Service Handbook: Digital Plain Paper Copier Automatic Duplexing Unit

SERVICE HANDBOOK DIGITAL PLAIN PAPER COPIER
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AUTOMATIC DUPLEXING UNIT MD-5006
3580
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Copyright TOSHIBA CORPORATION 1998 ALL RIGHTS RESERVED
GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER 3580 AND AUTOMATIC DUPLEXING UNIT MD-5006
The installation and service should be done by a qualified service technician. 1. Transportation/Installation When transporting/installing the copier, employ two persons and be sure to use the positions as indicated below. The copier is fairly heavy and weighs approximately 87 kg (192 lb), therefore pay full attention when handling it.
4 portions
2. Installation Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for its power source. The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32) on the left, 80 cm (32) on the right and 10 cm (4) in the rear. After having installed the copier, be sure to push the carrying handles into the copier and fasten them with screws. 3. Service of Machines Basically, be sure to turn the main switch off and unplug the power cord during service. Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the damp heater and their periphery. Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer. Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc. When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation. Use suitable measuring instruments and tools.
Avoid exposure to laser radiation during servicing. Avoid direct exposure to beam. Do not insert tools, parts, etc. that are reflective into the path of the laser beam. Remove all watches, rings, bracelets, etc. that are reflective. 4. Main Service Parts for Safety The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly. 5. Cautionary Labels During servicing, be sure to check the rating plate and the cautionary labels such as Unplug the power cord during service, Hot area, Laser warning label etc. to see if there is any dirt on their surface and whether they are properly stuck to the copier. 6. Disposition of Consumable Parts/Packing Materials Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules. 7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places. 8. Basically, the machine should not be operated with any parts removed or disassembled. 9. Precautions Against Static Electricity The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged due to static electricity. Caution: Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity.
The change and difference from 2460 is written in
Bold Italic in this manual.
CONTENTS 1. 1.1 1.2 ADJUSTMENT ITEMS .............................................................................................................. 1-1 Error Codes ............................................................................................................................ 1-1 Self-Diagnosis Modes ............................................................................................................ 1-4
1.3
1.4 1.5 1.6 1.7 1.8 1.9
Initialization of Hard Disc .................................................................................................... 1-21

Auto-Toner Sensor Adjustment .............................................................................................. 1-22 Image Density ........................................................................................................................ 1-24 Print Image Adjustment .......................................................................................................... 1-25 Automatic Gamma Adjustment .............................................................................................. 1-39 Sharpness (HPF) Adjustment ................................................................................................ 1-41 Gamma Slope Correction ...................................................................................................... 1-42
1.10 High-Voltage Adjustment ........................................................................................................ 1-44 1.11 Installation of Carriage Drive Wire ......................................................................................... 1-51 1.12 Image Inclination Image Distortion ...................................................................................... 1-54 1.13 Lens Unit ................................................................................................................................ 1-58 1.14 Adjustment of Gap between Drum and Sleeve ...................................................................... 1-59 1.15 Adjustment of Developer Polarity Position ............................................................................. 1-59 1.16 Doctor Sleeve Gap Adjustment .............................................................................................. 1-60 1.17 Fuser Entrance Paper Guide Adjustment .............................................................................. 1-61 1.18 ADU Adjustment ..................................................................................................................... 1-62 1.19 Adjusting Cassette Side Deviation ......................................................................................... 1-63 1.20 Key Copy Counter MU-8/MU-10 ............................................................................................ 1-64 2. 2.1 2.2 2.3 2.4 2.5 2.6 3. 3.1 3.2 3.3 PERIODICAL MAINTENANCE ................................................................................................. 2-1 Inspection every 110,000 Copies ........................................................................................... 2-1 Inspection and Overhaul every 330,000 Copies .................................................................... 2-1 Periodic Maintenance Check List ........................................................................................... 2-1 Oiling Cycle Table .................................................................................................................. 2-8 Replacement Schedule of Disposable Parts and Supplies .................................................... 2-8 Jig List .................................................................................................................................... 2-9 PRECAUTIONS FOR STORING AND HANDLING SUPPLIES ............................................... 3-1 Precautions for Storing TOSHIBA Supplies ........................................................................... 3-1 Inspection and Cleaning OPC Drum ...................................................................................... 3-1 Checking Drum Cleaning Blade ............................................................................................. 3-2
3.4
3.5
Checking and Replacing Cleaning Roller and Cleaning Felt Roller ................................ 3-3
Checking and Cleaning Upper and Lower Heat Rollers ........................................................ 3-3
4. TROUBLESHOOTING .............................................................................................................. 4-1

4.1 Electric-related Troubleshooting ............................................................................................ 4-1
October 1998 TOSHIBA CORP.
3580 CONTENTS
5. 5.1
WIRE HARNESS CONNECTION DIAGRAMS ......................................................................... 5-1 AC Wire Harness ................................................................................................................... 5-1
5.2
DC Wire Harness .........................................................................................................Appendix
II
3580 CONTENTS
1. ADJUSTMENT ITEMS
2. PERIODICAL MAINTENANCE
3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES
4. TROUBLESHOOTING
5. WIRE HARNESS CONNECTION DIAGRAMS
1.
1.1
ADJUSTMENT ITEMS
Error Codes
) or CALL SERVICE ( ) symbol appears, press the CLEAR/
When either the CLEAR PAPER (
STOP and 8 keys simultaneously and the corresponding error code will be displayed.
Group Transporting jam inside the copier Error code E01 E02 E03 E04 E05 E08 Machine status Paper jam inside the copier Paper jam near the fuser unit Paper remaining inside the machine at power on The front cover is opened during copying Paper jam near the aligning roller Paper jam at the stacking area inside the ADU
E09
Paper feeding jam E11 E12 E13 E14 E15 E16 E17 E19 Paper transporting jam E21 E22 E23 E24 E25
Paper jam by HDD error

Paper feeding jam at the ADU Manual feeding jam 1st cassette (Upper cassette) feeding jam 2nd cassette (Lower cassette) feeding jam 3rd cassette (PFP upper cassette) feeding jam 4th cassette (PFP middle cassette) feeding jam 5th cassette (PFP lower cassette) feeding jam LCF feeding jam Paper jam at the LCF Paper jam inside the copier Paper jam near the aligning roller PFP emergency stop Paper jam at the PFP
EB5
Paper jam if some cover is opened during copying E41 E42 E43 E44 E45 E46 Original transporting jam at the ADF E71 E72 E73 E79
Paper jam at paper stop1

Copier front cover is opened during copying PFP side door is opened during copying ADU is withdrawn during copying Copier side door is opened during copying LCF unit is opened during copying Manual feed unit is opened during copying Original feeding jam at the feeding area of the ADF Original transporting jam at the transporting area of the ADF Original exiting jam at the exiting area of the ADF Original prefeeding jam
1-1
3580 ADJUSTMENT
Group Paper jam at the finisher
Error code EA1 EA2 EA4 EA5 EA6
Machine status Transporting delay jam Transporting stationary jam Door open jam Staple jam Early arrival jam Copier main motor operation abnormal PFP main motor operation abnormal ADU main motor operation abnormal ADU side motor operation abnormal ADU end motor operation abnormal Copier upper cassette tray operation abnormal Copier lower cassette tray operation abnormal PFP upper cassette tray operation abnormal PFP middle cassette tray operation abnormal PFP lower cassette tray operation abnormal LCF tray operation abnormal Carriage initialization error Exposure lamp disconnection detected or exposure peak detection error
CALL SERVICE from the drive system
C01 C04 C05
CALL SERVICE from the paper feeding system
C11 C12 C13 C14 C15 C16 C17 C18
CALL SERVICE from the optical system
C21 C26
CALL SERVICE from the process system Fuser unit area
C33
Easy setup has failed
C41 C43
Abnormal thermistor or heater disconnection when power is on Warming up mode after disconnection judgement, or abnormal thermistor after ready
C44
Warming up mode after disconnection judgement, or heater disconnection after ready
C45 CALL SERVICE from communication C55 C56 C57 C58
Heater end thermistor disconnection Communication error between ADF and MCPU Communication error between PFC and MCPU Communication error between MCPU and IPC Communication error between IPC and the finisher
F07
CALL SERVICE from ADF
Communication error between System PC board and logic PC board
C72 C73 C74
Poor adjustment by the aligning sensor detected EEPROM poor initialization Poor adjustment by the exit/reverse sensor detected MCPU is abnormal PFC microcomputer is abnormal Polygonal motor is abnormal HSYNC is abnormal
CALL SERVICE from others
C94 C99
CALL SERVICE from the laser optical system
CA1 CA2
3580 ADJUSTMENT
1-2
Group CALL SERVICE from the finisher
Error code CB1 CB2 CB3 CB4 CB5 CB6 CB7
Machine status Feed motor of the finisher is abnormal Delivery motor of the finisher is abnormal Elevation motor of the finisher is abnormal Alignment motor of the finisher is abnormal Staple motor of the finisher is abnormal Staple shift motor of the finisher is abnormal Distance sensor of the finisher is abnormal
CB8
CALL SERVICE from optional units Error history(08-253) (Display example) EA1 Error code 3digit F10
Backup RAM is abnormal

HDD initialization error
970826175732 YYMMDDHHMMSS 12digit(Date,time)
64 64 MMM NNN 3digit 3digit (Reproduction ratio)
236210000000 ABCDEFGHIJKL 12digit(Copy mode)
Copy mode A Paper feed cassette 0 : Non-select 1 : SFB 2 : LCF 3 : PFP(U) 4 : PFP(M) 5 : PFP(L) 6 : ADU 7 : Copier(U) 8 : Copier (L) B Paper size code 0 : A5 1 : A5-R 2 : ST-R 3 : LT 4 : A4 5 : B5-R 6 : LT-R 7 : A4-R 8 : OTHER/UNIV 9 : B5 A : FOL/COM B : LG C : B4 D : LD E : A3 Sort mode 0 : Non-select 1 : Group 2 : Sort 6 : Staple Sort DF mode 0 : Not used 1 : AUTO FEED(SADF) 2 : STACK FEED APS/AMS mode 0 : Non-select 1 : APS 2 : AMS Deplex mode 0 : Non-select 1 : Book 2 : Dual-sided/One-sided 4 : Dual-sided/Dual-sided 8 : One-sided/Dual-sided Not used 0 : Not used Image shift 0 : Not used 1 : Book 2 : LEFT 4 : RIGHT Editing 0 : Not used 1 : Masking 2 : Triming Edge-erase/Dual-page 0 : Not used 1 : Edge-erase 2 : Dual-page 3 : Edge-erase&Dual page Not used 0 : Not used Function 0 : Standard PPC 1 : Extended PPC 2 : FAX Tx 3 : FAX Rx 4 : GDI 5 : DSS MMM NNN Primary scanning reproduction ratio(Y direction) Hexadecimal
C D E F G H I J K L
Secondary scanning reproduction ratio(X direction) Hexadecimal Setting mode, code "253" displays latest 8 error data October 1998 TOSHIBA CORP. 1-3 3580 ADJUSTMENT
1.2 Self-Diagnosis Modes

This model is available for the multiple-functions (fax. printer, DSS). New and Current Model Comparison 1) Setting of self-diagnosis mode are more than current. 2) Each setting is related to each other. After the adjustment has been finished, continuous normal use of the control panel ("09 or "C/S") may cause an operation error (e. g. machine locking) in the program structure. When the self-diagnosis mode has been used during unpacking/service/PM, the machine should be handed over to the care of the user after the power supply has been turned off.
Mode All-LEDs-lit Input code 01 Definition All LEDs on the control panel are lit. Clearing method C/S Display after selection
Aging mode
02
Aging (RADF does not operate)
09
AGING MODE 100%
Test mode
03
Motor test and input/output check
09
TEST MODE 100%
Test print mode Adjustment mode Aging mode
04
Test print
09
TEST PRINT MODE 100%
05
Adjustment of items
09
TEST MODE 100%
07
Aging (includes RADF)
09
AGING MODE 2 100%
Setting mode
08
System switchover and setting of each priority mode, PM counter, etc.
09
TEST MODE 100%
Note:
To access the desired diagnostic mode, turn on the power switch while pressing the appropriate keys.
<Procedure> All-LEDs-lit mode (01):

0 1
All LEDs light START START Key check
C/S
Exit
PWR
Aging mode (02 or 07):

0 2 0 7
Aging START
C/S
Exit
PWR
PWR
3580 ADJUSTMENT
1-4
Test mode (03): Refer to 1.2.1 and 1.2.2. Test print mode (04): Refer to 1.2.3 Test print mode. Adjustment mode (05): Refer to 1.2.4 Adjustment mode. Setting mode (08): Refer to 1.2.5 Setting mode.
Notes: C/S: Press the CLEAR/STOP key PWR: Turn on the power switch INT: Press the INTERRUPT key E/S: Press the ENERGY SAVER key
Power ON Normal 01 *2 02 03 07 (With ADF) 05 08 04
C Warming up
All the displays on the control panel lit
Aging S C
Test mode 09
Adjustment mode 09
Setting mode 09
Test print mode 09
Stops momentarily Standby *1 05 S: START key on. C: CLEAR/STOP key on. 09
Quick reference chart for self-diagnostic mode
*1
When the copier is in the adjustment mode which you entered by turning on the power switch while pressing keys 0 and 5 simultaneously, pressing keys 0 and 9 simultaneously will make the copier exit into the standby mode. In this standby mode only, can the adjustment mode be accessed repeatedly by simply entering 0 and 5.
*2
While all the displays on the control panel are lit (01 mode), copying is disenabled. When the copier enters the standby status by the pressing of the CLEAR/STOP key, copying is enabled.
1-5
3580 ADJUSTMENT
1.2.1 Input signal check (Test mode 03) In the 03 test mode, the following input signal conditions can be checked by pressing the appropriate keys. [A] When the ENERGY SAVER key is OFF status (LED indicating the energy saver mode is out)
LED Key [1] Key A4/LD Original size LED A3/LG B4/LT A5/ST A4/LD Copy size LED A3/LG B4/LT A5/ST Front cover HTRDY-0 open Heater lamp OFF CTRIN-0 Key counter unconnected PMTLK-0 PSTPR POL-MOT Paper feeding abnormal rotation status signal ADCNT-0 DEVCNT-0 ADF Dev unit unconnected unconnected MMPLL HOME-1 MAIN-MOT Carriage abnormal rotation home APSC APS sensor input C Remarks MCPU PD C2XB IN2 C2XB IN0 MCPU PE MCPU P8 C2XB IN1 Lighting/ No paper ADF MCPU Lighting/ Paper PFC MCPU Paper size Lighting/ SW off PFC MCPU Paper size Lighting/ SW off PFC MCPU Paper size Lighting/ SW off
[2] Key
[3] Key
PRTM-1 [4] Key Platen cover closed [5] Key
SCNCNT-0 TFUL-0 Toner-full Scanner unconnected SW OFF PSTP-1 Paper stop sensor paper supplied
CLEAR Coin vender clear PFACK EXITSW-0 PFC ACK Paper exit SW detected paper DFACK FNCNT-0 ACK signal Finisher from ADF unconnected HSYNC-1 HSYNC error APSR APS sensor input R
[6] Key
APS1 APS3 APS2 APS sensor APS sensor APS sensor input 1 input 3 input 2 Size width sensor 2 SIZCU-1 SIZCU-2 Copier upper size SW
[7] Key
SIZCU-3
Size width sensor SIZCU-0
Empty sensor SIZCL-3
Door sensor Exit/Reverse Aligning sensor sensor open SIZCL-1 SIZCL-0 SIZCL-2 Copier lower size SW
[8] Key
SYZPF1-3 [9] Key
SYZPF1-2 SYZPF1-1 PFP upper size SW
SYZPF1-0
SYZPF2-3
SYZPF2-2 SYZPF2-1 PFP middle size SW
SYZPF2-0
SYZPF3-3 [0] Key
SYZPF3-2 SYZPF3-1 PFP lower size SW
SYZPF3-0
SSIZE-3
SSIZE-2 SSIZE-1 Bypass width size SW
SSIZE-0
LED lit in above condition (Signal level : H)

ORIGINAL
A4/LD
COPY
A3/LG
B4/LT
A5/ST
UNIVERSAL/ OTHER
3580 ADJUSTMENT
1-6
[B] When the ENERGY SAVER key is ON status (LED indicating the energy saver mode is lit)
LED Key [1] Key A4/LD Original size LED A3/LG B4/LT A5/ST A4/LD Copy size LED A3/LG B4/LT A5/ST Remarks PFC MCPU A PFC MCPU B
TUPCL PSTPCL PEMPCL UCVDOR TUPCU PEMPCU PSTPCU Copier lower Copier lower Copier lower Copier side Copier upper Copier upper Copier upper tray lifted up paper empty paper stopped door opened tray lifted up paper empty paper stopped SBFSW SCOVDOR Manual feed Manual feed [2] Key SW detected door open no paper [3] Key PEMPPF2 PFP middle paper empty PF-CNT PFP abnormal rotation unconnected TUPPF2 PFP middle tray lifted up PPLL-OK PFP motor PSTPPF2 PFP middle paper stopped PFDOR PFP side door opened TUPPF1 PFP upper tray lifted up TUPPF3 PFP lower tray lifted up PEMPPF1 PFP upper paper empty PEMPPF3 PFP lower paper empty PSTPPF1 PFP upper paper stopped PSTPPF3 PFP lower paper stopped
PFC MCPU C PFC MCPU D
[4] Key
[5] Key
ENDSW ADU end SW ON HTRTH-3 DRMTH-3 HTRDY2-3
PFC MCPU ADU MCPU PC*1 MCPU PC*2 MCPU PC*3
[6] Key
AD-CNT APLL-OK SIDSW ADU ADU motor ADU side unconnected abnormal rotation SW ON HTRTH-6 DRMTH-6 HTRDY2-6 HTRTH-5 DRMTH-5 HTRDY2-5 HTRTH-4 DRMTH-4 HTRDY2-4
PJAM1AD LCC4000 LCF PEMPAD identification Paper in ADU Jam SW ON signal ADU HTRTH-2 DRMTH-2 HTRDY2-2 HTRTH-1 DRMTH-1 HTRDY2-1 HTRTH-0 DRMTH-0 HTRDY2-0
[7] Key
[8] Key HTRTH-7 [9] Key DRMTH-7 [0] Key HTRDY2-7
LED lit in above condition (Signal level : H)
*1: Fuser thermistor condition *2: Drum thermistor condition *3: Fuser thermistor-2 condition
COPY
A4/LD
ORIGINAL
A3/LG
B4/LT
A5/ST
UNIVERSAL/ OTHER
<Procedure>
0 3 START PWR
ENERGY SAVER
Digital keys
LED ON
0 9 (To clear)
Note:
03 With initialization before test mode is entered
1-7
3580 ADJUSTMENT
1.2.2
Output signal check (03)
In the 03 test mode, the following output signal conditions can be checked by entering appropriate codes.
Code 101 Main motor
Function ON*1
Code 151
Function OFF
Operation procedure group 1
(Transfer, Separation and Discharge chargers, and also PCC are ON) 102 103 104 105 106 107 108 109 110 111 201 202 203 Toner motor Polygonal motor (600 dpi) Polygonal motor (400 dpi) Polygonal motor (16 x 15.4) Polygonal motor (15.4 x 16) Polygonal motor (at standby) Copier aligning clutch PFP main motor ADU main motor Scraper solenoid Copier upper cassette feed clutch Copier lower cassette feed clutch Intermediate transporting clutch (PFP transporting clutch) 204 222 223 225 226 227 228 241 242 243 250 251 252 253 254 255 256 257 258 Manual feed clutch ADU feed clutch ADU stack clutch PFP transporting clutch PFP upper cassette feed clutch PFP middle cassette feed clutch PFP lower cassette feed clutch Total counter count-up (count-up only) Copier upper cassette tray motor lift Copier lower cassette tray motor lift Developer bias transformer Main charger transformer Transfer charger transformer Separation charger transformer PCC transformer Transfer guide bias Laser UP UP ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 3 3 3 3 3 3 3 2 2 2 3 3 3 3 3 3 3 3 3 ON ON ON ON ON ON ON ON ON ON ON/OFF ON/OFF ON/OFF 152 153 154 155 156 157 158 159 160 161 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 1 1 1 1 1 1 1 1 1 1 3 3 3
Duct fan motor

Duct fan motor 2
260
Toner duct fan
ON/OFF
*1: Functional when the developer unit is not installed.

