Product Catalogue - New
Product Catalogue - New
Product Catalogue - New
Product
MgO in DBM
Fixed C
Apparent Porosity
Coked AP at
1000C in reducing
atmosphere
Bulk Density
Cold Crushing
Strength
gm/cm3
kg/cm2
kg/cm2
kg/cm2
MCL MAGCARB-SL10
97.5
8.0
5.0
12.0
3.00
500
125
110
MCL MAGCARB-SL15
97.5
13.0
6.0
13.0
2.98
500
125
110
MCL MAGCARB-HS10
97.5
8.0
5.0
12.0
3.00
500
125
110
MCL MAGCARB-HS15
97.5
13.0
6.0
13.0
2.98
500
125
110
MCL MAGCARB-HS20
97.5
18.0
6.0
14.0
2.95
450
110
90
MCL MAGCARB- R5
97.0
4.0
4.0
11.0
3.05
450
125
90
97.5
4.0
3.0
10.0
3.05
500
150
100
97.0
8.0
5.0
12.0
3.00
450
125
90
97.5
8.0
4.0
11.0
3.00
500
150
100
97.0
13.0
5.0
13.0
2.95
400
100
90
97.5
13.0
5.0
12.0
2.95
450
125
100
96.0
4.0
5.0
13.0
3.00
450
96.0
8.0
5.0
13.0
3.00
450
Application area
EBT/EOF, LD Converter
MgO in DBM
Fixed C
Al2O3
Apparent Porosity
Bulk Density
gm/cm3
Cold Crushing
Strength
kg/cm2
MCL AMC- 5
10.0
5.0
60.0
7.0
2.95
400
MCL AMC- 10
10.0
8.0
60.0
8.0
2.92
400
MCL MALC-10
15.0
7.0
70.0
8.0
2.98
400
The above figures are typical data as determined through Indian Standard Testing Methods and pertain to most commonly produced commercial sizes.
These will be subject to reasonable variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Application area
MgO
ZrO2
SiO2
Al2O3
Cr2O3
Fe2O3
Apparent
Porosity
Bulk Density
Cold Crushing
Strength
RUL ta
gm/cm3
kg/cm2
Application area
60.0
6.5
15.0
22.0
2.90
250
1600
MCL MCLD-II
65.0
5.0
12.0
20.0
2.90
300
1620
MCL MCLD-III
70.0
4.0
10.0
20.0
2.95
350
1650
General applications
65.0
3.0
12.0
18.0
2.95
350
1650
MCL DBMC-II
70.0
2.5
10.0
18.0
3.00
400
1700
MCL DBMC-TZ
65.0
0.6
16.0
16.0
3.15
500
1700
MCL DBMC-III
75.0
2.0
8.0
18.0
3.05
400
1700
Cement industry
Non-ferrous industry
30.0
18.0
25.0
2.85
200
1550
General applications
MCL CMN R
35.0
22.0
21.0
2.90
400
1550
MCL DBCM-SPL
50.0
1.0
25.0
17.0
3.15
400
1700
Non-ferrous industry
MCL MGN
85.0
6.5
22.0
2.85
350
1550
MCL MGD-I
90.0
5.0
20.0
2.90
400
1600
MCL MGD-II
92.0
4.0
18.0
2.92
500
1620
MCL MGD-III
94.0
3.0
18.0
2.92
500
1640
MAGNESITE
95.0
2.0
1.0
18.0
2.92
500
1650
MCL MGIS-II
96.0
1.5
0.8
18.0
2.95
500
1700
MCL MGIS-III
97.0
1.0
0.6
18.0
2.98
600
1700
MCL MGIS-IV
97.0
0.6
0.6
17.0
3.00
600
1700
12.0
12.0
4.0
8.0
10.0
0.5
14.0
16.0
17.0
2.90
2.90
2.85
550
500
500
1650
1600
1700
1.0
1.5
7.0
12.0
0.8
0.8
17.0
18.0
3.00
2.95
600
600
1650
1620
77.0
74.0
92.0
90.0
86.0
The above figures are typical data as determined through Indian Standard Testing Methods and pertain to most commonly produced commercial sizes.
