2300JKV

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JKV-2300 SERIES

CONTENTS
INTRODUCTION A1
Typical application fields A1
Nominal working parameters and mediums A1
Material specification A1
Mounting styles A2
Sealing systems A2
Basic settings A2
Cushioning technique A2
Special features A2

MOUNTING STYLES B1
Mounting no. 7 B1
Mounting no. 6 B1
Mounting no. 5 B1
Mounting no. 3 B2
Mounting no. 2 B2
Rod end spherical eye MVP B2
Welded spherical eye HVP B2
Technical data B3

SEALING SYSTEMS C1
Sealing system F C2
Sealing system S C3
Sealing system R C4
Sealing system 1 C5

DIMENSIONS
NS 32 D1
NS 40 D3
NS 50 D5
NS 63 D7
NS 80 D9
NS 100 D11
NS 125 D13
NS 160 D15
NS 200 D17
NS 250 D19
NS 320 D21

PISTON RODS & ROD ENDS


Piston rod with shouldered male thread D23
Rod end spherical eye MVP D23
Piston rod with welded spherical eye HVP D24

OIL PORT CONNECTIONS D25

ORDER CODE D26

CUSHION TECHNIQUE E1
Cap end cushion T E2
Front end cushion E E2

SPARE PARTS F1
JKV-2300 SERIES
HYDRAULIC CYLINDERS
JKV 2300 series hydraulic cylinders are made for continuous, hard industrial
use and/or for an aggressive environment. The compact design means short
structural dimensions. This enables cylinders to be used in various applications.

TYPICAL APPLICATION FIELDS

- Pulp and paper industry


- Wood handling industry
- Metal industry
- Demanding mobile applications. Ask also our other cylinder models!

NOMINAL WORKING PARAMETERS AND MEDIUMS

- Working pressure: max 25 MPa (250 bar)


o
- Operating temperature range for sealing systems: -30 ... +100 C
- Pressure medium: mineral oils
- Cylinder diameters (NS) 32 to 320 mm
- Stroke lengths according to customers requirements.

MATERIAL SPECIFICATION

- Cylinder barrel: Steel tube, roll finished or internally honed to Ra 0,4 max
- Piston rod: Hard chromium plated carbon steel. Ra 0,3 max
- End covers: Steel
- Surface treatment: SFS 4962 FeSa 2 ½ E120/2
- Acid proof cylinders are made from AISI 329.

A1
MOUNTING STYLES

- Cylinder can be mounted by five body mounting styles and by three rod
end mounting styles
- Oil ports are G, SAE, NPT and UNF
- Mounting parts: Steel.

SEALING SYSTEMS

- Sealing system determines, what efficiency ratio and sealing properties


the cylinder gets. Sealing system can be chosen from four basic
alternatives.
- Seals: NBR rubber, PUR and PTFE alloy
- Bearings: Piston and piston rod are guided with glide bearing.

BASIC SETTINGS

- Airbleeds are provided at both ends for all diameters


- Inspection of structural measurements, functional test and pressure test.

CUSHIONING TECHNIQUE

- Cushioned cylinder allows faster cycle times and increased production.


Basic cylinder is without cushioning, but it can be ordered to cap end,
front end or both ends.
- Cylinders with cushioning are adjusted to basic settings.

SPECIAL FEATURES

The range of special features is available for JKV 2300 cylinders. This
includes

- Special rod: stroke limits, rod bellows, overlong rod


- Corrosive environment: Acid proof rod, acid proof mounting or totally
acid proof cylinder

A2
MOUNTING STYLES

Mounting no. 7
Cap fixed eye with spherical plain bearing mounting is for applications in
wich the machine member travels in a curved path in one plane where
some misalignment is unavoidable.

Mounting no. 6
Intermediate trunnion mounting is for applications in wich the machine
travels in a curved path in one plane (fixed or movable trunnion).

Mounting no. 5
Head trunnion mounting is for applications in wich the machine travels in
a curved path in one plane.

B1
MOUNTING STYLES

Mounting no. 3
Cap flange mounting is for applications in wich the machine travels in a
linear path. Flange mounting style is very rigid (square flange in cylinders
≤NS 80, circular flange in cylinders ≥ NS 100 ).

Mounting no. 2
Cap flange mounting is for applications in wich the machine travels in a
linear path. Flange mounting style is very rigid (square flange in cylinders
≤NS 80, circular flange in cylinders ≥ NS 100 ).

Rod end spherical eye MVP Welded spherical eye HVP

B2
TECHNICAL DATA
Area, force and oil flow table
NS PISTON ROD AREA RATIO BORE AREA ANNULUS AREA FORCE WITH 25 MPa(* FLOW q AT SPEED 0.1 m/s
ø [mm] ø [ mm] A/A1 A [mm2] A1 [mm2] F1 [KN] F2 [KN] q1 [l/min] q2 [l/min]
32 20 1.64 804 490 20.1 12.3 4.8 2.9
40 25 1.64 1257 766 31.4 19.1 7.5 4.6
25 1.33 1473 36.8 8.8
50 1963 49.1 11.8
30 1.56 1257 31.4 7.5
30 1.29 2410 60.3 14.5
63 3117 18.7
40 1.68 1861 77.9 46.5 11.2
40 1.33 3770 94.2 22.6
80 5027 125.7 30.2
50 1.64 3063 76.6 18.4
50 1.33 5890 147.3 35.3
100 7854 196.3 47.1
65 1.73 4536 113.4 27.2
65 1.37 8954 223.8 53.7
125 12272 306.8 73.6
80 1.69 7245 181.1 43.5
90 1.46 13744 343.6 82.5
160 20106 502.7 120.6
110 1.9 10603 265.1 63.6
110 1.43 21913 547.8 131.5
200 31416 785.4 188.5
140 1.96 16022 400.6 96.1
250 140 1.46 49087 33694 1227.2 842.3 294.5 202.2
320 180 1.46 80425 54978 2010 1374.4 482.5 329.9
*Theoretical max force
F1

