SMEDA Environmentally Controlled Dairy Farm (50 American Cows)
SMEDA Environmentally Controlled Dairy Farm (50 American Cows)
SMEDA Environmentally Controlled Dairy Farm (50 American Cows)
June, 2010
Pre-Feasibility Stud Environmental controlled Dairy Farm (50 Cows)
11 ANIMAL CHARACTERISTICS.......................................................................................................... 17
11.1 HERD MIX ...................................................................................................................................... 17
11.2 BREEDS OF CROSS BRED AND EXOTIC (BOS TAURUS) .................................................................... 17
11.3 ANIMAL MARKETS ......................................................................................................................... 17
11.4 FEED .............................................................................................................................................. 17
11.5 MINERAL MIXTURE ........................................................................................................................ 18
11.6 FODDER CROP ................................................................................................................................ 18
11.7 DAILY FODDER REQUIREMENT ...................................................................................................... 18
11.8 WHEAT STRAW (BHUSA OR TURI).................................................................................................. 18
11.9 MEDICATION .................................................................................................................................. 19
11.10 VACCINATION & MEDICINE ........................................................................................................... 19
11.11 ARTIFICIAL INSEMINATION (AI) CHARGES ..................................................................................... 19
11.12 LABOR REQUIREMENT ................................................................................................................... 19
12 FARM OUTPUT .................................................................................................................................... 20
12.1 LACTATION PERIOD ....................................................................................................................... 20
1
PREF-110/June, 2009/4
Pre-Feasibility Stud Environmental controlled Dairy Farm (50 Cows)
13 ANNEXURES ......................................................................................................................................... 28
PREF-110/June, 2009/4
Pre-Feasibility Study Environmental controlled Dairy Farm (50 Cows)
DISCLAIMER
The purpose and scope of this information memorandum is to introduce the subject
matter and provide a general idea and information on the said area. All the material
included in this document is based on data/information gathered from various sources
and is based on certain assumptions. Although, due care and diligence has been taken to
compile this document, the contained information may vary due to any change in any of
the concerned factors, and the actual results may differ substantially from the presented
information. SMEDA does not assume any liability for any financial or other loss
resulting from this memorandum in consequence of undertaking this activity. The
prospective user of this memorandum is encouraged to carry out additional diligence
and gather any information he/she feels necessary for making an informed decision.
For more information on services offered by SMEDA, please contact our website:
www.smeda.org.pk
DOCUMENT CONTROL
Document No. PREF- 17
Revision 4
Prepared by SMEDA-Punjab
Issue Date June, 2010
Issued By Library Officer
1 EXECUTIVE SUMMARY
The Environmental Controlled dairy Farm is a project of livestock sector, in which, the 50
American Holstein are raised on specific feed to produce milk on high efficiency in order to
serve the milk industry of Pakistan. The entire specific requirement will be met by operations
of temperature control through heavy duty ventilation fans, good feeding and animal milking
processes, which will be monitored by the concerned staff. Dairy farming in controlled
environment is a profitable business due to continuous increasing demand of milk in the
market.
Dairy farming is not an organized sector in Pakistan. More than 90% of farming is done on
subsistence level. There are very few progressive farmers, which are running the business
of dairy farming in a professional manner. Milk processing was started in late 1970s,
which is still facing challenges due to competition with the unprocessed milk. The
processed milk has captured only 4% of the total milk market. Processed milk is not the
consumer's preference due to high price differential. There are 28 milk-processing plants in
the country, which were installed in mid 1980s to promote usage of processed milk. Most
of these milk plants are closed due to lack of professional management, inadequate milk
supply and poor marketing campaign of the processed milk.
2 INTRODUCTION TO SMEDA
The Small and Medium Enterprises Development Authority (SMEDA) was established
with the objective to provide fresh impetus to the economy through the launch of an
aggressive SME support program.
Since its inception in October 1998, SMEDA had adopted a sectoral SME development
approach. A few priority sectors were selected on the criterion of SME presence. In depth
research was conducted and comprehensive development plans were formulated after
identification of impediments and retardants. The all-encompassing sectoral development
strategy involved recommending changes in the regulatory environment by taking into
consideration other important aspects including finance, marketing, technology and human
resource development.
