2300JKV
2300JKV
2300JKV
CONTENTS
INTRODUCTION A1
Typical application fields A1
Nominal working parameters and mediums A1
Material specification A1
Mounting styles A2
Sealing systems A2
Basic settings A2
Cushioning technique A2
Special features A2
MOUNTING STYLES B1
Mounting no. 7 B1
Mounting no. 6 B1
Mounting no. 5 B1
Mounting no. 3 B2
Mounting no. 2 B2
Rod end spherical eye MVP B2
Welded spherical eye HVP B2
Technical data B3
SEALING SYSTEMS C1
Sealing system F C2
Sealing system S C3
Sealing system R C4
Sealing system 1 C5
DIMENSIONS
NS 32 D1
NS 40 D3
NS 50 D5
NS 63 D7
NS 80 D9
NS 100 D11
NS 125 D13
NS 160 D15
NS 200 D17
NS 250 D19
NS 320 D21
CUSHION TECHNIQUE E1
Cap end cushion T E2
Front end cushion E E2
SPARE PARTS F1
JKV-2300 SERIES
HYDRAULIC CYLINDERS
JKV 2300 series hydraulic cylinders are made for continuous, hard industrial
use and/or for an aggressive environment. The compact design means short
structural dimensions. This enables cylinders to be used in various applications.
MATERIAL SPECIFICATION
- Cylinder barrel: Steel tube, roll finished or internally honed to Ra 0,4 max
- Piston rod: Hard chromium plated carbon steel. Ra 0,3 max
- End covers: Steel
- Surface treatment: SFS 4962 FeSa 2 ½ E120/2
- Acid proof cylinders are made from AISI 329.
A1
MOUNTING STYLES
- Cylinder can be mounted by five body mounting styles and by three rod
end mounting styles
- Oil ports are G, SAE, NPT and UNF
- Mounting parts: Steel.
SEALING SYSTEMS
BASIC SETTINGS
CUSHIONING TECHNIQUE
SPECIAL FEATURES
The range of special features is available for JKV 2300 cylinders. This
includes
A2
MOUNTING STYLES
Mounting no. 7
Cap fixed eye with spherical plain bearing mounting is for applications in
wich the machine member travels in a curved path in one plane where
some misalignment is unavoidable.
Mounting no. 6
Intermediate trunnion mounting is for applications in wich the machine
travels in a curved path in one plane (fixed or movable trunnion).
Mounting no. 5
Head trunnion mounting is for applications in wich the machine travels in
a curved path in one plane.
B1
MOUNTING STYLES
Mounting no. 3
Cap flange mounting is for applications in wich the machine travels in a
linear path. Flange mounting style is very rigid (square flange in cylinders
≤NS 80, circular flange in cylinders ≥ NS 100 ).
Mounting no. 2
Cap flange mounting is for applications in wich the machine travels in a
linear path. Flange mounting style is very rigid (square flange in cylinders
≤NS 80, circular flange in cylinders ≥ NS 100 ).
B2
TECHNICAL DATA
Area, force and oil flow table
NS PISTON ROD AREA RATIO BORE AREA ANNULUS AREA FORCE WITH 25 MPa(* FLOW q AT SPEED 0.1 m/s
ø [mm] ø [ mm] A/A1 A [mm2] A1 [mm2] F1 [KN] F2 [KN] q1 [l/min] q2 [l/min]
32 20 1.64 804 490 20.1 12.3 4.8 2.9
40 25 1.64 1257 766 31.4 19.1 7.5 4.6
25 1.33 1473 36.8 8.8
50 1963 49.1 11.8
30 1.56 1257 31.4 7.5
30 1.29 2410 60.3 14.5
63 3117 18.7
40 1.68 1861 77.9 46.5 11.2
40 1.33 3770 94.2 22.6
80 5027 125.7 30.2
50 1.64 3063 76.6 18.4
50 1.33 5890 147.3 35.3
100 7854 196.3 47.1
65 1.73 4536 113.4 27.2
65 1.37 8954 223.8 53.7
125 12272 306.8 73.6
80 1.69 7245 181.1 43.5
90 1.46 13744 343.6 82.5
160 20106 502.7 120.6
110 1.9 10603 265.1 63.6
110 1.43 21913 547.8 131.5
200 31416 785.4 188.5
140 1.96 16022 400.6 96.1
250 140 1.46 49087 33694 1227.2 842.3 294.5 202.2
320 180 1.46 80425 54978 2010 1374.4 482.5 329.9
*Theoretical max force
F1
F2
q2 q1
There are four sealing system alternatives in JKV 2300 series. They are
laboratory tested and found reliable in practice.
Choose the best option for your application from the table below.
