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    Transformer Sizing

    Uploaded by

    Jyothisrikanth
    This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Transformer Sizing

    Uploaded by

    Jyothisrikanth
    483 views2 pages
    This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

    Original Description:

    Typical Transformer sizing Calculations

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    © Attribution Non-Commercial (BY-NC)

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    This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    483 views2 pages

    Transformer Sizing

    Uploaded by

    Jyothisrikanth
    This document summarizes the equipment and power consumption of various pumps and motors across multiple switchboards in a plant. It lists 11 equipment items across two switchboards (IMCC1 and IMCC2) totaling 553.7 kW and 413.3 kW of running power consumption respectively. It then calculates the required transformer rating as 2000 kVA to power all the equipment, noting that two 2 MVA transformers should be used with a 3200A rated PCC split between the two transformers and further divided into two 1600A rated IMCCs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    SWITCHBOARD - IMCC1

    415V Brd SWR3


    RUNNING
    SL. NO EQUIPMENT NO.

    DESCRIPTION

    QTY.

    OPERATION
    MODE R/S

    RATED
    WORKING STAND BY
    POWER (KW)

    LOAD
    FACTOR

    CONSUMED
    POWER ( KW )

    EFFICIENCY

    POWER
    FACTOR
    COS

    TAN

    KW

    kVAr

    PU-1

    1st EFFECT CIRCULATION PUMP

    75

    0.84

    63.0

    0.95

    0.9

    0.48

    66.32

    32.12

    PU-2

    3rd EFFECT CIRCULATION PUMP

    75

    0.84

    63.0

    0.95

    0.9

    0.48

    66.32

    32.12

    PU-3

    5th EFFECT CIRCULATION PUMP

    90

    0.82

    73.8

    0.95

    0.9

    0.48

    77.68

    37.62

    PU-4

    2nd EFFECT TRANSFER PUMP

    45

    0.73

    32.9

    0.94

    0.89

    0.51

    34.95

    17.90

    PU-5

    4th EFFECT TRANSFER PUMP

    45

    0.7

    31.5

    0.94

    0.89

    0.51

    33.51

    17.17

    PU-6

    ACID RETURN PUMP

    18.5

    0.65

    12.0

    0.92

    0.85

    0.62

    13.07

    8.10

    PU-7

    LIVE STEAM CONDENSATE PUMP

    15

    0.72

    10.8

    0.92

    0.85

    0.62

    11.74

    7.28

    PU-8

    LIVE STEAM CONDENSATE PUMP


    ( STAND BY )

    15

    0.72

    10.8

    0.92

    0.85

    0.62

    PU-9

    FEED TANK AGITATOR

    37

    0.73

    27.0

    0.94

    0.89

    0.51

    28.73

    14.72

    10

    PU-10

    SUMP TANK AGITATOR

    5.5

    0.73

    4.0

    0.94

    0.87

    0.57

    4.27

    2.42

    11

    AC LOAD FOR SUBSTATION

    200

    200.0

    1.00

    0.9

    0.48

    200.00

    96.86

    12

    EOT CRANE

    22

    0.73

    16.1

    0.94

    0.89

    0.51

    17.09

    8.75

    553.7

    275.1

    643.0

    544.9

    STAND BY
    KW

    kVAr

    11.74

    7.28

    11.7

    7.3

    SWITCHBOARD - IMCC2

    RUNNING
    SL. NO EQUIPMENT NO.

    DESCRIPTION

    QTY.

    OPERATION
    MODE R/S

    RATED
    WORKING STAND BY
    POWER (KW)

    LOAD
    FACTOR

    CONSUMED
    POWER ( KW )

    EFFICIENCY

    POWER
    FACTOR
    COS

    TAN
    KW

    kVAr

    PU-11

    2nd EFFECT CIRCULATION PUMP

    75

    0.84

    63.0

    0.95

    0.9

    0.48

    66.32

    32.12

    PU-12

    4th EFFECT CIRCULATION PUMP

    75

    0.80

    60.0

    0.95

    0.9

    0.48

    63.16

    30.59

    PU-13

    6th EFFECT CIRCULATION PUMP

    110

    0.83

    91.3

    0.95

    0.92

    0.43

    96.11

    40.94

    PU-14

    3rd EFFECT TRANSFER PUMP

    45

    0.76

    34.2

    0.94

    0.89

    0.51

    36.38

    18.64

    PU-15

    5th EFFECT TRANSFER PUMP

    18.5

    0.58

    10.7

    0.92

    0.85

    0.62

    11.66

    7.23

    PU-16

    6th EFFECT TRANSFER PUMP

    15

    0.46

    6.9

    0.92

    0.85

    0.62

    7.50

    4.65

    PU-17

    SUMP PUMP (VERTICLE


    SUBMERSIBLE)