These will be subject to reasonable variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Basic Monolithics
MgO
SiO2
Cr2O3
Grading
Sintering
temperature
Application
temperature
mm
MCL MGM
85.0
Ceramic
0-0.5
1600
MCL MCM
55.0
12.0
Ceramic
0-1
1650
MCL CMM
30.0
18.0
Ceramic
0-1
1650
75.0
8.0
Ceramic
0-2
800
1750
75.0
8.0
Ceramic
0-5
800
1750
MCL RAM 84
84.0
Ceramic
0-5
1550
1750
MCL FET 84
84.0
Ceramic
0-5
1500
1750
MCL GUN 85
85.0
6.5
Chemical / Ceramic
0-4
1500
1750
MCL RAM 86
86.0
Ceramic
0-5
1550
1750
MCL RAM 90
90.0
5.0
Ceramic
0-5
1550
1750
MCL RAM 95
95.0
2.5
Ceramic
0-5
1550
1750
MCL GUN 88
88.0
Ceramic
0-3
1550
1750
MCL GUN 92
92.0
5.0
Ceramic
0-3
1550
1750
MCL GUN 95
94.0
2.5
Ceramic
0-3
1550
1750
88.0
2.0
Ceramic
0-4
1550
1750
Product
Setting
The above figures are typical data as determined through Indian Standard Testing Methods. Materials can also be manufactured to suit customer's specifications.
Application area
Insulation Bricks
Service
temperature
Refractoriness
Bulk Density
Apparent
Porosity
Cold Crushing
Strength
Thermal conductivity at
600 C mean temperature
Orton
gm/cm3
kg/cm2
W/mK
Maithan LW
1200
30
1.10
55.0
30
0.45
30.0
2.5
Maithan LWS
1200
30
1.30
50.0
70
0.58
30.0
2.5
Maithan HSI
1300
31
1.60
45.0
150
0.70
35.0
2.5
Maithan CFI
1250
30
0.80
65.0
15
0.35
30.0
2.5
Maithan CFS
1250
30
0.65
70.0
10
0.23
30.0
2.5
Maithan HFI
1300
30
0.90
60.0
20
0.40
30.0
2.5
Maithan HFK
1400
32
1.10
55.0
40
0.50
40.0
2.5
Maithan HFK HS
1400
32
1.30
50.0
100
0.60
40.0
2.0
Maithan HF 60S
1500
35
1.60
45.0
150
0.70
58.0
1.5
Product
Al2O3
Fe2O3
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to reasonable
variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Classification
temperature
Bulk Density
Cold Crushing
Strength
Al2O3
Fe2O3
gm/cm3
kg/cm2
W/mK
400C
600C
800C
1000C
for 24 hours
Maithan HF22
1250
0.65
17
0.24
0.27
0.28
0.30
1200C
0.5
40.0
0.70
Maithan HF23
1300
0.55
10
0.18
0.20
0.22
0.24
1250C
0.6
42.0
0.65
Maithan HF25
1400
0.80
40
0.32
0.36
0.40
0.45
1350C
1.5
38.0
0.80
Maithan HF26
1450
0.70
16
0.25
0.27
0.29
0.31
1350C
0.5
58.0
0.70
Maithan HF28
1550
1.00
35
0.41
0.43
0.44
0.45
1450C
0.7
60.0
1.00
Maithan HF28S
1550
0.90
40
0.39
0.41
0.47
0.43
1450C
0.5
62.0
0.80
Maithan HF30
1650
1.10
40
0.46
0.51
0.56
0.60
1550C
0.5
72.0
0.80
Maithan HF32
1700
1.30
60
0.58
0.63
0.67
0.70
1600C
0.5
72.0
0.60
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to reasonable variations
for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Fireclay/Superduty
Apparent
Porosity
Bulk
Density
Cold
Crushing
Strength
gm/cm3
kg/cm2
MCL 30D
23.0
2.05
250
1350
1690
MCL 40
23.0
2.10
300
1400
1710
MCL 40D
21.0
2.15
300
1400
MCL 40TB
22.0
2.15
250
1400
MCL HG
20.0
2.15
300
1380
MCL 42
21.0
2.20
350
MCL 42D
19.0
2.25
MCL 42SD
16.0
MCL 45
21.0
MCL 45D
MCL 45SD
Product
RUL ta
Permanent Linear