F2
q2 q1

Weight table [ kg ] : Basic cylinder +stroke 100 mm +rod end


NS ROD Mounting no. 7 Mounting no. 6 Mounting no. 5 Mounting no. 3 Mounting no. 2 +1000mm +HVP +MVP
ø [mm] ø [mm] with threaded rod with threaded rod with threaded rod with threaded rod with threaded rod +kg +kg +kg
32 20 2.5 3.0 2.5 3.5 3.0 6.0 0.5 0.5
40 25 3.5 4.0 3.5 5.0 4.5 9.5 0.5 0.5
25 4.0 5.0 4.5 6.0 5.0 11.0
50 1.0 1.0
30 4.0 5.0 4.5 6.0 5.0 12.5
30 7.0 9.5 8.0 9.0 8.0 14.0
63 1.5 1.5
40 7.0 9.5 8.0 9.0 8.0 18.5
40 10.0 14.0 12.0 19 16 20.5
80 2.0 2.5
50 10.5 14.5 12.5 19 16 26
50 22 27 23 30 22 36
100 2.5 5.0
65 22 27 23 31 22 46
65 33 43 34 42 38 51
125 4.5 9.5
80 33 44 35 43 39 65
90 67 79 70 84 84 92
160 6.5 17.5
110 70 82 73 87 87 117
110 113 141 124 145 145 141
200 18.0 30.0
140 115 143 126 147 148 188
250 140 230 240 215 250 240 263 36.0 72.0
320 180 450 470 430 550 480 397 68.0 109.0
B3
SEALING SYSTEMS

The performance and the operational reliability of hydraulic cylinder


essentially depends on the seals installed.

There are four sealing system alternatives in JKV 2300 series. They are
laboratory tested and found reliable in practice.

Basic sealing system in 2300 series is combination sealing system F.


Sealing system F is for heavy use and it can stand high pressure peaks. It
also has very small friction force as well as good sealing properties. It can
be recommended for demanding conditions. Alternatives S, R or 1 can
also be ordered for special purposes.

Choose the best option for your application from the table below.

APPLICATION SEALING SYSTEM


F S R 1
Light mobile hydraulics
Medium mobile hydraulics
Heavy mobile hydraulics
Stationary hydraulics: Injection moulding machines
Stationary hydraulics: Presses
Stationary hydraulics: Machine tools
Standard cylinder hydraulics: Light
Standard cylinder hydraulics: Medium
Standard cylinder hydraulics: Heavy

Preferred use
Use also possible

MAIN PROPERTIES

Sealing system F: Low friction force, very dry piston rod


Sealing system S: Low friction force high and low speeds
Sealing system R: Resistance to water
Sealing system 1: Dirty conditions, accepts pressure peaks

MORE INFORMATION

Sealing system F, page C2


Sealing system S, page C3
Sealing system R, page C4
Sealing system 1, page C5

C1
SEALING SYSTEMS

Combination sealing system F

Piston seals

Rod seals

Technical data

Max. pressure: According to cylinder body limits

Temperature area [ºC]: -30...100

Velocity max. [m/s]: 0.5

Rod seal type: Glide ring sealing + U-packing

Piston seal type: Glide ring sealing

Material: PTFE teflon + AU polyurethane

Applications: Low friction force, very dry piston rod.


Demanding industrial use

C2
SEALING SYSTEMS

Glide ring sealing system S

Piston seals

Rod seals

Technical data

Max. pressure: According to cylinder body limits

Temperature area [ºC]: -30...100

Velocity max. [m/s]: 15

Rod seal type: Glide ring sealing

Piston seal type: Glide ring sealing

Material: PTFE teflon

Applications: Low friction force, high and low speeds.


Demanding industrial use

Option: Sealing system SV, for high temperature applications.

C3
SEALING SYSTEMS

U-packing sealing system R

Piston seals

Rod seals

Technical data

Max. pressure: According to cylinder body limits

Temperature area [ºC]: -30...100

Velocity max. [m/s]: 0.5

Rod seal type: U-packing

Piston seal type: U-packing

Material: NBR rubber

Applications: For normal industrial use, resistance to water.

C4
SEALING SYSTEMS

Compact sealing system 1

Piston seals

Rod seals

Technical data

Max. pressure: According to cylinder body limits

Temperature area [ºC]: -30...100

Velocity max. [m/s]: 0.5

Rod seal type: U-packing

Piston seal type: Compact sealing

Material: NBR rubber

Applications: Dirty conditions, accepts pressure peaks.

C5
DIMENSIONS NS 32
FUNCTIONS

without cushion

Spherical bearing no. 7 + MVP-20 38 48 50

M16x1.5
G3/8“ G3/8“ 25 28

ø40

ø65
ø20

ø20
21
16 25 26 17
AH=215+stroke

Head flange no. 2 + MVP-20


ø11 21 48
85

ø64d8 24
ø90 LA=113+stroke 87

Head trunnion no. 5 + MVP-20 21 48


ø20e8

65
105 LB=104+stroke 96

Cap flange no. 3 + MVP-20


ø11 35 48
85

14
ø90 AF=214+stroke

Intermediate trunnion no. 6 + MVP-20 21 48


ø25e8

65 min. 62 AG (min. 148)


105 LL=200+stroke
min. stroke 10
D1
NS 32 TECHNICAL DATA

- Bore dia 32 mm - Piston rod dia 20 - Working pressure 25 MPa


- Full bore area 800 mm² - Rod area 310 mm² - Standard oil port G 3/8“
- Annulus area 490 mm² - Standard spherical bearing
GE 20DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-20 38 78


G3/8“ G3/8“ 32 25

ø65
ø20

ø50

ø20
21
16

25 26
FD=195+stroke

Head flange no. 2 +HVP-20


ø11 21 78
85

ø64d8 24
ø90 LA=113+stroke 67

Head trunnion no. 5 + HVP-20 21 78


ø20e8

65
105 LB=104+stroke 76

Cap flange no. 3 + HVP-20


ø11 35 78
85

14
ø90 FB=194+stroke

Intermediate trunnion no. 6 + HVP-20 21 78


ø25e8

65 min. 62 FC (min. 128)