Preferred use
Use also possible
MAIN PROPERTIES
MORE INFORMATION
C1
SEALING SYSTEMS
Piston seals
Rod seals
Technical data
C2
SEALING SYSTEMS
Piston seals
Rod seals
Technical data
C3
SEALING SYSTEMS
Piston seals
Rod seals
Technical data
C4
SEALING SYSTEMS
Piston seals
Rod seals
Technical data
C5
DIMENSIONS NS 32
FUNCTIONS
without cushion
M16x1.5
G3/8“ G3/8“ 25 28
ø40
ø65
ø20
ø20
21
16 25 26 17
AH=215+stroke
ø64d8 24
ø90 LA=113+stroke 87
65
105 LB=104+stroke 96
14
ø90 AF=214+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø65
ø20
ø50
ø20
21
16
25 26
FD=195+stroke
ø64d8 24
ø90 LA=113+stroke 67
65
105 LB=104+stroke 76
14
ø90 FB=194+stroke
without cushion
M16x1.5
G3/8“ G3/8“ 25 28
ø50
ø75
ø25
ø25
20
27
30 28 17
AH=223+stroke
ø74d8 25
ø100 LA=115+stroke 90
75
125 LB=106+stroke 99
15
ø100 AF=220+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø75
ø25
ø50
ø25
20
27
30 28
FD=203+stroke
ø74d8 25
ø100 LA=115+stroke 70
75
125 LB=106+stroke 79
15
ø100 FB=200+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M22x1.5
G3/8“ G3/8“ 36 35
ø80
ø30
ø30
ø60
268+stroke, cushion in front end.
22
28
298+stroke, cushion in both ends.
35 30 28
AH=234+stroke
ø75d8 26
ø110 LA=126+stroke 110
80
140 LB=118+stroke 118
or in both ends.
16
ø110 AF=252+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø80
ø30
ø60
ø30
244+stroke, cushion in front end.
22
28
35 30
FD=209+stroke
ø75d8 26
ø110 LA=126+stroke 85
80
140 LB=118+stroke 93
or in both ends.
16
ø110 FB=227+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M27x2
AH=296+stroke, cushion in cap end.
ø106
ø35
ø35
ø75
311+stroke, cushion in front end.
25
34
341+stroke, cushion in both ends.
39 36 34
AH=266+stroke
ø100d8 33
ø140 LA=140+stroke 120
110
167 LB=124+stroke 136
or in both ends.
20
ø140 AF=280+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø106
ø35
ø75
ø35
283+stroke, cushion in front end.
25
34
39 36
FD=238+stroke
ø100d8 33
ø140 LA=140+stroke 92
110
167 LB=124+stroke 108
or in both ends.
20
ø140 FB=252+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M36x3
AH=346+stroke, cushion in cap end.
ø120
ø45
ø45
ø90
351+stroke, cushion in front end.
32
40
391+stroke, cushion in both ends.
48 42 40
AH=306+stroke
ø118d8 40
ø170 LA=163+stroke 137
125
190 LB=143+stroke 157
or in both ends.
24
ø170 AF=323+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø120
ø45
ø90
ø45
322+stroke, cushion in front end.
32
40
48 42
FD=277+stroke
ø118d8 40
ø170 LA=163+stroke 108
125
190 LB=143+stroke 128
or in both ends.
24
ø170 FB=294+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M45x3
AH=415+stroke, cushion in cap end.
ø115
ø150
ø60
ø60
415+stroke, cushion in front end.
44
50
460+stroke, cushion in both ends.
62 62 50
AH=370+stroke
ø152d8 46
ø190 LA=189+stroke 166
156
242 LB=166+stroke 190
or in both ends.
28
ø190 AF=383+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø115
ø150
ø60
ø60
373+stroke, cushion in front end.
44
50
62 62
FD=328+stroke
ø152d8 46
ø190 LA=189+stroke 124
156
242 LB=166+stroke 148
or in both ends.
28
ø190 FB=341+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M60x4
AH=501+stroke, cushion in cap end.
ø140
ø175
ø70
ø70
511+stroke, cushion in front end.
49
60
561+stroke, cushion in both ends.
78 78 68
AH=451+stroke
ø180d8 48
ø230 LA=198+stroke 218
185
285 LB=179+stroke 237
or in both ends.
32
ø230 AF=448+stroke
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø140
ø175
ø70
ø70
444+stroke, cushion in front end.
49
60
78 78
FD=384+stroke
ø180d8 48
ø230 LA=198+stroke 152
185
285 LB=179+stroke 171
or in both ends.
32
ø230 FB=381+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M68x4
AH=604+stroke, cushion in cap end.
ø180
ø219
ø80
ø80
614+stroke, cushion in front end.
55
62
664+stroke, cushion in both ends.