Change on Reheating
Fe2O3
Other
36.0
2.5
Chamotte
40.0
2.5
Chamotte
1710
41.0
2.0
Chamotte
1710
40.0
2.0
Chamotte
1690
38.0
2.5
Chamotte
1420
1730
42.0
2.0
Chamotte/Kyanite
400
1430
1730
43.0
2.0
Chamotte/Kyanite
2.28
500
1450
1730
44.0
1.5
Chamotte/Kyanite
2.25
400
1430
1745
45.0
1.8
Chamotte/Sillimanite
19.0
2.30
450
1470
1745
45.0
1.5
Chamotte/Sillimanite
16.0
2.36
600
1480
1750
47.0
1.0
Chamotte/Sillimanite
RUL ta
Permanent Linear
Change on Reheating
Al2O3
Fe2O3
Refractoriness
Other
Refractoriness
Al2O3
Application
Bulk
Density
gm/cm3
Cold
Crushing
Strength
kg/cm2
MCL S
16.0
2.38
600
1500
1750
47.0
1.0
Alkali: 0.6
Chamotte/Sillimanite
MCL SX
15.0
2.40
650
1540
1770
48.0
0.9
Alkali: 0.5
Kaolin/Andalusite
MCL SDA
18.0
2.36
600
1530
1770
48.0
0.9
Alkali: 0.5
Kaolin/Andalusite
MCL SDT
12.0
2.40
700
1520
1770
48.0
0.9
Alkali: 0.5
Kaolin/Andalusite
MCL SDP
16.0
2.38
600
1500
1750
45.0
1.0
P2O5: 1.5
Chamotte/Sillimanite
Product
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to reasonable
variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Bulk Density
gm/cm3
kg/cm2
MCL 50K
21.0
2.28
450
1480
50.0
1.5
Kyanite
MCL SILL
21.0
2.30
450
1500
56.0
1.5
Kyanite/Sillimanite
MCL SILL D
18.0
2.35
500
1520
58.0
1.2
Alkali: 0.8
Kyanite/Sillimanite
MCL 60K
20.0
2.35
500
1520
60.0
1.5
Kyanite/Sillimanite
MCL 62
21.0
2.42
500
1520
62.0
1.5
Sillimanite/Alumina
MCL 62D
18.0
2.45
600
1550
62.0
1.2
Alkali: 0.8
Sillimanite/Alumina
MCL 60TB
21.0
2.40
450
1540
60.0
1.2
Sillimanite/Alumina
MCL 62SD
16.0
2.50
650
1580
63.0
1.0
Alkali: 0.6
Sillimanite/Fused Alumina
MCL 70D
18.0
2.60
600
1600
70.0
1.0
Alkali: 0.5
Sillimanite/Fused Alumina
Apparent
Porosity
Bulk Density
Cold Crushing
Strength
RUL ta
Permanent Linear
Change on Reheating
Al2O3
Fe2O3
Other
gm/cm
MCL 50B
23.0
2.30
350
50.0
Bauxite/Chamotte
MCL 60B
23.0
2.50
400
60.0
Indigenous Bauxite
MCL 70B
23.0
2.60
450
68.0
3.0
Indigenous Bauxite
MCL 75BD
21.0
2.65
550
1500
75.0
2.5
MCL 80B
21.0
2.70
500
1480
78.0
3.0
MCL 80BD
20.0
2.75
550
1520
80.0
2.5
Product
Cold Crushing
Strength
RUL ta
Permanent Linear
Change on Reheating
Al2O3
Fe2O3
Other
Application
kg/cm
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to reasonable
variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Application
Bulk
Density
Cold
Crushing
Strength
2
kg/cm
RUL ta
Permanent Linear
Change on Reheating
Al2O3
gm/cm
MCL 62AD
16.0
2.50
650
1600
62.0
1.0
Alkali: 0.6
Andalusite/Fused Alumina
MCL 62ADS
16.0
2.55
650
1650
63.0
0.9
Alkali: 0.6
Andalusite/Fused Alumina
16.0
2.57
700
1650
65.0
0.8
Alkali: 0.5
MCL 65ADS
16.0
2.60
700
1680
66.0
0.8
Alkali: 0.5
MCL 65AD
MCL MULCOR 70
16.0
2.60
700
1700
69.0
0.6
Alkali: 0.4
Andalusite/Fused Alumina
MCL MULCOR 80
15.0
2.80
1000
1700
80.0
0.5
Alkali: 0.3
Mullite/Fused Alumina
MCL MULCOR 90
16.0
2.90
900
1700
90.0
0.3
Alkali: 0.3
Fused Alumina
MCL COR 94