105 LF=180+stroke
min. stroke 10
D2
DIMENSIONS NS 40
FUNCTIONS

without cushion

Spherical bearing no. 7 + MVP-25 34 52 50

M16x1.5
G3/8“ G3/8“ 25 28

ø50

ø75
ø25

ø25
20
27
30 28 17
AH=223+stroke

Head flange no. 2 + MVP-25


ø11 15 53
93

ø74d8 25
ø100 LA=115+stroke 90

Head trunnion no. 5 + MVP-25 15 52


ø25e8

75
125 LB=106+stroke 99

Cap flange no. 3 + MVP-25


ø11 32 52
93

15
ø100 AF=220+stroke

Intermediate trunnion no. 6 + MVP-25 15 52


ø25e8

75 min. 62 AG (min. 153)


125 LL=205+stroke
min. stroke 10
D3
NS 40 TECHNICAL DATA

- Bore dia 40 mm - Piston rod dia 25 - Working pressure 25 MPa


- Full bore area 1255 mm² - Rod area 490 mm² - Standard oil port G 3/8“
- Annulus area 765 mm² - Standard spherical bearing
GE 25DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-25 34 82


G3/8“ G3/8“ 28 28

ø75
ø25

ø50

ø25
20
27

30 28
FD=203+stroke

Head flange no. 2 +HVP-25


ø11 15 83
93

ø74d8 25
ø100 LA=115+stroke 70

Head trunnion no. 5 + HVP-25 15 82


ø25e8

75
125 LB=106+stroke 79

Cap flange no. 3 + HVP-25


ø11 32 82
93

15
ø100 FB=200+stroke

Intermediate trunnion no. 6 + HVP-25 15 82


ø25e8

75 min. 62 FC (min. 133)


125 LF=185+stroke
min. stroke 10
D4
DIMENSIONS NS 50
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-30 22 56 67

M22x1.5
G3/8“ G3/8“ 36 35

AH=263+stroke, cushion in cap end.

ø80
ø30

ø30
ø60
268+stroke, cushion in front end.

22
28
298+stroke, cushion in both ends.

35 30 28
AH=234+stroke

Head flange no. 2 + MVP-30


ø11 24 56
108

LA=161+stroke, cushion in front end


or in both ends.

ø75d8 26
ø110 LA=126+stroke 110

Head trunnion no. 5 + MVP-30 24 56


ø30e8

LB=153+stroke, cushion in front end


or in both ends.

80
140 LB=118+stroke 118

Cap flange no. 3 + MVP-30


ø11 40 56

AF=287+stroke, cushion in front end


108

or in both ends.

16
ø110 AF=252+stroke

Intermediate trunnion no. 6 + MVP-30 24 56

LL=271+stroke, cushion in front end


or in both ends.
ø30e8

Specify dimension AG in your order.


(Min. 210, cushion in front end or
in both ends.)

80 min. 81 AG (min. 175)


140 LL=236+stroke
min. stroke 20
D5
NS 50 TECHNICAL DATA

- Bore dia 50 mm - Piston rod dia 25 or 30 mm - Working pressure 25 MPa


- Full bore area 1960 mm² - Rod area 490 mm² or - Standard oil port G 3/8“
- Annulus area 1470 mm² or 705 mm² - Standard spherical bearing
1255 mm² GE 30DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-30 22 98
G3/8“ G3/8“ 37 35

FD=239+stroke, cushion in cap end.

ø80
ø30

ø60

ø30
244+stroke, cushion in front end.
22
28

274+stroke, cushion in both ends.

35 30
FD=209+stroke

Head flange no. 2 +HVP-30


ø11 24 98
108

LA=161+stroke, cushion in front end


or in both ends.

ø75d8 26
ø110 LA=126+stroke 85

Head trunnion no. 5 + HVP-30 24 98


ø30e8

LB=153+stroke, cushion in front end


or in both ends.

80
140 LB=118+stroke 93

Cap flange no. 3 + HVP-30


ø11 40 98

FB=262+stroke, cushion in front end


108

or in both ends.

16
ø110 FB=227+stroke

Intermediate trunnion no. 6 + HVP-30 24 98

LF=246+stroke, cushion in front end


or in both ends.
ø30e8

Specify dimension FC in your order.


(Min. 185, cushion in front end or
in both ends.)

80 min. 81 FC (min. 150)


140 LF=211+stroke
min. stroke 20
D6
DIMENSIONS NS 63
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-35 19 54 84
G1/2“ G1/2“ 42 41

M27x2
AH=296+stroke, cushion in cap end.

ø106
ø35

ø35
ø75
311+stroke, cushion in front end.

25
34
341+stroke, cushion in both ends.

39 36 34
AH=266+stroke

Head flange no. 2 + MVP-35


ø14 22 54
132

LA=185+stroke, cushion in front end


or in both ends.

ø100d8 33
ø140 LA=140+stroke 120

Head trunnion no. 5 + MVP-35 22 54


ø36e8

LB=169+stroke, cushion in front end


or in both ends.

110
167 LB=124+stroke 136

Cap flange no. 3 + MVP-35


ø14 44 54

AF=325+stroke, cushion in front end


132

or in both ends.

20
ø140 AF=280+stroke

Intermediate trunnion no. 6 + MVP-35 22 54

LL=305+stroke, cushion in front end


or in both ends.
ø36e8

Specify dimension AG in your order.


(Min. 248, cushion in front end or
in both ends.)

