Fla

Fuel System
GENERAL DIESEL CONTROL SYSTEM

ENGINE CONTROL MODULE (ECM) ENGINE COOLANT TEMPERATURE SENSOR (ECTS) CAMSHAFT POSITION SENSOR (CMPS) CRANKSHAFT POSITION SENSOR (CKPS) MASS AIR FLOW SENSOR (MAFS) RAIL PRESSURE SENSOR (RPS) BOOST PRESSURE SENSOR (BPS) INTAKE AIR TEMPERATURE SENSOR (IATS) ACCELERATOR POSITION SENSOR (APS) VGT CONTROL SOLENOID VALVE FUEL PRESSURE REGULATOR VALVE RAIL PRESSURE REGULATOR VALVE EGR SOLENOID VALVE THROTTLE CONTROL ACTUATOR VARIABLE SWIRL CONTROL ACTUATOR FUEL TEMPERATURE SENSOR (FTS) LAMBDA SENSOR
FUEL DELIVERY SYSTEM-DIESEL

INJECTOR COMMON RAIL HIGH PRESSURE FUEL PUMP FUEL FILTER FUEL TANK
FLA -2
FUEL SYSTEM
GENERAL
FLA -3
GENERAL
SPECIFICATION
E9B0DD87
FUEL DELIVERY SYSTEM Items Fuel Tank Fuel Retrun System Fuel Filter High Pressure Fuel Pump Fuel Pressure INPUT SENSORS Mass Air Flow Sensor (MAFS) Type: Digital type Specification INTAKE AIR TEMPERATURE:20(68) Air Quantity(Kg/h) 8 10 40 105 220 480 560 Frequency(KHz) 1.96~1.97 2.01~2.02 2.50~2.52 3.18~3.23 4.26~4.35 7.59~7.94 9.08~9.89 HEATED OXYGEN SENSOR(HO2S) Type: Zirconia sensor Specificiation SENSOR Value 0.65 Air Quantity(Kg/h) 10 40 105 480 Frequency(KHz) 2.00~2.02 2.49~2.53 3.16~3.25 7.42~8.12 0.70 0.80 0.90 1.01 1.18 1.43 1.70 2.42 Air (Atmosphere) Test Condition Idle Fully depressed Output Voltage(V) APS 1(V) 0.14 ~ 0.16 0.76 ~ 0.88 APS 2(V) 0.073~0.077 0.35~0.47 Pumping Current(A) -2.22 -1.82 -1.11 -0.50 0.00 0.33 0.67 0.94 1.38 2.54 Capacity Type Type Type Driven by Maximum pressure 45lit. Return High pressure type (built in engine room) Mechanical Belt 1,600 bar (160 Mpa, 23,206 psi) BOOST PRESSURE SENSOR(BPS) Type: Piezo-resistive type Specificiation Pressure(kpa) 70 140 210 270 Output Voltage(V) 1.02~1.17 2.13~2.28 3.25~3.40 4.20~4.35 Specification
INTAKE AIR TEMPERATURE:80(176)
ACCELERATOR POSITION SENSOR (APS) Type: Potentiometer Specification
FLA -4
HEATER Temperature () 20(68) 100(212) 200(392) 300(572) 400(752) 500(932) 600(1112) 700(1292) Sensor Resistance ( ) 9.2 10.7 13.1 14.6 17.7 19.2 20.7 22.5
FUEL SYSTEM
FUEL TEMPERATURE SENSOR (FTS) Type: Thermistor type Specificiation Temperature () -20(-4) -10(14) 0(32) 20(68) 40(104) 60(140) 80(176) 100(212) 120(248) Sensor Resistance () 15.67 9.45 5.89 2.27~2.73 1.17 0.60 0.30~0.32 0.176 0.112
INTAKE AIR TEMPERATURE SENSOR (IATS) Type: Thermistor type (Intergrated with BPS) Specificiation IATS1(INTEGRATED IN BOOST PRESSURE SENSOR) Temperature () -20(-4) -10(14) 0(32) 10(50) 20(68) 30(86) 40(104) 50(122) 60(140) 70(158) 80(176) 90(194) 100(212) 110(230) 120(248) 130(266) Sensor Resistance () 12.66~15.12 7.94~9.31 5.12~5.89 3.38~3.83 2.29~2.55 1.57~1.75 1.10~1.24 0.78~0.89 0.57~0.65 0.42~0.49 0.31~0.37 0.24~0.29 0.18~0.22 0.14~0.18 0.11~0.14 0.11~0.14
ENGINE COOLANT TEMPERATURE SENSOR (ECTS) Type: Thermistor type Specificiation BETWEEN PIN 1 AND 3(FOR ECTS) Temperature () -20(-4) 0(32) 20(68) 40(104) 60(140) 80(176) 100(212) 110(230) 120(248) Sensor Resistance () 14.13 ~ 16.83 5.79 2.31 ~ 2.59 1.15 0.59 0.32 0.19 0.15 0.17
BETWEEN PIN 1 AND 2(FOR GUAGE) Temperature () 60(140) Sensor Resistance ( ) 125 42.6~54.2 22.1~26.2 15.2
IATS2(INTEGRATED IN MASS AIR FLOW SENSOR) Temperature () -20(-4) 0(32) 20(68) 80(176) Sensor Resistance () 12.66~15.12 5.2~5.9 2.29~2.55 0.31~0.37
85(185) 110(230) 125(257)
VEHICLE SPEED SENSOR (OR WHEEL SPEED SENSOR) Type: Inductive Type
GENERAL
CAMSHAFT POSITION SENSOR (CMPS) Type: Hall Effect Sensor Output Voltage (V): 0~5 CRANKSHAFT POSITION SENSOR (CKPS) Type: Inductive Type Output Voltage (V): 0~5 Specificiation Temperature () 20 (68) RAIL PRESSURE SENSOR(RPS) Type: Piezo-resistive type Specificiation Item Rail pressure(bar) Output Voltage(V) Idle 220~320 Below 1.7 Fully depressed 1800 Approx. 4.5 Coil Resistance ( ) 860 10 %
FLA -5
THROTTLE FLAP CONTROL SOLENOID VALVE Type: Double coil type Specificiation Temperature () 20 (68) Resistance ( ) 28.3~31.1
VARIABLE GEOMETRY TURBO CHARGER(VGT) CONTROL SOLENOID VALVE Type: Double coil type Specificiation Temperature () 20 (68) Resistance ( ) 14.7 ~ 16.1
ELECTRONIC EMISSION GAS RECIRCULATION(EGR) CONTROL VALVE Type: Linear solenoid(Electric type) Duty Cycle: 140Hz Specificiation Temperature () 19~25(66.2~77.0) FUEL PRESSURE REGULATOR Control type: Inlet control Duty Cycle: 185Hz Specificiation Temperature () 20 (68) RAIL PRESSURE REGULATOR Control type: Outlet control Duty Cycle: 1000Hz Specificiation Temperature () 20 (68) Resistance ( ) 3.42~3.78 Resistance ( ) 2.6~3.15 Resistance ( ) 7.3 ~ 8.3
OUTPUT ACTUATORS INJECTOR Type: Electromagnetic type Number: 4 Specificiation Temperature () 20~70 (68~158) Injector Resistance ( ) 0.22~0.30
VARIABLE SWIRL VALVE ACTUATOR Type: Motor driven(Position sensor installed) Specificiation MOTOR Temperature () 20 (68) POSITION SENSOR Temperature () 20 (68) Resistance ( ) 3.44~5.16 Resistance ( ) 3.2~4.4
FLA -6 SERVICE STANDARD

EF7D1B7E
FUEL SYSTEM
Basic Idle rpm (after warm up)
A/C OFF A/C ON
700100 750100
TIGHTENING TORQUES
ENGINE CONTROL SYSTEM
ED9E96D3
Items ECM Bracket Boost Pressure Sensor (BPS) Crankshaft Position Sensor (CKPS) Camshaft Position Sensor (CMPS) Engine Coolant Temperature Sensor (ECTS) Accelerator Position Sensor (APS) Vacuum Pump EGR Pipe to Exhaust System EGR Pipe to Inlet Manifold System EGR Valve Variable Swirl Valve Actuator Heated Oxygen Sensor(HO2S) FUEL DELIVERY SYSTEM Fuel tank band installation bolt Common Rail High Pressure Fuel Pump Injector Clamp Bolt High Pressure Fuel Tube(Pump to Rail) High Pressure Fuel Tube(Rail to Injectors)
Nm 7.9~11.8 6.9~10.8 5.9~9.8 6.9~9.8 19.6~49.2 5.9~7.9 9.8~11.8 31.4~37.3 14.7~19.6 21.6~27.5 6.9~10.8 40~60
kgm 0.8~1.2 0.7~1.1 0.6~1.0 0.7~1.0 2.0~4.0 0.6~0.8 1.0~1.2 3.2~3.8 1.5~2.0 2.2 ~ 2.8 0.7 ~ 1.1 4~6
lbfft 5.8~8.9 5.1~8.0 4.3~7.2 5.1~7.2 10.9~14.5 4.3~5.8 7.4~8.9 23.6~28.0 10.9~14.5 15.9 ~ 20.3 5.1~ 8.0 29.5~44.3
39.2~53.9 14.7~21.6 15 ~ 19.6 27.5~29.4 24.5~28.4 24.5~28.4
4.0 ~ 5.5 1.5 ~ 2.2 1.5 ~ 2.0 2.8 ~ 3.0 2.5 ~ 2.9 2.5 ~ 2.9
28.9 ~ 39.8 10.9 ~ 15.9 10.9 ~ 14.5 20.3 ~ 21.7 18.1~21.0 18.1~21.0
GENERAL SPECIAL SERVICE TOOLS

Tool (Number and name)
E758BEE7
FLA -7
Illustration
Application
09351-2A100 Injector Remover Adapter
Removing the injector
LCGF062A
09351-4A200 Injector Remover
Removing the injector
LXGF022A
09314-27110(14mm) 09314-27120(17mm) Torque Wrench Socket

AFAF201B
Installing the high pressure pipe
09331-2A000 High Pressure Pump Sprocket Remover
Removing the high pressure fuel pump
LXGF021A
FLA -8 BASIC TROUBLESHOOTING

BASIC TROUBLESHOOTING GUIDE
1 2
EFAE5C7F
FUEL SYSTEM
Bring Vehicle to Workshop Analyze Customer's Problem

Ask the customer about the conditions and environment relative to the issue (Use CUSTOMER PROBLEM ANALYSIS SHEET).
Verify Symptom, and then Check DTC and Freeze Frame Data
Connect Hi-Scan (Pro) to Diagnostic Link Connector (DLC). Record the DTC and freeze frame data.
NOTE To erase DTC and freeze frame data, refer to Step 5.

4
Confirm the Inspection Procedure for the System or Part

Using the SYMPTOM TROUBLESHOOTING GUIDE CHART, choose the correct inspection procedure for the system or part to be checked.
Erase the DTC and Freeze Frame Data
WARNING NEVER erase DTC and freeze frame data before completing Step 2 MIL/DTC in "CUSTOMER PROBLEM ANALYSIS SHEET".
6
Inspect Vehicle Visually

Go to Step 11, if you recognize the problem.
Recreate (Simulate) Symptoms the DTC

Try to recreate or simulate the symptoms and conditions of the malfunction as described by customer. If DTC(s) is/are displayed, simulate the condition according to troubleshooting procedure for the DTC.
Confirm Symptoms of Problem

If DTC(s) is/are not displayed, go to Step 9. If DTC(s) is/are displayed, go to Step 11.
Recreate (Simulate) Symptom

Try to recreate or simulate the condition of the malfunction as described by the customer.
10

Check the DTC

If DTC(s) does(do) not occur, refer to INTERMITTENT PROBLEM PROCEDURE in BASIC INSPECTION PROCEDURE. If DTC(s) occur(s), go to Step 11.
11 12 13 14
Perform troubleshooting procedure for DTC Adjust or repair the vehicle Confirmation test END
LXGF500A
GENERAL
CUSTOMER PROBLEM ANALYSIS SHEET 1. VEHICLE INFORMATION
FLA -9
(I) VIN: (II) Production Date: (III) Odometer Reading: (mile/ ) 2. SYMPTOMS Engine does not turn over Incomplete combustion Initial combustion does not occur Engine turns over slowly Other_________________ Rough idling Incorrect idling Unstable idling (High: ______ rpm, Low: ______rpm) Other __________________________________ Soon after starting After accelerator pedal depressed After accelerator pedal released During A/C ON Shifting from N to D-range Other _______________________________________________
Unable to start Difficult to start Poor idling
Engine stall
Others
Poor driving (Surge) Knocking Poor fuel economy Back fire After fire Other ____________________________
3.
ENVIRONMENT Constant Sometimes (_________________) Once only Other ___________________________________________ Fine Cloudy Rainy Snowy Other __________________ Approx. _____ C/ F Highway Suburbs Inner City Uphill Downhill Rough road Other ___________________________________ Cold Warming up After warming up Any temperature Starting Just after starting (____ min) Idling Racing Driving Constant speed Acceleration Deceleration A/C switch ON/OFF Other _____________________________
Problem frequency Weather Outdoor temperature Place Engine temperature Engine operation
4.
MIL/DTC Remains ON Sometimes lights up Does not light Normal DTC (_______________________________________) Freeze Frame Data Normal DTC (_______________________________________) Freeze Frame Data
MIL (Malfunction Indicator Lamp) Normal Check (Pre-check) DTC Check mode
FLA -10
BASIC INSPECTION PROCEDURE MEASURING CONDITION OF ELECTRONIC PARTS RESISTANCE The measured resistance at high temperature after vehicle running may be high or low. So all resistance must be measured at ambient temperature (20, 68), unless there is any notice. NOTE The measured resistance in except for ambient temperature (20, 68) is reference value. INTERMITTENT PROBLEM INSPECTION PROCEDURE Sometimes the most difficult case in troubleshooting is when a problem symptom occurs but does not occur again during testing. An example would be if a problem appears only when the vehicle is cold but has not appeared when warm. In this case, technician should thoroughly make out a "CUSTOMER PROBLEM ANALYSIS SHEET" and recreate (simulate) the environment and condition which occurred when the vehicle was having the issue. 1. 2. Clear Diagnostic Trouble Code (DTC). Inspect connector connection, and check terminal for poor connections, loose wires, bent, broken or corroded pins, and then verify that the connectors are always securely fastened. b. 4. 5.
FUEL SYSTEM
Repair or replace the component that has a problem. Verify that the problem has disappeared with the road test.
SIMULATING VIBRATION a. Sensors and Actuators : Slightly vibrate sensors, actuators or relays with finger. WARNING Strong vibration may break sensors, actuators or relays Connectors and Harness : Lightly shake the connector and wiring harness vertically and then horizontally.
SIMULATING HEAT a. Heat components suspected of causing the malfunction with a hair dryer or other heat sourre. WARNING DO NOT heat components to the point where they may be damaged. DO NOT heat the ECM directly. SIMULATING WATER SPRINKLING a. Sprinkle water onto vehicle to simulate a rainy day or a high humidity condition. WARNING DO NOT sprinkle water directly into the engine compartment or electronic components. SIMULATING ELECTRICAL LOAD a. Turn on all electrical systems to simulate excessive electrical loads (Radios, fans, lights, etc.). CONNECTOR INSPECTION PROCEDURE 1. Handling of Connector a. Never pull on the wiring harness when disconnecting connectors.
BFGE321A
3.
Slightly shake the connector and wiring harness vertically and horizontally.
GENERAL
d.
FLA -11
When a tester is used to check for continuity, or to measure voltage, always insert tester probe from wire harness side.
BFGE015F
b.
When removing the connector with a lock, press or pull locking lever.
BFGE015I
e.
Check waterproof connector terminals from the connector side. Waterproof connectors cannot be accessed from harness side.
BFGE015G
c.
Listen for a click when locking connectors. This sound indicates that they are securely locked.
BFGE015J
NOTE Use a fine wire to prevent damage to the terminal. Do not damage the terminal when inserting the tester lead. 2. Checking Point for Connector a. While the connector is connected: Hold the connector, check connecting condition and locking efficiency. b. When the connector is disconnected: Check missed terminal, crimped terminal or broken core wire by slightly pulling the wire harness. Visually check for rust, contamination, deformation and bend. c. Check terminal tightening condition: Insert a spare male terminal into a female terminal, and then check terminal tightening conditions.
"CLICK"
BFGE015H
FLA -12
d. Pull lightly on individual wires to ensure that each wire is secured in the terminal.
FUEL SYSTEM
If an open circuit occurs (as seen in [FIG. 1]), it can be found by performing Step 2 (Continuity Check Method) or Step 3 (Voltage Check Method) as shown below.
FIG 1
ECM SENSOR
1 1 1 1
(C)
(B)
(A)
BFGE015K BFGE501A
3.
Repair Method of Connector Terminal a. Clean the contact points using air gun and/or shop rag. NOTE Never use sand paper when polishing the contact points, otherwise the contact point may be damaged. b. In case of abnormal contact pressure, replace the female terminal.
2.
Continuity Check Method NOTE When measuring for resistance, lightly shake the wire harness above and below or from side to side.
Specification (Resistance) 1 or less Normal Circuit 1 M or Higher Open Circuit
WIRE HARNESS INSPECTION PROCEDURE 1. Before removing the wire harness, check the wire harness position and crimping in order to restore it correctly. Check whether the wire harness is twisted, pulled or loosened. Check whether the temperature of the wire harness is abnormally high. Check whether the wire harness is rotating, moving or vibrating against the sharp edge of a part. Check the connection between the wire harness and any installed part. If the covering of wire harness is damaged; secure, repair or replace the harness.
(C) SENSOR
1 1 1 1
a.
Disconnect connectors (A), (C) and measure resistance between connector (A) and (C) as shown in [FIG. 2]. In [FIG.2.] the measured resistance of line 1 and 2 is higher than 1 M and below 1 respectively. Specifically the open circuit is line 1 (Line 2 is normal). To find exact break point, check sub line of line 1 as described in next step.
2.
3.
4.
FIG 2
5.
6.
ECM (A)
(B)
ELECTRICAL CIRCUIT INSPECTION PROCEDURE CHECK OPEN CIRCUIT 1. Procedures for Open Circuit Continuity Check Voltage Check
BFGE501B
GENERAL
b. Disconnect connector (B), and measure for resistance between connector (C) and (B1) and between (B2) and (A) as shown in [FIG. 3]. In this case the measured resistance between connector (C) and (B1) is higher than 1M and the open circuit is between terminal 1 of connector (C) and terminal 1 of connector (B1).
FLA -13
(Continuity Check Method with Chassis Ground) as shown below.
FIG 5
ECM SENSOR
1 1 1 1
FIG 3
2 2 2 2
(C)
(B)
(A)
ECM (A)
(C) SENSOR
(B1)
(B2)
BFGE501E
2. Continuity Check Method (with Chassis Ground) NOTE Lightly shake the wire harness above and below, or from side to side when measuring the resistance.
BFGE501C
3.
Voltage Check Method a. With each connector still connected, measure the voltage between the chassis ground and terminal 1 of each connectors (A), (B) and (C) as shown in [FIG. 4]. The measured voltage of each connector is 5V, 5V and 0V respectively. So the open circuit is between connector (C) and (B).
Specification (Resistance) 1 or less Short to Ground Circuit 1M or Higher Normal Circuit a. Disconnect connectors (A), (C) and measure for resistance between connector (A) and Chassis Ground as shown in [FIG. 6]. The measured resistance of line 1 and 2 in this example is below 1 and higher than 1 respectively. Specifically the short to ground circuit is line 1 (Line 2 is normal). To find exact broken point, check the sub line of line 1 as described in the folowing step.
FIG 4
V
FIG 6
ECM SENSOR
1 1 1 1
(C)
(B)
(A)
2 2 2 2
ECM (A)
(C) SENSOR
(B)
BFGE501D
CHECK SHORT CIRCUIT 1. Test Method for Short to Ground Circuit Continuity Check with Chassis Ground If short to ground circuit occurs as shown in [FIG. 5], the broken point can be found by performing below Step 2
BFGE501F
b.
Disconnect connector (B), and measure the resistance between connector (A) and chassis ground, and between (B1) and chassis ground as shown in [FIG. 7].
FLA -14
The measured resistance between connector (B1) and chassis ground is 1 or less. The short to ground circuit is between terminal 1 of connector (C) and terminal 1 of connector (B1).
FUEL SYSTEM
FIG 7
ECM (A)
(C) SENSOR
(B1)
(B2)
BFGE501G
GENERAL
ACTUATOR TEST The ACTUATOR TEST mode is to check if the relay, valve, actuator and so on are operated normally. Before removing parts to inspect or replace them, performing the Actuator test is recommanded. Perform the ACTUATOR TEST according to the below procedures. 1. Warm up the engine. DISPLAY(HI-SCAN) A/C COMPRESSOR FAN-LOW SPEED FAN-HIGH SPEED MIL(ENGINE CHECK) GLOW IND. LAMP GLOW RELAY EGR ACTUATOR FUEL PRESSURE REGULATOR VALVE IMMOBILIZER INDICATOR LAMP CRUISE CONTROL LAMP VGT ACTUATOR THROTTLE FLAP ACRUATOR VARIABLE SWIRL ACTUATOR RAIL PRESSURE REGULATOR VALVE PTC HEATER RELAY TEST METHOD Control A/C compressor relay ON or OFF. Control the FAN-LOW SPEED relay ON and operate the fan. Control the FAN-HIGH SPEED relay ON and operate the fan. Turn the lamp ON or OFF. Turn the lamp ON or OFF. Control glow relay ON or OFF. Activate the EGR actuator ON or OFF Activate the valve ON or OFF. Turn the lamp ON or OFF. Turn the lamp ON or OFF. Activate the VGT actuator ON or OFF Activate the throttle actuator ON or OFF Activate Variable Swirl actuator ON or OFF Activate the valve ON or OFF Control PTC heater relay ON or OFF TEST CONDITION 2. 3. 4. 5. Turn the ignition switch OFF.
FLA -15
Connect the Hi-Scan(or Pro) to the DLC connector. Turn the ignition switch ON. According to the display on tester, select the ACTUATOR TEST mode and perform it.
IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP IG ON, ENG STOP
FLA -16
SYMPTOM TROUBLESHOOTING GUIDE CHART(I) Problem Engine does not start Run out of fuel Starter faulty Pump hose supply cut High pressure leakage Fuse out of order The compensation of individual injector not adapted Drift of the rail pressure sensor not detected Cam and Crank signals missing simultaneously Battery voltage too low Faulty antitheft or immobilizer EGR valve blocked open Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Fuel quality / presence of water Inversion of low pressure fuel connections Fuel filter not adapted Low pressure fuel circuit sealed Sealed fuel filter Intermittent fault connection Air ingress in the low pressure fuel circuit Fuel return circuit of the pump sealed Engine compression too low Leakage at the injector valve Low pressure fuel pump faulty High pressure fuel pump faulty Injector jammed open Bug software or hardware fault not detected Possible cause
FUEL SYSTEM
GENERAL
Problem Engine starts with difficulty or starts and stalls Run out of fuel Fuel return hose of nozzle holder cut High pressure leakage Fuse faulty Air filter sealed Alternator or voltage regulator faulty The compensation of individual injector not adapted Drift of the engine coolant temperature sensor not detected Drift of the rail pressure sensor not detected Battery voltage too low EGR valve blocked open Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Fuel quality / presence of water Inversion of low pressure fuel connections Low pressure fuel circuit sealed Sealed fuel filter Oil level too high/too low Catalytic converter sealed or damaged Intermittent fault connection Air ingress in the low pressure fuel circuit Fuel return circuit of the pump sealed Glow system faulty Engine compression too low Fuel return hose of nozzle holder sealed Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Petrol in fuel Bug software or hardware fault not detected Possible cause
FLA -17
FLA -18
Problem Poor starting when hot Possible cause The compensation of individual injector not adapted Drift of the rail pressure sensor not detected EGR valve blocked open Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Air filter sealed Air ingress in the low pressure fuel circuit Fuel quality / presence of water Fuel return circuit of the pump sealed Sealed fuel filter Engine compression too low Intermittent fault connection Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Petrol in fuel Bug software or hardware fault not detected Unstable idling Fuel return hose of nozzle holder cut The compensation of individual injector not adapted Drift of the rail pressure sensor not detected Harness resistance increased Air ingress in the low pressure fuel circuit Fuel quality / presence of water Sealed fuel filter Air filter sealed Fuel return hose of nozzle holder sealed High pressure leakage Glow system faulty Engine compression too low Bad flanging of the injector High pressure pump out of order Injector not adapted Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Injector jammed open Idle speed too high/too low Drift of the engine coolant temperature sensor not detected Incorrect state of the electrical pack devices Alternator or voltage regulator faulty Clutch not well set Bug software or hardware fault not detected
FUEL SYSTEM
GENERAL
Problem Blue, white, black smokes Possible cause The compensation of individual injector not adapted Drift of the engine coolant temperature sensor not detected Drift of the rail pressure sensor not detected EGR valve blocked open Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Oil level too high/too low Fuel quality / presence of water Catalytic converter sealed or damaged Air filter sealed Oil suction (engine racing) Glow system faulty Engine compression too low Bad flanging of the injector Injector washer not adapted, forgotten, doubled Injector not adapted Carbon deposit on the injector (sealed holes) Injector jammed open Petrol in fuel Engine rattling, noisy engine The compensation of individual injector not adapted EGR valve blocked closed (noisy engine) EGR valve blocked open Drift of the engine coolant temperature sensor not detected Glow system faulty Engine compression too low Fuel return hose of nozzle holder sealed Drift of the rail pressure sensor not detected Injector washer not adapted, forgotten, doubled Injector not adapted Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Injector jammed open Burst noise The compensation of individual injector not adapted Intermittent fault connection Exhaust system sealed Drift of the rail pressure sensor not detected Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Bug software or hardware fault not detected
FLA -19
FLA -20
Problem Untimely acceleration/deceleration and engine racing Possible cause Accelerator position sensor blocked EGR valve blocked open Intermittent fault connection Oil suction (engine racing) Drift of the rail pressure sensor not detected Bug software or hardware fault not detected Gap when accelerating and at re-coupling (response time) Air inlet circuit open Incorrect state of the electrical pack devices Accelerator position sensor blocked EGR valve blocked open Turbo charger damaged Sealed fuel filter Engine compression too low High pressure leakage Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Needle stuck (injection possible over a certain pressure) Bug software or hardware fault not detected Engine stop/ stalling Run out of fuel Pump hose supply cut High pressure leakage Fuse faulty Fuel quality / presence of water Low pressure fuel circuit sealed Sealed fuel filter Cam and Crank signals missing simultaneously EGR valve blocked open Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Alternator or voltage regulator faulty Intermittent fault connection Catalytic converter sealed or damaged Oil suction (engine racing) Low pressure fuel pump faulty High pressure pump faulty Faulty ignition key Petrol in fuel Bug software or hardware fault not detected
FUEL SYSTEM
GENERAL
Problem Engine judder Run out of fuel Fuel return hose of nozzle holder cut Incorrect state of the electrical pack devices The compensation of individual injector not adapted EGR valve blocked open Fuel filter not adapted Air ingress in the low pressure fuel circuit Fuel quality / presence of water Sealed fuel filter Intermittent fault connection Harness resistance increased Glow system faulty Engine compression too low Fuel return hose of nozzle holder sealed Valve clearance Low pressure fuel pump faulty Injector washer not adapted, forgotten, doubled Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Injector jammed open Petrol in fuel Bug software or hardware fault not detected Lack of power The compensation of individual injector not adapted Accelerator position sensor blocked Incorrect state of the electrical pack devices EGR valve blocked open Air inlet circuit open Air filter sealed Oil level too high/too low Catalytic converter sealed or damaged Turbo charger damaged Sealed fuel filter Leakage at the injector valve Fuel return circuit of the pump sealed Fuel return hose of nozzle holder sealed Engine compression too low Injector not adapted Carbon deposit on the injector (sealed holes) Valve clearance Possible cause
FLA -21
FLA -22
Problem Too much power Possible cause EGR valve blocked closed (noisy engine) The compensation of individual injector not adapted Oil suction (engine racing) Bug software or hardware fault not detected Excessive fuel consumption Fuel return hose of nozzle holder cut Leakage at the Fuel pressure regulator valve Leakage at fuel temperature sensor Leakage at the spacers High pressure leakage Air inlet circuit open Air filter sealed The compensation of individual injector not adapted EGR valve blocked open Incorrect state of the electrical pack devices Oil level too high/too low Fuel quality / presence of water Catalytic converter sealed or damaged Turbo charger damaged Engine compression too low Injector not adapted Bug software or hardware fault not detected Over speed engine when changing the gear box ratio Accelerator position sensor blocked The compensation of individual injector not adapted Intermittent fault connection Clutch not well set Oil suction (engine racing) Turbo charger damaged Injector not adapted Bug software or hardware fault not detected
FUEL SYSTEM
GENERAL
Problem Exhaust smells EGR valve blocked open Oil suction (engine racing) Turbo charger damaged Oil level too high/too low The compensation of individual injector not adapted Catalytic converter sealed or damaged Bad flanging of the injector Injector washer not adapted, forgotten, doubled Injector not adapted Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Injector jammed open Bug software or hardware fault not detected Smokes (black, white, blue) when accelerating The compensation of individual injector not adapted EGR valve blocked open Air filter sealed Fuel quality / presence of water Oil level too high/too low Turbo charger damaged Catalytic converter sealed or damaged Oil suction (engine racing) Air heaters out of order Engine compression too low High pressure leakage Intermittent fault connection Bad flanging of the injector Injector washer not adapted, forgotten, doubled Injector not adapted Carbon deposit on the injector (sealed holes) Needle stuck (injection possible over a certain pressure) Injector jammed open Petrol in fuel Bug software or hardware fault not detected Fuel smells Pump hose supply cut Fuel return hose of nozzle holder cut Leakage at the Fuel pressure regulator valve Leakage at fuel temperature sensor Leakage at the spacers High pressure leakage Possible cause
FLA -23
FLA -24
Problem The engine collapses at take off Possible cause Accelerator position sensor blocked Incorrect state of the electrical pack devices Air filter sealed Inversion of low pressure fuel connections Fuel filter not adapted Fuel quality/presence of water Air ingress in the low pressure fuel circuit Sealed fuel filter Catalytic converter sealed or damaged Clutch not well set Intermittent fault connection Drift of the rail pressure sensor not detected Fuel pressure regulator valve contaminated, stuck, jammed Rail pressure control valve contaminated, stuck, jammed Petrol in fuel Bug software or hardware fault not detected The engine does not stop Faulty ignition key Oil suction (engine racing) Bug software or hardware fault not detected Different mechanical noises Buzzer noise (discharge by the injectors) Clip broken (vibrations, resonance, noises) Incorrect state of the electrical pack devices Catalytic converter sealed or damaged Air inlet circuit open Bad flanging of the injector Clutch not well set Turbo charger damaged Valve clearance
FUEL SYSTEM
GENERAL
SYMPTOM TROUBLESHOOTING GUIDE CHART (II)
FLA -25
Fuel pressure regulator valve / Rail pressure control valve
LGJF500A
FLA -26
FUEL SYSTEM
LXGF502A
GENERAL
Engine overheating White/Blue smoke Diagnosis lamp not go out or flickers
FLA -27
Radiator fan constantly in operation 1 4 3
LGJF500B
Check items Self-diagnosis Immobilizer Vehicle supply voltage Main Relay Fuse/plug wiring harness Ignition switch signal Crankshaft Position Sensor No fuel Wrong fuel Lack of fuel Air in fuel system Low-pressure circuit (fuel) High-pressure circuit (fuel) Fuel filter Electric fuel pump Fuel pre-heater Fuel pressure Regulator Valve / Raill pressure control Valve Incorrect connection of injector Injector Engine mechanical components (compression, valve clearance...) Defective ECM Camshaft Position sensor Engine Coolant Temperature Sensor Loss of coolant Glow-plug system
Clouds of black smoke
Trouble symtoms
Engine overrun, Accel.
4 3
3 6 7 4
5 6
7 5
3 6
A/CON cannot be switched on 1 2 5
Can not shut off with ignition key
FLA -28
FUEL SYSTEM
LXGF504A
GENERAL
FAIL-SAFE CHART When any of the following codes is recorded, the ECM enters into the fail-safe mode. DTC P0047 P0048 P0069 P0097 P0098 P0101 P0102 P0103 P0107 P0108 P0112 P0113 P0117 P0118 P0182 P0183 P0192 P0193 P0237 P0238 P0532 P0533 P0562 P0563 P0642 P0643 P0652 P0653 P0698 P0699 P2123 P2128 P2138 Fuel temperature sensor output is fixed at 40. Rail pressure sensor output is fixed at 330bar. Fail-Safe Operation Fuel injection and engine power are restricted. Fuel injection and engine power are restricted. Boost pressure sensor output is fixed at 1000hPa. Intake air temperature sensor(Integrated in BPS) output is fixed at 28. Fuel injection and engine power are restricted. Fuel injection and engine power are restricted. Boost pressure sensor output is fixed at 1000hPa. Barometic pressure is fixed at 1000hPa. Intake air temperature sensor(Integrated in MAFS) output is fixed at 50. If DTC being detected after cranking, ECM senses coolant temperature is 80. If DTC being detected in cranking, ECM senses coolant temperature is -10. A/C and auxilary heater operation is inhibited. Cooling fan keeps being operated.
FLA -29
Deactivation Condition Normal state is kept for 1.0 sec. Normal state is kept for 1.0 sec. Normal state is kept for 0.5 sec. Normal state is kept for 0.5 sec. Normal state is kept for 1.5 sec. Normal state is kept for 1.0 sec. Normal state is kept for 1.0 sec. Normal state is kept for 0.5 sec.
Normal state is kept for 0.5 sec.
Boost pressure sensor output is fixed at 1000hPa.
A/C pressure is fixed at 4000hPa.
Battery voltage is fixed at 7.9V. Engine speed is fixed at 1200 rpm. Engine speed is fixed at 1200 rpm. Engine speed is fixed at 1200 rpm. Rail pressure sensor output is fixed at 330bar. A/C pressure is fixed at 4000hPa. Engine speed is fixed at 1200 rpm. Engine speed is fixed at 1200 rpm. Engine speed is fixed at 1200 rpm.
Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec.
Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec. Normal state is kept for 0.1 sec.
FLA -30
DTC P2264 P2299 Fail-Safe Operation Fuel injection and engine power are restricted. Engine speed is fixed at 1200 rpm.
FUEL SYSTEM
Deactivation Condition Soon after normal state Normal state is kept for 0.1 sec.
DIESEL CONTROL SYSTEM
FLA -31

DESCRIPTION
E28422F5
If the Diesel Engine Control system components (sensors, ECM, injector, etc.) fail, interruption to the fuel supply or failure to supply the proper amount of fuel for various engine operating conditions will result. The following situations may be encountered. 1. 2. 3. Engine is hard to start or does not start at all. Unstable idle. Poor driveability [NON-EOBD] A malfunction indicator lamp illuminates to notify the driver that there is a problem with the vehicle. However, the MIL will go off automatically after 3 subsequent sequential driving cycles without the same malfunction. Immediately after the ignition switch is turned on (ON position - do not start), the MIL will illuminate continuously to indicate that the MIL operates normally. Faults with the following items will illuminate the MIL EGR EEEP ROM Injector Fuel pressure sensor Fuel pressure monitoring Variable Geometry Turbocharger(VGT) Accelerator Position Sensor (APS) Mass Air Flow Sensor (MAFS) Fuel pressure regulator NOTE Refer to "INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES (DTC)" for more information.
EGNG103A
If any of the above conditions are noted, first perform a routine diagnosis that includes basic engine checks (Ignition system malfunction, incorrect engine adjustment, etc.). Then, inspect the Diesel Engine Control system components with the HI-SCAN (Pro). NOTE Before removing or installing any part, read the diagnostic trouble codes and then disconnect the battery negative (-) terminal. Before disconnecting the cable from battery terminal, turn the ignition switch to OFF. Removal or connection of the battery cable during engine operation or while the ignition switch is ON could cause damage to the ECM. When checking the generator for the charging state, do not disconnect the battery + terminal to prevent the ECM from damage due to the voltage. When charging the battery with the external charger, disconnect the vehicle side battery terminals to prevent damage to the ECM. MALFUNCTION INDICATOR LAMP (MIL) [EOBD] A malfunction indicator lamp illuminates to notify the driver that there is a problem with the vehicle. However, the MIL will go off automatically after 3 subsequent sequential driving cycles without the same malfunction. Immediately after the ignition switch is turned on (ON position - do not start), the MIL will illuminate continuously to indicate that the MIL operates normally. Faults with the following items will illuminate the MIL. Mass Air Flow Sensor (MAFS) Vacuum Modulator for EGR NOTE Refer to "INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES (DTC)" for more information.
EGNG103A
FLA -32
[INSPECTION] 1. After turning ON the ignition key, ensure that the light illuminates for about 5 seconds and then goes out. If the light does not illuminate, check for an open circuit in the harness, a blown fuse or a blown bulb.
FUEL SYSTEM
Link connector. The diagnosis results can be read with the MIL or HI-SCAN (Pro). Diagnostic Trouble Codes (DTC) will remain in the ECM as long as battery power is maintained. The diagnostic trouble codes will, however, be erased when the battery terminal or ECM connector is disconnected, or by the HI-SCAN (Pro). NOTE If a sensor connector is disconnected with the ignition switch turned on, the diagnostic trouble code (DTC) is recorded. In this case, disconnect the battery negative terminal (-) for 15 seconds or more, and the diagnosis memory will be erased.
2.
SELF-DIAGNOSIS The ECM monitors the input/output signals (some signals at all times and the others under specified conditions). When the ECM detects an irregularity, it records the diagnostic trouble code, and outputs the signal to the Data
THE RELATION BETWEEN DTC AND DRIVING PATTERN IN EOBD SYSTEM
Driving pattern
on
Ignition Driving cycle Malfunction
off
FLC (Fault counter)

on
MIL
off
HLC (Healing counter)
Warm up cycle Fault memory Freeze frame

LGGE150A
1.
When the same malfunction is detected and maintained during two sequential driving cycles, the MIL will automatically illuminate. The MIL will go off automatically if no fault is detected after 3 sequential driving cycles.
3.
2.
A Diagnostic Trouble Code(DTC) is recorded in ECM memory when a malfunction is detected after two sequential driving cycles. The MIL will illuminate when the malfunction is detected on the second driving cycle. A Diagnostic Trouble Code(DTC) will automatically erase from ECM memory if the same malfunction is not detected for 40 driving cycles.
4.

NOTE A "warm-up cycle" means sufficient vehicle operation such that the coolant temperature has risen by at least 40 degrees Fahrenheit from engine starting and reaches a minimum temperature of 160 degress Fahrenheit. A "driving cycle" consists of engine startup, vehicle operation beyond the beginning of closed loop operation.
FLA -33
FLA -34 COMPONENTS LOCATION

EE4C6B6C
FUEL SYSTEM
20
21
10
5 12 4
1,2
15
14
22 19
[LHD]
13
18
11 6 3
17
[RHD]
7,23
GABRIA
SRS
SRS AIRBAG
GA B
SR
AIR
S SR G BA
RI A
P R
2 L
16
16
1. Mass Air Flow Sensor (MAFS) 2. Intake Air Temperature Sensor1 (IATS1) 3. Engine Coolant Temperature Sensor (ECTS) 4. Camshaft Position Sensor (CMPS) 5. Crankshaft Position Sensor (CKPS) 6. Rail Pressure Sensor (RPS) 7. Boost Pressure Sensor (BPS) 8. Accelerator Position Sensor (APS) 9. Vehicle Speed Sensor (VSS) 10. Injector 11. VGT solenoid valve 12. EGR Valve
13. Fuel Pressure Regulator Valve 14. Main Relay 15. ECM 16. DLC (Data Link Connector) 17. Multi-purpose Check Connector 18. Throttle Flap Actuator 19. Variable Swirl Valve Actuator 20. Rail Pressure Control Valve 21. Heated Oxygen Sensor (HO2S) 22. Fuel Temperature Sensor 23. Intake Air Temperature Sensor2 (IATS2)
EGNG101A

1. Mass Air Flow Sensor (MAFS) 2. Intake Air Temperature Sensor 1 (IATS1) 3. Engine Coolant Temperature Sensor (ECTS)
FLA -35
MAFS & IATS

ECTS
AWJF300F
LXGF510A
4. Camshaft Position Sensor (CMPS)
5. Crankshaft Position Sensor (CKPS)
CKPS
CMPS
AWJF300G AWJF300H
6. Rail Pressure Sensor (RPS)
7. Boost Pressure Sensor (BPS) 23. Intake Air Temperature Sensor2 (IATS2)
RPS
AWJF300I
AWJF300J
FLA -36
8. Accelerator Position Sensor (APS) 9. Vehicle Speed Sensor (VSS)
FUEL SYSTEM
APS
VSS
AWJF300K
LXGF509A
10. Injector
12. EGR Valve
EGR valve
AWJF300M
LGJF500E
11. VGT solenoid valve
13. Fuel Pressure Regulator Valve
VGT solenoid
LGJF500F AWJF300P

14. Main relay 15. ECM
FLA -37
Main Relay
LGJF500G
AWJF300R
17. Multi-purpose Check Connector
18. Throttle Flap Actuator
Throttle flap actuator
Throttle flap solenoid

AWJF300S LGJF500H
19. Variable Swirl Valve Actuator
20. Rail Pressure Regulator Valve
AWJF300W
AWJF300V
FLA -38
21. Heated Oxygen Sensor (HO2S) 22. Fuel Temperature Sensor (FTS)
FUEL SYSTEM
AWJF300U
AWJF320A
FLA -39
ENGINE CONTROL MODULE (ECM)

ECM
1.
ED5CD9F6
ECM HARNESS CONNECTOR
60 59 58 56 44 43 42 41 40
46 * * * 53 37 * 50 49 33 47 31 * 34 * * ** ** * 30 28 27 26 23 20 19 17 16 * ** ** * * * 13 12 * * * 8 7 6 * 4 * 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1
C101-2
EGNG104A
2.
ECM TERMINAL FUNCTION
C101-1 CONNECTOR PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 FUNCTION Injector for Cylinder3(high side) Injector for Cylinder2(high side) N.A Rail pressure control valve supply from BAT+a N.A Variable swirl valve position sendor Ground Crankshaft position sensor shield Rail pressure sensor ground N.A N.A N.A Crankshaft sensor minus signal:AT Crankshaft sensor plus signal:MT Boost pressure sensor supply N.A N.A Injector for Cylinder1(high side) Injector for Cylinder4(high side) N.A Fuel pressure regulator valve "high side"(MPROP) Camshaft position sensor ground N.A N.A Injector3 Injector2 Rail pressure control valve Variable swirl valve Crankshaft position sensor Rail pressure sensor Crankshaft position sensor Boost pressure sensor Injector1 Injector4 Fuel pressure regulator valve Camshaft position sensor CONNECTED TO
FLA -40
PIN 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 FUNCTION Boost pressure sensor ground N.A N.A Variable swirl valve position sensor supply Crankshaft sensor minus signal:MT Crankshaft sensor plus signal:AT Rail pressure sensor supply N.A Variable swirl valve motor(-) Injector for Cylinder2(low side) N.A Injector for Cylinder4(low side) Rail pressure control valve (low side) N.A N.A Mass Air Flow Sensor Reference Frequency N.A N.A Boost pressure sensor signal Engine Coolant temperature sensor ground Mass Air Flow sensor signal Rail pressure sensor signal Mass Air Flow sensor ground N.A Injector for Cylinder3(low side) Injector for Cylinder1(low side) N.A Fuel pressure regulator valve "low side"(MPROP) Camshaft position sensor signal N.A N.A Intake Air Temperature Sensor signal(Integrated in BPS) N.A N.A Variable swirl valve position sensor signal N.A Engine Coolant temperature sensor signal Linear EGR control Variable swirl valve motor(+)
FUEL SYSTEM
CONNECTED TO Boost pressure sensor Variable swirl valve Crankshaft position sensor Rail pressure sensor Variable swirl valve Injector2 Injector4 Rail pressure control valve Mass Air Flow Sensor Boost pressure sensor Engine Coolant temperature sensor Mass Air Flow sensor Rail pressure sensor Mass Air Flow sensor Injector3 Injector1 Fuel pressure regulator valve Camshaft position sensor Boost pressure sensor Variable swirl valve Engine Coolant temperature sensor EGR Variable swirl valve

C101-2 CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Battery plus via Fuse(10A) ECM ground Battery plus via Fuse(20A) ECM ground Battery plus via Fuse(20A) ECM ground Fan High Accelerator position sensor 2 ground Accelerator position sensor 1 signal Fuel temperature sensor ground Fuel temperature sensor signal A/C Pressure Transducer ground A/C Pressure Transducer signal N.A N.A Immobilizer SMARTRA ground N.A N.A N.A N.A N.A A/C Pressure Transducer supply N.A Cruise Control Supply ISO-K interface N.A Fuel consumption signal Terminal 15(switched bat.+) VGT control Accelerator position sensor 1 ground Accelerator position sensor 2 signal N.A N.A N.A N.A N.A N.A Brake main switch signal N.A Main relay ECM ground Main relay ECM ground Main relay ECM ground A/C fan relay Accelerator position sensor Accelerator position sensor Fuel temperature sensor Fuel temperature sensor A/C Pressure Tranducer A/C Pressure Tranducer Immobilizer A/C Pressure Tranducer Cruise control unit Diagnostic link connector Trip computer Ignition key VGT solenoid valve Accelerator position sensor Accelerator position sensor Brake switch -
FLA -41
FLA -42
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 Water sensor signal N.A Blower switch input signal N.A N.A Accelerator position sensor 1 supply Accelerator position sensor 2 supply Immobilizer imterface Engine speed output signal Cruise Control Set Lamp N.A Heated oxygen sensor heater control Electronic Load signal input(Power Steering) N.A A/C switch ON signal N.A A/C compressure switch signal input Neutral recognition switch signal input N.A N.A N.A N.A N.A N.A Heated oxygen sensor supply Heated oxygen sensor current pump N.A N.A Malfunction indication lamp (MIL) Glow indication lamp A/C compressor relay control Fan Low Main relay control N.A N.A Vehicle speed sensor signal N.A N.A N.A Clutch switch signal Water sensor Blower switch Accelerator position sensor Accelerator position sensor Immobilizer Tachometer Cluster Heated oxygen sensor EPS control module A/C switch A/C compressure switch Neutral recognition switch Heated oxygen sensor Heated oxygen sensor Cluster Cluster A/C compressor relay Radiator fan relay Main relay Vehicle speed sensor Clutch switch
FUEL SYSTEM

80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 3. Redundant brake switch signal MT/AT Auto Recognition N.A CAN LOW CAN HIGH N.A Heated oxygen sensor ground Heated oxygen sensor signal N.A Intake air temperature sensor signal Throttle flap control Cruise Control on Lamp(Low Side) Immobilizer indication lamp Glow relay control Auxiliary electric heater control Brake switch MT/AT Auto Recognition switch TCM TCM Heated oxygen sensor Heated oxygen sensor Intake air temperature sensor Throttle flap solenoid valve Cluster Cluster Glow relay Auxiliary electric heater
FLA -43
ECM TERMINAL INPUT/OTPUT SIGNAL
C101-1 CONNECTOR Pin PinDescription Vehicle status Check status Input/Output signal Type Level
17 ~ 19A 11 ~ 13A
Injector for Cylinder3(high side)
Engine running
Injector operation
Current
0A
LGJF500P
17 ~ 19A
Injector for Cylinder2(high side) N.A Rail pressure control valve supply from BAT+a N.A Variable swirl valve position sendor Ground Crankshaft position sensor shield Rail pressure sensor ground N.A N.A N.A
Engine running
Injector operation
11 ~ 13A
Current
0A
LGJF500P
3 4 5 6 7 8 9 10 11
Ignition ON
All
DC
Vbatt
All All All
All All All
Ground (0 ~ 0.5 Volt) Ground (0 ~ 0.5 Volt) Ground (0 ~ 0.5 Volt)
FLA -44
Pin PinDescription Crankshaft sensor minus signal:AT Crankshaft sensor plus signal:MT Boost pressure sensor supply N.A N.A Vehicle status Check status
FUEL SYSTEM
Input/Output signal Type Level
Above 1.65V
12
Engine running
All
Sine wave
Below -1.65V
LGJF500O
13 14 15
Ignition ON
All
DC
4.9 ~ 5.1 Volt
17 ~ 19A
16
Injector for Cylinder1(high side)
Engine running
Injector operation
11 ~ 13A
Current
0A
LGJF500P
17 ~ 19A
17
Injector for Cylinder4(high side) N.A
Engine running
Injector operation
11 ~ 13A
Current
0A
LGJF500P
18
V batt
19
Fuel pressure regulator valve "high side"(MPROP) Camshaft position sensor ground N.A N.A Boost pressure sensor ground N.A N.A Variable swirl valve position sensor supply Crankshaft position sensor minus signal:MT Crankshaft position sensor plus signal:AT Rail pressure sensor supply N.A
Engine running
All
PWM 172~185Hz
0 ~ 0.5 V
LGJF500K
20 21 22 23 24 25 26
All
All
Ground (0 ~ 0.5 Volt)
All
All
Ignition ON
All
DC
4.9 ~ 5.1 Volt
27
Engine running
All
Sine wave
28 29
Ignition ON
All
DC
4.9 ~ 5.1 Volt
V batt
30
Variable swirl valve motor(-)
Ignition ON
All
PWM 1000Hz
0 ~ 0.5 V
LGJF500K
31 32 33
Injector for Cylinder2(low side) N.A Injector for Cylinder4(low side)

Pin PinDescription Vehicle status Check status
FLA -45
Input/Output signal Type PWM 1kHz Level
V batt
34
Rail pressure control valve (low side) N.A N.A
Engine running
All
0 ~ 0.5 V
LGJF500K
35 36
5V
37
Mass Air Flow Sensor Reference Frequency N.A N.A
Ignition ON
All
PWM 19Hz
0 ~ 0.5 V
LGJF500L
38 39 40
4.8V
Boost pressure sensor signal Engine Coolant temperature sensor ground
Ignition ON
All
Analog
0.2V
LGJF500I
41
All
All

5V
42
N.A
All
Pulse
0 ~ 0.5 V
LGJF500L
4.5V
43 44 45 46 47 48
Rail pressure sensor signal Mass Air Flow sensor ground N.A Injector for Cylinder3(low side) Injector for Cylinder1(low side) N.A
Engine running All
All All
Analog
0.5V
LGJF500J
V batt
49
Fuel pressure regulator valve "low side"(MPROP)
Engine running
All
PWM 1kHz
0 ~ 0.5 V
LGJF500K
4.8 ~ 24V
50 51 52 53
Camshaft position sensor signal N.A N.A Intake Air Temperature Sensor signal(Integrated in BPS)
Engine running
All
Analog
Below 0.6V
LGJF500N
4.5V
Ignition ON
All
Analog
0.5V
LGJF500J
FLA -46
Pin 54 55 56 57 58 N.A N.A Variable swirl valve position sensor signal N.A Engine Coolant temperature sensor signal Ignition ON 20deg/80deg Analog PinDescription Vehicle status Check status
FUEL SYSTEM
Input/Output signal Type Level
4.5V
Ignition ON
All
Analog
0.5V
LGJF500J
above3.5V/below1.8V
V batt
59
Linear EGR control
Engine running
All
PWM 140Hz
0 ~ 0.5 V
LGJF500K
V batt
60
Variable swirl valve motor(+)
Ignition ON
All
PWM 1000Hz
0 ~ 0.5 V
LGJF500K
C101-2 CONNECTOR 1 2 3 4 5 6 7 8 9 10 Battery plus via Fuse(10A) ECM ground Battery plus via Fuse(20A) ECM ground Battery plus via Fuse(20A) ECM ground Fan High Accelerator position sensor 2 ground Accelerator position sensor 1 signal Fuel temperature sensor ground Fuel temperature sensor signal A/C Pressure Transducer ground A/C Pressure Transducer signal N.A N.A Ignition ON All Ignition ON All Ignition ON All Engine running All Ignition ON All All All All All All All fan on/off All IDLE/WOT All Analog DC DC DC DC V batt Ground (0 ~ 0.5 Volt) V batt Ground (0 ~ 0.5 Volt) V batt Ground (0 ~ 0.5 Volt) 0~0.5V/Vbatt Ground (0 ~ 0.5 Volt) 0.6~0.85V/3.5~4.7V Ground (0 ~ 0.5 Volt)
4.8V
11
Ignition ON
All
Analog
0.2V
LGJF500I
12
All
All

