HMT Lab Manual
HMT Lab Manual
HMT Lab Manual
BONAFIDE CERTIFICATE
Registration No
Certified that this is the bonafide record of work done by Mr. . of . - semester B.E. Mechanical Engineering Branch / Batch during the academic year . in the Heat power engineering laboratory.
Staff In-Charge
Submitted Pollachi.
for
the
University
practical
examination
held
NOTE 1 Preparation means coming to the lab classes with neatly drawn circuit diagram
/experimental setup /written programs /flowchart, tabular columns, formula, model graphs etc in the observation notebook and must know the step by step procedure to conduct the experiment.
Observation means taking correct readings in the proper order and tabulating the
readings in the tabular columns.
Result means correct value of the required parameters and getting the correct shape
of the characteristics at the time of reporting of the faculty.
Viva voice means answering all the questions given in the manual pertaining to the
experiments. Full marks will be awarded if the students performs well in each case of the above component
NOTE 2
Incompletion or repeat of experiments means not getting the correct value of the required parameters and not getting the correct shape of the characteristics of the first attempt. In such cases, it will be marked as IC in the red ink in the status column of the mark allocation table given at the end of every experiment. The students are expected to repeat the incomplete the experiment before coming to the next lab. Otherwise the marks for IC component will be reduced to zero.
NOTE 3
Absenteeism due to genuine reasons will be considered for doing the missed experiments. In case of power failure, extra classes will be arranged for doing those experiments only and assessment of all other components preparedness; viva voice etc. will be completed in the regular class itself.
NOTE 4
The end semester practical internal assessment marks will be based on the average of all the experiments.
INDEX
Ex. No
1 2 3 4 5 6 7 8 9 10
Date
Mark
Page No
Staff Signature
LIST OF EXPERIMENTS
Page No
Sl.No 1. 2. 3. 4. 5. 6.
Experiments Name
Heat transfer through natural convection
Heat transfer through forced convection Test on pin-fin apparatus Stefan Boltzs man apparatus Emissivity measurement Double Pipe Heat Exchanger
7. 8. 9. 10.
Determination of COP using Refrigeration Test Rig Air Conditioning Test Rig Thermal conductivity of pipe insulation using lagged pipe apparatus Thermal conductivity guarded hot plate
TECHINICAL SPECIFICATION: 1. Length of the heater rod = 500mm 2. Diameter of heater = 44mm 3. Duct size =20mm*20mm*0.75mm DESCRIPTION: A vertical duct is fitted with a cylindrical shaped heater rod mounted vertically inside the duct. Air gets heated and become less dense, causing it rise. PROCEDURE: 1. Switch ON the heater 2. Around the cylindrical rod air is get heated and become less dense casing it to rise. 3. This gives rises to continuous flow of air upwards in the duct. 4. Note down the temperature of the rod say T1 to T7. 5. Note down the air inlet and outlet temperatures say T8 , T7. 6. Repeat the experiment for different heat input.(Dont exceed 80W)
DIAGRAM:
T7
T7 T6 T5 T4 Regulator T3 T2 T1
Power Supply
A
~
T8
OBSERVATION TABLE:
Current I (A) Voltage V (V) Avg. surface Temp T7 , Ts(C) Air Temperature (C) T8 T7 Avg. Air Temp Ta (C)
S. No
h
W/m2 K
FORMULA USED: Case (I): Rate of heat transfer (Practical method) 1. Rate of heat supplied Q = I V (W) 2. Q = h A T h = Q / A T W/mK where A = DL T Average temperature of surface Average air temperature Q Rate of Heat flow Case (II): Rate of heat transfer (Theoretical method) 3. Coefficient of volumetric expansion, = 1/(Tmf) Where: Tmf = (Average temperature of surface+ Average air temperature)/2 4. Gr = g L3 (Ts- Ta ) / 2 From data book following parameters for Tmf Pr - Prantle number k Thermal conductivity Kinematic viscosity= 16.288x10-6 m2/sec 5. Nu = 0.55 (Gr Pr) 1/2 Nu = 0.56 (Gr Pr) 1/4 Nu = 0.133 (Gr Pr)1/3 6. h = Nu K / L W/m2 K for GrPr < 105 for 105 < GrPr < 108 for 108 GrPr < 1012 (Note: Nu = hL/K)
GRAPH: Graph is drawn between Current Vs heat transfer co-efficient practical and theoretical. X-axis Current Y1-axis Heat transfer co-efficient practical Y2-axis Heat transfer co-efficient theoretical.
