1 1C08026A06 1C08026A07 279C606A49
15/27 3 100 10,000 Exp 1C08026A09 1C08026A10 1C08026A11 279C606A50
200
20/34.5 150 100 6000 Solid 279C601A22MP 4986C51A35 4986C51A37 279C606A22
20/34.5 150 100 12,000 Exp 279C601A23 279C601A48 279C602A23 279C606A23
20/34.5 150 100 12,000 Link Ext1 4991C51A25MP1 4991C51A32 4991C51A34 279C606A31
20/34.5 3 100 12,000 1 1 4991C51A33 4991C51A35 279C606A32
200 Link Ext 4991C51A26MP
27 125 100 12,000 Exp 5482C66A20 5482C66A21 5482C66A22 279C606A53
27 125 100 12,000 1 1 4991C51A04 4991C51A05 279C606A25
Link Ext 4991C51A02MP
27 2003 100 12,000 Link Ext1 4991C51A20MP1 4991C51A37 4991C51A38 279C606A35
27 125 300 Disconnect — 279C601A58 4986C51A58 4986C51A34 279C606A21
38 150 100 2000 Solid 279C601A56 4986C51A33 4986C51A31 279C606A40
38 150 100 2 1 1 7191C90A56 7191C90A51 279C606A54
10,000 Link Ext 7191C90A55
38 2003 100 10,000 Link Ext1 1C08026A141 1C08026A15 1C08026A16 279C606A56
38 150 300 Disconnect — 279C601A59 4986C51A59 4986C51A32 279C606A21
1 2 3
Requires removable button-head type fuse links. 12 kA Single Shot Extra creep design also available.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
253
Distribution Cutouts
Non-Loadbreak Manufactured at
ABB Inc.
Greensboro, NC
NCX +407-732-2000
SELECTOR GUIDE
Cutout/Arrester Combinations
254
Loadbreak
LBU II
The ABB LBU II performs as an outdoor loadbreak switch, as well as a fused
cutout for distribution systems. Loadbreak interruption is accomplished
by means of a self-contained loadbreak arc chute, which confines
the arc and provides a de-ionizing action. The LBU II offers
extended interrupting ratings up to 20 kA.
Conventional operation loadbreak is accomplished by normal
opening of the cutout by hookstick. There are no parts to replace.
The loadbreak feature lasts the life of the cutout. The self-contained
loadbreak concept enables the linemen to interrupt load current with
a simple hook-stick operation.
SPECIFICATIONS
Ratings
Ratings Style Numbers
Replacement
Voltage Current Type Cap Parallel Groove Terminal Eyebolt Fuseholder
On Fuse-
Nom BIL Cont. Ld-brk Interrupting With NEMA Without NEMA Terminal With Style
Holder
(kV) (kV) (A) (A) (rms Asym.) Bracket Bracket NEMA Bracket Number
7.8/15 110 100 100 12,000 Solid 279C790A03MP 279C790A38 279C789A03 278C310A03
7.8/15 110 100 100 20,000 Barrel Exp 279C790A04 279C790A32 279C789A04 278C310A04
7.8/15 110 200 200 12,000 Solid 279C790A05 279C790A07 279C789A05 278C310A05
7.8/15 110 200 200 20,000 Barrel Exp 279C790A06 279C790A39 279C789A06 278C310A06
15 110 100 100 10,000 Solid 279C790A10MP 279C789A48 279C789A10 278C310A10
15 110 100 100 16,000 Barrel Exp 279C790A11 279C790A34 279C789A11 278C310A11
15 110 200 200 8000 Solid 279C790A12 279C789A49 279C789A12 278C310A12
15 110 200 200 10,000 1 4992C85A23 4992C85A24 4992C85A25 278C310A30
Link Ext
15 110 200 200 12,000 Barrel Exp 279C790A13 279C790A43 279C789A13 278C310A13
15 110 300 300 Disconnect — 279C790A14 279C790A53 279C789A14 278C310A14
15/27 125 100 100 10,000 Solid 279C790A17MP 279C790A35 279C789A17 278C310A17
15/27 125 100 100 16,000 Barrel Exp 279C790A18 279C790A36 279C789A18 278C310A18
15/27 125 200 200 10,000 Solid 279C790A19 279C789A46 279C789A19 278C310A19
15/27 125 200 200 16,000 1 4992C85A36 4992C85A37 4992C85A43 278C310A48
Link Ext
15/27 125 300 300 Disconnect — 279C790A21 279C789A47 279C789A21 278C310A21
15/27 2 100 100 10,000 1 1C08030A01MP 1C08030A02 1C08030A03 278C310A49
200 Link Exp
15/27 2002 100 100 10,000 Barrel Exp 1C08030A05 1C08030A06 1C08030A07 278C310A50
20/34.5 150 100 100 6000 Solid 279C790A21MP 279C789A44 279C789A22 278C310A22
20/34.5 150 100 100 12,000 Barrel Exp 279C790A23 279C790A49 279C789A23 278C310A23
20/34.5 150 100 100 12,000 1 4992C85A27MP 4992C85A29 4992C85A31 278C310A31
Link Ext
20/34.5 2002 100 100 12,000 Link Ext1 4992C85A28MP 4992C85A30 4992C85A32 278C310A32
20/34.5 150 300 100 Disconnect — 279C790A27 279C789A45 279C789A27 278C310A33
27 125 100 50 6000 Solid 279C790A24MP 279C790A63 279C789A24 278C310A24
27 125 100 50 12,000 Barrel Exp 4986C49A07 4986C49A08 4986C49A09 278C310A53
27 125 100 50 12,000 Link Ext1 4992C85A02MP 4992C85A04 4992C85A05 278C310A26
27 2 100 50 12,000 1 4992C85A33MP 4992C85A34 4992C85A35 278C310A27
200 Link Ext
27 125 300 50 Disconnect — 279C790A26 279C790A64 279C789A26 278C310A34
1 2
Requires removable button-head type fuse links. Extra creep design also available.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
255
Distribution Cutouts
Loadbreak Manufactured at
ABB Inc.
Greensboro, NC
LBU II +407-732-2000
SELECTOR GUIDE
Cutout/Arrester Combinations
256
Interchangeable
ICX
The ABB ICX interchangeable cutout is designed for use on the
overhead distribution system. It may be used to provide overcur-
rent protection and to provide visible indication of fuse operation.
The ICX can also provide a visible break sectionalizing point for
maintenance personnel and can function as a loadbreak switch
when used in conjunction with a portable loadbreak tool. In
addition, the ICX cutout incorporates the quality approach to
design prevalent in the ABB line of cutouts.
SPECIFICATIONS
Ratings
Ratings Style Numbers
Voltage Current Type Cap Cap or Link
On Fuse- Replacement
With NEMA Extender
Nominal BIL Cont. Interrupting Holder Fuseholder
Bracket Sold
(kV) (kV) (A) (rms Asym.) w/Cap
Separately
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
257
Distribution Cutouts
Interchangeable Manufactured at
ABB Inc.
Greensboro, NC
ICX +407-732-2000
SELECTOR GUIDE
Cutout/Arrester Combinations
Cont. Int. Type Arrester
Style Number kV BIL
Curr. Cap (kA) Cap Rating
C11SU*1011 15 110 100 10 Solid 10
C11LU*1011 15 110 100 16 LE 10
258
Special Feature Manufactured at
ABB Inc.
Greensboro, NC
Moisture-Proof Tube +407-732-2000
ABB has formulated and patented a new, state-of-the-art fuseholder made of synthetic
fibers to alleviate moisture absorption problems and extend the life of the fuseholder.
The moisture-proof (MP) tube prevents swelling, reducing problems with interruption.
The submersion test produced no swelling in the inner diameter, allowing the cutout to
fully expel the link and clear the fault.
ABB’s consistent manufacturing process minimizes variability and imperfections, signifi-
cantly extending the life of the tube. They are interchangeable with horn fiber designs.
FEATURES
Advantages
Moisture absorption Source of supply
Horn fiber has a tendency to absorb moisture Currently, only one manufacturer of horn
and swell. When this swelling occurs, it can fiber exists in the United States, thus all cutout
create problems with interruption. Reduced manufacturers are dependent on this manufac-
clearance on the inner diameter of the tube may turer. The ABB MP Tube is completely vertically
prevent the cutout from fully expelling the link integrated and does not require any material
and subsequently not clearing the fault. from this source.
The ABB MP fuseholder is not affected by Interchangeability
moisture. In a 24-hour submersion test, per Our state-of-the-art fuse tube is interchangeable
ASTMD570-81, the MP tube had 98% less with our old designs such as the loadbreak
moisture absorption than the horn fiber tube. LBU-II and the non-loadbreak ICX and NCX
Laboratory tests have shown after a 13-day designs. In addition, the ICX design is inter-
submersion test, the inner diameter of the horn changeable with the Chance Type C and the
fiber liner contracted 15.9%. This submersion S&C Type XS designs.
test produced no swelling in the inner diameter Quality and commitment
of the MP tube. ABB will be manufacturing this new moisture-
Life of the tube proof fuseholder in their Greensboro, North
All interruption tests have been successfully Carolina facility, the only plant in the world
completed on the ICX 100 A tubes and on all completely dedicated to the manufacture
100 A NCX and LBU-II tubes with solid or link of cutouts.
extender caps. In addition, the process involved To order, specify as follows
in manufacturing the MP Tube minimizes vari- Moisture absorption in the fuse tube liner shall
ability and imperfections that can occur in be less than 1% per ASTMD619. Test data must
the manufacture of horn fiber. This consistent be submitted with quotation.
manufacturing process and the materials used
significantly extend the life of the tube.
SPECIFICATIONS
Testing
Samples were subject to:
Interruption testing was conducted at Powertech
Labs per ANSI C37.42. Thermal cycling from -40°C to +80°C at 5 cycles per
test based on ANSI C 37.41 section 13.2.
ABB Electric systems Technology Institute (ETI)
performed thermal cycle and dust/fog tests on the Electrical thermal cycling from 20°C at 60% RH to
MP Tube assembly. The MP Tube successfully passed 45°C at 90% RH based on ANSI C 37.41 section 11.2.
all tests. Dust/fog test based on ASTMD2132-89.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
259
Notes
Medium-Voltage Products
4
260
Disconnect Switches
SELECTION GUIDE
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
261
Disconnect Switches
Single Insulator Disconnect
Manufactured at
ABB Inc.
Greensboro, NC
LSID +407-732-2000
SPECIFICATIONS
Ratings BIL Continuous Loadbreak Style # with
(kV) (kV) Current Amperes Standard Bracket
262
Single Insulator Disconnect
Manufactured at
ABB Inc.
Greensboro, NC
SID +407-732-2000
SPECIFICATIONS
Ratings BIL Continuous Style # with
(kV) (kV) Current Standard Bracket
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
263
Notes
Medium-Voltage Products
4
264
High-Voltage
Products
Disconnectors
Surge Arresters
ABB
High-Voltage Products
Power Circuit Breakers Earthing Switches
Dead-Tank . . . . . . . . . . . . . . . . . . . . . . . . . 267 Type TEC 72.5 — 300 kV . . . . . . . . . . . . . . . . 305
Type PM/PMI 38 kV — 72 kV . . . . . . . . . . . 270 Type TEB 170 — 550 kV . . . . . . . . . . . . . . . . 307
Type PM/PMI 121 kV — 169 kV . . . . . . . . . 272
Motor Operating Mechanisms
Type PMR/PMRI 242 kV . . . . . . . . . . . . . . . 274
Type MT 50 and MT 100 . . . . . . . . . . . . . . 309
Type PMG . . . . . . . . . . . . . . . . . . . . . . . . . 276
Type PMI . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Hand-Operating Mechanisms
Type PM 550 kV — 800 kV . . . . . . . . . . . . 280 Type HA 31 — 80 . . . . . . . . . . . . . . . . . . . 313
Special Feature Surge Arresters
Synchronous Control Unit . . . . . . . . . . . . . . 282
Distribution Class
Live-Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 POLIM-D . . . . . . . . . . . . . . . . . . . . . . . . . . 320
LTB D1/B SF6 (72.5 kV — 170 kV) . . . . . . . 287
LTB E SF6 (245 kV — 420 kV). . . . . . . . . . . 288 Intermediate Class
HPL SF6 (72.5 kV — 800 kV) . . . . . . . . . . . 289 PEXLIM-A . . . . . . . . . . . . . . . . . . . . . . . . . 322
Station Class
Disconnectors EXLIM-R . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Center-Break Disconnectors XPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Type SGF 72.5 — 550 kV. . . . . . . . . . . . . . 291 EXLIM-Q . . . . . . . . . . . . . . . . . . . . . . . . . . 328
EXLIM-P . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Double-Break Disconnectors EXLIM-T . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Type SDB 123 — 420 kV . . . . . . . . . . . . . . 295
Transmission Line
Vertical-Break Disconnectors PEXLINK . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Type ONS 245 and ONS 420 . . . . . . . . . . . 298
Single-Column Pantograph Disconnectors
Type TFB 123 — 550 kV . . . . . . . . . . . . . . 301
products
Services
Systems
Dead-Tank Power Circuit Breakers
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
267
Power Circuit Breakers
SELECTION GUIDE
Inter- Chopped
Maxi- Contin- BIL Features
rupting 60 Hz Wave
Product mum uous kV, (breaker ratings available for
kA, kV, rms kV, Crest
kV, rms A, rms Crest -55°C to +50°C ambient)
rms 2µ
38PM31/40 38 1200 31.5 80 200 258 Uses FSA spring-drive operating mechanism.
38PMI31/40 1600 40 Ships fully assembled. HMB and spring drive
2000 are available.*
3000
48PM31/40 48.3 1200 31.5 105 250 322 Uses FSA spring-drive operating mechanism.
48PMI31/40 1600 40 Ships fully assembled.*
2000
3000
72PM31/40 72.5 1200 31.5 160 350 452 Uses FSA spring-drive operating mechanism.
72PMI31/40 1600 40 Ships fully assembled.*
2000
3000
121PM20/40/50/63 123 1200 20 260 550 710 FSA spring-drive mechanism used at 40 kA;
121PMI 2000 40 HMB hydraulic spring mechanism used at
3000 50 50/63 kA. 40 kA interrupting capacity and
4000 63 40 kA short-line fault switching without
5000 capacitors. Ships fully assembled.*
145PM20/40/50/63 145 1200 20 310 650 838 FSA spring-drive mechanism used at 40 kA;
145PMI 2000 40 HMB hydraulic spring mechanism used at
3000 50 50/63 kA. 40 kA interrupting capacity and
4000 63 40 kA short-line fault switching without
5000 80 capacitors. Ships fully assembled.*
169PM40/50 170 2000 40 365 750 968 FSA spring-drive mechanism used at 40 kA;
169PMI 3000 50 HMB hydraulic spring mechanism used at
4000 50 kA. 40 kA interrupting capacity and
5000 40 kA short-line fault switching without
capacitors. Ships fully assembled.*
242PMR 245 1200 20 425 900 1160 HMB-1.8 hydraulic spring-operating mechanism
2000 40 1050 used. Ships fully assembled.
3000
4000
242PMRI 245 1200 20 425 900 1160 HMB-2S hydraulic spring-operating mechanism
2000 40 1050 used. Ships fully assembled.
3000
High-Voltage Products
4000
242PMG/PMI 245 1200 40 425 900 1160 HMB-11 hydraulic spring mechanism used.
2000 50 1050 Ships fully assembled, except the operating
3000 63 mechanism is detached.
4000 80
5000
362PMI 362 2000 40 555 1300 1680 HMB-8 hydraulic spring mechanisms used.
3000 50 Single-frame design construction with all electrical
4000 63 and mechanical connections made at the factory.
Breaker shipped with bushings installed.
550PM 550 2000 40 860 1800 2320 HMB hydraulic spring mechanisms used.
3000 50 Closing resistors optional. Ships fully assembled,
4000 63 except for bushings.
800PM 800 3000 40 960 2050 2640 HMB-11 hydraulic spring mechanisms used.
50 Ships fully assembled except for bushings.
268
FEATURES
Operating Mechanisms • Hydraulic fluid as an energy carrier
• Very long-life cylinder piston unit for
ABB circuit breakers are equipped with one of two
energy transition
mechanism types that perform the opening and closing
operation. The type of mechanism used depends on • Integral hydraulic damping
the model and rating of the circuit breaker. • No external pipe connections in the hydraulic
systems, reducing potential oil leakage
FSA2 Spring-Drive Operating Mechanism • Hermetically sealed system, minimizing the
This mechanism uses two pairs of springs for possibility of corrosion
both opening and closing. An internal hydraulic HMB-1 Series
shock absorber dampens the closing and opening In this mechanism series, a stack of disk springs
operations, protecting the mechanism and breaker serves as an energy storage system and affords
from undue mechanical stress. Operations as fast O-CO-CO energy storage capability and three-cycle
as three cycles are performed by this mechanism. operation. During both the opening and closing
The principle behind the operation is as follows: operations, hydraulic oil drives the piston/pullrod
Initial Charging (actuator) of the mechanism, consuming energy
A universal charging motor “charges” a pair of from the storage springs, which are charged using
closing springs via a reduction and worm gear. a hydraulic pump. This stored energy provides
These closing springs are connected to a switch the driving force for hydraulic oil as the breaker
that disconnects power to the charging motor is opened and closed. After complete depletion
after the springs are charged. of the energy in the springs, total recharge time
is about 45 seconds.
Closing Operation
When the closing coil is energized, the closing HMB-2S
solenoid releases the closing springs, which rotate This mechanism is used for independent pole
the main shaft. The main shaft, in turn, moves the operation and for synchronous switching. In this
drive shaft through a cam. The drive shaft, which design, three independent hydraulic actuators are
is connected to the moving contacts of the breaker, driven by a single-disk spring assembly. The storage
turns and closes the breaker. The opening springs springs, pump, and oil reservoir are shared, result-
are charged during this closing operation. The motor ing in a unit that is much smaller and more cost-
re-charges the closing springs within 10 seconds of effective than three separate mechanisms. This unit
the closing operation. provides three-cycle operation with an O-CO-CO
stored energy capability.
Opening Operation
When the trip coil is energized, the trip solenoid HMB-4, -8, -11 Series
releases the drive shaft and latch. This allows the This mechanism series offers higher energy and
opening spring to rotate the drive shaft and open higher speeds than the smaller versions of HMB
the breaker. mechanisms. Interruption times as fast as two
In the event of a power loss, a breaker in the normal cycles can be attained through a pilot valve that
closed position can complete an open-close-open moves the changeover valve via hydraulic pressure.
cycle with the energy stored in the mechanism. Energy storage is accomplished with the aid of
The mechanism can also be manually charged with a disk spring assembly. Mechanisms in this series
a hand crank. are equipped with either O-C-O or C-O-CO stored
energy capability. Long-term stability, reliability, and
Hydraulic Spring-Operating Mechanisms temperature independence are the primary advan-
tages of HMB systems, along with high efficiency
This mechanism type combines the advantages
and modular components for easy maintenance.
of hydraulic operation with the advantages of
These mechanisms are also used for synchronous
mechanically stored energy. It offers:
switching applications. The cover of the mecha-
• Mechanically stored energy
nism is easily removed and provides quick access
• Long-term stability and temperature to the electrical monitoring and control elements.
independence of the energy storage system
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
269
Power Circuit Breakers
Dead-Tank
Type PM/PMI 38 kV — 72 kV
Standard
Dead-tank design
High-Voltage Products
Three-tank construction
Spring or spring-hydraulic operating mechanism
Single interrupter per phase
Three-cycle interruption (up to 31.5 kA)
31.5 kA interrupting capability
Composite bushings
Six (6) bushing current transformers
Adjustable “a” to “b” auxiliary switches
Out-of-phase switching
Shipped fully assembled and tested
Reduced foundation requirements
Reduced installation time
5
Minimal maintenance
270
1 3/4"(44.5)-12 UN THREAD
NOTE: IF TERMINAL CONNECTORS ARE REQUIRED
ALUM STUD SILVER PLATED
PER CUSTOMER ORDER, SEE ABB TRANSMITTAL
1 3 5 FOR TYPE BEING SUPPLIED.
9/16"(14.3) DIA. 3/4"(19)
2 - HOLES 1"(24) DIA.
1 1/2"(38)
1 3/4"(44.5) ANCHOR BOLTS
1 3/4"(44.5) AND HARDWARE
3"
(64)
2 1/2"
SUPPLIED BY CUSTOMER
(76)
1/2"(12.7) - 13 UNC. - 2B
271
2 - HOLES
MINIMUM
56"
USABLE
SPECIFICATIONS
THREAD
72 3/4"(1847)
(1442) FROM
DETAIL C
TOP OF PIER
3"(76) MIN.
GROUND PAD
DETAIL X DETAIL B
TYPICAL (6) PLACES TYPICAL (4) PLACES
2 4 6 TYPICAL RIGHT FRONT AND LEFT REAR
12"
METAL TO METAL METAL TO METAL
(305)
BUSHING REMOVAL
20 1/2"(521)
43"(1092)
MIN. METAL TO CRD. 36 5/32"(918.4)
OF BUSHINGS
LOCATION OF ANCHOR BOLTS
5-3-1
(114)
(44)
5"
1 3/4"
13"
(330) 4 1/2"
(127)
44"
(1118)
9" 13"
(229) (330)
RUPTURE
DISC
ABB SEE DETAIL C
C. T. 30"(762)
TERMINALS
70"(1778)
FILL CONNECTION
"L2"
1/4" TUBE 37
° FLARED
INSIDE HOUSING
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
35 5/8"(905)
40 1/8"(1019)
EMERGENCY
31 7/8"(810)
HEIGHT OF GAS GAGE
TRIP DEVICE
LEG EXTENSIONS
BOTT. OF CONTROL CABINET
Greensburg, PA
+724-838-5204
ABB
Power Circuit Breakers
Dead-Tank
Standard
Dead-tank design
Three-tank construction
High-Voltage Products
272
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
4" (101)
1 3/4"
5 1/2"
TINNED COPPER
(44)
(140)
2-HOLES RING
DETAIL D C OF ANALYZER ROD DETAIL B
DETAIL C TYPICAL 6-PLACES
STD. NEMA 4-HOLE PAD TYPICAL (4) PLACES
GROUND PAD SECTION E-E
TYPICAL RIGHT FRONT AND LEFT REAR TERMINAL ON TOP OF BUSHING
CAN BE ROTATED 360˚
(508)
85 1/2" (2174)
20"
BUSHING REMOVAL
)
61" (1549 70 1/2" (1793)
METAL METAL TO METAL
METAL TO "D"
E
TRIK
"
BUS 48 3/4
GS
1 1/8"
HIN
3
4 REAR
5 FRONT 1 FRONT
177 1/2" (4509) INSTALLED HEIGHT
6 REAR 2 REAR
155" (3937) LIVE PARTS
118" (2997) MINIMUM BUSHING HEIGHT
"L1"
"C"
HEIGHT OF COUNTER
"L2"
72 3/4" (1848)
5'- 10" (1778)
"A" "A"
BOT. OF CONTROL CAB.
33 1/4" (845)
EXTENSIONS
31" (787)
LOCATION OF
LEG
EXTERNAL
ELECTRICAL OUTLET
BASE PLATES
GRD. PAD 1 1/4" (32) DIA. HOLES
46 1/8" (1172)
GRD. PAD
13" 7 1/4"
(330) (184)
51 11/16" (1313)
13"
2 1/8" (330)
(54)
SECTION A-A
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
273
Power Circuit Breakers
Dead-Tank
FEATURES
Interrupter Design
The PMR and PMRI breakers utilize ABB’s SD
interrupter. The SD interrupter is a single-pressure,
OPTIONS AND ACCESSORIES
single-break, SF6 gas puffer and self-blast unit
capable of interrupting 40 kA faults within three High-creep and high-altitude bushings
cycles. The speed-doubling gear and rack drives Continuous current ratings up to 4000 A
the arcing contact plug with an equal and
Condition monitoring
opposite velocity to the arcing contact fingers.
The design results in a small interrupter with Synchronous closing (PMRI only) for
high-speed capacitor switching capability. capacitor switching energization
Standard
Dead-tank design
Three-tank construction
Hydraulic spring-operating mechanism
High-Voltage Products
Minimal maintenance
274
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
275
Power Circuit Breakers
Dead-Tank
Type PMG
FEATURES
Interrupter Design
The PMG breaker utilizes ABB’s SP interrupter.
The SP interrupter is a second-generation puffer
design enclosed in a reinforced epoxy tube.
This design uses a high-performance nozzle,
which provides an additional pressure surge
for successful interruption of the arc.
OPTIONS AND ACCESSORIES
Standard High-creep and high-altitude bushings
Dead-tank design Composite bushings
Three-tank construction Condition monitoring
Hydraulic, spring-operating mechanism Synchronous closing (242PMI only)
Single interrupter per phase
Porcelain bushings
Integrated bushing current transformers
Out-of-phase switching
High-Voltage Products
276
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
277
Power Circuit Breakers
Dead-Tank
Type PMI
Standard
Dead-tank design
Three-tank construction
Hydraulic, spring-operating mechanism
Single interrupter per phase
Porcelain or composite bushings
Integrated bushing current transformers
Out-of-phase switching
High-Voltage Products
278
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
DETAIL D
217 (5511.8)
ABB
75 (1905)
3 (203.2)
TOP OF PIER
(1496) FROM
(76.2)
58.875
(948.9) DOOR
DETAIL C
LOCATION OF MOUNTING BOLTS
22.875
DETAIL C
(581)
(508)
(2692.1)
20
106
1
(948.9) DOOR
4
37.375
(1476.7)
(101.6)
58.25
6 GRD. PAD
1.75
(44.45)
7
.5625 (14.29) DIA. HOLES
(76.2)
(44.45)
(101.6)
1.75
DETAIL B
TYPICAL 4-PLACES
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
279
Power Circuit Breakers
Dead-Tank
280
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
550 kV (800 kV available upon request. Please contact the factory at 724-838-5204.)
"Y"
ABB
6-HOLE GRD. PAD
DENSITY
30"
MONITOR
27 1/2"
(762)
(700)
30"
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
281
Power Circuit Breakers
Special Feature
STANDARD FEATURES
Low temperature cold-start and operation
tested at -40°C
High temperature tested at 66°C
Seismic qualified
Surge withstand capability in compliance
with ANSI/IEEE C62.41, IEC 801-4, and 801-5
Radio frequency interference tested
(SAM PMC 33.1-1978)
High-Voltage Products
5
282
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Power supply voltage: Current input burden: 1.25 mVA
48 V dc (28 to 56 V dc range) Minimum load current:
125 V dc (70 to 140 V dc range) 1 A on primary of SCU CTs
250 V dc (140 to 280 V dc range) Synchronizing accuracy: 3σ ≤ 1 ms
Power supply burden: 15 VA
Phase voltage inputs: 40 to 140 V ac Requirements
Phase voltage burden:
4.5 mA @ 110 V ac ABB dead-tank circuit breakers with HMB-S
3 mA @ 70 V ac hydraulic spring mechanism.
APPLICATIONS
Applications and Benefits
Synchronous Transmission Close at Greatly reduced voltage and current switching transient
Closing Lines/Cables voltage zero levels (comparable or better than pre-insertion resistors)
Shunt Capacitor across breaker
Banks (single and Improved power quality
back-to-back
switching) Reduced stress on equipment insulation
Synchronous Shunt Reactors Open with Further reduces already low probabilities of re-strike
Opening Load Switching maximum and re-ignitions
Capacitor Switching arcing time
Line Dropping Added protection for system equipment from severe
re-strikes and re-ignition transients
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
283
Notes
High-Voltage Products
5
284
Live-Tank Power Circuit Breakers
Designed for application at 69 through 800 kV Live-tank breakers up to 242 kV, 50 kA can be
and rated interrupting currents up to 63 kA supplied as gang-operated and breaker-mounted
Operated by a simple and dependable motor- on a common frame or as independent pole-
charged, spring-operating mechanism operated breakers mounted on three frames.
Normally delivered with three free-standing Low cost installation and testing can normally
current transformers equipped with two to be accomplished in a single day with a crew
four relay cores and/or one metering core. of three.
The transformers for voltages up to 170 kV Live-tank breakers require the least amount of
can be mounted in brackets attached to the SF6 gas of any breaker design.
circuit breaker stands. Live-tank breakers are of a modular concept with
Ratings up through 242 kV, 50 kA require common interchangeable parts and modules.
a single breaking element that is part of Low weight and foundation area results in easy
a sealed unit containing an interrupting installation with low foundation costs.
chamber, porcelain support column, and
the mechanism housing.
ABB
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285
Power Circuit Breakers
SELECTION GUIDE
LTB D1/B – 72.5 72.5 3150 40 140 350 Uses BLK spring-drive operating mechanism.
160* Ships as fully-assembled pole units.
LTB D1/B – 145 145 3150 40 275 650 Uses BLK spring-drive operating mechanism.
310* Ships as fully-assembled pole units.
LTB D1/B – 170 170 3150 40 325 750 Uses BLK spring-drive operating mechanism.
365* Ships as fully-assembled pole units.
LTB 245E1 245 4000 40 460 1050 Uses BLK spring-drive operating mechanism for
single-pole operation and BLG spring-drive operating
mechanism for three-pole operation. Ships as
fully-assembled pole units.
LTB 420E2 362 4000 50 520 1175 Uses three BLG spring-drive operating mechanisms.
Ships as two units: breaker-head and support column.
LTB 420E2 420 4000 50 520 1425 Uses three BLG spring-drive operating mechanisms.
Ships as two units: breaker-head and support column.
HPL 72.5A1 72.5 3150 50 140 325 Uses BLG spring-drive operating mechanism;
4000 63 one for three-pole operation, three for single-pole
operation. Ships as fully-assembled pole units.
HPL 145A1 145 3150 50 275 650 Uses BLG spring-drive operating mechanism;
4000 63 one for three-pole operation, three for single-pole
operation. Ships as fully-assembled pole units.
HPL 170A1 170 3150 50 325 750 Uses BLG spring-drive operating mechanism;
4000 63 one for three-pole operation, three for single-pole
operation. Ships as fully-assembled pole units.
HPL 245A2 245 3150 50 460 1050 Uses three BLG spring-drive operating mechanisms.
4000 63 Ships as two units: breaker-head and support column.
HPL 300A2 300 3150 50 380 1050 Uses three BLG spring-drive operating mechanisms.
4000 63 Ships as two units: breaker-head and support column.
HPL 362A2 362 3150 63 450 1175 Uses three BLG spring-drive operating mechanisms.
4000 Ships as two units: breaker-head and support column.
HPL 245B1 245 4000 50 460 1050 Uses BLG spring-drive operating mechanism;
one for three-pole operation, three for single-pole
High-Voltage Products
286
Live-Tank
Manufactured at
ABB Inc.
Greensburg, PA
LTB D1/B SF6 (72.5 kV — 170 kV) +724-838-5204
STANDARD FEATURES
Restrike-free interruption of capacitive currents
High dielectric strength even at
atmospheric pressure OPTIONS AND ACCESSORIES
Low operating noise level
High seismic withstand capability Long creepage distance across
Low operating forces insulators (both brown and grey)
Separate arcing contacts Device to install type IMB current transformer
High security against gas leakage Brackets for the IMB
Reliable components Primary connections between the breaker
Designed for extreme environmental conditions and the IMB
Easy installation and commissioning Special connectors (standard is flat terminal)
Operated by a motor-charged, Special phase distance for
spring-operating mechanism three-phase units
Meets IEC 56 (50 Hz and 60 Hz) and ANSI C37 Rupture discs
(60 Hz) specifications
Synchronous circuit switching
SPECIFICATIONS Design
Rated voltages: 72.5, 145, and 170 kV The three poles can be mounted on separate structures
Continuous current: 3150 A or on a common supporting frame. The breaker uses
Interrupting current: 40 kA a single operating mechanism for three-pole operation
Crest closing current: 100 kA per IEC or three individual mechanisms for single-pole opera-
or 108 kA per ANSI tion. For three-pole operation, the breaker poles are
Closing time: 40 ms linked by pull rods.
Opening time: 20 ms
Each breaker pole is a sealed unit, which includes
Clearing time: 40 ms
the interrupting chamber, the porcelain post insulator,
Minimum dead time: 300 ms
and the mechanism housing. The breaker poles are
Rated reclosing time (60 Hz): 20 cycles
shipped as complete units filled with SF6 gas to a pres-
sure slightly above normal atmospheric pressure. The
Environmental Conditions
breaker can be filled to the required working pressures
For 50 Hz operation: without the necessity of gas treatment in the field and
The LTB for 72.5 and 145 kV will operate down to without releasing SF6 into the atmosphere.
- 40°C with pure SF6 and to -50°C with mixed gas.
The LTB for 170 kV will operate to -30°C with pure
SF6 and to - 40°C with mixed gas.
For 60 Hz operation:
All voltage classes will operate to -30°C with pure SF6.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
287
Power Circuit Breakers
Live-Tank
Manufactured at
ABB Inc.
Greensburg, PA
LTB E SF6 (245 kV — 420 kV) +724-838-5204
STANDARD FEATURES
Restrike-free interruption of capacitive currents
Low overvoltages when interrupting
inductive currents
High dielectric strength even at
atmospheric pressure
Low operating noise level SPECIFICATIONS
High seismic withstand capability Number of breaks per pole: 1 at 245 kV and
2 at 362 and 420 kV
Low operating forces
Rated voltages: 245, 362, and 420 kV
Separate arcing contacts Continuous current: 4000 A
High security against gas leakage Interrupting current: 40 kA at 245 kV and
Reliable components 50 kA at 362 and 420 kV
Designed for extreme environmental conditions Crest closing current: 100 kA at 245 kV and
125 kA at 362 and 420 kV
Easy installation and commissioning Closing time: 40 ms at 245 kV and 50 ms
Operated by a motor-charged, at 362 and 420 kV
spring-operating mechanism Opening time: 17±2 ms 245 kV and 18±2 ms
Each breaker is tested to meet IEC 56 (50 Hz) at 362 and 420 kV
specifications before shipping. Clearing time: 40 ms
Minimum dead time: 300 ms
Design
OPTIONS AND ACCESSORIES The 245 kV breaker uses a single-operating
mechanism for three-pole operation or three
Synchronous circuit switching
High-Voltage Products
288
Live-Tank
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
289
Power Circuit Breakers
Live-Tank Manufactured at
ABB Inc.
Greensburg, PA
HPL SF6 (72.5 kV — 800 kV) +724-838-5204
SPECIFICATIONS
Design
HPL circuit breakers with one breaking unit per The breaker can be filled to the required working
phase are shipped as complete units filled with SF6 pressures without the necessity of gas treatment in
gas to a pressure slightly above normal atmospheric the field and without releasing SF6 into the atmos-
pressure. Breakers with two breaking units per phase phere. Erection at the work site can be completed
are shipped as the breaker head and the support in less than one day.
insulator. Each breaker is routinely tested in the
factory before shipping.
Model A
72.5 1 3150/4000 50/63 158 <75 20±2 40 300
Model B
245 1 4000 50 125 <65 18 or 20±2 40 300
290
Center-Break Disconnectors Available
O
c
tober20
02
Type SGF 72.5 — 550 kV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
291
Disconnectors
Center-Break Disconnectors
FEATURES
Welded Aluminum Structure—The current Ice Breaking Capability—Disconnectors for
path halves are welded aluminum structures operations under severe ice conditions up to
with a minimum number of terminal points 20 mm ice thickness are available.
that are subject to corrosion; therefore, no Dead Center Interlocking—For all operating
appreciable change of the contact resistance mechanisms. It ensures no change of the switch-
occurs over many years. ing position in case of extreme external influ-
No External Springs—Contact fingers without ences, such as storm, vibration, and earthquake.
external springs. Little Maintenance—Owing to the selection of
Strong Rotary Pedestals—They guarantee the material used and the encapsulation of the
that the deflection remains unchanged at high pedestals and rotary heads in connection with a
static mechanical terminal loads. permanent lubrication, the units are practically
maintenance-free.
APPLICATIONS
For earthing and short circuiting disconnected plant
Disconnectors are used for metallic isolation
sections, each disconnector pole can be equipped
of systems by creating in the open position a visible
with one or two earthing switches. They are avail-
isolating distance.
able for rated voltages from 72.5 to 550 kV and for
They are appropriate for switching small currents rated currents up to 4000 A.
or currents when no significant change in voltage
occurs across the terminals. Two-column rotary
disconnectors can be operated in many types of
high-voltage switchgear that are in use.
