Main Power Rly Output

Warning Horn (Forward)

BR

OR

PU

GN

GY

WH

105

109

112

114

118

123

124

Description

RD

101

Brake Circuit

Main Brkr

589

Fuel Level Gauge

Opr Mon Panel Eng Oil Pressure Sensor

YL

PK

GY

YL

PK

PU

464

C444

C446

C491

C907

F853

899

877

817

G728

D719

D718

C744

C742

762

761

645

633

600

C566

WH

BR

BU

YL

WH

YL

OR

GY

PU

OR

YL

GY

PK

BU

BR

PK

OR

GN

WH

WH

YL

BU

GN

GY

GN

BR

WH

PU

PU

BU

YL

BR

OR

GN

BR

Wire Color

Coolant Temperature

A/C Hi/Lo Pressure

104-7843

114-5333

44834 kPa
(659 psi)
27C
(80F)

384C
(1007.2F)
_
_

Deactuate
35020 kPa
(50.82.9 psi)

Actuate

51734 kPa
(754.9 psi)

Normally Open

Normally Closed

Normally Open

Normally Closed

Contact Position

Neutral Start SW to Park Brake SW

Travel Speed

Hydrst Track Speed Increase

Glow Plug Magnetic SW to Glow Plug

Backup Alarm Relay

Backup Alarm Pressure Switch

Impl Cont Lift Kickout Solenoid

Impl Cont Tilt Cylinder Position

Parking Brake - Sol to SW

High Speed Propel - SW to Sol

Bucket Positioner Solenoid SW

Lift Kickout Solenoid SW

Control Circuits

Headlamp Relay

Attach Lighting Ckt

Dash Lamp Basic

Lighting Circuits

Left Rear Speaker (Common)

Relay to Condenser Motor 2

A/C HI Press. Cutout SW To Compressor

A/C SW Jumper

A/C Clutch To Thermostat SW

A/C SW To Refrigerant SW

Blower Motor (Low)

Blower Motor (Medium)

Blower Motor (HI)

Radio Speaker - Right (Common)

Radio Speaker - Right

Radio Speaker - Left (Commom)

Radio Speaker - Left

Washer - Front

Wiper - Rear (HI)

Wiper - Rear (Low)

Wiper - Rear (Park)

Wiper - Front (HI)

Wiper - Front (Low)

400 kPa Max

(58.0 psi MAX)

257 to 1750 kPa

(37 to 254 psi)

Description

Wiper - Front (Park)

Accessory Circuits

3.5.15

At room temperature unless otherwise noted.

Sender - Engine Oil Pressure

8.150.6

Solenoid - Brake

Solenoid - A/C Compressor Clutch

Overall 1.0.10; Tap 0.5.05

Resistor - Blower Motor

7T-3828

160-7203

3E-1908

Empty: 230 - 260

Full: 27.5 - 39.5

Sender - Fuel Level

8Y-5169

155-4032

560 - 716 @ 54.40C (129.9F)

72.1 - 81.1 @ 110C (230F)

Sender - Hydraulic Temperature

7W-9943

21.5 - 49.5 @ 552 kPa (80.1psi)

227 - 257 @ 21 kPa (3.0 psi)

Resistance (Ohms)

Component Description

Part No.

Resistor, Sender and Solenoid Specifications

Contact position at the contacts of the harness connector.

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Function

Low Brake Pressure

Backup Alarm Pressure

107-2265

115-7102

Off Machine Switch Specification

Part No.

Park Brake Pressure

Power Train Filter Warning

Alternator Indicator Lamp

Eng Coolant Temp Gauge

Power Train Temp Gauge

OR

Alternator (R) Term.

Monitoring Circuits

Start Aid Sol #1 (-)

Start Aid Sol #1 (+)

Neutral Start SW To Park Brake SW

Shutdown Solenoid Latch - B (+)

Backup Alarm Relay Coil

Shutdown Solenoid

Warning Horn (Forward)

Bckp Alarm

Horn Relay Coil To SW

Start Aid Sol To Temp SW

Start Aid SW To Start Aid Sol

Main Power Relay Coil

Starter Relay Coil

C557

Basic Machine Circuits

Starter Relay No. 1 Output

567

522

521

517

516

515

512

Start Aid Grid

Main Chassis

Ground Circuits

443

GN

Hi/Low Speed Circuit

Condensor/Dome Circuit

511

509

508

506

505

504

503

502

501

500

Wire
Number

Wire Description

447

GN

PK

382

383

PK

374

441

BU

403

PK

OR

GY

322

359

BR

327

OR

321

331

YL

PU

WH

311

320

GN

306

310

WH

304

308

BK

BK

237

OR

200

OR

BR

158

177

OR

139

176

Kickout Circuit

PK

BU

Lighter Circuit

Blower Circuit

GN

128

129

Warning Indicator Circuit

Wiper Circuit

Alt Output (+) Term.