SMEDA has so far successfully formulated strategies for sectors including, horticulture,
marble and granite, gems and jewelry, marine fisheries, leather and footwear, textiles,
surgical instruments, transport, dairy, etc. Whereas the task of SME development at a
broader scale still requires more coverage and enhanced reach in terms of SMEDA’s areas
of operation.
Along with the sectoral focus a broad spectrum of business development services is also
offered to the SMEs by SMEDA. These services include identification of viable business
opportunities for potential SME investors. In order to facilitate these investors, SMEDA
provides business guidance through its help desk services as well as development of
project specific documents. These documents consist of information required to make
well-researched investment decisions. Pre-feasibility studies and business plan
development are some of the services provided to enhance the capacity of individual SMEs
to exploit viable business opportunities in a better way.
This document is in the continuation of this effort to enable potential investors to make
well-informed investment decisions.
4.1 Strengths
• Back bone and main stay of economy. Provides raw material for food & Leather
industry.
• Major source of food, i.e. Milk & Meat
• Source of Farmyard Manure (FYM).
• Sizeable foreign exchanges earning through exports.
• Wide scope of Milk Production, ranking 5th in the world.
• Ample human resource employment sector.
• Stationed, Permanently located secured loaning sector.
• Huge demand and supply gap in dairy sector
4.2 Weaknesses
• Lack of appropriate knowledge, research extension
• Lack of commercially viable breeds of animal
• Lack of education and initiative in farmer, traditional approach due to lack of skills
and management.
• Unorganized sector, unaware of basic farm management practices.
• Remote area, lack of farm to market approach & transportation.
• Non-availability of communication services.
• Lack of farm/ market infrastructures & marketing information.
• Lack of record keeping on farm.
• No or low application of research work and pedigree record keeping.
• Management of dairy farm is a challenging job.
• Nutrition is still a problem hampering the livestock productivity in general and milk
production in particular
• Enormous production losses due to endemic diseases every year.
• Low yield of local cows.
• Non availability of international level dairy institute.
4.3 Opportunities
• Govt. of Pakistan & Sate Bank of Pakistan priority sector.
• Dairy products needs are 30% higher than supply.
• Commercially viable sector with great credit potential and absorption capacity.
• Vast range of area of operation, more needs and scope of development.
4.4 Threats
• Implementation of WTO will result in open & competitive commodity pricing.
• Due to fear of default, banker community has reluctance for lending loans.
• Defective and unorganized markets.
• Imbalance between prices of inputs & outputs.
• Rising trend of cost of production with higher rate of interest as compared to profit
ratio.
• Lack of media projection, non-recognition of problems and monopoly of
multinationals.
• Lack of community organizations and out dated farm practices.
• Lack of coordination towards common causes & goals.
• Lack of awareness about economics, demand & supply in market.
• Low saving, low holding capacity. Increasing level of poverty.
• Non-availability of subsidy, tax holidays.