SELECTOR GUIDE
72.5/90 123 145 170 245 300 420 550
1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 pol 1 pol
Without Ice
High-Voltage Products
MT MT 50 MT 50 MT 50 MT 50 MT 50 MT 50 MT 100 MT 100
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 — —
10 mm Ice
MT MT 50 MT 50 MT 50 MT 100 MT 100 MT 100 MT 100 MT 100
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 — — — — —
20 mm Ice
MT — MT 100 MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
HA — — — — — — — —
5
292
SPECIFICATIONS
SGF SGF SGF SGF SGF
Disconnector
72.5 90 123 145 170
Rated voltage kV 72.5 90 123 145 170
Rated normal current
Type n A 1600 1600 1600 1600 1600
Type p A 2500 2500 2500 2500 2500
Type pc A — — 3150 3150 3150
Type q A — — 4000 4000 4000
Rated peak withstand current of
disconnector and earthing switch
Type n kA 100 100 100 100 100
Type p/pc/q kA 100 100 100/125 100/125 100/125
Rated short-time withstand current (rms) kA 40 40 40/50 40/50 40/50
Rated power-frequency withstand
voltage 50 Hz, 1 min
To earth kV 140 150 230 275 325
Across open switching device kV 160 175 265 315 375
Rated lighting impulse withstand
voltage 1.2/50 µs
To earth kV 325 380 550 650 750
Across open switching device kV 375 440 650 750 860
Rated switching impulse withstand
voltage 250/2500 µs
To earth kV — — — — —
Across open switching device, class A kV — — — — —
Across open switching device, class B kV — — — — —
Discharge inception voltage kV >46 >57 >80 >95 >110
Radio interference voltage µV — — <500 <500 <1000
Three-phase breaking capacity
A 2 2 2 2 2
inductive/capacitive
Bus-transfer switching ability
A/V — — 1600/100 1600/100 1600/100
according to IEC 1128**
Inducted current switching ability
according to IEC 1129 class A**
For electromagnetic coupling A/kV — — 50/0.5 50/1 50/1
For electrostatic coupling A/kV — — 0.4/3 0.4/3 0.4/3
Inducted current switching ability
according to IEC 1129 class B**
For electromagnetic coupling A/kV — — 100/6 125/10 125/10
For electrostatic coupling A/kV — — 5/6 5/6 5/6
Insulator design
Minimum failing load kN 4.0-6.0 4.0-6.0 4.0-6.0-8.0 4.0-6.0-8.0 4.0-6.0-8.0
Overall height mm 770 870 1220 1500 1700
Minimum creepage distance mm 1450 1800 2460 2900 3400
Admissible mechanical terminal load
Static and dynamic kN 2.5-2.5 2.5-2.5 3.0-4.5-6.0 3.1-4.7-6.0 3.1-5.1-6.0
Static portion kN 0.5-0.5 0.5-0.5 1.5-2.5-2.5 1.5-2.5-2.5 1.5-2.5-2.5
** Values in brackets are peak values of power frequency voltage applied to the opposite terminal.
**As an option
ABB
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293
Disconnectors
Center-Break Disconnectors Manufactured at
ABB Inc.
Poland
Type SGF 72.5 — 550 kV +48 42 613 22 00
SPECIFICATIONS (continued)
294
Double-Break Disconnectors Available
Octo
ber 2002
Type SDB 123 — 420 kV
295
ABB
Disconnectors
Double-Break Disconnectors
FEATURES
Welded Aluminum Structure—The current Easy and Simple Erection—The design of
path halves are welded aluminum structures the current path makes it easy to adjust contact
with a minimum number of terminal points systems after cabling (self-adjusting).
that are subject to corrosion; therefore, no Dead Center Interlocking—For all operating
appreciable change of the contact resistance mechanisms. It ensures no change of the switch-
occurs over many years. ing position in case of extreme external influ-
No External Contact Springs—Contact ences, such as storm, vibration, and earthquake.
fingers without external springs. Little Maintenance—Owing to the selection of
Strong Pedestals—They guarantee that the the material used and the encapsulation of the
deflection remains unchanged at high static pedestals and rotary heads in connection with a
mechanical terminal loads. permanent lubrication, the units are practically
maintenance-free.
APPLICATIONS
For earthing and short circuiting disconnected plant
Disconnectors are used for metallic isolation
sections, each disconnector pole can be equipped
of systems by creating in open position a visible
with one or two earthing switches. They are available
isolating distance.
for rated voltages from 123 to 420 kV and for rated
They are appropriate for switching small currents currents up to 4000 A.
or currents when no significant change in voltage
occurs across the terminals. Double-break disconnec-
tors can be operated in many types of high-voltage
switchgear that are in use.
SELECTOR GUIDE
Without Ice
High-Voltage Products
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
10 mm Ice
MT MT 100 MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
20 mm Ice
MT MT 100 MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
5
296
Manufactured at
ABB Inc.
Poland
+48 42 613 22 00
SPECIFICATIONS
SDB SDB SDB SDB SDB SDB SDB
Disconnector
123 145 170 245 300 362 420
* Values in brackets are peak values of power frequency voltage applied to the opposite terminal.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
297
Disconnectors
Vertical-Break Disconnectors
Available
October 2002
Type ONS 245 and ONS 420
FEATURES
High-Voltage Products
298
APPLICATIONS
Disconnectors type ONS are vertical-break Free-standing earthing switches type OZP are
isolating switches designed for operation in designed for operation in outdoor substations
outdoor substations 420 kV. They are capable of for 420 kV voltage and are intended for single-
opening and closing electric circuits when either or double-side earthing parts of a circuit in a
negligible current is broken or made or when de-energized state. As single-pole switches, they
no signification change in the voltage across are operated with individual electric operating
the terminals of the disconnector occurs. The mechanisms type MT 50 for each pole.They are
disconnectors are intended to operate as single- designed to be combined with disconnectors
pole switches with individual electrical operat- type ONS or as a free-standing apparatus.
ing mechanism type MT 50 for each pole. They
may also be fitted with one or two earthing
switches type OZP.
SELECTOR GUIDE
245 420
1 — 3 pol 1 pol
Without Ice
MT MT 100 MT 100
HA HA 31 — 80 HA 31 — 80
10 mm Ice
MT MT 100 MT 100
HA HA 31 — 80 HA 31 — 80
20 mm Ice
MT MT 100 MT 100
HA HA 31 — 80 HA 31 — 80
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
299
Disconnectors
Vertical-Break Disconnectors Manufactured at
ABB Inc.
Poland
Type ONS 245 and ONS 420 +48 42 613 22 00
SPECIFICATIONS
Disconnector ONS 245 ONS 420
Rated voltage kV 245 420
Insulator design
300
Single-Column Pantograph Disconnectors
Design
The stable frame carries the constructional element under extreme conditions in wet and cold climate,
of the disconnector. It is mounted to the foundation and their operating durability is considerably higher
by means of four studs and supports the support than that of the still widely used multi-strand con-
insulator with an intermediate piece, gear box, and ductors, which are more susceptible to corrosion
the pantograph, as well as a pivot bearing with the because of their large surface area.
rotary insulator and, if available, the built-in earthing
switch with its pivot bearing. Mode of
The top intermediate piece is arranged between the Operation
support insulator and gear box with the pantograph. Each pole of the
It also serves as a mounting point for the bottom disconnectors and
conductor; the cables or tubes can run laterally past earthing switches
the switch in piece. Adaptation of the top intermedi- is actuated by a
ate piece to the respective installation needs helps separate operating
to reduce the number of structural elements, and mechanism.
thus the work involved in mounting. In the case
The torque from
of disconnectors with built-in earthing switches,
the motor of the
the earthing switch contact is attached to the top
operating mecha-
intermediate piece.
nism is transmitted
The pantograph has the welded aluminum construc- through the operat-
tion and together with the cast aluminum gearbox, ing shaft and rotary
forms a mechanical unit. The construction guarantees insulator, to the top bearing in the gearbox, and then
the highest possible degree of mechanical stability to both pantograph arms by means of operating rods.
and reliable current transfer, especially in case of the
During making or breaking, before reaching its
short circuit. Bolt connections are generally avoided
final position, the operating lever in the gearbox
so that operating reliability is not impaired with time
travels through a dead center position, thus prevent-
from bolts working loose or by corrosion in the joint.
ing the pantograph arms of the disconnector from
For balancing the weight of the pantograph in the opening and closing incidentally (e.g. due to breakage
gearbox, a counterbalance spring is mounted. of the rotary insulator or to vibrations caused by
Because the gearbox is closed on all sides the installed an earthquake).
components are protected against atmospheric influ- The contact strips on the pantograph arms during
ences, contamination, and animals (e.g. birds, snakes) making operation travel through a wide-reach angle,
as well as their nests. On all four sides flat terminals which guarantees reliable grasping of the suspended
are provided, offering universal connection possibili- contact, even if its position changes considerably
ties. The entire transmission system has a simple due to the influence of adverse weather conditions
mechanical design. (e.g. strong wind). The high-contact pressure in the
All gearbox and pantograph bearings are permanently closed position does not only assure reliable current
lubricated and maintenance-free. transfer but also reduces contact wear. Due to the
Disconnectors for high short circuit currents are scissors’ action when making and breaking the
equipped with a damper. This damper is mounted forces, acting on the contacts of the disconnector is
between the pantographs joints to dampen the concentrated on a single point, so that even thick
vibrations caused by the short circuit current. layers of ice can be easily broken and removed.
The suspended contact is situated above the The design of the disconnector prevents formation
disconnector on the overhead line and is grasped of ice block between the pantograph and gearbox.
with a high-pressure when the pantograph is in The corona protection fittings attached to the panto-
the closed position. Current is transferred through graph arms also serve as a catching device in case
the pantograph joints by tapered roller contacts of vertical movement of the suspended contact; thus
and then through the gearbox. These connections preventing the suspended contact from slipping out
have been proven correct for many years of operation of the pantograph arms.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
301
Disconnectors
Single-Column Pantograph Disconnectors
FEATURES
Especially suitable for a plant with minimal Easy adjustment from the stud-bolt arrangement
installation area Available connections for all busbar designs
Switching position clearly recognizable from Highest possible degree of operating safety and
a far distance maintenance-free operation due to the welded
High dynamic force from suitable dimensioning pantograph construction
of the pantograph and attached damper Especially suitable for outdoor installation due to
Reliable opening and closing even when the use of aluminum or galvanized steel parts
disconnector is covered with ice Positive switching positions due to dead
Wide catching range center interlock
Short assembly time
APPLICATIONS
Disconnectors are used for metallic isolation of Single-column pantograph disconnector type TFB is
systems by creating in the open position a visible appropriate for outdoor installations with conductors
isolating distance. arranged at two different levels. They permit modern
They are appropriate for switching small currents installation design and require minimal space.
or currents when no significant change in voltage Optionally, each disconnector pole can be equipped
occurs across the terminals. with an earthing switch for earthing and short circuit-
ing disconnected sections of the substation or plant.
SELECTOR GUIDE
123 145 170 245 300 362 420 550
1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 pol 1 pol
Without Ice
MT — — MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
High-Voltage Products
HA — — HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
10 mm Ice
MT — — MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
HA — — HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 — —
20 mm Ice
MT — — MT 100 MT100 MT 100 MT 100 MT 100 MT 100
HA — — — — — — — —
5
302
SPECIFICATIONS
Disconnector TFB 123 TFB 145 TFB 170 TFB 245 TFB 300
Rated voltage kV 123 145 170 245 300
Rated normal current
Type pc A 3150 3150 3150 3150 3150
Type q A 4000 4000 4000 4000 4000
Rated peak withstand current of
disconnector and earthing switch
Type pc/q kA 100/125 100/125 100/125/160 100/125/160 100/125/160
Rated short-time withstand
kA 40/50 40/50 40/50/63 40/50/63 40/50/63
current (rms)
Rated power-frequency withstand
voltage 50 Hz, 1 min
To earth kV 230 275 325 460 380
Across open switching device kV 265 315 375 530 435
Rated lighting impulse withstand
voltage 1.2/50 µs
To earth kV 550 650 750 1050 1050
Across open switching device kV 650 750 860 1200 1050 (+170)*
Rated switching impulse withstand
voltage 250/2500 µs
To earth kV — — — — 850
Across open switching device,
kV — — — — 850
class A
Across open switching device,
kV — — — — 700 (+245)
class B
Discharge inception voltage kV >80 >95 >110 >160 >190
Radio interference voltage µV <1000 <1000 <1000 <1000 <1000
Three-phase breaking capacity
A 2 2 2 1.5 1
inductive/capacitive
Bus-transfer switching ability
A/V 1600/100 1600/100 1600/100 1600/200 1600/200
according to IEC 1128**
Inducted current switching ability
according to IEC 1129 class A**
For electromagnetic coupling A/kV 50/0.5 50/1 50/1 80/1.4 80/1.4
For electrostatic coupling A/kV 0.4/3 0.4/3 0.4/3 1.25/5 1.25/5
Insulator design
Minimum failing load kN 6.0-8.0-10.0 6.0-8.0-10.0 6.0-8.0-10.0 6.0-8.0-10.0 6.0-8.0-10.0
Overall height mm 1220 1500 1700 2300 2650
Minimum creepage distance mm 2460 2900 3400 4900 4900
Admissible mechanical terminal load
Static and dynamic kN 4.2-5.6-7.0 4.2-5.6-7.0 4.2-5.6-7.0 4.2-5.6-7.0 4.2-5.6-7.0
Static portion kN 1.5-2.0-2.5 1.5-2.0-2.5 1.5-2.0-2.5 1.5-2.0-2.5 1.5-2.0-2.5
** Values in brackets are peak values of power frequency voltage applied to the opposite terminal.
**As an option
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
303
Disconnectors/Earthing Switches
Single-Column Pantograph Disconnectors Manufactured at
ABB Inc.
Poland
Type TFB 123 — 550 kV +48 42 613 22 00
SPECIFICATIONS (continued)
304
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
305
Earthing Switches
Manufactured at
ABB Inc.
Poland
Type TEC 72.5 — 300 kV +48 42 613 22 00
SPECIFICATIONS
TEC TEC TEC TEC TEC TEC TEC
Earthing Switch
72.5*** 90*** 123*** 145*** 170*** 245*** 300***
Rated voltage kV 72.5 90 123 145 170 245 300
Rated peak withstand current kA 100 100 100/125 100/125 100/125 100/125 100/125
Rated power-frequency
withstand voltage kV 140 150 230 275 325 460 380
to earth 50 Hz, 1 min
Discharge inception voltage kV >46 >57 >80 >95 >110 >160 >230
Insulator design
Minimum failing load kN 4.0-6.0 4.0-6.0 4.0-6.0-8.0 4.0-6.0-8.0 4.0-6.0-8.0 4.0-6.0-8.0 6.0-8.0
Minimum creepage distance mm 1450 1800 2460 2900 3400 4900 4900
High-Voltage Products
Admissible mechanical
terminal load**
Static and dynamic kN 2.5-2.5 2.5-2.5 3.0-4.5-6.0 3.1-4.7-6.0 3.1-5.1-6.0 3.2-5.1-6.0 5.1-6.0
306
FEATURES APPLICATIONS
Reliable opening and closing even when Earthing switches are used for earthing and short
disconnector is covered with ice circuiting disconnected sections of substations
Short assembly time and plants.
Highest possible degree of operating safety and They are designed for no-load switching and are able
maintenance-free operation due to the welded to disconnect low charging currents.
TEB construction Earthing switches type TEB are suitable for outdoor
Especially suitable for outdoor installation due to installations and can be supplied as an earthing
the use of aluminum or galvanized steel parts switch built on the same base frame together with
disconnector TFB or SGF or as the single-column,
Dead center interlocking ensures no change
free-standing earthing switch.
of the switching position in case of extreme
external influences such as storm, vibration,
or earthquake.
SELECTOR GUIDE
170 245 300 362 420 550
1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 pol 1 pol
Without Ice
MT MT 50 MT 50 MT 50 MT 100 MT 100 MT 100
HA HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
10 mm Ice
MT MT 50 MT 50 MT 50 MT 100 MT 100 MT 100
HA — — — — — —
20 mm Ice
MT MT 100 MT 100 MT 100 MT 100 MT 100 MT 100
HA — — — — — —
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
307
Earthing Switches/Operating Mechanisms
Manufactured at
ABB Inc.
Poland
Type TEB 170 — 550 kV +48 42 613 22 00
SPECIFICATIONS
Earthing Switch TEB 170* TEB 245* TEB 300* TEB 362* TEB 420* TEB 550*
Rated peak withstand current 100/ 100/ 100/ 100/ 100/ 100/
kA
of earthing switch (peak) 125/160 125/160 125/160 125/160 125/160 125/160
Rated power-frequency
withstand voltage 50 Hz, 1 min
To earth and between poles kV 325 460 380 450 520 620
To earth and between poles kV 750 1050 1050 1175 1425 1550
Insulator design
Admissible mechanical
terminal load**
*Values-type designation is complemented by the data for rated peak withstand current.
Example: The complete destination for a 420 kV single-column earthing switch with peak withstand current of 125 kA is: TEB 420/125.
**Values apply to support insulators of standard design given in the table.
5
308
Motor-Operating Mechanism
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
309
Operating Mechanisms
Motor-Operating Mechanism
310
SELECTOR GUIDE
72.5/90 123 145 170 245 420 550
1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 pol 1 pol
Without Ice
TEC MT 50 MT 50 MT 50 MT 50 MT 100 — —
10 mm Ice
20 mm Ice
TEC — — — — — — —
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
311
Operating Mechanisms
Motor-Operating Manufactured at
ABB Inc.
Poland
Type MT 50 and MT 100 +48 42 613 22 00
SPECIFICATIONS
Technical Data of Motor-Operated Mechanisms MT 50 and MT 100
60, 110, 125, or 220 VDC
Rated motor voltage
110 or 220 VAC, 50/60 Hz
Admissible deviation from the rated motor voltage +10/-20%
Rated motor output, short-time duty 470 W
Switching time (depending on load)
MT 50 between 3.5 and 6 sec.
MT 100 between 8 and 12 sec.
Max. torque required at the operating shaft for emergency operation
MT 50 5 Nm
MT 100 7.5 Nm
Rated torque on the operating shaft at rated voltage
STANDARD FEATURES
MT 50 500 Nm
MT 100 1000 Nm
Rotations of emergence crank for a 190° switching
at least 70
angle of the operating shaft
Heating capacity approx. 25 W
Heating voltage 60, 110, 125, or 220 V
Degree of protection against contact with live or
IP 54
moving parts ingress of foreign bodies and water
Cross-section of internal wiring (except motor and heater) 1.5 mm2
Maximal cross-section of supply leads
Solid 4 mm2
Stranded (with end sleeve) 2.5 mm2
Weight 40 kg
Dimensions (cubicle) L x W x H 500 x 210 x 500 mm
Technical Data of the Built-in Control Contactors
60, 110, 125, or 220 VDC
High-Voltage Products
Operating voltage
110 or 220 VAC
Admissible deviation from the operating voltage +10/-15%
Rated power consumption of the magnet coils
When operated with dc pick-up/holding 7 W/7 W
When operated with ac pick-up/holding 60 VA/9 VA (50 W/2.2 W)
Min. signal duration for self-holding 75 ms
Technical Data of the Blocking Magnet
60, 110, 125, or 220 VDC
Operating voltage
110 or 220 VAC
Admissible deviation from the operating voltage +10/-15%
Rated power consumption of the magnet coil when operated with dc approx. 6 W
Duty cycle 100%
5
312
Hand-Operating
Type HA 31 — 80
STANDARD FEATURES
Welded aluminum structure
Compact design
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
313
Operating Mechanisms
Hand-Operating Mechanism
Type HA 31 — 80
SELECTOR GUIDE
72.5/90 123 145 170 245 420 550
1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 — 3 pol 1 pol 1 pol
Without Ice
SGF HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 — —
TEC HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80 — —
High-Voltage Products
TFB — — — HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
TEB — — — HA 31 — 80 HA 31 — 80 HA 31 — 80 HA 31 — 80
10 mm Ice
SGF HA 31 — 80 HA 31 — 80 HA 31 — 80 — — — —
TEC HA 31 — 80 HA 31 — 80 HA 31 — 80 — — — —
TFB — — — HA 31 — 80 HA 31 — 80 — —
TEB — — — — — — —
20 mm Ice
SGF — — — — — — —
TEC — — — — — — —
TFB — — — — — — —
TEB — — — — — — —
5
314
Manufactured at
ABB Inc.
Poland
+48 42 613 22 00
SPECIFICATIONS
Technical Data of Manual-Operating Mechanism
Rated torque required on the operating lever 500 Nm
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
315
Notes
High-Voltage Products
5
316
Surge Arresters
SELECTION GUIDE
Voltage Energy Capability
(kJ/kV of rating)3 Protective Pressure-Relief Housing Product
Type Rating
Level4 Class (kA) Type Bulletin
(kV)2
1-Shot IEC
Distribution Class
POLIM-D 3 — 30 1.2 2.8 3.2 20 All Ratings Silicone 38 — 155
Intermediate Class
PEXLIM-A 3 — 120 2.6 2.4 2.97 20 All Ratings Silicone 38 — 325
Station Class
65 (3 — 39 kV)
EXLIM-R1 3 — 1925 2.5 5.0 2.67 Porcelain 38 — 320
80 (45 — 120 kV)
XPS 3 — 2405 4.5 7.4 2.35 65 All Ratings Silicone 35 — 337
65 (3 — 39 kV)
EXLIM-Q 3 — 360 4.5 7.4 2.35 Porcelain 38 — 330
80 (45 — 360 kV)
EXLIM-P 54 — 4445 7.0 12 2.275 80 All Ratings Porcelain 38 — 340
EXLIM-T 5 10.0 15.4 2.20 65 All Ratings Porcelain 38 — 350
110 — 612
Transmission-Line
PEXLINK 12 — 216 2.6 2.4 2.97 20 All Ratings Silicone 38 — 250
1
Ratings 45 kV and above are supplied with a 10-inch mounting bolt circle.
2
See table on page 318 for standard voltage ratings and the corresponding MCOV ratings.
3
1-Shot—design performance rating (4 msec. duration), 2-Shot, per IEC 99-4 Clause 7.5.5
4
Typical protective level, varies by rating
5
Contact factory for ratings not described
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
317
Surge Arresters
FEATURES
Minimum Recommended ABB Arrester MCOV for Various System Voltages
3
Maximum system line-to-line voltage continuously
5
318
FEATURES (continued)
Surge Arrester Characteristics
and Capabilities
Maximum continuous operating voltage Energy absorption capabilities may
[MCOV] is the key application criteria to make be required to absorb energy generated by
sure the arrester can survive under normal switching overvoltages and/or energy stored
system conditions. Proper selection of MCOV, in the power system. The effects of capacitor
along with the other following protective criteria, banks, multiple or long transmission lines, and
will result in proper arrester application. The circuit breaker switching operation must be
MCOV is the maximum designated root-mean analyzed to assure proper application.
square [rms] value of power frequency voltage No standard explicitly defines what is meant
that may be applied continuously between the by energy capability of an arrester. The only
terminals of the arrester. Selection of the system measure of energy capability that is specified
voltage and its grounding provisions from in standards is the line discharge class per IEC.
the previous table will list the lowest MCOV ABB presents energy capability in kJ/kV of duty
recommended for the selected application. cycle rating. This is done in two different ways:
Maximum temporary overvoltage capability Two line discharge impulses—This is the energy
[TOV] is the maximum designated root-mean the arrester has been subjected to during the
square [rms] value of power frequency voltage switching surge operation duty test as per
that may be applied for a designated period IEC or ANSI, whichever is highest, followed
of time between the terminals of the arrester. by thermal stability.
TOV curves are available on all types of arresters
Single impulse energy—This is the maximum
published in the technical product bulletins.
permissible amount of energy that the arrester
TOV duration ranges from a few milliseconds may be subjected to in one single impulse with
to many hours (for example, depending on 4 ms duration. This is published as the 1-shot
fault-clearance time). energy capability in the selection guide.
The most common form of TOV occurs on the Pressure-relief capability is the ability of
unfaulted phases of a system during a ground the arrester, in the event of its overloading due
fault involving one or two phases. Other sources to any reason, to conduct the resulting system
of TOV are ferro-resonance and load-rejection. short circuit current through it without a
Protective characteristics are published for violent explosion, which may damage nearby
each arrester type. Protective levels are published equipment or injure personnel. After the
in table form in (kA). These protective levels operation of the pressure-relief, the arrester
must be compared to the voltage withstand level must be replaced.
of the equipment or system to be protected in The short circuit current may be high or low,
order to achieve insulation coordination. depending on the system impedance and/or
grounding conditions. Hence, the pressure-
relief capability is verified by both high and
low current tests.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
319
Surge Arresters
Distribution Class
POLIM-D
4.57
(116)
H
High-Voltage Products
L S T T
5
320
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS (continued)
Electrical Characteristics
3 2.55 14.50 16.00 11.70 12.40 13.10 14.00 15.90 10.40 10.80 11.10
6 5.10 21.70 24.00 17.50 18.50 19.60 21.00 23.90 15.60 16.10 16.60
9 7.65 28.90 32.00 23.30 24.70 26.10 28.00 31.80 20.80 21.50 22.20
10 8.40 32.20 35.60 25.90 27.50 29.00 31.20 35.40 23.20 23.90 24.70
12 10.20 36.10 39.90 29.10 30.80 32.60 35.00 39.80 25.90 26.80 27.70
15 12.70 50.50 55.90 40.70 43.20 45.60 49.00 55.70 36.30 37.50 38.80
18 15.30 57.70 63.90 46.50 49.30 52.10 56.00 63.60 41.50 42.90 44.30
21 17.00 64.90 71.90 52.30 55.50 58.60 63.00 71.60 46.70 48.20 49.80
27 22.00 79.40 87.80 64.00 67.80 71.70 77.00 87.40 57.00 59.00 60.90
30 24.40 86.60 95.80 69.80 74.00 78.20 84.00 95.40 62.20 64.30 66.40
3 6.0 (153) 2.9 (73) 3.9 (100) 5.7 (144) <.37 (0.8)
9 6.0 (153) 3.8 (96) 4.8 (121) 5.7 (144) <.37 (0.8)
9/10 12.0 (306) 4.6 (118) 5.6 (143) 7.5 (191) <.55 (1.2)
12 12.0 (306) 5.5 (140) 6.5 (165) 7.5 (191) <.55 (1.2)
15 18.1 (460) 7.2 (184) 8.2 (208) 9.4 (239) <.74 (1.6)
18 18.1 (460) 8.1 (207) 9.1 (230) 9.4 (239) <.74 (1.6)
21 18.1 (460) 9.0 (229) 9.9 (251) 9.4 (239) <.74 (1.6)
27 24.0 (610) 10.8 (274) 11.6 (295) 11.3 (286) <1.02 (2.2)
30 24.0 (610) 11.7 (296) 12.4 (316) 11.3 (286) <1.02 (2.2)
*National and local requirements have priority and may be used.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
321
Surge Arresters
Intermediate Class
PEXLIM-A
The PEXLIM-A polymer arrester has been verified to meet or exceed interme-
diate class requirements of ANSI C62.11 (IEEE Standard for Metal Oxide Surge
Arresters for ac Power Circuits) and Line Discharge Class 1 per IEC standards.
The PEXLIM-A arrester is designed to meet the following performance criteria:
Energy capability (kJ/kV of duty cycle rating):
• Single impulse: Design performance rating (4 msec. duration)—2.6 kJ/kV
• Line discharge impulse: Per IEC 60099-4 within 1 min.—2.4 kJ/kV
Protective level @ 10 kA:
• Per unit of voltage rating—2.97
Pressure-relief capability:
• 20 kA
Service conditions:
• Altitude—0 -10,000 ft. (3048 m)
• Ambient temperature— - 40ºC to +45ºC
STANDARD FEATURES
Construction—ABB’s type PEXLIM-A arrester
consists of high-performance, metal oxide disks
in a shatterproof, polymer housing. SPECIFICATIONS
Reduced electrical clearance—Polymer Dimensions are specified in inches (mm).
construction results in much smaller housing
dimensions in comparison with porcelain units
of the same voltage rating.
Lightweight—The type PEXLIM-A arrester is
less than 25% of the weight of its porcelain
counterpart, which results in easier handling
and installation.
High-Voltage Products
Damage-resistant—Polymer construction
reduces possible shipping and handling
damage as well as damage due to vandalism.
Safety—Shatterproof construction provides
greater safety for personnel as well as
nearby equipment.
Polymer Arrester
3 — 120 kV
5
322
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS (continued)
Electrical Characteristics
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
323
Surge Arresters
Station Class
EXLIM-R
The type EXLIM-R porcelain, gapless, metal oxide arrester meets or exceeds all
station class requirements of ANSI C62.11 (IEEE Standard for Metal Oxide Surge
Arresters for ac Power Circuits) and Line Discharge Class 2 per IEC standards.
The EXLIM-R arrester is designed to meet the following performance criteria:
Energy capability (kJ/kV of duty cycle rating):
• Single impulse: Design performance rating (4 msec. duration)—2.5 kJ/kV
• Line discharge impulses: Per IEC 60099 within 1 min.—5.0 kJ/kV
Protective level @ 10 kA:
Per unit of duty cycle rating—2.67
Pressure-relief capability:
Metal top—3 to 39 kV—65 kA; 45 to 120 kV—80 kA
SPECIFICATIONS
Electrical Characteristics
Duty MCOV TOV1 (kV-rms) Maximum Discharge Voltage
Switching Impulse 8 x 20 Microsecond Wave FOW3
Cycle Rating for for Surge2 kV-Crest
(kV-rms) (kV-rms) 1 sec 10 sec 1.5 kA 3 kA 5 kA 10 kA 15 kA 20 kA 40 kA
3.0 2.55 3.6 3.4 6.7 7.4 7.7 8.0 8.8 9.2 9.5 10.9 9.5
4.5 3.80 5.4 5.1 9.7 10.7 11.2 11.7 12.5 13.4 13.9 15.9 13.8
6.0 5.10 7.2 6.8 13.3 14.7 15.4 16.1 17.2 18.4 19.1 21.8 19.0
7.5 6.40 9.0 8.5 16.4 18.1 19.0 19.8 21.2 22.7 23.5 26.9 23.4
9.0 7.65 10.8 10.2 18.6 20.5 21.5 22.4 24.8 25.7 26.6 30.5 26.5
10.0 8.40 12.0 11.4 21.7 23.9 25.1 26.2 28.0 30.0 31.1 35.6 30.9
12.0 10.20 14.3 13.6 26.1 28.8 30.2 31.5 33.7 36.1 37.4 42.8 37.2
15.0 12.70 17.9 17.0 32.9 36.3 37.9 39.6 42.4 45.4 47.1 53.8 46.9
18.0 15.30 21.5 20.4 37.2 41.0 43.0 44.9 48.0 51.4 53.3 61.0 53.0
21.0 17.00 25.1 23.8 43.4 47.9 50.1 52.4 56.0 59.9 62.2 71.1 61.9
24.0 19.50 28.7 27.2 49.6 54.7 57.3 59.8 64.0 68.5 71.0 81.3 70.7
27.0 22.00 32.3 30.6 55.8 61.6 64.4 67.3 72.0 77.0 79.9 91.4 79.6
30.0 24.40 35.9 34.1 64.3 71.0 74.3 77.6 83.0 88.8 92.1 105.0 91.7
36.0 29.00 43.0 40.9 74.4 82.1 85.9 89.8 96.0 103.0 107.0 122.0 105.0
High-Voltage Products
39.0 31.50 46.6 44.3 82.2 90.6 94.9 99.1 106.0 113.0 118.0 135.0 117.0
45.0 36.50 53.8 51.1 92.9 103.0 107.0 112.0 120.0 128.0 133.0 152.0 132.0
48.0 39.00 57.4 54.5 100.0 110.0 115.0 121.0 129.0 138.0 143.0 154.0 143.0
54.0 42.00 64.5 61.3 112.0 123.0 129.0 135.0 144.0 154.0 160.0 183.0 159.0
60.0 48.00 71.7 68.1 124.0 137.0 143.0 150.0 160.0 171.0 177.0 203.0 177.0
72.0 57.00 86.0 81.7 149.0 164.0 172.0 179.0 192.0 205.0 218.0 244.0 212.0
90.0 70.00 107.6 102.2 186.0 205.0 215.0 224.0 240.0 257.0 266.0 305.0 265.0
96.0 76.00 114.7 109.0 198.0 219.0 229.0 239.0 256.0 274.0 284.0 325.0 283.0
108.0 84.00 129.1 122.6 223.0 246.0 268.0 269.0 288.0 308.0 320.0 366.0 318.0
120.0 98.00 143.4 136.2 248.0 274.0 286.0 299.0 320.0 342.0 355.0 406.0 353.0
1
Temporary overvoltage with no prior energy surge
2
Switching surge with a time to actual crest of 45 to 60 microseconds. 500 A switching surge current wave for ratings 3 — 120 kV.
3
Equivalent front-of-wave producing a voltage crest in 0.50 microseconds. Protective level is maximum discharge voltage for 10 kA impulse current wave.
5
324
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS (continued)
Standard Design Dimensions and Weight
Dimensions are specified in inches (mm).
Figure 1
Creepage
Rating Dimension A Weight
Style Distance
(kV-rms) Inches (mm) Lbs. (kg)
Inches (mm)
R108XA084A 108.0 53.0 (1346) 132.4 (3363) 206 (93) Metal Top
45 — 120 kV
R120XA098A 120.0 53.0 (1346) 132.4 (3363) 212 (96)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
325
Surge Arresters
Station Class
XPS
The type XPS polymer surge arrester is designed for the protection of
transformers, switchgear, and other equipment from damaging overvoltages.
The arrester is a gapless, metal oxide design that meets or exceeds station class
per ANSI C62.11; Class 10 kA, per IEC; and Line Discharge Class 3, per IEC.
The silicone rubber housing features high-tracking and arc-resistance, excellent
hydrophobic properties, and resistance to weathering, UV radiation, and pollution.
Energy capability (kJ/kV of duty cycle rating):
• Single impulse: Design performance rating (4 msec. duration)—4.5 kJ/kV
• Line discharge impulses: Per IEC 60099 within 1 min.—7.4 kJ/kV
SPECIFICATIONS
Electrical Characteristics
Duty MCOV TOV1 (kV-rms) Maximum Discharge Voltage
Switching Impulse 8 x 20 Microsecond Wave FOW3
Cycle Rating for for Surge2 kV-Crest
(kV-rms) (kV-rms) 1 sec 10 sec 1.5 kA 3 kA 5 kA 10 kA 15 kA 20 kA 40 kA
3 2.55 3.5 2.9 8.8 9.5 9.9 10.3 10.8 11.5 11.9 13.3 11.7
4 3.40 4.7 4.5 9.0 9.7 10.1 10.5 11.0 11.7 12.1 13.5 11.9
5 4.25 5.9 5.6 11.8 12.7 13.2 13.7 14.4 15.3 15.8 17.7 15.6
6 5.10 7.0 6.7 12.3 13.2 13.8 14.3 15.0 16.0 16.5 18.5 16.2
7 5.95 8.2 7.8 17.7 19.1 19.9 20.5 21.6 23.0 23.8 26.6 23.3
8 6.80 9.4 9.0 18.0 19.4 20.2 20.9 22.0 23.4 24.2 27.1 23.8
9 7.65 10.6 10.1 18.5 19.9 20.8 21.5 22.6 24.1 24.9 27.8 24.4
10 8.40 11.7 11.2 20.4 22.1 23.0 23.8 25.0 26.6 27.5 30.8 27.0
12 10.20 14.1 13.4 24.5 26.5 27.6 28.5 30.0 32.0 33.0 36.9 32.4
15 12.70 17.6 16.8 30.7 33.1 34.5 35.6 37.5 39.9 41.3 46.1 40.5
18 15.30 21.1 20.2 36.8 39.7 41.4 42.8 45.0 47.9 49.5 55.4 48.6
21 17.00 24.7 23.5 41.7 45.0 46.9 48.5 51.0 54.3 56.1 62.7 55.1
24 19.50 28.2 26.9 47.1 50.8 52.9 54.7 57.6 61.3 63.4 70.8 62.2
27 22.00 31.7 30.2 53.3 57.5 59.9 61.9 65.2 69.4 71.7 80.2 70.4
30 24.40 35.2 33.6 58.9 63.5 66.2 68.4 72.0 76.7 79.2 88.6 77.8
36 29.00 42.3 40.3 70.6 76.2 79.4 82.1 86.4 92.0 95.0 106.0 93.3
39 31.50 45.8 43.7 76.5 82.6 86.0 88.9 93.6 99.7 103.0 115.0 101.0
45 36.50 52.8 50.4 88.3 95.3 99.0 103.0 108.0 115.0 119.0 133.0 117.0
48 39.00 56.4 53.8 93.4 101.0 105.0 109.0 114.0 122.0 126.0 141.0 123.0
54 42.00 63.4 60.5 105.0 113.0 118.0 122.0 129.0 137.0 141.0 158.0 139.0
60 48.00 70.4 67.2 116.0 125.0 131.0 135.0 142.0 151.0 156.0 175.0 154.0
72 57.00 84.5 80.6 139.0 151.0 157.0 162.0 171.0 182.0 188.0 210.0 184.0
90 70.00 106.0 101.0 174.0 188.0 196.0 203.0 213.0 227.0 235.0 262.0 230.0
High-Voltage Products
96 76.00 113.0 108.0 186.0 201.0 209.0 216.0 228.0 242.0 250.0 280.0 246.0
108 84.00 127.0 121.0 209.0 226.0 235.0 243.0 256.0 273.0 282.0 315.0 276.0
110 88.00 129.0 123.0 214.0 231.0 241.0 249.0 262.0 279.0 288.0 322.0 283.0
114 91.00 134.0 128.0 221.0 238.0 248.0 257.0 270.0 288.0 297.0 332.0 292.0
120 98.00 141.0 134.0 232.0 251.0 261.0 270.0 284.0 303.0 313.0 350.0 307.0
132 106.00 155.0 148.0 256.0 276.0 287.0 297.0 313.0 333.0 344.0 385.0 338.0
144 115.00 169.0 161.0 288.0 301.0 314.0 324.0 341.0 363.0 375.0 420.0 369.0
168 131.00 197.0 188.0 333.0 348.0 363.0 375.0 395.0 421.0 435.0 486.0 427.0
172 140.00 202.0 193.0 344.0 359.0 374.0 387.0 407.0 433.0 448.0 501.0 440.0
180 144.00 211.0 202.0 357.0 373.0 389.0 402.0 423.0 450.0 465.0 520.0 457.0
192 152.00 225.0 215.0 381.0 399.0 415.0 429.0 452.0 481.0 497.0 556.0 488.0
216 173.00 254.0 242.0 429.0 448.0 467.0 483.0 508.0 541.0 559.0 625.0 549.0
228 180.00 268.0 255.0 452.0 473.0 493.0 509.0 536.0 571.0 590.0 659.0 579.0
234 187.00 275.0 262.0 464.0 485.0 505.0 523.0 550.0 586.0 605.0 677.0 594.0
240 190.00 282.0 269.0 476.0 497.0 518.0 536.0 564.0 601.0 620.0 694.0 609.0
1
Temporary overvoltage with no prior energy surge
2
Switching surge with a time to actual crest of 45 to 60 microseconds. 500 A switching surge current amplitude for ratings 3 — 132 kV. 1000 A switching surge
current amplitude for ratings above 132 kV.