Key Sw

Bat (+)

Power Circuits

Wire Color

Wire
Number

A-5

E-3
H-8, Q-8

H-8, Q-8

H-8, Q-8

H-8, Q-8

H-8, Q-8

G-9, O-9

H-8, Q-8

D-13, P-13

E-6, P-6

K-13, P-13

K-8, P-8

G-9, O-9

G-10, O-10

H-8, Q-8

H-8, Q-8

H-8, Q-8

H-8, Q-8

F-3, P-3

K-13, Q-13

E-6, P-6

G-9, O-9

F-5, Q-5

H-8, Q-8

H-8, Q-8

H-8, Q-8

H-8, Q-8

G-9, O-9

H-8, Q-8

H-11, O-11

H-8, Q-8

H-8, Q-8

H-8, Q-8

G-9, O-9

E-12, Q-12

E-4, P-4

F-13, P-13

Machine
Location

G-11, R-11

E-10, N-10

H-8, Q-8

G-9, O-9

D
C
B
A

C
B
A

H-6, O-6
G-10, O-10

E-8, O-8

H-8, Q-8

H-8, Q-8

G-10, O-10

10

G-7, O-7

11

D-7

A-5

E-2

A-6

C-8

A-4

D-6

C-7

D-3

G-9, O-9
G-9, O-9
G-11, R-11

12

A-4

B-7

D-6

D-7

C-9

F-4, P-4

H-8, Q-8

D-13, P-13

G-10, O-10

13

E-9

C-7
C-5

C-9, O-9
G-9, O-9

G-11, R-11
G-10, O-10

14

B-7
D-1

F-4, R-4
G-10, O-10

15

F-1
D-7
B-12

E-4, P-4
E-7, R-7
G-9, O-9

10

E-1
C-8

F-4, R-4
E-8 , R-8

11

F-1

E-3
E-2
C-9

E-7, R-7

H-8, Q-8

12

E-1
D-6

H-8, Q-8
G-9, O-9
F-12, R-12
E-12, O-12

13

Valve Group - Pilot

Valve Group - Lift/Tilt

Timer - Engine Shutdown

Thermostat

Switch - Washer

Switch - Tilt Cylinder

Switch - Start Aid

Switch - Rear Wiper

Switch - Park Brake

Switch - Panel and Flood Light

Switch - Neutral Start / Park Brake

Switch - Low Brake Pressure

Switch - Lift Arm

Switch - Kickout

Switch - Key Start

Switch - Hyd Filter Bypass Pressure

Switch - Front Wiper

Switch - Coolant Temperature

Switch - Blower

Switch - Battery Disconnect

Switch - Backup Alarm

Switch - A/C Hi/Lo Pressure

Switch - A/C Compressor

Solenoid - Start Aid

Solenoid - Hi/Low Speed

Solenoid - Engine Shutdown

Solenoid - Compressor Clutch

Solenoid - Brake

Service Hour Meter

Sensor - Start Aid Temperature

F-9
B-10

Machine
Location

14

Sender - Fuel Level

Sender - Hydraulic Temperature

E-2

A-6

D-3

Schematic
Location

15

Component

Sender - Engine Oil Pressure

Resistor - Blower Motor

Relay - Start

Component Location

Machine locations are repeated for components located close together.

B-4

B-4

Relay - Hi/Low Speed

D-3

D-3

Relay - Glow Plug

Relay - Main Power

A-6

Relay - Cab Main Power

Relay - Light

B-4

Relay - Backup Alarm

Relay - Horn

C-2
C-9

Motor - Starter
Motor - Washer Tank and Pump

D-8

Motor - Rear Wiper

B-7

Lighter - Cigar
A-5

C-5

Lamp - Alternator Warning

C-3

D-5

Indicator - Low Brake Pressure

Motor - Front Wiper

Indicator - Hi/Low Speed

Motor - Blower

C-5
D-5

Indicator - Filter Bypass

D-1

A-6
C-2

Horn - Forward Warning

D-6
D-2

D-11

Ground - Frame
Group - Condenser

Glow Plugs

D-6

Gauge - Fuel Level

Ground- Cab

C-6

Gauge - Engine Oil Pressure

Gauge - Hydraulic Oil Temperature

A-7
C-6

Fuses - Cab
Gauge - Coolant Temperature

B-4, C-4

Controller - Kickout
Fuses

E-4
D-4

Breaker - Light
Breaker - Main

A-6
E-4

Breaker - Glow Plug

E-12

Battery
Breaker - Cab Main Power

C-2

Schematic
Location
B-10

Component
Alarm - Backup
Alternator

933C:
4MS1-UP
5JS1-UP

D3C:
4KS1-UP
4TS1-UP
5GS1-UP

D5C:
5HS1-UP
6CS1-UP
7PS1-UP

G3B
R3.0

Alternator:
Starting and Charging:

