New Plan Redundant

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The document outlines a project plan for removing redundant pipelines and equipment from a facility over multiple months. It details the various pre-shutdown, shutdown and post-shutdown activities and tasks involved.

Some of the main activities include site surveys, marking of lines, tagging, isolation/blinding, inspection, cutting/demolishing of lines, shifting material to scrap yards, and removal of scaffolding.

Key stages in dismantling utilities include dismantling of heat exchangers, vessels, valves, pumps, filters, temperature controllers, steam turbines, panels, pump skids and burners.

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

REMOVAL Of REDUNDANT PIPELINES/EQUIPMENTS


PRELIMINARIES

87 20-Oct-11

18-Feb-12

17 20-Oct-11

12-Nov-11

Dec

Jan

Feb

AWARD OF CONTRACT

0 20-Oct-11

A1010

KICK OF MEETING

0 25-Oct-11*

A1020

ISSUANCE OF LOA FROM TAKREER

0 26-Oct-11*

A1030

SUBMISSION OF MS & TRA TO TAKREER

0 29-Oct-11*

A1040

ESTABLISHMENT OF TSF

6 29-Oct-11

03-Nov-11

A1050

SITE MOBILIZATION

8 03-Nov-11

12-Nov-11

KICK OF MEETING
ISSUANCE OF LOA FR OM TAKREER
SUBMISSION OF MS & TRA TO TAKREER

A1060

SAFETY INDUCTION

6 05-Nov-11

10-Nov-11

A1070

PTW TRAINING

6 06-Nov-11

12-Nov-11

42 13-Nov-11

10-Jan-12

1 13-Nov-11

13-Nov-11

03-Nov-11
12-Nov-11
10-Nov-11
12-Nov-11

13-Nov-11

A1080

PERMIT TO WORK FROM TAKREER

A1090

SITE SURVEY

25 13-Nov-11

11-Dec-11

A1100

MARKING OF LINES

45 20-Nov-11

10-Jan-12

10-Jan-12

A1110

TAKREER INSPECTION/CONFIRMATION FOR LINES

45 20-Nov-11

10-Jan-12

10-Jan-12

A1120

SHIFTING OF SCAFFOLDING AT SITE

14 13-Nov-11

28-Nov-11

A1130

ERECTION OF SCAFFOLDING

49 15-Nov-11

10-Jan-12

10-Jan-12

A1140

TAGGING OF LINES

49 15-Nov-11

10-Jan-12

10-Jan-12

59 15-Nov-11

04-Feb-12

20 08-Jan-12

04-Feb-12

SHUTDOWN PHASE
REMOVAL OF LINES AND EQUIPMENTS IN HYDRCRACKE R SECTION

11-Dec-11

28-Nov-11

8 18-Jan-12

29-Jan-12

A2070

ISOLATION/BLINDING

3 18-Jan-12

21-Jan-12

A2080

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

6 22-Jan-12

28-Jan-12

28-Jan-12

A2090

INSTALLATION OF PIPE SUPPORTS (IF REQ)

6 22-Jan-12

28-Jan-12

28-Jan-12

A2100

CUTTING/DEMOLISHING OF LINES

6 23-Jan-12

29-Jan-12

A2110

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

2 26-Jan-12

28-Jan-12

28-Jan-12

A2120

REMOVAL OF SCAFFOLDING

1 28-Jan-12

28-Jan-12

28-Jan-12

A2130

SITE CLEARANCE OF FO LINE

1 28-Jan-12

28-Jan-12

28-Jan-12

FUEL OIL LINE & ATOMIZED STEAM UNIT 101 AT B-01

( New Bar )
Milestone

Mar

AWARD OF CONTRACT

A1000

PRE-SHUTDOWN PHASE

2012

Nov

REVISED SCHEDULE

21-Jan-12

29-Jan-12

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

FUEL OIL LINE ATMOIZING UNIT 103 AT B-04

3 29-Jan-12

01-Feb-12

2012

Nov

Dec

Jan

Feb

29-Jan-12

A2140

ISOLATION/BLINDING

1 29-Jan-12

29-Jan-12

A2150

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

2 30-Jan-12

31-Jan-12

31-Jan-12

A2160

INSTALLATION OF PIPE SUPPORTS (IF REQ)

