ACS800

Dimensional Drawings
ACS800-07 Drives (45 to 560 kW)
ACS800-U7 Drives (50 to 600 HP)

ACS800 Single Drive Manuals

HARDWARE MANUALS (appropriate manual is included in the
delivery)
ACS800-01/U1 Hardware Manual 0.55 to 110 kW (0.75 to 150 HP)
3AFE 64382101 (English)
ACS800-01/U1 Marine Supplement 3AFE 64291275 (English)
ACS800-02/U2 Hardware Manual 90 to 500 kW (125 to 600 HP)
3AFE 64567373 (English)
ACS800-04/04M/U4 Hardware Manual 90 to 500 kW (125 to
600 HP) 3AFE 64671006 (English)
ACS800-07/U7 Hardware Manual 45 to 560 kW (50 to 600 HP)
3AFE 64702165 (English)
ACS800-07/U7 Dimensional Drawings 45 to 560 kW (50 to
600 HP) 3AFE 64775421
ACS800-07 Hardware Manual 500 to 2800 kW
3AFE 64731165 (English)
ACS800-17 Hardware Manual 75 to 1120 kW
3AFE 64681338 (English)

Safety instructions
Electrical installation planning
Mechanical and electrical installation
Motor control and I/O board (RMIO)
Maintenance
Technical data
Dimensional drawings
Resistor braking

FIRMWARE MANUALS, SUPPLEMENTS AND GUIDES

(appropriate documents are included in the delivery)
Standard Application Program Firmware Manual
3AFE 64527592 (English)
System Application Program Firmware Manual
3AFE 63700177 (English)
Application Program Template Firmware Manual
3AFE 64616340 (English)
Master/Follower 3AFE 64590430 (English)
PFC Application Program Firmware Manual
3AFE 64649337 (English)
Extruder Control Program Supplement 3AFE 64648543 (English)
Centrifuge Control Program Supplement
3AFE 64667246 (English)
Traverse Control Program Supplement 3AFE 64618334 (English)
Crane Control Program Firmware Manual 3BSE 11179 (English)
Adaptive Programming Application Guide
3AFE 64527274 (English)
OPTION MANUALS (delivered with optional equipment)
Fieldbus Adapters, I/O Extension Modules etc.

Table of contents
ACS800 Single Drive Manuals
Table of contents
Dimensional drawings
Frame size R6
Types ACS800-07-0070/0100/0120/130-3, -0100/0120/0140/150-5, -0070/0100/0120-7 . . . 6
Units with brake resistors (+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cable connection terminals (R6)

..............................................8

Frame sizes R7 and R8

IP21, IP22 and IP42 units with bottom entry/exit and IP21 units with top entry/exit

. . . . . . 10

IP22 and IP42 units with top entry and bottom exit, bottom entry and top exit or top entry and
exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IP54 and IP54R units

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Frame size R7
Units with EMC filter (+E202, IP21, IP22, IP42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Units with EMC filter (+E202, IP54)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Units with brake resistors (+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cable connection terminals (R7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cable connection terminals of R7 units with du/dt filter (+E205)

. . . . . . . . . . . . . . . . . . . . . 18

Cable connection terminals of R7 units with brake resistors (+D151) . . . . . . . . . . . . . . . . . . 19

Cable connection terminals of R7 units with brake resistors (+D151) and du/dt filter (+E205) .
20
Frame size R8
Units with EMC filter (+E202, IP21, IP22, IP42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Units with EMC filter (+E202, IP54)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Types ACS800-07-0260/0320-3, -0320/0400/0440/0490-5, -0490/0550/0610-7 with brake resistors (+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Types ACS800-07-0400/0440/0490-3, -0550/0610-5 with brake resistors (+D151)
Cable connection terminals (R8)

. . . . . . 25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cable connection terminals of R8 units with du/dt filter (+E205)

. . . . . . . . . . . . . . . . . . . . . 27

Cable connection terminals of types ACS800-07-0320/0400/0440-7 with brake resistors

