19XR

Hermetic Centrifugal Liquid Chiller

19XR

For more than 100 years, Carrier has brought over 800 patent innovations since the invention of the first modern air conditioning system in 1902. Today, Carrier has annual revenues over US$10 billion ranking No. 1 in HVAC industry with approximately 45,000 employees and 78 manufacturing facilities in the world. Carrier has led the development of centrifugal chiller, including the invention of centrifugal chiller in 1922, manufacture of the first centrifugal chiller with cooling capacity of 10,000 RT in 1972, and introduction of non-ozone-depleting, chlorine-free refrigerant HFC-134a in 1996.

South Railway Station, Shanghai, China 19XR750 X4

CONTENTS
Model Number Nomenclature Cooling Capacity
Wanda Plaza, Beijing, China 19XR1000 19XR750 19XR650 19XR350 X3 X1 X2 X2

01 01 02 04 05 06 06 07 08 09 10 11 11 12 18 19 21

Features Selection Table Elecrical Data Chiller Dimensions Starter Dimensions Nozzle Dimensions

Wal-mart Asia Center, Shenzhen, China 19XR1200 X4 19XR700 X2 19XR600 X4

Typical Piping and Wiring Typical Piping and Wiring (with VFD) Types of Base Isolation Option Specifications Dimension Selection for Selected Model

Chongqing International Convention & Exhibition Centre, Chongqing, China 19XR1000(10kV) X7

Field Wiring Microprocessor Controls Field Wiring Specifications Field Wiring Specifications (with VFD)

Shangri-la Hotel Phase II, Shanghai, China 19XR750 X2 19XRV750 X1

19XR

19XRV

Model Number Nomenclature

19XR 65 65 467 DJ S 52
Description 19XR-High Efficiency Hermetic Centrifugal Liquid Chiller 19XRV-Ultra High Efficiency Hermetic Centrifugal Liquid Chiller with VFD Motor Voltage Code 52-(380V-3Ph-50Hz) 55-(6.3kV-3Ph-50Hz) 5A-(10kV-3Ph-50Hz)

Cooler Size 30, 31, 32 35, 36, 37 40, 41, 42 45, 46, 47 50, 51, 52 55, 56, 57 60, 61, 62 65, 66, 67 70, 71, 72 75, 76, 77 80, 81, 82 85, 86, 87

Motor Efficiency Code S - Standard Efficiency H - High Efficiency

Condenser Size 30, 31, 32 35, 36, 37 40, 41, 42 45, 46, 47 50, 51, 52 55, 56, 57 60, 61, 62 65, 66, 67 70, 71, 72 75, 76, 77 80, 81, 82 85, 86, 87 Compressor Code First Digit Indicates Compressor Frame Size

Motor Code CD DC EH CE DD EJ CL DE EK CM DF EL CN DG EM CP DH EN CQ DJ EP

MD MF

Note: Carrier is dedicated to continuous product development. Components list will vary to meet different demands *Availability please check with local sales office

Cooling Capacity
1055~5274kW (19XR-380V) 3164~5274kW (19XR-6kV/10kV) 1055~1934kW (19XRV-380V)

01

Features
Energy-saving and High Efficency
Compressor key components design uses advanced jet engine technology. Aerodynamically contoured impellers - Impellers that use high back sweep main blades with low-rent and are smaller and lighter than profile intermediate splitter blades are aerodynamically contoured to improve compressor full-load and part-load operating efficiency. High performance tubing - Tubing with internally and externally enhanced fins improves chiller performance by reducing overall resistance to heat transfer. The new heat exchanger reduces refrigerant charge and manufacturing cost. Carrier patent AccuMeterTM system regulates refrigerant flow according to load conditions, provides a liquid seal at all operating conditions and eliminates unintentional hot gas bypass. Optimized piping design reduces refrigerant pressure loss and ensures chiller efficiency.

inner ring SRD actuator outer ring

Stable Operation
Variable inlet guide vanes - The guide vanes are connected with air-water piping, reducing installation craft-quality cable and controlled by a precise electronic actuator. The vanes regulate inlet flow to provide high efficiency through a wide operating range. Single-stage design - This increases product reliability by eliminating the additional moving parts associated with multiple stage chillers.