16.0
3.00
900
1700
94.0
0.3
Alkali: 0.3
MCL 80 SDP
18.0
2.75
800
1550
82.0
1.5
P2O5: 1.5
MCL 85 SDP
18.0
2.80
800
1550
85.0
1.0
P2O5: 1.5
MCL HAH
18.0
2.95
1000
1550
88.0
1.8
Morgan Marshall: 30
MCL MULL
18.0
2.55
650
1700
72.0
0.5
Mullite Phase: 80
Fused Mullite
MCL MULL D
16.0
2.60
700
1700
75.0
0.3
Mullite Phase: 90
Fused Mullite
MCL MULL X
15.0
2.65
900
1700
76.0
0.3
Mullite Phase: 90
Fused Mullite/Tabular
Alumina
Product
Fe2O3
Other
Fused Alumina/Tabular
Alumina
Chinese Bauxite/Fused
Alumina
Chinese Bauxite/Fused
Alumina
Chinese Bauxite/Fused
Alumina
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to
reasonable variations for tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Application
Zircon Bearing
Apparent
Porosity
Bulk Density
RUL ta
gm/cm3
Cold
Crushing
Strength
kg/cm2
%
MCL ZIR 63
20.0
3.60
MCL ZIR 65
17.0
MCL ZM 4831
Product
Al2O3
ZrO2
Fe2O3
600
1600
63.0
0.5
Zircon Sand
3.70
800
1700
1.0
65.0
0.3
16.0
3.05
1000
1700
48.0
30.0
0.5
Fused AZS/Zircon/Alumina
MCL ZM 5725
15.0
3.10
1200
1700
56.0
24.0
0.5
Fused AZS/Zircon/Alumina
MCL ZM 6010
17.0
2.90
800
1650
60.0
10.0
0.8
Andalusite/Zircon
MCL ZM 7020
18.0
2.95
800
1700
68.0
18.0
0.3
Apparent
Porosity
Bulk Density
RUL ta
Al2O3
SiC
Fe2O3
gm/cm3
Cold
Crushing
Strength
kg/cm2
MCL SiC 80
19.0
2.45
600
1500
15.0
80.0
1.2
Fused SIC/Clay
MCL SiC 85
16.0
2.50
800
1550
12.0
84.0
0.9
Fused SIC/Clay
Application
Silicon Carbide
Product
Application
The above figures are typical data as determined through Indian Standard Testing Methods and pertains to most commonly produced commercial sizes. These will be subject to reasonable variations for
tailor made and non-standard sizes.Materials can also be manufactured to suit customer's specifications.
Refractoriness
Orton
Cone
Specific
surface area
Specific
gravity
Setting time
Al2O3
SiO2
CaO
Fe2O3
MgO
kg/cm2
cm2/gm
gm/cm3
minutes
Principal phases
After 1 day+ 1
day at 100c
Initial
Final
Mineralogical Composition
Secondary
phases
C12A7,
Alumina
HYBOND 75
31
1683
125
350
500
4000
2.90-2.95
40
400
70.0
0.7
23.6
0.3
0.8
Ca, Ca2
HYBOND SUPER
34
1763
20
150
400
4500
3.10-3.20
30
300
78.0
0.5
18.5
0.3
Ca, Ca2,
-Alumina
C12A7
13-14
1349-1398
150
400
450
(after
3 days)
3000
30
400
48.0
4.0
35.0
5.0
0.9
Ca
C12A7,C2A5,CT
LUMICEM
Conventional Castables
Product
Maximum
service
temperature
C
Water
Reversible thermal
addition at expansion at 1000C
site
%
Refractoriness
Dry density
at 110C
Permanent Linear
Change on reheating
Al2O3
Fe2O3
Orton Cone/C
kg/m3
kg/cm2
Mac Cast
1300
11-14
0.55
20/1564
1900
1350
11-12
0.55
1450
2250
1400
10.5-12
0.55
1580
2100
1450
11-12
0.65
1680
2500
Macheat C
1500
10.5-11.5
0.55
30/1665
2100
Macheat C Super
1500
10-11
0.55
1665
2280
Macheat C Special
1500
11-12
0.55
1500
2000
Macheat K
1600
10-11
0.60
31/1683
2200
Macheat K Special
1600
10-11
0.88
1670
2000
110C/ 24hrs.