4.8V
13 14 15
Ignition ON
All
Analog
0.2V
LGJF500I

16 17 18 19 20 21 22 23 24 25 26 Immobilizer SMARTRA ground N.A N.A N.A N.A N.A A/C Pressure Transducer supply N.A Cruise Control Supply ISO-K interface N.A Ignition ON All DC Ignition ON All DC All All
FLA -47
4.9 ~ 5.1 Volt
V batt
3.8V
27
Fuel consumption signal
Engine running
All
Pulse
0 ~ 0.5 V
LGJF500M
28
Terminal 15(switched bat.+)
Ignition ON
All
DC PWM 300 Hz
V batt
V batt
29
VGT control
Engine running
All
0 ~ 0.5 V
LGJF500K
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Accelerator position sensor 1 ground Accelerator position sensor 2 signal N.A N.A N.A N.A N.A N.A Brake main switch signal N.A Water sensor signal N.A Blower switch input signal N.A N.A Accelerator position sensor 1 supply Accelerator position sensor 2 supply
All Ignition ON
All IDLE/WOT Analog
Ground (0 ~ 0.5 Volt) 0.25~0.51V/1.6~2.5V
Ignition ON
Brake press / release
DC
Vbatt / 0~0.5V
Ignition ON
ON / OFF
DC
0~0.5V / Vbatt
Ignition ON
ON / OFF
DC
0~0.5V / Vbatt
Ignition ON Ignition ON
All All
DC DC
4.9 ~ 5.1 Volt 4.9 ~ 5.1 Volt
FLA -48
47 Immobilizer imterface
FUEL SYSTEM
V batt
48
Engine speed output signal
Engine running
All
Pulse
0 ~ 0.5 V
LGJF500K
49 50
Cruise Control Set Lamp N.A
Engine running
ON / OFF
DC
0~0.5V / Vbatt
V batt
51
Heated oxygen sensor heater control N.A A/C switch ON signal N.A A/C compressure switch signal input Neutral recognition switch signal input N.A N.A N.A N.A N.A N.A Heated oxygen sensor supply
Engine running Hearter ON
All
PWM 100Hz
0 ~ 0.5 V
LGJF500K
52 53 54 55 56 57 58 59 60 61 62 63 64
Engine running
Switch ON / OFF
DC
Vbatt / 0~0.5V
Engine running Ignition ON
Switch ON / OFF Neutral / other gear
DC DC
Vbatt / 0~0.5V 0~0.5V / Vbatt
Engine running Hearter ON Engine running Hearter ON
All
DC
~ 3.0 V
-3.5V -3.2V
65
Heated oxygen sensor current pump N.A N.A Malfunction indication lamp (MIL) Glow indication lamp A/C compressor relay control Fan Low Main relay control N.A N.A
All
DC
-2.8V
LGJF500Q
66 67 68 69 70 71 72 73 74
Ignition ON Ignition ON Ignition ON Engine running Ignition ON
ON / OFF ON / OFF ON / OFF ON / OFF ON / OFF
DC DC DC DC DC
0~0.5V / Vbatt 0~0.5V / Vbatt 0~0.5V / Vbatt 0~0.5V/ Vbatt 0~0.5V / Vbatt
V batt
75
Vehicle speed sensor signal
Vehicle running
ALL
Pulse
0 ~ 0.5 V
LGJF500K

76 77 78 79 80 81 82 83 84 85 86 N.A N.A N.A Clutch switch signal Redundant brake switch signal MT/AT Auto Recognition N.A CAN LOW CAN HIGH N.A Heated oxygen sensor ground Engine running Hearter ON Engine running Hearter ON All DC Ignition ON Ignition ON Ignition ON Press / Release Brake press / release MT / AT DC DC DC
FLA -49
0~0.5V / Vbatt 0~0.5V / Vbatt Vbatt / 0~0.5V
~ 2.5 V
-3.5V -3.2V
87
Heated oxygen sensor signal
All
DC
-2.8V
LGJF500Q
88 89
N.A Intake air temperature sensor signal Throttle flap control Cruise Control on Lamp(Low Side) Immobilizer indication lamp Glow relay control Auxiliary electric heater control
4.8V
Ignition ON
All
Analog PWM 300Hz DC DC DC DC
0.2V
LGJF500I
90 91 92 93 94
Ignition ON Vehicle running Ignition ON Ignition ON Engine running
Ignition OFF ON / OFF ON / OFF ON / OFF ON / OFF
0~0.5V / Vbatt 0~0.5V / Vbatt 0~0.5V / Vbatt 0~0.5V / Vbatt
FLA -50 CIRCUIT DIAGRAM

ED1A4E6C
FUEL SYSTEM
ECM
_ + 28(C101-1)-IG KEY SUPPLY BATTERY
Ignition switch
GND
2(C101-2)-BATTERY(-) 4(C101-2)-BATTERY(-) 6(C101-2)-BATTERY(-)
Main Relay
1 4 5 2 72(C101-2)-MAIN RELAY CONTROL 1(C101-2)-BATTERY VOLTAGE VIA FUSE(10A) 5(C101-2)-BATTERY VOLTAGE VIA FUSE(20A) 3(C101-2)-BATTERY VOLTAGE VIA FUSE(20A)
Camshaft Position Sensor

3 2 1 20(C101-1)-GND 50(C101-1)-CAMSHAFT POSITION SENSOR SIGNAL
Glow Plug Relay Glow Plug

2 1 3 4 15(C101-1)-GLOW RELAY CONTROL
A/C Comp. Relay

1 3 2 5
A/C Comp.
C 70(C101-2)-A/C COMP. RELAY CONTROL
After Main Relay

Battery
54(C101-2)-A/C ON S/W INPUT
Refer to "Blower & A/C" Diagram

56(C101-2)-A/C COMP. S/W INPUT
Water sensor
40(C101-2)- WATER SENSOR SIGNAL
42(C101-2)-BLOWER SWITCH SIGNAL
Blower switch Brake switch After Main Relay

3 4 2 80(C101-2)-REDUCDANT BRAKE S/W SIGNAL 38(C101-2)-BRAKE S/W SIGNAL
Battery(+)
1
Stop lamp
EGNG105A

MIL
FLA -51
ECM
68(C101-2)-MIL CONTROL
BATTERY(+) after IG key Glow lamp

69(C101-2)-GLOW LAMP CONTROL
BATTERY(+) after IG key

Refer to "Blower & A/C" Diagram 7(C101-2)-FAN HIGH 71(C101-2)-FAN LOW
Immobilizer
47(C101-2))-IMMOBILIZER DATA LINE 16(C101-2)-IMMOBILIZER GND
After main relay Immobilizer lamp

92(C101-2)-IMMOBILIZER LAMP
CONTROL Battery(+) Engine Coolant Temp. Sensor(ECTS) 1 2 3 Boost Pressure Sensor(BPS) 4 3

P
58(C101-1)-ECTS SIGNAL
to Cluster 41(C101-1)-ECTS GND
23(C101-1)-BPS GND
53(C101-1)-IATS SIGNAL
13(C101-1) - BPS SUPPLY(+5V) 40(C101-1)-BPS SIGNAL
2 1
Accelerator Position Sensor(APS) 6 2 5 3 1 4 Rail Pressure Sensor(RPS) 3

P
45(C101-2)-APS1 SUPPLY 9(C101-2)-APS1 SIGNAL 30(C101-2)-APS1 GND 46(C101-2)-APS2 SUPPLY 31(C101-2)-APS2 SIGNAL 8(C101-2)-APS2 GND
8(C101-1)-RPS GND 28(C101-1)-RPS SUPPLY(+5V) 43(C101-1)-RPS SIGNAL
2 Crankshaft Position Sensor(CKPS) 3 2 1 Mass Air Flow Sensor(MAFS) 2
12(C101-1)-CKPS SIGNAL( - ):AT/( + ):MT

27(C101-1)-CKPS SIGNAL( + ):AT/( - ):MT 7(C101-1)-CKPS SHIELD GND
44(C101-1)-MAFS GND 89(C101-2)-IATS SIGNAL
5 1 4 Battery(+)
42(C101-1)-MAFS SIGNAL
37(C01-1)-MAFS REFERANCE FREQUENCY
EGNG106A
FLA -52
Rail Pressure Control Valve 1
FUEL SYSTEM
ECM
4(C101-1)-RAIL PRESSURE CONTROL VALVE(HIGH SIDE)
2 Fuel Pressure Regulator Valve 1
34(C101-1)-RAIL PRESSURE CONTROL VALVE(LOW SIDE) 19(C101-1)-FUEL PRESSURE REGULATOR VALVE(HIGH SIDE)
2 EGR Control Solenoid Valve 1
49(C101-1)-FUEL PRESSURE REGULATOR VALVE(LOW SIDE) 59(C101-1)-EEGR CONTROL
2 VGT Control Actuator 1
After Main Relay
29(C101-2)-VGT CONTROL
2 Throttle Flap Actuator 1
After Main Relay
90(C101-2)-THROTTLE FLAP CONTROL
2 Injector 1 1
After Main Relay
16(C101-1)-INJECTOR 1(HIGH SIDE)
2 Injector 3 1
47(C101-1)-INJECTOR 1(LOW SIDE) 1(C101-1)-INJECTOR 3(HIGH SIDE)
2 Injector 4 1
46(C101-1)-INJECTOR 3(LOW SIDE) 17(C101-1)-INJECTOR 4(HIGH SIDE)
2 Injector 2 1
33(C101-1)-INJECTOR 4(LOW SIDE)
2(C101-1)-INJECTOR 2(HIGH SIDE)
2 Vehicle Speed Signal CAN High CAN Low Engind Speed Signal to Tachometer
31(C101-1)-INJECTOR 2(LOW SIDE) 75(C101-2)-VEHICLE SPEED 84(C101-2)-CAN HIGH 83(C101-2)-CAN LOW 48(C101-2)-ENGINE SPEED 81(C101-2)-MT/AT RECOGNITION S/W(AT ONLY) Fuel Consumption Signal PTC Heater DLC
Neutral switch 79(C101-2)-CLUTCH S/W SIGNAL(MT ONLY) Clutch switch
27(C101-2)-FUEL CONSUMPTION 94(C101-2)-PTC HEATER CONTROL 25(C101-2)-DIAGNOSIS LINE (K-LINE)

57(C101-2)-NEUTRAL S/W SIGNAL(MT ONLY)
EPS control Module
52(C101-2)-Electronic Load singal input
EGNG107A
FLA -53
ECM
Fuel Temperature Sensor
1
10(C101-2)-FUEL TEMPERATURE
SENSOR GND
2
11(C101-2)-FUEL TEMPERATURE
SENSOR SIGNAL
Heated Oxygen Sensor

1
64(C101-2)-HEATED OXYGEN
SENSOR SUPPLY
SENSOR GND
SENSOR SIGNAL 6 5 2
After Main Relay
65(C101-2)-HEATED OXYGEN SENSOR
CURRENT PUMPING
51(C101-2)-HEATED OXYGEN SENSOR
HEATER CONTROL
Variable Swirl Valve Actuator(VSA)

5
6(C101-1)-VSA POSITION SENSOR GND
56(C101-1)-VSA POSITION SENSOR
SIGNAL 3
26(C101-1)-VSA POSITION SENSOR
SUPPLY 2
30(C101-1)-VSA MOTOR(-)
60(C101-1)-VSA MOTOR(+)
A/C Pressure Transducer

3
22(C101-2)-A/C TRANSDUCER SUPPLY
2
13(C101-2)-A/C TRANSDUCER SIGNAL
1
12(C101-2)-A/C TRANSDUCER GND
EGNG108A
FLA -54 ECM PROBLEM INSPECTION PROCEDURE ED2F36EF

1. TEST ECM GROUND CIRCUIT: Measure resistance between ECM and chassis ground using the backside of ECM harness connector as ECM side check point. If the problem is found, repair it. 1. 2. 3.
FUEL SYSTEM REPLACEMENT

CAUTION When exchanging ECMS, be sure to input injector data (7 digits) of each cylinder into a new ECM using a Hi-scan(pro). After turning ignition switch off, wait for 30sec.. Remove the battery cable(-). Remove the ECM connector.
E7FFA26A
Specification (Resistance) Between terminal 2 of C01-2 connector and chassis ground : 1 or less Between terminal 4 of C01-2 connector and chassis ground : 1 or less Between terminal 6 of C01-2 connector and chassis ground : 1 or less 2. TEST ECM CONNECTOR: Disconnect the ECM connector and visually check the ground terminals on ECM side and harness side for bent pins or poor contact contact pressure. If the problem is found, repair it. If problem is not found in Step 1 and 2, the ECM could be faulty. If so, replace the ECM with a new one, and then check the vehicle again. If the vehicle operates normally then the problem was likely with the ECM. RE-TEST THE ORIGINAL ECM : Install the original ECM (may be broken) into a known-good vehicle and check the vehicle. If the problem occurs again, replace the original ECM with a new one. If problem does not occur, this is intermittent problem (Refer to INTERMITTENT PROBLEM PROCEDURE in BASIC INSPECTION PROCEDURE)
3.
4.
AWJF301G
4.
Unfasten four mounting bolts (A).
AWJF303A
5. 6. 7.
Remove the ECM from the air cleaner assembly. Install a new ECM with air cleaner assembly. Fasten four mounting bolts.
Tightening torque : 0.8 ~ 1.2kgfm
8.
Using a Hi-scan(pro), input the injector data (7 digits) into a new ECM as next procedure.

1. HYUNDAI VEHICLE DIAGNOSIS HYUNDAI DIAGNOSIS VEHICLE NAME NAME
FLA -55
CAUTION 1. When "WRITING FAIL" is displayed ON Hi-scan(Pro), input injector data (7digits) of each cylinder into a new ECM again as prior procedure.
LGJF502A
2.
If the glow lamp is flashed and DTC P1586 is detected ignition switch ON, take proper steps refering to "P1586 DTC Troubleshooting procedure".
INPUT THE NUM. OF ALL CYL. AT ONE TIME
EGNG102A
FLA -56
FUEL SYSTEM
ENGINE COOLANT TEMPERATURE SENSOR (ECTS)

ENGINE COOLANT TEMPERATURE SENSOR (ECTS) ECD22F3A
The ECTS is located in the engine coolant passage. It detects the coolant temperature and sends to the ECM. It has a thermistor which is sensitive to change according to the coolant temperature. The electric resistance of a thermistor decreases in response to temperature rise. The ECM uses this information to control the injection quantity and fan operation. SPECIFICATION
Between Pin 1 and 3 (For ECTS) Temperature -20 (-4) 0 (32) 20 (68) 40 (104) 60 (140) 80 (176) 100 (212) 110 (230) 120 (248) ( ) Sensor Resistance ( ) 14.13 ~16.83 5.79 2.31 ~ 2.59 1.15 0.59 0.32 0.19 0.15 0.17 Between Pin 1 and 2 (For Gauge) Temperature 60 (140) 85 (185) 110 (230) 125 (257) ( ) Sensor Resistance ( ) 125 42.6 ~ 54.2 22.1 ~ 26.2 15.2
ECTS
AFGF300F
EFNF537A
CIRCUIT DIAGRAM
ECTS
1 C101-1 (58)
ECM
ECTS signal
3
C127 Harness side
C101-1 (41)
Ground
Cluster
EGNG109A

SIGNAL WAVEFORM
FLA -57
ECTS signal should be smooth and continuous without any sudden changes. As the engine warms up, ECTS signal will drop.
EFNF539A
COMPONENT INSPECTION 1. 2. Remove the ECTS from the engine coolant passage. With the temperature sensing portion of the ECTS immersed in hot engine coolant, check the resistance.(Refer to "SPECIFICATION")
EFNF541A
<Sensor connector>
LGJF500W
3.
If the resistance deviates from the standard value greatly, replace the sensor.
FLA -58
FUEL SYSTEM
CAMSHAFT POSITION SENSOR (CMPS)

CAMSHAFT POSITION SENSOR (CMPS) E7DC4BAB
CMPS detects the teeth target wheel and provides ECM with the information on the current position of piston and cylinder. ECM uses this signal to determine the fuel injection timing and ignition timing.
CMPS
AWJF300G
CIRCUIT DIAGRAM
CMPS
3 C101-1(20)
ECM
GROUND
C101-1(50)
CMPS signal
C105 Harness side
Main relay
EGNG110A
SIGNAL WAVWFORM
This illustration shows waveform of Crankshaft Position Sensor(CKPS) and Camshaft Position Sensor(CMPS) simultaneously. The middle area indicates reference points of CKPS and CMPS.
CMP reference point
CKP reference point
LGJF500Y
FLA -59
CRANKSHAFT POSITION SENSOR (CKPS)

CRANKSHAFT POSITION SENSOR (CKPS) E1852BDD
Piston position on combustion chamber is the substantial to define the starting of injection timing. All engine pistons are connected to crankshaft by connecting rod. Sensor on crankshaft can supply the informations concerning all piston positions, revolution speed is defined by revolution per minute of crankshaft. Prior input variable is determined at ECM by using signal induced from crankshaft position sensor. CIRCUIT DIAGRAM
CKPS
AWJF300H
CKPS
3
3 2 1
ECM
C101-1(12)(A/T) C101-1(27)(M/T)
CKPS Signal (-)
2
C106 Harness side
C101-1(27)(A/T) C101-1(12)(M/T)
CKPS Signal(+)
C101-1(7)
CKPS shield
EGNG111A
SIGNAL WAVEFORM
This illustration shows waveform of Crankshaft Position Sensor(CKPS) and Camshaft Position Sensor(CMPS) simultaneously. The middle area indicates reference points of CKPS and CMPS.
CMP reference point
CKP reference point
LGJF500Y
FLA -60
FUEL SYSTEM
MASS AIR FLOW SENSOR (MAFS)

MASS AIR FLOW SENSOR (MAFS)
ED81669E
MAFS uses a hot-film type sensing element to measure the mass of intake air entering the engine, and send the signal to ECM. A large amount of intake air represents acceleration or high load conditions while a small amount of intake air represents deceleration or idle. The ECM uses this information to control the EGR solenoid valve and correct the fuel amount.
MAFS & IATS
AWJF300F
SPECIFICATION
Intake Air Temperature: 20 Mass air flow (kg/h) 8 10 40 105 220 480 560 Frequency (KHz) 1.96 ~ 1.97 2.01 ~ 2.02 2.50 ~ 2.52 3.18 ~ 3.23 4.26 ~ 4.35 7.59 ~ 7.94 9.08 ~ 9.89
LGJF501B
Intake Air Temperature: 80 Mass air flow (kg/h) 10 40 105 480 Frequency (KHz) 2.00 ~ 2.02 2.49 ~ 2.53 3.16 ~ 3.25 7.42 ~ 8.12
CIRCUIT DIAGRAM
CKPS
3
3 2 1
ECM
C101-1(12)(A/T) C101-1(27)(M/T)
CKPS Signal (-)
2
C106 Harness side
C101-1(27)(A/T) C101-1(12)(M/T)
CKPS Signal(+)
C101-1(7)
CKPS shield
EGNG111A

SIGNAL EAVEFORM
This illustration shows waveform of MAFS at idle.
FLA -61
LGJF501C
COMPONENT INSPECTION 1. Check the MAFS visually. Mounting direction correct. Any contamination, corrosion or damage on connector. Air cleaners clogging or wet. MAFS cylinders deforming or blocking by any foreign material. Check any leakage on intake system and intercooler system.
2.
FLA -62
FUEL SYSTEM
RAIL PRESSURE SENSOR (RPS)

RAIL PRESSURE SENSOR (RPS)
EF8EBC2A
In order to output a voltage signal to the ECM which corresponds to the applied pressure, the rail pressure sensor must measure the instantaneous pressure in the rail. The fuel flows to the rail pressure sensor through an opening in the rail, the end of which is sealed off by the sensor diaphragm. Pressurized fuel reaches the sensors diaphragm through a blind hole. The sensor element (semiconductor device) for converting the pressure to an electric signal is mounted on this diaphrgam. The signal tenerated by the sensor is inputted to an evaluation circuit which amplifies the measuring signal and sends it to the ECM. SPECIFICATION Engine idle state Rail Pressure Signal Voltage CIRCUIT DIAGRAM
RPS
LXGF515A
Available maximum detecting pressure 1500bar (150Mpa) Approx. 4.5V
220 ~ 320 bar (22 ~ 32Mpa) below 1.7V
RPS
3 C101-1(8)
ECM
GROUND
C101-1(28) RPS 5V supply C101-1(43) RPS signal
C145 Harness side
EGNG113A

SIGNAL WAVEFORM
FLA -63
Rail Pressure Sensor (RPS) is to provide to the ECM the voltage signal corresponding to rail pressure. The change in resistance is preportional to the rail pressure acting upon the diaphragm and rail pressure increases as load increases. APS 1 signal
RPS signal
EFNF550A
FLA -64
FUEL SYSTEM
BOOST PRESSURE SENSOR (BPS)

BOOST PRESSURE SENSOR (BPS)
E3D1F62F
Boost pressure sensor (BPS) is installed on surge tank to measure the absolute intake manifold pressure. BPS input voltage is changed in proportion with absolute pressure in manifold. This information is used to control Variable Geometery Turbocharger(VGT) by ECM.
AWJF300J
SPECIFICATION
Pressure (Kpa) 70 140 210 270 Output Voltage (V) 1.02 ~ 1.17 2.13 ~ 2.28 3.25 ~ 3.40 4.20 ~ 4.35
LGJF501E
CIRCUIT DIAGRAM
BPS & IATS 2 4 3

4 3 2 1
C101-1(23) C101-1(53)
GROUND IATS1 Signal
C101-1(13)
C130 Harness side
5V supply
C101-1(40)
BPS signal
EGNG114A

SIGNAL WAVEFORM
This illustration represents waveform of BPS when accelerating and decelerating.
FLA -65
Boost Pressure Sensor Signal
EFNF553B
FLA -66
FUEL SYSTEM
Sensor(BPS), It senses intake air temperature which are installed in front of turbocharger (inside of MAFS) and behind it (inside of BPS). Comparing air temperature from both sensors (one is intake air temperature, the other is air temperature passing through turbo charger), more accurate sensing of intake air temperature is possible. ECM uses intake air temperature signal to performs EGR control correction and fuel injection quantity correction.
INTAKE AIR TEMPERATURE SENSOR (IATS)

INTAKE AIR TEMPERATURE SENSOR (IATS) EF90A524
Intake Air Temperature Sensor (IATS) is Negative Temperature Charcteristics(NTC) thermistor which is installed into both Mass Air Flow Sensor(MAFS) and Boost Pressure
MAFS & IATS
BPS & IATS

LGJF501G
SPECIFICATION [IATS (INSTALLED INTO BPS)] Temperature() -20(-4) -10(14) 0(32) 10(50) 20(68) 30(86) 40(104) 50(122) 60(140) 70(158) 80(176) 90(194) 100(212) 110(230) 120(248) 130(266) Resistance(k ) 13.89 ~ 16.03 8.50 ~ 9.71 5.38 ~ 6.09 3.48 ~ 3.90 2.31 ~ 2.57 1.56 ~ 1.74 1.08 ~ 1.21 0.76 ~ 0.85 0.54 ~ 0.62 0.40 ~ 0.45 0.29 ~ 0.34 0.22 ~ 0.26 0.17 ~ 0.20 0.13 ~ 0.15 0.10 ~ 0.12 0.08 ~ 0.10

[IATS (INSTALLED INTO MAFS)] Temperature() -20 0 20 80 CIRCUIT DIAGRAM
MAFS & IATS 1 2 3 5
5 4 3 2 1
FLA -67
Resistance(k ) 12.66 ~ 15.12 5.2 ~ 5.9 2.29 ~ 2.55 0.31 ~ 0.37
ECM C101-1 (44) C101-2 (89) C101-1 (42)
MAFS Ground IATS 2 Signal
MAFS Signal
C103
1 4
Battery (+) C101-1 (37) MAFS current pumping
EGNG112A
BPS & IATS 2 4 3

4 3 2 1
C101-1(23) C101-1(53)
GROUND IATS1 Signal
C101-1(13)
C130 Harness side
5V supply
C101-1(40)
BPS signal
EGNG114A
FLA -68
SIGNAL WAVEFORM
FUEL SYSTEM
IATS signal should be smooth and continuous without any sudden changes. After warmed-up, the IATS signal should not change significantly while ECTS signal drops.
LGJF501H
COMPONENT INSPECTION [IATS 1] 1. 2. 3. Turn the ignition key off. Disconnect Boost Pressure Sensor connector. Measure resistance between the terminals 3 and 4 of MAFS connector.
<Sensor side>
<Sensor Connector>
LGJF501I
4.
1 2 3 4 5
Refering to "SPECIFICATION", check that the resistance is within specification.
LGJF501J
4.
[IATS 2] 1. 2. 3. Turn the ignition key off. Disconnect Boost Pressure Sensor connector. Measure resistance between the terminals 3 and 2 of BPS connector.
FLA -69
ACCELERATOR POSITION SENSOR (APS)

ACCELERATOR POSITION SENSOR (APS) ECAEFC93
On electronic injection systems, there is no longer a load lever that mechanically controls the fuelling. The flow is caculated by the ECM depending on a number of parameters, including pedal position, which is measured using a potentiometer. The pedal sensor has two potentiometers whoses slides are mechanically solid. The two potentiometers are supplied from distinct and different power sources so there is built in redundancy of information giving reliable drivers request information. A voltage is generated across the potentiometer in the acceleration position sensor as a function of the accelerator-pedal setting. Using a peogrammed characteristic curve, the pedals position is then calculated from this voltage. SPECIFICATION Test Condition Idle Fully depressed CIRCUIT DIAGRAM Output Voltage (V) APS1 0.14 ~ 0.16 0.76 ~ 0.88 APS2 0.073 ~ 0.077 0.35 ~ 0.47
APS
AWJF300K
APS
6 APS1 2 5 3
E107 Harness side
ECM
C101-2(45) C101-2(9) C101-2(30) C101-2(46) C101-2(31) C101-2(8)
APS1 Supply APS1 Signal APS1 Ground APS2 Supply APS2 Signal APS2 Ground
3 6
2 5
1 4
APS2
1 4
EGNG115A
FLA -70
SIGNAL WAVEFORM
APS2 is a half of APS1 signal. APS1 Signal
FUEL SYSTEM
APS2 Signal
LGJF501L
COMPONENT INSPECTION 1. 2. Disconnect APS connector and connect the voltimeter to the terminals 2 and 5 of APS connector. Supply the terminal 6 with DC 5V.
<Sensor side> <Sensor side>
3 6
2 5
1 4
5V
AWJF301T
2 5
1 4
7.
Check the voltage between the terminal 1 and 4 on operating pedal.
5V
AWJF301S
Idle 0.073 ~ 0.077V Fully depressed: 0.35 ~ 0.47V
3.
Check the voltage between the terminals 2 and 5 on operating pedal.
Idle: 0.14 ~ 0.16V Fully depressed: 0.76 ~ 0.88V 4. 5. 6. Disconnect the voltimeter and DC 5V. Connect the voltimeter to the terminals 1 and 4 of APS connecotr. Supply the terminal 3 with DC 5V.
FLA -71
VGT CONTROL SOLENOID VALVE

VGT ACTUATOR
E79C646F
Variable Geometry Turbocharger (VGT) is used to charge additional air into combustion chamber for improvement of combustion efficiency. ECM controls the duty of VGT solenoid valve according to engine load.
VGT solenoid
LGJF501M
CIRCUIT DIAGRAM
VGT Actuator 1 C101-2(29) VGT control ECM
C134 Harness side
After main relay
EGNG116A
SIGNAL WAVEFORM
As the VGT actuator is opened increasingly, the time "T" becomes shorter.
VGT operating range
EFNF561A
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect the VGT actuator. Measure resistance between the terminals 1 and 2 of the VGT actuator.
FLA -72
<Component side>
FUEL SYSTEM
LGJF503F
4.
Refering to " SPECIFICATION", check that the resistance is within specification.
FLA -73
FUEL PRESSURE REGULATOR VALVE

FUEL PRESSURE REGULATOR (MPROP) EA7A92BD
The fuel pressure-control vlave sets the correct pressure in the rail as a function of engine loading, and manitains it at this level. If the rail pressure is excessive, the pressure-control valve opens and a portion of the fuel returns from the rail to the fuel tank via a collector line. If the rail pressure is too low, the pressure-control valve closes and seals off the high-pressure stage from the low-pressure stages. Fuel pressure control valve is integrated in high-pressure pump. SPECIFICATION Temperature () 20(68) Resistance ( ) 2.9 ~ 3.15
AWJF300P
CIRCUIT DIAGRAM
ECM 1 C101-1(19) MPROP "HIGH SIDE"
MPROP
C143 Harness side
C101-1(49)
MPROP "LOW SIDE"
EGNG117A
SIGNAL WAVEFORM
The cycle time "T" becomes shorter while idling and the fuel pressure regulator is opening to allow a large amount of fuel to be returned to the fuel tank. The cycle time "T" becomes longer when accelerating and the fuel pressure regulator is closing to allow a small amount of fuel to be returned to the fuel tank.
EFNF557A
FLA -74
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect the fuel pressure regulator connector. Measure resistance between the terminals 1 and 2 of the fuel pressure regulator connector.
<Component side>
FUEL SYSTEM
1 2
LGJF501Q
4.
FLA -75
RAIL PRESSURE REGULATOR VALVE

RAIL PRESSURE CONTROL VAVLE
E52FBD72
Rail pressure control valve(PCV) is installed in common rail. If controls common rail pressure fast as regulating returning quantity if fuel which is delivered to common rail when fast rise of rail pressure is required like the moment of turning engine ON or when fast relief of pressure is required like at the point of receleration.
AWJF300V
SPECIFICATION Temperature () 20(68) CIRCUIT DIAGRAM

PCV 1
1 2
Resistance ( ) 3.42 ~ 3.78
ECM C101-1(4) Rail pressure control valve(High)
C144 Harness side
C101-1(34)
Rail pressure control valve(Low)
EGNG118A
FLA -76
SIGNAL WAVEFORM
FUEL SYSTEM
Fig.1
Fig.2
Fig.1) Waveform of rail pressure control valve at idle (20% duty) Fig.2) Waveform of rail pressure control valve as accelerating (50% duty)
LGJF501S
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect the rail pressure control valve connector. Measure resistance between the terminals 1 and 2 of the rail pressure control valve connector.
<Component side>
1 2
LGJF501Q
4.
FLA -77
EGR SOLENOID VALVE

EGR solenoid
EGR CONTROL VALVE
EBCC2CAA
The EGR(Exhaust Gas Recirculation) system is used to add the exhaust gas to intake air in order to reduce an excess of air and the temperature in the combustion chamber. The EGR valve is directly controlled by ECMs control signal directly not by vacuum. ECM controls the EGR valve with duty. The duty control of the solenoid valve is determind by ECM depending on engine load and the need of intake air.
LGJF501T
SPECIFICATION Temperature() 19 ~ 25 (66.2 ~ 77) CIRCUIT DIAGRAM

EGR vavle 1 C101-1(59) EGR control ECM
Resistance( ) 7.3 ~ 8.3
C137 Harness side
After main relay
EGNG119A
FLA -78
SIGNAL WAVEFORM
FUEL SYSTEM
Fig.1
Fig.2
Fig.1) 9.4% duty signal waveform of EGR actuator (EGR valve closed) Fig.2) 39% duty signal waveform of EGR actuator (EGR valve opened)
LGJF501U
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect the EGR valve connector. Measure resistance between the terminals 1 and 2 of the EGR valve connector.
<Component side>
1 2
LGJF501W
4.
FLA -79
THROTTLE CONTROL ACTUATOR

THROTTLE FLAP ACTUATOR
E599B5CE
At the moment ignition switch turns off, throttle flap closing movement prevents engine stalling.
Throttle Flap Actuator

EFNF107A
SPECIFICATION Temperature () 20 (68) CIRCUIT DIAGRAM

Throttle flap actuator 1 C101-2(90) ECM Throttle flap control
Resistance ( ) 28.3 ~ 31.1
C135 Harness side
After main relay
EGNG120A
FLA -80
SIGNAL WAVEFORM
FUEL SYSTEM
Fig.1
Fig.2
Fig.1) Waveform of throttle flap actuator without throttle flap operation : 38% duty is always outputted at ignition switch "ON" and with engine running. Fig.2) Waveform of throttle flap actuator without throttle flap operation : 90% duty is outputted for about 1 sec. at ignition switch "OFF".
LGJF501Y
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect the throttle flap actuator solenoid valve connector. Measure resistance between the terminals 1 and 2 of throttle flap actuator solenoid valve connecotr.
<Component side>
LGJF502B
4.
FLA -81
VARIABLE SWIRL CONTROL ACTUATOR

VARIABLE SWIRL ACTUATOR
EA6E58C8
Variable swirl actuator consists of DC motor and valve position sensor which detects the position of swirl valve. At idle and below 3000rpm, swirl valve is closed to take swirl effect. This swirl effect increases air flow rate.
AWJF300W
OPERATION PRINCIPLE Item Engine speed Valve operation Low and Middle Load below 3000rpm close High Load above 3000rpm open
Description illustration
AWJF302A
AWJF302B
Fail-safe To prevent swirl valve and shaft from being stuck by foreign material and to learn max opening and closing position of swirl valve, it is always fully opened and closed twice at engine stop. SPECIFICATION Item Motor Position sensor
Variable Swirl Valve is opened fully
Temperature() 20 (68) 20 (68)
Resistance( ) 3.2 ~ 4.4 3.44 ~ 5.16
FLA -82
CIRCUIT DIAGRAM
FUEL SYSTEM
ECM Variable swirl actuator 5 4

5 4 3 2 1
C101-1(60) C101-1(56) C101-1(26) C101-1(60)
Position sensor ground Position sensor signal Position sensor supply Motor (+)
3
C147 Harness side
M
2 C101-1(30) Motor
EGNG121A
SIGNAL WAVEFORM
Motor(+)
Motor(+) Motor(-)
Motor(-)
Fig.1 Fig.1) Swirl valve closed (Idle) Fig.2) Swirl valve opened (Above 3000rpm)
Fig.2
LGJF502D
COMPONENT INSPECTION 1. 2. 3. 4. Turn ignition switch OFF.

1 2 3 4 5
Disconnect Variable swirl actuator connector. Check that swirl valve is stuck by foreign material. Supply the terminal 1 of variable swirl actuator connector (component side) with 12V and ground the terminal 2 of it. Check swirl valve operation. 6.
12V
LGJF502E
5.
Measure resistance between the terminals 1 and 2 of variable swirl actuator connector (component side).
Resistence : 3.2 ~ 4.4 (20)
FLA -83
LGJF502F
7.
Measure resistance between the terminals 4 and 5 of variable swirl actuator connector (component side).
Resistence : 3.44 ~ 5.16 (20)
LGJF502G
FLA -84
FUEL SYSTEM
FUEL TEMPERATURE SENSOR (FTS)

FUEL TEMPERATURE SENSOR
E4586FA9
Fuel Temperature Sensor(FTS) is negative temperature characteristic thermistor installed in fuel supplying line. It senses the termperature of fuel supplied to high pressure pump. Fuel temperature is limmited to protect fuel such as high pressure pump and injectors from damages due to rapid deterioration by vapor-lock which can occur at high temperature or destruction of oil membrance.
AWJF302K
SPECIFICATION Temperature() -30(-22) -20(-4) -10(14) 0(32) 20(68) 40(104) 50(122) 60(140) 70(158) CIRCUIT DIAGRAM
ECM FTS
Resistance(k ) 27 15.67 9.45 5.89 2.27 ~ 2.73 1.17 0.826 0.597 0.434
Temperature() 80(176) 85(185) 90(194) 95(203) 100(212) 105(221) 110(230) 120(248) 130(266)
Resistance(k ) 0.30 ~ 0.32 0.269 0.231 0.205 0.176 0.158 0.137 0.112 0.088
1
2 1
C101-2 (10)
FTS ground
C138 Harness side
C101-2 (11)
FTS signal
EGNG122A

SIGNAL WAVEFORM
FLA -85
This illustration shows the waveform of fuel temperature sensor at 50 . The higher fuel temperature rises, the lower signal voltage becomes.
LGJF502I
COMPONENT INSPECTION 1. 2. 3. Turn the ignition key off. Disconnect Fuel Temperature Sensor connector. Measure resistance between the terminals 1 and 2 of FTS connector.
<Sensor Connector>
LGJF502J
4.
FLA -86
FUEL SYSTEM
This performance is the most active and fast at normal operating temp.(450~600) thus, in order to reach normal operating temp. and last at that temp., heater(heating coil) is integrated with O2 sensor.Heater coil is controlled by ECM as PWM. The resistance of heater coil is low when coil is cold thus, current through it increases while resistance is high when coil is hot thus, current decreases. With this principle, O2 sensor temp. is measured and O2 sensor heater operation varies based on the data.
LAMBDA SENSOR
OXYGEN SENSOR
E194DFF0
O2 sensor installed at exhaust manifold is linear O2 sensor and it senses O2 density of exhaust gas for accurate EGR control through fuel correction. It also limits smoke which is generated by reach air-fuel mixture at engine maximum loading condition. ECM controls pumping current in order to fit -value from linear O2 sensor to 1.0. Lean air-fuel mixture(1.0 1.1) : ECM supplies pumping current to O2 sensor (+pumping current) and activates it for O2 sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current supplied to O2 sensor, ECM detects O2 density of exhaust gas. Rich air-fuel mixture(0.9 1.0) : ECM takes away pumping current from O2 sensor (-pumping current) and deactivates it for O2 sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current taken away from O2 sensor, ECM detects O2 density of exhaust gas. SPECIFICATION -value Pumping current CIRCUIT DIAGRAM 0.65 -2.22 0.70 -1.82 0.80 -1.11 0.90 -0.50
AWJF300U
1.01 0.00
1.18 0.33
1.43 0.67
1.70 0.94
2.42 1.38
Air 2.54
ECM Oxygen sensor 1 C101-2 (64) Oxygen sensor supply
3
3 6 2 5 1 4
C101-2 (86)
Oxygen sensor ground
4
C141 Harness side
6 5 2
Oxygen sensor signal C101-2 (65) Pumping current C101-2 (51) Heater control After main relay
C101-2 (87)
EGNG123A

SIGNAL WAVEFORM
FLA -87
This illustration represents the waveform of oxygen sensor signal at ignition switch "ON" and engine running.
LGJF502L
FLA -88 DTC TROUBLESHOOTING PROCEDURES E688BCEB

DTC P0031 P0032 P0047 P0048 P0069 P0087 P0088 P0089 P0091 P0092 P0097 P0098 P0101 P0102 P0103 P0107 P0108 P0112 P0113 P0117 P0118 P0182 P0183 P0192 P0193 P0201 P0202 P0203 P0204 P0237 P0238 DESCRIPTION Lambda Sensor Heater Circuit low (Bank 1 / Sensor 1) Lambda sensor Heater Circuit high (Bank 1 / Sensor 1) VGT Vaccum Modulator- Circuit Low VGT Vaccum Modulator- Circuit High Boost Press. Sensor - Malfunction Rail Pressure Monitoring-Minimum Pressure at Engine Speed Too Low Rail Pressure Monitoring-Maximum Pressure Exceeded Rail Press. Regulator(PCV) - Circuit Over Current Rail Press. Regulator(PCV) - Circuit Low Rail Press. Regulator(PCV) - Circuit High Intake Air Temperature Sensor - Circuit Low Input Intake Air Temperature Sensor - Circuit High Input Mass or Volume Air Flow Circuit Range/Performance Mass or Volume Air Flow Circuit Low Input Mass or Volume Air Flow Circuit high Input Atmospheric Pressure Circuit-Low Input Atmospheric Pressure Circuit-High Input Intake Air Temperature Sensor1 Circuit Low Input Intake Air Temperature Sensor1 Circuit High Input Engine Coolant Temperature Circuit Low Input Engine Coolant Temperature Circuit High Input Fuel Temp Sensor A Circuit Low Input Fuel Temp Sensor A Circuit High Input Fuel Rail Press. Sensor-Low input Fuel Rail Press. Sensor-High Input Injector Circuit/Open-Cylinder 1 Injector Circuit/Open-Cylinder 2 Injector Circuit/Open-Cylinder 3 Injector Circuit/Open-Cylinder 4 Boost Press. Sensor - Circuit Low Input Boost Press. Sensor - Circuit High Input
FUEL SYSTEM
MIL
PAGE FLA-92 FLA-98 FLA-101 FLA-108 FLA-112 FLA-117 FLA-121 FLA-122 FLA-128 FLA-131 FLA-134 FLA-139 FLA-143 FLA-150 FLA-154 FLA-158 FLA-161 FLA-163 FLA-169 FLA-173 FLA-179 FLA-183 FLA-188 FLA-192 FLA-199 FLA-204 FLA-204 FLA-204 FLA-204 FLA-211 FLA-217

DTC P0252 P0253 P0254 P0262 P0265 P0268 P0271 P0335 P0336 P0340 P0341 P0381 P0489 P0490 P0501 P0504 P0532 P0533 P0562 P0563 P0602 P0605 P0606 P0611 P062D P062E P0642 P0643 P0646 P0647 P0650 P0652 P0653 DESCRIPTION Fuel Press. Regulator(MPROP) - Circuit Over Current Fuel Press. Regulator(MPROP) - Circuit Low Fuel Press. Regulator(MPROP) - Circuit High Cylinder 1-Injector Circuit High Cylinder 2-Injector Circuit High Cylinder 3-Injector Circuit High Cylinder 4-Injector Circuit High Crankshaft Position Sensor A Circuit Crankshaft Position Sensor A Circuit Range/Performance Camshaft Position Sensor A Circuit Malfunction (Bank 1 or Single Sensor) Camshaft Position Sensor A Circuit Range/Performance (Bank 1 or Single Sensor) Glow Indicator Lamp - Circuit Malfunction Exhaust Gas Recirculation Control Circuit Low Voltage Exhaust Gas Recirculation Control Circuit High Voltage Vehicle Speed Sensor A Range/Performance Brake Switch "A"/"B" Correlation A/C Refrigerant Pressure Sensor "A" Circuit Low Input A/C Refrigerant Pressure Sensor "A" Circuit High Input System Voltage Low System Voltage High EEPROM-Programing Error Internal Control Module Read Only Memory(ROM) Error ECM/PCM Processor(ECM-SELF TEST Failed) Injector - Circuit Malfunction (More than two injectors) Voltage regulator #1 for injector - Malfunction Voltage regulator #2 for injector - Malfunction Sensor Reference Voltage "A" Circuit Low Sensor Reference Voltage "A" Circuit High A/C Clutch Relay Control Circuit Low A/C Clutch Relay Control Circuit High Malfunction Indicator Lamp(MIL) Control Circuit Sensor Reference Voltage "B" Circuit Low Sensor Reference Voltage "B" Circuit High MIL
FLA -89
PAGE FLA-222 FLA-228 FLA-231 FLA-235 FLA-235 FLA-235 FLA-235 FLA-242 FLA-250 FLA-255 FLA-262 FLA-266 FLA-271 FLA-278 FLA-282 FLA-290 FLA-296 FLA-302 FLA-307 FLA-313 FLA-317 FLA-319 FLA-320 FLA-322 FLA-328 FLA-330 FLA-331 FLA-336 FLA-339 FLA-346 FLA-351 FLA-355 FLA-360
FLA -90
DTC P0670 P0685 P0698 P0699 P0700 P0701 P0820 P0830 P1145 P1185 P1186 P1586 P1587 P1588 P1634 P1652 P1670 P1671 P2009 P2010 P2015 P2016 P2017 P2111 P2112 P2123 P2128 P2138 P2238 P2239 P2251 P2264 P2299 DESCRIPTION Glow Relay - Circuit Malfunction ECM/PCM Power Relay Control Circuit /Open Sensor Reference Voltage "C" Circuit Low Sensor Reference Voltage "C" Circuit High TCU Request for MIL On TCM status Error Neutral S/W Malfunction Clutch S/W Malfunction Overrun monitoring error Fuel Pressure Monitoring-Maximum Pressure Exceeded Fuel Pressure Monitoring-Minimum Pressure at Engine Speed Too Low MT/AT Encoding CAN communication error (MT/AT recognition error) Signal Change through MT/AT line (during engine running) AUX. Heater Malfunction IG S/W Malfunction Injector Classification Error Check-sum error Intake Manifold Runner Control Circuit Low(Bank 1) Intake Manifold Runner Control Circuit High(Bank 1) Intake Manifold Runner Position Sensor/Switch Circuit Range/Performance(Bank 1) Intake Manifold Runner Position Sensor/Switch Circuit Low(Bank 1) Intake Manifold Runner Position Sensor/Switch Circuit High(Bank 1) Throttle Control Actuator - Circuit High Throttle Control Actuator - Circuit Low Throttle/Pedal Position Sensor/Switch "D" Circuit High Input Throttle/Pedal Position Sensor/Switch "E" Circuit High Input Throttle/Pedal Position Sensor/Switch "D" / "E" Voltage Correlation Lambda Sensor Pumping Current Circuit Low-Bank 1, Sensor 1 Lambda Sensor Pumping Current Circuit High-Bank 1, Sensor 1 Lambda Sensor Reference Ground Circuit/Open-Bank 1 Sensor 1 Detection of Water in fuel Brake switch " acc pedal sensor signals input simultaneously at times
FUEL SYSTEM
MIL PAGE FLA-363 FLA-370 FLA-377 FLA-382 FLA-385 FLA-386 FLA-387 FLA-392 FLA-397 FLA-399 FLA-403 FLA-404 FLA-407 FLA-409 FLA-411 FLA-418 FLA-422 FLA-425 FLA-427 FLA-434 FLA-437 FLA-444 FLA-448 FLA-452 FLA-458 FLA-462 FLA-469 FLA-473 FLA-478 FLA-487 FLA-492 FLA-497 FLA-503

DTC U0001 U0100 U0101 U0122 U0416 DESCRIPTION CAN Communication Malfunction CAN-Time Out ECU Serial Communication Problem with TCU (Timeout) ECM-TCS CAN Error Abnormal Torque rise request from TCS MIL
FLA -91
PAGE FLA-511 FLA-518 FLA-522 FLA-526 FLA-530
: MIL ON FAULT CODE MEMORY : MIL OFF FAULT CODE MEMORY
FLA -92
FUEL SYSTEM
DTC P0031 LAMBDA SENSOR HEATER CIRCUIT LOW (BANK 1 / SENSOR 1)

COMPONENT LOCATION
EE23EB32
EGNG009C
GENERAL DESCRIPTION
E4676225
Lambda sensor installed at exhaust manifold is linear Lambda sensor and it senses Lambda density of exhaust gas for accurate EGR control through fuel correction. It also limits smoke which is generated by reach air-fuel mixture at engine maximum loading condition. ECM controls pumping current in order to fit -value from linear Lambda sensor to 1.0. Lean air-fuel mixture(1.0 1.1) : ECM supplies pumping current to Lambda sensor (+pumping current) and activates it for Lambda sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current supplied to Lambda sensor, ECM detects Lambda density of exhaust gas. Rich air-fuel mixture(0.9 1.0) : ECM takes away pumping current from Lambda sensor (-pumping current) and deactivates it for Lambda sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current taken away from Lambda sensor, ECM detects Lambda density of exhaust gas. This performance is the most active and fast at normal operating temp.(450~600) thus, in order to reach normal operating temp. and last at that temp., heater(heating coil) is integrated with Lambda sensor.Heater coil is controlled by ECM as PWM. the resistance of heater coil is low when coil is cold thus, current through it increases while resistance is high when coil is hot thus, current decreases. With this principle, Lambda sensor temp. is measured and Lambda sensor heater operation varies based on the data.
DTC DESCRIPTION
E6119ACF
P0031 is set when open or short to ground in Lambda sensor control circuit is detected for more than 2.0 sec. at Lambda sensor heater control condition. This code is due to 1)open or short to ground in heater control circuit or 2)Lambda sensor heater internal short.
DIESEL CONTROL SYSTEM DTC DETECTING CONDITION

Item DTC Strategy Enable Conditions ThresholdValue DiagnosticTime
E0814CFE
FLA -93
Detecting Condition Voltage monitoring Engine running Short to GND in Lambda sensor heater control circuit Open in Lambda sensor heater control circuit 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Lambda sensor heater circuit Lambda sensor component
Fail Safe
EGR Off Fuel Limit MIL
SPECIFICATION
Temperature () 20 100 200 300
E360B2C8
Lambda sensor heater resistance( ) 9.2 10.7 13.1 14.6
Temperature () 400 500 600 700
Lambda sensor heater resistance( ) 17.7 19.2 20.7 22.5
Lambda sensor heater control Hz
100 Hz
FLA -94 SCHEMATIC DIAGRAM

[CIRCUIT DIAGRAM]
C141 Lambda sensor 1 3 C01-2 ECM 64. Sensor power 86. Sensor ground
E9509161
FUEL SYSTEM
[CONNECTOR INFORMATION]
Terminal Connected to Function Sensor power
1 2 3 4
C101-2 terminal 64 10A SNSR FUSE C101-2 terminal 86 C101-2 terminal 87 C101-2 terminal 51 C101-2 terminal 65
Main relay power Sensor ground Sensor signal Sensor heater Sensor pump
87. Sensor signal
5 6
6 2 5
65. Sensor pump 51. Sensor heater
10A SNSR FUSE (Main relay power)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
3 6
2 5
1 4
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C141 Lambda sensor
C101-1 ECM
C101-2 ECM
EGNG009E
SIGNAL WAVEFORM AND DATA
E64165B1
Fig.1
Fig.2
Fig.1) Waveform of Lambda sensor heater power. It is battery voltage. Fig.2) Waveform of Lambda sensor heater control at idle.
EGNG009O
DIESEL CONTROL SYSTEM TERMINAL AND CONNECTOR INSPECTION

1.
EF23849D
FLA -95
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component. Perform checking procedure as follows. 1) 2) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation. Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring. NOTE Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. )
2.
3.
Is the problem found?
YES
Repair the trouble causing part and go to "Verification of Vehicle Repair".
NO
Go to "Power Circuit Inspection".
POWER CIRCUIT INSPECTION

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF".
E66CE446
Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 2.
Specification : 11.0V~13.0V ( Main relay ON power ) 5. Is the measured voltage within the specification?
YES
Go to "Control Circuit Inspection".
NO
Repair open in Main relay power circuit and E/R FUSE RELAY BOX 10A SNSR fuse and go to "Verification of Vehicle Repair".
CONTROL CIRCUIT INSPECTION

1.
ED045D04
Check Lambda sensor heater control circuit voltage 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector.
FLA -96
3) 4) IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 5.
FUEL SYSTEM
Specification : 2.0V~2.5V 5) Is the measured voltage within the specification?
YES
Go to "Component Inspection".
NO
No voltage is detected : Go to "2. Check open in Lambda sensor heater control circuit" as follows. High voltage is detected : Repair short to battery in control circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor heater control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 5 and ECM connector terminal 51.
Specification : Continuity (below 1.0 ) 4) Is the measured resistance within the specification?
YES
Repair short to ground in control circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Lambda sensor heater control circuit and go to "Verification of Vehicle Repair".
COMPONENT INSPECTION
1.
E24EFE60
Check Lambda sensor component heater coil resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. Check continuity between Lambda sensor component connector 2 and 5.
Specification : Refer to "Specification" of "General Information"
FLA -97
EGNG009S
4)
Is the measured resistance within the specification?
YES
Go to "Verification of Vehicle Repair".
NO
Replace Lambda sensor and go to "Verification of Vehicle Repair".
VERIFICATION OF VEHICLE REPAIR
EC603223
After a repair, it is essential to verify that the fault is corrected. 1. 2. 3. 4. 5. After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode. Clear recorded DTC using Scantool. Drive the vehicle within DTC "Enable conditions" in "General information". After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again. Are any DTCs recorded ?
YES
Go to the DTC guide of recorded NO. in Scantool.
NO
System operates within specification.
FLA -98
FUEL SYSTEM
DTC P0032 LAMBDA SENSOR HEATER CIRCUIT HIGH (BANK 1 / SENSOR 1)

COMPONENT LOCATION
Refer to DTC P0031.
E87987FD
GENERAL DESCRIPTION
Refer to DTC P0031.
E01B8283
DTC DESCRIPTION
E9697ECF
P0032 is set when short to battery in Lambda sensor control circuit is detected for more than 2.0 sec. at Lambda sensor heater control condition. This code is due to 1)short to battery in heater control circuit or 2)Lambda sensor heater internal open.
DTC DETECTING CONDITION

E4348FCF
Detecting Condition Voltage monitoring Engine running Short to battery in Lambda sensor heater control circuit 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Lambda sensor heater circuit Lambda sensor component
Fail Safe
SPECIFICATION
Refer to DTC P0031.
ECDB0567
SCHEMATIC DIAGRAM
Refer to DTC P0031.
E893E5FC

Refer to DTC P0031.
E588C82C
TERMINAL AND CONNECTOR INSPECTION

Refer to DTC P0031.
E7E7A8C7
DIESEL CONTROL SYSTEM POWER CIRCUIT INSPECTION

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 2.
E49AC5F5
FLA -99
Specification : 11.0V~13.0V ( Main relay ON power ) 5. Is the measured voltage within the specification?
YES
NO
Repair open in Main relay power circuit and E/R FUSE RELAY BOX 10A SNSR fuse and go to "Verification of Vehicle Repair".