(+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table of contents

Cable connection terminals of types ACS800-07-0320/0400/0440-7 with brake resistors

(+D151) and du/dt filter (+E205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cable connection terminals of types ACS800-07-0260/0320-3, -0320/0400//0440/0490-5, 0490/0550/0610-7 with brake resistors (+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Cable connection terminals of types ACS800-07-0400/0440/0490-3, -0550/0610-5 with brake
resistors (+D151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Cable connection terminals of types ACS800-07-0260/-0320-3, -0320/-0400/0440/0490-5, 0490/0550/0610-7 with brake resistors (+D151) and du/dt filter (+E205) . . . . . . . . . . . . . . .32
Cable connection terminals of types ACS800-07-0400/0440/0490-3, -0550/0610-5 with brake
resistors (+D151) and du/dt filter (+E205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Fastening of marine cabinets (+C121)
Frame size R6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Frame size R6: various cabinet widths and combinations . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Frame sizes R7 and R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Frame sizes R7 and R8: various cabinet widths and combinations . . . . . . . . . . . . . . . . . . . .38
Dimensional drawings (USA)
Frame size R6 (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Types ACS800-U7-0100/0120/0140-5 and -0070/0100/0120-7

. . . . . . . . . . . . . . . . . . . . . .40

Frame sizes R7 and R8 (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Frame size R7 with EMC filter (+E202, UL type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Frame size R7 with EMC filter (+E202, UL type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Frame size R8 with EMC filter (+E202, UL type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Frame size R8 with EMC filter (+E202, UL type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Table of contents

Dimensional drawings
The dimensions are given in milllimetres and [inches] in the drawings below.

Frame size R6
Dimensional drawings of frame size R6 are shown below.

Dimensional drawings

64778340_1/4 J

Types ACS800-07-0070/0100/0120/130-3, -0100/0120/0140/150-5, -0070/0100/0120-7

Dimensional drawings

64778340_4/4 J

Units with brake resistors (+D151)

Dimensional drawings

64778340_3/4 J

Cable connection terminals (R6)

Dimensional drawings

Frame sizes R7 and R8

The outer dimensions of the drive cabinet in frame sizes R7 and R8 are identical
when no brake resistors or du/dt filter are included. The common dimensional
drawings are shown below.

Dimensional drawings

10

68749930 1/6

IP21, IP22 and IP42 units with bottom entry/exit and IP21 units with top entry/exit

Dimensional drawings

11

68749930 5/6

IP22 and IP42 units with top entry and bottom exit, bottom entry and top exit or top
entry and exit

Dimensional drawings

12

68749930 6/6

IP54 and IP54R units

Dimensional drawings

13

Frame size R7
Dimensional drawings of cable connection terminals and units with optional EMC
filter, du/dt filter and brake resistors are shown below.

Dimensional drawings

14

68407044_1/4 A

Units with EMC filter (+E202, IP21, IP22, IP42)

Dimensional drawings

15

68407044_2/4 A

Units with EMC filter (+E202, IP54)

Dimensional drawings

16

68249601_1/3 B

Units with brake resistors (+D151)

Dimensional drawings

17

68749930 3/6

Cable connection terminals (R7)

Dimensional drawings

18

68749930 4/6

Cable connection terminals of R7 units with du/dt filter (+E205)

Dimensional drawings

19

Cable connection terminals of R7 units with brake resistors (+D151)

68249601_2/3 B

Dimensional drawings

20

68249601_2/3

Cable connection terminals of R7 units with brake resistors (+D151) and du/dt filter
(+E205)

Dimensional drawings

21

Frame size R8
Dimensional drawings of cable connection terminals and units with optional EMC
filter, du/dt filter and brake resistors are shown below.