3
Equivalent front-of-wave producing a voltage wave cresting in 0.5 microseconds. Protective level is maximum discharge voltage for a 100 kA impulse current wave.
5
326
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
Creepage
Rating Dimension A Weight
Style Distance
(kV-rms) Inches (mm) Lbs. (kg)
Inches (mm)
16.0 (406)
Q027SA022A 27 19.6 (498) 42.0 (1066) 30 (14)
23.6 (600)
Q030SA024A 30 19.6 (498) 42.0 (1066) 30 (14)
Q036SA029A 36 19.6 (498) 42.0 (1066) 30 (14)
Q039SA031A 39 27.5 (698) 66.7 (1694) 45 (21)
Q045SA037A 45 27.5 (698) 66.7 (1694) 45 (21) 31.5 (800)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
327
Surge Arresters
Station Class
EXLIM-Q
The type EXLIM-Q porcelain, gapless, metal oxide arrester meets or exceeds all
station class requirements of ANSI C62.11 (IEEE Standard for Metal Oxide Surge
Arresters for ac Power Circuits) and Line Discharge Class 3 per IEC standards.
The EXLIM-Q arrester is designed to meet the following performance criteria:
Energy capability (kJ/kV of duty cycle rating):
• Single impulse: Design performance rating (4 msec. duration)—4.5 kJ/kV
• Line discharge impulses: Per IEC 60099 within 1 min.—7.4 kJ/kV
Protective level @ 10 kA:
Per unit of duty cycle rating—2.35
Pressure-relief capability:
Metal top—3 to 39 kV—65 kA; 45 to 360 kV—80 kA
SPECIFICATIONS
Electrical Characteristics
Voltage MCOV TOV1 (kV-rms) Maximum Discharge Voltage
Switching Impulse 8 x 20 Microsecond Wave FOW3
Rating Rating
for for Surge2 kV-Crest
(kV-rms) (kV-rms)
1 sec 10 sec 1.5 kA 3 kA 5 kA 10 kA 15 kA 20 kA 40 kA
3 2.55 3.6 3.4 8.8 9.5 9.9 10.3 10.8 11.5 11.9 13.3 11.7
4 3.40 4.8 4.6 9.0 9.7 10.1 10.5 11.0 11.7 12.1 13.5 11.9
5 4.25 6.0 5.7 11.8 12.7 13.2 13.7 14.4 15.3 15.8 17.7 15.6
6 5.10 7.2 6.8 12.3 13.2 13.8 14.3 15.0 16.0 16.5 18.5 16.2
7 5.95 8.4 8.0 17.7 19.1 19.9 20.5 21.6 23.0 23.8 26.6 23.3
8 6.80 9.6 9.1 18.0 19.4 20.2 20.9 22.0 23.4 24.2 27.1 23.8
9 7.65 10.7 10.2 18.5 19.9 20.8 21.5 22.6 24.1 24.9 27.8 24.4
10 8.4 11.9 11.4 20.4 22.1 23.0 23.8 25.0 26.6 27.5 30.8 27.0
12 10.2 14.3 13.7 24.5 26.5 27.6 28.5 30.0 32.0 33.0 36.9 32.4
15 12.7 17.9 17.1 30.7 33.1 34.5 35.6 37.5 39.9 41.3 46.1 40.5
18 15.3 21.5 20.5 36.8 39.7 41.4 42.8 45.0 47.9 49.5 55.4 48.6
21 17.0 25.1 23.9 41.7 45.0 46.9 48.5 51.0 54.3 56.1 62.7 55.1
24 19.5 28.7 27.3 47.1 50.8 52.9 54.7 57.6 61.3 63.4 70.8 62.2
27 22.0 32.2 30.7 53.3 57.5 59.9 61.9 65.2 69.4 71.7 80.2 70.4
30 24.4 35.8 34.1 58.9 63.5 66.2 68.4 72.0 76.7 79.2 88.6 77.8
36 29.0 43.0 41.0 70.6 76.2 79.4 82.1 86.4 92.0 95.0 106.0 93.3
39 31.5 46.6 44.4 76.5 82.6 86.0 88.9 93.6 99.7 103.0 115.0 101.1
45 36.5 53.7 51.2 88.3 95.3 99.0 103.0 108.0 115.0 119.0 133.0 117.0
48 39.0 57.3 54.6 93.4 101.0 105.0 109.0 114.0 122.0 126.0 141.0 123.0
54 42.0 64.5 61.5 105.0 113.0 118.0 122.0 129.0 137.0 141.0 158.0 139.0
60 48.0 71.6 68.3 116.0 125.0 131.0 135.0 142.0 151.0 156.0 175.0 154.0
72 57.0 86.0 81.9 139.0 151.0 157.0 162.0 171.0 182.0 188.0 210.0 184.0
90 70.0 107.0 102.0 174.0 188.0 196.0 203.0 213.0 227.0 235.0 262.0 230.0
96 76.0 115.0 109.0 186.0 201.0 209.0 216.0 228.0 242.0 250.0 280.0 246.0
108 84.0 129.0 123.0 209.0 226.0 235.0 243.0 256.0 273.0 282.0 315.0 276.0
110 88.0 131.0 125.0 214.0 231.0 241.0 249.0 262.0 279.0 288.0 322.0 283.0
120 98.0 143.0 137.0 232.0 251.0 261.0 270.0 284.0 303.0 313.0 350.0 307.0
High-Voltage Products
132 106.0 158.0 150.0 256.0 276.0 287.0 297.0 313.0 333.0 344.0 385.0 338.0
144 115.0 172.0 164.0 288.0 301.0 314.0 324.0 341.0 363.0 375.0 420.0 369.0
168 131.0 201.0 191.0 333.0 348.0 363.0 375.0 395.0 421.0 435.0 486.0 427.0
172 140.0 205.0 196.0 344.0 359.0 374.0 387.0 407.0 433.0 448.0 501.0 440.0
180 144.0 215.0 205.0 357.0 373.0 389.0 402.0 423.0 450.0 465.0 520.0 457.0
192 152.0 229.0 218.0 381.0 399.0 415.0 429.0 452.0 481.0 497.0 556.0 488.0
216 173.0 258.0 246.0 429.0 448.0 467.0 483.0 508.0 541.0 559.0 625.0 549.0
228 180.0 272.0 259.0 452.0 473.0 493.0 509.0 536.0 571.0 590.0 659.0 579.0
234 187.0 279.0 266.0 464.0 485.0 505.0 523.0 550.0 586.0 605.0 677.0 594.0
240 190.0 287.0 273.0 476.0 497.0 518.0 536.0 564.0 601.0 620.0 694.0 609.0
258 209.0 308.0 294.0 532.0 535.0 558.0 577.0 607.0 646.0 668.0 747.0 656.0
264 212.0 315.0 300.0 545.0 548.0 571.0 590.0 621.0 661.0 683.0 764.0 671.0
276 220.0 330.0 314.0 569.0 572.0 596.0 617.0 649.0 691.0 714.0 798.0 701.0
288 230.0 344.0 328.0 594.0 597.0 622.0 643.0 677.0 721.0 745.0 833.0 731.0
294 235.0 351.0 335.0 606.0 609.0 635.0 656.0 691.0 736.0 760.0 850.0 746.0
300 240.0 358.0 341.0 618.0 622.0 648.0 670.0 705.0 751.0 776.0 867.0 761.0
312 245.0 373.0 355.0 644.0 647.0 675.0 697.0 734.0 782.0 807.0 903.0 793.0
336 272.0 401.0 382.0 693.0 697.0 726.0 751.0 790.0 841.0 869.0 972.0 853.0
360 291.0 430.0 410.0 742.0 746.0 777.0 804.0 846.0 901.0 931.0 1041.0 914.0
1
Temporary overvoltage with no prior energy surge
2
Switching surge with a time to actual crest of 45 to 60 microseconds. 500 A switching surge current amplitude for ratings 3 — 132 kV. 1000 A switching surge current amplitude
for ratings 144 — 240 kV. 2000 A for ratings above 240 kV.
3
Equivalent front-of-wave producing a voltage wave cresting in 0.5 microseconds. Protective level is maximum discharge voltage for a 10 kA impulse current wave.
5
328
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions and Weights
Dimensions are specified in inches (mm).
Creepage
Rating Dimension A Weight Figure 1 Figure 2
Style Distance
(kV-rms) Inches (mm) Lbs. (kg)
Inches (mm)
Q003MA002A 3 15.8 (401) 7.5 (191) 40 (18)
Q004MA003A 4 15.8 (401) 7.5 (191) 41 (19)
Q006MA005A 6 15.8 (401) 7.5 (191) 42 (19)
Q007MA006A 7 15.8 (401) 7.5 (191) 43 (20)
Q008MA007A 8 18.5 (470) 15.6 (396) 47 (21)
Q009MA008A 9 18.5 (470) 15.6 (396) 48 (22)
Q010MA008A 10 18.5 (470) 15.6 (396) 49 (22)
Q012MA010A 12 18.5 (470) 15.6 (396) 50 (23)
Q015MA012A 15 21.8 (554) 24.0 (610) 58 (26)
Q018MA015A 18 21.8 (554) 24.0 (610) 59 (27)
Q021MA017A 21 21.8 (554) 24.0 (610) 60 (27)
Q024MA019A 24 21.8 (554) 24.0 (610) 61 (28)
Q027MA022A 27 26.3 (668) 39.0 (991) 73 (33)
Q030MA024A 30 26.3 (668) 39.0 (991) 74 (34) Metal Top Metal Top
Q036MA029A 36 26.3 (668) 39.0 (991) 80 (36) 3 — 39 kV 45 — 132 kV
Q039MA031A 39 26.3 (668) 39.0 (991) 82 (37)
Q045XA037A 45 29.3 (744) 54.0 (1372) 112 (51) Figure 3 Figure 4
Q048XA039A 48 29.3 (744) 54.0 (1372) 113 (51)
Q054XA042A 54 29.3 (744) 54.0 (1372) 115 (52)
Q060XA048A 60 40.7 (1034) 90.0 (2286) 136 (62)
C
Q072XA057A 72 40.7 (1034) 90.0 (2286) 146 (66)
Q090XA070A 90 40.7 (1034) 90.0 (2286) 155 (70) B
Q096XA076A 96 45.5 (1156) 105.9 (2690) 176 (80)
Q108XA084A 108 53.0 (1346) 132.4 (3363) 220 (100)
Q110XA088A 110 53.0 (1346) 132.4 (3363) 221 (100)
Q120XA098A 120 53.0 (1346) 132.4 (3363) 228 (103)
Q132XA106A 132 53.0 (1346) 132.4 (3363) 239 (108)
Q144XA115A 144 65.7 (1669) 144.0 (3658) 270 (122)
Q168XA131A 168 77.1 (1958) 180.0 (4572) 290 (132)
Q172XA140A 172 77.1 (1958) 180.0 (4572) 300 (136)
Q180XA144A 180 81.9 (2080) 195.9 (4976) 310 (141)
Q192XA152A 192 81.9 (2080) 195.5 (4976) 320 (145)
Q228XA180A 228 94.2 (2393) 283.3 (6053) 349 (158)
144 — 258 kV 264 — 360 kV
Q240XA190A 240 101.7 (2583) 264.9 (6728) 369 (167)
Q258XA209A 258 101.7 (2583) 264.9 (6728) 378 (171)
Q264XA212A 264 119.3 (3030) 292.4 (7427) 482 (219)
Base Mounting Details
Q276XA220A 276 119.3 (3030) 292.4 (7427) 486 (220) Ratings 39 kV and below:
Q288XA230A 288 119.3 (3030) 292.4 (7427) 496 (225) 3 slots for .5 (12.7) hardware on a
Q294XA235A 294 123.2 (3129) 301.8 (7666) 506 (230) 8.75 (222.25) or 10 (254) dia. bolt circle.
Q300XA243A 300 123.2 (3129) 301.8 (7666) 516 (234)
Ratings 45 kV and above:
Q312XA245A 312 143.0 (3632) 370.8 (9418) 548 (249)
3 slots for .562 (14.2) dia. on
Q336XA272A 336 143.0 (3632) 370.8 (9418) 556 (252)
a 10 (254) bolt circle.
Q360XA291A 360 143.0 (3632) 370.8 (9418) 564 (256)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
329
Surge Arresters
Station Class
EXLIM-P
SPECIFICATIONS
Electrical Characteristics
Maximum Discharge Voltage
Voltage MCOV TOV1 (kV-rms) Switching Impulse 8 x 20 Microsecond Wave FOW3
Rating Rating
Surge2 kV -Crest
(kV-rms) (kV-rms) for 1 sec for 10 sec 1.5 kA 3 kA 5 kA 10 kA 15 kA 20 kA 40 kA
54 42 64.5 61.5 102 109 113 117 123 131 135 148 134
60 48 71.6 68.3 114 122 126 130 137 146 150 164 150
72 57 86.0 81.9 136 145 151 156 164 175 180 197 179
90 70 107.0 102.0 170 182 189 195 205 218 225 246 224
96 76 115.0 109.0 182 194 201 208 219 233 240 263 239
108 84 129.0 123.0 204 218 226 234 246 262 270 295 269
110 88 131.0 125.0 208 223 231 238 251 267 276 301 274
120 98 143.0 137.0 226 242 251 259 273 291 300 328 298
132 106 158.0 150.0 250 267 277 286 301 321 330 361 329
144 115 172.0 164.0 281 291 302 312 328 349 360 394 359
168 131 201.0 191.0 328 340 352 364 383 408 421 460 419
172 140 205.0 196.0 336 348 361 372 392 417 430 470 428
180 144 215.0 205.0 351 364 377 390 410 437 450 492 448
192 152 229.0 218.0 375 388 402 415 437 465 480 524 478
216 173 258.0 246.0 422 436 453 467 492 524 540 590 538
228 180 272.0 259.0 445 460 477 493 519 553 570 623 567
234 187 279.0 266.0 457 473 490 506 533 568 585 640 583
240 190 287.0 273.0 468 484 502 519 546 581 600 655 597
258 209 308.0 294.0 521 521 540 558 587 625 645 704 642
High-Voltage Products
264 212 315.0 300.0 533 533 553 571 601 640 660 721 657
276 220 330.0 314.0 557 557 578 597 628 669 690 754 686
288 230 344.0 328.0 582 582 604 623 656 699 720 787 717
294 235 351.0 335.0 593 593 615 636 669 712 735 803 731
300 240 358.0 341.0 606 606 628 649 683 727 750 820 747
312 245 373.0 355.0 630 630 653 675 710 756 780 852 776
336 272 401.0 382.0 679 679 704 727 765 815 840 918 836
360 291 430.0 410.0 726 726 753 778 819 872 899 983 895
396 318 473.0 451.0 799 799 829 856 901 960 989 1081 1045
420 335 501.0 478.0 848 848 880 908 956 1018 1050 1147 1109
444 353 530.0 505.0 897 897 930 960 1011 1077 1110 1213 1173
1
Temporary overvoltage with no prior energy surge
2
Switching surge with a time to actual crest of 45 to 60 microseconds. 500 A switching surge current amplitude for ratings 54 — 132 kV. 1000 A switching surge
current amplitude for ratings 144 — 240 kV. 2000 A for ratings above 240 kV.
3
Equivalent front-of-wave producing a voltage wave cresting in 0.5 microseconds. Protective level is maximum discharge voltage for a 10 kA impulse current wave.
5
330
Manufactured at
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Standard Design Dimensions and Weight
Dimensions are specified in inches (mm).
Creepage
Rating Dimension A Dimension B Dimension C Weight
Style Distance
(kV-rms) Inches (mm) Inches (mm) Inches (mm) Lbs. (kg)
Inches (mm)
P054XA042A 54 29.3 (744) — — 54.0 (1372) 121 (55)
P060XA048A 60 40.7 (1034) — — 90.0 (2286) 143 (65)
P072XA057A 72 40.7 (1034) — — 90.0 (2286) 154 (70)
P090XA070A 90 40.7 (1034) — — 90.0 (2286) 165 (75)
P096XA076A 96 45.5 (1156) — — 105.9 (2690) 187 (85)
P108XA084A 108 53.0 (1346) — — 132.4 (3363) 232 (105)
P110XA088A 110 53.0 (1346) — — 132.4 (3363) 234 (106)
P120XA098A 120 53.0 (1346) — — 132.4 (3363) 242 (110)
P132XQ106A 132 53.0 (1346) — — 132.4 (3363) 254 (115)
P144XA115A 144 65.7 (1669) 23.6 (600) 11.6 (295) 144.0 (3658) 287 (130)
P168XA131A 168 77.1 (1958) 23.6 (600) 11.6 (295) 180.0 (4572) 309 (140)
P172XA140A 172 77.1 (1958) 23.6 (600) 11.6 (295) 180.0 (4572) 320 (145)
P180XA144A 180 81.9 (2080) 31.5 (800) 15.8 (400) 199.2 (5060) 331 (150)
P192XA152A 192 81.9 (2080) 31.5 (800) 15.8 (400) 199.2 (5060) 342 (155)
P228XA180A 228 94.2 (2393) 35.5 (902) 25.6 (650) 238.3 (6053) 375 (170)
P240XA190A 240 101.7 (2583) 35.5 (902) 25.6 (650) 264.9 (3728) 397 (180)
P258XA209A 258 101.7 (2583) 35.5 (902) 25.6 (650) 264.9 (3728) 408 (185)
P264XA212A 264 119.3 (3030) 58.0 (1473) 37.4 (950) 292.4 (7427) 512 (232)
P276XA220A 276 119.3 (3030) 58.0 (1473) 37.4 (950) 292.4 (7427) 518 (235)
P288XA230A 288 119.3 (3030) 58.0 (1473) 37.4 (950) 292.4 (7427) 529 (240)
P29XA235A 294 123.2 (3129) 58.0 (1473) 37.4 (950) 301.8 (7666) 540 (245)
P300XA243A 300 123.2 (3129) 58.0 (1473) 37.4 (950) 301.8 (7666) 551 (250)
P312XA245A 312 143.0 (3632) 58.0 (1473) 37.4 (950) 370.8 (9418) 584 (265)
P336XA272A 336 143.0 (3632) 58.0 (1473) 37.4 (950) 370.8 (9418) 595 (270)
P360XA291A 360 142.0 (3616) 58.0 (1473) 37.4 (950) 367.0 (9368) 1051 (477)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
331
Surge Arresters
Station Class
Manufactured at
ABB Inc.
Greensburg, PA
EXLIM-T +724-838-5204
The type EXLIM-T porcelain, gapless, metal oxide arrester meets or exceeds
all station class requirements of ANSI C62.11 (IEEE Standard for Metal Oxide
Surge Arresters for ac Power Circuits) and Line Discharge Class 5 per IEC standards.
The EXLIM-T arrester is designed to meet the following performance criteria:
Energy capability (kJ/kV of duty cycle rating):
• Single impulse: Design performance rating (4 msec. duration)—10.0 kJ/kV
• Line discharge impulses: Per IEC 60099 within 1 min.—15.4 kJ/kV
Protective level @ 10 kA:
Per unit of duty cycle rating—2.20
Pressure-relief capability:
65 kA-rms symmetrical
SPECIFICATIONS
Electrical Characteristics
Creepage
Rating Dimension A Dimension B Weight
Style Distance
(kV-rms) Inches (mm) Inches (mm) Lbs. (kg)
Inches (mm)
T360TA288A 360 165.9 (4214) 105.3 (2673) 430.0 (10,922) 1227 (557)
T396TA318A 396 173.9 (4417) 113.3 (2876) 466.0 (11,836) 1281 (581)
T420TA335A 420 181.9 (4620) 121.3 (3080) 492.0 (12,496) 1322 (604)
T444TA353A 444 195.0 (4953) 142.4 (3616) 506.9 (12,875) 1440 (653)
T468TA372A 468 210.8 (5353) 150.2 (3813) 555.4 (14,107) 1561 (708)
T588TA470A 588 For dimensions and weights, contact factory
T612TA485A 612 For dimensions and weights, contact factory
5
332
Transmission Line
PEXLINK
STANDARD FEATURES
The silicone rubber housing features high-
tracking and arc-resistance, excellent
hydrophobic properties, and resistance
to weathering, UV radiation, and pollution.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
333
Surge Arresters
Transmission-Line Manufactured at
ABB Inc.
Greensburg, PA
PEXLINK +724-838-5204
SPECIFICATIONS
Electrical Characteristics
Nominal Maximum Discharge Voltage
MCOV Voltage TOV1 (kV-rms) Switch-
System Impulse 8 x 20 Microsecond Wave FOW3
Rating Rating ing
Voltage for for kV-Peak
(kV-rms) (kV-rms) Surge2 1.5 kA 3 kA 5 kA 10 kA 15 kA 20 kA 40 kA
(kV-rms) 1 sec. 10 sec.
12 — 14 10.2 12 13.9 13.4 27.3 29.9 31.3 32.8 35.6 38.4 39.9 45.9 40.5
14 15.3 18 20.9 20.1 40.9 44.8 46.9 49.2 53.3 57.6 59.7 68.7 60.6
20 — 26 19.5 24 27.9 26.8 54.6 59.7 62.6 65.6 71.1 76.8 79.6 91.6 80.8
26 — 36 24.4 30 34.9 33.5 68.2 74.6 78.1 81.9 88.8 95.9 99.5 115.0 101.0
36 29.0 36 41.8 40.2 82.2 89.9 94.2 98.7 107.0 116.0 120.0 138.0 122.0
46 39.0 48 55.8 53.6 110.0 121.0 126.0 132.0 143.0 155.0 161.0 185.0 163.0
46 — 69 48.0 60 69.7 67.0 137.0 150.0 157.0 165.0 178.0 193.0 200.0 230.0 203.0
69 57.0 72 83.6 80.3 165.0 180.0 184.0 198.0 214.0 232.0 240.0 276.0 244.0
115 76.0 96 111.0 107.0 219.0 240.0 251.0 263.0 285.0 308.0 320.0 368.0 324.0
115 & 138 98.0 120 139.0 133.0 274.0 299.0 314.0 329.0 356.0 385.0 399.0 459.0 405.0
138 & 161 106.0 132 153.0 147.0 301.0 328.0 345.0 361.0 391.0 423.0 438.0 504.0 445.0
161 115.0 144 167.0 160.0 342.0 359.0 376.0 394.0 427.0 462.0 479.0 550.0 485.0
230 144.0 180 209.0 200.0 427.0 448.0 469.0 492.0 533.0 576.0 597.0 687.0 606.0
230 154.0 192 223.0 214.0 455.0 478.0 501.0 525.0 569.0 615.0 637.0 733.0 647.0
230 173.0 216 250.0 241.0 512.0 538.0 564.0 591.0 640.0 692.0 717.0 825.0 728.0
1
Temporary overvoltage with no prior energy surge
2
Switching surge with a time to actual crest of 45 to 60 microseconds. 500 A switching surge current amplitude for ratings 12 — 132 kV. 1000 A switching surge
current amplitude for ratings above 132 kV.
3
Equivalent front-of-wave producing a voltage wave cresting in 0.5 microseconds. Protective level is maximum discharge voltage for a 10 kA impulse current wave.
*The last 3 xxx in the style number identify mounting hardware. See bulletin 38-250.
334
Metering, Protection,
and Control
Electricity Meters
Water Meters
Protective Relays
Gas Analyzers
ABB
Metering, Protection, and Control
Electricity Meters Other Protective Relays
Ground Fault Locating System (GFLS). . . . . 388
Electronic Electromechanical . . . . . . . . . . . . . . . . . . . . . 390
ALPHA, ALPHA Plus, and A3 ALPHA . . . . . 339
Solid State . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Switchboard ALPHA, ALPHA Plus,
Protective Relay Services . . . . . . . . . . . . . . . . 391
and A3 ALPHA . . . . . . . . . . . . . . . . . . . 340
Portable ALPHA, ALPHA Plus, Special Feature
and A3 ALPHA . . . . . . . . . . . . . . . . . . . 341 PowerRichSystem . . . . . . . . . . . . . . . . . . . 393
ION Meters . . . . . . . . . . . . . . . . . . . . . . . . 342 PRICOM . . . . . . . . . . . . . . . . . . . . . . . . . . 395
AIN ALPHA . . . . . . . . . . . . . . . . . . . . . . . . 344
A1000 ALPHA . . . . . . . . . . . . . . . . . . . . . . 345 Distributed Control Systems
Meter Software . . . . . . . . . . . . . . . . . . . . . 347 Turbine Control and Automation System
EnergyAxis ALPHA STARS . . . . . . . . . . . . . 348 Turbine Control and Condition
EnergyAxis AMR Server . . . . . . . . . . . . . . . 349 Monitoring Systems . . . . . . . . . . . . . . . . 397
Electromechanical Power Plant Controls and Automation System
Single-Phase-AB1 and AB1R . . . . . . . . . . . 352 Symphony DCS . . . . . . . . . . . . . . . . . . . . . 398
Polyphase-ABS-2. . . . . . . . . . . . . . . . . . . . 353
Water and Wastewater Plant Control
Polyphase-ABS-3. . . . . . . . . . . . . . . . . . . . 354
and Automation System
Polyphase-ABS-5. . . . . . . . . . . . . . . . . . . . 355
Industrial, Symphony, and SCADA Systems. 399
Polyphase-ABS-5U . . . . . . . . . . . . . . . . . . 356
Symphony-Enhanced with Industrial . . . . . . . . 400
Polyphase-ABS-7. . . . . . . . . . . . . . . . . . . . 357
Polyphase-ABS-8. . . . . . . . . . . . . . . . . . . . 358 System Engineering Tools
Composer Series Engineering Tools . . . . . . 401
Water Meters Human System Interface
C700 Positive Displacement Meter . . . . . . . . . 359 Conductor Series/Operate . . . . . . . . . . . . . 402
T3000 Turbine Meters. . . . . . . . . . . . . . . . . . . 361
Controllers, I/O Interfaces
C3000 Compound Meter . . . . . . . . . . . . . . . . 363
Symphony/Harmony Area Management
FSM3 Fire Service Meter. . . . . . . . . . . . . . . . . 365
and Control Products . . . . . . . . . . . . . . . 403
AquaMaster Electronic Water Meter . . . . . . . . 367
S2000 Commercial Single Jet Meter . . . . . . . . 369 Gas Analyzers
Protective Relays Process Analytics
The Advance Optima System . . . . . . . . . . . 404
Generation
Networkir™ . . . . . . . . . . . . . . . . . . . . . . . . 404
GPU 2000R . . . . . . . . . . . . . . . . . . . . . . . . 372
Questor IV Process Mass Spectrometers. . . 404
Transformer Questor GP Process Mass Spectrometers. . 404
TPU 2000R . . . . . . . . . . . . . . . . . . . . . . . . 374 Vista II Multiwave Process Photometers. . . . 405
Transmission Vista II Process Gas Chromatograph . . . . . . 405
REL 512 . . . . . . . . . . . . . . . . . . . . . . . . . . 376 Vista Model 4100 On-Line RVP Analyzer . . . 405
REL 350 . . . . . . . . . . . . . . . . . . . . . . . . . . 378 Vista II Model 2007 Fuel Sulfur Analyzer . . . 406
REL 352 . . . . . . . . . . . . . . . . . . . . . . . . . . 380 Advance FTIR . . . . . . . . . . . . . . . . . . . . . . 406
REL 356 . . . . . . . . . . . . . . . . . . . . . . . . . . 382 Model 4210 Freezing Point Analyzer . . . . . . 406
Model 4211 Cloud Point Analyzer . . . . . . . . 406
Distribution Model 4212 Pour Point Analyzer . . . . . . . . . 406
DPU 1500R . . . . . . . . . . . . . . . . . . . . . . . . 384 Model 4214 Flash Point Analyzer . . . . . . . . 406
DPU 2000R . . . . . . . . . . . . . . . . . . . . . . . . 384
MSOC-Microshield O/C . . . . . . . . . . . . . . . 386
products
Services
Systems
Electronic
SELECTION GUIDE
Product Form V Class Accuracy Function
ALPHA
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
337
Electricity Meters
A3 ALPHA
ION
IEC-Compliant Meters
Transformer
Demand, TOU, reactive/apparent, load profile,
AIN ALPHA 3- and 4-wire 57-480 VAC and direct– 02.S, 0.5S, 1.0
communications, 4-quadrant, power quality
connect
338
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
ALPHA®, ALPHA Plus®, and A3 ALPHA® +919-212-4800
1
ALPHA Plus
2
A3 ALPHA
3
Outage and restore call-back option on ALPHA Plus and A3 ALPHA only
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
339
Electricity Meters
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
Switchboard ALPHA®, ALPHA Plus®, and A3 ALPHA® +919-212-4800
STANDARD FEATURES
Fully programmable
Wide voltage range of 96 to 528 VAC
Per-phase values:W, VAR,VA,V, I, and PF angles1,2
System W, VAR,VA, PF angles, and frequency1,2
System service and current tests1,2
Replaceable display
Average power factor
Flexitest relay enclosure (FT-21)
Drawout mounting cage for electronics
Easily upgradeable
SPECIFICATIONS
Multiple Configurations Advanced Options Communications Options Security
Metering, Protection, and Control
1
ALPHA Plus
2
A3 ALPHA
6
3
Outage and restore call-back option on ALPHA Plus and A3 ALPHA only
340
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
Portable ALPHA®, ALPHA Plus®, and A3 ALPHA® +919-212-4800
STANDARD FEATURES
Small size: 7.5"H x 7.25"W x 5.0"D
(190 mm x 184 mm x 127 mm)
Lightweight: Less than 4 lbs. (1.8 kg)
Self-powering by alligator voltage clips
Clamp on CTs: Standard AMC1201.46
and 1000:1
96 to 528 VAC, 50 or 60 Hz
Current of 0.5 mA to 2.0 A
High accuracy internal clock
Easy access battery
Average power factor
SPECIFICATIONS
Easily upgradeable Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
Meters 1-phase, 3-phase 3-wire ∆; and
3-phase 4-wire wye and ∆
Carton Net
60" (1524 mm) voltage leads provided Quantity
Width Depth Height
Weight
with clearly marked connections
1 14 (355.6) 11 (279.4) 14 (355.6) 13 (5.9)
SPECIFICATIONS
Multiple Configurations Advanced Options Communications Options Benefits
Energy: kWh, kvarh, kVAh Load profile: up to RS232 Quick and easy installation
Demand: kW, kvar, kVA 4 channels (or 8 channels2) RS485 Small size—usually fits inside
4-quadrant metering Programmable load- External serial interface of electrical equipment cabinet
control relays Programmable from desktop,
Transformer rated Internal modem—2400 BPS
Form C relay pulse outputs on-site or via modem
with optional outage and
of energy quantity restore call-back3 Dependable saving of program
PQ monitoring 1,2 and data when power is off
20 mA current loop
Easy for one person to carry
two or three at a time
No extension cord needed to
power the meter
Power outages and tampering
are identified
Easy to download data to PC
One meter does many jobs
1
ALPHA Plus
2
A3 ALPHA
3
Outage and restore call-back option on ALPHA Plus and A3 ALPHA only
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
341
Electricity Meters
Electronic
ION® Meters
342
Manufactured at
ABB Inc.
Raleigh, NC
+919-212-4800
SPECIFICATIONS
Multiple Configurations Advanced Options Communications Options Security
Energy: kWh, kvarh, kVAh Load profile: RS232 Anti-tamper provisions for
Demand: kW, kvar, kVA 32 channels (8300), RS485 cover and peak demand reset
160 channels (8400), Event logging and alarming
Multiple tariffs—configurable Internal modem
640 channels (8500)
to almost any tariff structure TCP/IP Password protection on
Power quality monitoring revenue-related parameters
4-quadrant metering Ethernet
Sub-cycle transient Anti-tampering seal and
detection Modbus
hardware locks
Measure harmonics, sags, DNP 3.0
swells, imbalances, and
symmetrical components
Web-based energy and
power quality reporting
Carton Net
Width Depth Height
Quantity Weight
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
343
Electricity Meters
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
AIN ALPHA® +919-212-4800
STANDARD FEATURES
Fully programmable
Three-phase power supply
Wide voltage range: 57 to 480 VAC
Per-phase values: W, VAR,VA,V, I, and PF angle
IEC 61107 communication protocol
Easy access battery
High accuracy internal clock
DIN-type polycarbonate case
Average power factor
Easily upgradeable
SPECIFICATIONS
Multiple Configurations Advanced Options Communications Options Security
344
Electronic
A1000 ALPHA®
STANDARD FEATURES
Metering kWh with options for additional
kvarh or kVAh
Wide voltage range, 3-phase power supply
Extended current range
(up to 100 amp maximum)
IEC 61036 2.0 accuracy (option for Class 1.0)
IEC 61107 optical port
Revenue metering
Submetering
Unified demand reset and alternate scroll
button (sealable for demand reset)
Installation verification
Tamper detection/provision
Instrumentation
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
345
Electricity Meters
Electronic Manufactured at
ABB Inc.
Raleigh, NC
A1000 ALPHA® +919-212-4800
SPECIFICATIONS
Multiple Configurations Advanced Options Communications Options Security
Accuracy class: 1.0, 2.0 LED IEC 61107 optical port Total meter operation time
Energy: kWh, kvarh, kVAh S0 relay outputs Phase absent time
Demand: kW, kvar, kVA Second S0 relay output Negative energy flow
Multiple tariffs for energy pulses, BO1, estimation
4-quadrant metering for or overload indication
import/export External battery power-up
Direct-connected
3- and 4-wire
Standard and
symmetrical wiring
346
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
Meter Software +919-212-4800
AlphaPlus™ Software
AlphaPlus software is a comprehensive software program that
provides an interface for configuring a broad range of meter
functions, including programming a meter, reading a meter,
generating reports, and developing and maintaining meter pro-
grams. AlphaPlus software was developed for use with demand,
time-of-use (TOU), load profile, and real/reactive meters.
An analysis tool called Thresholds is also provided with AlphaPlus
software for use with ALPHA Plus® meters to enable service tests
and to set service and power quality monitoring (PQM) thresholds.
An additional package, PQ Inspector, can be installed with AlphaPlus
software to collect and graphically display near real-time electric
service and meter status information from ALPHA Plus meters.
Metercat™
Metercat is a meter configuration and analysis tool developed to
program and read ABB’s A3 ALPHA meter. Designed as a flexible
Windows®-based application, Metercat runs on all 32-bit Windows
operating systems. In addition to its basic functionality, Metercat
simplifies the management of users, user groups, functions, and
connections. Metercat supports both optical and remote (for
meters equipped with modems) communication. Metercat can
create HTML reports of meter readings and programs.
SPECIFICATIONS
Requirement Description
AlphaPlus Software
At least 4 MB. The actual space needed depends on the number of graphs and reports
Hard drive space
to be stored.
Memory 400K
Metercat
Operating system Windows 95/98/Me/NT 4/2000
Hardware CD drive, SVGA monitor (minimum 800 x 600 resolution), ABB UNICOM probe
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
347
Electricity Meters
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
EnergyAxis® ALPHA STARS™ +919-212-4800
STANDARD FEATURES
Microprocessor-based design for energy
management, airtime optimization, and remote
network management
Integrated two-way, wireless radio modem
Connects to ALPHA meter using low-voltage,
Metering, Protection, and Control
348
Electronic
Manufactured at
ABB Inc.
Raleigh, NC
EnergyAxis® AMR Server +919-212-4800
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
349
Notes
Metering, Protection, and Control
6
350
Electromechanical
SELECTION GUIDE
Product Form V Class Communication Module
Single-Phase
AB1 1, 2, 3, 4 120, 240 or 480 10, 100 or 200 None
Polyphase
5, 5U, 6, 7, 8,
120, 240, 20, 100,
ABS 9, 10, 12, 14, None
or 480 or 200
15, 16, 25
5, 5U, 6, 7, 8,
ABS with 120, 240, 20, 100, CellNet Data Systems RF module
9, 10, 12, 14,
AMR or 480 or 200 Itron, Inc., RF module and telephone modem
15, 16, 25
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
351
Electricity Meters
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Single-Phase—AB1 and AB1R +919-212-4800
SELECTOR GUIDE
Style Numbers with Glass Covers1
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
AB1 2-Wire—Transformer-type, 5-terminal 2, secondary rated 3,4 (2-wire for 2-wire CT and 3-wire for 3W CT)
Metering, Protection, and Control
AB1 3-Wire—Transformer-type, 6-terminal 2, secondary rated 3,4 (3-wire for two 2W CTs)
4S 10 2.5 240 0.6 1 x Tr 166 2⁄ 3 5570C10G53 5570C10G70 5570C10G56 5570C10G64
1
Polycarbonate covers are available. Contact your local ABB representative for more information.