2 30-Jan-12

31-Jan-12

31-Jan-12

A2170

CUTTING/DEMOLISHING OF LINES

2 31-Jan-12

01-Feb-12

01-Feb-12

A2180

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

1 01-Feb-12

01-Feb-12

01-Feb-12

A2190

REMOVAL OF SCAFFOLDING

1 01-Feb-12

01-Feb-12

01-Feb-12

A2200

SITE CLEARANCE OF FO LINE

1 01-Feb-12

01-Feb-12

01-Feb-12

SOUR WATER GAS LINE UNIT 104 AT 106 D-02

5 29-Jan-12

04-Feb-12

A1510

ISOLATION/BLINDING

2 29-Jan-12

30-Jan-12

A1520

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

4 31-Jan-12

04-Feb-12

A1530

INSTALLATION OF PIPE SUPPORTS (IF REQ)

3 31-Jan-12

02-Feb-12

A1540

CUTTING/DEMOLISHING OF LINES

3 01-Feb-12

04-Feb-12

04-Feb-12

A1550

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

2 02-Feb-12

04-Feb-12

04-Feb-12

A1560

REMOVAL OF SCAFFOLDING

1 04-Feb-12

04-Feb-12

04-Feb-12

A1570

SITE CLEARANCE OF FO LINE

1 04-Feb-12

04-Feb-12

04-Feb-12

6 26-Jan-12

02-Feb-12

FUEL OIL LINE TRACING STEAM

30-Jan-12
04-Feb-12
02-Feb-12

28-Jan-12

A1580

ISOLATION/BLINDING

2 26-Jan-12

28-Jan-12

A1590

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

4 29-Jan-12

01-Feb-12

A1600

INSTALLATION OF PIPE SUPPORTS (IF REQ)

3 29-Jan-12

31-Jan-12

A1610

CUTTING/DEMOLISHING OF LINES

4 30-Jan-12

02-Feb-12

A1620

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

2 31-Jan-12

01-Feb-12

01-Feb-12

A1630

REMOVAL OF SCAFFOLDING

1 01-Feb-12

01-Feb-12

01-Feb-12

A1640

SITE CLEARANCE OF FO LINE

2 01-Feb-12

02-Feb-12

18 08-Jan-12

01-Feb-12

REMOVAL OF INSTRUMENTATIONS ON FO AND SWG AT U101 & U104


A1650

ISOLATION OF POWER AND SIGNAL CABLES FOR FIELD IN STRU MENTS

1 08-Jan-12

08-Jan-12

A1660

ISOLATION OF PNEUMATIC INSTRUMENTS

1 09-Jan-12

09-Jan-12

A1670

DISMANTLING OF REDUNDANT INSTRUMENTS

8 10-Jan-12

18-Jan-12

( New Bar )
Milestone

REVISED SCHEDULE

Mar

01-Feb-12
31-Jan-12
02-Feb-12

02-Feb-12

08-Jan-12
09-Jan-12
18-Jan-12

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

2012

A1680

DISMANTLING/REMOVAL OF POWER CABLES FROM INSTRUMENTS

8 19-Jan-12

28-Jan-12

Feb
28-Jan-12

A1690

SHIFTING OF INSTRUMENTS IN SCRAYARD

4 29-Jan-12

01-Feb-12

01-Feb-12

10 22-Jan-12

04-Feb-12

10 22-Jan-12

04-Feb-12

3 22-Jan-12

24-Jan-12

REMOVAL OF LINES IN HYDROSKIMMER SECTION


FUEL OIL LINE UNIT 11,12,13,14 & 15

Nov

Dec

Jan

24-Jan-12

A1160

ISOLATION/BLINDING

A1170

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

10 22-Jan-12

01-Feb-12

A1180

INSTALLATION OF PIPE SUPPORTS (IF REQ)

9 22-Jan-12

31-Jan-12

A1190

CUTTING/DEMOLISHING OF LINES

9 23-Jan-12

01-Feb-12

01-Feb-12

A1200

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

8 24-Jan-12

01-Feb-12

01-Feb-12

A1210

REMOVAL OF SCAFFOLDING

2 01-Feb-12

02-Feb-12

A1220

SITE CLEARANCE OF FO LINE

1 04-Feb-12

04-Feb-12

ATMOIZED STEAM LINE UNIT 11,12,13,14 & 15

8 23-Jan-12

01-Feb-12

01-Feb-12
31-Jan-12

02-Feb-12
04-Feb-12

24-Jan-12

A1230

ISOLATION/BLINDING

2 23-Jan-12

24-Jan-12

A1240

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

8 23-Jan-12

31-Jan-12

31-Jan-12

A1250

INSTALLATION OF PIPE SUPPORTS (IF REQ)

