Appendix C Engineering Design Criteria
Appendix C Engineering Design Criteria
Appendix C Engineering Design Criteria
APPENDIX C
Engineering Design Criteria C.1 Civil Engineering Design Criteria C.2 Mechanical Engineering Design Criteria C.3 Control Engineering Design Criteria C.4 Geologic and Foundation Design Criteria C.5 Structural Engineering Design Criteria C.6 Electrical Engineering Design Criteria
Appendices
APPENDIX C.1
Civil Engineering Design Criteria
American Association of State Highway and Transportation Officials (AASHTO)Standards and Specifications
American Concrete Institute (ACI) - Standards and Recommended Practices American Institute of Steel Construction (AISC) - Standards and Specifications American National Standards Institute (ANSI) - Standards American Society of Testing and Materials (ASTM) - Standards, Specifications, and Recommended Practices
American Water Works Association (AWWA) - Standards and Specifications American Welding Society (AWS) - Codes and Standards Asphalt Institute (AI) - Asphalt Handbook State of California Department of Transportation (CALTRANS) Standard Specification State of California Department of Transportation (CALTRANS) Highway Design Manual
Appendix C.1-1 Beacon Solar Energy Project
March 2008
American Railway Engineering and Maintenance-of-Way Association (AREMA) Manual for Railroad Engineering
California Energy Commission - Recommended Seismic Design Criteria for Non-Nuclear Generating Facilities in California, 1989
Concrete Reinforcing Steel Institute (CRSI) - Standards Factory Mutual (FM) - Standards National Fire Protection Association (NFPA) - Standards California Building Standards Code (CBC) 2001 Steel Structures Painting Council (SSPC) - Standards and Specifications
C.1.4.1 Federal
None are applicable.
C.1.4.2 State
The Warren-Alquist Act, PRC, Section 25000 et seq. and the California Energy Commission (CEC) Code of Regulations (CCR), Siting Regulations, Title 20 CCR, Chapter 2, require that an AFC address the geologic and seismic aspects of the site. The California Environmental Quality Act (CEQA), PRC 21000 et seq. and the CEQA Guidelines require that potential significant effects, including geologic hazards, be identified and a determination made as to whether they can be substantially reduced.
C.1.4.3 City
California State Planning Law, Government Code Section 65302, requires each city to adopt a general plan, consisting of nine mandatory elements, to guide its physical development. Section 65302(g) requires that a seismic safety element be included in the general plan. The site development activities will require certification by a Professional Geotechnical Engineer and a Professional Engineering Geologist during and following construction, in accordance with the California Building Code (CBC), Chapter 70. The Professional Geotechnical Engineer and the Professional Engineering Geologist will certify the placement of earthen fills and the adequacy of the site for structural improvements, as follows:
March 2008 Appendix C.1-2 Beacon Solar Energy Project
Both the Professional Geotechnical Engineer and the Professional Engineering Geologist will address CBC Chapter 70, Sections 7006 (Grading Plans), 7011 (Cuts), 7012 (Terraces), 7013 (Erosion Control), and 7015 (Final Report).
The Professional Geotechnical Engineer will also address CBC Chapter 70, Sections 7011 (Cuts) and 7012 (Terraces).
Additionally, the Professional Engineering Geologist will present findings and conclusions pursuant to PRC, Section 25523 (a) and (c); and 20 CCR, Section 1752 (b) and (c).
March 2008
Appendix C.1-3
Appendices
APPENDIX C.2
Mechanical Engineering Design Criteria
California Building Standards Code, 2001 American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code ASME/ANSI B31.1 Power Piping Code ASME Performance Test Codes ASME Standard TDP-1 American National Standards Institute (ANSI) B16.5, B16.34, and B133.8 American Boiler Manufacturers Association (ABMA) American Gear Manufacturers Association (AGMA) Air Moving and Conditioning Association (AMCA) American Society for Testing and Materials (ASTM) American Society of Heating, Refrigerating, and Air Conditioning Engineers (ASHRAE) American Welding Society (AWS) Cooling Tower Institute (CTI) Heat Exchange Institute (HEI) Manufacturing Standardization Society (MSS) of the Valve and Fitting Industry National Fire Protection Association (NFPA) Hydraulic Institute Standards (HIS) Tubular Exchanger Manufacturers Association (TEMA)
Appendix C.2-1 Beacon Solar Energy Project
March 2008
C.2.3.2 Materials
Asbestos will not be used in the materials and equipment supplied. Where feasible, materials will be selected to withstand the design operating conditions, including expected ambient conditions, for the design life of the plant. It is anticipated that some materials will require replacement during the life of the plant due to corrosion, erosion, etc.