1.
E52130AC
Check Lambda sensor heater control circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 5.
YES
NO
No voltage is detected : Go to "2. Check open in Lambda sensor heater control circuit" as follows. High voltage is detected : Repair short to battery in control circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor heater control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 5 and ECM connector terminal 51.
Specification : Continuity (below 1.0 )
FLA -100
4) Is the measured resistance within the specification?
FUEL SYSTEM
YES
NO
Repair open in Lambda sensor heater control circuit and go to "Verification of Vehicle Repair".
1.
EAECF745
Check Lambda sensor component heater coil resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. Check continuity between Lambda sensor component connector 2 and 5.
Specification : Refer to "Specification" of "General Information"
EGNG009S
4)
YES
NO

Refer to DTC P0031.
E825264D
FLA -101
DTC P0047 VGT VACCUM MODULATOR CIRCUIT LOW

COMPONENT LOCATION
EB0B8DDB
VGT solenoid
EGNG003C
GENERAL DESCRIPTION
E98B5BDD
VGT(Variable Geometric Turbocharger) is the device which increases the efficiency of turbocharger at low rpm and lasts optimum turbo efficiency at high rpm as varying the cross sectional area through which exhaust gas passes turbocharger impeller. It relieves turbo lag at low speed and increse engine power genetation.Engine speed, APS signal, MAFS and Boost pressure sensor information is inputted to ECM. ECM actuates vacuum diafragm which controls exhaust gas line as controlling VGT Control solenoid valve duty to maintain optimum state of air compression.
EGNG003D
DTC DESCRIPTION
EFD6B18C
P0047 is set when "0"A is detected in VGT Control solenoid valve control circuit for more than 1 sec. This code is due to open or short to ground in VGT Control solenoid valve circuit, or open in VGT Control solenoid valve component.
FLA -102 DTC DETECTING CONDITION

E7E78DDD
FUEL SYSTEM
Detecting Condition Signal monitoring Engine run short to GND, wiring open 1000ms Fuel Cut NO YES YES NO VGT Control solenoid valve duty is fixed at 31.4%.
Possible Cause
Fail Safe
VGT Control solenoid valve circuit VGT Control solenoid valve component
SPECIFICATION
EFDEF196
VGT Control solenoid valve component resistance 14.7 ~ 16.1 (20)
VGT Control solenoid valve operating Hz 300Hz
VGT Control solenoid valve operating duty 75% at idle, decreases as accelerating
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C134 VGT Control solenoid valve 1
E147D4C9
C101-2 ECM 29. VGT Control solenoid valve control
Terminal Connected to Function
1 2
C101-2 terminal 29 VGT Control solenoid valve control C142 J/C terminal 8 15A INJ FUSE (Main relay power)
15A INJ FUSE (Main relay power)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C134 VGT Control solenoid valve
C101-1 ECM
C101-2 ECM
EGNG003E
DIESEL CONTROL SYSTEM SIGNAL WAVEFORM AND DATA

E29FEBAB
FLA -103
Fig.1
Fig.2
Fig.1) VGT Control solenoid valve output waveform at 75% duty. Duty decreases as boost pressure increases. Fig.2) VGT Control solenoid valve duty decreased at acceleration.
EGNG003F
MONITOR SCANTOOL DATA

1. 2. 3. 4.
E5B7A9E0
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BOOST PRESS. SENSOR" parameter on the Scantool.
Specification : 1028hpa 100hpa(VGT actuator : 75%) at idle
Fig.1
Fig.2
Fig1) Monitor "BOOST PRESSURE SENSOR" parameter on the Scantool at idle after warming engine up. 1000hpa 100hpa(approx. 1 atm) is correct value. Fig.2) VGT Control solenoid valve duty decreases and boost pressure increases as accelerating. If boost pressure rises and reaches certain value, VGT Control solenoid valve duty stops to drop and keeps steady. Releasing accelerator pedal at this moment, VGT Control solenoid valve duty drops to 9.8%, then if RPM drops to idle range, duty returns to 75%.
EGNG012Y
FLA -104 TERMINAL AND CONNECTOR INSPECTION

1.
E13476E7
FUEL SYSTEM
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component. Perform checking procedure as follows. 1) 2) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation. Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring. NOTE Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector or checking connecting condition. ( after checking, reconnect the pin at correct position. )
2.
3.
YES
NO

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
E789B021
Disconnect VGT Control solenoid valve connector. IG KEY "ON" Measure the voltage of terminal 2 of VGT Control solenoid valve.
YES
NO
Repair E/R FUSE RELAY BOX 15A INJ fuse and related circuit and go to "Verification of Vehicle Repair".

1.
E42B7EB7
Check monitoring voltage in control circuit 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector.

3) 4) IG KEY "ON" Measure the voltage of terminal 1 of VGT Control solenoid valve.
FLA -105
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector and ECM connector. Check continuity between VGT Control solenoid valve connector terminal 1 and ECM connector terminal 24.
specification : Continuity ( below 1.0 ) 4) Is the measured resistance within the specification?
YES
Repair short to ground and go to "Verification of Vehicle Repair".
NO
Repair open in control circuit and go to "Verification of Vehicle Repair".
1.
E45BF332
Check VGT actuator component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector. Measure the resistance between VGT Control solenoid valve component terminal 1 and 2.
Specification : 14.7 ~ 16.1 (20)
FLA -106
FUEL SYSTEM
EGNG003J
4)
Is VGT actuator component resistance within the specification?
YES
Go to "2.Check VGT Control solenoid valve operation" as follows.
NO
Replace VGT Control solenoid valve and go to "Verification of Vehicle Repair". 2. Check VGT Control solenoid valve operation 1) 2) 3) 4) IG KEY "ON", ENGINE "ON". Check that VGT Control solenoid valve operating duty is 75% after warming engine up. Check if vacuum generates after disconnecting VGT valve vacuum hose. Check if vacuum generates when decelerating after rapid acceleration (VGT Control solenoid valve operating duty 9.8%).
Specification : VGT Control solenoid valve duty 75% : vacuum generates VGT Control solenoid valve duty 9.8% : vacuum does not generate
YES
NO
Replace VGT Control solenoid valve and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.
E2734D43
After a repair, it is essential to verify that the fault is corrected. 1. 2. 3. After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode. Clear recorded DTC using Scantool. Drive the vehicle within DTC "Enable conditions" in "General information".

4. 5. After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again. Are any DTCs recorded ?
FLA -107
YES
NO
FLA -108
FUEL SYSTEM
DTC P0048 VGT VACCUM MODULATOR CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0047.
EA3078ED
GENERAL DESCRIPTION
Refer to DTC P0047.
EA5EFDE6
DTC DESCRIPTION
E3EF75FB
P0048 is set when excessive current is detected in VGT Control solenoid valve control circuit for more than 1 sec.. This code is due to short to battery in control circuit or internal short of VGT Control solenoid valve component.

E40C3E52
Detecting Condition Signal monitoring Engine run(monitoring only performed at actuator operating condition) Short to battery 1000ms Fuel Cut NO NO YES NO VGT Control solenoid valve duty is fixed at 31.4%.
Possible Cause
VGT Control solenoid valve circuit VGT Control solenoid valve component
Fail Safe
SPECIFICATION
Refer to DTC P0047.
EF93B537
SCHEMATIC DIAGRAM
Refer to DTC P0047.
EEBBC1C9

Refer to DTC P0047.
E00B2D36

1. 2. 3. 4.
E3137F08
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BOOST PRESS. SENSOR" parameter on the Scantool.

FLA -109
Fig.1
Fig.2
EGNG012Y

Refer to DTC P0047.
E87587D5

E39426B8
Disconnect VGT Control solenoid valve connector. IG KEY "ON" Measure the voltage of terminal 2 of VGT Control solenoid valve.
YES
NO

1.
E306EF95
Check monitoring voltage in control circuit
FLA -110
1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector. IG KEY "ON" Measure the voltage of terminal 1 of VGT Control solenoid valve.
FUEL SYSTEM
Specification : 3.2V~3.7V
5)
Is the measured voltage within the specification?
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector and ECM connector. Check continuity between VGT Control solenoid valve connector terminal 1 and ECM connector terminal 24.
specification : Continuity ( below 1.0 )
4)
YES
NO
1.
E1AC5954
Check VGT Control solenoid valve component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect VGT Control solenoid valve connector. Measure the resistance between VGT Control solenoid valve component terminal 1 and 2.
FLA -111
EGNG003J
4)
Is VGT actuator component resistance within the specification?
YES
Go to "2.Check VGT Control solenoid valve operation" as follows.
NO
Replace VGT Control solenoid valve and go to "Verification of Vehicle Repair". 2. Check VGT Control solenoid valve operation 1) 2) 3) 4) IG KEY "ON", ENGINE "ON". Check that VGT Control solenoid valve operating duty is 75% after warming engine up. Check if vacuum generates after disconnecting VGT valve vacuum hose. Check if vacuum generates when decelerating after rapid acceleration (VGT Control solenoid valve operating duty 9.8%).
Specification : VGT Control solenoid valve duty 75% : vacuum generates VGT Control solenoid valve duty 9.8% : vacuum does not generate
YES
NO
Replace VGT Control solenoid valve and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.

Refer to DTC P0047.
EC6FFCEF
FLA -112
FUEL SYSTEM
DTC P0069 BOOST PRESSURE SENSOR CIRCUIT MALFUNCTION

COMPONENT LOCATION
E167B17D
EGNG012V
GENERAL DESCRIPTION
E2144507
Boost Pressure Sensor(BPS) is installed in intake manifold and senses the pressure of air inside of intake manifold which is compressed by turbo charager.Measuring mass air flow accurately with the information of intake mainfold pressure, mass air flow and intake air temperature, ECM performs actuating correction of EGR and VGT.When excessive intake manifold pressure is detected, engine power generation is limited to protect engine because too highly compressed pressure due to turbo charger may harm engine.
DTC DESCRIPTION
E5179665
P0069 is set when the difference between BPS output voltage and atmospheric pressure sensor output voltage is above 300hpa at below 100RPM(in other word, IG KEY ON condition) for more than 2.0 sec. This code is due to abnormal output characteristic of BPS component.

ED0FEF64
Detecting Condition Voltage monitoring IG KEY "ON" (below 100RPM) |Boost pressure - Barometric pressure| is above 300hpa. 2.0 sec Fuel Cut NO YES YES NO Boost pressure is fixed at 1000 hpa.
Possible Cause
BPS circuit BPS component
Fail Safe
DIESEL CONTROL SYSTEM SPECIFICATION

Pressure [Kpa] Outpur voltage [V]
E7C05E2E
FLA -113
20 0.40.077
100 1.8780.063
190 3.5410.063
250 4.6500.077
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C130 Boost pressure sensor 3 4
EC83A170
C101-1 ECM 53. IATS signal 23. Sensor ground 13. BPS power 40. BPS signal
1 2 3 4
C101-1 terminal 40 C101-1 terminal 13 C101-1 terminal 53 C101-1 terminal 23
BPS signal BPS power IATS signal Sensor ground
P U
2 1
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C130 Boost pressure sensor
C101-1 ECM
C101-2 ECM
EGNG012W
E9C5CBE5
BPS signal
Fig.1
Fig1) This is the waveform of BPS as accelerating from idle state. Signal voltage rises as accelerating.
EGNG012X

1.
EF76325C
Connect Scantool to Data Link Connector (DLC).
FLA -114
2. 3. 4. Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BOOST PRESS. SENSOR" parameter on the Scantool.
FUEL SYSTEM
Fig.1
Fig.2
Fig1) Monitor "BOOST PRESSURE SENSOR" parameter on the Scantool at idle after warming engine up. 1000hpa 100hpa(approx. 1 atm) is correct value. Fig.2) VGT actuator duty decreases and boost pressure increases as accelerating. If boost pressure rises and reaches certain value, VGT actuator duty stops to drop and keeps steady. Releasing accelerator pedal at this moment, VGT actuator duty drops to 9.8%, then if RPM drops to idle range, duty returns to 75%.
EGNG014P

1.
E38E902B
2.
3.
YES
NO
Go to "Component Inspection ".
DIESEL CONTROL SYSTEM COMPONENT INSPECTION

1. BPS visual iInspection 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. Check if corrosion and damage in BPS terminal is detected. Check BPS mounting state, leakage at Oring, clogged carbon at pressure detecting hall. Are the problems relevant to BPS found?
E0F5B8D0
FLA -115
YES
Replace BPS if necessary and go to "Verification of Vehicle Repair".
NO
Go to "2. Check BPS output voltage at IG KEY ON" as follows. 2. Check BPS output voltage at IG KEY ON 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Connect Scantool to Data Link Connector (DLC). IG KEY "ON" Monitor "ATMOSPHERIC PRESSURE" and "BOOST PRESSURE SENSOR" parameters on scantool. Check if both "ATMOSPHERIC PRESSURE" and "BOOST PRESSURE SENSOR" indicates similar value at IG KEY "ON".
Specification : Refer to "Monitor Scantool Data" of Scantool diagnostics parameters. 6) Is any BPS related problem is detedcted?
YES
NO
Replace BPS and go to "Verification of Vehicle Repair".
EAC0D29D
FLA -116
YES
FUEL SYSTEM
NO
FLA -117
DTC P0087 RAIL PRESSURE MONITORING-MINIMUM PRESSURE AT ENGINE SPEED TOO LOW
COMPONENT LOCATION
E6F44697
Rail pressure regulator valve Rail Pressure Sensor (RPS)
EGNG010U
GENERAL DESCRIPTION
E904649C
As inputted rail pressure sensor signal, ECM of Commom rail diesel engine controls Fuel pressure regulator valve(intergrated with high press. pump) and rail pressure regulator valve(ntegrated with common rail) in order to maintain optimum rail pressure according to current engine rpm and load. However when the problem that leads rail pressure to out of target value intended by ECM occurs due to mechanical or electronical reason, ECM shuts engine down and sets DTC by limiting fuel (stops injector operation) in order to prevent engine from being controlled abnormally. "rail pressure monitoring error" is the DTC which diagnose 1).supplying state of low pressure fuel and 2).mechanical operating conditions of high pressure pump and 3). rail pressure regulator valve indirectly based on RPS output voltage and RPS duty. thus, repair relavant to this DTC requires mechanics the total understand of fuel system.
DTC DESCRIPTION
E96AACAC
P0087 is set when rail pressure is lower than target rail pressure by more than 250bar for more than 1.0 sec. in condition that rail press. is controlled by Rail pressure regulator valve or rail pressure is below the minimum limiting value(200bar). This code is due to 1)fuel less than target value supplied to common rail or 2)excessive return of fuel supplied to common rail or 3)short to low voltage line in fuel press. sensor.

Item DTC Strategy Enable Conditions
E051A128
FUEL SYSTEM
Detecting Condition Voltage monitoring Engine running Rail pressure is below target rail pressure by more than 250bar at rail pressure regulator valve operating condition. Rail pressure is below minimum limiting value(200bar) at rail pressure regulator valve operating condition. 1.0 sec. Fuel Cut NO NO YES YES
Possible Cause
ThresholdValue
DiagnosticTime
fuel metering unit (close stuck) rail pressure regulator valve (open stuck) Rail pressure sensor (Output fixed at low voltage line)
Fail Safe

1. Monitoring rail pressure data 1) 2) 3) 4)
EA7F227F
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "FUEL PRESSURE-TARGET", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
Specification : FUEL PRESSURE MEASURED : similar to "FUEL PRESSURE-TARGET" FUEL PRESSURE-TARGET : 28 5 Mpa RAIL PRESS. REGULATOR1 : 20 5% INJ. PUMP REGULATOR : 40 5%
Fig.1
Fig.1) Monitor "FUEL PRESSURE MEASURED" at idle after warming engine up.
EGNG010R
FLA -119
Check if "FUEL PRESSURE MEASURED"data is similar to "FUEL PRESSURE-TARGET". Not only former two data but also "RAIL PRESS. REGULATOR1" and "INJ. PUMP REGULATOR"should be monitored carefully. Although "FUEL PRESSURE MEASURED" is similar to "FUEL PRESSURE-TARGET", if "RAIL PRESS. REGULATOR1" and "INJ. PUMP REGULATOR" is out of specification, it means wear, leakage, stuck of fuel system. 2. Monitoring rail pressure data at acceleration(loading condition). 1) 2) 3) 4) Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
SPECIFICATION : Idle(without load) INJ. PUMP REGULATOR FUEL PRESSURE MEASURED RAIL PRESS. REGULATOR1 38 5% 28.5 5 Mpa 19 5% Accelerating(stall test) 32 5% 145 10 Mpa 48 5% Diagnosis duty decreases press. increases duty increases
Fig.1
Fig.1) The position of curser on the graph represents idle data. Fig.2) Data during acceleration(stall test).
Fig.2
EGNG010S
NOTE The waveform of fuel pressure regulator valve installed at high pressure pump(fuel detecting MPROP) shows 38% duty at idle, duty drops to approx. 32% at acceleration to raise rail pressure. Duty drop means the decrease of current. Fuel delivered to common rail increases as current drops. The waveform of rail pressure regulator valve installed at common rail shows 19% duty at idle, duty rises to approx. 48% at acceleration to raise rail pressure. Duty rise means the increase of current. If current rises, the returning quantity of fuel deliverd to common rail decreases and common rail pressure rises.
FLA -120
FUEL SYSTEM
Injector return line(below 0.5bar)
Common rail return line
Rail pressure regulator valve
Injector
High press. pipe MAX : 1800bar
Fuel pressure regulator valve
Fuel press. sensor High press. pump return line Common rail Rail press. sensor
High press. pump Low press. pump
Fuel supply (from fuel filter) Fuel return(to fuel tank)
EGNG014Q
E4756FB9
YES
NO
FLA -121
DTC P0088 RAIL PRESSURE MONITORING-MAXIMUM PRESSURE EXCEEDED

COMPONENT LOCATION
Refer to DTC P0087.
EED2DEF0
GENERAL DESCRIPTION
Refer to DTC P0087.
E15BA53D
DTC DESCRIPTION
EEAF7D4A
P0088 is set if measured rail pressure is higher than target rail pressure by more than 200bar when rail pressure is regulated by Rail pressure regulator valve or rail pressure is above the max limiting value. This code is due to 1)fuel more than target value supplied to common rail or 2)poor return of fuel supplied to common rail or 3)short to high voltage line in fuel press. sensor.

E8D4FCA4
Detecting Condition Voltage monitoring Engine running Rail pressure is above target rail pressure by more than 200bar at rail pressure regulator valve operating condition.- 400ms Rail pressure is above maximum limiting value(1750bar) at rail pressure regulator valve operating condition. - 120 ms Refer to threshold Value. Fuel Cut NO NO YES YES
Possible Cause
ThresholdValue
DiagnosticTime
fuel metering unit (open stuck) Rail pressure regulator valve (close stuck) Rail pressure sensor (Output fixed at high voltage line)
Fail Safe

Refer to DTC P0087.
E994545F

Refer to DTC P0087.
E1E79242
FLA -122
FUEL SYSTEM
DTC P0089 RAIL PRESSURE REGULATOR VALVE CIRCUIT OVER CURRENT

COMPONENT LOCATION
E1D88520
EGNG013Z
GENERAL DESCRIPTION
E7E0702D
Rail pressure regulator valve is installed in common rail and controls common rail pressure fast as regulating returning quantity of fuel which is delivered to common rail when fast rise of rail pressure is required like the moment of turning engine ON or when fast relief of pressure is required like at the point of deceleration.The lower Rail pressure regulator valve current is, the more fuel is supplied to common rail. Thus it leads rail pressure to be high. On the contrary, the higher Rail pressure regulator valve current is, the less fuel is supplied to common rail.
DTC DESCRIPTION
EF15534C
P0089 is set when excessive current in control circuit of Rail pressure regulator valve(integrated with high common rail) is detected for more than 0.22 sec.. This code is due to short to battery in control circuit orRail pressure regulator valve internal short.

EC1B676E
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery (control circuit of Rail pressure regulator valve) 220ms Fuel Cut NO NO YES YES
Possible Cause
Rail pressure regulator valve circuit Rail pressure regulator valve component
Fail Safe

E0C77CD9
FLA -123
rail pressure regulator valve resistance 3.42 ~ 3.78 (20)
Operating frequancy 1000Hz(1KHz)
SCHEMATIC DIAGRAM
ECA3B2C8
[CIRCUIT DIAGRAM]
C144 Rail Pressure Regulator Valve 1 C101-1 ECM 4. Power
1 2
C101-1 terminal 4
Rail Pressure Control Valve Power
C101-1 terminal 34 Rail Pressure Control Valve Control
34. Control
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C144 Rail Pressure Regulator Valve
C101-1 ECM
C101-2 ECM
EGNG014A
E8270A95
Fig.1
Fig.2
Fig.1) Waveform of rail pressure regulator valve at idle. It shows approx. 20% duty. Fig.2) Waveform of rail pressure regulator valve as accelerating. Approx. 50% duty is outputted as engine load increases. ( When rail pressure increases as accelerating, rail pressure regulator valve duty(current) rises.)
EGNG014B
FLA -124 MONITOR SCANTOOL DATA

1. 2. 3. 4.
E604792E
FUEL SYSTEM
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
Fig.1
Fig.2
EGNG013U

1.
EDED0FB5
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component. Perform checking procedure as follows.
2.

1) 2)
FLA -125
Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation. Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring. NOTE
Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. ) 3. Is the problem found?
YES
NO

EB278DCC
Disconnect Rail pressure regulator valve connector. IG KEY "ON". Measure the voltage of Rail pressure regulator valve connector terminal 1.
specification : 11.5V~13.0V 5) Is the measured voltage within the specification?
YES
NO
Repair open between rail pressure control valve connector terminal 1 and ECM connector terminal 4 and go to "Verification of Vehicle Repair".

1.
EDEB4672
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector. IG KEY "ON". Measure the voltage of Rail pressure regulator valve connector terminal 2.
specification : 3.2V~3.7V
FLA -126
5) Is the measured voltage within the specification?
FUEL SYSTEM
YES
Go to "Component Inspection"
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector and ECM connector. Check continuity between Rail pressure regulator valve connector terminal 2 and ECM connector terminal 34.
YES
Repair short to ground in Rail pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Rail pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
1.
E15DCA64
Check Rail pressure regulator valve component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector. Check Rail pressure regulator valve component resistance.
1 2
EGNG014F
4)

YES
FLA -127
NO
Replace common rail assy and go to "Verification of Vehicle Repair".
E246BA16
YES
NO
FLA -128
FUEL SYSTEM
DTC P0091 RAIL PRESSURE REGULATOR VALVE CIRCUIT LOW

COMPONENT LOCATION
Refer to DTC P0089.
E195BDC4
GENERAL DESCRIPTION
Refer to DTC P0089.
EBB17DBE
DTC DESCRIPTION
E83785E1
P0091 is set when "0"A in control circuit of Rail pressure regulator valve(integrated with common rail) is detected for more than 0.11 sec.. This code is due to open of short to ground in control circuit or Rail pressure regulator valve internal open.

E2EACD66
Detecting Condition Voltage monitoring IG KEY "ON" Short to GND, Wiring open 110ms Fuel Cut NO NO YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0089.
E8F3A3C2
SCHEMATIC DIAGRAM
Refer to DTC P0089.
EFAEC57C

Refer to DTC P0089.
EF8B5851

Refer to DTC P0089.
EB79B159

Refer to DTC P0089.
EBB737A9

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator connector. IG KEY "ON". Measure the voltage of Rail pressure regulator connector terminal 1.
ECB3397A
FLA -129
YES
NO
Repair open between rail pressure control valve connector terminal 1 and ECM connector terminal 4 and go to "Verification of Vehicle Repair".

1.
E052155F
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect RRail pressure regulator connector. IG KEY "ON". Measure the voltage of Rail pressure regulator connector terminal 2.
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator connector and ECM connector. Check continuity between Rail pressure regulator connector terminal 2 and ECM connector terminal 34.
FLA -130
FUEL SYSTEM
YES
Repair short to ground in Rail pressure regulator control circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Rail pressure regulator control circuit and go to "Verification of Vehicle Repair".
1.
ECAB6893
Check Rail pressure regulator component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator connector. Check Rail pressure regulator component resistance.
1 2
EGNG014F
4)
YES
NO

Refer to DTC P0089.
E2FC03D6
FLA -131
DTC P0092 RAIL PRESSURE REGULATOR VALVE CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0089.
EE571EDE
GENERAL DESCRIPTION
Refer to DTC P0089.
E93567AB
DTC DESCRIPTION
E5BE67B9
P0092 is set when excessive current in power circuit of Fuel Pressure control valve(integrated with common rail) is detected for more than 0.14 sec.. This code is due to short to battery in power circuit or Rail pressure regulator valve internal short.

E4806A09
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery (power circuit in rail pressure regulator valve) 140ms Fuel Cut NO NO YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0089.
E772CBC8
SCHEMATIC DIAGRAM
Refer to DTC P0089.
EB358AA9

Refer to DTC P0089.
EC9F46CE

Refer to DTC P0089.
EF78DCD5

Refer to DTC P0089.
EE534BFA
FLA -132 POWER CIRCUIT INSPECTION

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector. IG KEY "ON". Measure the voltage of Rail pressure regulator valve connector terminal 1.
E6C40344
FUEL SYSTEM
YES
NO
Repair open between rail pressure regulator valve connector terminal 1 and ECM connector terminal 4 and go to "Verification of Vehicle Repair".

1.
E58BB727
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector. IG KEY "ON". Measure the voltage of Rail pressure regulator valve connector terminal 2.
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector and ECM connector. Check continuity between Rail pressure regulator valve connector terminal 2 and ECM connector terminal 34.

FLA -133
YES
Repair short to ground in Rail pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Rail pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
1.
E984D474
Check Rail pressure regulator component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Rail pressure regulator valve connector. Check Rail pressure regulator valve component resistance.
1 2
EGNG014F
4)
YES
NO

Refer to DTC P0089.
E4A5FEAF
FLA -134
FUEL SYSTEM
DTC P0097 INTAKE AIR TEMPERATURE SENSOR 2 CIRCUIT LOW INPUT

COMPONENT LOCATION
E705CB82
EGNG012V
GENERAL DESCRIPTION
E5C99627
Intake Air Temperature Sensor(IATS) is NTC thermistor. Installed inside of both MAFS and BPS, it senses intake air temperature. In case of EURO-4 diesel engine, IATS is installed in front of turbocharger(inside of MAFS) and behind it(inside of BPS). Comparing air temperature from both sensors(one is intake air temperature, the other is air temperature passing through turbo charger), more accurate sensing of intake air temperature is possible.With intake air temperature signal, ECM performs EGR control correction and fuel injection quantity correction.(MAFS is needed for EGR FEED BACK control in electronically controlled diesel engine. The calculation of air density at certain temperture is required to perform EGR FEED BACK control correctly.)
DTC DESCRIPTION
EC3845AD
P0097 is set when the voltage below 73mV(0.11V) - minimum output voltage of IATS(integrated with BPS) - is detected for more than 2.0 sec. This code is due to short to ground in IATS signal circuit.

E5BF9CB7
Detecting Condition Voltage monitoring IG KEY "ON" Output signal below minimum value( below 73mV ) 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
IATS circuit IATS component
Fail Safe

Temp. Resistance
EF3FB478
FLA -135
-40 35.14 ~43.76K
-20 12.66 ~15.12K
0 5.12 ~5.89K
20 2.29 ~2.55K
40 1.10 ~1.24K
60 0.57 ~0.65K
80 0.31 ~0.37K
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C130 Boost pressure sensor 3 4
E7A12C98
C101-1 ECM 53. IATS signal 23. Sensor ground 13. BPS power 40. BPS signal
1 2 3 4
P U
2 1
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG007Y
E25FE16F
Fig.1
Fig.1) IATS output waveform at 25 . The higher temperature is, the lower voltage becomes.
EGNG007Z

1. 2. 3. 4.
EF601EB3
FUEL SYSTEM
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR TEMPERATURE SENSOR" parameter on the Scantool.
specification : current intake air temperture is displayed.
Fig.1
Fig.1) Check if current temperature is same as the value displayed on the Scantool.
EGNG008A

1.
ED67C5AA
2.
3.
YES
NO
Go to "Signal Circuit Inspection".
DIESEL CONTROL SYSTEM SIGNAL CIRCUIT INSPECTION

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. IG KEY "ON" Check the voltage of BPS connector terminal 3.
E2694094
FLA -137
5)
Is the measured voltage within the specificaiton?
YES
NO
Repair "2. Check short to ground in signal circuit" as follows. 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector and ECM connector. Check continuity between BPS connector terminal 3 and chassis ground.
Specification : Discontinuity (Infinite )
4)
YES
Go to"Component Inspection".
NO
Repair short to ground in signal circuit and go to "Verification of Vehicle Repair".
1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector.
EC004A7F
Measure resistance between IATS component terminal 3 and 4, referring to resistance characteristic table of specification of General information.
Specification : Refer to Specification of General Information
FLA -138
FUEL SYSTEM
EGNG008B
4.
Is the measured resistance at certain temperature within the specified resisance range at the temperature?
YES
NO
Replace BPS assy and go to "Verification of Vehicle Repair".
E03162E4
YES
NO
FLA -139
DTC P0098 INTAKE AIR TEMPERATURE SENSOR 2 CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0097.
E2314274
GENERAL DESCRIPTION
Refer to DTC P0097.
E647739B
DTC DESCRIPTION
E91B78A4
P0098 is set when the voltage above 4965mV - maximum output voltage of IATS(integrated with BPS) - is detected for more than 2.0 sec.. This code is due to 1) open or 2) short to ground or 3) short to battery in IATS signal circuit.

E2CDDBEB
Detecting Condition Voltage monitoring IG KEY "ON" Output signal above maximum value( above 4965mV ) 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0097.
E9856A34
SCHEMATIC DIAGRAM
Refer to DTC P0097.
EA3DB456

Refer to DTC P0097.
E3D96A76

1. 2. 3. 4.
EC505B2F
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR TEMPERATURE SENSOR" parameter on the Scantool.
specification : current intake air temperture is displayed.
FLA -140
FUEL SYSTEM
Fig.1
Fig.1) Check if current temperature is same as the value displayed on the Scantool.
EGNG008A

Refer to DTC P0097.
E4DC10AC
SIGNAL CIRCUIT INSPECTION

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. IG KEY "ON"
E10FE190
Check the voltage of BPS connector terminal 3.
Specification : 4.8V~5.1V 5) Is the measured voltage within the specificaiton?
YES
Go to "Ground Circuit Inspection".
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector and ECM connector. Check continuity between BPS connector terminal 3 and ECM connector terminal 53.

4) Is the measured resistance within the specification?
FLA -141
YES
Go to "3. Check short to battery in signal circuit" as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector and ECM connector. IG KEY "ON" Check the voltage of BPS connector terminal 3.
Specification : 0.0V~0.1V 5) Is the measured voltage within the specification?(with both connector disconnected)
YES
Repair short to battery in signal circuit and go to "Verification of Vehicle Repair".
NO
GROUND CIRCUIT INSPECTION

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. IG KEY "ON".
E75B427C
Measure the voltage of BPS connector terminal 3. [ TEST "A" ] Measure the voltage between BPS connector terminal 3 and 4. [ TEST "B" ] ( terminal 3 : Check + prove , terminal 4 : Check - prove )
Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV 6. Is the measured voltage within the specification?
YES
NO
When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair". When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".
FLA -142 COMPONENT INSPECTION

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector.
ECFAA528
FUEL SYSTEM
Measure resistance between IATS component terminal 3 and 4, referring to resistance characteristic table of specification of General information.
EGNG008B
4.
YES
NO
Replace BPS assy and go to "Verification of Vehicle Repair".

Refer to DTC P0097.
E421AC33
FLA -143
DTC P0101 MASS OR VOLUME AIR FLOW CIRCUIT RANGE/PERFORMANCE

COMPONENT LOCATION
E5E2D324
MAFS & IATS
EGNG012O
GENERAL DESCRIPTION
E5B08F12
Air Flow Sensor(MAFS) is digital sensor. Measuring mass of air flow, signal is outputted as frequency(Hz). ECM performs EGR system feed back control with the information of measured mass air flow. (The role of MAFS in diesel engine is different from gasoline engine. Fuel injection quantity is decided by MAFS signal in gasoline engine.)When EGR gas(contains no oxygen) flowing into combustion chamber increases, the air passing through AFS(contains oxygen) decreases. Thus, with the output signal change of MAFS accompanied by EGR actuator actuation, ECM determines the amount of recirculated EGR gas quantity. NOTE NOx is produced from the reaction of nitrogen and oxygen. If least intake air required for complete combustion flows into combustion chamber by controlling EGR gas(contains no oxygen) which is recirculated to combustion chamber, NOx decreases because there is no supplementary oxygen to react with nitrogen.
DTC DESCRIPTION
EC30F227
P0101 is set when MAFS output voltage above 4.8V is detected for more than 1.0 sec.. This code is due to short to battery in signal circuit or open in ground circuit.

E39F91F1
FUEL SYSTEM
Detecting Condition Voltage monitoring Engine running Shrot to battery in MAFS circuit 1.0 sec. Fuel Cut NO YES YES YES
Possible Cause
MAFS circuit MAFS component
Fail Safe
SPECIFICATION
ED0AFB75
Output frequency ( KHz ) Intake air quantity (Kg/h) 20 8 10 40 105 220 480 560 1.97 2.01 2.50 3.20 4.30 7.80 9.50 7.80 2.01 2.50 3.20 80 3 2 2 2 2 2 3 deviation [ % ]
DIESEL CONTROL SYSTEM SCHEMATIC DIAGRAM

[CIRCUIT DIAGRAM]
C101-2 ECM C103 MAFS 3 89. IATS Signal C101-1 ECM 2 5 4 44. MAFS ground 42. MAFS signal 37. MAFS power
EA634E1B
FLA -145
1 2 3 4 5
C142 J/C terminal 5 C101-1 terminal 44 C101-2 terminal 89 C101-1 terminal 37 C101-1 terminal 42
1G1 Power Sensor ground IATS Signal Sensor power MAFS signal
1G1 Power(I/P JUNTION Box 10A ECU FUSE)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C103 MAFS
C101-1 ECM
C101-2 ECM
EGNG012P
E366EE4D
Fig.1
Fig.2
Fig.1) MAFS signal waveform at IG KEY "ON". It shows digital signal of 50% duty, 1.8KHz. Fig.2) MAFS signal waveform at idle(830RPM, Electric EGR control valae duty 9.4%, air flow for each cylinder 340mg/st). It shows digital signal of 50% duty, 2.0~2.5KHz.
EGNG012Q
NOTE Signal frequency increases as RPM rises.

1. 2. 3. 4.
EDE98702
FUEL SYSTEM
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR MASS PERCYLINDER" parameter on the Scantool.
Specification : When EElectric EGR control valve does not operate 6% duty) at idle : 340mg/st 50 mg/st When EElectric EGR control valve operates(Approx. 50% duty) at idle : 200ms/st 50 mg/st
Fig.1
Fig.1) Check if "AIR MASS PERCYLINDER"l is 340mg/st (Electric EGR control valve 6% duty) Fig.2) Check if "AIR MASS PERCYLINDER"l is 200mg/st (Electric EGR control valve approx. 50% duty)
Fig.2
50mg/st without EEGR operation at warm idle 50mg/st with EEGR operation at warm idle
Electric EGR control valae operates as decelerating after rapid acceleration when idle EEGR does not operate, Electric EGR control valve operating duty decreases as time goes by. This controlling process lasts for about 3 min. and Electric EGR control valve turns "OFF" (duty 6% ) after 3 min..
EGNG012R

1. 2.
EC0FFFB0
3.

YES
FLA -147
NO

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector. IG KEY "ON".
EAFA70E3
Measure the voltage of MAFS connector terminal 1 and 4.
Specification : Terminal 4 : 4.8V~5.1V ( Sensor power ) Terminal 1 : 11.5V~13.0V ( IG Power ) 5) Is the measured voltage within the specification?
YES
NO
When output voltage is not detected at terminal 1 : Repair open in In-pannel junction box 10A ECU fuse and related circuit and go to "Verification of Vehicle Repair". When output voltage is not detected at terminal 4 : Repair open between MAFS connector terminal 4 and ECM connector 37, and go to "Verification of Vehicle Repair".

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
E5053C88
Disconnect MAFS connector and ECM connector. IG KEY "ON". Measure the voltage of MAFS connector terminal 5.
Specification : 4.8~5.1V 5) Is the measured voltage within the specification?
YES
FLA -148
NO
FUEL SYSTEM

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector. IG KEY "ON".
E72AFE74
Measure the voltage of MAFS connector terminal 4. [ TEST "A" ] Measure the voltage between MAFS connector terminal 4 and 2. [ TEST "B" ] ( terminal 4 : Check + prove , terminal 2 : Check - prove )
YES
NO
1. 2. 3. 4. 5. 6. 7. IG KEY "OFF", ENGINE "OFF".
EE0D6D18
Check that MAFS is installed in correctly according to the direction of arrow on AFS assy. Check contamination of air cleaner filter. IG KEY "ON", ENGINE "ON". Let IDLE RPM last after warming engine up. Check the leakage of intake system(the leakage or damage of intercooler). Check that VGT operates correctly.( Check if vacuum operating state of VGT Control solenoid valve is appropriate, if VGT diaphragm and unison ring are stuck.) Check that Electric EGR control valve does not operate. ( Electric EGR control valve turns "OFF" and 6% duty is outputted 3 min after rapid acceleration. Disconnect Electric EGR control valve connector if needed. ) Monitor signal voltage of MAFS when engine speed lasts at approx. 800RPM using Scantool.
8.
9.
10. Check MAFS output signal at idle after rapid acceleration.(Electric EGR control valve duty 50%) Specification : When Electric EGR control valve does not operate (6%) at idle : 340mg/st 50 mg/st EEGR When Electric EGR control valve operates(50%) at idle : 200ms/st 50 mg/st

11. Is output signal within the specification?
FLA -149
YES
NO
Replace MAFS assy and go to "Verification of Vehicle Repair".
EC146149
YES
NO
FLA -150
FUEL SYSTEM
DTC P0102 MASS OR VOLUME AIR FLOW CIRCUIT LOW INPUT

COMPONENT LOCATION
Refer to DTC P0101.
E070478C
GENERAL DESCRIPTION
Refer to DTC P0101.
E2FF040F
DTC DESCRIPTION
E282609F
P0102 is set when MAFS output voltage below 0.2V(below 1200Hz) is detected for more than 1.0 sec. This code is due to 1)open in power circuit 2) open or short to ground in signal circuit.

E0148924
Detecting Condition Voltage monitoring Engine running Shrot to battery in MAFS circuit 1.0 sec. Fuel Cut NO YES YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0101.
E5C5B0E5
SCHEMATIC DIAGRAM
Refer to DTC P0101.
E4AEF152

Refer to DTC P0101.
EB36829A

Refer to DTC P0101.
E7E3979C

Refer to DTC P0101.
E92527D5

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector. IG KEY "ON". Measure the voltage of MAFS connector terminal 1 and 4.
E7C8EA54
FLA -151
YES
NO

E792AA3E
YES
NO
Go to "2. Check open in signal circuit" as follows. 2. Check short to ground in signal circuit 1) IG KEY "OFF", ENGINE "OFF".
FLA -152
2) 3) Disconnect MAFS sensor connector and ECM connector. Check continuity between MAFS connector terminal 5 and ECM connector terminal 42.
FUEL SYSTEM
Specification : Discontinuity ( Infinite ) 4) Is the measured resistance within the specification?
YES
Go to "3. Check short to ground in signal circuit" as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS sensor connector and ECM connector. Check continuity between MAFS connector terminal 5 and chassis ground.
Specification : Discontinuity(Infinite ) 4) Is the measured resistance within the specification?
YES
NO

E5A6CC02
Measure the voltage of MAFS connector terminal 4. [ TEST "A" ] Measure the voltage between MAFS connector terminal 4 and 2. [ TEST "B" ] ( terminal 4 : Check + prove , terminal 2 : Check - prove )
YES

NO
FLA -153
1. 2. 3. 4. 5. 6. 7. 8. IG KEY "OFF", ENGINE "OFF".
E7DD1C4E
9.
10. Check MAFS output signal at idle after rapid acceleration.(Electric EGR control valve duty 50%) Specification : When Electric EGR control valve does not operate (6%) at idle : 340mg/st 50 mg/st EEGR When Electric EGR control valve operates(50%) at idle : 200ms/st 50 mg/st 11. Is output signal within the specification?
YES
NO

Refer to DTC P0101.
E042F809
FLA -154
FUEL SYSTEM
DTC P0103 MASS OR VOLUME AIR FLOW CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0101.
E47611F5
GENERAL DESCRIPTION
Refer to DTC P0101.
E4CB5C2A
DTC DESCRIPTION
EC47A9D0
P0103 is set when MAFS output voltage above 14100Hz is detected for more than 1.0 sec. This code is due to excessive output voltage from sensor component or poor connection in sensor circuit.

E6B842D7
Detecting Condition Voltage monitoring Engine running Abnormal maximum output signal( above 14100Hz ) 1.0 sec. Fuel Cut NO YES YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0101.
EFE35CDD
SCHEMATIC DIAGRAM
Refer to DTC P0101.
E2001216

Refer to DTC P0101.
EE33FB29

Refer to DTC P0101.
E7522645

Refer to DTC P0101.
E283F939

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector. IG KEY "ON". Measure the voltage of MAFS connector terminal 1 and 4.
E5FEDA89
FLA -155
YES
NO

E96AB215
YES
NO
Go to "2. Check open in signal circuit" as follows. 2. Check short to ground in signal circuit 1) IG KEY "OFF", ENGINE "OFF".
FLA -156
2) 3) Disconnect MAFS sensor connector and ECM connector. Check continuity between MAFS connector terminal 5 and ECM connector terminal 42.
FUEL SYSTEM
YES
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS sensor connector and ECM connector. Check continuity between MAFS connector terminal 5 and chassis ground.
YES
NO

EAFCDB06
Measure the voltage of MAFS connector terminal 4. [ TEST "A" ] Measure the voltage between AFS connector terminal 4 and 2. [ TEST "B" ] ( terminal 4 : Check + prove , terminal 2 : Check - prove )
YES

NO
FLA -157
1. 2. 3. 4. 5. 6. 7. 8. IG KEY "OFF", ENGINE "OFF".
E5C4F86B
9.
10. Check MAFS output signal at idle after rapid acceleration.(Electric EGR control valve duty 50%) Specification : When Electric EGR control valve does not operate (6%) at idle : 340mg/st 50 mg/st EEGR When Electric EGR control valve operates(50%) at idle : 200ms/st 50 mg/st 11. Is output signal within the specification?
YES
NO

Refer to DTC P0101.
E2F112B5
FLA -158
FUEL SYSTEM
DTC P0107 ATMOSPHERIC PRESSURE CIRCUIT LOW INPUT

COMPONENT LOCATION
E75BA5CE
ECM
EGNG007T
GENERAL DESCRIPTION
E9CD0AB4
Atmospheric sensor is installed in ECM and senses atmospheric pressure where the vehicle is.Based on singal of atmospheric sensor, air density is calculated. And atmospheric sensor is used to detect mass air flow with MAFS, IATS. This sensor is required to perform 1) fuel injection quantity correction in high altitude and 2) EGR control. Atmospheric pressure is fixed at 900hpa when atmospheric sensor fails.
DTC DESCRIPTION
E5223337
P0107 is set when the voltage below 250mV - minimum output voltage of Atmospheric pressure sensor - is detected for more than 0.4 sec. This code is due to fhe failure of the sensor inside of ECM.

E57A4CBE
Detecting Condition Voltage monitoring IG KEY "ON" When output voltage is below the minimum value.(below 152mV ) 2.0 sec. Fuel Cut NO YES YES NO Atmospheric pressure is fixed at 1000hpa.
Possible Cause
Atmospheric pressure sensor (ECM component)
Fail Safe

1ATM IS SAME AS hpa (hecto pascal) 1013 mb 1013 mmHg 760
EBF7483D
FLA -159

1. 2. 3. 4.
E78F5B38
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ATMOSPHERIC PRESS. SNSR" parameter on the scantool.
Specification : Approx. 1 atm is displayed
Fig.1
Fig.1) The atmospheric pressure where the vehicle is displayed. atmospheric pressure decreases as vehicle going up to higher altitude. The pressure at average level of sea surface is regarded as 1atm and, check if the pressure different from 1 atm is displayed. ( 1 atm is correct pressure)
EGNG003B
1. ECM Component Inspection 1) 2) 3) 4)
EAAC0D94
IG KEY "OFF", ENGINE "OFF". Disconnect ECM. Replace ECM, check if abnormal operations disappear. If problems are corrected, replace ECM.
E5134CBF
After a repair, it is essential to verify that the fault is corrected. 1. After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode.
FLA -160
2. 3. 4. 5. Clear recorded DTC using Scantool. Drive the vehicle within DTC "Enable conditions" in "General information".
FUEL SYSTEM
After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again. Are any DTCs recorded ?
YES
NO
FLA -161
DTC P0108 ATMOSPHERIC PRESSURE CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0107.
E5427083
GENERAL DESCRIPTION
Refer to DTC P0107.
E71F32EE
DTC DESCRIPTION
E1469A98
P0108 is set when the voltage above 4.85V - maximum output voltage of Atmospheric pressure sensor - is detected for more than 0.4 sec.. This code is due to fhe failure of the sensor inside of ECM.

E72A4CA4
Detecting Condition Voltage monitoring IG KEY "ON" When output voltage is above the maximum value. (above 4.85V) 2.0 sec. Fuel Cut NO YES YES NO Atmospheric pressure is fixed at 1000hpa.
Possible Cause
Atmospheric pressure sensor (ECM component)
Fail Safe
SPECIFICATION
Refer to DTC P0107.
E6934E71

Refer to DTC P0107.
EDE8D891
E44AF3D4
FLA -162 VERIFICATION OF VEHICLE REPAIR

Refer to DTC P0107.
E8B258F2
FUEL SYSTEM
FLA -163
DTC P0112 INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT LOW INPUT

COMPONENT LOCATION
EE29DAA6
MAFS & IATS
EGNG004N
GENERAL DESCRIPTION
E918D7A8
Intake Air Temperature Sensor(IATS) is NTC thermistor. Installed inside of both MAFS and BPS, it senses intake air temperature. In case of EURO-4 diesel engine, IATS is installed in front of turbocharger(inside of MAFS) and behind it(inside of BPS). Comparing air temperature from both sensors(one is intake air temperature, the other is air temperature passing through turbo charger), more accurate sensing of intake air temperature is possible.With intake air temperature signal, ECM performs EGR control correction and fuel injection quantity correction.(MAFS is needed for EGR FEED BACK control in electronically controlled diesel engine. The calculation of air density at certain temperture is required to perform EGR FEED BACK control correctly.)
DTC DESCRIPTION
E13FDC5B
P0112 is set when the voltage below 73mV - minimum output voltage of IATS(inside of AFS) - is detected for more than 2.0 sec. This code is due to short to ground in IATS signal circuit.

E7FDFE30
Detecting Condition Voltage Monitoring IG KEY "ON" When output signal is below the minimum value ( below 73mV ) 2.0 sec. Fuel Cut NO NO NO NO Intake air temperature is regarded as 50
Possible Cause
Fail Safe
FLA -164 SPECIFICATION

Temperature Resistance
EDF5A538
FUEL SYSTEM
-40 35.14 ~43.76K
-20 12.66 ~15.12K
0 5.12 ~5.89K
20 2.29 ~2.55K
40 1.10 ~1.24K
60 0.57 ~0.65K
80 0.31 ~0.37K
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E2356DAC
C101-2 ECM
Terminal Connected to Function 1G1 power
C103 Mass Air flow sensor 3 89. IATS signal C101-1 ECM 2 5 4 44. Sensor ground 42. MAFS signal 37. Sensor power
1 2 3 4 5
Sensor ground IATS signal Sensor power MAFS signal
1G1 power
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C103 Mass Air flow sensor
C101-1 ECM
C101-2 ECM
EGNG004O

E6BC2AA8
FLA -165
Fig.1
Fig.1) IATS output signal at 25 .The higher temperature rises, the lower signal voltage becomes.
EGNG004P

1. 2. 3. 4.
E077D6EA
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR TEMPERATURE SENSOR" parameter on the scantool.
Specification : Intake air temperature is displayed
Fig.1
Fig.1) "AIR TEMPERATURE SENSOR" value should not change according to engine state.
EGNG004Q

1.
E0AF83E2
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.
FLA -166
2. Perform checking procedure as follows. 1) 2)
FUEL SYSTEM
Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector or checking connecting condition. ( after checking, reconnect the pin at correct position. ) 3. Is the problem found?
YES
NO

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect IATS connector IG KEY "ON"
E18E9BA2
Measure the voltage of terminal 3 of MAFS connector.
YES
NO
Go to "2.Check short to ground in signal circuit" as follows. 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector and ECM connector Check continuity between MAFS connector terminal 3 and chassis ground.

YES
FLA -167
NO
1. 2. 3.
E428B692
Ignition "OFF", Turn Engine "OFF". Disconnect MAFS connector. Measure resistance of IATS component terminal 3 and 2, referring to resistance characteristic table of specification of General information.
Specification : Refer to Specification of General Information.
EGNG004S
4.
YES
NO
Replace MAFS ASSY and go to "Verification of Vehicle Repair".
EA50D73E
FLA -168
YES
FUEL SYSTEM
NO
FLA -169
DTC P0113 INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0112.
E4A627CA
GENERAL DESCRIPTION
Refer to DTC P0112.
E472BDF9
DTC DESCRIPTION
ED6C8A71
P0113 is set when the voltage above 4886mV - maximum output voltage of IATS - is detected for more than 2.0 sec. This code is due to 1) open or 2) short to ground or 3) short to battery in IATS signal circuit.

E7BE8492
Detecting Condition Voltage Monitoring IG KEY "ON" When output signal is above the maximum value ( above 4.886mV ) 2.0 sec. Fuel Cut NO NO NO NO Intake air temperature is regarded as 50
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0112.
EF060A26
SCHEMATIC DIAGRAM
Refer to DTC P0112.
E7F7D236

Refer to DTC P0112.
E30871A7

1. 2. 3. 4.
E82AE35E
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR TEMPERATURE SENSOR" parameter on the scantool.
FLA -170
Specification : Intake air temperature is displayed
FUEL SYSTEM
Fig.1
Fig.1) "AIR TEMPERATURE SENSOR" value should not change according to engine state.
EGNG004Q

Refer to DTC P0112.
E58294E2

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector IG KEY "ON"
E7DA0844
Measure the voltage of terminal 3 of MAFS connector.
YES
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector and ECM connector Check continuity between MAFS connector terminal 3 and ECM connector terminal 89.

FLA -171
YES
Go to "3.Check short to battery in signal circuit " as follows
NO
Repair open spots in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector and ECM connector IG KEY "ON" Measure the voltage of terminal 3 of MAFS connector.
Specification : 0.0V~0.1V 5) Is abnormal voltage detected in the circuit with both connector disconnected?
YES
Repair short to battery and go to "Verification of Vehicle Repair".
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF".
EB5A491E
Disconnect MAFS connector and ECM connector IG KEY "ON" Measure the voltage of terminal 3 of MAFS connector. [ TEST "A" ] Measure the voltage of MAFS terminal 3 and terminal 2. [ TEST "B" ] ( terminal 3 : Check + prove , terminal 2 : Check - prove )
Specification : the voltage difference between TEST "A" and TEST "B" is within 200mV 6. Is the measured voltage within the specification?
YES
FLA -172
NO
FUEL SYSTEM
1. 2. 3.
EAE176F7
Ignition "OFF", Turn Engine "OFF". Disconnect MAFS connector. Measure resistance of IATS component terminal 3 and 2, referring to resistance characteristic table of specification of General information.
EGNG004S
4.
YES
NO
Replace AFS ASSY and go to "Verification of Vehicle Repair".

Refer to DTC P0112.
E16AFF01
FLA -173
DTC P0117 ENGINE COOLANT TEMPERATURE CIRCUIT LOW INPUT

COMPONENT LOCATION
ED6BF22E
ECTS
EGNG012E
GENERAL DESCRIPTION
E0EEA0F0
Engine Coolant Temperature Sensor(ECTS), installed in coolant line, senses engine coolant temperature.With the information about engine coolant temperature, ECM performs fuel injection quantity correction, cooling fan control and glow relay operating duration control.Especially, because ECTS signal is main variable of fuel injection quantity correction when engine is cold, sensor trouble makes starting engine difficult when engine is cold.If engine is running when ECTS is out of order, ECM regards engine coolant temperature as 80. And during cranking, ECM considers engine coolant temperature as -10. Besides, cooling fan, which is controlled based on ECTS signal, operates at HIGH-MODE to prevent engine overheat and supplementary heater is deactivated.
DTC DESCRIPTION
EAC91BF0
P0117 is set when the voltage below 225mV - minimum output voltage of ECTS - is detected for more than 2.0 sec. This code is due to short to ground in signal circuit.

EC96666B
FUEL SYSTEM
Detecting Condition Voltage monitoring IG KEY "ON" Output signal below the minimum value.( below 225mV ) 2.0 sec. Fuel Cut EGR Off Fuel Limit NO YES NO A/C condensor fan control operation based on engine coolant temperature inhibited. PTC heater inhibited. Cooling fan is fixed at HIGH-MODE. during engine operation : temperature is fixed at 80 at cranking : temperature is fixed at -10
Possible Cause
ECTS circuit ECTS component
Fail Safe MIL NO
SPECIFICATION
Temperature Resistance Temperature Resistance
E09C851C
-40 48.14 60 0.586
-20 15.481.35 80 0.322
0 5.790 100 0.188
20 2.450.14 110 0.1470.002
40 1.148 120 0.116

[CIRCUIT DIAGRAM]
C101-1 ECM C127 ECTS 3 1 2 41. Sensor ground 58. Sensor signal
E1E39678
FLA -175
1 2 3
C101-1 terminal 58 M09-3 terminal 2 C101-1 terminal 41
Sensor signal Water temp. gauge (Cluster) Sensor ground
Water temp. gauge (Cluster)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C127 ECTS
C101-1 ECM
C101-2 ECM
EGNG012F
E71310F8
Fig.1
Fig.1) ECTS output signal at 80 .The higher temperature rises, the lower signal voltage becomes.
EGNG012G

1. 2. 3. 4.
E7F78564
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ECTS" parameter on the Scantool.
FLA -176
Specification : Current enigne coolant temperature is displayed.
FUEL SYSTEM
Fig.1
Fig.1) Check if 1) incorrect value is displayed 2) coolant temperature is fixed at 80 suddenly during driving 3)coolant temperature is fixed at -10 when turning IG KEY "ON". That coolant temperature is fixed at -10 or 80 means failure of ECTS. To prevent overheat of engine due to ECTS , if ECTS fails, cooling fan operates continuously.
EGNG012H

1.
E2FFBEAC
2.
3.
YES
NO
Go to "Signal Circuit Inspection ".

1. Check signal circuit voltage 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector.
E4F37CE1

3) 4) IG KEY "ON". Measure the voltage of ECTS connector terminal 1.
FLA -177
YES
NO
Go to "2.Check short to ground in signal circuit" as follows. 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector and ECM connector. Check continuity between ECTS connector terminal 1 and chassis ground.
YES
NO
1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector.
ECBD402D
Measure resistance between ECTS terminal 1 and 3, referring to resistance characteristic table of specification of General information.
FLA -178
FUEL SYSTEM
EGNG012I
4.
YES
NO
Replace ECTS and go to "Verification of Vehicle Repair".
E92C8D5A
YES
NO
FLA -179
DTC P0118 ENGINE COOLANT TEMPERATURE CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0117.
E9B50B9C
GENERAL DESCRIPTION
Refer to DTC P0117.
E34FBD94
DTC DESCRIPTION
EF455BA1
P0118 is set when the voltage above 4965mV - maximum output voltage of ECTS - is detected for more than 2.0 sec. This code is due to open or short to battery in signal circuit or open in ground circuit.