Y2 Y1
Q Theoretical (W)
RESULT: Thus the Heat transfer coefficient was calculated and results were tabulated
10
Reynolds number plays on important role in forced convection heat transfer. TECHINICAL SPECIFICATION: 1. diameter of the orifice d = 20 mm 2. Inner Diameter, Di = 25mm 3. Length of the section = 400mm
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P/RT
2. Manometer difference of air, ha = hw. 3. Discharge, 4. Heat supplied through air, 5. Heat transfer coefficient, Where,
w/a
in (m)
w hw a Cd m T A -
TS Ta
density of water in kg/m3. difference in manometer level. Area of discharge = d2/4, coefficient of discharge = 0.64 mass flow rate = Q a kg/hr Temperature difference at two extreme points T = T7 T1C Surface area in m2 = DiL., Surface temprature = (T2+T3+T4+T5+ T6) / 5 in C Temperature of air = (T1 + T7) / 2 in C
PROCEDURE: 1. Switch on the supply and select the range of voltmeter. 2. Adjust the dimmer stat say 50W, 60W and start heating test section. 3. Start the blower and adjust the flow by means of valve to some decide difference in manometer level, say 5 cm. 4. Wait till steady state is reached. 5. Note down the voltmeter, ammeter and thermocouple T1 to T6 readings. 6. Change the heat input to test sections and repeat the experiment. 7. Calculate the heat transfer coefficient by two methods.
12
MODEL CALCULATION: Coefficient of discharge of orifice meter, Cd =0.64 Pressure of air at N.T.P, P = 1.01325 bar Specific heat of air, Density of water Density of air a Discharge Q = = Cp = 1.005kj/kg k w = 1000 kg/m3
RESULT: Thus the Heat transfer coefficient was calculated by varying the flow of air and results were tabulated.
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TABULATION:
S.N o Dimmer stat Reading VxI W
Voltage V V
Ammeter I A
Thermometer Reading T2 c T3 c T4 c T5 c T6 c
Heat supplied kW
Surface Temp c
Average Temp c
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5. Switch on the blower 6. Set the air flow rate to any desired value. Looking at the difference in U tube manometer limps level 7. Note down the temperature indicated by the thermocouple indicator. DIAGRAM:
T6 T5 Duct T4 T3 T2 T1
Heater
T7
S. No
Current I (A)
Voltage V (V)
H h1- h2 (m)
FORMULA USED: 1. Volume of air flowing through the Duct(Vo) = Cd A1 A2 (2gha) A1 A2 Where A1 - Area of pipe = /4 (d1)2 = /4 (0.04)2 = 1.25610-3 m2 A2 - Area of orifice = /4 (d2)2 = /4 (0.02)2 = 3.141510-4 m2 ha- Head of Air = (w / a ) h w Density of water corresponding to 30C = 1000 kg/m3 a - Density of air corresponding to 30C = 1.16 kg/m3 h = h1 h2 in meters. 2. Velocity of air in the duct (V) = Vo /(Width Breath) m/sec 16
3. Re = DV/ = LV/ Where Kinematic viscosity at 30C from data book L = 0.150m 4. Nu = 0.989 (Re)0.33 (Pr)0.33 for 1 < Re < 4 Nu = 0.911 (Re)0.385 (Pr)0.33 for 4 < Re < 40 0.486 0.33 Nu = 0.683 (Re) (Pr) for 40 < Re < 400 0.618 0.33 Nu = 0.193 (Re) (Pr) for 400 < Re < 40000 Nu = 0.0266 (Re)0.805 (Pr)0.33 for Re > 40000 Where Pr from data book corresponding to 30C
(Note: Nu=hD/K=hL/K)
6. Slop (m) = (hP / (KB A)) Where P Perimeter = Df = 0.012= 0.03768m A Area of the fin = d2 / 4 = (.012)2 / 4 = 1.1310-4 m2 KB Thermal conductivity of Fin material (Brass) = 110.7W/mK 7. Pin-fin = Actual Heat Transferred by Fin Heat transferred of entire fin
Pin-fin
GRAPH: 17
Graph is drawn between Manometer reading Vs Efficiency and Average temperature. X-axis Manometer reading in m Y1-axis Efficiency Y2-axis Average temperature
Y1 Efficiency %
Manometer Reading in m
RESULT: Thus the efficiency of Pin-Fin apparatus using forced convection mode was determined
AIM: To find the Stefans Boltzs man constant for radiation heat transfer by using the given apparatus. OBJECTIVE: To know how radiation absorbed by the copper material in a closed system APPARATUS REQUIRED: 1. Water heater 2. Radiating hemisphere 3. Water collector tank 4. Selector switch 5. Copper disc TECHINICAL SPECIFICATION: 1. Mass of disc, m = 0.008 kg 2. Diameter of disc, d= 0.020m 3. Disc material = Copper 4. Cp of Copper = 0.38 kJ/kg K 5. T1 to T3 temperature of hemisphere C 6. T4 Disc temperature C DESCRIPTION: It consists of concentric hemisphere with provisions for the hot water to passes through the annulus. A hot water source is provided for supplying the water to the system. The water flow may be varied using the control valve is provided at the inlet. A small disc is placed at the bottom of the hemisphere which receives the heat radiation and it can remove (or) refitted. PROCEDURE: 1. Allow water to flow through heater unit and hemisphere 2. Remove the disc from the bottom of hemisphere 3. Switch on the heater and allow the hemisphere to reach a steady temperature. 4. Note down the temperature T1 to T3 5. Refit the disc at the bottom of hemisphere and start the stop watch 6. Raise the temperature T4 and respected time is noted 7. Note down the temperature of disc up to steady state reached for every 15 s.