3580 ADJUSTMENT 1-8 October 1998 TOSHIBA CORP.
Code 261 Scanning motor ON
Function
(automatically stops at the limit position, its speed is variable using the ZOOM keys) 262 263 Document (indicator) motor Halogen lamp ON ON 2 3
(automatically goes off after 6 seconds, and the fan motors rotate at low speed) 264 265 Optical fan motor F Optical fan motor R ON/OFF ON/OFF 3 3
266 267
270 271 272 273 274 275 276 277 281 282 283 284 401 402
Optical fan motor 3 Polygonal motor fan

LCF feed motor LCF tray motor ADU side motor ADU end motor ADU stack solenoid PFP upper cassette tray motor lift PFP middle cassette tray motor lift PFP lower cassette tray motor lift ADF pick-up roller rotation ADF aligning roller rotation ADF transport belt CW rotation ADF transport belt CCW rotation
ON/OFF ON/OFF
ON/OFF UP/DOWN ON ON (Come/Go) ON/OFF UP UP UP ON/OFF ON/OFF ON/OFF ON/OFF
3 3
2 2 2 2 3 2 2 2 3 3 3 3 2 2
Memory size of the PM board is checked Reading/Writing operation of the PM board is checked
<Operation procedure group> Group (1)

03
Operation (ON) Stop code Operation (OFF)
PWR
Code
START
START
09
Warm-up
Group (2)
03 PWR
Code
START
Operation (ON)
C/S 09
Test mode standby Warm-up
Group (3)
03 PWR
Code
START
Operation (ON)
START
Operation (OFF)
C/S 09
Test mode standby Warm-up
1-9
3580 ADJUSTMENT
1.2.3 Test Print (Test Mode 04) In test mode 04, you can print the test pattern generated by the following ASIC codes.
Code 111 113 142 183 184
ASIC
Test Pattern type Primary scanning, 33 gradation (2nd step), error diffusion Secondary scanning, 33 gradation (2nd step), error diffusion 2-dot grid pattern (Pitch 10 mm) Primary scanning, 33 gradation (2nd step), + dither process, for fax Secondary scanning, 33 gradation (2nd step), + dither process, for fax
GASTAR-S GASTAR-S GAZEAL-H GASTAR-S GASTAR-S
<Operation procedure>
4
Code START
PWR Note:
Operation (Test print)
C/S
Warming up
Though errors are displayed when generated, recovery is not carried out. This is remedied by turning the power OFF then ON again.
3580 ADJUSTMENT
1 - 10
1.2.4
Adjustment mode (05)
In this mode, the following adjustment items can be corrected or changed. To access this code, turn on the power while pressing the 0 and 5 keys.
Code
Adjustment
Mode ALL
Initial Allowance value
Contents Increasing the value increases the sensor output. The output is set in the range of 2.35~2.45V automatically after changing the value and 2 minutes after starting this mode.
Operation procedure group
200 Auto-toner automatic adjustment
(Note 1) 2 2
201 Auto-toner manual adjustment 205 Developer bias, DC adjustment 210 Grid voltage initial value adjustment 220 Transfer, DC output, High, adjustment 221 Transfer, DC output, Center, adjustment 222 Transfer, DC output, Low, adjustment 230 Separation, AC output, High, adjustment 232 Separation, AC output, Low, adjustment 240 Pre-Cleaning Discharge, AC output adjustment 261 Laser power, 600 dpi, initial value adjustment 304 Scanner secondary scanning reproduction ratio
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
128
0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255
The auto toner sensor adjustment value can be displayed. The transformer output is augmented by increasing the value by 1.
192 120 155 110 45 160 65 150 74 125
(Note 2) 2 If the value is increased by 1, the reproduction ratio of the paper feeding direction is enlarged by approx. 0.0828%. 1
Memory Copying
305 Scanner secondary scanning deviation
ALL
125
85~171
If the value is increased by 1, the image shifts approx. 0.1213 mm to the trailing edge of the paper.
306 CCD primary scanning deviation
ALL
120
5~251
If the value is increased by 1, the image shifts approx. 0.0423 mm to the front side.
310 Halogen lamp light on voltage setting 313 Original leading edge image deletion
ALL
55 128
50~70 128~255 If the value is increased by 1, the leading edge void is enlarged by approx. 0.1213 mm for a standard copy.
3 1
Memory Copying
314 Original leading edge image deletion
Extended PPC
128
128~255 If the value is increased by 1, the leading edge deletion is enlarged by approx. 0.1213 mm for a special function copy.
315 Original leading edge void adjustment
ALL
0~255
0.04233mm/count
(Note 1): Refer to 1.4. (Note 2): Functional with the developer unit removed and the service jig attached. However, the jig is not necessary for the developer bias adjustment. Refer to 1.10.
1 - 11
3580 ADJUSTMENT
Code
Adjustment
Mode
Contents
341 Scanner secondary reproduction ratio
FAX
128
0~255
If the value is increased by "1", the reproduction ratio of the paper feeding direction is enlarged by approx. 0.1522%.
350 ADF single-sided original stop position 351 ADF two-sided original stop position 356 ADF EEPROM initialization, ADF sensor automatic adjustment 400 Polygonal motor rotation, fine adjustment, 600dpi 401 Polygonal motor rotation, fine adjustment, 600dpi 410 Laser starting position, 600dpi
ALL ALL ALL
8 8 128
0~15 0~15 114~142 If the value is increased by 1, the primary scanning reproduc114~142 tion ratio is enlarged by approx.
1 1 4 1 5 5
Memory Copying
GDI PPC
131 125
0.223%.
0~255 If the value is increased by 1, the effective image data writing area on the drum is shifted by 0.0423 mm to the primary scanning direction. 412 Laser starting position, 400dpi GDI 96 0~255 If the value is increased by 1, the effective image data writing area on the drum is shifted by 0.0635 mm to the primary scanning direction. 5
413 Laser starting position, 16 ! 15.4
FAX
95
0~255
If the value is increased by 1,
the effective image data writing 414 Laser starting position, 15.4 ! 16 FAX 96 0~255 area on the drum is shifted by 0.0635 mm to the primary scanning direction.
421 Secondary scanning reproduction ratio, main motor speed, fine adjustment PPC If the value is increased by 1, the reproduction ratio of the paper feeding direction is enlarged by approx. 0.0315%. 5
153
1~255
422 Secondary scanning reproduction ratio, main motor speed, fine adjustment (16 ! 15.4)
FAX
154
1~255
If the value is increased by 1,
the reproduction ratio of the paper feeding direction is enlarged by approx. 0.0315%.
430 Top margin
Memory Copying
0~255
If the value is increased by 1, the white area of the leading edge is increased by approx. 0.04233 mm.
431 Left margin
Memory Copying
0~255
If the value is increased by 1, the white area of the left edge is increased by approx. 0.04233 mm.
432 Right margin
Memory Copying
0 ~255
If the value is increased by 1, the white area of the right edge is increased by approx. 0.04233 mm.
3580 ADJUSTMENT
1 - 12
Code 433 Bottom margin
Adjustment
Mode
Initial Allowance value 0
Contents
Memory Copying
94~255 If the value is increased by 1, the white area of the trailing edge is increased by approx. 0.04233 mm.
440 Registration, Copier upper cassette 441 Registration, Copier lower cassette 442 Registration, Bypass 443 Registration, LCF 444 Registration, PFP 445 Registration, ADU 450 Aligning value, Copier upper cassette, long size 451 Aligning value, Copier upper cassette, short size 452 Aligning value, Copier lower cassette, long size 453 Aligning value, Copier lower cassette, short size 454 Aligning value, ADU, long size 455 Aligning value, ADU, short size 456 Aligning value, PFP 457 Aligning value, LCF 458 Aligning value, BYPASS
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL (photo/Text)
0~15 0~40 0~15 0~15 0~15 0~15 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255
If the value is increased by 1, the registration position of the image is shifted by approx.
20
8 8 8 8
0.8 mm to the paper leading

edge. Increasing the value by 1 enlarges the aligning by 0.8 mm. 1
20 20 20 20 20 20 20 20
22
500 Manual exposure, fine adjustment, Center value Memory Copying 128 501 Manual exposure, fine adjustment, Center value PPC (Photo) 128 502 Manual exposure, fine adjustment, Center value Memory Copying 128 (Text) 505 Manual exposure fine adjustment, Light side step value 506 Manual exposure fine adjustment, Light side step value 507 Manual exposure fine adjustment, Light side step value 508 Manual exposure fine adjustment, Dark side step value 509 Manual exposure fine adjustment, Dark side step value 510 Manual exposure fine adjustment, Dark side step value 511 Automatic exposure fine adjustment 512 Automatic exposure fine adjustment 513 Automatic exposure fine adjustment 580 Automatic gamma adjustment PPC (Photo/Text) PPC (Photo) PPC (Text) PPC (Photo/Text) PPC (Photo) PPC (Text) 20 18 25 20 23
If the value is increased, the image is darkened at the center of the exposure indicator.
If the value is increased, the image is further lightened on the light side of the exposure indicator.
If the value is increased, the image is further darkened on the dark side of the exposure indicator.
15
Memory Copying 128

(photo/Text) PPC (Photo) 128
If the value is increased, the image is darkened.
Memory Copying 128

(Text) PPC
Corrects the image quality after reading the test pattern of the test print for adjustment.
5 (Note 3) 1
590 Gamma data slope correction 591 592
Memory Copying
(Photo/Text)
0~9
If the value is increased, the image is darkened.
Memory Copying
(Photo)
Memory Copying
(Text)
1 - 13
3580 ADJUSTMENT
Code
Adjustment
Mode Extended PPC (Photo/Text) Extended PPC (Photo) Extended PPC (Text) PPC (Photo/Text) PPC (Photo) PPC (Text)
Contents
593 Gamma data slope correction 594 595 620 HPF intensity setting 621 HPF intensity setting 622 HPF intensity setting
0 0 0
0~90 0~90 0~90
1st digit: 0 (fixed) 2nd digit:0: Use default value 1~9: Change the intensity (If the value is increased, sharpness is increased)
(Note 3): Refer to 1.7. (Note 4): Memory Copying Extended PPC PPC "GDI" FAX, DSI ALL
: : : : : :
Basic specification PPC Extended specification PPC Includes Memory Copying and Extended PPC PPC, in which the printer controller board is installed For optional board Includes Memory Copying, Extended PPC, PPC, "FAX", GDI and DSI
ALL PPC
Memory Copying Extended PPC
FAX
GDI
DSI
3580 ADJUSTMENT
1 - 14
<Operation procedure group> Group 1

0 5 Code PWR START ADJUST (Digital keys) INT E/S **Test copy 0 9 Memory set C/S (To correct) Exit
Group 2
0 5 Code PWR START ADJUST INT 0 9 (25% or 400% key) Memory set Exit
Group 3
0 5
Code PWR START ADJUST (Digital keys) START Manual Adjustment INT Memory set
0 9 Exit
(If it is not change)
C/S To correct
Group 4
0 5
Code PWR
START
0 9 Initializing/Automatic adjustment Ends in Exit 2 seconds
Group 5
When the output pattern selection is 1 Cassette selection Output pattern Selection FAX Code START ADJUST (Digital keys) INT Memory set C/S (To correct)
0 9 Exit
PWR
[Digital keys] 1: Code 401, 410, 412, 413, 414, 421, 422 2: Code 580
** Test copying is not available using the E/S key in the duplex copy mode. In this case, the adjustment mode must be cleared by inputting 09; then duplex copying can be performed in the normal way.
1 - 15
3580 ADJUSTMENT
1.2.5
Setting mode (08)
In this mode, the various special modes listed in the Setting Code List can be set or changed. <Procedure>
8
Code START
PWR
Set/change a value
INT Memorizing
Clear
Code
Name
Mode
Initial value
Allowance
Remarks
200 Internal timer setting
ALL
13 digit
Ex) 9 7 0 9 0 1
13 27 48
Year Date Hour Second (Note 1) 201 Destination ALL EUR=0 UC=1 Other=3 0~3 0: EUR 1: UC 2: JPN 3: Other 202 External mounted counter selection ALL 0 0~3 0: No external counter is mounted 1: Coin controller 2: Key card 3: Key counter 204 Auto clear ALL 3 0~10 0: Not functional 1~10: Set number 15 sec. 205 Automatic power save ALL 0 0~15 0 = Not functional, 1~5 = Setting value x 30 sec. 6 = 3 min, 7 = 4 min, 8 = 5 min, 9 = 7 min, 10 = 10 min, 11 = 15 min, 12 = 20 min, 13 = 30 min, 14 = 45 min, 15 = 60 min 206 Automatic power off ALL EUR=20 UC=9 0~20 0 = 3 min, 1 = 5 min, 2 = 10 min, 3 = 15 min, 4 = 20 min, 5 = 25 min, 6 = 30 min, 7 = 40 min, 8 = 50 min, 9 = 60 min, 10 = 70 min, 11 = 80 min, 12 = 90 min, 13 = 100 min, 14 = 110 min, 15 = 120 min, 16 = 150 min, 17 = 180 min, 18 = 210 min, 19 = 240 min, 20 = Not functional 209 Background job starting time 250 Telephone number 251 PM counter, setting value 252 PM counter, current value 253 Error history indication 254 ADU/Copier cassette loading status ALL ALL ALL ALL ALL ALL 1 0 0 0 0 0~10 14 digit 0~999999 0~999999 0~3 See page 1-3 0: Automatic 1: Copier upper cassette is loaded 2: ADU is loaded 3: Neither ADU nor copier upper cassette is loaded 1~10: Set number 15 sec. is input by [HELP] or [INFO] key Month Day Minute
(Note 1) If you set up the internal timer (08200) at unpacking, 0 (zero) must be input to clear the power-on time counter (08402).
3580 ADJUSTMENT 1 - 16 October 1998 TOSHIBA CORP.
Code
Name
Mode
Initial value
Allowance
Remarks
255 PFP loading status
ALL
0~4
0: Automatic
1: PFP has 1 cassette
2: PFP has 2 cassettes 3: PFP has 3 cassettes 4: PFP is not loaded 256 LCF paper size ALL EUR=0 UC=1 0~2 0: A4 1: LT 2: B5 300 Maximum multiple copying ALL 0 0~2 0: 999 1: 99 2: 9
330 Printing priority at interruption copy and FAX memory full printing
351 Electronic counter 352 A3/LD double count
ALL
0~1
0: Interruption copy 1: Fax memory full printing
ALL ALL
0 0
0~999999 0~1 0: Single count 1: Double count
390 391 392 393

400 Thermistor status counter
PPC FAX HDD error count GDI DSI

ALL 0 0~9 0: No error has occurred 1~9: Error has occurred
401 Drum life counter 402 Power-on time counter 403 Fuser running counter
ALL ALL ALL
0 0 0
0~999999 (Counts up according to the drum rotation) 9 digit Hour (5 digit), Minute (2 digit), Second (2 digit)
0~999999 Synchronizes with the total counter (Double count at long size)
404 Developer material counter
ALL
0~999999 Synchronizes with the total counter (Double count at long size)
405 Drum potential control (Counter correction)
ALL
0~7
0 bit: Grid potential temperature correction 1 bit: Grid potential life correction 2 bit: Laser output drum life correction
406 Pre-running starting time
ALL
0~7
0 = Not functional 1 = 30 sec, 2 = 35 sec, 3 = 40 sec, 4 = 45 sec, 5 = 50 sec, 6 = 55 sec, 7 = 60 sec
407 Pre-running time
ALL
0~10
0 = Not functional 1 = 5 sec, 2 = 10 sec, 3 = 15 sec, 4 = 20 sec, 5 = 25 sec, 6 = 30 sec, 7 = 40 sec, 8 = 50 sec, 9 = 60 sec, 10 = 150 sec
408 Pre-running time at the thick paper
ALL
10
0~15
0 = Not functional, 1~10 = Setting seconds 11 = 12 sec, 12 = 14 sec, 13 = 16 sec, 14 = 18 sec, 15 = 20 sec
409 Toner filter counter

410 Fuser temperature at copying
ALL
ALL
0
10
0~999999 Synchronizes with the Drum life counter

4~13 4: 170C, 5: 175C, 6: 180C, 7: 185C, 8: 190C, 9: 195C, 10: 200C, 11: 205C, 12: 210C, 13: 215C
411 Fuser temperature at ready
ALL
0~7
0: 170C, 1: 175C, 2: 180C, 3:185C, 4: 190C, 5: 195C, 6: 200C, 7: Temp. control ON
1 - 17
3580 ADJUSTMENT
Code
Name
Mode
Initial value
Allowance
Remarks
412 Fuser temperature in the energy saver mode 413 Fuser temperature in the thick paper mode 420 Developer life control
ALL
0~5
0: OFF, 1: 120C, 2: 130C, 3: 140C, 4: 150C, 5: 160C
ALL
0~4
0: Not functional, 1: 195C, 2: 200C, 3: 205C, 4: 210C
ALL
0~7
0 bit: ATC correction 1 bit: Laser output correction 2 bit: Grid potential correction
421 Laser power correction value at 600 dpi 422 Laser power correction value at 600 dpi 423 Laser power correction value at 300/ 600 dpi 424 Laser power correction value at 400 dpi
PPC (Photo/Text) DSI
128
0~255
128
0~255
GDI
128
0~255
DSI
128
0~255
425 Laser power correction value at 16 ! 15.41 mm

426 Laser power correction value at 16 15.41 mm
FAX
128
0~255
DSI
128
0~255
427 Laser power correction value at 15.41 ! 16 mm

428 Laser power correction value at 15.41 16 mm 429 Laser power correction value 430 Laser power correction value
FAX
128
0~255
DSI
128
0~255
PPC (Text) PPC (Photo)
128 128
0~255 0~255
453 Correction of the magnification scanning line

460 ADF switchback
ALL
ALL
0
0
0~1
0~1
0: Not functional, 1: Functional

0: Not functional 1: Functional
461 ADF original size detection
ALL
0~1
0: Universal size 1: Standard size
480 Cassette selection priority
ALL
0~6
0: A4/LT 1: LCF 2: Copier upper cassette 3: Copier lower cassette 4: PFP upper cassette 5: PFP middle cassette 6: PFP lower cassette
481 Auto cassette change

483 Polygonal motor pre-running 484 Polygonal motor pre-running auto clear
ALL
ALL ALL
1
0 0
0~2
0~2 0~1
0: None, 1: Normal, 2: Extend

0: Pre-running, 1: Deactivate, 2: DF only 0: Activate (According to 08-486), 1: Deactivate
485 Control of rotation of the polygonal motor at the stand by state 486 Time for auto-clearing of the polygonal motor pre-running
ALL ALL
0 0
0~1 0~2
0: Activate (According to 08-489) 1: Stopped 0: 15 sec., 1: 30 sec., 2: 45 sec.