E6EF25F1
Detecting Condition Voltage monitoring IG KEY "ON" Output signal above the maximum value( above 4965mV ) 2.0 sec. Fuel Cut EGR Off Fuel Limit NO YES NO A/C condensor fan control operation based on engine coolant temperature inhibited. PTC heater inhibited. Cooling fan is fixed at HIGH-MODE. during engine operation : temperature is fixed at 80 at cranking : temperature is fixed at -10
Possible Cause
ECTS circuit ECTS component
Fail Safe MIL NO
SPECIFICATION
Refer to DTC P0117.
E3560CE8
SCHEMATIC DIAGRAM
Refer to DTC P0117.
EC432000

Refer to DTC P0117.
EE65EBE5

1.
EAC9797A
FLA -180
2. 3. 4. Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ECTS" parameter on the Scantool.
FUEL SYSTEM
Specification : Current enigne coolant temperature is displayed.
Fig.1
Fig.1) Check if 1) incorrect value is displayed 2) coolant temperature is fixed at 80 suddenly during driving 3)coolant temperature is fixed at -10 when turning IG KEY "ON". That coolant temperature is fixed at -10 or 80 means failure of ECTS. To prevent overheat of engine due to ECTS , if ECTS fails, cooling fan operates continuously.
EGNG012H

Refer to DTC P0117.
E5C5D906

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector. IG KEY "ON".
E8380F8A
Measure the voltage of ECTS connector terminal 1.
YES
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit

1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector and ECM connector. Check continuity between ECTS connector terminal 1 and ECM connector terminal 58.
FLA -181
Specification : continuity ( below 1.0 ) 4) Is the measured resistance within the specification?
YES
Go to "3.Check short to battery in signal circuit" as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector and ECM connector. IG KEY "ON". Measure the voltage of ECTS connector terminal 1.
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector. IG KEY "ON".
E8180801
Measure the voltage of ECTS connector terminal 1. [ TEST "A" ] Measure the voltage between ECTS connector terminal 1 and 3. [ TEST "B" ] ( terminal 1 : Check + prove , terminal 3 : Check - prove )
FLA -182
YES
FUEL SYSTEM
NO
1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect ECTS connector.
E6688785
Measure resistance between ECTS terminal 1 and 3, referring to resistance characteristic table of specification of General information.
EGNG012I
4.
YES
NO
Replace ECTS and go to "Verification of Vehicle Repair".

Refer to DTC P0117.
EF4F4BEC
FLA -183
DTC P0182 FUEL TEMPERATURE SENSOR A CIRCUIT LOW INPUT

COMPONENT LOCATION
EEDAE31D
FTS
EGNG006H
GENERAL DESCRIPTION
E710D5AF
Fuel Temperature Sensor is NTC thermistor installed in fuel supplying line. It senses the temperature of fuel supplied to high pressure pump.Fuel temperature is limited (engine power is limited) to keep fuel temperature from reaching at 120.This limit is to protect fuel line such as high pressure pump and injectors from damages due to rapid deterioration by vapor-lock phenomenon which can occur at high temperature or destruction of oil membrane.
DTC DESCRIPTION
E490E388
P0183 is set when the voltage below 53mV(0.053V) - minimum voltage of FTS output - is detected for more than 2.0 sec.. This code is due to short to ground in FTS signal circuit.

EC3013F3
Detecting Condition Voltage Monitoring IG KEY "ON" When output signal is below the minimum value.(below 53mV) 2.0sec. Fuel Cut NO NO NO NO
Possible Cause
FTS circuit FTS component
Fail Safe

Temperature Resistance Temperature Resistance
EE9A5359
FUEL SYSTEM
-30 22.22~31.78 40 1.059~1.281
-20 13.24~18.10 50 0.748~0.904
-10 8.16~10.74 60 0.538~0.650
0 5.18~6.60 70 0.392~0.476
20 2.27~2.73
SCHEMATIC DIAGRAM
EDECB04E
[CIRCUIT DIAGRAM]
C138 Fuel temperature sensor 1 C101-2 ECM
10. Ground
1 2
C101-2 terminal 10 C101-2 terminal 11
Ground Signal
11. Signal
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C138 Fuel temperature sensor
C101-1 ECM
C101-2 ECM
EGNG006I
E7970DC0
Fig.1
Fig.1) FTS output signal at 50 .The higher temperature rises, the lower signal voltage becomes.
EGNG006J
DIESEL CONTROL SYSTEM MONITOR SCANTOOL DATA

1. 2. 3. 4.
E41BFF19
FLA -185
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL TEMPERATURE" parameter on the scantool.
Specification :Fuel temperature is displayed
Fig.1
Fig.1) Check if too high or low temperature is displayed.(too high or low temperature is abnormal value.)
EGNG006K

1.
EA1C5C1A
2.
3.
YES
NO
FLA -186 SIGNAL CIRCUIT INSPECTION

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector. IG KEY "ON". Measure the voltage of terminal 2 of FTS connector.
E668148B
FUEL SYSTEM
5)
YES
NO
Go to "2.Check short to ground in signal circuit" as follows. 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector and ECM connector. Check continuity between FTS connector terminal 2 and chassis ground.
Specification : Discontinuity ( Infinite )
4)
YES
NO
1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector.
EFD4A86B
Measure resistance of FTS component terminal 1 and 2, referring to resistance characteristic table of specification of General information.
FLA -187
EGNG006L
4.
YES
Go to "Verification of Vehicle Rapair".
NO
Replace FTS and go to "Verification of Vehicle Rapair".
EDABB9FE
YES
NO
FLA -188
FUEL SYSTEM
DTC P0183 FUEL TEMPERATURE SENSOR A CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0182.
ECB19CA7
GENERAL DESCRIPTION
Refer to DTC P0182.
E22B11A1
DTC DESCRIPTION
ED6570C4
P0183 is set when the voltage above 4912mV - maximum voltage of FTS output - is detected for more than 2.0 sec.. This code is due to 1)open or short to battery in FTS signal circuit or 2)open in ground circuit.

E53739DE
Detecting Condition Voltage Monitoring IG KEY "ON" When output signal is above the maximum value.(above 4912mV) 2.0sec. Fuel Cut NO NO NO NO
Possible Cause
FTS circuit FTS component
Fail Safe
SPECIFICATION
Refer to DTC P0182.
E373CFFF
SCHEMATIC DIAGRAM
Refer to DTC P0182.
E81C2805

Refer to DTC P0182.
E7531801

1. 2. 3. 4.
E060B685
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL TEMPERATURE" parameter on the scantool.

Specification :Fuel temperature is displayed
FLA -189
Fig.1
Fig.1) Check if too high or low temperature is displayed.(too high or low temperature is abnormal value.)
EGNG006K

Refer to DTC P0182.
E9E796AC

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector. IG KEY "ON".
EADED853
Measure the voltage of terminal 2 of FTS connector.
YES
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector and ECM connector. Check continuity between FTS connector terminal 2 and ECM connector terminal 11.
FLA -190
FUEL SYSTEM
YES
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector and ECM connector. IG KEY "ON". Measure the voltage of FTS connector terminal 2.
YES
NO

E4B4EA4C
Disconnect FTS connector and ECM connector. IG KEY "ON". Measure the voltage of terminal 2 of FTS connector.[ TEST "A" ] Measure the voltage between FTS connector terminal 2 and 1. [ TEST "B" ] ( terminal 2 : Check + prove , terminal 1 : Check - prove )
YES

NO
FLA -191
1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect FTS connector.
EB8FF81A
Measure resistance of FTS component terminal 1 and 2, referring to resistance characteristic table of specification of General information.
EGNG006L
4.
YES
NO
Replace FTS and go to "Verification of Vehicle Rapair".

Refer to DTC P0182.
E3F2FEAA
FLA -192
FUEL SYSTEM
DTC P0192 FUEL RAIL PRESSURE SENSOR LOW INPUT

COMPONENT LOCATION
E04FFD89
RPS
EGNG010M
GENERAL DESCRIPTION
EBF30C12
RPS(Rail Pressure Sensor), consists of piezzo electric element, measures rail pressure inside of common rail.ECM determines optimum fuel injection quantity at specific engine condition based on RPS signal. RPS signal is also used as rail pressure regualtor feed back signal in order to achieve optimum rail pressure at certain engine condition.
4 5
2 1
1. Connector 2. Sensor circuit 3. Sensor element (diaphragm)
4. RPS assy' 5. Commom rail
EGNG010N
DTC DESCRIPTION
ED31E36B
P0192 is set when RPS output voltage is below the minimum value of 254mV for more than 0.2 sec.. This code is due to the open in power circuit or the short to ground in signal circuit.

E2CD89EB
FLA -193
Detecting Condition Voltage monitoring Engine running Output sinal below minimum value (below 254mV) 200ms Fuel Cut NO NO YES YES Rail press. Sensor value fixed at 330bar
Possible Cause
RPS circuit RPS component
Fail Safe
SPECIFICATION
EDEA7CDF
4.8V 4.5V
0.5V 0.2V 0 bar 1800 bar
EGNG010O

[CIRCUIT DIAGRAM]
C145 RPS C101-1 ECM
Terminal Connected to
E144B0E3
FUEL SYSTEM
Function
3 2 1
8. Sensor ground 43. Sensor signal 28. Sensor power
1 2 3
C101-1 terminal 28 C101-1 terminal 43 C101-1 terminal 8
Sensor power Sensor signal Sensor ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C145 RPS
C101-1 ECM
C101-2 ECM
EGNG010P
EC602D03
APS1
RPS
Fig.1
Fig.1) APS 1 and RPS signals are measured simultaneously. This waveform shows the rise of RPS output voltage at rapid acceleration.
EGNG010Q

1. 2. 3.
EF9558C7
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C.

4.
FLA -195
Monitor "FUEL PRESSURE MEASURED", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
Fig.1
Fig.2
EGNG013U

1. 2.
E6661C32
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component. Perform checking procedure as follows. 1) 2) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation. Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring.
FLA -196
NOTE
FUEL SYSTEM
YES
NO

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. IG KEY "ON".
E8569595
Measure the voltage of RPS connector terminal "1".
Specification : 4.8V~5.1V 5. Is the measured voltage within the specification?
YES
NO
Repair open in RPS power circuit and go to "Verification of Vehicle Repair". [ Check between RPS connector terminal 1 and ECM connector terminal28. ]

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. IG KEY "ON".
EE1A1AA9
Measure the voltage of RPS connector terminal 2.
YES

NO
FLA -197
1. Visual Inspection of RPS 1) 2) 3) 4) 5)
ED51384B
IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. Check if corrosion and damage in RPS terminal is detected. Check RPS mounting torque and oil leakage. Are the problems relevant to RPS found?
YES
Replace RPS if necessary and go to "Verification of Vehicle Repair".
NO
Go to "RPS waveform Inspection". 2. RPS Waveform Inspection 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect RPS connector. Connect an Oscilloscope to RPS connector terminal 2. After turning engine "ON", Check waveform at idle and during acceleration.
Specification : Refer to "Signal Waveform Data" of "General Information". 5) Does RPS waveform look similar to standard "Signal Waveform & Data"?
YES
go to "Verification of Vehicle Repair".
NO
Replace RPS and go to "Verification of Vehicle Repair".
E1F86919
FLA -198
4. 5.
FUEL SYSTEM
YES
NO
FLA -199
DTC P0193 FUEL RAIL PRESSURE SENSOR HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0192.
EFC85C40
GENERAL DESCRIPTION
Refer to DTC P0192.
E9C3BB9E
DTC DESCRIPTION
E8A95337
P0193 is set when RPS output voltage is above the maximum value of 4830mV(4.8V) for more than 0.2 sec.. This code is due to the open or short in 1) RPS signal circuit 2) RPS ground circuit.

E921D710
Detecting Condition Voltage monitoring Engine running Output signal above the maximum value(above 4750mV) 200ms Fuel Cut NO NO YES YES Rail press. Sensor value fixed at 330bar
Possible Cause
RPS circuit RPS component
Fail Safe
SPECIFICATION
Refer to DTC P0192.
E76E7C9D
SCHEMATIC DIAGRAM
Refer to DTC P0192.
E3E385AE

Refer to DTC P0192.
E216313A

1. 2. 3. 4.
E2113B27
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
FLA -200
SPECIFICATION : Idle(without load) INJ. PUMP REGULATOR FUEL PRESSURE MEASURED RAIL PRESS. REGULATOR1 38 5% 28.5 5 Mpa 19 5% Accelerating(stall test) 32 5% 145 10 Mpa 48 5%
FUEL SYSTEM
Diagnosis duty decreases press. increases duty increases
Fig.1
Fig.2
EGNG013U

Refer to DTC P0192.
ECA83094

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. IG KEY "ON".
E60CA8AA
Measure the voltage of RPS connector terminal "1".

5. Is the measured voltage within the specification?
FLA -201
YES
NO
Repair open in RPS power circuit and go to "Verification of Vehicle Repair". [ Check between RPS connector terminal 1 and ECM connector terminal28. ]

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. IG KEY "ON".
EBEE3020
Measure the voltage of RPS connector terminal 2.
YES
NO
Go to "2. Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector and ECM connector. Check continuity between RPS connector terminal 2 and ECM connector terminal 43.
YES
NO
Repair open in RPS signal circuit and go to "Verification of Vehicle Repair". [ Check the circuit between Rail Pressure sensor terminal 2 and ECM connector terminal 43. ] 3. Check short to battery in signal circuit
FLA -202
1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector and ECM connector. IG KEY "ON". Measure the voltage of RPS connector terminal 2.
FUEL SYSTEM
Specification : 0.0V~0.1V 5) Is abnormal voltage measured in signal circuit(with both connectors disconnected)?
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. IG KEY "ON".
E27F5BAD
Measure the voltage of RPS connector terminal 2. [ TEST "A" ] Measure the voltage between RPS connector terminal 2 and 3. [ TEST "B" ] ( terminal 2 : Check + prove , terminal 3 : Check - prove )
YES
NO
1. Visual Inspection of RPS 1) 2) 3) 4)
ECF6CCD1
IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector. Check if corrosion and damage in RPS terminal is detected. Check RPS mounting torque and oil leakage.

5) Are the problems relevant to RPS found?
FLA -203
YES
Replace RPS if necessary and go to "Verification of Vehicle Repair".
NO
Go to "RPS waveform Inspection". 2. RPS Waveform Inspection 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect RPS connector. Connect an Oscilloscope to RPS connector terminal 2. After turning engine "ON", Check waveform at idle and during acceleration.
Specification : Refer to "Signal Waveform Data" of "General Information". 5) Does RPS waveform look similar to standard "Signal Waveform & Data"?
YES
NO
Replace RPS and go to "Verification of Vehicle Repair".

Refer to DTC P0192.
EB9C8E01
FLA -204
FUEL SYSTEM
DTC DTC DTC DTC
P0201 P0202 P0203 P0204
CYLINDER CYLINDER CYLINDER CYLINDER
1-INJECTOR 2-INJECTOR 3-INJECTOR 4-INJECTOR
CIRCUIT/OPEN CIRCUIT/OPEN CIRCUIT/OPEN CIRCUIT/OPEN
COMPONENT LOCATION
E8EF3F9E
EGNG008C
GENERAL DESCRIPTION
EE11035A
Injectors spray fuel in the highly compressed combustion chamber, and power generates through combustion process.Fuel pressure is raised to 1600bar in common rail diesel engine for the purpose of making fuel into minute particles. And fuel devided into minute particles leads smoke reduction, high power generation, and improved fuel efficiency. To control pressure of 1600bar with solenoid, oil pressure surbo is applied. And injector solenoids is actuated by solenoid operating voltage raised to 80V with the method of current control. Niddle valve inside of injector is located between A and B chamber. If applied pressure to B chamber is relived by injector solenoid, niddle valve is raised by the pressure of A chamber then, fuel is injected. If same pressure is applied to A and B chamber, niddle valve closes by the elasticity then, fuel injection stops.As electronically controlled injector is applied instead of mechanical injector, pilot and post injection, injeciton duration and quantity control are achieved. And engine performance is improved by these control.
returning fuel
solenoid
B chamber press. Released (injection performed)
B chamber press. loaded (injection disabled)
ChamberB
niddle spring ChamberA
EGNG008D
DIESEL CONTROL SYSTEM DTC DESCRIPTION

EF12DD9C
FLA -205
P0201 is set when no current is detected in injector power and control circuit at injector #1 operating condition. This code is due to open in injector circuit or open in injector component coil.

E6B8289E
Detecting Condition Current monitoring IG KEY "ON" Open in injector circuit Immediately Fuel Cut NO NO YES YES
Possible Cause
Open in injector circuit Injector component
Fail Safe
SPECIFICATION
ED33C1AC
Injector Component Resistance 0.255 0.04 (20).
Injector Operating Voltage
Injector Operating Current Peak current : 181A Hold in current : 121A Recharging current : 7A
Injector Control Type
80V
Current control

[CIRCUIT DIAGRAM]
C113-1 Injector #1
1
EB6BF894
FUEL SYSTEM
C101-1 ECM 16. Injector #1 Low side 47. Injector #1 High side [C113-1 Injector #1]
1
2
Injector #1 Low side Injector #1 High side
C113-4 Injector #4
2
[C113-2 Injector #2] 33. Injector #4 High side 17. Injector #4 Low side
1
1
C113-3 Injector #3
1
[C113-3 Injector #3] 1. Injector #3 Low side 46. Injector #3 High side 31. Injector #2 High side 2. Injector #2 Low side
1 2
C113-2 njector #2
2
[C113-4 Injector #4]

1 2
[HARNESS CONNECTOR]
C113-1 Injector #1 C113-2 Injector #2 C113-3 Injector #3 C113-4 Injector #4
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG008E

E2C0B675
FLA -207
Pilot injection1
Pilot injection2
Main injection
Fig.1
Fig.2
Injector current waveform
Fig.3
Fig.4
Fig.1) Injector operating waveform at Low side, It shows 2 pilot and 1 main injection. Fig.2) Magnified waveform of main injection at Fig.1) Fig.3) Injector voltage and current waveforms are measured at the same time using current prove of scope meter. Fig.4) Magnified waveform of pilot injection at Fig.3)
EGNG008F

1.
E8C159AA
2.
3.
FLA -208
YES
FUEL SYSTEM
NO

1.
ED0E36E1
Check open in power circuit(High side) 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect injector #1 connector and ECM connector. [P0201] Check continuity between injector #1 connector terminal 2 and ECM connector terminal 47. [P0202] Check continuity between injector #2 connector terminal 2 and ECM connector terminal 31. [P0203] Check continuity between injector #3 connector terminal 2 and ECM connector terminal 46. [P0204] Check continuity between injector #4 connector terminal 2 and ECM connector terminal 33.
YES
NO
Repair open in injector #1 power circuit and go to "Verification of Vehicle Repair".

1. Check open in control circuit(Low side) 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
EF6EDA56
Disconnect injector #1 connector and ECM connector. [P0201] Check continuity between injector #1 connector terminal 1 and ECM connector terminal 16. [P0202] Check continuity between injector #2 connector terminal 1 and ECM connector terminal 2. [P0203] Check continuity between injector #3 connector terminal 1 and ECM connector terminal 1. [P0204] Check continuity between injector #4 connector terminal 1 and ECM connector terminal 17.
YES

NO
Repair open in injector #1 control circuit and go to "Verification of Vehicle Repair".
FLA -209
1.
EED82859
Check injector component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect injector connector. Measure the resistance between injector component terminal 1 and 2.
Specification : 0.255 0.04 (20).
1 2
EGNG008I
4)
Is the measured resistance(of injector solenoid) within the specification?
YES
NO
Replace injector and go to "Verification of Vehicle Repair". NOTE Replacing injectors, peculiar IQA code of each injector should be inputted to ECM Perform this process using "Injector data input" function on scantool, Refer to P1670, P1671 for more detailed information.
E7885D4C
FLA -210
YES
FUEL SYSTEM
NO
FLA -211
DTC P0237 BOOST PRESSURE SENSOR CIRCUIT LOW INPUT

COMPONENT LOCATION
EB7D69B2
EGNG012V
GENERAL DESCRIPTION
E5D63902
Boost Pressure Sensor(BPS) is installed in intake manifold and senses the pressure of air inside of intake manifold which is compressed by turbo charager.Measuring mass air flow accurately with the information of intake mainfold pressure, mass air flow and intake air temperature, ECM performs actuating correction of EGR and VGT.When excessive intake manifold pressure is detected, engine power generation is limited to protect engine because too highly compressed pressure due to turbo charger may harm engine.
DTC DESCRIPTION
EF19EB84
P0237 is set when the voltage below 200mV - mimimum output voltage of BPS - is detected for more than 2.0 sec.. This code is due to short to ground in signal circuit.

E92DF05F
Detecting Condition Voltage monitoring IG KEY "ON" Output signal below minimum value(below 200mV) 2.0 sec. Fuel Cut NO YES YES NO Boost pressure is fixed at 1000 hpa.
Possible Cause
Fail Safe
SPECIFICATION
Pressure [Kpa] Outpur voltage [V]
E4C6DB8C
20 0.40.077
100 1.8780.063
190 3.5410.063
250 4.6500.077

E8018BDC
FUEL SYSTEM
[CIRCUIT DIAGRAM]
C130 Boost pressure sensor 3 4 C101-1 ECM 53. IATS signal 23. Sensor ground 13. BPS power 40. BPS signal
1 2 3 4
P U
2 1
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG012W
ED7CB996
BPS signal
Fig.1
Fig1) This is the waveform of BPS as accelerating from idle state. Signal voltage rises as accelerating.
EGNG012X

1. 2. 3. 4.
EB07CF25
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BOOST PRESSURE SENSOR" parameter on the Scantool.

FLA -213
Fig.1
Fig.2
EGNG012Y

1.
E4E6BDAE
2.
3.
YES
NO

1. 2. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector.
E58C9FD5
FLA -214
3. 4. IG KEY "ON". Measure the voltage of BPS connector terminal 2.
FUEL SYSTEM
YES
NO
Repair open in power circuit and go to "Verification of Vehicle Repair".

1. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
EE9D8BD5
Disconnect BPS connector and ECM connector. Check continuity between BPS connector terminal 1 and ECM connector terminal 40.
YES
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector and ECM connector. Check continutity between BPS connector terminal 1 and chassis ground.
Specification : Discontinuity (Infinite ) 4) Is the measured resistance within the specification?
YES
NO

1. BPS visual inspection 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. Check if corrosion and damage in BPS terminal is detected. Check BPS mounting state, leakage at Oring, clogged carbon at pressure detecting hall. Are the problems relevant to BPS found?
E9B2F8CF
FLA -215
YES
NO
Go to "2. Check VGT Turbo charger and leakage in intake system". 2. Check VGT turbo charger and leakage in intake system 1) 2) 3) 4) 5) 6) IG KEY "OFF", ENGINE "OFF". Check if VGT actuating rod which is connected to diaphragm of VGT turbo charger assy is at the bottom position. IG KEY "ON"., ENGINE "ON". Check if VGT actuating rod is pulled upward Approx. 10mm when engine is about to start. As accelerating and decelerating, Check if VGT actuating rod moves upward and downward. Check if intake air leak is detected at intake hose at acceleration. (Check if intake hose inflates properly.) Are the problems relevant to VGT turbo charger and intake hose found?
7)
YES
VGT actuating rod does not work. If any problem is not detected after checking connecting condition of VGT Control solenoid valve vacuum hose and VGT Control solenoid valve operating states(refer to "Component Inspection" of P0048 ), VGT Control solenoid valve variable controlling part is considered as stuck, Replace VGT turbo charger in this case. Intake air leak is detected. Checking intake hose is not damaged and band clamp is fastened well, repair trouble causing parts. If trouble causing parts are repaired, go to "Verification of Vehicle Repair".
NO
Go to "3. BPS Waveform inspection". 3. BPS Waveform inspection 1) 2) IG KEY "ON", ENGINE "OFF". Connect BPS.
FLA -216
3) 4) Connect Oscilloscope to BPS connector terminal 1. Monitor the waveform at idle and acceleration after ENGINE "ON".
FUEL SYSTEM
Specification : Refer to "Signal Waveform Data" of "General Information". 5) Is BPS waveform displayed correctly?
YES
NO
E4AEFF07
YES
NO
FLA -217
DTC P0238 BOOST PRESSURE SENSOR CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P0237.
EB0AF68D
GENERAL DESCRIPTION
Refer to DTC P0237.
E85777A6
DTC DESCRIPTION
E391DD20
P0238 is set when the voltage above 4900mV - maximum output voltage of BPS - is detected for more than 2.0 sec.. This code is due to short to battery in BPS signal circuit or open in ground circuit.

E073F040
Detecting Condition Voltage monitoring IG KEY "ON" Output signal above maximum value(above 4900mV) 2.0 sec Fuel Cut NO YES YES NO Boost pressure is fixed at 1000 hpa.
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0237.
E2234476
SCHEMATIC DIAGRAM
Refer to DTC P0237.
E80E84AF

Refer to DTC P0237.
EF572B9D

1. 2. 3. 4.
E3AA41EC
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BOOST PRESSURE SENSOR" parameter on the Scantool.
FLA -218
FUEL SYSTEM
Fig.1
Fig.2
EGNG012Y

Refer to DTC P0237.
E9AF58E8

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. IG KEY "ON".
E00120D0
Measure the voltage of BPS connector terminal 2.
YES
NO
Sensor power too high : Refer to circuit inspection of P0653.

1. Check signal circuit voltage 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector.
EFC180B4

3) 4) IG KEY "ON". Measure the voltage of BPS connector terminal 1.
FLA -219
Specification : below 0.1V 5) Is the measured voltage within the specification?
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. IG KEY "ON".
E50E9938
Measure the voltage of BPS connector terminal 2. [ TEST "A" ] Measure the voltage between BPS connector terminal 2 and 4. [ TEST "B" ] ( terminal 2 : Check + prove , terminal 4 : Check - prove )
YES
NO
1. BPS visual inspection 1) 2) 3) 4) 5)
E14F4361
IG KEY "OFF", ENGINE "OFF". Disconnect BPS connector. Check if corrosion and damage in BPS terminal is detected. Check BPS mounting state, leakage at Oring, clogged carbon at pressure detecting hall. Are the problems relevant to BPS found?
FLA -220
YES
FUEL SYSTEM
NO
Go to "2. Check VGT Turbo charger and leakage in intake system". 2. Check VGT turbo charger and leakage in intake system 1) 2) 3) 4) 5) 6) IG KEY "OFF", ENGINE "OFF". Check if VGT actuating rod which is connected to diaphragm of VGT turbo charger assy is at the bottom position. IG KEY "ON"., ENGINE "ON". Check if VGT actuating rod is pulled upward Approx. 10mm when engine is about to start. As accelerating and decelerating, Check if VGT actuating rod moves upward and downward. Check if intake air leak is detected at intake hose at acceleration. (Check if intake hose inflates properly.) Are the problems relevant to VGT turbo charger and intake hose found?
7)
YES
VGT actuating rod does not work. If any problem is not detected after checking connecting condition of VGT Control solenoid valve vacuum hose and VGT Control solenoid valve operating states(refer to "Component Inspection" of P0048 ), VGT Control solenoid valve variable controlling part is considered as stuck, Replace VGT turbo charger in this case. Intake air leak is detected. Checking intake hose is not damaged and band clamp is fastened well, repair trouble causing parts. If trouble causing parts are repaired, go to "Verification of Vehicle Repair".
NO
Go to "3. BPS Waveform inspection". 3. BPS Waveform inspection 1) 2) 3) 4) IG KEY "ON", ENGINE "OFF". Connect BPS. Connect Oscilloscope to BPS connector terminal 1. Monitor the waveform at idle and acceleration after ENGINE "ON".
Specification : Refer to "Signal Waveform Data" of "General Information". 5) Is BPS waveform displayed correctly?
YES

NO
FLA -221

Refer to DTC P0237.
EFBC1CA2
FLA -222
FUEL SYSTEM
DTC P0252 FUEL PRESSURE REGULATOR VALVE CIRCUIT OVER CURRENT

COMPONENT LOCATION
E71686E8
EGNG013R
GENERAL DESCRIPTION
EBBAABF0
Fuel pressure regulator valve is integrated with high pressure pump and controls common rail pressure as regulating the quantity of fuel which is delivered to common rail. In order to control rail pressure to be optimum to current driving condition, ECM controls fuel pressure regulator operating current(with the method of duty-control) using Rail pressure regulator valve signal, RPM and APS signal.The lower Fuel pressure regulator valve current is, the more fuel is supplied to common rail. Thus it leads rail pressure to be high. On the contrary, the higher Fuel pressure regulator valve current is, the less fuel is supplied to common rail. Thus it leads rail pressure to be low. Therefore, when Fuel pressure regulator valve current becomes "0", as if there is open spot in Fuel pressure regulator valve circuit or connector is disconnected, maximum fuel quantity is supplied to common rail, so the pressure of common rail rise to maximum value.
DTC DESCRIPTION
EA1DB386
P0252 is set when excessive current in control circuit of Fuel pressure regulator valve(integrated with high pressure pump) is detected for more than 0.22 sec.. This code is due to short to battery in control circuit or Fuel pressure regulator valve internal short.

E8AA723F
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery (control circuit in Fuel pressure regulator valve) 220ms Fuel Cut NO NO YES YES
Possible Cause
Fuel pressure regulator valve circuit Fuel pressure regulator valve component
Fail Safe

E66F63DB
FLA -223
Fuel pressure regulator valve resistance 2.9 ~ 3.15 (20)
Operating frequancy 185 Hz
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C143 Fuel pressure regulator valve
1
E99AB4F2
C101-1 ECM
19. Power 49. Control
1 2
C101-1 terminal 19
Fuel pressure regulator valve Power
C101-1 terminal 49 Fuel pressure regulator valve Control
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C143 Fuel pressure regulator valve
C101-1 ECM
C101-2 ECM
EGNG013S
E8BC91E6
Fig.1
Fig.2
Fig.1) Waveform of fuel pressure regulator valve at idle. It shows approx. 38% duty. Fig.2) Waveform of fuel pressure regulator valve as accelerating. Approx. 32% duty is outputted as engine load increases. ( When rail pressure increases as accelerating, rail pressure regulator valve duty(current) drops.)
EGNG013T

1. 2.
E6146CBB
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature.
FLA -224
3. 4. Turn "OFF" electrical devices and A/C.
FUEL SYSTEM
Fig.1
Fig.2
EGNG013U
NOTE The waveform of Fuel pressure regulator valve installed at high pressure pump(fuel detecting MPROP) shows 38% duty at idle, duty drops to approx. 32% at acceleration to raise rail pressure. Duty drop means the decrease of current. Fuel delivered to common rail increases as current drops. The waveform of rail pressure regulator valve installed at common rail shows 19% duty at idle, duty rises to approx. 48% at acceleration to raise rail pressure. Duty rise means the increase of current. If current rises, the returning quantity of fuel deliverd to common rail decreases and common rail pressure rises.

1.
E9375A00
2.

NOTE
FLA -225
YES
NO

EE8674C3
Disconnect Fuel pressure regulator valve connector. IG KEY "ON". Measure the voltage of Fuel pressure regulator valve connector terminal 1.
YES
NO
Repair open between Fuel pressure regulator valve connector terminal 1 and ECM connector terminal 19 and go to "Verification of Vehicle Repair".

1.
E62139D6
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Fuel pressure regulator valve connector. IG KEY "ON". Measure the voltage of Fuel pressure regulator valve connector terminal 2.
FLA -226
YES
FUEL SYSTEM
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Fuel pressure regulator valve and ECM connector. Check continuity between Fuel pressure regulator valve connector terminal 2 and ECM connector terminal 49.
YES
Repair short to ground in Fuel pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Fuel pressure regulator valve control circuit and go to "Verification of Vehicle Repair".
1.
E2D189AA
Check Fuel pressure regulator valve component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect rail pressure control valve connector. Check Fuel pressure regulator valve component resistance.
1 2
EGNG013Y
4)
Is Fuel pressure regulator valve component resistance within the specification?
YES

NO
Replace High pressure pump assy and go to "Verification of Vehicle Repair".
FLA -227
EC6018E5
YES
NO
FLA -228
FUEL SYSTEM
DTC P0253 FUEL PRESSURE REGULATOR VALVE CIRCUIT LOW

COMPONENT LOCATION
Refer to DTC P0252.
E8C9EE43
GENERAL DESCRIPTION
Refer to DTC P0252.
E101515A
DTC DESCRIPTION
ED3E52C5
P0253 is set when "0"A in control circuit of Fuel pressure regulator valve(integrated with high pressure pump) is detected for more than 0.22 sec.. This code is due to open of short to ground in control circuit or Fuel pressure regulator valve internal open.

E4B4A5B8
Detecting Condition Voltage monitoring IG KEY "ON" Short to GND, Wiring open 220ms Fuel Cut NO NO YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0252.
E12452BC
SCHEMATIC DIAGRAM
Refer to DTC P0252.
EC86826B

Refer to DTC P0252.
EBF2787A

Refer to DTC P0252.
ECB79822

Refer to DTC P0252.
E7033B2F

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Fuel pressure regulator valve connector. IG KEY "ON". Measure the voltage of Fuel pressure regulator valve connector terminal 1.
ECC6E38D
FLA -229
YES
NO

1.
E2692483
YES
NO
FLA -230
FUEL SYSTEM
YES
NO
1.
E8CAA46A
1 2
EGNG013Y
4)
YES
NO

Refer to DTC P0252.
EA3BBF69
FLA -231
DTC P0254 FUEL PRESSURE REGULATOR VALVE CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0252.
E514E39F
GENERAL DESCRIPTION
Refer to DTC P0252.
E9179347
DTC DESCRIPTION
ECFD7E12
P0254 is set when excessive current in power circuit of Fuel pressure regulator valve(integrated with high pressure pump) is detected for more than 0.22 sec.. This code is due to short to battery in power circuit or Fuel pressure regulator valve internal short.

E7470325
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery (power circuit in Fuel pressure regulator valve) 220ms Fuel Cut NO NO YES YES
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P0252.
EF956A86
SCHEMATIC DIAGRAM
Refer to DTC P0252.
E131FD63

Refer to DTC P0252.
EB2702BE

1. 2. 3.
E45F7EEA
FLA -232
4.
FUEL SYSTEM
Fig.1
Fig.2
EGNG013U

Refer to DTC P0252.
EFB0849C

1. Check power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
EAF55516
Disconnect Fuel pressure regulator valve connector. IG KEY "ON".

4) Measure the voltage of Fuel pressure regulator valve connector terminal 1.
FLA -233
YES
NO

1.
E3F38FE3
YES
NO
YES
FLA -234
NO
FUEL SYSTEM
1.
E20A6E45
1 2
EGNG013Y
4)
YES
NO

Refer to DTC P0252.
E55496D1
FLA -235
DTC DTC DTC DTC
P0262 P0265 P0268 P0271
CYLINDER CYLINDER CYLINDER CYLINDER
1-INJECTOR 2-INJECTOR 3-INJECTOR 4-INJECTOR

E44F9928
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
HIGH HIGH HIGH HIGH
COMPONENT LOCATION
EGNG008C
GENERAL DESCRIPTION
E8B438C7
returning fuel
solenoid
ChamberB
EGNG008D
FLA -236 DTC DESCRIPTION

EEE36708
FUEL SYSTEM
P0262 is set when short between injector power circuit(High side) and control circuit(Low side), short to battery in control circuit. This code is due to 1)the detection of over current from opened injector circuit or 2)short of coil inside of injector.

E60A3BBC
Detecting Condition Current monitoring IG KEY "ON" Short in injector circuit Immediately Fuel Cut YES NO NO YES
Possible Cause
Short in injector circuit Injector component
Fail Safe
SPECIFICATION
E6D4B7EA
80V
Current control

[CIRCUIT DIAGRAM]
C113-1 Injector #1
1
E01A823E
FLA -237
1
2
C113-4 Injector #4
2
1
1
C113-3 Injector #3
1
1 2
C113-2 njector #2
2

1 2
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG008E
FLA -238 SIGNAL WAVEFORM AND DATA

E46BDD7E
FUEL SYSTEM
Pilot injection1
Pilot injection2
Main injection
Fig.1
Fig.2
Fig.3
Fig.4
EGNG008F

1.
EAC80A3D
2.
3.

YES
FLA -239
NO

1.
E7F7023C
Check short to ground in power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect injector #1 connector. IG KEY "ON" [P0262] [P0265] [P0268] [P0271] Check Check Check Check the the the the voltage voltage voltage voltage of of of of injector injector injector injector #1 #2 #3 #4 connector connector connector connector terminal terminal terminal terminal 2. 2. 2. 2.
YES
Go to "2. Check short between power circuit and control circuit".
NO
Repair short to ground in injector #1 power circuit and go to "Verification of Vehicle Repair". 2. Check short between power circuit and control circuit 1) 2) IG KEY "OFF", ENGINE "OFF". [P0262] [P0265] [P0268] [P0271] [P0262] [P0265] [P0268] [P0271] Disconnect Disconnect Disconnect Disconnect injector injector injector injector #1 #2 #3 #4 connector connector connector connector and and and and ECM ECM ECM ECM connector. connector. connector. connector. terminal terminal terminal terminal 1 and 2. 1 and 2. 1 and 2. 1 and 2.
3)
Check continuity Check continuity Check continuity Check continuity
between between between between
injector #1 connector injector #2 connector injector #3 connector injector #4 connector
Specification : Discontinuity (Infinite ) 4) Is the measured resistance within the specification?
YES
FLA -240
NO
FUEL SYSTEM
Repair short between injector power circuit and control circuit and go to "Verification of Vehicle Repair".

1. Check short to battery in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect injector #1 connector. IG KEY "ON" [P0262] [P0265] [P0268] [P0271] Check Check Check Check the the the the voltage voltage voltage voltage of of of of
EB9EBCA4
injector injector injector injector
#1 #2 #3 #4
connector connector connector connector
terminal terminal terminal terminal
1. 1. 1. 1.
Specification : 0.4V~0.5V 5) Is the measured resistance within the specificaiton?
YES
NO
Repair short to battery in injector #1 control circuit and go to "Verification of Vehicle Repair".
1.
ED680B65
Check injector component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect injector connector. Measure the resistance between injector component terminal 1 and 2.
1 2
EGNG008I
4)

YES
FLA -241
NO
E8631528
YES
NO
FLA -242
FUEL SYSTEM
DTC P0335 CRANKSHAFT POSITION SENSOR A CIRCUIT

COMPONENT LOCATION
E6A5A4B7
CKPS
EGNG005S
GENERAL DESCRIPTION
E0692982
Crank Shaft Position Sensor(CKPS) is magnetic inductive type. Mounted on transaxle hausing, it senses tone wheel position of fly wheel.As tone wheel is devided with 58 teeth and 2 missing teeth (referrence point), 1 tooth corresponds to 6 degree.CKPS which calculates RPM and crank angle is important to determine fuel injection quantity and injection timing with APS.crank shaft position is closely related to engine starting.
DTC DESCRIPTION
E8C2E126
P0335 is set when CMPS signal is outputted while CKPS signal does not generate for more than 0.7 sec.. This code is due to CKPS circuit or component failure. If CKPS signal is not inputted during driving, RPM is calculated based on CMPS signal.

E5CFAD10
Detecting Condition Signal monitoring Engine running CMPS signal is outputted while CKPS signal does not generate. 700ms Fuel Cut YES NO NO YES
Possible Cause
CKPS circuit CKPS component Abnormal deformation of Crank Shaft tone wheel
Fail Safe

Sensor Type Magnetic inductive
EEE6F4B2
FLA -243
Output Signal Characteristic A/C waveform
Air Gab 1.8mm
Low RPM Minimum Detecting Voltage 230mV
High RPM Minimum Detecting Voltage 2769 mV
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C106 CKPS 3 2 1
E2C69115
C101-1 ECM
C101-1 terminal 7 C101-1 terminal 12(A/T) C101-1 terminal 27(M/T) C101-1 terminal 27(A/T) C101-1 terminal 12(M/T)
Shield ground Sensor signal Sensor signal
27 Sensor signal(-) (A/T) 12 Sensor signal(-) (M/T) 12 Sensor signal(+) (A/T) 27 Sensor signal(+) (M/T)
2 3
7. Shield ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C106 CKPS
C101-1 ECM
C101-2 ECM
EGNG005T

E645DF76
FUEL SYSTEM
Fig.1
Fig.2
Fig.1) This shows waveform of Crank Shaft Position Sensor and Cam Shaft Position Sensor simulatneously. The middle area indicates reference points of Crank Shaft Position Sensor and Cam Shaft Position Sensor. Fig.2) Crank Shaft Position Sensor and Cam Shaft Position Sensor signal are measured simultaneously. Cam Shaft Position Sensor signal is outputted once when Crank Shaft Position sensor signal is outputted twice. LOW and HIGH output of Cam Shaft Position sensor reference point is detected at Crank Shaft Position sensor reference point. ( Injection sequence is determined based on LOW and HIGH signal of Cam Shaft Position Sensor reference point as detecting cylinder position.)
EGNG005U
SIGNAL ANALYSIS
CKPS signal recognition below 1000RPM CKPS signal recognition above 1000RPM
EGNG005V
1.
The output voltage of CKPS signal varies according to rpm(the speed of tone wheel passing by sensor) ( low voltage is inducted for low speed and high voltage is inducted for high speed. ) CKPS should detect from low rpm at cranking to above 5000rpm. If minimum detecting voltage is set low for the ease of signal detection at low rpm, 1) the abnormal signal at high rpm from which high voltage generates or 2) electrical NOise through circuit can be recognized as Crank signal. Thus minimum detecting voltages at low rpm and high rpm are set differently. ECM convert analog signal like the waveform illustrated above into digital signal with A/D converter.The voltage above minimum detecting voltage of crank signal and "-"voltage below 0.0V is meaningless at converting process. RPM is detected as Hz.(signal detecting period)
E716DA8B
2.
3.

1.

2. 3. 4. Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ENGINE SPEED SENSOR" parameter on the Scantool.
FLA -245
Specification : 80050RPM at idle
Fig.1
Fig.1) Check "ENGINE SPEED SENSOR" parameter carefully after warming engine up, also check engine stall and rpm instability or engine shut down.
EGNG005M

1.
EBF78CF9
2.
3.
YES
NO

1. Check signal circuit voltage
E93F7435
FLA -246
1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. IG KEY "ON". Measure the voltage of CKPS connector terminal 2 and 3.
FUEL SYSTEM
YES
Go to "3.Check short between signal circuits."
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 2 and ECM connector terminal 12(A/T),27(M/T). Check continuity between CKPS connector terminal 3 and ECM connector terminal 27(A/T),12(M/T).
YES
Go to "3. Check short between signal circuits".
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short between signal circuits 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 2 and 3.
YES

NO
Repair short between signal circuits and go to "Verification of Vehicle Repair". 4. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 1(shield ground) and 2,3(crank signal)
FLA -247
YES
NO
Repair the short between signal circuit and shield ground and go to "Verification of Vehicle Repair".

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector.
EBB94C34
Check continuity between CKPS connector terminal 1(shield ground) and chassis ground.
Specification : continuity ( below 1.0 ) 4. Is the measured resistance within the specification?
YES
NO
Repair open or poor connection in ground circuit and go to "Verification of Vehicle Repair".
1.
EA6F7829
Check Resistance of CKPS component 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. Check resistance between CKPS connector terminal 2 and 3 at component side.
Specification : 860 10% (20)
FLA -248
FUEL SYSTEM
EGNG006B
4)
YES
Go to "Check short to ground in CKPS component" as follows.
NO
Replace CKPS and go to "Verification of Vehicle Repair". 2. Check short to ground in CKPS component 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. Check resistance between CKPS connector terminal 1 and 3 at component side.
EGNG006C
4)
Is the measured resistance within the specification? (Is the inside of component insulated correctly?)
YES
Go to "Check CKPS waveform".
NO
Replace CKPS and go to "Verification of Vehicle Repair". 3. Check CKPS waveform 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Connect CKPS connector. Connect Oscilloscope to CKPS connector terminal 2.

4) Check if CKPS waveform is outputted correctly as cranking or turning engine on.
FLA -249
Specification : Refer to "Signal waveform data" of "General Information". 5) Is CKPS waveform outputted correctly?
YES
NO
Replace CKPS and go to "Verification of Vehicle Repair".
ED4AB5B6
YES
NO
FLA -250
FUEL SYSTEM
DTC P0336 CRANKSHAFT POSITION SENSOR A CIRCUIT RANGE/PERFORMANCE

COMPONENT LOCATION
Refer to DTC P0335.
E533A1E1
GENERAL DESCRIPTION
Refer to DTC P0335.
E75D00E8
DTC DESCRIPTION
ECA32BD8
P0336 is set when 1). engine speed detected by CKPS is above 6000RPM, or 2). CKPS signal pulse is abnormal. For repair, check temporary poor connection in CKPS circuit, component failure or deformation of tone wheel.

EAFA6628
Detecting Condition Signal monitoring Engine running Engine speed sensed at CKPS above 6000RPM Abnormal crank signal pulse Immediately Fuel Cut YES NO NO YES
Possible Cause
CKPS circuit CKPS component Abnormal deformation of Crank Shaft tone wheel
Fail Safe
SPECIFICATION
Refer to DTC P0335.
EAC777E3
SCHEMATIC DIAGRAM
Refer to DTC P0335.
E074B4A6

Refer to DTC P0335.
EBA92BFA

Refer to DTC P0335.
E616CC4D

Refer to DTC P0335.
E5A8D1BE

1. Check signal circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. IG KEY "ON". Measure the voltage of CKPS connector terminal 2 and 3.
EE186438
FLA -251
YES
Go to "3.Check short between signal circuits."
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 2 and ECM connector terminal 12(A/T),27(M/T). Check continuity between CKPS connector terminal 3 and ECM connector terminal 27(A/T),12(M/T).
YES
Go to "3. Check short between signal circuits".
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short between signal circuits 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 2 and 3.
FLA -252
YES
FUEL SYSTEM
NO
Repair short between signal circuits and go to "Verification of Vehicle Repair". 4. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector and ECM connector. Check continuity between CKPS connector terminal 1(shield ground) and 2,3(crank signal)
YES
NO
Repair the short between signal circuit and shield ground and go to "Verification of Vehicle Repair".

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector.
E91966FC
Check continuity between CKPS connector terminal 1(shield ground) and chassis ground.
Specification : continuity ( below 1.0 ) 4. Is the measured resistance within the specification?
YES
NO
1.
E5F58310
Check Resistance of CKPS component 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. Check resistance between CKPS connector terminal 2 and 3 at component side.

Specification : 860 10% (20)
FLA -253
EGNG006B
4)
YES
Go to "Check short to ground in CKPS component" as follows.
NO
Replace CKPS and go to "Verification of Vehicle Repair". 2. Check short to ground in CKPS component 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CKPS connector. Check resistance between CKPS connector terminal 1 and 3 at component side.
EGNG006C
4)
Is the measured resistance within the specification? (Is the inside of component insulated correctly?)
YES
Go to "Check CKPS waveform".
NO
Replace CKPS and go to "Verification of Vehicle Repair". 3. Check CKPS waveform 1) IG KEY "OFF", ENGINE "OFF".
FLA -254
2) 3) 4) Connect CKPS connector. Connect Oscilloscope to CKPS connector terminal 2. Check if CKPS waveform is outputted correctly as cranking or turning engine on.
FUEL SYSTEM
Specification : Refer to "Signal waveform data" of "General Information". 5) Is CKPS waveform outputted correctly?
YES
NO
Replace CKPS and go to "Verification of Vehicle Repair".

Refer to DTC P0335.
E94E67A2
FLA -255
DTC P0340 CAMSHAFT POSITION SENSOR A CIRCUIT MALFUNCTION (BANK 1 OR SINGLE SENSOR)
COMPONENT LOCATION
E617D2D3
CKPS
CMPS
EGNG005I
GENERAL DESCRIPTION
EE657C80
Cam Shaft Position Sensor(CMPS) is hall sensor type. Sensing the teeth attatch at the end of exhaust cam shaft, CMPS detects rotation of Cam shaft (1 signal per 1 lotation)As Cam shaft rotates once while Crank shaft does twice, CMPS referrence point generates once while CKPS do twice.As this signal inputted to ECM, it distinguishes crank angle and the cylinder which requires fuel injection in order to determine injection sequence and duration.
DTC DESCRIPTION
E41B283B
P0340 is set when CKPS signal is outputted while CMPS signal does not generate for more than 0.7 sec.. This code is due to the failure relevant to CMPS related circuit and sensor component.

E7865094
Detecting Condition Signal monitoring Engine running(during accelerating) CKPS signal is outputted while CMPS signal does not generate. 700ms Fuel Cut NO NO YES YES Engine does not turn "ON" at starting.
Possible Cause
CMPS circuit CMPS component
Fail Safe

Sensor Type Hall effect type
ECCF378D
FUEL SYSTEM
Output Signal Characteristic 0V~5V Digital signal output
Air Gab 1.25mm
LOW Signal Detecting Voltage below 2.0V
HIGH Signal Detecting Voltage above 3.8V
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C105 CMPS 3 2 1
E2482EDE
C101-1 ECM
C142 J/C terminal 9 C101-1 terminal 50 C101-1 terminal 20
20. Sensor ground 50. Sensor signal
2 3
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C105 CMPS
C101-1 ECM
C101-2 ECM
EGNG005J

E8E228EE
FLA -257
Fig.1
Fig.2
Fig.1) This shows waveform of Crank Shaft Position Sensor and Cam Shaft Position Sensor simulatneously. The middle area indicates reference points of Crank Shaft Position Sensor and Cam Shaft Position Sensor. Fig.2) Crank Shaft Position Sensor and Cam Shaft Position Sensor signal are measured simultaneously. Cam Shaft Position Sensor signal is outputted once when Crank Shaft Position sensor signal is outputted twice. LOW and HIGH output of Cam Shaft Position sensor reference point is detected at Crank Shaft Position sensor reference point. ( Injection sequence is determined based on LOW and HIGH signal of Cam Shaft Position Sensor reference point as detecting cylinder position.)
EGNG005K
SIGNAL ANALYSIS
Falling edge 5.0V High-signal detecting range 3.8V Hysteresis range 2.0V Rising edge Vo 0.0V T
EGNG005L
Low-signal detecting range
1.
ECM recognizes HIGH signal as LOW signal when CMPS signal drops below 2.0V and LOW signal as HIGH signal when CMPS signal rises above 3.8V. V0 - the Minimum voltage of LOW signal does not drop below 0.0V due to the hall sensor inside resistance. When the Minimum voltage of LOW signal is above 0.6V during signal waveform inspection, check excessive resistance inside of CMPS component or in ground circuit.
E72206B9
2.

1. 2. 3.
FLA -258
4. Monitor "ENGINE SPEED SENSOR" parameter on the Scantool.
FUEL SYSTEM
Specification : 80050RPM at idle
Fig.1
Fig.1) Check "ENGINE SPEED SENSOR" parameter carefully after warming engine up, also check engine stall and rpm instability or engine shut down.
EGNG005M

1.
EC09A43F
2.
3.
YES
NO

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON".
E0635D22

4. Measure the voltage of CMPS connector terminal 1.
FLA -259
Specification : 11.0V~13.0V ( Main relay "ON" power ) 5. Is the measured voltage within the specification?
YES
NO
Repair open in Main relay power circuit and fuse, and go to "Verification of Vehicle Repair". [Check open in Engine room junction box 15A INJ and related circuit.] If the fuse is damaged again after replacing the damaged fuse, repair short to ground in Main relay power circuit.

1. Check CMPS signal voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON".
E018BFC3
Measure the voltage of CMPS connector terminal 2.
YES
NO
Go to "Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector and ECM connector. Check continuity between CMPS connector terminal 2 and ECM connector terminal 50.
Specification : continuity ( below 1.0 ) 4) Is the measured resistance within the specification? (Is continuity confirmed?)
YES
Go to "Check short to ground in signal circuit" as follows.
FLA -260
NO
FUEL SYSTEM
Repair open in the circuit between CMPS connector terminal 2 and ECM connector terminal 50 and go to "Verification of Vehicle Repair". 3. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector and ECM connector. Check continuity between CMPS connector terminal 2 and chassis ground.
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON".
EF903797
Check the voltage of CMPS connetor terminal 2. [ TEST "A" ] Check the voltage between CMPS connetor terminal 2 and 3. [ TEST "B" ] ( terminal 2 : Check + prove , terminal 3 : Check - prove )
YES
NO
1.
EEE062DD
Cam shaft detecting teeth inspection 1) IG KEY "OFF", ENGINE "OFF".