    75

    0.72

    54.0

    0.95

    0.9

    0.48

    56.84

    27.53

    PU-18

    SUMP TANK AGITATOR

    5.5

    0.73

    4.0

    0.94

    0.87

    0.57

    4.27

    2.42

    PU-19

    PROCESS CONDENSATE PUMP

    45

    0.84

    37.8

    0.94

    0.94

    0.36

    40.21

    14.60

    10

    PU-20

    PROCESS CONDENSATE
    PUMP(STAND BY)

    45

    0.84

    37.8

    0.94

    0.94

    0.36

    11

    MISC

    ELECTRICAL HOIST

    0.73

    2.9

    0.94

    0.87

    0.57

    3.11

    1.76

    12

    MISC

    MOV DB

    25

    25.0

    0.90

    0.8

    0.75

    27.78

    20.83

    413.3

    201.3

    538.0

    427.7

    STAND BY

    KW

    kVAr

    40.21

    14.60

    40.2

    14.6

    Page 1 of 6

    SWITCHBOARD - PCC1

    RUNNING
    SL. NO EQUIPMENT NO.

    DESCRIPTION

    QTY.

    OPERATION
    MODE R/S

    RATED
    WORKING STAND BY
    POWER (KW)

    LOAD
    FACTOR

    CONSUMED
    POWER ( KW )

    EFFICIENCY

    POWER
    FACTOR
    COS

    TAN
    KW

    kVAr

    STAND BY

    KW

    kVAr

    PU-21

    HIGH PRESSURE PUMP

    200

    0.78

    156.0

    0.96

    0.89

    0.51

    162.50

    83.25

    PU-22

    PRODUCT EXTRACTION PUMP

    160

    0.80

    128.0

    0.96

    0.89

    0.51

    133.33

    68.31

    PU-23

    SPENT LIQUOR FEED PUMP

    200

    0.78

    156.0

    0.96

    0.89

    0.51

    162.50

    83.25

    DB

    AUXILIARY SWITCH BOARD

    75

    1.00

    75

    0.90

    0.8

    0.75

    83.33

    62.5

    MISC

    BATTERY & CAHRGER

    15

    15.0

    0.90

    0.80

    0.75

    16.67

    12.50

    IMCC1

    643.0

    544.9

    553.67

    275.07

    11.74

    7.28

    IMCC2

    538.0

    427.7

    413.34

    201.30

    40.21

    14.60

    1831.0

    1502.5

    1525.3

    786.2

    52.0

    21.9

    Pc

    Qc

    Ps

    Qs

    REQUIRED TRANSFORMER RATING IN KVA


    Total Active Power (Continuous)
    Total Active Power (Standby )
    Total Reactive Power (Continuous)
    Total Reactive Power (Standby )

    Pc

    1525.3

    kW

    R:

    Running

    Ps

    52.0

    kW

    S:

    Stand By

    Qc

    786.2

    KVAr

    Qs

    21.9

    KVAr

    Maximum Demand Active Power

    x * Pc + y * Ps

    Where x =

    Where y =

    1.00
    0.10

    Maximum Demand Active Power

    1530.54

    Maximum Demand Reactive Power

    x * Qc + y * Qs

    Where x =

    Where y =

    0.10

    Maximum Demand Reactive Power

    788.37

    Max Demand in KVA

    kW

    1.00

    KVAr

    ( Kw) + ( kVAr)

    1721.6

    KVA

    Considering 15% design margin

    258

    KVA

    Total KVA Required

    1979.9

    KVA

    2000

    KVA

    Transformer rating (selected)

    Two transformers of 2 MVA shall be considered ( one from each 6.6 KV feeder)
    The PCC shall be designed for 3200 A rating
    PCC shall have two incomers of 3200 Amp Breakers with Bus C and Bus D ( one from each transformer) and coupled with a Bus Coupler
    PCC shall further split into two IMCCs ( each with 1600 Amp rating)

    Page 2 of 6

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