5 MARKET POTENTIAL
Livestock plays an important role in the economy of the country. Livestock sector
contributed approximately 51.8 percent of the agriculture value added and 11.3 percent to
national GDP during 2008-09.Gross value addition of livestock at current cost factor has
increased form Rs. 1,052 billion (2007-08) to Rs. 1,287 billion (2008-09) showing an
increase of 22.3 %. The value of livestock is 6.1% more than the combined value of major
and minor crops. Government gives high priority to its development and is focused on
private sector led development of livestock. Underpinning the importance of livestock, the
government has placed livestock on national development agenda. It has formulated
“Livestock Development Policy” and “Poultry Development Policy”. Both policies are
aimed at private sector led development of livestock with Government providing enabling
environment. The policies would provide a frame work for accelerated development of
livestock.1
To spearhead the development efforts through private sector, fully autonomous private
sector-led, “Livestock and Dairy Development Board” and “Pakistan Dairy Development
Company” have been established. These companies are serving as platform for investment
in livestock sector. Apart form provincial Government programs, the federal government
has substantially increased public sector investment in livestock sector and has initiated
mega projects to the tune of Rs. 7.1 billion for strengthening livestock services for
improved disease diagnosis & control; milk and meat production; breed improvement;
1
Source: Economic Survey of Pakistan 2008-09
animal husbandry and management practices in the country. The livestock population for
the last three years is given below:2
In view of the importance of livestock in the economy as well as in the life of a common
man, the Government is trying by all means to fix priorities to increase production of milk,
meat and poultry to meet rising domestic demand of ever increasing population and
produce exportable surplus as well. The major products of livestock are milk and meat, the
production of which for last three years is given below:3
2
Source: Economic Survey of Pakistan 2008-09
3
Source: Economic Survey of Pakistan 2008-09
10
The low yielder animals are uneconomical less then the annual average to keep, hence
these should be culled. The over all genetic improvement of all the dairy animals is
necessary for improved milk production. It involves milking records at equal intervals,
selection of bull from high producing mothers, progeny testing of breeding bull and then
making extensive use of these bulls by well-organized Artificial Insemination (AI)
program.
Feeding dairy animals on nutritious and high yielding hybrid varieties of forages can be
adopted. The surplus forage should be preserved as silage or hay.
Other farm management practices include feeding for growth, lactation, pregnancy or
maintenance, hygienic milk production, comfortable and ventilated barns, spraying/
wallowing of animals in summer, timely detection of heated, mating, with selected bull or
AI service. If animals are bred within the 60-90 days of calving provided with clean
surroundings, drinking water and feed according to the requirements, the over all
performance of herd can be improved.
Timely vaccination against BVP, Black Quarter, Foot and Mouth Disease, Brucellosis
along with the prevention of mastitis and parasitic control will also improve the over all
performance of dairy herd.
Hygienic milk can be produced by the clean and healthy animals through milking parlor. .
11
8 MARKET INFORMATION
The size of this sector is still growing. Commercial Dairy farms have been set up in peri
urban areas. Few of the commercial dairy farms are:
1. Sar Sabz Dairy Farm, Okara
2. Wahdath Dairies, Bhagtawal, Sargodha
3. Dairy Land, Dhab-e- Je- Karachi
4. Ever Fresh – Bhera, Motorway
5. Nestle, Dairy Farm, Skheki- Motorway
6. J.K Dairies, Rahim yar khan
7. Sweet water Dairy
8. CSK Dairies Kasur
9. Engro Dairies, Sukhur
10. Royal Dairies, Badian Road Lahore
11. Sapphire Dairies, Raiwaind , Lahore
12. Dr. Abul Hasan Dairy, Jhang
13. Mr. Babar Butt,, Orange Dairies, Sialkot
12
13
• Electricity cost is much less than traditional fans barns as used only 4 fans of 1.5
HP whereas other farms
• Negative pressure fans utilizes 18~20 fans of the same capacity in the same size.
• Efficiency of imported cows do not suffer in hot weather resulting more
productivity in Summers.
• No gases no odour and no smell inside the barn due to proper ventilation system
• Animals are happy and satisfied in cool breeze passing through them from all the
sides made a pleasant effect.
14
9 LAND
Table 9-1 Land Requirements (for target size of around 250 animals)
Description Area (Acres)
Shed along with free stalls for Cows 0.498
Open paddock for cows 0.498
Calves shed (15 days – 6 months) 0.137
Open Paddock for calves (15 days – 6 months) 0.137
Stores for fodder, concentrate & machine room 0.002
Utensils & milk storage 0.002
Servant Room, Wash room 0.212
Bunker silage 2.126
Total Land Requirement 3.612
15
10 FARM MACHINERY
The pre-feasibility suggests only few farm equipments like cages, milk machines,
ventilation fans, water pumps, milk utensils and details are given as follows:
Table 10-1 Farm Equipment Cost
Description Unit Cost Animals per Total Cost
Rs. equipment Rs.