2) 3) 4) 5) Disconnect CMPS connector. Disconnect CMPS. Check the condition of Cam shaft detecting teeth through CMPS mounting hall. Is abnormal deformation of Cam shaft detecting teeth found?
FLA -261
YES
Replace Cam shaft assy or Cylinder head assy and go to "Verification of Vehicle Repair".
NO
Go to "CMPS waveform Inspection" as follows. 2. CMPS waveform inspection 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect CMPS connector. Connect Oscilloscope to CMPS connector terminal 2. Monitor if CMPS waveform is outputted normally as cranking or turning engine "ON".
Specification : Refer to "Signal waveform Data" of "General Information". 5) Is CMPS waveform displayed correctly?
YES
NO
Replace CMPS and go to "Verification of Vehicle Repair".
E9B90C35
YES
NO
FLA -262
FUEL SYSTEM
DTC P0341 CAMSHAFT POSITION SENSOR A CIRCUIT RANGE/PERFORMANCE (BANK 1 OR SINGLE SENSOR)
COMPONENT LOCATION
Refer to DTC P0340.
E06E4E62
GENERAL DESCRIPTION
Refer to DTC P0340.
EA69EB4F
DTC DESCRIPTION
E8A635AF
P0341 is set when CMPS reference point is detected more or less than twice while CKPS reference point is recognized 4 times. This code is due to temporary poor connection or short to ground in CMPS circuit. CMPS component failure.

E1316A1A
Detecting Condition Signal monitoring Engine running(during accelerating) When RPM from CMPS correlates with RPM from CKPS abnormally. Crank Shaft 4 rotation Fuel Cut YES YES NO NO
Possible Cause
CMPS circuit CMPS component
Fail Safe
SPECIFICATION
Refer to DTC P0340.
E02B850F
SCHEMATIC DIAGRAM
Refer to DTC P0340.
E26728C7

Refer to DTC P0340.
EB68CDD2

Refer to DTC P0340.
E36F02FD

Refer to DTC P0340.
E95038A7

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON". Measure the voltage of CMPS connector terminal 1.
E4FB0C7D
FLA -263
Specification : 11.0V~13.0V ( Main relay "ON" power ) 5. Is the measured voltage within the specification?
YES
NO
Repair open in Main relay power circuit and fuse, and go to "Verification of Vehicle Repair". [Check open in Engine room junction box 15A INJ and related circuit.] If the fuse is damaged again after replacing the damaged fuse, repair short to ground in Main relay power circuit.

1. Check CMPS signal voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON".
E237EA9A
Measure the voltage of CMPS connector terminal 2.
YES
NO
Go to "Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector and ECM connector. Check continuity between CMPS connector terminal 2 and ECM connector terminal 50.
Specification : continuity ( below 1.0 )
FLA -264
4) Is the measured resistance within the specification? (Is continuity confirmed?)
FUEL SYSTEM
YES
Go to "Check short to ground in signal circuit" as follows.
NO
Repair open in the circuit between CMPS connector terminal 2 and ECM connector terminal 50 and go to "Verification of Vehicle Repair". 3. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector and ECM connector. Check continuity between CMPS connector terminal 2 and chassis ground.
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. IG KEY "ON".
E211B617
Check the voltage of CMPS connetor terminal 2. [ TEST "A" ] Check the voltage between CMPS connetor terminal 2 and 3. [ TEST "B" ] ( terminal 2 : Check + prove , terminal 3 : Check - prove )
YES
NO

1.
E5CF54A4
FLA -265
Cam shaft detecting teeth inspection 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect CMPS connector. Disconnect CMPS. Check the condition of Cam shaft detecting teeth through CMPS mounting hall. Is abnormal deformation of Cam shaft detecting teeth found?
YES
Replace Cam shaft assy or Cylinder head assy and go to "Verification of Vehicle Repair".
NO
Go to "CMPS waveform Inspection" as follows. 2. CMPS waveform inspection 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect CMPS connector. Connect Oscilloscope to CMPS connector terminal 2. Monitor if CMPS waveform is outputted normally as cranking or turning engine "ON".
Specification : Refer to "Signal waveform Data" of "General Information". 5) Is CMPS waveform displayed correctly?
YES
NO
Replace CMPS and go to "Verification of Vehicle Repair".

Refer to DTC P0340.
E7E6B529
FLA -266
FUEL SYSTEM
DTC P0381 GLOW INDICATOR LAMP - CIRCUIT MALFUNCTION

COMPONENT LOCATION
EA1E3CAC
EGNG007O
GENERAL DESCRIPTION
E3DDCBAA
Heating combustion chamber, glow plug increases fuel ignitibility and makes fuel foggy state easily when engine is cold. Thus, glow plug makes engine starting easily and decreases exhaust gas produced just after turning engine on when engine is cold.ECM controls operation and operating duration of glow plug relay which supplies power to glow plug with ECTS signal, battery voltage and IG KEY ON signal.Through glow lamp in cluster, ECM let drivers know if glow plug is ON.
DTC DESCRIPTION
E9342D33
P0381 is set when 1)excessive voltage is detected or 2)no current is detected like open or short to ground in glow lamp control circuit for more than 1 sec. at glow lamp ON condition. This code is due to open in glow lamp control circuit or internal open in filament of glow lamp component.

E747BC4E
Detecting Condition Voltage monitoring IG KEY "ON" (monitoring only performed within lamp operating condition) short to battery Short to GND, Wiring open 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Open in glow lamp Glow lamp circuit
Fail Safe

[CIRCUIT DIAGRAM]
M09 Cluster C101-2 ECM
EFB675FD
FLA -267
Connected to Terminal M09-1 terminal 11 10A Cluster FUSE Function
IG power Glow lamp control
M09-1 11
7 M09-3 Glow lamp
69. Glow lamp control
M09-3 terminal 7 C101-2 terminal 69
10A Cluster FUSE (IG power)
[HARNESS CONNECTOR]
* *
20 19
8 18
7 17
6 16
5 15
4 14
* * *
13 12 11
*
16
7 15
6 14
* *
4 12
3 11
2 10
1 9
M09-1
M09-3
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG007P

1. 2. 3. 4.
E18DB7A2
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Select "ACTUATION TEST" parameter on the scantool.
specification : Lamp turns ON at ACTUATION TEST of Glow lamp.
FLA -268
FUEL SYSTEM
Fig.1
Fig.1) Diagnosing problem is convenient through ACTUATION TEST of glow lamp.
EGNG007Q

1.
E93A6444
2.
3.
YES
NO

1. Check voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM connector. IG KEY "ON".
E6211F58
Measure the voltage of terminal 69 of ECM connector.

FLA -269
YES
Go to "2. Grounding test of glow lamp control circuit".
NO
Check filament of glow lamp. ( Refer to Component Inspection) 2. Grounding test of glow lamp control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM connector. IG KEY "ON". Ground ECM connector terminal 69 to chassis ground.
specification : Glow lamp turns ON. 5) Does glow lamp turn ON?
YES
NO
Repair short to battery in glow lamp control circuit and go to "Verification of Vehicle Repair".
E090ECDF
Dismount cluster and disconnect glow lamp. Check filament of glow lamp. supply 12V to glow lamp to turn lamp ON.
specification : Lamp turns ON when 12V is supplied. 5. Does glow lamp turn ON? 1)
YES
NO
Replace glow lamp and go to "Verification of Vehicle Repair".

EBE01516
FUEL SYSTEM
YES
NO
FLA -271
DTC P0489 EXHAUST GAS RECIRCULATION CONTROL CIRCUIT LOW VOLTAGE

COMPONENT LOCATION
E5327A73
Electric EGR control valve
EGNG004V
GENERAL DESCRIPTION
EED8163E
Receiving ECM signal, linear solenoid type electronic EGR actuator operates Electric EGR control valve directly.ECM performs EGR system feed back control with the information of measured mass air flow (The role of MAFS in diesel engine is different from gasoline engine. Fuel injection quantity is decided by MAFS signal in gasoline engine.)When EGR gas(contains no oxygen) flowing into combustion chamber increases, the air passing through MAFS(contains oxygen) decreases. Thus, with the output signal change of MAFS accompanied by Electric EGR control valve actuation, ECM determine the amount of recirculated EGR gas quantity. NOTE NOx is produced from the reaction of nitrogen and oxygen. Controlling EGR gas(contains no oxyger) which is recirculated to combustion chamber, if least intake air required for complete combustion flows into combustion chamber, NOx decreases because there is no supplementary oxygen to react with nitrogen.
EGNG004W
FLA -272 DTC DESCRIPTION

E1F52904
FUEL SYSTEM
P0489 is set when 0A is detected in Electric EGR control valve circuit for more than 0.5 sec.. This code is due to open or short to ground in Electric EGR control valve circuit or internal open in Electric EGR control valve component.

E295D65E
Detecting Condition Signal monitoring Engine run short to GND, wiring open 500ms Fuel Cut NO YES NO YES
Possible Cause
Fail Safe
Electric EGR control valve circuit Electric EGR control valve component
SPECIFICATION
E1119B59
Electric EGR control vavle component resistance 14.7 ~ 16.1 (20)
Electric EGR control vavle operating Hz 142Hz
Electric EGR control vavle operating duty 5%(closed)~39%(opened)
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C137 Electric EGR control valve
1
EDA5ED22
C101-1 ECM
59. Electric EGR control valve control
1 2
C101-1 terminal 59 Electric EGR control valve control C142 J/C terminal 7 15A Main relay power
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C137 Electric EGR control valve
C101-1 ECM
C101-2 ECM
EGNG004X

E620352D
FLA -273
Fig.1
Fig.2
Fig.1) Approx. 6% duty signal waveform of Electric EGR control valve (with EEGR valve closed) Fig.2) Approx. 40% duty signal waveform of Electric EGR control valve(with EEGR valve opened)
EGNG004Y
NOTE The output of approx. 6% duty is mainly for the diagnosis of Electric EGR control valve circuit than actuating EEGR.

1. 2. 3. 4.
E22F4AD7
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR MASS PERCYLINDER" parameter on the Scantool.
Specification : When Electric EGR control valve does not operate 6% duty) at idle : 340mg/st 50 mg/st When Electric EGR control valve operates(Approx. 50% duty) at idle : 200ms/st 50 mg/st
FLA -274
FUEL SYSTEM
Fig.1
Fig.2
EGNG012R

1.
E7AA7A35
2.
3.
YES
NO

1. Check power circuit voltage 1) IG KEY "OFF", ENGINE "OFF".
E244A549

2) 3) 4) Disconnect Electric EGR control valve connector IG KEY "ON" Measure the voltage of terminal 2 of Electric EGR control valve connector
FLA -275
YES
NO

1. Check control circuit monitoring voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
E8316459
Disconnect Electric EGR control valve connector. IG KEY "ON". Measure the voltage of terminal 1 of Electric EGR control valve connector.
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Electric EGR control valve connector and ECM connector. Check continuity between Electric EGR control valve terminal 1 and ECM connector terminal 59.
FLA -276
YES
FUEL SYSTEM
NO
1.
E0144D65
Check Electric EGR control valve component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Electric EGR control valve. Measure the resistance between Electric EGR control valve component terminal 1 and 2.
EGNG005C
4)
Is Electric EGR control valve component resistance within the specification?
YES
NO
Replace Electric EGR control valve and go to "Verification of Vehicle Repair".
EA7D5B93

YES
FLA -277
NO
FLA -278
FUEL SYSTEM
DTC P0490 EXHAUST GAS RECIRCULATION CONTROL CIRCUIT HIGH VOLTAGE

COMPONENT LOCATION
Refer to DTC P0489.
E7FBFA48
GENERAL DESCRIPTION
Refer to DTC P0489.
E1437C1E
DTC DESCRIPTION
E5303428
P0490 is set when excessive current is detected in Electric EGR control valve circuit for more than 0.5 sec.. This code is due to short to battery in Electric EGR control valve control circuit or internal short in Electric EGR control valve component.

EA9AD4BE
Detecting Condition Signal monitoring Engine run Short to battery 500ms Fuel Cut NO YES NO YES
Possible Cause
Fail Safe
Electric EGR control valve circuit Electric EGR control valve component
SPECIFICATION
Refer to DTC P0489.
E3794001
SCHEMATIC DIAGRAM
Refer to DTC P0489.
E4D9993D

Refer to DTC P0489.
E20528E0

1. 2. 3. 4.
EB20F87C
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "AIR MASS PERCYLINDER" parameter on the Scantool.

Specification : When Electric EGR control valve does not operate 6% duty) at idle : 340mg/st 50 mg/st When Electric EGR control valve operates(Approx. 50% duty) at idle : 200ms/st 50 mg/st
FLA -279
Fig.1
Fig.2
EGNG012R

Refer to DTC P0489.
E24B9677

EF73F372
Disconnect Electric EGR control valve connector IG KEY "ON" Measure the voltage of terminal 2 of Electric EGR control valve connector
YES
NO
FLA -280 CONTROL CIRCUIT INSPECTION

1. Check control circuit monitoring voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Electric EGR control valve connector. IG KEY "ON". Measure the voltage of terminal 1 of Electric EGR control valve connector.
EF85A419
FUEL SYSTEM
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Electric EGR control valve connector and ECM connector. Check continuity between Electric EGR control valve terminal 1 and ECM connector terminal 59.
YES
NO
1.
EC8125C7
Check Electric EGR control valve component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Electric EGR control valve. Measure the resistance between EGR actuator component terminal 1 and 2.
FLA -281
EGNG005C
4)
Is Electric EGR control valve component resistance within the specification?
YES
NO
Replace Electric EGR control valve and go to "Verification of Vehicle Repair".

Refer to DTC P0489.
E79C0411
FLA -282
FUEL SYSTEM
DTC P0501 VEHICLE SPEED SENSOR A RANGE/PERFORMANCE

COMPONENT LOCATION
E307EA1F
VSS
EGNG011R
GENERAL DESCRIPTION
E4220010
M/T Vehicle Speed Sensor(VSS) is hall sensor type and senses the rotating speed of differential gear mounted on transaxle.Comparing engine speed with vehicle speed calculated based on vehicle speed sensor signal, ECM recognizes engaged gear. And based on the information about engaged gear, ECM performs optimum fuel injection quantity correction. VSS signal is also used in speed meter of cluster, aircon control module, BCM, etc. A/T Any seperate vehicle speed sensor is not installed in auto transaxle vehicle. Therefore, instead of using sensor signal, A/T vehicle calculates vehicle speed through the signals from "INPUT SPEED SENSOR" and "OUTPUT SPEED SENSOR" which are installed in auto transaxle.Through E152 connector terminal 53, vehicle speed which is calculated in TCM is used at ECM, cluster, Aircon control module, BCM, etc.
DTC DESCRIPTION
E2EECC05
P0501 is set when 1)vehicle speed below 13.8Km/h is detected for more than 1 sec. at above 4000RPM and above 38.5 cc of fuel injection quantity or 2)above 240Kph is detected for more than 0.5 sec.

E7840B6E
FLA -283
Detecting Condition Signal monitoring During driving Vehicle speed calculated by ECM is above 240Kph for more than 0.5 sec. When vehicle speed below 13.8Km/h is detected for more than 1.0 sec. at above 4000RPM and above 38.5mcc of fuel injection quantity. Refer to threshold Value Fuel Cut EGR Off NO NO NO NO Clutch error monitoring inhibited Cruise control deactivated (for Cruise control option applied vehicle) Idle correction deactivated at low battery voltage
Possible Cause
ThresholdValue
DiagnosticTime
Vehicle speed sensor circuit Vehicle speed sensor component
Fail Safe
Fuel Limit MIL
SPECIFICATION
Sensing Type
EF343697
LOW Signal Voltage below 1.5V
HIGH Signal Voltage above 3.5V
Signal Duty 505%
M/T : Hall sensor typeA/T : driven by TCM

[CIRCUIT DIAGRAM]
[M/T]
C122 Vehicle Speed Sensor 2 3 1
Cluster BCM Data Link Connector A/C control module
EFE1C228
FUEL SYSTEM
C122 Vehicle Speed Sensor Terminal Connected to 1 2 3 75. VSS control E152 TCM
Terminal Connected to Function Function
C101-2 ECM
G102 ground point I/P-E terminal 4 C101-2 terminal 75
Chassis Ground IG Power VSS signal
49 IG Power (10A TCU FUSE)
EC103 terminal 75
VSS signal
[A/T]
INPUT Speed sensor E152 TCM
Cluster BCM Data Link Connector A/C control module
C101-2 ECM
75.VSS signal
OUTPUT Speed sensor
VSS 53 signal output
[HARNESS CONNECTOR]
6 7 8 9 10 1112 1314 15 16 1718 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 4950 51 52 53 5455 56 57 58 59 60 61 62 63 64 65 66 67 6869 70 71 72 7374 75 76 77 78 79 80 81
5 3 2
4 1
C122 Vehicle Speed Sensor

E152 TCM
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG011S

EC8E8045
FLA -285
Fig.1
Fig.1) This is the signal waveform of vehicle speed sensor. Digital waveform, LOW 0.8V, HIGH : 10V with 50% duty is outputted. ECM detects vehicle speed, sensing this ON-OFF period (Hz).
EGNG011T

1. 2. 3. 4.
E2170DF0
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "VEHICLE SPEED SENSOR " parameter on the Scantool.
specification : current vehicle speed is displayed.
Fig.1
Fig.1) Check if current vehicle speed is same as vehicle speed displayed on the Scantool.
EGNG011U

1.
E049174F
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.
FLA -286
2. Perform checking procedure as follows. 1) 2)
FUEL SYSTEM
YES
NO
with M/T : Go to "Power Circuit Inspection". with A/T : Go to "Signal Circuit Inspection".

ECFEEB93
Disconnect Vehicle Speed Sensor connector. IG KEY "ON". Measure the voltage of VSS connector terminal 2.
YES
NO
Repair In-pannel junction box 10A ECU fuse and related circuit, and related circuit and go to "Verification of Vehicle Repair".

[ WITH M/T ] 1.
E87344B4
Check signal circuit voltage at sensor side 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect VSS connector. IG KEY "ON".

4) Measure the voltage of VSS connector termianl 3.
FLA -287
YES
Go to "2.Check open in signal circuit at ECM side".
NO
Repair poor connection or open in joint connector EC103 terminal 12 related circuit and go to "Verification of Vehicle Repair". [ WITH A/T ] 2. Check signal circuit voltage at TCM side 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect TCM connector. IG KEY "ON". Measure the voltage of VSS connector terminal 53.
YES
Go to "2.Check open in signal circuit at ECM side".
NO
Repair poor connection or open in joint connector EC103 terminal 12 related circuit and go to "Verification of Vehicle Repair". 3. Check open in signal circuit at ECM side 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect VSS connector and ECM connector. IG KEY "ON". Measure the voltage of ECM connector terminal 75.
YES
with M/T : Go to "Ground Circuit Inspection".
FLA -288
FUEL SYSTEM
with A/T : Identity the trouble causing part, referring DTC guide for the vehicle with A/T, such as "P0722 Output Speed Sensor Circuit - No Signal ", "P0717 Input Speed Sensor Circuit - No Signal" , "P0716 INPUT SPEED SENSOR RANGE/PERFORMANCE".
NO
Repair poor connection or open in joint connector EC103 terminal 12 related circuit and go to "Verification of Vehicle Repair".

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect VSS connector. IG KEY "ON".
E29C9A10
Measure the voltage of VSS connector terminal 3. [ TEST "A" ] Measure the voltage between VSS connector terminal 3 and 1. [ TEST "B" ] ( terminal 3 : Check + prove , terminal 1 : Check - prove )
YES
NO
1. 2. 3. 4. 5. 6. IG KEY "OFF", ENGINE "OFF". Disconnect VSS connector.
ECD442E9
Disconnect VSS and Driven gear assy. Check rotating state of VSS driven gear. Connect VSS connector and IG KEY "ON". Rotate Driven gear with hand.
Specification : Vehicle Speed Signal generates. 7. Does vehicle speed signal generate?
YES

NO
Replace vehicle speed sensor and go to "Verification of Vehicle Repair".
FLA -289
ED195077
YES
NO
FLA -290
FUEL SYSTEM
DTC P0504 BRAKE PEDAL POSITION A/B CORREALTION

COMPONENT LOCATION
E041476D
Brake switch
EGNG003T
GENERAL DESCRIPTION
E4142DB3
Brake switch is connected to brake pedal and transmits brake operating state to ECM.When the output signal of APS is higher than what driver intended during driving (e.g. short to high voltage line in APS circuit, false signal ), driver depresses brake pedal.Like this, if drivers decelerating intension is transmitted to ECM (break pedal depressed)when APS output voltage is high, ECM recognizes APS trouble and Limp Home mode is activated.At Limp Home mode, engine speed is fixed at 1200RPM and engine power generation is limitted.Even at Limp home mode, if correct APS signal is detected, Limp Home mode is deactivated. Brake switch, which monitors proper operation of APS, is devided 1 and 2 for the fidelity of brake switch.
DTC DESCRIPTION
E96A18CB
When brake switch operates correctly, switch 1 is OFF and switch 2 is ON when releasing brake pedal, while switch 1 is ON and switch 2 is OFF when depressing brake pedal. thus when the signal from a switch is different from the others, brake switch is in good condition. When the signal from a switch is same as the others, brake switch is fault.

E5A11F33
Detecting Condition Signal monitoring IG KEY "ON" Wiring open 30 sec. Fuel Cut NO NO NO NO
Possible Cause
Brake switch component Abnormal brake pedal height Brake switch circuit
Fail Safe

Condition switch activated
E6AAC055
FLA -291
Brake Pedal Released Switch 1 OFF Switch 2 ON
Brake Pedal Depressed Switch 1 ON Switch 2 OFF
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E39 Brake S/W
EE8EC4C4
C101-2 ECM
Terminal Connected to Function Hot at all times
1 1 3 2 4 38. Brake S/W 1 signal 80. Brake S/W 2 signal 2 3 4
15A STOP LP FUSE C101-2 terminal 38 10A SNSR FUSE C101-2 terminal 80
Brake S/W 1 signal Main relay power Brake S/W 2 signal
Main relay power (10A SNSR FUSE) Hot at all times (15A STOP LP FUSE)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
2 4
1 3
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
E39 Brake S/W
C101-1 ECM
C101-2 ECM
EGNG003U
ECB44D7B
Fig.1
Fig.1) The waveform of brake signal 1 and 2 are measured simultaneously. Both waveforms are symmetrical.
EGNG003V

1. 2. 3. 4.
EB81DE4D
FUEL SYSTEM
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BRAKE SWITCH" and "REDUNDANT BRAKE SWITCH" parameter on the Scantool.
specification : When brake pedal is released : "BRAKE SWITCH" and "REDUNDANT BRAKE SWITCH" : OFF When brake pedal is depressed : "BRAKE SWITCH" and "REDUNDANT BRAKE SWITCH" : ON
Fig.1
Fig.2
Fig.1) Data when brake switch(brake pedal) is deactivated(released) : "BRAKE SWITCH" and "REDUNDANT BRAKE SWITCH" : OFF Fig.2) Data when brake switch(brake pedal) is activated(depressed) : "BRAKE SWITCH" and "REDUNDANT BRAKE SWITCH" : ON
EGNG003W

1. 2.
EE4A7775
3.
YES

NO
FLA -293

1.
EFDA8FE4
Check brake switch 1 "HOT AT ALL TIMES" 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect brake switch connector. Measure the voltage of terminal 2 of brake switch connector.
YES
Go to "2.Check brake switch 2 main relay power" as follows.
NO
Repair E/R FUSE RELAY BOX 15A STOP FUSE and related circuit and go to "Verification of Vehicle Repair". 2. Check brake switch 2 main relay power 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect brake switch connector. IG KEY "ON". Measure the voltage of brake switch connector terminal 4.
YES
NO
Repair E/R FUSE RELAY BOX 15A INJ FUSE and related circuit and go to "Verification of Vehicle Repair".

1.
E01EF76A
Check brake switch signal circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECM connector with brake switch connector connected. Disconnect Engine room junction box main relay, connect main relay terminal 1 and 5 using jump wire.
FLA -294
4) Measure the voltage of ECM connector terminal 38 and 80 as depressing brake pedal.
FUEL SYSTEM
SPECIFICATION : Brake Pedal Released Brake switch 1 (terminal 59) Brake switch 2 (terminal 54) 5) 0.0V~0.1V 11.5V~13.0V Brake Pedal Depressed 11.5V~13.0V 0.0V~0.1V
YES
NO
If component has no problem after performing "Component Inspection" and go to "2. Check open in signal circuit". 2. Check open in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect brake switch connector and ECM connector. Check continuity between brake switch connector terminal 1 and ECM connector terminal 38. (brake switch 1 circuit) Check continuity between brake switch connector terminal 3 and ECM connector terminal 80. (brake switch 2 circuit)
YES
Repair short in signal circuit and go to "Verification of Vehicle Repair".
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair".
E8E805D3
Disconnect brake switch connector. Check continuity between brake switch component terminal 1and 2 as depressing brake pedal. (brake switch 1) Check continuity between brake switch component terminal 3and 4 as depressing brake pedal. (brake switch 2)

SPECIFICATION : Brake Pedal Released Switch 1 Discontinuity Switch 2 Continuity Brake Pedal Depressed Switch 1 Continuity
FLA -295
Switch 2 Discontinuity
1 3
2 4
1 3
2 4
EGNG004B
5.
Does brake switch operate correctly?
YES
NO
Unless any problem is detected after checking height of brake pedal, replace brake switch component and go to "Verification of Vehicle Repair".
EF1AB3C2
YES
NO
FLA -296
FUEL SYSTEM
DTC P0532 A/C REFRIGERANT PRESSURE SENSOR "A" CIRCUIT LOW INPUT
COMPONENT LOCATION
EBC60CBF
A/C Pressure sensor
EGNG014T
GENERAL DESCRIPTION
E45AB0FB
A/C pressure transducer consists of piezoelectric element and it detects aircon refrigerant pressure. Piezoeletric type is more advantageous to obtain linear data of pressure than existing switch type. Thus, optimum control of aircon compressor and fan is realized and improved fuel efficiency follows with it.
DTC DESCRIPTION
EB007F4D
P0532 is set when the voltage below 0.3V - minimum voltage of A/C pressure transducer signal - is detected for more than 0.6 sec.. This code is due to open in power circuit or short to ground in signal circuit of A/C pressure transducer.

EB7F93DB
Detecting Condition Voltage monitoring Engine run When output voltage is below the minimum value (below 300mV) 600ms Fuel Cut NO NO NO NO
Possible Cause
A/C pressure transducer circuit A/C pressure transducer component
Fail Safe

Max voltage
E3F71BFD
FLA -297
Sensor output characteristic
abnormal high pressure range normal pressure range Min voltage abnormal low pressure range
0.0 Kg/
32.0 Kg/
EGNG001Q
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E08 A/C pressure transducer
E00BBD4F
C101-2 ECM
3 2 1
22. Sensor power 13. Sensor signal 12. Sensor ground
1 2 3
Sensor ground Sensor signal Sensor power
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C101-1 ECM
C101-2 ECM
EGNG001R

E21FF245
FUEL SYSTEM
A/C "ON"
A/C "OFF"
Fig.1
Fig.1) Waveform of A/C pressure transducer in accordance with aircon operation.(aircon compressor operation)
EGNG001S
NOTE Output signal(voltage) changes in accordance with the amount of refrigerant and the change of weather. Check if normal pressure change occurs in accordance with aircon compressor operation at normal pressure range shown in "Specification".

1. 2. 3. 4.
E52EBD84
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "A/C PRESSURE SENSOR" parameter on the scantool.
Specification : A/C "OFF" : 1200mV~1500mV A/C " ON" : 1500mV~ 2400mV
FLA -299
Fig.1
Fig.2
Fig.1) Data at idle and aircon "OFF", Aircon pressure sensor output voltage is 1300mV. Fig.2) Data at idle and aircon "ON". Aircon pressure sensor output voltage increases as aircon compressor operates.
EGNG001T

1.
E22C863B
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damage of component. Perform checking procedure as follows. 1) 2) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation. Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring. NOTE Disconnect the pin which requires checking at mail connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position )
2.
3.
YES
NO

EACACD4F
Disconnect A/C pressure transducer connector. IG KEY "ON". Measure the voltage of A/C pressure transducer terminal 3.
FLA -300
5. Is the measured voltage within the specification ?
FUEL SYSTEM
YES
NO
Repair open in power circuit of A/C pressure transducer and go to "Verification of Vehicle Repair". [ Check open between aircon pressure sensor connector terminal 3 and ECM connector terminal 22. ]

E9663565
YES
NO
1.
E7207EB8
Aircon pressure sensor visual inspection 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector. Check if corrosion and contamination at aircon pressure sensor terminal is detected. Check aircon pressure sensor connecting torque and aircon refrigerant leakage. Does any problem is detected at aircon pressure sensor?
YES
Replace aircon pressure sensor and go to "Verification of Vehicle Repair".
NO
Go to "2. Check A/C pressure transducer waveform " as follows. 2. Check A/C pressure transducer waveform

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect A/C pressure transducer connector. Connect oscilloscope to A/C pressure transducer connector terminal 2. Monitor aircon pressure sensor waveform at idle as turning Aircon "ON".
FLA -301
Specification : Refer to "Siganl waveform data" 5) Is A/C pressure transducer waveform outputted correctly?
YES
NO
Replace A/C pressure transducer and go to "Verification of Vehicle Rapair".
E0A6CA65
YES
NO
FLA -302
FUEL SYSTEM
DTC P0533 A/C REFRIGERANT PRESSURE SENSOR "A" CIRCUIT HIGH INPUT
COMPONENT LOCATION
Refer to DTC P0532.
ECEBFCE3
GENERAL DESCRIPTION
Refer to DTC P0532.
EF918BDD
DTC DESCRIPTION
EDBC0DDF
P0533 is set when the voltage above 4800mV - maximum voltage of A/C pressure transducer signal - is detected for more than 0.6 sec.. This code is due to open or short in signal or ground circuit of A/C pressure transducer.

E4B3BCB7
Detecting Condition Voltage monitoring IG KEY "ON" When output signal is above the maximum value ( above 4800mV ) 600ms Fuel Cut NO NO NO NO
Possible Cause
A/C pressure transducer circuit A/C pressure transducer component
Fail Safe
SPECIFICATION
Refer to DTC P0532.
EBC0F624
SCHEMATIC DIAGRAM
Refer to DTC P0532.
EFBE7BB1

Refer to DTC P0532.
E6554D86

1. 2. 3. 4.
E54D9902
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "A/C PRESSURE SENSOR" parameter on the scantool.

Specification : A/C "OFF" : 1200mV~1500mV A/C " ON" : 1500mV~ 2400mV
FLA -303
Fig.1
Fig.2
Fig.1) Data at idle and aircon "OFF", Aircon pressure sensor output voltage is 1300mV. Fig.2) Data at idle and aircon "ON". Aircon pressure sensor output voltage increases as aircon compressor operates.
EGNG001T

Refer to DTC P0532.
EF4CD920

E7C53071
Specification : 4.8V~5.1V 5. Is the measured voltage within the specification ?
YES
NO
Repair open in power circuit of A/C pressure transducer and go to "Verification of Vehicle Repair". [ Check open between aircon pressure sensor connector terminal 3 and ECM connector terminal 22. ]

1. Check signal circuit voltage 1) IG KEY "OFF", ENGINE "OFF".
E94955BA
FLA -304
2) 3) 4) Disconnect A/C pressure transducer connector. IG KEY "ON". Measure the voltage of A/C pressure transducer terminal 2.
FUEL SYSTEM
YES
NO
Go to "2.Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector and ECM connector. Check continuity between A/C pressure transducer connector terminal 2 and ECM connector terminal 13.
YES
Go to "3.Check short to battery in signal circuit " as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector and ECM connector. IG KEY "ON". Measure the voltage of A/C pressure transducer terminal 2.
YES

NO
FLA -305

EDF0A090
Disconnect A/C pressure transducer connector. IG KEY "ON". Measure the voltage of A/C pressure transducer terminal 3. [ TEST "A" ] Measure the voltage of A/C pressure transducer terminal 3 and terminal 1. [ TEST "B" ] ( terminal 3: Check + prove , terminal 1 : Check - prove )
Specification : the voltage difference between TEST "A" and TEST "B" is within 200mV 6. Is the measured voltage within the specification?
YES
NO
1.
E28F69F9
Aircon pressure sensor visual inspection 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector. Check if corrosion and contamination at aircon pressure sensor terminal is detected. Check aircon pressure sensor connecting torque and aircon refrigerant leakage. Does any problem is detected at aircon pressure sensor?
YES
Replace aircon pressure sensor and go to "Verification of Vehicle Repair".
NO
Go to "2. Check A/C pressure transducer waveform " as follows. 2. Check A/C pressure transducer waveform 1) 2) IG KEY "OFF", ENGINE "OFF". Connect A/C pressure transducer connector.
FLA -306
3) 4) Connect oscilloscope to A/C pressure transducer connector terminal 2. Monitor aircon pressure sensor waveform at idle as turning Aircon "ON".
FUEL SYSTEM
Specification : Refer to "Siganl waveform data" 5) Is A/C pressure transducer waveform outputted correctly?
YES
NO
Replace A/C pressure transducer and go to "Verification of Vehicle Rapair".

Refer to DTC P0532.
EFB38236
FLA -307
DTC P0562 SYSTEM VOLTAGE LOW

COMPONENT LOCATION
ED191A4D
Alternator
EGNG003M
GENERAL DESCRIPTION
E97DDA44
Normally, battery voltage fluctuates from 11.5V to 14.5V. Especially at cranking, voltage can drop to 9.8V. Therefore, actuators which require 12V power supply meet fluctuation of power by 5V.A little change of voltage supply can shift controlling characteristic of actuators, such as injectors, Rail pressure regulator valve and EGR actuator, which should be controlled delicately. To correct controlling characteristic change arrised from voltage fluctuation, ECM performs actuator operating correction according to voltage change as detecting battery voltage change.
DTC DESCRIPTION
E513ABDB
P0562 is set when battery voltage below 6V is detected for more than 5 sec. Check charging system.(charging circuit, alternator component) ECM senses battery voltage as monitoring the voltages in ECM(C101-2) connector terminal 1,3,5 which are transmitted from main relay.

E1936633
Detecting Condition Voltage monitoring IG KEY "ON" when battery voltage is below 6V 5 sec. Fuel Cut NO NO NO NO
Possible Cause
Charging circuit Alternator component
Fail Safe

[CIRCUIT DIAGRAM]
E9C22A8B
FUEL SYSTEM
10A SNSR
O2 sensor heater Brake S/W Throttle flap actuator EGR actuator VGT actuator CMPS
1 2 3
30A ECU A FUSIBLE LINK C101-2 terminal 72 * 30A ECU A FUSIBLE LINK C101-2 terminal 1,3,5 etc.
Hot at all times Main relay control * Main relay coil power Power supply to ECM, Sensor, Actuator
15A INJ
Glow plug relay PTC heater relay
E63 Main relay 1 4 5 2
10A ECU D
C101-2 ECM 1. Main relay power
4 5
20A ECU C
3. Main relay power 5. Main relay power
72. Main relay control C101-1 ECM 28. IG KEY ON signal ON/START power ( E/R FUSE & RELAY BOX 10A ECU FUSE) Hot at all times (30A ECU A FUSIBLE LINK)
E102 Alternator
Cluster(Changing lamp) +
Lamp 2
M09-2 6
11
M09-1
ON/START power (I/P JUNTION BOX 10A Cluster FUSE)
I/P JUNTION BOX
[HARNESS CONNECTOR]
* *
20 19
8 18
7 17
6 16
5 15
4 14
* * *
13 12 11
6 12
5 11
4 10
3 9
1 7
E102 lternator
M09-1 Cluster
M09-2 Cluster
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG003N

E33B9B53
FLA -309
Fig.1
Fig.1) This is alternator charging waveform during engine running. Check if battery voltage drops dramatically as turning on the electrical device such as head lamp, defogger and A/C.
EGNG003O

1. 2. 3. 4.
E5CB078B
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BATTERY VOLTAGE" parameter on the Scantool.
specification :12.5V~14.5V at idle without any load(800RPM)
Fig.1
Fig 1) "BATTERY VOLTAGE" data at idle after warming engine up. Check if the symptoms listed below occur as checking if battery voltage drops dramatically when turning on the electrical devices.
EGNG003P
The vehicles with the alternator of poor charging efficiency 1. Lamps are dim at idle, while lamps are bright at acceleration. 2. Intermitently RPM drops excessively or engine shut down at low RPM close to idle state at times.
FLA -310
FUEL SYSTEM
3. Smooth cranking happens rarely. (Warning lamps in cluster turn dimmer excessively at cranking and poor cranking happen.) 4. Charging lamp turns on during driving.

1.
EB2E7390
2.
3.
YES
NO

1.
E58BB543
Check power supply in alternator connector 1) 2) 3) IG KEY "ON", Turn engine "OFF". Disconnect alternator connector. Measure the voltage of terminal 2 of alternator connector.
YES
Go to "2. Check charging lamp operation".
NO
When no voltage is detected at terminal 2. Check charging lamp on cluster and charging lamp resistor and repair the open in related circuit and go to "Verification of Vehicle Repair". 2. Check charging lamp operation 1) IG KEY "ON", ENGINE "OFF".

2) 3) Disconnect alternator connector. Ground alternator connector terminal 2 to chassis ground using jump wire.
FLA -311
specification : charging lamp "ON" when grounded to chassis ground. 4) Does charging lamp turn ON?
YES
Go to "3.Check voltage drop of aternator B+ cable".
NO
Replace lamp and go to "Verification of Vehicle Repair". 3. Check voltage drop of aternator B+ cable 1) 2) IG KEY "ON", Turn engine "ON". Measure the voltage difference between alternator B+ terminal and battery + terminal. (connect + terminal of multimeter to alternator B+ and connect - terminal of multimeter to battery +terminal. )
specification : below 0.2V (below 200mV) 3) Is the measured voltage within the specification? (Is the voltage drop in alternator B+ cable normal? )
YES
NO
After checking corrosion and deformation of alternator B+ cable and replace it if needed and go to "Verification of Vehicle Repair".
1. 2. 3. 4. 5. 6. IG KEY "OFF", ENGINE "OFF".
E73B3458
Check belt tension which operates alternator . Check battery terminal and fusible link, poor connection or corrosion of alternator B+ terminal. Turn Engien "ON". Operate the electrical device such as head lamp,defroster and blower motor. Check battery voltage at above 2000 RPM.
YES
Alternator is performing within the specification.
FLA -312
NO
Replace alternator and go to "Verification of Vehicle Repair".
FUEL SYSTEM
E20C89E0
YES
NO
FLA -313
DTC P0563 SYSTEM VOLTAGE HIGH

COMPONENT LOCATION
Refer to DTC P0562.
E744AB4F
GENERAL DESCRIPTION
Refer to DTC P0562.
E6D406DF
DTC DESCRIPTION
E3D5BD64
P0563 is set when battery voltage above 17.5V is detected for more than 5 sec.. Check alternator component. (overcharging of alternator) ECM senses battery voltage as monitoring the voltages in ECM(C101-2)connector terminal 1,3,5 which are transmitted from main relay.

E801EB03
Detecting Condition Voltage monitoring IG KEY "ON" when battery voltage is above 17.5V 5 sec. Fuel Cut NO NO NO NO
Possible Cause
Charging circuit Alternator component
Fail Safe
SCHEMATIC DIAGRAM
Refer to DTC P0562.
E65A25BF

Refer to DTC P0562.
EAFD7CBE

1. 2. 3. 4.
E1091A5E
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "BATTERY VOLTAGE" parameter on the Scantool.
specification :12.5V~14.5V at idle without any load(800RPM)
FLA -314
FUEL SYSTEM
Fig.1
Fig 1) "BATTERY VOLTAGE" data at idle after warming engine up. Check if the symptoms listed below occur as checking if battery voltage rises dramatically when turning on the electrical devices.
EGNG003L
The vehicles with the alternator of over charging efficiency 1. Electrolyte inside battery overflows, check corrosion of battery and around of it. 2. Check if the smell of hydrogen gas which is produced at charging process during engine running state generates excessively. 3. Lamps on cluster, tail lamp and head lamp turn brighter intermittently .

Refer to DTC P0562.
E3F1C178

1.
EFE685D1
Check power supply in alternator connector 1) 2) 3) IG KEY "ON", Turn engine "OFF". Disconnect alternator connector. Measure the voltage of terminal 2 of alternator connector.
YES
Go to "2. Check charging lamp operation".
NO
When no voltage is detected at terminal 2. Check charging lamp on cluster and charging lamp resistor and repair the open in related circuit and go to "Verification of Vehicle Repair". 2. Check charging lamp operation 1) IG KEY "ON", ENGINE "OFF".

2) 3) Disconnect alternator connector. Ground alternator connector terminal 2 to chassis ground using jump wire.
FLA -315
specification : charging lamp "ON" when grounded to chassis ground. 4) Does charging lamp turn ON?
YES
Go to "3.Check voltage drop of aternator B+ cable".
NO
Replace lamp and go to "Verification of Vehicle Repair". 3. Check voltage drop of aternator B+ cable 1) 2) IG KEY "ON", Turn engine "ON". Measure the voltage difference between alternator B+ terminal and battery + terminal. (connect + terminal of multimeter to alternator B+ and connect - terminal of multimeter to battery +terminal. )
specification : below 0.2V (below 200mV) 3) Is the measured voltage within the specification? (Is the voltage drop in alternator B+ cable normal? )
YES
NO
After checking corrosion and deformation of alternator B+ cable and replace it if needed and go to "Verification of Vehicle Repair".
1. 2. 3. 4. 5. 6. IG KEY "OFF", ENGINE "OFF".
E69573DB
Check belt tension which operates alternator . Check battery terminal and fusible link, poor connection or corrosion of alternator B+ terminal. Turn Engien "ON". Operate the electrical device such as head lamp,defroster and blower motor. Check battery voltage at above 2000 RPM.
YES
Alternator is performing within the specification.
FLA -316
NO
Replace alternator and go to "Verification of Vehicle Repair".
FUEL SYSTEM

Refer to DTC P0562.
E18D01A7
FLA -317
DTC P0602 EEPROM-PROGRAMING ERROR

COMPONENT LOCATION
EC226664
ECM
EGNG007T
GENERAL DESCRIPTION
EFB33A83
ECM is activated by power supply. Signals from several sensors, such as CKPS and APS, is inputted to ECM. Comparing inputted siganals with control LOGIC saved at micro controller and EEPROM, ECM controlls engine as actuating injectors, solenoids and relays. To guarantee accurate control, ECM performs SELF TEST, DIAGNOSIS of several sensors and actuators. And if serious trouble which affects vehicle performance occurrs, ECM sets DTCs.At certain cases, ECM shuts down whole systems in order to prevent dangerous situation due to incorrect control.
DTC DESCRIPTION
E054F451
P0602 is set when data writing on EEPROM inside of ECM is impossible.This code is due to the failure of ECM(ECM hardware failure).

EFC2B6DF
Detecting Condition EEPROM monitorting IG KEY "ON" when data writing on EEPROM inside of ECM is impossible Immediately Fuel Cut YES NO NO NO
Possible Cause
ECM component failure
Fail Safe
1. ECM Component Inspection
EFDDD122
FLA -318
1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM. Replace ECM, check if abnormal operations disappear. If problems are corrected, replace ECM.
E8334536
FUEL SYSTEM
YES
NO
FLA -319
DTC P0605 INTERNAL CONTROL MODULE READ ONLY MEMORY(ROM) ERROR

COMPONENT LOCATION
Refer to DTC P0602.
E3CA5F91
GENERAL DESCRIPTION
Refer to DTC P0602.
EAF8FFDC
DTC DESCRIPTION
E7F18B44
P0605 is set when 1)communication error between micro controller inside of ECM and EEP ROM is detected or 2)a different vesion of ECM is installed.

ED8A09D3
Detecting Condition EEPROM monitorting IG KEY "ON" (EEPROM communication error): communication failure between micro controller inside of ECM and EEPROM Each data range is activated abnormally. self test about optional devices(A/C, immobilizer, cruise control) Immediately Fuel Cut YES NO NO NO
Possible Cause
ThresholdValue
DiagnosticTime
Version difference between ECM and ECMcommunication module ECM component failure
Fail Safe
EF2DEFF3
E0D33456

Refer to DTC P0602.
FLA -320
FUEL SYSTEM
DTC P0606 ECM/PCM PROCESSOR(ECM-SELF TEST FAILED)

COMPONENT LOCATION
Refer to DTC P0602.
E556A464
GENERAL DESCRIPTION
Refer to DTC P0602.
EA98F57C
DTC DESCRIPTION
E0AEAC1F
P0606 is set when 1) writing/reading error inside of ECM occur. 2) error of APS 2 ground checking which is repeated every 0.2 sec. or 3) the voltage of sensor power supply 1 and 2 ( the standard voltage of A/D converter) are below 4.7V or above 5.1V. This code is due to ECM internal failure.

E09FAEE2
Detecting Condition Signal monitoring IG KEY "ON" writing/reading error inside of ECM - 100ms APS 2 ground checking error - 500ms APS 2 ground checking error - 100ms Refer to the data above this cell Fuel Cut NO NO NO NO
Possible Cause
Fail Safe

E0AA3EBC
FLA -321
APS 1 Signal
APS1 Power
APS 2 Signal
APS 2 Power
APS 2 Ground check signal
Fig.1
Fig.2
Fig.1) Ground checking signal of APS 2 signal is for ECM to monitor APS 2. This signal drops APS 2 output voltage to below 200.39mV every 200msec. If APS 2 output voltage does not drop to below 200.39mV, ECM sets DTC as recognizing ground circuit error of APS 2 . The waveform below 200.39mV is not detectable in ground checking signal waveform of APS 2 signal. Instead, the waveform which drops a little is detected. If APS 2 data of "SERVICE DATA" on the Scantool varies from 350mV to 0mV periodically, it means it works normally. Fig.2) APS 1 and APS 2 signals are measured simultaneously, Check if 5V sensor voltage(the standard voltage of A/D converter inside of ECM) is from 4.8V to 5.16V.
EGNG001Y
E43AE240
E1AE96AD

Refer to DTC P0602.
FLA -322
FUEL SYSTEM
DTC P0611 INJECTOR CIRCUIT MALFUNCTION (MORE THAN TWO INJECTORS)

COMPONENT LOCATION
E2C338B1
EGNG008C
GENERAL DESCRIPTION
E8583E16
returning fuel
solenoid
ChamberB
EGNG008D
DIESEL CONTROL SYSTEM DTC DESCRIPTION

E2A1B928
FLA -323
P0611 is set when the problems of more than 2 injector circuits are detected thus, it is difficult to find abnormal injector. Check "Circuit Inspection" of all injectors

EB903688
Detecting Condition Current monitoring IG KEY "ON" Cylinder recognition is impossible due to the failure more than 2 injectors. Immediately Fuel Cut YES NO NO YES
Possible Cause
Short in Injector circuit Injector component
Fail Safe
SPECIFICATION
E43C5A79
80V
Current control

[CIRCUIT DIAGRAM]
C113-1 Injector #1
1
EA35C959
FUEL SYSTEM
1
2
C113-4 Injector #4
2
1
1
C113-3 Injector #3
1
1 2
C113-2 njector #2
2

1 2
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG008E

EA9DD9FB
FLA -325
Pilot injection1
Pilot injection2
Main injection
Fig.1
Fig.2
Fig.3
Fig.4
EGNG008F

1.
E46C5F40
2.
3.
FLA -326
YES
FUEL SYSTEM
NO

1.
EC1BE6C5
Check injector connector terminal voltage (failed injector analysis) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect all injectors. IG KEY "ON". Check the voltage of all injector connector terminal 1 and 2.
Specification : Terminal 1 : 0.4V~0.5V Terminal 2 : 2.0V~2.5V 5) Is the measured voltage within the specification?
YES
NO
Refer to "DTC" guide corresponding to each problem occurred injector. Injector #1 related problem : Refer to P0201for open in injector circuit. Refer to P0262 for short in injectoer circuit. Injector #2 related problem : Refer to P0202 for open in injector circuit. Refer to P0265 for short in injectoer circuit. Injector #3 related problem : Refer to P0203 for open in injector circuit. Refer to P0268 for short in injectoer circuit. Injector #4 related problem : Refer to P0204 for open in injector circuit. Refer to P0271 for short in injectoer circuit.
1.
E2473CCF
Check injector component resistance 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect injector connector.

3) Measure the resistance between injector component terminal 1 and 2.
FLA -327
1 2
EGNG008I
4)
YES
NO
E8BBEE17
YES
NO
FLA -328
FUEL SYSTEM
DTC P062D VOLTAGE REGULATOR #1 FOR INJECTOR MALFUNCTION

COMPONENT LOCATION
EE17A438
ECM
EGNG007T
GENERAL DESCRIPTION
EE9AD80E
There are two transformer for injector operation in side of ECM. 1 pilot and 1 main injection are operated by ECM in EURO 3 diesel engine therefore one transformer device is sufficient to control injector however, 2 pilot and if CPF is applied, 2 post injection are performed additionally by ECM in EURO 4 diesel engine thus, two transformer is required.
DTC DESCRIPTION
E9BBFC95
P062D is set when the problem of transforming system 1 for injector contol occurs. This code is due to the failure of transforming system inside of ECM. If battery voltage is low, this code can be set. Therefore, beforehand, check DTC code relevant to battery voltage and charging system.

EA16EF32
Detecting Condition Voltage monitoring Engine running Power stage error for injector voltage control, CPU circuit failure Immediately Fuel Cut YES NO NO YES
Possible Cause
ECM internal error
Fail Safe
1. ECM Component Inspection
E0E819A3

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM. Replace ECM, check if abnormal operations disappear. If problems are corrected, replace ECM.
EEBC51A3
FLA -329
YES
NO
FLA -330
FUEL SYSTEM
DTC P062E VOLTAGE REGULATOR #2 FOR INJECTOR MALFUNCTION

COMPONENT LOCATION
Refer to DTC P062D.
EE0377C2
GENERAL DESCRIPTION
Refer to DTC P062D.
EA2DD0CD
DTC DESCRIPTION
E5C63267
P062E is set when the problem of transforming system 2 for injector contol occurs. This code is due to the failure of transforming system inside of ECM. If battery voltage is low, this code can be set. Therefore, beforehand, check DTC code relevant to battery voltage and charging system.

E20E65B1
Detecting Condition Voltage monitoring Engine running Power stage error for injectoer voltage control, CPU circuit failure Immediately Fuel Cut YES NO NO YES
Possible Cause
ECM internal error
Fail Safe
EDE2A480
EB89084F

Refer to DTC P062D.
FLA -331
DTC P0642 SENSOR REFERENCE VOLTAGE "A" CIRCUIT LOW

COMPONENT LOCATION
E81EF00E
ECM
EGNG007T
GENERAL DESCRIPTION
EB034AA4
DTC DESCRIPTION
E914BDC8
P0642 is set when the voltage below 4700mV - minimum voltage of sensor power supply 1 generates from ECM - is detected for more than 0.1 sec.. This code is due to the short to ground in sensor power circuit or the voltage problem inside of ECM.

E106D213
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is below the minimum voltage of sensor power supply. ( below 4700mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated. (engine speed is fixed at 1200RPM. )
Possible Cause
MAFS power supply circuit APS 1 power supply circuit ECM component
Fail Safe

E71F821D
FUEL SYSTEM
Sensor power 1 MAFS, APS 1 4830mV~5158mV
Sensor power 2 RPS, APS 2,BPS 4830mV~5158mV
Sensor power 3 A/C pressure transducer, VSA position Sensor 4830mV~5158mV
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
EAB458DF
ECM [E107 APS]
E107 APS C101-2 6 45. APS1 power 5V
1 2 3 4 C103 MAFS C101-1 4 5 6 37. MAFS power 5V
C101-2 terminal 31 C101-2 terminal 9 C101-2 terminal 46 C101-2 terminal 8 C101-2 terminal 30 C101-2 terminal 45
Function APS 2 Sensor signal
APS 1 Sensor signal APS 2 Sensor power APS 2 Sensor ground APS 1 Sensor ground APS 1 Sensor power
[C103 MAFS]
1 2 3 4 5
Function IG 1 Power
Sensor ground IATS Signal Sensor power MAFS signal
[HARNESS CONNECTOR]
1 4
2 5
3 6 5 4 3 2 1
E107 APS
C103 MAFS
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG002R

E24DEB71
FLA -333
APS 1 power MAFS power
Fig.1
Fig.1) APS 1 and MAFS power supply is measured simultaneously , check if this waveform is within the specification (4.8~5.1V ) when turning ignition "ON".
EGNG002S

1.
EF54AD43
2.
3.
YES
NO

E32E7F9F
Disconnector MAFS connector and APS connector. IG KEY "ON".
FLA -334
4)
FUEL SYSTEM
Measure the voltage between MAFS connector terminal 4 or APS connector terminal 6 and chassis ground.
YES
NO
Go to "2. Check short to ground in power circuit" as follows. 2. Check short to ground in power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect MAFS connector, APS connector, ECM connectors. Check continuity between MAFS connector terminal 4 or APS connector terminal 6 and chassis ground.
specification : Discontinuity ( Infinite ) 4) Is the measured resistance within the specification?
YES
If the circuit is insulated well and the sensor power supply from ECM is low, replace ECM and "Verification of Vehicle Repair".
NO
E51B96AA
Disconnect MAFS connector(C252) and APS connector(M41). Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect MAFS connector and APS connector in turn.
Specification : sensor power supply should not change as connecting MAFS connector and APS connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
YES
Replace MAFS or APS.