Environment Protection
Designed specifically for chlorine-free HFC-134a refrigerant (the environmentally preferred HFC-134a refrigerant with zeroozone-depletion potential)

02

Advanced Design
The positive pressure design reduces the chiller size by up to 35% compared to low-pressure design. The smaller size minimizes the need for valuable mechanical room floor space. In addition, positive-pressure design eliminates the need for additional cost of low-pressure containment devices. Refrigerant-cooled oil cooler-Refrigerant cooling eliminates field water piping, reduces installation cost. Cooler and condenser are designed and manufactured in accordance with the Standard of Pressure Vessel of China. The unit isolation valves make the heat exchangers into a liquid containers and the pump out system is also provided to output refrigerant, which provides ease of maintenance. Mix-match capability - The chillers provide a complete line of compressors, motors and heat exchangers, ensuring the best combination of chiller components regardless of tonnage, lift, and efficiency specifications.

Convenient Installation
Water boxes are equipped with standard flanges, which facilitate the field installation and protect temperature sensor. International Chiller Visual Control (ICVC) -a large English LCD (liquid crystal display) features 4 menu-specific soft keys. The default display offers all in one glance review of key chiller operation data, simplifying the interaction between chiller and user. Direct digital Product Integrated Control (PIC II)- Automated controls test can be executed prior to start-up to verify that the entire control system is functioning properly. Carriers PIC II integrates directly with the Carrier Comfort Network (CCN) via DATAPORT module, providing a system solution to controls applications. Carrier offers NEW option, 19XR 10kV Hermetic Centrifugal Chiller, to provide more choices for installation with 10kV and power supply, as makes 19XR chiller family more versatile. 19XRV Evergreen Chiller. Equipped with a LF2 VFD, the 19XRV Becomes A More Cost-Effective choice for installations with a high percentage of time operating at part load. Special protector design for the chiller make it more attractive; meanwhile, it can protect the heat preservation layer from water permeation more effectively. (optional)

03

Selection Table
380V-3ph-50Hz
Chiller Model Cooling Capacity Full Load Performance Motor Data Cooler Condenser Dimension Weight Motor RLA LRYA Flow Pressure Nozzle Input Rate Drop Size Flow Pressure Nozzle Length Width Height Operating Rigging Refrigerant Rate Drop Size

kW 19XR3030327CES52 19XR3031334CLS52 19XR3132347CNS52 19XR3232366CNS52 19XR4040385CPS52 19XR4040385CQS52 19XR5050446DDS52 19XR5050446DES52 19XR5555456DFS52 19XR5655467DHS52 19XR6565467DJS52 19XR7070476DJS52 19XR7070475DJS52 19XR7070555EJS52 19XR7071555ELS52 19XR7171595EMS52 19XR7777595ENS52 19XR8585595EPS52 19XR8787505ENS52 1,055 1,231 1,406 1,582 1,758 1,934 2,110 2,285 2,461 2,637 2,813 3,059 3,164 3,516 3,868 4,218 4,571 4,922 5,274

Tons 300 350 400 450 500 550 600 650 700 750 800 870 900 1000 1100 1200 1300 1400 1500

ikW/kW 0.194 0.178 0.184 0.180 0.178 0.180 0.170 0.171 0.171 0.177 0.179 0.168 0.161 0.171 0.170 0.168 0.160 0.167 0.161 380V/ 3Ph/

kW

I/s

kPa

mm

I/s 55 63.3 72.8

kPa 78 72.7 71.8

mm

mm mm

mm

kg 6285 6442 6733 6877 7804 7809 9555 9555 10325 10560 11633 14874 14874 17213 17527 17815 19608 21621 22775

kg 5865 5985 6210 6323 6998 7002 8500 8500 9173 9361 10183 12955 12955 15294 15533 15749 17205 18813 19650

kg 277 277 308 340 381 381 522 522 617 649 694 907 907 907 907 962 1157 1157 1270