250
800C/ 3hrs.
200
110C/ 24hrs.
800C/ 3hrs.
1350C/ 3hrs.
110C/ 24hrs.
800C/ 3hrs.
1350C/ 3hrs.
400
250
300
250
240
225
110C/ 24hrs.
800C/ 3hrs.
1450C/ 3hrs.
110C/ 24hrs.
350
300
450
350
800C/ 3hrs.
280
1450C/ 3hrs.
500
110C/ 24hrs.
450
800C/ 3hrs.
390
110C/ 24hrs.
800C/ 3hrs.
1350C/ 3hrs.
110C/ 24hrs.
800C/ 3hrs.
1550C/ 3hrs.
110C/ 24hrs.
800C/ 3hrs.
1550C/ 3hrs.
400
360
260
350
280
520
450
350
550
800c/3hrs.
0.50
30.0
4.0
1350c/2hrs.
0.8
45.0
4.0
1400c/3hrs.
1.0
45.0
4.0
1400c/3hrs.
1.0
65.0
5.0
1500c/3hrs.
1.0
50.0
1.5
1500c/3hrs.
0.9
50.0
1.7
1500c/3hrs.
1.0
50.0
1.3
1550c/3hrs.
1.5
60.0
1.0
1550c/3hrs.
1.5
61.0
1.0
Shelflife: 6 months
In addition to the above we can supply tailor made specifications to suit customer's requirement. For each product, a current product information will be provided. Please follow application procedure sheet before
use.
The above data constitutes average results of current production test values
Conventional Castables
Product
Maximum
service
temperature
C
Macheat A Supreme
Macheat M
Macheat A
Macheat 94T
Macheat 97T
1700
1700
1700
1750
1800
1850
Water
Reversible
addition at
thermal
site
expansion at
1000c
%
%
9-10
10-11
9-10
9-10
9-10
9-10
0.80
0.80
0.75
0.80
0.90
0.90
Refractoriness
Dry density
at 110c
Al2O3
Fe2O3
CaO
SiO2
Orton Cone/C
kg/m3
kg/cm2
1750
2750
1750
1800
37/1820
38/1835
38/1835
2650
2600
2800
2800
2600
110c/24hrs.
650
1550c/3hrs.
1.0
88.0
0.6
110c/24hrs.
500
800c/3hrs.
400
1500c/3hrs.
1.5
85.0
1.2
1550c/3hrs.
600
110c/24hrs.
350
800c/3hrs.
450
1550c/3hrs.
1.0
80.0
1.5
1550c/3hrs.
600
110c/24hrs.
600
800c/3hrs.
430
1500c/3hrs.
1.0
88.0
1.0
1550c/3hrs.
650
110c/24hrs.
600
800c/3hrs.
0.1
800c/3hrs.
450
1100c/3hrs.
0.2
94.5
0.3
5.0
0.3
1100c/3hrs.
400
1550c/3hrs.
0.4
1550c/3hrs.
650
110c/24hrs.
400
1100c/3hrs.
0.25
800c/3hrs.
280
96.0
0.3
2.8
0.3
1100c/3hrs.
280
1550c/3hrs.
380
1550c/3hrs.
0.8
Shelflife: 6 months
In addition to the above we can supply tailor made specifications to suit customer's requirement. For each product, a current product information will be provided. Please follow application procedure sheet before use.
The above data constitutes average results of current production test values
Maximum
service
temperature
C
Water
Reversible
addition
thermal
at site expansion at
1000C
%
%
Refractoriness
Dry
density at
110C
Al2O3
Fe2O3
Orton Cone/C
kg/m3
kg/cm2
110C/24hrs.
800C/ 3hrs.