NO
FLA -335
EF8725B3
YES
NO
FLA -336
FUEL SYSTEM
DTC P0643 SENSOR REFERENCE VOLTAGE "A" CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0642.
E22922EB
GENERAL DESCRIPTION
Refer to DTC P0642.
ED5BD757
DTC DESCRIPTION
E0E7AAB8
P0643 is set when the voltage above 5158mV - maximum voltage of sensor power supply 1 generates from ECM - is detected for more than 0.1 sec.. This code is due to the short to battery in sensor power circuit or the voltage problem inside of ECM.

E2C5D0E8
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is above the maximum voltage of sensor power supply. (above 5158mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated.(engine speed is fixed at 1200RPM )
Possible Cause
MAFS power supply circuit APS 1 power supply circuit ECM component
Fail Safe
SPECIFICATION
Refer to DTC P0642.
EAB90E28
SCHEMATIC DIAGRAM
Refer to DTC P0642.
EF7AE1CE

Refer to DTC P0642.
E1CEFC84

Refer to DTC P0642.
E9D072D7

1. Check power circuit voltage
EE2B8FB7

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnector MAFS connector and APS connector. IG KEY "ON".
FLA -337
Measure the voltage between MAFS connector terminal 4 or APS connector terminal 6 and chassis ground.
YES
NO
Go to "2. Check short to battery in power circuit" as follows. 2. Check short to battery in power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnector MAFS connector and APS connector. IG KEY "ON". Measure the voltage between MAFS connector terminal 2 or APS connector terminal 6 and chassis ground.
Specification : 0.0V~0.1V 5) Is abnormal voltate measured in this test?
YES
YES
If the circuit is insulated well and the sensor power supply from ECM is high, replace ECM and go to "Verification of Vehicle Repair".
E07D4E8A
Disconnect MAFS connector(C252) and APS connector(M41). Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect MAFS connector and APS connector in turn.
Specification : sensor power supply should not change as connecting MAFS connector and APS connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
FLA -338
YES
Replace MAFS or APS.
FUEL SYSTEM
NO

Refer to DTC P0642.
EE51A8BE
FLA -339
DTC P0646 A/C CLUTCH RELAY CONTROL CIRCUIT LOW

COMPONENT LOCATION
EEA5390B
A/C clutch
EGNG014U
GENERAL DESCRIPTION
E631C372
Aircon Relay which is controled by ECM supplies and cut electrical power to Aircon compressor. ECM activates or deactivates Aircon Relay based on inputted signal such as aircon switch siganl and Aircon switch signal.As controlling Aircon Relay, ECM 1)turns OFF aircon compressor at rapid acceleration to retain suffiecient capacity for acceleration, 2)actively performs idle-up function to cope with the change of engine load which happens at aircom compressor operation.
DTC DESCRIPTION
E0C754B5
P0646 is set when 0A is detected in Aircon relay control circuit for more than 1 sec.. This code is due to open or short to ground in Aircon relay control circuit or internal open in relay component.

EFF203A7
Detecting Condition Voltage monitoring IG KEY "ON" Short to GND, Wiring open 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
A/C relay circuit A/C relay component
Fail Safe

[CIRCUIT DIAGRAM]
A/C compressor C101-2 ECM E66 A/C relay 1 3 2 5 70. A/C relay control
E4B2E0FC
FUEL SYSTEM
Function
1 2 3 4 5 10A SNSR FUSE (Main relay power) 10A A/C FUSE (Hot at all times)
10A A/C FUSE (Hot at all times) A/C compressor 10A SNSR FUSE (Main relay power) * C101-2 terminal 70
Relay power(INPUT) Relay power(OUTPUT) Relay coil power * Relay control
[HARNESS CONNECTOR]
1 2 5 * 3
E66 A/C relay
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG001B

1. 2. 3. 4.
E4E33BE7
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "A/C COMPRESSOR CONTROL" parameter on the scantool.
specification : A/C switch "ON" : A/C RELAY "ON" (Aircon compressor turns ON and OFF periodically by Aircon pressure S/W. ) A/C switch "OFF" : A/C RELAY "OFF"
FLA -341
Fig.1
Fig.2
Fig.1) The operating condition of aircon relay is shown. Check if aircon compressor works properly when aircon switch is turning ON. Fig.2) Diagnosing problem of "A/C RELAY" and "AIRCON COMPRESSOR" is convenient through ACTUATION TEST on the Scantool.
EGNG001C

1.
E1F82ED2
2.
3.
YES
NO

1. Check power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay.
E3E7297E
Measure the voltage of A/C relay terminal 1.
FLA -342
FUEL SYSTEM
YES
Go to "2. Check IG KEY "ON" power circuit".
NO
Repair problems of 10A FUSE in engineroom junction box and related circuit and go to "Verification of Vehicle Repair". 2. Check IG KEY "ON" power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay (E66). IG KEY "ON". Measure the voltage of glow relay terminal 3.
YES
NO
Repair problems of E/R FUSE RELAY BOX 10A FUSE in engineroom junction box and related circuit and go to "Verification of Vehicle Repair".

1.
E311F1D2
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay (E66). IG KEY "ON". Measure the voltage of glow relay terminal 5.
YES

NO
FLA -343
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay and ECM connector. Check continuity between glow relay terminal 5 and ECM connector terminal 70.
YES
NO
1.
E791613B
Check A/C relay component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay. Measure the coil resistance of A/C relay.
specification : 855 (20)
30
87 86 85
EGNG001H
4)
YES
Go to "2. Check A/C relay component operation" as follows.
FLA -344
NO
Replace A/C relay and go to "Verification of Vehicle Repair". 2. Check A/C relay component operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay Supplies random B+ and ground to coil sides of A/C relay ( terminal 85, terminal 86) Check continuity between A/C relay terminal 30 and terminal 87.
FUEL SYSTEM
specification : When power is supplied : Continuity ( below 1.0 ) When power is not supplied : Discontinuity ( Infinite )
30
87 86 85
B+
EGNG001I
5)
Is the continuity test within the specification?
YES
NO
Replace A/C relay and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.
E398F248
YES

NO
FLA -345
FLA -346
FUEL SYSTEM
DTC P0647 A/C CLUTCH RELAY CONTROL CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0646.
E3EE5FD9
GENERAL DESCRIPTION
Refer to DTC P0646.
E0149D6E
DTC DESCRIPTION
E2F37569
P0647 is set when excessive current is detected in Aircon relay control circuit for more than 1 sec.. This code is due to short to battery in Aircon relay control circuit or internal short in relay component.

EAE75FD0
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
A/C relay circuit A/C relay component
Fail Safe
SCHEMATIC DIAGRAM
Refer to DTC P0646.
ECB373DD

1. 2. 3. 4.
EDA365F5
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "A/C COMPRESSOR CONTROL" parameter on the scantool.
specification : A/C switch "ON" : A/C RELAY "ON" (Aircon compressor turns ON and OFF periodically by Aircon pressure S/W. ) A/C switch "OFF" : A/C RELAY "OFF"
FLA -347
Fig.1
Fig.2
Fig.1) The operating condition of aircon relay is shown. Check if aircon compressor works properly when aircon switch is turning ON. Fig.2) Diagnosing problem of "A/C RELAY" and "AIRCON COMPRESSOR" is convenient through ACTUATION TEST on the Scantool.
EGNG001C

Refer to DTC P0646.
E5424A6D

1. Check power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay.
E961180A
Measure the voltage of A/C relay terminal 1.
YES
Go to "2. Check IG KEY "ON" power circuit".
NO
Repair problems of 10A FUSE in engineroom junction box and related circuit and go to "Verification of Vehicle Repair". 2. Check IG KEY "ON" power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay (E66). IG KEY "ON". Measure the voltage of glow relay terminal 3.
FLA -348
FUEL SYSTEM
YES
NO
Repair problems of E/R FUSE & RELAY BOX 10A FUSE and related circuit and go to "Verification of Vehicle Repair".

1.
E54456DB
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay (E66). IG KEY "ON". Measure the voltage of glow relay terminal 5.
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay and ECM connector. Check continuity between glow relay terminal 5 and ECM connector terminal 70.
YES
NO

1.
E068E6E5
FLA -349
Check A/C relay component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay. Measure the coil resistance of A/C relay.
specification : 855 (20)
30
87 86 85
EGNG001H
4)
YES
Go to "2. Check A/C relay component operation" as follows.
NO
Replace A/C relay and go to "Verification of Vehicle Repair". 2. Check A/C relay component operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C relay Supplies random B+ and ground to coil sides of A/C relay ( terminal 85, terminal 86) Check continuity between A/C relay terminal 30 and terminal 87.
FLA -350
FUEL SYSTEM
30
87 86 85
B+
EGNG001I
5)
YES
NO
Replace A/C relay and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.

Refer to DTC P0646.
E597F4C2
FLA -351
DTC P0650 MALFUNCTION INDICATOR LAMP(MIL) CONTROL CIRCUIT

COMPONENT LOCATION
E807E36B
EGNG009T
GENERAL DESCRIPTION
EB81D50C
As monitoring the errors of several sensors and actuator circuit, TCM related problem and ECM error, if any problem occurs, ECM turns Engine Check Lamp ON at cluster to notify driver the occurence of a problem.Generally, Engine Check Lamp turns ON at Ignition ON and turns OFF within couple of seconds after turning engine ON. If engine check lamp turns on during driving, perform diagnosis of engine system and auto-transaxle system.
DTC DESCRIPTION
E7F64B1A
P0650 is set when 1)excessive current is detected in engine check lamp control circuit for more than 1.0 sec. at engine check lamp ON condition or 2)like open or short to ground, no current is detected. This code is due to open in control circuit or opened filament of lamp component.

EDC9D9D3
Detecting Condition Voltage monitoring IG KEY "ON" (Monitoring only performed within lamp operating condition) Short to battery Short to GND, Wiring open 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Open in engine check lamp Engine check lamp circuit.
Fail Safe

[CIRCUIT DIAGRAM]
M09 Cluster C101-2 ECM
E04BABA8
FUEL SYSTEM
Function
M09-1 terminal 11 10A Cluster FUSE M09-1 11 CHECK 4 M09-2 68. Engine check lamp control
IG power
M09-2 terminal 4 C101-2 terminal 68 Engine check lamp control
Engine check lamp
10A Cluster FUSE (IG power)
[HARNESS CONNECTOR]
* *
20 19
8 18
7 17
6 16
5 15
4 14
* * *
13 12 11
6 12
5 11
4 10
3 9
1 7
M09-1 Cluster
M09-2 Cluster
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG009U

1. 2.
E51FEF4B
3.
YES

NO
FLA -353

1. Check control circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM connector. IG KEY "ON".
E6040292
Measure the voltage of terminal 68 of ECM connector.
YES
Go to "2. Grounding test of check lamp control circuit" as follows.
NO
Check open in filament of check lamp. ( Refer to Component Inspection) Repair open between cluster connector(M09-2) terminal 4 and ECM connector(C101-2) terminal 68 and go to "Verification of Vehicle Repair", 2. Grounding test of check lamp control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM connector. IG KEY "ON". Ground ECM connector terminal 68 to chassis ground.
specification : check lamp turns ON. 5) Does check lamp turn ON?
YES
NO
Repair short to battery in check lamp control circuit and go to "Verification of Vehicle Repair".
1. 2. IG KEY "OFF", ENGINE "OFF".
E8DF547C
Dismount cluster and disconnect check lamp.
FLA -354
3. 4. Check filament of check lamp. supply 12V to "check lamp" to turn lamp ON
FUEL SYSTEM
specification : lamp turns ON when 12V is supplied. 5. Does check lamp turn ON?
YES
NO
Replace check lamp and go to "Verification of Vehicle Repair".
E92CF181
YES
NO
FLA -355
DTC P0652 SENSOR REFERENCE VOLTAGE "B" CIRCUIT LOW

COMPONENT LOCATION
E16D9BAE
ECM
EGNG007T
GENERAL DESCRIPTION
E25EB118
DTC DESCRIPTION
E1236E04

E8F69838
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is below the minimum voltage of sensor power supply ( below 4700mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated.(engine speed is fixed at 1200RPM.)
Possible Cause
RPS power supply circuit APS 2 power supply circuit BPS power supply circuit ECM component
Fail Safe

E959E4B4
FUEL SYSTEM
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E406FB8F
ECM [E107 APS]
Terminal Connected to Function APS 2 Sensor signal
E107 APS C101-2 3 46. APS2 Sensor power 5V
1 2 3 4 C145 RPS C101-1 1 28. RPS power 5V 13. BPS power 5V C130 BPS [C145 RPS]
Terminal
APS 1 Sensor signal APS 2 Sensor power APS 2 Sensor ground APS 1 Sensor ground APS 1 Sensor power
5 6
Connected to
Function
1 2 2 3
[C130 BPS]
Terminal
1 2 3
Connected to C101-1 terminal 40
Function BPS signal
BPS power IATS signal Sensor ground
[HARNESS CONNECTOR]
1 4
2 5
3 6 4 3 2 1
E107 APS
C145 RPS
C130 BPS
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG002Z

E4EA9926
FLA -357
APS 2 power RPS power
BPS power RPS power
Fig.1
Fig.2
Fig.1) APS2 and RPS power supply signals are measured simultaneously. Check if the voltages are within the specification ( 4.8~5.1V) at IG KEY "ON". Fig.2) BPS and RPS power supply signals are measured simultaneously. Check if the voltages are within the specification ( 4.8~5.1V) at IG KEY "ON".
EGNG003A

1.
EDEC0E04
2.
3.
YES
NO

1. Check power circuit voltage 1) 2) IG KEY "OFF", ENGINE "OFF".
ED369E8C
Disconnector RPS connector, APS connector and BPS connector.
FLA -358
3) 4) IG KEY "ON".
FUEL SYSTEM
Measure the voltage of RPS connector terminal 1, APS connector terminal 3 and BPS terminal 2.
YES
NO
Go to "2. Check short to ground in power circuit" as follows. 2. Check short to ground in power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector, APS connector, BPS connector, ECM connectors. Check continuity between RPS connector terminal 1(APS connector terminal 3, BPS connector terminal 2) and chassis ground.
YES
If the circuit is insulated well and the sensor power supply from ECM is low, replace ECM and "Verification of Vehicle Repair".
NO
EB27DEB8
Disconnect RPS connector, APS connector, BPS connector. Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect RPS connector and APS connector in turn.
Specification : sensor power supply should not change as connecting RPS connector, APS connector, BPS connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
YES
Replace related sensors.(rail pressure sensor, accel pedal sensor, boost pressure sensor)

NO
FLA -359
E105CA30
YES
NO
FLA -360
FUEL SYSTEM
DTC P0653 SENSOR REFERENCE VOLTAGE "B" CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0652.
E7497065
GENERAL DESCRIPTION
Refer to DTC P0652.
E6EDA9F7
DTC DESCRIPTION
E0847204

E425BDA7
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is above the maximum voltage of sensor power supply.(above 5158mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated.(engine speed is fixed at 1200RPM.)
Possible Cause
RPS power supply circuit APS 2 power supply circuit BPS power supply circuit ECM component
Fail Safe
SPECIFICATION
Refer to DTC P0652.
E49AA653
SCHEMATIC DIAGRAM
Refer to DTC P0652.
E822ABAB

Refer to DTC P0652.
EE1B61BA

Refer to DTC P0652.
E0D97F85

EAC32F19

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnector RPS connector, APS connector and BPS connector. IG KEY "ON". Measure the voltage of RPS connector terminal 1, APS connector terminal 3 and BPS terminal 2.
FLA -361
YES
NO
Go to "2. Check short to battery in power circuit" as follows. 2. Check short to battery in power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect RPS connector, APS connector, BPS connector, ECM connectors. IG KEY "ON" Measure the voltage of RPS connector terminal 1 or APS connector terminal 3 and BPS connector terminal 2.
Specification : 0.0V~0.1V 5) Is abnormal voltate measured in this test?
YES
NO
E87F7475
Disconnect RPS connector, APS connector, BPS connector. Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect RPS connector and APS connector in turn.
Specification : sensor power supply should not change as connecting RPS connector, APS connector, BPS connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
FLA -362
YES
Replace related sensors.(rail pressure sensor, accel pedal sensor, boost pressure sensor)
FUEL SYSTEM
NO

Refer to DTC P0652.
E8F3012F
FLA -363
DTC P0670 GLOW RELAY CIRCUIT MALFUNCTION

GENERAL DESCRIPTION
ECC9C57C
Heating combustion chamber, glow plug increases fuel ignitibility and makes fuel in the foggy state easily when engine is cold. Thus, glow plug makes engine starting easily and decreases exhaust gas produced just after turning engine on when engine is cold.ECM controls operation and operating duration of glow plug relay which supplies power to glow plug with ECTS signal, battery voltage and IG KEY ON signal.Through glow lamp in cluster, ECM let drivers know if glow plug is ON.
DTC DESCRIPTION
E1A4A81F
P0670 is set when 1)excessive voltage is detected or 2)no current is detected like open or short to ground in glow relay control circuit for more than 1 sec. at glow relay ON condition. This code is due to open in glow relay control circuit or internal open in glow relay component.

E2902D10
Detecting Condition Voltage monitoring IG KEY "ON" (monitoring only performed within relay operating condition) short to battery Short to GND, Wiring open 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Glow relay control circuit Glow relay component
Fail Safe
SPECIFICATION
E8B3C8BF
RELAY OPERATING TIME -20 10V 14.9V 16sec 16sec -10 10sec 10sec 10 4sec 4sec 50 2.0sec 2.0sec

[CIRCUIT DIAGRAM]
Glow plug C101-2 ECM E123 Glow relay 3 1 2 4 93. Glow relay control
EAAD3717
FUEL SYSTEM
Function
1 2 3 4
EC102 terminal 15 E172 terminal 1 80A Glow plug FUSIBLE LINK C101-2 terminal 93
Glow relay coil power Glow plug power(OUTPUT) Glow plug power(INPUT) Glow relay control
Main relay power (15A INJ FUSE) Hot at all times (80A Glow plug FUSIBLE LINK)
[HARNESS CONNECTOR]
1
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 4 2 5 3 1
3 4
E123 Glow relay
C101-1 ECM
C101-2 ECM
EGNG007G

1. 2. 3. 4.
E4354334
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "GLOW RELAY" parameter on the Scantool.
specification : After operating according to engine coolant temperature and battery voltage, Glow relay turns "OFF". at IG KEY "ON". (Refer to Specification)
FLA -365
Fig.1
Fig.2
Fig 1) Operating state of Glow relay is shown. However, it is difficult to check operating state because Glow relay turns OFF 2~3 sec. after operation at normal temp. Fig.2) Checking glow relay operation and power supply to glow plug using "ACTUATION TEST" on Scantool is convenient.
EGNG007H

1.
EE30EC88
2.
3.
YES
NO

1.
E94FD416
Check HOT AT ALL TIMES power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay. Measure the voltage of glow relay connector terminal 3.
FLA -366
FUEL SYSTEM
YES
Go to "2. Check IG KEY "ON" power circuit voltage" as follows.
NO
Repair Diesel box 60A glow plug fuse and related circuit and go to "Verification of Vehicle Repair". 2. Check IG KEY "ON" power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay. IG KEY "ON". Measure the voltage of glow relay connector terminal 1.
YES
NO

1. Check control circuit monitoring voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay. IG KEY "ON".
EC464767
Measure the voltage of glow relay connector terminal 4.
YES
NO
When no value is detected : Go to "2. Check open in control circuit".
FLA -367
When high voltage is detected : Repair short to battery in signal circuit and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay and ECM connector. Check continuity between glow relay connector terminal 4 and ECM connector terminal 93.
YES
NO
1.
EA4EC585
Check golw relay component coil resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay. Measure the resistance of glow relay component coil.
Specification : 555 (20)
30 86 87
EGNG007M
85
4)
YES
Go to "2. Check glow relay component operation" as follows.
NO
Replace glow relay and go to "Verification of Vehicle Repair".
FLA -368
2. Check glow relay component operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect glow relay. Supplies random B+ and ground to coil sides of glow relay ( terminal 85, terminal 86). Check continuity between glow relay terminal 30 and terminal 87.
FUEL SYSTEM
30 86
B+
EGNG007N
85 87
5)
YES
NO
Replace glow relay and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.
EB8676F6
YES

NO
FLA -369
FLA -370
FUEL SYSTEM
DTC P0685 ECM/PCM POWER RELAY CONTROL CIRCUIT /OPEN

COMPONENT LOCATION
E5E5EDF6
Main Relay
EGNG009X
GENERAL DESCRIPTION
E1972588
Main relay operates when Ignition ON signal is inputted to terminal 28 of ECM C101-1 connector and it supplies power to ECM, fuel pump relay, CMP, EGR actuator, throttle flap actuator, PTC heater relay and brake switch, etc. Especially, the power supplied to ECM is used as a main power of injectors, rail pressure control valve and ECM operation.When IG KEY ON signal is shut off during turning engine OFF, ECM stops injector operation then engine turns OFF. Approx. after 5 sec., ECM shuts OFF main relay and system turns OFF. Main relay is very important for engine operation, so careful inspection is strongly required.
DTC DESCRIPTION
ED694DE5
When IG KEY OFF signal is imputted to ECM. ECM stops injector operation andn engine turns OFF. Then, After-run(turning off process of ECM intermal system) is performed in order to shut system down. During this process, if main relay power supply is cut too late or power supply is cut too early before After-run process completes, ECM detect main relay error and P0685 is set.

E531545D
Detecting Condition Voltage monitoring IG KEY "ON" When main relay respond to IG KEY - ON/OFF signal too fast or slow (After-run finished and it requires more than 2 sec. for Main relay to be deactivated. Main relay deactivated before After-run finished more than 3 times. ) Immediately Fuel Cut NO NO NO NO
Possible Cause
ThresholdValue
Main relay circuit Main relay component
DiagnosticTime
Fail Safe

E86CAC25
FLA -371
Main Relay Coil Resistance
7310 (20)
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E02BF241
10A SNSR
O2 sensor heater Brake S/W Throttle flap actuator EGR actuator VGT actuator CMPS
Terminal Connected to Function Hot at all times
1 2 3
30A ECU A FUSIBLE LINK C101-2 terminal 72 * 30A ECU A FUSIBLE LINK C101-2 terminal 1,3,5 etc.
15A INJ
Glow plug relay PTC heater relay
Main relay control * Main relay coil power Power supply to ECM, Sensor, Actuator
E63 Main relay 1 4 5 2
10A ECU D
C101-2 ECM 1. Main relay power
4 5
20A ECU C
3. Main relay power 5. Main relay power
72. Main relay control C101-1 ECM 28. IG KEY ON signal ON/START power (E/R FUSE & RELAY BOX 10A ECU FUSE) Hot at all times (30A ECU A FUSIBLE LINK)
[HARNESS CONNECTOR]
4 5
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
*
2
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
E63 Main relay
C101-1 ECM
C101-2 ECM
EGNG009Y

E477A48B
FUEL SYSTEM
IG KEY signal
Main relay
Fig.1
Fig.1) Main relay operates when IG KEY "ON" (C101-1 terminal 28 ON signal), it turns "OFF" in 12 sec. after IG KEY "OFF".
EGNG009Z

1.
EC6DCDAB
2.
3.
YES
NO

1. Check power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect main relay.
EDA7503B
Measure the voltage of main relay terminal 1 and 4.

FLA -373
YES
Go to "Check power supply line(relayactuator)" as follows.
NO
Repair E/R FUSE & RELAY BOX 30A ECU A fusible link and related circuit and go to "Verification of Vehicle Repair". 2. Check power supply line(relayactuator) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect main relay and ECM connector. Connect main relay terminal 1 and 5 using jump wire. Measure the voltage of ECM connector terminal 1,3,5.
YES
NO
Repair open in E/R FUSE & RELAY BOX ECU C, ECU D fusible link and related circuit and go to "Verification of Vehicle Repair".

1. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
E2DDFFE8
Disconnect main relay and ECM connector. Check continuity between main relay terminal 2 and ECM connector 72.
YES
Go to "2. Check short to ground in control circuit" as follows.
NO
FLA -374
2. Check short to ground in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect main relay and ECM connector. Check continuity between main relay terminal 2 and chassis ground.
FUEL SYSTEM
specification : Discontinuity ( Infinite )
4)
YES
Go to "3.Check short to battery in control circuit" as follows.
NO
Repair short to ground in control circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect main relay and ECM connector. IG KEY "ON". Measure the voltage of main relay connector terminal 2.
5)
Is abnormal voltage detected in the circuit with both connectors disconnected?
YES
NO
1.
EBB5625F
Check main relay component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect main relay. Measure the resistance between main relay coil component terminal 85 and 86.

30 85 87 86
FLA -375
EGNG010F
4)
YES
Go to "2. Check main relay component operation" as follows.
NO
Replace main relay and go to "Verification of Vehicle Repair". 2. Check main relay component operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect main relay. Supplies random B+ and ground to coil sides of main relay. ( terminal 85, terminal 86) Check continuity between main relay component terminal 30 and 87.
30 85 87 86
B+
EGNG010G
5)
YES
NO
Replace main relay and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.

EB016D4C
FUEL SYSTEM
YES
NO
FLA -377
DTC P0698 SENSOR REFERENCE VOLTAGE "C" CIRCUIT LOW

COMPONENT LOCATION
E14C1C71
ECM
EGNG007T
GENERAL DESCRIPTION
EAE27187
DTC DESCRIPTION
E48A79CD

E4D0E123
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is below the minimum voltage of sensor power supply. ( below 4700mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated. (engine speed is fixed at 1200RPM. )
Possible Cause
A/C pressure transducer power supply circuit variable swirl control actuator power supply circuit ECM component
Fail Safe

E3C24ADA
FUEL SYSTEM
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E77CE18F
ECM [E08 A/C Refrigerant Pressure Sensor]
E08 A/C pressure transducer C101-2 3
1
22. A/C pressure transducer power 5V
Sensor ground Sensor signal Sensor power
2 3
[C147 Variable swirl control actuator] C147 Variable swirl control actuator C101-1 3
1
26. Variable swirl control actuator position sensor power 5V
C101-1 terminal 60 C101-1 terminal 30 C101-1 terminal 26 C101-1 terminal 56 C101-1 terminal 6
Function MTR (+)
2 3 4 5
MTR (-) Sensor power Sensor signal Sensor ground
[HARNESS CONNECTOR]
C147 Variable swirl control actuator
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG001W

E2095350
FLA -379
Aircon pressure sensor power
Variable swirl control actuator position sensor
Fig.1
Fig.1) A/C pressure transducer and VSA position Sensor power supply signals are measured simultaneously. Check if the voltages are within the specification ( 4.8~5.1V) at IG KEY "ON"
EGNG001X

1.
E1683981
2.
3.
YES
NO

ED6933C6
Disconnect A/C pressure transducer connector and variable swirl control actuator connector. IG KEY "ON".
FLA -380
4)
FUEL SYSTEM
Measure the voltage between A/C pressure transducer connector terminal 3 or variable swirl control actuator connector terminal 6 and chassis ground.
YES
NO
Go to "2. Check short to ground in power circuit" as follows. 2. Check short to ground in power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector, variable swirl control actuator connector, ECM connectors. Check continuity between A/C pressure transducer connector terminal 3 or variable swirl control actuator connector terminal 3 and chassis ground.
YES
If the circuit is insulated well and the sensor power supply from ECM is low, replace ECM and go to "Verification of Vehicle Repair".
NO
Repair short to ground and go to go to "Verification of Vehicle Repair".
E83F85BD
Disconnect A/C pressure transducer connector and variable swirl control actuator connector. Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect A/C pressure transducer connector and variable swirl control actuator connector in turn.
Specification : sensor power supply should not change as connecting A/C pressure transducer connector and variable swirl control actuator connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
YES
Replace A/C pressure transducer or variable swirl control actuator.

NO
FLA -381
EE7F414B
YES
NO
FLA -382
FUEL SYSTEM
DTC P0699 SENSOR REFERENCE VOLTAGE "C" CIRCUIT HIGH

COMPONENT LOCATION
Refer to DTC P0698.
EE29F25E
GENERAL DESCRIPTION
Refer to DTC P0698.
E6F59335
DTC DESCRIPTION
E45DB6B9

E8B00FE5
Detecting Condition Voltage monitoring IG KEY "ON" when the voltage is above the maximum voltage of sensor power supply (above 5158mV ) 100ms Fuel Cut NO NO YES NO Limp home mode is activated. (engine speed is fixed at 1200RPM. )
Possible Cause
A/C pressure transducer power supply circuit variable swirl control actuator power supply circuit ECM component
Fail Safe
SPECIFICATION
Refer to DTC P0698.
E9CCE773
SCHEMATIC DIAGRAM
Refer to DTC P0698.
E89C60C9

Refer to DTC P0698.
E2EF5784

Refer to DTC P0698.
E1983FCD

E3D9E035

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector and variable swirl control actuator connector. IG KEY "ON".
FLA -383
Measure the voltage between A/C pressure transducer connector terminal 3 or variable swirl control actuator connector terminal 6 and chassis ground.
5)
YES
NO
Go to "2. Check short to ground in power circuit" as follows. 2. Check short to ground in power circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect A/C pressure transducer connector, variable swirl control actuator connector, ECM connectors. IG KEY "ON". Measure the voltage between A/C pressure transducer connector terminal 3 or variable swirl control actuator connector terminal 6 and chassis ground.
5)
Is abnormal voltate measured in this test?
YES
NO
EC8A090D
Disconnect A/C pressure transducer connector and variable swirl control actuator connector. Check that sensor connector power supply is within the specification after turning IG KEY "ON". Connect A/C pressure transducer connector and variable swirl control actuator connector in turn.
FLA -384
Specification : sensor power supply should not change as connecting A/C pressure transducer connector and variable swirl control actuator connector. ( If the change of sensor power supply occur as connecting sensor connector, this means the occurrence of short inside of sensor.) 5. Does change of sensor power supply occur as connecting sensor connector?
FUEL SYSTEM
YES
Replace A/C pressure transducer or variable swirl control actuator.
NO

Refer to DTC P0698.
E4B5604C
FLA -385
DTC P0700 TCU REQUEST FOR MIL ON

GENERAL DESCRIPTION
EB4CD621
ECM and TCM give and take various data through CAN communication each other. When the problem of TCM related sensor(input speed sensor, output speed sensor, inhibiter switch, etc.) and actuators(transaxle solenoid valve, etc.) occurs, gear is fixed at 3rd gear position. However, alam device which notifies drivers of the occurrence of TCM related problem directly like "TCM warning lamp". Instead of TCM lamp, including TCM, if power train related problem happens, Engine check lamp turns ON to let drivers recognize the occurrence of power train system(A/T system) related problem.
DTC DESCRIPTION
E9B1A2A3
P0700 is the code which notifies drivers of the occurrence of TCM related problem indirectly as illuminating engine check lamp. If this code is recorded, Do not check engine but auto transaxle.

E1111772
Detecting Condition Signal monitoring Engine "ON" Engine check lamp ON requirement from TCM Immediately Fuel Cut NO NO NO YES
Possible Cause
Problem of TCM system
Fail Safe
ECA7191F
YES
NO
FLA -386
FUEL SYSTEM
DTC P0701 TCM STATUS ERROR

GENERAL DESCRIPTION
E411CD38
ECM and TCM give and take various data through CAN communication each other. When the problem of TCM related sensor(input speed sensor, output speed sensor, inhibiter switch, etc.) and actuators(transaxle solenoid valve, etc.) occurs, gear is fixed at 3rd gear position. However, alam device which notifies drivers of the occurrence of TCM related problem directly like "TCM warning lamp". Instead of TCM lamp, including TCM, if power train related problem happens, Engine check lamp turns ON to let drivers recognize the occurrence of power train system(A/T system) related problem.
DTC DESCRIPTION
E40D2EB3
P0701 is set when ECM detects TCM problem through CAN communication. Check whether TCM operatures or not.

E0645AE6
Detecting Condition Signal monitoring Engine "ON" TCM failure Immediately Fuel Cut NO NO NO NO
Possible Cause
TCM failure
Fail Safe
ED062B9A
YES
NO
FLA -387
DTC P0820 NEUTRAL S/W MALFUNCTION

GENERAL DESCRIPTION
ED98BF36
Neutral Gear Switch is installed in M/T vehicle and senses drivers intension to shift gear(drivers intension to drive).ECM recognizes engaged gear based on vehicle speed sensor signal and engine RPM in M/T vehicle. And Black Smoke limiting fuel quantity value varies according to engaged gear.(As higher gear shift is engaged, maximum possible fuel injection quantity increases to raise power generation.)The recognition of engaged gear is available when vehicle speed reachs to 2Km/h - the minimum speed for ECM to detect. When vehicle starts to move after standing for a while and vehicle speed does not reach to 2Km/h, fuel quantity mapping value at neutral gear is adopted to vehicle. Moreover, this phenomenon is more serious when vehicle requires high power generation such as the situation when vehicle is on the slope. To cope with this problem, neutral gear switch which senses drivers intension of starting to move is applied. And fuel injection quantity mapping value suitable for 1st gear is adopted immediately. NOTE To reduce black smoke produced during rapid acceleration when no load is applied, fuel injection quantity at none load condition is 70% of that at 1st gear.
DTC DESCRIPTION
EC0AEE18
P0820 is set when 1)gear is engaged at non-neutral positon at engine ON, but clutch signal is not detected. or 2)only neutral signal is detected at above 600RPM or above 80Km/h. for more than 3 sec.. This code is due to open, short to battery or ground in neutral gear switch circuit.

EB0CC802
Detecting Condition Signal monitoring During driving Short to Battery short to GND, wiring open 3.0sec. Fuel Cut NO NO NO NO
Possible Cause
Nertral gear switch component Nertral gear switch circuit
Fail Safe
SPECIFICATION
EB912244
Signal Voltage 11.0V~13.5V
Neutral Position 0.0V~0.2V(LOW)
Except Neutral Position 11.0V~13.5V(HIGH)

E1BAD68A
FUEL SYSTEM
[CIRCUIT DIAGRAM]
C128 Neutral S/W C101-2 ECM
1 1 2 57. Neutral S/W Signal 2
C101-2 terminal 57 G102 Ground Point
Neutral S/W Signal Chassis Ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C128 Neutral S/W
C101-1 ECM
C101-2 ECM
EGNG006U
E94282F8
Gear ingaged
Neutral gear
Fig.1
Fig 1) 0V at neutral gear position, 12V at any gear position except neutral position.
EGNG006V

1.
EFDACE94
2.

NOTE
FLA -389
YES
NO

1.
E417C715
Neutral gear switch Voltage Inspection 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect neutral gear switch connector. Check the voltage of neutral gear switch connector terminal 1.
YES
NO
Go to "2. Check open in neutral gear switch signal cicuit" as follows. 2. Check open in neutral gear switch signal cicuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect neutral gear switch connector and ECM connector. Check Continuity between neutral gear switch connector terminal 1 and ECM connector terminal 57.
specifications : Approx. below 1 4) Is the measured resistance within the specifications ?
YES
NO
FLA -390 GROUND CIRCUIT INSPECTION

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect neutral gear switch connector and ECM connector. IG KEY "ON". Measure the voltage of neutral gear switch connector terminal 1. [ TEST "A" ]
E5D07186
FUEL SYSTEM
Measure the voltage between neutral gear switch connector terminal 1 and terminal 2. [ TEST "B" ] ( Terminal 1 : Check + prove , terminal 2 : Check - prove )
YES
NO
1. 2. 3. IG KEY "OFF", ENGINE "OFF".
E063FAFF
Disconnect neutral gear switch connector and ECM connector. Check the contituity between neutral gear switch component terminal 1 and 2 as shifting gear lever.
specifications : at neutral position : Continuity (below 1.0) at any gear position except neutral position : Discontinuity ( Iinfinite )
EGNG007A
4.
YES
NO
Replace neutral gear switch and go to Verification of Vehicle Repair".
DIESEL CONTROL SYSTEM VERIFICATION OF VEHICLE REPAIR

E8A43040
FLA -391
YES
NO
FLA -392
FUEL SYSTEM
DTC P0830 CLUTCH PEDAL SWITCH "A" CIRCUIT

GENERAL DESCRIPTION
E4EF4AAC
Clutch switch is connected to clutch pedal and transmits clutch operating state to ECM.When clutch pedal is depressed during driving, engine load changes from loaded to none loaded condition. However, ECM regards vehicle to be loaded becuase VSS signal is still inputted to it. therefore, ECM controls none loaded engine with the condition suitable for loaded engine.Accordingly, optimum fuel injection control is not performed then, RPM becomes unstable and smoke is produced. Clutch operation is detected through clutch switch signal. This signal enables ECM to cope with instant change of load condition. Besides, clutch switch signal is used to detect engaged gear with vehicle speed and engine speed.
DTC DESCRIPTION
E66D9532
P0830 is set when no clutch switch signal change is detected 1). within 2 sec. after shifting gear during driving. 2). while gear shifts 4 times at above 10Km/h and 1000rpm. This code is due to 1) clutch switch component failure or 2) open or short in circuit 3) improper height of clutch pedal. ECM recognize ingaged gear with rpm and vehicle speed sensor signal.

E144A414
Detecting Condition Signal monitoring Engine run No clutch switch signal change is detected within 2 sec. after shifting gear during driving No clutch switch signal change is detected until gear shifted 4 times at above 10Km/h and 1000rpm immediately Fuel Cut NO NO NO NO
Possible Cause
ThresholdValue
DiagnosticTime
Clutch S/W circuit Clutch S/W component Clutch S/W pedal hight
Fail Safe
SPECIFICATION
E48888BA
Condition Switch Operation
Clutch Pedal Depressed Switch ON
Clutch Pedal Released Switch OFF

EEF9790E
FLA -393
[CIRCUIT DIAGRAM]
E12 Clutch S/W C101-2 ECM
1 1 2 79. Clutch S/W signal 2
C101-2 terminal 79 G13 ground point
Clutch S/W signal Chassis ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
E12 Clutch S/W
C101-1 ECM
C101-2 ECM
EGNG004C
E6693B91
Clutch pedal OFF
Clutch pedal ON
Fig.1
Fig.1) The waveform of clutch switch when clutch pedal is depressed. The output voltage of clutch pedal is 0V when clutch pedal is depressed and 12V when released.
EGNG004D

1. 2. 3. 4.
EDD53229
Connect scantool to Data Link Cable. (DLC) Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Select "CLUTCH SWITCH" parameter on the Scantool.
FLA -394
Specification : When clutch switch released : CLUTCH SWITCH : OFF When clutch switch depressed : CLUTCH SWITCH : ON
FUEL SYSTEM
Fig.1
Fig. 1) Check if "CLUTCH SWITCH" parameter changes correctly from "ON" to "OFF" and vice versa as activating clutch pedal.
EGNG004E

1.
E84FF789
2.
3.
YES
NO

1. Check clutch switch pull-up voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
EAD89C37
Disconnect clutch switch connector. IG KEY "ON".

4) Measure the voltage of terminal 1 of clutch switch connector.
FLA -395
5)
YES
NO
Go to "2.Check open in clutch switch signal circuit" as follows. 2. Check open in clutch switch signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect clutch switch connector and ECM connector. Check continuity between clutch switch connector terminal 1 and ECM connector terminal 79.
4)
YES
NO

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect clutch switch connector.
EEC2D6F2
Check continuity between clutch switch connector terminal 2 and chassis ground.
4.
YES
NO

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect clutch switch connector. Check continuity between clutch switch component terminal 1 and 2 as depressing clutch pedal.
E1ECD2B6
FUEL SYSTEM
Specification : Clutch pedal depressed : Continuity ( below 1.0 ) Clutch pedal released : Discontinuity ( Infinite )
EGNG004I
4.
YES
NO
After checking height of clutch pedal, if therer is no problem, replace clutch switch and go to "Verification of Vehicle Repair".
E23CFA77
YES
NO
FLA -397
DTC P1145 OVERRUN MONITORING ERROR

COMPONENT LOCATION
EC4165E7
ECM
EGNG007T
GENERAL DESCRIPTION
E98FA67D
DTC DESCRIPTION
E2957009
P1145 is set if fuel to injector is not limited(fuel cut disabled) and injector operates when accelerator pedal is released after acceleraton(when vehicle coasts). This code is due to the case that ECM fails to cut power of injector operating system inside of ECM.

EA5381E9
Detecting Condition Software monitoring During driving Overrun lasts for seconds. (fuel injection performed regardless with drivers intension) Immediately Fuel Cut YES NO NO NO
Possible Cause
ECM internal error
Fail Safe

1. ECM Component Inspection 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM. Replace ECM, check if abnormal operations disappear. If problems are corrected, replace ECM.
EB8D98F7 ED1E4362
FUEL SYSTEM
YES
NO
FLA -399
DTC P1185 FUEL PRESSURE MONITORING-MAXIMUM PRESSURE EXCEEDED

COMPONENT LOCATION
E19BC45C
RPS
EGNG010K
GENERAL DESCRIPTION
E84FA83C
As inputted rail pressure sensor signal, ECM of Commom rail diesel engine controls Fuel pressure regulator valve(intergrated with high press. pump) and rail pressure regulator valve(ntegrated with common rail) in order to maintain optimum rail pressure according to current engine rpm and load. However when the problem that leads rail pressure to out of target value intended by ECM occurs due to mechanical or electronical reason, ECM shuts engine down and sets DTC by limiting fuel (stops injector operation) in order to prevent engine from being controlled abnormally. "rail pressure monitoring error" is the DTC which diagnose 1).supplying state of low pressure fuel and 2).mechanical operating conditions of high pressure pump and 3). rail pressure regulator valve indirectly based on RPS output voltage and RPS duty. thus, repair relavant to this DTC requires mechanics the total understand of fuel system.
DTC DESCRIPTION
EF4A2B47
P1185 is set when 1)rail press. is higher than target rail press. by 200bar in condition that rail press. is controlled by Fuel pressure regulator valve or 2)rail press. exceeds maximum limiting value. This code is due to 1)more than intended fuel supply to common rail or 2)poor return of fuel supplied to common rail or 3)short to high voltage line in fuel press. sensor.

E96C514C
FUEL SYSTEM
Detecting Condition Voltage monitoring Engine running Rail pressure is above target rail pressure by more than 200bar at Fuel pressure regulator valve operating condition.- 400ms Rail pressure is above maximum limiting value(1750bar) at Fuel pressure regulator valve operating condition. - 120 ms Refer to threshold Value Fuel Cut NO NO YES YES
Possible Cause
ThresholdValue
DiagnosticTime
Fuel pressure regulator valve (open stuck) Rail pressure regulator valve (close stuck) Rail pressure sensor (Output fixed at high voltage line)
Fail Safe

1. Monitoring rail pressure data 1) 2) 3) 4)
EB340AF3
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "FUEL PRESSURE-TARGET", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
Specification : Rail pressure at idle : FUEL PRESSURE MEASURED : similar to "FUEL PRESSURE-TARGET" FUEL PRESSURE-TARGET : 28 5 Mpa RAIL PRESS. REGULATOR1 : 20 5% INJ. PUMP REGULATOR : 40 5%
Fig.1
Fig.1) Monitor "FUEL PRESSURE MEASURED" at idle after warming engine up.
EGNG010R
FLA -401
Check if "FUEL PRESSURE MEASURED"data is similar to "FUEL PRESSURE-TARGET". Not only former two data but also "RAIL PRESS. REGULATOR1" and "INJ. PUMP REGULATOR"should be monitored carefully. Although "FUEL PRESSURE MEASURED" is similar to "FUEL PRESSURE-TARGET", if "RAIL PRESS. REGULATOR1" and "INJ. PUMP REGULATOR" is out of specification, it means wear, leakage, stuck of fuel system. 2. Monitoring rail pressure data at acceleration(loading condition). 1) 2) 3) 4) Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "FUEL PRESSURE MEASURED", "RAIL PRESS. REGULATOR1", "INJ. PUMP REGULATOR" parameter on the Scantool.
Fig.1
Fig.2
EGNG010S
FLA -402
FUEL SYSTEM
Injector return line(below 0.5bar)
Common rail return line
Injector
High press. pipe MAX : 1800bar
Fuel press. sensor High press. pump return line Common rail Rail press. sensor
High press. pump Low press. pump
Fuel supply (from fuel filter) Fuel return(to fuel tank)
EGNG014Q
EC4B9224
YES
NO
FLA -403
DTC P1186 FUEL PRESSURE MONITORING-MINIMUM PRESSURE AT ENGINE SPEED TOO LOW
COMPONENT LOCATION
Refer to DTC P1186.
E80B2033
GENERAL DESCRIPTION
Refer to DTC P1186.
E4141CE3
DTC DESCRIPTION
E20321AE
P1185 is set when rail press. is lower than target rail press. by 200bar for more than 1.0 sec. in condition that rail press. is controlled by Fuel pressure regulator valve. This code is due to 1)less than intended fuel supply to common rail or 2)excessive return of fuel supplied to common rail or 3)short to low voltage line in fuel press. sensor.

E2AF3A3C
Detecting Condition Voltage monitoring Engine running Rail pressure is below target rail pressure by more than 200bar at Fuel pressure regulator valve operating condition. 1.0 sec. Fuel Cut NO NO YES YES
Possible Cause
Fail Safe
Fuel pressure regulator valve (close stuck) rail pressure regulator valve (open stuck) Rail pressure sensor (Output fixed at low voltage line)

Refer to DTC P1186.
E4105D91

Refer to DTC P1186.
E3D90CCA
FLA -404
FUEL SYSTEM
DTC P1586 MT/AT ENCODING

COMPONENT LOCATION
EAC9DC78
ECM
EGNG007T
GENERAL DESCRIPTION
EC5C7E36
Because both A/T and M/T fuel control map is inputted in one type of ECM and selecting option is possible, one type is applied to both A/T and M/T option.When ECM is installed to vehicle, A/T and M/T recognition is performed by ECM automatically as checking whether ground line(ECM connector C101-2 terminal 81) is grounded or opened.(A/T and M/T recognition is performed every IG KEY ON process.) If A/T, M/T recognition is not fulfilled well or any error occurs during the process, engine power generation is not sufficient and glow lamp on cluster blinks. A/T : ECM connector C101-2 terminal 81 is grounded M/T : ECM connector C101-2 terminal 81 is opened(no wiring exists)
DTC DESCRIPTION
E4417233
P1586 is set when recognized A/T, M/T data based on ECM C101-2 terminal 81 state(grounded or opened) is not readable or writable at EEP ROM. This code is due to ECM failure.

EA51D2D3
Detecting Condition software monitoring IG KEY "ON" A/T, M/T learning error (when data writing on EEPROM inside of ECM is impossible) 4.0 sec. Fuel Cut NO NO NO NO Glow Lamp blinks.
Possible Cause
Fail Safe

[CIRCUIT DIAGRAM]
C142 J/C See Ground Destribution C101-2 ECM
E84DDF02
FLA -405
81
G102 ground point
A/T, M/T learning
20 G102
17
A/T
81. A/T, M/T learning signal
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG007B
E847B115
E7295853
YES
FLA -406
NO
FUEL SYSTEM
FLA -407
DTC P1587 CAN COMMUNICATION ERROR (MT/AT RECOGNITION ERROR)

COMPONENT LOCATION
Refer to DTC P1586.
EB68EEA9
GENERAL DESCRIPTION
Refer to DTC P1586.
E3BE21DD
DTC DESCRIPTION
EB5354F4
P1587 is set when ECM is recognized as 1)A/T but CAN communication signal is not transmitted from TCM 2)M/T but CAN communication signal is transmitted from TCM. After checking if A/T, M/T auto recognition terminal is normal for each vehicle option, if no problem is detected, check poor connection in CAN communication circuit or CAN communication problem of TCM.

E37AF4D9
Detecting Condition Voltage monitoring Engine run When TCM signal(through CAN communication) opposite to recognized data(A/T or M/T) at ECM is detected. 1.0 sec. Fuel Cut NO NO NO NO Glow Lamp blinks.
Possible Cause
Fail Safe
A/T, M/T recognition terminal circuit CAN communication linecircuit TCM component failure ECM component failure
SCHEMATIC DIAGRAM
Refer to DTC P1586.
E143D900

Refer to DTC P1586.
EF57055A

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect ECM.
E6005DE2
Check continuity between ECM connector(C101-2) terminal 3 and chassis ground.
specification : Discontinuity ( Infinite ) 4. Is A/T, M/T auto recognition terminal grounded well?
FLA -408
YES
Go to "Check CAN communication line". Refer to "U0101" DTC guide for checking CAN communication line.
FUEL SYSTEM
NO
Repair poor connection or open in C142 joint connector 17 termianl 20 and G102 ground point related circuit and go to "Verification of Vehicle Repair".
E4554621
YES
NO
FLA -409
DTC P1588 SIGNAL CHANGE THROUGH MT/AT LINE (DURING ENGINE RUNNING)
COMPONENT LOCATION
Refer to DTC P1586.
EA850174
GENERAL DESCRIPTION
Refer to DTC P1586.
E50FAA4B
DTC DESCRIPTION
E4B03891
P1588 is set when the signal from A/T, M/T auto recognition terminal(ECM C101-2 terminal 81) changes during engine run. This code is due to open in terminal for A/T option, grounded condition for M/T option. This code is normally arises from A/T option vehicle. Check the grounding condition of A/T, M/T auto recognition terminal.

E35D24C3
Detecting Condition Voltage monitoring Engine run A/T, M/T auto recognition signal changes at engine ON. 1.0 sec. Fuel Cut NO NO NO NO Glow Lamp blinks.
Possible Cause
A/T, M/T recognition terminal circuit ECM component failure
Fail Safe
SCHEMATIC DIAGRAM
Refer to DTC P1586.
E7E69571

Refer to DTC P1586.
ECB11D8E

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect ECM.
E53E21FB
Check continuity between ECM connector(C101-2) terminal 3 and chassis ground.
specification : Discontinuity ( Infinite ) 4. Is A/T, M/T auto recognition terminal grounded well?
FLA -410
YES
FUEL SYSTEM
NO
Repair poor connection or open in C142 joint connector 17 termianl 20 and G102 ground point related circuit and go to "Verification of Vehicle Repair".

Refer to DTC P1586.
EDE64E36
FLA -411
DTC P1634 AUXILIARY HEATER MALFUNCTION

COMPONENT LOCATION
E56FA5A1
Aux. heater relay
EGNG013I
GENERAL DESCRIPTION
E9A6BA6F
Because thermal efficiency of electronically controlled diesel engine is higher than that of gasoline engine, heat loss to cylinder wall is lower. This enables electronically controlled diesel engine to generate high power and have high fuel efficiency. However in other point of view, due to low engine coolant temperature, heating efficiency lowered then, driver is unsatisfied with the heating. To cope with this situation, PTC heater is installed in coolant line and it raises heating efficiency and raise coolant temperature.ECM activates heater relay 1 and 2 when engine coolant temperature is below 70 and engine speed is above 700RPM. Heater relay operation inhibited condition : engine coolant temperature above 70, engine speed below 700RPM(to prevent battery discharge)
DTC DESCRIPTION
E152D41E
P1634 is set when excessive current or "0"A is detected in heater relay control circuit for more than 1.0 sec. at heater relay operating condition. This code is due to 1)open or 2)short to battery or ground in heater relay control circuit or 3)component problem.