Title

E-8, O-8

F-9, O-9

G-7, Q-7

G-7, Q-7

F-11, O-11

G-7, Q-7

G-7, Q-7

G-7, Q-7

G-7, Q-7

H-8, Q-8

H-8, Q-8

K-19, O-9

G-11, R-11

F-11, O-11

E-13, R-13

E-13, R-13

E-13, R-13

K-13, Q-13

Machine
Location

SENR3828

SENR5841

Form Number

Related Electrical Service Manuals

F-4
CONN 18

F-4
A-3
D-3

CONN 16

CONN 15
CONN 17

F-6

E-6
E-6

CONN 11
CONN 12

A-5

E-6

CONN 10

CONN 14

B-6

CONN 13

B-7
B-6
CONN 9

CONN 6
CONN 7

B-5
D-8

CONN 5

CONN 8

A-8

E-9
E-9

D-11

CONN 4

CONN 2
CONN 3

CONN 1

Schematic
Location

Connector Location
Connector Number

939C:
6DS1-UP

D4C:
4LS1-UP
6BS1-UP
8CS1-UP

D3C, D4C, And D5C Series III Hystat

Track-Type Tractors
933C and 939C Hystat Track-Type
Loaders Electrical System

SENR1256-02
June 2005

Pressure
Symbol

1
2

Flow
Symbol

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Ground Connection

325-PK-14

Plug

Wire Gauge

Fuse

Receptacle

1
2

200-BK-14

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

105-9344

Component
Part Number

Pin or Socket Number

AA

Wire, Cable, or Harness

Assembly Identification

Harness And Wire Symbols

Wire Color

Circuit Number
Identification

Socket

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Printed in U.S.A.