203 362 632 218 385 685 257 466 851 283 510 851 311 540 904 347 597 904

45.8 70.9 53.5 93.5 61.1 87.8 DN200 68.7 83.7 76.4 77.3 84 91.8

4172 1707 2073 4172 1707 2073 4172 1707 2073 DN200 4172 1707 2073 4365 1908 2153 4365 1908 2153 4460 2054 2207 4460 2054 2207

81.5 90.4 99.6

88.2 79.2 94.6

358 620 1057 91.7 68.5 389 677 1057 99.3 79.3

107.9 58.7 117 68

419 723 1210 106.9 100.6 DN200 126

86.8 DN250 4980 2054 2207 4980 2054 2207 5000 2124 2261 5156 2426 2985 5156 2426 2985 5156 2426 2985 DN300 5156 2426 2985 5156 2426 2985 5766 2426 2985 5810 2711 3029 DN350 5810 2711 3029

50Hz 466 805 1510 114.6 95.3 501 870 1540 122.2 77

135.7 99.4 DN250 145 75.7

511 887 1540 132.9 69.2 510 883 1540 137.5 73.5 602 1042 2165 152.8 88.9 DN300 657 1130 2358 168 105.7 707 1212 2358 183.3 102.2 730 1251 2358 198.6 91.6 819 1429 3216 213.9 116.8 DN350 849 1475 3216 229.2 102.2

156.2 62.7 160.6 180 66 81.3

197.8 82.1 214.9 95.6 231.6 84.8 251 108.5 268 95.3

Notes: 1. The above selection is made based on the In/Out temperature of CW being 12.2/6.7C, and that of CDW being 29.5/35C; the fouling factor of cooling water side being 0.0176m2 C/kW, and that of chilled water side being 0.044 m2 C/kW. 2. Carrier will select specific models using computer on different requests for tonnage, lift, and efficiency. For details, please contact local agencies. 3. The above selection is made based on the voltage being 380V. For details, please contact local agencies.

04

Electrical Data

380V Electrical data Motor Size Motor Electrical Characteristics Motor Max Ikw (kw) Amps (A) 341 199 620 1952 374 219 620 1952 422 243 784 2461 449 267 694 2167 522 295 851 2660 551 323 904 2824 606 360 904 2824 DJS DHS DGS DFS DES DDS DCS Size Motor Electrical Characteristics

380V Electrical data Motor Max Ikw (kw) Amps (A) 597 366 917 2990 643 394 974 2136 674 416 1197 3891 728 449 1199 3903 786 485 1332 4335 856 528 1483 4821 968 597 1365 4457 EPS ENS EMS ELS EKS EJS EHS Size Motor Electrical Characteristics

380V Electrical data Max Ikw (kw) Amps (A) 1028 603 1889 5993 1102 646 2175 6903 1151 692 2082 6635 1256 746 2368 7531 1354 809 2368 7531 1512 876 3224 9973 1588 931 3293 10454

RLA CDS LRYA LRDA RLA CES LRYA LRDA RLA CLS LRYA LRDA RLA CMS LRYA LRDA RLA CNS LRYA LRDA RLA CPS LRYA LRDA RLA CQS LRYA LRDA

RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA

RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA

6300V Electrical data Motor Size Motor Electrical Characteristics Motor Max Ikw (kw) Amps (A) 43 412 237 45 439 243 49 473 276 53 517 279 56 552 308 56 552 308 ENH EMH ELH EKH EJH EHH Size Motor Electrical Characteristics

6300V Electrical data Max Ikw (kw) Amps (A) 62 603 318 67 646 327 73 692 379 79 752 384 84 812 414 93 878 484 99 938 507 MFH MDH Motor Size Motor Electrical Characteristics

10000V Electrical data Max Ikw (kw) Amps (A) 49 745 217 63 942 236

RLA DDH LRYA LRDA LRYA DEH RLA LRDA RLA DFH LRYA LRDA RLA DGH LRYA LRDA RLA DHH LRYA LRDA RLA DJH LRYA LRDA

RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA LRYA LRDA RLA EPH LRYA LRDA

RLA LRYA LRDA RLA LRYA LRDA

Notes: 1. Legend: RLA-Rated Load Amps, LRYA-Locked Rotor Y Amps, LRDA-Locked Rotor Delta Amps. 2. For other details, please contact local agencies.