MAC VIB 45
1550
5.0-6.0
0.55
32/1717
2300
700
800
900
1000
0.2
0.3
1.0
45.0
1.0
MAC VIB 60
1600
5.0-6.0
0.66
36/1804
2600
750
800
900
1000
0.2
0.3
1.0
60.0
1.5
1600
4.7-5.5
0.60
36/1804
2550
750
800
900
1000
0.2
0.3
0.8
58.0
1.0
MAC VIB 70
1600
4.5-5.0
0.65
36/1804
2700
750
800
900
1000
0.2
0.3
1.0
70.0
1.5
1650
4.5-5.2
0.65
36/1804
2650
700
800
900
1000
0.12
0.2
0.7
70.0
0.8
1700
4.5-5.5
0.65
37/1820
2600
700
800
900
1100
0.2
0.3
0.6
70.0
0.5
MAC VIB 80
1700
4.5-4.8
0.75
37/1820
2900
800
900
1000
1200
0.2
0.3
0.8
80.0
1.5
MAC VIB 90
1700
4.2-4.5
0.85
37/1820
3050
950
1000
1150
1200
0.2
0.3
0.6
90.0
1.0
MAC VIB 95
1800
4.0-4.8
0.90
38/1835
3100
1000
1050
1100
1250
0.2
0.3
0.8
94.0
0.3
Installation: Vibrating
Shelflife: 3 months
In addition to the above we can supply tailor made specifications to suit customer's requirement. For each product, a current product information will be provided. Please follow application procedure sheet before use.
The above data constitutes average results of current production test values
Insulating Castable
Product
Maximum
service
temperature
Water
addition at
site
Reversible
thermal
expansion at
1000c
%
Refractoriness
Dry density at
110c
Orton Cone/C
kg/m3
Maclite LT
500
25-30
0.50
1400
Maclite Pourable
900
60-70
0.60
700
Maclite 4
1000
100-110
0.55
500
Maclite 7
1100
70-80
0.57
12/1337
850
Maclite 9
1100
55-60
0.57
14/1398
1000
Maclite 9HS
1100
38-45
0.57
14/1398
1000
Maclite 10S
1100
45-50
0.55
13/1349
1100
Maclite 8S
1300
45-50
0.57
15/1430
900
Maclite 11LI(Z)
1300
40-45
0.60
14/1398
1000
Maclite 11
Maclite 11LI
1350
1350
35-40
35-40
0.57
0.60
14/1398
14/1398
1250
1250
kg/cm2
110C/24 hrs.
500C/3 hrs
110C/24 hrs.
800C/3 hrs.
110C/24 hrs.
800C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1000C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1000C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1200C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1300C/3 hrs.
110C/ 24 hrs.
800C/3 hrs.
1100C/3 hrs.
1300C/ 3 hrs.
110C/ 24 hrs.
800C/3 hrs.
1000C/ 3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/ 3 hrs.
1100C/3 hrs.
1300C/3 hrs.
Thermal
conductivity at
500c hot face
Al2O3
Fe2O3
Kcal/hr. m. C
90
45
15
12
4
2
12
4
6
15
6
10
20
10
16
20
15
12
25
20
30
10
5
5
35
35
25
25
40
45
30
30
50
0.40
500C/3 hrs.
0.5
24.0
2.5
0.22
800C/3 hrs.
1.5
20.0
9.0
0.5
30.0
11.0
33.0
8.5
0.10
800C/3 hrs.
800C/3 hrs.
1.0
1100C/3 hrs.
1.6
0.28
500C/3 hrs.
800C/3 hrs.
1100C/3 hrs.
0.2
0.6
1.0
33.0
6.0
0.28
1100C/3 hrs.
1.5
40.0
3.0
800C/3 hrs.
0.8
1200C/3 hrs.
1.2
30.0
6.0
800C/3 hrs.
1100C/3 hrs.
1300C/3 hrs.
0.3
0.5
1.0
40.0
1.0
1100C/3 hrs.
1.0
45.0
1.2
1300C/3 hrs.
1.5
1100C/3 hrs.
0.2
34.0
3.5
1300C/3 hrs.
1.0
1100C/3 hrs.
0.2
45.0
1.5
1300C/3 hrs.
1.0
0.14
0.22
0.20
0.22
0.31
0.34
Insulating Castables
Product
Maximum
service
temperature
C
Maclite 11 SPL.
Maclite 13
Maclite 13LI
Maclite 15
Maclite 15LI
Maclite HT
Maclite 97L
1350
1350
1350
1350
1350
1500
1800
Water
Reversible
addition at
thermal
site
expansion at
1000c
%
%
30-35
30-35
35-40
30-35
25-30
25-35
20-25
0.6
0.6
0.6
0.6
0.6
0.6
0.8
Refractoriness
Dry
density at
110c
Orton Cone/C
kg/m3
14/1398
14/1398
15/1430
15/1530
15/1430
23/1605
38/1835
1100
1450
1450
1600
1600
1550
1650
kg/cm2
110C/24 hrs.
800C/3 hrs.