Circuit Breaker
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

Single Wire
Connector

Pin

Level
Symbol

Symbols

Symbols And Definitions

Temperature
Symbol

Electrical Schematic Symbols And Definitions

2005 Caterpillar
All Rights Reserved

SENR1256-02

20 Page

SENR1256-02

20 Page, Color 2

EE

FF

POS

BK-00

NEG

GG

MOTOR

CC

CC

POS

POS

UU

TO ALT +
TERMINAL

NEG

DD

NEG

DD

40A

FLOOD LAMP
105-8070

X WW

VV

YY
1 633-BU
2 200-BK

BREAKER
8D-7265

WH-18
BK-18

UU

BK-14
WH/RD-14

109-RD-6

BLOWER
3E-7501

RESISTOR
7T-3828

12

RD-00

BATTERY GP - HEAVY DUTY

136-7783

BATTERY
9X-3404

BATTERY
9X-3404

RD-00

RD-00

BK-00

BK-00

RD-00

GG,DD
BATTERY
DISCONNECT
7N-0718

BATTERY
9X-3404

BK-00

200-BK-14

515-GY-14

VV

JAPAN LIGHTING ATACH

126-2660

633-BU
200-BK

YY
2
1

W
85

BK-14
WH/RD-14

BLOWER
103-5696

BK-14
WH/RD-14

BLOWER
103-5696

200-BK-14

RELAY
115-1615

633-BU
200-BK

633-BU
200-BK

YY

YY

WW

1
2

1
2

LOC
E-9

2
1

FLOOD LAMP
105-8070

WH-18
BK-18

FLOOD LAMP
105-8070

WH-18
BK-18

CHASSIS
GROUND

2
5
4
3

BLOWER SW
110-7890

11

112-PU-14

W
85

W
87

CONN 1

200-BK-14
200-BK-14
200-BK-14

200-BK-14
308-YL-14

BR-14
GY-14
GN-14
BU-14
GN-14

RELAY AS.
103-0799

WW

6
2
5
4
3
1

1
2

1
2

C566-BU-14

CONDENSOR GP
101-9616

OROPS HEATER GP 136-7785

177-RD-8

200-BK-14

515-GY-14
516-GN-14
517-BU-14
112-PU-14

W
C557-OR-14
87
RELAY
115-1615

200-BK-14
C566-BU-14

200-BK-14
C557-OR-14

W
30

W
86

W
30

W
86

MOTOR

MOTOR

200-BK-14
521-YL-14
158-BR-14

200-BK
521-YL-14
158-BR-14

BK-00

HYDRAULIC
TEMP SENDER
7W-9943

BACKUP
ALARM
123-6449

+
-

BK-18
BK-18
1
2

LOW BRAKE
PRESS. SW
107-2265

WIRE GROUP COLOR DESCRIPTIONS

321-BR
200-BK
443-YL

BK-18

BK-18
1
2
3

200-BK

C491-PU

899-BU
139-OR

899-BU
139-OR

C446-PK

C446-PK

10

HEATER AND AIR CONDITIONER CIRCUIT.

TURN SIGNAL/WIPER/WASHER CIRCUIT.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
ENGINE CONTROL CIRCUIT (MASTER ).