C.2.3.3 Pumps
Pumps will be sized in accordance with industry standards. Where feasible, pumps will be selected for maximum efficiency at the normal operating point. Pumps will be designed to be free from excessive vibration throughout the operating range.
C.2.3.4 Tanks
Large outdoor storage tanks will not be insulated except where required to maintain appropriate process temperatures or for personnel protection. Overflow connections and lines will be provided. Maintenance drain connections will be provided for complete tank drainage. Manholes, where provided, will be at least 24 inches in diameter and hinged to facilitate removal. Storage tanks will have ladders and cleanout doors as required to facilitate access/maintenance. Provisions will be included for proper tank ventilation during internal maintenance.
March 2008
Appendix C.2-2
Process, vent, and drain connections for startup, operation, and maintenance Materials compatible with the fluid being handled A minimum of one manhole and one air ventilation opening (e.g., handhole) where required for maintenance or cleaning access For vessels requiring insulation, shop-installed insulation clips spaced not greater than 18 inches on center Relief valves in accordance with the applicable codes
C.2.4 Valves
C.2.4.1 General Requirements
Valves will be arranged for convenient operation from floor level where possible and, if required, will have extension spindles, chain operators, or gearing. Hand-actuated valves will be operable by one person. Gear operators will be provided on manual valves 8 inches or larger.
March 2008 Appendix C.2-3 Beacon Solar Energy Project
Valves will be arranged to close when the handwheel is rotated in a clockwise direction when looking at the handwheel from the operating position. The direction of rotation to close the valve will be clearly marked on the face of each handwheel. The stops that limit the travel of each valve in the open or closed position will be arranged on the exterior of the valve body. Valves will be fitted with an indicator to show whether they are open or closed; however, only critical valves will be remotely monitored for position. Valve materials will be suitable for operation at the maximum working pressure and temperature of the piping to which they are connected. Steel valves will have cast or forged steel spindles. Seats and faces will be of low-friction, wear-resistant materials. Valves in throttling service will be selected with design characteristics and of materials that will resist erosion of the valve seats when the valves are operated partly closed. Valves operating at less than atmospheric pressure will include means to prevent air in-leakage. No provision will be made to repack valve glands under pressure.
March 2008
Appendix C.2-4
March 2008
Appendix C.2-5
Ductwork, filter frames, and fan casings will be constructed of mild steel sheets stiffened with mild steel flanges and galvanized. Ductwork will be the sectional bolted type and will be adequately supported. Duct joints will be leaktight. Grills and louvers will be of adjustable metal construction.
C.2.7 Testing
Hydrostatic testing, including pressure testing at 1.5 times the design pressure, or as required by the applicable code, will be specified and performed for pressure boundary components where an in-service test is not feasible or permitted by code.
C.2.8 Welding
Welders and welding procedures will be certified in accordance with the requirements of the applicable codes and standards before performing any welding. Records of welder qualifications and weld procedures will be maintained.
March 2008
Appendix C.2-6
C.2.8 Painting
Except as otherwise specified, equipment will receive the respective manufacturers standard shop finish. Finish colors will be selected from among the paint manufacturers standard colors. Finish painting of uninsulated piping will be limited to that required by OSHA for safety or for protection from the elements. Piping to be insulated will not be finish painted.