05

Chiller Dimensions

Tube Removal Clearance for Either End

Motor Service Clearance 1219mm

Recommended Overhead Service Clearance 915mm(Frame 3-4 Compressor) 1524mm(Frame 5 Compressor)

A B

Min 362 mm

Service Clearance

Min 610 mm

Heat Exchanger Size 30 ~ 32 35 ~ 37 40 ~ 42 45 ~ 47 50 ~ 52 55 ~ 57 60 ~ 62 65 ~ 67 70 ~ 72 75 ~ 77 80 ~ 82 85 ~ 87

A-Length mm(2 passes) 4172 4693 4365 4885 4460 4980 4480 5000 5156 5766 5200 5810

B-Width mm 1707 1707 1908 1908 2054 2054 2124 2124 2426 2426 2711 2711

C-Height mm 2073 2073 2153 2153 2207 2207 2261 2261 2985 2985 3029 3029

D-Tube Removal Space for Either End mm 3747 4343 3747 4343 3747 4343 3747 4343 4267 4877 4267 4877

Notes: 1. A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end (compressor end for standard units) 2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.

Starter Dimensions
(380V-3ph-50Hz )
Starter Type YYYRated Current(A) 620 620 ~ 950 950 ~ 1560 Width(mm) 1000 1000 1000 Depth(mm) 600 600 800 Height(mm) 2000 2000 2000

Notes: The wiring of starter enters and exits from the bottom.

06

Nozzle Dimensions

Frame 3

Frame 4-8

Drive End (Type A)

For C of Cooler Waterbox: 5 in and 6 out For R of condenser Water box: 7 in and 8 out

Compressor End (Type B)

For D of Cooler Waterbox: 3 in and 4 out For S of condenser Water box: 1 in and 2 out

(mm)
Heat Exchanger Size Frame 3 30 ~ 32 35 ~ 37 Heat Exchanger Size 40 ~ 42 Frame 4 45 ~ 47 50 ~ 52 Frame 5 55 ~ 57 60 ~ 62 Frame 6 65 ~ 67 70 ~ 72 Frame 7 75 ~ 77 80 ~ 82 Frame 8 85 ~ 87 1062 1620 757 1315 DN350 DN350 1356 678 1047 1555 807 1315 DN300 DN300 1213 610 788 1220 489 921 DN250 DN250 1048 521 736 1168 482 850 DN200 DN250 997 489 627 995 499 867 DN200 DN200 940 464 A B C D E F H I A 635 B 895 C 410 D 679 E 213 F 152 G 381 H 454 P DN200

Notes: 1. Nozzles of standard units are at the compressor end (Type B). Type A is also available on request. 2. The above dimensions are based on the waterside pressure being 1.0Mpa. Dimensions will vary while the waterside pressure increases.

07

Typical Piping and Wiring

1 5 9 13

Air Switch Control Panel Cooling Water Pump Air Switch

2 6 10 14

Freestanding Compressor Motor Starter Vents Chilled Water Pump Starter Oil Pump Switch

3 7 11

Compressor Motor Terminal Box Pressure Gauges Cooling Water Pump Starter

4 8 12

Oil Pump Controller Chilled Water Pump Cooling Tower Fan Starter

Line Purpose 1# 4# 5# 6# 7
#

Specification 380V AC: 3 phases, 1 neutral, and 1 grounding Or 6300V AC: 3 phases, 1 grounding (medium voltage) 2 control lines (optional) 2 control lines (optional) 115V AC: 2 power lines, 1 grounding 380V AC power line, 3 phases 5A( For 6300V chiller,customer supply 380V power line to oil pump contactor) 8 control shielding lines, 600V, 80oC, grounding in starter 380V AC: 6 leads (Minimum ampacity per conductor = 0.721 x RLA), 2 grounding Or 6300V AC: 3 leads, 1 grounding (medium voltage)