19
OBSERVATION TABLE:
Average temperature of Hemisphere Th S. No T1 (C) T2 T3 Disc temperature (C) T4 Time (s) Steady state temperature (C) Td
0 15 30 45 60 75 90 105 120
FORMULA USED: 1. Q = A(Th4+Td4) = Q /(A (Th4+Td4) ) Where Stefan Boltzmann constant, W/m2K4 Q Rate of heat transfer = m CP T m Mass of the disc = 0.005kg CP Specific heat of water = 0.381kj/kgK A Area of disc = /4 d2 = /4 (0.020)2 Emissivity of hemisphere = 1 T dT/dt from graph Th Average temperature of hemisphere Td Steady state temperature of disc
GRAPH: Graph is drawn between Time Vs Temperature to find T X-axis Time in sec 20
Y-axis Temperature in C
Y
Temp (K)
dT dt
Time (s)
EMISSIVITY MEASUREMENT
AIM: 21
To determine the emissivity of the grey test plate surfaces at different temperature. OBJECTIVE: To know how the emissivity differ from polished body to black body in a closed surface with the same heat input APPARATUS REQUIRED: 1. Heating element 2. Two test specimen 3. Voltmeter 4. Ammeter 5. Temperature indicator TECHINICAL SPECIFICATION: 1. Diameter of the grey body (or) test body = 150mm 2. Diameter of black body = 150mm 3. = 5.6710-8 W/m2K4 FORMULA: Emissivity h =(Tb4 Ta4)/ (Tg4 Ta4) Where, Tb Temperature of black plate Ta Ambient temperature Tg- Temperature of grey plate THEROY: All substances at all temperature emit thermal radiation. The rate of emission increase with temperature level, Thermal radiation is an electromagnetic wave and do not required any material medium for. Propagation in addition to emitting radiation the body also has the capacity for absorbing all or a part of the radiation coming from the surrounding towards it when a ray of thermal radiation strike a surface of a body it may be affected in one of the three ways. (1). A portion of the incident energy may be reflected (2). A portion of the incident energy may be absorbed by the body and (3). A portion of the incident energy may be transmitted through the body. 22
PROCEDURE: 1. Give the power supply and adjust the reading in it equal to room temperature by rotating compensation knob. 2. Selected the proper range of volt meter 3. Gradually increase the input to the on black plate and adjust it into some value 30,40 or 50 4. Adjust the heater input to the slightly value than black plate say 27,37 or 47 watts 5. Check the temperature of two plates with small time intervals and adjust input of the test plate will maintain the same temperature (ie) Black Temperature Ts. Record the reading VI, I1, V2, I2 with the temperatures and Ta, Repeat the above procedure for various surface temperatures with increasing order.