Dimensional drawings

22

68401518_1/4 A

Units with EMC filter (+E202, IP21, IP22, IP42)

Dimensional drawings

23

68401518_2/4 A

Units with EMC filter (+E202, IP54)

Dimensional drawings

24

68249465_1/4 B

Types ACS800-07-0260/0320-3, -0320/0400/0440/0490-5, -0490/0550/0610-7 with

brake resistors (+D151)

Dimensional drawings

25

68249597_1/3 B

Types ACS800-07-0400/0440/0490-3, -0550/0610-5 with brake resistors (+D151)

Dimensional drawings

26

68749930 3/6

Cable connection terminals (R8)

Dimensional drawings

27

68749930 4/6

Cable connection terminals of R8 units with du/dt filter (+E205)

Dimensional drawings

28

Cable connection terminals of types ACS800-07-0320/0400/0440-7 with brake

resistors (+D151)

68249601_3/3 B

Dimensional drawings

29

68249601_3/3B

Cable connection terminals of types ACS800-07-0320/0400/0440-7 with brake

resistors (+D151) and du/dt filter (+E205)

Dimensional drawings

30

68249465_2/4 B

Cable connection terminals of types ACS800-07-0260/0320-3, -0320/0400//0440/

0490-5, -0490/0550/0610-7 with brake resistors (+D151)

Dimensional drawings

31

68249597_2/3 B

Cable connection terminals of types ACS800-07-0400/0440/0490-3, -0550/0610-5

with brake resistors (+D151)

Dimensional drawings

32

Cable connection terminals of types ACS800-07-0260/-0320-3, -0320/-0400/0440/

0490-5, -0490/0550/0610-7 with brake resistors (+D151) and du/dt filter (+E205)

68249465_3/3

Dimensional drawings

33

68249597_3/3

Cable connection terminals of types ACS800-07-0400/0440/0490-3, -0550/0610-5

with brake resistors (+D151) and du/dt filter (+E205)

Dimensional drawings

34

Fastening of marine cabinets (+C121)

Dimensional drawings for the fastening of marine cabinets are shown below.

Dimensional drawings

35

68332290_1/2 B

Frame size R6

Dimensional drawings

36

68332290_2/2 B

Frame size R6: various cabinet widths and combinations

Dimensional drawings

37

68332087_1/2 B

Frame sizes R7 and R8

Dimensional drawings

38

68332087_2/2 B

Frame sizes R7 and R8: various cabinet widths and combinations

Dimensional drawings

39

Dimensional drawings (USA)

Dimensional drawings of ACS800-U7 units are shown below.
Frame size R6 (USA)
Dimensional drawings of frame size R6 units are shown below.

Dimensional drawings

40

64778340_2/4 H

Types ACS800-U7-0100/0120/0140-5 and -0070/0100/0120-7

Dimensional drawings

41

68749930 2/6

Frame sizes R7 and R8 (USA)

Dimensional drawings

42

68401518_3/4 A

on page 14.

Frame size R7 with EMC filter (+E202, UL type 1)

Dimensional drawings

43

68401518_4/4 A

on page 15.

Frame size R7 with EMC filter (+E202, UL type 12)

Dimensional drawings

44

68401518_3/4 A

on page 22.

Frame size R8 with EMC filter (+E202, UL type 1)

Dimensional drawings

45

68401518_4/4 A

on page 23.

Frame size R8 with EMC filter (+E202, UL type 12)

Dimensional drawings

46

Dimensional drawings

3AFE64775421 Rev D EN
EFFECTIVE: 25.7.2006
ABB Oy
AC Drives
P.O. Box 184
FI-00381 HELSINKI
FINLAND
Telephone
+358 10 22 11
Fax
+358 10 22 22681
Internet
http://www.abb.com

ABB Inc.
Automation Technologies
Drives & Motors
16250 West Glendale Drive
New Berlin, WI 53151
USA
Telephone
262 785-3200
800-HELP-365
Fax
262 780-5135

ABB Beijing Drive Systems Co. Ltd.

No. 1, Block D, A-10 Jiuxianqiao Beilu
Chaoyang District
Beijing, P.R. China, 100015
Telephone
+86 10 5821 7788
Fax
+86 10 5821 7618
Internet
http://www.abb.com