*Setting mode 08" - code "484" is "0" only used.
3580 ADJUSTMENT
1 - 18
Code
Name
Mode
Initial value
Allowance
Remarks
489 Polygonal motor stand by rotation frequency
ALL
0~4
0: Low (20000 rpm) 1: Small (25000 rpm) 2: Middle (30000 rpm) 3: High (33484 rpm) 4: Crawling (10800 rpm)
490 The number of revolution of

polygonal motor in pre-heating (standing)
501 Image mode
ALL
0~1
0: Stop 1: Crawling
Memory Copying
0~2
0: Photo/Text mode 1: Photo mode 2: Text mode
503 Normal mode image density
Memoy Copying
Extended PPC
0~1
0: Automatic 1: Manual
550 Image mode
0~2
0: Photo/Text mode 1: Photo mode 2: Text mode
600 ID code mode 601 Secondary scanning reproduction ratio adjustment
PPC PPC
0~1 0~1
0: Not functional 1: Functional 0: 100 % 1: 101 %
0 0: UC 1: Other
0 0 0 0 0 UC=12 EUR=13
602 Energy saving and automatic power

supply off display OFF setting function
603 Automatic duplexing mode 604 APS priority selection 605 SAPS mode 607 ADF priority mode 611 Book original selection 613 [USER] key, size selection
ALL
PPC PPC PPC PPC PPC PPC
0~1
0~3 0~2 0~1 0~1 0~1 0~14
0: Display ON 1: Display OFF

0: Not functional 2: Dual-sided/Dual-sided 0: APS, 1: AMS, 2: No 0: All originals detection, 1: First original only 0: RADF, 1: SADF 0: Opening from the front, 1: Opening from the back 0: A3, 1: A4, 2: A4R, 3: A5, 4: B4, 5: B5, 6: B5R, 7: LETTER, 8: LETTER-R, 9: LEDGER, 10: LEGAL, 11: STATEMENT-R, 12: COMPUTER, 13: FOLIO, 14: Free size 1: One-sided/Dual-sided 3: User selection
617 ADF image shift 621 Bypass automatic start 640 Date format 641 DF Automatic sorting mode
PPC
0 0 0 2
0~1 0~1 0~2 0~4
0: Not shift 1: Shift 0: Not functional, 1: Functional 0: 1996.11.28, 1: 28.11.1996, 2: 11.28.1996 0: Not functional, 2: Sort 1: Staple 3: Group
Memory Copying
Extended PPC Extended PPC
4: Alternately vertical or horizontal

642 Sorter mode priority selection 645 Reproduction ratio adjustment in editing mode 646 Arrangement of the page connection Extended PPC Extended PPC Extended PPC 0 0~1 10 0~10 0 0~4 0: Non sort, 1: Staple, 2: Sort, 3: Group
4: Alternately vertical or horizontal

0: 90%, 1: 91%, 2: 92%, 3: 93%, 4: 94%, 5:95%, 6: 96%, 7: 97%, 8: 98%, 9: 99%, 10: 100% 0: Cornering, 1: Centering
1 - 19
3580 ADJUSTMENT
Code 649 Magazine sort
Name
Mode Extended PPC Extended PPC
Initial value 0 0
Allowance 0~1 0~1
Remarks 0: Opening from the front 1: Opening from the back 0: Horizontal mode 1: Vertical mode
650 2 in 1/4 in 1 setting
651 Annotation setting
Extended PPC
0~3
Hyphen 0 None 1 Present 2 None 3 Present Present: 1
Print Box None None Present Present None: 1
Note) About printing style of hyphen 652 Cascade operation setting 659 Expansion copy compressive system
690 HDD formatting 691 HDD type indication 900 ROM version indication (Standard ROM) 901 ROM version indication (Extended ROM) 902 ROM version indication (Engine ROM)
ALL Extended PPC

ALL ALL
1 2

0~2 0~2
1~2 0~2
0: None, 1: 1bin 2 bin, 2: 1bin 2 bin 3 bin
*When installing GDI option, set to "1". 0: MMR, 1: JBIG, 2: Text mode: MMR Photo/Text, Photo mode: JBIG
1: GDI/FAX format, 2: DSI format 0: Not formatted, 1: GDI/FAX type formatted, 2: DSI type formatted ALL ALL ALL UC : T230S1UCXX : T230S2XX EUR : T230S1EUXX Mounted Not mounted : Ver.XXX
(Note) Refer to the (Note 4) of the 1.2.4 for the meaning of the mode
3580 ADJUSTMENT
1 - 20
1.2.6
How to register/change ID codes (Access control mode)
When ID codes are registered, copies made will be classified according to each ID code. The copier will not start unless one of the ID codes registered is keyed in. <Preparation to enter the access control mode>
0 8 6 0 0
START
INT
PWR OFF
PWR
Procedure to register ID codes:

8 START PWR
displayed Input an ID code
E/S Memorizing
C/S
0525 000000 displayed
C1
(To correct)
C1
HELP
displayed Input next ID
Up to 40 ID codes can be registered
START
Warm-up
Procedure to change ID codes:

8 START PWR 0525 001960 displayed
C2
C/S E/S (To cancel) C2 (To clear)
displayed 0525 001960 Key in 000000
START
Warm-up
E/S Memorizing START
START
Warm-up
HELP (To skip)
Next ID code displayed
Warm-up
1.3 Initialization of Hard Disc

(1) (2) (3) (4) (5) Turn on the copier while pressing 0 and 8 key simultaneously. After making sure that SYSTEM MODE is displayed, enter code 690. Then press START key, enter code 1 and press INTERRUPT key. WAIT is displayed for a while. If the display changes from WAIT to SYSTEM MODE, turn the main switch of the copier off.
1 - 21
3580 ADJUSTMENT
1.4 Auto-Toner Sensor Adjustment

When the developer material is replaced, the auto-toner sensor needs to be adjusted, and the developer material counter (setting mode 08, code 404) needs to be cleared to zero.
Note: Make sure that the drum blade is pressed to the drum before the auto-toner adjustment.
<Procedure> (Use code 200 in the 05 mode.) (1) (2) Install the process unit to the copier (main blade contacts with drum). Press the keys 0 and 5 at the same time and turn on the power switch. The following display appears indicating that the adjustment mode has been entered. 100%
0 5 PWR
A3
TEST MODE
(3)
Enter 200 using the digital keys and press the START key. The following display will appear.
B
230%
2 0 0
START
200
A3 128
TEST MODE
128
Note:
A C A: Indicates the control data value of the auto-toner sensor. Use the zoom keys to change the numerical values. B: The above display indicates an output voltage of 2.30V. C: Indicates the latest adjustment value. The drum, developer unit, etc., are operating at this time.
(4)
After approximately two minutes, the B displays on the message display will automatically begin to change. 230% TEST MODE 128 200
A3
WAIT
128
(5)
After a short time, the B displays on the message display will automatically stop changing and, at the same time, the message will also change as shown below, indicating that the auto-toner adjustment has finished completely.
B
240% ADJUST MODE 128
200
A3 135
A
3580 ADJUSTMENT
1 - 22
(6) (7)
In this status, check if the numerical value in B is within the range of 235 ~ 245 (auto-toner sensor output range of 2.35 V ~ 2.45 V). If the numerical value in B is not within the range of 235 ~ 245, use the ZOOM keys to adjust the numerical values manually to within the range of 235 ~ 245.
The relationship between the ZOOM keys and the numerical values in A and B is as shown below.
Note:
Key used ZOOM up key ZOOM down key (8) Press the INTERRUPT key.
A value Increase Decrease
B value Increase Decrease
The drum, developer unit, etc., will stop operating and the following display will appear.
100%
INT
A3
0 9
100%
A4
TEST MODE
READY
(9)
Turn off the power switch. Install the toner cartridge.
1 - 23
3580 ADJUSTMENT
1.5 Image Density

If the user wants to change the image density, adjust the image density in adjustment mode 05.
Original mode Photo/Text 500 505 Code 508 511 Photo 501 506 509 512 Text 502 507 510 513
Adjustment item
Remarks
Memory Copying Manual exposure center value The larger the value, the darker the image
Light side Dark side Manual exposure step value The larger the value, the lighter the light range The larger the value, the darker the dark range The larger the value, the darker the image
Memory Copying Automatic exposure
Follow the procedure below to adjust the image density to suit the users preferences while comparing the image obtained in the test copy and the currently entered allowable values. <Keys used in operation> <Display messages>
Code becomes xxx according to the entered code.
100%
0 5
A3
TEST MODE
PWR Digital keys : Enter code. Code No.
100%
START Digital keys : Enter adjustment value. used to C/S correct value INTERRUPT Values zzz are stored in BC-RAM in place of YYY.
XXX
ZZZ
A3
Entered adjustment value (If no enter, YYY)
TEST MODE
YYY
Current entered adjustment value
100%
TEST MODE
A3
ENERGY : Test copy SAVER
100%
A3
WAIT WARMING UP
Return to to repeat adjustment. 9 : Adjustment mode canceled.
100%
COPYING
A3
Notes:1) Only one copy of single-sided originals can be made. 2) Duplex copying and memory copying cannot be carried out. Make test copies in these modes after canceling the adjustment mode.
3580 ADJUSTMENT
1 - 24
1.6
Print Image Adjustment
As for the print image adjustment, the adjustment items are listed below. The adjustment should be performed in the following order. Adjustment Item (1) Aligning value (2) Printer unit adjustment a) Primary scanning reproduction ratio Polygonal motor 600 dpi/GDI b) Primary scanning position Laser starting position 600 dpi/PPC c) Secondary scanning reproduction ratio Main motor speed fine adjustment d) Secondary scanning position Registration (3) Scanner unit adjustment a) Primary scanning reproduction ratio Polygonal motor 600 dpi/PPC b) Primary scanning position CCD primary scanning deviation c) Secondary scanning reproduction ratio Scanner secondary scanning reproduction ratio d) Secondary scanning position Scanner secondary scanning deviation e) Cutting of scanner image leading edge f) Top margin g) Left margin h) Right margin i) Bottom margin (305) (313) (430) (431) (432) (433) (304) (306) (400) (441) (440) (442) ~ (445) (421) (410) (401) Code (450) ~ (458)
1 - 25
3580 ADJUSTMENT
[How to Enter Adjustment Values] Follow the procedure below to adjust each of the adjustment values so that the measurement values obtained from the test copy satisfy specification values. After starting up in adjustment mode 05, only test copies (in the regular copy mode) of single-sided originals can be made with the ENERGY SAVER key. <Keys used in operation> <Display message>
100%
TEST MODE
A3
PWR Digital keys : Enter code. START : Enter adjustment Digital keys value. used to C/S correct value INTERRUPT Values zzz are stored to BC-RAM in place of YYY. ENERGY SAVER
Code No.
100%
TEST MODE
XXX
ZZZ
A3
YYY
Currently entered adjustment value
100%
TEST MODE
A3
: test print
100%
A3
WAIT WARMING UP
If the test print does not satisfy the specifications, return to , and repeat the adjustment.
100%
COPYING
A3
9 : Adjustment mode canceled.
3580 ADJUSTMENT
1 - 26
1.6.1
Adjustment of paper aligning value
If necessary, you can extend the feed roller life slightly by increasing the paper aligning value. <Procedure> (Use code 450~458 in the 05 mode.)
Copier cassette Upper (Long) (450) Lower (Long) (452)
A
ADU (Long) (454)
PFP (456)
Bypass (458)
If necessary A
Copier cassette Upper (Short) (451) Lower (Short) (453)

A
ADU (Short) (455)
(1)
START
08
INT
Cassette
PWR E/S (Test copy)
(Cassette)
(Current value) (New value) (Memory set)
(2)
Check the copy for image void and if there is any, reduce the new value to 31 30 29 until no void occurs. Check for paper misfeeding. When the aligning value is increased, noise caused by the paper scraping against the mylar may possibly be increased.
Void
(3)
For the LCF, ADU and pedestal, the same procedure can be used.
50 ~ 100 mm
Notes: 1. When frequent paper jams occur near the aligning roller caused by using special thin paper other than that specified, the aligning value can be changed (reduced) as a measure. However, when the aligning value is reduced excessively, this may possibly cause the registration to be shifted. Therefore, make sure that no registration shifting occurs while adjusting the value. 2. Long size adjustment is used as the base when there are both long and short adjustments.
1 - 27
3580 ADJUSTMENT
1.6.2 Printer unit adjustment a) Polygonal motor 600 dpi/GDI (Primary scanning reproduction ratio of the printer unit) (1) Make a test print as in the following procedure.
0 5 1 FAX
PWR
(2) Measure the distance A which is the distance between the 1st line and 21st line from the bottom end of the test print paper against the direction of the paper movement. Print movement direction
21
(3) In order to set the distance A to 200 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value lengthen the distance A (0.223 %/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is effective within the range of 114 ~ 142. The default adjustment value is 131. A]
3580 ADJUSTMENT
1 - 28
b) Laser starting position 600 dpi/PPC (1) Make a test print as in the following procedure.
0 5 1 FAX
PWR
(2) Measure the distance B which is the distance from the bottom end of the test print paper to the 6th line. Print movement direction
(3) In order to set the distance B to 52.5 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value makes the distance B longer (0.0423 mm/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 255. The default adjustment value is 125. A]
1 - 29
3580 ADJUSTMENT
c) Main motor speed fine adjustment (Secondary scanning reproduction ratio of the printer unit) (1) Make a test print as in the following procedure.
0 5 1 FAX
PWR
(2) Measure the distance C which is the distance between the 5th line and 25th line from the leading edge of the test print paper.
Print movement direction
C
(3) In order to set the distance C to 200 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value lengthen the distance C (0.0315 %/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 1 ~ 255. The default adjustment value is 153. A]
3580 ADJUSTMENT
1 - 30
d) Registration < Adjustment order >

Copier cassette Lower (441) Upper (440)
A
Bypass (442)
LCF (443)
PFP (444)
ADU (445)
< Adjustment procedure > (1) Make a test print as in the following procedure.
0 5 1 FAX
PWR
(2) Measure the distance D which is the distance to the 6th line from the leading edge of the test print paper. Print movement direction
D (3) In order to set the distance D to 52 mm, adjust as follows.

Code START Set the value INT
FAX
Notes 1. An increase in the value corresponds to a decrease in the distance D (0.8 mm/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 15. Default adjustment value is 8. In case of the lower cassette feeding (Code 441), adjustment value is within the range of 0~40 (Default adjustment value is 20). 4. Since the lower cassette adjustment value becomes a standard for all adjustments, this adjustment must always be performed in the order stated above. A]
1 - 31
3580 ADJUSTMENT
1.6.3 Scanner unit adjustment a) Polygonal motor 600 dpi/PPC (1) Place the scale on the original glass (vertical to the direction of the copy paper movement) and make an A4 100% copy. (2) Measure and compare the copy and the scale. Copy movement direction
Copied Scale
Actual Scale
(3) In order to correct the copied image to the scale, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the division of the scale (0.223 % / step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is effective within the range of 114 ~ 142. The default adjustment value is 128. A]
3580 ADJUSTMENT
1 - 32
b) CCD primary scanning deviation (1) Place the scale (its end to the rear side original scale and its side to the left side original scale) on the original glass and make an A4 100% copy. Copy movement direction
100
(2) In order to correct the distance E, which should be 100 mm from the position copied to the bottom of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image shift to the paper edge (0.0423 mm/ step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 5 ~ 251. The default adjustment value is 120. A]
1 - 33
3580 ADJUSTMENT
c) Secondary scanning reproduction ratio (1) Confirm that the value of the cutting volume of the scanner leading image edge (code 313) is 128 (default value).
0 5 3 1 3
START
In case the value is 128. In case that the value is not 128, input 128 with the digital keys
INT
PWR OFF
PWR
(2) Place the scale (horizontal to the copy movement direction) and make an A3 100% copy.
Copy movement direction
Copied Scale
Actual Scale
(3) Compare the copy and the scale. (4) In order to adjust the divisions of the scale, do as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to a decrease in the division of the scale
(0.0828 %/step).
2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 255. The default adjustment value is 125. A]
3580 ADJUSTMENT
1 - 34
d) Scanner secondary scanning deviation (1) Make the adjustment values for the original leading edge void to 0, and the cutting volume of scanner leading image edge to 128.
0 5 3 1 5 START Input the 0 with the digital keys INT 3 1 3
PWR
START
Input the 128 with the digital keys
INT
(2) Place the scale (its end to the left side original scale) on the original glass and make an A3 400% copy.
10
F
(3) In order to correct the distance F, which should be 42 0.5 mm from the leading edge of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image move to the trailing edge (0.1213 mm/ step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 85 ~ 171. The default adjustment value is 125. A]
1 - 35
3580 ADJUSTMENT
e) The cutting volume of the scanner leading image edge. (1) Place the scale (its end to the left side original scale) on the original glass and make an A4100% copy.
Copied scale
10
(2) In order to delete the copy of scale mark just for 2 mm from the leading edge of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image move to the leading edge of the paper (0.1213 mm/step). 2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 128 ~ 255. The default adjustment value is 128. A]
3580 ADJUSTMENT
1 - 36
f) Left margin Not functional g) Right margin (1) While the original cover remains open, make an A4-100% copy.
2.5 mm
(2) In order that the blank space at rear side of the copy is 2.5 mm, adjust as in the following procedure.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423 mm/step). 2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 255. The default adjustment value is 0. A]
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3580 ADJUSTMENT
h) Top margin Not functional i) Bottom margin (1) While the original cover remains open, make an A4 100% copy.
2mm
(2) In order that the blank space at the trailing edge of the copy is 2 mm, adjust as in the following procedure.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423 mm/step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 94 ~ 255. The default adjustment value is 0. 4. In order to input a minus () value, use the # key. (Ex. If the value is 15: key in # 1 5 ) A]
3580 ADJUSTMENT
1 - 38
1.7
Automatic Gamma Adjustment