C.2.9 Lubrication
The types of lubrication specified for facility equipment will be suited to the operating conditions and will comply with the recommendations of the equipment manufacturers. The initial startup charge of flushing oil will be the equipment manufacturers standard lubricant for the intended service. Subsequently, such flushing oil will be sampled and analyzed to determine whether it can also be used for normal operation or must be replaced in accordance with the equipment suppliers recommendations. Rotating equipment will be lubricated as designed by the individual equipment manufacturers. Oil cups will be specified. Where automatic lubricators are fitted to equipment, provision for emergency hand lubrication will also be specified. Where applicable, equipment will be designed to be manually lubricated while in operation without the removal of protective guards. Lubrication filling and drain points will be readily accessible.
March 2008
Appendix C.2-7
Appendices
APPENDIX C.3
Control Engineering Design Criteria
American National Standards Institute (ANSI) American Society of Mechanical Engineers (ASME) The Institute of Electrical and Electronics Engineers (IEEE) Instrumentation, Systems, and Automation Society (ISA) National Electrical Manufacturers Association (NEMA) National Electrical Safety Code (NESC) National Fire Protection Association (NFPA) American Society for Testing and Materials (ASTM)
MARCH 2008
APPENDIX C.3-1
Siphons will be installed on pressure gauges in steam service as required by the system design. Steam pressure-sensing transmitters or gauges mounted above the steam line will be protected by a loop seal. Pressure test points will have isolation valves and caps or plugs. Pressure devices on pulsating services will have pulsation dampers.
MARCH 2008
APPENDIX C.3-2
MARCH 2008
APPENDIX C.3-3
Instrument tubing fittings will be the compression type. One manufacturer will be selected for use and will be standardized as much as practical throughout the plant. Differential pressure (flow) instruments will be fitted with three-valve manifolds; two-valve manifolds will be specified for other instruments as appropriate. Instrument installation will be designed to correctly sense the process variable. Taps on process lines will be located so that sensing lines do not trap air in liquid service or liquid in gas service. Taps on process lines will be fitted with a shutoff (root or gauge valve) close to the process line. Root and gauge valves will be main-line class valves. Instrument tubing will be supported in both horizontal and vertical runs as necessary. Expansion loops will be provided in tubing runs subject to high temperatures. The instrument tubing support design will allow for movement of the main process line.
MARCH 2008
APPENDIX C.3-4
Appendices
APPENDIX C.4
Geologic and Foundation Design Criteria
March 2008
Appendix C.4-1
C.4.4.2 Seismicity/Ground-Shaking The project site lies within a highly seismic region. The site is within the influence of several fault systems, which are considered to be active or potentially active. The most significant geologic feature in
the project area is the Garlock fault. Within the project vicinity, the Garlock fault includes both the West and East Strands. C.4.4.3 Ground Rupture An evaluation of the potential for fissures in the project area was performed as documented in Kleinfelder. As part of the evaluation, five trenches were excavated. Trenches T-1, T-2, and T-3 were performed in the northeast portion of the site as shown in Kleinfelder. These trenches were performed across existing ground fissures. Trench T-4 was performed in the northwest portion of the site to evaluate whether fault or ground failures mapped at the surface to the northwest of the trench are traceable in the trench location. Trench T-5 was excavated to the northwest of the power block. Results of the trenching are presented in Kleinfelder. While very apparent fissures and ground cracks were identified in the area of Trenches T-1, T-2, and T-3; Trench T-5 generally encountered unbroken and continuous overlapping stratigraphy for the depth and width of the trench. C.4.4.4 Liquefaction Potential Liquefaction is a phenomenon that may occur because of earthquake shaking at locations where loose sandy soils are present and groundwater levels are shallow. Based on the subsurface investigation program, the proposed site is generally underlain by medium dense to very dense sand and silty sand deposits. Groundwater was not encountered within the depth of the exploration (to 101 feet below the existing ground surface). The available information indicates ground water is deeper than 300 feet. The absence of shallow groundwater would preclude the occurrence of liquefaction (see Kleinfelder). C.4.4.5 Groundwater The available information indicates groundwater is deeper than 300 feet (see Kleinfelder).
