PGM-2 based Profibus

Technology Training Session December 2010

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Housekeeping - Telecon and Live Meeting

Questions are welcome
Ask at a suitable time Queue these via the Q&A console

Host may need to individually mute lines with excessive background noise Use *6* to mute or un-mute during the telecon (if you are muted) Session will be recorded Next Year.

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Part A PGM-2 Solution Overview

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Profibus Gateway Module with 2 DP Networks PGM-2

ProfiBus DP Gateway
CC-IP0101

6 inch SC IOTA Shown in optionally redundant configuration Key Characteristics: New module in the SC form factor Uses standard SC mounting and power Mounts in a standard SC cabinet SC look, feel, and behavior Complies with all SC agency certifications Meets all SC environmental ratings

PGM is standard FTE node

Optional module redundancy Supports two DP networks per module
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PGM-2 Capacity
Number of PGM per Server: 40 Number of PGM per C300: 2 PROFIBUS Communication Profiles Supported: DP Master- class 1 PROFIBUS Baud Rates Supported: 12 Mbps, 6 Mbps, 3 Mbps, 1.5 Mbps, 500 Kbps, 187.5 Kbps, 93.75 Kbps, 19.2 Kbps, 9.6 Kbps Support for Multi-Master Configurations Support for PROFIBUS Slave Diagnostics Valid PROFIBUS Station address range: 0 125 Number of Profibus Networks: 2 Maximum Input Data Size per PGM-2 Profibus Network (all slave stations): 3.5K Bytes Maximum Output Data Size per PGM-2 Profibus Network (all slave stations): 3.5K Bytes Maximum number of different DSB (slave types) per PGM: 20

Specifications could be found at: EP03_450_R400V1_ProfiBus.pdf

This document and supplemental material could be found at the L1L2 Interface DeX team room at: http://acsnet.honeywell.com/sites/TechOpsKX/GFO/L12IF/default.aspx

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Support of non-DP Profibus Networks

Supported through standard coupler and link devices
Coupler transparent DP like representation each foreign slave looks like a DP slave Link non-transparent only one DP address occupied, but additional engineering on link device required Reference implementations out of project organization

Support of Profibus PA
SIEMENS link device P&F SK series (FISCO and High Power Trunk)

Support of ASi
SIEMENS link device and specific device support block

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SST vs. PGM-2 based Profibus Key Features

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Cabinet and Mounting Channels

Redundant PGM configuration

Information display

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IP address (last octet)

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IOTA Connections and Major Components

Fuse Primary PGM SC power bus bar connections FTE A and B connections

ProfiBus DP (Network 1) ProfiBus DP (Network 2)

Redundancy sync cable (CAT5e) FTE address setting

4 5 4 5 4 5

1 2 3

1 2 3

1 2 3

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FTE IP address = ### ### ### ### Cluster identification

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Backup PGM

7 8
9

7 8

7 8

Provides optional module redundancy.

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Mounting & Power

24 Vdc To SC power system and Grounding (+) (-)

The IOTA and SC PGM: Mounts in a standard SC cabinet. Mounts on a standard SC carrier assembly.

Optionally redundant Optional battery backup

Powered by the 24 Vdc power bus bar system.

Uses the SC power subsystem
(isolated from external (DP) networks).

Complies with all SC certifications and agency approvals.

SC carrier & power bus bars

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PGM-2 Topology Overview

Router

ACE

ESV

ESC

ESF

FTE

L2 Switches

CF9

CF9

CF9

CF9

Control Firewalls L1

C300 I/O I/O

C30 0

Redundant C300
IOTA
PGM

PM I/O I/O
PB Link 1
PB Devices

Redundant C300
IOTA
PGM

PM I/O I/O

PM I/O I/O

PB Link 1

PB Devices

Non-Redundant PGM-2

PB Link 2

IOTA
PGM

PB Link 2

Redundant PGM-2

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FTE Topologies
Local Configuration
(same cabinet complex)

SC PGM in remote cabinet

(remote from C300)

To Level-2 Switch

Level-2 Switch

*
CF9

CF9 * FTE-A

CF9 *

Copper or Fiber

C300 SC PGM

SC PGM

C300

FTE-A

* Only cable A is shown; for FTE B these components are doubled.

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DP Function-Feature Summary
SC PGM FTE DP Network-1 DP Network-2
S S S S S S

C300 Server FDM

Controls
Displays Alarms/events Asset management

Each Network Supports:

S

DPM1

Network and Slave setup via GSD files Full address range (0-125) All standard baud rates (select one per network) Multi-master topologies All PROFIBUS registered Slaves and Masters V0 and V1 traffic (FDM supports V1 traffic via PGM or separate DPM2) All standard DP topologies (3rd party media redundancy is supported) 3.5K I/O memory for V0 cyclic data (per network)

S
S S S S S S S S

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Engineering Tools
SC PGM FTE DP Network-1 DP Network-2
S S S S

Control Builder

DP Network Configuration

Experion Configuration

S
S S S S S S S S S S S

Baud rate selection Slave/Master addressing Slave type and layout DP cycle time & schedule Etc.

Create/Configure all CB blocks Configure SC PGM redundancy Build Control Strategy Etc.