110 min. 82 AG (min. 203)


167 LL=260+stroke
min. stroke 25
D7
NS 63 TECHNICAL DATA

- Bore dia 63 mm - Piston rod dia 30 or 40 mm - Working pressure 25 MPa


- Full bore area 3115 mm² - Rod area 705 mm² or - Standard oil port G 1/2“
- Annulus area 2410 mm² or 1255 mm² - Standard spherical bearing
1860 mm² GE 35DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-35 19 110
G1/2“ G1/2“ 41 40

FD=268+stroke, cushion in cap end.

ø106
ø35

ø75

ø35
283+stroke, cushion in front end.
25
34

313+stroke, cushion in both ends.

39 36
FD=238+stroke

Head flange no. 2 +HVP-35


ø14 22 110
132

LA=185+stroke, cushion in front end


or in both ends.

ø100d8 33
ø140 LA=140+stroke 92

Head trunnion no. 5 + HVP-35 22 110


ø36e8

LB=169+stroke, cushion in front end


or in both ends.

110
167 LB=124+stroke 108

Cap flange no. 3 + HVP-35


ø14 44 110

FB=297+stroke, cushion in front end


132

or in both ends.

20
ø140 FB=252+stroke

Intermediate trunnion no. 6 + HVP-35 22 110

LF=277+stroke, cushion in front end


or in both ends.
ø36e8

Specify dimension FC in your order.


(Min. 220, cushion in front end or
in both ends.)

110 min. 82 FC (min. 175)


167 LF=232+stroke
min. stroke 25
D8
DIMENSIONS NS 80
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-45 23 61 100
G3/4“ G3/4“ 42 52

M36x3
AH=346+stroke, cushion in cap end.

ø120
ø45

ø45
ø90
351+stroke, cushion in front end.

32
40
391+stroke, cushion in both ends.

48 42 40
AH=306+stroke

Head flange no. 2 + MVP-45


ø18 26 58
160

LA=207+stroke, cushion in front end


or in both ends.

ø118d8 40
ø170 LA=163+stroke 137

Head trunnion no. 5 + MVP-45 26 61


ø45e8

LB=186+stroke, cushion in front end


or in both ends.

125
190 LB=143+stroke 157

Cap flange no. 3 + MVP-45


ø18 52 61

AF=368+stroke, cushion in front end


160

or in both ends.

24
ø170 AF=323+stroke

Intermediate trunnion no. 6 + MVP-45 26 61

LL=344+stroke, cushion in front end


or in both ends.
ø45e8

Specify dimension AG in your order.


(Min. 274, cushion in front end or
in both ends.)

125 min. 90 AG (min. 229)


190 LL=299+stroke
min. stroke 20
D9
NS 80 TECHNICAL DATA

- Bore dia 80 mm - Piston rod dia 40 or 50 mm - Working pressure 25 MPa


- Full bore area 5025 mm² - Rod area 1255 mm² or - Standard oil port G 3/4“
- Annulus area 3770 mm² or 1960 mm² - Standard spherical bearing
3065 mm² GE 45DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-45 23 132
G3/4“ G3/4“ 49 52

FD=317+stroke, cushion in cap end.

ø120
ø45

ø90

ø45
322+stroke, cushion in front end.
32
40

362+stroke, cushion in both ends.

48 42
FD=277+stroke

Head flange no. 2 +HVP-45


ø18 26 129
160

LA=207+stroke, cushion in front end


or in both ends.

ø118d8 40
ø170 LA=163+stroke 108

Head trunnion no. 5 + HVP-45 26 132


ø45e8

LB=186+stroke, cushion in front end


or in both ends.

125
190 LB=143+stroke 128

Cap flange no. 3 + HVP-45


ø18 52 132

FB=339+stroke, cushion in front end


160

or in both ends.

24
ø170 FB=294+stroke

Intermediate trunnion no. 6 + HVP-45 26 133

LF=315+stroke, cushion in front end


or in both ends.
ø45e8

Specify dimension FC in your order.


(Min. 245, cushion in front end or
in both ends.)

125 min. 90 FC (min. 200)


190 LF=270+stroke
min. stroke 20
D10
DIMENSIONS NS 100
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-60 33 70 122
G1“ G1“ 66 65

M45x3
AH=415+stroke, cushion in cap end.

ø115

ø150
ø60

ø60
415+stroke, cushion in front end.

44
50
460+stroke, cushion in both ends.

62 62 50
AH=370+stroke

Head flange no. 2 + MVP-60


ø20 29 63
175

LA=234+stroke, cushion in front end


or in both ends.

ø152d8 46
ø190 LA=189+stroke 166

Head trunnion no. 5 + MVP-60 29 69


ø50e8

LB=211+stroke, cushion in front end


or in both ends.

156
242 LB=166+stroke 190

Cap flange no. 3 + MVP-60


ø20 57 70

AF=428+stroke, cushion in front end


175

or in both ends.

28
ø190 AF=383+stroke

Intermediate trunnion no. 6 + MVP-60 29 70

LL=389+stroke, cushion in front end


or in both ends.
ø50e8

Specify dimension AG in your order.


(Min. 322, cushion in front end or
in both ends.)

156 min. 108 AG (min. 277)


242 LL=355+stroke
min. stroke 30
D11
NS 100 TECHNICAL DATA

- Bore dia 100 mm - Piston rod dia 50 or 65 mm - Working pressure 25 MPa


- Full bore area 7850 mm² - Rod area 1960 mm² or - Standard oil port G 1“
- Annulus area 5890 mm² or 3315 mm² - Standard spherical bearing
4535 mm² GE 60DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-60 33 150
G1“ G1“ 70 65

FD=373+stroke, cushion in cap end.

ø115

ø150
ø60

ø60
373+stroke, cushion in front end.
44
50

418+stroke, cushion in both ends.

62 62
FD=328+stroke

Head flange no. 2 +HVP-60


ø20 29 143
175

LA=234+stroke, cushion in front end


or in both ends.

ø152d8 46
ø190 LA=189+stroke 124

Head trunnion no. 5 + HVP-60 29 149


ø50e8

LB=211+stroke, cushion in front end


or in both ends.