March 2008
Appendix C.4-2
C.4.5.3 Collapsible Soils Collapsible soil deposits can exist in arid regions adjacent to mountains and/or drainage courses. Collapsible soils are generally defined as soils that have potential to suddenly decrease in volume upon increase in moisture content, even without increase in external loads. Soils susceptible to collapse include loess, weakly cemented sands and silts where the cementing agent is soluble (e.g. soluble gypsum, halite), valley alluvial deposits within semi-arid to arid climate, and certain granite residual soils. Based on the geotechnical data and observation of the soil profile exposed in test pits, geologic trenches, and vertical banks of drainage courses, collapsible soil is not considered present on the site.
diameter piers may be needed for some structures with higher loads. Refer to Kleinfelder for more details. C.4.6.4 Corrosion Potential and Ground Aggressiveness Corrosivity tests were conducted as part of the preliminary geotechnical evaluations. Detailed results are presented in Kleinfelder.
March 2008
Appendix C.4-4
Engineered fill will be compacted to at least 95 percent of the maximum dry density as determined by American Society for Testing and Materials (ASTM) D 1557 when used below footings or mats or structures. In general or yard areas, fill will be compacted to 90 percent of the maximum dry density as determined by ASTM D 1557. Initially, engineered fill will be placed in lifts not exceeding 12-inches loose thickness. Thicker lifts may be used pursuant to approval based on results of field compaction performance. In general, the moisture content of compacted fill will fall within three percentage points of the optimum moisture content measured by ASTM D 1557.
Surfaces to receive fill will be inspected prior to fill placement to verify that no pockets of loose/soft or otherwise unsuitable material were left in place and that the subgrade is suitable for structural fill placement.
Fill placement operations will be monitored by an independent testing agency. Field compaction control testing will be performed regularly and in accordance with the project specifications.
The Geotechnical Engineer will supervise inspection of drilled shaft installation as required.
March 2008
Appendix C.4-5
C.4.9.2 Datum The site elevation ranges from approximately 2,025 to 2,220 feet (amsl), based on the U.S. Geological Survey (USGS) Quad Map information and the 1929 National Geodetic Vertical Datum (NGVD). Final site grade elevation will be determined during detail design.
C.4.11 References
Preliminary Geotechnical Investigation Report, FPL Energy Proposed 250MW Solar Plant, Highway 14, Kern County, California, dated February 20, 2008. California Building Code, 2001. Identification and Classification of Soil and Rock, Chapter 1 in Soil Mechanics Design Manual 7.1, Naval Facilities Engineering Command. Alexandria, VA., Department of the Navy, 1982. California Seismic Hazards Map, Caltrans, 1996.
March 2008
Appendix C.4-6
Appendices
APPENDIX C.5
Structural Engineering Design Criteria
Manual of Steel Construction13th Edition Specification for Structural Steel BuildingsAISC 360-05 Specification for Structural Joints Using ASTM A325 or A490 Bolts Code of Standard Practice for Steel Buildings and Bridges AISC 303-05 Seismic Provisions for Structural Steel Buildings AISC 341-05
ACI 318-05, Building Code Requirements for Structural Concrete ACI 301-05, Specifications for Structural Concrete ACI 543R-00, Design, Manufacture, and Installation of Concrete Piles
ASCE 7-05, Minimum Design Loads for Buildings and Other Structures
March 2008
Appendix C.5-1
Code of Federal Regulations, Title 29Labor, Chapter XVII, Occupational Safety and Health Administration (OSHA).
Part 1910Occupational Safety and Health Standards. Part 1926Construction Safety and Health Regulations
National Association of Architectural Metal Manufacturers (NAAMM)Metal Bar Grating Manual. Hoist Manufacturers Institute (HMI), Standard Specifications for Electric Wire Rope Hoists (HMI 100). National Electric Safety Code (NESC), C2-1993 National Fire Protection Association (NFPA Standards).
OSHA Williams-Steiger Occupational Safety and Health Act of 1970. Steel Deck Institute (SDI)Design Manual for Floor Decks and Roof Decks.
Major project structures Major foundations, equipment supports, and anchorage Large, field-fabricated tanks Switchyard structures
March 2008
Appendix C.5-2
C.5.4.2 Frost Penetration The site is located in an area free of frost penetration. Bottom elevation of all foundations for structures and equipment, however, will be maintained at a minimum of 12 inches below the finished grade. C.5.4.3 Temperatures The design basis temperatures for civil and structural engineering systems will be as follows: Maximum Minimum 104F 28F
100 psf
In addition, a uniform load of 50 psf will be used to account for piping and cable trays, except that where the piping and cable loads exceed 50 psf, the actual loads will be used.