Main power to Starter: To Cooling Tower Fan Starter: To Chilled Water Pump Starter: To Oil Heater Contactor: To Oil Pump Contactor: To Lubrication System Power Panel: To Motor:

To Cooling Tower Water Pump Starter: 2 control lines (optional)

8# 9# 10
#

Piping and Wiring Requirements:

1. The installer must get all pipes and wires in place and mark the ends. 2. Filters must be installed in cooling water and chilled water pipes. 3. Thermometer (0-50C) and pressure gauge (0~1Mpa or 2MPa) must be installed at inlet and outlet of the pipes. 4. The installer must install the relief valve vent to outdoors with a steel pipe(outer diameter 42mm, thickness 4mm). 5. It is suggested that an oxygen content monitor be installed in the machine room for safety, which will give an alarm when the oxygen content is less than 19.5%.

08

Typical Piping and Wiring (with VFD)

1 5 9

Air Switch Vents

2 6

Unit-mounted Starter Pressure Gauges Cooling Water Pump Starter

3 7

Control Panel Chilled Water Pump

4 8

Oil Pump Controller Cooling Water Pump

Chilled Water Pump Starter 10

Line 1# 4
#

Purpose Main power to Starter: To Cooling Tower Fan Starter: To Cooling Tower Water Pump Starter: To Chilled Water Pump Starter:

Specification 380V AC: 3 phases, 1 neutral, and 1 grounding 2 control lines (optional) 2 control lines (optional) 2 control lines (optional)

5# 6
#

Piping and Wiring Requirements:

1. The installer must get all pipes and wires in place and mark the ends. 2. Filters must be installed in cooling water and chilled water pipes. 3. Thermometer (0-50C) and pressure gauge (0~1Mpa or 2MPa) must be installed at inlet and outlet of the pipes. 4. The installer must install the relief valve vent to outdoors with a steel pipe(outer diameter 42mm, thickness 4mm). 5. It is suggested that an oxygen content monitor be installed in the machine room for safety, which will give an alarm when the oxygen content is less than 19.5%.

09

Types of Base Isolation

Location Of Isolator

Condenser Center Accessory Soleplate

Cooler Center

Standard Isolation
Support Plate See Note #1 THK(25)H.R.S. Soleplate Tube Sheet Jacking Screw See Note #2 Level Base Line Jacking Screw(s) See Note #3 Soleplate Leveling Pad Leveling Pad(s) Support Plate Elastomeric Pad

View X-X Simplified Isolation

Tube Sheet Support Plate Elastomeric Pad Notes: 1. Accessory soleplate package includes 4 soleplates, 16 jacking screws, and 16 leveling pads. 2. Jacking Screws should be removed after the grout has set. 3. Thickness of grout varies, depending on the amount necessary to level chiller.

View Y-Y
Heat Exchanger Size Frame 3 30~32 35~37 Frame 4 40~42 45~47 Frame 5 50~52 55~57 Frame 6 60~62 65~67 Frame 7 70~72 75~77 Frame 8 80~82 85~87 A 3931 4451 3931 4451 3931 4451 3931 4451 4620 5230 4620 5230 B 1632 1632 1829 1829 1969 1969 2070 2070 2400 2400 2686 2686 C 92 92 92 92 92 92 92 92 176 176 176 176 D 387 387 387 387 387 387 387 387 559 559 559 559 E 229 229 229 229 229 229 229 229 406 406 406 406 F 540 540 540 540 540 540 540 540 711 711 711 711 G 464 464 464 464 464 464 464 464 635 635 635 635 H 254 254 254 254 254 254 254 254 432 432 432 432 J 178 178 178 178 178 178 178 178 356 356 356 356

10

Option Specifications
Waterside Pressure of condenser: the standard pressure is 1.0Mpa. 2.0Mpa is also available if necessary. Waterside Pressure of cooler: the standard pressure is 1.0Mpa. 2.0Mpa is also available if necessary. Spring Isolator: the standard isolator is made of elastomeric rubber. Spring Isolator is also available for further isolation if necessary. Discharge Line Sound Reduction Kit: this helps reduce the noise by 1~2dB (A) (For details, please contact local agencies.)