156
242 LB=166+stroke 148

Cap flange no. 3 + HVP-60


ø20 57 150

FB=386+stroke, cushion in front end


175

or in both ends.

28
ø190 FB=341+stroke

Intermediate trunnion no. 6 + HVP-60 29 150

LF=358+stroke, cushion in front end


or in both ends.
ø50e8

Specify dimension FC in your order.


(Min. 280, cushion in front end or
in both ends.)

156 min. 108 FC (min. 235)


242 LF=313+stroke
min. stroke 30
D12
DIMENSIONS NS 125
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-70 39 77 165
G1“ G1“ 81 79

M60x4
AH=501+stroke, cushion in cap end.

ø140

ø175
ø70

ø70
511+stroke, cushion in front end.

49
60
561+stroke, cushion in both ends.

78 78 68
AH=451+stroke

Head flange no. 2 + MVP-70


ø24 28 77
212

LA=257+stroke, cushion in front end


or in both ends.

ø180d8 48
ø230 LA=198+stroke 218

Head trunnion no. 5 + MVP-70 28 77


ø60e8

LB=238+stroke, cushion in front end


or in both ends.

185
285 LB=179+stroke 237

Cap flange no. 3 + MVP-70


ø24 60 77

AF=508+stroke, cushion in front end


212

or in both ends.

32
ø230 AF=448+stroke

Intermediate trunnion no. 6 + MVP-70 28 77

LL=475+stroke, cushion in front end


or in both ends.
ø60e8

Specify dimension AG in your order.


(Min. 396, cushion in front end or
in both ends.)

185 min. 109 AG (min. 336)


285 LL=415+stroke
min. stroke 30
D13
NS 125 TECHNICAL DATA

- Bore dia 125 mm - Piston rod dia 65 or 80 mm - Working pressure 25 MPa


- Full bore area 12270 mm² - Rod area 3315 mm² or - Standard oil port G 1“
- Annulus area 8950 mm² or 5025 mm² - Standard spherical bearing
7245 mm² GE 70DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-70 39 176
G1“ G1“ 68 78

FD=434+stroke, cushion in cap end.

ø140

ø175
ø70

ø70
444+stroke, cushion in front end.
49
60

494+stroke, cushion in both ends.

78 78
FD=384+stroke

Head flange no. 2 +HVP-70


ø24 28 176
212

LA=257+stroke, cushion in front end


or in both ends.

ø180d8 48
ø230 LA=198+stroke 152

Head trunnion no. 5 + HVP-70 28 176


ø60e8

LB=238+stroke, cushion in front end


or in both ends.

185
285 LB=179+stroke 171

Cap flange no. 3 + HVP-70


ø24 60 176

FB=441+stroke, cushion in front end


212

or in both ends.

32
ø230 FB=381+stroke

Intermediate trunnion no. 6 + HVP-70 28 176

LF=409+stroke, cushion in front end


or in both ends.
ø60e8

Specify dimension FC in your order.


(Min. 330, cushion in front end or
in both ends.)

185 min. 109 FC (min. 270)


285 LF=349+stroke
min. stroke 30
D14
DIMENSIONS NS 160
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-80 61 109 200
G1 1/4“ G1 1/4“ 98 97

M68x4
AH=604+stroke, cushion in cap end.

ø180

ø219
ø80

ø80
614+stroke, cushion in front end.

55
62
664+stroke, cushion in both ends.

96 81 75
AH=554+stroke

Head flange no. 2 + MVP-80


ø22 38 104
ø326

LA=309+stroke, cushion in front end


or in both ends.

ø220d8 60
ø280 LA=249+stroke 274

Head trunnion no. 5 + MVP-80 38 109


ø75e8

LB=280+stroke, cushion in front end


or in both ends.

230
350 LB=220+stroke 303

Cap flange no. 3 + MVP-80


ø22 73 109
ø326

AF=618+stroke, cushion in front end


or in both ends.

35
ø280 AF=558+stroke

Intermediate trunnion no. 6 + MVP-80 38 109

LL=583+stroke, cushion in front end


or in both ends.
ø75e8

Specify dimension AG in your order.


(Min. 503, cushion in front end or
in both ends.)

230 min. 135 AG (min. 443)


350 LL=523+stroke
min. stroke 35
D15
NS 160 TECHNICAL DATA

- Bore dia 160 mm - Piston rod dia 90 or 110 mm - Working pressure 25 MPa
- Full bore area 20110 mm² - Rod area 6360 mm² or - Standard oil port G 1 1/4“
- Annulus area 13740 mm² or 9500 mm² - Standard spherical bearing
10600 mm² GE 80DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-80 61 214
G1 1/4“ G1 1/4“ 104 95

FD=509+stroke, cushion in cap end.

ø180

ø219
ø80

ø80
519+stroke, cushion in front end.
55
62

569+stroke, cushion in both ends.

96 81
FD=459+stroke

Head flange no. 2 +HVP-80


ø22 38 209
ø326

LA=309+stroke, cushion in front end


or in both ends.

ø220d8 60
ø280 LA=249+stroke 179

Head trunnion no. 5 + HVP-80 38 214


ø75e8

LB=280+stroke, cushion in front end


or in both ends.

230
350 LB=220+stroke 208

Cap flange no. 3 + HVP-80


ø22 73 204
ø326

FB=523+stroke, cushion in front end


or in both ends.

35
ø280 FB=463+stroke

Intermediate trunnion no. 6 + HVP-80 38 204

LF=488+stroke, cushion in front end


or in both ends.
ø75e8

Specify dimension FC in your order.


(Min. 398, cushion in front end or
in both ends.)

230 min. 135 FC (min. 338)


350 LF=428+stroke
min. stroke 35
D16
DIMENSIONS NS 200
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-110 61 126 255
G1 1/2“ G1 1/2“ 127 116

M85x4
ø110

ø110
AH=720+stroke, cushion in cap end.

ø225

ø267
735+stroke, cushion in front end.