Calf feeder 1,200 5 12,000
Milking machine 200,000 50 200,000
Chiller - 400,000 50 400,000
Generator (15 KVA) 150,000 50 150,000
water pump 20,000 50 20,000
Fan pads 66,000 50 66,000
Heavy Duty Ventilation Fans 250,000 50 250,000
Calf cages 12,000 5 120,000
Total Cost (Rs.) 1,218,000
16
11 ANIMAL CHARACTERISTICS
The Holstein cow originated in Europe. The major historical development of this breed
occurred in Netherland and more specifically in the two northern provinces of North
Holland and Friesland. Holsteins are most quickly recognized by their distinctive color
markings and outstanding milk production. Holsteins are large, stylish animals with color
patterns of black and white or red and white. Holstein heifers can be bred at 15 months of
age, when they weigh about 325-400 kgs body weight between 24 and 27 months of age.
Holstein gestation is approximately nine months. The normal productive life of a Holstein
is Nine years.
It has now been extensively tested in the tropical and sub-tropical areas of Australia. Milk
quality is good - protein level is 3.4 percent and butterfat is approximately four percent.
These animals are available at an average price of $3,400 per animal HOSTEIN. The
photos of different breeds are given in Annexure 4.
5
A byproduct of wheat harvesting used as dry roughage for livestock and dairy animals
6
The concentrate feed price is Rs 20 per kg if purchased from market.
17
7
(Reference: Livestock & Dairy Development Department, Lahore) (Reference: FAO Statistical Databases)
18
19
12 FARM OUTPUT
20
21
11 FINANCIAL ANALYSIS
Other income (interest on cash) 43,530 65,237 64,229 74,666 119,648 348,197 817,599 1,480,966 2,423,503 4,776,107
Earnings Before Interest & Taxes 7,037,939 8,769,305 12,249,663 16,977,388 23,586,190 32,611,124 46,280,825 66,043,218 94,298,536 177,603,155
Interest expense on long term debt (Debt facility : Bank 1) 1,831,367 1,532,640 1,182,451 771,935 290,698 - - - - -
Subtotal 1,831,367 1,532,640 1,182,451 771,935 290,698 - - - - -
Earnings Before Tax 5,206,572 7,236,665 11,067,212 16,205,454 23,295,492 32,611,124 46,280,825 66,043,218 94,298,536 177,603,155
Taxable earnings for the year 5,206,572 7,236,665 11,067,212 16,205,454 23,295,492 32,611,124 46,280,825 66,043,218 94,298,536 177,603,155
Tax 1,301,643 1,809,166 2,766,803 4,051,363 5,823,873 8,152,781 11,570,206 16,510,804 23,574,634 44,400,789
NET PROFIT/(LOSS) AFTER TAX 3,904,929 5,427,499 8,300,409 12,154,090 17,471,619 24,458,343 34,710,618 49,532,413 70,723,902 133,202,366
22
Fixed assets
Land 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000 4,000,000
Building/Infrastructure 2,640,267 2,764,487 3,002,729 3,699,323 4,921,785 6,410,771 8,757,879 12,304,401 17,104,696 24,030,756 22,655,169
Animals 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000 15,000,000
Revaluation Surplus/ (loss) 750,000 4,590,000 8,536,500 13,983,000 21,229,500 30,474,000 42,817,500 59,658,000 65,346,000 -
Net value of animals 15,000,000 15,750,000 19,590,000 23,536,500 28,983,000 36,229,500 45,474,000 57,817,500 74,658,000 80,346,000 15,000,000
Machinery & equipment 1,218,000 1,883,800 1,941,212 1,767,562 2,642,208 3,796,439 4,689,896 6,101,711 8,935,155 11,861,973 10,247,667
Total Fixed Assets 22,858,267 24,398,287 28,533,941 33,003,385 40,546,994 50,436,710 62,921,775 80,223,613 104,697,851 120,238,729 51,902,836
Intangible assets
Pre-operation costs 270,000 243,000 216,000 189,000 162,000 135,000 108,000 81,000 54,000 27,000 -