Dimension Selection for Selected Model

19XR Centrifugal Chillers can be configured according to customers' requirements. Dimensions of chiller, piping and base correspond to the heat exchanger and can be identified in the table listed in the catalog. Take as an example 19XR4142386CQS, of which the size of cooler and condenser is 41 and 42 respectively:
See Chiller Dimension Table on Page 6, the Heat Exchanger 40~42 Line for length, width, height of the chiller as follows:
Heat Exchanger Size 40 ~ 42 A-Length mm 4365 B-Width mm 1908 C-Height mm 2153 D-Tube Removal Space mm 3747

See Nozzle Dimensions Table on Page 7, the Heat Exchanger 40~42 Line for dimensions of main nozzles and flanges as follows:
Heat Exchanger Size 40 ~ 42 A 627 B 995 C 499 D 867 E DN200 F DN200 H 940 I 464

See Base Dimensions Table on Page 10, the Heat Exchanger 40~42 Line for base dimensions as follows:
Heat Exchanger Size 40 ~ 42 A 3931 B 1829 C 92 D 387 E 229 F 540 G 464 H 254 J 178

11

Field Wiring

19XR Typical Field Wiring With Free-Standing Starter (380V-3Ph-50HZ)

115V-1ph-50Hz 380V-3ph-50Hz

12

Lubrication System

13

Field Wiring

19XR Typical Field Wiring With Free-Standing Starter (Medium Voltage)

115V-1ph-50Hz 380V-3ph-50Hz

V-1ph-50Hz

14

15

Field Wiring

19XRV Typical Field Wiring With VFD

Customer Incoming Power System Feeder Fused Disconnect Water-Pumps and Fans -Volts 3-Phase

Model
See Note 2.3

Fuse Type (Required For 1B)

Variable Frequency Drive

4-20mA Output

3.2

No Use

ph

3.1

Operational Wiring

3.1

16

-Volts 3-Phase

3.5

17

Microprocessor Controls
Microprocessor controls provide the safety, interlock, and indications necessary to operate the chiller in a safe and efficient manner. In addition, the program logic ensures proper starting, stopping, and recycling of the chiller and provides a communication link to the Carrier Comfort Network (CCN). The microprocessor control on each Carrier centrifugal system is factory mounted, wired, and tested to ensure machine protection and efficient capacity control.

Control system
LCD with Language Pre-programmed for Chinese Component Test and Diagnostic Check Programmable Recycle Allows Chiller to Recycle at Optimum Loads for Decreased Operating Costs Menu-Driven Keypad Interface for Status Display, Set Point Control, and System Configuration CCN Compatible Primary and Secondary Status Message Individual Start/Stop Schedules for Local and CCN Operation Modules Recall of Up to 25 Alarm/Alert Messages with Diagnostic Help Two Chiller Lead/Lag with Third Chiller Standby is Standard in the PIC II Software Optional Soft Stop Unloading Closes Guide Vanes to Unload the Motor to the Configured Amperage Level Prior to Stopping

Safety cutouts
Bearing Oil High Temperature* Motor High Temperature*+ Refrigerant (Condenser) High Pressure*+ Refrigerant (Cooler) Low Pressure*+ Lube Oil Low Pressure Compressor (Refrigerant) Discharge Temperature* Under Voltage** Over Voltage** Oil Pump Motor Overload Cooler and Condenser Water Flow Motor Overload+ Motor Acceleration Time Intermittent Power Loss Compressor Starter Faults Compressor Surge Protection* Low Level Ground Fault Low Level-phase to phase and phase to ground