EAFFDBB9
Detecting Condition Voltage monitoring IG KEY "ON" (monitoring only performed at relay operating condition) Short to battery 1.0 sec. Fuel Cut NO NO NO NO
Possible Cause
PTC heater relay #1control circuit Heater relay component
Fail Safe

E5D616C1
FUEL SYSTEM
Heater relay coil resistance 525 (20)
PTC heater operating temperature Coolant temp. beolw 70 (Intake air temp.below 5)
PTC heater operating condition Engine speed above 700RPM (Battery voltage above 8.9V)
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
E0145EE6
PTC Heater C101-2 ECM
Terminal Connected to Function PTC Heater Relay #1 control
E133 PTC Heater Relay #1 3 4 2 1 94. PTC Heater Relay #1 control
1 2 3 4
C102-1 terminal 94 E132 terminal 3 50A PTC Heater #1 Fusible Link 15A INJ FUSE
PTC Heater Relay power(OUTPUT) PTC Heater Relay power(INPUT) PTC Heater Relay #1 coil power
A/C control module 15A INJ FUSE (Main relay power) Hot at all times (50A PTC Heater #1 FUSIBLE LINK)
[HARNESS CONNECTOR]
1
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 4 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2 5 3 1
3 4
E133 PTC Heater Relay #1
C101-1 ECM
C101-2 ECM
EGNG013J

1. 2. 3. 4.
ED0CB6C7
Connect Scantool to Data Link Connector (DLC). ENGINE "ON".(Engine coolant temp. below 70,Intake air temp. below 5) Blower switch "ON". Monitor "Auxiliary Heater(PTC)" parameter on the Scantool. ( As soon as turning engine ON "Auxiliary Heater(PTC)" parameter turns "ON". Check if the parameter turns "OFF" after engine is warmed up.)
specification : Engine coolant temp. below 70(Intake air temp. below 5) : "Auxiliary Heater(PTC)" "ON" Engine coolant temp. above 70 : "Auxiliary Heater(PTC)" "OFF"
FLA -413
Fig.1
Fig.2
Fig.3
Fig.1) "Auxiliary Heater(PTC)" operates only when Intake air temp. is below 5 and Engine coolant temp. is below 70 "ON" state of "Auxiliary Heater(PTC)" lasts till Engine coolant temp. reaches 70 . Fig.2) "Auxiliary Heater(PTC)" turns "OFF" as soon as engine coolant temp. reaches 70 . Fig.3) If it is difficult to cool engine when current condition does not meat "Auxiliary Heater(PTC)" operating condition, check relay operation using "Auxiliary Heater(PTC)" on the Scantool. .
EGNG013K

1.
E9F4606C
2.
3.
FLA -414
YES
FUEL SYSTEM
NO

1.
ED04CB4F
Check HOT AT ALL TIMES power circuit voltage 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect PTC heater relay #1. Measure the voltage of PTC heater relay #1 connector terminal 3.
YES
Go to "2. Check IG KEY "ON" power circuit voltage" as follows.
NO
Repair Fusible link box 50A PTC heater#1 fusible link and related circuit and go to "Verification of Vehicle Repair". 2. Check IG KEY "ON" power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect PTC heater relay #1. IG KEY "ON". Measure the voltage of PTC heater relay #1 connector terminal 4.
YES
NO

1. Check control circuit monitoring voltage
E4839F72

1) 2) 3) 4) IG KEY "ON", ENGINE "OFF". Disconnect PTC heater relay #1. IG KEY "ON". Measure the voltage of PTC heater relay #1connector terminal 1.
FLA -415
5)
YES
NO
When no value is detected : Go to "2. Check open in control circuit". When high voltage is detected : Repair short to battery in control circuit and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect PTC heater relay #1 and ECM connector. Check continuity between PTC heater relay #1 connector terminal 1 and ECM connector terminal 94.
4)
YES
NO
1.
EDF97812
Check PTC heater relay #1 component coil resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect PTC heater relay #1. Measure the resistance of PTC heater relay #1 component coil.
FLA -416
30 86 87
FUEL SYSTEM
4)
85
EGNG013P
YES
Go to "2. Check PTC heater relay #1 component operation" as follows.
NO
Replace PTC heater relay #1 and go to "Verification of Vehicle Repair". 2. Check PTC heater relay #1 component operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect PTC heater relay #1. Supplies random B+ and ground to coil sides of PTC heater relay #1. ( terminal 85, 86) Check continuity between PTC heater relay #1 terminal 30 and terminal 87.
30 86
B+
EGNG013Q
85 87
5)
YES

NO
Replace PTC heater relay #1 and go to "Verification of Vehicle Repair". Repeat this process 2~3 times.
FLA -417
E73CF251
YES
NO
FLA -418
FUEL SYSTEM
DTC P1652 IGNITION SWITCH CIRCUIT MALFUNCTION

COMPONENT LOCATION
E262B147
Ignition switch
EGNG013D
GENERAL DESCRIPTION
E4165984
When a driver turns on IG KEY, IG KEY ON signal is inputted to ECM C101-1 connector terminal 28 through IG KEY switch. This signal initializes(boots) ECM accordingly, main relay operates. Main relay supplies powers for ECM, sensors and actuators in order to enable engine to start.When IG KEY ON signal is shut off during turning engine OFF, ECM stops injector operation then engine turns OFF. Approx. after 12 sec., ECM shuts OFF main relay and system turns OFF.
DTC DESCRIPTION
E45C4579
When the condition that IG KEY ON signal turns OFF while ECM, to which IG signal inputted, is initialized (booting, Approx. 25ms is required), IG KEY switch error is recognized and P1652 is set (monitored only once every IG KEY ON initialization process). This code is due to poor connection in IG KEY ON signal circuit.

EE76111D
Detecting Condition Voltage monitoring IG KEY "ON" No signal through IG line after IG KEY "ON" Immediately Fuel Cut NO NO NO NO
Possible Cause
IG KEY "ON"signal circuit IG KEY switch
Fail Safe

[CIRCUIT DIAGRAM]
C142 J/C MAFS I/P JUNTION BOX
Hot in ON or START 10A ECU
E3124AAD
FLA -419
Water in fuel sensor C101-1 ECM
28
G142 terminal 4
ON/START Input
11 I/P-E
28. ON/START Input
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG013E
E713C46C
IG KEY signal
Main relay
Fig.1
Fig.1) The waveforms of IG KEY "ON" signal and main relay operation are measured simultaneously. Check poor connection at the point of IG KEY "ON".
EGNG013F

1.
EF17371E
Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component. Perform checking procedure as follows. 1) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.
2.
FLA -420
2)
FUEL SYSTEM
Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring. NOTE
YES
NO

E29AAC29
Connect Oscilloscope to ECM connector terminal 28 with ECM connector being connected. Check IG KEY "ON" signal waveform at IG KEY "ON".
specification : The signals indicate poor connection should not exist at IG KEY "ON" range. 4. Does abnormal waveform generate at IG KEY "ON" range?
YES
Repair IG KEY S/W and poor connection of In-pannel junction box 10A ECU fuse, C142 joint connector terminal 2, 4 and related circuit and go to "Verification of Vehicle Repair".
NO
Go to "Verification of Vehicle Repair". Repeat this process 2~3 times.
E1B6548E
YES

NO
FLA -421
FLA -422
FUEL SYSTEM
DTC P1670 INJECTOR CLASSIFICATION ERROR (DIESEL 1) / INJECTOR SPECIFIC DATA ERROR (DIESEL 2)
COMPONENT LOCATION
E7699087
ECM
EGNG007T
GENERAL DESCRIPTION
E85F3145
IQA (Injector Quantity Adjustment) means adjusting fuel injection quantity difference between injectors which occurs inevitably at manufacturing process as allotting serial number consists of 7 letters to each injectors.Inputting IQA code of injectors installed in each cylinder to ECM, ECM recognizes the fuel injection quantity difference between each injectors. ECM adjusts every injector to have same fuel injecting characteristic as recognizing specific fuel injection map which is different for each serial number.
IQA Mark
EGNG004T
DTC DESCRIPTION
EAA786C4
P1670 is set when IQA input error or saving error occurs in EEP ROM where IQA data is saved. This code is due to ECM internal error.

E0120227
FLA -423
Detecting Condition EEPROM monitorting IG KEY "ON" Input error, saving error occurs at injector IQA code inputting. Immediately Fuel Cut NO NO NO YES Engine Check Lamp blinks.
Possible Cause
ECM internal error
Fail Safe
1. Check injector class input state 1) 2) 3)
EB11F154
IG KEY "OFF", ENGINE "OFF". Using Scantool, select "ENGINE CONTROL" - "INJECTOR CORRECTION". Check currently inputted "injector class input state".
Specification : IQA data inputted to ECM should be identical with IQA data of injector.
EGNG004U
4)
Are both data identical?
YES
NO
If error is not corrected after reperforming "INJECTOR CORRECTION" procedure, replace ECM. NOTE Input iQA data of injector mounted at cylinder at replacing ECM using scantool.
FLA -424
FUEL SYSTEM
If this process is not performed, engine check lamp on cluster blinks and normal engine power generation is impossible.
EC503282
YES
NO
FLA -425
DTC P1671 CHECK-SUM ERROR

COMPONENT LOCATION
Refer to DTC P1670.
EE7CE20A
GENERAL DESCRIPTION
Refer to DTC P1670.
E9C3D9CB
DTC DESCRIPTION
E5C3E816
P1671 is set when IQA data is not inputted to ECM during initialization of ECM.

E2BC4631
Detecting Condition EEPROM monitorting IG KEY "ON" IQA code is not inputted to ECM. Immediately Fuel Cut NO NO NO YES Engine Check Lamp blinks.
Possible Cause
IQA not inputted to ECM
Fail Safe
1. Check injector class input state 1) 2) 3)
E9CA5ACD
IG KEY "OFF", ENGINE "OFF". Using Scantool, select "ENGINE CONTROL" - "INJECTOR CORRECTION". Check currently inputted "injector class input state".
Specification : IQA data inputted to ECM should be identical with IQA data of injector.
FLA -426
FUEL SYSTEM
EGNG004U
4)
Are both data identical?
YES
NO
If error is not corrected after reperforming "INJECTOR CORRECTION" procedure, replace ECM. NOTE Input iQA data of injector mounted at cylinder at replacing ECM using scantool. If this process is not performed, engine check lamp on cluster blinks and normal engine power generation is impossible.

Refer to DTC P1670.
EE66D5CF
FLA -427
DTC P2009 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT LOW(BANK 1)

COMPONENT LOCATION
EB20D89B
Variable Swirl Control actuator
EGNG011D
GENERAL DESCRIPTION
EAACBFCE
Variable swirl control actuator consists of DC motor and motor position sensor(potentiometer) which detects the position of swirl valve.As closing one intake port out of two at idle and below 3000RPM, swirl effect is taken on intake air. This swirl effect increases air flow rate. However, because air flow rate is too high, swirl effect is neglectable thus, swirl valve is opened for efficient intake of air. To prevent swirl valve and shaft form being stuck by foreign metarial, and to learn max opening and closing position of swirl valve, it is fully opened and closed twice at turning engine OFF. Swirl The air flow which indicates Intake air swirls with respect to the axis passing through the centre of piston with lengthdirection by intake port which is eccentric from the centre of combustion chamber.
Variable swirl control actuator (motor & position sensor) swirl valve
EGNG011E
DTC DESCRIPTION
E81F6542
P2009 is set when open or short to ground in variable swirl actuator driving motor (+) output terminal. The polarity of (+) and (-) lines shift each other in accordance with the condition of swirl valve(opened or closed) thus, checking both (+) and (-) circuits is required.

EF775754
FUEL SYSTEM
Detecting Condition Voltage monitoring Engine running Short to ground in motor output terminal Open in motor circuit 200ms Fuel Cut NO NO NO NO Swirl valve opened at variable swirl control actuator failure
Possible Cause
Variable swirl valve motor circuit
Fail Safe
SPECIFICATION
EA9E2873
Variable swirl control actuator characteristic curve
Defree []
Duty [%]
EGNG011F

[CIRCUIT DIAGRAM]
C147 Variable swirl control actuator 1 C101-1 ECM 60. MTR(+)
EB2DB46F
FLA -429
1 2 3 4
MTR(+) MTR(-) Power Feed back signal Feed back ground
M
2 30. MTR(-)
3 4 5
26. Power 56. Feed back signal 6. Feed back ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C101-1 ECM
C101-2 ECM
EGNG011G

E1F789AA
FUEL SYSTEM
Fig.1
Fig.2
Swirl valve fully closed
Swirl valve fully opened
Fig.3
Fig. 1) Waveform when variable swirl valve closed at idle. Terminal 1 is (+) and 2 is (-). Fig. 2) Waveform when variable swirl valve opened at above 3000RPM. Terminal 1 is (-) and 2 is (+). Fig. 3) Waveform of variable swirl control actuator motor position sensor at the point of turning engine OFF. 4.3V at swirl valve closed and 0.3V at swirl valve opened. Swirl valve is opened and closed twice at engine "OFF".
EGNG011H

1.
E7BC703E
2.
3.

YES
FLA -431
NO

1. Check short to ground in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF".
E0DF1D85
Disconnect variable swirl control actuator connector and ECM connector. Check continuity between variable swirl control actuator connector terminal 1(or 2) and chassis ground.
YES
Go to "2.Check open in motor circuit" as follows.
NO
Repair short to ground in variable swirl control actuator motor circuit and go to "Verification of Vehicle Repair". 2. Check open in motor circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector and ECM connector. Check continuity between variable swirl control actuator connector terminal 1 and ECM connector terminal 60. Check continuity between variable swirl control actuator connector terminal 2 and ECM connector terminal 30.
YES
NO
1. Check motor coil resistance 1)
E1B5A12F
IG KEY "OFF", ENGINE "OFF".
FLA -432
2) 3) Disconnect variable swirl control actuator connector.
FUEL SYSTEM
Measure the resistance between variable swirl control actuator component terminal 1 and 2.
Specification : 15.0 3 (20)
1 2 3 4 5
EGNG011K
4)
YES
Go to "2. Check motor operation".
NO
Replace variable swirl control actuator assy. 2. Check motor operation 1) 2) 3) 4) IG KEY "ON" , ENGINE "ON". Keep engine at idle state. Monitor the waveform of variable swirl control actuator terminal 1and 2 with two channel oscilloscope. Accelerating engine to above 3000RPM, let variable swirl control actuator be opened(operates).
Specification : Refer to Signal Waveform Data "Fig.1)", " Fig.2)". 5) Does variable swirl control actuator operate correctly?
YES
NO
Replace variable swirl control actuator assy and go to "Verification of Vehicle Repair".
E0E94E2A

4. 5. After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again. Are any DTCs recorded ?
FLA -433
YES
NO
FLA -434
FUEL SYSTEM
DTC P2010 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT HIGH(BANK 1)

COMPONENT LOCATION
Refer to DTC P2009.
EBF21D87
GENERAL DESCRIPTION
Refer to DTC P2009.
E2DE4B5C
DTC DESCRIPTION
ED2E2BDF
P2010 is set when short to battery in variable swirl control actuator driving motor (+) output terminal. The polarigy of (+) and (-) lines shift each other in accordance with the condition of swirl valve(opened or closed) thus, checking both (+) and (-) circuits is required.

E4EA197E
Detecting Condition Voltage monitoring Engine running Short to battery in motor output terminal 200ms Fuel Cut NO NO NO NO Swirl valve opened at variable swirl control actuator failure
Possible Cause
Variable swirl valve motor circuit
Fail Safe
SPECIFICATION
Refer to DTC P2009.
E35103F0
SCHEMATIC DIAGRAM
Refer to DTC P2009.
ED35264D

Refer to DTC P2009.
E9FEDD55

Refer to DTC P2009.
E94BBC05

1. Check control circuit voltage
ECB5B1ED

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector. IG KEY "ON". Measure the voltage of variable swirl control actuator connector terminal 1 and 2.
FLA -435
5)
YES
Repair short to battery in variable swirl control actuator motor circuit and go to "Verification of Vehicle Repair".
NO
Check "2. Check open in motor circuit" as follows. 2. Check open in motor circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector and ECM connector. Check continuity between variable swirl control actuator connector terminal 1 and ECM connector terminal 60. Check continuity between variable swirl control actuator connector terminal 2 and ECM connector terminal 30.
5)
YES
NO
1. Check motor coil resistance 1) 2) 3)
E4642CDB
IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector. Measure the resistance between variable swirl control actuator component terminal 1 and 2.
FLA -436
FUEL SYSTEM
1 2 3 4 5
EGNG011K
4)
YES
Go to "2. Check motor operation".
NO
Replace variable swirl control actuator assy. 2. Check motor operation 1) 2) 3) 4) IG KEY "ON" , ENGINE "ON". Keep engine at idle state. Monitor the waveform of variable swirl control actuator terminal 1and 2 with two channel oscilloscope. Accelerating engine to above 3000RPM, let variable swirl control actuator be opened(operates).
YES
NO

Refer to DTC P2009.
E430C7D3
FLA -437
DTC P2015 INTAKE MANIFOLD RUNNER POSITION SENSOR/SWITCH CIRCUIT RANGE/PERFORMANCE(BANK 1)

COMPONENT LOCATION
EEC48DBE
Variable Swirl Control actuator
EGNG011D
GENERAL DESCRIPTION
E6E0CC10
Variable swirl control actuator consists of DC motor and motor position sensor(potentiometer) which detects the position of swirl valve.As closing one intake port out of two at idle and below 3000RPM, swirl effect is taken on intake air. This swirl effect increases air flow rate. However, because air flow rate is too high, swirl effect is neglectable thus, swirl valve is opened for efficient intake of air. To prevent swirl valve and shaft form being stuck by foreign metarial, and to learn max opening and closing position of swirl valve, it is fully opened and closed twice at turning engine OFF. Swirl The air flow which indicates Intake air swirls with respect to the axis passing through the centre of piston with lengthdirection by intake port which is eccentric from the centre of combustion chamber.
Variable swirl control actuator (motor & position sensor) swirl valve
EGNG011E
DTC DESCRIPTION
EB3DDCD5
P2015 is set if variable swirl valve position fails to reach target position within 3 sec. while ECM already outputted motor driving signal(swirl valve fully open or close signal). This code is due to 1)swirl valve shaft stuck or problem of link device or 2)variable swirl valve position sensor output value stuck.

E0C0C2CA
FUEL SYSTEM
Detecting Condition Voltage monitoring IG KEY "ON" Variable swirl valve operating motor mechanically stuck 3.0 sec. Fuel Cut NO NO NO NO Swirl valve opened at variable swirl control actuator failure
Possible Cause
Fail Safe
Variable swirl valve shaft stuck Variable swirl valve link device problem Variable swirl valve position sensor component
SPECIFICATION
E4B5E972
Variable swirl control actuator characteristic curve
Defree []
Duty [%]
EGNG011F

[CIRCUIT DIAGRAM]
C147 Variable swirl control actuator 1 C101-1 ECM 60. MTR(+)
EC21A3A5
FLA -439
1 2 3 4
MTR(+) MTR(-) Power Feed back signal Feed back ground
M
2 30. MTR(-)
3 4 5
26. Power 56. Feed back signal 6. Feed back ground
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C101-1 ECM
C101-2 ECM
EGNG011G

E6192CFF
FUEL SYSTEM
Fig.1
Fig.2
Swirl valve fully closed
Swirl valve fully opened
Fig.3
Fig. 1) Waveform when variable swirl valve closed at idle. Terminal 1 is (+) and 2 is (-). Fig. 2) Waveform when variable swirl valve opened at above 3000RPM. Terminal 1 is (-) and 2 is (+). Fig. 3) Waveform of variable swirl control actuator motor position sensor at the point of turning engine OFF. 4.3V at swirl valve closed and 0.3V at swirl valve opened. Swirl valve is opened and closed twice at engine "OFF".
EGNG011H
1.
E0C565F0
Check variable swirl control actuator link device operation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Wait for approx. 20 sec. and check Main relay turns "OFF". Disconnect variable swirl control actuator connector. Pressing variable swirl control actuator link with hands, check if shaft stuck, tightness or problem of link device is detected.
Specification : variable swirl control actuator link device should move smoothly. 5) Does variable swirl control actuator move slowly?

YES
Go to "2. Check motor coil resistance".
FLA -441
NO
Replace stuck or too tight parts of component(intake manifold assy or swirl actuator) and go to "Verification of Vehicle Repair". 2. Check motor coil resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator. Measure the resistance between variable swirl control actuator component terminal 1 and 2.
1 2 3 4 5
EGNG011K
4)
YES
Go to "3. Check variable swirl control actuator position sensor resistance".
NO
Replace variable swirl control actuator and go to "Verification of Vehicle Repair". 3. Check variable swirl control actuator position sensor resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator. Measure the resistance of variable swirl control actuator component terminal 3,4,5 referring "Terminal resistance table" as follows.
Specification : Terminal resistance table
FLA -442
Detecting terminal 3(power)5(ground) variable swirl control actuator position sensor 3(power)4(signal) 4(signal)5(ground) 4) Resistance ( K 20 ) valve fully opend 4.470.1K 4.810.1K 0.750.1K valve fully closed 4.470.1K 0.850.1K 4.710.1K Characteristic
FUEL SYSTEM
Component connector shape
stable resistance drops resistance rises

1 2 3 4 5
EGNG011L
YES
Go to "4. Check motor operation" as follows.
NO
Replace variable swirl control actuator assy and go to "Verification of Vehicle Repair". 4. Check motor operation 1) 2) 3) 4) IG KEY "ON" , ENGINE "ON". Keep engine at idle state. Monitor the waveform of variable swirl control actuator terminal 1and 2 with two channel oscilloscope. Accelerating engine to above 3000RPM, let variable swirl control actuator be opened(operates).
YES
Go to "5. Check variable swirl control actuator position sensor operation".
NO
Replace variable swirl control actuator assy and go to "Verification of Vehicle Repair". 5. Check variable swirl control actuator position sensor operation 1) 2) 3) 4) IG KEY "ON", ENGINE "ON". Keep engine at idle state. Monitor the waveform of variable swirl control actuator terminal 4 with oscilloscope. Turning off engine, monitor the waveform of variable swirl control actuator at the point of operation stop.
Specification : Refer to Signal Waveform Data "Fig.3)" 5) Does variable swirl control actuator and position sensor operations are OK?

YES
FLA -443
NO
ED77233C
YES
NO
FLA -444
FUEL SYSTEM
DTC P2016 INTAKE MANIFOLD RUNNER POSITION SENSOR/SWITCH CIRCUIT LOW(BANK 1)

COMPONENT LOCATION
Refer to DTC P2015.
E60D5871
GENERAL DESCRIPTION
Refer to DTC P2015.
EDFD6886
DTC DESCRIPTION
EC4FDA2A
P2016 is set when variable swirl valve position sensor output voltage below 0.18V is detected for more than 0.6 sec. This code is due to open in power circuit or short to ground in signal circuit.

E642E59E
Detecting Condition Voltage monitoring IG KEY "ON" Output voltage below minimum value( below 180mV ) 600ms Fuel Cut NO NO NO NO Swirl valve opened at variable swirl control actuator failure
Possible Cause
Fail Safe
Variable swirl valve position sensor circuit Variable swirl valve position sensor component
SPECIFICATION
Refer to DTC P2015.
ECCDED91
SCHEMATIC DIAGRAM
Refer to DTC P2015.
E48BE295

Refer to DTC P2015.
EC0E5BC9

1.
E0803308
2.

2)
FLA -445
YES
NO

E34BD825
Disconnect variable swirl control actuator connector. IG KEY "ON". Measure the voltage of variable swirl control actuator connector terminal 3.
YES
NO

E0FBE4AD
FLA -446
YES
FUEL SYSTEM
NO
Go to "2. Check short to ground in signal circuit" as follows. 2. Check short to ground in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector and ECM connector. Check continuity between variable swirl control actuator connector terminal 4 and chassis ground.
Specification : Discontinuity(Infinite ) 4) Is the measured resistance within the specificaiton?
YES
NO
1.
E7C16FBA
Check variable swirl control actuator position sensor resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator. Measure the resistance of variable swirl control actuator component terminal 3,4,5 referring "Terminal resistance table" as follows.
Specification : Terminal resistance table Resistance ( K 20 ) valve fully opend 4.470.1K 4.810.1K 0.750.1K valve fully closed 4.470.1K 0.850.1K 4.710.1K Characteristic Component connector shape
Detecting terminal 3(power)5(ground) variable swirl control actuator position sensor 3(power)4(signal) 4(signal)5(ground) 4)

1 2 3 4 5
EGNG011L

YES
"2. Check variable swirl control actuator position sensor operation".
FLA -447
NO
Replace variable swirl control actuator assy and go to "Verification of Vehicle Repair". 2. Check variable swirl control actuator position sensor operation 1) 2) 3) 4) IG KEY "ON", ENGINE "ON". Keep engine at idle state. monitor the waveform of variable swirl control actuator terminal 4 with oscilloscope. Turning off engine, monitor the waveform of variable swirl control actuator at the point of operation stop.
YES
NO

Refer to DTC P2015.
E4A71BC2
FLA -448
FUEL SYSTEM
DTC P2017 INTAKE MANIFOLD RUNNER POSITION SENSOR/SWITCH CIRCUIT HIGH(BANK 1)

COMPONENT LOCATION
Refer to DTC P2015.
E7520E1A
GENERAL DESCRIPTION
Refer to DTC P2015.
E333EFEB
DTC DESCRIPTION
E5AEB5A3
P2017 is set when variable swirl valve position sensor output voltage above 4.9V is detected for more than 0.6 sec. This code is due to 1)open in signal circuit or ground circuit or 2)short to battery in power circuit or signal circuit.

E4B42D06
Detecting Condition Voltage monitoring IG KEY "ON" Output voltage above minimum value( above 4900mV ) 600ms Fuel Cut NO NO NO NO Swirl valve opened at variable swirl control actuator failure
Possible Cause
Variable swirl valve position sensor circuit Variable swirl valve position sensor component
Fail Safe
SPECIFICATION
Refer to DTC P2015.
E52A0B07
SCHEMATIC DIAGRAM
Refer to DTC P2015.
E834F408

Refer to DTC P2015.
E1654208

Refer to DTC P2015.
EB7E8AEF

E5D33003

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector. IG KEY "ON". Measure the voltage of variable swirl control actuator connector terminal 3.
FLA -449
YES
NO

E3E6B1B3
YES
NO
Go to "2. Check open in signal circuit" as follows. 2. Check open in signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator connector and ECM connector. Check continuity between variable swirl control actuator connector terminal 4 and ECM connector terminal 56.
Specification : Discontinuity(Infinite ) 4) Is the measured resistance within the specificaiton?
FLA -450
YES
FUEL SYSTEM
NO

ED4C00D3
Disconnect variable swirl control actuator connector. IG KEY "ON". Measure the voltage of variable swirl control actuator connector terminal 3. [ TEST "A" ] Measure the voltage between variable swirl control actuator connector terminal 3 and 5. [ TEST "B" ] ( terminal 3 : Check + prove , terminal 5 : Check - prove )
YES
NO
1.
ED445F06
Check variable swirl control actuator position sensor resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect variable swirl control actuator. Measure the resistance of variable swirl control actuator component terminal 3,4,5 referring "Terminal resistance table" as follows.
Specification : Terminal resistance table

Detecting terminal 3(power)5(ground) variable swirl control actuator position sensor 3(power)4(signal) 4(signal)5(ground) 4) Resistance ( K 20 ) valve fully opend 4.470.1K 4.810.1K 0.750.1K valve fully closed 4.470.1K 0.850.1K 4.710.1K Characteristic
FLA -451
Component connector shape

1 2 3 4 5
EGNG011L
YES
"2. Check variable swirl control actuator position sensor operation".
NO
Replace variable swirl control actuator assy and go to "Verification of Vehicle Repair". 2. Check variable swirl control actuator position sensor operation 1) 2) 3) 4) IG KEY "ON", ENGINE "ON". Keep engine at idle state. monitor the waveform of variable swirl control actuator terminal 4 with oscilloscope. Turning off engine, monitor the waveform of variable swirl control actuator at the point of operation stop.
YES
NO

Refer to DTC P2015.
E3A15F12
FLA -452
FUEL SYSTEM
DTC P2111 THROTTLE CONTROL ACTUATOR CIRCUIT HIGH

COMPONENT LOCATION
E46D4F66
Throttle control actuator

EGNG010V
GENERAL DESCRIPTION
E6A5977A
As closing or opening vacuum line from vacuum pump which is installed at the end of cam shaft, with the method of duty control, Throttle control Actuator controls throttle flap valve when engine is turning OFF.When turning engines OFF, Throttle flap valve cuts intake air to prevent overrun phenomena.(In spite of turning engine OFF, engine does not stop and runs for a while due to rotating inertia of engine and fuel leakage at injector nozzle. ) To check its operation, watch if it operate when turning engine OFF.
DTC DESCRIPTION
E4915506
P2111 is set when excessive current in throttle control actuator is detected for more than 0.11 sec. this code is due to short to battery in control circuit or internal short of actuator component.

E27D6A17
Detecting Condition Voltage monitoring IG KEY "ON" Short to battery 110ms Fuel Cut NO YES NO NO
Possible Cause
Fail Safe
Throttle contor actuator circuit Throttle contor actuator component

E1D4993C
FLA -453
Throttle control actuator component resistance 23.8~31.3 (20)
Throttle control actuator operating Hz 300Hz
Throttle control actuator operating duty 38%(no vacuum)~90%(vacuum)
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C135 Throttle control Actuator
1
E88A78D4
C101-2 ECM
90. Throttle control Actuator control
1 2
C101-1 terminal 90
Throttle control Actuator control
C142 J/C terminal 7 15A INJ FUSE (MAIN relay power)
15A INJ FUSE (MAIN relay power)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C135 Throttle control Actuator
C101-1 ECM
C101-2 ECM
EGNG010W
EB851DBE
Fig.1
Fig.2
Fig.1) Waveform of Throttle control actuator without throttle flap operation(idle) : At IG KEY "ON", ENGINE "ON", 38% duty is outputted continuously. Fig.2) Waveform of Throttle control actuator with throttle flap operation(engine "OFF") : At IG KEY "OFF", 90% duty is outputted for about 1 sec.
EGNG010X

1.
EEA0C3E4
FLA -454
2. 3. 4. Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "INLET THROTTLE ACTU." parameter on the Scantool.
FUEL SYSTEM
Specification : 94.5% duty outputted except the operation of throttle flap 9.4% duty outputted at the operation of throttle flap
Fig.1
Fig 1) The duty of "INLET THROTTLE ACTU." is 94.5% at IG KEY "ON" and ENGINE "ON". The duty of "INLET THROTTLE ACTU." is 9.4% at IG KEY "OFF" and ENGINE "OFF".
EGNG010Y

1.
E6E2B570
2.
3.
YES
NO

1. Check power circuit voltage 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator. IG KEY "ON". Measure the voltage of Throttle control actuator connector terminal 2.
E21F2AC6
FLA -455
YES
NO

1.
E347EACA
Check monitoring voltage in control circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator connector. IG KEY "ON". Measure the voltage of Throttle control actuator connector terminal 1.
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery in control circuit and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator connector and ECM connector. Check continuity between Throttle control actuator connector terminal 1 and ECM connector terminal 90.
FLA -456
FUEL SYSTEM
YES
NO
1.
E10CD28F
Check Throttle control actuator component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator. Check the resistance of Throttle control actuator.
Specification : 23.8~31.3 (20)
EGNG011C
4)
YES
NO
Replace Throttle control actuator and go to "Verification of Vehicle Repair".
E4BAA960
After a repair, it is essential to verify that the fault is corrected. 1. 2. After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode. Clear recorded DTC using Scantool.

3. 4. 5. Drive the vehicle within DTC "Enable conditions" in "General information". After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again. Are any DTCs recorded ?
FLA -457
YES
NO
FLA -458
FUEL SYSTEM
DTC P2112 THROTTLE CONTROL ACTUATOR CIRCUIT LOW

COMPONENT LOCATION
Refer to DTC P2111.
E058AE56
GENERAL DESCRIPTION
Refer to DTC P2111.
EB631726
DTC DESCRIPTION
ED0F4C80
P2112 is set when "0"A in throttle control actuator is detected for more than 0.11 sec. this code is due to 1)open or short to ground in control circuit or 2)internal open in actuator component.

EE479F35
Detecting Condition Voltage monitoring IG KEY "ON" Short to GND, Wiring open 110ms Fuel Cut NO YES NO NO
Possible Cause
Fail Safe
Throttle control actuator circuit Throttle control actuator component
SPECIFICATION
Refer to DTC P2111.
EC4EABB4
SCHEMATIC DIAGRAM
Refer to DTC P2111.
EE52E6F8

Refer to DTC P2111.
E7B354A1

1. 2. 3. 4.
E38765F7
Connect Scantool to Data Link Connector (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "INLET THROTTLE ACTU." parameter on the Scantool.

Specification : 94.5% duty outputted except the operation of throttle flap 9.4% duty outputted at the operation of throttle flap
FLA -459
Fig.1
Fig 1) The duty of "INLET THROTTLE ACTU." is 94.5% at IG KEY "ON" and ENGINE "ON". The duty of "INLET THROTTLE ACTU." is 9.4% at IG KEY "OFF" and ENGINE "OFF".
EGNG010Y

Refer to DTC P2111.
E65A1010

E4654148
Disconnect Throttle control actuator. IG KEY "ON". Measure the voltage of Throttle control actuator connector terminal 2.
YES
NO

1.
E615D8AE
Check monitoring voltage in control circuit 1) IG KEY "OFF", ENGINE "OFF".
FLA -460
2) 3) 4) Disconnect throttle Throttle control actuator. IG KEY "ON". Measure the voltage of Throttle control actuator connector terminal 1.
FUEL SYSTEM
5)
YES
NO
When voltage is not detected : Go to "2. Check open in control circuit" as follows. When high voltage is detected : Repair short to battery in control circuit and go to "Verification of Vehicle Repair". 2. Check open in control circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator connector and ECM connector. Check continuity between Throttle control actuator connector terminal 1 and ECM connector terminal 90.
4)
YES
NO
1.
E1235EF8
Check throttle flap actuator component resistance 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Throttle control actuator. Check the resistance of Throttle control actuator.
Specification : 23.8~31.3 (20)
FLA -461
EGNG011C
4)
YES
NO
Replace Throttle control actuator and go to "Verification of Vehicle Repair".

Refer to DTC P2111.
E511129F
FLA -462
FUEL SYSTEM
DTC P2123 THROTTLE/PEDAL POSITION SENSOR/SWITCH "D" CIRCUIT HIGH INPUT

COMPONENT LOCATION
E0693F7D
APS
EGNG002G
GENERAL DESCRIPTION
E0DBF9CD
Drivers intension to accelerate is transmitted to ECM through Accelerator Pedal Sensor(APS) . And APS, whose mechanism is same as TPS, is required for ECM to determine optimum fuel injection quantity. As fidelity of APS is strongly required, APS is devided into two. One is APS1, which outputs main signals and the other is APS2, which monitors APS1 performance.APS1 and 2 do not share power supply and ground. Normally, APS2 output voltage is the half of APS1 and if the ratio of two signal is out of specified value, error is recognized then, Limp Home mode is activated.When Limp Home mode is activated, engine speed is fixed at 1200RPM and driving performance is limited to prevent excessive power generation due to APS false signal.
DTC DESCRIPTION
EDFB2F16
P2123 is set when output voltage of APS 1 is above the maximum value of 4.9V for more than 0.18 sec. This code is due to the short to battery in APS 1 power circuit and signal circuit or open in sensor ground circuit.

EAAD54CE
FLA -463
Detecting Condition Voltage monitoring IG KEY "ON" When output signal is above the maximum value (above 4910mV ) 180ms Fuel Cut EGR Off Fuel Limit NO NO YES APS standard value is 0%. Limp home idle is fixed at (1200RPM) A/C operation stops according to Vehicle/Engine speed Cruise control deactivated (for Cruise control option applied vehicle)
Possible Cause
APS 1 Circuit APS component
Fail Safe MIL YES
SPECIFICATION
EB8404BF
Pedal released APS 1 APS 2 0.7V~0.8V 0.275V~0.475V
Pedal depressed 3.8V~4.4V 1.75V~2.35V
Sensor Type Variable resistance type(Potentiometer)

[CIRCUIT DIAGRAM]
E107 Accel pedal sensor 6 2 C101-2 ECM 45. APS 1 sensor power 9. APS 1 sensor signal 30. APS 1 sensor ground 46. APS 2 sensor power 31. APS 2 sensor signal 8. APS 2 sensor ground
EF2AD4E5
FUEL SYSTEM
1 2 3 4 5 6
APS 2 sensor signal APS 1 sensor signal APS 2 sensor power APS 2 sensor ground APS 1 sensor ground APS 1 sensor power
5 3 1
[HARNESS CONNECTOR]
1 4
2 5
3
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 4 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2 5 3 1
E107 Accel pedal sensor
C101-1 ECM
C101-2 ECM
EGNG002H
E9FCB379
APS 1
APS 2
APS 2 ground check signal
Fig.1
Fig.1) APS 1 and APS 2 signals are measured simultaneously, Check if output value is rising and APS 2 is 1/2 of APS 1 signal.
EGNG014R
NOTE APS 2 Ground checking signal is for ECM to monitor APS 2. This signal drops APS 2 output voltage to below 200.39mV per 200msec. If APS 2 output voltage does not drop to below 200.39mV, ECM sets DTC as recognizing ground circuit error of APS 2 .
FLA -465
The waveform below 200.39mV is not detectable in Ground checking signal waveform of APS 2 signal. Instead, the waveform which drops a little is detected. If APS 2 data of "SERVICE DATA" on the Scantool varies from 350mV to 0mV periodically, it means it works well.

1. 2. 3. 4.
EBE0377E
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ACCEL PEDAL SENSOR", "ACCEL PEDAL SENSOR 1", "ACCEL PEDAL SENSOR 2 " parameter on the scantool.
Specification : at idle( 0% ) ACCEL PEDAL SENSOR 1 : 600mV~800mV ACCEL PEDAL SENSOR 2 : 1/2 of ACCEL PEDAL SENSOR 1
Fig.1
Fig.1) APS output data at warm idle. Check if output value is rising and "ACCEL PEDAL SENSOR 2" is 1/2 of "ACCEL PEDAL SENSOR 1" signal.
EGNG002J

1.
EDAA39CF
2.
3.
FLA -466
YES
FUEL SYSTEM
NO
Go to "Power Circuit Inspection" as follows.

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON".
E8E689F1
Measure the voltage of terminal 6 of APS connector.
YES
NO
If the measured voltage is not within the specified value, find and repair short to battery in APS 1 power circuit and go to "Verification of Vehicle Repair".

EAE98BD2
Disconnect APS connector and ECM connector. Check continuity between APS connector terminal 2 and ECM connector terminal 9
YES
Go to "Check short to battery in signal circuit" as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 2. Check short to battery in signal circuit 1) IG KEY "OFF", ENGINE "OFF".

2) 3) 4) Disconnect APS connector and ECM connector. IG KEY "ON". Measure the voltage of terminal 2 of APS connector.
FLA -467
5)
Is abnormal voltage detected in signal circuit with both connector disconnected?
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON".
E82E3062
Measure the voltage of APS terminal 6. [ TEST "A" ] Measure the voltage of APS terminal 6 and terminal 5. [ TEST "B" ] ( terminal 6 : Check + prove , terminal 5 : Check - prove )
Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV
6.
YES
NO
E1CD32B2
Disconnect APS connector (M41). Check resistance for each terminal refering to Resistance characteristic table.
Specification : Resistance characteristic table for each terminal
FLA -468
Resistance( K 20 ) checking point 6(power)5(ground) APS 1 6(power)2(signal) 2(signal)5(ground) 3(power)4(ground) APS 2 3(power)1(signal) 1(signal)4(ground) 4. Pedal Depressed 1.00.1K 1.80.1K 1.10.1K 2.00.1K 2.90.1K 1.10.1K Characteristic Pedal released 1.00.1K 1.10.1K 1.80.1K 2.00.1K 2.10.1K 1.80.1K Unchanged Resistance drops Resistance rises Unchanged
FUEL SYSTEM
Component Connector Shape
EGNG002O
Resistance drops Resistance rises
Are resistances for each terminal measured correctly?
YES
NO
Replace APS and go to "Verification of Vehicle Rapair".
EF69407D
YES
NO
FLA -469
DTC P2128 THROTTLE/PEDAL POSITION SENSOR/SWITCH "E" CIRCUIT HIGH INPUT

COMPONENT LOCATION
Refer to DTC P2123.
EBC0F942
GENERAL DESCRIPTION
Refer to DTC P2123.
ECEED404
DTC DESCRIPTION
E8E4BA5E
P2128 is set when output voltage of APS 2 is above the maximum value of 2463 mV for more than 0.18 sec. This code is due to the short to battery in APS 2 power circuit and signal circuit or open in sensor ground circuit.

E6C31901
Detecting Condition Voltage monitoring IG KEY "ON" When output signal is above the maximum value (above 2464mV) 180ms Fuel Cut EGR Off Fuel Limit NO NO YES APS standard value is 0%. Limp home idle is fixed at (1200RPM) A/C operation stops according to Vehicle/Engine speed Cruise control deactivated (for Cruise control option applied vehicle)
Possible Cause
APS 2 Circuit APS component
Fail Safe MIL YES
SPECIFICATION
Refer to DTC P2123.
EA589ECF
SCHEMATIC DIAGRAM
Refer to DTC P2123.
E5ADC17C

Refer to DTC P2123.
E064F34F

Refer to DTC P2123.
EA89D7BC

Refer to DTC P2123.
E702CBE8
FUEL SYSTEM

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON".
E7FD68FF
Measure the voltage of terminal 3 of APS connector.
YES
NO
If the measured voltage is not within the specified value, find and repair short to battery in APS 2 power circuit and go to "Verification of Vehicle Repair".

E6C22A83
Disconnect APS connector and ECM connector. Check continuity between APS connector terminal 1 and ECM connector terminal 31.
YES
Go to "Check short to battery in signal circuit" as follows.
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 2. Check short to battery in signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector and ECM connector. IG KEY "ON". Measure the voltage of terminal 1 of APS connector.

Specification : 0.0V~0.1V 5) Is abnormal voltage detected in signal circuit with both connector disconnected?
FLA -471
YES
NO

1. 2. 3. 4. 5. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON".
E768AF29
Measure the voltage of APS terminal 3. [ TEST "A" ] Measure the voltage of APS terminal 3 and terminal 4. [ TEST "B" ] ( terminal 3 : Check + prove , terminal 4 : Check - prove )
YES
NO
E0345A2C
FLA -472
FUEL SYSTEM
EGNG002O
YES
NO

Refer to DTC P2123.
EFB02923
FLA -473
DTC P2138 THROTTLE/PEDAL POSITION SENSOR/SWITCH "D" / "E" VOLTAGE CORRELATION

COMPONENT LOCATION
Refer to DTC P2123.
EA41C946
GENERAL DESCRIPTION
Refer to DTC P2123.
ED2B1843
DTC DESCRIPTION
ECF69238
P2138 is set when APS 2 output voltage which is not 1/2 of APS 1 output voltage is detected for more than 0.24 sec. Careful inspection of poor connection between APS 1 and APS 2, resistance characteristic of APS component is needed.

E107832B
Detecting Condition Voltage monitoring IG KEY "ON"(APS depressed) When APS 1,2 is depressed 1.8~6%, the difference between APS 1 and 2is above 308mV When APS 1,2 is depressed above 7%, the difference between APS 1and 2 is above 406mV 240ms Fuel Cut EGR Off Fuel Limit NO NO YES APS standard value is 0%. Limp home idle is fixed at (1200RPM) A/C operation stops according to Vehicle/Engine speed Cruise control deactivated (for Cruise control option applied vehicle)
Possible Cause
ThresholdValue
DiagnosticTime
APS 1 Circuit APS 2 Circuit APS component
Fail Safe MIL YES
SPECIFICATION
Refer to DTC P2123.
E15A9A7A
SCHEMATIC DIAGRAM
Refer to DTC P2123.
EC179F30

Refer to DTC P2123.
E2422F63

Refer to DTC P2123.
EF693E28

Refer to DTC P2123.
E490386A
FUEL SYSTEM

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector (M41). IG KEY "ON".
E440B0FF
Measure the voltage of terminal 3 and 6 of APS connector.
YES
NO
If the measured voltage is not within the specified value, find and repair trouble causing part in circuits and go to go to "Verification of Vehicle Repair". When the measured voltage is higher than the specified value : Refer to P0643 Circuit Inspection. (APS1) Refer to P0653 Circuit Inspection.(APS2) When the measured voltage is lower than the specified value : Refer to P0642 Circuit Inspection.(APS1) Refer to P0652 Circuit Inspection.(APS2)

E11C02D3
Disconnect APS connector and ECM connector. Check continuity between APS connector terminal 2 and ECM connector terminal 9. ( APS 1) Check continuity between APS connector terminal 1 and ECM connector terminal 31. ( APS 2)
YES
Go to "Check short in signal circuit".
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 2. Check short in signal circuit ( APS 1 )

1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector and ECM connector. IG KEY "ON". Check continuity between APS connector terminal 2 and chassis ground. (check short to ground ) Measure the voltage of terminal 2 of APS connector. ( check short to battery )
FLA -475
Specification : Check short to ground : Discontinuity ( Infinite ) Check short to battery : 0.0V~0.1V 5) Is APS 1 signal circuit insulated normally?
YES
Go to "3.Signal Circuit Inspection (APS 2)" as follows.
NO
Repair short in circuit and go to "Verification of Vehicle Repair". 3. Signal Circuit Inspection (APS 2) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector and ECM connector. IG KEY "ON". Check continuity between APS connector terminal 1 and chassis ground. (check short to ground ) Measure the voltage of terminal 1 of APS connector. ( check short to battery )
YES
NO
Repair short in circuit and go to "Verification of Vehicle Repair".

1. Check ground circuit (APS1) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON".
EA2874BC
Measure the voltage of APS terminal 6. [ TEST "A" ]
FLA -476
5) Measure the voltage of APS terminal 6 and terminal 5. [ TEST "B" ] ( terminal 6: Check + prove , terminal 5 : Check - prove )
FUEL SYSTEM
6)
YES
Go to "2. Check ground circuit (APS2)".
NO
When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair". When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair". 2. Check ground circuit (APS2) 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON". Measure the voltage of APS terminal 3. [ TEST "A" ] Measure the voltage of APS terminal 3 and terminal 4. [ TEST "B" ] ( terminal 3: Check + prove , terminal 4 : Check - prove )
6)
YES
NO
ECB4DC68

FLA -477
EGNG002O
YES
NO

Refer to DTC P2123.
E991DC54
FLA -478
FUEL SYSTEM
DTC P2238 LAMBDA SENSOR PUMPING CURRENT CIRCUIT LOW (BANK 1 / SENSOR 1)
COMPONENT LOCATION
E7732682
EGNG009C
GENERAL DESCRIPTION
ED3F1F43
Lambda sensor installed at exhaust manifold is linear Lambda sensor and it senses Lambda density of exhaust gas for accurate EGR control through fuel correction. It also limits smoke which is generated by reach air-fuel mixture at engine maximum loading condition. ECM controls pumping current in order to fit -value from linear Lambda sensor to 1.0. Lean air-fuel mixture(1.0 1.1) : ECM supplies pumping current to Lambda sensor (+pumping current) and activates it for Lambda sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current supplied to Lambda sensor, ECM detects Lambda density of exhaust gas. Rich air-fuel mixture(0.9 1.0) : ECM takes away pumping current from Lambda sensor (-pumping current) and deactivates it for Lambda sensor to have the characteristic at =1.0 (0.0 pumping current). With the value of pumping current taken away from Lambda sensor, ECM detects Lambda density of exhaust gas. This performance is the most active and fast at normal operating temp.(450~600) thus, in order to reach normal operating temp. and last at that temp., heater(heating coil) is integrated with Lambda sensor.Heater coil is controlled by ECM as PWM. the resistance of heater coil is low when coil is cold thus, current through it increases while resistance is high when coil is hot thus, current decreases. With this principle, Lambda sensor temp. is measured and Lambda sensor heater operation varies based on the data.
DTC DESCRIPTION
E0011D07
P2238 is set when 1) short to ground in signal line(terminal 4), ground line(terminal 3), power line(terminal 1), pumping current line(terminal 6) or 2) open in ground line is detected. This code is due to the problem of Lambda sensor circuit.

E961B743
FLA -479
Detecting Condition Voltage monitoring Engine running Short to GND in Lambda sensor circuit Open in Lambda sensor circuit 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Lambda sensor circuit Lambda sensor component
Fail Safe
SPECIFICATION
EAC9D850
Ip meas/mA 1.500 1.000 0.500 0.000 -0.500 -1.000 -1.500 -2.000

EGNG009D
lean gas : O2 in N2 = (X02/3 1) / (1-4.76* XO2)
for H/C = 2
rich gas mixture of synthetic gas 9%CO, 7%H2, 7%CO2 in Nz
value Pumping current
0.65 -2.22
0.70 -1.82
0.80 -1.11
0.90 -0.50
1.01 0.00
1.18 0.33
1.43 0.67
1.70 0.94
2.42 1.38
Air 2.54

[CIRCUIT DIAGRAM]
C141 Lambda sensor 1 3 C01-2 ECM 64. Sensor power 86. Sensor ground
E109AFD4
FUEL SYSTEM
Terminal Connected to Function Sensor power
1 2 3 4
C101-2 terminal 64 10A SNSR FUSE C101-2 terminal 86 C101-2 terminal 87 C101-2 terminal 51 C101-2 terminal 65
Main relay power Sensor ground Sensor signal Sensor heater Sensor pump
87. Sensor signal
5 6
6 2 5
65. Sensor pump 51. Sensor heater
10A SNSR FUSE (Main relay power)
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
3 6
2 5
1 4
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C141 Lambda sensor
C101-1 ECM
C101-2 ECM
EGNG009E

E424DC09
FLA -481
Fig.1
Fig.2
Fig.3
Fig.4
Fig.1) Waveform of Lambda sensor power(terminal 1) at IG KEY "ON" and Engine running. It fluctuates between 1V and 3V periodically. Fig.2) Waveform of Lambda sensor ground(terminal 3) at IG KEY "ON" and Engine running. 2.5V is displayed. Fig.3) Waveform of Lambda sensor signal(terminal 4) at IG KEY "ON" and Engine running. 850mV is displayed. (same value at idle and acceleration) Fig.4) Waveform of Lambda sensor pump(terminal 6) at IG KEY "ON" and Engine running. 850mV is displayed. (same value at idle and acceleration)
EGNG009F

1.
E35B5F56
2.
FLA -482
3. Is the problem found?
FUEL SYSTEM
YES
NO

1.
EC40DF80
Check voltage waveform in sensor power circuit 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 1. Monitor the waveform in Lambda sensor connector terminal 1.
Specification : Measured voltage : 2.0 V waveform : Refer to "Signal Waveform Data" of "General Information". The waveform similar to Fig.1) is displayed. 6) Is the measured voltage within the specification?
YES
NO
No voltage detected in Lambda sensor power circuit : Go to "2. Check open in sensor power circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor power circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 1 and ECM connector terminal 64.
Specification : Continuity(below 1.0 ) 4) Is the measured voltage within the specification?
YES
Repair short to ground in Lambda sensor power circuit and go to "Verification of Vehicle Repair".
NO
Reapir open in Lambda sensor power circuit and go to "Verification of Vehicle Repair".

1. Check voltage in sensor signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 4.
E22D42B3
FLA -483
Specification : 0.8V~0.9 V 5) Is the measured voltage within the specification?
YES
Go to "3. Check sensor pump circuit".
NO
No voltage detected in Lambda sensor signal circuit : Go to "2. Check open in sensor signal circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in O2 sensor signal circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 4 and ECM connector terminal 87.
YES
Repair short to ground in Lambda sensor signal circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Lambda sensor signal circuit and go to "Verification of Vehicle Repair". 3. Check voltage in sensor pump circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 6.
FLA -484
YES
FUEL SYSTEM
NO
No voltage detected in Lambda sensor pumpl circuit : Go to "4. Check open in sensor pump circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor pump circuit and go to "Verification of Vehicle Repair". 4. Check open in sensor pump circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 6 and ECM connector terminal 65.
YES
Repair short to ground in Lambda sensor pump circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Lambda sensor pump circuit and go to "Verification of Vehicle Repair".

1. Check voltage in sensor ground circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
E707402E
YES
NO
No voltage detected in Lambda sensor ground circuit : Go to "2. Check open in sensor ground circuit" as follows. High voltage detected in Lambda sensor ground circuit : Repair short to battery in Lambda sensor ground circuit and go to "Verification of Vehicle Repair".

2. Check open in sensor ground circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 3 and ECM connector terminal 86.
FLA -485
YES
Repair short to ground in Lambda sensor ground circuit and go to "Verification of Vehicle Repair".
NO
Repair open in Lambda sensor ground circuit and go to "Verification of Vehicle Repair".
1.
EC12AC81
Lambda sensor Visual Inspection 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. Perform visual inspection for each checking point as follows. a. Check corrosion inside of Lambda sensor terminal. b. Check damaged coverring and open in component wiring. c. Check connecting torque(poor connection) of Lambda sensor component. d. Disconnect Lambda sensor and check deformation, clogging, melting of Lambda detecting prove.
Specification : Everyting OK 4) Is any problem of Lambda sensor detected?
YES
NO
Refer to "NOTE" as follows. NOTE In diesel engine, ultra lean combustion generates at normal operating condition. Therefore, Lambda sensor signal change in accordance with engine acceleration and various loading condition rarely happens, unlikely to linear Lambda sensor of gasoline engine. Moreover, pumping current is not measurable with normal measuring device(ampere meter) because maximum value is 3mA. If DTC code is recorded continuously eventhough circuit inspection is correctly performed and no problem at visual inspection of component is detected, replace Lambda sensor.
E4163054
After a repair, it is essential to verify that the fault is corrected.
FLA -486
1. 2. 3. 4. 5. After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode. Clear recorded DTC using Scantool. Drive the vehicle within DTC "Enable conditions" in "General information".
FUEL SYSTEM
YES
NO
FLA -487
DTC P2239 LAMBDA SENSOR PUMPING CURRENT CIRCUIT HIGH (BANK 1 / SENSOR 1)
COMPONENT LOCATION
Refer to DTC P2238.
ED38DDD8
GENERAL DESCRIPTION
Refer to DTC P2238.
E13561E3
DTC DESCRIPTION
E52BEB28
P2239 is set when 1) short to battery in signal line(terminal 4), ground line(terminal 3), power line(terminal 1), pumping current line(terminal 6) or 2) short to ground is detected. This code is due to the problem of Lambda sensor circuit.

E82B2917
Detecting Condition Voltage monitoring Engine running Short to battery in Lambda sensor circuit Open in Lambda sensor circuit 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P2238.
EDA711EA
SCHEMATIC DIAGRAM
Refer to DTC P2238.
E8942733

Refer to DTC P2238.
E4F4275E

Refer to DTC P2238.
E3F38081

1.
EFEF42E5
Check voltage waveform in sensor power circuit
FLA -488
1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 1. Monitor the waveform in Lambda sensor connector terminal 1.
FUEL SYSTEM
YES
NO
No voltage detected in Lambda sensor power circuit : Go to "2. Check open in sensor power circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor power circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 1 and ECM connector terminal 64.
YES
NO

1. Check voltage in sensor signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
EB8FC1D4
Specification : 0.8V~0.9 V

5) Is the measured voltage within the specification?
FLA -489
YES
NO
No voltage detected in Lambda sensor signal circuit : Go to "2. Check open in sensor signal circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor signal circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 4 and ECM connector terminal 87.
YES
NO
YES
NO
No voltage detected in Lambda sensor pumpl circuit : Go to "4. Check open in sensor pump circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor pump circuit and go to "Verification of Vehicle Repair". 4. Check open in sensor pump circuit 1) IG KEY "OFF", ENGINE "OFF".
FLA -490
2) 3) Disconnect Lambda sensor connector and ECM connector.
FUEL SYSTEM
Check continuity between Lambda sensor connector terminal 6 and ECM connector terminal 65.
YES
NO

ED2C2CEB
YES
NO
No voltage detected in Lambda sensor ground circuit : Go to "2. Check open in sensor ground circuit" as follows. High voltage detected in Lambda sensor ground circuit : Repair short to battery in Lambda sensor ground circuit and go to "Verification of Vehicle Repair". 2. Check open in sensor ground circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 3 and ECM connector terminal 86.