When the tone reproduction deviation is too large, it can be corrected by the automatic gamma adjustment. This adjustment shall be done upon users request when the tone reproduction is too high or too low.
(1) At the unpacking
(2) When any of the following parts is replaced, this adjustment is required. Halogen lamp Lens unit necessity of this adjustment. Optical system position (CRG1, CRG2 position) Reflector Main charger Separation Drum Development bias Pre-cleaning discharge charger Mirror 1, 2, 3 Developer Transfer charger Original glass with shading board Laser optical system unit
(3) When any of the following parts is replaced or adjusted, check the copy image and determine the
Note) This adjustment must be done only after the image adjustment described in 1.6. Code 580 Adjustment item Automatic gamma adjustment [Procedure] (1) Turn on the power switch with 05. (2) Select A3 or LD paper for the output paper size. (3) Press the 2 key and then FAX key. (One copy of the 33-gradation pattern is outputted.) (4) Confirm that there is no blank or line on the gradation pattern outputted in the above step (3) and the density changes gradually. If there is any problem in the gradation pattern, repeat the step (3) to output a gradation pattern again. (5) Face the dense side of the output gradation pattern to the original scale at the exit side and put it on the original glass with the printed face down. (6) Input the code 580 through the control panel and press the START key. (The scanner automatically reads the original and the operation for the automatic gamma adjustment will be done. About 10 seconds) (7) When the operation completes normally, the machine returns to the standby status. If the operation terminates abnormally, TEST MODE ERROR will be displayed. (See the indication on the next page.) For the abnormal termination, press the C/S key to release the error indication. When released, the display on the control panel returns to the stand-by status. Check the position, direction and skew of the gradation pattern on the original glass, and repeat the steps from (5). Procedure
1 - 39
3580 ADJUSTMENT
<Keys used in operation>
<Display messages>
100%
TEST MODE
PWR A3 2 : Prints out the 33 gradation pattern Place the original : Select the casette
100%
WAIT WARMING UP
FAX
100%
COPYING
Digital keys : Input the code
START
: Starts the adjustment
100%
TEST MODE Normal: (Warming up)
580
WAIT
C/S
: Ends the adjustment : Clear the adjustment error Return to to repeat adjustment : Exit the adjustment mode
100%
TEST MODE Abnormal: (Clear using C/S key)
100%
TEST MODE ERROR
580
3580 ADJUSTMENT
1 - 40
1.8
Sharpness (HPF) Adjustment
If the user wants to change the image sharpness to softer or harder, adjust the HPF intensity in adjustment mode 05.
Image mode Photo/Text 620 Code Photo 621 Text 622
Adjustment item HPF intensity 1st digit : 0 (fixed) 2nd digit :
Remarks
0: Use default value 1~9: Change the intensity (If the value is increased, the sharpness is increased)
<Display messages>
100%
0 5
A3
TEST MODE
Code No.
PWR Digital keys : Enter code.
100%
START Digital keys : Enter adjustment value.
XXX
ZZZ
A3
TEST MODE
YYY
C/S
used to correct value
Current entered adjustment value
INTERRUPT Values zzz are stored in BC-RAM in place of YYY.
100%
TEST MODE
A3
ENERGY : Test copy SAVER
100%
COPYING
A3
Notes:1) Only one copy of single-sided originals can be made. 2) Duplex copying and memory copying cannot be carried out. Make test copies in these modes after canceling the adjustment mode.
Return to
to repeat adjustment.
: Adjustment mode canceled.
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3580 ADJUSTMENT
1.9
Gamma Slope Correction
If the user wants to change the gamma curve, adjust the gamma slope correction in adjustment mode 05.
Image mode Photo/Text 590 Code 593 594 595 Photo 591 Text 592
Adjustment item
Remarks If the value is increased, the image is darkened. (Center value is 5)
Memory Copying Gamma slope correction
Extended PPC Gamma slope correction
If the value is increased, the image is darkened. (Center value is 5)
Input procedure of the adjustment value is same as the 1.6 Image density adjustment.
3580 ADJUSTMENT
1 - 42
1 - 43
3580 ADJUSTMENT
1.10 High-Voltage Adjustment

1.10.1 (1) Adjustment
Refer to 1.10.3 for detailed mounting method. Developer Bias Developer unit Cleaner unit Dev.unit connector of the machine (+) terminal () terminal Function switch Full-scale Remarks 1,000 V Use a digital tester having an input resistance of 10 M (RMS value) or more. Developer Bias Main Charger Transfer Separation Not connect Connect to the bias Digital Tester measuring hole (B) of the Developer unit. Connect to (A) Connect the jig detection connector to the Dev.unit connector of the copier. Connect to the main Digital Tester charger case. (between the case and the terminal) Connect to the white cable of the current measuring Jig (frame grounding). DC 2V AC AC 2V Use door switching jig. Pre-cleaning Discharge () terminal Function switch Full-scale Remarks How to turn the power ON Jig detection connector Connect to red cable of Current measuring jig. (+) terminal Shaft jig Bracket Cleaner Current measuring jig Pull out the connector. Remove the drum. Main Charger Transfer Charger Separation Charger Pre-Cleaning Discharge Developer unit Cleaner unit Dev. unit connector of the machine Shaft fastening jig Remove from the copier. (Not use) Mount on the machine with a current measuring jig.
Measurement
Install the Developer unit. NOTES 1: Connect the green code of the current measuring jig to earth on the copier.
How to turn the power ON Use the door switch jig.
(A) (Frame e grounding)
(B) Machine frame (frame grounding) Main charger case Machine frame (frame grounding)
Current measuring jig Jig detection connector Green Brown
Current measuring jig Dev. unit connector of the copier
Brown
Dev. unit connector of the copier d terminal White d terminal Red Red e terminal d terminal e terminal e terminal White
Jig detection connector
3580 ADJUSTMENT
1 - 44
1 - 45
3580 ADJUSTMENT
(2)
Operation NOTES
1. When the drum has been replaced with a new one, 0 (zero) must be input to clear the drum life counter (08 mode, code 401). 2. When the developer material is replaced with a new one, clear the developer material counter to zero (08 mode, code 404).
3. When the toner filter is replaced with a new one, 0 (zero) must be input to clear the toner filter counter (08 mode, code 409).
4. When adjusting the high-voltage outputs, a current measuring jig and a shaft jig are required (except the developer bias measurement). 5. When the connector of the shaft jig and the connector of the developer unit on the machine are not connected, high-voltage adjustment codes are not accepted, except the developer bias adjustment. When the developer bias is to be measured, nothing should be connected to the connector of the developer unit on the machine. Connect the digital testers as instructed in (1) and follow the procedure below to adjust the main charger, developer bias, transfer, separation, and pre-cleaning discharger outputs.
3580 ADJUSTMENT
1 - 46

0 5
<Display messages> 100% TEST MODE
A3
PWR Digital keys : Enter code. START
100% TEST MODE YYY
XXX
A3
Code No.
Current entried adjustment value ZOOM : Adjust value YYY so that the measurement values satisfy the values in the following table. Main Developer Transfer charger bias High Center Low 210 205 220 221 222 736 5V 510 5V 593 67mV 372 64mV 150 +60/37mV
Code Adjustment value
Separation Pre-cleaning High Low discharger Code 230 232 240 Adjustment RMS value 1122 117mV 347 +99/113mV 1076 189mV Value Mean value 1051 101mV 317 +89/103mV 973 186mV INT : Value YYY after adjustment is stored to BC-RAM.
100% TEST MODE

To switch to other adjustment modes, return to . 0 9 : Adjustment mode canceled.
A3
Note: The adjustment value indicates the output voltage of the D/A converter (IC47, IC48) on the logic board. The relationship between the output voltage and adjustment value is as follows: output voltage = ( adjustment value + 1) 256 5 V
1 - 47
3580 ADJUSTMENT
1.10.2 (1)
Precautions
Developer bias
Caution during Adjustment If fogging appears over the entire surface even though the grid voltage and toner density are appropriate, adjust the developer bias on the control panel. The following defects may occur if the developer bias is lowered too much: Image contrast becomes low. Image is patchy or blurred. Developer carrier adheres to the photosensitive body, making it easier for scratches to occur or the surface of photosensitive body by the cleaner blade. (2) Transfer
Items to Check before Adjustment Pockmarks or defective transfer also occur in defects besides transfer output adjustment defects. If this happens, check the following items. If an error is not found after carrying out the following checks, adjust the output. Is the charger wire out of position or dirty? Is the transfer guide deformed? Is the developer unit connected? Are the developer magnetic brushes contacting with the drum? Is the developer unit rotating during copying? Is the toner density low? Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist? Is the aligning roller rotating normally? Is the transfer guide bias outputing? Is the separation output deviating from the set value? Is the developer bias an appropriate value? Is the transfer/separation charger case earthed? Is the photosensitive drum (shaft) earthed? Is the transfer/separation transformer earthed? Is the transfer charge limit plate (transparent film) damaged or deformed? Caution during Adjustment 1When pockmarks occur: If pockmarks are occurring in halftone areas, lower the transfer output value. However, note that if the transfer output value is lowered too far, the transfer performance also will be reduced. 2When defective transfer occurs: Increase the transfer output value under the following conditions. However, note that if the transfer output value is raised too far, pockmarks will occur. If defective transfer occurs even though the charger wire is not dirty, and If thick paper is frequency used. The adjustment code varies according to where pockmarks occur. Select the required adjustment code while referring to the following diagram.
Approx. 7 mm Adjustment code Copy leading edge
220 221
Approx. 10 mm
222
Copy trailing edge
3580 ADJUSTMENT
1 - 48
(3)
Separation
Items to Check before Adjustment Defective separation from the drum also occurs in other than separation output adjustment defects. If this happens, check the following items. If an error is not found after carrying out the following checks, adjust the output. Is the charger wire out of position or dirty? Is the developer unit connected? Are the developer magnetic brushes contacting with the drum? Is the developer unit rotating during copying? Is the toner density low? Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist? Is the alignment roller rotating normally? Is the main charger outputting? Is the transfer output deviating from the set value? Is the transfer/separation charger case earthed? Is the transfer/separation transformer earthed? Caution during Adjustment 1When defective separation occurs: Increase the separation output value under the following conditions. However, note that if the separation output value is raised too far, pockmarks will occur, and separation performance will be reduced. (Adjustment code = 230) If defective separation occurs even though the charger wire is not dirty, and If thin paper is frequency used. 2When defective transfer occurs: Lower the separation output value when defective transfer occurs. However, note that if the separation output value is lowered too far, the separation performance also will be reduced. The adjustment code varies according to where the defective transfer occurrs. Select the required adjustment code while referring to the following diagram.
Approx. 10 mm Adjustment code Copy leading edge "230" 230 "232" 232 Copy trailing edge
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3580 ADJUSTMENT
1.10.3 (1)
Installation of the Current Measuring Jig

Cam
Attach the bracket and the round terminal of the brown cord from the jig detection connector in common (1 screw) to the shaft jig . Pass the jig through the cleaner unit.
Notes: 1. When passing the shaft from the outside of the cleaner, insert the thinner part of the shaft at first. 2. The drum blade should be released by rotating the cam before the first.
Bracket Shaft jig Cleaner Jig detection connector Brown cord
(2)
Pass the current measuring jig through the shaft jig and align the shaft fastening bush to the rear hole of the cleaner unit. Fix the bracket to the cleaner unit (1 screw).
Current measuring jig
Shaft fastening bush
Notes: 1. Check the shaft fastening bush alignment again to fix the bracket. 2. Use care to prevent damage to the edge of the separation claws.
Bracket Cleaner unit Shaft jig Jig detection connector
(3)
Fix the shaft fastening bush to the shaft jig from rear side of the cleaner unit (1 screw).
Current measuring jig Shaft fastening bush
Shaft jig Cleaner unit
Jig detection connector
(4)
Install the cleaner unit to the copier (2 screws), and connect the jig detection connector to the developer unit connector of the copier. Fix the green cable of the current measuring jig to the machine frame.
Notes 1. Move the current measuring jig to the center of the cleaner unit. 2. Use care to prevent damage to the edge of the separation claws. 3. High-voltage adjustment is rejected if the jig detection connector is not connected (except the developer bias adjustment).
3580 ADJUSTMENT
1 - 50
1.11
Installation of Carriage Drive Wire
When the carriage drive wire is replaced, attach the new wire as shown:
Carriage drive wire Carriage 1 Tension spring Scanning motor Carriage 2 Pulley
Pulley Wire winding pulley Belt Pulley
Rear side view 1.11.1 (1) Wire tension adjustment

Exit side frame
Exit side frame
For this model, it is unnecessary to adjust the carriage drive wire tension.
1.11.2 Adjustment of carriage 1 and carriage 2 (1) (2) Remove the indicator unit. Loosen the 3 screws fixing carriage-1 (2 screws, front, rear, 1 screw each) and -2 (1 screw in front) to the wire. (3) While pressing carriage-2 against the exit side frame (both A & B), tighten the carriage-2 fixing screws (front side). (4) Also while pressing carriages 1 and 2 against the exit side frame (C & D), tighten the carriage-1 fixing screws.
D
Carriage 1
Exit side frame
Carriage 2
Exit side frame
1 - 51
3580 ADJUSTMENT
1.11.3 Carriage drive wire assembling Winding the wire to the wire winding pulley (1) Fit the 3 spherical terminal (on the central part of the wire) into the hole of the wire winding pulley. Set the wire so that the crimping portion of the wire and hook is faced up. (2) Wind the wire to the each front and rear side pulleys. Winding turns are: 6 turns on the opposite to the boss side (outside) of the pulley. 1 turn on the boss side (inside). After winding, secure the wire with the wire holder jig.
Wire winding pulley Spherical terminal
<Front side>
<Rear side>
Pulley (Rear)
Spherical terminal
6 tu rn s 6
Boss
tu rn s
1
Spherical terminal
tu rn
Hook
Pulley (Front)
3580 ADJUSTMENT
1 tu rn
Hook Boss (Rear) Spherical terminals Wire winding pulley Wires Hooks (Front) Wire winding pulley Wire holder jig
1 - 52
Notes 1. Wind the wire round the pulley taking the following precautions Never twist the wire when winding. Wind the wire tightly to make it come into close contact with the pulley. Wind the wire taking care not to leave any gap between the wraps. 2. When the wire holder jig is installed, do not slide or loosen the wound wire. 3. The wire holder jigs are the same for the front and rear sides. Be careful when installing the jig. The jigs will not installed if its installation direction is wrong, it is floating on the pulley.
Example) Front side In full contact
<Installation phase>
Front side Spherical terminal
Rear side Projection
Wire holder jig Pulley Projection Wire holder jig
1 - 53
3580 ADJUSTMENT
1.12 Image Inclination Image Distortion

1.12.1 Image inclination
Direction of the copy paper movement Image
Direction of the copy paper movement
Paper
A
If inclination of the image occurs even though the edge of the original is properly aligned with the scale, adjust by moving the original scale. In case of A Move the original scale in the direction indicated by In case of B Move the original scale in the direction indicated by
3580 ADJUSTMENT
1 - 54
1.12.2
Image distortion
Step 1
B
Image
Step 2
<Procedure> Removing the original glass. (Adjustment order: step 1 step 2) Step 1 In case of A: Tighten the mirror-2 adjustment screw (CW). Go to C In case of B: Loosen the mirror-2 adjustment screw (CCW). Go to D
Mirror-2
1 - 55
3580 ADJUSTMENT
Step 2 In case of C: Tighten the mirror-1 adjustment screw (CW). Normal image In case of D: Loosen the mirror-1 adjustment screw (CCW). Normal image
Mirror-1
Notes Lock the adjustment screw using the screw locking agent BOND-1324 after the image distortion adjustment when the adjustment screw of the mirror 1 and mirror 2 is turned.
[Application Method of the Adhesive for the Screw Locking]

(1) Adjust the image distortion. (2) Remove the original glass. (3) Move the carriage 1 in order to match the position of the notch portion of the STAY-GLASS (front side).
Mylar Notch portion
STAY-GLASS
3580 ADJUSTMENT
1 - 56
(4) Apply the adhesive (BOND-1324) to the adjustment screw of carriage 1, 2.