96 81 75
AH=554+stroke
ø220d8 60
ø280 LA=249+stroke 274
230
350 LB=220+stroke 303
35
ø280 AF=558+stroke
- Bore dia 160 mm - Piston rod dia 90 or 110 mm - Working pressure 25 MPa
- Full bore area 20110 mm² - Rod area 6360 mm² or - Standard oil port G 1 1/4“
- Annulus area 13740 mm² or 9500 mm² - Standard spherical bearing
10600 mm² GE 80DO
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø180
ø219
ø80
ø80
519+stroke, cushion in front end.
55
62
96 81
FD=459+stroke
ø220d8 60
ø280 LA=249+stroke 179
230
350 LB=220+stroke 208
35
ø280 FB=463+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M85x4
ø110
ø110
AH=720+stroke, cushion in cap end.
ø225
ø267
735+stroke, cushion in front end.
70
76
795+stroke, cushion in both ends.
123 105 90
AH=660+stroke
ø267d8 70
ø340 LA=279+stroke 341
280
420 LB=240+stroke 380
40
ø340 AF=650+stroke
- Bore dia 200 mm - Piston rod dia 110 or 140 mm - Working pressure 25 MPa
- Full bore area 31420 mm² - Rod area 9500 mm² or - Standard oil port G 1 1/2“
- Annulus area 21910 mm² or 15390 mm² - Standard spherical bearing
16020 mm² GE 110DO
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø110
FD=615+stroke, cushion in cap end.
ø225
ø267
630+stroke, cushion in front end.
70
76
123 105
FD=555+stroke
ø267d8 70
ø390 LA=279+stroke 226
280
420 LB=240+stroke 265
40
ø340 FB=545+stroke
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M105x4
G1 1/2“ G1 1/2“ 162 161
ø140
ø140
AH=947+stroke, cushion in cap end.
ø298
ø324
100
952+stroke, cushion in front end.
90
1022+stroke, cushion in both ends.
ø324d8 75
ø400 LA=329+stroke 413
340
520 LB=282+stroke 460
45
ø400 AF=787+stroke
or in both ends.
Specify dimension AG in your order.
(Min. 692, cushion in front end or
in both ends.)
- Bore dia 250 mm - Piston rod dia 140 mm - Working pressure 25 MPa
- Full bore area 49090 mm² - Rod area 15390 mm² - Standard oil port G 1 1/2“
- Annulus area 33690 mm² - Standard spherical bearing
GE 140DO
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø140
FD=801+stroke, cushion in cap end.
ø298
ø324
100
145 175
FD=731+stroke
ø324d8 75
ø400 LA=329+stroke 268
340
520 LB=282+stroke 315
45
ø400 FB=641+stroke
or in both ends.
Specify dimension FC in your order.
(Min. 545, cushion in front end or
in both ends.)
without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends
M130x4
G1 1/2“ G1 1/2“ 196 195
ø180
ø180
AH=1110+stroke, cushion in cap end.
ø366
ø406
115
105
1120+stroke, cushion in front end.
1205+stroke, cushion in both ends.
ø410d8 85
ø520 LA=353+stroke 510
420
640 LB=314+stroke 549
57
ø520 AF=920+stroke
or in both ends.
Specify dimension AG in your order.
(Min. 850, cushion in front end or
in both ends.)
- Bore dia 320 mm - Piston rod dia 180 mm - Working pressure 25 MPa
- Full bore area 80420 mm² - Rod area 25450 mm² - Standard oil port G 1 1/2“
- Annulus area 54980 mm² - Standard spherical bearing
GE 180DO
OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.
ø180
FD=940+stroke, cushion in cap end.
ø366
ø406
115
105
195 205
FD=855+stroke
ø410d8 85
ø520 LA=353+stroke 340
420
640 LB=314+stroke 379
57
ø520 FB=750+stroke
or in both ends.
Specify dimension FC in your order.
(Min. 680, cushion in front end or
in both ends.)
NB
ød
M
AV
NA øV
XA
M
X
Y
∼6°
∼6°
ZW
ød
øV
XW
Y
∼6°
∼6°
Spherical bearings
D24
JKV 2300-SERIES
ORDER CODE
EXAMPLE: JKV 2300-RD/125/500/65/7+MVP-70/A-A-1-A
STROKE LENGTH
FURTHER DATA
FRONT END
REAR END
ROD END
SERIE
D26
JKV-2300 SERIES
CUSHION TECHNIQUE
Cushion is adjustable in both ends. Adjusting is easy, You only have to turn
the cushion adjusting screw clockwise and the cushion force increases
and opposite.
Important! Don't open/close the cushion adjusting screw completely!
E1
JKV-2300 SERIES
CUSHION TECHNIQUE
cushion adjusting screw
seal lock
E2
SPARE PARTS
3 17 16
2 18 17
15
14 10 11 9 8
11 6
13
5 4
3
2
1
12 7
When you order spare parts please inform us the cylinders type code.