GRAPH: Graph is drawn between current and Emissivity. X-axis - Current Y-axis - Emmisivity
Y Emissivity
CURRENT (Amps)
Heat input to test plate (W2) Area of plate Temperature of black plate Tb Temperature of test plate Tg Ambiant temprature Ta TABULATION: Voltmeter Ammeter Sl.No V 1. 2. I T1 T2
= V2 I2 = d2/ 4 = T1 +T2+ T3
(W1= W2)
= T4 +T5 +T6 = T7
Ambient Temp ta in C T7
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PROCEDURE: 1. Note the initial temperature of water 2. Start the flow of heat in hot water side 3. Arrange the parallel flow arrangement 4. Switch ON the electric heater. 5. adjust the flow rate of hot water side with help of valve 6. Keep the flow rate same way, wait for the steady state condition is reached 7. Record the temperature of the hot water side and cold water side and also know flow rate accurately 8. Repeat the experiment in counter flow condition 25
DIAGRAM:
HOT HOT
COLD COLD
PARALLEL FLOW
COUNTER FLOW
Counter Flow
Hot Water Side Time taken for 1litre of water In sec Temperature C Inlet(Thi) Outlet(Tho) Time taken for 1litre of water In sec Cold Water Side Temperature C Inlet(Tci) Outlet(Tco)
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FORMULA USED 1. Heat exchanger rate of hot fluid Qh = mh Cph (Thi Tho) Where mh Mass flow rate of hot water in kg/hr Cph = 4.187 kJ/kg K 2. Heat transfer rate of cold fluid Qc = mc Cpc (Tco Tci) Where mc Mass flow rate of cold water in kg/hr Cpc = 4.187 kJ/kgK 3. LMTD for counter flow (Thi Tci) (Tho Tci) Tm = ln ((Thi Tco) / (Tho Tci)) for parallel flow (Tho Tco) (Thi Tci) Tm = ln ((Tho Tco) / (Thi Tci)) 4. Overall Heat transfer coefficient Q = UA Tm Where, Ui =based on Ai = di L Uo =based on Ao = do L 5. Effectiveness of the heat exchanger
= Qc / Qh
RESULT: Thus the heat transfers rates, Logarithmic mean temperature difference (LMTD) of the parallel and counter flow heat exchanger were determined.
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DETERMINATION OF COP USING REFRIGERATION TEST RIG AIM: To conduct the coefficient of performance test on the refrigeration test rig and to observe the characteristics of refrigeration test rig by using different expansion valves. APPARATUS REQUIRED: Stop watch, refrigeration test rig, and thermometer. FORMULA USED: Actual cop : Actual refrigerating effect / Power input to the compressor. : mw CPw T /t mw : volume of tank x density of water CPw : 4.1896 kJ/kg K Volume of tank: 0.38 x 0.25 x 0.23 Power input n T PROCEDURE: 1. First the refrigeration test rig is checked whether every regulator and switch are in off position . 2. The regulator is kept in minimum position and the main is switched on. The regulator for heater is kept in one position and we have to wait for 10 to 20 minutes. 3. The regulator is turned to next position in the similar way. The values are noted. The time taken for compressor is taken separately. RESULT: The coefficient and refrigerating capacity of the test rig where calculated. The actual coefficient of performance (thermostatic expansion valve) = -----------The actual coefficient of performance (capillary tube expansion valve) = ----------: 3600 x n x compressor 1200 * T : no of revolution in energy meter : time taken for 10 revolutions for compressor in energy meter. compressor : 80%
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TABULATION:
For thermostatic expansion valve Time taken for 10 revs in Energy meter (sec) t T1 comp in Temperature(0C) T2comp
out
Pressure(Kg/cm2) T4 expan
out
T3con out
P1 comp in
P2 comp
out
P3 con out
P4 expan
out
For capillary tube expansion valve Time taken for 10 revs in Energy meter (sec) t T1 comp in Temperature(0C) T2 comp
out
Pressure(Kg/cm2) T4 expan
out
T3 con out
P1 comp in
P2 comp
out
P3 con out
P4 expan
out
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AIR CONDITIONING TEST RIG AIM: To find out the co-efficient of performance of the given air conditioning system APPARATUS REQUIRED: 1. Air conditioning unit 2. Ammeter 3. Voltmeter 4. Stop watch PROCEDURE:
1.
2. 3. 4. 5. 6. 7.
Initially the air condition unit is cleaned and the wet bulb temperature knobs are filled with water(to measure WBT) The air conditioning unit is switched ON after measuring WBT The inlet pressure and the outlet pressure of the evaporator and condenser are noted. The initial temperature of the conditional space is noted before starting test rig. After starting the test rig the WBT and DBT of the surrounding and the conditioned space are noted. The ammeter, voltmeter readings and time taken for 10 revolutions of the energy meter are noted. The readings are tabulated.