8 23-Jan-12

31-Jan-12

31-Jan-12

A1260

CUTTING/DEMOLISHING OF LINES

8 24-Jan-12

01-Feb-12

A1270

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

2 25-Jan-12

26-Jan-12

A1280

REMOVAL OF SCAFFOLDING

2 26-Jan-12

28-Jan-12

A1290

SITE CLEARANCE OF FO LINE

FUEL OIL LINE TRACING STEAM UNIT 11,12,13,14 & 15

1 26-Jan-12

26-Jan-12

6 25-Jan-12

01-Feb-12

01-Feb-12
26-Jan-12
28-Jan-12
26-Jan-12

25-Jan-12

A1300

ISOLATION/BLINDING

1 25-Jan-12

25-Jan-12

A1310

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

4 26-Jan-12

30-Jan-12

30-Jan-12

A1320

INSTALLATION OF PIPE SUPPORTS (IF REQ)

4 26-Jan-12

30-Jan-12

30-Jan-12

A1330

CUTTING/DEMOLISHING OF LINES

4 28-Jan-12

31-Jan-12

31-Jan-12

A1340

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

2 31-Jan-12

01-Feb-12

01-Feb-12

A1350

REMOVAL OF SCAFFOLDING

1 01-Feb-12

01-Feb-12

01-Feb-12

A1360

SITE CLEARANCE OF FO LINE

1 01-Feb-12

01-Feb-12

01-Feb-12

53 22-Nov-11

02-Feb-12

UTILITIES - DISMANTLING OF PIPELINES(10" 2.5 KM AND 4" 3.7 KM)

( New Bar )
Milestone

REVISED SCHEDULE

Mar

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

2012

Nov

Dec
08-Dec-11

Jan

Feb

A1700

ISOLATION/BLINDING

15 22-Nov-11

08-Dec-11

A1710

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

30 10-Dec-11

12-Jan-12

12-Jan-12

A1720

INSTALLATION OF PIPE SUPPORTS (IF REQ)

30 10-Dec-11

12-Jan-12

12-Jan-12

A1730

CUTTING/DEMOLISHING OF LINES

30 11-Dec-11

14-Jan-12

14-Jan-12

A1740

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

29 12-Dec-11

14-Jan-12

14-Jan-12

A1750

REMOVAL OF SCAFFOLDING

18 14-Jan-12

02-Feb-12

A1760

SITE CLEARANCE OF FO LINE

3 14-Jan-12

16-Jan-12

34 18-Dec-11

02-Feb-12

UTILITIES - DISMANTLING OF PIPELINES(GENERAL)

02-Feb-12
16-Jan-12

25-Dec-11

A1770

ISOLATION/BLINDING

7 18-Dec-11

25-Dec-11

A1780

INSPECTION BY TAKREER BEFORE DEMOLISHING/CUTTING

9 26-Dec-11

04-Jan-12

04-Jan-12

A1790

INSTALLATION OF PIPE SUPPORTS (IF REQ)