443-YL

321-BR
200-BK

2
1

BK
BK
HI/LOW SPEED
147-1134

2
1

BK
BK

HYD
FILTER
BYPASS SW
7X-8549

HYD
FILTER
BYPASS SW
7X-8549

C446-PK

200-BK

506-PU

FRAME
GND

A
1
2

CONN 2

STRAP AS.
1S-2342

WASHER TANK
AND PUMP
106-9706

MOTOR

899-BU
139-OR
C491-PU
200-BK

308-YL
600-BR

CONN 3
H
A
C491-PU
1
200-BK
2
139-OR
3
899-BU
4

200-BK
447-PK
C446-PK

200-BK
521-YL-14
158-BR-14

447-PK

LL
ANTENNA
8E-1118

FLOOD LAMP
105-8070

WH-18
BK-18

158-BR-14
118-GY-14
CONN 4

CAB
GND

+
-

MOTOR H

B+

RIGHT SPEAKER
6T-7695
L
511-BR
+
512-GN

U,V
633-BU-14
200-BK-14

1 506-PU
2 600-BR
C
J
521-YL
200-BK
308-YL

1
2

GND

REAR WIPER
106-9708
L

508-PU
509-WH

LEFT SPEAKER
6T-7695

158-BR
200-BK

RD-00

200-BK

200-BK

3 C

200-BK
200-BK
200-BK
200-BK

CONN 5

K
GN-14
BR-14
GY-14
GN-18
BU-14

R
1
2
3
6
5
4

BK
GY
YL
GN
BU
RD

124-GN-14

15

15

20

TT

TT

TT

YL

GY

BK

FUSES
9W-1446
9W-1441

20A
15A

158-BR-14

200-BK

112-PU-10

U,V
633-BU-14
200-BK-14

1
2
3
4
5
6
7
8
9
10
11
12

600-BR

200-BK

123-WH

600-BR

123-WH

310-PU

6 C

503-BR

LAMP
7N-5876

118-GY-14
C

ANTENNA
GROUND
+B MEMORY
+ BATTERY (12V)
RIGHT SPKR +
RIGHT SPKR NC
LEFT SPKR +
LEFT SPKR -

118-GY-14
504-YL
501-GN

REAR WIPER
SW
118-0366

505-BU

TT
112-PU-10
TT
112-PU-10
C
112-PU
177-RD

WH,GN
WH/BK,GN/BK

E 8

E 7

E 2

FRONT WIPER
SW
109-2344

502-OR

3 C
118-GY-14
4

1 C

200-BK
600-BR

6 C

E 2

E 7
600-BR
E 8
200-BK

308-YL

G CONN 10

600-BR
C491-PU
F853-BR

899-BU
139-OR
443-YL
633-BU
C742-OR
447-PK

G CONN 11

176-YL
200-BK
331-OR
321-BR
308-YL
306-GN
C446-PK

C907-WH
320-OR
374-PK
C744-PU

500-BR

5
10
7
8
3
1
2
4
6
9
11
12

3 C
118-GY-14
4

1 C

BK
YL
RD
GY,VI
GY/BK,VI/BK

C 8

C 7

C 5

C 2

C 8

C 7

C 5

C 2

3 S

KICK OUT SW
107-6031

S 2

508-PU
509-WH

200-BK
112-PU
177-RD
511-BR
512-GN

600-BR

200-BK

3
6
5
8
7
4
2
1

GN

RD
BU

118-GY-14

504-YL

600-BR

320-OR

600-BR
C907-WH
374-PK
C742-OR
306-GN

F853-BR

1
2

CONN 12

CONN 13
A
T
A
B
C

633-BU
200-BK

321-BR
200-BK
331-OR

200-BK

321-BR
176-YL
331-OR
C744-PU
308-YL
C446-PK
899-BU
139-OR
443-YL
633-BU
447-PK
C491-PU

CONTROL GP
113-2531

118-GY-14

501-GN

112-PU-10

FUSE BLOCK
9W-2035

20A

CONDENSOR/DOME
TT
C

118-GY-14

WIPERS

129-BU-14

LIGHTER

BLOWER
C
124-GN-14

CIGAR LIGHTER
145-0846
HOUSING
145-0847

BACKUP ALARM SW
115-7102

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

NEUTRAL START/
PARK BRAKE
SWITCH
9X-4157

443-YL
447-PK
C446-PK
200-BK
C491-PU
200-BK
139-OR
899-BU
308-YL
600-BR
F853-BR
200-BK
320-OR
C907-WH
374-PK
C742-OR
306-GN

321-BR
633-BU
200-BK
331-OR
200-BK
200-BK
C744-PU
176-YL

2 R
306-GN
3 R
200-BK

BK-18
BK-18

506-PU

BLOWER SW
110-7890

1
2
5
4
3

C
200-BK
112-PU
177-RD

506-PU

1
2

R 1
R 4

CONN 7

200-BK
200-BK
200-BK
320-OR
F853-BR
C742-OR

200-BK
306-GN

374-PK
C907-WH

331-OR
200-BK

506-PU

521-YL
C

118-GY-14
158-BR-14

129-BU-14

124-GN-14
567-WH-14
515-GY-14
516-GN-18
517-BU-14

6
1
2
5
4
3

3 C

1 C

WASHER SW
109-2352

C 7
200-BK
C
600-BR
8

C 2

118-GY-14

LAMP
7N-5876

A/C COMPRESSOR
119-5646

C 8

C 7

118-GY-14

600-BR
200-BK

600-BR

C 2

306-GN
C907-WH
374-PK
C742-OR
320-OR
F853-BR

200-BK

567-WH-14

CONN 6
A
R
2
8
1
3
4
5
6
7

200-BK
CHASSIS/CASE
GROUND

118-GY-14
118-GY-14

FUEL LEVEL
SENDER
8Y-5169

118-GY-14
118-GY-14
118-GY-14
118-GY-14
118-GY-14
503-BR
504-YL
505-BU
118-GY-14
500-BR
501-GN
502-YL

443-YL
321-BR
200-BK
331-OR

761-GY

443-YL
321-BR
200-BK

600-BR

PANEL AND
FLOOD LIGHT
109-2347

200-BK-14
CAB GROUND
200-BK

KK
KK
177-RD-4
C

60

MAIN POWER - CAB

RELAY
168-7908

310-PU

WH-18
BK-18

START AID
106-6569

JJ
109-RD-4
BREAKER
2V-2380

RADIO
135-5946

123-WH
123-WH
123-WH
123-WH

3 E

158-BR
200-BK

403-GN-18
447-PK-18
443-YL-18
464-GY-18
441-OR-18

IGN

GRD

SEND

IGN

441-OR-18

GRD

SEND

IGN

515-GY-14

516-GN-18

517-BU-14
K
K

308-YL
200-BK
123-WH
310-PU
899-BU
139-OR
600-BR
105-BR

1
2
3
4
6
7
8
5

LAMP
7X-9065
E
600-BR
E
200-BK

LAMP
7X-9065
E
600-BR
E
200-BK

LAMP
7X-9065
E
600-BR
E
200-BK

200-BK

308-YL
200-BK
123-WH
310-PU
899-BU
139-OR
600-BR
105-BR

600-BR
C491-PU
F853-BR
114-GN

200-BK
200-BK
331-OR
321-BR
308-YL
306-GN
C446-PK
176-YL
899-BU
139-OR
443-YL
633-BU
C742-OR
447-PK

200-BK

BLOWER
3E-7501

MOTOR

2
1
N

308-YL
308-YL
308-YL
308-YL
123-WH
123-WH
123-WH
123-WH
899-BU
899-BU
139-OR
139-OR
600-BR
600-BR

200-BK
200-BK
200-BK
200-BK
200-BK

C
CONN 14

521-YL
522-WH

WH/RD-14
BK-14

600-BR
C444-YL
403-GN
464-GY
441-OR

139-OR

899-BU

123-WH

308-YL

447-PK
443-YL
306-GN
105-BR
C491-PU
C446-PK

200-BK

310-PU

123-WH

200-BK
200-BK
200-BK
200-BK
600-BR
600-BR
600-BR
310-PU
308-YL
308-YL
310-PU
600-BR
200-BK

C491-PU
200-BK
443-YL
447-PK
306-GN
C446-PK
139-OR
600-BR
899-BU
308-YL
105-BR
139-OR
123-WH
123-WH
123-WH
899-BU
200-BK
600-BR
200-BK