Display
Chiller Operation Status Message Power-On Pre-Start Diagnostic Check Compressor Motor Amps Pre-Alarm Alert++ Alarm Contact for Remote Alarm Safety Shutdown Messages Elapsed Time (Hours of Operation) Chiller Input kW

Capacity Control
Leaving Chilled Water Control Entering Chilled Water Control Soft Loading Control by Temperature or Load Ramping Guide Vane Actuator Module Hot Gas Bypass Valve Power (Demand) Limiter

Interlocks
Manual/Automatic Remote Start Starting/Stopping Sequence Pre-lube/Post-Lube Pre-Flow/Post-Flow Compressor Starter Run Interlock Pre-Start Check of Safeties and Alerts Low Chilled Water (Load) Recycle Monitor/Number Compressor Starts and Run Hours Manual Reset of Safeties

Notes:
These can be configured by users to provide alert indication at user-defined limit. Override Protection: Causes compressor to first unload and then, if necessary, shut down. Will not require manual reset or cause an alarm if auto-restart after power failure is enabled. By display code only.

18

Field Wiring Specifications (with Free-standing Starter)

I. General
1.0 Starters shall be designed and manufactured in accordance with Carrier Engineering Requirement Z-415. All field-supplied conductors, devices, and the field-installation wiring, termination of conductors and devices, must be in compliance with all 1.2 applicable codes and job specifications. The routing of field-installed conduit and conductors and the location of field-installed devices must not interfere with equipment access or the reading, adjusting, or servicing of any component. 1.5 1.6 1.3 Equipment installation and all starting and control devices, must comply with details in equipment submittal drawings and literature. Contacts and switches are shown in the position they would with the circuit deenergized and the chiller shut down. WARNING - Do not use aluminum conductors. Installer is responsible for any damage caused by improper wiring between starter and machine.

1.1

1.4

II. Power Wiring to Starter

2.0 2.1 Circuit breaker is to be used to disconnect power to starter. Unit-mounted starter power conductor rating must meet minimum nameplate voltage and compressor motor RLA. 2.2 Lug adapters may be required if installation conditions dictate that conductors be sized beyond the minimum ampacity required. 2.4 2.3 Flexible conduit should be used for the last few feet of the power conductor to start enclosure to provide unit vibration isolation. Compressor motor and controls must be grounded by using equipment-grounding lugs provided inside unit mounted starter enclosure.

III. Control Wiring

3.0 3.1 Field supplied control conductors should be at least 1 mm2 or larger. Optional ice build start/terminate device contacts, optional remote start/stop device contacts and optional spare safety device contacts, must have 24 VAC rating. MAX current is 60 MA, nominal current is 10 MA. Switches with gold plated bifurcated contacts are recommended. 3.2 Remove jumper wire between J2-1 and J2-2 before connecting auxiliary safeties between these terminals. ISM contact outputs can control cooler and condenser pump and tower fan motor contactor coil loads (VA) rated 5 Amps at 115 VAC up to 3 Amps at 220 VAC. Do not use starter control transformer as the power source for contactor coil loads. 3.6 3.4 Do not route control wiring carrying 30V or less within a conduit which has wires carrying 50V or higher or along side wires carrying 50V or higher. Control wiring between free-standing starter and power panel must be separate shielded cables with minimum rating of 600V, 80C Ground shield at starter. If optional oil pump circuit breaker is not supplied within the starter enclosure as shown, it must be located within sight of the chiller with wiring routed to suit.