9 26-Dec-11

04-Jan-12

04-Jan-12

A1800

CUTTING/DEMOLISHING OF LINES

28 27-Dec-11

28-Jan-12

A1810

SHIFTING OF REDUNDANT PIPES TO SCRAPYARD

28 28-Dec-11

29-Jan-12

A1820

REMOVAL OF SCAFFOLDING

5 29-Jan-12

02-Feb-12

A1830

SITE CLEARANCE OF FO LINE

2 29-Jan-12

30-Jan-12

59 15-Nov-11

04-Feb-12

24 15-Nov-11

17-Dec-11

UTILITIES - TANKS DISMANTLING


Tank 23 FO2

28-Jan-12
29-Jan-12
02-Feb-12
30-Jan-12

15-Nov-11

A2210

BLINDING/ISOLATION

1 15-Nov-11

15-Nov-11

A2220

NITROGEN PURGING OF LINES

1 16-Nov-11

16-Nov-11

A2230

CUTTING OF THE TANKS SHELL AND ROOF

14 17-Nov-11

03-Dec-11

A2240

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 01-Dec-11

17-Dec-11

A2250

SHIFTING OF MATERIAL TO SCRAPYARD

15 20-Nov-11

06-Dec-11

A2260

REMOVAL OF EXTERNAL SCAFFOLDING

2 20-Nov-11

21-Nov-11

21-Nov-11

A2270

SITE CLEARANCE

1 22-Nov-11

22-Nov-11

22-Nov-11

23 23-Nov-11

25-Dec-11

Tank 123 FO2


A2280

BLINDING/ISOLATION

1 23-Nov-11

23-Nov-11

A2290

NITROGEN PURGING OF LINES

1 24-Nov-11

24-Nov-11

A2300

CUTTING OF THE TANKS SHELL AND ROOF

14 26-Nov-11

11-Dec-11

( New Bar )
Milestone

REVISED SCHEDULE

Mar

16-Nov-11
03-Dec-11
17-Dec-11
06-Dec-11

23-Nov-11
24-Nov-11
11-Dec-11

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

A2310

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 10-Dec-11

25-Dec-11

A2320

SHIFTING OF MATERIAL TO SCRAPYARD

15 28-Nov-11

14-Dec-11

A2330

REMOVAL OF EXTERNAL SCAFFOLDING

2 28-Nov-11

29-Nov-11

A2340

SITE CLEARANCE

1 30-Nov-11

30-Nov-11

23 01-Dec-11

02-Jan-12

Tank 30 F01
A2350

BLINDING/ISOLATION

1 01-Dec-11

01-Dec-11

A2360

NITROGEN PURGING OF LINES

1 03-Dec-11

03-Dec-11

A2370

CUTTING OF THE TANKS SHELL AND ROOF

14 04-Dec-11

19-Dec-11

A2380

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 18-Dec-11

02-Jan-12

A2390

SHIFTING OF MATERIAL TO SCRAPYARD

15 06-Dec-11

22-Dec-11

A2400

REMOVAL OF EXTERNAL SCAFFOLDING

2 06-Dec-11

07-Dec-11

A2410

SITE CLEARANCE

1 08-Dec-11

08-Dec-11

22 10-Dec-11

10-Jan-12

Tank 30 F02

2012

Nov

Dec

Jan

29-Nov-11
30-Nov-11

01-Dec-11
03-Dec-11
19-Dec-11
02-Jan-12
22-Dec-11
07-Dec-11
08-Dec-11

BLINDING/ISOLATION

1 10-Dec-11

10-Dec-11

10-Dec-11

A2430

NITROGEN PURGING OF LINES

1 11-Dec-11

11-Dec-11

11-Dec-11

A2440

CUTTING OF THE TANKS SHELL AND ROOF

14 12-Dec-11

27-Dec-11

A2450

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 26-Dec-11

10-Jan-12

A2460

SHIFTING OF MATERIAL TO SCRAPYARD

15 14-Dec-11

31-Dec-11

REMOVAL OF EXTERNAL SCAFFOLDING

2 14-Dec-11

15-Dec-11

A2480

SITE CLEARANCE

1 17-Dec-11

17-Dec-11

27-Dec-11
10-Jan-12
31-Dec-11
15-Dec-11
17-Dec-11

23 18-Dec-11

18-Jan-12

A2490

BLINDING/ISOLATION

1 18-Dec-11

18-Dec-11

A2500

NITROGEN PURGING OF LINES

1 19-Dec-11

19-Dec-11

A2510

CUTTING OF THE TANKS SHELL AND ROOF

14 20-Dec-11

04-Jan-12

A2520

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 03-Jan-12

18-Jan-12

A2530

SHIFTING OF MATERIAL TO SCRAPYARD