FORMULA: 1. COP = Refrigeration effect / Work done 2. Refrigeration Effect (RE) = mref (h1-h4) Where:mref Mass flow rate of refrigerant in kg/sec (1.1212kg/min) h1, h4 Enthalpy of refrigerant corresponding to the compressor inlet temperature and evaporator inlet temperature 3. Input power by energy meter method Work done = K*3600 / t * c Where:K = Number of revolutions of energy meter disc. (5rev) t = Time in seconds for 5 revolutions. C = Energy meter constant. 30
4. Mass flow rate of air ma = Va =0.03724 kg/sec Where:Va Volume of air delivered (m3/sec) = 2.9222x10-2 m3/sec - Density of air at inlet (kg/m3) = Pa / (Ra Ta) = 1.2743 kg/m3 5. Capacity of cooling coil = ma (hi-ho) 60/210 hi, ho Enthalpy of air corresponding to the air inlet temperature and outlet temperature
OBSERVATION TABLE:
S. No Ambient condition temperature (C) DBT WBT Conditioned space temperature (C) DBT WBT Condenser pressure Evaporator pressure I INLET OUTLET INLET OUTLET V Anemo meter Time taken for 10 rev of energy meter (sec)
RESULT: Thus the co-efficient of performance of the given air conditioning system was determined. The COP value is--------------
31
32
DIAGRAM:
GLASSWOOL
r2 r1 r3 r1
T1 T4 T7 HEATER ROD T2 T5 T8 T3 T6 T9 100 mm 200 mm 300mm
600 mm
W/m2
2. Q = 2K2L(TA-Tos) W/m2 ln(R3/R2) where k1 Thermal conductivity of pipe, W/mK k2 - Thermal conductivity of insulation (To Find) W/mK Tis Average temperature of inner surface = (T1+ T2+T3)/3 C TA - Average temperature at 100mm radius = (T4+ T5+T6)/3 C Tos- Average temperature of outer surface = (T7+ T8+ T9)/3 C R1 Radius of the heater rod = 50mm = 0.05m R2 - Radius of the heater without glass wool = 100mm = 0.1m R3 - Radius of the heater with glass wool, = 150mm = 0.15m
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GRAPH: Graph is drawn between current and thermal conductivity of saw dust. Current (I) is taken in Y-axis and thermal conductivity (k2) in X-axis.
Y
Current I (A)
RESULT: Thus the thermal conductivity was calculated for the given saw dust in different heat inputs by using lagged pipe apparatus.
34
THERMAL CONDUCTIVITY OF GAURDED HOT PLATE AIM: To find the thermal conductivity of the specimen by slab guarded hot plate.
DESCRIPTION OF APPARTUS: The apparatus consists of a guarded hot plate and cold plate. A specimen whose thermal conductivity is to be measured is sand witched between the hot and cold plate. Both hot plate and guard heaters are heated by electrical heaters. A small trough is attached to the cold plate to hold coolant water circulation. A similar arrangement is made on the other side of the heater as shown in the figure. Thermocouples are attached to measure temperature in between the hot plate and specimen plate, also cold plate and the specimen plate. A multi point digital temperature indicator with selector switch is provided to note the temperatures at different locations. An electronic regulator is provided to control the input energy to the main heater and guard heater. An ammeter and voltmeter are provided to note and vary the input energy to the heater. The whole assembly is kept in an enclosure with heat insulating material filled all around to minimize the heat loss.
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T H E R M A L C O N D U C T IV IT Y A P PA R A T U S
T7 T5 T6
T2
T3 T1
T4
T8
G UARD H EA TER
M A IN H E A T E R
SPE C IM E N PL A T E S
Sl. No.
T1
0
T2
0
TAvg 1
T3
0
T4
0
TAvg 2
T5
0
T6
0
T7
0
T8
0
T9
0
K W/m k
36
FORMULA USED: Since the guard heater enables the heat flow in unidirectional q = KA dT/dx Where A = surface area of the test plate considered for heat flow = dx = thickness of the specimen plate = m m2
dt = average temperature gradient across the specimen = c q = Q/2 since the heat flow is from both sides of the heater = watts Tavg1 = T3 T4 / 2; Tavg2 = T5 -T6 / 2; Q = V.I. Watts dT= Tavg1+ Tavg2 / 2 Where dx = 12mm = 0.012m Diameter of specimen d = 15cm = 0.15m PROCEDURE: 1. Connect the power supply to the unit. Turn the regulator knob clockwise to power
the main heater to any desired value. 2. Adjust the guard heaters regulator so that the main heater temperature is less than or
equal to the guard heater temperature. 3. Allow water through the cold plate at steady rate. Note the temperatures at different
locations when the unit reaches steady state. The steady state is defined, as the temperature gradient across the plate remains same at different time intervals. 4. For different power inputs is in ascending order only the experiment may by repeated
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