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Comparison of VPI and Resin-Rich Insulation Systems

The document compares three different insulation systems for electrical machines: vacuum pressure impregnation (VPI), resin rich, and VPI with pre-loaded tapes. All three systems use mica paper and glass fabric insulation with variations in resin content and processing. The systems have negligible differences in insulation strength, voltage grading, and corona protection. VPI and VPI with tapes provide void-free insulation and extremely low levels of partial discharge.

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Jose Mayen
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100% found this document useful (1 vote)
4K views1 page

Comparison of VPI and Resin-Rich Insulation Systems

The document compares three different insulation systems for electrical machines: vacuum pressure impregnation (VPI), resin rich, and VPI with pre-loaded tapes. All three systems use mica paper and glass fabric insulation with variations in resin content and processing. The systems have negligible differences in insulation strength, voltage grading, and corona protection. VPI and VPI with tapes provide void-free insulation and extremely low levels of partial discharge.

Uploaded by

Jose Mayen
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VPI Resin Rich

With heated molds With asphalt pressure molding

Strand insulation - dielectric Negligible difference between systems


strength
Insulation tape Mica paper with glass fabric Mica paper with reset and Mica paper 'Mth resin and
carrier and without resin cfass earner class earner
Number of insulation lavers Dependinq on rated voltaqe no appreciable difference between systems
Internal potential grading for Yes Multiturn coils - No Yes
optimized field distribution in Stator bars - Yes
the main insulation
Corona protection \'lith tapes Yes Yes Yes

Vacuum impregnation with Yes Yes Yes - resin pre-loaded in


epoxy resin tapes
WirKling overhang section Winding overhang and slot Winding overhang and SIOl Winding overhang and slot
of bar section - same materials section - different material section - same materials
for coils only to improve
windabilitv
Composition of main
insulation
mica content approx. 65% approx. 65%
glass content approx.7% approx. 10%
resin content approx. 28% approx.25%
Main insulation dielectric Negligible difference between systems
strength
Partial Discharges within the Very low. no micro voids: Pressed - si ghtly higher due Very low, no micro voids;
insulation (PO levet PD/single bar lower than 2 nC to lack of vacuum PO/single bar lower than 2 nC

Advantages • Void-free insulation by • Low viscosity resin during • Void-free insulation by


removal of air through the heating results in very few removal of air through the
vacuum process retained voids vacuum process

• Penetration of impregnating • Insulation system results in • Presence of pre-enpreqnat-


resin into the insulation to fill very high dielectric strength ed tapes ensures maximum
the voids void fill particularly near
• l ow POsystem bare bar
• Minimization of corona
activity • High temperature capabuty • Achieve extremely low levels
of PD
• Achieve verylow levels of PO
• High temperature capability
• Hig h temperature capability

Comparison of VPI and Resin-Rich insulat ion systems

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