Total Intangible Assets 270,000 243,000 216,000 189,000 162,000 135,000 108,000 81,000 54,000 27,000 -
TOTAL ASSETS 24,436,042 26,448,284 30,634,059 35,416,081 43,684,284 55,118,500 74,054,928 100,412,199 137,798,226 171,802,655 145,836,788
Shareholders' equity
Paid-up capital 12,218,021 13,261,854 13,902,894 14,816,173 17,351,917 20,615,869 24,715,191 30,806,521 39,979,930 52,014,556 52,014,556
Gain/ (Loss) on revaluation of animals 750,000 4,590,000 8,536,500 13,983,000 21,229,500 30,474,000 42,817,500 59,658,000 65,346,000 -
Retained earnings 1,952,464 3,689,982 5,995,195 9,074,643 13,273,131 18,865,737 26,788,178 38,160,296 54,442,099 93,822,232
Total Equity 12,218,021 15,964,319 22,182,876 29,347,869 40,409,559 55,118,500 74,054,928 100,412,199 137,798,226 171,802,655 145,836,788
TOTAL CAPITAL AND LIABILITIES 24,436,042 26,448,284 30,634,059 35,416,081 43,684,284 55,118,500 74,054,928 100,412,199 137,798,226 171,802,655 145,836,788
23
Calculations SMEDA
Cash Flow Statement
Rs. In actuals
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Operating activities
Net profit 3,904,929 5,427,499 8,300,409 12,154,090 17,471,619 24,458,343 34,710,618 49,532,413 70,723,902 133,202,366
Add: depreciation expense 253,813 345,385 390,336 438,635 620,736 858,758 1,132,992 1,539,671 2,181,747 2,989,893
amortization of pre-operating costs 27,000 27,000 27,000 27,000 27,000 27,000 27,000 27,000 27,000 27,000
Raw material inventory (992,775) 114,499 (70,657) (374,828) (418,159) (619,735) (900,154) (1,249,144) (1,818,735) (2,680,989) 9,010,678
Cash provided by operations (992,775) 4,300,242 5,729,227 8,342,916 12,201,566 17,499,620 24,443,946 34,621,466 49,280,350 70,251,660 145,229,937
Financing activities
Debt facility : Bank 1 - principal repayment (1,734,055) (2,032,782) (2,382,971) (2,793,488) (3,274,724) - - - - -
Additions to Debt facility : Bank 1 12,218,021 - - - - - - - - - -
Issuance of shares 12,218,021 1,043,833 641,040 913,279 2,535,743 3,263,953 4,099,322 6,091,329 9,173,409 12,034,626 -
Purchase of (treasury) shares
Cash provided by / (used for) financing activities 24,436,042 (690,222) (1,391,743) (1,469,692) (257,744) (10,772) 4,099,322 6,091,329 9,173,409 12,034,626 -
Investing activities
Capital expenditure (23,128,267) (1,043,833) (641,040) (913,279) (2,535,743) (3,263,953) (4,099,322) (6,091,329) (9,173,409) (12,034,626) -
Acquisitions
Cash (used for) / provided by investing activities (23,128,267) (1,043,833) (641,040) (913,279) (2,535,743) (3,263,953) (4,099,322) (6,091,329) (9,173,409) (12,034,626) -
NET CASH 315,000 2,566,186 3,696,444 5,959,945 9,408,078 14,224,895 24,443,946 34,621,466 49,280,350 70,251,660 145,229,937
24
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Animals
Average # of cows 50 50 56 68 83 103 129 163 209 271
# of lactating cows 50 50 56 68 83 103 129 163 209 271
# of calve 42 40 55 68 85 108 139 179 227 299
Calve older than one year (Cows)/Heifer 0 21 20 27 34 41 51 64 83 107
Total animals older then one year 50 71 76 95 132 164 215 288 368 463
Total Animals 92 111 131 162 217 272 354 466 595 761
25
Production of milk (ltrs) Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Cows 1,400 1,400 1,568 1,904 2,324 2,884 3,612 4,564 5,852 7,588
Milk for calve 168 160 220 270 341 432 556 716 908 1,194
Net Annual milk production 375,760 378,200 411,018 498,370 604,876 747,982 931,958 1,173,762 1,507,798 1,950,170