2
Meter can be used with two 2-wire current transformers on 3-wire service or one 3-wire current transformer on 3-wire service.
3
5-dial/drum registers are recommended on meters where the energy consumed will be 10,000 kWh or more during one billing period.
4
Registers supplied on these meters are 4-dial/drum and must be multiplied by CT and PT ratios.
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
352
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-2 +919-212-4800
SELECTOR GUIDE
Style Numbers with Polycarbonate Covers
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-2—Socket-type, transformer-rated, 8-terminal
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
ABS-2 1 7 (3.2) 9 (4.1) 7 (3.2) 8 (3.6) 9 (4.1)
(241.3 x 279.4 x 241.3)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
353
Electricity Meters
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-3 +919-212-4800
SELECTOR GUIDE
Style Numbers with Polycarbonate Covers
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-3—Socket-type, self-contained, 7-terminal
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
1 8 (3.6) 10 (4.5) 8 (3.6) 9 (4.1) 10 (4.5)
(241.3 x 279.4 x 241.3)
ABS-3
16.5 x 16.5 x 10.625
4 32 (14.5) 35.5 (16.1) 32 (14.5) 34.5 (15.6) 35.5 (16.1)
(419.1 x 419.1 x 269.9)
6
354
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-5 +919-212-4800
SELECTOR GUIDE
Style Numbers with Polycarbonate Covers
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-5—Socket-type, self-contained, 5-terminal, moveable 5th terminal
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
1 7 (3.2) 9 (4.1) 7 (3.2) 8 (3.6) 9 (4.1)
(241.3 x 279.4 x 241.3)
ABS-5
16.5 x 16.5 x 10.625
4 27.75 (12.6) 31.5 (14.3) 27.75 (12.6) 30.25 (13.7) 31.5 (14.3)
(419.1 x 419.1 x 269.9)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
355
Electricity Meters
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-5U +919-212-4800
SELECTOR GUIDE
Style Numbers with Glass Covers1
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-5U—Socket-type, self-contained, 5-terminal, moveable 5th terminal
12S 100 15 120 7.2 10 138 8⁄9 E611CLA4A1 E611CLA5A1 E611CYA4A1 E611CYA5A1
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
1 7 (3.2) 9 (4.1) 7 (3.2) 8 (3.6) 9 (4.1)
(241.3 x 279.4 x 241.3)
ABS-5U
16.5 x 16.5 x 10.625
4 27.75 (12.6) 31.5 (14.3) 27.75 (12.6) 30.25 (13.7) 31.5 (14.3)
(419.1 x 419.1 x 269.9)
6
356
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-7 +919-212-4800
SELECTOR GUIDE
Style Numbers with Polycarbonate Covers
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-7—Socket-type, self-contained, 7-terminal
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
1 7 (3.2) 9 (4.1) 7 (3.2) 8 (3.6) 9 (4.1)
(241.3 x 279.4 x 241.3)
ABS-7
16.5 x 16.5 x 10.625
4 27.75 (12.6) 31.5 (14.3) 27.75 (12.6) 30.25 (13.7) 31.5 (14.3)
(419.1 x 419.1 x 269.9)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
357
Electricity Meters/Water Meters
Electromechanical
Manufactured at
ABB Inc.
Raleigh, NC
Polyphase—ABS-8 +919-212-4800
The ABS-8 is a two and one-half element meter designed for a special
application on a three-phase, four-wire wye service. Although it
can be provided in a self-contained configuration, it offers reduced
installation cost when voltage transformers are required. This trans-
former-rated meter (with a 13-terminal base) permits the use of only
two voltage transformers instead of the usual three when metering
three-phase, four-wire wye circuits. This application provides a cost
savings due to the reduction of voltage transformers, but it must only
be used when there is a voltage balance between each of the three
phases. An unbalance in voltage magnitudes between phases will
create a possible metering error when the meter “estimates” the
missing third voltage. An ABS-8 meter can be equipped with any
one of the available communication modules listed in the
Electromechanical Selection Guide.
SELECTOR GUIDE
Style Numbers with Polycarbonate Covers
Test Register Register
Form Class V Kh Standard Clock Dial Drum-Type Cyclometer
A Multi Ratio
4-Dial 5-Dial 4-Drum 5-Drum
ABS-8—Socket-type, self-contained, 7-terminal
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate dimensions in inches (mm) and weight lbs. (kg)
9.5 x 11 x 9.5
1 7 (3.2) 9 (4.1) 7 (3.2) 8 (3.6) 9 (4.1)
(241.3 x 279.4 x 241.3)
ABS-8
16.5 x 16.5 x 10.625
4 27.75 (12.6) 31.5 (14.3) 27.75 (12.6) 30.25 (13.7) 31.5 (14.3)
(419.1 x 419.1 x 269.9)
6
358
FEATURES
Leak Detector: Detects and registers even Eccentric Drive™: The piston drive pin is
the smallest flow due to the unique 1:1 ratio mounted off-center on the piston and captive
to the piston. to the magnetic drive bar to provide smooth
Large Registers: Register assembly is very large operation and reduce noise levels.
(31 ⁄ 2") and includes color-coded odometers to Extended Wear Surfaces: All wear-prone areas
eliminate reading errors. (such as thrust bearings) are strategically located
Dual Inlet-Outlet Porting: This design offers and made of nylon to virtually eliminate wear.
a balanced flow stream to reduce wear and A sediment well is located in the chamber floor
lower pressure loss while maximizing accuracy to provide a self-cleaning cavity for debris.
at all flows. A contoured division plate helps to smooth
and quiet piston rotation.
Advanced Piston Design: Optimized diameter-
to-height ratio provides the absolute lowest start- Phased Porting™: Slightly offset top and
ing flow of 1 ⁄ 52 gpm. Increased torque allows for bottom inlet ports allow the water flow to
improved linear accuracy over the entire flow smoothly move the piston, thus eliminating
range, yielding the maximum legal revenue. erratic piston movement and reducing noise.
Grooved Piston™: A technological break-
through uses shaped, vertical grooves to create
a Turbulence Seal™. This unique feature actually
uses the water flow to create turbulence to
prevent water from bypassing the piston, thus
improving performance. Debris is held in suspen-
sion within the created flow eddies to prevent
meter stoppage in sandy environments.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
359
Water Meters
Manufactured at
ABB Inc.
Ocala, FL
C700 Positive Displacement Meter +352-732-4670
SPECIFICATIONS
3 ⁄ 4" x 3 ⁄ 4" S
5 ⁄ 8" x 1 ⁄ 2"
Main Case Material Units 3 ⁄ 4" x 3 ⁄ 4" 1" 11 ⁄ 2" 2"
5 ⁄ 8" x 3⁄ 4"
3 ⁄ 4" x 1"
Head Loss at AWWA Continuous Flow psi 2.1 2.4 2.5 2.9 3.6
Flanged in. — — — 13 17
Width
Threaded in. 41 ⁄ 4 4 3⁄ 8 6 15 ⁄ 16 71 ⁄ 2 8 3⁄ 4
Flanged in. — — — 81 ⁄ 2 8 3⁄ 4
Height in. 51 ⁄ 4 5 13 ⁄ 16 61 ⁄ 4 81 ⁄ 2 7 3⁄ 4
Flanged in. — — — 21 ⁄ 8 13 ⁄ 4
Weight
Threaded lbs. 41 ⁄ 4 51 ⁄ 8 10 1 ⁄ 2 22 36
Flanged lbs. — — — 24 39
6
360
FEATURES
Superior Materials: Tungsten Carbide rotor Rotor Passes Foreign Materials: Due to
shaft combined with PTFE (Teflon) radial the throated inlet design, the space between
bearing and ceramic jewel thrust bearing. the rotor and chamber wall allows passing
Concealed Accuracy Adjustment: Accuracy of suspended solids commonly seen in large
adjustment is concealed under the register and meter applications.
is adjustable under pressure. Stainless Steel Body Trim: Non-corrosive
Unitized Measuring Element: Facilitates body bolts and hinge pins for longer life.
simple and complete replacement of all parts Undergear Assembly: Reduces speed of the
without removing the meter from service and driving magnet, preventing magnetic breakaway
also includes straightening vanes to reduce the during fast start-ups.
effects of turbulence on the meter’s accuracy.
Throated Inlet: Increases low-flow sensitivity,
assuring greater accuracy while maintaining low
pressure loss and directing flow profile over the
entire circumference of the rotor.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
361
Water Meters
Manufactured at
ABB Inc.
Ocala, FL
T3000 Turbine Meters +352-732-4670
SPECIFICATIONS
11 ⁄ 2" 2" 3" 4"
Main Case Material Units Cast Cast Cast Cast
Bronze Bronze Bronze Bronze
Iron Iron Iron Iron
Low Flow gpm 3 3 3 3 4 4 7 7
Continuous Flow gpm 160 160 160 160 600 600 1000 1000
Maximum Flow gpm 200 200 200 200 750 750 1250 1250
Head Loss at AWWA
psi 1.0 1.0 1.6 1.6 0.6 0.6 0.8 0.8
Continuous Flow
Maximum Pressure psi 150 150 150 150 150 150 150 150
Maximum Temperature ºF 120 120 120 120 120 120 120 120
Length in. 10 121 ⁄ 4 10 121 ⁄ 4 12 16 1 ⁄ 4 14 19
Width in. 73 ⁄ 8 73 ⁄ 8 73 ⁄ 8 73 ⁄ 8 71 ⁄ 2 713 ⁄ 16 9 91 ⁄ 16
Height
Oval Flange End in. 73 ⁄ 4 — 73 ⁄ 4 — — — — —
Round Flange End in. 73 ⁄ 4 8 9 ⁄ 16 77 ⁄ 8 811 ⁄ 16 9 3⁄ 8 915 ⁄ 16 10 3 ⁄ 4 113 ⁄ 8
Height, bottom to centerline
Oval Flange End in. 2 7 ⁄ 16 — 2 7 ⁄ 16 — — — — —
Round Flange End in. 2 7 ⁄ 16 3 5 ⁄ 16 29 ⁄ 16 33 ⁄ 8 3 5⁄ 8 4 1⁄ 8 4 1⁄ 4 4 13 ⁄ 16
Weight
Oval Flange End lbs. 191 ⁄ 2 — 211 ⁄ 2 — — — — —
Round Flange End lbs. 20 261 ⁄ 2 22 261 ⁄ 2 333 ⁄ 8 371 ⁄ 4 511 ⁄ 2 52 1⁄ 8
Continuous Flow gpm 2000 2000 2800 2800 3200 4300 300
Maximum Flow gpm 2500 2500 3500 3500 5500 7000 400/750*
Head Loss at AWWA
psi 0.6 0.6 1.3 1.3 0.7 0.8 1.4*
Continuous Flow
Maximum Pressure psi 150 150 150 150 150 150 150
Maximum Temperature ºF 120 120 120 120 120 120 120
Length in. 18 19 3 ⁄ 4 20 201 ⁄ 2 17 3 ⁄ 4 193 ⁄ 4 14 3 ⁄ 8
Width in. 11 113 ⁄ 16 13 7 ⁄ 16 13 7 ⁄ 16 161 ⁄ 8 191 ⁄ 16 73 ⁄ 8
Height 813 ⁄ 16**
Oval Flange End in. — — — — — — —
Round Flange End in. 10 3 ⁄ 8 15 16 1 ⁄ 16 16 1 ⁄ 16 1815 ⁄ 16 20 3 ⁄ 8 —
Height, bottom to centerline 3**
Oval Flange End in. — — — — — — —
Round Flange End in. 51 ⁄ 4 513 ⁄ 16 615 ⁄ 16 615 ⁄ 16 81 ⁄ 4 93 ⁄ 4 —
Weight 171 ⁄ 4**
Oval Flange End lbs. — — — — — — —
Round Flange End lbs. 90 821 ⁄ 2 168 110 246 278 —
**Without Restrictor Plate
**2 1 ⁄ 2" AST Pipe Thread End Connections
6
362
FEATURES
Poppet-Style, Positive Action
Changeover Valve:
• “Poppet”-Style, Spring-Loaded Design:
This design feature assures that the cone
stays closed until the differential pressure is
sufficient to fully open the valve.
• Butterfly Vent: This adjustable vent changes
the rate of flow at which the valve opens for
special applications.
• Uniquely Designed Cone: The cone is
designed with pressure-sensitive areas that
allow concentration of differential pressure.
This ensures a positive action, fully open or
fully closed.
• Rubber Semi-Hard Seat: This feature
ensures a bubble tight seal in the closed
position, and follows the cone during valve
opening resulting in efficient operation.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
363
Water Meters
Manufactured at
ABB Inc.
Ocala, FL
C3000 Compound Meter +352-732-4670
SPECIFICATIONS
2" 3" 4" 6" 8"
Main Case Material Units
Bronze Bronze Bronze Bronze Bronze Cast Iron
Height in. 8 9 7 ⁄ 16 10 7 ⁄ 8 13 7 ⁄ 16 16 16
364
Features Benefits
Strainer: Polyester-coated, fabricated steel body Corrosion resistance for long life
Strainer: 304 Stainless steel screen Durable for long life
Strainer: O-ring seals Simplifies clean-out and maintenance
Strainer: Large air vent tap Increases pipe efficiency
Strainer: Removable screen and frame Easy clean-out
Strainer: Large, o-ring sealed, drain Easy flushing
Turbine: AWWA Class II Turbine High accuracy over extended flow range
Turbine: Fiberglass-reinforced, fixed-flow Eliminates water turbulence (even during
straightener and flow straightener crossover) for improved accuracy
incorporated into chamber housing
Turbine: Modular measuring element Simplifies field maintenance & repair
Turbine: Rugged magnetic drive design Extends life
Turbine: O-ring seals Simplifies field maintenance
Valve: Externally loaded springs/ Inspection and valve manipulation
external spring arm without disruption of customer service
Valve: O-ring seals Quick reassembly
Valve: Removable spring cover Quick access and field protection
Valve: Bolted cover Clapper accessible for repair
Bypass: Shut-off valves upstream Repair or replace bypass meter without
and downstream of meter service disruption
C-700 Bypass: Piston-type PD meter Increases utility revenue
C-700 Bypass: Modular replacement Labor-saving maintenance
Registers: Heat-treated lenses Reduces breakage
Register: L-shaped gasket Hermetically sealed to prevent fogging
Registers: Universal size on size No change gears or register coding simplifies
for each meter type maintenance and parts inventories while
assuring accuracy.
Assembly: Factory Mutual (FM) approved Tested and approved for accuracy plus
fire service performance
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
365
Water Meters
Sourced through
ABB Inc.
Ocala, FL
FSM3 Fire Service Meter +352-732-4670
APPLICATIONS
To measure the wide variation of flows on lines that provide
water for both daily and fire service use
For custody transfer installations between water systems
In compound installations with extremely wide flow variations
SPECIFICATIONS
Length in. 33 45 53
366
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
367
Water Meters
Sourced through
ABB Inc.
Ocala, FL
AquaMaster Electronic Water Meter +352-732-4670
SPECIFICATIONS
Main Case Material Units 2" 3" 4" 6" 8" 10" 12"
Low Flow, AC-powered gpm 0.17 0.44 0.7 1.7 2.8 4.4 7.0
Low Flow, battery-powered gpm 0.40 1.10 1.6 4.0 7.0 11.0 16.0
Continuous Flow gpm 177 609 1022 2287 2948 4718 6460
Maximum Flow gpm 219 756 1268 2383 3658 5855 8015
Maximum Temperature, sensor ºF 158 158 158 158 158 158 158
Maximum Temperature, display ºF 122 122 122 122 122 122 122
Maximum Pressure psi 232 232 232 232 232 232 232
Height, with display unit in. 123⁄ 5 141 ⁄ 5 152⁄ 5 172⁄ 5 212⁄ 5 229⁄ 10 241 ⁄ 2
368
Manufactured at
ABB Inc.
Ocala, FL
S2000 Commercial Single Jet Meter +352-732-4670
FEATURES
Broad flow range—500:1
High accuracy—±2%
Higher pressure applications—up to 232 psi
Rugged construction—only ONE moving component
Lower life cost—lower initial cost
Simple to install—and less space required!
Accurate measurement of high and low flows
Undamaged by particulate matter
Easy to maintain
Lower maintenance cost
SPECIFICATIONS
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
369
Notes
Metering, Protection, and Control
6
370
Protective Relays
SELECTION GUIDE
Product Features
Generation
GPU 2000R Multifunction protection for synchronous generators
Transformer
TPU 2000R Differential and overcurrent protection for power transformers
Transmission
REL 512 Transmission line distance protection system relay
REL 350 Transmission line segregated phase comparison protection relay
REL 352 Transmission line phase comparison protection relay
REL 356 Transmission line current differential protection relay
Distribution
Multifunction overcurrent protection with optional reclosing for medium
DPU 2000R/DPU 1500R
voltage feeders
Microprocessor-based unit designed to provide three-phase and ground
Microshield O/C
overcurrent protection and optional circuit breaker auto reclosing
Locates and annunciates ground faults in ungrounded or high-resistance
GFLS (Ground Fault Locating System)
grounded plant electrical systems
Electromechanical and Solid-State
Electromechanical A complete and comprehensive line of electromechanical relays and FT-1 switches
Solid State A complete range of solid-state relays
Relay Panels
Project Engineering Group has a long history in supplying world-class,
Engineered Protection Systems
customer-specified, protection and control systems
Relay Services Engineering and technical support specializing in every aspect of system protection
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
371
ABB
Protective Relays
Generation
GPU 2000R
FEATURES
Standard Protective Functions
Complete multifunction protection 589T series:
Programmable logic inputs (8) and outputs (6) • Under and overvoltage (27/59)
A 4-line by 20-character liquid crystal display • Reverse power (32 R)
provides easy access to metering, records, • Loss-of-excitation (40)
testing, and settings.
Metering, Protection, and Control
372
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
Front View
Note: Front panel illustrated here is for the 589T series units.
Dimensions are the same for all 589 series.
Top View
Note: Bezel and cover assembly available for panel mounting
applications. Refer to factory for panel cutout dimensions.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
373
Protective Relays
Transformer
TPU 2000R
FEATURES
Standard Protective Functions
Four (4) selectable percentage restraint Two or three winding, three-phase differential
characteristics current protection (87 T & 87 H)
Three (3) selectable harmonic restraint modes Three modes of harmonic restraint: 2nd, 2nd
Ratio-matching taps, with wide range and small and 5th, and all harmonics through the 11th
Three-phase overcurrent protection (time and
Metering, Protection, and Control
374
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
Front View
Top View
Note: Bezel and cover assembly available for panel mounting
applications. Refer to factory for panel cutout dimensions.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
375
Protective Relays
Transmission
REL 512
STANDARD FEATURES
Impedance measuring zones Loss of current monitoring with blocking
Four (4) forward, one reverse, phase and ground and/or alarm logic
zones with independent timers for step distance Negative sequence fault detector for greater
and pilot protection schemes sensitivity to phase-to-phase faults
Complete, comprehensive pilot protection logic Directional or nondirectional negative sequence
for POTT, PUTT, Blocking, and Unblocking inverse time overcurrent back-up
Separate and independent positive and zero
Voltage functions
sequence settings (impedance and angle) for
each phase and ground zone Phase voltage element with an undervoltage
Metering, Protection, and Control
Front View
Top View
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
377
Protective Relays
Transmission
REL 350
FEATURES
Standard RS-232C Communications Port (RS-232 PONI)
Numerical processing (fully digital) Continuous communication channel
delay measurement
Multiple microprocessor design
Single 4 kHz channel operation (9600 bps audio
Phase-comparison algorithm for each tone option)
phase and ground
Oscillographic data storage capability
Current change (∆I) detectors and selectable
voltage change (∆V) detector
Four (4) low-set overcurrent detectors for
Protective Functions
open breaker FT-14 test switches
Four (4) high-set overcurrent units for direct trip Zone 2 and 3 distance relay function-time
Fault locator function delayed trip for phase faults
Self-checking function Zone 2 and 3 distance relay or directional
Sampling techniques: overcurrent function-time delayed trip for
ground faults
Metering, Protection, and Control
378
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
Front View
Top View
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
379
Protective Relays
Transmission
REL 352
FEATURES
Standard RS-232C Communications Port PONI
Numerical processing (fully digital) Adaptive communication channel
delay measurement
Multiple microprocessor design
Oscillographic data storage
Phase-comparison protection algorithm
Local man-machine interface
Current change (∆I) detectors and selectable
voltage change (∆V) detectors 19-inch rack mounting; 4 rack units high
Four (4) high-set overcurrent units for direct trip
Out-of-step trip and blocking
Optional
Fault locator function FT-14 test switches
Metering, Protection, and Control
• Trip alarm
380
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
Front View
Top View
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
381
Protective Relays
Transmission
REL 356
FEATURES
Standard RS-232C Communications Port PONI
Numerical processing (fully digital) Adaptive communication channel
delay measurement
Multiple microprocessor design
Oscillographic data storage
Current differential protection algorithm
Local man-machine interface
Current change (∆I) detectors and selectable
voltage change (∆V) detectors 19-inch rack mounting; 4 rack units high
Direct transfer trip
Optional
Four (4) high-set overcurrent units for direct trip
Out-of-step trip and blocking FT-14 test switches
Fault locator function Distance back-up function
Metering, Protection, and Control
382
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
Front View
Top View
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
383
Protective Relays
Distribution
The Distribution Protection Unit 2000R (DPU 2000R) The DPU 1500R is similar in size and appearance to
is an advanced, microprocessor-based distribution the DPU 2000R. The DPU 1500R includes all the basic
unit for protecting electrical distribution systems. requirements for feeder protection but does not
The DPU 2000R offers unique protective, monitoring, have the full-feature set of the DPU 2000R, making
metering, and programmable control features for it a more economical solution in many applications.
expanding the protective limits normally provided The DPU 2000R Version 5.0 was released in Spring
by multiple single-function devices. The accurate 2001 and includes major enhancements, including
metering on the DPU 2000R can replace separate an expanded Operator Control Interface and new
meters and reduce wiring on panels. relay functions.
The 64 cycles-per-phase oscillographic record analyzer
and event log provide detailed system disturbance data.
Three groups of setting tables allow for online switch-
ing between groups for adaptive relaying techniques.
Advanced communication features allow easy
integration into substation automation schemes.
FEATURES
Standard Protective Functions
Models with ANSI or IEC nomenclature and In each setting group (Primary, Alternate 1, and
time overcurrent characteristic curves provide Alternate 2), the following protection is provided:
greater flexibility. Phase-time overcurrent protection (51 P)
Optional user-programmable curves accom- Phase-instantaneous overcurrent protection
Metering, Protection, and Control
384
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
OPTIONS AND ACCESSORIES
+954-752-6700
New enhanced Operator Control Interface: +800-523-2620
• Six (6) user-programmable control buttons
• 22 user-programmable LEDs for targets
and alarms
• Six (6) menu push buttons
• New larger Liquid Crystal Display APPLICATIONS
• Push button controls for the circuit breaker All medium-voltage feeder
• Recloser controls protection application
Great for breaker and recloser control retrofit applications Subtransmission line protection
with non-pilot step distance
Breaker reclosing with or
without synchrocheck
Applications requiring full metering
SPECIFICATIONS
Standard Design Dimensions
Dimensions are specified in inches (mm).
18.88
(479.6)
5.22
Front View
2.25
(132.6) (57.2)
.2
(15)
1.49
(37.8)
7.375
(187.3) Top View
9.00
(229.0) Note: Bezel and cover
1.00 assembly available for
(25.4) panel mounting applica-
.15 1.625 tions. Refer to factory for
(4) (42) panel cutout dimensions.
17.12
(434.8)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
385
Protective Relays
Distribution
MSOC—MICROSHIELD O/C
FEATURES
Standard Protective Functions
All DC-voltages are supported and can also Fully featured, three-phase, and ground-time
be AC-powered (with optional module). instantaneous overcurrent protection
ANSI or IEC time overcurrent curves Selection of ANSI or IEC time curves
Provides RMS response
Programmable input and output contacts The MSOC contains the protective elements
Optional four-shot recloser necessary for medium-voltage circuit overcurrent
protection. Its applications can include distribution
Small size and available bezel kits easily retrofit
feeder protection, line back-up protection, motor
electromechanical and solid-state relays.
Metering, Protection, and Control
386
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
APPLICATIONS
Three-phase and ground over-current
protection for medium-voltage feeders
Back-up protection for transformers
Locked rotor and overload protection
for motors
Circuit breaker reclosure
Top View
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
387
Protective Relays
Other Protective Relays
388
Manufactured at
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
Coral Springs, FL
SPECIFICATIONS
+954-752-6700
Standard Design Dimensions +800-523-2620
Dimensions are specified in inches (mm).
36.00 (914)
37.56 (954)
39.06 (992)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
389
Protective Relays
Manufactured at
ABB Inc.
Allentown, PA
Electromechanical and Solid State +610-395-7333
+800-634-6005
Electromechanical Coral Springs, FL
+954-752-6700
ABB continues to support its extensive product +800-523-2620
line of traditional electromechanical relays.
Solid State
ABB offers the industry’s broadest range of
single-function, solid-state protective relays
primarily for medium-voltage applications.
STANDARD FEATURES
Electromechanical
High dependability
Long life
Flexitest™ drawout case construction Electromechanical
Transmission protection
Distribution protection
UL listed models
Nuclear class 1E qualified models
Solid State
Metering, Protection, and Control
Solid-State
6
390
Manufactured at
ABB Inc.
Allentown, PA
Protective Relay Services +610-395-7333
+800-634-6005
ABB offers engineering and technical Technical Training Coral Springs, FL
support specializing in every aspect of One- or two-day technical training on +954-752-6700
system protection. Regular and proper product-specific relays and communica- +800-523-2620
maintenance provides security from false tion. The training covers application,
operation and ensures fast operation when settings, calibration, maintenance, and
required. The experience level of ABB’s test equipment setups.
electrical team assures ultimate system
performance. Four principal areas are Retrofit
supported by extensive experience in Obsolete and high-maintenance relays
construction and application. with new microprocessor relays using
existing panels. Included are interface
Installation and Commissioning relays with communications and input/
Provided for new relays and relay output devices to upgrade performance.
system communications and associated
equipment (Turnkey projects). Maintenance
Provided for existing relays and communi-
cations at substations, power plants, and
industrial sites. ABB offers maintenance
schedules and test reports on all manufac-
turers’ equipment.
FEATURES
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
391
6 Metering, Protection, and Control Power Monitoring and Control
Notes
392
Special Feature
Power RichSystem©
STANDARD FEATURES
Distributed Scalable Architecture—The Unsolicited messaging is supported in DNP 3.0.
PowerRichSystem is a distributed Client-Server Where low bandwidths would normally cause
architecture based on a task server structure. delays, unsolicited messaging realizes high
Basic tasks are data input and output (I/O), efficiency event and alarm annunciation.
alarm handling, trend recording, report genera- Performance—The PowerRichSystem uses
tion, and data display. This architecture allows dynamic optimization to maximize system per-
for a variety of system designs rather than lock- formance. Small or large systems have similar
ing into one method. This architecture allows high-performance statistics; usually field changes
the system to grow with expanded require- are seen at the I/O Server and Clients in seconds.
ments, preserving the initial investment.
Ease of Use—Designed into the PowerRichSystem
Data between computers is transmitted via interface is a fixed HEADER on every page,
standard local area network (LAN) infrastruc- standardized quick meters, standardized full
ture. Display tasks are capable of accessing metered value device displays with built-in
multiple I/O Servers to compile a custom custom grouped trend buttons, and error-free
display for the user. This approach to data operator usage of the system.
acquisition and transmission allows efficient
Unique features—Matrix security allows exact
network use, extreme scalability, and system
definitions of permissions with the option of
expansions without the need for changing
overlap of access rights between individual
existing hardware. The system uses Logical
users or user groups. This is a feature commonly
Transparent Data Access (Single Global Database)
missing in strictly hierarchical security systems.
with “unlimited” data point on any I/O Server.
Connectivity—More than 170 protocols are
built in the system. The PowerRichSystem is
capable of communicating to multi-vendor intel-
ligent electronic device (IED) units, multi-vendor
RTU, and other computer systems through direct
protocols including OPC Server and Client.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
393
Power Monitoring and Control
Special Feature Sourced through
ABB Inc.
Lake Mary, FL
Power RichSystem© +407-732-2000
APPLICATIONS
The PowerRichSystem is used in all power applica-
tions with utilities and industrial sites. In addition, the
system expands to cover other applications like water,
wastewater, steam, building automation, fire panel
annunciation, security annunciation, and other applica-
tions that start with power monitoring. The primary
market is for switchgear, outdoor breakers and reclosers,
and transformers monitor and control that is covered
in Substation Automation and Distribution Automation.
6
394
PRICOM™
PRICOM is a Power Information, Communication, and
Control system that is primarily designed to automate
electrical substation equipment in a true multi-tasking,
multi-user, UNIX®/LINUX® environment. The system
conforms to the X Windows® Graphical User Interface
(GUI) specifications using Motif window management.
It complies with all applicable IEEE and IEC specifica-
tions for automation systems. All required networking
software is included, and applications software such as
a word processor or spreadsheet can be incorporated
into the system, if necessary.
STANDARD FEATURES
Connections—PRICOM systems are delivered historian database can be plotted and displayed
with a server that can be configured to commu- in multiple simultaneous plots. The plots can be
nicate on multiple communications networks expanded or compressed, and the time axis may
simultaneously, using a different communica- be shifted. A value marker can be positioned by
tions protocol on each network. In addition to the pointing device anywhere on the plot curve
Intelligent Electronic Devices (IEDs), such as to display the actual numerical value of the data
microprocessor-based relays, meters, and other at that point.
devices, the system is capable of communicating The PRICOM database is designed to capture
with Remote Terminal Units (RTUs), Program- and display ALL data available from the con-
mable Logic Controllers (PLCs), and Supervisory nected IED. For example, the following data
Control and Data Acquisition (SCADA) systems. from a DPU-2000R relay is available for display,
PRICOM systems can be configured with control, and other operations:
Ethernet and RS-232/RS-485 serial ports as • Real-Time Analog Values (per phase and total
needed. Multiple users on the various ports current, voltage, real and reactive power)
can access the system simultaneously. Users can
• Real-Time Status Values (breaker status,
make a remote connection to the systems using
all targets)
X-Windows technology to access data and
displays that are resident on the local server. • Protective Settings (Primary, Alt 1,
The system can accept and respond to SQL Alt 2 settings) (read, modify, save)
queries from other DCS platforms over the • User Logical Inputs and Outputs
Ethernet connection using TCP/IP. Additional (read, modify, save)
platforms connected to the Ethernet can also • Fault and Operations Records
log into the Host Server.
• Min-Max and Load Profile Data
Databases—Field devices report by exception
• Oscillography
to the real-time database. The system can be
configured so that each parameter in the real- Real-time parameters can be time-stamped
time database can be individually configured with a time resolution of up to 1 millisecond.
to also be written to a historian database for The actual accuracy depends on the device
long-term retention. The historian database that generates the data. PRICOM can process
can be periodically downloaded to longer-term high-speed data acquisition, such as waveform
storage devices (magnetic tape or optical disk) capture, as well as upload data from remote
as necessary. Any parameter in the real-time or terminals with time stamps.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
395
Power Monitoring and Control/Distributed Control Systems
Manufactured at
ABB Inc.
Allentown, PA
PRICOM™ +610-395-7333
+800-634-6005
Coral Springs, FL
+954-752-6700
+800-523-2620
Operations—The operations of the PRICOM The PRICOM system also tracks all events via a
system is intuitive to the user. All operations are message database. Events include such activities
conducted via the pointing device (mouse), and as setting changes, supervisory control activities,
the screen displays lead the user to the informa- alarm acknowledgments, user-defined parameter
tion that is desired. set points, security violation attempts, user
The user displays are clear and concise. The login and logout, and use of system configura-
“top” display provides a quick status overview tion utilities. All such events can be configured
of the entire substation via a single-line diagram. to be retained in the message database on an
Essential summary data is indicated, such as individual basis.
breaker and disconnect status, power system PRICOM can send commands to IEDs connected
variables, and miscellaneous points (recloser, to the communications networks. The commands
ground relay status, etc.) A simple “click” on a take precedence over the scan process and are
breaker position expands that portion of the immediately sent to the device. Of course, the
display to allow operations such as trip or close user attempting to send commands must be
of the breaker or disconnects, changing recloser authorized by the security level of the login.
or ground relay status, adding tags or operator Typical commands are a multi-step process:
notes and an additional expandable window (1) select the command; (2) verify the unit
into more real-time and historical data. identification (usually a password-protected
The tagging function includes the ability to step); (3) command the operation; and
assign different priority tags, indicate the name (4) verify the operation.
of the tag holder and the purpose for the tag, Each IED that is implemented in the PRICOM
and data and time. Multiple tags can be applied system may be accessed by a menu screen that
to a device; this is indicated on the device in is specific to that device. Most features and
Metering, Protection and Control
the overview display. Depending on the tag capabilities of the device are accessible from
type, an applied tag will disable control to the the menu screen in the PRICOM-UE system.
tagged device. Operator notes are completely In the PRICOM-CE and PRICOM-SE systems,
free-form and can be added and deleted at will most features and capabilities of an IED are
to convey special information regarding a supported with the exception of access to and
device. the ability to edit protective device settings.
The multi-tasking capability of the system allows Utilities—The PRICOM systems include config-
continuous scanning of the power system para- uration utilities to allow the user to reconfigure
meters, regardless of what other operations are or modify the system displays and database
being conducted by the simultaneous users of to account for changes in the monitored and
the system.The server updates the real-time data- controlled equipment. Separate utilities are
base on an exception basis and detects, records, provided to export any selected data to
and tracks alarm conditions as they occur. The another computer for further analysis or to
alarms are tracked in a queue containing all run applications such as a word processor or
alarms in the system. In addition, a message spreadsheet, while continuing to operate the
database file keeps a chronological record of all PRICOM application.
alarm-related events each day. This database can Security—PRICOM systems provide multiple
be viewed or printed as needed. Alarms can be levels of security. The operating system enforces
acknowledged individually or all at one time. data integrity and security access through
Four priorities of alarms can be defined. password entry protection.
6
396
Turbine Control and Automation System
ABB Inc.
Natrona Heights, PA
Turbine Control and Condition Monitoring Systems +724-295-6000
APPLICATIONS
Turbine Control
• Utility Steam Turbine
• Utility Auxiliary Steam Turbine
FEATURES • Combustion Turbine
• Industrial Steam Turbine
Triple Redundant Overspeed Protection
Ancillary Systems
Completely Integrated with ABB DCS System
• Vibration Monitoring
Control Systems available for all
• Condition Monitoring
Major Turbine Manufacturers
• Mechanical Governor to EHC Conversions
Automatic Valve Calibration, both on-
and off-line
Unit Master Connectivity
OPTIONS AND ACCESSORIES
Sophisticated On-line Diagnostics
Turnkey Installation Services
Electronic Documentation and
Training Packages
Turbine Condition Audits
Rotor Stress
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
397
Power Plant Controls and Automation System
Distributed Control Systems
ABB Inc.
Wickliffe, OH
Symphony DCS +440-585-8484
• Vibration Analysis
Auxiliary Controls
• Coal Handling
• Ash Handling
• Sootblowing
• Switchyard Controls
• Flue Gas Desulferization
• Bag House
• Motor
6
398
Water and Wastewater Plant Control
and Automation System
ABB Inc.
Wickliffe, OH
IndustrialIT, Symphony, and SCADA Systems +440-585-6728
TUs
Control RTU
d Party RTUs
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
399
Distributed Control Systems
Manufactured at
ABB Inc.
Wickliffe, OH
Symphony—Enhanced with IndustrialIT +440-585-8500
FEATURES
Versatile Enterprise Spanning Architecture— Scalability—The scalable SYMPHONY
Making real-time business decisions to prevent architecture allows for easy integration of ABB
or limit process upsets requires a consistent IndustrialIT components, such as OperateIT,
infrastructure for data, operations, configuration, ProduceIT, InformIT, and OptimizeIT. In addition,
and maintenance across the entire enterprise. non-traditional DCS functional areas, such as
SYMPHONY architecture delivers on the field device management and PLC controls,
IndustrialIT mission by employing an open, simply “plug-and-produce” in the SYMPHONY
enterprise-wide architecture that supports a architecture via other ABB IndustrialIT compo-
seamless communications fabric to every level nents, such as EngineerIT and ControlIT.
of control—from field I/O to plant-wide and
multi-plant systems. SYMPHONY’s essential
security and proven availability at the control
level are integrated with enterprise network
strategies for total enterprise communication.
6
400
System Engineering Tools
Manufactured at
ABB Inc.
Wickliffe, OH
Composer Series Engineering Tools +440-585-8500
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
401
Human System Interface
Distributed Control Systems
Manufactured at
ABB Inc.
Wickliffe, OH
Conductor Series/OperateIT +440-585-8500
Conductor Series
Conductor provides an incremental series of platforms
for HSI that complement the inherent functionality
of the control system with the basic suite of opera-
tor-directed features and functions. These versatile
features and functions are ergonomically designed to
facilitate process monitoring, control, fault mitigation,
and optimization. They offer more than just a way
for operators to interact with machines.They provide
system users with expanded dynamic access to all
plant-wide or enterprise-wide information through
open system connectivity.