70
76
795+stroke, cushion in both ends.

123 105 90
AH=660+stroke

Head flange no. 2 + MVP-110


ø24 45 120
ø390

LA=344+stroke, cushion in front end


or in both ends.

ø267d8 70
ø340 LA=279+stroke 341

Head trunnion no. 5 + MVP-110 45 120


ø90e8

LB=305+stroke, cushion in front end


or in both ends.

280
420 LB=240+stroke 380

Cap flange no. 3 + MVP-110


ø24 85 126
ø390

AF=725+stroke, cushion in front end


or in both ends.

40
ø340 AF=650+stroke

Intermediate trunnion no. 6 + MVP-110 45 126

LL=685+stroke, cushion in front end


or in both ends.
ø90e8

Specify dimension AG in your order.


(Min. 595, cushion in front end or
in both ends.)

280 min. 155 AG (min. 520)


420 LL=610+stroke
min. stroke 65
D17
NS 200 TECHNICAL DATA

- Bore dia 200 mm - Piston rod dia 110 or 140 mm - Working pressure 25 MPa
- Full bore area 31420 mm² - Rod area 9500 mm² or - Standard oil port G 1 1/2“
- Annulus area 21910 mm² or 15390 mm² - Standard spherical bearing
16020 mm² GE 110DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-110 61 214
G1 1/2“ G1 1/2“ 124 115
ø110

ø110
FD=615+stroke, cushion in cap end.

ø225

ø267
630+stroke, cushion in front end.
70
76

690+stroke, cushion in both ends.

123 105
FD=555+stroke

Head flange no. 2 +HVP-110


ø24 45 292
ø390

LA=344+stroke, cushion in front end


or in both ends.

ø267d8 70
ø390 LA=279+stroke 226

Head trunnion no. 5 + HVP-110 45 260


ø90e8

LB=305+stroke, cushion in front end


or in both ends.

280
420 LB=240+stroke 265

Cap flange no. 3 + HVP-110


ø24 85 276
ø390

FB=620+stroke, cushion in front end


or in both ends.

40
ø340 FB=545+stroke

Intermediate trunnion no. 6 + HVP-110 45 276

LF=580+stroke, cushion in front end


or in both ends.
ø90e8

Specify dimension FC in your order.


(Min. 490, cushion in front end or
in both ends.)

280 min. 155 FC (min. 415)


420 LF=505+stroke
min. stroke 65
D18
DIMENSIONS NS 250
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-140 123 136 315

M105x4
G1 1/2“ G1 1/2“ 162 161

ø140

ø140
AH=947+stroke, cushion in cap end.

ø298

ø324
100
952+stroke, cushion in front end.

90
1022+stroke, cushion in both ends.

145 175 110


AH=877+stroke

Head flange no. 2 + MVP-140


ø26 50 136
ø450

LA=404+stroke, cushion in front end


or in both ends.

ø324d8 75
ø400 LA=329+stroke 413

Head trunnion no. 5 + MVP-140 50 136


ø105e8

LB=357+stroke, cushion in front end


or in both ends.

340
520 LB=282+stroke 460

Cap flange no. 3 + MVP-140


ø26 95 136
ø450

AF=862+stroke, cushion in front end


or in both ends.

45
ø400 AF=787+stroke

Intermediate trunnion no. 6 + MVP-140 50 136

LL=817+stroke, cushion in front end


ø105e8

or in both ends.
Specify dimension AG in your order.
(Min. 692, cushion in front end or
in both ends.)

340 min. 185 AG (min. 617)


520 LL=742+stroke
min. stroke 60
D19
NS 250 TECHNICAL DATA

- Bore dia 250 mm - Piston rod dia 140 mm - Working pressure 25 MPa
- Full bore area 49090 mm² - Rod area 15390 mm² - Standard oil port G 1 1/2“
- Annulus area 33690 mm² - Standard spherical bearing
GE 140DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-140 123 306
G1 1/2“ G1 1/2“ 165 145
ø140

ø140
FD=801+stroke, cushion in cap end.

ø298

ø324
100

806+stroke, cushion in front end.


90

877+stroke, cushion in both ends.

145 175
FD=731+stroke

Head flange no. 2 +HVP-140


ø26 50 306
ø450

LA=404+stroke, cushion in front end


or in both ends.

ø324d8 75
ø400 LA=329+stroke 268

Head trunnion no. 5 + HVP-140 50 306


ø105e8

LB=357+stroke, cushion in front end


or in both ends.

340
520 LB=282+stroke 315

Cap flange no. 3 + HVP-140


ø26 95 306
ø450

FB=716+stroke, cushion in front end


or in both ends.

45
ø400 FB=641+stroke

Intermediate trunnion no. 6 + HVP-140 50 306

LF=488+stroke, cushion in front end


ø105e8

or in both ends.
Specify dimension FC in your order.
(Min. 545, cushion in front end or
in both ends.)

340 min. 185 FC (min. 470)


520 LF=596+stroke
min. stroke 60
D20
DIMENSIONS NS 320
FUNCTIONS

without cushion adjustable cushion in cap end adjustable cushion in front end adjustable cushion in both ends

Dimensions with cushion


Spherical bearing no. 7 + MVP-180 170 170 390

M130x4
G1 1/2“ G1 1/2“ 196 195

ø180

ø180
AH=1110+stroke, cushion in cap end.

ø366

ø406
115
105
1120+stroke, cushion in front end.
1205+stroke, cushion in both ends.

195 205 145


AH=1025+stroke

Head flange no. 2 + MVP-180


ø33 52 165
ø585

LA=448+stroke, cushion in front end


or in both ends.

ø410d8 85
ø520 LA=353+stroke 510

Head trunnion no. 5 + MVP-180 52 200


ø140e8

LB=409+stroke, cushion in front end


or in both ends.

420
640 LB=314+stroke 549

Cap flange no. 3 + MVP-180


ø33 110 170
ø585

AF=1015+stroke, cushion in front end


or in both ends.