March 2008
Appendix C.5-3
Furthermore, a concentrated load of 5 kips will be applied nonconcurrently to the supporting beams of the floors to maximize stresses in the members, but the reactions from the concentrated loads will not be carried to the columns.
100 psf
In addition, elevated concrete slabs will be designed to support an alternate concentrated load of 2 kips in lieu of the uniform loads, whichever governs. The concentrated load will be treated as a uniformly distributed load acting over an area of 2.5 square feet, and will be located in a manner to produce the maximum stress conditions in the slabs.
In addition, a concentrated load of 1 kip will be applied nonconcurrently to the supporting beams for the walkways to maximize the stresses in the members, but the reactions from the concentrated loads will not be carried to the columns.
Pipe Racks
50 psf
Where the piping and cable tray loads exceed the design uniform load, the actual loads will be used. In addition, a concentrated load of 8 kips will be applied concurrently to the supporting beams for the walkways to maximize the stresses in the members, but the reactions from the concentrated loads will not be carried to the columns.
Hand Railings
Hand railings will be designed for either a uniform horizontal force of 20 pounds per linear foot (plf) applied in any direction, or a 200-pound concentrated load applied at any point and in any direction, whichever governs.
Slabs on Grade Truck Loading Surcharge Adjacent to Structures Truck Support Structures Special Loading Conditions
Laydown loads from equipment components during maintenance and floor areas where trucks, forklifts or other transports have access, will be considered in the design of live loads. Live loads may be reduced in accordance with the provisions of CBC Section 1607.
March 2008
Appendix C.5-4
Posting of the floor load capacity signs for all roofs, elevated floors, platforms and walkways will be in compliance with the OSHA Occupational Safety and Health Standard, Walking and Working Surfaces, Subpart D. Floor load capacity for slabs on grade will not be posted. C.5.5.4 Earth Pressures Earth pressures will be in accordance with the recommendations contained in the project-specific geotechnical report. C.5.5.5 Groundwater Pressures Hydrostatic pressures due to groundwater or temporary water loads will be considered. C.5.5.6 Wind Loads The wind forces will be calculated in accordance with CBC 2007, Chapter 6 with a basic wind speed of 85 miles per hour (mph), an Importance Factor of 1.15 and an exposure category of C. C.5.5.7 Seismic Loads Structures will be designed and constructed to resist the effects of earthquake loads as determined in CBC 2007, Section 1613 and applicable sections of ASCE 7-05. The occupancy category of all the structures is III. The Importance Factor (I) is 1.25 for all the structures except those related to fire safety and hazardous materials; the importance for theses structures is 1.50. Other seismic parameters will be obtained from the geotechnical report. C.5.5.8 Snow Loads Snow loads will not be considered. C.5.5.9 Turbine-Generator Loads The steam turbine-generator loads for pedestal and foundation design will be furnished by the equipment manufacturers, and will be applied in accordance with the equipment manufacturers specifications, criteria, and recommendations. C.5.5.10 Special Considerations for Steel Stacks Steel stacks will be designed to withstand the normal and abnormal operating conditions in combination with wind loads and seismic loads, and will include the along-wind and across-wind effects on the stacks. The design will meet the requirements of ASME/ANSI STS-1-1992, Steel Stacks, using allowable stress design method, except that increased allowable stress for wind loads as permitted by AISC will not be used. C.5.5.11 Special Considerations for Structures and Loads during Construction For temporary structures, or permanent structures left temporarily incomplete to facilitate equipment installations, or temporary loads imposed on permanent structures during construction, the allowable stresses may be increased by 33 percent.
March 2008
Appendix C.5-5
Structural backfill may be placed against walls, retaining walls, and similar structures when the concrete strength attains 80 percent of the design compressive strength (fc), as determined by sample cylinder tests. Restrictions on structural backfill, if any, will be shown on the engineering design drawings. Design restrictions imposed on construction shoring removal that are different from normal practices recommended by the ACI Codes will be shown on engineering design drawings. Metal decking used as forms for elevated concrete slabs will be evaluated to adequately support the weight of concrete plus a uniform construction load of 50 psf, without increase in allowable stresses.