OperateIT Process Portal
OperateIT is a feature rich, web-enabled HSI designed
as a native Windows-based product. A managed including graphical user interface, process data col-
Windows workplace within a web browser environ- lection, storage and analysis tools, an advanced alarm
ment supports its users with intuitive navigation management system, a comprehensive historian, and
and compatible integration with other ABB and an advanced reporting package. The flexibility and
third party web-enabled applications, allowing users consistency of using a common HSI for IndustrialIT
to efficiently access and monitor information flow and other ABB systems provides a unified interface
through the control system, the process, the plant, for all users. Supported systems include Harmony,
and the entire enterprise. Providing the versatility Melody, INFI 90 OPEN, Contronic P, Freelance 2000,
needed to meet ever changing operational and AC800F with ControlIT, and Advant/MOD. As part
process needs, OperateIT supports custom navigational of an open system, OperateIT embraces OPC™ to
toolbars and user profiles for defining appropriate provide a standard interface method with third
workspace behavior. OperateIT supports the full party devices and incorporates OPC client and
spectrum of plant and enterprise personnel needs, OPC server connectivity.
FEATURES
Metering, Protection, and Control
Aspect Views
OperateIT provides all of the traditional human
system interface functionality, such as event and
alarm management, custom graphic displays,
faceplate and tuning displays, trending, and
reporting. Through the use of ABB’s unique
Aspect Object™ technology, OperateIT provides
integrated information access and sharing, intuitive
navigation, and efficient engineering. An Aspect
Object represents a physical or logical part of the
automation installation, such as a valve, pump, or
actual batch, but also process units or combina-
tions of hardware units. All information, or aspects,
belonging to those objects is structured in func-
tional windows called aspect views. Examples of
aspects are historical data, process signal data, or
technical specifications.
6
402
Controllers, I/O Interfaces
Manufactured at
ABB Inc.
Wickliffe, OH
Symphony/Harmony Area Management +440-585-8500
and Control Products
The Harmony product series consists of a family of
process controllers, communication couplers, and
I/O interfaces. 32-bit processing, coupled with modular
scalability, make the Harmony family a powerful and
versatile performer. Harmony Controllers feature an
extensive library of over 240 pre-defined, advanced
control algorithms and user-definable functions. These
functions provide the power to easily design complex
control strategies to fit any control application, including
continuous, sequential, batch, “function code” implemen-
tation, Harmony Controllers support batch language,“C”
programming, and even multi-variable control. Available
in both rack and block packaging, the multifaceted
Harmony Controllers communicate simultaneously with
numerous field communication protocols. Harmony I/O,
available in rack and remote form factor options, provide
a wide variety of input/output and signal conditioning
capability, ranging from standard analog and digital I/O
to specialty I/O, such as turbine control and fieldbus.
Modular I/O packaging options and highspeed field
communications allow for remote I/O distances in excess
of 2KM. Redundant I/O, at the channel level, redundant
power and redundant communications provide the
highest level of I/O availability in the DCS industry.
SYMPHONY’S control products support ABB’s Evolution
through Enhancement strategy by providing backward
compatibility with Bailey Network 90, INFI 90, and INFI
90 OPEN systems and can execute all multifunction pro-
cessor (MFP) operations. Also, the addition of IndustrialIT
components, when used for non-traditional DCS plant
control applications, such as AC800 for motor controls
and remote terminal unit (RTU) operations, complement
the Harmony family of products. Data exchange between
these areas of control is facilitated at both the controller
and human system interface (HSI) levels.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
403
Gas Analyzers
Process Analytics
Networkir™
The Networkir is a multi-point, multi-stream, FT-NIR analyzer.
It is designed for remote, on-line, real-time monitoring of
continuous and batch processes. The Networkir can be used
for end-point determination as well as for continuous process
optimization in refining, petrochemicals, polymers, plastics,
chemicals, pharmaceuticals, foods, and other industries. The
Networkir uses the near-infrared spectrum to analyze organic
compounds that are common to these user industries.
Metering, Protection, and Control
404
Vista II Multiwave™
Process Photometers
Vista II Multiwave Process Photometers are designed to
provide on-line measurement of gas or liquid components—
in simple or complex process streams—for process control,
product quality assurance, safety, catalyst protection, and area
monitoring. By adding up to eight filters to the photometer’s
filter wheel, more measurement solutions can be achieved.
The use of multiple wavelengths enables the Multiwave
to compensate for numerous interferences and perform
multiple component applications.
Vista II Process
Gas Chromatograph
With the Vista II Process GC, ABB Analytical has set a new
standard for ease of use, quality, and reliability. The Vista II
also raises process gas chromatography technical standards
with a more compact size, improved serviceability, superior
connectivity, and digital analytical control. No other company
offers the versatility and broad capability of the Vista II
Chromatograph product line.
2000 TC/FID/FPD Standard GC
2001 SFC Chromatograph
2002 Process Distillation
2003 & 2004 PNA/PINA
2005 Temperature Program
2007 Fuel Sulfur
2008 Olefins
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
405
Gas Analyzers
Process Analytics Manufactured at
ABB Inc.
Lewisburg, WV
+304-647-4358
Pittsburgh, PA
+412-963-7530
Vista II Model 2007 Quebec, Canada
Fuel Sulfur Analyzer +418-877-2944
Utilizing our field-proven Flame Photometric Detector
(FPD), the Vista II Model 2007 Fuel Sulfur Analyzer provides
a field-proven on-line method of measuring total sulfur in
fuels as low as 100 ppb.With the Model 2007, you can
meet the ever more demanding standards for reduced sulfur
in fuels, while optimizing refining processes and your
margins. The Vista II Model 2007 was named “Innovation
of the Year” for the year 2000, by the ISA Analysis Division.
Advance FTIR
With over 140 units installed in refineries and chemical
plants worldwide, the Advance FTIR is a commercially proven
process analyzer. The advance FTIR is the on-line solution for
both the chemical and hydrocarbon processing industries.
Multiple component analysis from a single system
Reliable operation through the use of
process-proven hardware
Fast response time
All components can be replaced by the user without the
need for recalibration.
Transferable calibrations between analyzers
406
Transmission and
Substation Systems
Conventional Substations
Modular Substations
Power Systems
ABB
Transmission and Substation Systems
Conventional Substations
Plug and Switch System PASS . . . . . . . . . . . . 409
ELK-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
EXK-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
ELK-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
ELK-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
SMART Gas-Insulated . . . . . . . . . . . . . . . . . . 413
Modular Substations
PS-1 Substation. . . . . . . . . . . . . . . . . . . . . . . 418
MODULA Substation . . . . . . . . . . . . . . . . . . . 420
Power Systems
High-Voltage, Direct Current . . . . . . . . . . . . . . 423
HVDC Light . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Reactive Power Compensation/FACTS
Series Capacitors. . . . . . . . . . . . . . . . . . . . 427
Static Var Compensator (SVC) . . . . . . . . . . 429
SVC Light (STATCOM) . . . . . . . . . . . . . . . . 431
Power Systems Customer Support . . . . . . . . . 432
Switchgear Integration Systems
Primary and Secondary Unit Substations . . . . . 433
Power Distribution Centers . . . . . . . . . . . . . . . 435
products
Services
Systems
STANDARD FEATURES
Advantages compared with air-insulated
installations:
Very high availability due to SF6 gas
insulated technology
Up to 60% less space requirement
compared to AIS
Innovative substation design
Adaptive maintenance
One day installation time per bay for the
primary technology
6 months delivery time
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
409
Conventional Substations
Sourced through
ABB Inc.
North Brunswick, NJ
Plug and Switch System PASS +732-932-6233
410
FEATURES
STANDARD FEATURES
Advantages
Minimum space required
Low weight
High reliability
Long life
Maintenance-free
No exposed life parts
Equipment of consistent modular design
Short delivery time
A turnkey systems solution allows installation and
testing in a minimum time period. Financing allows ELK-14 Substation
ABB to offer either leasing or “DBOOM”—Design,
Build, Own, Operate, and Maintain contracts.
ELK-04 Substation
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
411
Conventional Substations
Sourced through
ABB Inc.
North Brunswick, NJ
ELK-04, EXK-01, ELK-14, ELK-3 +732-932-6233
412
Sourced through
ABB Inc.
North Brunswick, NJ
SMART Gas-Insulated +732-932-6233
FEATURES
Advantages Advanced primary technology combined with novel
sensors and a modern digital data processing
All important information—position, operating
mechanism energy, gas density, current, and volt-
age is reliably acquired by wear-free sensors and
fed to decentralized computers. From here they
are passed via data bus to other computers with
instrumentation and control or protective func-
tions where they are evaluated and interpreted.
Redundancies and duplications in auxiliary switches
and instrument transformers have been eliminated.
The direct consequence: Less material required for
secondary systems, minimized wiring, and reduced
possibilities of errors. In addition to the target-actual
comparison, measured values are stored in a mem-
ory for defined periods. Preprogrammed trend
analyses serve as a basis for individualized mainte-
nance strategies, resulting in minimized downtimes.
Increased availability and capital investment savings
on expensive network reserves can be realized
due to an improved, more detailed knowledge
of the ongoing system status. The cost-efficiency
and dependability of operations management are
significantly enhanced. This means a higher quality
of supply for the customer.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
413
Notes
Transmission and Substation Systems
7
414
Modular Substations
SELECTION GUIDE
Modular Substation
Technical Guide
High- Medium- Transformer
Substation High-Voltage Tech-
Voltage Voltage Ratings Features
Type Configurations nology
Range Range (MVA)
H1, H2L1, H3L, R4 Pre-engineered standardized
69 kV — 15 kV — (or other with max modular design focusing on
PS-1 10 — 40 AIS
138 kV 34.5 kV 2 lines and max project speed, cost,
2 transformers) and functionality
Functional Guide
Speed of Pre-Engineered Factory Flexible
Substation Lowest Risk System
Delivery and and Designed Assembly Engineering
Type Cost Reduction Functionality
Installation Modules and Testing and Design
PS-1 +++ +++ +++ +++ +++ +++ +
MODULA ++ ++ ++ ++ +++ +++ ++
Conventional
+ + + + + +++ +++
Design
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
415
Modular Substations
Pier Foundations
Deliver to Site
Final Assembly
Commissioning
7
416
Commercial
Design
Conventional Manufacturing
ABB MODULA Civil Works
Installation
ABB PS-1
Test &
Commissioning
Months
0 6 12
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
417
Modular Substations
PS-1 Substation
418
Sourced through
ABB Inc.
Raleigh, NC
+919-807-8280
STANDARD FEATURES
SPECIFICATIONS
Concentrating on functionality requires
modern technology…
ABB high-voltage substations are available 69/115/138 kV
Traditional
Traditional
functional requirements 100%
Minimized construction and processes 80%
Up to 20% cost savings
50%
Up to 50% time savings
PS-1 PS-1 PS-1
Best combination of function, speed, and cost!
APPLICATIONS
There are good reasons for choosing
a PS-1 substation…
ABB guarantees the same reliable functionality for the
PS-1 substations as for conventional substation solutions.
The functionality of a PS -1 substation is equal to a
typical distribution station with up to two connected
high-voltage lines, a maximum of two power trans-
formers, and up to twelve medium-voltage outputs.
Due to the complete standardization of all process steps
and equipment, a PS -1 substation project can usually
be completed in half the time required for a compar-
able traditional project.
The realization of the PS -1 concept has resulted
in a turnkey system, which sets new standards for
the future while offering a cost advantage of up to
20% compared with a conventional “overspecified”
traditional substation.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
419
Modular Substations
MODULA Substation
MODULA Substation—
a flexible solution for most every problem
You need to get on-line—fast and without sacrificing
quality. You need seamless integration into your
existing systems. But qualified construction person-
nel is scarce and expensive. ABB has developed
an innovative solution to these problems—the
MODULA substation. Flexibility through modular design
The MODULA is a modular, skid-mounted substation
MODULA substations come in a variety of ratings and
that combines high quality, flexibility, and depend-
configurations. Simple substation layouts are realized
ability. The modular approach enables ABB to assem-
on a single skid, more complex substations are
ble more complex layouts using pre-assembled and
composed of standardized modules. Each module
tested modules. MODULA substations are delivered
is completely assembled, wired, and tested at the
directly to your site, providing for higher quality and
factory before it is shipped to your site. In this
simplified logistics. ABB can also offer witness testing
way, ABB can accommodate virtually any require-
and training on the entire substation at the factory.
ment without compromising the advantages of
factory assembly.
MODULA Substation—
a new way of building substations
The modular design of the MODULA substations can
Transmission and Substation Systems
420
Sourced through
ABB Inc.
Raleigh, NC
+919-807-8280
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
421
Power Systems
Notes
Transmission and Substation Systems
7
422
APPLICATIONS
Most HVDC transmission systems are point-to-point A multi-terminal HVDC transmission system is
using overhead lines, submarine cables, or both one with more than two converter stations. Such a
combined. Many of the cable systems are monopolar system is more complex than an ordinary point-to-
with only one metallic conductor between the point transmission. In particular, the control system
converter stations, using the ground or sea as the is more elaborate and the telecommunication
return path for the current. requirements between the stations are larger.
Most overhead line transmission systems are bipolar; The reasons for choosing HVDC instead of AC in a
i.e., they use two conductors of opposite polarity specific case are often numerous and complex.
(one positive and one negative). A bipolar system is a Each individual project will have its own set of
double circuit, since one pole can continue to trans- reasons justifying the use of HVDC, but the most
mit power when the other pole is out of service. common arguments favoring HVDC are:
There are many back-to-back stations in operation Lower investment cost
where both the rectifier and the inverter are located Long distance water crossing
in the same station.The back-to-back configuration is Lower losses
normally used for asynchronous interconnections Asynchronous interconnection
between two separate AC networks, which could Controllability
have the same or different frequencies. Reduced short circuit currents
Monopolar
Back-to-Back
Bipolar Multiterminal
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
423
Power Systems
Sourced through
ABB Inc.
Raleigh, NC
High-Voltage, Direct Current +541-298-4161
APPLICATIONS (continued)
HVDC Technology
Conventional HVDC
Y v
An HVDC converter station uses thyristor valves to convert from AC
Y
to DC and vice versa. The 12-pulse converter valve bridge is connect-
ed to the AC system by means of converter transformers. The valves
are normally placed in a building, and the converter transformers are
located just outside (see drawing).
The converter produces current harmonics (11th, 13th, 23rd, 25th,
35th, 37th, etc.) on the AC side. These harmonics are absorbed by AC
filters that also produce a part of the reactive power consumed by
the converter.
The converter also produces voltage harmonics on the DC side (12th,
24th, 36th, etc.). A large inductance (smoothing reactor) is always
installed on the DC side to reduce the ripple in the direct current.
In addition, a DC filter is also normally needed to reduce the level of
harmonic currents in the DC overhead line that may otherwise cause
interference to telephone circuits in the vicinity of the DC line.
HVDC 2000
The key feature of HVDC 2000 is the utilization of Capacitor
Commutated Converters (CCCs), a well-known circuit concept.
The CCC is now an innovative solution due to ABB’s development
of continuously tuned AC filters (ConTune). These filters can be built
to generate small quantities of reactive power but still provide good
filtering. These properties match the characteristics of the CCC,
which inherently derives part of its reactive power requirements
Transmission and Substation Systems
Back-to-Back CCC
Converter Station
7
424
HVDC Light
HVDC Light is an alternative to conventional AC
transmission or local generation in many situations.
Possible applications include the feeding of distant
loads and the connection of distant generation plants.
By feeding a remote load from the main grid, it is
feasible to shut down small, expensive, and possibly
polluting local generation plants, as well as eliminate
the associated fuel transport. This makes HVDC Light
a very attractive choice from an environmental
point of view.
FEATURES
HVDC Light Cable Advantages
For environmentally sensitive areas, the HVDC Light Voltage source converters (VSC) for HVDC trans-
transmission line can utilize either underground or mission have the inherent ability to not only con-
submarine HVDC Light cables. The cable insulation trol active power but also control reactive power,
is made of an extruded polymer that is particularly thereby permitting independent control of AC
resistant to DC voltage. Polymeric cables are the voltage. This behavior is like having a synchronous
preferred choice for HVDC, mainly because of condensor or a Static Var Compensator (SVC) at
their excellent mechanical strength, flexibility, each station.
and low weight. The VSCs, in combination with DC cables, offer
HVDC Light cables can be ploughed into the four main advantages:
ground by a tractor equipped with a cable plough, Rapid control of both active and reactive power,
making installation fast and economical. Submarine giving a high level of power quality
HVDC Light cables can be buried below ground or
Minimal environmental impact
laid on the bottom.
Connection to weak networks
Preassembled enclosures, which reduce civil
work, installation, and commissioning to an
absolute minimum.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
425
Power Systems
Sourced through
ABB Inc.
Raleigh, NC
HVDC Light +541-298-4161
APPLICATIONS
HVDC Light is a new transmission or subtransmission
technology, based on voltage source converters (VSC)
with a series connection of a modern semiconductor
device, the IGBT. This technology extends the econom-
ical power range for DC transmission downwards from
a hundred or more MW to just a few MW.
A VSC converter for HVDC Light is compact and
robust, both electrically and mechanically. The main
equipment is contained in small movable housings
and is delivered factory tested and fully assembled.
The IGBT is used because its higher switching
frequency capability permits use of pulse width
modulation (PWM).
HVDC Light converters are currently available in
ratings up to 330 MW. Further developments in semi-
conductor technology will lead to larger converter
ratings in the future.
426
Reactive Power Compensation/FACTS
Series Capacitors
The benefits of reactive power compensation are well
established. By reducing the negative impact of reactive
power demand in high-voltage AC networks, the capacity
of transmission systems can be dramatically increased.
This means greater reliability and better utilization of existing
lines. One means of supplying the reactive power demand
of the transmission network is through the use of series
capacitors. Series capacitors compensate for part of the
inductive reactance of long distance lines and are an effective
and economical method of increasing stable power transfer.
The benefits of series compensation in transmission lines are:
Increased power transfer capability
Improved system stability
Better voltage regulation with loading changes
Optimized load sharing between parallel lines
Reduced system losses
APPLICATION
Unlike a shunt capacitor, a series capacitor can see of the spark gap or closing of the bypass breaker.
several times its voltage rating during faults on the However, for severe faults, which are usually confined
AC network due to the passage of fault current. In to those on the compensated line section, the spark
early series capacitor bank designs, this overvoltage gap is triggered followed by closure of the bypass
was limited by a parallel spark gap. In modern series breaker. During the deionization time of the line
capacitor banks, a parallel non-linear resistor (varis- fault, the gap recovers and the bypass breaker is
tor) of zinc oxide (ZnO) limits the voltage across the opened; when the line breakers reclose, the bank is
series capacitor during a fault. For locations with restored to service.
high short circuit capability, the energy absorption In the ABB series capacitor, current sensing for
duty on the varistor can be high for nearby faults. protection and monitoring is via optical CTs, and
This energy duty can be reduced by using a parallel, all control and protection equipment is located
fast-acting, triggered spark gap which operates for in the control building. There is no control and
the more severe faults. In most faults the varistor protection equipment nor power supplies on the
action reinserts the bank immediately on termination high-voltage platform.
of the fault current without necessitating the firing
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
427
Power Systems
Reactive Power Compensation/FACTS Sourced through
ABB Inc.
Raleigh, NC
Series Capacitors +541-298-4161
APPLICATIONS (continued)
428
Reactive Power Compensation/FACTS
APPLICATIONS
SVCs are usually deployed for one or more of the Thyristor Controlled Reactor (TCR)
following reasons:
A reactor and a thyristor valve are incorporated
To stabilize voltage in weak systems in each single-phase branch. The reactive power
To reduce transmission losses is changed by controlling the current through the
To increase the transmission capacity, thus reactor by means of the thyristor valve. The on-state
delaying the need for new lines interval is controlled by delaying the firing of the
thyristor valve in relation to the natural current zero.
To increase the transient stability limit
A TCR is used together with a fixed-capacitor bank
To increase damping of small disturbances when reactive power generation is required.
To improve voltage control and stability
To damp power swings
The characteristics of ABB’s Static Var Compensators
are flexibility, dependability, and exceptional control-
lability. ABB has an SVC solution for every situation.
The SVC can be used for symmetrical, three-phase
control or phase-by-phase control.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
429
Power Systems
Reactive Power Compensation/FACTS Sourced through
ABB Inc.
Raleigh, NC
Static Var Compensator (SVC) +541-298-4161
APPLICATIONS (continued)
430
Reactive Power Compensation/FACTS
Sourced through
ABB Inc.
Raleigh, NC
SVC Light (STATCOM) +541-298-4161
APPLICATIONS
The STATCOM consists of a voltage source Static compensator, comprising VSC,
converter operating as an inverter with a capacitor coupling transformer T, and control
as the DC energy source. It is controlled to regulate
the voltage in much the same way as an SVC.
A coupling transformer is used to connect to the VT
transmission voltage level. In this application only
the voltage magnitude is controlled, not phase Coupling
angle. By controlling the converter output voltage Transformer Ig
Supplies Q
Vi > VT
relative to the system voltage, reactive power is Ig Vi
absorbed. If the VSC AC output voltage is higher Vx
Voltage Source
than the system voltage, reactive power is produced. Converter Absorbs Q
Vi < VT
Idc = 0
+ Vdc _
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
431
Power Systems/Switchgear Integration Systems
Power Systems Customer Support
ABB Inc.
The Dalles, OR
+541-298-4161
432
Switchgear Systems Integration
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
6
433
Switchgear Integration Systems
Manufactured at
ABB Inc.
Lake Mary, FL
Primary and Secondary Unit Substations +407-732-2000
SPECIFICATIONS
Arrangements
Single-ended (or radial) unit substations are arranged Secondary section choices include: K-LINE
with a single primary device, a single step-down Plus UL - listed low-voltage power switchgear
transformer, and one outgoing section. Double-ended for secondary unit substations; and SafeGear,
unit substations provide added reliability for critical or ADVANCE metal-clad switchgear, or 5 kV
loads by using two transformers connected in a sym- motor control centers for primary unit sub-
metrical arrangement in two areas: to independent stations. Primary substations can also be supplied
power sources on the primary sides and to a com- with ABB type PKC power-switching centers
mon switchgear line-up with a main-tie-main breaker using convenient, safe, and economical load
arrangement on the secondary sides of the trans- interrupter switchgear.
formers. All loads can be independently powered Substation monitoring and automation is available
from both transformers in open-tie operation or with the optional PowerRichSystem, which
from one transformer in a closed-tie mode while the concentrates information management and system
other transformer and primary circuit are isolated control functions for all unit substation equipment
for maintenance. into a single location. PowerRichSystem allows
Primary section choices include SafeGear arc- information from all low- and medium-voltage
resistant, metal-clad switchgear, standard Advance switchgear devices, including protective relays,
switchgear, or UL-listed type PK primary entrance meters, circuit breaker trip units, and other
units with fused or unfused load interrupter intelligent electronic devices, to be displayed on
switches. Duplex switches are often used to a graphic user interface (GUI) in the switchgear
select from alternate power sources. control room or at various remote locations.
Transformer choices consist of a full selection of Activities such as trend analysis, histograms,
technology-leading products from ABB. Products alarms, settings, load analysis, and programming
include VPI and VPE dry types, cast coil, liquid- can be conveniently handled at the GUI. Options
filled, and new Resibloc transformers with a full include fully redundant processor units and com-
Transmission and Substation Systems
range of primary and secondary ratings. Each of munications capabilities that coordinate with
these products are described in section two (2) common industrial communication protocols.
of this catalog.
7
434
Sourced through
ABB Inc.
Lake Mary, FL
Power Distribution Centers +407-732-2000
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
435
7 Transmission and Substation Systems Power Cables and Accessories
Notes
436
HV and EHV Power Cable Systems
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
STANDARD FEATURES
Advantages
Minimizes size of right-of-way for route
Environmentally-friendly, low EMF
Simplifies the permit procedure
Increases general reliability of transmission
system, e.g. considering lightning and pollution
For heavily populated areas and water crossings,
cables are often the only solution.
SPECIFICATIONS
Mass-impregnated, paper-insulated
cable for HVDC, 400 kV — 500 kV,
typically 600 MW
APPLICATIONS Solid dielectric, cross-linked, polyeten-
(XLPE) insulated land cable for ac
Power cable systems ranging 100 — 3000 MW up to 500 kV
Complete AC land cable systems for transmissions Solid dielectric, cross-linked, polyeten-
in HV and EHV (up to 500 kV) (XLPE) insulated land cable, three-phase
All types of submarine connections from 69 kV up to 138 kV
and higher, such as for sea windmill parks Solid dielectric, cross-linked, polyeten-
Cable connections of new production units to (XLPE) insulated, heavy Cu- or
existing transmission grid with a short lead time Al-conductor up to 2000 mm2
Retrofit of existing oil-paper cables with XLPE cables Solid dielectric, cross-linked, polyeten-
lowers investments costs, reduces maintenance (XLPE) insulated land cable, HVDC
costs, and improves the environmental situation. Light, typically 150 MW
Replacing overhead lines by cables, land of interest
for alternative use can be released. For more complete Specifications
HVDC Classic and Light cables for long distances contact your ABB Sales Representative.
or special requirements, such as control of
reactive power
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
437
Power Cables and Accessories
HV and EHV Cable Accessories
FEATURES APPLICATIONS
Benefits: APEC and APEC P are suitable for installations in which
the termination must be used as a fixed connection
Reliable
point and also where there is a risk of continuous, very
Tested high creepage currents.
Screw technique Standards: Meets the requirements in accordance with
Can be mounted on the ground SS, IEC, and IEEE.
and then lifted up into position
Flexible, fits big cables
7
438
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
SELECTOR GUIDE
Voltage Creepage Distance Min Weight
Designation
(kV) Inches (mm) Lbs. (kg)/Item
SPECIFICATIONS
XLPE Diameter
Voltage ø Inches (mm) Outer Sheath
(kV) ø Inches (mm)
min max
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
439
Power Cables and Accessories
HV and EHV Cable Accessories
FEATURES APPLICATIONS
Benefits APEGA is suitable for installations in
Reliable which the termination must be used as
a fixed connection point in gas-insulated
Tested switchgear or transformers without a
Time-saving screw technique separate cable box or where the cable
Can be mounted on the ground box is filled with transformer oil.
and then lifted up into position Standards: Meets the requirements in
Flexible, fits big cables accordance with SS, IEC, and IEEE
7
440
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
SELECTOR GUIDE
Voltage Weight
Designation Standard
(kV) Lbs. (kg)/Item
SPECIFICATIONS
XLPE Diameter
Voltage ø Inches (mm) Outer Sheath
(kV) ø Inches (mm)
min max
84 1.2 (30.0) 2.6 (66) 3.3 (85)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
441
Power Cables and Accessories
HV and EHV Cable Accessories
FEATURES APPLICATIONS
Benefits SMPGB and SMPGB-C are suitable for
the jointing of XLPE or EPR insulated
Prefabricated for fast and easy installation
cables with Al and Cu conductors and
Safe connection with screw technique different sheath types.
Easy jointing of cables with different sizes Standard: Meets the requirements in
accordance with SS, IEC, and IEEE
Integrated screen separation for
cross-bonding of cable screens
Available for cable with integrated
optical fiber.
7
442
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
SELECTOR GUIDE
Designation* Designation* Voltage XLPE Diameter Installation
Tool
SMPGB SMPGB-C (kV) ø Inches (mm) Cone
SMPGB 1231 SMPGB-C 1231 123 1.9 — 2 (48 — 51) 4209.2384 RKM 170
SMPGB 1232 SMPGB-C 1232 123 2 — 2.1 (50 — 53) 4209.2385 RKM 170
SMPGB 1233 SMPGB-C 1233 123 2 — 2.2 (52 — 56) 4209.2386 RKM 170
SMPGB 1234 SMPGB-C 1234 123 2.2 — 2.3 (55 — 59) 4209.2387 RKM 170
SMPGB 1235 SMPGB-C 1235 123 2.3 — 2.4 (58 — 62) 4209.2388 RKM 170
SMPGB 1701 SMPGB-C 1701 170 2.4 — 2.6 (61 — 65) 4209.2331 RKM 170
SMPGB 1702 SMPGB-C 1702 170 2.5 — 2.7 (63 — 68) 4209.2332 RKM 170
SMPGB 1703 SMPGB-C 1703 170 2.6 — 2.8 (66 — 71) 4209.2333 RKM 170
SMPGB 1704 SMPGB-C 1704 170 2.7 — 3 (69 — 76) 4209.2334 RKM 170
SMPGB 1705 SMPGB-C 1705 170 2.9 — 3.2 (74 — 82) 4209.2335 RKM 170
SMPGB 1706 SMPGB-C 1706 170 3.1 — 3.6 (80 — 91) 4209.2336 RKM 170
SMPGB 1707 SMPGB-C 1707 170 3.5 — 3.9 (89 — 100) 4209.2337 RKM 170
SMPGB 1708 SMPGB-C 1708 170 3.9 — 4.2 (98 — 107) 4209.2400 RKM 170
SMPGB 3622 — 362 3.1 — 3.5 (80 — 88) 4209.2378 RKM 362
SMPGB 3623 — 362 3.4 — 3.7 (86 — 95) 4209.2379 RKM 362
SMPGB 3624 — 362 3.7 — 4.1 (93 — 103) 4209.2380 RKM 362
SMPGB 3626 — 362 4.3 — 4.7 (109 — 120) 4209.2382 RKM 362
* For lead and poly Al-sheathed cable, add Pb (lead) or PAL (poly Al) to the type designation (Ex. SMPGB 1701 Pb, SMPGB 1701 PAL).
SPECIFICATIONS
XLPE Diameter
Voltage ø Inches (mm)
(kV)
min max
123 1.9 (48) 2.4 (62)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
443
Power Cables and Accessories
HV Cable Accessories
444
Sourced through
ABB Inc.
Greensburg, PA
+724-838-5204
SPECIFICATIONS
Type A/B Type C
2
Conductor Cross-Section* 185 — 2000 mm 95 — 800 mm2
Rated Voltage 110/132/150 kV 60/110 kV
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
445
Notes
Transmission and Substation Systems
7
446
Power Quality
Capacitors
Specialty Capacitors
Capacitor Fuses
ABB
Power Quality
Power Quality Apparatus Capacitor Fuses
Reactive Power Compensation Indoor
Harmonic Filter System. . . . . . . . . . . . . . . . 450 CLN, 600 V, Current-Limiting,
MINICOMP . . . . . . . . . . . . . . . . . . . . . . . . 452 Non-Indicating . . . . . . . . . . . . . . . . . . . . 481
SVC-Q. . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 CLC, Current -limiting, 1.2 - 3.0 kV . . . . . . . 482
SVC Light . . . . . . . . . . . . . . . . . . . . . . . . . 455 CIL, Current-Limiting, Expulsion
Dynamic UPS (DUPS). . . . . . . . . . . . . . . . . . . 456 (Metal-Enclosed Equipment) . . . . . . . . . . 483
Dynamic Voltage Restorer (DVR) . . . . . . . . . . . 457
Outdoor
Power Quality Customer Support . . . . . . . . . . 458
CXP, High-Voltage, Expulsion . . . . . . . . . . . 485
COL, Current-Limiting, Expulsion . . . . . . . . 487
Capacitors
CLXP, High-Energy, Current-Limiting,
Capacitor Units Expulsion. . . . . . . . . . . . . . . . . . . . . . . . 489
Capacitor Unit Technology . . . . . . . . . . . . . 460
Single-Phase Capacitor Unit . . . . . . . . . . . . 461
Capacitor Banks
Open-Stack Substation Capacitor Bank . . . 465
Pole-Mounted Capacitor Bank . . . . . . . . . . 466
Metal-Enclosed Capacitor Bank
SIKAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
Harmonic Filter Systems . . . . . . . . . . . . . . . . . 470
Specialty Capacitors
Surge Capacitors
Type ESG . . . . . . . . . . . . . . . . . . . . . . . . . 472
Three-Phase Units
Type HKW . . . . . . . . . . . . . . . . . . . . . . . . . 474
Assembled Banks
Type HKE . . . . . . . . . . . . . . . . . . . . . . . . . 475
Induction Heating and Melting Applications . . . 477
Spectrum Power Electronic Capacitors
Metallized Technology Range
Type ESF and ESR for DC Applications . . 478
products
Services
Systems
Power Quality Apparatus
SELECTION GUIDE
Ratings Voltage Voltage Harmonic Flicker Interruption Sag & Swell
System
(MVA) (kV) Regulation Mitigation Suppression Protection Mitigation
Dynamic Voltage
1 — 100 4.16 — 34.5 No No No No Yes
Restorer (DVR)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
449
Power Quality Apparatus
Reactive Power Compensation
450
Sourced through
ABB Inc.
Raleigh, NC
+919-856-2392
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
451
Power Quality Apparatus
Reactive Power Compensation
MINICOMP®
A MINICOMP provides voltage compensation by offering a rapidly
variable source of reactive power. The MINICOMP delivers reactive
power close to the load, thereby reducing the reactive power
supplied by the power system. MINICOMP output is adjusted on a
cycle-by-cycle basis, which is normally faster than the demands of
an electromechanical load. The net result is a significant reduction
in voltage flicker.
Two MINICOMP configurations are available. For applications from
1 to 6 MVAr, a voltage source converter (VSC) is used as a variable
source of reactive power. Applications from 6 to 20 MVAr use a
thyristor-controlled reactor (TCR) to control reactive power output.
Both configurations can utilize fixed or switched capacitors to
achieve the required level of compensation.
SPECIFICATIONS
Power Quality
Ratings
480 — 34.5 kV Direct Connect
1 — 20 MVAr Output
8
452
Sourced through
ABB Inc.
Raleigh, NC
+919-856-2392
Medium-Voltage Bus
PT
480 V
AC
Control
VSC. Outdoor enclosure for controls and Fixed DC
power electronics. Capacitor
Bank VSC
Medium-Voltage Bus
Optional PT
Transformer
Control
Tuned, Fixed
Capacitor Bank
Water Cooled TCR Valve. MINICOMP solutions Valve and
requiring 6 to 20 MVAr of compensation use
Reactor
a thyristor-controlled reactor (TCR) and fixed
capacitor bank.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
453
Power Quality Apparatus
Reactive Power Compensation
Sourced through
ABB Inc.
Raleigh, NC
SVC-Q +919-856-2392
Utility PCC
FEATURES
Furnace bus
Advantages
Higher furnace-busbar voltage:
• Shorter melt times
• Reduced energy losses
• Reduced specific electrode Tuned capacitors
consumption Valve and
• Reduced specific refractory wear EAF Ladle reactor
Improved power factor:
Furnace SVC-Q
• Avoid utility penalties
• Use existing electrical equipment
more effectively Possible EAF-bus configuration with SVC-Q.
Voltage stabilization and
harmonics reduction:
• Minimize disturbances in nearby
electrical equipment AC Furnace
• Reduce misoperation of
protective devices S S C / EAF SS C > 80 No compensation
• Extend motor life by reducing 80 > S S C / EAF S S C > 40 SVC-Q
negative sequence currents
S S C / EAF S S C < 40 SVC Light
Power Quality
DC Furnace
S S C / EAF SS C > 60 No compensation
60 > S S C / EAF S S C > 30 SVC-Q
Furnace Bus Voltage
454
Reactive Power Compensation
Designed by
ABB Inc.
Raleigh, NC
SVC Light® +919-856-2392
100%
FEATURES 100
90 75%
80
Advantages 70 60%
60
Superior flicker suppression 50
40 30%
Stabilizes furnace bus voltages 30 20%
Shorter melt times 20
10
Reduces electrode consumption 0
AC EAF DC EAF AC EAF with SVC AC EAF with SVC
Refractory savings
Light
5.5
4.5
penalty charges 4
EAF in *) SVC Light in operation
operation
Small footprint
Pst (10 min)
3.5
3
*) *) *)
Relocatable 2.5
1.5
0.5
0
25-maj
25-maj
25-maj
25-maj
25-maj
25-maj
25-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
26-maj
27-maj
27-maj
27-maj
27-maj
27-maj
27-maj
27-maj
11:49
13:49
15:49
17:49
19:49
21:49
23:49
11:49
13:49
15:49
17:49
19:49
21:49
23:49
11:49
13:49
1:49
3:49
5:49
7:49
9:49
1:49
3:49
5:49
7:49
9:49
Time/ Date
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
455
Power Quality Apparatus
Sourced through
ABB Inc.
Raleigh, NC
Dynamic UPS (DUPS) +919-856-2392
Advantages
SPECIFICATIONS
Fewer unplanned process interruptions
Rating: 1 — 100 MVA
Better equipment and asset utilization
Voltage: 4.16 — 34.5 kV
Superior quality
Power Quality
456
Sourced through
ABB Inc.
Raleigh, NC
Dynamic Voltage Restorer (DVR) +919-856-2392
The DVR is a power-quality solution for voltage sags and swells. This
system is series-connected and mitigates voltage sags by injecting the
“missing” voltage during a disturbance. DVR response time is less than
1 millisecond. By compensating for only the “missing” part of a voltage
sag, a DVR converter and energy storage can be of significantly lower
rating than a DUPS protecting the same load. The actual converter
rating is determined by the voltage boost necessary to restore a
worst-case voltage sag back to an acceptable range.