Notes Adjustment screw in carriage 1 *Apply by opening the mylar. *Be careful not to peel off the mylar.
Carriage 1
Carriage 2 Notes Application Method *Apply well in sufficient quantity to the Application area. *Application needs 12 hours to harden completely. Carriage frame (5) Confirm that there is no dust on mirror 1/2/3 or the SHD board. (6) Install the original glass. Mirror Application area
1 - 57
3580 ADJUSTMENT
1.13 Lens Unit

It is impossible to adjust the lens unit. Replace the entire unit with a new one.
Notes 1. Do not touch the screws H (paint lock: 7pcs.) when replacing the lens unit.
Lens Front side Rear side
2. Take sufficient care when handling the unit not to hold the adjustment portion.
3580 ADJUSTMENT
1 - 58
1.14
Adjustment of Gap between Drum and Sleeve
This model uses a hit-drum method using the guide roller, and no adjustment is necessary.
Guide roller
1.15
(1) (2)
Adjustment of Developer Polarity Position
Remove the developer unit from the machine. Adjust at the rear adjustment plate. Loosen the fixing screw of the adjustment plate and move the plate according to the stamped mark on the plate as a guide line to make adjustment. As this is already adjusted with a special jig at the time of shipping from the factory, do not loosen the screw unnecessarily. When loosening the screw for disassembly, etc., remember the position of the adjustment plate and reinstall it where it was. (During the replacement of the magnetic roller, adjust the developer the developer polarity position (H).)
H Height of developer polarity position: H=34.7 mm Stamped mark Adjustment plate
1 - 59
3580 ADJUSTMENT
1.16 Doctor Sleeve Gap Adjustment

Tool required: Doctor sleeve jig Method (1) Remove the developer unit from machine, take out the upper cover (2 screws), and discharge the developer material. (2) (3) Place the developer unit on a flat surface. Turn the leveler adjustment screws and adjust it using the step 0.45 into the gap between the sleeve and leveler.
Sleeve Leveler Step 0.45
Leveler adjustment screws
(4)
Check that step 0.40 can move smoothly in the front and rear direction in the gap between the sleeve and leveler, while step 0.50 cannot be inserted.
(5)
Reassemble the upper cover of developer unit.
Notes: 1. Align the position of sleeve marking with that of the leveler, when checking or adjusting the gap between the sleeve and the leveler. 2. When assembling the upper cover, fasten the hooks with a screw after fully inserting them. 3. After reassembling the upper cover, make
Step 0.40
sure that the side seals (front and rear) are between the 2 rubber seals. 4. After the developer material is discharged, clear up the inside of the sheet metal at the bottom of the developer unit. The sheet metal can be removed by taking out 2 screws.
3580 ADJUSTMENT
1 - 60
1.17 Fuser Entrance Paper Guide Adjustment

If fuser jams and paper wrinkles occur frequently, take out the two screws holding the heat roller guide and temporarily place them in the oblong holes. Then adjust the height of the heat roller guide by using the scale as a guide.
Scale
Mark
1 - 61
3580 ADJUSTMENT
1.18 ADU Adjustment

1.18.1 Adjusting the stack guide unit in position In duplex copying using the ADU, the difference in side deviation on both sides of the copy should be within 3 mm. If not, make adjustment as follows: After stacking sheets of paper on the stack guide, check that the gap between the side stopper and the edge of the sheet is 1.5 1 mm. To adjust the gap, loosen the side switch bracket fixing screw. Move the bracket according to the scale. After moving the bracket, initialize the ADU. Check the gap between the side guide and the paper.
1.5 1 mm
Side guide
Side guide
Stacked sheets
ADU motor bracket
Side switch bracket
3580 ADJUSTMENT
1 - 62
1.18.2 (1) (2) (3)
Adjusting ADU side deviation
To adjust the side deviation of the image of duplexed copies (i.e. the image on the second side): When the 5 fixing screws at the front cover of the ADU are loosened, the ADU can be adjusted in the front/rear direction by a maximum of 3 mm. If the center of the image is shifted toward the rear side, move the ADU front cover to the rear side the same distance (as the image is shifted) and tighten the screw. If the center of the image is shifted toward the front side, move the ADU front cover to the front side the same distance (as the image is shifted) and tighten the screw.
Front left side
Front right side
Right feed side
1.19
Adjusting Cassette Side Deviation
The procedure for adjusting cassette side deviation for the copier and the PFP is the same as in 1.18.2.
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3580 ADJUSTMENT
1.20 Key Copy Counter MU-8/MU-10

To install the key copy counter, the following parts are required:
MU-10 Counter socket MU-8 Key copy counter Counter socket MU-10
Key copy counter MU-8
(1) (2) (3) (4)
Remove the toner filter cover, the feed cover (right) and the upper feed cover. Remove the right top cover.
Cut the window for the counter. Pull out the harness connector from the opening in the machine frame. Cut the short harness of the connector. Protect the ends of the cut harness not to make a short circuit with the machine frame etc.
Screw holes for the socket
Note: Remove the rear cover if the harness connector is in the back etc.
Harness connector
3580 ADJUSTMENT
1 - 64
(5) (6) (7)
Insert the socket connector into the harness connector. Install the counter socket to the frame (2 M3 screws). Reinstall the upper feed cover, the feed cover (right), the toner filter cover and the right top cover.
Socket connector Harness connector
Screws (M3)
(8)
Insert the key copy counter with its arrow mark facing up as shown.
(9)
Set the vaule to 3 in the setting mode 08, code 202.
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3580 ADJUSTMENT
2.
PERIODICAL MAINTENANCE
2.1 Inspection every 110,000 Copies

(1) Preparation Ask the key operator about the present machine conditions and note them down. Before starting the maintenance work, make and retain a few sample copies for later comparison. Turn off the power switch and disconnect the power cord plug. (2) The periodic inspection should be conducted in accordance with the Periodic Inspection Check List shown below. Perform the inspection by referring to the figures, as well as to the explanations in the Service Manual when necessary. (3) After the inspection has been completed, plug in the machine and turn the power switch on, and confirm the general operation of the machine by making a few copies and comparing them to those made previously.
2.2 Inspection and Overhaul every 330,000 Copies

(1) (2) (3) (4) (5) Replace all the consumables. Check to see if there is any damage to the parts of driving section (gear, pulley, timing belt, etc.). Replace parts on principle if damaged. Check to see if there is any damage or peeling of adhered parts (tape, Mylar sheet, etc.). Replace any affected parts. Check to see if all the switches and sensors operate properly. Replace them if they are not operating properly. Clean the inside of the machine thoroughly.
2.3 Periodic Maintenance Check List

Symbols used in the Periodic Maintenance Check List
Cleaning Lubrication Replacement 80: Every 80,000 copies Check while on Date
A: Cleaning with alcohol S: Silicone Oil
:After cleaning Customers or replacing is name Machine No. Inspector
: Cleaning with soft pad, W: White grease (Molycoat) 110: Every 110,000 copies cloth, or cleaner (vacuum cleaner)
200: Every 200,000 copies finished, check 220: Every 220,000 copies there is not >: Replace in event of deformation or other damage abnormality.
Remarks
2-1
3580 MAINTENANCE
PERIODIC MAINTENANCE CHECK LIST PPC Main body

Area Item to check 1. Overall unit 2. Main blade 3. Toner bag Cleaner 4. Recovery blade 6. Separation claw 7. Drum shaft Drum 8. Drum 9. Ozone filter (for duct) Original 10. Glass holder 11. Original cover 12. Mirror 1 13. Mirror 2 14. Mirror 3 15. Reflector Optical 16. Lens system 17. Exposure lamp 18. Copy area indicator 19. APS 20. Slider sheet (front, rear) 21. Air filter 22. Case 23. Charger wire Charger 24. Terminal contact 25. Grid 26. Overall unit Develop- 27. Developer material er unit 28. Front shield 29. Guide roller 30. Toner filter Laser op- 32. Slit glass tical unit 33. Pick-up roller 34. Feed roller 35. Separation roller 36. Paper feed system drive gears Paper (tooth faces) feed 37. Aligning roller system 38. Paper guide 39. Brush 40. Transport belt 41. Separation pad > 220 > or A Clean at Lubricate at 110,000 copies 110,000 copies Replace x 1,000 Check while on Remarks *1 Conducted by key operator *2 *3 *4 *5
110 20
110 110
or A or A
>
or A
> >
110 > 220 110 > > 110
*6 *7 *7 *8 *9 *10 *11
or A
*12
A A A W A
80 > 80 > 80 >
> > > > 80>
3580 MAINTENANCE
2-2
Area 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52.
Item to check Heat roller (H/R) Fuser entrance guide Pressure roller (P/R) Cleaning roller Thermistor Scraper (for H/R) Fuser exit guide Exit roller Scraper (for P/R) Cleaning felt roller H/R drive gear (tooth faces and idler shafts) 53. Main motor drive unit gears 54. Toner cartridge drive gear shaft
Clean at Lubricate at 110,000 copies 110,000 copies
Replace X 1,000 200
Check while on
Remarks *13 *14 *15 *16
Fuser unit
200 110 > 110

A > 110 S W W
*15
Drive system
*17
ADU
Area Item to check 71. Pick-up roller 72. Feed roller (main) 73. Feed roller (sub) 74. Separation roller 75. Transport roller 76. Empty sensor 77. Jam sensor 78. Side guide sensor 79. End sensor Clean at 80,000 copies Lubricate
ADU counter Replace Check x 1,000 while on 80 80 80
Remarks
A A
ADU
Lubrication is not required in ADU
2-3
3580 MAINTENANCE
12 15 17 13 14 9
18
19
20
10
16 22 23 24 25
32
26 27 28 29 51 45 54 2 6
33
46 43
34 40 49 48 47 50 42 44 3 22 23 24 7 38 39 37 8 77 72 73 74 41
34 35
79
75
78 76
71
33
Front sectional view
3580 MAINTENANCE
2-4
21
36
30
53
52
36
Rear side view
2-5
3580 MAINTENANCE
Explanation of items in the REMARKS column of the Periodic Maintenance Check List *1 Main blade If poor cleaning occurs due to the adhesion of paper dust, etc., the edge of the blade has been damaged. Replace the blade regardless of the number of copies made so far. *2 Recovery blade If the edge of the blade is damaged, replace the blade regardless of the number of copies made so far. *3 Separation claw If the tip of the separation claw has been damaged, replace the claw regardless of the number of copies made so far. Clean the tip of the claw by lightly wiping with a dry cloth. After cleaning, make sure to remove bits of lint from the claw. In addition, be sure to apply patting powder (lubricant) to the separation claw after cleaning the claw and when replacing the claw or drum. *4 *5 Drum Refer to section 3.2 Inspection and Cleaning OPC Drum. Glass Clean the white shading board and the original glass at the same time. If the shading board is stained, a white band may occurr on the copy movement direction. Do not touch the surface of the shading board with your bare hand after cleaning. *6 *7 Air filter If the air filter is dirty, replace it. Charger wire and case Clean the inner surface of the charger case and the charger wire with a cloth which should be soaked in water and then squeezed tightly. *8 Grid Remove the grid from the main charger. Clean the grid with a pad (service part) moistened with water.
*9
Whole unit
Clean up the inside of the sheet metal at the bottom in the same way as the inside of the developer unit. The sheet metal can be removed by taking out 2 screws.
*10 Developer material After replacing the developer material, adjust the corresponding auto-toner sensor (adjustment
mode 05-200). And "0" (zero) must be input to clear the developer counter ("08" mode code "404").
*11 Front seal Clean it with a cloth which should be soaked in water and then squeezed tightly.
*12 Toner filter

Clean up the inside of the duct path when replacing the filter. "0" (zero) must be input to clear the toner filter counter ("08" mode code "409").
3580 MAINTENANCE 2-6 October 1998 TOSHIBA CORP.
Refer to section 3.5 Checking and Cleaning Upper and Lower Heat Roller. *14 Pressure roller *15 Cleaning roller and Cleaning felt roller *13 Heat roller Refer to section 3.4 Checking and Replacing Cleaning Roller and Cleaning Felt Roller of this Service Handbook. *16 Scraper If the tip of any of the scraper claws is chipped, replace it regardless of the number of copies made so far. If toner adhering to the scraper claw is forcibly scraped off, it may be damaged. Therefore, if the tip of the claw is heavily coated with toner, replace the claw. *17 Apply white grease to the main motor drive unit gears (shown arrow).
2-7
3580 MAINTENANCE
2.4 Oiling Cycle Table

*Number 36 52 53 54 Item to Lubricate Paper-feed system drive gears (tooth faces) Main motor drive unit gears Toner cartridge drive gear shaft Type of Oil White grease White grease White grease Oiling Cycle Number of copies x 1000
110 110
110
Heat roller drive gears (tooth faces and idler shafts) Silicone oil
110
* The number is the same as that in the Periodic Maintenance Check List.
Note: Do not apply oil to the rollers, belt and belt pulley.
2.5 Replacement Schedule of Disposable Parts and Supplies

*Number 2 3 6 8 Part Name Main blade Toner bag Separation claw Drum Code BL-2460D TB-2460 TB-2460E OD-2460 Replacement Cycle (Number of copies x 1000) Parts List Page 22 24 22 24 Item 4 3 33 1
110
20
220 110 110 110 220 110 110 80 80 80 80 200 200 110 110 110
9
23 25 27
Ozone filter (for duct)

Charger wire Grid Developer material
6
20 21 22
12
6 7 38
20 102
9 3
D-3580

30
33 34 35 41 42 44 45 47 51
Toner filter
Pick-up roller Feed roller Separation roller Separation pad Heat roller (H/R) Pressure roller (P/R)
6
12 15 12 15
15
13 62 51 34
12 15 25 26 25 26
52 13 2 4 12 7
HR-3580-U HR-3580-L SR-3560H
Cleaning roller
Scraper (for H/R)
Cleaning felt roller
B-3580H
25
26
* The number is the same as that in the Periodic Maintenance Check List.
The PM kits contained above necessary replacement parts with 110K are available as a service part.
3580 MAINTENANCE 2-8 October 1998 TOSHIBA CORP.
2.6 Jig List

Name Door switch jig Developer nozzle jig Grid cleaning pad Wire holder jig Doctor sleeve jig Developer unit cap jig Current measuring jig Drum shaft jig Parts List Page 101 101 101 101 101 101 101 101 Item 1 7 6 3 4 2 8 5
2-9
3580 MAINTENANCE
3.
PRECAUTIONS FOR STORING AND HANDLING SUPPLIES
3.1 Precautions for Storing TOSHIBA Supplies

A. Toner and Developer Toner and developer should be stored in a place where the ambient temperature is below 35C (95F) and should also be protected against direct sunlight during transportation. B. OPC Drum Similarly to the toner and developer, OPC drums should be stored in a dark place where the ambient temperature is below 35C. Be sure to avoid those places where drums may be subjected to high humidity, chemicals and/or their fumes. C. Cleaning Blade These items should be stored in a flat place where the ambient temperature is below 35C and should also be protected against high humidity, chemicals and/or their fumes. D. Heat Roller and Pressure Roller Avoid those places where heat rollers may be subjected to high humidity, chemicals and/or their fumes. E. Copy Paper Avoid storing copy paper in a place where the humidity is high. After a package is opened, be sure to place and store it in a storage bag. During wet or winter seasons where the temperature varies much from high to low due to room heating, etc. or where the humidity is high, pull out the cassette from the machine, and put it together with the paper inside in a storage bag upon the completion of copying for the day. Also, instruct the users to do the same.
3.2 Inspection and Cleaning OPC Drum

A. Precautions for Handling (1) Use of gloves If fingerprints or oils adhere to the drum surface, characteristics of the photoconductor may degrade, affecting the quality of the copy image; therefore, do not touch the drum surface with your bare hands. (2) Removing and reinstalling drums Since the OPC drum surface is very sensitive, be sure to handle the drum carefully when installing and removing it so as not damage its surface. Be sure to apply patting powder (lubricant) to the entire surface of the drum and separation claw before installing the drum into the machine. When the drum has been replaced with a new one, 0 (zero) must be input to clear the drum life counter (Setting mode 08, code 401).
Notes: 1. Application of the patting powder is to reduce the friction between the drum, cleaning blade, and separation claw. If the application of patting powder is neglected, the drum and cleaning blade may be damaged.
3-1
3580 SUPPLIES
2. When paper fibers adhere to the cleaning blade edge, they may reduce the cleaning efficiency and, in addition, may damage the blade and the drum. So, if any fibers are found adhering to the blade, be sure to remove them carefully using a soft pad. (3) Installation of Machine and Storage of Drum Avoid installing the machine in such places where it may be subjected to high temperature, high humidity, chemicals and their fumes. Do not leave drums in a bright place for a long time, otherwise the drum will fatigue and fogging
will occur immediately after being installed in the machine.

However, this effect may decrease as time elapses. (4) Cleaning the Drum At periodic maintenance calls, wipe clean the entire surface of the drum using the designated cleaning cotton. Use a sufficient thickness of cleaning cotton so as not to scratch the drum surface inadvertently with your fingertips or nails. Also, remove your ring and wristwatch before starting cleaning work to prevent accidental damage to the drum. Be sure not to use alcohol, selenium refresher and other organic solvents or silicone oil as they will have an undesirable effect on the drum. (5) Scratches on OPC Drum Surface If a scratch exists on the surface through which the aluminum substrate can be seen, it appears
on the image in the form of black spots and black streaks and, in addition, the cleaning
blade will be damaged so replacement with a new drum will be necessary. (6) Collecting Used OPC Drums Regarding the recovery and disposal of used OPC drums, it is recommended to follow the relevent local regulations or rules.
3.3 Checking Drum Cleaning Blade

(1) Precautions for Handling Pay attention to the following points as the cleaning blade life is determined by its edge condition: Do not allow a hard object to hit on or rub against the blade edge. Do not rub the edge with a cloth. Do not leave oil (or fingerprints, etc.) on the edge. Do not put solvents such as thinner, etc. on the edge. Do not deposit dirt such as paper fibers, etc, on the blade. Do not place the blade near a heat source.
3580 SUPPLIES
3-2
3.4 Checking and Replacing Cleaning Roller and Cleaning Felt Roller
(1) (2) Precautions for Handling Never allow solvents such as thinner, etc, to adhere to the cleaning felt roller. Poor Heat-Roller Cleaning and Countermeasures Poor heat-roller cleaning should be judged by the deposited toner on the roller. When the felt roller has heavy toner deposits, the heat-roller surface may be stained with toner. If this happens, replace
the cleaning roller and cleaning felt roller.