3.5

3.3

19

Field Wiring Specifications (with Free-standing Starter)

IV. Power Wiring Between Free-standing Starter and Compressor Motor

4.0 Low voltage (600 v or less) compressor motors have (6) 5/8 terminal studs (lead connectors not supplied by Carrier). Either 3 or 6 conductors must be run between compressor motor and starter, depending on the type of motor starter employed. If only 3 leads are utilized, jumper motor terminals as follows : 1 to 6, 2 to 4, and 3 to 5. Center to center distance between terminals is 8mm.Compressor motor starter must have nameplate stamped as to conform with Carrier Engineering Requirement Z-415. 4.1 Medium voltage [over 600 volts] compressor motors have (3) terminals. Connections are 9/ 16-threaded stud.Compressor motor starter must have nameplate stamped as to conform with Carrier Engineering requirement "Z-415." 4.2 Power conductor rating must meet compressor motor RLA. When (3) conductors are used: Minimum ampacity per conductor = 1.25 x compressor RLA When (6) conductors are used: Minimum ampacity per conductor = 0.721 x compressor RLA 4.3 When more than one conduit is used to run conductors from starter to compressor motor terminal box, three leads from each phase (conductor) must be in each conduit to prevent excessive heating (e.g., conductors to motor terminals 1, 2, & 3 in one conduit, and those to 4, 5, & 6 in another). 4.4 Compressor motor power conductors may enter terminal box through top, bottom or right side using holes cut by contractor to suit conduit. Flexible conduit should be used for the last few feet to the terminal box for unit vibration isolation. 4.5 Compressor motor frame should be grounded in accordance with the National Electrical Code-us (NFPA-70) and applicable codes. Means for grounding compressor motor is a #4 AWG-500 MCM pressure connector, supplied and located in the lower left side corner of the compressor motor terminal box. 4.6 Do not allow motor terminals to support weight of wire cables. Use cable supports and strain relieves as required. 4.7 Use backup wrench when tightening lead connectors to motor terminal studs. Torque to 45 lb-ft max. 4.8 Motor terminals and wire connectors must be insulated with insulation putties and tapes attached to chillers to prevent moisture condensing and electrical arc.

20

Field Wiring Specifications (with VFD)

I. General
1.0 VFD starters shall be designed and manufactured in accordance with Carrier Engineering Requirement Z-420. 1.1 All field-supplied conductors, devices, and the field-installation wiring, termination of conductors and devices,must be in compliance with all applicable codes and job specifications. 1.2 The routing of field-installed conduit and conductors and the location of field-installed devices must not interfere with equipment access or the reading, adjusting, or servicing of any component. 1.3 Equipment installation and all starting and control devices, must comply with details in equipment submittal drawings and literature. 1.4 Contacts and switches are shown in the position they would with the circuit deenergized and the chiller shut down. 1.5 WARNING - Do not use aluminum conductors.

II. Power Wiring to VFD Starter

2.0 2.1 2.2 Provide a means of disconnecting power to starter. Fused disconnect is required on VFD. ncoming power wire must be protected with metal jacket. Line side power conductor rating must meet VFD nameplate voltage and chiller full load amps (minimum circuit ampacity). 2.3 Compressor motor and controls must be grounded by using equipment grounding lugs provided inside unit mounted starter enclossure.

III. Control Wiring

3.0 Field supplied control conductors should be at least 1 mm2 or larger. 3.1 Optional ice build start/terminate device contacts, optional remote start/stop device contacts and optional spare safety device contacts, must have 24 VAC rating. MAX current is 60 MA, nominal current is 10 MA. Switches with gold plated bifurcated contacts are recommended. 3.2 Remove jumper wire between TB1-19 and TB120 before connecting auxiliary safeties between these terminals. 3.3 VFD ISM contact outputs can control cooler and condenser pump and tower fan motor contactor coil loads (VA) rated 5 Amps at 115 VAC up to 3 Amps at 227 VAC. Do not use VFD starter control transformer as the power source for contactor coil loads. 3.4 Do not route control wiring carrying 30V or less within a conduit which has wires carrying 50V or higher or along side wires carrying 50V or higher. 3.5 VFD provide spare output terminal for customer, Input sign must be 4~20mA, not grounded. Input resistance of terminal is soon.

21

The Manufacturer reserves the right to change any product specifications without notices T-19XR-0701-01(E)