FEATURES
Standard
Voltage regulation within ITIC
(formerly CEBEMA)
Individual phase regulation
Subcycle response
Capacitor energy storage
Solid-state, IGCT converter OPTIONS AND ACCESSORIES
Converter topology and control based on Alternate energy storage (SMES, flywheel, and
existing motor drive technology ultra-capacitors)
10 to 30 cycle ride-through Containerized, outdoor installation
Indoor installation Air conditioning
Air-cooled
Bypass and disconnect switchgear
SPECIFICATIONS
Rating: 1 — 100 MVA
Advantages
Voltage: 4.16 — 34.5 kV
For utilities:
Boost capability: 20% — 100% of nominal
Improved load factor
Detection and operation: 1 millisecond
Fewer customer complaints
Additional revenue with “premium” Booster Transformer
rate structure Mains Load
Better customer satisfaction in a
deregulated environment
For industrial users: Converter
Fewer unplanned process interruptions Energy Storage
Better equipment and asset utilization
Superior quality
Less scrapped or wasted material
Improved productivity
DVR Scheme
Less downtime
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
457
Power Quality Apparatus
Power Quality Customer Support
Provided by
ABB Inc.
The Dalles, Oregon
+541-298-4161
Beyond the purchase and execution phase,
ABB is committed to support projects after
they are commissioned. This commitment
includes technical, administrative, and coordi-
nation support to all Power Systems’ projects
throughout the useful equipment lifetime.
After sales, service and support from ABB
Power Systems provides comprehensive
maintenance services, including:
Engineering and maintenance support
Spare parts
Preventive maintenance
Corrective maintenance
Emergency repairs
A unique advantage of the ABB service and
support organization is that its engineers
have been involved in the construction
and commissioning phases of the projects
they support. As a result, the engineers
providing support have a detailed knowledge
of system operation. In addition, this experi-
ence enables a fast response when technical
and administrative assistance is needed.
ABB can also provide training programs, tech-
nical audits, and continuous on-site services to
keep systems operating at optimum efficiency.
Power Quality
8
458
Capacitors
SELECTION GUIDE
Voltage
Product kvar Features
Range (kV)
Metal-Enclosed
4.16 — 34.5 300 and above Designed for distribution substation applications
Capacitor Bank
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
459
Capacitors
Capacitor Units
Manufactured at
ABB Inc.
Quebec, QC, Canada
Capacitor Unit Technologies +418-650-9224
Only ABB has the experience to offer the best A capacitor bank’s protection system plays
protection technology for every application. a critical role in preventing capacitor failures
Through many years of extensive R&D efforts from causing substantial damage to other
and experience, ABB has developed reliable equipment or the capacitor bank itself. Part of
capacitor unit and bank designs utilizing all that protection is the inherent characteristics
three (3) of today’s technologies. of each of the capacitor technologies. Each
technology is described below.
FEATURES
Concepts
Externally Fused Concept Internally Fused Concept
This technology has been the technology of choice When it comes to internally fused capacitors,
in North America for over 70 years due to its sim- ABB is recognized as the world leader with over
plicity. The bank design consists of many capacitor 50 years of experience. The internal fuses are
units connected in parallel. Each unit has its own current-limiting fuses in action. One fuse is con-
fuse to disconnect a failed capacitor unit from the nected in series with each element within the
bank. Once a capacitor unit is removed, an over- capacitor. They are designed and coordinated to
voltage on the remaining parallel capacitors results. isolate internal faults at the element level and
This overvoltage must be limited to a maximum allow continued operation of the remaining ele-
value of 110% voltage, or the bank must be tripped ments of that capacitor unit. This results in a very
offline. Concerns with excessive parallel energy small part of the capacitor being disconnected;
and fuse limitations require the capacitors to be therefore, the capacitor and the bank remain in
relatively small (average of 200 kvar). Although service. The fundamental concept is that by
the external fuses provide a visual indication of dividing a large system into small, individually
a failure, banks tend to occupy more substation protected elements, the overall reliability is greatly
space, are more expensive, have many live parts enhanced. Advantages include higher reliability,
subject to possible damage by animals, and have less space, lower installation and maintenance
higher installation and maintenance costs. costs, and fewer live parts. This design is particu-
larly suited to harmonic filter applications.
Fuseless Concept
This concept was developed by ABB in the 1980s
and is a result of the high reliability of today’s all- Maintenance Tools
film dielectric where capacitor case ruptures are a ABB has developed optionally available tools to
rare event. The internal design of fuseless capaci- assist in the maintenance of fuseless, internally
tors (many elements in series) combined with the fused, and externally fused open-stack substation
method by which the banks are connected (many capacitor banks.
“strings” of capacitor units in series), account
Capacitor Handling Device—allows safe, easy
for this design’s excellent performance. A bank
handling during removal and installation of large
containing failed elements will operate continuously
Power Quality
STANDARD FEATURES
Nameplate with micro-farad value (exclusive)
APPLICATIONS
Nameplate positioned for easy reading
(exclusive) ABB distinguishes between Normal Duty and
Sand-blasting before painting for superior Heavy Duty applications of power capacitors.
paint adhesion (exclusive) Our line of Normal Duty Capacitors meet IEEE
Standard 18 and NEMA CP1 and are suited for
Long lasting two-coat, epoxy, oven-cured externally fused shunt applications. Similarly,
paint process (exclusive) our line of Heavy Duty Capacitors meet IEEE
Folded foil electrodes for reduced partial Standard 18 and NEMA CP1 but are also designed
discharge generation to pass a Transient Overvoltage Endurance Test
Extended foil soldering for superior adhesion at - 40°C. Heavy Duty Capacitors are ideal for
and higher current withstand capability fuseless shunt and harmonic filter applications.
Durable solid terminal studs that prevent leaks As capacitors for series compensation, SVC and
HVDC banks usually comply with other standards
—normal or heavy duty capacitors may not be
suitable for such applications (please consult
with your local ABB sales representative).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
461
Capacitors
Bushing Creep Inches (mm) 15.00 (381) 23.62 (600) 30.70 (780)
Dim. “E” Inches (mm) 8.50 (216) 11.62 (295) 14.00 (356)
Dim. “C” Inches (mm) 14.25 (362) 17.40 (442) 19.75 (502)
Case Size: S150 S175 S200 S225 S250 S275 S300 S325 S350 S375 S400 S425 S450
1 Bushing 31 35 39 43 47 51 54 58 62 66 70 74 78
Weight Lbs. (kg)* (14) (16) (18) (20) (21) (23) (25) (26) (28) (30) (32) (34) (35)
2 Bushings 35 39 43 47 51 55 58 62 66 70 74 78 82
Weight Lbs. (kg)* (16) (18) (20) (21) (23) (25) (26) (28) (30) (32) (34) (35) (37)
Dim. “A” 6.3 7.2 8.2 9.2 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0
Inches (mm) (160) (183) (208) (234) (254) (279) (305) (330) (356) (381) (406) (432) (457)
Dim. “B” 5.90 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88
Inches (mm) (150) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175)
Dim. “F” 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50
Inches (mm) (140) (140) (140) (140) (140) (140) (140) (140) (140) (140) (140) (140) (140)
Case Size: S475 S500 S525 S550 S575 S600 S625 S650 F500 F525 F550 F575 F600
1 Bushing 81 85 89 93 97 101 105 109 109 114 119 124 129
Weight Lbs. (kg)* (37) (39) (40) (42) (44) (46) (48) (50) (50) (52) (54) (56) (59)
2 Bushings 85 89 93 97 101 105 109 113 113 118 123 128 133
Weight Lbs. (kg)* (39) (40) (42) (44) (46) (48) (50) (51) (51) (54) (56) (58) (60)
Dim. “A” 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 20.0 21.0 22.0 23.0 24.0
Inches (mm) (483) (508) (533) (559) (584) (610) (635) (660) (508) (533) (559) (584) (610)
Dim. “B” 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88
Inches (mm) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175) (175)
Dim. “F” 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 7.00 7.00 7.00 7.00 7.00
Inches (mm) (140) (140) (140) (140) (140) (140) (140) (140) (178) (178) (178) (178) (178)
*Approximate weight based on 150 kV BIL bushing ±6 lbs.
15.63" 15.63"
SLOT 0.50" (12.7) X
(397) (397)
0.69" (17.5)
STAINLESS STEEL
NAMEPLATE
2.17"
B B
(55)
A A
462
SELECTOR GUIDE
Single Bushing, Externally Fused Design, Single-Phase, 60 Hz — 50 kvar to 600 kvar
50 kvar 100 kvar 150 kvar 200 kvar
Unit BIL Case Size Case Size Case Size Case Size
Catalog No. Catalog No. Catalog No. Catalog No.
Voltage kV Normal/Heavy Normal/Heavy Normal/Heavy Normal/Heavy
1 Bushing 1 Bushing 1 Bushing 1 Bushing
2400 E0050C0240 S150/S150 E0100C0240 S175/S175 E0150C0240 S225/S225 E0200C0240 S275/S275
2770 E0050C0277 S150/S150 E0100C0277 S200/S200 E0150C0277 S275/S275 E0200C0277 S350/S350
4160 E0050C0416 S150/S150 E0100C0416 S150/S175 E0150C0416 S200/S225 E0200C0416 S250/S275
4800 E0050C0480 S150/S150 E0100C0480 S175/S175 E0150C0480 S225/S225 E0200C0480 S275/S275
6640 E0050C0664 S150/S150 E0100C0664 S175/S175 E0150C0664 S225/S250 E0200C0664 S275/S300
7200 E0050C0720 S150/S150 E0100C0720 S175/S175 E0150C0720 S225/S225 E0200C0720 S275/S275
7620 E0050C0762 S150/S150 E0100C0762 S150/S175 E0150C0762 S200/S225 E0200C0762 S250/S275
7960 E0050C0796 S150/S150 E0100C0796 S150/S175 E0150C0796 S200/S225 E0200C0796 S250/S275
8320 95 E0050C0832 S150/S150 E0100C0832 S150/S175 E0150C0832 S200/S225 E0200C0832 S250/S275
9540 E0050C0954 S150/S150 E0100C0954 S150/S175 E0150C0954 S200/S225 E0200C0954 S250/S275
9960 E0050C0996 S150/S150 E0100C0996 S175/S175 E0150C0996 S225/S225 E0200C0996 S250/S275
11,400 E0050C1140 S150/S150 E0100C1140 S150/S175 E0150C1140 S200/S225 E0200C1140 S250/S275
12,000 E0050C1200 S150/S150 E0100C1200 S150/S175 E0150C1200 S200/S225 E0200C1200 S250/S275
12,470 E0050C1247 S150/S150 E0100C1247 S150/S175 E0150C1247 S200/S225 E0200C1247 S250/S275
13,280 E0050C1328 S150/S150 E0100C1328 S175/S175 E0150C1328 S225/S225 E0200C1328 S275/S275
13,800 E0050C1380 S150/S150 E0100C1380 S175/S175 E0150C1380 S200/S225 E0200C1380 S250/S275
14,400 E0050C1440 S150/S150 E0100C1440 S175/S175 E0150C1440 S200/S225 E0200C1440 S275/S300
13,280 E0050E1328 S150/S150 E0100E1328 S175/S175 E0150E1328 S225/S225 E0200E1328 S275/S300
13,800 E0050E1380 S150/S150 E0100E1380 S175/S175 E0150E1380 S225/S225 E0200E1380 S275/S300
14,400 E0050E1440 S150/S150 E0100E1440 S175/S175 E0150E1440 S225/S250 E0200E1440 S275/S300
15,125 E0050E1513 S150/S150 E0100E1513 S175/S175 E0150E1513 S225/S250 E0200E1513 S275/S300
17,200 E0050E1720 S175/S175 E0100E1720 S175/S175 E0150E1720 S225/S225 E0200E1720 S275/S300
19,920 150 E0050E1992 S175/S175 E0100E1992 S175/S175 E0150E1992 S225/S250 E0200E1992 S275/S300
20,800 E0050E2080 S175/S175 E0100E2080 S175/S175 E0150E2080 S225/S250 E0200E2080 S275/S300
21,600 — — — — E0150E2160 S225/S225 E0200E2160 S275/S300
22,800 — — — — E0150E2280 S225/S250 E0200E2280 S275/S300
23,800 — — — — E0150E2380 S225/S225 E0200E2380 S275/S300
24,940 — — — — E0150E2494 S225/S250 E0200E2494 S275/S300
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
463
ABB
Capacitors
Manufactured at
ABB Inc.
Quebec City, Canada
Single-Phase Capacitor Unit +418-650-7629
SELECTOR GUIDE
Double Bushing, Externally Fused Design, Single-Phase, 60 Hz — 50 kvar to 600 kvar
2400 — — — — — — — —
2770 — — — — — — — —
4160 — — — — — — — —
4800 E0300D0480 S375/S400 — — — — — —
6640 E0300D0664 S400/S425 E0400D0664 S500/S525 — — — —
7200 E0300D0720 S375/S400 E0400D0720 S475/S500 E0500D0720 S575/S625 — —
7620 E0300D0762 S350/S400 E0400D0762 S450/S500 E0500D0762 S550/S625 — —
7960 E0300D0796 S350/S400 E0400D0796 S450/S500 E0500D0796 S550/S600 — —
8320 95 E0300D0832 S350/S400 E0400D0832 S450/S500 E0500D0832 S500/S625 — —
9540 E0300D0954 S375/S400 E0400D0954 S450/S500 E0500D0954 S550/S625 E0600D0954 F525/F575
9960 E0300D0996 S375/S375 E0400D0996 S475/S500 E0500D0996 S550/S600 E0600D0996 F525/F550
11,400 E0300D1140 S350/S400 E0400D1140 S450/S500 E0500D1140 S550/S625 E0600D1140 F525/F550
12,000 E0300D1200 S350/S400 E0400D1200 S450/S525 E0500D1200 S550/S625 E0600D1200 F525/F575
12,470 E0300D1247 S350/S400 E0400D1247 S450/S500 E0500D1247 S550/S625 E0600D1247 F500/F575
Power Quality
464
Capacitor Banks
Manufactured at
ABB Inc.
Quebec, QC, Canada
Open-Stack Substation Capacitor Bank +418-650-9224
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
465
Capacitors
STANDARD FEATURES
Insulated conductors
PVC junction box (UV protected) OPTIONS AND ACCESSORIES
Wildlife protectors to insulate terminals Switching—Oil or vacuum, junction box,
of capacitor, switch, arrester, and CPT and cable assembly with 5-pin connector
Normal duty type capacitors Control Transformer—0.5 kVA
(specify larger, if required)
Surge Protection—MOV-type
lightning arresters
Switching Controller—time, temp, voltage,
var, etc.
Self-standing frame
Anti-sway device
SPECIFICATIONS
Voltage Rating: 2.4 kV — 34.5 kV
kvar Rating: 150 — 3600 kvar
Rack Type: In-line, welded structural aluminum
Capacitors: All-film, single-phase,
Power Quality
low-loss dielectric
Wiring: Factory pre-wired and assembled
8
466
SPECIFICATIONS
Recommended Group Fusing
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
467
ABB
Capacitors
Manufactured at
ABB Inc.
Quebec City, Canada
Pole-Mounted Capacitor Bank +418-650-7629, press 2
SPECIFICATIONS
Standard Design Dimensions and Weights
Approximate Weight
Lbs. (kg)
Figure 1: Typical 3-unit rack, 125 kV BIL Figure 2: Typical 6-unit rack, 125 kV BIL
Oil switches and PT shown Oil switches and PT shown
Power Quality
Figure 3: Typical 9-unit rack, 125 kV BIL Figure 4: Typical side view
Oil switches and PT shown
8
468
Metal-Enclosed Capacitor Bank
Manufactured at
ABB Inc.
Quebec, QC, Canada
SIKAP +418-650-9224
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
469
Capacitors
Manufactured at
ABB Inc.
Saint-Laurent
Harmonic Filter Systems Quebec, Canada
+514-856-6222
Modern industrial processes place high demands on +514-856-6266
electric power supply quality. Many of the loads on
power systems such as variable speed drives, welding
equipment, converters, rectifiers, and arc furnaces
generate harmonics. Some of the problems that may
occur due to excessive harmonic currents are:
overheating of motors, transformers, and cables
overloading and failure of untuned capacitors
damage or malfunctioning electronic equipment
voltage fluctuations and interruptions
Tuned harmonic filters eliminate these problems
by reducing the harmonic content and generating
reactive power.
FEATURES
Standard
Open-Stack Filter Bank
Harmonic Filter Systems
Externally fused or internally fused available APPLICATIONS
Tuning reactors: air-core or iron-core available DC arc furnace and rolling mills
Open-stack or metal-enclosed Rectifiers for electrochemical and
Multiple branches electrowinning processes
Indoor and outdoor banks Pulp and paper mills
Variable speed drive systems
ABB Services Provided Electric utilities
As part of Power Quality Solutions
Fully guaranteed system solution
Harmonic measurements
Filter analysis and design OPTIONS AND ACCESSORIES
Equipment specification Protection and control
Supply of filter equipment Metal-enclosed capacitor and reactor
Filter startup and commissioning Switched capacitor
Turnkey installation Synchronized switching devices
ABB Experience
Power Quality
The increased reliability of modern power Specialty Capacitors are designed and
systems is paramount. As end-user expecta- manufactured to enhance the performance
tions of power quality become greater, the and safety of electrical plants.
importance of capacitors has increased.
The range of Specialty Capacitors available
The advancement of power semiconductor include surge capacitors, three-phase
technology has also required capacitors capacitors, capacitor assemblies, induction
with high energy density, low inductance heating and melting application capacitors,
and low loss characteristics. and spectrum power electronic capacitors.
SELECTION GUIDE
Voltage
Product µF/kvar/kj Features
Range (kV)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
471
Specialty Capacitors
Surge Capacitors
Type ESG
APPLICATIONS
Surge protection for:
Large motors and generators
Power Quality
472
Sourced through
ABB Inc.
Raleigh, NC
+1-877-519-8800 (sales)
+1-877-511-4222 (service)
SPECIFICATIONS
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions are specified in inches (mm).
Reference
Rated No. of µ Per Figure
A B Weight
Voltage Poles Pole Inches (mm) Inches (mm) Lbs. (kg)
1.12
4.84 8.74 10.28
(28.45) (122.94)
(222) (261.11)
A
A
13.5 (342.9)
15.625 (396.88) 13.5 (342.9)
5.43 15.625 (396.88) 5.43
16.812 (427.02)
(137.92) (137.92)
16.812 (427.02)
Figure 3 Figure 4
8.66 8.66
(219.96) 1.54 (219.96) 1.54
(39.12) (39.12)
B B 7.72
(196.09)
A A
13.5 (342.9)
13.5 (342.9)
15.825 (401.96) 5.43
15.825 (401.96) 5.43
(137.92)
16.812 (427.02) 16.812 (427.02) (137.92)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
473
Specialty Capacitors
Three-Phase Units
Sourced through
ABB Inc.
Raleigh, NC
Type HKW +1-877-519-8800 (sales)
+1-877-511-4222 (service)
The HKW units are three-phase industrial power
capacitors with standard ratings of 25 to 300 kvar in
either 2400 V, 4160 V, or 4800 V. Other kvar outputs and
voltages are available upon request. HKW capacitor units
meet or exceed all applicable requirements of NEMA
CP1 and ANSI/IEEE 18 for high-voltage capacitors.
SPECIFICATIONS
Low-loss polypropylene film and aluminum foil
Non-PCB dielectric fluid — FARADOL 600
Discharge resistors to reduce the residual voltage
to less than 50 V in 5 minutes of de-energization
.5 (12.7) unc Thread
Designed for indoor use with an ambient
temperature range of -40°C to +46°C 4.5 4.5
(114.3) (114.3)
Stainless steel case 4.8
(121.92)
ANSI 70 light gray paint
Available with top cover on request or with B
top cover and 3-line fuses (Type HKE) A
13.5 (342.9)
Standard Design Dimensions and Weights 15.625 (396.88) 5.43
(137.92)
All dimensions and weights are approximate. 16.812 (427.02)
Dimensions are specified in inches (mm).
474
Assembled Banks
Type HKE
APPLICATIONS
Power Factor Correction for: A
Industrial Plants
Commercial Facilities
13.5 (342.9)
OEM Equipment Requiring 15.625 (396.88) 5.43 5.43 5.43 5.43
(137.92) (137.92)
Power Factor Correction (137.92) (137.92)
SPECIFICATIONS
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions are specified in inches (mm).
HKE24100 HKE41100 100 1 100 8.78 (223) 25.5 (648) 9.125 (232) 58 (26)
HKE24125 HKE41125 125 1 125 10.35 (263) 27.1 (688) 9.125 (232) 65 (29)
HKE24150 HKE41150 150 1 150 11.54 (293) 27.9 (709) 9.125 (232) 71 (32)
HKE24175 HKE41175 175 1 175 13.10 (333) 29.9 (759) 9.125 (232) 80 (36)
HKE24200 HKE41200 200 1 200 14.29 (363) 31.0 (787) 9.125 (232) 84 (38)
HKE24225 — 225 2 112.5 9.57 (243) 26.3 (668) 17.125 (435) 119 (54)
— HKE41225 225 1 225 15.87 (403) 32.65 (829) 9.125 (232) 91 (41)
*Available in 4.8 kV (continued on next page)
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
475
Specialty Capacitors
Assembled Banks Sourced through
ABB Inc.
Raleigh, NC
Type HKE +1-877-519-8800 (sales)
+1-877-511-4222 (service)
SPECIFICATIONS (continued)
Standard Design Dimensions and Weights
All dimensions and weights are approximate. Dimensions are specified in inches (mm).
HKE24250 — 250 2 125 10.35 (263) 27.10 (688) 17.125 (435) 125 (56)
— HKE41250 250 1 250 17.44 (443) 33.31 (846) 9.125 (232) 99 (45)
HKE24275 — 275 2 137.5 11.14 (283) 27.60 (701) 17.125 (435) 133 (60)
— HKE41275 275 1 275 19.02 (483) 34.89 (886) 9.125 (232) 106 (48)
HKE24300 — 300 2 150 11.54 (293) 27.90 (709) 17.125 (435) 137 (62)
— HKE41300 300 1 300 19.80 (503) 35.67 (906) 9.125 (232) 110 (50)
HKE24350 HKE41350 350 2 175 13.10 (333) 29.90 (759) 17.125 (435) 155 (70)
HKE24400 HKE41400 400 2 200 14.29 (363) 31.00 (787) 17.125 (435) 163 (73)
HKE24450 — 450 3 150 11.54 (293) 27.90 (709) 25.125 (638) 203 (91)
— HKE41450 450 2 225 15.87 (403) 32.65 (829) 17.125 (435) 177 (80)
HKE24500 — 500 4 125 10.35 (263) 27.10 (688) 33.125 (841) 245 (110)
— HKE41500 500 2 250 17.44 (443) 33.31 (846) 17.125 (435) 193 (87)
HKE24550 — 550 4 137.5 11.14 (283) 27.60 (701) 33.125 (841) 261 (117)
— HKE41550 550 2 275 19.02 (483) 34.89 (886) 17.125 (435) 207 (93)
HKE24600 — 600 3 200 14.29 (363) 31.00 (787) 33.125 (841) 242 (109)
— HKE41600 600 2 300 19.80 (503) 35.67 (906) 17.125 (435) 215 (97)
— HKE41675 675 3 225 15.87 (403) 32.65 (829) 25.125 (638) 263 (118)
HKE24700 — 700 4 175 13.10 (333) 29.90 (759) 33.125 (841) 305 (137)
— HKE41750 750 3 250 17.44 (443) 33.31 (846) 25.125 (638) 282 (127)
HKE24800 — 800 4 200 14.29 (363) 31.00 (787) 33.125 (841) 321 (144)
— HKE41835 835 3 275 19.02 (483) 34.89 (886) 25.125 (638) 308 (139)
Power Quality
— HKE41900 900 3 300 19.80 (503) 35.67 (906) 25.125 (638) 320 (144)
— HKE411000 1000 4 250 17.44 (443) 33.31 (846) 33.125 (841) 381 (171)
— HKE411100 1100 4 275 19.02 (483) 34.89 (886) 33.125 (841) 409 (184)
— HKE411200 1200 4 300 19.80 (503) 35.67 (906) 33.125 (841) 425 (191)
*Available in 4.8 kV
8
476
Sourced through
ABB Inc.
Raleigh, NC
Induction Heating and Melting Applications +1-877-519-8800 (sales)
+1-877-511-4222 (service)
ABB offers a competitive product for power frequency
(50 or 60 Hz) and voltages up to 3600 V. All units are
manufactured as standard or custom designed to best
suit the installation.
STANDARD FEATURES
All capacitor units meet IEC 60 110 or are equipped with internal element fuses
VDE 0560 Part 9. to ensure that at the end of life only the
FLMD capacitors are based upon the world- defective element is disconnected and the
wide established non-impregnated, metallized, remaining elements continue operating. Both
dielectric, low-voltage Advance range. Each capacitor units are provided with internally
capacitor element has an internal fuse to dis- connected discharge resistors to reduce
connect the element at the end-of-life failure. the residual voltage to less than 50 V within
This allows the remaining elements to 5 minutes of de-energization. The capacitor
continue operating while extending the unit case is stainless steel and is painted with a
life. Discharge resistors are fitted to reduce waterborne 2 - component epoxy containing
the residual voltage to less than 50 V within micaceous iron oxide and color pigment.
1 minute of de-energization. The capacitor Designed for indoor use only.
case is Zinc Electroplated Mild steel and is All capacitor units have FKB Power frequency
painted with a waterborne, 2 - component and water-cooled capacitors with low-loss,
epoxy containing micaceous iron oxide and all-film dielectric. The units have internal
color pigment. Designed for indoor use only. element fuses as standard. The capacitor case
FKD/FKC air-cooled capacitor units are an is aluminum plain, unpainted with dead-case,
extremely reliable low-loss range for induction and has a dead-water connection. Designed
melting and heating applications. FKD units for indoor use only.
SPECIFICATIONS
Range of Products
Description Type Suitability
No Impregnant
Metallized air-cooled units FLMD 60 Hz, 500 V
Liquid Impregnant
Film/Foil air-cooled units with internal fuses FKD 60 Hz, 3000 V
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
477
Specialty Capacitors
Spectrum Power Electronic Capacitors
Sourced through
ABB Inc.
Raleigh, NC
Metallized Technology Range +1-877-519-8800 (sales)
Type ESF and ESR for DC Applications +1-877-511-4222 (service)
SPECIFICATIONS APPLICATIONS
Technology Typical DC applications for our Spectrum
Power Electronic Capacitors are:
Our current metallized capacitor units utilize specific
self-healing, self-fusing designs to achieve a high reliability Traction drives
device that is capable of withstanding a variety of operating Static frequency converters
and environmental conditions. Our capacitors are manufac- Advanced AVCs
tured in a number of formats to the customer’s requirements,
Integrated power converters
including extremely low inductance units. Each capacitor is
conditioned to maintain its performance over the customer’s Dynamic voltage restorers
required working life, at full-rated conditions. During their Inverter drives
extensive life, our capacitors need minimum maintenance
and will not deteriorate electrically beyond
customer specifications.
Power Quality
8
478
Capacitor Fuses
SELECTION GUIDE
Voltage Rated Interrupting Capability Discharge
Type Rating Current Capability Type
(kV) (A) lind (kA) lcap (kA) Kilojoules
Indoor
CLN 0.6 25 — 225 200 N/A 25 Current-Limiting
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
479
Capacitor Fuses
Outdoor
9.7 6 — 100 10.0 1.9 30 Expulsion
480
Indoor
Manufactured at
ABB Inc.
Greensboro, NC
CLN, 600 V, Current-Limiting, Non-Indicating +407-732-2000
SELECTOR GUIDE
Fuse Style
Rating Interrupting
Style Number
(A) Capacity (A)
25 200,000 4991C27A01
50 200,000 4991C27A02
75 200,000 4991C27A03
100 200,000 4991C27A04
125 200,000 4991C27A05
150 200,000 4991C27A06
175 200,000 4991C27A07
200 200,000 4991C27A08
225 200,000 4991C27A09
SPECIFICATIONS
Fuse Current Ratings (For typical applications) Standard Design
Dimensions and Weights
Single-Phase Units Three-Phase Units
For complete dimensions,
1-Phase 3-Phase contact your nearest ABB
240 V 480 V 600 V 240 V 480 V 600 V
(kvar) (kvar)
Sales Representative and
2.5 25 A 2.5 25 A request Technical Data
5.0 50 25 A 5.0 25 25 A Selection Guide 38-852.
7.5 50 25 25 A 7.5 50 25 25 A
10.0 75 50 50 10.0 50 50 25
15.0 125 50 50 15.0 75 50 25
20.0 150 75 75 20.0 100 50 50
25.0 175 100 75 25.0 100 50 50
30.0 100 100 30.0 75 50
35.0 125 100 35.0 75 75
40.0 150 125 40.0 100 75
45.0 175 125 45.0 100 75
50.0 175 150 50.0 100 100
60.0 200 175 60.0 125 100
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
481
Capacitor Fuses
Indoor
Manufactured at
ABB Inc.
Greensboro, NC
CLC, Current-Limiting, 1.2 — 3.0 kV +407-732-2000
SELECTOR GUIDE
Fuse Style
Rating Interrupting Style Rating Interrupting Style
(A) Capacity (A) Number (A) Capacity (A) Number
1200 V, Indicating 2500 V, Non-Indicating
25 115,000 4989C12A21 25 35,000 4989C13A01
50 115,000 4989C12A22 50 35,000 4989C13A02
75 115,000 4989C12A23 75 35,000 4989C13A03
100 115,000 4989C12A24 3000 V, Indicating
120 115,000 4989C12A25 25 35,000 4989C12A61
135 115,000 4989C12A26 50 35,000 4989C12A62
150 115,000 4989C12A27 75 35,000 4989C12A63
165 115,000 4989C12A28 100 35,000 4989C12A64
175 115,000 4989C12A29 115 35,000 4989C12A65
1800 V, Indicating 130 35,000 4989C12A66
25 40,000 4989C12A41 4.3/2.5 kV, Non-Indicating
50 40,000 4989C12A42 25 60,000 4989C13A06
75 40,000 4989C12A43 50 60,000 4989C13A07
100 40,000 4989C12A44 75 60,000 4989C13A08
120 40,000 4989C12A45
SPECIFICATIONS
Standard Design Dimensions and Weights
For complete dimensions, contact your nearest ABB Sales
8
SELECTOR GUIDE
Fuse Style
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
483
Capacitor Fuses
Indoor Manufactured at
ABB Inc.
Greensboro, NC
CIL, Current-Limiting, Expulsion +407-732-2000
(Metal-Enclosed Equipment)
SPECIFICATIONS
Fuse Voltage and Current Ratings
Fuse current ratings are based on available fuse styles shown in “Fuse Style Selector Guide.”
Capacitor Voltage Fuse Voltage 50 kvar 100 kvar 150 kvar 200 kvar 300 kvar
Rating (kV) Rating (kV) (A) (A) (A) (A) (A)
2.40 5.5 34 56 — — —
2.77 5.5 27 56 — — —
4.16 5.5 21 34 49 65 —
4.80 5.5 21 34 49 56 —
6.64 8.3 11 21 33 47 —
7.20 8.3 11 21 33 39 —
7.62 8.3 11 21 33 39 —
7.96 8.3 11 17 26 39 —
8.32 15.5 9 16 26 32 —
9.96 15.5 9 14 21 32 —
12.47 15.5 9 12 16 26 32
13.28 15.5 — 12 16 21 32
13.80 15.5 — 12 16 21 32
14.40 15.5 — 9 14 21 32
19.92 23.0 — — — 21 21
21.60 23.0 — — — 21 21
484
Outdoor
SELECTOR GUIDE
Fuse Link
Capacitor Unit
50 kvar 100 kvar 150 kvar 200 kvar 300 kvar 400 kvar
Voltage Rating (kV)
2.40 20 40 65 — — —
4.16 12 25 40 50 — —
4.80 10 20 30 40 65 —
6.64 8 15 25 30 50 65
7.20 8 15 20 25 40 50
7.62 6 12 20 25 40 50
7.96 6 12 20 25 40 50
8.32 6 12 20 25 40 50
9.54 6 10 15 20 30 40
9.96 6 10 15 20 30 40
11.40 6 8 12 20 25 40
12.00 6 8 12 15 25 30
12.47 6 8 12 15 25 30
13.28 6 8 12 15 25 30
13.80 6 8 10 15 20 30
14.40 6 8 10 15 20 25
17.20 6 6 8 12 20 25
19.92 6 6 8 10 15 20
20.80 6 6 8 10 15 20
21.60 6 6 8 10 15 20
22.80 6 6 6 8 12 20
23.80 6 6 6 8 12 20
24.94 6 6 6 8 12 15
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
485
Capacitor Fuses
Outdoor Manufactured at
ABB Inc.
Greensboro, NC
CXP, High-Voltage, Expulsion +407-732-2000
For Aluminum
For Aluminum
Fuse Capacitor Unit Or Copper Bus
Bus Only
Rating Voltage Tin-Plated
(Aluminum End Cap)
(kV) (kV) Brass End Cap
Style Number*
Style Number*
SPECIFICATIONS
Standard Design Dimensions and Weights
For complete dimensions, contact your nearest ABB Sales
Representative and request Technical Data Selection Guide 38-852.
Power Quality
8
486
Outdoor
SPECIFICATIONS
Fuse Voltage and Current Ratings
Capacitor
Fuse Voltage
Voltage 50 kvar 100 kvar 150 kvar 200 kvar 300 kvar 400 kvar
Rating (kV)
Rating (kV)
2.40 2.8 35 65 92 — — —
2.77 2.8 35 54 80 — — —
4.16 5.5 21 34 49 65 — —
4.80 5.5 21 34 49 56 — —
6.64 8.3 11 21 33 47 — —
7.20 8.3 11 21 26 39 — —
7.62 8.3 11 21 33 39 — —
7.96 8.3 11 17 26 39 — —
8.32 8.3 11 17 26 33 — —
9.96 15.5 9 14 21 32 — —
12.47 15.5 9 12 21 26 — —
13.28 15.5 9 12 16 21 32 —
13.80 15.5 9 12 16 21 32 —
14.40 15.5 9 12 16 21 32 —
19.92 23.0 — 8 11 14 21 —
21.60 23.0 — 8 11 14 21 26
22.80 23.0 — 8 11 14 21 26
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
487
Capacitor Fuses
Outdoor Manufactured at
ABB Inc.
Greensboro, NC
COL, Current-Limiting, Expulsion +407-732-2000
SELECTOR GUIDE
Fuse Style
Maximum Fuse Continuous NEMA Type K Style Number
Design Voltage Current Rating Fuse Link (with Mounting
(kV) (A) (A)* Hardware)
2.8 35 25 279C410A01
2.8 42 30 279C410A02
2.8 54 40 279C410A03
2.8 65 50 279C410A04
2.8 80 65 279C410A05
2.8 92 80 279C410A06
5.5 21 15 279C410A08
5.5 27 20 279C410A09
5.5 34 25 279C410A10
5.5 40 30 279C410A11
5.5 49 40 279C410A12
5.5 56 50 279C410A13
5.5 65 65 279C410A14
8.3 11 8 279C410A16
8.3 14 10 279C410A17
8.3 17 12 279C410A18
8.3 21 15 279C410A19
8.3 26 20 279C410A20
8.3 33 25 279C410A21
8.3 39 30 279C410A22
8.3 47 40 279C410A23
15.5 9 6 279C410A26
15.5 12 8 279C410A27
15.5 14 10 279C410A28
15.5 16 12 279C410A29
15.5 21 15 279C410A30
Power Quality
15.5 26 20 279C410A31
15.5 32 25 279C410A32
23.0 8 6 279C410A36
23.0 11 8 279C410A37
23.0 14 10 279C410A38
23.0 16 12 279C410A39
23.0 21 15 279C410A40
23.0 26 20 279C410A41
* Based on 35° ambient. Fuse links are rated based on their melting characteristics.
8
488
Outdoor
Manufactured at
ABB Inc.
Greensboro, NC
CLXP, High-Energy, Current-Limiting, Expulsion +407-732-2000
SELECTOR GUIDE
Fuse Style
Rating Maximum
Style Number
(kV) (A) Link*
SPECIFICATIONS
Standard Design Dimensions and Weights
For complete dimensions, contact your nearest ABB Sales
Representative and request Technical Data Selection Guide 38-852.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
489
Notes
Power Quality
8
490
Information Management
Software and Systems
ABB
Information Management
Software and Systems
Distribution Information Systems
Distribution
CADOPS . . . . . . . . . . . . . . . . . . . . . . . . . . 494
FORESITE . . . . . . . . . . . . . . . . . . . . . . . . . 495
FEEDERALL. . . . . . . . . . . . . . . . . . . . . . . . 496
products
Services
Systems
Distribution Information Systems
SELECTION GUIDE
Products Description
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
493
Distribution
Distribution Information Systems
Developed by
ABB Inc.
Raleigh, NC
CADOPS™ +919-250-5482
494
Distribution
Developed by
ABB Inc.
Raleigh, NC
FORESITE™ +919-250-5482
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
495
Distribution
Distribution Information Systems
Developed by
ABB Inc.
Raleigh, NC
FEEDERALL™ +919-250-5482
SPECIFICATIONS
STANDARD FEATURES
Interfaces
Provides accurate modeling and analysis for
the electrical distribution network FEEDERALL can be installed as a
stand-alone software package or be
Improves capacitor selection and placement
fully integrated with CADOPS systems.
Analyzes re-conductoring and feeder The package runs on the UNIX operat-
Information Management Software and Systems
496
Business Management Systems
Central Markets
New markets, new players, new rules—change is Energyplus is a comprehensive asset and information
everywhere in the electric power industry today. management solution that provides best-of-class tools
ABB has been an active participant in shaping to develop profitable decisions and to support up-
change in energy markets around the world and to-the-minute information-sharing between virtually
delivers the IT systems that make these new every component of today’s GenCo enterprise
markets work. from plant to cash. Management, Power Plants,
In the U.S., ABB has been a leader in the development Systems Operations, Fuel Supply, Planning,Trading,
and implementation of software infrastructure to Accounting—ABB delivers integrated IT solutions
Independent System Operators (ISOs) and Regional that support each of these critical business areas.