All configuration completed in Control Builder and over FTE Reduces engineering hours and minimize mistakes with effective tools Supports an enter data once paradigm Supports effective change management Monitor DP network and DP Slave conditions and diagnostics

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Redundant Profibus Cabling for Copper Segments

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Redundant Profibus Cabling for Fiber Optic Segments

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Software Overview
Blocks for the PGM
Platform Block similar to the C300/FIM Protocol Block (PB Link) Device Support Blocks (DSB)
Generic Device Specific

Process Data Container (PDC) structure

C300 Blocks for IO/Control Integration

Profibus IO Module (PIOMB) encapsulates the Process Data from the PDC New Channel Blocks

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Analog Input Analog Output Digital Input Digital Output

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CB Tree Structure & Correlation to Field Hardware

+ + C300 CEE
CM CM SCM
DP Inter

AO-4

I/O PIOMB PIOMB

+
+

SC PGM (Primary)

(PGM)

DI-16

DO-4

AI-8

DI-8

C300

I/O Module

SC PGM
Primary

DP_Network_1 (PB)
-

Slave_A Slave_B Slave_x

(DSB)

DP Network 1 DP Network 2
Slave A Backup Slave B

DP_Network_2

+
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(PB) Slave_A (DSB)

Slave_B Slave_x

SC PGM (Backup)

(PGM)

Slave x

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+ +

C300 CEE CM CM SCM

Control Paradigm
5

Control Module
AI Channel

Note: All applicable control constraints (init, bad PV, etc.) will be applied.

Function Block

AO Channel

I/O PIOMB

Module

4
PIOMB

+
+

SC PGM (Primary) (PGM) DP_Network_1 --Slave_B

C300

PB 2 Slave_A --- DSB

Slave_x

3 FTE

DP_Network_2

Diagnostics - Standard & Extended

SC PGM

Slave_A Slave_B Slave_x

Slave A (V0 cyclic data)

AI Up to 244 bytes input data

DP

SC PGM (Backup)

AO Up to 244 bytes output data

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Device Support Blocks Supported

Generic DSB:
For slaves not covered by Specific Device Profiles
Single bit (Discrete), 8 bit signed/unsigned integer, 16 bit signed/unsigned integer, 32 bit signed integer, 32 bit IEEE floating point

Device Specific Profiles:

CEAG PROFIBUS Remote I/O Drive Type Devices Siemens DP/ASi Siemens ET200M I/O Turck Excom IO Gateway

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Part B PGM-2 Engineering in Control Builder

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Creating a PGM-2

Create The PGM Blocks

The Project view will be updated. All Relevant Blocks Are Created

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Project View

When redundant 4 blocks are created PGM Platform Primary + Secondary + 2 PB Links

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Configure the Platform Block

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Configure the PB Link Blocks (1)

Protocol Block Tag Name

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Configure the PB Link Blocks (2)

Access Network Parameter Configuration

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Configure the PB Link Blocks (3)

Configure Network Parameters Always make sure to select Adjust following any network changes in
order to trigger recalculation of depending values

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Configure the PB Link Blocks (4)

Adding new devices to device library To add new GSD-based devices to SYCON.net library (device catalog), user should first copy GSD files to: C:\\ProgramData\SyConNet\Profibus\GSD. After the files are copied Device Catalog needs to be rebuilt by clicking Reload Catalog button in the Field Network Configuration tab toolbar.

NOTE: GSD path is a hidden folder

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Configure the PB Link Blocks (5)

Add Slave Devices

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Configure the PB Link Blocks (6)

Configure Slave Device

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Configure the PB Link Blocks (7)

Set Station Table

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Configure the PB Link Blocks (8)

Configure Slave IO Parameters

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Configure the PB Link Blocks (9)

Configure Slave Process Data Tags

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Configure the DSB Blocks (1)

Use the DSB Library to instantiate the Device Support Block

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Configure the DSB Blocks (2)

Configure the Applicable Parameters (Gen DSB)

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Configure the DSB Blocks (3)

Configure the Applicable Parameters (ET200M DSB)

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Configure PDC Information (1)

Configure the Applicable PDC Parameters

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Configure PDC Information (2)

Configure the Applicable Channel Parameters

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Configure the PIOMB Block (1)

Use the PGM_IF Library to instantiate the
PROFIBUS IO Module Block

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Configure the PIOMB Block (2)

Configure the Applicable Parameters (Gen DSB)

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Configure the PIOMB Block (3)

Associate the PIOMB Block with the Desired PDC

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Configure the Control Module

Instantiate the Desired Channel Block Assign the Channel to the PIOMB
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Part C PGM-2 Views in EPKS Station

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Station Detail PGM-2

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Station Detail DSB

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Station System Display

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Part D PGM-2 Problem Analysis through Sycon.Net Online Mode Functions

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Sycon.net Online Mode

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Open Online Connection to Master

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Master Diagnostics Data

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Slave States

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Open Online Connection to Slave

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Open Diagnostics View for ET200M

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Standard Diagnostics Data

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Extended Diagnostics for ET200M

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Open Profibus Online Life List

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Online Life List

Life list shows all slaves capable to communicate in Profibus. Those do not have to be configured in network configuration. Handy to find out slave address of slaves that use programmable slave address setting like Siemens SimoCode.
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www.acs.honeywell.com

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