57
ø520 AF=920+stroke

Intermediate trunnion no. 6 + MVP-180 52 170

LL=958+stroke, cushion in front end


ø140e8

or in both ends.
Specify dimension AG in your order.
(Min. 850, cushion in front end or
in both ends.)

420 min. 263 AG (min. 755)


640 LL=863+stroke
min. stroke 155
D21
NS 320 TECHNICAL DATA

- Bore dia 320 mm - Piston rod dia 180 mm - Working pressure 25 MPa
- Full bore area 80420 mm² - Rod area 25450 mm² - Standard oil port G 1 1/2“
- Annulus area 54980 mm² - Standard spherical bearing
GE 180DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Dimensions with cushion


Spherical bearing no. 7 + HVP-180 170 390
G1 1/2“ G1 1/2“ 210 190
ø180

ø180
FD=940+stroke, cushion in cap end.

ø366

ø406
115
105

950+stroke, cushion in front end.


1035+stroke, cushion in both ends.

195 205
FD=855+stroke

Head flange no. 2 +HVP-180


ø33 52 385
ø585

LA=448+stroke, cushion in front end


or in both ends.

ø410d8 85
ø520 LA=353+stroke 340

Head trunnion no. 5 + HVP-180 52 440


ø140e8

LB=409+stroke, cushion in front end


or in both ends.

420
640 LB=314+stroke 379

Cap flange no. 3 + HVP-180


ø33 110 390
ø585

FB=845+stroke, cushion in front end


or in both ends.

57
ø520 FB=750+stroke

Intermediate trunnion no. 6 + HVP-180 52 390

LF=788+stroke, cushion in front end


ø140e8

or in both ends.
Specify dimension FC in your order.
(Min. 680, cushion in front end or
in both ends.)

420 min. 263 FC (min. 585)


640 LF=693+stroke
min. stroke 155
D22
PISTON RODS
& ROD ENDS
Piston rod with shouldered male thread

NB

ød

M
AV

NS 32 40 50 63 80 100 125 160 200 250 320


d 20 25 25/30 30/40 40/50 50/65 65/80 90/110 110/140 140 180
NB 17 17 28 34 40 50 68 78 90 110 145
M M16x1.5 M16x1.5 M22x1.5 M27x2 M36x3 M45x3 M60x4 M68x4 M85x4 M105x4 M130x4
AV 17 22 20/24 24/32 35/41 41/55 55/65 75/90 90/120 120 165

Rod end spherical eye MVP


WB
WA ZA
ZB

NA øV
XA
M

X
Y

∼6°
∼6°

Spherical bearing GE..DO, ISO 6124-1

NS 32 40 50 63 80 100 125 160 200 250 320


TYPE MVP-20 MVP-25 MVP-30 MVP-35 MVP-45 MVP-60 MVP-70 MVP-80 MVP-110 MVP-140 MVP-180
WB 50 50 67 84 100 122 165 200 255 315 390
WA 25 25 36 42 53 66 81 98 127 162 196
ZA 28 28 35 41 52 65 79 97 126 161 195
ZB 56 56 64 76 96 120 146 178 230 292 350
XA 25 25 35 45 52 63 91 106 138 170 200
M M16x1.5 M16x1.5 M22x1.5 M27x2 M36x3 M45x3 M60x4 M68x4 M85x4 M105x4 M130x4
NA 17 17 28 34 40 50 68 78 93 112 146
V 20 25 30 35 45 60 70 80 110 140 180
Y 16 20 22 25 32 44 49 55 70 90 105
X 19 23 28 32 37 50 60 62 76 100 115
D23
PISTON RODS
& ROD ENDS
Piston rod with welded spherical eye HVP
W Z

ZW
ød
øV

XW
Y
∼6°
∼6°

Spherical bearing GE..DO, ISO 6124-1

NS 32 40 50 63 80 100 125 160 200 250 320


TYPE HVP-20 HVP-25 HVP-30 HVP-35 HVP-45 HVP-60 HVP-70 HVP-80 HVP-110 HVP-140 HVP-180
d 20 25 25/30 30/40 40/50 50/65 65/80 90/110 110/140 140 180
W 32 28 37 41 46 70 68 104 124 165 210
Z 25 28 35 40 52 65 78 95 115 145 190
ZW 45 56 70 76 96 127 140 178 214 290 380
V 20 25 30 35 45 60 70 80 110 140 180
Y 16 20 22 25 32 44 49 55 70 90 105
XW 21 27 28 34 39 50 60 62 76 100 115

Piston rod materials

- Hard chromium plated garbon steel. Ra 0.3 max

- Options: hard chromium plated induction hardened steel, hard


chromium plated AISI 329 (acid proof)

Spherical bearings

- Standard: GE...DO ( INA ), GE...ES ( SKF ), ISO 6124-1

- Options: GE...DO-2RS ( INA ), GE...ES-2RS ( SKF ) ( sealed )


GE...UK ( INA ) ( maintenance free )
GE...UK-2RS ( INA ), GE...TE-2RS ( SKF ) (maintenance free + sealed )
GE...TGR ( SKF ) (maintenance free, stainless steel )