Transmission Operators (RTOs). These organizations
ensure non-discriminatory access to the transmission Retail
grid, and ABB delivers the IT solutions ISO/RTOs
need to carry out their mission. Today, more market ABB’s IT solutions for energy retailers address a
variety of business needs, but each is designed on
operators worldwide use solutions from ABB than
the same guiding principle: building better relation-
from any other vendor.
ships with customers.Whether in the form of timely
and accurate billing, convenient online energy infor-
GenCo/Trading mation services, or sophisticated load data validation
Global electricity markets are changing from a rate- and estimation, ABB software gives energy retailers
based cost environment to a highly competitive profit the means to elevate the level of service they
maximization environment. To compete and survive, provide to their major customers. ABB’s Energy
the modern GenCo needs a comprehensive resource/ Profiler Online is the industry leader in Web-based
asset management solution that enables profitable energy information services with data from over
change across the entire enterprise. ABB’s energy- 30,000 meters served to customers every day. For
plus solutions technology for generators is a proven utilities and energy service providers in competitive
industry software set that gives entrepreneurial markets, ABB delivers the tools they need to attract,
GenCos the tools they need to survive and flourish. serve, and retain their most important customers.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
497
Business Management Systems
SELECTION GUIDE
Product Description
Central Markets SABLE™ ISO/RTO Open Platform and Advanced Applications
Optimize IT Portfolio
Asset management and optimization
Maintenance Planner
Energy Profiler Online™ Online energy information service provides energy usage information
and analytic tools for commercial and industrial customers.
Information Management Software and Systems
• Energy Profiler® Energy usage and pricing analysis for both energy suppliers
for Windows® 3 and customers
Retail
Advanced billing system; supports billing for unbundled
Energy BOSS® commodity supply, processes interval load data into billing
determinants, and supports retail settlements
498
Central Markets
SABLE™
SABLE is ABB’s state-of-the-art system for their existing ones. SABLE is designed to
implementation of Energy Markets. The system use industry accepted commercial products
provides ISOs and RTOs with an e-business while minimizing dependence on any one
software system based on open technology, commercial supplier. This flexibility enhances
commercial products, and industry standards. reliability of the system and provides for
SABLE provides for all NERC requirements low maintenance and training costs. The
and is modularized to give maximum flexibility SABLE platform is designed and optimized
for system configuration, expansion, and ease to accommodate legacy (algorithmic and
of maintenance. CPU-intensive) applications, as well as modern
SABLE includes an open platform and a com- e-business applications.
plete suite of leading, field-proven applications. In summary, the SABLE system delivers
The platform is based on a modern n-tier scalability, security, extensibility, availability,
architecture that provides superb scalability reliability, interoperability, and a full set of
and processing power. It supports small leading applications. Long-term cost of owner-
and large systems without any fundamental ship is minimized through the extensive use
changes to the architectural layout, which of standards and industry leading third-party
allows our customers to grow their systems products to guarantee low maintenance and
incrementally without having to replace training costs.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
499
Business Management Systems
Central Markets
Developed by
ABB Inc.
Santa Clara, CA
SABLE™ +408-615-6200
APPLICATIONS
SABLE applications include the Market Operations System (MOS), an
advanced set of Power Applications (PA) and Stand-alone Applications.
The MOS includes a complete suite of Market Infrastructure (MI) and
Market Applications (MA).
SABLE Applications
SPECIFICATIONS
Platform
The SABLE base product uses the following could replace Talarian SmartSockets. Clients
commercially available products. However, any are browser-based using Internet Explorer or
other compatible third-party products may Netscape on Windows or UNIX. Web servers
be used. For example, any message-oriented run on NT or UNIX; Application Servers run
middleware that provides JMS functionality on UNIX.
Client User Interface Browser-based Java Applet (NT Internet Explorer, Netscape)
Web Server and Directory Server iPlanet (Tru64 UNIX and NT)
IDE Jbuilder
500
GenCo/Trading
Developed by
ABB Inc.
Raleigh, NC
gimsplus™ +919-807-8300
STANDARD FEATURES
Provides a specialized IT backbone to fully Operates on all major hardware platforms from
integrate various inter-departmental systems. its development in ORACLE . ®
SPECIFICATIONS
Platform
Server: ORACLE RDBMS, NT, UNIX,VMS, and TCP/IP
Client: PC MS Windows
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
501
Business Management Systems
GenCo/Trading
Developed by
ABB Inc.
Santa Clara, CA
gatewayplus™ +408-615-6362
The gatewayplus System for Data Exchange Among ISOs & Power
Exchanges is a software application designed to programmatically
communicate with the emerging ISOs and Power Exchanges. This
software solution assists the Scheduling Coordinator, Power Trader,
Generation Company, or Load-Serving Entity—anyone who needs to
efficiently submit schedules and/or bids and retrieve confirmations,
market information, and settlement data from one or more ISOs or
Power Exchanges. gatewayplus can become a powerful tool in your
need to rapidly assess, validate, submit, and retrieve data. gatewayplus
gives you the functionality that is necessary to conduct business
efficiently by transparently encapsulating all market rules and data
formats and managing the details of communication protocols and
security interface so you can manage the business. The gatewayplus
system is designed with business in mind. It has been developed
to be intuitive to the user. A minimum of start-up training is all
that is necessary to introduce gatewayplus to the busy Trading
or Scheduling floor.
STANDARD FEATURES
Market Analysis: As the ISO or Power Exchange User Interface: With gatewayplus you have a
publishes system information (i.e. zonal costs, single staging area for data management. You
locational prices, transmission constraints, can review, validate, edit, submit, and retrieve
associated costs, and system loads), gatewayplus your data all within one application. This appli-
can capture this intelligence and store it for cation is especially useful if you are conducting
on-the-spot or later analysis. business in multiple regions.
Submittal/Retrieval: gatewayplus automates the Connectivity: This program can be interfaced
data exchange process. Based upon the region through an API to other applications such as
you are conducting business in, the gatewayplus ABB’s gimsplus™, strategistplus, or your existing
activity manager can be set to automatically legacy systems to fully automate your schedul-
submit your bids/schedules and retrieve the ing process.
response and settlement data. Modularity: gatewayplus can support various
Auditing: Because gatewayplus is an ORACLE- activities within a region or can be configured
based application, it has been designed to to work in different regions across North
time-stamp, log, and store every interaction. America. gatewayplus currently has modules
This function is particularly useful when to support scheduling and bid activities for
verifying settlements or dispute resolution. the California, New York, and New England ISO.
More market interfaces will be added to the
gatewayplus system as these entities become
defined and established.
SPECIFICATIONS
Platform
Microsoft Windows NT or UNIX with Personal ORACLE
as the database. A Client/Server configuration on Microsoft
Windows NT or UNIX with ORACLE Server 8.1.6. and Java 2.
9
Developed by
ABB Inc.
Santa Clara, CA
webmerchantplus™ +408-615-6362
STANDARD FEATURES
ABB is committed to provide software updates “OASIS-friendly.” User can schedule when
as OASIS standards and practices change. to query any specific OASIS node at varying
Works with all FERC-compliant OASIS applica- query rates.
tions and security configurations, including the Multitasking with very few key strokes.
J-TSIN alliance’s Trade Wave. Generates reports which provide a tabular
Supports an API to export transmission informa- presentation of all transmission reservations.
tion in CSV files and also programmatically to Fully scalable and flexible distributed
other applications. architecture solution available.
Provides comprehensive audit trail logging of all Supports all necessary OASIS
reservation status changes at each step from information templates.
entry through closing and records who changed
Data integrity and redundancy features ensure
what, when, where, and why.
downloading of critical OASIS data.
SPECIFICATIONS
Platform
Server: ORACLE 8.1.6 on Sun Solaris or
Windows NT
Client:Windows NT, 2000
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
503
Business Management Systems
GenCo/Trading
Developed by
ABB Inc.
Raleigh, NC
cougerplus™ +919-807-8300
STANDARD FEATURES
Provides advanced modeling capability for • Fuel Allocation: Schedules generation
current generation company requirements: resources subject to varying fuel availability
• Emission Dispatch: Schedules generation and cost.
assets that are subject to emissions limits • Combined Cycle: Models complex combined
and constraints. cycle plant characteristics.
Information Management Software and Systems
• Auto Transaction Analysis: Provides fast and • Annual Model: Models seasonal and annual
accurate cost/value evaluation for individual planning horizons.
transactions or multiple blocks of power. Optimizes the scheduling of a generation
• Multi Area Model: Enables a generation company’s assets to minimize costs and
company to optimize asset commitment and maximize profits.
dispatch subject transmission constraints. Provides cost/value analysis of bulk power
• Risk Manager: Calculates costs and risk sale/purchase opportunities.
value for multiple operations (load forecasts, Models real world operating constraints which
availability, etc.). affect a generation company’s costs.
• Post Analysis: Provides capabilities to Provides accurate and credible results that have
calculate actual trading profit and loss been confirmed by a large community of users.
and to compare actual systems operations
against best practices.
SPECIFICATIONS
Platform
Operates in a stand-alone or client-server architecture.
Interfaces with other ABB systems can be accomplished through
a high-performance Application Program Interface (API).
9
504
GenCo/Trading
Developed by
ABB Inc.
Raleigh, NC
strategistplus™ +919-807-8300
STANDARD FEATURES
Forecasts profits and quantifies risks for an Financial reports include distributions of pro-
entire generation company business. duction cost, sale revenue and fuel purchases.
Models time periods from one day to one year. Operational reports include generating unit,
plant and system.
Calculates profits and values at risk for various
bidding strategies. Quickly forecasts portfolio profits and risks
associated with user-defined strategies.
Calculates total profits and losses for a portfolio.
Allows users to correlate “related” risk factors
Assesses the combined effect of related risk and assesses the combined impact on a
factors (weather, loads, outages, etc.). generation company’s bottom line.
Models cause and effect correlations between Assesses the entire physical and financial portfo-
related risk factors. lio to maximize profits while minimizing risks.
Uses Monte Carlo simulation to analyze Allows users to assess the realism of risk
multiple “what-if” cases. analysis results by reviewing key system
Supports flexible uncertainty models. operation statistics.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
505
Business Management Systems
GenCo/Trading
Developed by
ABB Inc.
Raleigh, NC
PACE™ +919-807-8300
STANDARD FEATURES
Calculates actual profits for physical trades.
Identifies out-of-pocket costs for serving
off-system sales and avoided costs for
purchase contracts.
Information Management Software and Systems
506
GenCo/Trading
Developed by
ABB Inc.
Raleigh, NC
OptimizeIT Portfolio Maintenance Planner +919-807-8300
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
507
Business Management Systems
Retail
Developed by
ABB Inc.
Oakland, CA
Energy Profiler Online™ +510-987-7111
STANDARD FEATURES
Customers can use EPO’s intuitive
Web interface to:
• View interval data in graphic or tabular form.
OPTIONS AND
• Generate load profiles for accounts or groups
ACCESSORIES
Information Management Software and Systems
508
Retail
Developed by
ABB Inc.
Oakland, CA
Energy Profiler® for Windows® +510-987-7111
STANDARD FEATURES
Read and write interval data in a variety
of industry formats (MV90, MDEF, CMEP,
LODESTARTM, and plain text).
Perform rate comparisons on the basis of
estimated bills generated from interval data.
Analyze and manipulate load profiles graphically.
Create functions to represent “what-if” scenarios
(e.g.,“What would my bill be if I reduced my
peak demand by ten percent?”).
Manage a database of rates. Model rates on
existing ones or create new rates using the
RateWizardTM, a highly intuitive step-by-step
guide to creating and modifying rates.
Access RatesBaseTM database of over 1800 rates
from major North American utilities.
Download interval data directly from the meter,
either manually or by using Energy Profiler’s
automated scheduler.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
509
Business Management Systems
Retail
Developed by
ABB Inc.
Oakland, CA
Energy BOSS® (Billing Options Support System) +510-987-7111
STANDARD FEATURES
Process customer interval load data into
billing determinants.
Aggregate multiple accounts into a single
set of billing determinants (conjunctive billing).
Information Management Software and Systems
510
Retail
Developed by
ABB Inc.
Oakland, CA
E-VEE™ (Electric Validation and Editing Engine) +510-987-7111
E -VEE was the first interval load data validation and editing software
created specifically to handle the throughput and volume demands of
participants in competitive energy markets. By automating the process,
E-VEE drastically reduces the resources required to perform validation
and estimation for interval metered customers.
E -VEE can work as a stand-alone application, or as a validation and
estimation module of Energy BOSS. It can also serve as a repository for
both interval and non-interval customer meter data that can be tapped
by other systems. The software supports complex version control of
meter data (i.e. raw, edited, or estimated data) and provides data
retrieval and export functions for easy integration with billing and
settlement systems. E -VEE is highly intuitive and presents users with
a short learning curve compared with products that require program-
ming resources to be configured to customer-specific parameters.
STANDARD FEATURES
The industry’s most comprehensive set
of validation tests.
Database-driven, customer-specific
validation rules.
Automated customer-specific data estimation.
Trouble reports to support field service providers.
Exception reports that allow users to manually
edit only those data points that fall outside
validation parameters for the given customer.
Interval database acts as a repository for
other downstream applications (e.g., energy
information services).
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
511
Notes
Information Management Software and Systems
9
512
Maintenance and
Lifetime Extension
Relay Services
ABB
Maintenance and
Lifetime Extension
Services
Utilities Services Overview. . . . . . . . . . . . . . . . 515
Switchgear Aftermarket Products
and Services . . . . . . . . . . . . . . . . . . . . . 517
Relay Services . . . . . . . . . . . . . . . . . . . . . . . . 518
products
Services
Systems
CAPABILITIES
Engineering Services Project Activities
Power System Studies Project Management
• Load Flow Analysis Substation Construction and Retrofit
• Coordination Studies
Site Construction Management
• Stability Analysis
• Short Circuit Studies Site Commissioning Services
• Harmonic Analysis Turnkey Equipment Installation and Retrofit
• Dynamic and Continuous Overload
• Transient Analysis
• Power Factor Studies Testing and Diagnostics
Equipment Analysis Transformer Testing
• Retrofit Solutions Circuit Breaker Testing
• Uprate Studies
Current and Instrument Transformer Testing
• Failure Analysis
• Life Assessment Protective Relaying Testing and Calibration
Substation Design and Consultation Electric Meter Testing and Calibration
Transmission and Distribution Line Design Cable Testing
System Optimization Studies Battery Testing
Protection and Control Testing and Checkout
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
515
Services
ABB Inc.
Raleigh, NC
Utilities Services Overview +1-800-HELP-365
516
Switchgear Aftermarket Products and Services
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
517
Services
Relay Services
ABB Inc.
Allentown, PA
+610-395-7333
+800-634-6005
ABB offers engineering and technical support Coral Springs, FL
specializing in every aspect of system protection. +954-752-6700
Regular and proper maintenance provides security +800-523-2620
from false operation and ensures fast operation
when required. The experience level of ABB’s
electrical team assures ultimate system performance.
Four principal areas are supported by extensive Retrofit
experience in construction and application. Obsolete and high-maintenance relays with
Installation and Commissioning new microprocessor relays using existing panels.
Provided for new relays and relay system communi- Included are interface relays with communications
cations and associated equipment. (Turnkey projects) and input/output devices to upgrade performance.
Technical Training Maintenance
One- or two-day technical training on product- Provided for existing relays and communications
specific relays and communication. The training at substations, power plants, and industrial sites.
covers application, settings, calibration, maintenance, ABB offers maintenance schedules and test reports
and test equipment setups. on all manufacturers’ equipment.
FEATURES
Installation and Commissioning The inspection team and electrical team responsi-
bilities are well-defined, and checklist forms are
New relay equipment installations require a provided. ABB personnel can follow procedures
complete and thorough checklist, testing, and provided by the customer or supply procedures
calibration. ABB uses separate teams for installation with ABB instruction.
and commissioning jobs. The inspection team is
Maintenance and Lifetime Extension
responsible for equipment verification per the ABB performs a system ringout utilizing wiring
bill of materials, terminal block identification, wire diagrams. Errors are corrected and any changes
identification, wire gauge, and wire terminations. to the wiring are reflected on customer drawings.
The final job is dielectric testing of the panels, if
ABB can supply total turnkey services for new required, per ANSI C37.21 and C37.90. In all cases,
construction, retrofit, and upgrades of existing discrepancies are documented, and a complete
facilities. On-site services determine the most checklist is submitted.
cost-effective solution for the customer’s relaying
application. ABB’s project engineers can design The electrical team performs acceptance tests
and specify the complete installation. and calibration on all relays per the instruction
book and records the information on a relay test
form. They verify fuse ratings and test CTs, PTs,
Test Equipment and Procedures and associated equipment per manufacturers’
ABB provides its own test equipment for use on specifications. Functional testing is performed
the job site. Each piece of equipment is tested and electrically and manually to assure proper
calibrated per the National Bureau of Standards operation of all components. Trip checks, reclose
on a regular basis to ensure accuracy. ABB utilizes sequences, and operate relays are performed
modern test equipment from several manufac- to initiate annunciator and alarm circuits. After
turers and can supply maintenance procedures satisfactorily completing all tests, the relaying is
and field test reports for use on standard forms. ready for inservice testing.
10
518
Appendix
Industrial Representatives
Service Locations
Conditions of Sale
ABB
Appendix
Electric Utility Sales and Support . . . . . . . . . . . . . 521
Water Utility Sales and Support . . . . . . . . . . . . . . 522
Industrial Representatives. . . . . . . . . . . . . . . . . . . 523
Public Power Distributors . . . . . . . . . . . . . . . . . . . 524
OEM, VAR, and Services Customer
Sales and Support . . . . . . . . . . . . . . . . . . . . . 525
Service Locations . . . . . . . . . . . . . . . . . . . . . . . . 526
Conditions of Sale . . . . . . . . . . . . . . . . . . . . . . . . 527
International Sales Office . . . . . . . . . . . . . . . . . . . 533
Export Sales 50-051X . . . . . . . . . . . . . . . . . . . . . 535
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
products
Services
Systems
Electric Utility Sales and Support
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
521
Water Utility Sales and Support
522
Industrial Representatives
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
523
Public Power Distributors
524
OEM, VAR, and Service Customer Sales and Support
ABB Inc. has a dedicated OEM customer sales and support team focused on those
customers that add value to our products by using them in other products or systems
as Original Equipment Manufacturers. In addition to pure OEM’s with significant
manufacturing capability, this organization also supports those customers that add
value to our products by packaging them in systems or applying them in service
projects or solutions for their clients.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
525
Service Locations
526
Conditions of Sale
1. General. (c) The price does not include any federal, state
The terms and conditions contained herein, together or local property, license, privilege, sales, use,
with any additional or different terms contained excise, gross receipts, or other like taxes which
in ABB’s Proposal, if any, submitted to Purchaser may now or hereafter be applicable. Purchaser
(which Proposal shall control over any conflicting agrees to pay or reimburse any such taxes
terms), constitute the entire agreement (the “Agree- which ABB or its suppliers are required to pay
ment”) between the parties with respect to the or collect. If Purchaser is exempt from the
order and supersede all prior communications and payment of any tax or holds a direct payment
agreements regarding the order. Acceptance by permit, Purchaser shall, upon order placement,
ABB of the order, or Purchaser’s acceptance of ABB’s provide ABB a copy acceptable to the relevant
Proposal, is expressly limited to and conditioned governmental authorities of any such certificate
upon Purchaser’s acceptance of these terms and or permit.
conditions, payment for, or acceptance of any per-
(d) The price includes customs duties and other
formance by ABB being acceptance. These terms
importation or exportation fees, if any, at the
and conditions may not be changed or superseded
rates in effect on the date of ABB’s Proposal.
by any additional or different terms and conditions
proposed by Purchaser to which terms ABB hereby Any change after that date in such duties,
objects. Unless the context otherwise requires, the fees, or rates, shall increase the price by ABB’s
term “Equipment” as used herein means all of the additional cost.
equipment, parts, and accessories sold, and all soft-
ware and software documentation, if any, licensed 3. Payment.
to Purchaser by ABB (“Software”) under the order.
(a) Unless specified to the contrary in writing by
Unless the context otherwise requires, the term
ABB, payment terms are net cash, payable with-
“Services” as used herein means all labor, superviso-
ry, technical, and engineering, installation, repair, out offset, in United States Dollars, 30 days from
consulting or other services provided by ABB under date of invoice by wire transfer to the account
the order. As used herein, the term “Purchaser” shall designated by ABB in the Proposal.
include the initial end use of the Equipment and/or (b) If in the judgment of ABB the financial condi-
Services; provided, however, that Paragraph 13(a) tion of Purchaser at any time prior to delivery
shall apply exclusively to the initial end user. does not justify the terms of payment specified,
ABB may require payment in advance, payment
2. Prices. security satisfactory to ABB, or may terminate
the order, whereupon ABB shall be entitled
(a) Unless otherwise specified in writing, all
Proposals expire thirty (30) days from the to receive reasonable cancellation charges. If
date thereof. delivery is delayed by Purchaser, payment shall
be due on the date ABB is prepared to make
(b) Unless otherwise stated herein, Services prices
delivery. Delays in delivery or nonconformities
are based on normal business hours (8 a.m. to
in any installments delivered shall not relieve
5 p.m. Monday through Friday). Overtime and
Saturday hours will be billed at one and one-half Purchaser of its obligation to accept and pay
(11 ⁄ 2) times the hourly rate; Sunday hours will for remaining installments.
be billed at two (2) times the hourly rate; and (c) Purchaser shall pay, in addition to the overdue
holiday hours will be billed at three (3) times payment, a late charge equal to the lesser of
the hourly rate. If a Services rate sheet is 1 1 ⁄ 2 % per month or any part thereof, or the
attached hereto, the applicable Services rates highest applicable rate allowed by law on all
shall be those set forth in the rate sheet. such overdue amounts plus ABB’s attorneys’
Rates are subject to change without notice. fees and court costs incurred in connection
with collection.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
527
Conditions of Sale
loss or damage shall pass to Purchaser upon delivery. under normal and proper use and provided the
528
Equipment has been properly stored, installed, notice of such nonconformity is provided to
operated, and maintained, and written notice of ABB promptly after such discovery and within
such nonconformity is provided to ABB promptly that period, including a description of the non-
after such discovery and within the applicable conformity and complete information about
Warranty Remedy Period, ABB shall, at its option, the manner of its discovery, ABB shall correct
either (i) repair or replace the nonconforming the nonconformity at its option, by either
portion of the Equipment or re-perform the (i) modifying or making available to the Pur-
nonconforming Services; or (ii) refund the chaser instructions for modifying the Software;
portion of the price applicable to the non- or (ii) making available at ABB’s facility neces-
conforming portion of Equipment or Services. sary corrected or replacement programs. ABB
If any portion of the Equipment or Services shall have no obligation with respect to any
so repaired, replaced, or re-performed fails to nonconformities resulting from (i) unauthorized
conform to the foregoing warranty, and written modification of the Software; or (ii) Purchaser-
notice of such nonconformity is provided to supplied software or interfacing. ABB does not
ABB promptly after discovery and within the warrant that the functions contained in the
original Warranty Remedy Period applicable software will operate in combinations which
to such Equipment or Services or 30 days may be selected for use by the Purchaser, or
from completion of such repair, replacement, that the software products are free from errors
or re-performance, whichever is later, ABB in the nature of what is commonly categorized
will repair or replace such nonconforming by the computer industry as “bugs.”
Equipment or re-perform the nonconforming
(e) THE FOREGOING WARRANTIES ARE EXCLUSIVE
Services. The original Warranty Remedy Period
shall not otherwise be extended. AND IN LIEU OF ALL OTHER WARRANTIES
OF QUALITY AND PERFORMANCE,WHETHER
(c) Exceptions. ABB shall not be responsible for WRITTEN, ORAL OR IMPLIED, AND ALL OTHER
providing working access to the nonconform- WARRANTIES INCLUDING ANY IMPLIED
ing Equipment, including disassembly and WARRANTIES OF MERCHANTABILITY OR
re-assembly of non-ABB supplied equipment, FITNESS FOR A PARTICULAR PURPOSE OR
or for providing transportation to or from any
USAGE OF TRADE ARE HEREBY DISCLAIMED.
repair facility, all of which shall be at Purchaser’s
THE REMEDIES STATED HEREIN CONSTITUTE
risk and expense. ABB shall have no obligation
PURCHASER’S EXCLUSIVE REMEDIES AND
hereunder with respect to any Equipment
ABB’S ENTIRE LIABILITY FOR ANY BREACH
which (i) has been improperly repaired or
OF WARRANTY.
altered; (ii) has been subjected to misuse,
negligence, or accident; (iii) has been used in
a manner contrary to ABB’s instructions; (iv) is 9. Patent Indemnity.
comprised of materials provided by or a design (a) ABB shall defend at its own expense any action
specified by Purchaser; or (v) has failed as a brought against Purchaser alleging that the
result of ordinary wear and tear. Equipment Equipment or the use of the Equipment to prac-
supplied by ABB but manufactured by others tice any process for which such Equipment is
is warranted only to the extent of the manufac- specified by ABB (a “Process”) directly infringes
turer’s warranty, and only the remedies, if any, any claim of a patent of the United States of
provided by the manufacturer will be allowed. America and to pay all damages and costs finally
(d) Software Warranty and Remedies. ABB warrants awarded in any such action, provided that
that, except as specified below, the Software Purchaser has given ABB prompt written notice
will, when properly installed, execute in accor- of such action, all necessary assistance in the
dance with ABB’s published specification. If a defense thereof, and the right to control all
nonconformity to the foregoing warranty is aspects of the defense thereof including the
discovered during the period ending one (1) right to settle or otherwise terminate such
year after the date of shipment and written action in behalf of Purchaser.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
529
Conditions of Sale
(b) ABB shall have no obligation hereunder, and or services, downtime costs, delays, and claims
this provision shall not apply to: (i) any other of customers of the Purchaser or other third
equipment or processes, including Equipment parties for any damages. ABB’s liability for
or Processes which have been modified or com- any claim whether in contract, warranty, tort,
bined with other equipment or processes not negligence, strict liability, or otherwise for
supplied by ABB; (ii) any Equipment or Processes any loss or damage arising out of, connected
supplied according to a design, other than an ABB with, or resulting from this Agreement or the
design, required by Purchaser; (iii) any products performance or breach thereof, or from the
manufactured by the Equipment or Processes; design, manufacture, sale, delivery, resale, repair,
(iv) any patent issued after the date hereof; or replacement, installation, technical direction of
(v) any action settled or otherwise terminated installation, inspection, operation or use of any
without the prior written consent of ABB. equipment covered by or furnished under this
(c) If, in any such action, the Equipment is held Agreement, or from any services rendered in
to constitute an infringement, or the practice connection therewith, shall in no case (except
of any Process using the Equipment is finally as provided in the section entitled “Patent
enjoined, ABB shall, at its option and its own Indemnity”) exceed one-half (1 ⁄ 2) of the purchase
expense, procure for Purchaser the right to price allocable to the Equipment, or part thereof,
continue using said Equipment; or modify or or Services which gives rise to the claim.
replace it with non-infringing equipment, or (b) All causes of action against ABB arising out of or
with Purchaser’s assistance, modify the Process relating to this Agreement, or the performance
so that it becomes non-infringing; or remove it or breach hereof, shall expire unless brought
and refund the portion of the price allocable within one year of the time of accrual thereof.
to the infringing Equipment.THE FOREGOING (c) In no event, regardless of cause, shall ABB be
PARAGRAPHS STATE THE ENTIRE LIABILITY OF liable for penalties or penalty clauses of any
ABB AND EQUIPMENT MANUFACTURER FOR description or for indemnification of Purchaser
ANY PATENT INFRINGEMENT. or others for costs, damages, or expenses
(d) To the extent that said Equipment or any part arising out of or related to the Equipment
thereof is modified by Purchaser; or combined and/Services.
by Purchaser with equipment or processes not
furnished hereunder (except to the extent that 11. Laws and Regulations.
ABB is a contributory infringer); or said Equip-
ment or any part thereof is used by Purchaser ABB does not assume any responsibility for
to perform a process not furnished hereunder compliance with federal, state, or local laws and
by ABB or to produce an article; and by reason regulations, except as expressly set forth herein,
of said modification, combination, performance and compliance with any laws and regulations
or production, an action is brought against ABB, relating to the operation or use of the Equipment
Purchaser shall defend and indemnify ABB in or Software is the sole responsibility of the
the same manner and to the same extent that Purchaser. All laws and regulations referenced here-
ABB would be obligated to indemnify Purchaser in shall be those in effect as of the Proposal date. In
under this “Patent Indemnity” provision. the event of any subsequent revisions or changes
thereto, ABB assumes no responsibility for compli-
ance therewith. If Purchaser desires a modification
10. Limitation of Liability. as a result of any such change or revision, it shall be
Appendix
(a) In no event shall ABB and its suppliers or treated as a change per Article 4. Nothing contained
subcontractors be liable for special, indirect, herein shall be construed as imposing responsibili-
incidental or consequential damages, whether ty or liability upon ABB for obtaining any permits,
in contract, warranty, tort, negligence, strict licenses, or approvals from any agency required in
liability, or otherwise; including, but not limited connection with the supply, erection, or operation
to, loss of profits or revenue, loss of use of the of the Equipment. This Agreement shall be gov-
Equipment or any associated equipment, cost erned by the laws of the State of New York, but
11
of capital, cost of substitute equipment, facilities excluding the provisions of the United Nations
530
Convention on Contracts for the International Sale hereunder; and (v) the rights to use the Software
of Goods and excluding New York law with respect are non-exclusive and non-transferable, except
to conflicts of law. Purchaser agrees that all causes with ABB’s prior written consent.
of action against ABB under this Agreement shall (b) Nothing in this Agreement shall be deemed to
be brought in the State Courts of the State of New convey to Purchaser any title to or ownership
York or the U.S. District Court for the Southern in the Software or the intellectual property
District of New York. If any provision hereof, partly contained therein in whole or in part, nor to
or completely, shall be held invalid or unenforce- designate the Software a “work made for hire”
able, such invalidity or unenforceability, shall not under the Copyright Act, nor to confer upon
affect any other provision or portion hereof, and any person who is not a named party to this
these terms shall be construed as if such invalid Agreement any right or remedy under or by
or unenforceable provision or portion thereof had reason of this Agreement. In the event of
never existed. termination of this License, Purchaser shall
immediately cease using the Software and,
12. OSHA. without retaining any copies, notes or excerpts
thereof, return to ABB the Software and all
ABB warrants that the Equipment will comply with
copies thereof and shall remove all machine
the relevant standards of the Occupational Safety
readable Software from all of Purchaser’s
and Health Act of 1970 (“OSHA”) and the regula-
storage media.
tions promulgated thereunder as of the date of the
Proposal. Upon prompt written notice from the
Purchaser of a breach of this warranty, ABB will 14. Inventions and Information.
replace the affected part or modify it so that it Unless otherwise agreed in writing by ABB and
conforms to such standard or regulation. ABB’s Purchaser, all right, title, and interest in any inven-
obligation shall be limited to such replacement or tions, developments, improvements, or modifications
modification. In no event shall ABB be responsible of or for Equipment and Services shall remain with
for liability arising out of the violation of any OSHA ABB. Any design, manufacturing drawings, or other
standards relating to or caused by Purchaser’s information submitted to the Purchaser remains
design, location, operation, or maintenance of the exclusive property of ABB. Purchaser shall
the Equipment, its use in association with other not, without ABB’s prior written consent, copy or
equipment of Purchaser, or the alteration of the disclose such information to a third party. Such
Equipment by any party other than ABB. information shall be used solely for the operation
or maintenance of the Equipment and not for any
13. Software License. other purpose, including the duplication thereof,
in whole or in part.
(a) ABB owns all rights in or has the right to sub-
license all of the Software, if any, to be delivered
to Purchaser under this Agreement. As part of 15. Force Majeure.
the sale made hereunder Purchaser hereby ABB shall neither be liable for loss, damage, deten-
obtains a limited license to use the Software, tion, or delay nor be deemed to be in default for
subject to the following: (i) The Software may failure to perform when prevented from doing so
be used only in conjunction with equipment by causes beyond its reasonable control including,
specified by ABB; (ii) The Software shall be kept but not limited to, acts of war (declared or unde-
strictly confidential; (iii) The Software shall not clared), Acts of God, fire, strike, labor difficulties,
be copied, reverse engineered, or modified; acts or omissions of any governmental authority
(iv) The Purchaser’s right to use the Software or of Purchaser, compliance with government
shall terminate immediately when the specified regulations, insurrection or riot, embargo, delays
equipment is no longer used by the Purchaser or shortages in transportation, or inability to
or when otherwise terminated, e.g. for breach, obtain necessary labor, materials, or manufacturing
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
531
Conditions of Sale
facilities from usual sources, or from defects or such license shall suspend performance of this
delays in the performance of its suppliers or sub- Agreement by ABB. If an export license is not
contractors due to any of the foregoing enumerated granted or, if once granted, is thereafter revoked
causes. In the event of delay due to any such cause, or modified by the appropriate authorities, this
the date of delivery shall be extended by a period Agreement may be canceled by ABB without
equal to the delay plus a reasonable time to resume liability for damages of any kind resulting from
production, and the price shall be adjusted to such cancellation. At ABB’s request, Purchaser
compensate ABB for such delay. shall provide to ABB a Letter of Assurance
and End-User Statement in a form reasonably
satisfactory to ABB.
16. Cancellation.
Any order may be cancelled by Purchaser only
upon prior written notice and payment of termina- 19. Assignment.
tion charges, including but not limited to, all costs Any assignment of this Agreement or of any rights
identified to the order incurred prior to the effec- or obligations under the Agreement without prior
tive date of notice of termination and all expenses written consent of ABB shall be void.
incurred by ABB attributable to the termination,
plus a fixed sum of ten (10) percent of the final 20. Nuclear Insurance – Indemnity.
total price to compensate for disruption in sched-
uling, planned production, and other indirect costs. For applications in nuclear projects, the Purchaser
and/or its end-user customer shall have complete
insurance protection against liability and property
17. Termination. damage resulting from a nuclear incident to and
No termination by Purchaser for default shall be shall indemnify ABB, its subcontractors, suppliers
effective unless, within fifteen (15) days after receipt and vendors against all claims resulting from a
by ABB of Purchaser’s written notice specifying nuclear incident.
such default, ABB shall have failed to initiate and
pursue with due diligence correction of such 21. Resale.
specified default.
If Purchaser resells any of the Equipment, the sale
terms shall limit ABB’s liability to the buyer to the
18. Export Control. same extent that ABB’s liability to Purchaser is
(a) Purchaser represents and warrants that the limited hereunder.
Equipment and Services provided hereunder
and the “direct product” thereof are intended 22. Entire Agreement.
for civil use only and will not be used, directly
or indirectly, for the production of chemical or This Agreement constitutes the entire agreement
biological weapons or of precursor chemicals between ABB and Purchaser. There are no agree-
for such weapons, or for any direct or indirect ments, understandings, restrictions, warranties, or
nuclear end use. Purchaser agrees not to representations between ABB and Purchaser other
disclose, use, export or re-export, directly or than those set forth herein or herein provided.
indirectly, any information provided by ABB or
the “direct product” thereof as defined in the
Export Control Regulations of the United
States Department of Commerce, except in
Appendix
532
International Sales Office
ABB Inc.