The cleaning roller and cleaning felt roller will be gradually degraded due to subjection to the heat
from the heat roller over a long period of time; therefore, replace it preferably after about 100,000 copies have been made.
3.5 Checking and Cleaning Upper and Lower Heat Rollers

(1) Precautions for Handling A Upper Heat Roller Do not leave oil (fingerprints, etc.) on the heat roller. Be extremely careful not to allow a hard object to hit on or rub against the roller because the thin Teflon layer coated on the aluminum substrate is easily damaged and, if damaged, will result in poor cleaning. B Lower Pressure Roller Do not leave oil (fingerprints, etc.) on the roller surface. (2) Checking Check for staining and damage to the heat roller and clean or replace if necessary. Clean the separation claws and check for chipped claws. Check for cleaning condition of cleaning roller and cleaning felt roller. Check the thermistor for proper contact with the heat roller. Check the fused condition of the toner image. Check the heat rollers for proper rotation. (3) Cleaning Procedure for Heat Rollers When the heat roller becomes dirty, it will cause paper jamming. In that case, wipe the roller surface clean with cotton. For a better cleaning effect, clean the roller while it is still warm.
Notes: 1. Be careful not to rub against the Teflon-coated surface with fingernails or hard objects because it is easily damaged. Do not use silicone oil on the upper heat roller. 2. When the heat roller has been replaced, 0 (zero) must be input to clear the power-on time counter (mode 08, code 402) and the fuser running counter (mode 08, code 403).
3-3
3580 SUPPLIES
4. TROUBLESHOOTING
4.1 Electrical-related Troubleshooting
4.1.1 Operating system service call Abnormal Operation of the Main Motor Is the main motor working ? Check whether the connector J237 for the signal system of the main motor is unplugged.
NO
C01
Check whether the connector J211 for the power system of the main motor is unplugged. Check whether the connector J2 on the LGC board is unplugged. Check whether each connector pin is removed or the harness is disconnected. Check whether the main motor or the LGC board is disconnected or short-circuited. Replace the main motor. Replace the LGC board.
YES
Is the LED for the motor continuously on ? Check whether the connector pin is removed or the harness is disconnected.
NO
YES
Check whether the main motor or the LGC board is disconnected or short-circuited Replace the main motor. Replace the LGC board
Check whether the PLL lock signal J2-B14 on the LGC board continuously displays L. Check whether the microcomputer input terminal IC32-33 on the LGC board continuously displays L. Replace the LGC board. C04 Abnormal operation of the PFP Main Motor Is the PFP main motor working? Check whether the connector J721 or J722 of the main motor is unplugged.
NO
Check whether the connector J709 on the PFP board is unplugged. Check whether the fuse F3 for the power unit has blown. Check whether the connector J18 on the LGC board is unplugged. Check whether each connector pin is removed or the harness is disconnected. Check whether each board is disconnected and short-circuited. Replace the main motor. Replace the PFP board. Replace the LGC board.
YES
Is the LED on the motor lit continuously ? Check whether the connector pin is removed or the harness is disconnected.
NO
Check whether the main motor, the PFP board, or the LGC board is disconnected or short-circuited. Replace the main motor. Replace the PFP board. Replace the LGC board.
YES
4-1
3580 TROUBLE SHOOTING
Check whether the PLL lock signal J709-8 on the PFP board continuously displays L. Check whether the PFP or LGC board is pattern disconnected or short-circuited.
NO
YES
Replace the PFP board. Replace the LGC board.
Check whether the LGC board is pattern disconnected or short-circuited. Replace the LGC board. C05 Abnormal operation of the ADU Main Motor Is the ADU main motor working? (using the output check of the test mode 03: see page 1-8.) Check whether the connector J402 or J410 on the ADU board is unplugged.
NO
Check whether the connector J416 for the power system on the ADU board is unplugged. Check whether the connector J17 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the main motor, the ADU board, or the LGC board is disconnected or short-circuited. Replace the main motor. Replace the ADU board. Replace the LGC board.
YES
Is the LED on the motor lit continuously? Check whether the connector pin is removed or the harness is disconnected.
NO
Check whether the main motor, the ADU board, or the LGC board is disconnected or short-circuited. Replace the main motor. Replace the ADU board. Replace the LGC board.
YES
Check whether the PLL lock signal J402-10 on the ADU board continuously displays L. Check whether the ADU or LGC board is disconnected or short-circuited.
YES
NO
Replace the ADU board. Replace the LGC board.
Check whether the PLL lock signal J17-B1 on the LGC board continuously displays L. Check whether the buffer input terminal IC18-13 on the LGC board continuously displays L. Replace the LGC board.
3580 TROUBLESHOOTING
4-2
4.1.2 C11
Paper feed mechanism service call Abnormal Operation of the ADU Guide Motor (side) Is the guide motor working? (using the output check of the test mode 03: see page 1-9.) Check whether the connector J401 or J418 on the ADU board is unplugged.
NO
Check whether the connector J416 for the power system on the ADU board is unplugged. Check whether the connector J17 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the ADU or LGC board is disconnected or short-circuited. Replace the ADU board. Replace the LGC board.
YES
Is the side switch working? (using the input check of the test mode 03: see page 1-7.) Check whether the connector of the switch is unplugged.
NO
Check whether the connector J401 or J405 on the ADU board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed or the harness is disconnected. Check whether the ADU or LGC board is disconnected or short-circuited. Replace the ADU board. Replace the LGC board.
YES
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board. C12 Abnormal Operation of the ADU Guide Motor (end) Is the guide motor working? (using the output check of the test mode 03: see page 1-9.) Check whether the connector J402 or J413 on the ADU board is unplugged.
NO
Check whether the connector J416 for the power system on the ADU board is unplugged. Check whether the connector J17 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the ADU or LGC board is disconnected or short-circuited. Replace the ADU board. Replace the LGC board.
YES
Is the side switch working? (using the input check of the test mode 03: see page 1-7.) Check whether the connector of the switch is unplugged.
NO
Check whether the connector J401 or J405 on the ADU board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed or the harness is disconnected. Check whether the ADU or LGC board is disconnected or short-circuited. Replace the ADU board. Replace the LGC board.
YES
4-3
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board. C13 Abnormal operation of the Upper Tray in the Main Body C14 Abnormal operation of the Lower Tray in the Main Body Does the tray move up? (using the output check of the test mode 03: see page 1-8.) Check whether the connector J15 on the LGC board is unplugged.
NO
Check whether the connector pin is removed or the harness is disconnected. Check whether the LGC board is disconnected or short-circuited. Replace the LGC board.
YES
Is the switch working? (using the input check of the test mode 03: see page 1-7.) Check whether the connector of the switch is unplugged.
NO
Check whether the connector J15 on the LGC board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed or the harness is disconnected. Check whether the LGC board is disconnected or short-circuited. Replace the LGC board.
YES
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board. C15 Abnormal operation of the Upper Tray in the PFP C16 Abnormal operation of the Middle Tray in the PFP C17 Abnormal operation of the Lower Tray in the PFP Does the tray move up? (using the output check of the test mode 03: see page 1-9.) Check whether the connector J706, J707, or J708 on the PFP board is unNO
plugged. Check whether the connector J18 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the PFP or LGC board is disconnected or short-circuited. Replace the LGC board. Replace the LGC board.
YES
Is the switch working? (using the input check of the test mode 03: see page 1-7.) Check whether the connector of each switch is unplugged.
NO
Check whether the connector J706, J707, or J708 on the PFP board is unplugged. Check whether the connector J18 on the LGC board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed or the harness is disconnected. Check whether the PFP or LGC board is disconnected or short-circuited. Replace the PFP board. Replace the LGC board.
YES
4-4
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board. C18 Abnormal operation of the Tray in the LCF (in case of MP-1501) Is the tray working? (using the output check of the test mode 03: see page 1-9.) Check whether the connector J754 or J752 on the DRV board in the LCF is
NO
unplugged. Check whether the connector J16 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the DRV or LGC board is disconnected or short-circuited. Replace the DRV board. Replace the LGC board.
YES
Is the switch working? Check whether the connector of the switch is unplugged.
NO
Check whether the connector J575 on the KEY board in the LCF is unplugged. Check whether the connector J16 on the LGC board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed, or the harness is disconnected or short-circuited. Check whether the KEY or LGC board is disconnected or short-circuited. Replace the KEY board. Replace the LGC board.
YES
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board.
4-5
C18 Abnormal operation of the Tray in the LCF (in case of MP-4002) Is the tray working? (using the output check of the test mode 03: see page 1-9.) Check whether the connector J788 or J784 on the DRV board in the LCF is
NO
unplugged. Check whether the connector J16 on the LGC board is unplugged. Check whether the connector pin is removed or the harness is disconnected. Check whether the DRV or LGC board is disconnected or short-circuited. Replace the DRV board. Replace the LGC board.
YES
Is the switch working? Check whether the connector of the switch is unplugged.
NO
Check whether the connector J748, J785, J786, or J792 on the DRV board in the LCF is unplugged. Check whether the connector J16 on the LGC board is unplugged. Check whether the slit reaches the switch (sensor). Check whether the connector pin is removed or the harness is disconnected. Check whether the DRV or LGC board is disconnected or short-circuited. Replace the DRV board. Replace the LGC board.
YES
Check whether the LGC board is disconnected or short-circuited. Replace the LGC board.
4-6
4.1.3
Optical system service call Carriage Initialization Error Remove the document glass and turn on the power SW once the carriage has been moved to the paper feeder side, then check each of the following items. Does the carriage make a lot of noise after reaching its home position? The home SW cannot be turned on, so the following points need to be checked.
YES
C21
NO
Isnt the home SW connector unplugged? Check the circuit fault on the LGC board.
Does the carriage make a lot of noise after move slightly, or attempt to move? When the carriage is moved manually after turning off the power switch:
YES
Does it feel as though it has hit the back? Does it feel as though something is in the way? Does it move smoothly?
NO
Check whether the connector pin is removed, or the harness is disconnected or short-circuited. Check whether the SDV board is disconnected or short-circuited. Check whether the LGC board is disconnected or short-circuited. Replace the SDV board. Replace the SDV board. C26 Exposure Lamp Shut-down Detection / Peak Detection Error Is the lamp lit? Are the connectors on the CCD or IMG boards unplugged?
YES
Is the shading board on the back of the document scale clean? Check whether the CCD board is disconnected or short-circuited. Check whether the IMG board is disconnected or short-circuited.
NO
Replace the CCD board. Replace the IMG board.
Is the lamp connector unplugged? Has the thermostat blown? Is the lamp conducting? Check whether each pin of the connector J1-10, 11, or 12 on the LGC board is removed, or the harness is disconnected or short-circuited. Check whether the LGC board is disconnected or short-circuited. Replace the LGC board. Replace the switching power supply.
4-7
4.1.4 Fuser system service call C41 Abnormality of the Thermistor or Heater Disconnection When the Power Is Turned On Note: To prevent the danger, the following (1) and (2) should be done after the power supply code is unplugged. (1) Check the thermistor to see whether: Is the connector unplugged? Does the main/sub (front-side) thermistor connect to the heat roller firmly? Is the harness of the main/sub-thermistor disconnected? (2) Check the heater lamp and the SSR. Is the heater lamp disconnected? Is the connector to the heater lamp unplugged? Has the thermostat blown? Is the connector to the SSR unplugged? Has the SSR or the switching power supply failed? (3) Check the LGC board. Is the connector J2 disconnected? Is there a circuit abnormality, such as disconnection or a short circuit? Replace the LGC board. (4) Reset the status counter The following processes are carried out after completing repair of the cause for the C41 error message. Press the 0 and 8 keys simultaneously to turn on the power. Input 400 using the numeric keys, and press the start key. Change the displayed status counter from 2 to 0, and press the insert key (Reset C41). Turn the power on again, and check that it returns to the normal standby mode. C43 Thermistor Abnormality C44 Heater Disconnection (1) - (3) is the same check as for the C41. With (4), the displayed status counter for the C41 is 4 or 6, and the displayed status counter for the C44 is 5, 7, or 9 so change these displayed status counters to 0.
4-8
C45
Sub-thermistor Abnormality (1) Check the sub-thermistor to see whether: Is the connector unplugged? Does the sub-thermistor connect to the heat roller firmly? Is the harness of the sub-thermistor disconnected? (2) Check the LGC board Is the connector J2 unplugged? Is there a circuit abnormality, such as a disconnection or a short circuit? Replace the LGC board. (3) Reset the status counter Change the status counter from 8 to 0 using the same procedure as for C41.
4-9
4.1.5 Communications system service call C55 Communications Abnormality between the ADF and MCPU (1)Check whether the pin of the connector J13-1, 2, 3, 5, or 9 on the LGC board is removed, and the harness or the pattern is disconnected or short-circuited. (2)Replace the LGC board. C56 Communications Abnormality between the PFC and MCPU (1)Check for any disconnection or short circuit of the signal pattern (REQ, ACK, RXD, or TXD) between the IC11 (G/A) and the IC21 (PFC) on the LGC board. (2)Replace the PFC. (3)Replace the LGC board. C57 Communications Abnormality between the MCPU and IPC (1)Check for any disconnection or short circuit of the circuit pattern, mainly of the IC50 or IC56 on the LGC board. (2)Check for any disconnection or short circuit of the pattern on the IPC board. (3)Replace the IPC board. (4)Replace the LGC board. C58 Communications Abnormality between the IPC and Finisher (1)Check whether the finisher except for MJ-1005 is attached. (2)Check for any disconnection or short circuit of the pattern on the IPC board. (3)Check whether the pin of the connector J2 connected to the harness is removed or shortcircuited. (4)Check whether the fuse F5 for the power unit has blown. (5)Check for any disconnection or short circuit of the pattern on the control board in the finisher. (6)Check whether the connector pin is removed or the harness is disconnected between the PPC body. (7)Replace the IPC board. (8)Replace the LGC board. F07 Communications Abnormality of the System PC Board and the Logic PC Board (1)Check whether the connector J10 on the LGC board is unplugged. (2)Check whether the connector J61 on the STM board is unplugged. (3)Check whether the connector pin is removed or the harness is disconnected between the LGC and the STM. (4)Check for any disconnection or short circuit of the circuit pattern near the MROM (IC31) on the LGC board. (5)Replace the MROM (IC31). (6)Replace the LGC board. (7)Check for any disconnection or short circuit on the STM board. (8)Replace the STM board.
3580 TROUBLESHOOTING 4 - 10 October 1998 TOSHIBA CORP.
4.1.6
ADF system service call Badly Adjusted Resistance Sensor Detected (1)Check for any alien substances between the aligning sensor and the reflection mirror, and dirtiness on the reflection mirror. (2)Check for any disconnection of the harness between the aligning sensor and the PWA-FLGC-770. (3)Check for any disconnection or short circuit, mainly of the IC1, IC14, or CN14 on the PWAF-LGC-770. (4)Replace the aligning sensor. (5)Replace the PWA-F-LGC-770. (6)Initialize the EEPROM of ADF, and adjust the sensor automatically.
C72
C73
EEPROM Initialization Failure (1) Check for any disconnection or short circuit, mainly of the IC7 on the PWA-F-LGC-770. (2) Replace the PWA-F-LGC-770. (3) Initialize the EEPROM of ADF, and adjust the sensor automatically.
C74
Badly Adjusted Inverted Ejector Sensor Detected (1) Check for any alien substances between the inverted ejector sensor and the reflection mirror, and dirtiness on the reflection mirror. (2) Check for any disconnection of the harness between the inverted ejector sensor and the PWA-F-LGC-770. (3) Check for any disconnection or short circuit, mainly of the IC1, IC14, or CN8 on the PWA-FLGC-770. (4) Replace the inverted ejector sensor. (5) Replace the PWA-F-LGC-770. (6) Initialize the EEPROM of ADF, and adjust the sensor automatically.
4 - 11
4.1.7 Other abnormal service calls C94 MCPU Abnormality Is the service call generated even if the switch of the body is turned on again?
YES
NO
Be left as it is for a while.
Check for any disconnection or short circuit of the circuit pattern between the MCPU (IC32) and the MROM (IC31). Replace the LGC board if it seems to happen frequently. C99 PFC Microcomputer Abnormality Is the service call generated even if the switch of the body is turned on again?
YES
NO
Be left as it is for a while.
Check for any disconnection or short circuit of the circuit pattern around the PFC microcomputer (IC21). Replace the PFC microcomputer or the LGC board if it seems to happen frequently. 4.1.8 Laser optical system service call CA1 Polygon Motor Abnormality Is the polygon motor rotating? Check whether the connector J12 on the LGC board is unplugged.
NO
Check whether the connector J47, J48, or J50 on the POL board is unplugged. Check whether the harness is disconnected or the connector pin is removed. Check for any disconnection or short circuit of the pattern on the POL or LGC board. Replace the POL board. Replace the LGC board.
YES
Does the connector J48-3 on the POL board continuously display L? Check for any disconnection or short circuit of the pattern on the POL or LGC
NO
board. Replace the POL board. Replace the LGC board.
YES
Check for any disconnection or short circuit of the pattern on the LGC board. Replace the LGC board.
4 - 12
CA2 HSYNC Abnormality Does the connector J37-A9 (SYNC-0) on the IMG board continuously display H?
NO
Does the IC13-148 pin on the IMG board continuously display L?

NO
YES
Replace the IMG board.
Check for any disconnection or short circuit of the circuit pattern around the
YES
IC14 or the IC19 on the IMG board. Replace the IMG board.
Replace the laser unit. 4.1.9 Finisher system service call
CB1 Carrier Motor Abnormality Procedure 1 Does the carrier motor (M1) reverse at the appropriate rate?
NO
YES
Replace the carrier motor or the finisher controller board.
Are the shutter and the shutter scroll bar correctly linked?
NO
YES
Link them up correctly.
If you reverse teh Carrier Roller 2 manually, does the shutter scroll bar move up and down?
NO
Realign the mechanism of the shutter scroll bar with the gears of the Carrier Roller 2.
YES
Is the switch (MS4), which detects whether the shutter is closed, working normally?
NO
YES
Replace the switch.
Replace the finisher controller board.
4 - 13
Procedure 2 Does the carrier motor (M1) reverse at the appropriate rate?
NO
YES
Replace the carrier motor or the finisher controller board.
Are the shutter and the shutter scroll bar correctly linked?
NO
YES
Link them up correctly.
If you reverse the Carrier Roller 2 manually, does the shutter scroll bar move up and down?
NO
Realign the mechanism of the shutter scroll bar with the gears of the Carrier Roller 2.
YES
Is the sensor (PI5), which detects whether the shutter is open, working normally?
NO
YES
Replace the sensor.
Replace the finisher controller board. Procedure 3 Check the safety area switch. Is the switch working normally?
NO
YES
Replace the switch.
Is the safety area detection switch pressed correctly.

NO
YES
Correct it.
Is the switch (MS4), which detects whether the shutter is closed, working normally?
NO
YES
Replace the switch.
Is the switch (MS4), which detects whether the shutter is closed, pressed correctly?
NO
YES
Correct it.
4 - 14
CB2
Paper Feeder Motor Abnormality Rotate the paper feeder roller manually. Does it rotate smoothly ?
NO
YES
Procedure 1
Correct the mechanism.
Does the motor clock sensor (PI10) of the paper feeder work normally ?
NO
YES
Replace the sensor.
Is the voltage of the paper feeder 24V between the J11-6 and J11-7 of the finisher controller board when it is rotated ?
NO
YES
Check the wiring between the motor and controller board, and if it is normal, replace the motor. Procedure 2 When the paper feeder motor is manually reversed, does the swing guide move up and down ?
NO
YES
Correct the swing mechanism.
Does Switch 2 (MS6), which detects whether the swing guide is closed, work normally ?
NO
YES
Replace the micro switch.
Does the paper feeder motor (M2) reverse at the appropriate rate ?
NO
YES
Replace the motor.
4 - 15
Procedure 3 When the paper feeder motor is manually reversed, does the swing guide move up and down ?
NO
YES
Correct the swing mechanism.
Does the sensor (PI18), which detects whether the swing guide is open, work normally ?
NO
YES
Replace the sensor.
Does the paper feeder motor (M2) reverse at the appropriate rate ?
NO
YES
Replace the motor.
Replace the finisher controller board. Procedure 4 Is the safety area switch (MS3) working normally ?
NO
YES
Replace the switch.
Is the safety area detection switch pressed correctly ?

NO
YES
Is Switch 2 (MS6), which detects whether the swing guide is closed, working normally ?
NO
YES
Replace the switch.
Is Switch 2 (MS6), which detects whether the swing guide is closed, pressed correctly ?
NO
YES
4 - 16
CB3 Tray Lifting/Lowering Motor Abnormality Procedure 1 Is the home position sensor (PI8) of the tray working normally ?
NO
YES
Replace the sensor.
Is the tray lifting/lowering mechanism working normally ?