1100C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1000C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1100C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1000C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1100C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1100C/3 hrs.
1300C/3 hrs.
110C/24 hrs.
800C/3 hrs.
1100C/3 hrs.
1550C/3 hrs.
Installation: Rodding/Tamping
Thermal
conductivity at
500c hot face
Kcal/hr. m. C
30
25
25
35
50
30
30
50
80
40
80
40
90
60
60
70
130
75
75
90
80
40
40
50
70
60
40
60
Al2O3
Fe2O3
41.0
1.5
39.0
3.5
44.0
1.5
40.0
3.2
45.0
1.5
63.0
1.4
95.0
0.3
1100C/3 hrs.
0.2
1300C/3 hrs.
1.0
1100C/3 hrs.
0.2
1300C/3 hrs.
0.6
1100C/ 3 hrs.
0.2
1300C/3 hrs.
0.6
1100C/3 hrs.
0.2
1300C/3 hrs.
0.6
800C/3 hrs.
1100C/3 hrs.
0.2
0.5
1300C/3 hrs.
1.0
1100C/3 hrs.
0.5
1300C/3 hrs.
1.5
800C/3 hrs.
1100C/3 hrs.
1.1
0.2
1550C/3 hrs.
1.2
0.30
0.33
0.40
0.44
0.44
0.42
1.10
Shelflife: 6 months
In addition to the above we can supply tailor made specifications to suit customer's requirement. For each product, a current product information will be provided. Please follow application procedure sheet
before use.
The above data constitutes average results of current production test values
MACLITE 11 (SI)
Maximum
Water
Reversible Refractoriness
Dry
service
addition
thermal
density at
temperature at site expansion at
110C
1000C
C
Orton Cone/C
%
%
kg/m3
1300
1450
1450
1550
30-40
10.5-11.5
0.57
0.55
7-10
5-6
14/1398
30/1665
31
0.55
32/1717
1250
2050
2200
2300
1550
5-6
0.66
36/1804
2500
1550
4.5-5.0
0.65
36/1804
2600
1600
36
2600
MAC VIB 60 LR
1600
36
2600
1650
4.5-5.5
36/1804
2700
1700
37/1820
2900
MAC VIB 80 LR
1700
37/1820
2900
0.75
Cold Crushing
Strength
Permanent Linear
Change on reheating
Al2O3
28.0
4.5
44.0
2.5
kg/cm2
110C/ 24hrs.
800C/3hrs.
1000C/3hrs.
1300C/3hrs.
110C/24hrs.
800C/3hrs.
1450C/3hrs.
110C/24hrs.
800C/3hrs.
35
25
25
40
350
280
500
700
800
1100C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
1500C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
110C/24hrs.
800C/3hrs.
1100C/3hrs.
800C/3hrs.
1100C/3hrs.
800C/3hrs.
1100C/3hrs.
700
800
900
1000
650
700
800
650
700
800
750
1000
1200
750
1000
1200
700
800
900
1200
1500
1200
1500
Fe2O3
Al2O3 +
ZrO2 +
TiO2
Special Features
1100C/3hrs. 0.2
1300C/3hrs. 1.0
1500C/3hrs. 1.0
800C/3hrs.
800C/3hrs.
0.2
1.0
0.2
0.3
1.0
0.2
0.3
1.0
0.2
1100C/3hrs. 0.3
800C/3hrs.
1.2
45.0
0.7
1.5 0.5
60.0
0.2
1100C/3hrs. 0.3
1500C/ 3hrs.
800C/3hrs.
1100C/3hrs.
1500C/3hrs.
800C/3hrs.
1100C/3hrs.
1550C/3hrs
800C/3hrs.
43.0
800C/3hrs. 0.2
1100C/3hrs. 0.3
1550C/3hrs. 0.8
800C/3hrs.
+0.2
1100C/3hrs. +0.3
800C/3hrs.