123-WH

308-YL
308-YL
308-YL
C444-YL
403-GN
464-GY
441-OR
128-PK

VALVE GP
145-0503

KICKOUT
CONTROLLER
117-9364

TILT

LIFT

RD-18
BK-18
GY-18
YL-18
BR-18
OR-18

1
2
5
4
6
3

BK
BK

GN
GN

F766-WT
761-GY

S
128-PK
200-BK
F766-WH
762-YL
D718-GY
D719-OR

308-YL

E
308-YL
E
C444-YL-18
ALTERNATOR
WARNING LAMP
8M-6176

200-BK
200-BK

600-BR

600-BR
600-BR

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

ARC SUPRESSOR
106-8704
E
1 139-OR
2 899-BU

E
899-BU
E
139-OR
HI/LOW SPEED
INDICATOR
158-5063

200-BK
200-BK

BAT.+
GND
SW 1 INPUT
SW 2 INPUT
SOL 2 OUTPUT
SOL 1 OUTPUT

C OFF
E S ON
306-GN
E B ST
KEY SW
105-BR
9G-7641
123-WH
123-WH
123-WH
123-WH
E
123-WH
123-WH
E
C446-PK-18
FILTER BYPASS
INDICATOR
8M-6176

200-BK
200-BK
200-BK
200-BK

E
123-WH
E
C491-PU
LOW BRAKE
PRESSURE
INDICATOR
8M-6176

600-BR
C491-PU
F853-BR

200-BK
331-OR
321-BR
308-YL
306-GN
C446-PK
176-YL
899-BU
139-OR
443-YL
633-BU
C742-OR
447-PK

E R
308-YL

200-BK

200-BK

200-BK
200-BK

THERMOSTAT
3E-5464
RESISTOR
7T-3828
K
515-GY-14
200-BK-14

CONN 8

LAMP
7X-9065
E
600-BR
E
200-BK

200-BK

CONN 9
E
G
C444-YL-18
5 C444-YL
C446-PK-18
8 C446-PK
306-GN
3 306-GN
10
12
11
403-GN-18
7 403-GN
447-PK-18
447-PK
1
443-YL
443-YL-18
2
464-GY-18
464-GY
6
441-OR-18
441-OR
4
C491-PU
9 C491-PU

GRD

SEND

123-WH

ENGINE OIL
PRESS.
117-8270

464-GY-18

COOLANT
TEMP
113-5316

GRD

123-WH

SERVICE
HOUR METER
6T-7337

HYDRAULIC
OIL TEMP
117-8269
403-GN-18

SEND

IGN

123-WH
443-YL-18

FUEL
LEVEL
113-5314

123-WH
447-PK-18

DOME LAMP
4M-3601

633-BU-14
200-BK-14
633-BU-14
200-BK-14

5
2
1
6
4
3

359-BU-14
645-PK
128-PK

600-BR
C491-PU
899-BU
139-OR

762-YL

761-GY

359-BU-14
105-BR
128-PK
114-GN
139-OR
123-WH
176-YL
817-WH
817-WH
F853-BR
645-PK
331-OR
321-BR
633-BU
C742-OR
123-WH
123-WH
899-BU
200-BK
600-BR
200-BK