NO
YES
Are 24V DC supplied from the finisher controller to the tray lifting/lowering motor (M5) when the tray is operated ?
NO
YES
Is the wiring between the finisher controller board and the tray lifting/lowering motor (M5) normal ?
NO
YES
Correct the wiring.
Replace the tray lifting/lowering motor (M5). Procedure 2 Has the tray reached the position of the tray upper limit switch (MS5) ?
YES
NO
Move the tray position down.
Is the tray upper limit switch (MS5) working normally ?

NO
YES
Replace the switch.
Is the wiring between the finisher controller board and the tray upper limit detection switch normal ?
NO
YES
Correct the wiring.
4 - 17
Procedure 3 Does the tray move up and down?

NO
Is power supplied to the motor from the finisher controller board when the tray is lifted or lowered ?
NO
YES
Is there any abnormality with the tray lifting/lowering mechanism ?

NO
YES
Replace the tray lifting/lowering motor (M5).
YES
Correct the tray lifting/lowering mechanism.
Are the clock sensors 1 and 2 (PI19 / 9) of the tray lifting/lowering motor working normally ?
NO
YES
Replace the sensor board.
Replace the finisher controller. CB4 Abnormality of the Coordination Motor Is the home position sensor of the coordination board working normally ?
NO
YES
Replace the sensor.
Is the wiring between the finisher controller board and the coordination motor normal ?
NO
YES
Correct it.
Is there any mechanical abnormality with the coordination board transfer route ?
YES
NO
Is it fixed if the coordination motor is replaced ?

NO
YES
End
4 - 18
CB5 Abnormality of the Staple Motor Is the wiring between the stapler and the finisher controller board normal ?
NO
YES
Correct it.
Is it fixed if the stapler is replaced ?

NO
YES
End CB6 Abnormality of the Staple Unit Transfer Motor Is the home position sensor of the stapler transfer working normally ?
NO
YES
Replace the sensor.
Is the wiring between the finisher controller board and the stapler transfer motor normal ?
NO
YES
Correct it.
Is there any mechanical abnormality with the transfer route of the stapler transfer stand ?
YES
NO
Is it fixed if the stapler transfer motor is replaced ?

NO
YES
End
4 - 19
CB7
Abnormality of the Loading Detection Sensor Is it fixed if the power to the copier is turned on and off ?
YES
Procedure 1
NO
End
Is the wiring between the finisher controller board and the sensor normal ?
NO
YES
Correct the wiring.
Is there a 5V DC voltage between J6-2 (+) and J6-4 (-) of the finisher controller board ?
NO
YES
Readjust the height sensor. Replace the height sensor if the error reoccurs. Procedure 2 Are any of the J6 on the finisher controller board, the J114 on the height sensor or the relay connector J212 disconnected ?
YES
NO
Plug in the connector.
NO
YES
YES
NO
Replace the height sensor.
Correct the wiring.
4 - 20
Procedure 3 Is it fixed if the dip-switch is readjusted ?

YES
NO
End
NO
YES
Correct the wiring.
NO
YES
Replace the height sensor. CB8 Backup RAM Abnormality Is it fixed if the power switch of the body is turned OFF/ON?
YES
NO
End
Replace the PC board of the finisher. 4.1.10 F10 Optional system service call HDD Initialization Abnormality (1) Check whether the HDD connector J64 is removed or the pin is broken. (2) Check whether the exclusive HDD is used. (3) Check whether the initialization of HDD is finished. (4) Check for any disconnection or short circuit of the microcomputer IC33 and the HDD interface circuit (mainly of the IC61) on the STM board. (5) Replace the HDD. (6) Replace the STM board.
4 - 21
5.
WIRE HARNESS CONNECTION DIAGRAMS
5.1 AC Wire Harness