15 22-Dec-11

08-Jan-12

A2540

REMOVAL OF EXTERNAL SCAFFOLDING

2 22-Dec-11

24-Dec-11

24-Dec-11

A2550

SITE CLEARANCE

1 25-Dec-11

25-Dec-11

25-Dec-11

Tank 80 FO2B

( New Bar )
Milestone

REVISED SCHEDULE

Mar

14-Dec-11

A2420

A2470

Feb

25-Dec-11

18-Dec-11
19-Dec-11
04-Jan-12
18-Jan-12
08-Jan-12

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

Tank 90 F11A

24 26-Dec-11

26-Jan-12

2012

Nov

Dec

Jan

BLINDING/ISOLATION

1 26-Dec-11

26-Dec-11

A2570

NITROGEN PURGING OF LINES

1 27-Dec-11

27-Dec-11

A2580

CUTTING OF THE TANKS SHELL AND ROOF

14 28-Dec-11

12-Jan-12

A2590

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 11-Jan-12

26-Jan-12

A2600

SHIFTING OF MATERIAL TO SCRAPYARD

15 31-Dec-11

16-Jan-12

A2610

REMOVAL OF EXTERNAL SCAFFOLDING

2 31-Dec-11

01-Jan-12

01-Jan-12

A2620

SITE CLEARANCE

1 02-Jan-12

02-Jan-12

02-Jan-12

24 03-Jan-12

04-Feb-12

1 03-Jan-12

03-Jan-12

A2630

BLINDING/ISOLATION

A2640

NITROGEN PURGING OF LINES

1 04-Jan-12

04-Jan-12

A2650

CUTTING OF THE TANKS SHELL AND ROOF

14 05-Jan-12

21-Jan-12

A2660

CUTTING/REMOVAL OF FOUNDATIONS OF TANKS

14 19-Jan-12

04-Feb-12

27-Dec-11
12-Jan-12
26-Jan-12
16-Jan-12

03-Jan-12
04-Jan-12
21-Jan-12
04-Feb-12
24-Jan-12

A2670

SHIFTING OF MATERIAL TO SCRAPYARD

15 08-Jan-12

24-Jan-12

A2680

REMOVAL OF EXTERNAL SCAFFOLDING

2 08-Jan-12

09-Jan-12

09-Jan-12

A2690

SITE CLEARANCE

10-Jan-12

UTILITES - DISMANTLING OF EQUIPMENTS


A1920

DISMANTLING OF HEAT EXCHANGERS

1 10-Jan-12

10-Jan-12

49 27-Nov-11

02-Feb-12

20 27-Nov-11

19-Dec-11

A1930

DISMANTLING OF VESSELS

7 01-Dec-11

08-Dec-11

A1940

DISMANTLING OF VALVES

7 10-Dec-11

17-Dec-11

A1950

DISMANTLING OF PUMPS

13 18-Dec-11

01-Jan-12

A1960

DISMANTLING OF FILTERS

7 02-Jan-12

09-Jan-12

A1970

DISMANTLING OF TEMPERATURE CONTROLLERS

6 10-Jan-12

16-Jan-12

A1980

DISMANTLING OF STEAM TURBINES

10 17-Jan-12

28-Jan-12

A1990

DISMANTLING OF PANELS

4 19-Jan-12

23-Jan-12

A2000

DISMANTLING OF PUMP SKIDS

3 24-Jan-12

26-Jan-12

A2010

DISMANTLING OF BURNERS

3 28-Jan-12

30-Jan-12

A2030

CLEARANCE FROM SITE

3 31-Jan-12

02-Feb-12

( New Bar )
Milestone

REVISED SCHEDULE

Mar

26-Dec-11

A2560

Tank 90 F11B

Feb

19-Dec-11
08-Dec-11
17-Dec-11
01-Jan-12
09-Jan-12
16-Jan-12
28-Jan-12
23-Jan-12
26-Jan-12
30-Jan-12
02-Feb-12

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

05-Oct-11 22:15

REMOVALOFREDUNDANTPIPELINE/
EQUIPMENT
Activity ID

Activity Name

Original Start
Duration

Finish
2011
Oct

POST SHUTDOWN PHASE

10 05-Feb-12

18-Feb-12

A2040

SHIFTING/TRANSPORTATION OF MATERIAL AND EQUIPMENT

6 05-Feb-12

11-Feb-12

A2050

HOUSE KEEPING

2 05-Feb-12

06-Feb-12

A2060

DEMOBILIZATION OF MANPOWER

10 07-Feb-12

18-Feb-12

( New Bar )
Milestone

REVISED SCHEDULE

2012

Nov

Dec

Jan

Feb

Mar

11-Feb-12
06-Feb-12
18-Feb-12

Date
05-Oct-11

Revision
1

Checked
FS

Approved
SZA

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