G
87

TILT CYL SW
6S-8356

OR

NN

G
30

G
86

PP

GN

BK

LIGHT
RELAY
3E-9362

G
85

359-BU-14
105-BR
128-PK
114-GN

FUSES
8T-9636 30A
9W-1442 10A
107-0799 5A

FUSE BLOCK
9W-2035

LIFT ARM SW
6S-5997

WH

20A
10A

817-WH
139-OR
123-WH
176-YL
112-PU-10
109-RD-10
109-RD-10

FUSES
9W-1446
9W-1442

FUSE BLOCK
9W-2035

NN

G
85

200-BK

SS

304-WH-10

PP

40

15

MM

RR

85

86

BK-18
BK-18

WH-18
WH-18

G G
G
HI/LOW
SPEED
RELAY
144-3996

200-BK
200-BK
200-BK

PP

101-RD-10
101-RD-10
G
200-BK
2
374-PK
1

311-WH
310-PU

877-YL-10

112-PU-10
112-PU-10

109-RD-10
G
200-BK
2
308-YL
1

PP

101-RD-10
109-RD-10
877-YL-10
304-WH-10

30

HORN
RELAY
3E-9362

G
G

G
101-RD-10

177-RD-10

PP
PP

RR

NN

SS

200-BK
200-BK
200-BK

MOTOR H

B+

GND

FRONT WIPER
106-9707

START RELAY
3E-7278

MM

GLOW PLUG
RELAY
4L-3913

112-PU-14

ENGINE SHUTDOWN
TIMER
154-3630

CONN 18

200-BK
128-PK
C907-WH
C744-PU

327-PK-14
464-GY

128-PK
200-BK

XX

XX

SERVICE BRAKE
SWITCH
9X-0023

CONN 17

1
2

BRAKE
SOLENOID
160-7203

ENG SOL
ENG SOL
GROUND
+ BATTERY
+ BATTERY
ON (KEY)

87

40
SS
NN
MAIN POWER
MAIN BREAKER
RELAY
4N-5844
168-7908

109-RD-10

109-RD-10

PP

WH-14
WH-14
BK-18
RD-14
RD-14
YL-18

322-GY

320-OR
123-WH

114-GN

GLOW PLUG
BREAKER
8D-7265

101-RD-10

G
30

G
86

3
4
2
1
6
5

CONN 15
A
1 RD-18
2 RD-18

CONN 16
G
F
10 C907-WH
5 322-GY
1 C444-YL
3 403-GN
8 464-GY
6 128-PK
9 441-OR
7 308-YL
11 C744-PU
2 200-BK
12 327-PK-14
4 311-WH

LIGHT
BREAKER
3T-2662

645-PK

C744-PU
176-YL

327-PK
327-PK
200-BK
359-BU
359-BU
308-YL

BACKUP
ALARM
RELAY
3E-9362

200-BK

G
87

PP

112-PU-10
POSITIONER & KICKOUT GP (933) 136-9027 & (939) 136-9028

D718-GY
200-BK

D719-OR
200-BK

F853-BR
176-YL
114-GN
C742-OR
633-BU
331-OR
321-BR
105-BR
139-OR
123-WH

101-RD-10
101-RD-10
308-YL
645-PK
200-BK
200-BK
310-PU
109-RD-10
109-RD-10
112-PU-10
112-PU-10

101-RD-10
109-RD-10
877-YL-10
304-WH-10
311-WH
374-PK

112-PU-10

SS

359-BU-14

327-PK-14

112-PU-10

112-PU-14

BK-00

BK-00

DK BU
DK GN
BU/WH
YL
504-YL
118-GY-14
503-BR
505-BU
200-BK
200-BK
200-BK
200-BK
200-BK

177-RD-10
101-RD-10

1
2

WH-18
WH-18

521-YL-14
521-YL
200-BK
506-PU
600-BR
308-YL
521-YL

112-PU-10

F766-WH

308-YL
308-YL
310-PU
200-BK
123-WH
308-YL

112-PU-10

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK-14
200-BK

WARNING INDICATORS

XX

308-YL
403-GN
C444-YL
322-GY
311-WH
441-OR
877-YL-10
109-RD-10
304-WH-10
101-RD-10
200-BK-10
200-BK

2
1
C744-PU
C907-WH

645-PK

10

600-BR
200-BK

10

817-WH
109-RD-10
30

359-BU-14

STARTER
105-3133

EE

Z F
S

20A

382-PK

F
101-RD-10
FF,CC
RD-00
200-BK-10
F

FRAME
GROUND

AA

GLOW PLUGS
107-3659 INDV
106-8229 GP

633-BU-14
200-BK-14

F
JJ

521-YL
522-WH

WH-18
BK-18

B+
E

ENG GND
BOLT

L I R

1
2

WH-18
BK-18

1
2

521-YL
589-GN

F ZZ

BK
WH

1
2

1
2

BK-18
BK-18

03
02
02
02
03
02
01
03
00

D3
B4
D3
D3
D3
A7
E10
E10
D1

L#

DESCRIPTION

FORWARD WARNING
HORN
6S-7339

GLOW PLUG RLY TO BRKR

MAIN PWR RLY & MAIN BRKR TO FUSE BLK
MAIN PWR RLY TO FUSE BLK
ATCH
ENG SHUTDWN BRKR
START RLY TO MAIN BRKR & GLOW PLUG BRKR
ATCH
CAB RLY TO FUSE BLK
O'ROPS HEATER
ATCH
O'ROPS HEATER
ATCH
FORWARD HORN