YES
FLA -491
NO
1.
E2874034
Lambda sensor Visual Inspection 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. Perform visual inspection for each checking point as follows. a. Check corrosion inside of Lambda sensor terminal. b. Check damaged coverring and open in component wiring. c. Check connecting torque(poor connection) of Lambda sensor component. d. Disconnect Lambda sensor and check deformation, clogging, melting of Lambda detecting prove.
YES
NO
Refer to "NOTE" as follows. NOTE In diesel engine, ultra lean combustion generates at normal operating condition. Therefore, Lambda2 sensor signal change in accordance with engine acceleration and various loading condition rarely happens, unlikely to linear Lambda sensor of gasoline engine. Moreover, pumping current is not measurable with normal measuring device(ampere meter) because maximum value is 3mA. If DTC code is recorded continuously eventhough circuit inspection is correctly performed and no problem at visual inspection of component is detected, replace Lambda sensor.

Refer to DTC P2238.
E0D0A246
FLA -492
FUEL SYSTEM
DTC P2251 LAMBDA SENSOR REFERENCE GROUND CIRCUIT/OPEN (BANK 1 / SENSOR 1)

COMPONENT LOCATION
Refer to DTC P2238.
EE98E563
GENERAL DESCRIPTION
Refer to DTC P2238.
E7A8EFD8
DTC DESCRIPTION
EF160269
P2251 is set when ground line(terminal 3) is opened. This code is due to the problem of Lambda sensor circuit.

E881FD8F
Detecting Condition Voltage monitoring Engine running Open in Lambda sensor ground circuit 2.0 sec. Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC P2238.
E358671F
SCHEMATIC DIAGRAM
Refer to DTC P2238.
EC04CF75

Refer to DTC P2238.
E55D9F39

Refer to DTC P2238.
E3C4F5A7

1.
E70B5E0A
Check voltage waveform in sensor power circuit 1) IG KEY "OFF", ENGINE "OFF".

2) 3) 4) 5) Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of Lambda sensor connector terminal 1. Monitor the waveform in Lambda sensor connector terminal 1.
FLA -493
YES
NO
No voltage detected in Lambda sensor power circuit : Go to "2. Check open in sensor power circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor power circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor power circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between OLambda sensor connector terminal 1 and ECM connector terminal 64.
YES
NO

1. Check voltage in sensor signal circuit 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF".
E23B326A
FLA -494
YES
FUEL SYSTEM
NO
No voltage detected in Lambda sensor signal circuit : Go to "2. Check open in sensor signal circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor signal circuit and go to "Verification of Vehicle Repair". 2. Check open in Lambda sensor signal circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 4 and ECM connector terminal 87.
YES
NO
YES
NO
No voltage detected in Lambda sensor pumpl circuit : Go to "4. Check open in sensor pump circuit" as follows. High voltage detected in Lambda sensor power circuit : Repair short to battery in Lambda sensor pump circuit and go to "Verification of Vehicle Repair". 4. Check open in sensor pump circuit 1) 2) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector.

3) Check continuity between Lambda sensor connector terminal 6 and ECM connector terminal 65.
FLA -495
YES
NO

EFBBCBA8
Disconnect Lambda sensor connector. IG KEY "ON". Measure the voltage of OLambda sensor connector terminal 3.
YES
NO
No voltage detected in Lambda sensor ground circuit : Go to "2. Check open in sensor ground circuit" as follows. High voltage detected in Lambda sensor ground circuit : Repair short to battery in Lambda sensor ground circuit and go to "Verification of Vehicle Repair". 2. Check open in sensor ground circuit 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector and ECM connector. Check continuity between Lambda sensor connector terminal 3 and ECM connector terminal 86.
YES
FLA -496
NO
FUEL SYSTEM
1. Lambda sensor Visual Inspection 1) 2) 3)
EEBA7EE5
IG KEY "OFF", ENGINE "OFF". Disconnect Lambda sensor connector. Perform visual inspection for each checking point as follows. a. Check corrosion inside of Lambda sensor terminal. b. Check damaged coverring and open in component wiring. c. Check connecting torque(poor connection) of Lambda sensor component. d. Disconnect Lambda sensor and check deformation, clogging, melting of Lambda detecting prove.
YES
NO
Refer to "NOTE" as follows. NOTE In diesel engine, ultra lean combustion generates at normal operating condition. Therefore, Lambda sensor signal change in accordance with engine acceleration and various loading condition rarely happens, unlikely to linear Lambda sensor of gasoline engine. Moreover, pumping current is not measurable with normal measuring device(ampere meter) because maximum value is 3mA. If DTC code is recorded continuously eventhough circuit inspection is correctly performed and no problem at visual inspection of component is detected, replace Lambda sensor.

Refer to DTC P2238.
E8EDD0DF
FLA -497
DTC P2264 DETECTION OF WATER IN FUEL

COMPONENT LOCATION
E739C25B
EGNG006M
GENERAL DESCRIPTION
ED50F276
Diesel fuel filter can seperate water from fuel. If water more than specified amount is detected by "water sensor" installed at the bottom of fuel filter, "Fuel warning lamp" on cluster turns ON.Especially for high pressure pump or injectors of common rail diesel engine is fatal. because water causes poor lubrication and corrosion in such accurate devices, furthermore, it leads engine hesitation. In order to prevent this harsh condition to engine, "Water warning lamp" turns ON to let driver relief the gathered water from the filter and engine power generation is limited. NOTE If sensing prove of water sensor contacts with water, impressed voltage on prove is grounded to chassis ground, then 12V is outputted from signal line. With this method, ECM recognizes the amount of water.
water sensing prove
EGNG006N
DTC DESCRIPTION
E0FC45BF
P2246 is set when water sensor operates for more than 4 sec. Water warning lamp turns on and engine power generation is limited in this condition. When this code is set, water in the filter should be removed to prevent engine from water contained fuel. If same code is set even after removing water, check short to battery in water in fuel sensor signal circuit or component failure.

E62F0E1D
FUEL SYSTEM
Detecting Condition Voltage Monitoring IG KEY "ON" Signal voltage detected at Water sensor 4.0sec. Fuel Cut NO NO YES NO
Possible Cause
Fail Safe
Water stored inside of fuel filter ( remove water inside of filter) Water sensor circuit(short to battery) Water sensor component
SCHEMATIC DIAGRAM
[CIRCUIT DIAGRAM]
C136 Water sensor
E8726ABD
ON/START power(10A ECU FUSE) C101-2 ECM
1 1 2 3 40. Water sensor signal Cluster 2 3
C142 J/C terminal 3 C101-2 terminal 40 G102 ground point
IG power Water sensor signal Water lamp signal
[HARNESS CONNECTOR]
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4
5 3 1
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C136 Water sensor
C101-1 ECM
C101-2 ECM
EGNG006O

1. 2.
EE7A97AB

2)
FLA -499
YES
NO

1. 2. 3. 4. Ignition "OFF", Turn Engine "OFF". Disconnect Water sensor connector. IG KEY "ON".
EE2765E9
Measure the voltage of terminal 1 of Water sensor connector.
YES
NO
Repair open in In-pannel junction box 10A ECU fuse and related circuit and go to "Verification of Vehicle Repair".

E7F94168
Disconnect Water sensor connector. IG KEY "ON". Measure the voltage of terminal 2 of Water sensor connector.
FLA -500
YES
Go to "2. Water warning lamp operation test" as follows.
FUEL SYSTEM
NO
Repair short to battery and go to "Verification of Vehicle Repair". 2. Water warning lamp operation test 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect Water sensor connector. IG KEY "ON". Connect water sensor connector terminal 1 and 2 using jump wire.
Specification : Water warning lamp on cluster turns ON. 12V battery voltage is detected at ECM connector(C101-2) terminal 40. 5) Does water warning lamp turn ON? And is 12V battery voltage detected at ECM connector(C01-2) terminal 40?
YES
NO
Repair open in water warning lamp filament and related circuit and go to "Verification of Vehicle Repair".

1. 2. 3. IG KEY "OFF", ENGINE "OFF". Disconnect Water sensor connector.
EA863B08
Check continuity between Water sensor connector terminal 3 and chassis ground.
Specification : Discontinuity ( Infinite ) 4. Is the measured resistance within the specification?
YES
NO
1. Check water inside of fuel filter 1)
E569C3AD
IG KEY "OFF", ENGINE "OFF".

2) 3) 4)
FLA -501
Disconnect fuel filter assy from vehicle. (note : fuel filter should be maintained to stand up vertically at disconnecting.) Set up clean vessel like beaker to collect fuel outflowed from filter. Disconnect Water sensor and collect fuel and water mixed to it.
Specification : Outflowed fuel must not contain much water. 5) Does fuel contains much water?
YES
Checking odometer and filter used duration, replace fuel filter if needed. If too much water flowed to fuel filter, check if water flowed into fuel tank and clean up inside of fuel tank. After replacing filter and clean up fuel tank and go to "Verification of Vehicle Repair".
NO
Go to "2.Check Water sensor component" as follows. 2. Check Water sensor component 1) 2) 3) 4) 5) 6) 7) IG KEY "OFF", ENGINE "OFF". Disconnect fuel filter assy from vehicle. (note : fuel filter should be maintained to stand up vertically at disconnecting.) Set up clean vessel like beaker to collect fuel outflowed from filter. Disconnect fuel warning sensor from disconnected fuel filter. Connect Water sensor to disconnected wiring connector. IG KEY "ON". Touch water sensing prove of Water sensor to chassis ground.
Specification : Water warning lamp turns ON when touching water sensing prove to chassis ground. 8) Does water warning lamp operate well?
YES
NO
Replace Water sensor and go to "Verification of Vehicle Repair".
E94BF282
FLA -502
4. 5.
FUEL SYSTEM
YES
NO
FLA -503
DTC P2299 BRAKE PEDAL POSITION / ACCELERATOR PEDAL POSITION INCOMPATIBLE

COMPONENT LOCATION
E197B6F0
Brake S/W APS
EGNG001Z
GENERAL DESCRIPTION
E8C600E1
Brake switch monitors malfunction of accel pedal sensor(APS).Drivers depress brake pedal when 1).the voltage higher than drivers intension is detected due to APS malfunction(signal circuit short to high voltage) 2).engine power generates excessively due to fault signal.Like previous example, if drivers intension to decelerate is transmitted to ECM(brake pedal depressed) when APS signal is high, ECM consider APS to be fault and Limp Home mode is activated.When Limp Home mode is activated, engine speed is fixed at 1200RPM and driving performance is limited, later, if correct APS signal is detected, Limp Home mode is deactivated immediately.
DTC DESCRIPTION
E1B8E6DA
P2299 is set when brake signal is inputted to ECM for more than 0.5 sec. while APS is depressed more than 5% at above 870RPM, 2Km/h. And Limp Home mode is activated with the DTC code occurence. Later, if correct APS signal is detected, Limp Home mode is deactivated immediately. This code is set when APS signal is a bit higher than the voltage at accelerator released position and drivers pedal manipulation, therfore careful inspection of APS and checking drivers pedal depressing habit is required.

E0FEC0D5
FUEL SYSTEM
Detecting Condition Voltage monitoring Engine run ( engine speed below 870RPM, vehicle speed below 2Km/h) Brake pedal singal inputted at APS output voltage above 5% (Enabled when brake pedal released or accelerator pedal depressed 200% per sec.) 500ms Fuel Cut EGR Off Fuel Limit NO NO YES APS standard value is 0%. Limp home idle is fixed at (1200RPM) A/C operation stops according to Vehicle/Engine speed Cruise control deactivated (for Cruise control option applied vehicle)
Possible Cause
ThresholdValue
DiagnosticTime
APS 1 Circuit APS 2 Circuit APS component
Fail Safe MIL NO
SPECIFICATION
E57FB36A
Pedal released APS 1 APS 2 0.7V~0.8V 0.275V~0.475V
Pedal depressed 3.8V~4.4V 1.75V~2.35V
Sensor Type Variable resistance type(Potentiometer)

[CIRCUIT DIAGRAM]
E107 Accel pedal sensor 6 2 C101-2 ECM 45. APS 1 sensor power 9. APS 1 sensor signal 30. APS 1 sensor ground 46. APS 2 sensor power 31. APS 2 sensor signal 8. APS 2 sensor ground
E2BEF1B4
FLA -505
1 2 3 4 5 6
APS 2 sensor signal APS 1 sensor signal APS 2 sensor power APS 2 sensor ground APS 1 sensor ground APS 1 sensor power
5 3 1
[HARNESS CONNECTOR]
1 4
2 5
3
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 4 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2 5 3 1
E107 Accel pedal sensor
C101-1 ECM
C101-2 ECM
EGNG002H
E38795B0
APS 1
APS 2
APS 2 ground check signal
Fig.1
Fig.1) APS 1 and APS 2 signals are measured simultaneously, Check if output value is rising and APS 2 is 1/2 of APS 1 signal.
EGNG014R
NOTE APS 2 Ground checking signal is for ECM to monitor APS 2. This signal drops APS 2 output voltage to below 200.39mV per 200msec. If APS 2 output voltage does not drop to below 200.39mV, ECM sets DTC as recognizing ground circuit error of APS 2 .
FLA -506
FUEL SYSTEM
The waveform below 200.39mV is not detectable in Ground checking signal waveform of APS 2 signal. Instead, the waveform which drops a little is detected. If APS 2 data of "SERVICE DATA" on the Scantool varies from 350mV to 0mV periodically, it means it works well.

1. 2. 3. 4.
E6DCDC84
Connect scantool to Data Link Cable (DLC). Warm engine up to normal operating temperature. Turn "OFF" electrical devices and A/C. Monitor "ACCEL PEDAL SENSOR", "ACCEL PEDAL SENSOR 1", "ACCEL PEDAL SENSOR 2 " parameter on the scantool.
Specification : at idle( 0% ) ACCEL PEDAL SENSOR 1 : 600mV~800mV ACCEL PEDAL SENSOR 2 : 1/2 of ACCEL PEDAL SENSOR 1
Fig.1
Fig.1) APS output data at warm idle. Check if output value is rising and "ACCEL PEDAL SENSOR 2" is 1/2 of "ACCEL PEDAL SENSOR 1" signal.
EGNG002J

1.
ED494EF5
2.
3.

YES
FLA -507
NO

1. 2. 3. 4. IG KEY "OFF", ENGINE "OFF". Disconnect APS connector (M41). IG KEY "ON".
E34887D7
Measure the voltage of terminal 3 and 6 of APS connector.
YES
NO
If the measured voltage is not within the specified value, find and repair trouble causing part in circuits and go to "Verification of Vehicle Repair". When the measured voltage is higher than the specified value : Refer to P0643 Circuit Inspection. (APS1) Refer to P0653 Circuit Inspection.(APS2) When the measured voltage is lower than the specified value : Refer to P0642 Circuit Inspection.(APS1) Refer to P0652 Circuit Inspection.(APS2)

E4658BDC
Disconnect APS connector and ECM connector. Check continuity between APS connector terminal 2 and ECM connector terminal 9 ( APS 1) Check continuity between APS connector terminal 1 and ECM connector terminal 31 ( APS 2)
YES
Go to "Check short in signal circuit".
FLA -508
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair". 2. Check short in signal circuit ( APS 1 ) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector and ECM connector. IG KEY "ON"
FUEL SYSTEM
Check continuity between APS connector terminal 2 and chassis ground. (check short to ground ) Measure the voltage of terminal 2 of APS connector. ( check short to battery )
YES
Go to "3.Signal Circuit Inspection (APS 2)" as follows.
NO
Repair short in circuit and go to "Verification of Vehicle Repair". 3. Signal Circuit Inspection (APS 2) 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector and ECM connector. IG KEY "ON" Check continuity between APS connector terminal 1 and chassis ground. (check short to ground ) Measure the voltage of terminal 1 of APS connector. ( check short to battery )
YES
NO
Repair short in circuit and go to "Verification of Vehicle Repair".

1. Check ground circuit (APS1) 1) IG KEY "OFF", ENGINE "OFF".
E679E3A5

2) 3) 4) 5) Disconnect APS connector. IG KEY "ON". Measure the voltage of APS terminal 6. [ TEST "A" ] Measure the voltage of APS terminal 6 and terminal 5. [ TEST "B" ] ( terminal 6: Check + prove , terminal 5 : Check - prove )
FLA -509
Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV 6) Is the measured voltage within the specification?
YES
Go to "2. Check ground circuit (APS2)".
NO
When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair". When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair". 2. Check ground circuit (APS2) 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect APS connector. IG KEY "ON". Measure the voltage of APS terminal 3. [ TEST "A" ] Measure the voltage of APS terminal 3 and terminal 4. [ TEST "B" ] ( terminal 3: Check + prove , terminal 4 : Check - prove )
Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV 6) Is the measured voltage within the specification?
YES
NO
E4B78178
FLA -510
Specification : Resistance characteristic table for each terminal Resistance( K 20 ) checking point 6(power)5(ground) APS 1 6(power)2(signal) 2(signal)5(ground) 3(power)4(ground) APS 2 3(power)1(signal) 1(signal)4(ground) 4. Pedal Depressed 1.00.1K 1.80.1K 1.10.1K 2.00.1K 2.90.1K 1.10.1K Characteristic Pedal released 1.00.1K 1.10.1K 1.80.1K 2.00.1K 2.10.1K 1.80.1K Unchanged Resistance drops Resistance rises Unchanged
FUEL SYSTEM
EGNG002O
YES
NO
ECD35DA4
YES
NO
FLA -511
DTC U0001 CAN COMMUNICATION MALFUNCTION

COMPONENT LOCATION
EB9C381B
ECM
EGNG014G
GENERAL DESCRIPTION
E6EC6484
Several control units are applied to electronically controlled vehicles. These units perform each control with informations from various sensors. Thus, sharing signal information from sensors is needed, so CAN communication type whose communication speed is high and insensitive to electrical noise by spark generation is adopted to controlling power-train(engine, atutomatic transaxle, ABS, TCS, ECS)As sharing signals of engine speed, APS, engaged gear and torque reduction through CAN communication, ECM and TCM modules control vehicle actively.
CAN 2.0 B communication format
EXTENDED ID
NO. in box means scale
STANDARD ID
EGNG014H
DTC DESCRIPTION
EBAB6371
U0001 is set when signal transmission through CAN communication line is impossible for more than 0.1 sec. because of open or short to ground in CAN communication line. Checking CAN communication BUS and signals from ECM, TCM module is required.

E5460F8E
FUEL SYSTEM
Detecting Condition Signal monitoring IG KEY "ON" CAN BUS error 100ms Fuel Cut NO NO NO NO
Possible Cause
CAN BUS CAN communication module component
Fail Safe
SPECIFICATION
E49E97B9
DIGITAL "0" Communication Format
DIGITAL "1"( BUS IDLE )
CAN Communication Line Resistance Inside of ECM 120 (20) Inside of In-pannel junction box 120 (20)
HIGH 3.5V
LOW 1.5V
HIGH 2.5V
LOW 2.5V
CAN 2.0B

[CIRCUIT DIAGRAM]
C101-2 ECM 84 I/P-E 17
CAN vertical resistance (120 )
E3150397
FLA -513
I/P JUNTION BOX
CAN HIGH CAN LOW

E16 Multipurpose Check Connector
CAN vertical resistance (120 )
84
18
I/P-E terminal 17 E16 terminal 9 E152 terminal 38 M33 terminal 3 I/P-E terminal 18 E16 terminal 17 E152 terminal 36 M33 terminal 11
CAN HIGH
83
I/P-N 18
9
83
CAN LOW
CAN HIGH 9 CAN LOW 17 M33 Data Link Connector 3 CAN HIGH 11 CAN LOW
E152 TCM CAN HIGH 38 CAN LOW 36
[HARNESS CONNECTOR]
* * 12 * * 19 18 *
9 17
* * * * * 5 * * * *
* * 6 * * *
1 9
13 12 11
6 7 8 9 10 * 12 * 14 * * 17 18 19 20 21 22 23 24 * * * * * * * * 52 53 * 36 37 38 58 59 * 61 62 ** ** ** 44 ******* * 74 * * 78 * * *********** *** ***
5 3 2
E16 Multipurpose Check Connector
M33 Data Link Connector
E152 TCM
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
6 4 2
5 3 1
C101-1 ECM
C101-2 ECM
EGNG014I

EE8CCCD8
FUEL SYSTEM
SOF Bit
CAN HIGH signal
Digital "1"
Digital "0"
BUS IDLE
CAN LOW signal
Fig.1
Fig.1) CAN communication waveform Monitoring CAN HIGH and LOW simultaneously is important in monitoring CAN communication waveform. When CAN HIGH signal rise to 3.5V and LOW signal drops to 1.5V - voltage difference between HIGH and LOW signal is 2V - at BUS IDLE state (DIGITAL "1") whose reference voltage is 2.5V, "0" is recognized. Besides, comparing HIGH and LOW signal if opposite waveform is detected with the reference voltage of 2.5V, Check if current cam signal transfers correctly. Continuous "0"signal above 6BIT means the occurence of error in CAN communication. 1BIT is easily distinguished as calculating the time when "SOF"(START OF FRAME) which notifies the start of frame occurs. Check if "0"signal above 6BIT is detected continuously when monitoring CAN communication waveform.
EGNG014J

1. 2.
E57F8AD7
3.
YES
NO

1. Check CAN BUS resistance 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Measure the resistance between diagnostic connector 3 and 11. Disconnect ECM and TCM connector. Measure the resistance between diagnostic connector 3 and 11.
E2049F42
FLA -515
Specification : Both ECM and TCM connected : 60 3 (Test 1) Both ECM and TCM disconnected : 120 3 (Test 2) 5) Is CAN BUS resistance within the specification?
YES
Go to "2.Check short to ground in CAN BUS" as follows.
NO
Below 10 for both conditions(disconnected, connected) : Repair short between CAN BUS and go to "Verification of Vehicle Repair". 120 for both conditions(disconnected, connected) : Go to "4. Check CAN BUS continuity". Infinite for both conditions(disconnected, connected) :Repair open in CAN communication circuit between DLC terminal and In-pannel junction box. 2. Check short to ground in CAN BUS 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. Check continuity between DLC terminal 3 and chassis ground. (CAN HIGH) Check continuity between DLC terminal 11 and chassis ground. (CAN LOW)
Specification : Discontinuity ( Infinite ) 5) Is measured resistance within the specification?
YES
Go to "3. Check short to battery in CAN BUS".
NO
Repair short to ground in circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in CAN BUS 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. IG KEY "ON".
FLA -516
4) 5) Measure the voltage of DLC terminal 3. (CAN HIGH) Measure the voltage of DLC terminal 11. (CAN LOW)
FUEL SYSTEM
6)
Is measured resistance within the specification with both connector disconnected?
YES
Go to"4. Check CAN BUS continuity" as follows. Repair short to battery and go to "Verification of Vehicle Repair". 4. Check CAN BUS continuity 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. Check continuity between DLC terminal 3 and CAN HIGH terminal of each module. ( CAN HIGH : ECM connector terminal 84, TCM connector terminal 38, multipurpose check connector terminal 9) Check continuity between DLC terminal 11 and CAN LOW terminal of each module. ( CAN LOW : ECM connector terminal 83, TCM connector terminal 36, multipurpose check connector terminal 17 )
4)
Specification : Continuity(below 1.0 )
5)
YES
NO
Repair open in CAN BUS and go to "Verification of Vehicle Repair".
1.
E1831DDF
Check CAN communication waveform generation 1) 2) 3) 4) IG KEY "OFF", ENGINE "OFF". Connect 2 channel scope to DLC terminal 3(CAN HIGH) and 11(CAN LOW). IG KEY "ON" after connecting only ECM to CAN BUS. IG KEY "ON" after connecting only TCM to CAN BUS.
Specification : At IG KEY "ON", the waveform same as "Signal Waveform Data" of this code generates. Different from "Signal Waveform Data", if 1) both CAN HIGH and LOW signal are fixed at 2.5 V or 2) HIGH and LOW signal are fixed at 3.5 V and 1.5 V, respectively, it is due to communication error between modules.
FLA -517
M33
* * 6 * * *
1 9
SCOP
13 12 11
EGNG014O
5)
Does correct waveform generate from each module?
YES
NO
Replace the module which generates poor communication waveform, and go to "Verification of Vehicle Repair".
E6DB3912
YES
NO
FLA -518
FUEL SYSTEM
DTC U0100 CAN-TIME OUT ECU

COMPONENT LOCATION
Refer to DTC U0001.
EC794911
GENERAL DESCRIPTION
Refer to DTC U0001.
E53785B5
DTC DESCRIPTION
EF8CEC73
U0100 is set when no signal transmission through CAN BUS occurs for more than 0.5 sec.. This code is due to CAN BUS problem or CAN communication module failure.

ED75B955
Detecting Condition Signal monitoring IG KEY "ON" No signal transmission through CAN BUS 500ms Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC U0001.
E5081CCD
SCHEMATIC DIAGRAM
Refer to DTC U0001.
EE5D4D91

Refer to DTC U0001.
E4486F4F

Refer to DTC U0001.
E8D4FF00

1. Check CAN BUS resistance 1) IG KEY "OFF", ENGINE "OFF".
E2181768

2) 3) 4) Measure the resistance between diagnostic connector 3 and 11. Disconnect ECM and TCM connector. Measure the resistance between diagnostic connector 3 and 11.
FLA -519
YES
NO
YES
NO
Repair short to ground in circuit and go to "Verification of Vehicle Repair". 3. Check short to battery in CAN BUS 1) 2) 3) 4) 5) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. IG KEY "ON". Measure the voltage of DLC terminal 3. (CAN HIGH) Measure the voltage of DLC terminal 11. (CAN LOW)
FLA -520
6) Is measured resistance within the specification with both connector disconnected?
FUEL SYSTEM
YES
Go to"4. Check CAN BUS continuity" as follows.
NO
Repair short to battery and go to "Verification of Vehicle Repair". 4. Check CAN BUS continuity 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. Check continuity between DLC terminal 3 and CAN HIGH terminal of each module. ( CAN HIGH : ECM connector terminal 84, TCM connector terminal 38, multipurpose check connector terminal 9) Check continuity between DLC terminal 11 and CAN LOW terminal of each module. ( CAN LOW : ECM connector terminal 83, TCM connector terminal 36, multipurpose check connector terminal 17 )
4)
Specification : Continuity(below 1.0 ) 5) Is the measured resistance within the specification?
YES
NO
1.
EB2BC521
FLA -521
M33
* * 6 * * *
1 9
SCOP
13 12 11
EGNG014O
5)
YES
NO

Refer to DTC U0001.
E52922D3
FLA -522
FUEL SYSTEM
DTC U0101 SERIAL COMMUNICATION PROBLEM WITH TCU (TIMEOUT)

COMPONENT LOCATION
Refer to DTC U0001.
E99076AA
GENERAL DESCRIPTION
Refer to DTC U0001.
E9325B17
DTC DESCRIPTION
E152F2B6
U0101 is set when ECM send data requiring signal to TCM, but no return signal is transmitted to ECM within 0.5 sec.. This code is due to TCM CAN line related problem or TCM module failure.

E8DD8B33
Detecting Condition Signal monitoring IG KEY "ON" CAN communication error between ECM and TCS1 500ms Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC U0001.
E5474A2C
SCHEMATIC DIAGRAM
Refer to DTC U0001.
E7FF388C

Refer to DTC U0001.
ED2B5DA1

Refer to DTC U0001.
E24A3CE3

E036E3FA

FLA -523
YES
NO
YES
NO
FLA -524
FUEL SYSTEM
YES
Go to"4. Check CAN BUS continuity" as follows. Repair short to battery and go to "Verification of Vehicle Repair". 4. Check CAN BUS continuity 1) 2) 3) IG KEY "OFF", ENGINE "OFF". Disconnect ECM and TCM connectors. Check continuity between DLC terminal 3 and CAN HIGH terminal of each module. ( CAN HIGH : ECM connector terminal 84, TCM connector terminal 38, multipurpose check connector terminal 9) Check continuity between DLC terminal 11 and CAN LOW terminal of each module. ( CAN LOW : ECM connector terminal 83, TCM connector terminal 36, multipurpose check connector terminal 17 )
4)
YES
NO
1.
E1594324
FLA -525
M33
* * 6 * * *
1 9
SCOP
13 12 11
EGNG014O
5)
YES
NO

Refer to DTC U0001.
E4790900
FLA -526
FUEL SYSTEM
DTC U0122 ECM-TCS CAN ERROR

COMPONENT LOCATION
Refer to DTC U0001.
EFEA188C
GENERAL DESCRIPTION
Refer to DTC U0001.
E6CC34AA
DTC DESCRIPTION
E1C72893
U0122 is set when ECM sends data requiring signal to TCS, but no return signal is transmitted to ECM by within 0.5 sec.. This code is due to TCS CAN line related problem or TCS module failure.

E2F94D50
Detecting Condition Signal monitoring IG KEY "ON" CAN communication error between ECM and TCS1 500ms Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC U0001.
E695251B
SCHEMATIC DIAGRAM
Refer to DTC U0001.
EAD37234

Refer to DTC U0001.
E873CD80

Refer to DTC U0001.
E0B5A0A5

EC9F6063

FLA -527
YES
NO
YES
NO
FLA -528
FUEL SYSTEM
YES
NO
4)
YES
NO
1.
EAED94D7
FLA -529
M33
* * 6 * * *
1 9
SCOP
13 12 11
EGNG014O
5)
YES
NO

Refer to DTC U0001.
EC7FF184
FLA -530
FUEL SYSTEM
DTC U0416 ABNORMAL TORQUE RISE REQUEST FROM TCS

COMPONENT LOCATION
Refer to DTC U0001.
E1E45164
GENERAL DESCRIPTION
Refer to DTC U0001.
E8725B43
DTC DESCRIPTION
E8F8BA26
U0416 is set when ECM detects the signal requires abnormal torque increase from ECM for more than 0.5 sec. Checking CAN communication line or TCS module is required.

E51E4243
Detecting Condition Signal monitoring IG KEY "ON" Abnormal torque increase request from TCS 500ms Fuel Cut NO NO NO NO
Possible Cause
Fail Safe
SPECIFICATION
Refer to DTC U0001.
E1F441BD
SCHEMATIC DIAGRAM
Refer to DTC U0001.
EBBB1352

Refer to DTC U0001.
ED84237A

Refer to DTC U0001.
E185AF2E

E64BDF9F

FLA -531
YES
NO
YES
NO
FLA -532
FUEL SYSTEM
YES
NO
4)
YES
NO
1.
E721796F
FLA -533
M33
* * 6 * * *
1 9
SCOP
13 12 11
EGNG014O
5)
YES
NO

Refer to DTC U0001.
EC15AE39
FLA -534
FUEL SYSTEM

COMPONENTS LOCATION
EDAE0FBF
10
2,3
8 9
1. Injector 2. High Pressure (HP) Pump 3. Fuel pressure regulator 4. Common rail 5. High pressure pipe (injector
Common rail)
6. High pressure pipe (common rail 7. Fuel filter 8. Fuel sender 9. Fuel tank 10. Rail pressure control valve
LGJF502M

CAUTION Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar) Never perform any work on injection system wth engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness. It is not recommanded to remove the injectors without any notice.
FLA -535

E351CCC3
FUEL SYSTEM
7 14
12
7 10 10 6 13 9 10 5 11 4
1. Fuel Tank 2. Pre-filter 3. Fuel sender 4. Fuel Filter 5. Low Pressure Fuel Line 6. High Pressure Pump 7. High Pressure Fuel Line
8. Common Rail 9. Injector 10. Fuel Return Line 11. ECM 12. Rail Pressure Sensor 13. Rail Pressure regulator 14. Rail Pressure control valve
LGJF502N
FLA -537 REMOVAL

E1F7B278
INJECTOR
DESCIRPTION
COMPONENTS
E5AC9A70
CAUTION Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar) Never perform any work on injection system with engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness. It is not recommended to remove the injectors without any notice. 1. 2. Turn ignition switch to OFF position. Disconnect the negative battery (-) terminal and wait for about 30 seconds. Pull off the injector electric connector (A). CAUTION Plugs must be installed and/or uninstalled only with the ignition switch turned OFF. Do not extremely bend or squeeze the cable, do not bring them in contact with sharp edges, and also secure cables against vibrations. 4. Unfasten the high-pressure pipe (B) connecting the common rail and the injector.
A
Fixing bolt
Injector clamp Injector
Seal ring
LGJF502O
3.
CLEANING
E6AAA9D1
CAUTION Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar) Never perform any work on injection system wth engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness. It is not recommanded to remove the injectors without any notice. It must be needed to clean the injector when injector is used again. 1. Clean the injector in vertical position in an ultra-sound bath. If necessary, clean the injector body and sealing surface on the nozzle retaining nut also, using a fine cleaning cloth to remove any dirt residue. Do not remove the protection caps to do that. The nozzle-shaft must only be cleaned in an ultrasound bath and in a vertical position. A mechanical cleaning of the nozzle-shaft by wirebrush is not permitted.
2.
3.
LXGF570A
5.
Remove the injector return hose (C) by pulling the fixing-clip (D) and unscrew the injector fixing bolt(E).
FLA -538
C D
FUEL SYSTEM REPLACEMENT

CAUTION When exchanging injectors be sure to input injector data(7 digits) of new one into the ECM using a Hi-Scan(Pro). 1. 2. 3.
LGJF502P E9B09C6E
Remove the injector according to removal procedure. Check the class of injector, and then replace the used injector with the new one. Check injector data (7 digits) of new injector.
Injector data (7 digits)
6.
Pull the injector assembly. CAUTION When pulling the injector, pull the injector upright so that the nozzle needle cannot be scratched or damaged. NOTE When the injector is stuck on cylinder head, pull it out with SST (09351-4A200, 09351-2A100 ).
LGJF502Q
09351-4A200 09351-2A100
4.
Using Hi-Scan(Pro), input the injector data(7 digits) into ECM as next procedure.
AWJF333Z

1. HYUNDAI VEHICLE DIAGNOSIS HYUNDAI DIAGNOSIS VEHICLE NAME NAME
FLA -539
CAUTION 1. When displaying "WRITING FAIL" ON Hi-scan(Pro), input injector data (7digits) of each cylinder into a new ECM again as priow procedure.
LGJF502A
2.
If the glow lamp is flashed and DTC P1586 is detected ignition switch ON, take proper steps refering to "P1586 DTC Troubleshooting procedure".
EE11EE7A
INSTALLATION
CAUTION
INPUT THE NUM. OF ALL CYL. AT ONE TIME
Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar) Never perform any work on injection system with engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness. It is not recommended to remove the injectors without any notice. 1. Insert the new seal ring.
EGNG102A
LXGF573A
FLA -540
CAUTION Whenever using the used injector again, the clamp fixing bolt and seal-ring are replaced with a new one. Before re-installing injector, clean the cylinder head bore and sealing surface. 2. Insert the injector assembly into the cylinder block. CAUTION Do not touch the nozzle tip. 3. 4. Spread oil on the injector tip and the cylinder head.
A B
FUEL SYSTEM
LXGF571A
Install the injector by installing the clamp with clamp bolt
CAUTION Do not reuse a fixing clip. 7. Connect the injector electric connector (A).
A
Tightening Torques (Injector Clamp Bolt installation): 27.5 ~ 29.4 Nm (20.3 ~ 21.7 lbfft) 5. After screwing thr high pressure pipe installation nuts by hand, tighten them at accurate torque using special service tools (09354-27110, 09314-27130).
SST
LXGF570C
8.
LGJF502R
Connect the battery (-) cable. Start the engine and check for leakage on high pressure fuel line. CAUTION Check the fuel-system visually for any leakage. If a leakage is detected even have been used the correct torque, the component(s) must be exchanged.
Tightening Torque (High Pressure Pipe installation nut): 24.5 ~ 28.4 Nm (18.1 ~ 21.0 lbfft) 6. Connect the return hose (A) by inserting the fixing clip (B).
9.
INSPECTION
E0952E37
USING HI-SCAN(PRO) COMPRESSION TEST IDLE SPEED COMPARISON INJECT QUANTITY COMPARISON

TEST PROCEDURE 1. 2. Connect Hi-Scan(Pro) and select "Vehicle" and "Engine Test Function". Information for ECM version is displayed as below.
1.7. COMPRESSION TEST SYSTEM IMFORMATION P/N : 39100-27920 S/W : 86S2MDV8 This function is available 7.1. COMPRESSION TEST This test is used for detecting cylinder specific engine speed without injection. * Test condition - Shift lever : P or N - Engine : Stop (IGN. ON) - Electrical Load : OFF If you ready, now cranking, and stop cranking when stop message appear on the screen. Press [ENTER].
FLA -541
LFIF660E
If you ready, press [ENTER].
5.
Press "ANAL" and the test result is appeared.
<Available system> 1.7. COMPRESSION TEST SYSTEM IMFORMATION P/N : 39100-27920 S/W : 86S2MDV8 This function is not available. Not all ECM version support this function If you ready, press [ENTER]. #1 356 356 356 356 357 356 355
7.1 COMPRESSION TEST Cylinder engine speed(RPM) #2 355 356 356 356 356 355 356 #3 355 357 356 356 355 355 355 #4 355 356 355 356 356 355 355
<Not available system>

LXGF577A
ANAL
3.
After pressing "[ENTER]", select "COMPRESSION TEST" mode and press "[ENTER]".
When the stop message appear, stop cranking.

LFIF660F
1.7. COMPRESSION TEST 01. COMPRESSION TEST 02. IDLE SPEED COMPARISON 03. INJECT. QUANTITY COMPARISON
NOTE During cranking engine does not start.
LFIF660D
4.
Set the test condition described as below screen and then, crank engine. When engine stop message being appeared, stop cranking.
FLA -542
8.
7.1 COMPRESSION TEST Cylinder engine speed(RPM)
FUEL SYSTEM
Set the test condition described as below screen and press "[ENTER]".
7.2. IDLE SPEED COMPARISON
#1 356 356 356 356 357 356 355
#2 355 356 356 356 356 355 356
#3 355 357 356 356 355 355 355
#4 355 356 355 356 356 355 355 This test is used for detecting cylinder specific engine speed with injector energizing. (Cylinder balancing function is deactivated.) * Test condition - Compression test : Normal - Shift lever : P or N - Engine : Idle - Electrical Load : OFF If you ready, Press [ENTER].
LFIF660J
AVG
HELP
Data scanning button

LFIF660G
9.
The rpm data of each cylinder is appeared.
6.
Press "AVG" and the data average of each cylinder is appeared. Press "HELP" and description of the data is appeared.
#1 Cylinder engine speed(RPM) Speed(RPM) 200 #1 #2 #3 #4 CYL. CYL. CYL. CYL. 250 300 350 AvG 355 355 355 355 790 796 794 794 794 794 792
7.2 IDLE SPEED COMPARISON Cylinder engine speed(RPM) #2 800 798 800 802 802 802 802 #3 752 756 752 754 754 756 752 #4 770 772 770 772 770 774 772
Analyze the test result. ANAL PREV HELP
7.2 IDLE SPEED COMPARISON 7.1 COMPRESSION TEST *The higher cylinder engine speed: - >The low compression pressure. *It can help to identify the mechanical defects. #1 784 786 786 788 784 788 786 PREV AVG
LFIF660H
Cylinder engine speed(RPM) #2 774 778 776 780 776 780 776 #3 788 788 788 790 786 792 788 #4 764 766 766 768 764 770 766
HELP
LFIF660K
7.
After pressing "ESC", select "IDLE SPEED COMPARISON" and press "[ENTER]".

10. Press "AVG" and the data average of each cylinder is appeared. Press "HELP" and description of the data is appeared.
Cylinder engine speed(RPM) Eng. Speed(RPM) Speed(RPM) 650 #1 CYL. #2 CYL. #3 CYL. #4 CYL. 700 750 800 AVG. #1 793 800 753 771 792 788 794 792 788 794 790 PREV HELP ANAL #2 800 798 802 798 798 802 798 #3 758 760 758 758 758 758 754 #4 774 774 776 774 772 772 770 #1 4.0 4.0 4.0 4.0 4.0 4.0 4.0 #2 -2.9 -2.9 -2.9 -2.8 -2.8 -2.8 -2.9 #3 -2.8 -2.7 -2.7 -2.7 -2.6 -2.8 -2.8
FLA -543
13. The data od each cylinder about RPM and compensating injection quantity is appeared.
7.3 INJECT. QUANTITY COMPARISON Injection quantity(mm3) #4 -2.4 -2.4 -2.4 -2.4 -2.4 -2.5 -2.5
Analyze the test result.
7.2 IDLE SPEED COMPARISON *The lower engine speed: ->The injector injects less quantity than other injectors. *The higher engine speed: ->The injector injects more quantity than other injectors. Cylinder engine speed(RPM) Speed(RPM) 650 #1 #2 #3 #4 CYL. CYL. CYL. CYL. -2 0 2 AVG 4.0 -2.8 -2.7 -2.3 PREV <Abnormal state>
LFIF660P
700
750
800
AVG 791 799 757 773
Quant.(mm 3) -4 PREV
LFIF660M
#1 #2 #3 #4
CYL. CYL. CYL. CYL.
11. After pressing "ESC", select "INJECTOR QUANTITY COMPARISON" and press "[ENTER]". 12. Set the test condition described as below screen and press "[ENTER]".
HELP
7.3 INJECT. QUANTITY COMPARISON This test is used for detecting cylinder specific quantity with individual energizing of injector. (Cylinder balancing function is activated.) * Test condition - Compression test : Normal - Shift lever : P or N - Engine : Idle - Electrical Load : OFF If you ready, Press [ENTER].
14. Press "HELP" and description of the data is displayed as below.
7.3 INJECT. QUANTITY COMPARISON *The positive correction value: ->The fuel injection of the cylinder is less than that of other cylinder. *The negative correction value: ->The fuel injection of the cylinder is more than that of other cylinder. *Extreme correction value identifies a problematic injector. After replacinga injector with new one, reset & confirm the engine condition.
LFIF660O
LFIF660R
FLA -544
15. Replace the default injector, and then repeat previous test modes to check if the injector is normal. COMPONENT INSPECTION 1. 2. 3. Turn ignition switch "OFF". Disconnect injector connector. Measure resistance between the terminals 1 and 2 of injector connector.
FUEL SYSTEM
Resistance : 0.22 ~ 0.30 (20 ~ 70)
LFAC220F
FLA -545
C
COMMON RAIL
DESCRIPTION
ED51BCCF
The common rail stores the fuel at high pressure. At the same time, the pressure oscillations which are generated due to the high-pressure pump delivery and the injection of fuel are damped by the rail volume. This common rail is common to all cylinders, hence its name ""common rail"". Even when large quantities of fuel are extracted, the common rail maintains its inner pressure practically constant. This ensures that the injection pressure remains constant from the moment the injector opens. In order to comply with the wide variety of engine installation conditions, the common rail with its flow limiters and the provisions for attaching rail pressure sensor, fuel pressure control valve, and pressure limiter valve is available in a number of different designs. The available common rail volume is permanently filled with pressurized fuel. The compressibility of the fuel resulting from the high pressure is utilized to achieve the accumulator effect. When fuel leaves the rail for injection, the pressure in the common rail remains practically constant. Similarly, the pressure variations resulting from the pulsating fuel supply from the high-pressure pump are compensated for.
B
LGJF502S
6. 7. 8.
Disconnect rail pressure sensor and rail pressure control valve connectors. Remove intake manifold. (Refer to "EM" group) Remove the common rail (E) by unscrewing the two mounting bolts (F).
REMOVAL
E0BBB382
CAUTION Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar) Never perform any work on injection system with engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness. It is not recommended to remove the injectors without any notice. 1. 2. 3. 4. 5. urn ignition switch to OFF position. Disconnect the negative battery (-) terminal and wait for about 30 seconds. Remove the high pressure pipe (A) connecting injectors and common rail. Remove the high pressure pipe (B) connecting high pressure pump and common rail. Disconnect the return lines (C).
E
LGJF502T
FLA -546 INSTALLATION

1.
EED527BE
FUEL SYSTEM
5. Connect return line(C).
C
Install the common rail(A) with two mounting bolts(B).
Tightening Torque : 14.7 ~ 21.6 Nm (10.9 ~ 15.9 lbfft)
AFGF301P
6. 7.
LGJF502U
Connect the negative battery(-) terminal. Start the engine and check for leakage on fuel line.
2. 3. 4.
Install the intake manifold. (Refer to "EM" group). Connect rail pressure sensor and rail pressure control valve connectors. After screwing the high pressure pipe installation nuts by hand, tighten them at accutate torque using special service tools(09314-27110, 09314-27130).
SST
LGJF502R
FLA -547
5. 6. 7. 8. Disconnect the return hose(B) and the hose(C) connecting to the fuel filter. Unscrew the three high pressure mounting bolts(D). Remove the drive belt.(Refer to "EM" group.) Turn the crankshaft pulley and align its groove with timing mark "T" of the timing chain cover. (NO.1 cylinder compression TDC position.)
HIGH PRESSURE FUEL PUMP

DESCRIPTION
EDBA1EB7
The high-pressure pump is the interface between the lowpressure and the high-pressure stages. Under all operating conditions, it is responsible for providing adequate high-pressure fuel through out the vehicles complete service life. This also includes the provision of extra fuel as needed for rapid starting and for rapid build-up of pressure in the rail. The high pressure pump continually generates the system pressure as needed in the high-pressure accumulator (common rail). This means therefore, that in contrast to conventional systems, the fuel does not have to be specially compressed for each individual injection process.
Mark
REMOVAL
EC6BC786
CAUTION Common Rail Fuel Injection System is subject to extremely high pressure(Approximately 1,600 bar) Never perform any work on injection system with engine running or within 30 seconds after the engine stops. Always pay attention to safety precaution. Ensure the absolute cleanliness It is not recommended to remove the injectiors without any notice. 1. 2. 3. 4. Turn ignition switch OFF position. Disconnect the negative battery(-) terminal and wait for about 30 seconds. Disconnect the wiring connector of fuel pressure regulator. Remove the high pressure pipe (A) connecting high pressure pump and common rail.
A
LGJF502W
LCGF089A
9.
Remove the high pressure pump sprocket nut(G) after removing the timing chain cover plug(F).
G
LGJF503E
FLA -548
10. Install the high pressure pump sprocket stopper(H) (SST: 09331-2A000) rotating it clockwise.
FUEL SYSTEM INSTALLATION

1.
E5B29BAA
Install the high pressure pump assembly and screw the three high pressure mounting bolts(D).
Tightening Torque: 14.7 ~ 19.6 Nm (10.9 ~ 14.5 lbfft)

A B
H
LGJF502X
11. Fix the high pressure pump remover(I) and sprocket stopper(J) with two fixing bolts(K). 12. Install the high pressure pump remover(I) with three mounting bolts(E). 13. Rotate the bolt(L) of the high pressure pump remover(I) clockwise till the high pressure pump is pushed out.
K
LGJF502Z
2. 3.
Install the drive belt.(Refer to "EM" group.) Screw the timing chain cover plug(G) after fastening the high pressure pump sprocket nut(F).
G
E F I J
L
LGJF502Y LGJF502W
NOTE Dont reuse the O-ring of the timing chain cover plug.

4. Connect the return hose(B) and the hose(C) connecting to the fuel filter.
A B
FLA -549
LGJF503A
5. 6. 7.
Connect the high pressure pipe(A) connecting high pressure pump and common rail. Connect the negative battery(-) terminal. Start the engine and check for leakage on fuel line connected to the high pressure pump.
FLA -550
FUEL SYSTEM
FUEL FILTER
COMPONENT
EAACC008
9 5 2
1 7
1. Water Sensor 2. Heater 3. Thermo Switch 4. Fuel Filter Cartridge
5. Air plug (for plant) 6. Manual pump 7. Inlet hose 8. Outlet hose 9. Air plug (for service)
LGJF503B
FUEL DELIVERY SYSTEM-DIESEL REMOVAL

1. 2. 3.
EA5F487B
FLA -551
6. Disconnect the fuel inlet hose (E) and fuel outlet hose (F).
E
Turn ignition switch to OFF position. Disconnect the negative battery (-) terminal and wait for about 30 seconds. Unscrew the two mounting bolts(A).
AWJF302V
CAUTION Cover the hose connection with a shop towel to prevent splashing of fuel caused by residual pressure in the fuel line. 7. Remove the fuel filter assembly.
EF48CC57
LGJF503H
4.
Disconnect the heater connector (B), water sensor connector (C) and thermo switch connector (D).
INSTALLATION
1.
Connect the fuel inlet hose(A) and fuel outlet hose(B).

A
B C
AWJF302U
5.
Remove air cleaner assembly (Refer to "EM" group).

AWJF302W
2.
Remove air cleaner assembly (Refer to "EM" group).
FLA -552
3. Connect the heater connector(C), water sensor connector(D) and thermo switch connector(E).
FUEL SYSTEM
Fuel filter deflation. a) Remove the air plug(I) of fuel filter. b) Cover the air plug with service towel, and then push the manual pump(J) until a bubble dose not flow out. c) Faten the air plug(I), and then push the manual pump again until pushing the manual pump gets to be difficult. Pulling out water from fuel filter. a) Unfasten the drain plug(K). b) Push the manual pump(J) until water dose not flow out. c) Fasten the drain plug(K).
D E
J
AWJF302X
4.
Fasten the two mounting bolts(F).

F
LGJF503I LGJF503J
5. 6.
Connect the negative(-) terminal. Start the engine and check for leakage on fuel line connected to fuel filter.
EC40ED42
INSPECTION
General insepction. a) Hose and pipe for bent, damage, clogging or corrosion. b) Fuel filter for cologging and damage. NOTE The fuel filter inspection must be completes in case of below. a) Draining fuel in fuel tank and then refilling fuel. b) Replacing the fuel filter. c) Removing the main fuel hose (pipe).
FLA -553
7. Disconnect the fuel filler hose (F), and the breather hose (G).
FUEL TANK
REMOVAL
1. 2.
EED0FDE7
Remove the rear seat cushion (Refer to BD group in this WORKSHOP MANUAL). Open the service cover (A) under the rear seat cushion.
A
F G
AWJF316A
8.
Unfasten the two mounting bolts and the two mounting nuts, and then remove the fuel tank from the vehicle.
AFJF901C
3. 4.
Turn ignition switch to off position and disconnect the battery (-) cable. Disconnector the fuel sender connector (B).
<Front>
D
LGJF503D
AWJF319A
5.
Disconnect the fuel feed hose (C) and the return hose(D). CAUTION Cover the hose connection with a shop towel to prevent splashing of fuel caused by residual pressure in the fuel line
<Rear>
LGJF503C
6.
Lift the vehicle.

Fla

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Fuel System

GENERAL DIESEL CONTROL SYSTEM

FUEL DELIVERY SYSTEM-DIESEL

INTAKE AIR TEMPERATURE:80(176)

ACCELERATOR POSITION SENSOR (APS) Type: Potentiometer Specification

85(185) 110(230) 125(257)

FLA -6 SERVICE STANDARD

Basic Idle rpm (after warm up)

A/C OFF A/C ON

39.2~53.9 14.7~21.6 15 ~ 19.6 27.5~29.4 24.5~28.4 24.5~28.4

GENERAL SPECIAL SERVICE TOOLS

09351-2A100 Injector Remover Adapter

Removing the injector

09351-4A200 Injector Remover

Removing the injector

09314-27110(14mm) 09314-27120(17mm) Torque Wrench Socket

Installing the high pressure pipe

09331-2A000 High Pressure Pump Sprocket Remover

Removing the high pressure fuel pump

FLA -8 BASIC TROUBLESHOOTING

Bring Vehicle to Workshop Analyze Customer's Problem

NOTE To erase DTC and freeze frame data, refer to Step 5.

Confirm the Inspection Procedure for the System or Part

Erase the DTC and Freeze Frame Data

Inspect Vehicle Visually

Recreate (Simulate) Symptoms the DTC

Confirm Symptoms of Problem

Recreate (Simulate) Symptom

Check the DTC

Unable to start Difficult to start Poor idling

Specification (Resistance) 1 or less Normal Circuit 1 M or Higher Open Circuit

Fuel pressure regulator valve / Rail pressure control valve

Clouds of black smoke

Engine overrun, Accel.

A/CON cannot be switched on 1 2 5

Can not shut off with ignition key

Normal state is kept for 0.5 sec.

Normal state is kept for 0.48 sec.

Normal state is kept for 0.5 sec.

Normal state is kept for 0.48 sec.

Boost pressure sensor output is fixed at 1000hPa.

Normal state is kept for 1.0 sec.

A/C pressure is fixed at 4000hPa.

Normal state is kept for 0.6 sec.

DIESEL CONTROL SYSTEM

DIESEL CONTROL SYSTEM

THE RELATION BETWEEN DTC AND DRIVING PATTERN IN EOBD SYSTEM

Ignition Driving cycle Malfunction

FLC (Fault counter)

HLC (Healing counter)

Warm up cycle Fault memory Freeze frame

DIESEL CONTROL SYSTEM

FLA -34 COMPONENTS LOCATION

DIESEL CONTROL SYSTEM

MAFS & IATS

4. Camshaft Position Sensor (CMPS)

5. Crankshaft Position Sensor (CKPS)

6. Rail Pressure Sensor (RPS)

12. EGR Valve