G N L BREAKER
NOIZE FILTER WHI BLA MAIN-SW WHI BLA
DOOR-SW WHI THERMOSTAT HTR-LAMP SSR BLA
J201-9 J201-3
PWA-CPS-JU/CE0221Y
J201-7 J201-1 J202-1
J202-3
THERMOSTAT D-HTR-L
J202-2
WHI
J203-1
D-HTR-U1 D-HTR-U2
J203-2
BLA
J203-3
J203-4
5-1
3580 WIRE HARNESS CONNECTION DIAGRAMS
12 9 8 7 6 5 4 3 2 1
11
10
IMG-FAN
A4 Series
LT Series
SCN-MTR
SFB-SIZE-SW
SFB-COV-SW
DP3580(HB) 5.2 DC CONNECTION DIAGRAM
A
THMS2 THMS1 SFB-SW SSR HOME-SW DCM-MTR T-FUL-SW APS-C APS-3 APS-1 APS-C MAIN-SW EXIT-SW APS-3B DUCT-FAN2 DUCT-FAN1 OPT-FAN-R +
SCNA SCNB SCNC SCND SCNE J184 1 2 3 4 5 D C A B J126 VDD 3 APSC 2 GND 1 J126 3 VDD 2 APSC 1 GND
SCRP-SOL
FC
PPE
ORG
PNK
GRY
BLK
WHI
BWN
YLW
BLU
RED
LP-ERS
K-CTR
APS-R
Red
Wire Color
Pink
Gray
Blue
Black
White
Brown
Purple
Orange
Yellow
J351 J128 (WHI) 1 2 1 +24V 2 IMGFAN (WHI) 2 1
Flat Cable
MAIN-MTR
DEV-FAN
J131 3 VDD 2 APS3 1 GND J151 5 GND 4 VDD 3 APS1 2 APS2 1 APS3 J130 3 VDD 2 APS1 1 GND J161 1 +24V 2 +24V 3 DOCA 5 DOCB 4 DOCC 6 DOCD J144 2 TFUL 1 GND +24V SSR(WHI) J273 (BLU) 1 (RED) 2 (ORG) 3 (GRN) 4 (BLK) 5 SF-CNT GND SSIZE0 SSIZE1 SSIZE2 SSIZE3 SF-CNT
PLTN-SW
J127 3 VDD 2 APSR 1 GND
J238 1 SSR+ (GRY) 2 HTRTH+ (GRY) 3 HTRTH- (GRY) (GRY) 4 HTRTH2+ (GRY) 5 HTRTH26 SSR+
J135 (PNK) 1 VDD (PNK) 2 EXIT-SW (BLK) 3 GND
J222 (GRY) 2 1 SCRPSOL (GRY) 1 2 +24V
J262 (GRY) 2 2 SCOVDOR (BLK) 1 1 GND
J163 (GRY) 6 VDD 1 (GRY) 5 HOME-SW 2 (ORG) 4 GND 3 3 2 1
J164 OPTFAN (GRY) 8 2 (GRY) 7 +24V 1
J153 (RED) 4 1 +24V FAN2 (BWN) 3 2 DUCT
J115 J221 (GRY) 5 1 1 +24V 4 2 2 3 ERSLP (ORG) 3 3
J114 J105 (YLW) 5 1 1 VDD 2 SFBSW (WHI) 4 2 (BLK) 3 3 3 GND
J123 J152 (RED) 6 1 1 +24V FAN(PPE) 5 2 2 DUCT
CTR-CNT
PS-HVT
(GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY)
(GRY) (BLK) (WHI) (WHI) (WHI) (WHI) (GRY)
+24V (GRY) 2 IMGFAN (GRY) 1 (GRY) 8 (GRY) 7 (GRY) 6 RSTSW (GRY) 1 (RED) 2 (ORG) 3
PWA-SDV
1 8 7 6 J236 3 1 2 2 1 3 J239 8 1 7 2 6 3 5 4 4 5 TFUL GND +24V SSRJ237 8 MMON 7 MMBRK 6 MMOTCK 5 MMPLL 4 GND 3 VDD 2 CW
5 4 3 2 1
2 1
J235 (RED) 1 2 (GRY) 2 1
J117 (GRY) 5 1 (GRY) 4 2 (GRY) 3 3
J124 (BWN) 8 1 (GRY) 3 6 (BLK) 6 3 7 2 2 7 (BWN) 4 5 (GRY) 1 8 (BLK) 5 4
J125 (GRY) 3 1 (GRY) 2 2 (ORG) 1 3
J122 14 1 13 2 12 3 11 4 10 5 9 6
J113 7 1 6 2 5 3 4 4 3 5 2 6 1 7
J80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4 5 4 5 6 7 8 1 2 3 4 5 7 8 3 4 5 6
4 5
VDD APSR GND
VDD APSC GND
VDD APSC GND
J119 1 VDD 2 PLTM 3 GND
+24V
GND VDD APS1 APS2 APS3
VDD APS3 GND
VDD APS1 GND
+24V +24V DOCA DOCB DOCC DOCD
VDD SFBSW GND
SF-CNT GND SSIZE0 SSIZE1 SSIZE2 SSIZE3 GND
J11B J118 1 DEVFAN (ORG) 1 (GRY) 2 2 DG
J253 1 CTR-ON (GRY) (GRY) 2 +24V (GRY) 3 CTR-RETA (GRY) 4 GND
HVSP (GRY) SPAVREF (GRY) SPDVREF (GRY) PCC (GRY) PCAVREF (GRY)
ERSLP (GRY) 9
+24V (GRY) 6 IMGFAN (GRY) 7
SCOVDOR (GRY) 4 GND (GRY) 5
OPTFAN (GRY) 7 (GRY) 8 +24V
RSTSW (GRY) 8
(GRY) 9 9 VDD (GRY) 10 10 HOME-SW (GRY) 11 11 GND 12 13 14
J272 J3 (ORG) 1 1 GND (GRY) 2 2 SCNVREF 3 DATA0 (GRY) 3 4 DATA1 (GRY) 4 5 DATA2 (GRY) 5 6 DATA3 (GRY) 6 (GRY) 7 7 GND 8 SCCLK (GRY) 8 9 CWCCW (GRY) 9 (GRY) 10 10 MRST (GRY) 11 11 GND 12 H.OFF (GRY) 12
(GRY) 10 SCRPSOL (GRY) 11 +24V
J2A HVM (ORG) 1 HVMNG (GRY) 2 GRVREF (GRY) 3 DEDVREF (GRY) 4 HVTR (GRY) 5 TVREF (GRY) 6 HVGB (GRY) 7
J2B SSR+ (ORG) 1 HTRTH+ (GRY) 2 HTRTH- (GRY) 3 HTRTH2+ (GRY) 4 HTRTH2(GRY) 5
VDD (GRY) 13 EXIT-SW (GRY) 14 GND (GRY) 15 16 17
(GRY) 13 +24V (GRY) 14 DUCT FAN3
(GRY) 11 +24V (GRY) 12 FAN2 DUCT
(GRY) 9 +24V DUCT FAN(GRY) 10
B
(GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) 1 (GRY) 2 (GRY) 3 (GRY) 5 (GRY) 8 (GRY) 4 (GRY) 7 (GRY) 6 4 5 6 7 8 J5B (GRY) 1 (GRY) 6 (GRY) 3 J5A (ORG) 1 (GRY) 2 (GRY) 3 (GRY) 4 (GRY) 5 (GRY) 6 J11A (ORG) 1 (GRY) 2 (GRY) 3 (GRY) 13 (GRY) 14 (GRY) 15 (GRY) 12 (GRY) 13 (GRY) 14 (GRY) 9 (GRY) 10 6 7 8 9 10 11 12 11 12 13 14 15 16 17
(GRY) 8
(GRY) 3 (GRY) 4 (GRY) 5
Ref 9810
12 13 14 15
8 9 10 11 12
PWA-LGC
J9A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J8A 1 2 3 4 5 6 7 8 J10A 1 GND 2 MDT0 3 MDT1 4 MDT2 5 MDT3 6 GND 7 MDT4 8 MDT5 9 MDT6 10 MDT7 11 GND 12 MAD0 13 MAD1 14 MAD2 MAD0 MAD1 MAD2 MAD3 GND MAD4 MAD5 MAD6 MAD7 GND MAD8 MAD9 MAD10 MAD11 MAD12 J40A SCNCNT (ORG) 1 MVDEN (GRY) 2 HSYNG (GRY) 3 LDON (GRY) 4 MNLOFF (GRY) 5 LE (GRY) 6 GND (GRY) 7 CLKSL0 (GRY) 8 J8B J40B 1 CLKSL1(ORG) 1 (GRY) 2 2 LPVREFA1 (GRY) 3 3 LPVREFA2 4 DRVEN (GRY) 4 (GRY) 5 5 GND 6 PGNCNT (GRY) 6 7 PVDEN (GRY) 7 (GRY) 8 8 GND
PWA-LGC
J9B J38B (ORG) 1 1 GND 2 MDT0 (GRY) 2 3 MDT1 (GRY) 3 MDT2 (GRY) 4 4 5 MDT3 (GRY) 5 (GRY) 6 6 GND 7 MDT4 (GRY) 7 8 MDT5 (GRY) 8 MDT6 (GRY) 9 9 10 MDT7 (GRY) 10 (GRY) 11 11 GND (GRY) 12 12 MWR (GRY) 13 13 MRD MRST (GRY) 14 14 SARAHCS (GRY) 15 15
J10B J61B (ORG) 1 1 GND 2 MAD3 (WHI) 2 3 MAD4 (WHI) 3 4 MAD5 (WHI) 4 5 MAD6 (WHI) 5 (WHI) 6 6 GND (WHI) 7 7 MRD (WHI) 8 8 MWR (WHI) 9 9 ATN 10 WAIT (WHI) 10 (WHI) 11 11 COM 12 MPON (WHI) 12 (WHI) 13 13 GND 14 PWR-ON (WHI) 14
PS-ACC J61A (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 J38A (ORG) 1 (GRY) 2 (GRY) 3 (GRY) 4 (GRY) 5 (GRY) 6 (GRY) 7 (GRY) 8 (GRY) 9 (GRY) 10 (GRY) 11 (GRY) 12 (GRY) 13 (GRY) 14 (GRY) 15
J214
CTR-CNT
FAX (For Japan)
J14 J232 1 +24V (RED) 1 FEDCLTSF 2 2 (GRY)
T-CTR
SFB-CLT
J602 1 4 2 3 3 2 4 1
CTRSI CTRRT +24V CTRON
J297 (BLK) 1 (BLK) 2 (BLK) 3 (BLK) 4
3 4
J233 +24V (RED) 1 RGTCLT (BWN) 2
RGT0-CLT
J300 DG 2
C
J13 1 2 3 4
+24V
5 6 7
VDD PSTP GND
J231 (YLW) 3 1 (WHI) 2 2 (BLK) 1 3
VDD PSTP GND
J224 (RED) 1 (WHI) 2 (YLW) 3
RGT0-SW
M-MTR
SDV
HVT
ADU
PFP
J248 (BWN) 28 DRV3 (PNK) 27 DRV2 (WHI) 26 DRV1 (ORG) 25 DRV0 (GRY) 24 DRV7 (PPE) 23 DRV6 (BWN) 22 DRV5 (PNK) 21 DRV4 (WHI) 20 CLK-D (ORG) 19 CLK-C (GRY) 18 SIZE-0 (PPE) 17 SIZE-2 (BWN) 16 PFCRST (YLW) 15 +5VSW J63A (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 (WHI) 15
J18A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J300A 1 VL+ 2 VDD 3 GND 4 LDON0 5 LDON1 6 LDLTH 7 LDDAT 8 LDCLK 9 CPPOW 10 BZON 11 VL12 YD 13 WF 14 LP 15 XSCL
(RED) 2
PWA-CCD
J266 (BLU) 1 1
PWA-PNL
PWA-STM
PFP
5 6 7 8 9 FG (GRY)(1)
J112 (YLW) 1 8 VDD 9 PSTPCU (GRY) 2 (BLK) 3 10 GND
PSTP1-SW
8 6 7 5 9
J313 J15A 1 SIZCU3 (PNK) 15 1 2 SIZCU2 (WHI) 14 2
J317 (WHI) 6 (WHI) 5
J303 1 LDON0 2 LDON1 3 DPLTH 4 DPOUT 5 DPCLK 6 RST 7 SCN13 8 SCN12 9 SCN11 10 RET9 11 RET8 12 VDD 13 GND 14 GNDL DFACK DFREQ MREQDF ADCNT FG DFRXD GND DFTXD GND MACKDF +24V DG J264 (BWN) 1 (BWN) 2 (WHI) 3 (GRY) 4 (GRY) 5 (PNK) 6 (BLK) 7 (ORG) 8 (BLK) 9 (WHI) 10 (RED) 11 (BLU) 12
J292 (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14
J62A 1 IMPOW 2 GND 3 CA1 4 CA2 5 CA3 6 CA4 7 CA5 8 GND 9 CA6 10 CA7 11 CA8 12 CA9 13 CA10 14 GND 15 CA11 16 CA12 17 CA13 J31A (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 (WHI) 15 (WHI) 16 (WHI) 17
DG
J271 3 DG 4 DG 1 +24V 2 +24V
J211 3 DG 4 DG 1 +24V 2 +24V 5 +24V
J242 2 DG 1 +24V 3 +36V
J214 5 VDD 6 GND 4 DG 3 DG 1 +24V 2 +24V
J241 2 VDD 4 GND 3 DG 1 +24V
ADF
GND GND 5V 12V -12V J100 (BLK) 1 (BLK) 2 (YLW) 3 (WHI) 4 (PNK) 5
+24V
(BLU) (BLU) (RED) (RED) 3 4 8 9
(YLW) (BLK) (BLU) (BLU) (RED) (RED)
J99 (YLW) 1 (BLK) 3 (BLU) 5 (RED) 9
(BLU) 8 (RED) 10 (ORG) 13
2 4 6 7 11 12
J101 (BLU) 1 (BLU) 2 (RED) 5 (RED) 6 (RED) 7
J103 (BLU) 1 2 (RED) 3
CST-UNIT(1)
SIZE1-SW
PWA-IMG
3 4 5
SIZCU1 (WHI) 13 3 SIZCU0 (WHI) 12 4 (WHI) 11 5 GND
4 (WHI) 3 (WHI) 2 (GRY) 1
J32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 GND +12V GND +12V GND +12V GND +12V GND VID1 GND VID2 GND RS GND CK1 GND CK2 GND SH GND CP GND VDD GND VDD DG +24V J215 (BLU) 2 2 (RED) 1 1 DG +24V J51 (FC) 1 (FC) 2 (FC) 3 (FC) 4 (FC) 5 (FC) 6 (FC) 7 (FC) 8 (FC) 9 (FC) 10 (FC) 11 (FC) 12 (FC) 13 (FC) 14 (FC) 15 (FC) 16 (FC) 17 (FC) 18 (FC) 19 (FC) 20 (FC) 21 (FC) 22 (FC) 23 (FC) 24 (FC) 25 (FC) 26
J102 (BLU) 2 (RED) 5
J18B 14 SCSW-E (WHI) 1 13 SIZE-3 (ORG) 2 12 SIZE-1 (GRY) 3 11 RETS-0 (PPE) 4 10 RETS-1 (BWN) 5 9 RETS-3 (PNK) 6 8 RETS-2 (WHI) 7 7 SCSW-D (ORG) 8 6 SCSW-C (GRY) 9 5 RETS-7 (PPE) 10 4 RETS-6 (BWN) 11 3 RETS-5 (PNK) 12 2 RETS-4 (WHI) 13 (ORG) 14 1 PMOT-REF 15 J300B 1 LCDEN 2 GND 3 UD0 4 UD1 5 UD2 6 UD3 7 GND 8 RXD 9 TXD 10 CTS 11 RTS 12 GND 13 RSTCP 14 VDD 15 5VL J63B (BLU) 1 (WHI) 2 (GRY) 3 (GRY) 4 (GRY) 5 (GRY) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 (WHI) 15
6 7 8
(WHI) 10 6 GND TUPCU (WHI) 9 7 (WHI) 8 8 VDD
J318 (BLK) 3 (ORG) 2 (ORG) 1
T-UP1-SW
D
6 7 8 9 10 11 12 13 14 J71B 1 PHSYN 2 GND 3 PDCLK 4 GND 5 PRCLK 6 GND 7 PVDEN 8 PHDEN 9 GND 10 PDAT3 11 PDAT2 12 PDAT1 13 PDAT0 14 GND J71A 1 SDCLK 2 GND 3 SVDEN 4 SHDEN 5 GND SDAT3 SDAT2 SDAT1 SDAT0 GND (WHI) (WHI) (WHI) (WHI) (WHI) 6 7 8 9 10 11 12 13 14 J34B (WHI) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 J34A (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 J36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 J37A 1 GND 3 PIDT0 2 PIDT1 4 GND 5 NC 6 VREF0 7 GND 8 GND 9 SYNC 10 GND J35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 +3.3V +3.3V SMA0 SMA2 SMA4 SMA6 GND SMCD0 SMCD2 SMCD4 SMCD6 SMCWT BCS GND HHSYC HVDEN HCLK GND BVDEN BIDT +3.3V +3.3V SMA1 SMA3 SMA5 GND SMRST SMCD1 SMCD3 SMCD5 SMCD7 SMCRD MCLK5 GND HHDEN HIDT VDD VDD BHDEN J37B 1 +5V 2 +5V 3 VDD 4 VDD 5 SMP0 6 VDD 7 NC 8 VDD 9 DRVEN 10 VDD +5V +5V GND GND VDD VDD GND GND +12V GND +3.3V +3.3V GND GND (YLW) (YLW) (BLK) (BLK) (YLW) (YLW) (BLK) (BLK) (RED) (BLK) (ORG) (ORG) (BLK) (BLK) (ORG) (ORG) (ORG) (ORG) (ORG) (ORG) (ORG) (ORG) (ORG) (ORG) J132 (YLW) 1 (WHI) 3 (RED) 5 (GRY) 7 (GRY) 9 (GRY) 11 (GRY) 13 (GRY) 15 (GRY) 17 (GRY) 19
(WHI) 7 9 GND 10 PEMPCU (WHI) 6 (WHI) 5 11 VDD
9 10 11
J319 (BLK) 3 (PNK) 2 (PNK) 1
EMP1-SW
J306 1 YD 2 WF 3 LP 4 XSCL 5 LCDEN 6 UD0 7 UD1 8 UD2 9 UD3 10 VDD 11 GND 12 VEE 13 VOP 14 GND
J298 (GRY) 1 (GRY) 2 (GRY) 3 (GRY) 4 (GRY) 5 (GRY) 6 (GRY) 7 (GRY) 8 (GRY) 9 (GRY) 10 (GRY) 11 (GRY) 12 (GRY) 13 (GRY) 14
J62B 1 CA14 2 CA15 3 GND 4 IMD0 5 IMD1 6 IMD2 7 IMD3 8 IMD4 9 IMD5 10 IMD6 11 IMD7 12 GND 13 PRWR 14 PRRD 15 CSIMG 16 IMRST 17 HDEN1 J31B (WHI) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13 (WHI) 14 (WHI) 15 (WHI) 16 (WHI) 17
FINISHER
FEDCLTCU (WHI) 4 12 13 +24V (WHI) 3
12 13
J320 (GRY) 1 1 (RED) 2 2
EFD1-CLT
J141 1 2 3 4 5 6 7 8 9 10 FG
RXD GND TXD GND FG
J142 (GRY) 1 (WHI) 2 (YLW) 3 (PPE) 4 (GRY) 5
J295 CCFL+ (GRY) 1 2 3 CCFL- (WHI) 4
14 TRMCUB (WHI) 2 15 TRMCUA (WHI) 1
14 15
J321 (RED) 2 2 (GRY) 1 1
T-UP1-MTR
FIN-CNT (PNK) 6 7 GND (WHI) 8 9 10 +24V (RED) 11 DG (BLU) 12
PWA-IPC
LCD
(GRY)(1)
J18A J341A 1 1 DRV3 (RED) 2 2 DRV2 (WHI) 3 3 DRV1 (WHI) 4 4 DRV0 (WHI) 5 5 DRV7 (WHI) 6 6 DRV6 (WHI) 7 7 DRV5 (WHI) 8 8 DRV4 (WHI) 9 9 CLK-D (WHI) 10 10 CLK-C (WHI) 11 11 SIZE-0 (WHI) 12 12 SIZE-2 (WHI) 13 13 PFCRST (WHI) 14 14 +5VSW (WHI) 15
J312 (BLK) 5 1 16 GND 17 PSTPCL (WHI) 4 2 (WHI) 3 3 18 VDD
J315 (BLK) 3 (PNK) 2 (PNK) 1
PSTP2-SW
J213 2 2 1 1
DG +24V
(BLU) 3 (RED) 6
DG POL +24V
PS-ACC
PFP(For Japan)
(WHI) 2 19 UCOVDOR (WHI) 1 20 GND
4 5
J316 (PNK) 2 (PNK) 1
U-COV-SW
RET0 SCN10 SCN9 SCN8 SCN7 SCN6 SCN5 SCN4 SCN3 SCN2 SCN1 SCN0
J293 (FC) 1 (FC) 2 (FC) 3 (FC) 4 (FC) 5 (FC) 6 (FC) 7 (FC) 8 (FC) 9 (FC) 10 (FC) 11 (FC) 12
J252 1 2 3
(BLU) 1 (RED) 4
PWA-DSP
PWA-LGC
PWA-LGC
E PWA-BRT
20 18 16 14 12 10 8 6 4 2 J171 14 13 7 6 10 11 5 4 12 3 9 8 2 1 PS J381 J65 1 +12V (WHI) 1 2 STMFAN (WHI) 2 3
J15B J314 1 SIZCL3 (PNK) 15 1 2 SIZCL2 (GRY) 14 2
J322 (WHI) 6 (WHI) 5
J4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
GND VDD MAD0 MAD2 MAD4 MAD6 MDT0 MDT2 MDT4 MDT6 GND MWR CSIP2 VDD FNCNT GND VDD MAD1 MAD3 MAD5 MAD7 MDT1 MDT3 MDT5 MDT7 GND MRD FINRST VDD GND
CST-UNIT(2)
J18B J341B 1 SCSW-E (RED) 1 2 SIZE-3 (GRY) 2 3 SIZE-1 (GRY) 3 4 RETS-0 (GRY) 4 5 RETS-1 (GRY) 5 6 RETS-3 (GRY) 6 7 RETS-2 (GRY) 7 8 SCSW-D (GRY) 8 9 SCSW-C (GRY) 9 10 RETS-7 (GRY) 10 11 RETS-6 (GRY) 11 12 RETS-5 (GRY) 12 13 RETS-4 (GRY) 13 14 PFCK-0 (GRY) 14
3 4 5
SIZCL1 (GRY) 13 3 SIZCL0 (GRY) 12 4 GND (GRY) 11 5
(WHI) (WHI) (GRY)
4 3 2 1
SIZE2-SW STM-FAN
LASER SCANNER UNIT
15
J1 8 9 5 6 7
GND GND 5V 5V 5V
J92 (BLK) 1 (BLK) 2 (YLW) 3 (YLW) 4 (YLW) 5
(2) DG
(3) VDD (4) GND
J341 (1) +24V
6 7 8
GND (GRY) 10 6 TUPCL (GRY) 9 7 VDD (GRY) 8 8
J323 (BLK) 3 (ORG) 2 (ORG) 1
T-UP2-SW
RET11 RET10 RET9 RET8 RET7 RET6 RET5 RET4 RET3 RET2 RET1
(FC) (FC) (FC) (FC) (FC) (FC) (FC) (FC) (FC) (FC) (FC)
J294 1 2 3 4 5 6 7 8 9 10 11 12
PWA-POL
J48 1 2 3 4 5 6
J12A PLGCLK (ORG) 1 PMBRK (GRY) 2 PMTLK (GRY) 3 PMON (GRY) 4 (GRY) 5 VDD (GRY) 6 GND
10 11 12
J94 EXPO-ON (ORG) 1 EXPO-PWM(GRY) 2 EXPO-EN (GRY) 3
J214 (RED) 1 2 (BLU) 3 4 (YLW) 5 (BLK) 6
J321 J322 (WHI) 1 1 A4 VDD (WHI) 2 2 A3 PSTPPF1 (WHI) 3 3 A2 GND A1
(GRY) 7 9 GND 10 PEMPCL (GRY) 6 (GRY) 5 11 VDD
J324 9 (BLK) 3 10 (PNK) 2 11 (PNK) 1
EMP2-SW
J47 1 DG 2 3 +24V
PWA-STM
PWA-KEY
12 FEDCLTCL(GRY) 4 13 +24V (GRY) 3
12 (GRY) 13 (RED)
J325 1 1 2 2
PS-ACC
EFD2-CLT
POL-FAN
J255 1 +24V (GRY) 7 2 POLFAN (GRY) 8
3 4 1 2
DG DG +24V +24V
J93 (BLU) 1 (BLU) 2 (RED) 4 (RED) 5
J252 (BLU) 1 2 (RED) 3
J130 (YLW) 1 (WHI) 2 (BLK) 3
F HDD
HDDRQ GND HDIWR GND HDIRD GND HIDRY HDDAK GND HDIRQ HIO16 SA1 SA0 SA2 CSHD0 CSHD1 LED GND VDD VDD GND
J302 1 SCN14 2 SCN13 3 SCN12 4 SCN11 5 RET3 6 RET2 7 RET1 8 RET0 9 LDON1 10 LDFC
LCF
14 TRMCLB (GRY) 2 15 TRMCLA (GRY) 1
14 (RED) 15 (GRY)
J326 2 2 1 1
T-UP2-MTR
OPTFAN-F
11
J291 (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11
J225 J116 2 OPTFAN (GRY) 1 2 1 +24V (ORG) 2 1
OPTFAN (GRY) 9 +24V (GRY) 10 J301 2 +24V (GRY) 11 1 CTRON (GRY) 12 PS DSP J12B 4 (ORG) 1 3 CTR-RETA (GRY) 2 5 CTR-RET
J210 2 1
DG +24V
(BLU) 3 (RED) 6
J95 1 2 3 4 5 6 7 8 9 10 11
J97 1 2 3 4 5 6 7 8 9 10 J98 1 2 3 4 5 6 7 8 9 10 11 12
J96 1 5V 2 5V
SMRST GND HD7 HD8 HD6 HD9 HD5 HD10 HD4 HD11 HD3 HD12 HD2 HD13 HD1 HD14 HD0 HD15 GND
GND GND GND GND GND GND
3.3V 3.3V 5V 5V +12V
PSTP3-SW
J70 GND (BLK) 3 GND (BLK) 4 GND (BLK) 7 GND (BLK) 8 3.3V (PNK) 5 3.3V (PNK) 6 5V (YLW) 1 5V (YLW) 2 PWR-EN (GRY) 10 9
J69 GND (BLK) 3 GND (BLK) 4 GND (BLK) 7 GND (BLK) 8 GND (BLK) 12 3.3V (PNK) 5 3.3V (PNK) 6 5V (YLW) 1 5V (YLW) 2 +12V (WHI) 11 -12V (BWN) 13 PWR-ON (ORG) 9 10 14
J311 16 +24V (RED) 2 2 17 RGTCLTCU(BWN) 1 1 18 19 20
RGT1-CLT
(PNK) (PNK) (YLW) (YLW) (WHI)
(BLK) (BLK) (BLK) (BLK) (BLK) (BLK)
(YLW) 13 (YLW) 14
J171 1 2 3 4 5 6 7 8 9 10 11 12
THMS-DRM
J229 J547 (BLK) 1 10 GND (GRY) 3 1 GND 2 DRMTH (WHI) 2 9 DRMTH (GRY) 4
STM
IMG
J304 1 LDON0 2 LDON1 3 LDLTH 4 LDDAT 5 LDCLK 6 RST 7 DPLTH 8 DPOUT 9 DPCLK 10 LDFC 11 VDD 12 GND
J299 (ORG) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12
PWA-CNT
TNR-MTR
J546 2 +24V (RED) 3 (PPE) 4 1 TNR-MOT
8 +24V 7 TMON
(GRY) 5 (GRY) 6
LCF
SNR-ATC
J260 J16 (BLK) 14 1 GND 2 LC-CNT (WHI) 13 (WHI) 12 3 TRMLC-B (WHI) 11 4 TRMLC-A (WHI) 10 5 FDMLC-B (WHI) 9 6 FDMLC-A 7 LC-KEY (WHI) 8 8 LC-LED (WHI) 7 9 LC-DOR (WHI) 6 10 TDWNLC (WHI) 5 11 PEMPLC (WHI) 4 12 TUPLC (WHI) 3 (WHI) 2 13 GND (WHI) 1 14 VDD
J261 1 DG 2 +24V
J536 (BLU) 2 (RED) 1
J305 1 SCN14 2 SCN13 3 SCN12 4 SCN11 5 RET7 6 RET6 7 RET5 8 RET4 9 GNDL
J308 (BLU) 4 DG 3 ATIN (WHI) 2 +24V (RED) ATVREF (ORG) 1 DEVCNT (BWN) DEVCNT (BWN)
5 6 7 8 9 10
6 5 4 3 2 1
DG ATTN +24V ATVREF DEVCNT GND
(GRY) (GRY) (GRY) (GRY) (GRY) (GRY)
G FAX 9 8
7 8 9 10 11 12
10 11 12 13
J296 (BLU) 1 (WHI) 2 (WHI) 3 (WHI) 4 (WHI) 5 (WHI) 6 (WHI) 7 (WHI) 8 (WHI) 9 (WHI) 10 (WHI) 11 (WHI) 12 (WHI) 13
J64 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
PWA-STM
J74 J73
J263A J17A 1 AD-CNT (PNK) 10 2 ENDSW (WHI) 9 3 SIDSW (WHI) 8 4 PEMPAD (WHI) 7 (WHI) 6 5 PJAM1AD 6 SIDM-D (WHI) 5 7 SIDM-B (WHI) 4 8 SIDM-C (WHI) 3 9 SIDM-A (WHI) 2 10 +5VSW (WHI) 1
11 12 13 14
ADU
J301 2 1 4 3 5
DSI/PRINTER
J263B J17B 1 PLLOK-AD(ORG) 10 2 MOTBK-AD (GRY) 9 3 MOTON-AD (GRY) 8 4 FEDCLT-AD(GRY) 7 STCLT-AD (GRY) 6 5 STSOL-AD (GRY) 5 6 7 ENDM-D (GRY) 4 8 ENDM-B (GRY) 3 9 ENDM-C (GRY) 2 10 ENDM-A (GRY) 1
J263 (1) +24V (2) VDD (3) DG (4) GND
J241 (RED) 1 (YLW) 2 (BLU) 3 (BLK) 4
11 12 13 14
12
11
10

Service Handbook: Digital Plain Paper Copier Automatic Duplexing Unit

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Service Handbook: Digital Plain Paper Copier Automatic Duplexing Unit

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SERVICE HANDBOOK DIGITAL PLAIN PAPER COPIER

AUTOMATIC DUPLEXING UNIT MD-5006

The change and difference from 2460 is written in

Bold Italic in this manual.

Initialization of Hard Disc .................................................................................................... 1-21

4. TROUBLESHOOTING .............................................................................................................. 4-1

October 1998 TOSHIBA CORP.

DC Wire Harness .........................................................................................................Appendix

October 1998 TOSHIBA CORP.

3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES

5. WIRE HARNESS CONNECTION DIAGRAMS

When either the CLEAR PAPER (

Paper jam by HDD error

Paper jam at paper stop1

October 1998 TOSHIBA CORP.

Group Paper jam at the finisher

Error code EA1 EA2 EA4 EA5 EA6

CALL SERVICE from the drive system

C01 C04 C05

CALL SERVICE from the paper feeding system

C11 C12 C13 C14 C15 C16 C17 C18

CALL SERVICE from the optical system

CALL SERVICE from the process system Fuser unit area

Easy setup has failed

Warming up mode after disconnection judgement, or heater disconnection after ready

C45 CALL SERVICE from communication C55 C56 C57 C58

Communication error between System PC board and logic PC board

C72 C73 C74

CALL SERVICE from others

CALL SERVICE from the laser optical system

October 1998 TOSHIBA CORP.

Group CALL SERVICE from the finisher

Error code CB1 CB2 CB3 CB4 CB5 CB6 CB7

Backup RAM is abnormal

970826175732 YYMMDDHHMMSS 12digit(Date,time)

64 64 MMM NNN 3digit 3digit (Reproduction ratio)

236210000000 ABCDEFGHIJKL 12digit(Copy mode)

1.2 Self-Diagnosis Modes

Aging (RADF does not operate)

AGING MODE 100%

Motor test and input/output check

TEST MODE 100%

Test print mode Adjustment mode Aging mode

TEST PRINT MODE 100%

TEST MODE 100%

Aging (includes RADF)

AGING MODE 2 100%

System switchover and setting of each priority mode, PM counter, etc.

TEST MODE 100%

<Procedure> All-LEDs-lit mode (01):

Aging mode (02 or 07):

October 1998 TOSHIBA CORP.

Power ON Normal 01 *2 02 03 07 (With ADF) 05 08 04

Test print mode 09

Stops momentarily Standby *1 05 S: START key on. C: CLEAR/STOP key on. 09

Quick reference chart for self-diagnostic mode

October 1998 TOSHIBA CORP.

PRTM-1 [4] Key Platen cover closed [5] Key

Size width sensor SIZCU-0

PFC MCPU ADU MCPU PC1 MCPU PC2 MCPU PC*3