D24
JKV 2300-SERIES
ORDER CODE
EXAMPLE: JKV 2300-RD/125/500/65/7+MVP-70/A-A-1-A

JKV 2300 RD 125 500 65 7 MVP-70 A A 1 A *

GLAND DRAIN LOCATION


BODY MOUNTING STYLE
PISTON ROD DIAMETER

AIR BLEED LOCATION


CUSHION LOCATION

OIL PORT LOCATION

OIL PORT LOCATION


PISTON DIAMETER
SEALING SYSTEM/

STROKE LENGTH

FURTHER DATA
FRONT END

REAR END
ROD END
SERIE

2300 Differential cylinder LOOK AT PICTURE BELOW


2301 Double rod cylinder
ROD END
Threaded rod end
SEALING SYSTEM/ MVP-70 Threaded rod end+spherical eye
CUSHION LOCATION MVH-70 Threaded rod end+spherical eye, maintenance free
Normal, typical industrial HVP-70 Rod with welded spherical eye
HVH-70 Rod with welded spherical eye, maintenance free
sealing system
R
RE Cushioned front end
RT Cushioned cap end BODY MOUNTING STYLE
RD Cushion in both ends 2 Head flange
Dirty conditions 3 Cap flange
sealing system 5 Head trunnion
6 Intermediate trunnion, welded
1
1E Cushioned front end 6E Intermediate trunnion, threaded
1T Cushioned cap end 7 Spherical bearing mount
1D Cushion in both ends 7E Spherical bearing mount, special dimensions
7H Spherical bearing mount, maintenance free
Low friction, high & low
speed sealing system
S
SE Cushioned front end REAR END OIL PORT
ST Cushioned cap end CONNECTION
FRONT END OIL PORT
SD Cushion in both ends AIR BLEED CONNECTION
A
SV High temperature sealing 1 LOCATION CLAND DRAIN LOCATION
Low friction, no leakage
combination sealing system D4 2B
F
FE Cushioned front end 3
FT Cushioned cap end C
FD Cushion in both ends

D26
JKV-2300 SERIES
CUSHION TECHNIQUE

Cylinder with cushion in both ends D

Cushion opportunities for 2300 series are

- Cap end cushion T


- front end cushion E
- cushion in both ends D.

Cushion is adjustable in both ends. Adjusting is easy, You only have to turn
the cushion adjusting screw clockwise and the cushion force increases
and opposite.
Important! Don't open/close the cushion adjusting screw completely!

Example pictures presents cushion technique in cylinders from NS 50 to


NS 80. Cylinders from NS 100 to NS 320 has basically a similar kind of
technique except the cushion parts are separate from the cylinder body.

E1
JKV-2300 SERIES
CUSHION TECHNIQUE
cushion adjusting screw
seal lock

Cap end cushion T

cushion adjusting screw


seal lock

Front end cushion E

E2
SPARE PARTS

3 17 16
2 18 17
15
14 10 11 9 8
11 6
13

5 4
3
2
1

12 7

When you order spare parts please inform us the cylinders type code.

Example: Seal kit for cylinder JKV 2300-RD3/125/500/65/7+MVP-70/A-A-1-A

PART DESCRIPTION NOTICE MORE INFORMATION


1 Rod end spherical eye MVP Pages: B2, D23
2 Spherical bearing Standard: GE..DO, ISO 6124-1 Pages: F2, D24
3 Lock ring
4 Grease nipple
5 Hexagon socket set screw
6 Hexagon socket head cap screw
7 Cylinder head/Rod guide According to sealing system Pages: C2-C5, F2
8 Rod wiper Included into seal kit Pages: C1-C5, F2
9 Hexagon socket screw plug
10 O-ring Included into seal kit Pages: C1-C5, F2
11 Piston rod seal Included into seal kit Pages: C1-C5, F2
12 Cylinder body Pages: B1, B2, F2, D25
13 Piston rod Pages: D23, D24, F2
14 Piston According to sealing system Pages: C2-C5, F2
15 O-ring Included into seal kit Pages: C1-C5, F2
16 Piston seal Included into seal kit Pages: C1-C5, F2
17 Piston guide ring Included into seal kit Pages: C1-C5, F2
18 Hexagon socket set screw
F1
SPARE PARTS
DESCRIPTION OPTIONS
PISTON RODS Piston rod with shouldered male thread
& ROD ENDS Piston rod with welded spherical eye HVP
PARTS NO. 1, 13 Rod end spherical eye MVP
SPHERICAL GE...DO ( INA ), GE...ES ( SKF )
BEARINGS GE...DO-2RS ( INA ), GE...ES-2RS ( SKF ) ( sealed )
PART NO. 2 GE...UK ( INA ) ( maintenance free )
GE...UK-2RS ( INA ), GE...TE-2RS ( SKF ) ( maintenance free + sealed )
GE...TGR ( SKF ) ( maintenance free, stainless steel )
PISTONS Piston for sealing system F
PART NO. 14 Piston for sealing system S
Piston for sealing system R
Piston for sealing system 1
CYLINDER HEADS Head for sealing system F
PART NO. 7 Head for sealing system FD/FE
Head for sealing system S
Head for sealing system SD/SE
Head for sealing system R
Head for sealing system RD/RE
Head for sealing system 1
Head for sealing system 1D/1E
SEAL KITS Seal kit F
Seal kit S
Seal kit R
Seal kit 1
CYLINDER BODIES Spherical bearing no. 7
PART NO. 12 Spherical bearing no. 7, cushion in front end
Spherical bearing no. 7, cushion in cap end
Spherical bearing no. 7, cushion in both ends
Intermediate trunnion no. 6
Intermediate trunnion no. 6, cushion in front end
Intermediate trunnion no. 6, cushion in cap end
Intermediate trunnion no. 6, cushion in both ends
Head trunnion no. 5
Head trunnion no. 5, cushion in front end
Head trunnion no. 5, cushion in cap end
Head trunnion no. 5, cushion in both ends
Cap flange no. 3
Cap flange no. 3, cushion in front end
Cap flange no. 3, cushion in cap end
Cap flange no. 3, cushion in both ends
Head flange no. 2
Head flange no. 2, cushion in front end
Head flange no. 2, cushion in cap end
Head flange no. 2, cushion in both ends
PRE-ASSEMLED Cylinder head + seals
SPARE PART Piston + seals
MODULES Piston rod + piston + cylinder head + seals
Rod end spherical eye MVP + spherical bearing + lock rings + grease nipple
Piston rod with welded spherical eye HVP + spherical bearing + lock rings + grease nipple
Cylinder body no. 7 + spherical bearing + lock rings + grease nipple
F2
NOTES
NOTES
NOTES

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