1501 Ardmore Blvd.
Suite 401
Pittsburgh, PA 15221
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
533
Notes
Appendix
11
534
Export Sales 50-051X
December 7, 2001
The following Conditions of Sale shall irrevocable letter of credit. The Purchaser, at the
govern the sale of any equipment, apparatus, time of order placement, shall establish in ABB’s
process or other product, hereafter referred favor, an irrevocable letter of credit confirmed by a
to as “product.” United States bank acceptable to ABB and in a form
satisfactory to ABB, providing for payment of partial
1. Applicable Terms and Conditions shipments in an amount equal to quoted prices
Unless different or additional terms and conditions and any applicable price escalation as requested by
are stated or referred to in the ABB proposal, in ABB. The beneficiary of said letter of credit shall be
which event such different or additional terms and ABB Inc., 1501 Ardmore Blvd., Suite 401, Pittsburgh,
conditions shall be exclusive as to the particular PA 15221. All bank charges associated with the
subject covered, the terms and conditions stated establishment of the letter of credit shall be for the
below apply, and such terms and conditions super- account of the Purchaser.
sede any prior or contemporaneous agreements The conditions for payment under such letter of
or correspondence between the parties. ABB Inc. credit shall be satisfied by delivery by ABB to said
(hereafter referred to as ABB) hereby gives notice United States bank of a negotiable ocean bill of
of its objection to any different or additional terms lading, air-way bill of lading, dock receipt, or inland
and conditions. This sale is expressly conditional on (U.S.) bill of lading, together with such additional
Purchaser’s assent to the terms and conditions stated documents as ABB deems appropriate. The letter
below. If not previously given, Purchaser’s accept- of credit shall also provide for payment against
ance of product is conclusive as to this assent. presentation of an ABB Certificate of Completion
of Manufacture in the event ABB is unable to make
2. Quotations shipment because of causes provided in the clause
Each quotation is valid for 90 days from the date of entitled “Force Majeure.” If Purchaser requests ABB
the quotation unless withdrawn earlier. to arrange for transportation, marine and war risk
insurance, and forwarder services, in accordance
3. Minimum Billing with paragraph 7.B.3 under Delivery, the letter of
credit must also provide for payment of the above
The minimum billing per order shall be $500.00.
mentioned services at actual cost. In the event the
Purchaser appoints a freight forwarder other than
4. Prices
the ABB chosen freight forwarder, the letter of cred-
Unless otherwise stated in writing, prices quoted it must provide for payment upon presentation of
are firm for quoted deliveries. one of the following documents: (1) Inland Bill of
Lading, or (2) ABB Certificate of Completion of
5. Taxes Manufacture, or (3) Freight Forwarder’s Receipt.
ABB shall only assume the payment of taxes and ABB reserves the right to require progress payments.
fees assessed by any taxing authority in the United
States on the seller with respect to this order. 7. Delivery
Purchaser shall assume the payment of all taxes, 7. A. Since the shipping terms may vary depend-
duties, fees, and other charges assessed by any tax- ing upon the type of equipment purchased
ing authority in the United States on the purchaser and the purchaser’s requirements, they shall
and shall assume the payment of all taxes, duties, be as stated in the individual ABB proposal.
fees, and other charges assessed by any taxing Similarly, since the type of packing, (domestic
authority outside of the United States. or export) will vary depending upon the
quoted shipping terms, method of shipping,
6. Terms of Payment and type of equipment purchased, they shall
Unless otherwise stated in writing, payment shall be as stated in the ABB proposal. Definitions
be in United States of America currency against an will be in accordance with Incoterms 2000.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
535
Export Sales 50-051X
In the event that no shipping or packing space, marine and war risk insurance and
terms are included in the ABB proposal, forwarder’s services. The marine insurance
the equipment will be domestic packed shall include standard warehouse-to-ware-
Ex Works at the ABB manufacturing facility. house coverage. All expenses incurred inci-
If delivery is delayed because of causes pro- dent to ocean shipment, including insurance,
vided in the clause entitled “Force Majeure,” transportation, storage, forwarding, and other
the price adjustment shall be determined on charges incurred by ABB in fulfilling the
the basis of the date of actual shipment. In Purchaser’s order shall be for the account of
the event of any change in the requirements the Purchaser and payable upon submission
of the order prior to delivery resulting in a of invoices against the letter of credit.
change in the order price, the new price 7.B.4. The Purchaser shall be responsible for
shall be considered as having been in effect any required export/import licenses. The
on the date of the original quotation. obligation of the Purchaser to pay for the
7.B.1. Delivery dates are estimated, subject to products shall not in any manner be waived
change, and predicated on the prompt by the delay or failure to secure or renew,
receipt by ABB of all information necessary or by the cancellation of, any required
to begin manufacture immediately and export/import licenses.
continue without interruption. 7.C. Method of Shipment: Shipping dates are
7.B.2. ABB shall notify Purchaser when the products approximate and are based on receipt of
or any part thereof are ready for shipment. complete information with the order. If
If the contemplated shipment cannot be drawing approval is required, drawings
made for any cause referred to under “Force must be returned on schedule to maintain
Majeure” hereof, including lack of shipping shipping date.
instructions from the Purchaser or Purchaser ABB shall determine the point of origin of
appointed independent freight forwarder, shipment, the method of transportation, and
ABB may, unless other agreement is made the routing of shipment. Purchasers requiring
with the Purchaser, store such products or shipment by a method or routing other than
parts in which event the following conditions that of ABB selection shall be billed any
shall apply: excess or premium in transportation charges.
a. Purchaser shall advise ABB of shipping For example, in the event the Purchaser
instructions within ten days from the date requests air shipment, ABB shall absorb an
of ABB notification that the products are amount equal to the charges of the normally
ready for shipment. If ABB does not receive selected common carrier. If the actual trans-
shipping instructions within such ten-day portation charges on these shipments are
period, the shipment is immediately con- less than such common carrier charges, then
sidered delayed by the purchaser and the no allowance shall be made for the differ-
expenses and procedures detailed under ence. In no event shall ABB be responsible
section “15.C. Delayed Shipment” apply. for demurrage or detention charges.
b. ABB shall, when conditions permit, and Any changes for special services, including, but
upon payment by the Purchaser of all not limited to, special train, lighterage, con-
amounts then due with respect to the struction, or repair of transportation facilities
products, ship the products. will be paid or reimbursed by the purchaser.
Appendix
7.B.3. If requested by Purchaser, ABB, acting as agent 7.D. Purchaser Pick-Up: No allowance shall
for the Purchaser, shall arrange for ocean be made in lieu of transportation if the
shipment and procure for the benefit of the Purchaser accepts shipment at the factory,
Purchaser full insurance coverage. ABB shall the warehouse, or freight station.
select the method of transportation, including 7.E. Shipment Damage: ABB shall not participate in
place of storage, if necessary, in accordance any settlement of claims for concealed or other
with shipping conditions current at the time shipment damage where it is not responsible
11
of or during shipment; arrange ocean freight for the shipment.When shipment has been
536
made by ABB, the Purchaser must unpack WARRANTIES WHETHER STATUTORY, EXPRESS,
immediately and, if damage is discovered, must: OR IMPLIED (INCLUDING ALL WARRANTIES
1. Not move the product from the point OF MERCHANTABILITY AND FITNESS FOR
of examination. PARTICULAR PURPOSE AND ALL WARRANTIES
ARISING FROM COURSE OF DEALING OR
2. Retain shipping container and
USAGE OF TRADE), EXCEPT TITLE AND
packing material.
PATENT INFRINGEMENT.
3. Notify the carrier of any apparent damage
The remedies provided below are the Purchaser’s
in writing on carrier’s delivery receipt and
sole remedies for any failure of ABB to comply with
request the carrier to make an inspection.
its obligations. Correction of any non-conformity
4. Notify the ABB location from which ship- in the manner and for the period of time provided
ment originated within 72 hours of delivery. below shall constitute complete fulfillment of all
5. Send ABB a copy of the carrier’s the liabilities of ABB whether the claims of the
inspection report. Purchaser are based in contract, in tort (including
Failure to comply with the above require- negligence or strict liability), or otherwise with
ments will void ABB’s responsibility. respect to or arising out of the product or service
furnished hereunder.
7.F. Inspection and Acceptance: Purchaser has a
reasonable time after receipt of the product Standard Warranty
to inspect and reject or accept the product. In ABB warrants that the products manufactured by it
any event acceptance shall be deemed to have will be of the kind and quality described in its spec-
occurred no later than 30 days after shipment. ification and will be free of defects in workmanship
and materials.
8. Force Majeure Remedy: In the event any product supplied hereun-
ABB shall not be liable for failure to perform or der fails to comply with this warranty and ABB is so
for delay in performance resulting from any cause notified promptly, in writing, within one year from
beyond ABB’s reasonable control or due to compli- the date of first operation but in no event later than
ance with any regulations, orders, acts, instructions, 18 months from shipment, ABB shall correct such
or priority requests of any federal, state, or munici- non-conformity by repair or, at its option, by replace-
pal Government, or any department or agency ment of the defective part or parts FCA not unloaded
thereof, civil or military authority, acts of God, acts named U.S. port of shipment, provided the product
or omissions of the Purchaser, fires, floods, weather, has been stored, installed, operated, and maintained
strikes, lock-outs, factory shutdowns, faulty castings in accordance with ABB recommendations and
or forgings, embargoes, wars, hostilities, riots, delays industry standard practices. In no event shall ABB
or shortages in transportation, or inability to obtain be responsible for gaining access to the product,
labor, manufacturing facilities, or material from disassembly, reassembly, and transportation of the
ABB’s usual sources. product or parts from or to the place of installation.
Any delay resulting from any such cause shall Products supplied by ABB but manufactured by
extend delivery dates to the extent caused thereby, others are warranted only to the extent of the
and ABB shall be reimbursed its additional expenses manufacturer’s warranty.
resulting from such delay. The Purchaser’s receipt Title Warranty
of products shall constitute a waiver of any claims
ABB warrants that the product supplied hereunder
for delay.
shall be delivered free of any and all rightful claims,
demands, liens, or encumbrances. In the event of a
9. Warranty
breach of this warranty, Purchaser shall promptly
DISCLAIMER AND LIMITATION OF REMEDIES notify ABB, and ABB, at its expense, shall defend the
THE WARRANTIES SET FORTH BELOW ARE title to any affected product or part and, if unsuccess-
EXCLUSIVE AND IN LIEU OF ALL OTHER ful, shall promptly provide to Purchaser at no cost,
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
537
Export Sales 50-051X
replacement parts or equipment which complies tions of the Product with another product
with this warranty. not furnished by ABB, Purchaser shall indem-
nify ABB in the same manner and to the same
10. Patent Infringement extent that ABB would indemnify Purchaser
10.A. ABB shall, at its expense, defend any suit pursuant to paragraph 10.A.
brought against Purchaser based on a claim
that any Product furnished by ABB pursuant 11. Limitation of Liability
to this Agreement constitutes an infringe- ABB, its subcontractors, and suppliers of any tier
ment of any United States patent, and ABB shall not be liable in contract, in tort (including
shall pay all judgments and costs recovered negligence) or otherwise for damage or loss of
against Purchaser in any such suit and shall other property or equipment, loss of profits or
reimburse Purchaser for costs or expenses
revenue, loss of use of equipment or power system,
incurred by Purchaser in the defense of any
cost of capital, cost of purchased or replacement
such suit, provided that Purchaser gives ABB
prompt notice of such suit, reasonable assis- power or temporary equipment (including addi-
tance in the defense thereof, and full oppor- tional expenses incurred in using existing facilities),
tunity to control all aspects of the defense claims of customers of the Purchaser, or for any
thereof, including settlement. In the event special, indirect, incidental, or consequential dam-
such Product is held to constitute infringe- ages whatsoever. The remedies of the Purchaser set
ment, and the use of the Product is enjoined, forth herein are exclusive and the liability of ABB
ABB shall, at its option, procure for Purchaser with respect to any contract, or anything done in
the right to continue using the Product, connection therewith, such as the performance
replace it with non-infringing Product, modi- or breach thereof, or from the manufacture, sale,
fy it so it becomes non-infringing, or remove delivery, resale, or use of any product covered by
the Product and refund the portion of the or furnished under the order, whether in contract,
Contract Price applicable thereto, including in tort (including negligence), or otherwise, shall
the transportation and installation thereof. not exceed the price of the product or part on
10.B. ABB’s liability for patent infringement shall which such liability is based.
not apply to:
(i) Patented processes performed 12. Transfer
by the Product or another product In the event of a transfer to a third party of any
produced thereby; product or interest therein, Purchaser shall, at its
(ii) Products supplied according to a design option, either (i) obtain for ABB written assurance
other than that of ABB and which is from the transferee that ABB and its subcontractors’
required by the Purchaser; or and suppliers’ protection against liability following
(iii) Modifications of the Product or combina- the transfer is the equal of that provided by this
tions of the Product with another product contract or (ii) indemnify ABB against any liability
not furnished by ABB. ABB may incur in excess of that which ABB would
10.C. THE FOREGOING PARAGRAPHS 10.A have incurred had Purchaser obtained the above
AND 10.B STATE THE ENTIRE LIABILITY assurance from the transferee.
OF ABB FOR PATENT INFRINGEMENT
BY ANY PRODUCT FURNISHED PURSUANT
13. Title—Risk of Loss
TO THIS AGREEMENT. The product sold shall remain the property of ABB
Appendix
10.D. If a suit is brought against ABB on account of and shall remain personal property until fully paid
(i) any patented processes performed by the for in cash, and the Purchaser agrees to perform all
Product or with respect to another product acts which may be necessary to perfect and assure
produced thereby, (ii) Products supplied retention of title to such product by ABB. Risk of
according to a design other than that of ABB loss of the product, or any part of same, shall pass
and which is required by the Purchaser, or to the Purchaser upon delivery of such product or
(iii) modifications of the Product or combina- part at the designated delivery point.
11
538
14. Drawing Approval and Changes beyond ABB’s control, ABB shall submit an
If Purchaser requires approval of drawings, such invoice for such product payable upon
review, comment, and/or approval must be received by receipt thereof, and shall, upon written notice
ABB no later than 10 working days after submittal of to the Purchaser, store such products. In such
drawings by ABB to Purchaser. Purchaser’s failure to event, the following conditions shall apply:
comply with this requirement could result in delays Risk of loss of the product shall pass to
in performance and increased costs. If at drawing the Purchaser upon moving such product
approval, ABB has failed to design the product in to storage.
accordance with the Purchaser’s specifications, ABB
All expenses incurred by ABB in connection
shall, at its own expense, make the appropriate
changes.Where Purchaser’s specifications are not with the storage of products, including
sufficiently detailed, ABB reserves the right to design demurrage, the cost of preparation for
the product in line with, in ABB’s judgment, good storage, storage charges, insurance if placed,
commercial practice. If at any time, the Purchaser and handling charges, shall be payable by
makes changes to the contract design as covered the Purchaser upon submission of invoices
in his specifications, the contract shall be subject by ABB.
to renegotiation of the price terms and delivery 15.D. Cancellation By ABB
to reasonably cover any additional costs and
ABB shall have the right to cancel at any
commitments occasioned by the change.
time by written notice for any material
15. Contract Variations breach of the contract by the Purchaser.
15.A. Termination By Purchaser 16. Packing and Tests
Any order or contract may be terminated If not included in the ABB proposal, products
by the Purchaser only by written notice and shall be packaged in accordance with standard U.S.
upon payment of reasonable and proper
domestic packaging for transportation purposes.
termination charges, including but not limited
If export packaging is requested by Purchaser,
to, all costs identified to the order or contract
ABB shall provide a quotation for such services.
which have been incurred up to the date of
Tests other than those normally made by ABB
notice of termination. A reasonable amount
shall be at the Purchaser’s expense.
for overhead and profit, any additional costs
resulting from the termination, and 10% of 17. Returning of Product
the final net price will be included in the
termination charges to compensate for dis- Product may not be returned except with the
ruptions in scheduling, planned production, written agreement of ABB and subject to terms
and other costs. Payment shall be made with- specified by ABB.
in 30 days from date of invoice.
18. Product Notices
15.B. Suspension By Purchaser
Purchaser shall provide the user (including its
Any orders held, delayed, or rescheduled employees) of the product with all ABB supplied
at the request of the Purchaser shall be product notices, warnings, instructions, recommen-
subject to the prices and conditions of sale dations, and similar materials.
in effect at the time of the release of the
hold or the reschedule. Any such order 19. Nuclear Insurance—Indemnity
held, delayed, or rescheduled beyond a For applications in nuclear projects, the Purchaser
reasonable period of time shall be treated as or Owner shall have complete and proper insurance
a Purchaser termination. protection against liability and property damage
15.C. Delayed Shipment resulting from a nuclear incident and shall indemnify
When products are ready for shipment and ABB, its suppliers, subcontractors, or any tier,
shipment cannot be made because of reasons against all claims resulting from a nuclear incident.
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
539
Export Sales 50-051X
540
Index
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
541
Index
Water and Wastewater Plant Control and KIR-60/75, Medium-Voltage Current . . . . . . 31 EXLIM-Q, Surge Arresters . . . . . . . . . . . . . . 328
Automation System KOR-11, Medium-Voltage Current . . . . . . . . 32 EXLIM-R, Surge Arresters. . . . . . . . . . . . . . . 324
Industrial, Symphony, and SCADA VIY-60, Medium-Voltage Current . . . . . . . . . 33 EXLIM-T, Surge Arresters . . . . . . . . . . . . . . . 332
Systems . . . . . . . . . . . . . . . . . . . . . . 399 VOZ-75/11, Medium-Voltage Current . . . . . . 34 Export Sales 50-051X . . . . . . . . . . . . . . . . . 535
Symphony—Enhanced with Industrial . . . . 400 VOZ-15, Medium-Voltage Current . . . . . . . . 35
System Engineering Tools Drywell Current-Limiting Fuse Cannister F
Composer Series Engineering Tools . . . . 401 Distribution Transformer Components . . . . . 92 Fault Current Limiter
Human System Interface Duracast IS-Limiter. . . . . . . . . . . . . . . . . . . . . . . . . . 225
Conductor Series/Operate . . . . . . . . . . . 402 Dry and Cast, Small Power Transformers . . 104 Arc Guard. . . . . . . . . . . . . . . . . . . . . . . . . 226
Controllers, I/O Interfaces Dynamic UPS (DUPS) FEEDERALL
Symphony/Harmony Area Management Power Quality Apparatus . . . . . . . . . . . . . . 456 Distribution Information Systems . . . . . . . . 496
and Control Products. . . . . . . . . . . . . 403 Dynamic Voltage Restorer (DVR) . . . . . . . . . . 457 Flameproof Motors
Distribution Cutouts High-Voltage Induction Motors. . . . . . . . . . 142
Non-Loadbreak, NCX . . . . . . . . . . . . . . . . 253 E FORESITE
Loadbreak, LBU II . . . . . . . . . . . . . . . . . . . 255 E-VEE (Electric Validation and Editing Engine) Distribution Information Systems . . . . . . . . 495
Interchangeable, ICX . . . . . . . . . . . . . . . . . 257 Business Management Systems . . . . . . . . 511 FSM3 Fire Service Water Meter. . . . . . . . . . . 365
Special Feature, Moisture-Proof Tube . . . . . 259 Earthing Switches Fusible, Disconnect Switches . . . . . . . . . . . . 195
Distribution Information Systems Type TEC 72.5 — 300 kV . . . . . . . . . . . . . 305
Distribution Type TEB 170 — 550 kV . . . . . . . . . . . . . . 307
G
CADOPS . . . . . . . . . . . . . . . . . . . . . . . . 494 Type TEB 170 — 550 kV . . . . . . . . . . . . . . 308
Gas Analyzers
FORESITE . . . . . . . . . . . . . . . . . . . . . . . 495 Electric Utility Sales and Support . . . . . . . . . 521
Process Analytics
FEEDERALL . . . . . . . . . . . . . . . . . . . . . 496 Electricity Meters
Electronic The Advance Optima System . . . . . . . . . 404
Distribution Reclosers Networkir. . . . . . . . . . . . . . . . . . . . . . . . 404
ESVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 ALPHA, ALPHA Plus, and A3 ALPHA . . . 339
Switchboard ALPHA, ALPHA Plus, Questor IV Process Mass
VR-3S . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Spectrometers . . . . . . . . . . . . . . . . . . 404
Special Feature and A3 ALPHA . . . . . . . . . . . . . . . . . 340
Portable ALPHA, ALPHA Plus, Questor GP Process Mass
PCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Spectrometers . . . . . . . . . . . . . . . . . . 404
Loop Control Module (LCM) . . . . . . . . . . 249 and A3 ALPHA . . . . . . . . . . . . . . . . . 341
ION Meters . . . . . . . . . . . . . . . . . . . . . . 342 Vista II Multiwave Process
Single-Phase Tripping. . . . . . . . . . . . . . . 250 Photometers . . . . . . . . . . . . . . . . . . . . 405
Distribution Transformer Components AIN ALPHA . . . . . . . . . . . . . . . . . . . . . . 344
A1000 ALPHA . . . . . . . . . . . . . . . . . . . . 345 Vista II Process Gas Chromatograph. . . . 405
HV Bushing Wells and LV Bushings . . . . . . . 88 Vista Model 4100 On-Line RVP
Protective Links . . . . . . . . . . . . . . . . . . . . . 89 Meter Software . . . . . . . . . . . . . . . . . . . 347
EnergyAxis ALPHA STARS . . . . . . . . . . . 348 Analyzer . . . . . . . . . . . . . . . . . . . . . . . 405
LBOR-II Load-Break Switch. . . . . . . . . . . . . 90 Vista II Model 2007 Fuel Sulfur
EnergyAxis AMR Server . . . . . . . . . . . . . 349
DO-III Drawout Load-Break Analyzer . . . . . . . . . . . . . . . . . . . . . . . 406
Electromechanical
Expulsion Fuse Holder . . . . . . . . . . . . . . . 91 Advance FTIR . . . . . . . . . . . . . . . . . . . . 406
Single-Phase—AB1 and AB1R . . . . . . . . 352
Drywell Current-Limiting Fuse Cannister . . . . 92
Polyphase—ABS-2 . . . . . . . . . . . . . . . . 353 Model 4210 Freezing Point Analyzer . . . . 406
De-energized Switches . . . . . . . . . . . . . . . . 93
Polyphase—ABS-3 . . . . . . . . . . . . . . . . 354 Model 4211 Cloud Point Analyzer . . . . . . 406
DO-III Expulsion Fuse Links . . . . . . . . . . . . . 94
Polyphase—ABS-5 . . . . . . . . . . . . . . . . 355 Model 4212 Pour Point Analyzer . . . . . . . 406
Distribution Transformer, Special Feature
Polyphase—ABS-5U . . . . . . . . . . . . . . . 356 Model 4214 Flash Point Analyzer . . . . . . 406
CSP Coordinated Protection Package . . . . . 83 Polyphase—ABS-7 . . . . . . . . . . . . . . . . 357 Gas-Insulated, ZV-2 . . . . . . . . . . . . . . . . . . . 223
Center-Bolt Cover Design . . . . . . . . . . . . . . 84 Polyphase—ABS-8 . . . . . . . . . . . . . . . . 358 gatewayplus,
Distribution Transformers Electronic Business Management Systems . . . . . . . . 502
Padmounted, Single-Phase . . . . . . . . . . . . . 43 Overload Relays . . . . . . . . . . . . . . . . . . . . 159 GenCo/Trading
Poletype . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 ALPHA, ALPHA Plus, and A3 ALPHA. . . . . 339 gimsplus. . . . . . . . . . . . . . . . . . . . . . . . . . 501
Solid Distribution. . . . . . . . . . . . . . . . . . . . . 85 Switchboard ALPHA, ALPHA Plus,
DLA, Starters. . . . . . . . . . . . . . . . . . . . . . . . 163 gatewayplus . . . . . . . . . . . . . . . . . . . . . . . 502
and A3 ALPHA . . . . . . . . . . . . . . . . . . . 340 webmerchantplus . . . . . . . . . . . . . . . . . . . 503
DO-III, Distribution Transformer Components . . 91 Portable ALPHA, ALPHA Plus,
DO-III Expulsion Fuse Links cougerplus . . . . . . . . . . . . . . . . . . . . . . . . 504
and A3 ALPHA . . . . . . . . . . . . . . . . . . . 341 strategistplus . . . . . . . . . . . . . . . . . . . . . . 505
Distribution Transformer Components . . . . . 94 ION Meters . . . . . . . . . . . . . . . . . . . . . . . . 342
Double-Break Disconnectors PACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
AIN ALPHA. . . . . . . . . . . . . . . . . . . . . . . . 344 Optimize Portfolio Maintenance Planner . . . 507
Type SDB 123 — 420 kV . . . . . . . . . . . . . 295 A1000 ALPHA . . . . . . . . . . . . . . . . . . . . . 345
DPU 1500R, Protective Relays . . . . . . . . . . . 384 Generation, GPU 2000R. . . . . . . . . . . . . . . . 372
Meter Software . . . . . . . . . . . . . . . . . . . . . 347 Generators
DPU 2000R, Protective Relays . . . . . . . . . . . 384 EnergyAxis ALPHA STARS . . . . . . . . . . . . 348
Drive, Contactors . . . . . . . . . . . . . . . . . . . . . 155 High-Voltage Synchronous Machines
EnergyAxis AMR Server. . . . . . . . . . . . . . . 349 Synchronous Generators . . . . . . . . . . . . 145
Drives Electronic Brakes, Power, Softstarters. . . . . . 169
Low-Voltage AC gimsplus
Electronic Monitoring, Relays . . . . . . . . . . . . 172
ACS 100 . . . . . . . . . . . . . . . . . . . . . . . . 148 Business Management Systems . . . . . . . . 501
Electronic Safety, Relays. . . . . . . . . . . . . . . . 174
ACS 140 . . . . . . . . . . . . . . . . . . . . . . . . 148 GIS Plug-In Termination EHSVS
Electronic Thermistor, Relays . . . . . . . . . . . . 173
ACS 400 . . . . . . . . . . . . . . . . . . . . . . . . 149 Electronic Timing, Relays . . . . . . . . . . . . . . . 171 Power Cables and Accessories . . . . . . . . . 444
ACS 600 . . . . . . . . . . . . . . . . . . . . . . . . 150 ELK-04, Conventional Substations . . . . . . . . 411 GIS-termination, APEGA 84 — 420 kV
Low-Voltage DC ELK-14, Conventional Substations . . . . . . . . 411 Power Cables and Accessories . . . . . . . . . 440
DCS 400 . . . . . . . . . . . . . . . . . . . . . . . . 151 ELK-3, Conventional Substations . . . . . . . . . 411 GPU 2000R, Protective Relays . . . . . . . . . . . 372
DCS 500B . . . . . . . . . . . . . . . . . . . . . . . 152 Emax, Circuit Breakers . . . . . . . . . . . . . . . . . 193 Ground Fault Locating System (GFLS)
Dry and Cast Transformers Enclosed, Disconnect Switches . . . . . . . . . . 196 Protective Relays . . . . . . . . . . . . . . . . . . . 388
VPI (Vacuum Pressure Impregnated) . . . . . . 98 Energy BOSS (Billing Options Support System)
VPE (Vacuum Pressure Encapsulated) . . . . 100 Business Management Systems . . . . . . . . 510 H
RESIBLOC . . . . . . . . . . . . . . . . . . . . . . . . 102 Hand-Operating
Appendix
542
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
543
Index
544
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
545
Index
Power Distribution Centers PPW, Dry Instrument Transformers . . . . . . . . . 30 Replacement Circuit Breakers, Parts,
Switchgear Integration Systems . . . . . . . . . 435 Prefabricated Joint, SMPGB 123 — 362 kV Training, and Service
Power Electronic Brakes Power Cables and Accessories . . . . . . . . . 442 Switchgear Aftermarket Products and
Softstarters. . . . . . . . . . . . . . . . . . . . . . . . 169 Prefabricated Joint, SMPGB-C 123 — 170 kV Services . . . . . . . . . . . . . . . . . . . . . . . 230
Power Factor Capacitors Power Cables and Accessories . . . . . . . . . 442 RESIBLOC
Low-Voltage Network Quality. . . . . . . . . . . 198 PRICOM, Power Monitoring and Control . . . . 395 Dry and Cast, Small Power Transformers . . 102
Power Monitoring and Control Primary and Secondary Unit Substations Residual Current Devices
Power Rich System. . . . . . . . . . . . . . . . . . 393 Switchgear Integration Systems . . . . . . . . . 433 Circuit Protective Devices . . . . . . . . . . . . . 189
PRICOM. . . . . . . . . . . . . . . . . . . . . . . . . . 395 Process Analytics Retail
Power Plant Controls and Automation System The Advance Optima System . . . . . . . . . . 404 Energy Profiler Online . . . . . . . . . . . . . . . . 508
Symphony DCS . . . . . . . . . . . . . . . . . . . . 398 Networkir . . . . . . . . . . . . . . . . . . . . . . . . . 404 Energy Profiler for Windows. . . . . . . . . . . . 509
Power Quality . . . . . . . . . . . . . . . . . . . . . . . 447 Questor IV Process Mass Spectrometers . . 404 Energy BOSS
Power Quality Apparatus Questor GP Process Mass Spectrometers . 404 (Billing Options Support System) . . . . . . . 510
Reactive Power Compensation Vista II Multiwave Process Photometers . . . 405 E-VEE (Electric Validation and
Harmonic Filter System . . . . . . . . . . . . 450 Vista II Process Gas Chromatograph . . . . . 405 Editing Engine) . . . . . . . . . . . . . . . . . . . . 511
MINICOMP . . . . . . . . . . . . . . . . . . . . . 452 Vista Model 4100 On-Line RVP Analyzer . . 405 RTP—Residential Transformer Padmounted
SVC-Q . . . . . . . . . . . . . . . . . . . . . . . . 454 Vista II Model 2007 Fuel Sulfur Analyzer . . . 406 Distribution Transformers . . . . . . . . . . . . . . . 50
SVC Light . . . . . . . . . . . . . . . . . . . . . . 455 Advance FTIR . . . . . . . . . . . . . . . . . . . . . . 406
Dynamic UPS (DUPS). . . . . . . . . . . . . . . 456 Model 4210 Freezing Point Analyzer . . . . . 406 S
Dynamic Voltage Restorer (DVR) . . . . . . . 457 Model 4211 Cloud Point Analyzer . . . . . . . 406 S2000 Commercial Single Jet Water Meter . . 369
Power Quality Customer Support . . . . . . 458 Model 4212 Pour Point Analyzer . . . . . . . . 406 SABLE, Business Management Systems. . . . 499
Capacitors Model 4214 Flash Point Analyzer . . . . . . . . 406 Safegear and Advance
Capacitor Units Protective Links Metal-Clad . . . . . . . . . . . . . . . . . . . . . . . . 212
Capacitor Unit Technology . . . . . . . . . . 460 Distribution Transformer Components . . . . . 89 Motor Control Center . . . . . . . . . . . . . . . . 220
Single-Phase Capacitor Unit . . . . . . . . . . 461 Protective Relay Services . . . . . . . . . . . . . . . 391 Sensors
Capacitor Banks Protective Relays Industrial Controls
Open-Stack Substation Generation, GPU 2000R . . . . . . . . . . . . . . 372 Proximity . . . . . . . . . . . . . . . . . . . . . . . . 180
Capacitor Bank . . . . . . . . . . . . . . . . 465 Transformer, TPU 2000R . . . . . . . . . . . . . . 374 Photoelectric . . . . . . . . . . . . . . . . . . . . . 181
Pole-Mounted Capacitor Bank . . . . . . . . 466 Transmission Ultrasonic . . . . . . . . . . . . . . . . . . . . . . . 181
Metal-Enclosed Capacitor Bank, SIKAP . 469 REL 512 . . . . . . . . . . . . . . . . . . . . . . . . 376 Series Capacitors, Power Systems . . . . . . . . 427
Harmonic Filter Systems. . . . . . . . . . . . . 470 REL 350 . . . . . . . . . . . . . . . . . . . . . . . . 378 Service Locations. . . . . . . . . . . . . . . . . . . . . 526
Specialty Capacitors REL 352 . . . . . . . . . . . . . . . . . . . . . . . . 380 Services
Surge Capacitors, Type ESG . . . . . . . . . 472 REL 356 . . . . . . . . . . . . . . . . . . . . . . . . 382 Utilities Services . . . . . . . . . . . . . . . . . . . . . . 7
Three-Phase Units, Type HKW . . . . . . . . 474 Distribution Consulting . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembled Banks, Type HKE . . . . . . . . . 475 DPU 1500R . . . . . . . . . . . . . . . . . . . . . . 384 ABB University . . . . . . . . . . . . . . . . . . . . . . 12
Induction Heating and Melting DPU 2000R . . . . . . . . . . . . . . . . . . . . . . 384 Utilities Services Overview . . . . . . . . . . . . . 515
Applications . . . . . . . . . . . . . . . . . . . . 477 MSOC—Microshield O/C . . . . . . . . . . . . 386 Switchgear Aftermarket Products
Spectrum Power Electronic Capacitors Other Protective Relays and Services . . . . . . . . . . . . . . . . . . . . . 517
Metallized Technology Range Type ESF Ground Fault Locating System (GFLS). . . 388 Relay Services . . . . . . . . . . . . . . . . . . . . . 518
and ESR for DC Applications . . . . . . 478 Electromechanical . . . . . . . . . . . . . . . . . . . 390 SID, Disconnect Switches . . . . . . . . . . . . . . 263
Capacitor Fuses Solid State . . . . . . . . . . . . . . . . . . . . . . . . 390 Signal Beacons and Stacklights
Indoor Protective Relay Services. . . . . . . . . . . . . . 391 Pilot Devices . . . . . . . . . . . . . . . . . . . . . . . 177
CLN, 600 V, Current-Limiting, Protectors SIKAP, Metal-Enclosed Capacitor Bank. . . . . 469
Non-Indicating . . . . . . . . . . . . . . . . . 481 Industrial Controls Single Insulator Disconnect
CLC, Current-Limiting, 1.2 — 3.0 kV . . 482 Manual Motor Protectors . . . . . . . . . . . . 165 LSID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
CIL, Current-Limiting, Expulsion Proximity Sensors . . . . . . . . . . . . . . . . . . . . 180 SID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
(Metal-Enclosed Equipment) . . . . . . . 483 Public Power Distributors . . . . . . . . . . . . . . . 524 Single-Column Pantograph Disconnectors
Outdoor PS-1 Substation, Modular Substations . . . . . 418 Type TFB 123 — 550 kV . . . . . . . . . . . . . . 301
CXP, High-Voltage, Expulsion. . . . . . . . 485 Single-Phase Capacitor Unit
COL, Current-Limiting, Expulsion . . . . . 487 Q Capacitors . . . . . . . . . . . . . . . . . . . . . . . . 461
CLXP, High-Energy, Current-Limiting, Questor GP Process Mass Spectrometers Single-Phase Tripping
Expulsion. . . . . . . . . . . . . . . . . . . . . 489 Gas Analyzers. . . . . . . . . . . . . . . . . . . . . . 404 Distribution Reclosers . . . . . . . . . . . . . . . . 250
Power Quality Apparatus Questor IV Process Mass Spectrometers Single-Phase, Overhead
Reactive Power Compensation Gas Analyzers. . . . . . . . . . . . . . . . . . . . . . 404 Poletype Transformers. . . . . . . . . . . . . . . . . 68
Harmonic Filter System . . . . . . . . . . . . . 450 Single-Phase, Padmounted Distribution
MINICOMP . . . . . . . . . . . . . . . . . . . . . . 452 R Composite Hood/Sill . . . . . . . . . . . . . . . . . . 44
SVC-Q . . . . . . . . . . . . . . . . . . . . . . . . . 454 R-ADVAC, Switchgear OEM Components . . . 231 Micro-Pak. . . . . . . . . . . . . . . . . . . . . . . . . . 47
SVC Light . . . . . . . . . . . . . . . . . . . . . . . 455 Reactive Power Compensation/FACTS Mini-Pak. . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Dynamic UPS (DUPS) . . . . . . . . . . . . . . . . 456 Harmonic Filter Systems . . . . . . . . . . . . . . 450 Maxi-Pak . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Dynamic Voltage Restorer (DVR) . . . . . . . . 457 MINICOMP . . . . . . . . . . . . . . . . . . . . . . . . 452 RTP—Residential Transformer
Power Quality Customer Support. . . . . . . . 458 SVC-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 Padmounted . . . . . . . . . . . . . . . . . . . . . . 50
Power Quality Customer Support SVC Light . . . . . . . . . . . . . . . . . . . . . . . . . 455 Underground . . . . . . . . . . . . . . . . . . . . . . . 53
Power Quality Apparatus . . . . . . . . . . . . . . 458 Reduced Voltage, Starters . . . . . . . . . . . . . . 162 Single-Phase—AB1 and AB1R
Power Quality Filter (PQFA) Refurbishment/Replacement Bushings Electricity Meters. . . . . . . . . . . . . . . . . . . . 352
Active Filter. . . . . . . . . . . . . . . . . . . . . . . . 202 Components & Insulation Material . . . . . . . 132 Small Power Transformers
Power Systems REL 350, Protective Relays . . . . . . . . . . . . . 378 Dry and Cast . . . . . . . . . . . . . . . . . . . . . . . 95
High-Voltage, Direct Current . . . . . . . . . . . 423 REL 352, Protective Relays . . . . . . . . . . . . . 380 Liquid-Filled . . . . . . . . . . . . . . . . . . . . . . . 107
HVDC Light . . . . . . . . . . . . . . . . . . . . . . . 425 REL 356, Protective Relays . . . . . . . . . . . . . 382 SMART Gas-Insulated
Appendix
Reactive Power Compensation/FACTS REL 512, Protective Relays . . . . . . . . . . . . . 376 Conventional Substations . . . . . . . . . . . . . 413
Series Capacitors. . . . . . . . . . . . . . . . . . 427 Relay Services . . . . . . . . . . . . . . . . . . . . . . . 518 Softstarters
Static Var Compensator (SVC) . . . . . . . . 429 Relays Industrial Controls
SVC Light (STATCOM) . . . . . . . . . . . . . . 431 Industrial Controls Type PSS, Low-Voltage . . . . . . . . . . . . . 166
Power Systems Customer Support . . . . . . 432 Control . . . . . . . . . . . . . . . . . . . . . . . . . 170 Type SSD, Low-Voltage . . . . . . . . . . . . . 167
Power Rich System Electronic Timing . . . . . . . . . . . . . . . . . . 171 Type SSM, Medium-Voltage . . . . . . . . . . 168
Power Monitoring and Control . . . . . . . . . . 393 Electronic Monitoring . . . . . . . . . . . . . . . 172 Power Electronic Brakes. . . . . . . . . . . . . 169
PPM, Dry Instrument Transformers . . . . . . . . . 30 Electronic Thermistor . . . . . . . . . . . . . . . 173 Solid Distribution Transformer, InvisiTran . . . . . 85
Electronic Safety . . . . . . . . . . . . . . . . . . 174 Solid State Protective Relays . . . . . . . . . . . . 390
11
546
ABB
For more information, contact your ABB Sales Representative or visit our website at www.abb.com.
547
Index
548
Notes
549
Notes
Appendix
11
550
Notes
551
Notes
Appendix
11
552