Total Annual Revenue 13,676,600 13,737,000 15,764,380 19,104,700 23,154,660 28,541,420 35,454,280 44,534,620 56,821,480 90,108,200
26
12 KEY ASSUMPTIONS
Equity 50%
Total No of Employees 5
Payments in a year 12
Cows Mortality 1%
Calf Mortality 5%
Vaccination & medication charges per cow per year (Rs) 1,000
Electricity Cost & Diesel charges for generator (Rs. per 100,000
month)
27
13 ANNEXURES
Annexure - 1
Table 13-1:Vital Statistics of Cattles
Parameters
Rectal Temperature 101.5 degrees F (38.5 degree C)
Heart Rate 60-70 beats/minute
Respiratory Rate 30 breaths/minute
Foot and mouth Excessive salivation, Pustules FMD vaccine after every FMD Serum, cleaning
Disease on lips, tongue and between 4 months especially of pustules by
the cleft of hooves, staggering before the onset of rainy potassium
gait weakness due to inability season. permanganate solution,
of ingestion. cleaning of hooves by
phenyl solution
Non Contagious Diseases
Indigestion Loss of appetite, watering 5 grams Stomach
from mouth, stiffening of powder (mixed in feed
rumen, bloating, severe pain in or dissolved in water)
stomach twice a day
Bloating Difficult breathing due to air Avoid grazing early in Mustard (Sarson) oil &
(air trapped in trapped in stomach, animal morning especially on turpentine oil mixed
stomach) may die due to suffocation fodder with dewdrops. with chloral hydrate
mixed in drinking
water.
28
Ectoparasites
Flies/ ticks/ Irritation on body coat, Cleanliness in sheds, Apply sulfur oil,
maggots sometimes holes in skin, loss Spray of DDT in shed tetmasol or ecoflax on
of hair from body coat wounds and dipping of
whole herd with a 0.15
% solution of negavan.
29
Annexure - 2
Table 13-5: Calving Register
Sr. Dam No. Sire No. Date of calving Sex of calf Wt. of calf Remarks
no
1.
2.
History sheet--------------------
Sr. no Particulars 1st calving 2nd calving 3rd calving 4th calving 5th calving
1. Service
(Date/Sire No.)
30
31
ANNEXURE - 3
Table 13-18: Suppliers List
Feed Suppliers Scmen Suppliers
Organon Feeds Altaf & Co.
Office No. 12 Ross Residencia 1, Campus 169-A/1, Gulberg III, Lahore
Road, Lahore. Phone:042-35763411-4
Phone: +92-42-36112476 Fax:042-35764412
32
Consultants
Dr. Tariq
Office No.12 Ross Residencia 1, Campus Road Canal Bank, Lahore.
Phone:042-36112476
Dr. Khalid
D-35, KDA Scheme No.1 Miran Muhammad Shah Road, Karachi.
Phone:021-4553579
Dr. Rehan (Agrimasters)
210 Rewaaz Garden, Lower Mall,
Lahore.
Phone:042-37225666
33
ANNEXURE - 4
Different Breeds of Cows
Holstein
Jersey
34
ANNEXURE - 5
Pictures of the Environmental controlled Dairy farm Model
35
36
Calf Cages
37
ANNEXURE - 6
USEFUL TERMINOLOGIES
Breed
Animals that, through selection and breeding, have come to resemble one another and
pass those traits uniformly to their offspring.
Feedstuffs
Any substance of nutritive and biological value used in production of compound feed.
Compound feed
Any ground mixture of ingredients intended for feeding the animals. It includes a
concentrate mixture accordingly to formula.
Dehorning
The process of removal of horns (in adult animal) or horn buds (in young calves). The
process may be done by mechanical or chemical means.
Heifer
The term refers to young female bovine that reaches puberty age and is ready to breed.
Home Mixed Feed
Feed prepared on farm.
Oil seed Cake
Mass resulting from the processing of seeds, which is rich in protein and is used as a
source of feed for livestock, e.g. cottonseed cake, maize oil cake etc.
Ration
Amount of balance feed in 24 hours
38