STARTER TO CHASSIS GND

B+
ATCH
BATT/DISC
ATCH
DISC/STARTER
B+
BATT/DISC
ALT TO MAIN PWR BRKR ATCH
ATCH
CAB RLY TO BRKR
ATCH
RADIO ANTENNA

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

ATCH

CIRCUIT GROUPING
DESIGNATION

ATCH WIRE, CABLE,

COMPONENT

CONNECTOR

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLADE, SPADE, RING,

OR SCREW TERMINAL

CASE
MAIN CAB
DASH
ENGINE
FIRE WALL
POWER TRAIN
MAIN POWER RELAY
BLOWER
RADIO
A/C COMPRESSOR
LEFT CONSOLE
KICKOUT CONTROL
BACKUP ALARM
E-ROPS LIGHTING
O-ROPS LIGHTING
CONDENSER
O'ROPS HEATER
START AID GP
O'ROPS HEATER
SERVICE BRAKE
JAPAN LIGHTING

NOTE

+
-

SYMBOL

ZZ

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
WITH THE PARK BRAKE APPLIED

THIS SCHEMATIC IS FOR THE D3C, D4C, D5C, 933 AND 939
S-III HYSTAT (113-8307 CHG 04)

AS.
119-5084
119-5643
119-5644
119-5645
119-7213
128-0776
109-0970
109-0972
153-9798

WIRE
MM
NN
PP
RR
SS
TT
VV
UU
ZZ

C2
E9
E9
B9
E9
E9
C2
A6
B9

D8
A7
B6
F4
B6
E9
E9
B7
B7
A5
D8
A3
A9
A2
A2
D9
F10
E1
B11
D3
A11

00
01
01
00
01
01
01
05
01

LOC
CHG
01
04
05
04
01
03
04
00
02
01
06
01
00
03
04
01
00
00
01
01
00

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

322-GY

COOLANT
TEMP SENDER
104-7843

COLOR

A/C HI/LO SW
114-5333

COMPRESSOR
CLUTCH
3E-1908

TEMP SENDER SW
138-2626

3 2
1

ARC SUPPRESSOR
106-8704

START AID SOL

138-2622

BK-14
BK-14

MUR440

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CABLE AS.
AA
8R-1461
CC 137-2729
DD 137-2730
EE 137-2731
FF 137-2732
GG 137-2733
JJ 128-0774
KK 128-0775
LL
9U-8746

FLOOD LAMP
105-8070

BK
WH

BK
BK

1
2

1
2

1
2

SYMBOLS

ABBREV

383-GN
237-BK

383-GN
382-PK

589-GN
522-WH

589-GN
522-WH

IDENT PART NO.

HARNESS AS.
A
185-2932
C
128-3414
E
118-3696
F
118-3698
G
155-3068
H
119-5087
J
128-3411
K
194-2019
L
109-6555
N
142-1355
R
119-5089
S
136-5939
T
166-7045
U
104-5650
V
105-2451
134-6059
W
X
195-4757
Z
138-2627
WW 178-8009
XX 141-8120
YY 110-1631

322-GY

FLOOD LAMP
105-8070

441-OR
311-WH

ALTERNATOR
STD 105-2811 - 50A
ATCH 105-2814 - 80A

U,V

109-RD-10
109-RD-4

382-PK
237-BK

U,V
633-BU-14
1
200-BK-14
2

ENGINE OIL
PRESS SENDER
155-4032

ENGINE
SHUTDOWN
SOLENOID
136-9517

304-WH-10

FUSE
8M-0456

Z
237-BK
AA

MOTOR

MTR BAT

877-YL-10

464-GY

327-PK-14

200-BK-14
633-BU-14
633-BU-14
200-BK-14
633-BU-14
200-BK-14

304-WH-10
101-RD-10
200-BK-10
109-RD-10

11

308-YL
200-BK
1
2
WH-18
WH-18

633-BU

BACKUP ALARM
ENG SHUT OFF
817-WH

10

139-OR
109-RD-10

20

176-YL
112-PU-10

10

123-WH

5
112-PU-10
K-OUT POSITIONER

128-PK

10

105-BR
123-WH
331-OR

HI/LOW SPEED SOL

KEY SW

321-BR
200-BK

10

114-GN
C742-OR
123-WH
F853-BR

BRAKE SOL
FWD WARN HORN
899-BU

12

BK-00

DK BU
DK GN
BU/WH
YL
501-GN
118-GY-14
500-BR
502-YL

382-PK
BK-0

C444-YL
308-YL
403-GN
322-GY
311-WH
441-OR
C444-YL
308-YL
403-GN
1
2
3

521-YL-14
158-BR-14