+0.2
1100C/3hrs. +0.3
60.0
0.8
Excellent spalling resistance, high abrasion & antiaccretion characteristic, low outer shell temperature
60.0
1.0
0.2
1100C/3hrs. 0.3
80.0
1.0
80.0
1.2
Grain size
Type of setting
(mm)
0 - 0.5
0 - 0.5
0 - 2.0
0 - 2.0
0 - 2.0
0 - 0.5
0 - 0.5
Chemical
Chemical
Chemical
Chemical
Chemical
Chemical
Chemical / Ceramic
Sintering
Temperature
C
1000 - 1100
1000 - 1100
1000 - 1100
1000 - 1100
1000 - 1150
1200
1200
Al2O3
ZrO2
(%)
(%)
50.0
15.0
50.0
24.0
50.0
65.0
55.0
69.0
89.0
Grain size
Type of Setting
(mm)
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 1.0
0 - 0.5
0 - 0.5
Ceramic
Ceramic
Air Setting
Air Setting
Air Setting
Air Setting
Air Setting
Air Setting
Air Setting
Air Setting
Service
Temperature
C
1500
1600
1650
1500
1550
1550
1600
1650
Refractoriness
Al2O3
Fe2O3
Orton
29 - 30
32 - 33
(%)
30.0
42.0
42.0
42.0
52.0
58.0
50.0
50.0
60.0
70.0
(%)
2.0
1.8
1.5
1.5
1.5
1.2
2.5
2.5
2.5
3.0
35
Note :
Delivery state :
For Air Setting Mortar Single / Double component i.e. Dry and Liquid Binder.
Grading :
Service Temperature :
Fireclay Mortar
Product
Refractoriness
Grain size
Orton
29 - 30
31 - 32
32 - 33
34 - 35
35 - 36
33 - 34
34 - 35
(mm)
0-1
0-1
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
MAC MH
MAC HH
MAC SH
MAC SILL
MAC SILL (SPL.)
MAC-50
MAC-60
Service
Temperature
C
1300
1400
1450
1450
1500
1550
1600
Type of Setting
Al2O3
Fe2O3
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
(%)
30.0
36.0 - 38.0
42.0 - 45.0
50.0 - 52.0
54.0 - 56.0
50.0
60.0
(%)
2.0
2.0
2.0
1.5
1.5
2.5
2.5
Type of Setting
Al2O3
Fe2O3
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
(%)
70.0
70.0
70.0
80.0
80.0
90.0
(%)
3.0
2.0
1.0
3.0
0.5
0.5
Nature of Bond
B.D. at 1000C
Status of
delivery
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
gm/cm3
1.90
2.06
2.10
2.27
2.55
Refractoriness
Grain size
Orton
35 - 36
35 - 36
36
36 - 37
38
38
(mm)
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
Installation
Grain size
Ramming
Ramming
Ramming
Ramming
Ramming
(mm)
0-7
0-7
0-7
0-7
0-7
MAC-70
MAC-70S
MAC-70 LI
MAC-80
MAC-80 LI
MAC-90 SPL
Service
Temperature
C
1650
1700
1700
1700
1750
1800
Plastic Materials
Product
Plastocast 30P
Plastocast 40P
Plastocast 45P
Plastocast 60P
Plastocast 80P
Service
Temperature
C
1450
1540
1600
1650
1700
Slices
Slices
Slices
Slices
Slices
Al2O3
%
30.0
40.0
45.0
60.0
80.0
DRI
Product
DRI
Fe Metallic
(%)
Metallisation
(%)
Sulphur
(%)
Phosphorus
(%)
Non-magnetics (%)
78 - 81
88 - 90
0.04 - 0.05
0.055 - 0.060
0.8 - 1.2
Carbon
(%)
Manganese
(%)
Sulphur
(%)
Phosphorus
(%)
Silicon (%)
0.15 - 0.25
0.50 - 0.60
0.05 - 0.06
0.06 - 0.07
0.15 - 0.25
0.10 - 0.15
0.50-0.60
0.05 - 0.06
0.06 - 0.07
0.15 - 0.25
Manganese
(%)
Carbon
(%)
Silicon
(%)
Phosphorus
(%)
Sulphur
(%)
Size
High Carbon
Ferro Manganese
70 - 75
6-8
1.5
0.4
0.05
25-150mm
( 10%)
High Carbon
Silico Manganese
60 - 65
2 - 2.5
15 - 18
0.35
0.05
25-150mm
( 10%)
High Carbon
Ferro Manganese
(Low Phosphorus)
60 - 65
6-8
1.5
0.15
0.05
25-150mm
( 10%)
Medium Carbon
Silico Manganese
55 - 60
0.5 - 0.6
20 - 25
0.15 - 0.20
0.05 - 0.06
10-150mm
( 10%)
M.S.Billet
Product
Ferro Alloys
Product