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    Need For Simulators

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    Sam
    The document discusses the need for power plant simulators and details two simulators located at Korba. It outlines the benefits of simulator training such as avoiding plant downtime, increased efficiency and safety. Trainees include NTPC employees and those from other power utilities. The 200MW simulator faces challenges as some components are obsolete and spare parts unavailable due to the simulator's age.

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    Need For Simulators

    Uploaded by

    Sam
    28 views12 pages
    The document discusses the need for power plant simulators and details two simulators located at Korba. It outlines the benefits of simulator training such as avoiding plant downtime, increased efficiency and safety. Trainees include NTPC employees and those from other power utilities. The 200MW simulator faces challenges as some components are obsolete and spare parts unavailable due to the simulator's age.

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    Presentation 20.03.2009

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    The document discusses the need for power plant simulators and details two simulators located at Korba. It outlines the benefits of simulator training such as avoiding plant downtime, increased efficiency and safety. Trainees include NTPC employees and those from other power utilities. The 200MW simulator faces challenges as some components are obsolete and spare parts unavailable due to the simulator's age.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    28 views12 pages

    Need For Simulators

    Uploaded by

    Sam
    The document discusses the need for power plant simulators and details two simulators located at Korba. It outlines the benefits of simulator training such as avoiding plant downtime, increased efficiency and safety. Trainees include NTPC employees and those from other power utilities. The 200MW simulator faces challenges as some components are obsolete and spare parts unavailable due to the simulator's age.

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    NEED FOR SIMULATORS

    HIGH RETENTIVITY LEVELS PRACTICAL ON JOB TRAINING REAL TIME ENVIRONMENT REFLEXES OF OPERATORS ARE TUNED CONSIDERABLY INCREASE IN CONFIDENCE LEVELS

    BENEFITS OF SIMULATOR TRG


    PLANT DOWN TIME AVOIDED NO WASTAGE OF TIME NO LOSSESS , NO REPAIRS

    INCREASED EFFICIENCY & SAFE WORKING

    NO FUEL COSTS

    REALISITC ON JOB TRAINING


    MALFUNCTION TRAINING NO RISK TRAINING

    SIMULATOR DETAILS
    200 MW SIMULATOR
    BASED ON THE DESIGN DATA OF KSTPS-STAGE1
    PANEL EXACTLY SIMILAR TO UCB OF KSTPS STAGE1 SUPPLIER - M/S SINGER LINK ,U.S.A IN 1984

    500 MW SIMULATOR
    BASED ON DESIGN DATA OF SSTPS UNIT-6 PANEL SIMILAR TO UNIT-6 OF SSTPS SUPPLIER : M/S SIEMENS AG GERMANY, 1995

    FACILITIES OF SIMULATOR
    COLD START BOILER READY TO FIRE

    TURBINE READY TO ROLL


    VACCUM PULLED STATE

    READY TO SYNCHRONIZE
    PARTIAL/HALF/FULL LOAD FREEZE OR RUN SIMULATION AT ANY INSTANT OF TIME OPERATE THE SIMULATOR FROM HAND HELD REMOTE CREATE NEW INITIAL CONDITIONS AS PER NEED

    CONT

    BACKTRACK TO STEP TO PRIOR CONDITION TAKE A SNAPSHOT AT ANY INSTANT OF TIME

    SELECT SLOW OR FAST MODES OF OPERATION


    REMOTE FUNCTIONS

    MALFUNCTION INSERTION OF VARIABLE SEVERITY AND

    TIME DELAY
    EXTERNAL PARAMETERS SETTING RECORD/REPLAY FACILITY COMPUTERISED TRAINEE TEST

    CUSTOMERS
    NTPC EXECUTIVE TRAINEES & EMPLOYEES GOVT. ORGANISATIONS STATE ELECTRICITY BOARD (MPGENCO,CSEB,KPCL,HSEB.GSEB,APGENCO ETC.) PRIVATE ORGANISATIONS LANCO,VISA POWER,REL. POWER,JINDAL POWER Ltd. , NSPCL, ADANI GROUP,

    KORBA SIMULATORS
    S.No. DETAILS 1 2 3 4 5 REFERENCE SUPPLIER CONTR.AWARD Dt CONTRT. VALUE TRAINING INAUGURATION 200 MW SIMULATOR KORBA, UNIT -1 M/s. SINGER LINK,USA 14.02.1981 500 MW SIMULATOR SINGRAULI UNIT-6 M/s. SIEMENS, AG,GERMANY 14.10.1988

    US $ 4,389,645 Rs. 24,34,52,000 Approx Rs.21 Cr. 21.12.1984 27.11.1995

    TRAINING IMPARTED & REVENUE EARNED YEAR-WISE


    YEAR PROGR (No) PARTICIPATION
    NTPC EXT

    REV. FROM EXT. TOTAL AGENCIES

    2003-04

    66

    343 (ET 149)

    206

    549

    29,84,310/-

    2004-05
    2005-06 2006-07 2007-08 2008-09

    68
    66 60 69 67

    409 (ET 174)


    506 (ET 273) 474 (ET 306) 413 (ET 260) 519 (ET 398)

    61
    179 58 163 143

    470
    685 532 576 652

    9,25,515/26,04,040/7,47,378/19,46,091/15,96,654/-

    EXTERNAL ORGANISATIONS
    LANCO AMARKANTAK POWER PVT LTD
    VISA POWER APGENCO HPGCL KPCL MPGENCO NSPCL

    CHALLANGES
    200 MW SIMULATOR
    UPS- (PROVIDED BY RTE DEL TEK- 1984) SHIFTING TO BATTERY
    BACK UP ON MINOR VOLTAGE FLUCTUATIONS.PCB SPARES N/A. VENDOR REPLIED THAT THIS TYPE OF UNIT IS OUT OF PRODUCTION FOR LAST 20 YEARS.

    DISC DRIVE-OUT OF REQUIRED TWO DRIVES (MAIN PANNEL + DAS


    SYSTEM) ONLY ONE IS HEALTHY SO DAS FACILITY N/A

    TAPE DRIVE- OUT SINCE LONG AS SPARES N/A (THIS IS REQUIRED


    TO RE-LOAD THE SOFT WARE ON DISC AS DISC MAY GET CORRUPTED OVER A PERIOD DURING SERVICE).NOW WE DEPEND ON ALREADY LOADED SPARE DISC

    COMPUTER PCBs-SPARES N/A DUE TO OBSOLESCENCE

    CHALLENGES
    I/O SYSTEM (SIMTROL) PCBs-(POPULATION 28 MAIN + 60
    SUPPORTIVE) FREQUENT ERRATIC BEHAVIOUR, AS HIGHLY SENSITIVE TO MINOR TEMP FLUCTUATION, CAUSING FREEZING OF RELATED PANEL INTERRUPTION IN TRG SESSION REQUIRES REBOOTING UNRELIABLE FOR REPLACING PCBs M/S TATA POWER Co.Ltd (OEM) EXPRESSED DIFFICULTY IN WRITING AS ENGR FAMILIAR TO THIS OLD SYSTEM HAVE LEFT ORGN. (DURING PRIVIOUS P O THEY CHARGED AROUND 7 LACS PER PCB AND TOOK MORE THAN 2.5 YEARS TO SUPPLY & COMMISSION THE SAME WITH 100 % ADVANCE PAYMENT.

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