1.50 1.25
Steel-framed structures will be designed in accordance with CBC 2001, Chapter 22, Divisions I, III and IV and the AISC Specification for the Structural Steel Buildings, Allowable Stress Design and Plastic Design, June 1, 1989. Connections will conform to Research Council on Structural Connections of the Engineering Foundation Specification for Structural Joints.
The classes of concrete and grout to be used will be shown on engineering design drawings or indicated in design specifications. C.5.7.2 Reinforcing Steel Reinforcing steel bars for concrete will be deformed bars of billet steel, conforming to ASTM A 615, Grade 60. Welded wire fabric for concrete will conform to ASTM A 185. C.5.7.3 Structural and Miscellaneous Steel Structural and miscellaneous steel will generally conform to ASTM A 36, ASTM A 572, or ASTM A992 except in special situations where higher strength steel is required. High strength structural bolts, including nuts and washers, will conform to ASTM A 325 or ASTM A 490. Bolts other than high-strength structural bolts will conform to ASTM A307, Grade A. C.5.7.4 Concrete Masonry Concrete masonry units will be hollow, normal weight, non-load bearing Type I, conforming to ASTM C 129. Mortar will conform to ASTM C 270, Type S. Grout will conform to ASTM C 476.
March 2008
Appendix C.5-7
C.5.7.6 Other Materials Other materials for construction, such as anchor bolts, shear connectors, concrete expansion anchors, embedded metal, etc., will conform to industry standards and will be identified on engineering design drawings or specifications.
March 2008
Appendix C.5-8
Appendices
APPENDIX C.6
Electrical Engineering Design Criteria
American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) Anti-Friction Bearing Manufacturers Association (AFBMA) California Building Standards Code 2001 California Electrical Code 1998 Insulated Cable Engineers Association (ICEA) Institute of Electrical and Electronics Engineers (IEEE) Illuminating Engineering Society (IES) National Association of Corrosion Engineers (NACE) National Electrical Code (NEC) National Electrical Manufacturers Association (NEMA) National Electrical Safety Code (NESC) National Fire Protection Association (NFPA) Underwriters Laboratories, Inc. (UL)
disconnect switch will be included with the generator circuit breaker for generator disconnect and transformer maintenance. Isolated phase bus duct will connect the generator to the generator circuit breaker and the generator circuit breaker to the generator step-up transformer. High voltage disconnect switches and bus will conform to IEEE C37.32-2002. The switchyard will be located near the generator step-up transformer and will require an overhead line for the connection to the GSU. The high voltage circuit breaker and switchyard protection scheme will conform to IEEE C37 standards. All instrument transformers associated with BSEP will comply with IEEE 57.13. The design and construction of the plant switchyard will conform to all applicable codes and standards including, but not limited to IEEE 1127, 1267, 1427, and 1527 and the NESC. A grounding grid will be provided to control step and touch potentials in accordance with IEEE Standard 80, Safety in Substation Grounding. Metallic equipment, structures, and fencing will be connected to the grounding grid of buried conductors and ground rods will be installed as required for personnel safety. The substation ground grid will be tied to the plant ground grid. Lightning protection will be provided by shield wires or lightning masts and surge arrestors. The lightning protection system will be designed in accordance with IEEE 998 guidelines. All faults will be detected, isolated, and cleared in a safe and coordinated manner as soon as practical to ensure the safety of equipment, personnel, and the public. Protective relaying will meet IEEE C37 requirements for each piece of equipment and will be coordinated with the utility. Revenue metering will be provided on the 230 kV switchyard bus to record net power to or from the Beacon switchyard. Meters and a metering panel will be provided. Metering will conform to IEEE C51.1 and utility standards. C.6.3.2 Transformers The generator will be connected to the 230 kV switchyard through GSU transformer and the plant auxiliary transformers will supply the plant loads. These transformers will be designed in accordance with ANSI C57 standards.
March 2008
Appendix C.6-2